TWI883019B - Resin composition - Google Patents
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- TWI883019B TWI883019B TW109122488A TW109122488A TWI883019B TW I883019 B TWI883019 B TW I883019B TW 109122488 A TW109122488 A TW 109122488A TW 109122488 A TW109122488 A TW 109122488A TW I883019 B TWI883019 B TW I883019B
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- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- B32—LAYERED PRODUCTS
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/281—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
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- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/10—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0296—Conductive pattern lay-out details not covered by sub groups H05K1/02 - H05K1/0295
- H05K1/0298—Multilayer circuits
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/206—Insulating
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Abstract
本發明之課題在於提供一種可獲得能夠抑制硬化收縮率且介電率優之硬化物的樹脂組成物、含該樹脂組成物之樹脂薄片、具備有使用該樹脂組成物所形成之絕緣層的印刷配線板、多層可撓性基板及半導體裝置。 本發明係一種樹脂組成物,其係含有(A)含芳香族酯骨架及不飽和鍵之化合物及(B)聚醯亞胺樹脂之樹脂組成物,其中,令樹脂組成物中的不揮發成分為100質量%時,(B)成分的含量為10質量%以上50質量%以下。The subject of the present invention is to provide a resin composition capable of obtaining a cured product having a suppressed curing shrinkage and excellent dielectric constant, a resin sheet containing the resin composition, a printed wiring board having an insulating layer formed using the resin composition, a multilayer flexible substrate, and a semiconductor device. The present invention is a resin composition containing (A) a compound containing an aromatic ester skeleton and an unsaturated bond and (B) a polyimide resin, wherein, when the non-volatile component in the resin composition is 100% by mass, the content of the component (B) is 10% by mass or more and 50% by mass or less.
Description
本發明係關於樹脂組成物。再者,本發明係關於使用該樹脂組成物所得之樹脂薄片、印刷配線板、多層可撓性基板及半導體裝置。The present invention relates to a resin composition and further to a resin sheet, a printed wiring board, a multilayer flexible substrate and a semiconductor device obtained by using the resin composition.
印刷配線板之製造技術方面,已知有將絕緣層與導體層藉由交互層疊組裝方式所為之製造方法。In the manufacturing technology of printed wiring boards, there is a known manufacturing method in which an insulating layer and a conductive layer are assembled by alternately stacking them.
用於如此的絕緣層之印刷配線板的絕緣材料方面,已揭示有例如專利文獻1之樹脂組成物。 [先前技術文獻] [專利文獻]As insulating materials for printed wiring boards having such insulating layers, for example, a resin composition is disclosed in Patent Document 1. [Prior Art Document] [Patent Document]
[專利文獻1]日本特開2019-6869號公報[Patent Document 1] Japanese Patent Application Publication No. 2019-6869
[發明之開示] [發明所欲解決之課題][Invention’s Instructions] [Problems that the invention aims to solve]
近年來,絕緣層的介電率被要求進一步提高。又,伴隨著智慧型手機等之普及,更加強了薄型化的要求,因此需要絕緣層的薄型化。若絕緣層變薄,則有產生翹曲的傾向,因此要求抑制絕緣層的硬化收縮率。In recent years, the dielectric constant of the insulating layer has been required to be further improved. In addition, with the popularization of smart phones, the demand for thinner devices has become stronger, so the insulating layer needs to be thinner. If the insulating layer becomes thinner, it tends to warp, so it is required to suppress the curing shrinkage rate of the insulating layer.
本發明之課題在於一種可獲得能抑制硬化收縮率且介電率優之硬化物的樹脂組成物、含該樹脂組成物之樹脂薄片、具備有使用該樹脂組成物所形成之絕緣層的印刷配線板及半導體裝置。 [用以解決課題之手段]The subject of the present invention is a resin composition capable of obtaining a cured product having a suppressed curing shrinkage rate and excellent dielectric constant, a resin sheet containing the resin composition, a printed wiring board and a semiconductor device having an insulating layer formed using the resin composition. [Means for Solving the Problem]
本發明者們專致於研究檢討上述課題的結果,發現使所請樹脂組成物含有(A)含芳香族酯骨架及不飽和鍵之化合物及既定量的(B)聚醯亞胺樹脂,即可解決上述課題。The inventors of the present invention have devoted themselves to studying and examining the above-mentioned problems and have found that the above-mentioned problems can be solved by making the resin composition contain (A) a compound containing an aromatic ester skeleton and an unsaturated bond and a predetermined amount of (B) a polyimide resin.
即,本發明包含以下內容。 [1] 一種樹脂組成物,其係含有(A)含芳香族酯骨架及不飽和鍵之化合物及(B)聚醯亞胺樹脂,其中 令樹脂組成物中的不揮發成分為100質量%時,(B)成分的含量為10質量%以上50質量%以下。 [2] 如[1]之樹脂組成物,其中,(A)成分為下述一般式(A-1)所示之化合物及下述一般式(A-2)所示之化合物之任一者。 (一般式(A-1)中,Ar11 各自獨立地表示可具有取代基之1價的芳香族烴基,Ar12 各自獨立地表示可具有取代基之2價的芳香族烴基,Ar13 各自獨立地表示可具有取代基之2價的芳香族烴基、可具有取代基之2價的脂肪族烴基、氧原子、硫原子或由此等之組合所成的2價的基。n表示0~10之整數。) (一般式(A-2)中,Ar21 表示可具有取代基之m價的芳香族烴基,Ar22 各自獨立地表示可具有取代基之1價的芳香族烴基。m表示2或3之整數。) [3] 如[1]或[2]之樹脂組成物,其中,令樹脂組成物中的不揮發成分為100質量%時,(A)成分的含量為0.1質量%以上30質量%以下。 [4] 如[1]~[3]中任一項之樹脂組成物,其中,進一步含有(C)無機填充材。 [5] 如[4]之樹脂組成物,其中,令樹脂組成物中的不揮發成分為100質量%時,(C)成分的含量為30質量%以上。 [6] 如[1]~[5]中任一項之樹脂組成物,其中,進一步含有(D)熱硬化性樹脂。 [7] 如[1]~[6]中任一項之樹脂組成物,其係絕緣層形成用。 [8] 如[1]~[7]中任一項之樹脂組成物,其係為了形成導體層之絕緣層形成用。 [9] 一種樹脂薄片,其係包含支持體,與設置於該支持體上含有[1]~[8]中任一項之樹脂組成物的樹脂組成物層。 [10] 一種印刷配線板,其係包含藉由[1]~[8]中任一項之樹脂組成物的硬化物所形成之絕緣層。 [11] 一種多層可撓性基板,其係包含藉由[1]~[8]中任一項之樹脂組成物的硬化物所形成之絕緣層。 [12] 一種半導體裝置,其係包含[10]之印刷配線板。 [13] 一種半導體裝置,其係包含[11]之多層可撓性基板。 [發明之效果]That is, the present invention includes the following contents. [1] A resin composition comprising (A) a compound containing an aromatic ester skeleton and an unsaturated bond and (B) a polyimide resin, wherein the content of component (B) is from 10% to 50% by mass when the non-volatile components in the resin composition are 100% by mass. [2] A resin composition as described in [1], wherein component (A) is any one of a compound represented by the following general formula (A-1) and a compound represented by the following general formula (A-2). (In general formula (A-1), Ar 11 each independently represents a monovalent aromatic hydrocarbon group which may have a substituent, Ar 12 each independently represents a divalent aromatic hydrocarbon group which may have a substituent, and Ar 13 each independently represents a divalent aromatic hydrocarbon group which may have a substituent, a divalent aliphatic hydrocarbon group which may have a substituent, an oxygen atom, a sulfur atom, or a divalent group composed of a combination thereof. n represents an integer of 0 to 10.) (In general formula (A-2), Ar 21 represents an m-valent aromatic hydrocarbon group which may have a substituent, and Ar 22 each independently represents a monovalent aromatic hydrocarbon group which may have a substituent. m represents an integer of 2 or 3.) [3] A resin composition as described in [1] or [2], wherein the content of component (A) is from 0.1 mass % to 30 mass % when the non-volatile components in the resin composition are taken as 100 mass %. [4] A resin composition as described in any one of [1] to [3], further comprising (C) an inorganic filler. [5] A resin composition as described in [4], wherein the content of component (C) is from 30 mass % to 30 mass % when the non-volatile components in the resin composition are taken as 100 mass %. [6] A resin composition as described in any one of [1] to [5], further comprising (D) a thermosetting resin. [7] A resin composition as described in any one of [1] to [6], which is used for forming an insulating layer. [8] A resin composition as described in any one of [1] to [7], which is used for forming an insulating layer for forming a conductive layer. [9] A resin sheet comprising a support and a resin composition layer comprising the resin composition as described in any one of [1] to [8] disposed on the support. [10] A printed wiring board comprising an insulating layer formed by a cured product of the resin composition as described in any one of [1] to [8]. [11] A multi-layer flexible substrate comprising an insulating layer formed by a cured product of the resin composition of any one of [1] to [8]. [12] A semiconductor device comprising the printed wiring board of [10]. [13] A semiconductor device comprising the multi-layer flexible substrate of [11]. [Effects of the invention]
根據本發明,係可提供得以獲得能抑制硬化收縮率且介電率優之硬化物的樹脂組成物、含該樹脂組成物之樹脂薄片,具備有使用該樹脂組成物所形成之絕緣層的印刷配線板、多層可撓性基板及半導體裝置。According to the present invention, there can be provided a resin composition capable of obtaining a cured product having a suppressed curing shrinkage rate and excellent dielectric constant, a resin sheet containing the resin composition, a printed wiring board having an insulating layer formed using the resin composition, a multilayer flexible substrate, and a semiconductor device.
以下,將根據其適合的實施形態詳細地說明本發明。惟,本發明並不受限於下述實施形態及例示物,在不跳脫本發明之申請專利範圍及其均等之範圍的範圍內可任意地變更實施。此外,所謂的介電率,除非有特別的說明,否則均表示比介電率。The present invention will be described in detail below according to its suitable implementation forms. However, the present invention is not limited to the following implementation forms and examples, and can be arbitrarily changed within the scope of the patent application scope of the present invention and its equivalent scope. In addition, the so-called dielectric constant, unless otherwise specified, represents the relative dielectric constant.
[樹脂組成物] 本發明之樹脂組成物係含有(A)含芳香族酯骨架及不飽和鍵之化合物及(B)聚醯亞胺樹脂之樹脂組成物,(B)成分的含量為、令樹脂組成物中的不揮發成分為100質量%時,10質量%以上50質量%以下。本發明中,藉由使其含有(A)成分且進一步含有既定量的(B)成分,可獲得能抑制硬化收縮率且介電率優之硬化物。又,通常也可獲得介電正切亦優的硬化物。[Resin composition] The resin composition of the present invention is a resin composition containing (A) a compound containing an aromatic ester skeleton and an unsaturated bond and (B) a polyimide resin, wherein the content of the component (B) is 10% by mass or more and 50% by mass or less when the non-volatile components in the resin composition are 100% by mass. In the present invention, by containing the component (A) and further containing a predetermined amount of the component (B), a cured product having a suppressed curing shrinkage rate and excellent dielectric constant can be obtained. In addition, a cured product having an excellent dielectric tangent can also be obtained in general.
樹脂組成物亦可於(A)~(B)成分中組合,進一步包含任意的成分。任意的成分方面,可舉例如(C)無機填充材、(D)熱硬化性樹脂、(E)硬化促進劑及(F)其他的添加劑等。以下,就樹脂組成物中所含的各成分詳細說明。The resin composition may also be combined with the components (A) and (B) to further include any other components. The optional components include (C) inorganic fillers, (D) thermosetting resins, (E) curing accelerators, and (F) other additives. The following is a detailed description of each component contained in the resin composition.
<(A)含芳香族酯骨架及不飽和鍵之化合物> 樹脂組成物含有(A)含芳香族酯骨架及不飽和鍵之化合物作為(A)成分。於樹脂組成物中使其含有(A)成分,可得能夠夠抑制硬化收縮率且介電率優之硬化物。(A)成分可單獨使用1種,亦可併用2種以上。<(A) Compound containing an aromatic ester skeleton and an unsaturated bond> The resin composition contains (A) a compound containing an aromatic ester skeleton and an unsaturated bond as the (A) component. By including the (A) component in the resin composition, a cured product having a suppressed curing shrinkage rate and excellent dielectric constant can be obtained. The (A) component may be used alone or in combination of two or more.
(A)成分具有芳香族酯骨架。芳香族酯骨架表示具有酯鍵與鍵結於該酯鍵的一端或兩端之芳香環的骨架,其中,更以於酯鍵的兩端具有芳香環者為佳。具有如此骨架之基方面,可舉例如芳基羰基氧基、芳基氧基羰基、伸芳基羰基氧基、伸芳基氧基羰基、芳基羰基氧基伸芳基、芳基氧基羰基伸芳基、伸芳基羰基氧基伸芳基、伸芳基氧基羰基伸芳基等。又,具有如此骨架之基的碳原子數較佳為7~20,更佳為7~15,再更佳為7~11。芳基及伸芳基等之芳香族烴基亦可具有取代基。(A) component has an aromatic ester skeleton. The aromatic ester skeleton refers to a skeleton having an ester bond and an aromatic ring bonded to one or both ends of the ester bond, and preferably having an aromatic ring at both ends of the ester bond. As for the group having such a skeleton, for example, there can be mentioned arylcarbonyloxy, aryloxycarbonyl, arylcarbonyloxy, aryloxycarbonyl, arylcarbonyloxyaryl, aryloxycarbonylaryl, arylcarbonyloxyaryl, aryloxycarbonylaryl, etc. In addition, the number of carbon atoms of the group having such a skeleton is preferably 7 to 20, more preferably 7 to 15, and even more preferably 7 to 11. Aromatic hydrocarbon groups such as aryl and aryl may also have substituents.
芳基方面,係以碳原子數6~30之芳基為佳,碳原子數6~20之芳基更佳,碳原子數6~10之芳基又更佳。如此的芳基方面,可舉例如苯基、喃基、吡咯基、噻吩基、咪唑基、吡唑基、噁唑基、異噁唑基、噻唑基、異噻唑基、吡啶基、嘧啶基、噠嗪基、吡嗪基、三嗪基等由單環芳香族化合物去除1個氫原子者;萘基、蒽基、萉基、菲基、喹啉基、異喹啉基、喹唑啉基、酞嗪基、喋啶基、香豆素基、吲哚基、苯并咪唑基、苯并喃基、吖啶基等之由縮合環芳香族化合物去除1個氫原子者等。As for the aryl group, an aryl group having 6 to 30 carbon atoms is preferred, an aryl group having 6 to 20 carbon atoms is more preferred, and an aryl group having 6 to 10 carbon atoms is even more preferred. As for such an aryl group, for example, phenyl, furanyl, pyrrolyl, thienyl, imidazolyl, pyrazolyl, oxazolyl, isoxazolyl, thiazolyl, isothiazolyl, pyridyl, pyrimidinyl, oxazinyl, pyrazinyl, triazinyl, etc., which are obtained by removing one hydrogen atom from a monocyclic aromatic compound; naphthyl, anthracenyl, phenanthrenyl, quinolyl, isoquinolyl, quinazolinyl, phthalazinyl, pteridinyl, coumarinyl, indolyl, benzimidazolyl, benzopyranyl, acridinyl, etc., which are obtained by removing one hydrogen atom from a condensed ring aromatic compound; and the like.
伸芳基方面,係以碳原子數6~30之伸芳基為佳,碳原子數6~20之伸芳基更佳,碳原子數6~10之伸芳基又更佳。如此的伸芳基方面,可舉例如伸苯基、伸萘基、伸蒽基、伸聯苯基(-C6 H4 -C6 H4 -)等。The arylene group is preferably an arylene group having 6 to 30 carbon atoms, more preferably an arylene group having 6 to 20 carbon atoms, and even more preferably an arylene group having 6 to 10 carbon atoms. Examples of such arylene groups include phenylene, naphthylene, anthracenylene, biphenylene (-C 6 H 4 -C 6 H 4 -) and the like.
(A)成分含有不飽和鍵。藉此,硬化物之介電率會變優。又,不飽和鍵有助於樹脂組成物之硬化反應。因不飽和鍵有助於硬化反應,可抑制芳香族酯骨架的一部分之酯部位被用於硬化反應,其結果得以抑制硬化收縮率。Component (A) contains unsaturated bonds. This improves the dielectric constant of the cured product. In addition, unsaturated bonds contribute to the curing reaction of the resin composition. Since unsaturated bonds contribute to the curing reaction, the ester portion of the aromatic ester skeleton can be inhibited from being used in the curing reaction, resulting in the inhibition of the curing shrinkage rate.
此不飽和鍵,較佳為碳-碳不飽和鍵。不飽和鍵方面,係以具有作為至少有1個不飽和鍵的取代基者為佳。不飽和鍵可舉例如碳原子數2~30的烯基、碳原子數2~30的炔基等之不飽和烴基。不飽和鍵以具有作為末端之芳香族烴基的取代基為佳,具有作為兩末端之芳香族烴基的取代基更佳。The unsaturated bond is preferably a carbon-carbon unsaturated bond. As for the unsaturated bond, it is preferred to have at least one substituent as an unsaturated bond. Examples of the unsaturated bond include unsaturated hydrocarbon groups such as alkenyl groups having 2 to 30 carbon atoms and alkynyl groups having 2 to 30 carbon atoms. It is preferred that the unsaturated bond has a substituent of an aromatic hydrocarbon group as a terminal, and it is more preferred that the unsaturated bond has a substituent of an aromatic hydrocarbon group as both terminals.
碳原子數2~30的烯基方面,可舉例如乙烯基、烯丙基、丙烯基、異丙烯基、1-丙烯基、1-丁烯基、2-丁烯基、3-丁烯基、1-己烯基、2-己烯基、3-己烯基、4-己烯基、5-己烯基、1-辛烯基、2-辛烯基、1-十一烯基、1-十五烯基、3-十五烯基、7-十五烯基、1-十八烯基、2-十八烯基、環戊烯基、環己烯基、環辛烯基、1,3-丁二烯基、1,4-丁二烯基、己-1,3-二烯基、己-2,5-二烯基、十五-4,7-二烯基、己-1,3,5-三烯基、十五-1,4,7-三烯基等。Examples of the alkenyl group having 2 to 30 carbon atoms include vinyl, allyl, propenyl, isopropenyl, 1-propenyl, 1-butenyl, 2-butenyl, 3-butenyl, 1-hexenyl, 2-hexenyl, 3-hexenyl, 4-hexenyl, 5-hexenyl, 1-octenyl, 2-octenyl, 1-undecenyl, 1-pentadecenyl, 3-pentadecenyl, 7-pentadecenyl, 1-octadecenyl, 2-octadecenyl, cyclopentenyl, cyclohexenyl, cyclooctenyl, 1,3-butadienyl, 1,4-butadienyl, hexa-1,3-dienyl, hexa-2,5-dienyl, pentadeca-4,7-dienyl, hexa-1,3,5-trienyl, and pentadeca-1,4,7-trienyl.
碳原子數2~30的炔基方面,可舉例如乙炔基、丙炔基、1-丁炔基、2-丁炔基、3-丁炔基、3-戊炔基、4-戊炔基、1,3-丁二炔基等。Examples of the alkynyl group having 2 to 30 carbon atoms include ethynyl, propynyl, 1-butynyl, 2-butynyl, 3-butynyl, 3-pentynyl, 4-pentynyl, and 1,3-butadiynyl.
此等之中,不飽和鍵方面,係以碳原子數2~30的烯基者佳,碳原子數2~10的烯基者更佳,碳原子數2~5之烯基者再更佳,烯丙基、異丙烯基、1-丙烯基者又再更佳,烯丙基者特別佳。Among them, in terms of unsaturated bonds, alkenyl groups having 2 to 30 carbon atoms are preferred, alkenyl groups having 2 to 10 carbon atoms are more preferred, alkenyl groups having 2 to 5 carbon atoms are even more preferred, allyl groups, isopropenyl groups and 1-propenyl groups are even more preferred, and allyl groups are particularly preferred.
(A)成分除了芳香族酯骨架之外,可再具有芳香族烴基、脂肪族烴基、氧原子、硫原子及此等之組合所成之基的任一者。所謂用語「芳香族烴基」,意指含芳香環之烴基,芳香環可為單環、多環、雜環的任一者。The component (A) may have any of an aromatic hydrocarbon group, an aliphatic hydrocarbon group, an oxygen atom, a sulfur atom, and a combination thereof in addition to the aromatic ester skeleton. The term "aromatic hydrocarbon group" means a hydrocarbon group containing an aromatic ring, and the aromatic ring may be monocyclic, polycyclic, or heterocyclic.
芳香族烴基方面,係以2價的芳香族烴基為佳,伸芳基、伸芳烷基更佳,伸芳基又更佳。伸芳基方面,係以碳原子數6~30之伸芳基為佳,碳原子數6~20之伸芳基更佳,碳原子數6~10之伸芳基又更佳。如此的伸芳基方面,可舉例如伸苯基、伸萘基、伸蒽基、伸聯苯基等。伸芳烷基方面,係以碳原子數7~30的伸芳烷基為佳,碳原子數7~20的伸芳烷基更佳,碳原子數7~15之伸芳烷基又更佳。此等之中,更以伸苯基為佳。As for the aromatic hydrocarbon group, a divalent aromatic hydrocarbon group is preferred, an arylene group and an arylene alkyl group are more preferred, and an arylene group is even more preferred. As for the arylene group, an arylene group having 6 to 30 carbon atoms is preferred, an arylene group having 6 to 20 carbon atoms is more preferred, and an arylene group having 6 to 10 carbon atoms is even more preferred. As for such an arylene group, for example, a phenylene group, a naphthylene group, an anthrylene group, a biphenylene group, etc. are exemplified. As for the arylene alkyl group, an arylene alkyl group having 7 to 30 carbon atoms is preferred, an arylene alkyl group having 7 to 20 carbon atoms is more preferred, and an arylene alkyl group having 7 to 15 carbon atoms is even more preferred. Among these, a phenylene group is even more preferred.
脂肪族烴基方面,以2價的脂肪族烴基為佳,2價的飽和脂肪族烴基更佳,伸烷基、環伸烷基又更佳。伸烷基方面,以碳原子數1~10之伸烷基為佳,碳原子數1~6之伸烷基更佳,碳原子數1~3之伸烷基又更佳。伸烷基方面,可舉例如亞甲基、伸乙基、伸丙基、1-甲基亞甲基、1,1-二甲基亞甲基、1-甲基伸乙基、1,1-二甲基伸乙基、1,2-二甲基伸乙基、伸丁基、1-甲基伸丙基、2-甲基伸丙基、伸戊基、伸己基等。As for the aliphatic alkyl group, a divalent aliphatic alkyl group is preferred, a divalent saturated aliphatic alkyl group is more preferred, an alkylene group and a cycloalkylene group are more preferred. As for the alkylene group, an alkylene group having 1 to 10 carbon atoms is preferred, an alkylene group having 1 to 6 carbon atoms is more preferred, and an alkylene group having 1 to 3 carbon atoms is more preferred. As for the alkylene group, for example, a methylene group, an ethylene group, a propylene group, a 1-methylmethylene group, a 1,1-dimethylmethylene group, a 1-methylethylene group, a 1,1-dimethylethylene group, a 1,2-dimethylethylene group, a butylene group, a 1-methylpropylene group, a 2-methylpropylene group, a pentylene group, a hexylene group, and the like can be cited.
環伸烷基方面,以碳原子數3~20的環伸烷基為佳,3~15之環伸烷基更佳,5~10的環伸烷基又更佳。環伸烷基方面,可舉例如環伸丙基、環伸丁基、環伸戊基、環伸己基、環伸戊基、環伸庚基、下述式(a)~(d)所示之環伸烷基等。式(a)~(d)中,「*」表示鍵結鍵。 The cycloalkyl group is preferably a cycloalkyl group having 3 to 20 carbon atoms, more preferably a cycloalkyl group having 3 to 15 carbon atoms, and even more preferably a cycloalkyl group having 5 to 10 carbon atoms. Examples of the cycloalkyl group include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cyclopentyl group, a cycloheptyl group, and a cycloalkyl group represented by the following formulas (a) to (d). In formulas (a) to (d), "*" represents a bonding bond.
芳香族酯骨架、芳香族烴基、脂肪族烴基及不飽和烴基亦可具有取代基。取代基方面,可舉例如不飽和烴基、碳原子數1~10之烷基、碳原子數1~10之烷氧基、鹵素原子等。取代基可單獨含有,亦可組合2種以上含有。The aromatic ester skeleton, aromatic alkyl group, aliphatic alkyl group and unsaturated alkyl group may have a substituent. Examples of the substituent include an unsaturated alkyl group, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, and a halogen atom. The substituent may be contained alone or in combination of two or more.
碳原子數1~10之烷基方面,可舉例如甲基、乙基、丙基、異丙基、n-丁基、異丁基、sec-丁基、tert-丁基、n-戊基、異戊基、tert-戊基、新戊基、1,2-二甲基丙基、n-己基、異己基、n-壬基、環丙基、環丁基、環戊基、環己基、環庚基、環辛基、環壬基。As for the alkyl group having 1 to 10 carbon atoms, for example, there can be mentioned a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, an n-pentyl group, an isopentyl group, a tert-pentyl group, a neopentyl group, a 1,2-dimethylpropyl group, an n-hexyl group, an isohexyl group, an n-nonyl group, a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group and a cyclononyl group.
碳原子數1~10之烷氧基方面,雖無特別限制,但可舉出甲氧基、乙氧基、丙氧基、異丙氧基、丁氧基、戊基氧基、己基氧基、2-乙基己基氧基、辛基氧基、壬基氧基等。The alkoxy group having 1 to 10 carbon atoms is not particularly limited, but examples thereof include methoxy, ethoxy, propoxy, isopropoxy, butoxy, pentyloxy, hexyloxy, 2-ethylhexyloxy, octyloxy, and nonyloxy.
鹵素原子方面,可舉出氟原子、氯原子、溴原子、碘原子等。上述的取代基可進一步具有取代基(以下稱為「二次取代基」)。不飽和烴基係如上述。二次取代基方面,在無特別記載下,可使用與上述的取代基相同者。Halogen atoms include fluorine atoms, chlorine atoms, bromine atoms, iodine atoms, etc. The above-mentioned substituents may further have substituents (hereinafter referred to as "secondary substituents"). The unsaturated hydrocarbon groups are as described above. The secondary substituents may be the same as the above-mentioned substituents unless otherwise specified.
(A)成分係以下述一般式(A-1)所示之化合物及下述一般式(A-2)所示之化合物之任一者為佳。 (一般式(A-1)中,Ar11 各自獨立地表示可具有取代基之1價的芳香族烴基,Ar12 各自獨立地表示可具有取代基之2價的芳香族烴基,Ar13 各自獨立地表示可具有取代基之2價的芳香族烴基、可具有取代基之2價的脂肪族烴基、氧原子、硫原子或由此等之組合所成的2價的基。n表示0~10之整數。) (一般式(A-2)中,Ar21 表示可具有取代基之m價的芳香族烴基,Ar22 各自獨立地表示可具有取代基之1價的芳香族烴基。m表示2或3之整數。)The component (A) is preferably any one of a compound represented by the following general formula (A-1) and a compound represented by the following general formula (A-2). (In general formula (A-1), Ar 11 each independently represents a monovalent aromatic hydrocarbon group which may have a substituent, Ar 12 each independently represents a divalent aromatic hydrocarbon group which may have a substituent, and Ar 13 each independently represents a divalent aromatic hydrocarbon group which may have a substituent, a divalent aliphatic hydrocarbon group which may have a substituent, an oxygen atom, a sulfur atom, or a divalent group composed of a combination thereof. n represents an integer of 0 to 10.) (In general formula (A-2), Ar 21 represents an m-valent aromatic hydrocarbon group which may have a substituent, and Ar 22 each independently represents a monovalent aromatic hydrocarbon group which may have a substituent. m represents an integer of 2 or 3.)
一般式(A-1)中,Ar11 各自獨立地表示可具有取代基之1價的芳香族烴基。1價的芳香族烴基方面,可舉例如苯基、喃基、吡咯基、噻吩基、咪唑基、吡唑基、噁唑基、異噁唑基、噻唑基、異噻唑基、吡啶基、嘧啶基、噠嗪基、吡嗪基、三嗪基等由單環芳香族化合物去除1個氫原子者;萘基、蒽基、萉基、菲基、喹啉基、異喹啉基、喹唑啉基、酞嗪基、喋啶基、香豆素基、吲哚基、苯并咪唑基、苯并喃基、吖啶基等之由縮合環芳香族化合物去除1個氫原子者;等,其中,從顯著地獲得本發明之效果的觀點來看,以苯基為佳。Ar11 表示之1價的芳香族烴基亦可具有取代基。取代基方面,係與可具有芳香族酯骨架之取代基相同。其中,更以Ar11 之取代基含有不飽和鍵者為佳。In the general formula (A-1), Ar 11 each independently represents a monovalent aromatic alkyl group which may have a substituent. Examples of the monovalent aromatic alkyl group include phenyl, furanyl, pyrrolyl, thienyl, imidazolyl, pyrazolyl, oxazolyl, isoxazolyl, thiazolyl, isothiazolyl, pyridyl, pyrimidinyl, oxazinyl, pyrazinyl, triazinyl, etc., which are obtained by removing one hydrogen atom from a monocyclic aromatic compound; naphthyl, anthracenyl, phenanthrenyl, quinolyl, isoquinolyl, quinazolinyl, phthalazinyl, pteridinyl, coumarinyl, indolyl, benzimidazolyl, benzopyranyl, acridinyl, etc., which are obtained by removing one hydrogen atom from a condensed ring aromatic compound; and the like. Among them, phenyl is preferred from the viewpoint of significantly obtaining the effect of the present invention. The monovalent aromatic hydrocarbon group represented by Ar 11 may also have a substituent. The substituent is the same as the substituent that may have an aromatic ester skeleton. Among them, it is more preferred that the substituent of Ar 11 contains an unsaturated bond.
一般式(A-1)中,Ar12 各自獨立地表示可具有取代基之2價的芳香族烴基。2價的芳香族烴基方面,可舉出伸芳基、伸芳烷基等,以伸芳基為佳。伸芳基方面,以碳原子數6~30之伸芳基為佳,碳原子數6~20之伸芳基更佳,碳原子數6~10之伸芳基又更佳。如此的伸芳基方面,可舉例如伸苯基、伸萘基、伸蒽基、伸聯苯基等。伸芳烷基方面,以碳原子數7~30的伸芳烷基為佳,碳原子數7~20的伸芳烷基更佳,碳原子數7~15之伸芳烷基又更佳。此等之中,更以伸苯基為佳。In the general formula (A-1), Ar 12 each independently represents a divalent aromatic hydrocarbon group which may have a substituent. As the divalent aromatic hydrocarbon group, arylene groups and arylene alkyl groups are mentioned, and arylene groups are preferred. As the arylene groups, arylene groups having 6 to 30 carbon atoms are preferred, arylene groups having 6 to 20 carbon atoms are more preferred, and arylene groups having 6 to 10 carbon atoms are even more preferred. As such arylene groups, for example, phenylene groups, naphthylene groups, anthracenylene groups, biphenylene groups, etc. are mentioned. As the arylene alkyl groups, arylene alkyl groups having 7 to 30 carbon atoms are preferred, arylene alkyl groups having 7 to 20 carbon atoms are more preferred, and arylene alkyl groups having 7 to 15 carbon atoms are even more preferred. Among these, phenylene groups are even more preferred.
Ar12 所示之2價的芳香族烴基亦可具有取代基。取代基方面,係與可具有芳香族酯骨架之取代基相同。The divalent aromatic hydrocarbon group represented by Ar12 may have a substituent. The substituent is the same as the substituent which may have an aromatic ester skeleton.
一般式(A-1)中,Ar13 各自獨立地表示可具有取代基之2價的芳香族烴基、可具有取代基之2價的脂肪族烴基、氧原子、硫原子、或由此等之組合所成之2價的基,以由此等之組合所成之2價的基為佳。2價的芳香族烴基方面,係與Ar12 所示之2價的芳香族烴基相同。In general formula (A-1), Ar 13 each independently represents a divalent aromatic hydrocarbon group which may have a substituent, a divalent aliphatic hydrocarbon group which may have a substituent, an oxygen atom, a sulfur atom, or a divalent group formed by a combination thereof, preferably a divalent group formed by a combination thereof. The divalent aromatic hydrocarbon group is the same as the divalent aromatic hydrocarbon group represented by Ar 12 .
2價的脂肪族烴基方面,以2價的飽和脂肪族烴基更佳,伸烷基、環伸烷基為佳,環伸烷基更佳。The divalent aliphatic hydrocarbon group is preferably a divalent saturated aliphatic hydrocarbon group, preferably an alkylene group or a cycloalkylene group, and more preferably a cycloalkylene group.
伸烷基方面,以碳原子數1~10之伸烷基為佳,碳原子數1~6之伸烷基更佳,碳原子數1~3之伸烷基又更佳。伸烷基方面,可舉例如亞甲基、伸乙基、伸丙基、1-甲基亞甲基、1,1-二甲基亞甲基、1-甲基伸乙基、1,1-二甲基伸乙基、1,2-二甲基伸乙基、伸丁基、1-甲基伸丙基、2-甲基伸丙基、伸戊基、伸己基等。As for the alkylene group, an alkylene group having 1 to 10 carbon atoms is preferred, an alkylene group having 1 to 6 carbon atoms is more preferred, and an alkylene group having 1 to 3 carbon atoms is even more preferred. As for the alkylene group, for example, a methylene group, an ethylene group, a propylene group, a 1-methylmethylene group, a 1,1-dimethylmethylene group, a 1-methylethylene group, a 1,1-dimethylethylene group, a 1,2-dimethylethylene group, a butylene group, a 1-methylpropylene group, a 2-methylpropylene group, a pentylene group, a hexylene group, and the like can be cited.
環伸烷基方面,以碳原子數3~20的環伸烷基為佳,3~15之環伸烷基更佳,5~10的環伸烷基又更佳。環伸烷基方面,可舉例如環伸丙基、環伸丁基、環伸戊基、環伸己基、環伸戊基、環伸庚基、上述式(a)~(d)所示之環伸烷基等,以式(c)所示之環伸烷基為佳。The cycloalkyl group is preferably a cycloalkyl group having 3 to 20 carbon atoms, more preferably a cycloalkyl group having 3 to 15 carbon atoms, and even more preferably a cycloalkyl group having 5 to 10 carbon atoms. Examples of the cycloalkyl group include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cyclopentyl group, a cycloheptyl group, and the cycloalkyl groups represented by the above formulae (a) to (d). The cycloalkyl group represented by the formula (c) is preferred.
由此等之組合所成之2價的基方面,係以組合可具有取代基之2價的芳香族烴基及可具有取代基之2價的脂肪族烴基所成之2價的基為佳,交互組合複數的可具有取代基之2價的芳香族烴基及複數的可具有取代基之2價的脂肪族烴基所成之2價的基更佳。前述的2價的基的具體例方面,可舉出以下的(A1)~(A8)的2價的基。式中,a1~a8表示0~10之整數,較佳為表示0~5之整數。「*」表示鍵結鍵,波線表示合成(A)成分時所用的芳香族化合物、芳香族化合物之氧鹵素化物、或芳香族化合物之酯化物反應所得之構造。 As for the divalent groups formed by such combinations, a divalent group formed by combining a divalent aromatic hydrocarbon group which may have a substituent and a divalent aliphatic hydrocarbon group which may have a substituent is preferred, and a divalent group formed by alternately combining a plurality of divalent aromatic hydrocarbon groups which may have a substituent and a plurality of divalent aliphatic hydrocarbon groups which may have a substituent is more preferred. As specific examples of the aforementioned divalent groups, the following divalent groups (A1) to (A8) can be cited. In the formula, a1 to a8 represent integers of 0 to 10, preferably integers of 0 to 5. "*" represents a bond, and the wavy line represents the structure obtained by the reaction of the aromatic compound, the oxyhalogenated product of the aromatic compound, or the esterified product of the aromatic compound used in the synthesis of component (A).
Ar13 所示之2價的芳香族烴基及2價的脂肪族烴基亦可具有取代基。取代基方面,係與可具有芳香族酯骨架之取代基相同。The divalent aromatic hydrocarbon group and divalent aliphatic hydrocarbon group represented by Ar13 may have a substituent. The substituent is the same as the substituent that may have an aromatic ester skeleton.
一般式(A-1)中,n表示0~10之整數,表示0~5之整數時為佳,表示0~3之整數時更佳。此外,一般式(A-1)所示之化合物為寡聚物或聚合物時,n表示其平均值。In general formula (A-1), n represents an integer of 0 to 10, preferably an integer of 0 to 5, and more preferably an integer of 0 to 3. When the compound represented by general formula (A-1) is an oligomer or a polymer, n represents the average value thereof.
一般式(A-2)中,Ar21 表示可具有取代基之m價的芳香族烴基。m價的芳香族烴基方面,以碳原子數為6~30之m價的芳香族烴基為佳,碳原子數為6~20之m價的芳香族烴基更佳,碳原子數為6~10之m價的芳香族烴基又更佳。Ar21 所示之m價的芳香族烴基亦可具有取代基。取代基方面,係與可具有芳香族酯骨架之取代基相同。In general formula (A-2), Ar 21 represents an m-valent aromatic alkyl group which may have a substituent. The m-valent aromatic alkyl group is preferably an m-valent aromatic alkyl group having 6 to 30 carbon atoms, more preferably an m-valent aromatic alkyl group having 6 to 20 carbon atoms, and even more preferably an m-valent aromatic alkyl group having 6 to 10 carbon atoms. The m-valent aromatic alkyl group represented by Ar 21 may also have a substituent. The substituent is the same as the substituent which may have an aromatic ester skeleton.
一般式(A-2)中,Ar22 各自獨立地表示可具有取代基之1價的芳香族烴基。Ar22 係與一般式(A-1)中的Ar11 所示之芳香族烴基相同。Ar22 表示之1價的芳香族烴基亦可具有取代基。取代基方面,係與可具有芳香族酯骨架之取代基相同。In general formula (A-2), Ar 22 each independently represents a monovalent aromatic hydrocarbon group which may have a substituent. Ar 22 is the same as the aromatic hydrocarbon group represented by Ar 11 in general formula (A-1). The monovalent aromatic hydrocarbon group represented by Ar 22 may also have a substituent. The substituent is the same as the substituent which may have an aromatic ester skeleton.
一般式(A-2)中,m表示2或3之整數,以2為佳。In the general formula (A-2), m represents an integer of 2 or 3, preferably 2.
(A)成分的具體例方面,可舉出以下的化合物。又,(A)成分的具體例方面,可舉出國際公開第2018/235424號之段落0068~0071及國際公開第2018/235425號之段落0113~0115中記載的化合物。但是,(A)成分並不受限於此等具體例。式中,s表示0或1以上之整數,r表示1~10之整數。 As specific examples of component (A), the following compounds can be cited. In addition, as specific examples of component (A), the compounds described in paragraphs 0068 to 0071 of International Publication No. 2018/235424 and paragraphs 0113 to 0115 of International Publication No. 2018/235425 can be cited. However, component (A) is not limited to these specific examples. In the formula, s represents an integer of 0 or 1 or more, and r represents an integer of 1 to 10.
(A)成分亦可使用以眾所周知的方法所合成者。(A)成分之合成,例如可藉由國際公開第2018/235424號或國際公開第2018/235425號之方法來進行。The component (A) may be synthesized by a known method. The component (A) may be synthesized, for example, by the method of International Publication No. 2018/235424 or International Publication No. 2018/235425.
(A)成分的重量平均分子量方面,從顯著地獲得本發明之效果的觀點來看,較佳為150以上,更佳為200以上,再更佳為250以上,較佳為3000以下,更佳為2000以下,再更佳為1500以下。(A)成分的重量平均分子量,係以膠體滲透層析(GPC)法所測定之聚苯乙烯換算的重量平均分子量。The weight average molecular weight of the component (A) is preferably 150 or more, more preferably 200 or more, and even more preferably 250 or more, and is preferably 3000 or less, more preferably 2000 or less, and even more preferably 1500 or less, from the viewpoint of significantly obtaining the effect of the present invention. The weight average molecular weight of the component (A) is a weight average molecular weight in terms of polystyrene measured by colloid permeation chromatography (GPC).
(A)成分的不飽和鍵當量,從顯著地獲得本發明之效果的觀點來看,較佳為50g/eq以上,更佳為100g/eq.以上,再更佳為150g/eq.,較佳為2000g/eq.以下,更佳為1000g/eq.以下,再更佳為500g/eq.以下。不飽和鍵當量係包含1當量不飽和鍵之(A)成分的質量。The unsaturated bond equivalent of the component (A) is preferably 50 g/eq or more, more preferably 100 g/eq or more, and even more preferably 150 g/eq., and preferably 2000 g/eq. or less, more preferably 1000 g/eq. or less, and even more preferably 500 g/eq. or less, from the viewpoint of remarkably obtaining the effect of the present invention. The unsaturated bond equivalent is the mass of the component (A) including 1 equivalent of unsaturated bonds.
(A)成分的含量方面,從獲得能抑制硬化收縮率且介電率優之硬化物的觀點來看,令樹脂組成物中的不揮發成分為100質量%時,為0.1質量%以上,較佳為1質量%以上,更佳為3質量%以上,30質量%以下,較佳為28質量%以下,再更佳為25質量%以下,20質量%以下,15質量%以下,或10質量%以下。The content of the component (A) is 0.1% by mass or more, preferably 1% by mass or more, more preferably 3% by mass or more, and 30% by mass or less, preferably 28% by mass or less, and even more preferably 25% by mass or less, 20% by mass or less, 15% by mass or less, or 10% by mass or less, based on 100% by mass of the non-volatile components in the resin composition.
<(B)聚醯亞胺樹脂> 樹脂組成物,係含有(B)聚醯亞胺樹脂作為(B)成分。藉由使(B)成分含於樹脂組成物,其硬化物會具有柔軟性,其結果可獲得能抑制硬化收縮率且介電率優之硬化物。<(B) Polyimide resin> The resin composition contains (B) polyimide resin as the (B) component. By including the (B) component in the resin composition, the cured product becomes soft, and as a result, a cured product with suppressed curing shrinkage and excellent dielectric constant can be obtained.
(B)成分的含量,從抑制硬化收縮率的觀點來看,令樹脂組成物中的不揮發成分為100質量%時,為10質量%以上,較佳為13質量%以上,更佳為15質量%以上,再更佳為20質量%以上。其上限,從顯著地獲得本發明所期望之效果的觀點來看,為50質量%以下,較佳為40質量%以下,更佳為30質量%以下,再更佳為25質量%以下。From the viewpoint of suppressing the curing shrinkage rate, the content of the component (B) is 10% by mass or more, preferably 13% by mass or more, more preferably 15% by mass or more, and even more preferably 20% by mass or more, when the non-volatile components in the resin composition are 100% by mass. From the viewpoint of significantly obtaining the desired effect of the present invention, the upper limit is 50% by mass or less, preferably 40% by mass or less, more preferably 30% by mass or less, and even more preferably 25% by mass or less.
(B)成分若為於重複單位中具有醯亞胺鍵之樹脂,則未特別限定。(B)成分一般而言,包含二胺化合物與酸酐之醯亞胺化反應所得者。(B)成分中,亦含矽氧烷改性聚醯亞胺樹脂等之改性聚醯亞胺樹脂。(B)成分可單獨使用1種,亦可併用2種以上。The component (B) is not particularly limited as long as it is a resin having an imide bond in the repeating unit. The component (B) generally includes a resin obtained by imidization reaction of a diamine compound and an acid anhydride. The component (B) also includes a modified polyimide resin such as a siloxane-modified polyimide resin. The component (B) may be used alone or in combination of two or more.
調製(B)成分用的二胺化合物方面,雖不受特別限制,但可舉例如脂肪族二胺化合物及芳香族二胺化合物。The diamine compound used for preparing the component (B) is not particularly limited, and examples thereof include aliphatic diamine compounds and aromatic diamine compounds.
脂肪族二胺化合物方面,可舉例如1,2-乙烯二胺、1,2-二胺基丙烷、1,3-二胺基丙烷、1,4-二胺基丁烷、1,6-六亞甲基二胺、1,5-二胺基戊烷、1,10-二胺基癸烷等之直鏈狀的脂肪族二胺化合物;1,2-二胺基-2-甲基丙烷、2,3-二胺基-2,3-丁烷及2-甲基-1,5-二胺基戊烷等之分支鏈狀的脂肪族二胺化合物;1,3-雙(胺基甲基)環己烷、1,4-雙(胺基甲基)環己烷、1,4-二胺基環己烷、4,4’-亞甲基雙(環己基胺)等之脂環式二胺化合物;二聚酸型二胺(以下亦稱為「二聚二胺」)等,其中,更以二聚酸型二胺為佳。As for the aliphatic diamine compounds, there can be mentioned linear aliphatic diamine compounds such as 1,2-ethylenediamine, 1,2-diaminopropane, 1,3-diaminopropane, 1,4-diaminobutane, 1,6-hexamethylenediamine, 1,5-diaminopentane, 1,10-diaminodecane, etc.; 1,2-diamino-2-methylpropane, 2,3-diamino-2,3-butane and 2 -methyl-1,5-diaminopentane and other branched chain aliphatic diamine compounds; 1,3-bis(aminomethyl)cyclohexane, 1,4-bis(aminomethyl)cyclohexane, 1,4-diaminocyclohexane, 4,4'-methylenebis(cyclohexylamine) and other alicyclic diamine compounds; dimer acid type diamine (hereinafter also referred to as "dimer diamine"), etc., among which dimer acid type diamine is more preferred.
所謂二聚酸型二胺,意指二聚酸的二個末端羧酸基(-COOH)被胺基甲基(-CH2-NH2)或胺基(-NH2)所取代而得之二胺化合物。二聚酸乃是藉由將不飽和脂肪酸(較佳為碳數11~22者,特別佳為碳數18者)予以二量化所得之既知的化合物,其工業上製造之製程在業界幾乎已被標準化。二聚酸係將可極便宜地取得之油酸、亞油酸等之碳數18的不飽和脂肪酸予以二量化所得之碳數36的二聚酸作為主成分者能輕易地取得。又,二聚酸,因應製造方法、純化的程度等,會有含有任意量的單體酸、三聚酸、其他的聚合脂肪酸等之情況。又,不飽和脂肪酸的聚合反應後,雖然雙鍵會殘存,但本說明書中,進而予以氫化反應使不飽和度降低之氫化物也包含在二聚酸中。二聚酸型二胺可買市售品,可舉例如Croda Japan公司製的「PRIAMINE1073」、「PRIAMINE1074」、「PRIAMINE1075」;Cognis Japan公司製的「VERSAMINE 551」、「VERSAMINE 552」等。The so-called dimer acid type diamine refers to a diamine compound obtained by replacing the two terminal carboxylic acid groups (-COOH) of the dimer acid with aminomethyl (-CH2-NH2) or amino (-NH2). Dimer acid is a known compound obtained by dimerizing unsaturated fatty acids (preferably those with 11 to 22 carbon atoms, particularly preferably those with 18 carbon atoms), and its industrial production process has been almost standardized in the industry. Dimer acid is easily obtained by dimerizing unsaturated fatty acids with 18 carbon atoms such as oleic acid and linoleic acid, which can be obtained very cheaply, to obtain a dimer acid with 36 carbon atoms as the main component. In addition, dimer acid may contain any amount of monomeric acid, trimer acid, other polymerized fatty acids, etc. depending on the production method, the degree of purification, etc. In addition, after the polymerization reaction of unsaturated fatty acids, although double bonds remain, in this specification, hydrogenated products that are further subjected to hydrogenation reaction to reduce the unsaturation are also included in dimer acids. Dimer acid-type diamines are commercially available, such as "PRIAMINE 1073", "PRIAMINE 1074", and "PRIAMINE 1075" manufactured by Croda Japan; "VERSAMINE 551" and "VERSAMINE 552" manufactured by Cognis Japan.
芳香族二胺化合物方面,可舉例如苯二胺化合物、萘二胺化合物、二苯胺化合物等。Examples of the aromatic diamine compound include phenylenediamine compounds, naphthalene diamine compounds, and diphenylamine compounds.
所謂苯二胺化合物,意指由具有2個胺基之苯環所成的化合物,再者,此處之苯環可任意地具有1~3個的取代基。在此的取代基係與(A)成分中可具有芳香族酯骨架之取代基相同。苯二胺化合物方面,可舉例如1,4-苯二胺、1,2-苯二胺、1,3-苯二胺、2,4-二胺基甲苯、2,6-二胺基甲苯、3,5-二胺基聯苯、2,4,5,6-四氟-1,3-苯二胺等。The so-called phenylenediamine compound refers to a compound composed of a benzene ring having two amino groups, and the benzene ring here may have 1 to 3 substituents. The substituents here are the same as the substituents that may have an aromatic ester skeleton in the (A) component. Examples of the phenylenediamine compound include 1,4-phenylenediamine, 1,2-phenylenediamine, 1,3-phenylenediamine, 2,4-diaminotoluene, 2,6-diaminotoluene, 3,5-diaminobiphenyl, and 2,4,5,6-tetrafluoro-1,3-phenylenediamine.
所謂萘二胺化合物,意指由具有2個胺基之萘環所成的化合物,再者,此處之萘環可任意地具有1~3個的取代基。在此的取代基係與(A)成分中可具有芳香族酯骨架之取代基相同。萘二胺化合物方面,可舉例如1,5-二胺基萘、1,8-二胺基萘、2,6-二胺基萘、2,3-二胺基萘等。The so-called naphthalene diamine compound refers to a compound composed of a naphthalene ring having two amino groups, and the naphthalene ring here may have 1 to 3 substituents. The substituents here are the same as the substituents that may have an aromatic ester skeleton in the component (A). Examples of the naphthalene diamine compound include 1,5-diaminonaphthalene, 1,8-diaminonaphthalene, 2,6-diaminonaphthalene, 2,3-diaminonaphthalene, etc.
所謂二苯胺化合物,意指分子內含2個苯胺構造之化合物,再者,2個苯胺構造中的2個苯環,各自可進一步地任意具有1~3個的取代基。在此的取代基係與(A)成分中可具有芳香族酯骨架之取代基相同。二苯胺化合物中之2個苯胺構造可直接鍵結,及/或可透過具有由碳原子、氧原子、硫原子及氮原子選出的1~100個骨架原子之1或2個連接構造而鍵結。二苯胺化合物中,亦可包含2個苯胺構造藉由2個的鍵結而鍵結者。The so-called diphenylamine compound refers to a compound containing two aniline structures in the molecule, and each of the two benzene rings in the two aniline structures may further have 1 to 3 substituents. The substituents here are the same as the substituents that may have an aromatic ester skeleton in the (A) component. The two aniline structures in the diphenylamine compound may be directly bonded and/or may be bonded through one or two connecting structures having 1 to 100 skeleton atoms selected from carbon atoms, oxygen atoms, sulfur atoms and nitrogen atoms. The diphenylamine compound may also include two aniline structures bonded through two bonds.
二苯胺化合物中之「連接構造」方面,具體而言,可舉出由-NHCO-、-CONH-、-OCO-、-COO-、 -CH2 -、-CH2 CH2 -、-CH2 CH2 CH2 -、-CH2 CH2 CH2 CH2 -、 -CH2 CH2 CH2 CH2 CH2 -、-CH(CH3 )-、-C(CH3 )2 -、-C(CF3 )2 -、-CH=CH-、-O-、-S-、-CO-、-SO2 -、-NH-、-Ph-、-Ph-Ph-、-C(CH3 )2 -Ph-C(CH3 )2 -、-O-Ph-O-、-O-Ph-Ph-O-、 -O-Ph-SO2 -Ph-O-、-O-Ph-C(CH3 )2 -Ph-O-、-Ph-CO-O-Ph-、-C(CH3 )2 -Ph-C(CH3 )2 -、下述式(I)、(II)所示之基及此等之組合所成之基等。本說明書中,「Ph」表示1,4-伸苯基、1,3-伸苯基或1,2-伸苯基。Specifically, the "connection structure" of the diphenylamine compound includes -NHCO-, -CONH- , -OCO-, -COO-, -CH2-, -CH2CH2-, -CH2CH2CH2-, -CH2CH2CH2CH2-, -CH2CH2CH2CH2CH2-, -CH(CH3 ) - , -C(CH3 ) 2-, -C(CF3 ) 2- , -CH =CH-, -O- , -S-, -CO-, -SO2-, -NH- , -Ph- , -Ph - Ph- , -C ( CH3 ) 2 - Ph - C ( CH3 ) 2- , -O-Ph-O-, -O-Ph-Ph-O-, -O-Ph-SO2-, -NH-, -Ph-, -Ph-Ph-, -C( CH3 ) 2 - Ph-C(CH3)2-, -O- Ph -O-, -O-Ph - SO2-, -NH-, -CONH-, -OCO-, -COO-, -CH2-, -CH2-, -CH2-, -CH2-, -CH2-, -CH2- -Ph-O-, -O-Ph-C(CH 3 ) 2 -Ph-O-, -Ph-CO-O-Ph-, -C(CH 3 ) 2 -Ph-C(CH 3 ) 2 -, groups represented by the following formulae (I) and (II), and groups formed by combinations thereof. In the present specification, "Ph" represents 1,4-phenylene, 1,3-phenylene or 1,2-phenylene.
一實施形態係二苯胺化合物方面,具體而言,可舉出4,4’-二胺基-2,2’-二-三氟甲基-1,1’-聯苯、3,4’-二胺基二苯基醚、4,4’-二胺基二苯基醚、3,3’-二胺基二苯基碸、4,4’-二胺基二苯基碸、4,4’-二胺基二苯基硫醚、4-胺基苯基4-胺基苯甲酸酯、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、2,2-雙(4-胺基苯基)丙烷、4,4’-(六氟異亞丙基)二苯胺、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、α,α-雙[4-(4-胺基苯氧基)苯基]-1,3-二異丙基苯、α,α-雙[4-(4-胺基苯氧基)苯基]-1,4-二異丙基苯、4,4’-(9-亞茀基)二苯胺、2,2-雙(3-甲基-4-胺基苯基)丙烷、2,2-雙(3-甲基-4-胺基苯基)苯、4,4’-二胺基-3,3’-二甲基-1,1’-聯苯、4,4’-二胺基-2,2’-二甲基-1,1’-聯苯、9,9’-雙(3-甲基-4-胺基苯基)茀、5-(4-胺基苯氧基)-3-[4-(4-胺基苯氧基)苯基]-1,1,3-三甲基茚滿等,較佳為5-(4-胺基苯氧基)-3-[4-(4-胺基苯氧基)苯基]-1,1,3-三甲基茚滿。In one embodiment, the diphenylamine compound includes, specifically, 4,4'-diamino-2,2'-di-trifluoromethyl-1,1'-biphenyl, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfide, 4-aminophenyl 4-aminobenzoate, 1, 3-Bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 2,2-bis(4-aminophenyl)propane, 4,4'-(hexafluoroisopropylidene)diphenylamine, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, α,α-bis[4-( α,α-Bis[4-(4-aminophenoxy)phenyl]-1,4-diisopropylbenzene, 4,4'-(9-fluorenyl)diphenylamine, 2,2-bis(3-methyl-4-aminophenyl)propane, 2,2-bis(3-methyl-4-aminophenyl)benzene, 4,4'-diamino-3,3'-dimethyl-1,1'-biphenyl , 4,4'-diamino-2,2'-dimethyl-1,1'-biphenyl, 9,9'-bis(3-methyl-4-aminophenyl)fluorene, 5-(4-aminophenoxy)-3-[4-(4-aminophenoxy)phenyl]-1,1,3-trimethylindane, etc., preferably 5-(4-aminophenoxy)-3-[4-(4-aminophenoxy)phenyl]-1,1,3-trimethylindane.
別的實施形態中,二苯胺化合物方面,可舉例如下述式(B-1)所示之二胺化合物等。In another embodiment, the diphenylamine compound includes, for example, a diamine compound represented by the following formula (B-1).
(式(B-1)中,R1 ~R8 係各自獨立地表示氫原子、鹵素原子、氰基、硝基、-X9 -R9 、或-X10 -R10 ,R1 ~R8 之中至少1個為-X10 -R10 ,X9 係各自獨立地表示單鍵、-NR9’ -、-O-、 -S-、-CO-、-SO2 -、-NR9’ CO-、-CONR9’ -、-OCO-、或 -COO-,R9 係各自獨立地表示取代或無取代之烷基、或取代或無取代之烯基,R9’ 係各自獨立地表示氫原子、取代或無取代之烷基、或取代或無取代之烯基,X10 係各自獨立地表示單鍵、-(取代或無取代之伸烷基)-、-NH-、-O-、-S-、-CO-、-SO2 -、-NHCO-、-CONH-、-OCO-、或-COO-,R10 係各自獨立地表示取代或無取代之芳基、或取代或無取代之雜芳基。) (In formula (B-1), R 1 to R 8 each independently represent a hydrogen atom, a halogen atom, a cyano group, a nitro group, -X 9 -R 9 , or -X 10 -R 10 , at least one of R 1 to R 8 is -X 10 -R 10 , X 9 each independently represents a single bond, -NR 9' -, -O-, -S-, -CO-, -SO 2 -, -NR 9' CO-, -CONR 9' -, -OCO-, or -COO-, R 9 each independently represents a substituted or unsubstituted alkyl group, or a substituted or unsubstituted alkenyl group, R 9' each independently represents a hydrogen atom, a substituted or unsubstituted alkyl group, or a substituted or unsubstituted alkenyl group, X 10 each independently represents a single bond, -(substituted or unsubstituted alkylene)-, -NH-, -O-, -S-, -CO-, -SO 2 -, -NHCO-, -CONH-, -OCO-, or -COO-, and R 10 each independently represents a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group.)
式(B-1)中的R9 及R9’ 所示之烷基,係指直鏈、分支鏈或環狀的1價的脂肪族飽和烴基。烷基方面,以碳原子數1~6之烷基為佳,碳原子數1~3之烷基更佳。如此的烷基方面,可舉例如甲基、乙基、丙基、異丙基、丁基、異丁基、sec-丁基、tert-丁基、戊基、異戊基、新戊基、環戊基、環己基等。The alkyl group represented by R 9 and R 9' in formula (B-1) refers to a linear, branched or cyclic monovalent aliphatic saturated alkyl group. The alkyl group is preferably an alkyl group having 1 to 6 carbon atoms, and more preferably an alkyl group having 1 to 3 carbon atoms. Examples of such alkyl groups include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl, isopentyl, neopentyl, cyclopentyl, cyclohexyl, and the like.
式(B-1)中的R9 及R9’ 所示之烯基,係指至少具有1個碳-碳雙鍵之直鏈、分支鏈或環狀的1價的不飽和烴基。烯基方面,以碳原子數2~6之烯基為佳,碳原子數2或3之烯基更佳。如此的烯基方面,可舉例如乙烯基、1-丙烯基、2-丙烯基、2-甲基-1-丙烯基、1-丁烯基、2-丁烯基、3-丁烯基、3-甲基-2-丁烯基、1-戊烯基、2-戊烯基、3-戊烯基、4-戊烯基、4-甲基-3-戊烯基、1-己烯基、3-己烯基、5-己烯基、2-環己烯基等。「取代或無取代之烯基」中之烯基的取代基方面,雖不受特別限制,但可舉例如鹵素原子、氰基、烷氧基、芳基、雜芳基、胺基、硝基、羥基、羧基、磺酸基等。取代基數方面,係以1~3個者佳,1個者更佳。The alkenyl represented by R 9 and R 9' in formula (B-1) refers to a straight chain, branched chain or cyclic monovalent unsaturated hydrocarbon group having at least one carbon-carbon double bond. The alkenyl group is preferably an alkenyl group having 2 to 6 carbon atoms, and more preferably an alkenyl group having 2 or 3 carbon atoms. Examples of such alkenyl groups include vinyl, 1-propenyl, 2-propenyl, 2-methyl-1-propenyl, 1-butenyl, 2-butenyl, 3-butenyl, 3-methyl-2-butenyl, 1-pentenyl, 2-pentenyl, 3-pentenyl, 4-pentenyl, 4-methyl-3-pentenyl, 1-hexenyl, 3-hexenyl, 5-hexenyl, and 2-cyclohexenyl. The substituents of the alkenyl group in the "substituted or unsubstituted alkenyl group" are not particularly limited, but examples thereof include halogen atoms, cyano groups, alkoxy groups, aryl groups, heteroaryl groups, amino groups, nitro groups, hydroxyl groups, carboxyl groups, sulfonic acid groups, etc. The number of substituents is preferably 1 to 3, and more preferably 1.
「取代或無取代之烷基」中之烷基的取代基及「取代或無取代之烯基」中之烯基的取代基方面,雖不受特別限制,但可舉例如鹵素原子、氰基、烷氧基、胺基、硝基、羥基、羧基、磺酸基等。取代基數方面,係以1~3個者佳,1個者更佳。The substituents of the alkyl group in the "substituted or unsubstituted alkyl group" and the substituents of the alkenyl group in the "substituted or unsubstituted alkenyl group" are not particularly limited, but examples thereof include halogen atoms, cyano groups, alkoxy groups, amino groups, nitro groups, hydroxyl groups, carboxyl groups, sulfonic acid groups, etc. The number of substituents is preferably 1 to 3, and more preferably 1.
烷氧基係指於氧原子上有烷基鍵結所形成之1價的基(烷基-O-)。烷氧基方面,以碳原子數1~6之烷氧基為佳,碳原子數1~3之烷氧基更佳。如此的烷氧基方面,可舉例如甲氧基、乙氧基、丙氧基、異丙氧基、丁氧基、異丁氧基、sec-丁氧基、tert-丁氧基、戊基氧基等。Alkoxy refers to a monovalent group formed by an alkyl group bonded to an oxygen atom (alkyl-O-). As for the alkoxy group, an alkoxy group having 1 to 6 carbon atoms is preferred, and an alkoxy group having 1 to 3 carbon atoms is more preferred. As for such alkoxy groups, for example, methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy, sec-butoxy, tert-butoxy, pentyloxy, etc. can be mentioned.
式(B-1)中的X10 所示之伸烷基,係指直鏈、分支鏈或環狀的2價的脂肪族飽和烴基,以碳原子數1~6之伸烷基為佳,碳原子數1~3之伸烷基更佳。伸烷基方面,可舉例如-CH2 -、-CH2 -CH2 -、-CH(CH3 )-、-CH2 -CH2 -CH2 -、-CH2 -CH(CH3 )-、-CH(CH3 )-CH2 -、-C(CH3 )2 -、-CH2 -CH2 -CH2 -CH2 -、-CH2 -CH2 -CH(CH3 )-、-CH2 -CH(CH3 )-CH2 -、-CH(CH3 )-CH2 -CH2 -、-CH2 -C(CH3 )2 -、-C(CH3 )2 -CH2 -等。「取代或無取代之伸烷基」中之伸烷基的取代基方面,雖不受特別限制,但可舉例如鹵素原子、氰基、烷氧基、芳基、雜芳基、胺基、硝基、羥基、羧基、磺酸基等。取代基數方面,係以1~3個者佳,1個者更佳。The alkylene group represented by X10 in formula (B-1) refers to a linear, branched or cyclic divalent aliphatic saturated hydrocarbon group, preferably an alkylene group having 1 to 6 carbon atoms, more preferably an alkylene group having 1 to 3 carbon atoms. Examples of the alkylene group include -CH 2 -, -CH 2 -CH 2 -, -CH(CH 3 )-, -CH 2 -CH 2 -CH 2 -, -CH 2 -CH(CH 3 )-, -CH(CH 3 )-CH 2 -, -C(CH 3 ) 2 -, -CH 2 -CH 2 -CH 2 -CH 2 -, -CH 2 -CH 2 -CH(CH 3 )-, -CH 2 -CH(CH 3 )-CH 2 -, -CH(CH 3 )-CH 2 -CH 2 -, -CH 2 -C(CH 3 ) 2 -, -C(CH 3 ) 2 -CH 2 -, etc. The substituents of the alkylene group in the "substituted or unsubstituted alkylene group" are not particularly limited, but examples thereof include halogen atoms, cyano groups, alkoxy groups, aryl groups, heteroaryl groups, amino groups, nitro groups, hydroxyl groups, carboxyl groups, sulfonic acid groups, etc. The number of substituents is preferably 1 to 3, and more preferably 1.
式(B-1)中的R10 所示之芳基方面,以碳原子數6~14之芳基為佳,碳原子數6~10之芳基更佳。如此的芳基方面,可舉例如苯基、1-萘基、2-萘基等,較佳為苯基。「取代或無取代之芳基」中之芳基的取代基方面,雖不受特別限制,但可舉例如鹵素原子、氰基、烷基、烷氧基、芳基、雜芳基、胺基、硝基、羥基、羧基、磺酸基等。取代基數方面,係以1~3個者佳,1個者更佳。The aryl group represented by R10 in formula (B-1) is preferably an aryl group having 6 to 14 carbon atoms, and more preferably an aryl group having 6 to 10 carbon atoms. Examples of such aryl groups include phenyl, 1-naphthyl, 2-naphthyl, etc., and preferably phenyl. The substituent of the aryl group in the "substituted or unsubstituted aryl group" is not particularly limited, but examples thereof include halogen atoms, cyano groups, alkyl groups, alkoxy groups, aryl groups, heteroaryl groups, amino groups, nitro groups, hydroxyl groups, carboxyl groups, sulfonic acid groups, etc. The number of substituents is preferably 1 to 3, and more preferably 1.
所謂式(B-1)中的R10 所示之雜芳基,係指具有由氧原子、氮原子及硫原子選出的1~4個雜原子之芳香族雜環基。雜芳基係以5~12員(較佳為5或6員)的單環式、二環式或三環式(較佳為單環式)芳香族雜環基為佳。如此的雜芳基方面,可舉例如呋喃基、噻吩基、吡咯基、噁唑基、異噁唑基、噻唑基、異噻唑基、咪唑基、吡唑基、1,2,3-噁二唑基、1,2,4-噁二唑基、1,3,4-噁二唑基、呋咱基、1,2,3-噻二唑基、1,2,4-噻二唑基、1,3,4-噻二唑基、1,2,3-三唑基、1,2,4-三唑基、四唑基、吡啶基、噠嗪基、嘧啶基、吡嗪基、三嗪基等。「取代或無取代之雜芳基」中之雜芳基的取代基方面,係與「取代或無取代之芳基」中之芳基的取代基相同。The heteroaryl group represented by R 10 in formula (B-1) refers to an aromatic heterocyclic group having 1 to 4 heteroatoms selected from oxygen atoms, nitrogen atoms and sulfur atoms. The heteroaryl group is preferably a 5-12-membered (preferably 5 or 6-membered) monocyclic, bicyclic or tricyclic (preferably monocyclic) aromatic heterocyclic group. As for such heteroaryl groups, for example, furanyl, thienyl, pyrrolyl, oxazolyl, isoxazolyl, thiazolyl, isothiazolyl, imidazolyl, pyrazolyl, 1,2,3-oxadiazolyl, 1,2,4-oxadiazolyl, 1,3,4-oxadiazolyl, furazanyl, 1,2,3-thiadiazolyl, 1,2,4-thiadiazolyl, 1,3,4-thiadiazolyl, 1,2,3-triazolyl, 1,2,4-triazolyl, tetrazolyl, pyridyl, oxazinyl, pyrimidinyl, pyrazinyl, triazinyl, etc. The substituents of the heteroaryl group in the "substituted or unsubstituted heteroaryl group" are the same as the substituents of the aryl group in the "substituted or unsubstituted aryl group".
R1 ~R8 係各自獨立地表示氫原子、鹵素原子、氰基、硝基、-X9 -R9 或-X10 -R10 。R1 ~R8 較佳為各自獨立地為氫原子或-X10 -R10 。R 1 to R 8 each independently represent a hydrogen atom, a halogen atom, a cyano group, a nitro group, -X 9 -R 9 or -X 10 -R 10 . Preferably, R 1 to R 8 each independently represent a hydrogen atom or -X 10 -R 10 .
R1 ~R8 之中至少1個為-X10 -R10 。較佳為R1 ~R8 之中的1個或2個為-X10 -R10 ,更佳為R5 ~R8 之中的1個或2個為-X10 -R10 ,再更佳為R5 及R7 之中的1個或2個為-X10 -R10 。At least one of R 1 to R 8 is -X 10 -R 10 . Preferably, one or two of R 1 to R 8 are -X 10 -R 10 , more preferably, one or two of R 5 to R 8 are -X 10 -R 10 , and even more preferably, one or two of R 5 and R 7 are -X 10 -R 10 .
一實施形態中,較佳為R1 ~R8 之中的1個或2個為-X10 -R10 ,且R1 ~R8 之中其他為氫原子,更佳為R5 ~R8 之中的1個或2個為-X10 -R10 ,且R1 ~R8 之中其他為氫原子,再更佳為R5 及R7 之中的1個或2個為-X10 -R10 ,且R1 ~R8 之中其他為氫原子。In one embodiment, preferably, one or two of R 1 to R 8 are -X 10 -R 10 , and the others of R 1 to R 8 are hydrogen atoms. More preferably, one or two of R 5 to R 8 are -X 10 -R 10 , and the others of R 1 to R 8 are hydrogen atoms. Even more preferably, one or two of R 5 and R 7 are -X 10 -R 10 , and the others of R 1 to R 8 are hydrogen atoms.
X9 係各自獨立地表示單鍵、-NR9’ -、-O-、 -S-、-CO-、-SO2 -、-NR9’ CO-、-CONR9’ -、-OCO-、或 -COO-。R9 係各自獨立地表示取代或無取代之烷基、或取代或無取代之烯基。X9 較佳為單鍵。X 9 each independently represents a single bond, -NR 9'- , -O-, -S-, -CO-, -SO 2 -, -NR 9'CO-, -CONR 9'- , -OCO-, or -COO-. R 9 each independently represents a substituted or unsubstituted alkyl group, or a substituted or unsubstituted alkenyl group. X 9 is preferably a single bond.
R9’ 係各自獨立地表示氫原子、取代或無取代之烷基、或取代或無取代之烯基。R9 較佳為取代或無取代之烷基。R 9' independently represents a hydrogen atom, a substituted or unsubstituted alkyl group, or a substituted or unsubstituted alkenyl group. R 9 is preferably a substituted or unsubstituted alkyl group.
X10 係各自獨立地表示單鍵、-(取代或無取代之伸烷基)-、-NH-、-O-、-S-、-CO-、-SO2 -、-NHCO-、 -CONH-、-OCO-、或-COO-。X10 較佳為單鍵。 X10 each independently represents a single bond, -(substituted or unsubstituted alkylene)-, -NH-, -O-, -S-, -CO-, -SO2- , -NHCO-, -CONH-, -OCO-, or -COO-. X10 is preferably a single bond.
R10 係各自獨立地表示取代或無取代之芳基、或取代或無取代之雜芳基。R10 較佳為取代或無取代之芳基。R 10 each independently represents a substituted or unsubstituted aryl group, or a substituted or unsubstituted heteroaryl group. R 10 is preferably a substituted or unsubstituted aryl group.
一實施形態係式(B-1)所示之二胺化合物,係以下述式(B-2)所示之化合物者佳,下述式(B-3)所示之化合物(4-胺基安息香酸5-胺基-1,1’-聯苯-2-酯)者更佳。 (式中,R1 ~R6 及R8 係各自獨立地表示氫原子、鹵素原子、氰基、硝基、-X9 -R9 , 其他的記號係與式(B-1)相同。) In one embodiment, the diamine compound is represented by formula (B-1), preferably the compound represented by the following formula (B-2), and more preferably the compound represented by the following formula (B-3) (4-aminobenzoic acid 5-amino-1,1'-biphenyl-2-ester). (In the formula, R 1 to R 6 and R 8 each independently represent a hydrogen atom, a halogen atom, a cyano group, a nitro group, or -X 9 -R 9 , and other symbols are the same as those in formula (B-1).)
二胺化合物亦可使用市售者,且可使用藉由眾所周知的方法所合成者。例如,式(B-1)所示之二胺化合物係可藉由專利第6240798號所記載之合成方法或以此為準之方法來合成。二胺化合物可單獨使用1種,亦可組合2種以上使用。The diamine compound may be commercially available or may be synthesized by a known method. For example, the diamine compound represented by formula (B-1) may be synthesized by the synthesis method described in Patent No. 6240798 or a method in accordance therewith. The diamine compound may be used alone or in combination of two or more.
調製(B)成分用的酸酐雖不受特別限制,在較佳的實施型態中,為芳香族四羧酸二酐。芳香族四羧酸二酐方面,可舉例如苯四羧酸二酐、萘四羧酸二酐、蒽四羧酸二酐、二苯二甲酸二酐等,較佳為二苯二甲酸二酐。The acid anhydride used to prepare the component (B) is not particularly limited, but in a preferred embodiment, it is an aromatic tetracarboxylic dianhydride. Examples of the aromatic tetracarboxylic dianhydride include benzenetetracarboxylic dianhydride, naphthalenetetracarboxylic dianhydride, anthracenetetracarboxylic dianhydride, and diphthalic dianhydride, and diphthalic dianhydride is preferred.
所謂苯四羧酸二酐,意指具有4個羧基之苯的二酐,再者,此處之苯環可任意地具有1~3個的取代基。在此,取代基方面,係以由鹵素原子、氰基及-X13 -R13 (與下述式(B-4)的定義相同)選出者為佳。苯四羧酸二酐方面,具體而言,可舉出均苯四甲酸二酐、1,2,3,4-苯四羧酸二酐等。The so-called benzene tetracarboxylic dianhydride means a benzene dianhydride having four carboxyl groups, and the benzene ring here may have 1 to 3 substituents. The substituents are preferably selected from halogen atoms, cyano groups and -X 13 -R 13 (same as the definition of the following formula (B-4)). Specific examples of benzene tetracarboxylic dianhydride include pyromellitic dianhydride and 1,2,3,4-benzenetetracarboxylic dianhydride.
所謂萘四羧酸二酐,意指具有4個羧基之萘的二酐,再者,此處之萘環可任意地具有1~3個的取代基。在此,取代基方面,係以由鹵素原子、氰基及-X13 -R13 (與下述式(B-4)的定義相同)選出者為佳。萘四羧酸二酐方面,具體而言,可舉出1,4,5,8-萘四羧酸二酐、2,3,6,7-萘四羧酸二酐等。Naphthalenetetracarboxylic dianhydride refers to naphthalene dianhydride having four carboxyl groups, and the naphthalene ring here may have 1 to 3 substituents. The substituents are preferably selected from halogen atoms, cyano groups, and -X 13 -R 13 (same as the definition of the following formula (B-4)). Specific examples of naphthalenetetracarboxylic dianhydride include 1,4,5,8-naphthalenetetracarboxylic dianhydride and 2,3,6,7-naphthalenetetracarboxylic dianhydride.
所謂蒽四羧酸二酐,意指具有4個羧基之蒽的二酐,再者,此處之蒽環可任意地具有1~3個的取代基。在此,取代基方面,係以由鹵素原子、氰基及-X13 -R13 (與下述式(B-4)的定義相同)選出者為佳。蒽四羧酸二酐方面,具體而言,可舉出2,3,6,7-蒽四羧酸二酐等。The so-called anthracenetetracarboxylic dianhydride refers to an anthracene dianhydride having four carboxyl groups, and the anthracene ring here may optionally have 1 to 3 substituents. The substituents are preferably selected from halogen atoms, cyano groups, and -X 13 -R 13 (same as defined in the following formula (B-4)). Specific examples of anthracenetetracarboxylic dianhydride include 2,3,6,7-anthracenetetracarboxylic dianhydride.
所謂二苯二甲酸二酐,意指分子內包含2個無水苯二甲酸之化合物,再者,2個無水苯二甲酸中的2個苯環可各自任意地具有1~3個的取代基。在此,取代基方面,係以由鹵素原子、氰基及-X13 -R13 (與下述式(B-4)的定義相同)選出者為佳。二苯二甲酸二酐中之2個無水苯二甲酸係直接鍵結,或者是可透過具有由碳原子、氧原子、硫原子及氮原子選出的1~100個骨架原子之連接構造而鍵結。The so-called diphthalic anhydride means a compound containing two anhydrous phthalic acids in the molecule, and the two benzene rings in the two anhydrous phthalic acids may each have 1 to 3 substituents. Here, the substituents are preferably selected from halogen atoms, cyano groups and -X 13 -R 13 (same as the definition of the following formula (B-4)). The two anhydrous phthalic acids in diphthalic anhydride are directly bonded or bonded via a connecting structure having 1 to 100 skeleton atoms selected from carbon atoms, oxygen atoms, sulfur atoms and nitrogen atoms.
二苯二甲酸二酐方面,可舉例如式(B-4)所示之化合物。 (式中,R11 及R12 係各自獨立地表示鹵素原子、氰基、硝基或-X13 -R13 , X13 係各自獨立地表示單鍵、-NR13’ -、-O-、-S-、-CO-、-SO2 -、-NR13’ CO-、-CONR13’ -、-OCO-、或-COO-, R13 係各自獨立地表示取代或無取代之烷基、或取代或無取代之烯基, R13’ 係各自獨立地表示氫原子、取代或無取代之烷基、或取代或無取代之烯基, Y表示單鍵,或者是可透過具有由碳原子、氧原子、硫原子及氮原子選出的1~100個骨架原子之連接構造, n1及m1各自獨立地表示0~3之整數。)As for the diphthalic dianhydride, there can be mentioned, for example, a compound represented by formula (B-4). (In the formula, R 11 and R 12 each independently represent a halogen atom, a cyano group, a nitro group or -X 13 -R 13 , X 13 each independently represents a single bond, -NR 13' -, -O-, -S-, -CO-, -SO 2 -, -NR 13' CO-, -CONR 13' -, -OCO-, or -COO-, R 13 each independently represents a substituted or unsubstituted alkyl group, or a substituted or unsubstituted alkenyl group, R 13' each independently represents a hydrogen atom, a substituted or unsubstituted alkyl group, or a substituted or unsubstituted alkenyl group, Y represents a single bond, or a structure that can be connected through 1 to 100 skeleton atoms selected from carbon atoms, oxygen atoms, sulfur atoms and nitrogen atoms, and n1 and m1 each independently represent an integer of 0 to 3.)
Y較佳為具有由碳原子、氧原子、硫原子及氮原子選出的1~100個骨架原子之連接構造。n1及m1,較佳為0。Y preferably has a structure having 1 to 100 skeleton atoms selected from carbon atoms, oxygen atoms, sulfur atoms and nitrogen atoms. n1 and m1 are preferably 0.
Y中之「連接構造」係具有由碳原子、氧原子、硫原子及氮原子選出的1~100個骨架原子。「連接構造較佳係表示-[A-Ph]a -A-[Ph-A]b -〔式中,A係各自獨立地表示單鍵、-(取代或無取代之伸烷基)-、-O-、-S-、-CO-、-SO2 -、-CONH-、-NHCO-、-COO-、或-OCO-,a及b係各自獨立地表示0~2之整數(較佳為0或1)〕所示之二價的基。The "connected structure" in Y has 1 to 100 skeleton atoms selected from carbon atoms, oxygen atoms, sulfur atoms and nitrogen atoms. The "connected structure preferably represents a divalent group represented by -[A-Ph] a -A-[Ph-A] b - [wherein A is independently a single bond, -(substituted or unsubstituted alkylene)-, -O-, -S-, -CO-, -SO 2 -, -CONH-, -NHCO-, -COO-, or -OCO-, and a and b are independently an integer of 0 to 2 (preferably 0 or 1)].
Y中之「連接構造」,具體而言,可舉出 -CH2 -、-CH2 CH2 -、-CH2 CH2 CH2 -、-CH2 CH2 CH2 CH2 -、 -CH2 CH2 CH2 CH2 CH2 -、-CH(CH3 )-、-C(CH3 )2 -、-O-、-CO-、-SO2 -、-Ph-、-O-Ph-O-、-O-Ph-SO2 -Ph-O-、-O-Ph-C(CH3 )2 -Ph-O-等。Specific examples of the "connecting structure" in Y include -CH2- , -CH2CH2- , -CH2CH2CH2-, -CH2CH2CH2CH2-, -CH2CH2CH2CH2-, -CH2CH2CH2CH2CH2-, -CH(CH3 ) - , -C(CH3 ) 2- , -O-, -CO- , -SO2-, -Ph-, -O -Ph- O- , -O - Ph - SO2 -Ph-O- , -O-Ph-C ( CH3 ) 2 - Ph-O- and the like.
二苯二甲酸二酐方面,具體而言,可舉出3,3’,4,4’-苯甲酮四羧酸二酐、3,3’,4,4’-二苯基醚四羧酸二酐、3,3’,4,4’-二苯基碸四羧酸二酐、3,3’,4,4’-聯苯基四羧酸二酐、2,2’,3,3’-聯苯基四羧酸二酐、2,3,3’,4’-聯苯基四羧酸二酐、2,3,3’,4’-苯甲酮四羧酸二酐、2,3,3’,4’-二苯基醚四羧酸二酐、2,3,3’,4’-二苯基碸四羧酸二酐2,2’-雙(3,4-二羧基苯氧基苯基)碸二酐、亞甲基-4,4’-二苯二甲酸二酐、1,1-亞乙基-4,4’-二苯二甲酸二酐、2,2-亞丙基-4,4’-二苯二甲酸二酐、1,2-乙烯-4,4’-二苯二甲酸二酐、1,3-三亞甲基-4,4’-二苯二甲酸二酐、1,4-四亞甲基-4,4’-二苯二甲酸二酐、1,5-戊亞甲基-4,4’-二苯二甲酸二酐、1,3-雙(3,4-二羧基苯基)苯二酐、1,4-雙(3,4-二羧基苯基)苯二酐、1,3-雙(3,4-二羧基苯氧基)苯二酐、1,4-雙(3,4-二羧基苯氧基)苯二酐、2,2-雙(2,3-二羧基苯基)丙烷二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、4,4’-(4,4’-異亞丙基二苯氧基)雙苯二甲酸二酐等。As for the phthalic acid dianhydride, specifically, 3,3',4,4'-benzophenone tetracarboxylic acid dianhydride, 3,3',4,4'-diphenyl ether tetracarboxylic acid dianhydride, 3,3',4,4'-diphenyl sulfonate tetracarboxylic acid dianhydride, 3,3',4,4'-biphenyl tetracarboxylic acid dianhydride, 2,2',3,3'-biphenyl tetracarboxylic acid dianhydride, 2,3,3',4'-biphenyl tetracarboxylic acid dianhydride, 2,3,3',4'-benzophenone tetracarboxylic acid dianhydride, 2,3,3',4'-diphenyl ether tetracarboxylic acid dianhydride, 2,3,3',4'-diphenyl sulfonate tetracarboxylic acid dianhydride, 2,2'-bis(3,4-dicarboxyphenoxyphenyl)sulfonate dianhydride, methylene-4,4'-phthalic acid dianhydride, 1,1-ethylene-4,4'-phthalic acid dianhydride, 2,2 -propylene-4,4'-diphthalic acid dianhydride, 1,2-ethylene-4,4'-diphthalic acid dianhydride, 1,3-trimethylene-4,4'-diphthalic acid dianhydride, 1,4-tetramethylene-4,4'-diphthalic acid dianhydride, 1,5-pentamethylene-4,4'-diphthalic acid dianhydride, 1,3-bis(3,4-dicarboxyphenyl)phthalic acid dianhydride, 1,4- Bis(3,4-dicarboxyphenyl)phthalic anhydride, 1,3-bis(3,4-dicarboxyphenoxy)phthalic anhydride, 1,4-bis(3,4-dicarboxyphenoxy)phthalic anhydride, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 4,4'-(4,4'-isopropylidene diphenoxy)phthalic acid dianhydride, etc.
芳香族四羧酸二酐亦可使用市售者,也可使用藉由眾所周知的方法或以此為準的方法所合成者。芳香族四羧酸二酐可單獨使用1種,亦可組合2種以上使用。Aromatic tetracarboxylic dianhydrides may be commercially available or may be synthesized by a known method or a method in accordance therewith. Aromatic tetracarboxylic dianhydrides may be used alone or in combination of two or more.
一實施形態係製作(B)成分用的酸酐,除了芳香族四羧酸二酐之外,亦可包含其他的酸酐。In one embodiment, the acid anhydride used to prepare the component (B) may include other acid anhydrides in addition to the aromatic tetracarboxylic dianhydride.
其他的酸酐方面,具體而言,可舉出1,2,3,4-環丁烷四羧酸二酐、環戊烷四羧酸二酐、環己烷-1,2,3,4-四羧酸二酐、環己烷-1,2,4,5-四羧酸二酐、3,3’,4,4’-雙環己基四羧酸二酐、羰基-4,4’-雙(環己烷-1,2-二羧酸)二酐、亞甲基-4,4’-雙(環己烷-1,2-二羧酸)二酐、1,2-乙烯-4,4’-雙(環己烷-1,2-二羧酸)二酐、氧基-4,4’-雙(環己烷-1,2-二羧酸)二酐、硫代-4,4’-雙(環己烷-1,2-二羧酸)二酐、磺醯基-4,4’-雙(環己烷-1,2-二羧酸)二酐等之脂肪族四羧酸二酐。As other acid anhydrides, specifically, there can be mentioned 1,2,3,4-cyclobutanetetracarboxylic dianhydride, cyclopentanetetracarboxylic dianhydride, cyclohexane-1,2,3,4-tetracarboxylic dianhydride, cyclohexane-1,2,4,5-tetracarboxylic dianhydride, 3,3′,4,4′-biscyclohexyltetracarboxylic dianhydride, carbonyl-4,4′-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, methylene-4,4′- Aliphatic tetracarboxylic acid dianhydrides such as bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, 1,2-ethylene-4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, oxy-4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, thio-4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, and sulfonyl-4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride.
來自於構成(B)成分之酸酐的全構造中源自芳香族四羧酸二酐之構造的含量,係以10莫耳%以上者為佳,30莫耳%以上者更佳,50莫耳%以上者又更佳,70莫耳%以上者又再更佳,90莫耳%以上者又進而再更佳,100莫耳%者特別佳。The content of the structure derived from aromatic tetracarboxylic dianhydride in the entire structure derived from the acid anhydride constituting the component (B) is preferably 10 mol% or more, more preferably 30 mol% or more, even more preferably 50 mol% or more, even more preferably 70 mol% or more, even more preferably 90 mol% or more, and particularly preferably 100 mol%.
(B)成分係以具有下述一般式(B)所示之構造單位者為佳。 (一般式(B)中,R51 表示單鍵或源自酸酐之殘基,R52 表示單鍵或源自二胺化合物之殘基。)The component (B) preferably has a structural unit represented by the following general formula (B). (In general formula (B), R 51 represents a single bond or a residue derived from an acid anhydride, and R 52 represents a single bond or a residue derived from a diamine compound.)
R51 表示單鍵或源自酸酐之殘基,源自酸酐之殘基者為佳。R51 所示之源自酸酐之殘基,係指從酸酐去除了2個氧原子後之2價的基。酸酐係如上述。R 51 represents a single bond or a residue derived from an acid anhydride, preferably a residue derived from an acid anhydride. The residue derived from an acid anhydride represented by R 51 refers to a divalent group obtained by removing two oxygen atoms from an acid anhydride. The acid anhydride is as described above.
R52 表示單鍵或源自二胺化合物之殘基,以源自二胺化合物之殘基者為佳。R52 所示之源自二胺化合物之殘基,係指從二胺化合物去除了2個胺基後之2價的基。二胺化合物係如上述。R 52 represents a single bond or a residual group derived from a diamine compound, preferably a residual group derived from a diamine compound. The residual group derived from a diamine compound represented by R 52 refers to a divalent group obtained by removing two amino groups from the diamine compound. The diamine compound is as described above.
(B)成分可藉由以往眾所周知的方法來調製。眾所周知的方法方面,可舉例如將二胺化合物、酸酐及溶劑的混合物加熱使其反應之方法。二胺化合物之混合量,例如,相對於酸酐,通常可為0.5~1.5莫耳當量、較佳為0.9~1.1莫耳當量。The component (B) can be prepared by a conventionally known method. As for the conventionally known method, for example, a method of heating a mixture of a diamine compound, an acid anhydride and a solvent to react. The mixing amount of the diamine compound can be, for example, generally 0.5 to 1.5 molar equivalents, preferably 0.9 to 1.1 molar equivalents, relative to the acid anhydride.
(B)成分之調製用的溶劑方面,可舉出N,N-二甲基乙醯胺、N,N-二乙基乙醯胺、N,N-二甲基甲醯胺、N-甲基-2-吡咯烷酮等之醯胺系溶劑;丙酮、甲基乙基酮(MEK)及環己酮等之酮系溶劑;γ-丁內酯等之酯系溶劑;環己烷、甲基環己烷等之烴系溶劑。又,(B)成分之調製中,亦可因應需要而使用醯亞胺化觸媒、共沸脫水溶劑、酸觸媒等。醯亞胺化觸媒方面,可舉例如三乙基胺、三異丙基胺、三乙烯二胺、N-甲基吡咯啶、N-乙基吡咯啶、N,N-二甲基-4-胺基吡啶、吡啶等之三級胺類。共沸脫水溶劑方面,可舉例如甲苯、二甲苯、乙基環己烷等。酸觸媒方面,可舉例如無水醋酸等。醯亞胺化觸媒、共沸脫水溶劑、酸觸媒等之使用量,若為熟知該領域之業者係可適當地設定。(B)成分之調製用的反應溫度通常為100~ 250℃。As the solvent for preparing the (B) component, there can be mentioned amide solvents such as N,N-dimethylacetamide, N,N-diethylacetamide, N,N-dimethylformamide, and N-methyl-2-pyrrolidone; ketone solvents such as acetone, methyl ethyl ketone (MEK), and cyclohexanone; ester solvents such as γ-butyrolactone; and hydrocarbon solvents such as cyclohexane and methylcyclohexane. In the preparation of the (B) component, an imidization catalyst, an azeotropic dehydration solvent, an acid catalyst, etc. can also be used as needed. As for the imidization catalyst, tertiary amines such as triethylamine, triisopropylamine, triethylenediamine, N-methylpyrrolidine, N-ethylpyrrolidine, N,N-dimethyl-4-aminopyridine, pyridine, etc. can be mentioned. As for the azeotropic dehydration solvent, toluene, xylene, ethylcyclohexane, etc. can be mentioned. As for the acid catalyst, anhydrous acetic acid, etc. can be mentioned. The amount of imidization catalyst, azeotropic dehydration solvent, acid catalyst, etc. used can be appropriately set by the industry familiar with the field. The reaction temperature for the preparation of component (B) is usually 100~250℃.
(B)成分的重量平均分子量方面,較佳為1,000以上,更佳為5000以上,再更佳為10000以上,較佳為100,000以下,更佳為70000以下,再更佳為50000以下。The weight average molecular weight of the component (B) is preferably 1,000 or more, more preferably 5,000 or more, and further preferably 10,000 or more, and is preferably 100,000 or less, more preferably 70,000 or less, and further preferably 50,000 or less.
令樹脂組成物中的不揮發成分為100質量%的情況下使(A)成分的含量為a1,令樹脂組成物中的不揮發成分為100質量%的情況下使(B)成分的含量為b1時,a1/b1較佳為0.1以上,更佳為0.15以上,再更佳為0.2以上,較佳為1以下,更佳為0.5以下,再更佳為0.3以下。藉由將a1/b1調整成該範圍內,可以顯著地獲得本發明之效果。When the content of component (A) is a1 when the non-volatile components in the resin composition are 100 mass %, and when the content of component (B) is b1 when the non-volatile components in the resin composition are 100 mass %, a1/b1 is preferably 0.1 or more, more preferably 0.15 or more, and even more preferably 0.2 or more, and preferably 1 or less, more preferably 0.5 or less, and even more preferably 0.3 or less. By adjusting a1/b1 within this range, the effect of the present invention can be significantly obtained.
<(C)無機填充材> 樹脂組成物除了上述成分以外,任意的成分方面,亦可進一步含有無機填充材作為(C)成分。<(C) Inorganic filler> In addition to the above components, the resin composition may further contain an inorganic filler as the (C) component.
無機填充材的材料方面,係使用無機化合物。無機填充材的材料之例方面,可舉出氧化矽、氧化鋁、玻璃、菫青石、矽酸化物、硫酸鋇、碳酸鋇、滑石、黏土、雲母粉、氧化鋅、水滑石、勃姆石、氫氧化鋁、氫氧化鎂、碳酸鈣、碳酸鎂、氧化鎂、氮化硼、氮化鋁、氮化錳、硼酸鋁、碳酸鍶、鈦酸鍶、鈦酸鈣、鈦酸鎂、鈦酸鉍、氧化鈦、氧化鋯、鈦酸鋇、鈦酸鋯石酸鋇、鋯石酸鋇、鋯石酸鈣、磷酸鋯及磷酸鎢酸鋯等。此等之中更以氧化矽特別適合。氧化矽方面,可舉例如無定形氧化矽、溶融氧化矽、結晶氧化矽、合成氧化矽、中空氧化矽等。又,氧化矽方面,以球狀氧化矽為佳。(C)無機填充材可單獨使用1種,亦可組合2種以上使用。Inorganic compounds are used as materials of the inorganic filler. Examples of materials of the inorganic filler include silicon oxide, aluminum oxide, glass, diatomite, silicate, barium sulfate, barium carbonate, talc, clay, mica powder, zinc oxide, hydrotalcite, boehmite, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, boron nitride, aluminum nitride, manganese nitride, aluminum borate, strontium carbonate, strontium titanate, calcium titanate, magnesium titanate, bismuth titanate, titanium oxide, zirconium oxide, barium titanate, barium zirconate, calcium zirconate, zirconium phosphate, and zirconium tungstate phosphate. Among these, silicon oxide is particularly suitable. Examples of silicon oxide include amorphous silicon oxide, molten silicon oxide, crystalline silicon oxide, synthetic silicon oxide, and hollow silicon oxide. In addition, spherical silicon oxide is preferred. (C) The inorganic filler may be used alone or in combination of two or more.
(C)成分的市售品方面,可舉例如Denka公司製的「UFP-30」;新日鐵住金材料公司製的「SP60-05」、「SP507-05」;Admatechs公司製的「YC100C」、「YA050C」、「YA050C-MJE」、「YA010C」;TOKUYAMA公司製的「Silfil NSS-3N」、「Silfil NSS-4N」、「Silfil NSS-5N」;Admatechs公司製的「SC2500SQ」、「SO-C4」、「SO-C2」、「SO-C1」;等。Commercially available products of component (C) include, for example, "UFP-30" manufactured by Denka; "SP60-05" and "SP507-05" manufactured by Nippon Steel & Sumitomo Metal Materials Corporation; "YC100C", "YA050C", "YA050C-MJE", and "YA010C" manufactured by Admatechs; "Silfil NSS-3N", "Silfil NSS-4N", and "Silfil NSS-5N" manufactured by Tokuyama; "SC2500SQ", "SO-C4", "SO-C2", and "SO-C1" manufactured by Admatechs, etc.
(C)成分的比表面積較佳為1m2 /g以上,更佳為2m2 /g以上,特別佳為3m2 /g以上。上限並無特別限制,但較佳為60m2 /g以下,50m2 /g以下或40m2 /g以下。比表面積係依BET法,使用比表面積測定裝置(Mountech公司製Macsorb HM-1210)於試料表面使氮氣吸附,以BET多點法算出比表面積而得。The specific surface area of the component (C) is preferably 1 m 2 /g or more, more preferably 2 m 2 /g or more, and particularly preferably 3 m 2 /g or more. The upper limit is not particularly limited, but is preferably 60 m 2 /g or less, 50 m 2 /g or less, or 40 m 2 /g or less. The specific surface area is calculated by the BET multipoint method using a specific surface area measuring device (Macsorb HM-1210 manufactured by Mountech) to adsorb nitrogen on the sample surface.
(C)成分的平均粒徑,從顯著地獲得本發明所期望之效果的觀點來看,較佳為0.01μm以上,更佳為0.05μm以上,特別佳為0.1μm以上,較佳為5μm以下,更佳為2μm以下,再更佳為1μm以下。The average particle size of the component (C) is preferably 0.01 μm or more, more preferably 0.05 μm or more, particularly preferably 0.1 μm or more, preferably 5 μm or less, more preferably 2 μm or less, and even more preferably 1 μm or less, from the viewpoint of remarkably obtaining the desired effect of the present invention.
(C)成分的平均粒徑可藉由基於米氏(Mie)散射理論之雷射繞射、散射法來測定。具體而言,藉由雷射繞射散射式粒徑分布測定裝置,可將無機填充材的粒徑分布以體積基準作成,以其中位數徑作為平均粒徑來進行測定。測定樣品係可使用秤取無機填充材100mg、甲基乙基酮10g至小玻璃瓶中,使其以超音波分散10分鐘者。將測定樣品使用雷射繞射式粒徑分布測定裝置,將使用光源波長分為藍色及紅色,以流通池方式測定無機填充材的體積基準之粒徑分布,由所得之粒徑分布算出平均粒徑作為中位數徑。雷射繞射式粒徑分布測定裝置方面,可舉例如堀場製作所公司製「LA-960」等。The average particle size of component (C) can be measured by laser diffraction and scattering method based on Mie scattering theory. Specifically, the particle size distribution of the inorganic filler can be made on a volume basis by using a laser diffraction and scattering particle size distribution measuring device, and the median diameter is used as the average particle size for measurement. The measurement sample can be 100 mg of inorganic filler and 10 g of methyl ethyl ketone weighed into a small glass bottle and dispersed by ultrasound for 10 minutes. The sample is measured using a laser diffraction particle size distribution measuring device, and the wavelength of the light source used is divided into blue and red. The volume-based particle size distribution of the inorganic filler is measured by a flow cell method, and the average particle size is calculated from the obtained particle size distribution as the median diameter. As for the laser diffraction particle size distribution measuring device, for example, there is the "LA-960" manufactured by Horiba, Ltd.
(C)成分,從提高耐濕性及分散性的觀點來看,係以表面處理劑所處理者為佳。表面處理劑方面,可舉例如乙烯基矽烷系耦合劑、(甲基)丙烯酸系耦合劑、含氟矽烷耦合劑、胺基矽烷系耦合劑、環氧矽烷系耦合劑、巰基矽烷系耦合劑、矽烷系耦合劑、烷氧基矽烷、有機矽氮烷化合物、鈦酸鹽系耦合劑等。其中,從顯著地獲得本發明之效果的觀點來看,以乙烯基矽烷系耦合劑、(甲基)丙烯酸系耦合劑、胺基矽烷系耦合劑為佳。又,表面處理劑可單獨使用1種,亦可任意地組合2種以上來使用。From the viewpoint of improving moisture resistance and dispersibility, component (C) is preferably treated with a surface treatment agent. Examples of the surface treatment agent include vinyl silane coupling agents, (meth) acrylic coupling agents, fluorine-containing silane coupling agents, amino silane coupling agents, epoxy silane coupling agents, butyl silane coupling agents, silane coupling agents, alkoxy silane, organic silazane compounds, and titanium salt coupling agents. Among them, from the viewpoint of significantly obtaining the effect of the present invention, vinyl silane coupling agents, (meth) acrylic coupling agents, and amino silane coupling agents are preferred. The surface treatment agent may be used alone or in combination of two or more.
表面處理劑的市售品方面,可舉例如信越化學工業公司製「KBM1003」(乙烯基三乙氧基矽烷)、信越化學工業公司製「KBM503」(3-甲基丙烯酰氧基丙基三乙氧基矽烷)、信越化學工業公司製「KBM403」(3-環氧丙氧基三甲氧基矽烷)、信越化學工業公司製「KBM803」(3-巰基丙基三甲氧基矽烷)、信越化學工業公司製「KBE903」(3-胺基丙基三乙氧基矽烷)、信越化學工業公司製「KBM573」(N-苯基-3-胺基丙基三甲氧基矽烷)、信越化學工業公司製「SZ-31」(六甲基二矽氮烷)、信越化學工業公司製「KBM103」(苯基三甲氧基矽烷)、信越化學工業公司製「KBM-4803」(長鏈環氧型矽烷耦合劑)、信越化學工業公司製「KBM-7103」(3,3,3-三氟丙基三甲氧基矽烷)等。Commercially available products of surface treatment agents include, for example, "KBM1003" (vinyl triethoxysilane) manufactured by Shin-Etsu Chemical Industries, Ltd., "KBM503" (3-methacryloxypropyl triethoxysilane) manufactured by Shin-Etsu Chemical Industries, Ltd., "KBM403" (3-glycidoxypropoxytrimethoxysilane) manufactured by Shin-Etsu Chemical Industries, Ltd., "KBM803" (3-butyl propyl trimethoxysilane) manufactured by Shin-Etsu Chemical Industries, Ltd., and "KBE903" (3-aminopropyl trimethoxysilane) manufactured by Shin-Etsu Chemical Industries, Ltd. "KBM-573" (N-phenyl-3-aminopropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., "SZ-31" (hexamethyldisilazane) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM103" (phenyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM-4803" (long-chain epoxy-type silane coupling agent) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM-7103" (3,3,3-trifluoropropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., etc.
藉由表面處理劑來表面處理的程度,從無機填充材的分散性提昇之觀點來看,係以在既定的範圍為佳。具體而言,無機填充材100質量份係以於0.2質量份~5質量份之表面處理劑所表面處理者為佳,於0.2質量份~3質量份所表面處理者更佳,於0.3質量份~2質量份所表面處理者又更佳。From the perspective of improving the dispersibility of the inorganic filler, the degree of surface treatment by the surface treatment agent is preferably within a predetermined range. Specifically, 100 parts by weight of the inorganic filler is preferably treated with 0.2 to 5 parts by weight of the surface treatment agent, more preferably 0.2 to 3 parts by weight, and even more preferably 0.3 to 2 parts by weight.
藉由表面處理劑來表面處理的程度,可以藉由無機填充材每單位表面積的碳量來予以評價。無機填充材每單位表面積的碳量,從無機填充材的分散性提昇之觀點來看,0.02mg/m2 以上為佳,0.1mg/m2 以上更佳,0.2mg/m2 以上更佳。另一方面,從抑制樹脂塗漆的溶融黏度及薄片形態下的溶融黏度之上昇的觀點來看,以1mg/m2 以下為佳,0.8mg/m2 以下更佳,0.5mg/m2 以下更佳。The degree of surface treatment by the surface treatment agent can be evaluated by the amount of carbon per unit surface area of the inorganic filler. From the perspective of improving the dispersibility of the inorganic filler, the amount of carbon per unit surface area of the inorganic filler is preferably 0.02 mg/ m2 or more, more preferably 0.1 mg/ m2 or more, and more preferably 0.2 mg/ m2 or more. On the other hand, from the perspective of suppressing the increase in the melt viscosity of the resin coating and the melt viscosity in the form of a sheet, it is preferably 1 mg/ m2 or less, more preferably 0.8 mg/m2 or less , and more preferably 0.5 mg/ m2 or less.
無機填充材每單位表面積的碳量,可藉由將表面處理後的無機填充材藉由溶劑(例如甲基乙基酮(MEK))洗淨處理之後測定。具體而言,溶劑方面乃是將充分的量之MEK加入已經表面處理劑所表面處理過的無機填充材中,於25℃超音波洗淨5分鐘。去除上清液,使固形成分乾燥之後,使用碳分析計可測定無機填充材每單位表面積的碳量。碳分析計方面,可使用堀場製作所公司製「EMIA-320V」等。The amount of carbon per unit surface area of the inorganic filler can be measured by washing the surface treated inorganic filler with a solvent (e.g. methyl ethyl ketone (MEK)). Specifically, the solvent is to add a sufficient amount of MEK to the inorganic filler that has been surface treated with the surface treatment agent, and then ultrasonically wash it at 25°C for 5 minutes. After removing the supernatant and drying the solid components, the amount of carbon per unit surface area of the inorganic filler can be measured using a carbon analyzer. For the carbon analyzer, the "EMIA-320V" manufactured by Horiba, Ltd. can be used.
(C)成分的含量,從降低介電率的觀點來看,令樹脂組成物中的不揮發成分為100質量%時,較佳為30質量%以上,更佳為40質量%以上,再更佳為50質量%以上,較佳為80質量%以下,更佳為70質量%以下,再更佳為60質量%以下。From the viewpoint of lowering the dielectric constant, the content of the component (C) is preferably 30% by mass or more, more preferably 40% by mass or more, and even more preferably 50% by mass or more, and is preferably 80% by mass or less, more preferably 70% by mass or less, and even more preferably 60% by mass or less, when the non-volatile components in the resin composition are 100% by mass.
令樹脂組成物中的不揮發成分為100質量%的情況下使(A)成分的含量為a1,令樹脂組成物中的不揮發成分為100質量%的情況下使(B)成分的含量為b1,令樹脂組成物中的不揮發成分為100質量%的情況下使(C)成分的含量為c1時,(a1+b1)/c1較佳為超過0.4,更佳為0.43以上,再更佳為0.45以上,較佳為1以下,更佳為0.6以下,再更佳為0.55以下。藉由將(a1+b1)/c1調整成為此範圍內,可以顯著地獲得本發明之效果。When the content of component (A) is a1 when the non-volatile components in the resin composition are 100 mass %, the content of component (B) is b1 when the non-volatile components in the resin composition are 100 mass %, and the content of component (C) is c1 when the non-volatile components in the resin composition are 100 mass %, (a1+b1)/c1 is preferably more than 0.4, more preferably 0.43 or more, more preferably 0.45 or more, preferably 1 or less, more preferably 0.6 or less, and even more preferably 0.55 or less. By adjusting (a1+b1)/c1 to be within this range, the effect of the present invention can be significantly obtained.
<(D)熱硬化性樹脂> 樹脂組成物除了上述成分以外,任意的成分方面,亦可進一步含有熱硬化性樹脂作為(D)成分。但是,排除相當於(A)~(B)成分者。(D)熱硬化性樹脂方面,可舉例如環氧樹脂、苯酚系樹脂、萘酚系樹脂、苯并噁嗪系樹脂、活性酯系樹脂、氰酸酯系樹脂、碳二醯亞胺系樹脂、胺系樹脂、酸酐系樹脂等。(D)成分可單獨使用1種,亦可任意的比率組合2種以上使用。以下,係可使如苯酚系樹脂、萘酚系樹脂、苯并噁嗪系樹脂、活性酯系樹脂、氰酸酯系樹脂、碳二醯亞胺系樹脂、胺系樹脂、酸酐系樹脂般可與環氧樹脂反應使樹脂組成物硬化之樹脂,通稱為「硬化劑」。<(D) Thermosetting resin> In addition to the above-mentioned components, the resin composition may further contain a thermosetting resin as the (D) component. However, components equivalent to (A) to (B) are excluded. Examples of the (D) thermosetting resin include epoxy resins, phenol resins, naphthol resins, benzoxazine resins, active ester resins, cyanate resins, carbodiimide resins, amine resins, and acid anhydride resins. The (D) component may be used alone or in combination of two or more in any ratio. The following are resins that can react with epoxy resins to harden the resin composition, such as phenol resins, naphthol resins, benzoxazine resins, active ester resins, cyanate resins, carbodiimide resins, amine resins, and acid anhydride resins, and are generally referred to as "hardeners".
(D)成分方面之環氧樹脂方面,可舉例如雙二甲苯酚型環氧樹脂、雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、雙酚AF型環氧樹脂、二環戊二烯型環氧樹脂、參苯酚型環氧樹脂、萘酚酚醛清漆型環氧樹脂、苯酚酚醛清漆型環氧樹脂、tert-丁基-苯二酚型環氧樹脂、萘型環氧樹脂、萘酚型環氧樹脂、蒽型環氧樹脂、縮水甘油胺型環氧樹脂、縮水甘油酯型環氧樹脂、甲酚酚醛清漆型環氧樹脂、聯苯基型環氧樹脂、線狀脂肪族環氧樹脂、具有丁二烯構造之環氧樹脂、脂環式環氧樹脂、雜環式環氧樹脂、螺環環含有環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂、萘醚型環氧樹脂、三羥甲基型環氧樹脂、四苯基乙烷型環氧樹脂等。環氧樹脂可單獨使用1種,亦可組合2種以上使用。As for the epoxy resin of the component (D), for example, there can be mentioned bis(xylenol) type epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol AF type epoxy resin, dicyclopentadiene type epoxy resin, phenol type epoxy resin, naphthol novolac type epoxy resin, phenol novolac type epoxy resin, tert-butyl-benzene type epoxy resin, naphthalene type epoxy resin, naphthol type epoxy resin, anthracene type epoxy resin, The epoxy resin may be a glycidylamine type epoxy resin, a glycidyl ester type epoxy resin, a cresol novolac type epoxy resin, a biphenyl type epoxy resin, a linear aliphatic epoxy resin, an epoxy resin having a butadiene structure, an alicyclic epoxy resin, a heterocyclic epoxy resin, a spirocyclic epoxy resin, an oxime type epoxy resin, an oxime dimethanol type epoxy resin, a naphthyl ether type epoxy resin, a trihydroxymethyl type epoxy resin, a tetraphenylethane type epoxy resin, etc. The epoxy resin may be used alone or in combination of two or more.
樹脂組成物,係以包含1分子中具有2個以上的環氧基之環氧樹脂作為(D)成分者為佳。從顯著地獲得本發明所期望之效果的觀點來看,(D)成分相對於不揮發成分100質量%,1分子中具有2個以上的環氧基之環氧樹脂的比例,較佳為50質量%以上,更佳為60質量%以上,特別佳為70質量%以上。The resin composition preferably contains an epoxy resin having two or more epoxy groups in one molecule as component (D). From the viewpoint of remarkably obtaining the desired effect of the present invention, the ratio of the epoxy resin having two or more epoxy groups in one molecule of component (D) relative to 100% by mass of the non-volatile component is preferably 50% by mass or more, more preferably 60% by mass or more, and particularly preferably 70% by mass or more.
環氧樹脂中有溫度20℃下液狀的環氧樹脂(以下稱為「液狀環氧樹脂」)與溫度20℃下固體狀的環氧樹脂(以下稱為「固體狀環氧樹脂」)。樹脂組成物在(D)成分方面,可僅只包含液狀環氧樹脂,亦可僅只包含固體狀環氧樹脂,還可包含組合液狀環氧樹脂與固體狀環氧樹脂者。Epoxy resins include epoxy resins that are liquid at 20°C (hereinafter referred to as "liquid epoxy resins") and epoxy resins that are solid at 20°C (hereinafter referred to as "solid epoxy resins"). The resin composition may contain only liquid epoxy resins, only solid epoxy resins, or a combination of liquid epoxy resins and solid epoxy resins as component (D).
液狀環氧樹脂方面,可舉出1分子中具有2個以上的環氧基之液狀環氧樹脂為佳。As for the liquid epoxy resin, a liquid epoxy resin having two or more epoxy groups in one molecule is preferred.
液狀環氧樹脂方面,係以雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚AF型環氧樹脂、萘型環氧樹脂、縮水甘油酯型環氧樹脂、縮水甘油胺型環氧樹脂、苯酚酚醛清漆型環氧樹脂、具有酯骨架之脂環式環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂、縮水甘油胺型環氧樹脂及具有丁二烯構造之環氧樹脂為佳,雙酚A型環氧樹脂、雙酚F型環氧樹脂更佳。As liquid epoxy resins, bisphenol A type epoxy resins, bisphenol F type epoxy resins, bisphenol AF type epoxy resins, naphthalene type epoxy resins, glycidyl ester type epoxy resins, glycidyl amine type epoxy resins, phenol novolac type epoxy resins, alicyclic epoxy resins having an ester skeleton, cyclohexane type epoxy resins, cyclohexanedimethanol type epoxy resins, glycidyl amine type epoxy resins and epoxy resins having a butadiene structure are preferred, and bisphenol A type epoxy resins and bisphenol F type epoxy resins are more preferred.
液狀環氧樹脂的具體例方面,可舉出DIC公司製的「HP4032」、「HP4032D」、「HP4032SS」(萘型環氧樹脂);三菱化學公司製的「828US」、「jER828EL」、「825」、「EPIKOTE 828EL」(雙酚A型環氧樹脂);三菱化學公司製的「jER807」、「1750」(雙酚F型環氧樹脂);三菱化學公司製的「jER152」(苯酚酚醛清漆型環氧樹脂);三菱化學公司製的「630」、「630LSD」(縮水甘油胺型環氧樹脂);日鐵化學&材料公司製的「ZX1059」(雙酚A型環氧樹脂與雙酚F型環氧樹脂的混合品);Nagase ChemteX公司製的「EX-721」(縮水甘油酯型環氧樹脂);Daicel公司製的「CELLOXIDE2021P」(具有酯骨架之脂環式環氧樹脂);Daicel公司製的「PB-3600」(具有丁二烯構造之環氧樹脂);日鐵化學&材料公司製的「ZX1658」、「ZX1658GS」(液狀1,4-縮水甘油環己烷型環氧樹脂)等。此等可單獨使用1種,亦可組合2種以上使用。Specific examples of liquid epoxy resins include "HP4032", "HP4032D", and "HP4032SS" (naphthalene-based epoxy resins) manufactured by DIC Corporation; "828US", "jER828EL", "825", and "EPIKOTE" manufactured by Mitsubishi Chemical Corporation; "828EL" (bisphenol A type epoxy resin); "jER807" and "1750" (bisphenol F type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "jER152" (phenol novolac type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "630" and "630LSD" (glycidylamine type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "ZX1059" (a mixture of bisphenol A type epoxy resin and bisphenol F type epoxy resin) manufactured by Nippon Steel Chemical & Materials Corporation; Nagase "EX-721" (glycidyl ester type epoxy resin) manufactured by ChemteX; "CELLOXIDE2021P" (lipidic epoxy resin with ester skeleton) manufactured by Daicel; "PB-3600" (epoxy resin with butadiene structure) manufactured by Daicel; "ZX1658" and "ZX1658GS" (liquid 1,4-glycidyl cyclohexane type epoxy resin) manufactured by Nippon Steel Chemical & Materials Co., Ltd. These can be used alone or in combination of two or more.
固體狀環氧樹脂方面,可舉出1分子中具有3個以上的環氧基之固體狀環氧樹脂為佳,1分子中具有3個以上的環氧基之芳香族系的固體狀環氧樹脂更佳。As the solid epoxy resin, preferably, one having three or more epoxy groups in one molecule is used, and more preferably, an aromatic solid epoxy resin having three or more epoxy groups in one molecule is used.
固體狀環氧樹脂方面,係以雙二甲苯酚型環氧樹脂、萘型環氧樹脂、萘型4官能環氧樹脂、甲酚酚醛清漆型環氧樹脂、二環戊二烯型環氧樹脂、參苯酚型環氧樹脂、萘酚型環氧樹脂、聯苯基型環氧樹脂、萘醚型環氧樹脂、蒽型環氧樹脂、雙酚A型環氧樹脂、雙酚AF型環氧樹脂、四苯基乙烷型環氧樹脂為佳,萘型環氧樹脂更佳。As solid epoxy resins, dixylenol type epoxy resins, naphthalene type epoxy resins, naphthalene type tetrafunctional epoxy resins, cresol novolac type epoxy resins, dicyclopentadiene type epoxy resins, trisphenol type epoxy resins, naphthol type epoxy resins, biphenyl type epoxy resins, naphthyl ether type epoxy resins, anthracene type epoxy resins, bisphenol A type epoxy resins, bisphenol AF type epoxy resins, and tetraphenylethane type epoxy resins are preferred, and naphthalene type epoxy resins are more preferred.
固體狀環氧樹脂方面,係以萘型4官能環氧樹脂、甲酚酚醛清漆型環氧樹脂、二環戊二烯型環氧樹脂、參苯酚型環氧樹脂、萘酚型環氧樹脂、聯苯基型環氧樹脂、萘醚型環氧樹脂、蒽型環氧樹脂、雙酚A型環氧樹脂、四苯基乙烷型環氧樹脂為佳,萘型4官能環氧樹脂、萘酚型環氧樹脂及聯苯基型環氧樹脂更佳。固體狀環氧樹脂的具體例方面,可舉出DIC公司製的「HP4032H」(萘型環氧樹脂)、「HP-4700」、「HP-4710」(萘型4官能環氧樹脂)、「N-690」(甲酚酚醛清漆型環氧樹脂)、「N-695」(甲酚酚醛清漆型環氧樹脂)、「HP-7200」、「HP-7200HH」、「HP-7200H」(二環戊二烯型環氧樹脂)、DIC公司製的「EXA-7311」、「EXA-7311-G3」、「EXA-7311-G4」、「EXA-7311-G4S」、「HP6000」(萘醚型環氧樹脂);日本化藥公司製的「EPPN-502H」(參苯酚型環氧樹脂)、「NC7000L」(萘酚酚醛清漆型環氧樹脂)、「NC3000H」、「NC3000」、「NC3000L」、「NC3100」(聯苯基型環氧樹脂);日鐵化學&材料公司製的「ESN475V」(萘型環氧樹脂)、「ESN485」(萘酚酚醛清漆型環氧樹脂);三菱化學公司製的「YX4000H」、「YL6121」(聯苯基型環氧樹脂)、「YX4000HK」(雙二甲苯酚型環氧樹脂)、「YX8800」(蒽型環氧樹脂);大阪氣體化學公司製的「PG-100」、「CG-500」、三菱化學公司製的「YL7760」(雙酚AF型環氧樹脂)、「YL7800」(茀型環氧樹脂)、「jER1010」(固體狀雙酚A型環氧樹脂)、「jER1031S」(四苯基乙烷型環氧樹脂)等。此等可單獨使用1種,亦可組合2種以上使用。As solid epoxy resins, naphthalene-type tetrafunctional epoxy resins, cresol novolac-type epoxy resins, dicyclopentadiene-type epoxy resins, trisphenol-type epoxy resins, naphthol-type epoxy resins, biphenyl-type epoxy resins, naphthyl ether-type epoxy resins, anthracene-type epoxy resins, bisphenol A-type epoxy resins, and tetraphenylethane-type epoxy resins are preferred, and naphthalene-type tetrafunctional epoxy resins, naphthol-type epoxy resins, and biphenyl-type epoxy resins are more preferred. Specific examples of solid epoxy resins include "HP4032H" (naphthalene-based epoxy resin), "HP-4700", "HP-4710" (naphthalene-based tetrafunctional epoxy resin), "N-690" (cresol novolac-based epoxy resin), "N-695" (cresol novolac-based epoxy resin), "HP-7200", "HP-7200HH", "HP-7200H" manufactured by DIC Corporation. (dicyclopentadiene epoxy resin), DIC's "EXA-7311", "EXA-7311-G3", "EXA-7311-G4", "EXA-7311-G4S", "HP6000" (naphthyl ether epoxy resin); Nippon Kayaku's "EPPN-502H" (triphenylphenol epoxy resin), "NC7000L" (naphthol novolac epoxy resin), "N C3000H", "NC3000", "NC3000L", "NC3100" (biphenyl type epoxy resin); "ESN475V" (naphthalene type epoxy resin), "ESN485" (naphthol novolac type epoxy resin) made by Nippon Steel Chemical & Materials Co., Ltd.; "YX4000H", "YL6121" (biphenyl type epoxy resin), "YX4000HK" (double double epoxy resin) made by Mitsubishi Chemical Corporation. Cresol type epoxy resin), "YX8800" (anthracene type epoxy resin); "PG-100" and "CG-500" manufactured by Osaka Gas Chemical Co., Ltd., "YL7760" (bisphenol AF type epoxy resin), "YL7800" (fluorene type epoxy resin), "jER1010" (solid bisphenol A type epoxy resin), "jER1031S" (tetraphenylethane type epoxy resin) manufactured by Mitsubishi Chemical Co., Ltd. These can be used alone or in combination of two or more.
(D)成分方面,在組合液狀環氧樹脂與固體狀環氧樹脂使用時,該等之量比(液狀環氧樹脂:固體狀環氧樹脂)以質量比計,較佳為1:0.1~1:20,更佳為1:0.3~1:15,特別佳為1:1~1:10。藉由液狀環氧樹脂與固體狀環氧樹脂的量比在此範圍,可顯著地獲得本發明所期望的效果。再者,通常以樹脂薄片的形態使用時,可具有適度的黏著性。又,通常以樹脂薄片的形態使用時,可獲得充分的可撓性,操作性會提昇。再者,通常可獲得具有十分破斷強度之硬化物。In terms of component (D), when a liquid epoxy resin and a solid epoxy resin are used in combination, the mass ratio (liquid epoxy resin: solid epoxy resin) is preferably 1:0.1 to 1:20, more preferably 1:0.3 to 1:15, and particularly preferably 1:1 to 1:10. By keeping the mass ratio of the liquid epoxy resin to the solid epoxy resin within this range, the desired effect of the present invention can be significantly obtained. Furthermore, when it is usually used in the form of a resin sheet, it can have moderate adhesion. Also, when it is usually used in the form of a resin sheet, sufficient flexibility can be obtained and the operability will be improved. Furthermore, a hardened material having a very high breaking strength is usually obtained.
(D)成分方面之環氧樹脂之環氧當量,較佳為50g/eq.~5000g/eq.,更佳為50g/eq.~3000g/eq.,再更佳為80g/eq.~2000g/eq.,又再更佳為110g/eq.~1000 g/eq.。在此範圍下,樹脂組成物的硬化物之交聯密度會有充分的硬化體。環氧當量為包含1當量環氧基之環氧樹脂的質量。此環氧當量係可依JIS K7236來測定。(D) The epoxy equivalent of the epoxy resin of the component is preferably 50 g/eq. to 5000 g/eq., more preferably 50 g/eq. to 3000 g/eq., still more preferably 80 g/eq. to 2000 g/eq., and still more preferably 110 g/eq. to 1000 g/eq. Within this range, the crosslinking density of the cured product of the resin composition will have a sufficient cured body. The epoxy equivalent is the mass of the epoxy resin containing 1 equivalent of epoxy groups. This epoxy equivalent can be measured according to JIS K7236.
(D)成分方面之環氧樹脂的重量平均分子量(Mw),從顯著地獲得本發明所期望之效果的觀點來看,較佳為100~5000,更佳為250~3000,再更佳為400~1500。環氧樹脂的重量平均分子量,係以膠體滲透層析(GPC)法所測定之聚苯乙烯換算的重量平均分子量。The weight average molecular weight (Mw) of the epoxy resin of the component (D) is preferably 100 to 5000, more preferably 250 to 3000, and even more preferably 400 to 1500 from the viewpoint of significantly obtaining the desired effect of the present invention. The weight average molecular weight of the epoxy resin is a weight average molecular weight in terms of polystyrene measured by colloid permeation chromatography (GPC).
(D)成分方面之環氧樹脂的含量,從獲得顯示出良好的機械強度、絕緣信賴性之硬化體的觀點來看,令樹脂組成物中的不揮發成分為100質量%時,較佳為10質量%以上,更佳為15質量%以上,再更佳為20質量%以上。環氧樹脂的含量之上限,從顯著地獲得本發明所期望之效果的觀點來看,較佳為40質量%以下,更佳為30質量%以下,特別佳為25質量%以下。The content of the epoxy resin in the component (D) is preferably 10% by mass or more, more preferably 15% by mass or more, and even more preferably 20% by mass or more, from the viewpoint of obtaining a cured product showing good mechanical strength and insulation reliability, when the non-volatile components in the resin composition are 100% by mass. The upper limit of the content of the epoxy resin is preferably 40% by mass or less, more preferably 30% by mass or less, and particularly preferably 25% by mass or less, from the viewpoint of significantly obtaining the desired effect of the present invention.
(D)成分方面,以環氧樹脂與(A)成分之量比為[環氧樹脂的環氧基之合計數]:[(A)成分的不飽和鍵之合計數]之比率計,以1:0.01~1:5之範圍為佳,1:0.03~1:3更佳,1:0.05~1:1又更佳。在此,所謂「環氧樹脂的環氧基數」,係將存在樹脂組成物中之環氧樹脂的不揮發成分質量以環氧當量來除所得到的值全部合計之值。又,所謂「(A)成分的不飽和鍵數」,係將存在於樹脂組成物中之(A)成分的不揮發成分質量以不飽和鍵當量來除所得到的值全部合計之值。藉由使與環氧樹脂與(A)成分之量比在此範圍內,可以顯著地獲得本發明之效果。As for the component (D), the ratio of the amount of the epoxy resin to the component (A) is [the total number of epoxy groups in the epoxy resin]: [the total number of unsaturated bonds in the component (A)], preferably in the range of 1:0.01 to 1:5, more preferably 1:0.03 to 1:3, and even more preferably 1:0.05 to 1:1. Here, the so-called "number of epoxy groups in the epoxy resin" is the total value obtained by dividing the mass of the non-volatile components of the epoxy resin in the resin composition by the epoxy equivalent. The "unsaturated bond number of component (A)" is the total value of all values obtained by dividing the mass of the non-volatile components of component (A) in the resin composition by the unsaturated bond equivalent. By making the amount ratio of the epoxy resin to component (A) within this range, the effect of the present invention can be significantly obtained.
令樹脂組成物中的不揮發成分為100質量%的情況下使(A)成分的含量為a1,令樹脂組成物中的不揮發成分為100質量%的情況下使(D)成分方面之環氧樹脂的含量為d1時,d1/a1較佳為1以上,更佳為3以上,再更佳為4以上,較佳為20以下,更佳為15以下,再更佳為10以下。藉由調整使d1/a1成為此範圍內,可以顯著地獲得本發明之效果。When the content of the component (A) is a1 when the non-volatile components in the resin composition are 100 mass %, and when the content of the epoxy resin in the component (D) is d1 when the non-volatile components in the resin composition are 100 mass %, d1/a1 is preferably 1 or more, more preferably 3 or more, and even more preferably 4 or more, and preferably 20 or less, more preferably 15 or less, and even more preferably 10 or less. By adjusting d1/a1 to be within this range, the effect of the present invention can be significantly obtained.
(D)成分方面之活性酯系樹脂方面,係可使用1分子中具有1個以上活性酯基之樹脂。其中,活性酯系樹脂方面,可舉出1分子中具有2個以上苯酚酯類、苯硫酚酯類、N-羥基胺酯類、雜環羥基化合物之酯類等之反應活性高的酯基的樹脂為佳。該活性酯系樹脂係以藉由羧酸化合物及/或硫代羧酸化合物與羥基化合物及/或硫醇化合物之縮合反應所得者為佳。特別是從耐熱性提昇的觀點來看,係以羧酸化合物與羥基化合物所得之活性酯系樹脂為佳,羧酸化合物與苯酚化合物及/或萘酚化合物所得之活性酯系樹脂更佳。As for the active ester resin of component (D), a resin having one or more active ester groups in one molecule can be used. Among them, as for the active ester resin, a resin having two or more highly reactive ester groups such as phenol esters, thiophenol esters, N-hydroxylamine esters, esters of heterocyclic hydroxyl compounds, etc. in one molecule is preferred. The active ester resin is preferably obtained by a condensation reaction of a carboxylic acid compound and/or a thiocarboxylic acid compound with a hydroxyl compound and/or a thiol compound. In particular, from the viewpoint of improving heat resistance, an active ester resin obtained from a carboxylic acid compound and a hydroxyl compound is preferred, and an active ester resin obtained from a carboxylic acid compound and a phenol compound and/or a naphthol compound is even preferred.
羧酸化合物方面,可舉例如安息香酸、醋酸、琥珀酸、馬來酸、伊康酸、苯二甲酸、間苯二甲酸、對苯二甲酸、均苯四甲酸等。As the carboxylic acid compound, for example, benzoic acid, acetic acid, succinic acid, maleic acid, itaconic acid, phthalic acid, isophthalic acid, terephthalic acid, pyromellitic acid and the like can be mentioned.
苯酚化合物或萘酚化合物方面,可舉例如氫醌、間苯二酚、雙酚A、雙酚F、雙酚S、酚酞啉、甲基化雙酚A、甲基化雙酚F、甲基化雙酚S、苯酚、o-甲酚、m-甲酚、p-甲酚、苯二酚、α-萘酚、β-萘酚、1,5-二羥基萘、1,6-二羥基萘、2,6-二羥基萘、二羥基苯甲酮、三羥基苯甲酮、四羥基苯甲酮、1,3,5-苯三酚、1,2,4-苯三酚、二環戊二烯型二苯酚化合物、苯酚酚醛清漆等。在此,所謂「二環戊二烯型二苯酚化合物」,係指二環戊二烯1分子中有苯酚2分子縮合所得之二苯酚化合物。As for the phenol compound or naphthol compound, for example, hydroquinone, resorcinol, bisphenol A, bisphenol F, bisphenol S, phenolphthalein, methylated bisphenol A, methylated bisphenol F, methylated bisphenol S, phenol, o-cresol, m-cresol, p-cresol, hydroquinone, α-naphthol, β-naphthol, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 2,6-dihydroxynaphthalene, dihydroxybenzophenone, trihydroxybenzophenone, tetrahydroxybenzophenone, 1,3,5-benzenetriol, 1,2,4-benzenetriol, dicyclopentadiene-type diphenol compounds, phenol novolac, etc. can be mentioned. Here, the so-called "dicyclopentadiene-type diphenol compound" refers to a diphenol compound obtained by condensing two phenol molecules into one dicyclopentadiene molecule.
活性酯系樹脂的較佳的具體例方面,可舉出含二環戊二烯型二苯酚構造之活性酯系樹脂、含萘構造之活性酯系樹脂、含苯酚酚醛清漆的乙醯基化物活性酯系樹脂、含苯酚酚醛清漆的苯甲醯基化物之活性酯系樹脂。其中,更以含萘構造之活性酯系樹脂、含二環戊二烯型二苯酚構造之活性酯系樹脂更佳。所謂「二環戊二烯型二苯酚構造」,表示伸苯基-二環伸戊基-伸苯基所成之2價的構造單位。Preferred specific examples of active ester resins include active ester resins containing dicyclopentadiene diphenol structures, active ester resins containing naphthalene structures, active ester resins containing acetylated phenol novolacs, and active ester resins containing benzoylated phenol novolacs. Among them, active ester resins containing naphthalene structures and active ester resins containing dicyclopentadiene diphenol structures are more preferred. The so-called "dicyclopentadiene diphenol structure" refers to a divalent structural unit consisting of phenylene-dicyclopentylene-phenylene.
活性酯系樹脂的市售品方面,可舉出「EXB9451」、「EXB9460」、「EXB9460S」、「HPC-8000-65T」、「HPC-8000H-65TM」、「EXB-8000L-65TM」(DIC公司製)作為含二環戊二烯型二苯酚構造之活性酯系樹脂;可舉出「EXB9416-70BK」、「EXB-8100L-65T」、「EXB-8150L-65T」、「EXB-8150-62T」、「HPC-8150-60T」、「HPC-8150-62T」(DIC公司製)作為含萘構造之活性酯系樹脂;可舉出「DC808」(三菱化學公司製)作為含苯酚酚醛清漆的乙醯基化物之活性酯系樹脂;可舉出「YLH1026」(三菱化學公司製)作為含苯酚酚醛清漆的苯甲醯基化物之活性酯系樹脂;可舉出「DC808」(三菱化學公司製)作為苯酚酚醛清漆的乙醯基化物之活性酯系樹脂;可舉出「YLH1026」(三菱化學公司製)、「YLH1030」(三菱化學公司製)、「YLH1048」(三菱化學公司製)作為苯酚酚醛清漆的苯甲醯基化物之活性酯系樹脂;以及「EXB-8500-65T」(DIC公司製)等。As for commercially available active ester resins, "EXB9451", "EXB9460", "EXB9460S", "HPC-8000-65T", "HPC-8000H-65TM", "EXB-8000L-65TM" (manufactured by DIC Corporation) can be cited as active ester resins containing dicyclopentadiene-type diphenol structures; "EXB9416-70BK", "EXB-8100L-65T", "EXB-8150L-65T", "EXB-8150-62T", "HPC-8150-60T", "HPC-8150-62T" (manufactured by DIC Corporation) can be cited as active ester resins containing naphthalene structures. Resins; "DC808" (manufactured by Mitsubishi Chemical Co.) can be cited as an active ester resin containing an acetylated product of phenol novolac; "YLH1026" (manufactured by Mitsubishi Chemical Co.) can be cited as an active ester resin containing a benzoylated product of phenol novolac; "DC808" (manufactured by Mitsubishi Chemical Co.) can be cited as an active ester resin containing an acetylated product of phenol novolac Active ester resins of acylated products; "YLH1026" (manufactured by Mitsubishi Chemical Corporation), "YLH1030" (manufactured by Mitsubishi Chemical Corporation), "YLH1048" (manufactured by Mitsubishi Chemical Corporation) as active ester resins of benzoylated products of phenol novolac; and "EXB-8500-65T" (manufactured by DIC Corporation), etc. can be cited.
(D)成分方面之苯酚系樹脂及萘酚系樹脂方面,從耐熱性及耐水性的觀點來看,係以具有酚醛清漆構造者為佳。又,從與導體層之密著性的觀點來看,以含氮苯酚系硬化劑為佳,含三嗪骨架之苯酚系樹脂更佳。As for the phenolic resin and naphthol resin of the component (D), those having a novolac structure are preferred from the viewpoint of heat resistance and water resistance. Furthermore, from the viewpoint of adhesion to the conductive layer, nitrogen-containing phenolic hardeners are preferred, and phenolic resins containing a triazine skeleton are more preferred.
苯酚系樹脂及萘酚系樹脂之具體例方面,可舉例如明和化成公司製的「MEH-7700」、「MEH-7810」、「MEH-7851」、日本化藥公司製的「NHN」、「CBN」、「GPH」、日鐵化學&材料公司製的「SN170」、「SN180」、「SN190」、「SN475」、「SN485」、「SN495」、「SN-495V」「SN375」、「SN395」、DIC公司製的「TD-2090」、「LA-7052」、「LA-7054」、「LA-1356」、「LA-3018-50P」、「EXB-9500」等。Specific examples of phenol-based resins and naphthol-based resins include "MEH-7700", "MEH-7810", and "MEH-7851" manufactured by Meiwa Chemicals, "NHN", "CBN", and "GPH" manufactured by Nippon Kayaku Co., Ltd., "SN170", "SN180", "SN190", "SN475", "SN485", "SN495", "SN-495V", "SN375", and "SN395" manufactured by Nippon Steel Chemicals & Materials Co., Ltd., and "TD-2090", "LA-7052", "LA-7054", "LA-1356", "LA-3018-50P", and "EXB-9500" manufactured by DIC Corporation.
(D)成分方面之苯并噁嗪系樹脂的具體例方面,可舉出JFE化學公司製的「JBZ-OD100」(苯并噁嗪環當量218)、「JBZ-OP100D」(苯并噁嗪環當量218)、「ODA-BOZ」(苯并噁嗪環當量218);四國化成工業公司製的「P-d」(苯并噁嗪環當量217)、「F-a」(苯并噁嗪環當量217);昭和高分子公司製的「HFB2006M」(苯并噁嗪環當量432)等。Specific examples of the benzoxazine resin of the component (D) include "JBZ-OD100" (benzoxazine ring equivalent: 218), "JBZ-OP100D" (benzoxazine ring equivalent: 218), and "ODA-BOZ" (benzoxazine ring equivalent: 218) manufactured by JFE Chemicals; "P-d" (benzoxazine ring equivalent: 217) and "F-a" (benzoxazine ring equivalent: 217) manufactured by Shikoku Chemical Industries; and "HFB2006M" (benzoxazine ring equivalent: 432) manufactured by Showa High Polymer Co., Ltd.
(D)成分方面之氰酸酯系樹脂方面,可舉例如雙酚A二氰酸酯、聚苯酚氰酸酯、寡聚(3-亞甲基-1,5-伸苯基氰酸酯)、4,4’-亞甲基雙(2,6-二甲基苯基氰酸酯)、4,4’-亞乙基二苯基二氰酸酯、六氟雙酚A二氰酸酯、2,2-雙(4-氰酸酯)苯基丙烷、1,1-雙(4-氰酸酯苯基甲烷)、雙(4-氰酸酯-3,5-二甲基苯基)甲烷、1,3-雙(4-氰酸酯苯基-1-(甲基亞乙基))苯、雙(4-氰酸酯苯基)硫醚及雙(4-氰酸酯苯基)醚、等之2官能氰酸酯樹脂;由苯酚酚醛清漆及甲酚酚醛清漆等所衍生的多官能氰酸酯樹脂;此等氰酸酯樹脂部分三嗪化之預聚物;等。氰酸酯系樹脂的具體例方面,可舉出Lonza Japan公司製的「PT30」、「PT30S」及「PT60」(苯酚酚醛清漆型多官能氰酸酯樹脂)、「ULL-950S」(多官能氰酸酯樹脂)、「BA230」、「BA230S75」(雙酚A二氰酸酯之部分或全部被三嗪化而成三量體的預聚物)等。As for the cyanate resin of the component (D), for example, bisphenol A dicyanate, polyphenol cyanate, oligo(3-methylene-1,5-phenylene cyanate), 4,4'-methylenebis(2,6-dimethylphenyl cyanate), 4,4'-ethylenediphenyl dicyanate, hexafluorobisphenol A dicyanate, 2,2-bis(4-cyanate)phenylpropane, 1,1-bis(4-cyanate)phenylpropane, Bifunctional cyanate resins such as bis(4-cyanate-3,5-dimethylphenyl)methane, 1,3-bis(4-cyanate-phenyl-1-(methylethylidene))benzene, bis(4-cyanate-phenyl)sulfide and bis(4-cyanate-phenyl)ether; polyfunctional cyanate resins derived from phenol novolac and cresol novolac; partially triazine prepolymers of these cyanate resins; etc. Specific examples of cyanate resins include "PT30", "PT30S" and "PT60" (phenol novolac type multifunctional cyanate resins), "ULL-950S" (multifunctional cyanate resin), "BA230", "BA230S75" (prepolymers of bisphenol A dicyanate partially or completely triazine-treated to form trimers) manufactured by Lonza Japan Co., Ltd.
(D)成分方面之碳二醯亞胺系樹脂的具體例方面,可舉出日清紡化學公司製的CARBODILITE(登錄商標)V-03(碳二醯亞胺基當量:216、V-05(碳二醯亞胺基當量:216)、V-07(碳二醯亞胺基當量:200);V-09(碳二醯亞胺基當量:200);Rhein Chemie公司製的Stabaxol(登錄商標)P(碳二醯亞胺基當量:302)。Specific examples of the carbodiimide resin of the component (D) include CARBODILITE (registered trademark) V-03 (carbodiimide equivalent: 216, V-05 (carbodiimide equivalent: 216), V-07 (carbodiimide equivalent: 200), and V-09 (carbodiimide equivalent: 200) manufactured by Nisshinbo Chemical Co., Ltd.; and Stabaxol (registered trademark) P (carbodiimide equivalent: 302) manufactured by Rhein Chemie.
(D)成分方面之胺系樹脂方面,可舉出1分子中具有1個以上的胺基之樹脂,可舉例如脂肪族胺類、聚醚胺類、脂環式胺類、芳香族胺類等,其中,從發揮本發明所期望之效果的觀點來看,以芳香族胺類為佳。胺系樹脂以第1級胺或第2級胺為佳,第1級胺更佳。胺系樹脂的具體例方面,可舉出4,4’-亞甲基雙(2,6-二甲基苯胺)、二苯基二胺基碸、4,4’-二胺基二苯基甲烷、4,4’-二胺基二苯基碸、3,3’-二胺基二苯基碸、m-苯二胺、m-二甲伸苯基二胺、二乙基甲苯二胺、4,4’-二胺基二苯基醚、3,3’-二甲基-4,4’-二胺基聯苯、2,2’-二甲基-4,4’-二胺基聯苯、3,3’-二羥基聯苯胺、2,2-雙(3-胺基-4-羥基苯基)丙烷、3,3-二甲基-5,5-二乙基-4,4-二苯基甲烷二胺、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-(4-胺基苯氧基)苯基)丙烷、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、4,4’-雙(4-胺基苯氧基)聯苯、雙(4-(4-胺基苯氧基)苯基)碸、雙(4-(3-胺基苯氧基)苯基)碸、等。胺系樹脂亦可使用市售品,可舉例如日本化藥公司製的「KAYABOND C-200S」、「KAYABOND C-100」、「KAYAHARD A-A」、「KAYAHARD A-B」、「KAYAHARD A-S」、三菱化學公司製的「EPICURE W」等。As for the amine resin of the component (D), there can be cited resins having one or more amine groups in one molecule, such as aliphatic amines, polyether amines, alicyclic amines, aromatic amines, etc. Among them, aromatic amines are preferred from the viewpoint of exerting the desired effect of the present invention. The amine resin is preferably a primary amine or a secondary amine, and a primary amine is more preferred. Specific examples of amine resins include 4,4'-methylenebis(2,6-dimethylaniline), diphenyldiaminosulfonate, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylsulfonate, 3,3'-diaminodiphenylsulfonate, m-phenylenediamine, m-dimethylphenylenediamine, diethyltoluenediamine, 4,4'-diaminodiphenyl ether, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dihydroxybenzidine, 2,2-bis(3-amino -4-hydroxyphenyl)propane, 3,3-dimethyl-5,5-diethyl-4,4-diphenylmethanediamine, 2,2-bis(4-aminophenyl)propane, 2,2-bis(4-(4-aminophenoxy)phenyl)propane, 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 4,4'-bis(4-aminophenoxy)biphenyl, bis(4-(4-aminophenoxy)phenyl)sulfone, bis(4-(3-aminophenoxy)phenyl)sulfone, and the like. Amine resins that can be used are commercially available products, for example, "KAYABOND C-200S", "KAYABOND C-100", "KAYAHARD A-A", "KAYAHARD A-B", "KAYAHARD A-S" manufactured by Nippon Kayaku Co., Ltd., and "EPICURE W" manufactured by Mitsubishi Chemical Corporation.
(D)成分方面之酸酐系樹脂方面,可舉出1分子中具有1個以上的酸酐基之樹脂。酸酐系樹脂的具體例方面,可舉出無水苯二甲酸、四氫無水苯二甲酸、六氫無水苯二甲酸、甲基四氫無水苯二甲酸、甲基六氫無水苯二甲酸、甲基納迪克酸酐、氫化甲基納迪克酸酐、三烷基四氫無水苯二甲酸、十二烯基無水琥珀酸、5-(2,5-二側氧基四氫-3-喃基)-3-甲基-3-環己烯-1,2-二羧酸酐、無水偏苯三甲酸、無水均苯四甲酸、二苯甲酮四羧酸二酐、聯苯基四羧酸二酐、萘四羧酸二酐、氧基二苯二甲酸二酐、3,3’-4,4’-二苯基碸四羧酸二酐、1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二側氧基-3-喃基)-萘并[1,2-C]呋喃-1,3-二酮、乙二醇雙(偏苯三酸酐酯)、苯乙烯與馬來酸共聚而成之苯乙烯・馬來酸樹脂等之聚合物型的酸酐等。As for the acid anhydride resin of the component (D), there can be mentioned resins having one or more acid anhydride groups in one molecule. Specific examples of the acid anhydride resin include anhydrous phthalic acid, anhydrous tetrahydrophthalic acid, anhydrous hexahydrophthalic acid, anhydrous methyltetrahydrophthalic acid, anhydrous methylhexahydrophthalic acid, methylnadic anhydride, hydrogenated methylnadic anhydride, anhydrous trialkyltetrahydrophthalic acid, anhydrous dodecenylsuccinic acid, 5-(2,5-dioxotetrahydropyranyl)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride, anhydrous trimellitic acid, anhydrous pyromellitic acid, Benzophenone tetracarboxylic dianhydride, biphenyl tetracarboxylic dianhydride, naphthalene tetracarboxylic dianhydride, oxyphthalic dianhydride, 3,3'-4,4'-diphenylsulfonate tetracarboxylic dianhydride, 1,3,3a,4,5,9b-hexahydro-5-(tetrahydro-2,5-dioxy-3-pyranyl)-naphtho[1,2-c]furan-1,3-dione, ethylene glycol bis(trimellitic anhydride), styrene-maleic acid resin obtained by copolymerization of styrene and maleic acid, and other polymer-type acid anhydrides.
(D)成分方面,含有環氧樹脂及硬化劑時,環氧樹脂與全部的硬化劑之量比,以[環氧樹脂的環氧基之合計數]:[硬化劑的反應基之合計數]之比率計,係以1:0.01~1:5之範圍為佳,1:0.3~1:3更佳,1:0.5~1:2又更佳。在此,所謂「環氧樹脂的環氧基數」,係將存在於樹脂組成物中之環氧樹脂的不揮發成分質量以環氧當量除後之值全部予以合計的值。又,所謂「硬化劑的活性基數」,將存在於樹脂組成物中之硬化劑的不揮發成分質量以活性基當量除後之值全部予以合計的值。(D)成分方面,係可藉由使與環氧樹脂以及與硬化劑之量比在此範圍內,來獲得柔軟性優異的硬化體。In terms of component (D), when epoxy resin and hardener are contained, the amount ratio of epoxy resin to all hardeners is preferably in the range of 1:0.01 to 1:5, more preferably 1:0.3 to 1:3, and even more preferably 1:0.5 to 1:2, in terms of [total number of epoxy groups of epoxy resin]: [total number of reactive groups of hardener]. Here, the so-called "number of epoxy groups of epoxy resin" refers to the total value of the mass of non-volatile components of epoxy resin in the resin composition divided by the epoxy equivalent. The so-called "active base number of the hardener" is the total value of the non-volatile component mass of the hardener in the resin composition divided by the active base equivalent. As for the (D) component, a hardened body with excellent flexibility can be obtained by making the amount ratio of the epoxy resin and the hardener within this range.
(D)成分方面之硬化劑的含量,從獲得柔軟性優異之硬化體的觀點來看,樹脂組成物中相對於不揮發成分100質量%,較佳為0.1質量%以上,更佳為0.5質量%以上,再更佳為1質量%以上,較佳為10質量%以下,更佳為5質量%以下,再更佳為3質量%以下。The content of the hardener in the component (D) is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, and even more preferably 1% by mass or more, and preferably 10% by mass or less, more preferably 5% by mass or less, and even more preferably 3% by mass or less, relative to 100% by mass of the non-volatile components in the resin composition, from the viewpoint of obtaining a hardened body having excellent flexibility.
(D)成分的含量,從獲得柔軟性優異之硬化體的觀點來看,樹脂組成物中相對於不揮發成分100質量%,較佳為5質量%以上,更佳為10質量%以上,再更佳為15質量%以上,較佳為35質量%以下,更佳為30質量%以下,再更佳為25質量%以下。From the viewpoint of obtaining a hardened body having excellent flexibility, the content of the component (D) is preferably 5 mass % or more, more preferably 10 mass % or more, and even more preferably 15 mass % or more, and is preferably 35 mass % or less, more preferably 30 mass % or less, and even more preferably 25 mass % or less, relative to 100 mass % of the non-volatile components in the resin composition.
<(E)硬化促進劑> 樹脂組成物除了上述成分以外,任意的成分方面,亦可進一步含有作為(E)成分之硬化促進劑。藉由含有(E)成分,可更加促進熱所致的聚合。<(E) Curing accelerator> In addition to the above components, the resin composition may further contain a curing accelerator as the (E) component as an arbitrary component. By containing the (E) component, polymerization by heat can be further accelerated.
(E)成分方面,可舉例如磷系硬化促進劑、胺系硬化促進劑、咪唑系硬化促進劑、胍系硬化促進劑、金屬系硬化促進劑等之環氧樹脂硬化促進劑;過氧化物系硬化促進劑等之熱聚合硬化促進劑等。(E)成分可單獨使用1種,亦可組合2種以上使用。As for the component (E), there can be mentioned epoxy resin curing accelerators such as phosphorus curing accelerators, amine curing accelerators, imidazole curing accelerators, guanidine curing accelerators, and metal curing accelerators; and thermal polymerization curing accelerators such as peroxide curing accelerators. The component (E) may be used alone or in combination of two or more.
磷系硬化促進劑方面,可舉例如三苯基膦、鏻硼酸鹽化合物、四苯基鏻四苯基硼酸鹽、n-丁基鏻四苯基硼酸鹽、四丁基鏻癸酸鹽、(4-甲基苯基)三苯基鏻硫代氰酸酯、四苯基鏻硫代氰酸酯、丁基三苯基鏻硫代氰酸酯等,以三苯基膦、四丁基鏻癸酸鹽為佳。Phosphorus-based hardening accelerators include, for example, triphenylphosphine, phosphonium borate compounds, tetraphenylphosphonium tetraphenylborate, n-butylphosphonium tetraphenylborate, tetrabutylphosphonium decanoate, (4-methylphenyl)triphenylphosphonium thiocyanate, tetraphenylphosphonium thiocyanate, butyltriphenylphosphonium thiocyanate, etc., with triphenylphosphine and tetrabutylphosphonium decanoate being preferred.
胺系硬化促進劑方面,可舉例如三乙基胺、三丁基胺等之三烷基胺、4-二甲基胺基吡啶、苄基二甲基胺、2,4,6,-參(二甲基胺基甲基)苯酚、1,8-二氮雜雙環(5,4,0)-十一烯等,以4-二甲基胺基吡啶、1,8-二氮雜雙環(5,4,0)-十一烯為佳。As for the amine-based hardening accelerator, there can be mentioned trialkylamines such as triethylamine and tributylamine, 4-dimethylaminopyridine, benzyldimethylamine, 2,4,6-tris(dimethylaminomethyl)phenol, 1,8-diazabicyclo(5,4,0)-undecene, etc., with 4-dimethylaminopyridine and 1,8-diazabicyclo(5,4,0)-undecene being preferred.
咪唑系硬化促進劑方面,可舉例如2-甲基咪唑、2-十一烷基咪唑、2-十七烷基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、1-苄基-2-甲基咪唑、1-苄基-2-苯基咪唑、1-氰基乙基-2-甲基咪唑、1-氰基乙基-2-十一烷基咪唑、1-氰基乙基-2-乙基-4-甲基咪唑、1-氰基乙基-2-苯基咪唑、1-氰基乙基-2-十一烷基咪唑嗡偏苯三酸鹽、1-氰基乙基-2-苯基咪唑嗡偏苯三酸鹽、2,4-二胺基-6-[2’-甲基咪唑基-(1’)]-乙基-s-三嗪、2,4-二胺基-6-[2’-十一烷基咪唑基-(1’)]-乙基-s-三嗪、2,4-二胺基-6-[2’-乙基-4’-甲基咪唑基-(1’)]-乙基-s-三嗪、2,4-二胺基-6-[2’-甲基咪唑基-(1’)]-乙基-s-三嗪三聚氰酸加成物、2-苯基咪唑三聚氰酸加成物、2-苯基-4,5-二羥基甲基咪唑、2-苯基-4-甲基-5-羥基甲基咪唑、2,3-二氫-1H-吡咯并[1,2-a]苯并咪唑、1-十二烷基-2-甲基-3-苄基咪唑嗡氯化物、2-甲基咪唑啉、2-苯基咪唑啉等之咪唑化合物及咪唑化合物與環氧樹脂之加成體,以2-乙基-4-甲基咪唑、1-苄基-2-苯基咪唑為佳。As for the imidazole hardening accelerator, for example, 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-cyanoethyl-2- Methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2-undecylimidazole trimellitate, 1-cyanoethyl-2-phenylimidazole trimellitate, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino -6-[2'-undecyl imidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-ethyl-4'-methylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine cyanuric acid adduct, 2-phenylimidazole cyanuric acid adduct, 2-phenyl-4,5-dihydroxy Imidazole compounds such as methylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2,3-dihydro-1H-pyrrolo[1,2-a]benzimidazole, 1-dodecyl-2-methyl-3-benzylimidazole chloride, 2-methylimidazoline, 2-phenylimidazoline, and adducts of imidazole compounds with epoxy resins, preferably 2-ethyl-4-methylimidazole and 1-benzyl-2-phenylimidazole.
咪唑系硬化促進劑方面,亦可使用市售品,可舉例如三菱化學公司製的「P200-H50」等。As the imidazole-based hardening accelerator, a commercially available product may be used, for example, "P200-H50" manufactured by Mitsubishi Chemical Corporation.
胍系硬化促進劑方面,可舉例如雙氰胺、1-甲基胍、1-乙基胍、1-環己基胍、1-苯基胍、1-(o-甲苯基)胍、二甲基胍、二苯基胍、三甲基胍、四甲基胍、五甲基胍、1,5,7-三氮雜雙環[4.4.0]癸-5-烯、7-甲基-1,5,7-三氮雜雙環[4.4.0]癸-5-烯、1-甲基雙胍、1-乙基雙胍、1-n-丁基雙胍、1-n-十八烷基雙胍、1,1-二甲基雙胍、1,1-二乙基雙胍、1-環己基雙胍、1-烯丙基雙胍、1-苯基雙胍、1-(o-甲苯基)雙胍等,以雙氰胺、1,5,7-三氮雜雙環[4.4.0]癸-5-烯為佳。As for the guanidine-based hardening accelerator, for example, cyanamide, 1-methylguanidine, 1-ethylguanidine, 1-cyclohexylguanidine, 1-phenylguanidine, 1-(o-tolyl)guanidine, dimethylguanidine, diphenylguanidine, trimethylguanidine, tetramethylguanidine, pentamethylguanidine, 1,5,7-triazabicyclo[4.4.0]dec-5-ene, 7-methyl-1,5,7-triazabicyclo[4.4.0] Dec-5-ene, 1-methylbiguanidine, 1-ethylbiguanidine, 1-n-butylbiguanidine, 1-n-octadecylbiguanidine, 1,1-dimethylbiguanidine, 1,1-diethylbiguanidine, 1-cyclohexylbiguanidine, 1-allylbiguanidine, 1-phenylbiguanidine, 1-(o-tolyl)biguanidine, etc., preferably dicyanamide and 1,5,7-triazabicyclo[4.4.0]dec-5-ene.
金屬系硬化促進劑方面,可舉例如鈷、銅、鋅、鐵、鎳、錳、錫等之金屬的、有機金屬錯合物或有機金屬鹽。有機金屬錯合物的具體例方面,可舉出鈷(II)乙醯丙酮化合物、鈷(III)乙醯丙酮化合物等之有機鈷錯合物、銅(II)乙醯丙酮化合物等之有機銅錯合物、鋅(II)乙醯丙酮化合物等之有機鋅錯合物、鐵(III)乙醯丙酮化合物等之有機鐵錯合物、鎳(II)乙醯丙酮化合物等之有機鎳錯合物、錳(II)乙醯丙酮化合物等之有機錳錯合物等。有機金屬鹽方面,可舉例如辛基酸鋅、辛基酸錫、環烷酸鋅、環烷酸鈷、硬脂酸錫、硬脂酸鋅等。As the metal hardening accelerator, there can be mentioned metals, organic metal complexes or organic metal salts such as cobalt, copper, zinc, iron, nickel, manganese, and tin. Specific examples of the organometallic complex include organic cobalt complexes such as cobalt (II) acetylacetonate compounds and cobalt (III) acetylacetonate compounds, organic copper complexes such as copper (II) acetylacetonate compounds, organic zinc complexes such as zinc (II) acetylacetonate compounds, organic iron complexes such as iron (III) acetylacetonate compounds, organic nickel complexes such as nickel (II) acetylacetonate compounds, and organic manganese complexes such as manganese (II) acetylacetonate compounds. As for the organic metal salt, for example, zinc octylate, tin octylate, zinc cycloalkanoate, cobalt cycloalkanoate, tin stearate, zinc stearate, etc. can be mentioned.
過氧化物系硬化促進劑方面,可舉例如二t-丁基過氧化物、t-丁基異丙苯基過氧化物、t-丁基過氧化乙酸酯、α,α’-二(t-丁基過氧化)二異丙基苯、t-丁基過氧化月桂酸酯、t-丁基過氧化-2-乙基己酸酯t-丁基過氧化新癸酸酯、t-丁基過氧化苯甲酸酯等之過氧化物。As peroxide-based hardening accelerators, there may be mentioned peroxides such as di-t-butyl peroxide, t-butyl isopropyl peroxide, t-butyl peroxyacetate, α,α'-di(t-butylperoxy)diisopropylbenzene, t-butyl peroxylaurate, t-butylperoxy-2-ethylhexanoate, t-butylperoxyneodecanoate, and t-butylperoxybenzoate.
過氧化物系硬化促進劑的市售品方面,可舉例如日油公司製的「PERHEXYL D」、「PERBUTYL C」、「PERBUTYL A」、「PERBUTYL P」、「PERBUTYL L」、「PERBUTYL O」、「PERBUTYL ND」、「PERBUTYL Z」、「PERCUMYL P」、「PERCUMYL D」等。Examples of commercially available peroxide-based hardening accelerators include "PERHEXYL D", "PERBUTYL C", "PERBUTYL A", "PERBUTYL P", "PERBUTYL L", "PERBUTYL O", "PERBUTYL ND", "PERBUTYL Z", "PERCUMYL P", and "PERCUMYL D" manufactured by NOF Corporation.
(E)成分的含量,從顯著地獲得本發明所期望之效果的觀點來看,令樹脂組成物中的不揮發成分為100質量%時,較佳為0.1質量%以上,更佳為0.2質量%以上,再更佳為0.3質量%以上,較佳為1質量%以下,更佳為0.8質量%以下,再更佳為0.5質量%以下。From the viewpoint of remarkably obtaining the desired effect of the present invention, the content of the component (E) is preferably 0.1% by mass or more, more preferably 0.2% by mass or more, and even more preferably 0.3% by mass or more, and is preferably 1% by mass or less, more preferably 0.8% by mass or less, and even more preferably 0.5% by mass or less, based on 100% by mass of the non-volatile component in the resin composition.
<(F)其他的添加劑> 樹脂組成物除了上述成分以外,任意的成分方面,亦可進一步含有其他的添加劑。如此的添加劑方面,可舉例如(B)成分以外的熱可塑性樹脂、增黏劑、消泡劑、調平劑、密著性賦予劑等之樹脂添加劑等。此等之添加劑可單獨使用1種,亦可組合2種以上使用。各自的含量,若為熟知該領域之業者,適當地設定即可。<(F) Other additives> In addition to the above-mentioned components, the resin composition may further contain other additives in any of the components. Such additives include, for example, thermoplastic resins other than component (B), thickeners, defoamers, leveling agents, adhesion-imparting agents, and other resin additives. Such additives may be used alone or in combination of two or more. The content of each can be appropriately set by a person familiar with the field.
本發明之樹脂組成物之調製方法,並無特別限定,可舉例如,依需要添加溶劑等,使用旋轉混合機等混合、分散摻合成分之方法等。The method for preparing the resin composition of the present invention is not particularly limited, and examples thereof include a method of adding a solvent as needed and mixing, dispersing and blending the components using a rotary mixer.
<樹脂組成物之物性、用途> 樹脂組成物包含(A)成分及既定量的(B)成分。藉此,可抑制硬化收縮率,並可進一步獲得介電率優的硬化物。又,通常亦可獲得介電正切優異的硬化物。<Physical properties and uses of resin composition> The resin composition contains component (A) and a predetermined amount of component (B). This can suppress the curing shrinkage rate and further obtain a cured product with excellent dielectric constant. In addition, a cured product with excellent dielectric tangent can also be obtained.
使樹脂組成物以190℃熱硬化90分鐘所成的硬化物,會顯示出硬化收縮率低的特性。即,硬化收縮會被抑制,藉此得以獲得可抑制翹曲之絕緣層。硬化收縮率方面,較佳為0.35%以下,更佳為0.34%以下,再更佳為0.33%以下。硬化收縮率之下限值並未特別限定,可為0.01%以上等。硬化收縮率可依據後述實施例中所載的方法來測定。The cured product formed by heat curing the resin composition at 190°C for 90 minutes will show the characteristic of low curing shrinkage. That is, the curing shrinkage will be suppressed, thereby obtaining an insulating layer that can suppress warping. The curing shrinkage is preferably 0.35% or less, more preferably 0.34% or less, and even more preferably 0.33% or less. The lower limit of the curing shrinkage is not particularly limited, and can be 0.01% or more. The curing shrinkage can be measured according to the method described in the embodiments described below.
使樹脂組成物於190℃熱硬化90分鐘所成的硬化物,會顯示介電率低的特性。因此,前述硬化物具有介電率低的絕緣層。介電率較佳為3.0以下,更佳為2.9以下,再更佳為2.85以下。介電率之下限值可為0.001以上等。介電率的測定,可依後述實施例所載的方法來測定。The cured product formed by heat curing the resin composition at 190°C for 90 minutes will show the characteristic of low dielectric constant. Therefore, the cured product has an insulating layer with low dielectric constant. The dielectric constant is preferably 3.0 or less, more preferably 2.9 or less, and even more preferably 2.85 or less. The lower limit of the dielectric constant can be 0.001 or more. The dielectric constant can be measured according to the method described in the embodiments below.
使樹脂組成物於190℃熱硬化90分鐘所成的硬化物,會顯示介電正切低的特性。因此,前述硬化物具有介電正切低的絕緣層。介電正切較佳為0.01以下,更佳為0.007以下,再更佳為0.005以下。介電正切之下限值可為0.0001以上等。介電正切的測定,可依後述實施例所載的方法來測定。The cured product formed by heat curing the resin composition at 190°C for 90 minutes exhibits the property of low dielectric tangent. Therefore, the cured product has an insulating layer with low dielectric tangent. The dielectric tangent is preferably less than 0.01, more preferably less than 0.007, and even more preferably less than 0.005. The lower limit of the dielectric tangent may be greater than 0.0001, etc. The dielectric tangent may be measured according to the method described in the embodiments below.
本發明之樹脂組成物,可抑制硬化收縮率,並具有介電率優異的絕緣層。因此,本發明之樹脂組成物適合用作為絕緣用途的樹脂組成物。具體而言,較佳係用作為為了形成絕緣層上所形成的導體層(含再配線層)之該絕緣層形成用的樹脂組成物(為了形成導體層之絕緣層形成用樹脂組成物)。The resin composition of the present invention can suppress the curing shrinkage rate and has an insulating layer with excellent dielectric constant. Therefore, the resin composition of the present invention is suitable for use as a resin composition for insulating purposes. Specifically, it is preferably used as a resin composition for forming an insulating layer (a resin composition for forming an insulating layer for forming a conductive layer) formed on the insulating layer (including a redistribution layer).
又,後述多層印刷配線板中,較佳係用作為為了形成多層印刷配線板的絕緣層之樹脂組成物(多層印刷配線板的絕緣層形成用樹脂組成物)、為了形成印刷配線板的層間絕緣層之樹脂組成物(印刷配線板的層間絕緣層形成用樹脂組成物)、為了形成可撓性基板的絕緣層之樹脂組成物(可撓性基板的絕緣層形成用樹脂組成物)。Furthermore, in the multilayer printed wiring board described later, it is preferably used as a resin composition for forming an insulating layer of a multilayer printed wiring board (resin composition for forming an insulating layer of a multilayer printed wiring board), a resin composition for forming an interlayer insulating layer of a printed wiring board (resin composition for forming an interlayer insulating layer of a printed wiring board), and a resin composition for forming an insulating layer of a flexible substrate (resin composition for forming an insulating layer of a flexible substrate).
又,例如,經以下(1)~(6)步驟製造半導體晶片封裝時,本發明之樹脂組成物可適用為形成再配線層用的絕緣層之再配線形成層用的樹脂組成物(再配線形成層形成用的樹脂組成物)及封止半導體晶片用的樹脂組成物(半導體晶片封止用的樹脂組成物)。製造半導體晶片封裝時,封止層上可進一步形成再配線層。 (1)於基材上積層臨時固定薄膜之步驟、 (2)將半導體晶片臨時固定於臨時固定薄膜上之步驟、 (3)於半導體晶片上形成封止層之步驟、 (4)將基材及臨時固定薄膜自半導體晶片予以剝離之步驟、 (5)於已將半導體晶片之基材及臨時固定薄膜剝離的面,形成作為絕緣層的再配線形成層之步驟,及 (6)於再配線形成層上形成作為導體層的再配線層之步驟Furthermore, for example, when a semiconductor chip package is manufactured through the following steps (1) to (6), the resin composition of the present invention can be applied as a resin composition for forming a redistribution layer (resin composition for forming a redistribution layer) of an insulating layer for forming a redistribution layer and a resin composition for sealing a semiconductor chip (resin composition for sealing a semiconductor chip). When manufacturing a semiconductor chip package, a redistribution layer can be further formed on the sealing layer. (1) a step of laminating a temporary fixing film on a substrate, (2) a step of temporarily fixing a semiconductor chip on the temporary fixing film, (3) a step of forming a sealing layer on the semiconductor chip, (4) a step of peeling the substrate and the temporary fixing film from the semiconductor chip, (5) a step of forming a redistribution layer as an insulating layer on the surface of the semiconductor chip from which the substrate and the temporary fixing film have been peeled, and (6) a step of forming a redistribution layer as a conductive layer on the redistribution layer
[樹脂薄片] 本發明之樹脂薄片包含支持體與設置於該支持體上之以本發明之樹脂組成物所形成的樹脂組成物層。[Resin sheet] The resin sheet of the present invention comprises a support and a resin composition layer formed by the resin composition of the present invention disposed on the support.
樹脂組成物層的厚度,即使是印刷配線板的薄型化及該樹脂組成物的硬化物為薄膜,從可提供絕緣性優之硬化物的觀點來看,較佳為50μm以下,更佳為40μm以下,再更佳為30μm以下。樹脂組成物層的厚度之下限並無特別限定,通常可為5μm以上等。The thickness of the resin composition layer is preferably 50 μm or less, more preferably 40 μm or less, and even more preferably 30 μm or less, from the viewpoint of providing a cured product having excellent insulation properties even when the printed wiring board is thinned and the cured product of the resin composition is a thin film. The lower limit of the thickness of the resin composition layer is not particularly limited, and it can usually be 5 μm or more.
支持體方面,可舉例如由塑膠材料所成的薄膜、金屬箔、離型紙,以由塑膠材料所成的薄膜、金屬箔為佳。As for the support, there can be mentioned, for example, a film made of a plastic material, a metal foil, and a release paper, with a film made of a plastic material and a metal foil being preferred.
使用由塑膠材料所成之薄膜作為支持體時,塑膠材料方面,可舉例如聚乙烯對苯二甲酸酯(以下簡稱為「PET」)、聚乙烯萘二甲酸(以下簡稱為「PEN」)等之聚酯、聚碳酸酯(以下簡稱為「PC」)、聚甲基丙烯酸甲酯(PMMA)等之丙烯酸酯、環狀聚烯烴、三乙醯基纖維素(TAC)、聚醚硫醚(PES)、聚醚酮、聚醯亞胺等。其中,更以聚乙烯對苯二甲酸酯、聚乙烯萘二甲酸為佳,便宜的聚乙烯對苯二甲酸酯特別佳。When a film made of a plastic material is used as a support, the plastic material may include polyesters such as polyethylene terephthalate (hereinafter referred to as "PET"), polyethylene naphthalate (hereinafter referred to as "PEN"), polycarbonate (hereinafter referred to as "PC"), acrylic esters such as polymethyl methacrylate (PMMA), cyclic polyolefins, triacetyl cellulose (TAC), polyether sulfide (PES), polyether ketone, polyimide, etc. Among them, polyethylene terephthalate and polyethylene naphthalate are preferred, and inexpensive polyethylene terephthalate is particularly preferred.
使用金屬箔作為支持體時,金屬箔方面,可舉例如銅箔、鋁箔等,以銅箔為佳。銅箔方面,可使用由銅的單金屬所成之箔,亦可使用銅與其他金屬(例如錫、鉻、銀、鎂、鎳、鋯、矽、鈦等)的合金所成之箔。When a metal foil is used as a support, the metal foil may be, for example, copper foil, aluminum foil, etc., with copper foil being preferred. The copper foil may be a foil made of copper alone, or a foil made of an alloy of copper and other metals (such as tin, chromium, silver, magnesium, nickel, zirconium, silicon, titanium, etc.).
支持體係可於與樹脂組成物層接合之面施予消光處理、電暈處理、抗靜電處理。The surface of the support system that is bonded to the resin composition layer may be subjected to matte treatment, corona treatment, and antistatic treatment.
又,支持體方面,亦可使用於與樹脂組成物層接合之面具有離型層的附離型層之支持體。附離型層之支持體的離型層使用之離型劑方面,可舉例如自醇酸樹脂、聚烯烴樹脂、胺基甲酸酯樹脂及聚矽氧樹脂所成之群選出的1種以上之離型劑。附離型層之支持體亦可使用市售品,例如具有以醇酸樹脂系離型劑為主成分之離型層的PET薄膜,可舉出LINTEC公司製的「SK-1」、「AL-5」、「AL-7」、東麗公司製的「Lumirror T60」、帝人公司製的「Purex」、UNITIKA公司製的「unipeel」等。In addition, the support may be a release layer-attached support having a release layer on the surface bonded to the resin composition layer. As the release agent used for the release layer of the release layer-attached support, for example, one or more release agents selected from the group consisting of alkyd resins, polyolefin resins, urethane resins and silicone resins may be mentioned. The support to which the release layer is attached may be a commercially available product, for example, a PET film having a release layer having an alkyd resin-based release agent as a main component, such as "SK-1", "AL-5", and "AL-7" manufactured by LINTEC, "Lumirror T60" manufactured by Toray, "Purex" manufactured by Teijin, and "unipeel" manufactured by UNITIKA.
支持體的厚度,並未特別限定,以5μm~ 75μm之範圍為佳,10μm~60μm之範圍更佳。此外,使用附離型層之支持體時,附離型層之支持體全體的厚度係以上述範圍者為佳。The thickness of the support is not particularly limited, but is preferably in the range of 5 μm to 75 μm, more preferably in the range of 10 μm to 60 μm. In addition, when a support of a release layer is used, the thickness of the entire support of the release layer is preferably in the above range.
一實施形態係樹脂薄片,當進一步因應所需時,係可包含任意的層。該任意的層方面,可舉例如被設置於未與樹脂組成物層的支持體接合之面(即,與支持體為反對側之面)符合支持體之保護薄膜等。保護薄膜的厚度雖不受特別限制,例如1μm~40μm。藉由積層保護薄膜,可抑制對樹脂組成物層表面的灰塵等之附著或刮痕。One embodiment is a resin sheet, which may include any layer as required. The arbitrary layer may be, for example, a protective film that is provided on the surface of the resin composition layer that is not bonded to the support (i.e., the surface opposite to the support) and is in contact with the support. The thickness of the protective film is not particularly limited, for example, 1 μm to 40 μm. By laminating the protective film, the adhesion or scratching of dust or the like on the surface of the resin composition layer can be suppressed.
樹脂薄片,例如,可藉由於有機溶劑中溶解樹脂組成物調製成樹脂塗漆,將此樹脂塗漆使用模塗機等塗佈於支持體上,進一步使其乾燥形成樹脂組成物層來製造。The resin sheet can be produced, for example, by dissolving a resin composition in an organic solvent to prepare a resin paint, applying the resin paint on a support using a die coater or the like, and further drying the resin composition layer.
有機溶劑方面,可舉例如丙酮、甲基乙基酮(MEK)及環己酮等之酮類;醋酸乙基酯、醋酸丁基酯、賽路蘇乙酸酯、丙烯二醇單甲基醚乙酸酯及卡必醇乙酸酯等之醋酸酯類;賽路蘇及丁基卡必醇等之卡必醇類;甲苯及二甲苯等之芳香族烴類;二甲基甲醯胺、二甲基乙醯胺(DMAc)及N-甲基吡咯烷酮等之醯胺系溶劑等。有機溶劑可單獨地使用1種,亦可組合2種以上來使用。As for the organic solvent, there can be mentioned ketones such as acetone, methyl ethyl ketone (MEK) and cyclohexanone; acetates such as ethyl acetate, butyl acetate, celulose acetate, propylene glycol monomethyl ether acetate and carbitol acetate; carbitols such as celulose and butyl carbitol; aromatic hydrocarbons such as toluene and xylene; amide solvents such as dimethylformamide, dimethylacetamide (DMAc) and N-methylpyrrolidone, etc. The organic solvent may be used alone or in combination of two or more.
乾燥係可藉由加熱、吹熱風等之眾所周知的方法來實施。乾燥條件並未特別限定,以樹脂組成物層中的有機溶劑的含量為10質量%以下,較佳為5質量%以下之方式使其乾燥。雖視樹脂塗漆中的有機溶劑之沸點而異,例如,使用含30質量%~60質量%的有機溶劑之樹脂塗漆時,可藉由使其於50℃~150℃乾燥3分鐘~10分鐘來形成樹脂組成物層。Drying can be carried out by a well-known method such as heating or blowing hot air. The drying conditions are not particularly limited, and the resin composition layer is dried in such a manner that the content of the organic solvent is 10% by mass or less, preferably 5% by mass or less. Although it depends on the boiling point of the organic solvent in the resin coating, for example, when a resin coating containing 30% to 60% by mass of an organic solvent is used, the resin composition layer can be formed by drying it at 50°C to 150°C for 3 minutes to 10 minutes.
樹脂薄片可捲成滾筒狀予以保存。樹脂薄片具有保護薄膜時,可剝除保護薄膜而使用。The resin sheet can be stored by rolling it into a roll. If the resin sheet has a protective film, the protective film can be peeled off before use.
[印刷配線板] 本發明之印刷配線板,包含以本發明之樹脂組成物的硬化物所形成之絕緣層。[Printed wiring board] The printed wiring board of the present invention comprises an insulating layer formed by a cured product of the resin composition of the present invention.
印刷配線板,例如,可藉由使用上述的樹脂薄片後包含下述(I)及(II)的步驟之方法來製造。 (I)於內層基板上,以樹脂薄片的樹脂組成物層與內層基板接合之方式予以積層之步驟 (II)將樹脂組成物層熱硬化而形成絕緣層之步驟A printed wiring board can be produced, for example, by using the above-mentioned resin sheet and then comprising the following steps (I) and (II). (I) A step of laminating the resin composition layer of the resin sheet on the inner substrate in such a manner as to bond the resin composition layer to the inner substrate (II) A step of thermally curing the resin composition layer to form an insulating layer
步驟(I)中使用的「內層基板」,乃是成為印刷配線板的基板之構件,可舉例如玻璃環氧基板、金屬基板、聚酯基板、聚醯亞胺基板、BT樹脂基板、熱硬化型聚伸苯基醚基板等。又,該基板可於其單面或兩面具有導體層,此導體層可經圖型加工。於基板的單面或兩面形成有導體層(電路)之內層基板,可稱為「內層電路基板」。又,在製造印刷配線板之際,絕緣層及/或導體層所應形成的中間製造物也進一步包含於本發明所稱的「內層基板」中。印刷配線板為零件內藏電路板時,可使用內藏有零件的內層基板。The "inner layer substrate" used in step (I) is a component that becomes the substrate of the printed wiring board, and examples thereof include glass epoxy substrates, metal substrates, polyester substrates, polyimide substrates, BT resin substrates, thermosetting polyphenylene ether substrates, etc. Furthermore, the substrate may have a conductive layer on one or both sides thereof, and the conductive layer may be patterned. An inner layer substrate having a conductive layer (circuit) formed on one or both sides of the substrate may be referred to as an "inner layer circuit substrate." Furthermore, during the manufacture of the printed wiring board, the intermediate product to be formed by the insulating layer and/or the conductive layer is further included in the "inner layer substrate" referred to in the present invention. When the printed wiring board is a circuit board with built-in components, an inner layer substrate with built-in components may be used.
內層基板與樹脂薄片的積層,例如,可藉由從支持體側將樹脂薄片加熱壓著於內層基板來實施。將樹脂薄片加熱壓著於內層基板之構件(以下稱為「加熱壓著構件」)方面,可舉例如經加熱之金屬板(SUS鏡板等)或金屬滾筒(SUS滾筒)等。此外,並非是將加熱壓著構件直接加壓於樹脂薄片,而是以樹脂薄片充分地追隨於內層基板的表面凹凸之方式,透過耐熱橡膠等之彈性材來予以加壓者為佳。The inner substrate and the resin sheet can be laminated, for example, by heat-pressing the resin sheet onto the inner substrate from the support body side. The member for heat-pressing the resin sheet onto the inner substrate (hereinafter referred to as the "heat-pressing member") can be, for example, a heated metal plate (SUS mirror plate, etc.) or a metal roller (SUS roller). In addition, the heat-pressing member is not directly pressed onto the resin sheet, but preferably, the resin sheet is pressed via an elastic material such as heat-resistant rubber in a manner that the resin sheet fully follows the surface irregularities of the inner substrate.
內層基板與樹脂薄片的積層係可藉由真空積層法來實施。真空積層法中,加熱壓著溫度,較佳為60℃~160℃,更佳為80℃~140℃之範圍,加熱壓著壓力,較佳為0.098MPa~1.77MPa,更佳為0.29MPa~1.47MPa之範圍,加熱壓著時間,較佳為20秒鐘~400秒鐘,更佳為30秒鐘~300秒鐘之範圍。積層較佳係以壓力26.7hPa以下的減壓條件下來實施。The lamination of the inner substrate and the resin sheet can be performed by vacuum lamination. In the vacuum lamination, the heating and pressing temperature is preferably in the range of 60°C to 160°C, more preferably in the range of 80°C to 140°C, the heating and pressing pressure is preferably in the range of 0.098MPa to 1.77MPa, more preferably in the range of 0.29MPa to 1.47MPa, and the heating and pressing time is preferably in the range of 20 seconds to 400 seconds, more preferably in the range of 30 seconds to 300 seconds. Lamination is preferably performed under reduced pressure conditions with a pressure of less than 26.7hPa.
積層係可透過市售的真空層合機來進行。市售的真空層合機方面,可舉例如名機製作所公司製的真空加壓式層合機、NIKKO材料公司製的抽真空施用器、批次式真空加壓層合機等。Lamination can be performed using a commercially available vacuum laminator. Examples of commercially available vacuum laminators include a vacuum pressure laminator manufactured by Meiki Seisakusho Co., Ltd., a vacuum applicator manufactured by NIKKO Materials Co., Ltd., and a batch vacuum pressure laminator.
積層之後,於常壓下(大氣壓下),亦可藉由例如將加熱壓著構件從支持體側加壓來進行所積層之樹脂薄片的平滑化處理。平滑化處理的加壓條件可為與上述積層的加熱壓著條件同樣之條件。平滑化處理係可以市售的層合機來進行。此外,積層與平滑化處理亦可使用上述的市售的真空層合機連續性地進行。After lamination, the laminated resin sheet can be smoothed by, for example, applying pressure from the support side with a heat-pressing member under normal pressure (atmospheric pressure). The pressurizing conditions for the smoothing treatment can be the same as the heat-pressing conditions for the lamination described above. The smoothing treatment can be performed by a commercially available laminator. In addition, the lamination and smoothing treatment can also be performed continuously using the above-mentioned commercially available vacuum laminator.
支持體可於步驟(I)與步驟(II)之間去除,亦可於步驟(II)之後去除。The support may be removed between step (I) and step (II), or after step (II).
步驟(II)中,係將樹脂組成物層熱硬化而形成絕緣層。樹脂組成物層的熱硬化條件並無特別限定,在形成印刷配線板的絕緣層之時,亦可使用一般所採用之條件。In step (II), the resin composition layer is thermally cured to form an insulating layer. The thermal curing conditions of the resin composition layer are not particularly limited, and the conditions generally used when forming an insulating layer of a printed wiring board can also be used.
例如,樹脂組成物層的熱硬化條件,雖依樹脂組成物之種類等而異,硬化溫度較佳為120℃~240℃,更佳為150℃~220℃,再更佳為170℃~210℃。硬化時間較佳為5分鐘~120分鐘,更佳為10分鐘~100分鐘,再更佳為15分鐘~100分鐘。For example, the heat curing conditions of the resin composition layer vary depending on the type of the resin composition, but the curing temperature is preferably 120°C to 240°C, more preferably 150°C to 220°C, and even more preferably 170°C to 210°C. The curing time is preferably 5 minutes to 120 minutes, more preferably 10 minutes to 100 minutes, and even more preferably 15 minutes to 100 minutes.
使樹脂組成物層熱硬化之前,亦可以較硬化溫度更低的溫度來預熱樹脂組成物層。例如,在使樹脂組成物層熱硬化之前,先於50℃以上未達120℃(較佳為60℃以上115℃以下,更佳為70℃以上110℃以下)的溫度預熱樹脂組成物層5分鐘以上(較佳為5分鐘~150分鐘,更佳為15分鐘~120分鐘,再更佳為15分鐘~100分鐘)。Before the resin composition layer is heat-hardened, the resin composition layer may be preheated at a temperature lower than the hardening temperature. For example, before the resin composition layer is heat-hardened, the resin composition layer may be preheated at a temperature of 50°C to 120°C (preferably 60°C to 115°C, more preferably 70°C to 110°C) for more than 5 minutes (preferably 5 minutes to 150 minutes, more preferably 15 minutes to 120 minutes, and even more preferably 15 minutes to 100 minutes).
製造印刷配線板之際,亦可進一步實施(III)於絕緣層開孔之步驟、(IV)將絕緣層粗化處理之步驟、(V)形成導體層之步驟。此等之步驟(III)~步驟(V)亦可依印刷配線板之製造中所用熟知該領域之業者眾所周知之各種方法來實施。此外,將支持體於步驟(II)之後去除時,該支持體的去除,亦可於步驟(II)與步驟(III)之間、步驟(III)與步驟(IV)之間、或步驟(IV)與步驟(V)之間實施。又,因應需要,亦可重複地實施步驟(II)~步驟(V)之絕緣層及導體層的形成,來形成多層配線板。When manufacturing a printed wiring board, a step (III) of opening holes in the insulating layer, a step (IV) of roughening the insulating layer, and a step (V) of forming a conductive layer may be further performed. These steps (III) to (V) may be performed by various methods known to those skilled in the art in the art of manufacturing printed wiring boards. In addition, when the support is removed after step (II), the removal of the support may be performed between step (II) and step (III), between step (III) and step (IV), or between step (IV) and step (V). Furthermore, as required, the formation of the insulating layer and the conductive layer in steps (II) to (V) may be repeated to form a multi-layer wiring board.
步驟(III)係於絕緣層開孔之步驟,藉此於絕緣層形成導通孔、通孔等之通孔。步驟(III)亦可因應絕緣層的形成中使用之樹脂組成物的組成等,使用例如鑽孔、雷射、電漿等來實施。通孔的尺寸或形狀,可因應印刷配線板的設計來適當地決定。Step (III) is a step of opening a hole in the insulating layer, thereby forming a through hole such as a via hole or a through hole in the insulating layer. Step (III) can also be implemented by using, for example, drilling, laser, plasma, etc., depending on the composition of the resin composition used in forming the insulating layer. The size or shape of the through hole can be appropriately determined according to the design of the printed wiring board.
步驟(IV)係將絕緣層粗化處理之步驟。通常此步驟(IV)中,也會進行污斑的去除。粗化處理的程序、條件並無特別限定,可採用形成印刷配線板的絕緣層時一般所使用的眾所周知之程序、條件。例如,依序實施以膨潤液所為之膨潤處理、以氧化劑所為之粗化處理、以中和液所為之中和處理,來粗化處理絕緣層。粗化處理中使用的膨潤液方面並未特別限定,可舉出鹼溶液、界面活性劑溶液等,較佳為鹼溶液,該鹼溶液方面,以氫氧化鈉溶液、氫氧化鉀溶液更佳。市售的膨潤液方面,可舉例如Atotech Japan公司製的「Swelling Dip Securiganth P」、「Swelling Dip Securiganth SBU」、「Swelling Dip Securigant P」等。以膨潤液所為之膨潤處理並無特別限定,例如,可藉由將絕緣層浸漬於30℃~90℃的膨潤液中1分鐘~20分鐘來進行。從抑制絕緣層之樹脂的膨潤在適度程度的觀點來看,係以將絕緣層浸漬於40℃~80℃的膨潤液5分鐘~15分鐘者為佳。粗化處理中使用的氧化劑方面並無特別限定,可舉例如將氫氧化鈉的水溶液中溶解過錳酸鉀或過錳酸鈉而成的鹼性過錳酸溶液。鹼性過錳酸溶液等之氧化劑所為的粗化處理,係以將絕緣層浸漬到加熱至60℃~100℃之氧化劑溶液中10分鐘~30分鐘來實施者為佳。又,鹼性過錳酸溶液中之過錳酸鹽的濃度係以5質量%~10質量%為佳。市售氧化劑方面,可舉例如Atotech Japan公司製的「Concentrate Compact CP」、「Dosing solution Securiganth P」等之鹼性過錳酸溶液。又,粗化處理中使用的中和液方面,以酸性的水溶液為佳,市售品方面,可舉例如Atotech Japan公司製的「Reduction solution Securiganth P」。以中和液所為的處理,係可藉由將進行了以氧化劑所為的粗化處理之處理面浸漬於30℃~80℃的中和液中1分鐘~30分鐘來實施。從作業性等之點來看,係以將施以氧化劑所為的粗化處理之對象物浸漬於40℃~70℃的中和液中5分鐘~20分鐘之方法為佳。Step (IV) is a step of roughening the insulating layer. Usually, stains are also removed in this step (IV). The procedure and conditions of the roughening treatment are not particularly limited, and the well-known procedures and conditions generally used when forming the insulating layer of the printed wiring board can be adopted. For example, the insulating layer is roughened by swelling treatment with a swelling liquid, roughening treatment with an oxidizing agent, and neutralization treatment with a neutralizing liquid in sequence. The swelling liquid used in the roughening treatment is not particularly limited, and alkaline solutions, surfactant solutions, etc. can be cited. Alkaline solutions are preferred, and sodium hydroxide solutions and potassium hydroxide solutions are more preferred as the alkaline solutions. Examples of commercially available swelling liquids include "Swelling Dip Securiganth P", "Swelling Dip Securiganth SBU", and "Swelling Dip Securigant P" manufactured by Atotech Japan. The swelling treatment with the swelling liquid is not particularly limited, and for example, the swelling treatment can be performed by immersing the insulating layer in a swelling liquid at 30°C to 90°C for 1 minute to 20 minutes. From the viewpoint of suppressing the swelling of the resin of the insulating layer to an appropriate degree, it is preferred to immerse the insulating layer in a swelling liquid at 40°C to 80°C for 5 minutes to 15 minutes. There is no particular limitation on the oxidizing agent used in the roughening treatment, and an example thereof is an alkaline permanganic acid solution prepared by dissolving potassium permanganate or sodium permanganate in an aqueous solution of sodium hydroxide. The roughening treatment using an oxidizing agent such as an alkaline permanganic acid solution is preferably carried out by immersing the insulating layer in the oxidizing agent solution heated to 60°C to 100°C for 10 minutes to 30 minutes. In addition, the concentration of permanganate in the alkaline permanganic acid solution is preferably 5% by mass to 10% by mass. As for commercially available oxidizing agents, examples thereof include alkaline permanganic acid solutions such as "Concentrate Compact CP" and "Dosing solution Securiganth P" manufactured by Atotech Japan. In addition, the neutralizing solution used in the roughening treatment is preferably an acidic aqueous solution, and a commercially available product is, for example, "Reduction solution Securiganth P" manufactured by Atotech Japan. The treatment with the neutralizing solution can be carried out by immersing the surface treated by the roughening treatment with the oxidizing agent in the neutralizing solution at 30°C to 80°C for 1 minute to 30 minutes. From the perspective of workability, it is preferable to immerse the object treated by the roughening treatment with the oxidizing agent in the neutralizing solution at 40°C to 70°C for 5 minutes to 20 minutes.
一實施形態係粗化處理後的絕緣層表面之算術平均粗糙度(Ra),較佳為300nm以下,更佳為250nm以下,再更佳為200nm以下。下限並未特別限定,較佳為30nm以上,更佳為40nm以上,再更佳為50nm以上。絕緣層表面之算術平均粗糙度(Ra)可使用非接觸型表面粗糙度計來測定。In one embodiment, the arithmetic average roughness (Ra) of the insulating layer surface after the roughening treatment is preferably 300 nm or less, more preferably 250 nm or less, and even more preferably 200 nm or less. The lower limit is not particularly limited, but is preferably 30 nm or more, more preferably 40 nm or more, and even more preferably 50 nm or more. The arithmetic average roughness (Ra) of the insulating layer surface can be measured using a non-contact surface roughness meter.
步驟(V)乃是形成導體層之步驟,係於絕緣層上形成導體層。導體層中使用的導體材料並無特別限定。較佳的實施形態,導體層包含由金、鉑、鈀、銀、銅、鋁、鈷、鉻、鋅、鎳、鈦、鎢、鐵、錫及銦所成之群選出的1種以上之金屬。導體層可為單金屬層或合金層,合金層方面,可舉例如由上述的群選出的2種以上之金屬的合金(例如,鎳・鉻合金、銅・鎳合金及銅・鈦合金)所形成的層。其中,從導體層形成的泛用性、成本、圖形化的容易性等之觀點來看,更以鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅的單金屬層,或鎳・鉻合金、銅・鎳合金、銅・鈦合金的合金層為佳,鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅的單金屬層,或鎳・鉻合金的合金層更佳,銅的單金屬層更佳。Step (V) is a step of forming a conductive layer, and the conductive layer is formed on the insulating layer. The conductive material used in the conductive layer is not particularly limited. In a preferred embodiment, the conductive layer includes one or more metals selected from the group consisting of gold, platinum, palladium, silver, copper, aluminum, cobalt, chromium, zinc, nickel, titanium, tungsten, iron, tin and indium. The conductive layer can be a single metal layer or an alloy layer. As for the alloy layer, for example, a layer formed by an alloy of two or more metals selected from the above group (for example, nickel-chromium alloy, copper-nickel alloy and copper-titanium alloy) can be mentioned. Among them, from the viewpoint of versatility of conductor layer formation, cost, ease of patterning, etc., a single metal layer of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver or copper, or an alloy layer of nickel-chromium alloy, copper-nickel alloy, or copper-titanium alloy is preferred; a single metal layer of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver or copper, or an alloy layer of nickel-chromium alloy is more preferred; and a single metal layer of copper is more preferred.
導體層可為單層構造,亦可為由不同種類的金屬或合金所成的單金屬層或合金層積層2層以上而成的複數層構造。導體層為複數層構造時,與絕緣層接觸的層係以鉻、鋅或鈦的單金屬層或鎳・鉻合金的合金層者為佳。The conductive layer may be a single layer structure or a multiple layer structure consisting of two or more single metal layers or alloy layers formed of different types of metals or alloys. When the conductive layer is a multiple layer structure, the layer in contact with the insulating layer is preferably a single metal layer of chromium, zinc or titanium or an alloy layer of nickel-chromium alloy.
導體層的厚度,雖視所期望的印刷配線板之設計,但一般為3μm~35μm,較佳為5μm~30μm。The thickness of the conductor layer depends on the desired design of the printed wiring board, but is generally 3μm~35μm, preferably 5μm~30μm.
一實施形態係導體層可藉由鍍敷來形成。例如,藉由半加成法、全加成法等之以往眾所周知的技術於絕緣層的表面進行鍍敷,係可形成具有所期望的配線圖型之導體層,從製造之簡便性的觀點來看,係以藉由半加成法而形成者為佳。以下,顯示藉由半加成法形成導體層之例。In one embodiment, the conductive layer can be formed by plating. For example, by plating on the surface of the insulating layer by a well-known technique such as a semi-additive method or a full-additive method, a conductive layer having a desired wiring pattern can be formed. From the perspective of simplicity of manufacturing, it is preferably formed by a semi-additive method. The following shows an example of forming a conductive layer by a semi-additive method.
首先,於絕緣層的表面藉由無電解鍍敷形成鍍敷晶種層。接著,於所形成的鍍敷晶種層上使對應於所期望的配線圖型曝光鍍敷晶種層的一部份而形成遮罩圖型。於已曝光的鍍敷晶種層上藉由電解鍍敷形成金屬層之後,去除遮罩圖型。之後,可將不要的鍍敷晶種層藉由蝕刻等去除,形成具有所期望的配線圖型之導體層。First, a coating seed layer is formed on the surface of the insulating layer by electroless plating. Then, a portion of the coating seed layer is exposed on the formed coating seed layer corresponding to the desired wiring pattern to form a mask pattern. After a metal layer is formed on the exposed coating seed layer by electrolytic plating, the mask pattern is removed. Thereafter, the unnecessary coating seed layer can be removed by etching or the like to form a conductor layer having the desired wiring pattern.
[多層可撓性基板] 多層可撓性基板,包含藉由本發明之樹脂組成物的硬化物所形成之絕緣層。多層可撓性基板亦可包含組合至絕緣層之任意的構件。任意的構件方面,可舉例如電子零件、被覆層薄膜等。[Multi-layer flexible substrate] The multi-layer flexible substrate includes an insulating layer formed by a cured product of the resin composition of the present invention. The multi-layer flexible substrate may also include any component combined with the insulating layer. The arbitrary component may include, for example, electronic components, coating film, etc.
多層可撓性基板,可藉由包含製造將複數的樹脂組成物層積層及硬化所製造之積層薄片的方法之製造方法來製造。因此,多層可撓性基板乃是藉由包含(a)準備樹脂薄片之步驟及(b)使用樹脂薄片複數積層樹脂組成物層及硬化之步驟的製造方法來製造。The multi-layer flexible substrate can be manufactured by a manufacturing method including a method of manufacturing a laminated sheet manufactured by laminating and curing a plurality of resin composition layers. Therefore, the multi-layer flexible substrate is manufactured by a manufacturing method including (a) the steps of preparing a resin sheet and (b) the steps of laminating and curing a plurality of resin composition layers using the resin sheet.
多層可撓性基板之製造方法,係可於進一步於前述的步驟中組合任意的步驟。例如,具備電子零件的多層可撓性基板之製造方法,亦可包含將電子零件接合於積層薄片之步驟。積層薄片與電子零件之接合條件,係可採用電子零件之端子電極與積層薄片上所設置的配線方面之導體層為可導體接續之任意的條件。又,例如,具備被覆層薄膜的多層可撓性基板之製造方法可包含積層積層薄片與被覆層薄膜之步驟。The method for manufacturing a multilayer flexible substrate can further combine any steps in the aforementioned steps. For example, the method for manufacturing a multilayer flexible substrate having electronic components can also include the step of bonding the electronic components to a laminated sheet. The bonding conditions between the laminated sheet and the electronic components can be any conditions that the terminal electrodes of the electronic components and the conductor layer of the wiring provided on the laminated sheet are conductively connected. Furthermore, for example, the method for manufacturing a multilayer flexible substrate having a coating film can include the step of laminating the laminated sheet and the coating film.
多層可撓性基板,通常可以該多層可撓性基板包含的積層薄片之一面相向之方式彎曲使用。例如,多層可撓性基板可以彎曲使尺寸變小的狀態收納於半導體裝置之筐體中。又,例如,多層可撓性基板係可於具有可彎曲之可動部之半導體裝置中,設置於其可動部。The multi-layer flexible substrate can be used by bending one side of the laminated sheet included in the multi-layer flexible substrate so that it faces each other. For example, the multi-layer flexible substrate can be stored in a housing of a semiconductor device in a state where the size is reduced by bending. In another example, the multi-layer flexible substrate can be installed in a movable part of a semiconductor device having a bendable movable part.
[半導體裝置] 本發明之半導體裝置包含本發明之印刷配線板或多層可撓性基板。本發明之半導體裝置係可使用本發明之印刷配線板或多層可撓性基板來製造。[Semiconductor device] The semiconductor device of the present invention includes the printed wiring board or multi-layer flexible substrate of the present invention. The semiconductor device of the present invention can be manufactured using the printed wiring board or multi-layer flexible substrate of the present invention.
半導體裝置方面,可舉出被供予電氣製品(例如,電腦、行動電話、數位相機及電視等)及搭乘工具(例如,自動二輪車、自動車、電車、船舶及航空機等)等之各種半導體裝置。As for semiconductor devices, there are various semiconductor devices provided to electrical products (e.g., computers, mobile phones, digital cameras, and televisions) and vehicles (e.g., motorcycles, automobiles, trains, ships, and aircrafts).
本發明之半導體裝置乃是藉由在印刷配線板的導通處實裝零件(半導體晶片)來製造。所謂的「導通處」乃是「傳遞印刷配線板中的電氣信號之處」,該處可為表面,亦可為被埋入處。又,半導體晶片若為以半導體作為材料之電氣電路元件者即可,並無特別限定。The semiconductor device of the present invention is manufactured by mounting a component (semiconductor chip) on the conductive part of a printed wiring board. The so-called "conductive part" is "the part that transmits the electrical signal in the printed wiring board", which can be the surface or buried. In addition, the semiconductor chip can be any electrical circuit element made of semiconductor as the material, and there is no particular limitation.
製造半導體裝置時的半導體晶片之實裝方法,若是半導體晶片可有效地運作即可,並未特別限定,具體而言,可舉出引線結合實裝方法、覆晶實裝方法、以無凸塊組裝層(BBUL)所為之實裝方法、以異向性導電薄膜(ACF)所為之實裝方法、以非導電性薄膜(NCF)所為之實裝方法等。在此,所謂「無凸塊組裝層(BBUL)所為之實裝方法」係指「將半導體晶片直接埋入印刷配線板的凹部,使半導體晶片與印刷配線板上的配線接續之實裝方法」。 [實施例]The semiconductor chip mounting method when manufacturing semiconductor devices is not particularly limited as long as the semiconductor chip can operate effectively. Specifically, there are wire bonding mounting methods, flip chip mounting methods, mounting methods using bumpless assembly layer (BBUL), mounting methods using anisotropic conductive film (ACF), and mounting methods using non-conductive film (NCF). Here, the so-called "mounting method using bumpless assembly layer (BBUL)" refers to "a mounting method in which a semiconductor chip is directly embedded in a recess of a printed wiring board to connect the semiconductor chip to the wiring on the printed wiring board." [Example]
以下,用實施例來更詳細地說明本發明,但本發明並不受限於此等之實施例。此外,以下的記載中,在無其他明示之下,「份」及「%」各自表示「質量份」及「質量%」。Hereinafter, the present invention will be described in more detail with examples, but the present invention is not limited to these examples. In addition, in the following description, "parts" and "%" represent "parts by mass" and "% by mass" respectively, unless otherwise indicated.
<合成例1:聚醯亞胺樹脂1之合成> 於具備氮導入管、攪拌裝置之500ml分離式燒瓶中,投入4-胺基安息香酸5-胺基-1,1’-聯苯-2-酯(式(B-3)的化合物)9.13g(30毫莫耳)、4,4’-(4,4’-異亞丙基二苯氧基)雙苯二甲酸二酐15.61g(30毫莫耳)、N-甲基-2-吡咯烷酮94.64g、吡啶0.47g(6毫莫耳)、甲苯10g,並於氮氛圍下、180℃,途中藉由邊觀察系統外的甲苯邊使其醯亞胺化反應4小時,得到含聚醯亞胺樹脂1的聚醯亞胺溶液(不揮發分20質量%)。聚醯亞胺溶液中,並未見合成的聚醯亞胺樹脂1之析出。聚醯亞胺樹脂1的重量平均分子量為45,000。<Synthesis Example 1: Synthesis of Polyimide Resin 1> In a 500 ml separable flask equipped with a nitrogen inlet and a stirring device, 9.13 g (30 mmol) of 5-aminobenzoic acid 1,1'-biphenyl-2-ester (compound of formula (B-3)), 4,4'-(4,4'-isopropyldiphenoxy) diphthalic acid, Anhydride 15.61g (30 mmol), N-methyl-2-pyrrolidone 94.64g, pyridine 0.47g (6 mmol), toluene 10g, and imidization reaction was carried out at 180°C under nitrogen atmosphere for 4 hours while observing toluene outside the system, to obtain a polyimide solution (non-volatile matter 20% by mass) containing polyimide resin 1. No precipitation of the synthesized polyimide resin 1 was observed in the polyimide solution. The weight average molecular weight of polyimide resin 1 was 45,000.
<合成例2:聚醯亞胺樹脂2之合成> 於具備攪拌機、分水器、溫度計及氮氣導入管之反應容器中,置入芳香族四羧酸二酐(SABIC JAPAN公司製「BisDA-1000」、4,4’-(4,4’-異亞丙基二苯氧基)雙苯二甲酸二酐)65.0g、環己酮266.5g及甲基環己烷44.4g,將溶液加熱至60℃為止。接著,滴下二聚二胺(Croda Japan公司製「PRIAMINE 1075」)43.7g及1,3-雙(胺基甲基)環己烷5.4g之後,於140℃下花費1小時使醯亞胺化反應。藉此,獲得含聚醯亞胺樹脂2之聚醯亞胺溶液(不揮發分30質量%)。又,聚醯亞胺樹脂2的重量平均分子量為25,000。<Synthesis Example 2: Synthesis of Polyimide Resin 2> In a reaction vessel equipped with a stirrer, a water separator, a thermometer, and a nitrogen inlet tube, 65.0 g of aromatic tetracarboxylic dianhydride ("BisDA-1000" manufactured by SABIC JAPAN, 4,4'-(4,4'-isopropylidene diphenoxy) diphthalic dianhydride), 266.5 g of cyclohexanone, and 44.4 g of methylcyclohexane were placed, and the solution was heated to 60°C. Then, 43.7 g of dimerized diamine ("PRIAMINE 1075" manufactured by Croda Japan) and 5.4 g of 1,3-bis(aminomethyl)cyclohexane were dropped, and the imidization reaction was carried out at 140°C for 1 hour. Thus, a polyimide solution (non-volatile matter: 30% by mass) containing polyimide resin 2 was obtained. The weight average molecular weight of polyimide resin 2 was 25,000.
<合成例3:聚醯亞胺樹脂3之合成> 準備具備有連結環流冷卻器之水分定量接受器、氮導入管及攪拌器之500mL的分離式燒瓶。在此燒瓶中加入4,4’-氧基二苯二甲酸酐(ODPA)20.3g、γ-丁內酯200g、甲苯20g及、5-(4-胺基苯氧基)-3-[4-(4-胺基苯氧基)苯基]-1,1,3-三甲基茚滿29.6g,在氮氣流下,於45℃攪拌2小時進行反應。接著,將此反應溶液昇溫,邊保持在約160℃,邊在氮氣流下將縮合水與甲苯一起共沸去除。確認在水分定量接受器中蓄積著既定量的水,並且不再看見水流出。確認後,進一步將反應溶液昇溫,於200℃攪拌1小時。之後,予以冷卻,得到包含具有1,1,3-三甲基茚滿骨架之聚醯亞胺樹脂3的聚醯亞胺溶液(不揮發分20質量%)。所得的聚醯亞胺樹脂3,具有下述式(X1)所示之重複單位及下述式(X2)所示之重複單位。又,前述的聚醯亞胺樹脂3的重量平均分子量為12,000。<Synthesis Example 3: Synthesis of Polyimide Resin 3> A 500 mL separable flask equipped with a water quantitative receiver connected to a circulating cooler, a nitrogen inlet tube and a stirrer was prepared. 20.3 g of 4,4'-oxydiphthalic anhydride (ODPA), 200 g of γ-butyrolactone, 20 g of toluene and 29.6 g of 5-(4-aminophenoxy)-3-[4-(4-aminophenoxy)phenyl]-1,1,3-trimethylindane were added to the flask and stirred at 45°C for 2 hours under a nitrogen flow to react. Then, the reaction solution was heated to about 160°C while condensed water and toluene were removed azeotropically under a nitrogen flow. Confirm that a predetermined amount of water is accumulated in the water quantitative receiver and that no water is seen to flow out. After confirmation, the reaction solution is further heated and stirred at 200°C for 1 hour. Thereafter, it is cooled to obtain a polyimide solution (non-volatile matter 20% by mass) containing a polyimide resin 3 having a 1,1,3-trimethylindane skeleton. The obtained polyimide resin 3 has a repeating unit represented by the following formula (X1) and a repeating unit represented by the following formula (X2). In addition, the weight average molecular weight of the aforementioned polyimide resin 3 is 12,000.
<合成例4:含芳香族酯骨架及不飽和鍵之化合物A(化合物A)的合成> 於反應容器中置入鄰烯丙基苯酚89質量份、二環戊二烯・苯酚共聚合樹脂(軟化點85℃、羥基當量約165g/eq.)110質量份、甲苯1000質量份,使容器內邊減壓氮取代邊使其溶解。接著,置入間苯二甲酸氯化物135質量份並使其溶解。再來,添加四丁基銨溴化物0.5g,邊進行氮清洗容器內,將20%氫氧化鈉水溶液309g花費3小時滴下。此時,系內的溫度控制在60℃以下。之後,攪拌1小時使其反應。反應結束後,將反應物進行分液並去除水層。重複進行此操作直到水層的pH至7為止,在加熱減壓條件下餾去甲苯等,得到含芳香族酯骨架及不飽和鍵之化合物A。所得的含芳香族酯骨架及不飽和鍵之化合物A,其不飽和鍵當量若由置入比來計算的話,為428g/eq.。化合物A係以下述式所示,s表示0或1以上之整數,由置入比所算出的r之平均值為1。又,波浪線為間苯二甲酸氯化物,以及苯酚之重加成反應樹脂及/或鄰烯丙基苯酚反應所得之構造。 <Synthesis Example 4: Synthesis of Compound A (Compound A) Containing an Aromatic Ester Skeleton and an Unsaturated Bond> 89 parts by mass of o-allylphenol, 110 parts by mass of dicyclopentadiene-phenol copolymer resin (softening point 85°C, hydroxyl equivalent of about 165 g/eq.), and 1000 parts by mass of toluene were placed in a reaction container, and the container was depressurized and nitrogen substituted while being dissolved. Next, 135 parts by mass of isophthalic acid chloride was placed and dissolved. Next, 0.5 g of tetrabutylammonium bromide was added, and 309 g of a 20% aqueous sodium hydroxide solution was dripped over 3 hours while the container was purged with nitrogen. At this time, the temperature in the system was controlled below 60°C. Thereafter, the reaction was stirred for 1 hour. After the reaction is completed, the reactants are separated and the aqueous layer is removed. This operation is repeated until the pH of the aqueous layer reaches 7, and toluene and the like are distilled off under heating and reduced pressure conditions to obtain a compound A containing an aromatic ester skeleton and unsaturated bonds. The unsaturated bond equivalent of the obtained compound A containing an aromatic ester skeleton and unsaturated bonds is 428 g/eq., if calculated by the insertion ratio. Compound A is represented by the following formula, s represents an integer greater than 0 or 1, and the average value of r calculated by the insertion ratio is 1. In addition, the wavy line is the structure obtained by the reaction of isophthalic acid chloride, and the heavy addition reaction resin of phenol and/or o-allylphenol.
<合成例5:含芳香族酯骨架及不飽和鍵之化合物B(化合物B)的合成> 於反應容器中置入鄰烯丙基苯酚201質量份、甲苯1000質量份,邊使容器內減壓氮取代邊使其溶解。接著,置入間苯二甲酸氯化物152質量份使其溶解。邊以氮清洗容器內邊花費3小時滴下20%氫氧化鈉水溶液309g。此時,系內的溫度控制在60℃以下。之後,攪拌1小時使其反應。反應結束後,將反應物予以分液並將水層取出去除。重複進行此操作直至水層的pH至7為止,於加熱減壓條件下餾去甲苯等,得到含芳香族酯骨架及不飽和鍵之化合物B。所得的含芳香族酯骨架及不飽和鍵之化合物B,其不飽和鍵當量由置入比來計算的話,為199g/eq.。化合物B係下述式所示之構造。 <Synthesis Example 5: Synthesis of Compound B Containing an Aromatic Ester Skeleton and an Unsaturated Bond (Compound B)> Place 201 parts by mass of o-allylphenol and 1000 parts by mass of toluene in a reaction vessel, and dissolve them while reducing the pressure in the vessel to replace with nitrogen. Next, place 152 parts by mass of isophthalic acid chloride and dissolve it. While purging the inside of the container with nitrogen, drop 309 g of a 20% aqueous sodium hydroxide solution over 3 hours. At this time, the temperature in the system is controlled below 60°C. Thereafter, stir for 1 hour to react. After the reaction is completed, separate the reactants and remove the aqueous layer. Repeat this operation until the pH of the aqueous layer reaches 7, and distill off toluene and the like under heating and reduced pressure to obtain Compound B containing an aromatic ester skeleton and an unsaturated bond. The obtained compound B containing an aromatic ester skeleton and unsaturated bonds had an unsaturated bond equivalent of 199 g/eq. calculated from the insertion ratio. The compound B had a structure represented by the following formula.
<實施例1:樹脂組成物1之調製> 於雙二甲苯酚型環氧樹脂(三菱化學公司製「YX4000HK」、環氧當量約185g/eq.)5份、萘型環氧樹脂(新日鐵住金化學公司製「ESN475V」、環氧當量約332g/eq.)5份、雙酚AF型環氧樹脂(三菱化學公司製「YL7760」、環氧當量約238g/eq.)10份、環己烷型環氧樹脂(三菱化學公司製「ZX1658GS」、環氧當量約135g/eq.)2份、合成例1所得之聚醯亞胺樹脂1(不揮發成分20質量%)100部及環己酮10部的混合溶劑中邊攪拌邊使其加熱溶解。冷卻至室溫為止之後,朝其中,將合成例4所得之化合物A 5份、三嗪骨架含有甲酚酚醛清漆系硬化劑(DIC公司製「LA3018-50P」、羥基當量約151g/eq.、固形分50%的2-甲氧基丙醇溶液)4份、球形氧化矽(Admatechs公司製「SC2500SQ」、平均粒徑0.5μm、比表面積11.2m2 /g、相對於氧化矽100份以N-苯基-3-胺基丙基三甲氧基矽烷(信越化學工業公司製、KBM573)1份施予表面處理者)50份、胺系硬化促進劑(4-二甲基胺基吡啶(DMAP))0.2份及過氧化物系硬化促進劑(日油公司製「PERBUTYL C」)0.03份予以混合,經高速旋轉混合機均一地分散之後,以筒式過濾器(ROKITECHNO公司製「SHP020」)過濾,調製樹脂組成物1。<Example 1: Preparation of Resin Composition 1> 5 parts of bis(xylenol) epoxy resin ("YX4000HK" manufactured by Mitsubishi Chemical Corporation, epoxy equivalent of about 185 g/eq.), 5 parts of naphthalene epoxy resin ("ESN475V" manufactured by Nippon Steel & Sumitomo Chemical Corporation, epoxy equivalent of about 332 g/eq.), 5 parts of bisphenol AF epoxy resin ("YL7760" manufactured by Mitsubishi Chemical Corporation, epoxy equivalent of about 185 g/eq.), and 1 part of bis(xylenol) epoxy resin ("ESN475V" manufactured by Nippon Steel & Sumitomo Chemical Corporation, epoxy equivalent of about 332 g/eq.) were added. , epoxy equivalent of about 238 g/eq.), 10 parts of cyclohexane type epoxy resin ("ZX1658GS" manufactured by Mitsubishi Chemical Corporation, epoxy equivalent of about 135 g/eq.), 100 parts of polyimide resin 1 obtained in Synthesis Example 1 (non-volatile component 20 mass %) and 10 parts of cyclohexanone are stirred and dissolved in a mixed solvent under heating. After cooling to room temperature, 5 parts of the compound A obtained in Synthesis Example 4, 4 parts of a triazine skeleton-containing cresol novolac hardener ("LA3018-50P" manufactured by DIC Corporation, hydroxyl equivalent of about 151 g/eq., 2-methoxypropanol solution with a solid content of 50%), and spherical silica ("SC2500SQ" manufactured by Admatechs Corporation, average particle size of 0.5 μm, specific surface area of 11.2 m2) were added thereto. /g, 50 parts of N-phenyl-3-aminopropyltrimethoxysilane (KBM573, manufactured by Shin-Etsu Chemical Co., Ltd.) with respect to 100 parts of silicon oxide, 0.2 parts of an amine-based curing accelerator (4-dimethylaminopyridine (DMAP)) and 0.03 parts of a peroxide-based curing accelerator (PERBUTYL C, manufactured by NOF Corporation) were mixed, uniformly dispersed with a high-speed rotary mixer, and filtered with a cartridge filter (SHP020, manufactured by ROKITECHNO Co., Ltd.) to prepare a resin composition 1.
<實施例2:樹脂組成物2之調製> 實施例1中,將化合物A 5份變更為化合物B(不揮發成分50質量%)10份。除了以上事項之外,其餘係與實施例1同樣地實施,調製樹脂組成物2。<Example 2: Preparation of Resin Composition 2> In Example 1, 5 parts of Compound A were replaced with 10 parts of Compound B (non-volatile component 50% by mass). Except for the above matters, the rest was implemented in the same way as Example 1 to prepare Resin Composition 2.
<實施例3:樹脂組成物3之調製> 實施例1中,乃將合成例1所得之聚醯亞胺樹脂1(不揮發成分20質量%)100份變更為合成例2所得之聚醯亞胺樹脂2(不揮發成分30質量%)66.7份。除了以上事項之外,其餘係與實施例1同樣地實施,調製樹脂組成物3。<Example 3: Preparation of Resin Composition 3> In Example 1, 100 parts of polyimide resin 1 (non-volatile component 20 mass%) obtained in Synthesis Example 1 were replaced with 66.7 parts of polyimide resin 2 (non-volatile component 30 mass%) obtained in Synthesis Example 2. Except for the above matters, the rest was implemented in the same way as in Example 1 to prepare resin composition 3.
<實施例4:樹脂組成物4之調製> 實施例1中,將合成例1所得之聚醯亞胺樹脂1(不揮發成分20質量%)100份變更為合成例3所得之聚醯亞胺樹脂3(不揮發成分20質量%)100份。除了以上事項之外,其餘係與實施例1同樣地實施,調製樹脂組成物4。<Example 4: Preparation of Resin Composition 4> In Example 1, 100 parts of polyimide resin 1 (non-volatile component 20 mass%) obtained in Synthesis Example 1 were replaced with 100 parts of polyimide resin 3 (non-volatile component 20 mass%) obtained in Synthesis Example 3. Except for the above matters, the rest was implemented in the same way as Example 1 to prepare resin composition 4.
<比較例1:樹脂組成物5之調製> 實施例1中,將合成例4所得之化合物A 5份變更為活性酯系硬化劑(DIC公司製「EXB-8000L-65TM」、活性基當量約220g/eq.、不揮發成分65質量%的甲苯:MEK之1:1溶液)7.7份。除了以上事項之外,其餘係與實施例1同樣地實施,調製樹脂組成物5。<Comparative Example 1: Preparation of Resin Composition 5> In Example 1, 5 parts of Compound A obtained in Synthesis Example 4 were replaced with 7.7 parts of an active ester hardener ("EXB-8000L-65TM" manufactured by DIC Corporation, with an active group equivalent of about 220 g/eq., and a 1:1 solution of toluene:MEK containing 65% by mass of non-volatile components). Except for the above matters, the rest was carried out in the same manner as in Example 1 to prepare Resin Composition 5.
<比較例2:樹脂組成物6之調製> 實施例1中,將合成例4所得之化合物A 5份變更為活性酯系硬化劑(DIC公司製「EXB-8150-62T」、活性基當量約230g/eq.、不揮發成分62質量%的甲苯溶液)8.1份。除了以上事項之外,其餘係與實施例1同樣地實施,調製樹脂組成物6。<Comparative Example 2: Preparation of Resin Composition 6> In Example 1, 5 parts of Compound A obtained in Synthesis Example 4 were replaced with 8.1 parts of an active ester-based curing agent ("EXB-8150-62T" manufactured by DIC Corporation, with an active group equivalent of about 230 g/eq. and a toluene solution containing 62% non-volatile components by mass). Except for the above matters, the rest was carried out in the same manner as in Example 1 to prepare Resin Composition 6.
<無機填充材的平均粒徑的測定> 秤取無機填充材100mg及甲基乙基酮10g於小玻璃瓶中,以超音波分散10分鐘。使用雷射繞射式粒徑分布測定裝置(堀場製作所公司製「LA-960」),將使用光源波長調為藍色及紅色,以流通池方式在體積基準下測定無機填充材的粒徑分布。由所得的粒徑分布,算出無機填充材的平均粒徑作為中位數徑。<Measurement of average particle size of inorganic filler> 100 mg of inorganic filler and 10 g of methyl ethyl ketone were weighed in a small glass bottle and dispersed by ultrasound for 10 minutes. The particle size distribution of the inorganic filler was measured on a volume basis using a laser diffraction particle size distribution measuring device ("LA-960" manufactured by Horiba, Ltd.) with the wavelength of the light source adjusted to blue and red. The average particle size of the inorganic filler was calculated as the median diameter from the obtained particle size distribution.
<無機填充材的比表面積的測定> 使用BET全自動比表面積測定裝置(Mountech公司製Macsorb HM-1210),於試料表面使氮氣吸附,使用BET多點法算出比表面積,藉此測定無機填充材的比表面積。<Measurement of specific surface area of inorganic filler> The specific surface area of the inorganic filler was measured by using a BET fully automatic specific surface area measuring device (Macsorb HM-1210 manufactured by Mountech) to adsorb nitrogen on the sample surface and calculate the specific surface area using the BET multipoint method.
<硬化收縮率的測定> (1-1)樹脂薄片之調製 將各實施例及比較例的樹脂組成物,以使乾燥後的樹脂組成物層的厚度為40μm之方式使用模具塗佈機均一地塗佈於經醇酸系離型劑所處理過之PET薄膜(厚度38μm)的離型處理面上,在80~120℃(平均100℃)使其乾燥6分鐘,得到樹脂薄片1。<Determination of Curing Shrinkage> (1-1) Preparation of Resin Sheet The resin composition of each embodiment and comparative example was uniformly coated on the release-treated surface of a PET film (thickness 38 μm) treated with an alkyd release agent using a die coater so that the thickness of the resin composition layer after drying was 40 μm. The film was dried at 80-120°C (average 100°C) for 6 minutes to obtain a resin sheet 1.
(1-2)附樹脂之聚醯亞胺薄膜之調製 將此樹脂薄片1加工成200mm角後,使用批次式真空加壓層合機(Nichigo-Morton公司製、2平台組裝層合機、CVP700),以樹脂組成物層與聚醯亞胺薄膜(宇部興產公司製UPILEX 25S、25μm厚、240mm角)的平滑面中央接觸之方式,於單面進行積層,得到附樹脂之聚醯亞胺薄膜。積層係於30秒鐘減壓使氣壓為13hPa以下之後,使其於100℃、壓力0.74MPa下壓著30秒鐘來實施。(1-2) Preparation of a resin-attached polyimide film After processing the resin sheet 1 into a 200 mm angle, a batch vacuum pressure laminator (manufactured by Nichigo-Morton, 2-platform assembly laminator, CVP700) was used to laminate on one side in such a way that the resin composition layer was in contact with the center of the smooth surface of a polyimide film (manufactured by Ube Industries, Ltd., UPILEX 25S, 25 μm thick, 240 mm angle), thereby obtaining a resin-attached polyimide film. Lamination was performed by reducing the pressure for 30 seconds to a pressure of 13 hPa or less, and then pressing the film at 100°C and a pressure of 0.74 MPa for 30 seconds.
(1-3)初期長的測定 將所得的附樹脂之聚醯亞胺薄膜,從樹脂薄片的支持體上,對著離200mm角狀樹脂的4角算起20mm左右的部分,藉由沖壓貫通穴(直徑約6mm)後形成4個(將該等穴暫時以順時鐘稱為A、B、C、D),將樹脂薄片的支持體剝離後,以非接觸型影像測定器(MITUTOYO公司製、Quick Vision型式:QVH1X606-PRO III_BHU2G)測定所形成之各穴的中央間長度L(LAB 、LBC 、LCD 、LDA 、LAC 、LBD )(參考圖1)。此外,圖1中,X、Y表示樹脂薄片的縱向方向及橫向方向。(1-3) Measurement of initial length The obtained resin-attached polyimide film was punched through with holes (about 6 mm in diameter) at about 20 mm from the four corners of the 200 mm angular resin on the support of the resin sheet to form four holes (the holes are temporarily referred to as A, B, C, and D in chronological order). After the support of the resin sheet was peeled off, the center-to-center length L (L AB , L BC , L CD , L DA , L AC , and L BD ) of each hole formed was measured using a non-contact image measuring device ( MITUTOYO Co. , Ltd., Quick Vision model: QVH1X606-PRO III_BHU2G ) (see FIG1 ). In addition, in FIG. 1 , X and Y represent the longitudinal direction and the transverse direction of the resin sheet.
(1-4)樹脂組成物層的熱硬化 結束測長的附樹脂之聚醯亞胺薄膜,將其聚醯亞胺薄膜面設置於255mm×255mm尺寸的玻璃布基材環氧樹脂兩面貼銅之積層板(0.7mm厚、松下電工公司製「R5715ES」)上,將四邊以聚醯亞胺接著膠帶(寬幅10mm)固定,以190℃加熱90分鐘,將樹脂組成物層熱硬化,得到硬化物層。(1-4) Thermal curing of the resin composition layer After the length measurement, the resin-attached polyimide film was placed on a 255 mm × 255 mm glass cloth-based epoxy resin laminate (0.7 mm thick, "R5715ES" manufactured by Matsushita Electric Works Co., Ltd.), and the four sides were fixed with polyimide adhesive tape (10 mm wide). The resin composition layer was thermally cured by heating at 190°C for 90 minutes to obtain a cured layer.
(1-5)熱硬化收縮率的測定 熱硬化後,剝掉聚醯亞胺接著膠帶,將附硬化物層之聚醯亞胺薄膜從積層板取下,進一步將硬化物層從聚醯亞胺薄膜剝離,以非接觸型影像測定器將(1-3)形成之各穴中央間之硬化後的長度L’(L’AB 、L’BC 、L’CD 、L’DA 、L’AC 、L’BD )以與L相同之方式進行測定。(1-5) Determination of thermal curing shrinkage rate After thermal curing, the polyimide adhesive tape is peeled off, and the polyimide film with the cured material layer is removed from the laminate. The cured material layer is further peeled off from the polyimide film, and the length L'(L' AB , L' BC , L' CD , L' DA , L' AC , L' BD ) between the centers of each hole formed in (1-3) after curing is measured using a non-contact image measuring device in the same manner as L.
藉由下述式(1)求得穴A、穴B間的長度LAB 其硬化後的收縮率s1AB 。同樣地實施,求得LBC 、LCD 、LDA 、LAC 及LBD 之硬化後的收縮率s1BC 、s1CD 、s1DA 、s1AC 及s1DA 。 s1AB =(LAB -L’AB )/LAB (1)The length L AB between holes A and B is obtained by the following formula (1) and its shrinkage rate s1 AB after curing. Similarly, the shrinkage rates s1 BC , s1 CD , s1 DA , s1 AC and s1 DA of L BC , L CD , L DA , L AC and L BD after curing are obtained. s1 AB =(L AB -L' AB )/L AB (1)
硬化物層的硬化收縮率乃藉由下述式(2)求得。 硬化收縮率[x-y方向的收縮率:S1](%) ={(s1AB +s1BC +s1CD +s1DA +s1AC +s1DA )/6}×100 (2)The hardening shrinkage rate of the hardened layer is obtained by the following formula (2). Hardening shrinkage rate [shrinkage rate in the xy direction: S1] (%) = {(s1 AB +s1 BC +s1 CD +s1 DA +s1 AC +s1 DA )/6} × 100 (2)
又,硬化物層的硬化收縮率係以下述的基準進行評價。 ○:硬化收縮率為0.35%以下 ×:硬化收縮率超過0.35%In addition, the hardening shrinkage rate of the hardened layer is evaluated according to the following criteria. ○: Hardening shrinkage rate is 0.35% or less ×: Hardening shrinkage rate exceeds 0.35%
<介電特性(介電率、介電正切)的測定> 使用批次式真空加壓層合機(名機製作所公司製「MVLP-500」),將上述(1-1)製作之樹脂薄片1積層於積層板(日立化成公司製、MCL-E-700G的銅箔蝕刻品)。積層係經30秒減壓使氣壓為13hPa以下之後,於120℃30秒鐘、壓力0.74MPa使其壓著。之後,剝離PET薄膜,以190℃、90分鐘的硬化條件使樹脂組成物層硬化,得到硬化物樣品。<Measurement of dielectric properties (dielectric constant, dielectric tangent)> The resin sheet 1 prepared in (1-1) was laminated on a laminate plate (copper foil etched product of MCL-E-700G manufactured by Hitachi Chemical Co., Ltd.) using a batch vacuum pressure laminator ("MVLP-500" manufactured by Meiki Seisakusho Co., Ltd.). The laminate was decompressed for 30 seconds to a pressure of 13 hPa or less, and then pressed at 120°C for 30 seconds and a pressure of 0.74 MPa. Thereafter, the PET film was peeled off, and the resin composition layer was cured under the curing conditions of 190°C for 90 minutes to obtain a cured sample.
將硬化物樣品切成寬幅2mm、長度80mm之試驗片。就該試驗片,使用Agilent Technologies公司製「HP8362B」,藉由空腔共振擾動法以測定周波數5.8GHz、測定溫度23℃測定介電率、介電正切。就3支試驗片進行測定,算出平均值。又,介電率係以下述的基準進行評價。 ○:介電率為3.0以下 ×:介電率超過3.0The hardened sample was cut into test pieces with a width of 2 mm and a length of 80 mm. For the test piece, the "HP8362B" manufactured by Agilent Technologies was used to measure the dielectric constant and dielectric tangent by the cavity resonance perturbation method at a frequency of 5.8 GHz and a temperature of 23°C. The three test pieces were measured and the average value was calculated. In addition, the dielectric constant was evaluated based on the following criteria. ○: Dielectric constant is less than 3.0 ×: Dielectric constant exceeds 3.0
*表中,「(A)成分的含量」表示令樹脂組成物中的不揮發成分為100質量%的情況下(A)成分的含量,「(B)成分的含量」表示令樹脂組成物中的不揮發成分為100質量%的情況下(B)成分的含量,「(C)成分的含量」表示令樹脂組成物中的不揮發成分為100質量%的情況下(C)成分的含量。 * In the table, "content of component (A)" indicates the content of component (A) when the non-volatile components in the resin composition are 100 mass %, "content of component (B)" indicates the content of component (B) when the non-volatile components in the resin composition are 100 mass %, and "content of component (C)" indicates the content of component (C) when the non-volatile components in the resin composition are 100 mass %.
已確認實施例1~4中,即使是不含(C)成分~(E)成分的情況,儘管程度上有所差異,但結果也與上述實施例相同。It has been confirmed that in Examples 1 to 4, even when the components (C) to (E) are not contained, the results are the same as those of the above-mentioned Examples, although the degree of difference is different.
[圖1]圖1表示測定硬化收縮率時的樹脂薄片之一個例子的概略圖。[Fig. 1] Fig. 1 is a schematic diagram showing an example of a resin sheet when measuring the curing shrinkage rate.
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| JPH05155984A (en) * | 1991-12-04 | 1993-06-22 | Meidensha Corp | Heat-resistant resin composition |
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| JPH05155984A (en) * | 1991-12-04 | 1993-06-22 | Meidensha Corp | Heat-resistant resin composition |
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