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TW202138820A - Probe head and probe card - Google Patents

Probe head and probe card Download PDF

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Publication number
TW202138820A
TW202138820A TW110124287A TW110124287A TW202138820A TW 202138820 A TW202138820 A TW 202138820A TW 110124287 A TW110124287 A TW 110124287A TW 110124287 A TW110124287 A TW 110124287A TW 202138820 A TW202138820 A TW 202138820A
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Taiwan
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guide plate
probe
upper guide
needle
rotation
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TW110124287A
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Chinese (zh)
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TWI775509B (en
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林哲緯
吳亭儒
蘇耿民
林進億
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旺矽科技股份有限公司
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Priority to TW110124287A priority Critical patent/TWI775509B/en
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  • Testing Or Measuring Of Semiconductors Or The Like (AREA)
  • Measuring Leads Or Probes (AREA)
  • Testing Of Individual Semiconductor Devices (AREA)

Abstract

A probe head includes an upper guide plate, a lower guide plate and multiple probes. The upper guide plate has a bump, an upper surface, lower surface and multiple probe holes penetrate through the upper surface and the lower surface. The bump is provided with a supporting surface. In the first direction, the upper surface is located between the supporting surface and the lower surface. The lower guide plate is disposed on the upper guide plate and located on a side of the lower surface. The probes are disposed in the probe holes and surround the bump. In the first direction, an end portion of a probe tail of each probe is located between the supporting surface and the upper surface. The probe tail of each probe cannot penetrate the probe holes and is kept on the side of the upper guide plate. A height of the bump in the first direction is greater than a length of the probe tail of each probe.

Description

探針頭及探針卡Probe head and probe card

本發明實施例與探針頭及探針卡有關。The embodiment of the present invention is related to the probe head and the probe card.

半導體積體電路晶片通常採用探針卡來進行電性測試。探針卡包括印刷電路板、空間轉換器(Space Transformer, ST)以及探針頭(Probe Head, PH)。探針頭主要包含上導板、下導板以及複數探針。各探針分別包含依序銜接的針尾、針身及針尖。探針穿過上導板及下導板,探針的針尾穿出於上導板以與空間轉換器接觸以形成電性連接,探針的針尖穿出下導板以與待測物接觸以形成電性連接。Semiconductor integrated circuit chips usually use probe cards for electrical testing. The probe card includes a printed circuit board, a space transformer (Space Transformer, ST), and a probe head (Probe Head, PH). The probe head mainly includes an upper guide plate, a lower guide plate and a plurality of probes. Each probe includes a needle tail, a needle body, and a needle tip that are connected in sequence. The probe passes through the upper guide plate and the lower guide plate, the needle tail of the probe passes through the upper guide plate to contact the space converter to form an electrical connection, and the tip of the probe passes through the lower guide plate to contact the object to be measured. Form an electrical connection.

隨著探針頭應用的面積越來越大,探針頭的上導板之平行度也產生差異。因此,在將探針頭設置在空間轉換器時,由於上導板的平行度差異,各探針的針尾與空間轉換器之間的受壓力也產生變化,部分的探針在組裝過程中可能受到過壓。而當探針受到過壓時,將可能使得探針穿過上導板之處產生裂損,甚至是使得各探針沉入上導板而形成卡針的狀況。如此都將導致探針卡在後續使用上產生測試良率不如預期之缺失。As the application area of the probe head becomes larger and larger, the parallelism of the upper guide plate of the probe head is also different. Therefore, when the probe head is set in the space converter, due to the difference in the parallelism of the upper guide plate, the pressure between the needle tail of each probe and the space converter also changes, and some probes may be assembled during the assembly process. Overpressured. When the probe is subjected to overpressure, it may cause cracks where the probe passes through the upper guide plate, and even cause each probe to sink into the upper guide plate to form a pin stuck condition. All of this will cause the probe card to produce a test yield that is not as good as expected in the subsequent use.

本案揭示一種探針頭,包含上導板、下導板及複數探針。上導板包含凸塊,且上導板具有相對的上表面、下表面及沿第一方向垂直貫穿上表面與下表面的複數針孔,凸塊設置於上表面,凸塊具有支撐面,在第一方向上,上表面位於支撐面與下表面之間。下導板設置於上導板並位於下表面的一側。探針具有依序銜接的針尾、針身及針尖,探針設置於針孔並圍繞凸塊或陣列式排列於凸塊圍繞的範圍內,且在第一方向上,針尾的端部位於支撐面與上表面之間。This case discloses a probe head, which includes an upper guide plate, a lower guide plate and a plurality of probes. The upper guide plate includes protrusions, and the upper guide plate has opposite upper surfaces, lower surfaces, and a plurality of pinholes perpendicularly penetrating the upper surface and the lower surface along the first direction. The protrusions are arranged on the upper surface, and the protrusions have a supporting surface. In the first direction, the upper surface is located between the supporting surface and the lower surface. The lower guide plate is arranged on the upper guide plate and located on one side of the lower surface. The probe has a needle tail, a needle body and a needle tip that are connected in sequence. The probe is arranged in the pinhole and surrounds the bumps or is arranged in an array in the range surrounded by the bumps, and in the first direction, the end of the needle tail is located on the supporting surface And the upper surface.

本案另外揭示一種探針卡,包含電路板、空間轉換器及前述探針頭。空間轉換器具有複數電接觸點並設置於電路板。探針頭設置於空間轉換器,探針頭的探針之針尾分別面對電接觸點,支撐面貼靠於空間轉換器,電接觸點與針尾的端部在第一方向上具有間隙。This case also discloses a probe card, which includes a circuit board, a space converter, and the aforementioned probe head. The space converter has a plurality of electrical contact points and is arranged on the circuit board. The probe head is arranged on the space converter, the needle tails of the probes of the probe head respectively face the electrical contact points, the supporting surface abuts on the space converter, and the electrical contact point and the end of the needle tail have a gap in the first direction.

參閱圖1,圖1為本發明探針卡之一實施例的示意圖,本實施例之探針卡為垂直式探針卡。圖1實施例繪示之探針卡是由電路板PCB、空間轉換器ST(Space Transformer)與探針頭PH(Probe Head)組裝而成。藉此使探針頭PH得以電性連接至待測物(Device under test)進行電性測試。其中,電路板PCB與空間轉換器ST是藉由錫球(圖未繪示)回焊,或者使用異方性導電膠、彈性接觸元件等方式(圖未繪示)作為電路板PCB與空間轉換器ST的中介導體,使電路板PCB的內部線路與空間轉換器ST的內部線路進行電性連接。Referring to FIG. 1, FIG. 1 is a schematic diagram of an embodiment of the probe card of the present invention. The probe card in this embodiment is a vertical probe card. The probe card shown in the embodiment of FIG. 1 is assembled by a circuit board PCB, a space transformer ST (Space Transformer), and a probe head PH (Probe Head). In this way, the probe head PH can be electrically connected to the device under test for electrical testing. Among them, the circuit board PCB and the space converter ST are reflowed by solder balls (not shown), or anisotropic conductive glue, elastic contact elements, etc. (not shown) are used as the circuit board PCB and space conversion The intermediate conductor of the device ST electrically connects the internal circuit of the circuit board PCB with the internal circuit of the space converter ST.

繼續參閱圖1,探針頭PH主要包含上導板10、下導板20及複數探針30。探針30具有針尾31、針身32及針尖33。探針30穿過上導板10及下導板20,且探針30的針尾31位於上導板10的一側,而針尖33穿出下導板20。探針頭PH適於組裝於空間轉換器ST或者電路板PCB,使探針頭PH設置於空間轉換器ST上,本發明之探針頭PH設置於空間轉換器ST後,各探針30的針尾31之端部能保持與空間轉換器ST之間具有間隙F(或稱浮動間隙,Floating Gap),在針測過程中,探針頭PH的探針30與空間轉換器ST之間發生過壓時,能避免探針30的針尾31異常地陷入上導板10的針孔13或造成針孔13的裂損。Continuing to refer to FIG. 1, the probe head PH mainly includes an upper guide plate 10, a lower guide plate 20 and a plurality of probes 30. The probe 30 has a needle tail 31, a needle body 32 and a needle tip 33. The probe 30 passes through the upper guide plate 10 and the lower guide plate 20, the needle tail 31 of the probe 30 is located on one side of the upper guide plate 10, and the needle tip 33 passes through the lower guide plate 20. The probe head PH is suitable to be assembled on the space converter ST or the circuit board PCB, so that the probe head PH is arranged on the space converter ST. The probe head PH of the present invention is arranged after the space converter ST. The end of the needle tail 31 can maintain a gap F (or floating gap, Floating Gap) between the end of the needle tail 31 and the space converter ST. During the needle measurement process, the probe 30 of the probe head PH and the space converter ST When pressing, the needle tail 31 of the probe 30 can be prevented from abnormally sinking into the pinhole 13 of the upper guide plate 10 or causing the pinhole 13 to be cracked.

進一步地,由於探針30在針測過程中係朝向空間轉換器ST的方向移動,因此,於此實施例中,探針30的針身32為挫曲(bucking)狀,藉以使探針30能具有彎曲變形的區域,也就是說,探針30的針尾31及針尖33不位於同一線性延伸方向上。除此之外,各探針30彎曲變形的方向可被控制。Further, since the probe 30 moves in the direction of the space converter ST during the needle measurement process, in this embodiment, the needle body 32 of the probe 30 is bucking, so that the probe 30 The area capable of bending deformation, that is, the tail 31 and the tip 33 of the probe 30 are not located in the same linear extension direction. In addition, the direction of bending deformation of each probe 30 can be controlled.

為使探針頭PH設置在空間轉換器ST後保持具有間隙F,可以透過以下各具體實施例來達成。In order to maintain the gap F after the probe head PH is installed in the space converter ST, it can be achieved through the following specific embodiments.

參閱圖1,於一實施例中,圖1繪示之探針頭PH的上導板10包含凸塊B。在此,上導板10為板狀結構並具有平行相對的上表面11及下表面12。且上導板10沿第一方向D1垂直貫穿上表面11與下表面12設置複數針孔13,凸塊B具有支撐面S1並設置於上表面11。在第一方向D1上,上表面11位於支撐面S1與下表面12之間。於此,下導板20設置於上導板10並位於下表面12的一側。Referring to FIG. 1, in one embodiment, the upper guide plate 10 of the probe head PH shown in FIG. 1 includes a bump B. Here, the upper guide plate 10 has a plate-like structure and has an upper surface 11 and a lower surface 12 opposite to each other in parallel. In addition, the upper guide plate 10 perpendicularly penetrates the upper surface 11 and the lower surface 12 along the first direction D1 to have a plurality of pinholes 13, and the bump B has a supporting surface S1 and is disposed on the upper surface 11. In the first direction D1, the upper surface 11 is located between the supporting surface S1 and the lower surface 12. Here, the lower guide plate 20 is disposed on the upper guide plate 10 and located on one side of the lower surface 12.

繼續參閱圖1並配合圖2,在此實施例中,上導板10的針孔13圍繞凸塊B排列,藉此,當探針30設置於針孔13時亦成為圍繞凸塊B排列之狀態。在一具體實施態樣中,例如當凸塊B為實心矩形塊體時,探針30即可沿著凸塊B的矩形外輪廓形狀以周圍式的方式排列為矩形。然而,探針30的排列方式並不以此為限,而可以是符合待測物的測試接點之排列形狀或位置而定。Continuing to refer to FIG. 1 and in conjunction with FIG. 2, in this embodiment, the pinholes 13 of the upper guide plate 10 are arranged around the bump B, so that when the probe 30 is disposed in the pinhole 13, it is also arranged around the bump B state. In a specific implementation aspect, for example, when the bump B is a solid rectangular block, the probes 30 can be arranged in a rectangular shape along the rectangular outer contour of the bump B in a peripheral manner. However, the arrangement of the probe 30 is not limited to this, and can be determined in accordance with the arrangement shape or position of the test contact of the test object.

此外,在第一方向D1上,各探針30的針尾31之端部位於支撐面S1與上表面11之間,也就是說,凸塊B在第一方向D1上的高度大於各探針30的針尾31長度。在此,各探針30的針尾31之端部係指針尾31遠離針尖33的一端。藉此,當各探針30設置於上導板10時,各探針30的針尾31之端部不凸出於凸塊B。也就是說,當探針頭PH以上導板10設置於空間轉換器ST時,能夠確保探針頭PH能以上導板10接觸空間轉換器ST,而避免在組裝的過程中非預期地接觸各探針30的針尾31,避免各探針30的針尾31受到過壓而異常地陷入針孔13或造成針孔13的裂損。In addition, in the first direction D1, the end of the needle tail 31 of each probe 30 is located between the supporting surface S1 and the upper surface 11, that is, the height of the bump B in the first direction D1 is greater than that of each probe 30 The length of the needle tail 31. Here, the end of the needle tail 31 of each probe 30 is the end of the pointer tail 31 away from the needle tip 33. Thereby, when each probe 30 is set on the upper guide plate 10, the end of the needle tail 31 of each probe 30 does not protrude from the bump B. In other words, when the guide plate 10 above the probe head PH is disposed on the space converter ST, it can be ensured that the probe head PH can contact the space converter ST with the guide plate 10 above, and avoid unintended contact with the space converter during the assembly process. The needle tail 31 of the probe 30 prevents the needle tail 31 of each probe 30 from being excessively pressed into the needle hole 13 or causing cracks in the needle hole 13.

進一步地,繼續參閱圖1,於一實施例中,由於空間轉換器ST面對探針30的一面具有電接觸點P以在針測過程中接觸探針30形成電性連接,因此,為使各探針30的針尾31之端部能與空間轉換器ST之間保持具有間隙F。探針頭PH的上表面11至凸塊B的支撐面S1之間在第一方向D1上的距離大於針尾31之端部與電接觸點P在第一方向D1上的長度總和。藉此,當探針頭PH設置於空間轉換器ST而尚未進行針測工作時,空間轉換器ST仍能保持貼靠於各凸塊B的支撐面S1,而空間轉換器ST的電接觸點P與探針30的針尾31之端部在第一方向D1上具有間隙F。各電接觸點P會分別連接空間轉換器ST的內部線路。Further, continuing to refer to FIG. 1, in one embodiment, since the space transformer ST has an electrical contact point P on the side facing the probe 30 to form an electrical connection with the probe 30 during the probing process, therefore, The end of the needle tail 31 of each probe 30 can maintain a gap F between the end of the needle tail 31 and the space transformer ST. The distance between the upper surface 11 of the probe head PH and the supporting surface S1 of the bump B in the first direction D1 is greater than the sum of the length of the end of the needle tail 31 and the electrical contact point P in the first direction D1. Thereby, when the probe head PH is set on the space transformer ST and the probe work has not been performed, the space transformer ST can still keep close to the supporting surface S1 of each bump B, and the electrical contact point of the space transformer ST P and the end of the needle tail 31 of the probe 30 have a gap F in the first direction D1. Each electrical contact point P is connected to the internal circuit of the space transformer ST.

由此可知,由於探針頭PH設置在空間轉換器ST時是以大面積的上導板10上的凸塊B的支撐面S1與空間轉換器ST接觸,如此一來,探針頭PH的上導板10與空間轉換器ST間的接觸面積增加,而能在組裝的過程中,降低上導板10形變的可能。藉此,除了得以確保空間轉換器ST設置在探針頭PH後的平行度之外,更能確保各探針30的針尾31不因上導板10的變形而受到壓迫而損壞。此外,探針頭PH的探針30之針尾31與之間保持具有間隙F,則又能避免探針頭PH的探針30在組裝的過程中或針測過程中與空間轉換器ST產生撞擊而損壞。It can be seen that when the probe head PH is installed on the space transformer ST, the support surface S1 of the bump B on the large-area upper guide plate 10 is in contact with the space transformer ST. As a result, the probe head PH The contact area between the upper guide plate 10 and the space converter ST is increased, and the possibility of deformation of the upper guide plate 10 can be reduced during the assembly process. In this way, in addition to ensuring the parallelism of the space converter ST after the probe head PH is installed, it can also ensure that the needle tail 31 of each probe 30 is not compressed and damaged due to the deformation of the upper guide plate 10. In addition, there is a gap F between the tail 31 of the probe 30 of the probe head PH, which can prevent the probe 30 of the probe head PH from colliding with the space converter ST during assembly or needle testing. And damaged.

進一步地,參閱圖4,在一實施例中,為了避免各探針30在第一方向D1上朝向下導板20的方向隨意位移,各探針30的針尾31被限位於上導板10異於下導板20的一側。於此,各探針30的針尾31截面形狀為非圓形,各探針30的針身32截面形狀為圓形,如此一來,當各探針30設置於上導板10時,各探針30的針尾31無法穿過針孔13而被保持位於上導板10的一側,於此狀態下,各探針30的針尾31成為可以限制探針30於第一方向D1位移的制止部(Stopper),針尾31形成的制止部可以防止探針30從上導板10的針孔13及下導板20的針孔掉落出探針頭PH。具體而言,各探針30的針尾31可以但不限於是由凸出於上導板10的針身32之一端被施壓而變形所構成,並使得針尾31成為寬度大於針孔13外徑的扁平形狀。Further, referring to FIG. 4, in one embodiment, in order to avoid random displacement of each probe 30 toward the lower guide plate 20 in the first direction D1, the needle tail 31 of each probe 30 is limited to the upper guide plate 10 On one side of the lower guide plate 20. Here, the cross-sectional shape of the needle tail 31 of each probe 30 is non-circular, and the cross-sectional shape of the needle body 32 of each probe 30 is circular. As a result, when each probe 30 is set on the upper guide plate 10, each probe 30 The needle tail 31 of the needle 30 cannot pass through the needle hole 13 and is held on one side of the upper guide plate 10. In this state, the needle tail 31 of each probe 30 becomes a stopper that can restrict the displacement of the probe 30 in the first direction D1 (Stopper), the stopper formed by the needle tail 31 can prevent the probe 30 from falling out of the probe head PH from the needle hole 13 of the upper guide plate 10 and the needle hole of the lower guide plate 20. Specifically, the needle tail 31 of each probe 30 can be, but is not limited to, formed by pressing and deforming one end of the needle body 32 protruding from the upper guide plate 10, so that the needle tail 31 becomes wider than the outer diameter of the needle hole 13 Flat shape.

在一些實施例中,上導板10可以由單一材質、不同材質、一體成形或分體結合所構成。參閱圖1及圖2,圖1及圖2實施例繪示之上導板10與凸塊B是由單一材質一體成形。於此實施例中,上導板10與凸塊B是由陶瓷材料一體成形。In some embodiments, the upper guide plate 10 may be made of a single material, different materials, integrally formed or combined separately. Referring to FIGS. 1 and 2, the embodiments of FIGS. 1 and 2 illustrate that the upper guide plate 10 and the bump B are integrally formed from a single material. In this embodiment, the upper guide plate 10 and the bump B are integrally formed of ceramic materials.

進一步地,為了避免上導板10上的各探針30發生旋轉的動作而導致探針30干涉的問題,探針頭PH更包含止轉結構A,止轉結構A具有複數非圓形孔H1,各非圓形孔H1分別與各針孔13連通。在此,探針30的針尾31之截面為非圓形,且探針30的針尾31分別容置於非圓形孔H1內,藉由針尾31與非圓形孔H1彼此干涉,非圓形孔H1可以限制探針30相對上導板10轉動,亦即探針30不會相對上導板10、下導板20轉動。Furthermore, in order to avoid the problem of interference of the probes 30 caused by the rotation of the probes 30 on the upper guide plate 10, the probe head PH further includes a rotation stop structure A, which has a plurality of non-circular holes H1 , Each non-circular hole H1 communicates with each pin hole 13 respectively. Here, the cross section of the needle tail 31 of the probe 30 is non-circular, and the needle tail 31 of the probe 30 is respectively accommodated in the non-circular hole H1, and the needle tail 31 and the non-circular hole H1 interfere with each other. The hole H1 can restrict the probe 30 from rotating relative to the upper guide plate 10, that is, the probe 30 will not rotate relative to the upper guide plate 10 and the lower guide plate 20.

進一步地,參閱圖3,圖3實施例係基於圖2實施例的結構基礎進一步設置止轉結構A。於此,上導板10與凸塊B是由單一材質一體成形,且上導板10包含止轉結構A。此外,於此實施例中,上導板10上的止轉結構A與凸塊B是一體成形的止轉區塊14,止轉區塊14上設置複數非圓形孔H1以限止探針30的旋轉。在此,探針30的針尾31截面形狀為非圓形,當探針30的針尾31容置入非圓形孔H1時,探針30的針尾31之轉動動量將會被非圓形孔H1限制而止轉。舉例而言,探針30的針尾31截面可以但不限於是方圓形,即兩對應邊相互平形另外兩對應邊呈圓弧形,而非圓形孔H1為長方形孔,則針尾31容置於非圓形孔H1而能受到非圓形孔H1的止轉。在其他實施例中,探針30的針尾31截面形狀為方圓形,而非圓形孔H1可為方圓形孔、橢圓孔,探針30的針尾31截面形狀與非圓形孔H1的形狀沒有特別的限制,只要尺寸配置得宜(例如非圓形孔H1相較於針尾31不得過大),當探針30的針尾31容置入非圓形孔H1時,探針30的針尾31便能受到非圓形孔H1的止轉。Further, referring to FIG. 3, the embodiment in FIG. 3 is based on the structural foundation of the embodiment in FIG. 2 and is further provided with a rotation stop structure A. Here, the upper guide plate 10 and the bump B are integrally formed from a single material, and the upper guide plate 10 includes a rotation preventing structure A. In addition, in this embodiment, the anti-rotation structure A and the protrusion B on the upper guide plate 10 are an integrally formed anti-rotation block 14. The anti-rotation block 14 is provided with a plurality of non-circular holes H1 to limit the probe 30. Rotation. Here, the cross-sectional shape of the needle tail 31 of the probe 30 is non-circular. When the needle tail 31 of the probe 30 is accommodated in the non-circular hole H1, the rotational momentum of the needle tail 31 of the probe 30 will be absorbed by the non-circular hole H1. Limit and stop the rotation. For example, the cross section of the needle tail 31 of the probe 30 can be but not limited to a square circle, that is, two corresponding sides are flat with each other and the other two corresponding sides are arc-shaped, and the non-circular hole H1 is a rectangular hole, then the needle tail 31 is accommodated The non-circular hole H1 can be prevented from rotating by the non-circular hole H1. In other embodiments, the cross-sectional shape of the needle tail 31 of the probe 30 is a square circle, and the non-circular hole H1 can be a square circular hole or an elliptical hole. The shape is not particularly limited, as long as the size is properly configured (for example, the non-circular hole H1 should not be too large compared to the needle tail 31). When the needle tail 31 of the probe 30 is accommodated in the non-circular hole H1, the needle tail 31 of the probe 30 is It can be stopped by the non-circular hole H1.

具體地,止轉區塊14設置於上表面11,於一實施例中,止轉結構A更具有階面S2,階面S2與支撐面S1不共平面而成為階梯狀。在此實施例中,止轉區塊14具有階面S2,階面S2鄰接非圓形孔H1及凸塊B,在第一方向上,階面S2位於支撐面S1與上表面11之間。藉此,透過階面S2的設置而能更適於具有各種不同相對位置的凸塊B及針孔13配置。Specifically, the anti-rotation block 14 is disposed on the upper surface 11. In one embodiment, the anti-rotation structure A further has a step surface S2, and the step surface S2 and the supporting surface S1 are not coplanar and become a stepped shape. In this embodiment, the anti-rotation block 14 has a step surface S2 which is adjacent to the non-circular hole H1 and the bump B. In the first direction, the step surface S2 is located between the supporting surface S1 and the upper surface 11. Thereby, the arrangement of the step surface S2 can be more suitable for the arrangement of the bump B and the pinhole 13 with various relative positions.

在此實施例中,當各探針30由上導板10穿至下導板20時,各探針30的針尖33得以通過非圓形孔H1及針孔13進而穿過下導板20,各探針30的針身32則通過非圓形孔H1及針孔13並能容置於針孔13內以及上導板10、下導板20之間的容置空間,而各探針30的針尾31則容置於非圓形孔H1內,藉此,各探針30的針尾31可以受到非圓形孔H1的限制而能限制探針30的轉動。In this embodiment, when each probe 30 passes from the upper guide plate 10 to the lower guide plate 20, the needle tip 33 of each probe 30 can pass through the non-circular hole H1 and the needle hole 13 and then pass through the lower guide plate 20. The needle body 32 of each probe 30 passes through the non-circular hole H1 and the pinhole 13 and can be accommodated in the pinhole 13 and the accommodating space between the upper guide plate 10 and the lower guide plate 20, and each probe 30 The tail 31 of the needle is accommodated in the non-circular hole H1, whereby the needle tail 31 of each probe 30 can be restricted by the non-circular hole H1 to restrict the rotation of the probe 30.

在設置止轉結構A限制探針30轉動的實施例中,也可以是使用不同材質的分體式結構配置。具體而言,參閱圖5,圖5實施例同樣是基於圖2實施例的結構基礎進一步設置止轉結構A。在此實施例中,上導板10與凸塊B以陶瓷材料一體製成,而止轉結構A為可分離於上導板10及凸塊B的止轉件40。於此,止轉件40可以是設置於上導板10上的薄膜材料,且止轉件40上設置複數非圓形孔H1。在此實施例中,止轉件40設置於上表面11上,且止轉件40的非圓形孔H1與上導板10的針孔13連通。如此一來,當各探針30由上導板10穿至下導板20時,各探針30的針尖33得以通過非圓形孔H1及針孔13進而穿過下導板20,各探針30的針身32則通過非圓形孔H1及針孔13並能容置於針孔13內,而各探針30的針尾31則容置於非圓形孔H1內,藉此,各探針30的針尾31可以受到非圓形孔H1的限制而能限制探針30的轉動。於一實施例中,止轉件40也可以具有階面S2,且階面S2鄰接非圓形孔H1及凸塊B。In the embodiment where the rotation-stop structure A is provided to restrict the rotation of the probe 30, it may also be a split structure configuration using different materials. Specifically, referring to FIG. 5, the embodiment in FIG. 5 is also based on the structural foundation of the embodiment in FIG. In this embodiment, the upper guide plate 10 and the bump B are integrally made of ceramic material, and the rotation stop structure A is a rotation stop member 40 that can be separated from the upper guide plate 10 and the bump B. Here, the anti-rotation member 40 may be a film material provided on the upper guide plate 10, and the anti-rotation member 40 is provided with a plurality of non-circular holes H1. In this embodiment, the rotation stopper 40 is disposed on the upper surface 11, and the non-circular hole H1 of the rotation stopper 40 communicates with the pinhole 13 of the upper guide plate 10. In this way, when each probe 30 passes through the upper guide plate 10 to the lower guide plate 20, the needle tip 33 of each probe 30 can pass through the non-circular hole H1 and the needle hole 13 and then pass through the lower guide plate 20, and each probe The needle body 32 of the needle 30 passes through the non-circular hole H1 and the needle hole 13 and can be accommodated in the needle hole 13, and the needle tail 31 of each probe 30 is accommodated in the non-circular hole H1, whereby each The needle tail 31 of the probe 30 can be restricted by the non-circular hole H1 to restrict the rotation of the probe 30. In an embodiment, the anti-rotation member 40 may also have a step surface S2, and the step surface S2 is adjacent to the non-circular hole H1 and the bump B.

進一步地,在一些實施例中,止轉件40可以是單一片的薄膜材料,同樣參閱圖5,止轉件40除了具有階面S2及非圓形孔H1之外,止轉件40更對應上導板10上的凸塊B配置位置設置穿孔H2,穿孔H2的形狀對應凸塊B的外輪廓形狀。於此,非圓形孔H1相對於穿孔H2的位置配置對應於探針30相對於凸塊B的位置配置,在此實施例中,穿孔H2圍繞非圓形孔H1。如此一來,止轉件40設置於上導板10的上表面11上,且穿孔H2穿套於凸塊B,而非圓形孔H1連通針孔13,即止轉件40形成的凸塊B設置在穿孔H2上,放置於上導板10的上表面11上。於此,各探針30先穿過止轉件40再穿過上導板10,探針30的針尾31得以容置於止轉件40的非圓形孔H1內而受到非圓形孔H1的止轉。止轉件40可以透過剪裁薄膜上的多個圖案結構並以拼貼的方式將這多個圖案結構排佈於上導板10的上表面11上,並據此提供各探針30止轉的功能。Further, in some embodiments, the anti-rotation member 40 may be a single piece of film material. Also referring to FIG. 5, the anti-rotation member 40 has a step surface S2 and a non-circular hole H1, and the anti-rotation member 40 corresponds to The projection B on the upper guide plate 10 is provided with a perforation H2 in the configuration position, and the shape of the perforation H2 corresponds to the outer contour shape of the projection B. Here, the position arrangement of the non-circular hole H1 relative to the through hole H2 corresponds to the position arrangement of the probe 30 relative to the bump B. In this embodiment, the through hole H2 surrounds the non-circular hole H1. In this way, the anti-rotation member 40 is disposed on the upper surface 11 of the upper guide plate 10, and the perforation H2 passes through the protrusion B, and the non-circular hole H1 communicates with the pinhole 13, that is, the protrusion formed by the anti-rotation member 40 B is set on the perforation H2 and placed on the upper surface 11 of the upper guide plate 10. Here, each probe 30 first passes through the rotation stopper 40 and then passes through the upper guide plate 10, and the needle tail 31 of the probe 30 can be accommodated in the non-circular hole H1 of the rotation stopper 40 and received by the non-circular hole H1. Stop rotation. The anti-rotation member 40 can cut a plurality of pattern structures on the film and arrange the plurality of pattern structures on the upper surface 11 of the upper guide plate 10 in a collage manner, and accordingly provide a rotation stopper for each probe 30 Function.

在其他實施例中,參閱圖6,圖6實施例亦為基於圖2實施例之結構基礎,也就是圖6實施例同樣為上導板10上設置凸塊B的結構基礎。於此實施例中,上導板10是不同材質的三件式分體結構。具體地,上導板10的凸塊B係可分離於上導板10,且凸塊B又可分為兩個可分離部件。於此實施例中,凸塊B包含止轉結構A及高度設定層B2,且止轉結構A為可分離於高度設定層B2的止轉層B1。在此實施例中,止轉層B1設置於上表面11並具有中介面S3及複數非圓形孔H1,而高度設定層B2設置於中介面S3的局部並具有支撐面S1,在第一方向D1上中介面S3位於支撐面S1與上表面11之間。在此,由於高度設定層B2設置於中介面S3的局部而使得中介面S3的其餘部位成為裸露狀態,如此使得止轉層B1與高度設定層B2成為階梯結構,而前述中介面S3的其餘部分(裸露的中介面S3部分)則成為相當於前述各實施例的階面S2。In other embodiments, please refer to FIG. 6. The embodiment of FIG. 6 is also based on the structure of the embodiment of FIG. 2, that is, the embodiment of FIG. 6 is also the structure of the bump B on the upper guide plate 10. In this embodiment, the upper guide plate 10 is a three-piece split structure made of different materials. Specifically, the protrusion B of the upper guide plate 10 can be separated from the upper guide plate 10, and the protrusion B can be divided into two separable parts. In this embodiment, the bump B includes an anti-rotation structure A and a height setting layer B2, and the anti-rotation structure A is an anti-rotation layer B1 that can be separated from the height setting layer B2. In this embodiment, the anti-rotation layer B1 is arranged on the upper surface 11 and has an intermediate interface S3 and a plurality of non-circular holes H1, and the height setting layer B2 is arranged on a part of the intermediate interface S3 and has a supporting surface S1, in the first direction The upper middle interface S3 of D1 is located between the supporting surface S1 and the upper surface 11. Here, since the height setting layer B2 is provided on a part of the interface surface S3, the rest of the interface surface S3 is exposed, so that the anti-rotation layer B1 and the height setting layer B2 have a stepped structure, and the rest of the aforementioned interface surface S3 (The exposed part of the interface S3) becomes the step surface S2 equivalent to the previous embodiments.

同樣地,在此實施例中,止轉層B1的非圓形孔H1與針孔13連通。當各探針30由上導板10穿至下導板20時,各探針30的針尖33得以通過非圓形孔H1及針孔13進而穿過下導板20,各探針30的針身32則通過非圓形孔H1及針孔13並能容置於針孔13內,而各探針30的針尾31則容置於非圓形孔H1內,藉此,各探針30的針尾31可以受到非圓形孔H1的限制而能限制探針30的轉動。Similarly, in this embodiment, the non-circular hole H1 of the anti-rotation layer B1 communicates with the pin hole 13. When each probe 30 passes through the upper guide plate 10 to the lower guide plate 20, the needle tip 33 of each probe 30 can pass through the non-circular hole H1 and the needle hole 13 and then pass through the lower guide plate 20, and the needle of each probe 30 The body 32 passes through the non-circular hole H1 and the pinhole 13 and can be accommodated in the pinhole 13, and the needle tail 31 of each probe 30 is accommodated in the non-circular hole H1, whereby the The needle tail 31 can be restricted by the non-circular hole H1 to restrict the rotation of the probe 30.

在此實施例中,止轉層B1及高度設定層B2可以分別由陶瓷材料或薄膜材料製成。在此,上導板10、止轉層B1及高度設定層B2為三件式的分體結構是指在加工階段為三件式結構,一旦上導板10、止轉層B1及高度設定層B2分別加工後便結合成為不可分離的單一結構體。而由於上導板10、止轉層B1及高度設定層B2在加工階段為三件式的分體結構,因此,上導板10、止轉層B1及高度設定層B2可以同時異地進行加工,進而縮短加工所需時間。此外,也由於上導板10、止轉層B1及高度設定層B2係分別加工後再進行結合,因此,當探針頭PH的探針30形式有所不同時,基於探針30的針身32或針尾31的尺寸、形狀具有差異,本實施例便能在上導板10、止轉層B1及高度設定層B2加工時分別改變上導板10的針孔13形式、止轉層B1的非圓形孔H1形式後再行結合,可以更便於適用不同的探針30形式。In this embodiment, the anti-rotation layer B1 and the height setting layer B2 can be made of ceramic material or thin film material, respectively. Here, the upper guide plate 10, the anti-rotation layer B1, and the height setting layer B2 are a three-piece split structure, which means that the three-piece structure is in the processing stage. Once the upper guide plate 10, the anti-rotation layer B1 and the height setting layer B2 is combined into an inseparable single structure after being processed separately. Since the upper guide plate 10, the anti-rotation layer B1, and the height setting layer B2 are a three-piece split structure in the processing stage, the upper guide plate 10, the anti-rotation layer B1, and the height setting layer B2 can be processed simultaneously in different places. This reduces the time required for processing. In addition, because the upper guide plate 10, the anti-rotation layer B1, and the height setting layer B2 are separately processed and then combined, when the probe 30 of the probe head PH has a different form, it is based on the needle body of the probe 30 32 or the needle tail 31 has a difference in size and shape. This embodiment can change the pinhole 13 form of the upper guide plate 10 and the rotation stop layer B1 during the processing of the upper guide plate 10, the anti-rotation layer B1, and the height setting layer B2. After the non-circular hole H1 form is combined, it can be more convenient to apply different probe 30 forms.

此外,在前述各實施例中,支撐面S1的面積佔上導板10在垂直第一方向D1的方向上之截面積之佔比越大越好。在此實施例中,支撐面S1的面積佔上導板10在第二方向D2上的截面積之佔比較佳是大於50%。藉此得以確保探針頭PH設置於空間轉換器ST時,上導板10能夠受到空間轉換器ST穩定的支撐而不產生形變,而能維持上導板10與空間轉換器ST之間的平行度,也進一步地能夠確保各探針30不會發生異常陷入針孔13或使針孔13裂損之狀況。In addition, in the foregoing embodiments, the larger the proportion of the area of the support surface S1 to the cross-sectional area of the upper guide plate 10 in the direction perpendicular to the first direction D1, the better. In this embodiment, the area of the supporting surface S1 accounts for more than 50% of the cross-sectional area of the upper guide plate 10 in the second direction D2. This ensures that when the probe head PH is set on the space transformer ST, the upper guide plate 10 can be stably supported by the space transformer ST without being deformed, and the parallel between the upper guide plate 10 and the space transformer ST can be maintained. Therefore, it can further ensure that the probes 30 will not fall into the pinhole 13 abnormally or cause the pinhole 13 to be cracked.

在另一實施例中,請配合參閱圖7及圖8,圖7及圖8係顯示上導板10包含凹槽15之結構態樣。於此實施例中,凹槽15係由上表面11凹陷,且凹槽15具有槽底面151,在第一方向D1上,槽底面151位於上表面11與下表面12之間。在此實施例中,探針30是設置於凹槽15內,且探針30可以但不限於是陣列式或周圍式地排列於凹槽15內。當各探針30設置於凹槽15內時,在第一方向D1上,各探針30的針尾31之端部是位於槽底面151與上表面11之間,針尾31長度小於凹槽15的高度。In another embodiment, please refer to FIGS. 7 and 8 together. FIGS. 7 and 8 show the structure of the upper guide plate 10 including the groove 15. In this embodiment, the groove 15 is recessed by the upper surface 11, and the groove 15 has a groove bottom surface 151. In the first direction D1, the groove bottom surface 151 is located between the upper surface 11 and the lower surface 12. In this embodiment, the probes 30 are arranged in the groove 15, and the probes 30 may be, but not limited to, be arranged in an array or circumferentially in the groove 15. When each probe 30 is set in the groove 15, in the first direction D1, the end of the needle tail 31 of each probe 30 is located between the bottom surface 151 of the groove and the upper surface 11, and the length of the needle tail 31 is less than that of the groove 15. high.

進一步地,在此實施例中,探針30在凹槽15內的排列方式可以視不同的凹槽15形狀而有所不同。在一實施例中,上導板10的凹槽15可以但不限於是矩形或圓形(圖中未示)。在此,基於上導板10的凹槽15形狀,槽底面151為平整的平面,因此,探針30得以呈矩陣式地排列於凹槽15內。例如當上導板10的凹槽15形狀為矩形時,探針30可以呈矩陣式地排列於凹槽15內。Further, in this embodiment, the arrangement of the probes 30 in the groove 15 may be different depending on the shape of the groove 15. In an embodiment, the groove 15 of the upper guide plate 10 may be, but not limited to, a rectangle or a circle (not shown in the figure). Here, based on the shape of the groove 15 of the upper guide plate 10, the groove bottom surface 151 is a flat plane, so the probes 30 can be arranged in the groove 15 in a matrix. For example, when the shape of the groove 15 of the upper guide plate 10 is rectangular, the probes 30 may be arranged in the groove 15 in a matrix.

在一實施例中,參閱圖7,上導板10的凹槽15也可以是網格形。在此,基於凹槽15形狀為網格形,槽底面151亦對應成為網格形。如此一來,探針30得以沿著網格形的凹槽15排列,進而成為周圍式的排列。In an embodiment, referring to FIG. 7, the groove 15 of the upper guide plate 10 may also be grid-shaped. Here, since the shape of the groove 15 is a grid shape, the groove bottom surface 151 is also a grid shape correspondingly. In this way, the probes 30 can be arranged along the grid-shaped grooves 15 to become a peripheral arrangement.

進一步地,參閱圖9,圖9實施例與圖7、圖8實施例相同為上導板10設置凹槽15、且探針30周圍式排列的相同結構基礎。於此實施例中,探針30設置於凹槽15內,且上導板10更包含止轉結構A。且於此實施例中,止轉結構A為與上導板10相同材質一體製成的止轉區塊14,止轉區塊14的結構態樣與前述實施例相同而具有連通針孔13的非圓形孔H1且可以具有階面S2。差異在於,本實施例之止轉區塊14係設置於凹槽15的槽底面151。因此,在此實施例中,止轉區塊14的階面S2鄰接非圓形孔H1及上導板10,且止轉區塊14的階面S2係與上表面11不共平面而成為階梯狀,且階面S2位於上表面11與槽底面151之間。而探針30的針尾31同樣地能夠容置於非圓形孔H1內受到非圓形孔H1止轉。Further, referring to FIG. 9, the embodiment of FIG. 9 is the same as the embodiments of FIGS. 7 and 8 in that the upper guide plate 10 is provided with grooves 15 and the probes 30 are arranged around the same structural basis. In this embodiment, the probe 30 is disposed in the groove 15, and the upper guide plate 10 further includes a rotation preventing structure A. And in this embodiment, the anti-rotation structure A is an anti-rotation block 14 made of the same material as the upper guide plate 10. The structure of the anti-rotation block 14 is the same as that of the previous embodiment and has a connecting pinhole 13 The hole H1 is non-circular and may have a step surface S2. The difference is that the rotation stop block 14 of this embodiment is disposed on the groove bottom surface 151 of the groove 15. Therefore, in this embodiment, the step surface S2 of the anti-rotation block 14 is adjacent to the non-circular hole H1 and the upper guide plate 10, and the step surface S2 of the anti-rotation block 14 is not coplanar with the upper surface 11 and becomes a step The step surface S2 is located between the upper surface 11 and the bottom surface 151 of the groove. The needle tail 31 of the probe 30 can also be accommodated in the non-circular hole H1 and is prevented from rotating by the non-circular hole H1.

此外,參閱圖10,圖10實施例與圖7、圖8實施例相同為上導板10設置凹槽15、且探針30周圍式排列的相同結構基礎。於此實施例中,上導板10上更設置止轉結構A,且止轉結構A為止轉件40。於此實施例中,止轉件40係設置於槽底面151。另外,在凹槽15中的探針30是以陣列式排列時,設置不具有穿孔H2的止轉件40。而凹槽15形狀為網格形時,設置具有穿孔H2的止轉件40,並讓止轉件40的穿孔H2穿套於網格形狀的凹槽15之間的凸起部上。In addition, referring to FIG. 10, the embodiment of FIG. 10 is the same as the embodiments of FIG. 7 and FIG. In this embodiment, an anti-rotation structure A is further provided on the upper guide plate 10, and the anti-rotation structure A is a non-rotating member 40. In this embodiment, the anti-rotation member 40 is disposed on the bottom surface 151 of the groove. In addition, when the probes 30 in the groove 15 are arranged in an array, a rotation stopper 40 without perforation H2 is provided. When the groove 15 is in a grid shape, a rotation stopper 40 with perforations H2 is provided, and the perforation H2 of the rotation stopper 40 is passed through the protrusions between the grooves 15 in the grid shape.

再者,在探針30設置於凹槽15的各實施例中,如圖7至圖10,由於止轉區塊14或止轉件40係設置在低於上表面11的槽底面151上,因此,探針30的針尾31之端部是位於上表面11與槽底面151之間。也就是說,當探針頭PH設置在於空間轉換器ST之後,探針頭PH是以上導板10的上表面11接觸空間轉換器ST。因此,在探針30設置於凹槽15的各實施例中,上表面11的面積佔上導板10在第二方向D2上的截面積之佔比越大越好。在此,上表面11的面積佔上導板10在第二方向D2上的截面積之佔比大於50%。如此一來,在探針30設置於凹槽15的各實施例均得以確保探針頭PH設置於空間轉換器ST時,上導板10能夠受到空間轉換器ST穩定的支撐而不產生形變,而能維持上導板10與空間轉換器ST之間的平行度,也進一步地能夠確保各探針30不會發生異常陷入針孔13或使針孔13裂損之狀況。Furthermore, in each embodiment in which the probe 30 is arranged in the groove 15, as shown in FIGS. 7 to 10, since the rotation stop block 14 or the rotation stop member 40 is arranged on the groove bottom surface 151 lower than the upper surface 11, Therefore, the end of the tail 31 of the probe 30 is located between the upper surface 11 and the bottom surface 151 of the groove. That is, when the probe head PH is arranged after the space transformer ST, the probe head PH is the upper surface 11 of the upper guide plate 10 in contact with the space transformer ST. Therefore, in each embodiment in which the probe 30 is disposed in the groove 15, the larger the proportion of the area of the upper surface 11 to the cross-sectional area of the upper guide plate 10 in the second direction D2, the better. Here, the area of the upper surface 11 accounts for more than 50% of the cross-sectional area of the upper guide plate 10 in the second direction D2. In this way, in each embodiment in which the probe 30 is disposed in the groove 15, it can be ensured that when the probe head PH is disposed in the space transformer ST, the upper guide plate 10 can be stably supported by the space transformer ST without being deformed. The parallelism between the upper guide plate 10 and the space transformer ST can be maintained, and it is further possible to ensure that the probes 30 will not abnormally sink into the pinhole 13 or cause the pinhole 13 to be cracked.

參閱圖11,在一實施例中,與圖1實施例相同的是上導板10上同樣包含凸塊B,且探針30的針尾31之端部同樣位於支撐面S1與上表面11之間。差異在於,本實施例之探針30係呈陣列式地排列設置於凸塊B圍繞的範圍內。在一具體實施態樣中,上導板10上的凸塊B可以但不限於是封閉的輪廓形狀,例如空心方形。如此一來,在探針頭PH設置於空間轉換器ST之後,探針30的針尾31之端部與空間轉換器ST之間同樣可以保持具有間隙F。Referring to FIG. 11, in one embodiment, the same as the embodiment in FIG. 1 is that the upper guide plate 10 also includes a bump B, and the end of the needle tail 31 of the probe 30 is also located between the supporting surface S1 and the upper surface 11. . The difference is that the probes 30 of this embodiment are arranged in an array in the area surrounded by the bump B. In a specific implementation aspect, the bump B on the upper guide plate 10 may, but is not limited to, a closed contour shape, such as a hollow square. In this way, after the probe head PH is set in the space transformer ST, the end of the needle tail 31 of the probe 30 and the space transformer ST can also maintain a gap F.

當然,與前述上導板10包含有凸塊B的圖1實施例相同的是,上導板10可以是與凸塊B及止轉區塊14皆以相同材質一體成形。也可以是上導板10與凸塊B以相同材質一體成形,並再分體設置不同材質的止轉件40。也可以是上導板10以單一材質製成,而包含有止轉層B1及高度設定層B2的凸塊B以不同材質分體製成。Of course, the same as the embodiment of FIG. 1 in which the upper guide plate 10 includes the protrusion B, the upper guide plate 10 can be integrally formed with the protrusion B and the rotation stop block 14 with the same material. It is also possible that the upper guide plate 10 and the bump B are integrally formed of the same material, and the rotation stopper 40 of different materials is separately provided. It is also possible that the upper guide plate 10 is made of a single material, and the bumps B including the anti-rotation layer B1 and the height setting layer B2 are made of different materials separately.

綜合以上,本案前述各實施例之探針頭PH在設置於空間轉換器ST時總是能夠以支撐面S1或上表面11貼靠於空間轉換器ST,藉此使得上導板10得以被支撐而降低變形的狀況。進一步地,基於上導板10能夠維持穩定而不變形的狀態,則設置於上導板10的各探針30便能保持與空間轉換器ST間的平行度以及保持具有間隙F,藉此而能在針測過程中避免探針30及上導板10的損壞。In summary, when the probe head PH of the foregoing embodiments of the present invention is set on the space transformer ST, the supporting surface S1 or the upper surface 11 can always be attached to the space transformer ST, thereby enabling the upper guide plate 10 to be supported. And reduce the deformation. Furthermore, based on the fact that the upper guide plate 10 can maintain a stable and undeformed state, the probes 30 provided on the upper guide plate 10 can maintain parallelism with the space transformer ST and maintain a gap F, thereby The probe 30 and the upper guide plate 10 can be prevented from being damaged during the needle test.

雖然本揭露已以一些實施例揭露如上,然其並非用以限定本揭露,任何所屬技術領域中具有通常知識者,在不脫離本揭露之精神及範圍內,當可作些許更動及潤飾。因此本發明之專利保護範圍須視本說明書所附之申請專利範圍所界定者為準。Although this disclosure has been disclosed in some embodiments as above, it is not intended to limit the disclosure. Anyone with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of this disclosure. Therefore, the scope of patent protection of the present invention shall be determined by the scope of the patent application attached to this specification.

PH:探針頭 ST:空間轉換器 PCB:電路板 10:上導板 11:上表面 12:下表面 13:針孔 14:止轉區塊 15:凹槽 151:槽底面 20:下導板 30:探針 31:針尾 32:針身 33:針尖 40:止轉件 A:止轉結構 F:間隙 B:凸塊 B1:止轉層 B2:高度設定層 P:電接觸點 S1:支撐面 S2:階面 S3:中介面 H1:非圓形孔 H2:穿孔 D1:第一方向 D2:第二方向PH: probe head ST: Spatial converter PCB: circuit board 10: Upper guide plate 11: upper surface 12: Lower surface 13: pinhole 14: Stopping block 15: Groove 151: groove bottom 20: Lower guide plate 30: Probe 31: Needle tail 32: Needle body 33: Needle tip 40: stop piece A: Stop-rotation structure F: gap B: bump B1: anti-rotation layer B2: Height setting layer P: electrical contact point S1: Support surface S2: Step surface S3: Intermediary interface H1: Non-circular hole H2: Piercing D1: First direction D2: second direction

圖1為本發明探針卡之一實施例的示意圖。 圖2為本發明探針頭的上導板具有凸塊且探針周圍式排列之實施例的示意圖。 圖3為本發明探針卡之上導板、凸塊與止轉區塊一體成形之實施例的示意圖。 圖4為設置於本發明探針頭上的止轉件之示意圖。 圖5為本發明探針卡之上導板與凸塊一體成形並另設置止轉件之實施例的示意圖。 圖6為本發明探針卡之上導板為三件式之實施例的示意圖。 圖7為本發明探針頭的上導板具有網格狀凹槽之實施例的示意圖。 圖8為本發明探針頭的上導板具有凹槽之實施例的示意圖。 圖9為本發明探針卡的上導板具有凹槽及止轉區塊之實施例的示意圖。 圖10為本發明探針卡的上導板具有凹槽並另設置止轉件之實施例的示意圖。 圖11為本發明探針卡具有凸塊且探針陣列設置於凸塊內之實施例的示意圖。Fig. 1 is a schematic diagram of an embodiment of the probe card of the present invention. 2 is a schematic diagram of an embodiment in which the upper guide plate of the probe head of the present invention has bumps and the probes are arranged around. 3 is a schematic diagram of an embodiment in which the guide plate, the protrusion and the rotation stop block on the probe card of the present invention are integrally formed. Fig. 4 is a schematic diagram of a rotation stopper provided on the probe head of the present invention. FIG. 5 is a schematic diagram of an embodiment in which the guide plate and the protrusion on the probe card of the present invention are integrally formed with a rotation stopper. Fig. 6 is a schematic diagram of an embodiment in which the guide plate on the probe card of the present invention is a three-piece type. Fig. 7 is a schematic diagram of an embodiment in which the upper guide plate of the probe head of the present invention has grid-shaped grooves. Fig. 8 is a schematic diagram of an embodiment in which the upper guide plate of the probe head of the present invention has a groove. 9 is a schematic diagram of an embodiment in which the upper guide plate of the probe card of the present invention has a groove and a rotation stop block. 10 is a schematic diagram of an embodiment in which the upper guide plate of the probe card of the present invention has a groove and is additionally provided with a rotation stopper. 11 is a schematic diagram of an embodiment in which the probe card of the present invention has bumps and the probe array is arranged in the bumps.

PH:探針頭 PH: probe head

ST:空間轉換器 ST: Spatial converter

PCB:電路板 PCB: circuit board

10:上導板 10: Upper guide plate

11:上表面 11: upper surface

12:下表面 12: Lower surface

13:針孔 13: pinhole

15:凹槽 15: Groove

151:槽底面 151: groove bottom

20:下導板 20: Lower guide plate

30:探針 30: Probe

31:針尾 31: Needle tail

32:針身 32: Needle body

33:針尖 33: Needle tip

F:間隙 F: gap

P:電接觸點 P: electrical contact point

D1:第一方向 D1: First direction

D2:第二方向 D2: second direction

Claims (9)

一種探針頭,包含: 一上導板,包含一凸塊,且該上導板具有相對的一上表面、一下表面及沿一第一方向垂直貫穿該上表面與該下表面的複數針孔,該凸塊由該上表面凸伸,該凸塊具有一支撐面,在該第一方向上,該上表面位於該支撐面與該下表面之間; 一下導板,設置於該上導板並位於該下表面的一側;以及 複數探針,具有依序銜接的一針尾、一針身及一針尖,該複數探針以周圍式或矩陣式的方式排列,該複數探針設置於該複數針孔並圍繞該凸塊,且在該第一方向上,該針尾的端部位於該支撐面與該上表面之間,該針尾無法穿過該上導板的針孔而被保持位於該上導板的上表面一側,且該凸塊在該第一方向上的高度大於該針尾的長度。A probe head that contains: An upper guide plate includes a protrusion, and the upper guide plate has an upper surface, a lower surface, and a plurality of pinholes perpendicularly penetrating the upper surface and the lower surface along a first direction. The protrusion is formed by the upper surface and the lower surface. The surface is convex, the bump has a supporting surface, and in the first direction, the upper surface is located between the supporting surface and the lower surface; The lower guide plate is arranged on the upper guide plate and located on one side of the lower surface; and A plurality of probes has a needle tail, a needle body and a needle tip that are connected in sequence, the plurality of probes are arranged in a peripheral or matrix manner, the plurality of probes are arranged in the plurality of pinholes and surround the bump, and In the first direction, the end of the needle tail is located between the supporting surface and the upper surface, the needle tail cannot pass through the needle hole of the upper guide plate and is held on the upper surface side of the upper guide plate, and The height of the bump in the first direction is greater than the length of the needle tail. 如請求項1所述之探針頭,更包含一止轉結構,該止轉結構設置於該上表面並具有複數非圓形孔,各該非圓形孔分別與各該針孔連通,該複數探針的該針尾之截面為非圓形,且該複數探針的該針尾分別容置於該非圓形孔內受到該非圓形孔止轉。The probe head according to claim 1, further comprising an anti-rotation structure, the anti-rotation structure is arranged on the upper surface and has a plurality of non-circular holes, each of the non-circular holes is connected with each of the pinholes, the plurality of The cross section of the needle tail of the probe is non-circular, and the needle tails of the plurality of probes are respectively accommodated in the non-circular holes and are prevented from rotating by the non-circular holes. 如請求項2所述之探針頭,其中該止轉結構更包含一階面,該階面鄰接該複數非圓形孔及該凸塊,且該階面與該支撐面不共平面,在該第一方向上,該階面位於該支撐面與該上表面之間。The probe head according to claim 2, wherein the anti-rotation structure further includes a step surface, the step surface is adjacent to the plurality of non-circular holes and the bump, and the step surface and the supporting surface are not coplanar, In the first direction, the step surface is located between the supporting surface and the upper surface. 如請求項2或3所述之探針頭,其中該上導板包含該止轉結構,該止轉結構與該凸塊一體成形。The probe head according to claim 2 or 3, wherein the upper guide plate includes the anti-rotation structure, and the anti-rotation structure is integrally formed with the protrusion. 如請求項2或3所述之探針頭,其中該止轉結構可分離於該上導板及該凸塊。The probe head according to claim 2 or 3, wherein the anti-rotation structure can be separated from the upper guide plate and the bump. 如請求項2或3所述之探針頭,其中該止轉結構為可分離於該上導板及該凸塊的一止轉件,該止轉件更具有一穿孔,該複數非圓形孔位於該穿孔的周圍,該穿孔穿套於該凸塊。The probe head according to claim 2 or 3, wherein the anti-rotation structure is a anti-rotation member separable from the upper guide plate and the protrusion, the anti-rotation member further has a perforation, and the plurality of non-circular The hole is located around the perforation, and the perforation passes through the bump. 如請求項3所述之探針頭,其中該凸塊包含該止轉結構及一高度設定層,該止轉結構為可分離於該高度設定層的一止轉層,該止轉層更具有一中介面,該高度設定層設置於該中介面的局部並具有該支撐面,該中介面的其餘部分成為該階面。The probe head according to claim 3, wherein the bump includes the anti-rotation structure and a height setting layer, the anti-rotation structure is an anti-rotation layer separable from the height setting layer, and the anti-rotation layer further has An intermediate interface, the height setting layer is disposed on a part of the intermediate interface and has the supporting surface, and the rest of the intermediate interface becomes the step surface. 如請求項1所述之探針頭,其中該支撐面的面積佔該上導板在垂直該第一方向的方向上之截面積之佔比大於50%。The probe head according to claim 1, wherein the area of the supporting surface accounts for more than 50% of the cross-sectional area of the upper guide plate in a direction perpendicular to the first direction. 一種探針卡,包含: 一電路板; 一空間轉換器,設置於該電路板,該空間轉換器具有複數電接觸點;以及 如請求項1至8任一項所述之探針頭,設置於該空間轉換器,該探針頭的該複數探針之針尾分別面對該複數電接觸點,該支撐面貼靠於該空間轉換器,該電接觸點與該針尾的端部在該第一方向上具有一間隙。A probe card, including: A circuit board; A space converter, arranged on the circuit board, the space converter having a plurality of electrical contact points; and The probe head according to any one of claims 1 to 8, which is provided in the space converter, the needle tails of the plurality of probes of the probe head face the plurality of electrical contact points respectively, and the support surface abuts against the In the space converter, the electrical contact point and the end of the needle tail have a gap in the first direction.
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JP6872960B2 (en) * 2017-04-21 2021-05-19 株式会社日本マイクロニクス Electrical connection device

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