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TW202009330A - Plating solution production and regeneration process and device for insoluble anode acid copper electroplating - Google Patents

Plating solution production and regeneration process and device for insoluble anode acid copper electroplating Download PDF

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TW202009330A
TW202009330A TW108130113A TW108130113A TW202009330A TW 202009330 A TW202009330 A TW 202009330A TW 108130113 A TW108130113 A TW 108130113A TW 108130113 A TW108130113 A TW 108130113A TW 202009330 A TW202009330 A TW 202009330A
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electroplating
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copper
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
    • C25D21/16Regeneration of process solutions
    • C25D21/18Regeneration of process solutions of electrolytes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

A production method for the electroplating solution or the electroplating supplement solution in an insoluble anode acid copper electroplating process, comprising the following steps: (1) providing an electrolytic cell and using an electrolytic cell membrane to separate the electrolytic cell into an electrolytic anode area and an electrolytic cathode area; (2) respectively preparing an anode electrolyte and a cathode electrolyte; (3) adding the anode electrolyte to the electrolytic anode area, and adding the cathode electrolyte into the electrolytic cathode area; (4) immersing an electrolytic anode into the anode electrolyte, and immersing an electrolytic cathode into the cathode electrolyte; and (5) connecting the electrolytic anode and the electrolytic cathode to a positive electrode and a negative electrode of an electrolytic power supply, connecting the electrolytic power supply to perform an electrolytic reaction, and extracting the anode electrolyte when the concentration of a copper ion in the anode electrolyte reaches a predetermined value. Also disclosed is a device for implementing the production method suitable for the electroplating solution or the electroplating supplement solution in an insoluble anode acid copper electroplating process.

Description

不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法和裝置Method and device for producing electroplating solution or electroplating replenishing solution of insoluble anode acidic copper plating process

本發明是有關於一種於酸性電鍍銅製程領域,具體是有關於一種不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法和裝置。The invention relates to the field of acid copper electroplating process, in particular to a method and device for producing an electroplating solution or electroplating replenishment solution for an insoluble anode acid copper electroplating process.

電鍍是利用電解池原理在金屬表面上鍍上一層其它金屬或合金薄層的過程。現有的酸性硫酸銅電鍍銅製程上主要可以分為可溶性陽極和不溶性陽極兩種製程。Electroplating is the process of plating a thin layer of other metals or alloys on the metal surface using the principle of the electrolytic cell. The existing acid copper sulfate copper electroplating process can be divided into two processes: soluble anode and insoluble anode.

可溶性陽極電鍍銅製程顧名思義,是指陽極在電鍍電化學反應過程中會逐漸溶解的製程類型。常見的可溶性陽極材料為磷銅。電鍍過程中,電鍍液中的銅離子在陰極鍍件表面還原為金屬銅實現電鍍,電鍍液中的銅離子不斷被消耗;與此同時,作為陽極的磷銅上的銅金屬溶解成為銅離子,從而對電鍍液的銅離子進行補充。The soluble anode electroplating copper process, as the name implies, refers to the type of process in which the anode will gradually dissolve during the electroplating electrochemical reaction. The common soluble anode material is phosphor copper. During the electroplating process, the copper ions in the plating solution are reduced to metallic copper on the surface of the cathode plating to achieve electroplating. The copper ions in the plating solution are continuously consumed; at the same time, the copper metal on the phosphor copper as the anode dissolves into copper ions. Therefore, the copper ions in the plating solution are replenished.

現有可溶性陽極電鍍銅中採用磷銅而非金屬銅作為可溶性陽極,其原因在於:金屬銅陽極的表面在電鍍過程中易被鍍液裡的氧化物質氧化為氧化銅或氧化亞銅,導致金屬銅陽極溶解的速度不均勻,造成電鍍液成分不穩定,進而影響電鍍的品質。雖然使用磷銅作為可溶性陽極可以在一定程度上改善陽極溶解速度不均勻的缺陷,然而,採用磷銅陽極時,容易出現陽極極化、電流分佈不均等情況導致鍍層品質不穩定的問題;另一方面,磷銅價格較高,其製作和使用過程中會產生有毒的含磷廢水、進入人體對肝臟等器官危害極大,為使廢水達到排放指標還需要增加電鍍廢液的處理成本。Phosphorus copper is used as the soluble anode in the current soluble anode electroplated copper, because the surface of the metal copper anode is easily oxidized by the oxidizing substances in the plating solution to copper oxide or cuprous oxide during the electroplating process, resulting in metallic copper The dissolution rate of the anode is not uniform, which makes the composition of the plating solution unstable, which in turn affects the quality of the plating. Although the use of phosphorous copper as a soluble anode can improve the defect of uneven anode dissolution rate to a certain extent, when using phosphorous copper anodes, it is prone to problems such as anode polarization and uneven current distribution, which lead to unstable plating quality; another On the other hand, the price of phosphorous copper is relatively high, and toxic phosphorous wastewater will be produced during its production and use, and it will be extremely harmful to the liver and other organs when entering the human body. In order to achieve the wastewater discharge standard, the treatment cost of electroplating waste liquid needs to be increased.

不溶性陽極電鍍銅製程則剛好相反,是指在電鍍反應過程中陽極不發生或發生極少量溶解的電鍍製程。常見的不溶性陽極有塗覆貴金屬氧化物的鈦、導電石墨、鉑金和鉛合金。The insoluble anode electroplating copper process is just the opposite. It refers to the electroplating process in which the anode does not occur or a very small amount of dissolution occurs during the electroplating reaction. Common insoluble anodes include precious metal oxide coated titanium, conductive graphite, platinum and lead alloys.

第一種常見的使用不溶性陽極的酸性鍍銅製程以主成分為硫酸銅和硫酸的水溶液作為電鍍液,水在陽極反應生成氫離子和氧氣,電鍍液中的銅離子在陰極處被還原成金屬銅。隨著銅的電鍍,電鍍液中的硫酸濃度越來越高,因此在電鍍的過程中,需要不斷加入氧化銅,一方面其與電鍍液中的硫酸反應以補充電鍍液中失去的銅離子,另一方面相應地消耗當量的硫酸,以抑制電鍍液中硫酸濃度的不斷升高。The first common acidic copper plating process using an insoluble anode uses an aqueous solution of copper sulfate and sulfuric acid as the main plating solution. The water reacts at the anode to generate hydrogen ions and oxygen. The copper ions in the plating solution are reduced to metal at the cathode. copper. With the electroplating of copper, the concentration of sulfuric acid in the plating solution is getting higher and higher. Therefore, copper oxide needs to be continuously added during the plating process. On the one hand, it reacts with the sulfuric acid in the plating solution to supplement the copper ions lost in the plating solution. On the other hand, the equivalent amount of sulfuric acid is consumed accordingly to suppress the increasing concentration of sulfuric acid in the plating solution.

具體的反應式如下: 陽極上的電化學反應:

Figure 02_image002
陰極上的電化學反應:
Figure 02_image004
Figure 02_image006
硫酸銅電鍍液再生的反應:
Figure 02_image008
。The specific reaction formula is as follows: Electrochemical reaction on the anode:
Figure 02_image002
Electrochemical reaction on the cathode:
Figure 02_image004
Figure 02_image006
Reaction of copper sulfate plating solution regeneration:
Figure 02_image008
.

使用此方法補充銅離子的不足之處在於:電鍍過程中必須不斷地添加比金屬銅價格更高的氧化銅,使其不斷地溶解到電鍍液中對電鍍液的銅離子濃度進行補充,才能使該電鍍製程持續地進行,造成生產成本加大。The disadvantage of using this method to replenish copper ions is that during the electroplating process, copper oxide, which is more expensive than metal copper, must be continuously added to dissolve it into the plating solution to supplement the copper ion concentration of the plating solution. This electroplating process continues, resulting in increased production costs.

另一種常見的使用不溶性陽極的酸性鍍銅製程是在主成分為硫酸銅和硫酸水溶液的電鍍液基礎上加入鐵離子,陽極上的電化學反應為二價鐵離子氧化成為三價鐵離子,銅離子在陰極還原成金屬銅。在電鍍過程中利用三價鐵離子不斷地腐蝕電鍍系統外的銅金屬使電鍍液的銅離子濃度得到補充。Another common acidic copper plating process that uses an insoluble anode is to add iron ions based on an electroplating solution composed of copper sulfate and sulfuric acid aqueous solution. The electrochemical reaction on the anode is the oxidation of ferric iron ions to ferric iron ions, copper The ions are reduced to metallic copper at the cathode. In the electroplating process, ferric ions are used to continuously corrode the copper metal outside the electroplating system, so that the copper ion concentration of the electroplating solution is supplemented.

具體反應式如下: 陽極上的電化學反應:

Figure 02_image010
陰極上的電化學反應:
Figure 02_image004
三價鐵離子對陰極上的金屬銅進行返蝕的反應:
Figure 02_image012
The specific reaction formula is as follows: Electrochemical reaction on the anode:
Figure 02_image010
Electrochemical reaction on the cathode:
Figure 02_image004
The reaction of ferric ions to etch back the metallic copper on the cathode:
Figure 02_image012

此製程可減少氧氣溶於電鍍液中的量,避免氧氣造成的電鍍品質下降問題。但由於電鍍液中存在三價鐵離子,會對陰極鍍件上的金屬銅進行返蝕,破壞已經形成的電鍍層,進而影響電鍍品質。This process can reduce the amount of oxygen dissolved in the electroplating solution, and avoid the degradation of electroplating quality caused by oxygen. However, due to the presence of ferric ions in the plating solution, the metal copper on the cathode plating can be etched back, destroying the plating layer that has been formed, and thus affecting the plating quality.

上述兩種常見的不溶性陽極電鍍銅製程中,雖然採用了不同的方法對生產線上的電鍍液中濃度不斷降低的銅離子進行補充,但兩種方法均由於各自的缺陷而為實際的生產帶來了諸多的不便,因此有必要改善補充不溶性陽極電鍍銅製程中電鍍液銅離子的方法。In the above two common insoluble anodized copper plating processes, although different methods are used to supplement the copper ions in the plating solution with decreasing concentration in the production line, both methods bring actual production due to their respective defects. Because of many inconveniences, it is necessary to improve the method of supplementing the copper ion in the plating solution in the insoluble anode copper plating process.

本發明的第一個目的在於提供一種不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,該生產方法的成本低,且所製得的溶液可作為電鍍液或電鍍補液或成品硫酸銅溶液,以適應多種不同的需求。The first object of the present invention is to provide a method for producing an electroplating solution or electroplating replenishing solution for an insoluble anode acid copper electroplating process. The cost of the production method is low, and the prepared solution can be used as an electroplating solution or electroplating replenishing solution or finished copper sulfate Solution to suit many different needs.

本發明的第二個目的在於提供實現所述適用於上述不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液生產方法的裝置。The second object of the present invention is to provide an apparatus for realizing the production method of the plating solution or plating replenishment solution suitable for the above-mentioned insoluble anode acidic copper plating process.

本發明的第一個目的通過以下技術方案實現:The first object of the present invention is achieved by the following technical solutions:

一種不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,包括以下步驟:A method for producing an electroplating solution or electroplating replenishing solution for an insoluble anode acid copper electroplating process includes the following steps:

(1)設置一電解槽,使用電解槽隔膜將電解槽分隔為電解陽極區和電解陰極區,所述電解槽隔膜用於阻止陽離子通過,以防止陽離子在所述電解陽極區和電解陰極區之間自由交換;(1) An electrolytic cell is provided, and the electrolytic cell diaphragm is used to separate the electrolytic cell into an electrolytic anode area and an electrolytic cathode area. The electrolytic cell diaphragm is used to prevent the passage of cations to prevent cations from being between the electrolytic anode area and the electrolytic cathode area Free exchange between

(2)分別準備陽極電解液和陰極電解液;其中,所述的陽極電解液由硫酸和硫酸銅中至少一種的水溶液組成,且按照品質百分比的組成為:0.001%~45% 硫酸或/和0.001%~21% 硫酸銅;其餘為水,且所述陽極電解液中溶質的總品質百分比不低於0.03%;(2) Prepare anolyte and catholyte separately; wherein, the anolyte is composed of an aqueous solution of at least one of sulfuric acid and copper sulfate, and the composition according to the mass percentage is: 0.001%-45% sulfuric acid or/and 0.001% to 21% copper sulfate; the rest is water, and the total mass percentage of solute in the anolyte is not less than 0.03%;

(3)將陽極電解液加入所述的電解陽極區,將陰極電解液加入所述的電解陰極區中;(3) Add anolyte to the electrolytic anode area, and add catholyte to the electrolytic cathode area;

(4)以含有銅元素的金屬電極作為電解陽極,並將所述的電解陽極浸入所述的陽極電解液中;以導電體作為電解陰極,並將所述的電解陰極浸入所述的陰極電解液中;(4) A metal electrode containing copper element is used as an electrolytic anode, and the electrolytic anode is immersed in the anolyte; an electrical conductor is used as an electrolytic cathode, and the electrolytic cathode is immersed in the cathode electrolysis In liquid

(5)將所述的電解陽極和電解陰極分別與電解電源的正極和負極連接,接通電解電源,通電開始電解反應,當所述的陽極電解液中的銅離子濃度達到預定數值時,將陽極電解液取出,得到不溶性陽極酸性電鍍銅製程的電鍍液或者電鍍補液或者成品硫酸銅溶液或者用於配製不溶性陽極酸性電鍍銅電鍍液的原料。(5) Connect the electrolysis anode and electrolysis cathode to the positive and negative poles of the electrolysis power supply respectively, turn on the electrolysis power supply, and start the electrolysis reaction when energized. When the concentration of copper ions in the anolyte reaches a predetermined value, The anolyte is taken out to obtain the electroplating solution or electroplating replenishing solution or the finished copper sulfate solution of the insoluble anode acidic copper electroplating process or the raw material used to prepare the insoluble anode acidic copper electroplating solution.

本發明通過另行生產適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液,以提供不溶性陽極酸性電鍍銅生產所需的電鍍液,和/或通過適時給所述電鍍銅生產中的電鍍液添加電鍍補液的方式來維持電鍍液中能夠持續鍍銅的銅離子濃度,不僅能保證電鍍品質良好,而且,操作簡單,無需使用複雜和大型的設備,也無需高價的化學品作為原料,使得所述電鍍銅的成本降低,明顯改善了所述電鍍銅生產的製程性和性價比。The present invention provides a plating solution or plating replenishing solution suitable for the insoluble anode acid copper electroplating process to provide the plating solution required for the production of insoluble anode acid copper electroplating, and/or by adding the plating solution in the copper electroplating production in a timely manner The method of electroplating replenishment to maintain the concentration of copper ions in the electroplating solution that can continue to plate copper, not only can ensure good plating quality, but also simple operation, no need to use complex and large-scale equipment, nor expensive chemicals as raw materials, making the The cost of copper electroplating is reduced, which significantly improves the processability and cost performance of the copper electroplating production.

本發明步驟(1)所述的電解槽隔膜作用在於阻止陽離子通過,以防止陽離子在所述電解陽極區和電解陰極區之間自由交換,同時,能允許電荷在電解過程中在所述的電解陽極區和電解陰極區之間進行轉移。優選地,所述的電解槽隔膜可採用陰離子交換膜和/或雙極膜。The role of the electrolyzer membrane in step (1) of the present invention is to prevent the passage of cations, so as to prevent the free exchange of cations between the electrolysis anode area and the electrolysis cathode area, and at the same time, it can allow the charge in the electrolysis process during the electrolysis Transfer between the anode zone and the electrolytic cathode zone. Preferably, the membrane of the electrolytic cell may use an anion exchange membrane and/or a bipolar membrane.

當所述的電解槽隔膜採用陰離子交換膜時:所述的陰極電解液由硫酸、硫酸鹽、碳酸和無機鹼中至少一種的水溶液組成,且所述陰極電解液中溶質的總品質百分比為0.1%~40%,所述的陽極電解液和所述的陰極電解液中的至少一者含有硫酸。When the membrane of the electrolytic cell uses an anion exchange membrane: the catholyte is composed of an aqueous solution of at least one of sulfuric acid, sulfate, carbonic acid and inorganic base, and the total mass percentage of the solute in the catholyte is 0.1 %-40%, at least one of the anolyte and the catholyte contains sulfuric acid.

當所述的電解槽隔膜為雙極膜時:所述的陰極電解液為水或電解質的水溶液,所述的電解質可以是任意的電解質,且所述陽極電解液需含有硫酸。When the membrane of the electrolytic cell is a bipolar membrane: the catholyte is water or an aqueous solution of an electrolyte, the electrolyte may be any electrolyte, and the anolyte needs to contain sulfuric acid.

本發明步驟(2)準備的陽極電解液可以採用組分原料配製而成,也可以是來源於不溶性陽極酸性電鍍銅製程生產線上的電鍍液。The anolyte prepared in step (2) of the present invention may be prepared using component raw materials, or it may be an electroplating solution derived from an insoluble anode acid electroplating copper process production line.

本發明可以根據實際需求的不同,使所述陽極電解液中的銅離子濃度達到不同的預定數值,即可獲得電鍍液、電鍍補液或成品硫酸銅溶液等不同用途的溶液:According to different actual needs of the present invention, the copper ion concentration in the anolyte can reach different predetermined values to obtain solutions for different purposes such as electroplating solution, electroplating replenishment solution or finished copper sulfate solution:

1.所述的預定數值等於不溶性陽極酸性電鍍銅製程生產線上所要求的電鍍液中銅離子的濃度,所得的溶液可以直接作為不溶性陽極酸性電鍍銅製程的初始電鍍液,也可以作為電鍍補液,在電鍍的過程中直接加入電鍍液中,以快速補充電鍍過程中損失的銅離子;1. The predetermined value is equal to the concentration of copper ions in the plating solution required on the production line of the insoluble anode acid copper electroplating process. The resulting solution can be used directly as the initial plating solution in the insoluble anode acid copper electroplating process, or as a plating solution. Add directly to the plating solution during the plating process to quickly replenish the copper ions lost during the plating process;

2.所述的預定數值為除零以外的任意數值,所得的溶液可以作為配製不溶性陽極酸性電鍍銅製程的初始電鍍液的原料之一;2. The predetermined value is any value other than zero, and the resulting solution can be used as one of the raw materials of the initial plating solution for preparing the insoluble anode acidic copper plating process;

3.所述的預定數值大於不溶性陽極酸性電鍍銅製程生產線上所要求的電鍍液中銅離子的濃度,所得的溶液可以作為電鍍補液在電鍍的過程中直接加入電鍍液中,以快速補充電鍍過程中損失的銅離子;3. The predetermined value is greater than the concentration of copper ions in the plating solution required on the production line of the insoluble anode acidic copper electroplating process. The resulting solution can be used as a plating replenisher to be directly added to the plating solution during the plating process to quickly supplement the plating process Copper ions lost in

4. 所述的預定數值等於成品硫酸銅溶液中銅離子的濃度,所得的溶液可以作為成品硫酸銅溶液使用。4. The predetermined value is equal to the concentration of copper ions in the finished copper sulfate solution, and the resulting solution can be used as the finished copper sulfate solution.

本發明的工作原理:在所述的電解槽中,陽極上的金屬銅變為銅離子溶於陽極電解液中,陰極上氫離子變為氫氣逸出電解槽,所發生的具體電化學反應如下: 陽極上的電化學反應:

Figure 02_image014
陰極上的電化學反應:
Figure 02_image006
The working principle of the present invention: in the electrolytic cell, the metallic copper on the anode becomes copper ions and dissolves in the anolyte, and the hydrogen ions on the cathode becomes hydrogen to escape from the electrolytic cell. The specific electrochemical reactions that occur are as follows : Electrochemical reaction on the anode:
Figure 02_image014
Electrochemical reaction on the cathode:
Figure 02_image006

當本發明採用陰離子交換膜作為電解槽隔膜時,隨著電解陰極區中的氫氣的產生,陰極電解液中不斷有氫氧根離子生成。When the present invention uses an anion exchange membrane as the membrane of the electrolytic cell, with the generation of hydrogen in the electrolysis cathode zone, hydroxide ions are continuously generated in the cathode electrolyte.

當只有陽極電解液中含有硫酸時,陰極電化學反應生成的氫氧根離子和/或陰極電解液中的碳酸根離子和/或陰極電解液中的無機鹼陰離子可以通過陰離子交換膜進入電解陽極區與陽極電解液中的氫離子結合生成水以消耗陽極電解液中的硫酸,同時原屬於陽極電解液中硫酸的硫酸根與陽極電化學生成的銅離子形成硫酸銅。When only the anolyte contains sulfuric acid, the hydroxide ions generated by the cathodic electrochemical reaction and/or the carbonate ions in the catholyte and/or the inorganic base anions in the catholyte can enter the electrolytic anode through the anion exchange membrane The zone combines with the hydrogen ions in the anolyte to produce water to consume the sulfuric acid in the anolyte, while the sulfate radicals originally belonging to the sulfuric acid in the anolyte form copper sulfate with the copper ions electrochemically generated by the anode.

當陰極電解液中含有硫酸時,陰極電化學反應生成的氫氧根離子與陰極電解液中的氫離子結合生成水消耗陰極電解液中的硫酸,所述陰極電解液中原屬於硫酸的硫酸根離子可以通過陰離子交換膜進入電解陽極區與陽極電化學生成的銅離子形成硫酸銅。When the catholyte contains sulfuric acid, the hydroxide ions generated by the cathodic electrochemical reaction combine with the hydrogen ions in the catholyte to form water to consume the sulfuric acid in the catholyte, which originally belongs to the sulfate ion of sulfuric acid It can enter the electrolytic anode area through the anion exchange membrane and form copper sulfate with the copper ions electrochemically generated by the anode.

此外,當採用陰離子交換膜作為電解槽隔膜且所述的陰極電解液含有硫酸根時,所述陽極電解液的製備也可以先採用水作為電解液,然後施以高於工作設定的電解電壓進行電解,使陰極電解液中的硫酸根穿過陰離子交換膜與陽極上產生的銅離子形成硫酸銅電解質來完成。由於水本身有較弱的電離能力,在較高的電解電壓下同樣能發生離子轉移實現電化學反應。In addition, when an anion exchange membrane is used as the membrane of the electrolytic cell and the catholyte contains sulfate, the anolyte can also be prepared by first using water as the electrolyte and then applying an electrolytic voltage higher than the working setting Electrolysis, the sulfate in the catholyte passes through the anion exchange membrane and copper ions generated on the anode to form a copper sulfate electrolyte to complete. Since water itself has a weaker ionization ability, ion transfer can also occur to achieve an electrochemical reaction at a higher electrolysis voltage.

當本發明採用雙極膜作為電解槽隔膜時,由於雙極膜為特種離子交換膜,是由一張陽離子交換膜和一張陰離子交換膜複合製成的陰、陽複合膜。在直流電場的作用下,陰、陽離子交換膜複合層間的水(H2 O)會解離成氫離子(H+ )和氫氧根離子(OH- ),並分別通過陰離子交換膜和陽離子交換膜,作為H+ 和OH- 離子源。隨著電解反應的進行,雙極膜上生成的氫離子進入電解陰極區並成為氫氣析出,雙極膜上生成的氫氧根離子則進入電解陽極區。陽極電解液中由硫酸電離生成的硫酸根離子與陽極上的金屬銅電化學反應生成的銅離子形成硫酸銅後,餘下由硫酸電離生成的氫離子與上述的氫氧根離子結合形成水。When the invention adopts a bipolar membrane as the membrane of an electrolytic cell, since the bipolar membrane is a special ion exchange membrane, it is a composite cathode and anode membrane made of a cation exchange membrane and an anion exchange membrane. In the DC electric field, anion and cation exchange water (H 2 O) between the film composite layer dissociates into hydrogen ions (H +) and hydroxide ions (OH -), and each exchange membrane by the anion exchange membrane and a cation , As a source of H + and OH - ions. As the electrolysis reaction progresses, the hydrogen ions generated on the bipolar membrane enter the electrolytic cathode area and become hydrogen precipitates, and the hydroxide ions generated on the bipolar membrane enter the electrolytic anode area. Sulfate ions generated by ionization of sulfuric acid in the anolyte and copper ions generated by the electrochemical reaction of metallic copper on the anode form copper sulfate, and the remaining hydrogen ions generated by ionization of sulfuric acid combine with the above-mentioned hydroxide ions to form water.

當本發明採用雙極膜作為電解槽隔膜時,利用雙極膜在直流電場的作用下可將水解離成H+ 和OH- 的特性,可以直接採用水作為陰極電解液。也可以採用電解質的水溶液為陰極電解液,能有效提高電效率並降低電解電壓,而由於雙極膜兩邊的溶液不相通,故所選用的電解質只要能溶於水生成離子即可,對其種類並無限定。When the invention adopts the bipolar membrane as the membrane of the electrolytic cell, the bipolar membrane can be hydrolyzed into H + and OH - under the action of a DC electric field, and water can be directly used as the catholyte. The aqueous solution of the electrolyte can also be used as the catholyte, which can effectively improve the electrical efficiency and reduce the electrolytic voltage. Since the solutions on both sides of the bipolar membrane are not connected, the selected electrolyte can be dissolved in water to generate ions. There is no limit.

本發明所述的陰極電解液中的硫酸鹽為硫酸的強電解質鹽,即水溶性硫酸鹽,包括硫酸鉀、硫酸鈉、硫酸銅、硫酸鐵、硫酸鋁、硫酸亞鐵、硫酸鈦、硫酸銨、硫酸鎘、硫酸鎂、硫酸亞錳、硫酸氫鉀、硫酸氫鈉、硫酸鎳和硫酸鋅中的一種或多種,多種硫酸鹽之間的配比沒有限制。The sulfate in the catholyte of the present invention is a strong electrolyte salt of sulfuric acid, that is, water-soluble sulfate, including potassium sulfate, sodium sulfate, copper sulfate, iron sulfate, aluminum sulfate, ferrous sulfate, titanium sulfate, ammonium sulfate , Cadmium sulfate, magnesium sulfate, manganese sulfate, potassium bisulfate, sodium bisulfate, nickel sulfate and zinc sulfate one or more, the ratio of multiple sulfates is not limited.

本發明所述的無機鹼中具有氫氧根、碳酸根和碳酸氫根中的至少一種,包括氫氧化鈉、氫氧化鉀、氫氧化銨、碳酸鈉、碳酸氫鈉、碳酸鉀、碳酸氫鉀、碳酸銨和碳酸氫銨中的一種或多種,多種無機鹼之間的配比沒有限制。The inorganic base according to the present invention has at least one of hydroxide, carbonate and bicarbonate, including sodium hydroxide, potassium hydroxide, ammonium hydroxide, sodium carbonate, sodium bicarbonate, potassium carbonate, potassium bicarbonate , One or more of ammonium carbonate and ammonium bicarbonate, there is no limit to the ratio between the various inorganic bases.

作為本發明推薦的一種實施方式,所述的電解陰極為耐酸鹼性導電體,優選由金屬和/或石墨組成,所述的金屬可以是鈦、鉑、金、銀、銅、鐵中的任一種,或含有上述金屬中至少一種金屬的合金,可以是裸露金屬,也可以是表面塗有電極塗層或鍍有惰性金屬的金屬電極,還可以是不銹鋼,所述的惰性金屬包括但不限於鉑、金,所述陰極電解液中不含硫酸時可採用的惰性金屬還包括鈦、銀。As a preferred embodiment of the present invention, the electrolytic cathode is an acid and alkali resistant electrical conductor, preferably composed of metal and/or graphite. The metal may be titanium, platinum, gold, silver, copper, iron Any one, or an alloy containing at least one of the above metals, may be a bare metal, or a metal electrode coated with an electrode coating or plated with an inert metal on the surface, or may be stainless steel. The inert metals include but are not Limited to platinum and gold, the inert metals that can be used when the catholyte does not contain sulfuric acid also include titanium and silver.

本發明所述的電解陽極雖然在含有銅以外的其他金屬元素和/或不溶性雜質時,仍能實現電解生成硫酸銅的目的。但是,卻會導致電解所得的陽極電解液中含有其他金屬離子雜質和/或不溶性固體雜質,將其作為電鍍液或者電鍍補液用於電鍍時,可能會引起耗費電能、使鍍層含有銅以外的金屬雜質、導致鍍層不均勻不平整等問題,影響生產效率或電鍍品質,這時通常需要增加過濾或其他手段來減少所得陽極電解液中的雜質以保證其用於電鍍時能達到較好的電鍍品質,從而增加了製程的複雜性和電鍍品質不穩定的可能性。因此,所採用的電解陽極所含銅以外的其他金屬元素和/或不溶性雜質是越少越好,故本發明優選電解陽極採用銅電極。Although the electrolytic anode according to the present invention contains metal elements other than copper and/or insoluble impurities, it can still achieve the purpose of electrolytically generating copper sulfate. However, it will cause the anolyte obtained by electrolysis to contain other metal ion impurities and/or insoluble solid impurities. When it is used as an electroplating solution or electroplating replenisher for electroplating, it may cause power consumption and make the plating layer contain metals other than copper Impurities, resulting in uneven plating unevenness, etc., affect production efficiency or plating quality, usually need to increase filtration or other means to reduce impurities in the resulting anolyte to ensure that it can achieve better plating quality when used in electroplating, Thereby increasing the complexity of the process and the possibility of unstable plating quality. Therefore, the metal anode and/or insoluble impurities other than copper contained in the electrolytic anode used are as small as possible. Therefore, in the present invention, it is preferable to use a copper electrode for the electrolytic anode.

作為本發明的一種實施方式,本發明與不溶性陽極酸性電鍍銅製程生產線相關聯,根據不溶性陽極酸性電鍍銅製程生產線上製程參數的動態變化,來調整本發明所述步驟(5)電解電流的大小,或控制本發明電解電源的開啟或關停;或根據本發明所述步驟(5)中的電解過程製程參數的動態變化, 或調整不溶性陽極酸性電鍍銅製程生產線上電鍍電流的大小,或控制不溶性陽極酸性電鍍銅製程生產線上電鍍電源的開啟/或關停,以使得本發明所得的電鍍補液的製程參數能與不溶性陽極酸性電鍍銅製程生產線的製程參數相配合適應,或能使得生產線上的電鍍液中的銅離子能夠得到及時的補充,所述的製程參數包括銅離子濃度、硫酸濃度、工作時長、工作量等。As an embodiment of the present invention, the present invention is associated with an insoluble anode acidic copper electroplating process production line, and adjusts the size of the electrolysis current according to step (5) of the present invention according to the dynamic change of the process parameters of the insoluble anode acidic copper electroplating process production line , Or control the on or off of the electrolytic power supply of the present invention; or according to the dynamic change of the electrolysis process parameters in step (5) of the present invention, or adjust the size of the plating current on the production line of the insoluble anode acidic copper plating process, or control The electroplating power of the insoluble anode acid copper electroplating process production line is turned on/off, so that the process parameters of the electroplating replenishing solution obtained by the present invention can be adapted to the process parameters of the insoluble anode acid copper electroplating process production line, or can make the production line The copper ions in the plating solution can be replenished in a timely manner. The process parameters include copper ion concentration, sulfuric acid concentration, working time, and workload.

作為本發明的一種優選實施方式,當本發明與不溶性陽極酸性電鍍銅製程生產線相關聯時,即本發明所述的陽極電解液直接來源於不溶性陽極酸性電鍍銅製程生產線上的電鍍液和/或電鍍廢液,所述步驟(5)接通電解電源開始電解反應後,對本發明所述陽極電解液的銅離子濃度和/或不溶性陽極酸性電鍍銅製程生產線上的電鍍液的銅離子濃度進行檢測,並根據檢測結果對本發明的電解電流和/或生產線上的電鍍電流大小進行調整,或對本發明的電解電源和/或生產線上的電鍍電源進行開啟/或關停,具體操作如下:As a preferred embodiment of the present invention, when the present invention is associated with an insoluble anode acidic copper electroplating process production line, that is, the anolyte described in the present invention is directly derived from the plating solution and/or from the insoluble anode acidic copper electroplating process production line Electroplating waste liquid, after the step (5) is connected to the electrolysis power supply to start the electrolysis reaction, the copper ion concentration of the anolyte according to the present invention and/or the copper ion concentration of the electroplating solution on the production line of the insoluble anode acidic copper electroplating process And adjust the electrolysis current and/or the electroplating current on the production line according to the detection result, or turn on/off the electrolysis power and/or the electroplating power on the production line of the invention, the specific operations are as follows:

當本發明所述陽極電解液和/或生產線上的電鍍液的銅離子濃度小於或等於設定值時,加大電解電流或開啟電解電源以促進本發明電解反應和/或減小生產線上的電鍍電流以降低電鍍液的銅離子消耗速度,直至本發明所述陽極電解液的銅離子濃度和/或生產線上的電鍍液的銅離子濃度恢復至設定值時,減小電解電流或關停電解電源,和/或加大電鍍電流。When the copper ion concentration of the anolyte and/or the electroplating solution on the production line of the present invention is less than or equal to the set value, increase the electrolysis current or turn on the electrolysis power supply to promote the electrolysis reaction of the present invention and/or reduce the electroplating on the production line The current is used to reduce the copper ion consumption rate of the electroplating solution until the copper ion concentration of the anolyte and/or the copper ion concentration of the electroplating solution on the production line returns to the set value according to the present invention, reducing the electrolytic current or shutting down the electrolytic power supply , And/or increase the plating current.

在檢測本發明所述陽極電解液和/或生產線上的電鍍液的銅離子濃度的過程中,可以通過檢測陽極電解液的比重值和/或光電比色值和/或氧化還原電位來間接檢測所述陽極電解液的銅離子濃度和/或電鍍液的銅離子濃度。所測得的陽極電解液和/或生產線上的電鍍液的比重越大,或顏色越深,或氧化還原電位越高,說明銅離子的濃度越高。In the process of detecting the copper ion concentration of the anolyte and/or the electroplating solution on the production line according to the present invention, it can be indirectly detected by detecting the specific gravity value and/or photoelectric colorimetric value and/or redox potential of the anolyte The copper ion concentration of the anolyte and/or the copper ion concentration of the plating solution. The larger the measured specific gravity of the anolyte and/or the plating solution on the production line, or the darker the color, or the higher the redox potential, the higher the concentration of copper ions.

作為本發明的另一種實施方式,所述步驟(5)接通電解電源開始電解反應後,對陰極電解液中的硫酸和/或硫酸鹽和/或碳酸和/或無機鹼的濃度進行檢測,並根據檢測結果向所述的電解陰極區投加硫酸和/或硫酸鹽和/或水和/或二氧化碳,以便調整陰極電解液中的硫酸和/或硫酸鹽和/或碳酸和/或無機鹼的濃度維持在設定值範圍內:As another embodiment of the present invention, after the step (5) is turned on the electrolysis power to start the electrolysis reaction, the concentration of sulfuric acid and/or sulfate and/or carbonic acid and/or inorganic base in the catholyte is detected, And adding sulfuric acid and/or sulfate and/or water and/or carbon dioxide to the electrolytic cathode area according to the detection result, so as to adjust the sulfuric acid and/or sulfate and/or carbonic acid and/or inorganic alkali in the catholyte The concentration is maintained within the set value range:

當所述陰極電解液中的硫酸和/或硫酸鹽和/或碳酸和/或碳酸根或碳酸氫根的無機鹼濃度小於或等於設定值時,向所述的電解陰極區加投硫酸或其水溶液和/或硫酸鹽或其水溶液和/或二氧化碳,或當所述陰極電解液因水分蒸發而造成濃度大於或等於設定值時,向所述的電解陰極區加投清水,直至陰極電解液的硫酸和/或硫酸鹽和/或無機鹼的濃度恢復至設定值為止。When the inorganic alkali concentration of sulfuric acid and/or sulfate and/or carbonic acid and/or carbonate or bicarbonate in the catholyte is less than or equal to the set value, add sulfuric acid or Aqueous solution and/or sulfate or its aqueous solution and/or carbon dioxide, or when the concentration of the catholyte is greater than or equal to the set value due to evaporation of water, add fresh water to the electrolysis cathode area until the catholyte The concentration of sulfuric acid and/or sulfate and/or inorganic base returns to the set value.

在檢測所述陰極電解液的硫酸濃度的過程中,可通過檢測所述陰極電解液的酸度值和/或比重值來間接檢測所述陰極電解液的硫酸濃度;在檢測所述陰極電解液的硫酸鹽和/或碳酸和/或無機鹼濃度的過程中,可通過檢測所述陰極電解液的pH值和/或比重值來間接檢測所述陰極電解液的硫酸鹽和/或碳酸和/或無機鹼濃度;在檢測所述陰極電解液的碳酸和/或碳酸氫根的無機鹼和/或碳酸濃度的過程中,可通過檢測本發明的電解槽壓來間接檢測所述陰極電解液的碳酸根和/或碳酸氫根的無機鹼成分和/或碳酸。In the process of detecting the sulfuric acid concentration of the catholyte, the sulfuric acid concentration of the catholyte can be indirectly detected by detecting the acidity value and/or specific gravity value of the catholyte; During the concentration of sulfate and/or carbonic acid and/or inorganic base, the pH and/or specific gravity of the catholyte can be detected to indirectly detect the sulfate and/or carbonic acid and/or of the catholyte Inorganic base concentration; in the process of detecting the inorganic base and/or carbonic acid concentration of the carbonic acid and/or bicarbonate of the catholyte, the carbonic acid of the catholyte can be indirectly detected by detecting the electrolytic cell pressure of the present invention The inorganic alkali component and/or carbonic acid of the root and/or bicarbonate.

當所述的陰極電解液中含有碳酸根和/或碳酸氫根的無機鹼成分和/或碳酸,且所述的隔膜為陰離子交換膜時,隨著電解反應的進行,部分碳酸根和/或碳酸氫根離子通過隔膜進入所述的電解陽極區並與所述陽極電解液中的氫離子反應生成水和二氧化碳,同時所述陰極電解液的pH值也由於氫氧根離子濃度的上升而上升,而隨著所述陰極電解液中氫氧根離子濃度的升高導致通過所述陰離子交換膜的陰離子中氫氧根所占比例越來越大時進入電解陽極區的氫氧根還會與陽極電解液中的銅離子反應在陰離子交換膜上析結銅泥造成電解槽壓升高。此時,向所述的電解陰極區中加投二氧化碳,其與陰極電解液中的氫氧根離子反應生成碳酸根和/或碳酸氫根和水,能有效穩定所述陰極電解液中的碳酸根和/或碳酸氫根濃度以及所述陰極電解液的pH值和電解槽壓。當所述隔膜為雙極膜且所述陰極電解液為水時,所述步驟(5)接通電解電源開始電解反應後,可對陰極電解液的液位元進行檢測,並根據檢測結果來確定是否向所述的電解陰極區加水,以使陰極電解液的容積量維持在設定值範圍內。When the catholyte contains the inorganic alkali component of carbonate and/or bicarbonate and/or carbonic acid, and the membrane is an anion exchange membrane, as the electrolytic reaction proceeds, part of the carbonate and/or Bicarbonate ions enter the electrolytic anode area through the diaphragm and react with the hydrogen ions in the anolyte to produce water and carbon dioxide. At the same time, the pH value of the catholyte also rises due to the increase in hydroxide ion concentration , And as the concentration of hydroxide ions in the catholyte increases, the proportion of hydroxides in the anions passing through the anion exchange membrane becomes larger and larger. The copper ions in the anolyte react to precipitate copper sludge on the anion exchange membrane, causing the pressure of the electrolytic cell to rise. At this time, carbon dioxide is added to the electrolytic cathode area, which reacts with hydroxide ions in the catholyte to generate carbonate and/or bicarbonate and water, which can effectively stabilize the carbonic acid in the catholyte The root and/or bicarbonate concentration and the pH and electrolyzer pressure of the catholyte. When the diaphragm is a bipolar membrane and the catholyte is water, in step (5) after the electrolytic power is turned on to start the electrolysis reaction, the level of the catholyte can be detected, and the Determine whether to add water to the electrolytic cathode area to maintain the volume of catholyte within the set value range.

作為本發明的一種優選實施方式,本發明向所述的陽極電解液中通入氧氣,所述的氧氣可以來源於所述電解陽極處電解生成的氧氣和/或外部的氧氣源和/或空氣。向所述的陽極電解液中通入氧氣的作用在於加速提高所述陽極電解液中銅離子濃度,其原理為:氧氣將電解陽極中的部分金屬銅氧化為氧化銅,生成的氧化銅與硫酸反應生成硫酸銅,在提升銅離子濃度的同時,不影響電解反應的進行。通入的氧氣量越多,銅離子濃度增加的速度越快,因此氧氣的通入量沒有特別的限制。As a preferred embodiment of the present invention, the present invention feeds oxygen into the anolyte, and the oxygen may be derived from the oxygen generated at the electrolysis anode and/or an external oxygen source and/or air . The function of introducing oxygen into the anolyte is to accelerate the increase of the copper ion concentration in the anolyte. The principle is that oxygen oxidizes part of the metal copper in the electrolytic anode to copper oxide, and the generated copper oxide and sulfuric acid The reaction produces copper sulfate, which increases the concentration of copper ions and does not affect the progress of the electrolytic reaction. The greater the amount of oxygen introduced, the faster the copper ion concentration increases, so the amount of oxygen introduced is not particularly limited.

作為本發明的另一種優選實施方式,發明所述的電解陽極中含有氧化銅。與上述的原理同理,電解陽極中的氧化銅與硫酸反應生成硫酸銅,加速提升所述陽極電解液中的銅離子濃度。As another preferred embodiment of the present invention, the electrolytic anode according to the present invention contains copper oxide. Similar to the above principle, copper oxide in the electrolytic anode reacts with sulfuric acid to produce copper sulfate, which accelerates the increase of the copper ion concentration in the anode electrolyte.

為了解決本發明所述電解陽極在電解過程中脫落的銅粉積聚在電解陽極區底部形成銅泥的問題,可在所述的電解陽極區底部設置一不溶性電解陽極,從所述電解陽極脫落的金屬銅下沉至所述電解陽極區底部時,會落到不溶性電解陽極表面,金屬銅直接受到所述不溶性電解陽極上的電流作用發生反應,

Figure 02_image014
,從而將固體的銅泥轉化為銅離子溶解至陽極電解液中。當落在不溶性電解陽極表面的金屬銅較少或沒有時,所述不溶性電解陽極則會發生氧氣的生成反應,2H2 O+2e- →O2 +4H+ ,達到向所述的陽極電解液中通入氧氣和氣浮攪拌的效果。只要是電解過程中耐硫酸或硫酸銅的導電體都可以作為所述的不溶性電解陽極,如常見的塗覆貴金屬氧化物的鈦、導電石墨、鉑金、黃金、鍍有鉑金或黃金的金屬等不溶電解陽極。In order to solve the problem that the copper powder peeled off by the electrolytic anode during the electrolysis process accumulates at the bottom of the electrolytic anode area to form copper sludge, an insoluble electrolytic anode may be provided at the bottom of the electrolytic anode area. When the metallic copper sinks to the bottom of the electrolytic anode area, it will fall to the surface of the insoluble electrolytic anode, and the metallic copper reacts directly by the current on the insoluble electrolytic anode.
Figure 02_image014
, So that the solid copper mud is converted into copper ions and dissolved into the anolyte. Falls when the amount of insoluble metallic copper electrolysis anode surface or not, the insoluble anode electrolytic oxygen generation reaction will occur, 2H 2 O + 2e - → O 2 + 4H +, to reach the anolyte The effect of mixing oxygen and air floatation. As long as it is a conductor resistant to sulfuric acid or copper sulfate in the electrolysis process, it can be used as the insoluble electrolytic anode, such as common noble metal oxide coated titanium, conductive graphite, platinum, gold, platinum or gold-plated metals, etc. Electrolytic anode.

優選地,所述電解陽極的電解電流高於所述電解陽極區底部不溶性電解陽極的電解電流,以便減少落在所述不溶性電解陽極表面的金屬銅較少或沒有時不必要的電耗。Preferably, the electrolytic current of the electrolytic anode is higher than the electrolytic current of the insoluble electrolytic anode at the bottom of the electrolytic anode area, so as to reduce unnecessary power consumption when there is little or no metallic copper falling on the surface of the insoluble electrolytic anode.

優選地,通過檢測電鍍液中的銅離子濃度和/或酸濃度和/或根據時間設定將銅離子濃度高於電鍍液的陽極電解液加入生產線上的電鍍槽中。所述電鍍液中的銅離子濃度可通過其比重值和/或氧化還原電位值和/或比色值對應體現,所述電鍍液中的酸濃度可通過其酸度值和/或pH值對應體現。Preferably, the anode electrolyte with the copper ion concentration higher than the plating solution is added to the plating tank on the production line by detecting the copper ion concentration and/or acid concentration in the plating solution and/or according to the time setting. The concentration of copper ions in the plating solution may be correspondingly reflected by its specific gravity value and/or oxidation-reduction potential value and/or colorimetric value, and the acid concentration in the plating solution may be correspondingly reflected by its acidity value and/or pH value .

優選的,通過監測所述生產線上的電鍍槽和/或本發明的電解陽極區和/或電解陰極區的液位元,向所述生產線上的電鍍槽和/或本發明的電解陽極區和/或電解陰極區加投清水或相應的電鍍液或電解液中所含成分的水溶液。本發明還可以做以下的改進:當使用陰離子交換膜作為隔膜時,所述的隔膜還可以採用兩層陰離子交換膜,或當使用雙極膜作為隔膜時,所述的隔膜可以採用一層雙極膜和一層陰離子交換膜的組合,其中,所述的一層陰離子交換膜位於雙極膜中的陰離子交換膜的那側,所述的兩層陰離子交換膜或一層雙極膜和一層陰離子交換膜的組合使得在所述的電解陽極區和電解陰極區之間形成電解緩衝區,以避免電解陰極上生成的氫氧根離子和/或陰極電解液原有的無機鹼的陰離子通過陰離子交換膜與陽極電解液的銅離子接觸,或雙極膜上產生的氫氧根離子直接與陽極電解液的銅離子接觸,進而避免了無此電解緩衝區時隔膜容易被生成的銅泥堵塞的問題。所述的電解緩衝區內含有緩衝電解液,所述的緩衝電解液為不含銅離子但含有硫酸的水溶液。Preferably, by monitoring the liquid level of the electroplating tank on the production line and/or the electrolytic anode zone and/or electrolytic cathode zone of the present invention, the electroplating tank on the production line and/or the electrolytic anode zone of the present invention and And/or the electrolytic cathode area is added with fresh water or the corresponding aqueous solution of the components contained in the plating solution or electrolyte. The present invention can also make the following improvements: when using an anion exchange membrane as the membrane, the membrane can also use two layers of anion exchange membrane, or when using a bipolar membrane as the membrane, the membrane can use a layer of bipolar The combination of a membrane and a layer of anion exchange membrane, wherein the layer of anion exchange membrane is located on the side of the anion exchange membrane in the bipolar membrane, the two layers of anion exchange membrane or a layer of bipolar membrane and an anion exchange membrane The combination makes an electrolytic buffer zone formed between the electrolytic anode zone and the electrolytic cathode zone, so as to avoid hydroxide ions generated on the electrolytic cathode and/or anions of the original inorganic base of the catholyte through the anion exchange membrane and the anode The copper ions of the electrolyte contact, or the hydroxide ions generated on the bipolar membrane directly contact the copper ions of the anolyte, thereby avoiding the problem that the separator is easily blocked by the generated copper sludge without this electrolytic buffer. The electrolytic buffer contains buffer electrolyte, and the buffer electrolyte is an aqueous solution containing no copper ions but containing sulfuric acid.

而所述電解槽中沒有設置電解緩衝區容易造成銅泥堵塞隔膜原因是,當隔膜採用陰離子交換膜且陰極電解液為中性或鹼性時,電解陰極上生成的氫氧根離子和/或陰極電解液原有的無機鹼的陰離子可以通過陰離子交換膜進入電解陽極區;當隔膜為雙極膜時,雙極膜上產生的氫氧根離子則會直接進入電解陽極區。所述氫氧根離子或無機鹼的陰離子一旦進入電解陽極區,會與銅離子反應並在隔膜上生成氫氧化銅等銅泥沉積,從而積聚銅泥導致隔膜堵塞,影響電解反應的進行。當隔膜大面積被所述銅泥堵塞時,就必須更換隔膜了。可見,銅泥堵塞隔膜的問題會造成隔膜的使用壽命下降,無形中增加了生產成本。The reason why the electrolytic buffer is not provided in the electrolytic cell is easy to cause copper mud to block the diaphragm is that when the diaphragm uses an anion exchange membrane and the catholyte is neutral or alkaline, the hydroxide ions and/or generated on the electrolytic cathode The anion of the original inorganic base of the catholyte can enter the electrolytic anode area through the anion exchange membrane; when the diaphragm is a bipolar membrane, the hydroxide ions generated on the bipolar membrane directly enter the electrolytic anode area. Once the hydroxide ion or the anion of the inorganic base enters the electrolysis anode area, it will react with copper ions and generate copper sludge deposits such as copper hydroxide on the diaphragm, thereby accumulating copper sludge and causing the diaphragm to block, affecting the progress of the electrolytic reaction. When a large area of the diaphragm is blocked by the copper mud, the diaphragm must be replaced. It can be seen that the problem of the copper mud blocking the diaphragm will cause the service life of the diaphragm to decrease, which virtually increases the production cost.

因此,在所述的電解陽極區和電解陰極區之間設置電解緩衝區,使得氫氧根離子和/或無機鹼的陰離子在進入電解陽極區前先與所述緩衝電解液中的硫酸反應生成水,原屬於緩衝電解液中硫酸的硫酸根則受電場引力作用通過陰離子交換膜進入電解陽極區,與電解陽極上電化學生成的銅離子形成硫酸銅。因此,能有效減少氫氧根離子和/或無機鹼離子直接與電解陽極區中的銅離子接觸,進而避免在隔膜上形成銅泥堵塞,其一方面能使電解反應穩定,另一方面還有助於節約生產成本。Therefore, an electrolysis buffer zone is provided between the electrolysis anode zone and the electrolysis cathode zone, so that hydroxide ions and/or anions of the inorganic base react with sulfuric acid in the buffer electrolyte before entering the electrolysis anode zone Water, the sulfate radical originally belonging to the sulfuric acid in the buffer electrolyte, enters the electrolysis anode area through the anion exchange membrane under the attraction of the electric field, and forms copper sulfate with the copper ions electrochemically generated on the electrolysis anode. Therefore, it can effectively reduce the direct contact of hydroxide ions and/or inorganic alkali ions with the copper ions in the electrolysis anode area, thereby avoiding the formation of copper sludge clogging on the diaphragm, which can stabilize the electrolysis reaction on the one hand, and Helps save production costs.

當所述的隔膜為一層雙極膜和一層陰離子交換膜的組合且所述陰離子交換膜在雙極膜中的陰離子交換膜的那側時,若所述緩衝電解液為不含游離氫離子的水溶液,也可以實現本發明的目的,即仍能生產電鍍補液等,但卻起不到所述電解緩衝區的作用,即仍可能有銅泥堵塞隔膜的現象。這是因為緩衝電解液不含游離的氫離子,雙極膜上產生的氫氧根離子在電解緩衝區得不到消耗,會繼續通過陰離子交換膜進入電解陽極區,同樣會與陽極電解液中的銅離子反應並在陰離子交換膜上生成氫氧化銅等銅泥沉積。When the separator is a combination of a bipolar membrane and an anion exchange membrane and the anion exchange membrane is on the side of the anion exchange membrane in the bipolar membrane, if the buffer electrolyte is free of free hydrogen ions The aqueous solution can also achieve the purpose of the present invention, that is, it can still produce electroplating replenishment, etc., but it does not function as the electrolytic buffer, that is, there may still be a phenomenon of copper mud blocking the diaphragm. This is because the buffer electrolyte does not contain free hydrogen ions, and the hydroxide ions generated on the bipolar membrane are not consumed in the electrolytic buffer, and will continue to enter the electrolytic anode area through the anion exchange membrane, and will also be The copper ions react and form copper sludge deposits such as copper hydroxide on the anion exchange membrane.

本發明在所述步驟(5)接通電解電源開始電解反應後,對所述緩衝電解液的pH值和/或酸度值和/或比重值進行檢測,並根據檢測結果向所述的緩衝電解液中加入硫酸和/或不含銅離子但含有硫酸的水溶液:The invention detects the pH value and/or acidity value and/or specific gravity value of the buffer electrolyte after the electrolytic power is turned on in the step (5) and starts electrolysis to the buffer electrolysis according to the detection result Add sulfuric acid and/or copper ion-free but sulfuric acid to the solution:

當所述緩衝電解液的pH值和/或酸度值和/或比重值小於或等於設定值時,向所述的緩衝電解液中加入硫酸和/或不含銅離子但含有硫酸的水溶液,直至所述緩衝電解液的pH值和/或酸度值和/或比重值恢復至設定值或大於設定值。When the pH value and/or acidity value and/or specific gravity value of the buffer electrolyte are less than or equal to the set value, sulfuric acid and/or an aqueous solution containing no copper ions but containing sulfuric acid is added to the buffer electrolyte until The pH value and/or acidity value and/or specific gravity value of the buffer electrolyte are restored to the set value or greater than the set value.

本發明還可以進一步做以下改進:The invention can be further improved as follows:

將本發明與電鍍銅生產線相連,結合為一生產整體,即本發明所述電解槽與電鍍生產線上電鍍槽中溶液形成可控的迴圈流動系統,其中優選的方式是在電鍍銅生產過程中,將本發明所述電解槽中的陽極電解液經檢測其到達或者超過設定值後,且電鍍生產線上的電鍍液又需要對銅離子含量進行補充時,可以通過相關設備控制將所述陽極電解液直接加入電鍍槽中,同時將電鍍槽中等量的電鍍液轉移至本發明所述電解槽的電解陽極區中作為陽極電解液進行銅離子濃度的提升,如此構成一個電鍍和電解再生迴圈回用系統。The invention is connected with a copper electroplating production line and combined into a whole production, that is, the electrolytic cell of the invention forms a controllable loop flow system with the solution in the electroplating tank on the electroplating production line, wherein the preferred method is in the electroplating copper production process After the anode electrolyte in the electrolytic cell of the present invention is detected to reach or exceed the set value, and the plating solution on the electroplating production line needs to supplement the copper ion content, the anode can be electrolyzed by relevant equipment. The liquid is directly added to the electroplating tank, and at the same time, the medium amount of electroplating liquid in the electroplating tank is transferred to the electrolytic anode area of the electrolysis cell of the present invention as an anolyte to increase the copper ion concentration, thus forming a plating and electrolytic regeneration loop Use the system.

然而,當本發明的陽極電解液與電鍍銅生產線的電鍍液形成迴圈流動系統,且電解槽隔膜採用的是陰離子交換膜時,所述陰極電解液中若含有硫酸根,隨著電解反應的進行,所述陰極電解液中的硫酸根離子會穿過陰離子交換膜進入所述的電解陽極區中,導致陰極電解液中的硫酸根離子濃度不斷下降,而所述陽極電解液的硫酸根離子濃度不斷升高。陰極電解液中硫酸根離子的減少意味著導電離子的減少,使得電解液的電阻增大,進而使得電效率下降。為了避免這種情況的發生,需要補充所述陰極電解液中的硫酸根離子。此時若採用直接向陰極電解液中添加硫酸/硫酸鹽的方法補充硫酸根離子的數量的話,會增加整個電解和電鍍系統中硫酸根離子的總量,從而破壞電解和電鍍反應整體的平衡。However, when the anolyte of the present invention forms a loop flow system with the electroplating solution of the copper electroplating production line, and the membrane of the electrolytic cell uses an anion exchange membrane, if the catholyte contains sulfate, as the electrolytic reaction Proceeding, the sulfate ions in the catholyte will pass through the anion exchange membrane and enter the electrolytic anode zone, resulting in a continuous decrease in the concentration of sulfate ions in the catholyte, while the sulfate ions in the anolyte The concentration continues to rise. The reduction of sulfate ions in the catholyte means the reduction of conductive ions, which increases the resistance of the electrolyte, which in turn reduces the electrical efficiency. In order to avoid this, it is necessary to supplement the sulfate ion in the catholyte. At this time, if the amount of sulfate ions is supplemented by directly adding sulfuric acid/sulfate to the catholyte, the total amount of sulfate ions in the entire electrolysis and electroplating system will be increased, thereby destroying the overall balance of electrolysis and electroplating reactions.

為了解決上述平衡問題,就需要設置酸度平衡電解系統:即在所述的電解陽極區中分隔出一個酸度平衡陰極區,所述酸度平衡陰極區面向電解陰極區的方向使用隔膜作為分隔,所述的酸度平衡陰極區中含有酸度平衡陰極液,當所述酸度平衡陰極區的隔膜採用陰離子膜時,所述的酸度平衡陰極液為品質百分比為0.5%~35%的無機鹼水溶液;當所述酸度平衡陰極區的隔膜採用雙極膜時,所述的酸度平衡陰極液為品質百分比為水和/或電解質的水溶液;所述的酸度平衡電解系統則包括設置在所述的酸度平衡陰極區中的酸度平衡陰極,和設置在所述的電解陰極區中的酸度平衡陽極,以及酸度平衡電源,所述的酸度平衡陰極和所述的酸度平衡陽極分別與酸度平衡電源的負極和正極相連接。所述的酸度平衡陽極和酸度平衡陰極均為不溶性電極,優選由金屬和/或石墨構成,所述的不溶性電極的金屬表面可覆有保護塗層或惰性金屬,所述金屬優選為鈦、鉑、金、銀、銅、鐵、含有至少一種上述金屬的合金、或不銹鋼中的至少一種,所述惰性金屬包括但不限於鉑、金,所述酸度平衡電極所接觸的溶液中不含硫酸時可採用的惰性金屬還包括鈦、銀。所述的酸度平衡電解系統會使得本發明電解液中的水發生電解反應,在所述酸度平衡陰極處生成氫氣,而在所述的酸度平衡陽極處生成氧氣和氫離子。所述陽極電解液中的硫酸根離子受酸度平衡陽極的電場引力影響會穿過陰離子交換膜進入所述電解陰極區,與水電解生成的氫離子結合成為硫酸,從而提高陰極電解液的硫酸根濃度。如此一來,就能在不增加整個電解和電鍍系統中硫酸根離子總濃度的情況下,使所述陰極電解液中硫酸根離子的濃度增加,在保持電解液成分穩定性的同時,減少電解液的電阻。另外,設置酸平衡電解系統後,本發明步驟(2)中所述的隔膜為陰離子交換膜時,所述陰極電解液的製備也可以為:配製好陽極電解液並加入電解槽後,所述陰極電解區先採用水作為電解液,然後對酸平衡電解系統施以高於工作設定的酸平衡電解電壓進行電解,使陽極電解液中的硫酸根穿過陰離子交換膜與酸度平衡陽極上產生的氫離子形成硫酸來完成。由於水本身有較弱的電離能力,在較高的電解電壓下同樣能發生離子轉移實現電化學反應。In order to solve the above balance problem, it is necessary to set up an acidity balance electrolysis system: that is, an acidity balance cathode area is separated in the electrolysis anode area, and the acidity balance cathode area faces the direction of the electrolysis cathode area using a separator as a partition, the The acidity balanced cathode zone contains an acidity balanced catholyte. When the membrane of the acidity balanced cathode zone uses an anion membrane, the acidity balanced catholyte is an inorganic alkaline aqueous solution with a mass percentage of 0.5% to 35%; When the diaphragm of the acidity balance cathode region uses a bipolar membrane, the acidity balance catholyte is an aqueous solution with a mass percentage of water and/or electrolyte; the acidity balance electrolysis system includes the acidity balance cathode region The acidity balance cathode, and the acidity balance anode provided in the electrolytic cathode area, and the acidity balance power supply, the acidity balance cathode and the acidity balance anode are respectively connected to the negative and positive poles of the acidity balance power supply. The acidity balance anode and the acidity balance cathode are both insoluble electrodes, preferably composed of metal and/or graphite, the metal surface of the insoluble electrode may be covered with a protective coating or an inert metal, and the metal is preferably titanium or platinum , Gold, silver, copper, iron, an alloy containing at least one of the above metals, or at least one of stainless steel, the inert metal includes but is not limited to platinum, gold, when the solution contacted by the acidity balance electrode does not contain sulfuric acid Inert metals that can be used also include titanium and silver. The acid balance electrolysis system will cause the water in the electrolyte of the present invention to undergo an electrolytic reaction, generating hydrogen gas at the acid balance cathode, and generating oxygen and hydrogen ions at the acid balance anode. Sulfate ions in the anolyte will pass through the anion exchange membrane and enter the electrolysis cathode area under the influence of the electric field attraction of the acidity balance anode, and combine with hydrogen ions generated by water electrolysis to form sulfuric acid, thereby improving the sulfate in the catholyte concentration. In this way, the concentration of sulfate ions in the catholyte can be increased without increasing the total concentration of sulfate ions in the entire electrolysis and electroplating system, while maintaining the stability of the electrolyte components, reducing electrolysis Resistance of liquid. In addition, after the acid balance electrolysis system is installed, when the membrane in step (2) of the present invention is an anion exchange membrane, the preparation of the catholyte may also be: after preparing the anolyte and adding it to the electrolytic cell, the The cathodic electrolysis zone first uses water as the electrolyte, and then applies an acid balance electrolysis voltage higher than the working set to the acid balance electrolysis system to electrolyze, so that the sulfate in the anode electrolyte passes through the anion exchange membrane and the acidity balance generated on the anode Hydrogen ions form sulfuric acid to complete. Since water itself has a weaker ionization ability, ion transfer can also occur to achieve an electrochemical reaction at a higher electrolysis voltage.

優選地,當所述酸度平衡陰極區的隔膜採用陰離子膜時,本發明還可以檢測所述酸度平衡陰極液的無機鹼濃度並根據檢測結果對所述的酸度平衡陰極液進行無機鹼和/或二氧化碳的加投,或更換新的酸度平衡陰極液;當所述酸度平衡陰極區的隔膜採用雙極膜時,可以檢測所述酸度平衡陰極液的液位元並根據檢測結果對所述的酸度平衡陰極液進行水的加投,或更換新的酸度平衡陰極液:Preferably, when the membrane of the acidity balance cathode region uses an anion membrane, the present invention can also detect the concentration of the inorganic base of the acidity balance catholyte and perform inorganic base and/or the acidity balance catholyte according to the detection result Adding carbon dioxide, or replacing it with a new acid balance catholyte; when the diaphragm of the acid balance cathode zone uses a bipolar membrane, the level of the acid balance catholyte can be detected and the acidity can be adjusted according to the test results Balance the catholyte to add water, or replace with a new acidity balanced catholyte:

當所述酸度平衡陰極區的隔膜採用陰離子膜且所述酸度平衡陰極液中無機鹼的濃度低於初始值時,向所述的酸度平衡陰極液加投無機鹼和/或二氧化碳,直至酸度平衡陰極液中各成分的濃度恢復至初始值,或更換新的酸度平衡陰極液。所述酸度平衡陰極液中無機鹼濃度的檢測也可以通過檢測酸度平衡陰極液的pH值和/或酸度值和/或比重值來對應體現。When the membrane of the acidity balance cathode area adopts an anion membrane and the concentration of the inorganic base in the acidity balance cathode liquid is lower than the initial value, inorganic base and/or carbon dioxide is added to the acidity balance cathode liquid until the acidity balance The concentration of each component in the catholyte is restored to the initial value, or a new acidity balance catholyte is replaced. The detection of the concentration of the inorganic base in the acidity balance catholyte can also be reflected by detecting the pH value and/or acidity value and/or specific gravity value of the acidity balance catholyte.

當所述酸度平衡陰極區的隔膜採用雙極膜且所述酸度平衡陰極液中液位元低於初始值時,向所述的酸度平衡陰極液加投水,直至酸度平衡陰極液液位元恢復至初始值,或更換新的酸度平衡陰極液。When the diaphragm of the acidity balanced cathode region uses a bipolar membrane and the liquid level in the acidity balanced catholyte is lower than the initial value, water is added to the acidity balanced catholyte until the acidity balanced catholyte liquid level Restore to the initial value, or replace with a new acid balance catholyte.

本發明的第二個目的通過以下技術方案實現:The second object of the present invention is achieved by the following technical solutions:

一種不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產裝置,其特徵在於:其包括電解裝置,該電解裝置主要由電解槽、電解陽極、電解陰極和電解電源組成,所述的電解陽極和所述的電解陰極分別和所述電解電源的正極和負極相連接,其中:An insoluble anode acid copper electroplating process electroplating solution or electroplating replenishment liquid production device, characterized in that it includes an electrolysis device, the electrolysis device is mainly composed of an electrolytic cell, an electrolytic anode, an electrolytic cathode and an electrolytic power supply, the electrolytic anode and The electrolytic cathode is respectively connected to the positive electrode and the negative electrode of the electrolytic power supply, wherein:

所述的電解槽中設有電解槽隔膜,將所述的電解槽分成電解陽極區和電解陰極區,所述電解陽極區和電解陰極區分別用於盛裝陽極電解液和陰極電解液;The electrolytic cell is provided with an electrolytic cell diaphragm, and the electrolytic cell is divided into an electrolytic anode area and an electrolytic cathode area, and the electrolytic anode area and the electrolytic cathode area are respectively used to contain an anolyte and a catholyte;

所述的電解陽極為可溶性電解陽極,所述的電解陽極中含有銅元素(與方法主權項對應),且所述的電解陽極設置於所述的電解陽極區中,通過電解使電解陽極上的銅電解為銅離子,用以提高陽極電解液中的銅離子濃度;The electrolysis anode is a soluble electrolysis anode, the electrolysis anode contains copper element (corresponding to the method sovereignty), and the electrolysis anode is provided in the electrolysis anode area, and the electrolysis anode Copper electrolysis is copper ions, used to increase the concentration of copper ions in the anode electrolyte;

所述的電解陰極為導電體,該電解陰極設置於所述的電解陰極區中。The electrolytic cathode is a conductor, and the electrolytic cathode is disposed in the electrolytic cathode area.

本發明可進一步做以下的改進:The present invention can further make the following improvements:

本發明可以對所述的電解電源增設電流調節器,或者利用電源本身自帶的電流調節器用於調節所述電解電源的輸出電流大小,或控制所述電解電源的開啟/或關停。電解電源的輸出電流大小,能影響電解反應過程中所述陽極電解液中銅離子濃度的增加速度,輸出電流越大則銅離子濃度的增加速度越快;反之,輸出電流越小則銅離子濃度的增加速度越慢。將電流調節器與電解液或者電鍍液的檢測裝置連接並設定相關檢測指標的設定值,可實現根據檢測裝置對電解液或者電鍍液進行即時檢測到的動態指標來自動控制電流調節器對電解電源輸出電流的調節操作。In the present invention, a current regulator can be added to the electrolytic power supply, or the current regulator included in the power supply itself can be used to adjust the output current of the electrolytic power supply, or to control the on/off of the electrolytic power supply. The output current of the electrolytic power supply can affect the rate of increase of the copper ion concentration in the anolyte during the electrolysis reaction. The larger the output current, the faster the copper ion concentration increases; otherwise, the smaller the output current, the copper ion concentration The slower the rate of increase. Connect the current regulator to the electrolyte or electroplating liquid detection device and set the setting value of the relevant detection index, which can realize the automatic control of the current regulator to the electrolytic power supply according to the dynamic index of the electrolyte or electroplating liquid detected by the detection device in real time Output current adjustment operation.

本發明所述的電解槽隔膜採用陰離子交換膜和/或雙極膜。The membrane of the electrolytic cell of the present invention uses an anion exchange membrane and/or a bipolar membrane.

本發明所述的含有銅元素的電解陽極可以是含有金屬銅的電解陽極,也可以是同時含有金屬銅和氧化銅的電解陽極。The electrolytic anode containing a copper element according to the present invention may be an electrolytic anode containing metallic copper or an electrolytic anode containing both metallic copper and copper oxide.

本發明為了使電解液的組分均勻分佈,可以在所述的電解陽極區和/或所述的電解陰極區中增設電解液攪拌裝置;所述的電解液攪拌裝置可採用電解液回流液體攪拌裝置、葉攪拌裝置、氣動攪拌裝置中任一種攪拌裝置或它們的任意組合,所述電解液回流液體攪拌裝置包括出液管、泵浦、回流管,所述氣動攪拌裝置為可向所述電解液通入氣體使電解液發生流動的設備。In order to distribute the components of the electrolyte evenly in the present invention, an electrolyte stirring device may be added in the electrolytic anode area and/or the electrolytic cathode area; the electrolyte stirring device may use electrolyte reflux liquid stirring Device, leaf stirring device, pneumatic stirring device, or any combination thereof. The electrolyte reflux liquid stirring device includes a discharge tube, a pump, and a reflux tube. The pneumatic stirring device is a A device that allows gas to flow through the electrolyte to make the electrolyte flow.

本發明還可以在所述電解陰極區上方設置氫氣外排系統,用於吸取電解陰極區中因電解反應而生成的氫氣,避免氫氣聚積而帶來安全隱患。所述的氫氣外排系統可以採用一般的抽風系統,也可以採用簡單的排氣管道。In the present invention, a hydrogen evacuation system can also be provided above the electrolysis cathode area for absorbing hydrogen generated in the electrolysis cathode area due to the electrolysis reaction to avoid potential safety hazards caused by hydrogen accumulation. The hydrogen exhaust system may use a general exhaust system or a simple exhaust pipe.

作為本發明推薦的一種實施方式,本發明所述的電解陽極區與不溶性陽極酸性電鍍銅製程的電鍍槽以管道相連,以使得當所述陽極電解液的銅離子濃度達到預定數值時,或電鍍液的銅離子濃度低於設定的不溶性陽極酸性電鍍銅製程的要求值時,所述陽極電解液即可作為電鍍液直接添加至不溶性陽極酸性電鍍銅製程的電鍍槽中,或者所述電鍍槽中的電鍍液流入所述的電解陽極區。優選地,所述的電解陽極區通過泵浦及管道和/或溢流口與電鍍槽相連,在所述的電解陽極區與電鍍槽相連處設置隔膜和/或過濾裝置,以便除去電鍍液和/或電解液中可能存在的銅泥和/或電極使用過程中帶來的雜質。As a recommended embodiment of the present invention, the electrolytic anode area of the present invention is connected to the electroplating tank of the insoluble anode acid copper electroplating process by pipes, so that when the copper ion concentration of the anolyte reaches a predetermined value, or electroplating When the copper ion concentration of the solution is lower than the set value of the insoluble anode acidic copper plating process, the anolyte can be directly added as a plating solution to the plating bath of the insoluble anode acidic copper plating process, or the plating bath The electroplating solution flows into the electrolytic anode zone. Preferably, the electrolytic anode zone is connected to the electroplating tank through pumps and pipes and/or overflow ports, and a diaphragm and/or a filtering device are provided at the connection between the electrolytic anode zone and the electroplating tank to remove the electroplating solution and And/or copper sludge that may be present in the electrolyte and/or impurities brought during the use of the electrode.

優選地,所述的生產線上的電鍍槽和/或本發明所述的電解陽極區和/或電解陰極區中設有液位元計、比重計、酸度計、氧化還原電位計、光電比色劑和pH計中的一種或多種檢測裝置,以檢測所述電鍍槽中電鍍液和/或本發明陽極電解液和/或陰極電解液中相應的參數。Preferably, a liquid level meter, a specific gravity meter, an acidity meter, a redox potentiometer, a photoelectric colorimetric meter are provided in the electroplating tank on the production line and/or the electrolytic anode zone and/or electrolytic cathode zone according to the present invention One or more detection devices in the reagent and the pH meter to detect the corresponding parameters in the plating solution in the plating bath and/or the anolyte and/or catholyte of the present invention.

更優選地,所述的電解液檢測裝置連接一自動投料控制器,所述的自動投料控制器能根據時間和/或所述電鍍液和/或電解液檢測裝置的檢測結果和/或本發明的電解槽壓控制向所述的電鍍液中加投陽極電解液,和/或向所述的陽極電解液加投電鍍液和/或原料和/或水,和/或向所述的陰極電解液中加投原料和/或二氧化碳和/或水。More preferably, the electrolyte detection device is connected to an automatic feeding controller, and the automatic feeding controller can be based on time and/or the detection result of the plating solution and/or electrolyte detection device and/or the present invention The electrolytic cell pressure control adds anolyte to the electroplating solution, and/or adds electroplating solution and/or raw materials and/or water to the anolyte, and/or electrolyzes to the cathode Add raw materials and/or carbon dioxide and/or water to the liquid.

為避免隔膜容易被銅泥堵塞,優選地,所述的隔膜採用兩層陰離子交換膜或由一層雙極膜和一層陰離子交換膜構成的組合隔膜在所述的電解陽極區和電解陰極區之間隔出一個電解緩衝區,在該電解緩衝區中盛裝的是作為電解緩衝液的不含銅離子且含有硫酸的水溶液。In order to prevent the diaphragm from being easily clogged with copper mud, preferably, the diaphragm adopts a two-layer anion exchange membrane or a combined membrane composed of a bipolar membrane and an anion exchange membrane between the electrolytic anode zone and the electrolytic cathode zone An electrolytic buffer zone is provided, and the electrolytic buffer zone contains an aqueous solution containing no copper ions and containing sulfuric acid as an electrolytic buffer solution.

本發明還可以在所述的電解緩衝區設置攪拌裝置和/或緩衝液檢測裝置,所述的緩衝液檢測裝置包括pH計 、酸度計、比重計中的一種或多種,用於對所述的電解緩衝區中的緩衝液進行一種或多種指標的檢測。The present invention may also provide a stirring device and/or a buffer detection device in the electrolytic buffer, and the buffer detection device includes one or more of a pH meter, an acidity meter, and a specific gravity meter. The buffer in the electrolytic buffer is used to detect one or more indicators.

本發明還可以進一步將所述緩衝液檢測裝置連接一自動投料控制器,所述的自動投料控制器能根據所述緩衝液檢測裝置的檢測結果控制向所述的電解緩衝區中補充硫酸和/或含有硫酸的溶液。The present invention may further connect the buffer detection device with an automatic feeding controller, and the automatic feeding controller can control the replenishment of sulfuric acid and/or sulfuric acid to the electrolytic buffer according to the detection result of the buffer detection device Or a solution containing sulfuric acid.

當所述電解槽隔膜採用陰離子交換膜且所述陰極電解液中含有硫酸根時,作為本發明的一種優選實施方式,所述的電解陽極區中分隔出一個酸度平衡陰極區,所述酸度平衡陰極區面向電解陰極區的方向使用陰離子交換膜作為分隔,同時設置酸度平衡電解系統,以便在電鍍生產中將本發明所述電解槽與生產線上的電鍍槽連通構成迴圈流動系統時,能在不增加電鍍和電解再生迴圈回用系統中硫酸根離子的總量導致破壞系統整體平衡的情況下,使所述陰極電解液中的硫酸根離子的濃度增加,在保持電解液成分穩定性的同時,減少電解液的電阻。所述的酸度平衡電解系統主要由所述的酸度平衡陰極區,設置在所述的酸度平衡陰極區中的酸度平衡陰極和設置在所述的電解陰極區中的酸度平衡陽極,以及一酸度平衡電源組成,所述的酸度平衡陰極和所述的酸度平衡陽極分別與酸度平衡電源的負極和正極相連接。When the electrolyzer diaphragm adopts an anion exchange membrane and the catholyte contains sulfate, as a preferred embodiment of the present invention, an acidity balance cathode area is separated in the electrolysis anode area, and the acidity balance The cathode area faces the direction of the electrolysis cathode area using an anion exchange membrane as a partition, and an acidity balance electrolysis system is provided at the same time, so that when the electrolysis cell of the present invention is connected to the electroplating cell on the production line to form a loop flow system in electroplating production, it can be Without increasing the total amount of sulfate ions in the electroplating and electrolytic regeneration loop recycling system, resulting in disrupting the overall balance of the system, the concentration of sulfate ions in the catholyte is increased, while maintaining the stability of the electrolyte composition At the same time, reduce the resistance of the electrolyte. The acidity balance electrolysis system is mainly composed of the acidity balance cathode area, the acidity balance cathode provided in the acidity balance cathode area, the acidity balance anode provided in the electrolysis cathode area, and an acidity balance The power source is composed of the acidity balanced cathode and the acidity balanced anode connected to the negative electrode and the positive electrode of the acidity balanced power supply, respectively.

優選地,本發明在所述的酸度平衡陰極區中還可以設有攪拌裝置和/或pH計和/或酸度計和/或比重計等多種檢測裝置,用於對所述的酸度平衡陰極區中的酸度平衡陰極液進行一種或多種指標的檢測。Preferably, the present invention may also be provided with a variety of detection devices such as a stirring device and/or a pH meter and/or an acidity meter and/or a specific gravity meter in the acidity balance cathode area, which are used for the acidity balance cathode area The acidity balance in the catholyte is tested for one or more indicators.

更優選地,本發明為了能穩定所述酸度平衡陰極液的成分,還可以增設補充液添加槽和/或二氧化碳源、自動投料控制器,其中,所述的補充液添加槽與所述的酸度平衡陰極區管道相連且在管道上設有補充液泵浦,所述二氧化碳源與所述的酸度平衡陰極區管道相連且在兩者之間管道上設有氣體閥門,用於控制二氧化碳氣體的流量或開啟或關閉;自動投料控制器分別與所述酸度平衡陰極區中的檢測裝置、補充液泵浦和/或二氧化碳源氣體閥門相連接,並根據所述的檢測裝置的檢測結果控制所述補充液泵浦和/或二氧化碳源氣體閥門的流量或開啟/或關閉。More preferably, in order to stabilize the components of the acidity balance catholyte in the present invention, a supplementary liquid addition tank and/or a carbon dioxide source and an automatic feeding controller may be further added, wherein the supplementary liquid addition tank and the acidity The pipeline in the balanced cathode area is connected and a supplementary liquid pump is provided on the pipeline. The carbon dioxide source is connected to the pipeline in the acidity balanced cathode area and a gas valve is provided on the pipeline between the two to control the flow of carbon dioxide gas. Or open or close; the automatic feeding controller is respectively connected to the detection device, the supplementary liquid pump and/or the carbon dioxide source gas valve in the acidity balance cathode area, and controls the supplement according to the detection result of the detection device The flow rate of the liquid pump and/or carbon dioxide source gas valve is either open/closed.

本發明還可以在所述的電解陰極區中設置比重計和/或酸度計和/或pH計,並根據所述比重計和/或酸度計和/或pH計的檢測結果控制所述酸度平衡電源和/或電解電源的電流大小或開啟或關停。According to the present invention, a hydrometer and/or acidity meter and/or pH meter can be provided in the electrolytic cathode zone, and the acidity balance can be controlled according to the detection results of the hydrometer and/or acidity meter and/or pH meter. The current of the power supply and/or electrolytic power supply may be turned on or off.

與現有技術相比,本發明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1.本發明通過另行生產適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液,為不溶性陽極酸性電鍍銅生產提供所需的電鍍液,和/或通過適時給所述電鍍銅生產中的電鍍液添加電鍍補液的方式來維持電鍍液中能夠持續鍍銅的銅離子濃度,不僅能保證電鍍品質良好,而且,操作簡單,無需使用複雜和大型的設備,也無需高價的化學品作為原料,使得所述電鍍銅的成本降低,從而克服了現有技術的缺陷,明顯改善了所述電鍍銅生產的製程性和性價比,有利於在實際生產中實施應用;1. The present invention provides the plating solution required for the production of insoluble anode acid copper electroplating by separately producing a plating solution or plating replenisher suitable for the insoluble anode acid copper electroplating process, and/or by providing the plating in the copper electroplating production in a timely manner The method of adding electroplating replenishment solution to maintain the copper ion concentration in the electroplating solution that can continue to plate copper, not only can ensure good plating quality, but also simple operation, no need to use complex and large-scale equipment, nor expensive chemicals as raw materials, making The cost of the copper electroplating is reduced, thereby overcoming the defects of the prior art, and the processability and cost performance of the copper electroplating production are significantly improved, which is beneficial to the application in actual production;

2.本發明除了能生產用於添加至不溶性陽極酸性電鍍銅生產線上的電鍍液中以補充電鍍液中的銅離子濃度的電鍍補液外,還可以生產初始電鍍液或生產用於配製電鍍液的原料,也可以生產成品硫酸銅溶液直接出售,用途多樣;2. The present invention can produce electroplating replenishing solution for addition to the electroplating solution added to the insoluble anode acid copper electroplating production line to supplement the copper ion concentration in the electroplating solution, and can also produce the initial electroplating solution or produce the electroplating solution The raw materials can also be used to produce finished copper sulfate solutions for direct sale, with various uses;

3.本發明可以與不溶性陽極酸性電鍍銅製程生產線上相連,構成電鍍和電解再生迴圈回用系統,將所生產的電鍍補液根據不溶性陽極酸性電鍍銅製程生產線上的製程要求和即時情況,控制其添加量,從而能自動控制電鍍液中銅離子的補充速度,進而保證電鍍得到高品質的銅層;3. The invention can be connected with the production line of insoluble anode acidic copper electroplating process to form electroplating and electrolytic regeneration loop recycling system, and control the produced electroplating replenisher according to the process requirements and immediate situation of insoluble anode acidic copper electroplating process production line The added amount can automatically control the replenishment rate of copper ions in the electroplating solution, thereby ensuring that a high-quality copper layer is obtained by electroplating;

4.本發明可以通過在電解反應的電解陽極區和電解陰極區之間設置電解緩衝區,避免隔膜上生成銅泥造成隔膜堵塞的問題,提高隔膜的使用壽命;4. In the present invention, the electrolytic buffer zone can be provided between the electrolysis anode area and the electrolysis cathode area of the electrolysis reaction to avoid the problem of clogging of the diaphragm caused by copper sludge generated on the diaphragm and improve the service life of the diaphragm;

5.本發明的隔膜使用陰離子交換膜時,通過在電解槽中設置酸度平衡電解系統,能在不增加電解液中硫酸根離子總濃度的情況下,使所述陰極電解液中硫酸根離子的濃度增加,在保持電解液成分穩定性的同時,減少電解液的電阻;5. When the membrane of the present invention uses an anion exchange membrane, the acidity balance electrolysis system is provided in the electrolytic cell, so that the sulfate ion in the catholyte can be made without increasing the total concentration of sulfate ion in the electrolyte Increased concentration reduces the resistance of the electrolyte while maintaining the stability of the electrolyte components;

6.本發明與不溶性陽極酸性電鍍銅製程生產線上相連時,可根據對本發明的電解液或/和生產線上的電鍍液的參數進行檢測,並根據檢測的結果調整生產線上的電鍍或/和本發明的電解的電流大小,或控制生產線上的電鍍或/和本發明的電解電源的開啟或關停,使本發明電鍍補液的電解生產與不溶性陽極酸性電鍍銅製程生產線達到協調,從而實現連續、穩定的電鍍生產。6. When the present invention is connected to the production line of insoluble anode acidic electroplating copper process, the parameters of the electrolyte or/and the electroplating solution on the production line of the present invention can be detected, and the electroplating or/and cost of the production line can be adjusted according to the results of the detection. The current size of the electrolysis of the invention, or the control of the electroplating on the production line and/or the electrolysis power supply of the invention, is turned on or off, so that the electrolysis production of the electroplating replenishment liquid of the invention is coordinated with the production line of the insoluble anode acidic copper plating process, so as to achieve continuous Stable electroplating production.

以下通過具體的實施例對本發明作進一步的說明。The present invention will be further described below through specific examples.

在下述實施例中,所使用的硫酸銅優選為常州海潤化工生產的硫酸銅;所使用的硫酸、氧化銅、硫酸鉀、硫酸鐵、硫酸鋁、硫酸亞鐵、硫酸銨、硫酸鎘、硫酸鎂、硫酸亞錳、硫酸氫鉀、硫酸氫鈉、硫酸鎳、硫酸鋅、氫氧化鈉、氫氧化鉀、氫氧化銨、碳酸鈉、碳酸氫鈉、碳酸鉀、碳酸氫鉀、碳酸銨、碳酸氫銨優選為廣州化學試劑廠生產的產品;所使用的金屬銅優選為長沙天久金屬材料有限公司生產的金屬銅;所使用的硫酸鈉優選為九重化工公司生產的硫酸鈉;所使用的硫酸鈦優選為國藥集團化學藥劑有限公司生產的硫酸鈦;所使用的電鍍陽極優選為業高電子塑膠材料廠生產的塗覆貴金屬氧化物的鈦陽極板;所使用的電鍍陰極優選為市售的純銅板;所使用的陰離子交換膜優選為膜國際公司生產的陰離子交換膜;所使用的雙極膜優選為國初科技生產的雙極膜;所使用的顯微鏡優選為廣州光學儀器廠生產的電腦顯微鏡。除上述列舉的之外,本領域技術人員根據常規選擇,也可以選擇其他具有與本發明列舉的上述產品具有相似性能的產品,均可以實現本發明的目的。In the following embodiments, the copper sulfate used is preferably copper sulfate produced by Changzhou Hairun Chemical; the sulfuric acid, copper oxide, potassium sulfate, iron sulfate, aluminum sulfate, ferrous sulfate, ammonium sulfate, cadmium sulfate, sulfuric acid Magnesium, manganese sulfate, potassium bisulfate, sodium bisulfate, nickel sulfate, zinc sulfate, sodium hydroxide, potassium hydroxide, ammonium hydroxide, sodium carbonate, sodium bicarbonate, potassium carbonate, potassium bicarbonate, ammonium carbonate, carbonic acid The ammonium hydrogen is preferably a product produced by Guangzhou Chemical Reagent Factory; the metallic copper used is preferably the metallic copper produced by Changsha Tianjiu Metal Materials Co., Ltd.; the sodium sulfate used is preferably the sodium sulfate produced by Jiuzhong Chemical Company; the titanium sulfate used It is preferably titanium sulfate produced by Sinopharm Group Co., Ltd.; the electroplating anode used is preferably a noble metal oxide-coated titanium anode plate produced by Yegao Electronic Plastic Material Factory; the electroplating cathode used is preferably a commercially available pure copper plate ; The anion exchange membrane used is preferably an anion exchange membrane produced by Membrane International; the bipolar membrane used is preferably a bipolar membrane produced by Guochu Technology; the microscope used is preferably a computer microscope produced by Guangzhou Optical Instrument Factory. In addition to those listed above, those skilled in the art can also choose other products with similar performance to the above-mentioned products listed in the present invention according to conventional choices, all of which can achieve the purpose of the present invention.

實施例1Example 1

如圖1所示,為本發明適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產裝置的基礎實施例,其為一電解裝置,主要由電解槽、電解陽極4、電解陰極5和電解電源6和電解槽隔膜3組成,所述的電解陽極4和電解陰極5分別和電解電源6的正極和負極相連接,其中:電解槽隔膜3將所述的電解槽分成電解陽極區2和電解陰極區1,所述電解陽極區2和電解陰極區1分別用於盛裝陽極電解液和陰極電解液;所述的電解槽隔膜3採用陰離子交換膜。As shown in FIG. 1, it is a basic embodiment of a production apparatus of a plating solution or plating replenishment solution suitable for an insoluble anode acid copper plating process, which is an electrolysis device, mainly composed of an electrolytic cell, an electrolytic anode 4, an electrolytic cathode 5 and The electrolytic power supply 6 and the electrolytic cell diaphragm 3 are composed of the electrolytic anode 4 and the electrolytic cathode 5 respectively connected to the positive electrode and the negative electrode of the electrolytic power supply 6, wherein: the electrolytic cell diaphragm 3 divides the electrolytic cell into an electrolytic anode region 2 and The electrolytic cathode zone 1, the electrolytic anode zone 2 and the electrolytic cathode zone 1 are respectively used to contain anolyte and catholyte; the electrolytic cell membrane 3 uses an anion exchange membrane.

其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,包括以下步驟:It is suitable for the production method of electroplating solution or electroplating replenishing solution of insoluble anode acid copper electroplating process, including the following steps:

步驟1:使用陰離子交換膜將所述電解槽分隔為電解陽極區2和電解陰極區1;Step 1: Use an anion exchange membrane to divide the electrolytic cell into an electrolytic anode zone 2 and an electrolytic cathode zone 1;

步驟2:分別配製陽極電解液和陰極電解液;Step 2: Prepare anolyte and catholyte separately;

步驟3:將步驟2配製的陽極電解液並倒入電解陽極區2中,配製陰極電解液並倒入電解陰極區1中;Step 3: Pour the anolyte prepared in step 2 into electrolytic anode zone 2 and prepare catholyte and pour into electrolytic cathode zone 1;

步驟4:將電解陽極4與電解電源6的正極連接並浸入所述陽極電解液中,將電解陰極5與電解電源6的負極連接並浸入所述陰極電解液中;Step 4: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power supply 6 and immerse in the anolyte, and connect the electrolytic cathode 5 to the negative electrode of the electrolytic power supply 6 and immerse into the catholyte;

步驟5:接通電解電源6進行電解作業,以電鍍液所需銅離子濃度設置銅離子預定值,當所述的陽極電解液中的銅離子濃度達到預定數值時,將所述陽極電解液取出,在無隔膜的普通電鍍槽12中作為初始酸性硫酸銅電鍍液使用;Step 5: Turn on the electrolysis power supply 6 for electrolysis, set a predetermined value of copper ions with the required copper ion concentration of the plating solution, and remove the anolyte when the concentration of copper ions in the anolyte reaches a predetermined value , Used as the initial acid copper sulfate plating solution in the ordinary plating tank 12 without diaphragm;

步驟6:使用步驟5所述的初始酸性硫酸銅電鍍液電鍍完成後,將所述電鍍陰極14(即陰極鍍件)取出;使用清水清洗所述電鍍陰極14並使用熱風吹乾;並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。Step 6: After electroplating using the initial acid copper sulfate electroplating solution described in Step 5, remove the electroplating cathode 14 (ie, cathode plating); clean the electroplating cathode 14 with clean water and blow dry with hot air; and use a computer The surface of the plating layer was observed with a microscope, and the observation results were recorded in Table 1.

實施例1所述陽極電解液、陰極電解液、電解陽極4、電解陰極5的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4 and electrolytic cathode 5 described in Example 1 are shown in Table 1 below.

實施例2Example 2

實施例2也是本發明的一種適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產裝置,其電解裝置的組成與實施例1相同,其不同之處是陽極電解液和陰極電解液的配比有所不同。Example 2 is also a production device of the present invention suitable for an insoluble anode acid copper electroplating process of electroplating solution or electroplating replenishment solution. The composition of the electrolysis device is the same as that of Example 1, except for the difference between the anolyte and catholyte The ratio is different.

其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,包括以下步驟:It is suitable for the production method of electroplating solution or electroplating replenishing solution of insoluble anode acid copper electroplating process, including the following steps:

步驟1:設置三個如圖1所示的電解槽,電解槽隔膜3使用陰離子交換膜將電解槽分為電解陽極區2和電解陰極區1;Step 1: Set up three electrolytic cells as shown in Fig. 1, and the electrolytic cell diaphragm 3 uses an anion exchange membrane to divide the electrolytic cell into an electrolytic anode zone 2 and an electrolytic cathode zone 1;

步驟2:分別配製陽極電解液和陰極電解液;Step 2: Prepare anolyte and catholyte separately;

步驟3:將步驟2配製的陽極電解液並倒入電解陽極區2中,配製陰極電解液並倒入電解陰極區1中;Step 3: Pour the anolyte prepared in step 2 into electrolytic anode zone 2 and prepare catholyte and pour into electrolytic cathode zone 1;

同時,配製電鍍液並倒入無隔膜的普通電鍍槽12中;At the same time, prepare the plating solution and pour it into the ordinary plating tank 12 without diaphragm;

步驟4:將電解陽極4與電解電源6的正極連接並浸入所述陽極電解液中,將電解陰極5與電解電源6的負極連接並浸入所述陰極電解液中;Step 4: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power supply 6 and immerse in the anolyte, and connect the electrolytic cathode 5 to the negative electrode of the electrolytic power supply 6 and immerse into the catholyte;

不溶性電鍍陽極13和電鍍陰極14分別與電鍍電源的正極和負極連接並浸入所述電鍍液中;The insoluble electroplating anode 13 and the electroplating cathode 14 are respectively connected to the positive electrode and the negative electrode of the electroplating power source and immersed in the electroplating solution;

步驟5:接通電解電源6進行本發明的電解作業,同時開始電鍍銅的生產作業,其中,設定電鍍試驗時間為5小時,在電鍍和本發明的電解同時進行的過程中,人工檢測到本發明所述陽極電解液中的銅離子濃度至等於或高於電鍍液所需的銅離子濃度、且電鍍液的銅離子濃度又低於設定值時,將陽極電解液作為電鍍補液加入電鍍槽12中,使電鍍液的銅離子濃度恢復或超過設定值,從而穩定電鍍液的銅離子濃度;Step 5: Turn on the electrolysis power supply 6 to perform the electrolysis operation of the present invention, and start the production operation of copper electroplating at the same time, wherein the electroplating test time is set to 5 hours. During the process of simultaneous electroplating and electrolysis of the present invention, this According to the invention, when the copper ion concentration in the anolyte is equal to or higher than the copper ion concentration required by the electroplating solution, and the copper ion concentration of the electroplating solution is lower than the set value, the anolyte is added to the electroplating tank 12 as a plating solution In the process, the copper ion concentration of the plating solution is restored or exceeds the set value, thereby stabilizing the copper ion concentration of the plating solution;

步驟6:當設定電鍍時間完成後將所述電鍍陰極14取出;使用清水清洗所述電鍍陰極14並使用熱風吹乾;並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。Step 6: Take out the electroplating cathode 14 after the set electroplating time is completed; rinse the electroplating cathode 14 with clean water and dry it with hot air; and observe the surface of the plating layer using a computer microscope, and record the observation results in Table 1.

實施例2所述陽極電解液、陰極電解液、電解陽極4、電解陰極5的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4 and electrolytic cathode 5 described in Example 2 are shown in Table 1 below.

實施例3Example 3

圖2所示的是本發明的電鍍液或/和電鍍補液生產裝置與不溶性陽極酸性電鍍銅製程生產線相連的實施例之一,本發明的電鍍液或/和電鍍補液生產裝置採用一電解裝置,該電解裝置由電解槽、2個電解陽極4、2個電解陰極5、3個電解槽隔膜3、一個電解電源6、電解液攪拌裝置16和2個氫氣外排系統11組成,所述的2個電解陽極4和2個電解陰極5分別和電解電源6的正極和負極相連接,其中:3個電解槽隔膜3將所述的電解槽分成4個電解區,將電解陽極4和電解陰極5分別置於所述4個電解區中,構成2個電解陽極區2和2個電解陰極區1,且電解陽極區2與電解陰極區1相鄰排列,所述電解陽極區2和電解陰極區1分別用於盛裝陽極電解液和陰極電解液;所述的電解槽隔膜3採用陰離子交換膜;所述的電解液攪拌裝置16採用電解液回流液體攪拌裝置,該裝置包括出液管、泵浦、回流管;所述的氫氣外排系統11採用普通的抽風系統,2個抽風口分別設置在2個電解陰極區1的上方。FIG. 2 shows one of the embodiments in which the electroplating solution or/and electroplating replenishment production device of the present invention is connected to an insoluble anode acidic electroplating copper process production line. The electroplating solution or/and electroplating replenishment production device of the present invention uses an electrolysis device. The electrolysis device is composed of an electrolysis cell, 2 electrolysis anodes 4, 2 electrolysis cathodes 5, 3 electrolysis cell diaphragms 3, an electrolysis power supply 6, an electrolyte stirring device 16 and 2 hydrogen discharge systems 11. An electrolytic anode 4 and two electrolytic cathodes 5 are respectively connected to the positive and negative electrodes of the electrolytic power supply 6, wherein: three electrolytic cell diaphragms 3 divide the electrolytic cell into four electrolytic zones, the electrolytic anode 4 and the electrolytic cathode 5 Placed in the four electrolysis zones respectively to form two electrolysis anode zones 2 and two electrolysis cathode zones 1, and the electrolysis anode zone 2 is arranged adjacent to the electrolysis cathode zone 1, the electrolysis anode zone 2 and the electrolysis cathode zone 1 is used to contain anolyte and catholyte respectively; the electrolytic cell diaphragm 3 uses an anion exchange membrane; the electrolyte stirring device 16 uses an electrolyte reflux liquid stirring device, which includes a discharge pipe and a pump 1. The return pipe; the hydrogen exhaust system 11 uses a common exhaust system, and the two exhaust ports are respectively arranged above the two electrolytic cathode regions 1.

本實施例與不溶性陽極酸性電鍍銅生產的電鍍槽12相關聯,電鍍槽12中設置有不溶電鍍陽極13和電鍍陰極14(即陰極鍍件),在所述電鍍陽極13的正上方設置抽風機系統15,該系統的排氣管的出氣口引入到本發明的陽極電解液中,以便將電鍍過程中產生的氧氣引入到所述的陽極電解液中,使其作為氧氣源補充至陽極電解液中。This embodiment is associated with an electroplating tank 12 produced by insoluble anode acid copper electroplating. The electroplating tank 12 is provided with an insoluble electroplating anode 13 and a electroplating cathode 14 (that is, a cathode plating part), and an exhaust fan is provided directly above the electroplating anode 13 System 15, the outlet of the exhaust pipe of the system is introduced into the anolyte of the present invention, so as to introduce the oxygen generated in the electroplating process into the anolyte, so as to supplement the anolyte as an oxygen source in.

其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,包括以下步驟:It is suitable for the production method of electroplating solution or electroplating replenishing solution of insoluble anode acid copper electroplating process, including the following steps:

步驟1:如圖2所示,使用電解槽隔膜3將電解槽分為電解陽極區2和電解陰極區1,所述電解陽極區22中設有電解液回流液體攪拌裝置,所述電解陰極5上方設置氫氣外排系統11,將電解陰極5上生成的氫氣引出電解系統外;Step 1: As shown in FIG. 2, the electrolytic cell is divided into an electrolytic anode area 2 and an electrolytic cathode area 1 using an electrolytic cell diaphragm 3. The electrolytic anode area 22 is provided with an electrolyte reflux liquid stirring device, and the electrolytic cathode 5 A hydrogen discharge system 11 is provided above to lead the hydrogen generated on the electrolysis cathode 5 out of the electrolysis system;

步驟2:分別配製陽極電解液和陰極電解液;配製電鍍液並倒入無隔膜的普通電鍍槽12中;Step 2: Prepare the anolyte and catholyte separately; prepare the electroplating solution and pour it into the ordinary electroplating tank 12 without diaphragm;

步驟3:將步驟2配製的陽極電解液並倒入電解陽極區2中,配製陰極電解液並倒入電解陰極區1中;Step 3: Pour the anolyte prepared in step 2 into electrolytic anode zone 2 and prepare catholyte and pour into electrolytic cathode zone 1;

步驟4:將電解陽極4與帶有電流調節器的電解電源6正極連接並浸入所述陽極電解液中,將電解陰極5與電解電源6負極連接並浸入所述陰極電解液中;將不溶性電鍍陽極13和電鍍陰極14分別與電鍍電源的正極和負極連接並浸入所述電鍍液中,所述電鍍陽極13正上方設有抽風機系統15,所述抽風機系統15的排氣管的出氣口引入到陽極電解液中;Step 4: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power supply 6 with a current regulator and immerse in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power supply 6 and immerse into the catholyte; The anode 13 and the electroplating cathode 14 are respectively connected to the positive electrode and the negative electrode of the electroplating power supply and immersed in the electroplating solution. An exhaust fan system 15 is provided directly above the electroplating anode 13, and an air outlet of the exhaust pipe of the exhaust fan system 15 Introduced into the anolyte;

步驟5:接通電解電源6,通電進行電解作業,同時開始電鍍作業;設定電鍍試驗時間為5小時,電鍍過程中人工對陽極電解液的銅離子濃度和硫酸濃度進行檢測,根據得到的陽極電解液銅離子濃度調整電解電流,根據測得的陽極電解液硫酸濃度向所述電解陽極區2加投補充硫酸,每隔1小時向電鍍槽12加入5%電鍍液體積的陽極電解液;Step 5: Connect the electrolysis power supply 6 to conduct the electrolysis operation at the same time, and start the electroplating operation at the same time; set the electroplating test time to 5 hours. During the electroplating process, the copper ion concentration and sulfuric acid concentration of the anolyte are manually detected, based on the obtained anode Liquid copper ion concentration adjusts the electrolysis current, adds supplemental sulfuric acid to the electrolytic anode area 2 according to the measured anolyte sulfuric acid concentration, and adds 5% of the electrolytic solution volume to the electroplating bath 12 every 1 hour;

步驟6:當設定電鍍時間完成後將所述電鍍陰極14取出;使用清水清洗所述電鍍陰極14並使用熱風吹乾;並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。Step 6: Take out the electroplating cathode 14 after the set electroplating time is completed; rinse the electroplating cathode 14 with clean water and dry it with hot air; and observe the surface of the plating layer using a computer microscope, and record the observation results in Table 1.

實施例3所述陽極電解液、陰極電解液、電解陽極4、電解陰極5的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4 and electrolytic cathode 5 described in Example 3 are shown in Table 1 below.

實施例4Example 4

如圖3所示,為本發明的電鍍液或/和電鍍補液生產裝置與不溶性陽極酸性電鍍銅製程生產線相連的實施例之一,本發明的電鍍液或/和電鍍補液生產裝置採用一電解裝置,主要由電解槽、電解陽極4、電解陰極5、電解電源6、攪拌裝置16和電解槽隔膜3組成,所述的電解陽極4和電解陰極5分別和電解電源6的正極和負極相連接,其中:電解槽隔膜3將所述的電解槽分成電解陽極區2和電解陰極區1,所述電解陽極區2和電解陰極區1分別用於盛裝陽極電解液和陰極電解液;所述的電解槽隔膜3採用陰離子交換膜;所述的攪拌裝置16置於電解陽極區2和電解陰極區1內,置於電解陽極區2內的攪拌裝置16採用槳葉攪拌器,置於電解陰極區1內的攪拌裝置16採用回流液體攪拌裝置。As shown in FIG. 3, it is one of the embodiments in which the electroplating solution or/and electroplating replenishment production device of the present invention is connected to an insoluble anode acidic electroplating copper process production line. The electroplating solution or/and electroplating replenishment production device of the present invention uses an electrolysis device , Mainly composed of an electrolytic cell, an electrolytic anode 4, an electrolytic cathode 5, an electrolytic power supply 6, a stirring device 16, and an electrolytic cell diaphragm 3, the electrolytic anode 4 and the electrolytic cathode 5 are respectively connected to the positive and negative electrodes of the electrolytic power supply 6, Wherein: the electrolytic cell membrane 3 divides the electrolytic cell into an electrolytic anode zone 2 and an electrolytic cathode zone 1, the electrolytic anode zone 2 and the electrolytic cathode zone 1 are respectively used to contain anolyte and catholyte; the electrolysis The tank diaphragm 3 uses an anion exchange membrane; the stirring device 16 is placed in the electrolytic anode zone 2 and the electrolytic cathode zone 1, and the stirring device 16 placed in the electrolytic anode zone 2 adopts a paddle stirrer and is placed in the electrolytic cathode zone 1 The internal stirring device 16 uses a reflux liquid stirring device.

電解陰極區1的上方還設置有用於將陰極上生成的氫氣引出電解系統外的氫氣外排系統11。A hydrogen discharge system 11 for discharging hydrogen generated on the cathode out of the electrolysis system is also provided above the electrolytic cathode zone 1.

本實施例與不溶性陽極酸性電鍍銅生產的電鍍槽12相關聯,電鍍槽12中設置有不溶電鍍陽極13和電鍍陰極14(即陰極鍍件);所述電鍍槽12帶有溢流口20並與中轉槽19相接。This embodiment is associated with an electroplating tank 12 produced by insoluble anode acid copper electroplating. The electroplating tank 12 is provided with an insoluble electroplating anode 13 and a electroplating cathode 14 (ie, cathode plating); the electroplating tank 12 has an overflow port 20 and Connected to the transfer slot 19.

一自動投料控制器17連接電解陽極區2、電解陰極區1和電鍍槽12,以對陽極電解液、陰極電解液和電鍍液中的參數進行檢測;自動投料控制器17還與電解電源6連接,以控制電解電流的大小及電解電源6的開啟/或關閉。An automatic feeding controller 17 is connected to the electrolytic anode zone 2, the electrolytic cathode zone 1 and the electroplating tank 12 to detect the parameters in the anolyte, catholyte and electroplating baths; the automatic feeding controller 17 is also connected to the electrolytic power supply 6 To control the size of the electrolytic current and the on/off of the electrolytic power supply 6.

兩個補充液添加槽18與所述的電解陰極區1連接,且與補充液添加槽18連接的泵浦與自動投料控制器17連接,通過自動投料控制器17控制泵浦的開啟/或關閉,從而實現自動投料。Two replenishing liquid addition tanks 18 are connected to the electrolytic cathode area 1, and the pump connected to the replenishing liquid addition tank 18 is connected to an automatic feeding controller 17, and the automatic feeding controller 17 controls the opening/closing of the pump , So as to realize automatic feeding.

其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,包括以下步驟:It is suitable for the production method of electroplating solution or electroplating replenishing solution of insoluble anode acid copper electroplating process, including the following steps:

步驟1:如圖3所示,使用電解槽隔膜3將電解槽分為電解陽極區2和電解陰極區1,所述電解陽極區2底部設有攪拌裝置16,該攪拌裝置16採用槳葉攪拌器,電解陰極區1中也設有攪拌裝置16,該攪拌裝置16採用回流液體攪拌裝置,所述電解陰極區1上方設置氫氣外排系統11,將陰極上生成的氫氣引出電解系統外;Step 1: As shown in FIG. 3, the electrolytic cell is divided into an electrolytic anode zone 2 and an electrolytic cathode zone 1 using an electrolytic cell diaphragm 3, and a stirring device 16 is provided at the bottom of the electrolytic anode zone 2, and the stirring device 16 uses paddle stirring The electrolysis cathode zone 1 is also provided with a stirring device 16, which uses a reflux liquid stirring device, and a hydrogen discharge system 11 is provided above the electrolysis cathode zone 1 to lead the hydrogen generated on the cathode out of the electrolysis system;

步驟2:配製陽極電解液並倒入電解陽極區2中,配製陰極電解液並倒入電解陰極區1中,配製電鍍液並倒入無隔膜的普通電鍍槽12中,所述電鍍槽12帶有溢流口20並與中轉槽19相接;Step 2: Prepare the anolyte and pour into the electrolytic anode zone 2, prepare the catholyte and pour into the electrolytic cathode zone 1, prepare the electroplating solution and pour into the ordinary electroplating tank 12 without diaphragm, the electroplating tank 12 has There is an overflow port 20 and is connected with the transfer slot 19;

步驟3:將電解陽極4與帶有電流調節器的電解電源6正極連接並浸入所述陽極電解液中,將電解陰極5與電解電源6負極連接並浸入所述陰極電解液中;將不溶性電鍍陽極13和電鍍陰極14分別與帶有電流調節器的電鍍電源的正極和負極連接並浸入所述電鍍液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power supply 6 with a current regulator and immerse in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power supply 6 and immerse into the catholyte; The anode 13 and the plating cathode 14 are respectively connected to the positive electrode and the negative electrode of the plating power supply with a current regulator and immersed in the plating solution;

步驟4:使用自動投料控制器17,對所述電鍍液的比重、陽極電解液的光電比色值、陰極電解液的酸度、陰極電解液的比重進行參數測定並根據所得數值進行設定,電解過程中自動根據檢測獲得的電鍍液比重值和陽極電解液光電比色的數值分別調整所述電鍍槽12和電解槽的電流大小或關停,根據檢測獲得的陰極電解液的酸度向電解陰極區1加投補充硫酸,根據檢測獲得的陰極電解液比重值向電解陰極區1加投補充硫酸鹽水溶液;接通電源,通電進行電解作業,同時開始電鍍作業;Step 4: Using the automatic feeding controller 17, the parameters of the specific gravity of the electroplating solution, the photoelectric colorimetric value of the anolyte, the acidity of the catholyte, and the specific gravity of the catholyte are measured and set according to the obtained values. The electrolysis process Automatically adjust the current of the electroplating tank 12 and the electrolytic tank according to the specific gravity value of the electroplating solution obtained by the detection and the photoelectric colorimetric value of the anolyte, or shut down, according to the acidity of the catholyte obtained by the detection to the electrolytic cathode area 1 Add supplemental sulfuric acid, add supplemental sulfate aqueous solution to the electrolysis cathode area 1 according to the specific gravity value of the catholyte obtained by the test; turn on the power, energize the electrolysis operation, and start the electroplating operation;

步驟5:設定電鍍試驗時間為5小時,電鍍過程中人工對電鍍液的酸度進行檢測,根據檢測獲得的電鍍液酸度向電鍍槽12加入陽極電解液;Step 5: Set the electroplating test time to 5 hours. During the electroplating process, the acidity of the electroplating solution is manually tested, and the anode electrolyte is added to the electroplating bath 12 according to the acidity of the electroplating solution obtained by the test;

步驟6:當設定電鍍時間完成後將所述電鍍陰極14取出;使用清水清洗所述電鍍陰極14並使用熱風吹乾;並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。Step 6: Take out the electroplating cathode 14 after the set electroplating time is completed; rinse the electroplating cathode 14 with clean water and dry it with hot air; and observe the surface of the plating layer using a computer microscope, and record the observation results in Table 1.

實施例4所述陽極電解液、陰極電解液、電解陽極4、電解陰極5的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4 and electrolytic cathode 5 described in Example 4 are shown in Table 1 below.

實施例5Example 5

如圖4所示為本發明的電鍍液或/和電鍍補液生產裝置與不溶性陽極酸性電鍍銅製程生產線相連的實施例之一,實施例5與實施例4的不同之處在於:置於電解陽極區2內的攪拌裝置16採用回流液體攪拌裝置;一補充液添加槽18與所述的電解陰極區1連接;另一補充液添加槽18與所述的電解陽極區2連接;電解陽極區2和電鍍槽12相連,在電解陽極區2和電鍍槽12之間還設置有一泵浦,該泵浦與自動投料控制器17相連;電鍍槽12設有一溢流口20,該溢流口20與一中轉槽19連接。As shown in FIG. 4, it is one of the embodiments in which the electroplating liquid or/and electroplating replenishment liquid production device of the present invention is connected to an insoluble anode acid copper electroplating process production line. The difference between embodiment 5 and embodiment 4 is that it is placed in an electrolytic anode The stirring device 16 in the zone 2 uses a reflux liquid stirring device; a supplementary liquid addition tank 18 is connected to the electrolytic cathode zone 1; another supplementary liquid addition tank 18 is connected to the electrolytic anode zone 2; the electrolytic anode zone 2 Connected to the electroplating tank 12, a pump is also provided between the electrolysis anode area 2 and the electroplating tank 12, the pump is connected to the automatic feeding controller 17; the electroplating tank 12 is provided with an overflow port 20, which is connected to the overflow port 20 A transfer slot 19 is connected.

其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,包括以下步驟:It is suitable for the production method of electroplating solution or electroplating replenishing solution of insoluble anode acid copper electroplating process, including the following steps:

步驟1:如圖4所示,使用陰離子交換膜將電解槽分為電解陽極區2和電解陰極區1,所述電解槽的陽極區和陰極區中分別設有電解液回流液體攪拌裝置,所述電解槽陰極上方設置氫氣外排系統11將陰極上生成的氫氣引出電解系統外,所述電解陽極區2與一泵浦以管道連接,泵浦的出液口以管道與一無隔膜的普通電鍍槽12連接,所述電鍍槽12帶有溢流口20並與中轉槽19相接;Step 1: As shown in FIG. 4, an anion exchange membrane is used to divide the electrolytic cell into an electrolytic anode zone 2 and an electrolytic cathode zone 1. The anode zone and the cathode zone of the electrolytic cell are provided with an electrolyte reflux liquid stirring device. A hydrogen evacuation system 11 is provided above the cathode of the electrolytic cell to lead the hydrogen generated on the cathode out of the electrolytic system. The electrolysis anode zone 2 is connected to a pump by a pipe, and the pump liquid outlet is a pipe and a common diaphragmless The electroplating tank 12 is connected with an overflow port 20 and connected with the transfer tank 19;

步驟2:配製陽極電解液並倒入電解陽極區2中,配製陰極電解液並倒入電解陰極區1中,配製電鍍液並倒入電鍍槽12中;Step 2: Prepare anolyte and pour into electrolytic anode zone 2, prepare catholyte and pour into electrolytic cathode zone 1, prepare electroplating solution and pour into electroplating tank 12;

步驟3:將電解陽極4與帶有電流調節器的電解電源6正極連接並浸入所述陽極電解液中,將電解陰極5與電解電源6負極連接並浸入所述陰極電解液中;將不溶性電鍍陽極13和電鍍陰極14分別與電鍍電源的正極和負極連接並浸入所述電鍍液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power supply 6 with a current regulator and immerse in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power supply 6 and immerse into the catholyte; The anode 13 and the plating cathode 14 are respectively connected to the positive electrode and the negative electrode of the electroplating power source and immersed in the plating solution;

步驟4:使用自動投料控制器17,對所述電鍍液的比重、電鍍液的氧化還原電位、電鍍液的光電比色值、陽極電解液的比重值、陽極電解液的液位元、陰極電解液的pH值進行參數測定並根據所得數值進行設定,電解過程中自動根據檢測獲得的電鍍液的比重值和氧化還原電位值和光電比色值自動向電鍍槽12加投陽極電解液,自動根據檢測獲得的陽極電解液的比重值調整所述電解槽的電流大小或關停,根據檢測獲得的陽極電解液的液位向電解陽極區2加投補充硫酸水溶液,根據檢測獲得的陰極電解液的pH值向電解陰極區1加投補充硫酸鹽和硫酸的混合水溶液;接通電源,通電進行電解作業,同時開始電鍍作業,設定電鍍試驗時間為5小時;Step 4: Using the automatic feeding controller 17, the specific gravity of the plating solution, the redox potential of the plating solution, the photoelectric colorimetric value of the plating solution, the specific gravity value of the anolyte, the level of the anolyte, and the cathode electrolysis The pH value of the solution is measured and set according to the obtained value. During the electrolysis process, an anode electrolyte is automatically added to the plating tank 12 according to the specific gravity value, redox potential value and photoelectric colorimetric value of the electroplating solution obtained by the detection. The specific gravity value of the anolyte obtained by the test is used to adjust the current of the electrolytic cell or shut down. According to the level of the anolyte obtained by the test, a supplementary sulfuric acid aqueous solution is added to the electrolytic anode zone 2 according to the The pH value is added to the electrolytic cathode area 1 to add a mixed aqueous solution of sulfate and sulfuric acid; turn on the power, energize to perform the electrolysis operation, and start the electroplating operation at the same time, set the electroplating test time to 5 hours;

步驟5:當設定電鍍時間完成後將所述電鍍陰極14取出;使用清水清洗所述電鍍陰極14並使用熱風吹乾;並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。Step 5: Remove the electroplating cathode 14 after the set electroplating time is completed; rinse the electroplating cathode 14 with clean water and dry it with hot air; and observe the surface of the plating layer using a computer microscope, and record the observation results in Table 1.

實施例5所述陽極電解液、陰極電解液、電解陽極4、電解陰極5的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4 and electrolytic cathode 5 described in Example 5 are shown in Table 1 below.

實施例6Example 6

如圖5所示為本發明與不溶性陽極酸性電鍍銅製程生產線相關聯的實施例之一,實施例6與實施例5之間的區別在於:電解陽極區2的底部設有一與電源相連的不溶性電解陽極23;電鍍槽12通過電鍍隔膜21分隔成電鍍槽陽極區和電鍍槽陰極區;電鍍槽12的電鍍槽陽極區和電鍍槽陰極區分別連接一清水源25,且清水源25與電鍍槽陽極區之間、清水源25與電鍍槽陰極區之間各連接有一泵浦,這兩個泵浦均與自動投料控制器17相連,從而通過自動投料控制器17控制向電鍍槽陽極區和電鍍槽陰極區中補充清水;與電解陽極區2連接的補充液添加槽18被一清水源25取代;電鍍槽12和陽極區之間還連接有一過濾裝置22;電解陰極區1連接一二氧化碳源26,該二氧化碳源26與電解陰極區1之間連接有一氣體閥門27,該氣體閥門27連接自動投料控制器17,從而通過自動投料控制器17控制二氧化碳的加投;電鍍槽12的電鍍槽陰極區還設有一溢流口20,該溢流口20可使電鍍槽陰極區中的電鍍與溢流至電解陽極區2中,該溢流口20與電解陽極區2之間還設有隔膜24。As shown in FIG. 5, it is one of the embodiments of the present invention associated with an insoluble anode acid copper electroplating process production line. The difference between embodiment 6 and embodiment 5 is that: an insolubilization connected to a power source is provided at the bottom of electrolytic anode zone 2 Electrolytic anode 23; electroplating bath 12 is divided into electroplating bath anode area and electroplating bath cathode area by electroplating diaphragm 21; electroplating bath anode area and electroplating bath cathode area of electroplating bath 12 are respectively connected to a clean water source 25, and clean water source 25 and electroplating bath A pump is connected between the anode area and between the fresh water source 25 and the cathode area of the electroplating tank. Both pumps are connected to the automatic feeding controller 17 so that the automatic feeding controller 17 controls the anode area and electroplating of the electroplating tank The cathode area of the tank is supplemented with fresh water; the supplementary liquid addition tank 18 connected to the electrolytic anode area 2 is replaced by a clean water source 25; a filter device 22 is also connected between the electroplating tank 12 and the anode area; the electrolytic cathode area 1 is connected to a carbon dioxide source 26 , A gas valve 27 is connected between the carbon dioxide source 26 and the electrolytic cathode area 1, and the gas valve 27 is connected to an automatic feeding controller 17, so that the automatic feeding controller 17 controls the addition of carbon dioxide; the plating tank cathode area of the plating tank 12 An overflow port 20 is also provided. The overflow port 20 allows electroplating and overflow in the cathode area of the electroplating bath to the electrolytic anode area 2. A diaphragm 24 is also provided between the overflow port 20 and the electrolytic anode area 2.

其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,包括以下步驟:It is suitable for the production method of electroplating solution or electroplating replenishing solution of insoluble anode acid copper electroplating process, including the following steps:

步驟1:如圖5所示,本發明的電解槽隔膜3採用陰離子交換膜將電解槽分為電解陽極區2和電解陰極區1,同時,電鍍銅生產線使用帶隔膜24的電鍍槽12,在本發明所述電解陽極區2和電解陰極區1中分別設有電解液回流液體攪拌裝置,位於電解陰極區1內的電解陰極5上方設置氫氣外排系統11將陰極上生成的氫氣引出電解系統外;所述電解陽極區2與一泵浦以管道連接,泵浦的出液口以管道相連,所述管道出口置於電鍍槽陰極區內,所述管道上裝設有過濾裝置22;所述電鍍槽陰極區帶有溢流口20並與電解陽極區2以管道相接,所述管道上裝設有隔膜24;Step 1: As shown in FIG. 5, the electrolytic cell membrane 3 of the present invention uses an anion exchange membrane to divide the electrolytic cell into an electrolytic anode zone 2 and an electrolytic cathode zone 1. At the same time, the electroplating copper production line uses an electroplating cell 12 with a diaphragm 24. The electrolytic anode zone 2 and the electrolytic cathode zone 1 of the present invention are respectively equipped with an electrolyte reflux liquid stirring device, and a hydrogen discharge system 11 is provided above the electrolytic cathode 5 in the electrolytic cathode zone 1 to lead the hydrogen generated on the cathode out of the electrolytic system The electrolysis anode zone 2 is connected to a pump by a pipe, the pump outlet is connected by a pipe, the pipe outlet is placed in the cathode zone of the electroplating tank, and the pipe is provided with a filter device 22; The cathode area of the electroplating bath is provided with an overflow port 20 and is connected to the electrolytic anode area 2 by a pipe, and a diaphragm 24 is installed on the pipe;

步驟2:配製陽極電解液並倒入電解陽極區2中,配製陰極電解液並倒入電解陰極區1中,配製電鍍液並倒入電鍍槽陽極區和電鍍槽陰極區中;Step 2: Prepare anolyte and pour into electrolytic anode zone 2, prepare catholyte and pour into electrolytic cathode zone 1, prepare electroplating solution and pour into the electroplating bath anode zone and electroplating bath cathode zone;

步驟3:將電解陽極4與帶有電流調節器的電解電源6正極連接並浸入所述陽極電解液中,將電解陰極5與電解電源6負極連接並浸入所述陰極電解液中,所述電解陽極區2底部設有鈦陽極並與電解電源6正極連接;將不溶性電鍍陽極13和電鍍陰極14分別與電鍍電源的正極和負極連接並浸入所述電鍍液中;Step 3: Connect the anode of electrolysis anode 4 to the electrolysis power supply 6 with current regulator and immerse in the anolyte, connect the cathode of electrolysis cathode 5 to the anode of electrolysis power supply 6 and immerse in the catholyte, the electrolysis The bottom of the anode area 2 is provided with a titanium anode and is connected to the positive electrode of the electrolysis power supply 6; the insoluble electroplating anode 13 and the electroplating cathode 14 are respectively connected to the positive electrode and the negative electrode of the electroplating power supply and immersed in the electroplating solution;

步驟4:使用自動投料控制器17,對所述陰極電鍍液的酸度、陽極電解液的比重值、陰極電解液的pH值、電鍍槽陽極區的液位元、電鍍槽陰極區的液位元、電解陽極區2的液位元、電解陰極區1的液位元、電解槽壓進行參數測定並根據所得資料進行設定,電解過程中自動根據檢測獲得的陰極電鍍液的酸度值自動向電鍍槽陰極區加投陽極電解液,自動根據檢測獲得的陽極電解液的比重值調整所述電解槽的電流大小或關停,自動根據檢測獲得的電鍍槽陽極區的液位自動向電鍍槽陽極區加投清水,自動根據檢測獲得的電鍍槽陰極區的液位元自動向電鍍槽陰極區加投清水,自動根據檢測獲得的電解陽極區2的液位自動向電解陽極區2加投清水,自動根據檢測獲得的電解陰極區1的液位元自動向電解陰極區1加投無機鹼水溶液,自動根據電解槽的電解槽壓自動向電解陰極區1加投二氧化碳;接通電源,通電進行電解作業,同時開始電鍍作業,設定電鍍試驗時間為5小時;Step 4: Using the automatic feeding controller 17, the acidity of the cathodic plating solution, the specific gravity value of the anolyte, the pH of the catholyte, the liquid level of the anode area of the electroplating bath, and the liquid level of the cathode area of the electroplating bath 1. The liquid level of the electrolytic anode zone 2, the liquid level of the electrolytic cathode zone 1, and the pressure of the electrolytic cell are measured and set according to the obtained data. During the electrolysis process, the acidity value of the cathode electroplating solution obtained automatically is automatically sent to the electroplating tank Anode electrolyte is added in the cathode area, the current of the electrolytic cell is adjusted or shut down automatically according to the specific gravity value of the anolyte obtained by the detection, and the anode area of the electroplating bath anode area automatically obtained according to the detection is automatically added to the anode area of the electroplating bath Add fresh water, automatically add fresh water to the cathode area of the electroplating tank according to the liquid level of the cathode area of the electroplating tank obtained by the detection, automatically add fresh water to the electrolytic anode area 2 according to the level of the electrolysis anode area 2 obtained by the detection, automatically according to The liquid level of the electrolysis cathode area 1 obtained by the detection automatically adds an inorganic alkaline aqueous solution to the electrolysis cathode area 1, and automatically adds carbon dioxide to the electrolysis cathode area 1 according to the electrolytic cell pressure of the electrolysis cell; At the same time start the electroplating operation and set the electroplating test time to 5 hours;

步驟5:當設定電鍍時間完成後將所述電鍍陰極14取出;使用清水清洗所述電鍍陰極14並使用熱風吹乾;並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。Step 5: Remove the electroplating cathode 14 after the set electroplating time is completed; rinse the electroplating cathode 14 with clean water and dry it with hot air; and observe the surface of the plating layer using a computer microscope, and record the observation results in Table 1.

實施例6所述陽極電解液、陰極電解液、電解陽極4、電解陰極5的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4 and electrolytic cathode 5 described in Example 6 are shown in Table 1 below.

實施例7Example 7

如圖6所示為本發明與不溶性陽極酸性電鍍銅製程生產線相關聯的實施例之一,實施例7與實施例5的區別在於:電解槽通過電解槽隔膜3分隔成電解陽極區2、電解陰極區1和電解緩衝區7,且所述的電解緩衝區7位於電解陽極區2和電解陰極區1之間;未設置有與電解陰極區1和電解陽極區2連接的補充液添加槽18,取而代之的是,設置一清水源25與電解陰極區1連接,且清水源25與電解陰極區1之間還設有一氣體閥門27,自動投料控制器17與氣體閥門27連接,從而通過自動投料控制器17控制向電解陰極區1中加投清水;電鍍槽12的溢流口20與電解陽極區2連接;電解陽極區2還連接有一氧氣源28。As shown in FIG. 6, it is one of the embodiments associated with the insoluble anode acidic copper electroplating process production line of the present invention. The difference between embodiment 7 and embodiment 5 is that the electrolytic cell is divided into electrolytic anode area 2 by electrolytic cell diaphragm 3. Cathode zone 1 and electrolysis buffer zone 7, and the electrolysis buffer zone 7 is located between the electrolysis anode zone 2 and the electrolysis cathode zone 1; there is no supplementary liquid addition tank 18 connected to the electrolysis cathode zone 1 and the electrolysis anode zone 2 Instead, a clean water source 25 is connected to the electrolytic cathode area 1, and a gas valve 27 is also provided between the clean water source 25 and the electrolytic cathode area 1, and the automatic feeding controller 17 is connected to the gas valve 27, so that automatic feeding The controller 17 controls adding fresh water to the electrolytic cathode zone 1; the overflow port 20 of the electroplating tank 12 is connected to the electrolytic anode zone 2; the electrolytic anode zone 2 is also connected to an oxygen source 28.

其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,包括以下步驟:It is suitable for the production method of electroplating solution or electroplating replenishing solution of insoluble anode acid copper electroplating process, including the following steps:

步驟1:如圖6所示,使用陰離子交換膜將電解槽分為電解陽極區2、電解緩衝區7和電解陰極區1,所述電解槽的陽極區和陰極區中分別設有電解液回流液體攪拌裝置,所述電解槽陰極上方設置氫氣外排系統11將陰極上生成的氫氣引出電解系統外,所述電解陽極區2與一泵浦以管道連接,泵浦的出液口以管道與一無隔膜的普通電鍍槽12連接,所述電鍍槽12帶有溢流口20並與所述電解陽極區2相接,使所述電解陽極區2與所述電鍍槽12形成閉合迴圈;Step 1: As shown in Fig. 6, the electrolysis cell is divided into an electrolysis anode zone 2, an electrolysis buffer zone 7 and an electrolysis cathode zone 1 by using an anion exchange membrane. The anode zone and the cathode zone of the electrolysis cell are respectively provided with electrolyte reflux A liquid agitation device. A hydrogen discharge system 11 is provided above the cathode of the electrolytic cell to lead the hydrogen generated on the cathode out of the electrolytic system. The electrolysis anode zone 2 is connected to a pump by a pipe. The pump outlet is connected by a pipe and A common electroplating tank 12 without a diaphragm is connected. The electroplating tank 12 has an overflow port 20 and is connected to the electrolytic anode zone 2 to form a closed loop between the electrolytic anode zone 2 and the electroplating tank 12;

步驟2:配製陽極電解液並倒入電解陽極區2中,配製陰極電解液並倒入電解陰極區1中,配製緩衝電解液並倒入電解緩衝區7中,配製電鍍液並倒入電鍍槽12中;Step 2: Prepare anolyte and pour into electrolytic anode zone 2, prepare catholyte and pour into electrolytic cathode zone 1, prepare buffer electrolyte and pour into electrolytic buffer zone 7, prepare plating solution and pour into plating tank 12 in

步驟3:將電解陽極4與帶有電流調節器的電解電源6正極連接並浸入所述陽極電解液中,將電解陰極5與電解電源6負極連接並浸入所述陰極電解液中;將不溶性電鍍陽極13和電鍍陰極14分別與電鍍電源的正極和負極連接並浸入所述電鍍液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power supply 6 with a current regulator and immerse in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power supply 6 and immerse into the catholyte; The anode 13 and the plating cathode 14 are respectively connected to the positive electrode and the negative electrode of the electroplating power source and immersed in the plating solution;

步驟4:使用自動投料控制器17,對所述電鍍液的比重和陽極電解液的比重值、陰極電解液的比重值進行參數設定並檢測,自動根據檢測獲得的電鍍液的比重值自動向電鍍槽12加投陽極電解液,自動根據檢測獲得的陽極電解液的比重值調整所述電解槽的電流大小或關停,自動根據檢測獲得的陰極電解液的比重值向電解陰極區1加投補充清水;接通電源,通電進行電解作業,同時開始電鍍作業,設定電鍍試驗時間為5小時;持續向電解陽極區2加入氧氣,並每隔1小時對緩衝電解液的酸度值進行檢測並向所述電解緩衝區7中加入硫酸對緩衝電解液中的硫酸成分進行補充;Step 4: Use the automatic feeding controller 17 to set and detect the specific gravity of the plating solution, the specific gravity value of the anolyte, and the specific gravity value of the catholyte, and automatically transfer to the electroplating according to the specific gravity value of the plating solution obtained by the detection Anode electrolyte is added to the tank 12, and the current of the electrolytic cell is adjusted or shut down automatically according to the specific gravity value of the anolyte obtained by the detection, and automatically added to the electrolytic cathode area 1 according to the specific gravity value of the catholyte obtained by the detection. Clean water; turn on the power, energize the electrolysis operation, and start the electroplating operation at the same time, set the electroplating test time to 5 hours; continue to add oxygen to the electrolysis anode area 2, and check the acid value of the buffer electrolyte every 1 hour Add sulfuric acid to the electrolytic buffer 7 to supplement the sulfuric acid component in the buffer electrolyte;

步驟5:當設定電鍍時間完成後將所述電鍍陰極14取出;使用清水清洗所述電鍍陰極14並使用熱風吹乾;並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。Step 5: Remove the electroplating cathode 14 after the set electroplating time is completed; rinse the electroplating cathode 14 with clean water and dry it with hot air; and observe the surface of the plating layer using a computer microscope, and record the observation results in Table 1.

實施例7所述陽極電解液、陰極電解液、電解陽極4、電解陰極5、緩衝電解液的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, and buffer electrolyte described in Example 7 are shown in Table 1 below.

實施例8Example 8

如圖7所示為本發明與不溶性陽極酸性電鍍銅製程生產線相關聯的實施例之一,實施例8與實施例7的區別在於:電解緩衝區7中還設有攪拌裝置16,該攪拌裝置16採用槳葉攪拌器;採用一二氧化碳源26取代與電解陰極區1連接的清水源25;設置一與電解緩衝區7連接的補充液添加槽18,電解緩衝區7與補充液添加槽18之間還連接有一泵浦,該泵浦與自動投料控制器17連接,從而通過自動投料控制器17根據電解緩衝區7檢測的參數,控制向電解緩衝區7中投加補充液。As shown in FIG. 7, it is one of the embodiments associated with the insoluble anode acid copper electroplating process production line of the present invention. The difference between embodiment 8 and embodiment 7 is that: the electrolytic buffer 7 is further provided with a stirring device 16, which is 16. A paddle stirrer is used; a carbon dioxide source 26 is used to replace the clean water source 25 connected to the electrolytic cathode area 1; a supplementary liquid addition tank 18 connected to the electrolytic buffer 7 is provided. The electrolytic buffer 7 and the supplementary liquid addition tank 18 A pump is also connected between the pumps and the pump is connected to the automatic feeding controller 17, so that the automatic feeding controller 17 controls the addition of the replenishing liquid into the electrolytic buffer 7 according to the parameters detected by the electrolytic buffer 7.

其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,包括以下步驟:It is suitable for the production method of electroplating solution or electroplating replenishing solution of insoluble anode acid copper electroplating process, including the following steps:

步驟1:如圖7所示,使用陰離子交換膜將電解槽分為電解陽極區2、電解緩衝區7和電解陰極區1,所述電解陽極區2、電解陰極區1和電解緩衝區7中分別設有攪拌裝置16,所述攪拌裝置16採用電解液回流液體攪拌裝置,所述電解陰極5上方設置氫氣外排系統11將電解陰極5上生成的氫氣引出電解系統外,所述電解陽極區2與一泵浦以管道連接,泵浦的出液口以管道與一無隔膜的普通電鍍槽12連接,所述電鍍槽12帶有溢流口20並與所述電解陽極區2相接,使所述電解陽極區2與所述電鍍槽12形成閉合迴圈;Step 1: As shown in FIG. 7, the electrolysis cell is divided into an electrolytic anode zone 2, an electrolytic buffer zone 7 and an electrolytic cathode zone 1 using an anion exchange membrane, the electrolytic anode zone 2, the electrolytic cathode zone 1 and the electrolytic buffer zone 7 Stirring devices 16 are provided respectively. The stirring device 16 uses an electrolyte reflux liquid stirring device. A hydrogen discharge system 11 is provided above the electrolysis cathode 5 to lead the hydrogen generated on the electrolysis cathode 5 out of the electrolysis system. The electrolysis anode area 2 is connected to a pump by a pipe, and the pump outlet is connected by a pipe to a common electroplating tank 12 without a diaphragm, the electroplating tank 12 has an overflow port 20 and is connected to the electrolytic anode area 2, Making the electrolytic anode area 2 and the electroplating tank 12 form a closed loop;

步驟2:配製陽極電解液並倒入電解陽極區2中,配製陰極電解液並倒入電解陰極區1中,配製緩衝電解液並倒入電解緩衝區7中,配製電鍍液並倒入電鍍槽12中;Step 2: Prepare anolyte and pour into electrolytic anode zone 2, prepare catholyte and pour into electrolytic cathode zone 1, prepare buffer electrolyte and pour into electrolytic buffer zone 7, prepare plating solution and pour into plating tank 12 in

步驟3:將電解陽極4與帶有電流調節器的電解電源6正極連接並浸入所述陽極電解液中,將電解陰極5與電解電源6負極連接並浸入所述陰極電解液中;將不溶性電鍍陽極13和電鍍陰極14分別與電鍍電源的正極和負極連接並浸入所述電鍍液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power supply 6 with a current regulator and immerse in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power supply 6 and immerse into the catholyte; The anode 13 and the plating cathode 14 are respectively connected to the positive electrode and the negative electrode of the electroplating power source and immersed in the plating solution;

步驟4:使用自動投料控制器17,對所述電鍍液的比重、陽極電解液的比重值、陰極電解液的pH值、緩衝電解液的pH值和比重進行參數設定並檢測,自動根據檢測獲得的電鍍液的比重值自動向電鍍槽12加投陽極電解液,自動根據檢測獲得的陽極電解液的比重值調整所述電解再生槽的電流大小或關停,自動根據檢測獲得的陰極電解液的pH值向電解陰極區1加投補充二氧化碳,自動根據檢測獲得的緩衝電解液pH值和比重值向所述電解緩衝區7加投硫酸和硫酸鈉的混合溶液;接通電源,通電進行電解作業,同時開始電鍍作業,設定電鍍試驗時間為5小時;Step 4: Use the automatic feeding controller 17 to set and test the specific gravity of the electroplating solution, the specific gravity value of the anolyte, the pH of the catholyte, the pH and the specific gravity of the buffer electrolyte, and automatically obtain based on the detection The specific gravity value of the electroplating solution automatically adds anolyte to the electroplating tank 12, and automatically adjusts or shuts down the current of the electrolytic regeneration tank according to the specific gravity value of the anolyte obtained by the detection, and automatically adjusts the current value of the catholyte obtained according to the detection. Adding supplementary carbon dioxide to the electrolysis cathode area 1 by pH value, automatically adding a mixed solution of sulfuric acid and sodium sulfate to the electrolysis buffer 7 according to the pH value and specific gravity value of the buffer electrolyte obtained by the detection; turning on the power and energizing for electrolysis operations , At the same time start the electroplating operation, set the electroplating test time to 5 hours;

步驟5:當設定電鍍時間完成後將所述電鍍陰極14取出;使用清水清洗所述電鍍陰極14並使用熱風吹乾;並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。Step 5: Remove the electroplating cathode 14 after the set electroplating time is completed; rinse the electroplating cathode 14 with clean water and dry it with hot air; and observe the surface of the plating layer using a computer microscope, and record the observation results in Table 1.

實施例8所述陽極電解液、陰極電解液、電解陽極4、電解陰極5、緩衝電解液的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, and buffer electrolyte described in Example 8 are shown in Table 1 below.

實施例9Example 9

如圖8、9所示為本發明與不溶性陽極酸性電鍍銅製程生產線相關聯的實施例之一,本發明的電鍍液或/和電鍍補液生產裝置採用一電解裝置,主要由電解槽、電解陽極4、電解陰極5、電解電源6、攪拌裝置16和電解槽隔膜3組成,所述的電解陽極4和電解陰極5分別和電解電源6的正極和負極相連接,其中:電解槽隔膜3將所述的電解槽分成電解陽極區2和電解陰極區1,所述電解陽極區2和電解陰極區1分別用於盛裝陽極電解液和陰極電解液;所述的電解槽隔膜3採用陰離子交換膜;所述的攪拌裝置16置於電解陽極區2和電解陰極區1內,攪拌裝置16採用均回流液體攪拌裝置;所述電解陰極區1上方設置氫氣外排系統11,將陰極上生成的氫氣引出電解系統外;在電解陽極區2中還採用電解槽隔膜3分隔出一酸度平衡陰極區8,所述的酸度平衡陰極區8中設置有一酸度平衡陰極10,電解陰極區1中設置一酸度平衡陽極9,所述的酸度平衡陽極9、酸度平衡陰極10分別與另一電解電源6連接的正極、負極連接;自動投料控制器17分別檢測電鍍槽12、電解陽極區2、酸度平衡陰極區8中的數值,從而控制加投動作和電解電流的大小和電解電源6的開啟/或關閉;電解陽極區2與電鍍槽12連接,電鍍槽12中設有電鍍陽極13和電鍍陰極14,且電解陽極區2與電鍍槽12之間設有一泵浦,該泵浦與自動投料控制器17連接,從而通過自動投料控制器17控制該泵浦的開啟/或關閉;電鍍槽12設有一溢流口20,且該溢流口20與電解陽極區2連接;一二氧化碳源26與酸度平衡陰極區8連接,且該二氧化碳源26與酸度平衡陰極區8之間還連接有一氣體閥門27,該氣體閥門27與自動投料控制器17連接,從而通過自動投料控制器17控制二氧化碳的加投。As shown in Figures 8 and 9 is one embodiment of the present invention associated with an insoluble anode acid copper electroplating process production line. The electroplating solution or/and electroplating replenishing solution production device of the present invention uses an electrolysis device, which is mainly composed of an electrolytic cell and an electrolytic anode 4. The electrolytic cathode 5, the electrolytic power supply 6, the stirring device 16 and the electrolytic cell diaphragm 3, the electrolytic anode 4 and the electrolytic cathode 5 are respectively connected to the positive electrode and the negative electrode of the electrolytic power supply 6, wherein: the electrolytic cell diaphragm 3 will The electrolysis cell is divided into an electrolysis anode area 2 and an electrolysis cathode area 1, the electrolysis anode area 2 and the electrolysis cathode area 1 are respectively used to contain anolyte and catholyte; the electrolysis cell diaphragm 3 uses an anion exchange membrane; The stirring device 16 is placed in the electrolysis anode area 2 and the electrolysis cathode area 1, and the stirring device 16 adopts a uniform reflux liquid stirring device; a hydrogen discharge system 11 is provided above the electrolysis cathode area 1 to lead out the hydrogen generated on the cathode Outside the electrolysis system; an electrolytic cell diaphragm 3 is also used in the electrolytic anode zone 2 to separate an acidity balanced cathode zone 8, the acidity balanced cathode zone 8 is provided with an acidity balanced cathode 10, and the electrolytic cathode zone 1 is provided with an acidity balance Anode 9, the acid balance anode 9 and the acid balance cathode 10 are respectively connected to the positive electrode and the negative electrode of another electrolysis power supply 6; the automatic feeding controller 17 detects the electroplating tank 12, the electrolytic anode area 2, and the acid balance cathode area 8 respectively Value in order to control the adding and dropping action and the size of the electrolysis current and the on/off of the electrolysis power supply 6; the electrolysis anode area 2 is connected to the electroplating tank 12 in which the electroplating anode 13 and the electroplating cathode 14 are provided, and the electrolysis A pump is provided between the anode area 2 and the electroplating tank 12, and the pump is connected to the automatic feeding controller 17, so that the automatic feeding controller 17 controls the opening/closing of the pump; the electroplating tank 12 is provided with an overflow port 20, and the overflow port 20 is connected to the electrolysis anode region 2; a carbon dioxide source 26 is connected to the acidity balance cathode region 8, and a gas valve 27 is also connected between the carbon dioxide source 26 and the acidity balance cathode region 8 27 is connected to the automatic feeding controller 17, so that the automatic feeding controller 17 controls the addition of carbon dioxide.

其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,包括以下步驟:It is suitable for the production method of electroplating solution or electroplating replenishing solution of insoluble anode acid copper electroplating process, including the following steps:

步驟1:如圖8 和9所示,使用陰離子交換膜將電解槽分為電解陽極區2、酸度平衡陰極區8和電解陰極區1,所述電解陽極區2和電解陰極區1中分別設有電解液回流液體攪拌裝置,所述電解陰極5上方設置氫氣外排系統11將陰極上生成的氫氣引出電解系統外,所述電解陽極區2與一泵浦以管道連接,泵浦的出液口以管道與一無隔膜的普通電鍍槽12連接,所述電鍍槽12帶有溢流口20並與所述電解陽極區2相接,使所述電解陽極區2與所述電鍍槽12形成閉合迴圈;Step 1: As shown in FIGS. 8 and 9, the anion exchange membrane is used to divide the electrolytic cell into an electrolytic anode zone 2, an acidity balance cathode zone 8 and an electrolytic cathode zone 1. The electrolytic anode zone 2 and the electrolytic cathode zone 1 are respectively provided There is an electrolyte reflux liquid stirring device. A hydrogen discharge system 11 is provided above the electrolysis cathode 5 to lead the hydrogen generated on the cathode out of the electrolysis system. The electrolysis anode area 2 is connected to a pump by a pipe, and the pumped liquid The port is connected with a common electroplating tank 12 without a diaphragm, the electroplating tank 12 has an overflow port and is connected to the electrolytic anode zone 2, so that the electrolytic anode zone 2 and the electroplating tank 12 are formed Closed loop

步驟2:配製陽極電解液並倒入電解陽極區2中,配製陰極電解液並倒入電解陰極區1中,配製酸度平衡陰極液並倒入酸度平衡陰極區8中,配製電鍍液並倒入電鍍槽12中;Step 2: Prepare anolyte and pour into electrolytic anode zone 2, prepare catholyte and pour into electrolytic cathode zone 1, prepare acidity balanced catholyte and pour into acidity balanced cathode zone 8, prepare electroplating solution and pour into In the plating tank 12;

步驟3:將電解陽極4與帶有電流調節器的電解電源6正極連接並浸入所述陽極電解液中,將電解陰極5與電解電源6負極連接並浸入所述陰極電解液中;將酸度平衡陽極9與酸平衡電源正極連接並浸入所述陰極電解液中,將酸度平衡陰極與酸平衡電源負極連接並浸入所述酸度平衡陰極液中;將不溶性電鍍陽極13和電鍍陰極14分別與電鍍電源的正極和負極連接並浸入所述電鍍液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power supply 6 with current regulator and immerse in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power supply 6 and immerse into the catholyte; balance the acidity The anode 9 is connected to the positive electrode of the acid balance power supply and immersed in the catholyte, the acid balance cathode is connected to the negative electrode of the acid balance power supply and immersed in the acid balance cathode liquid; the insoluble plating anode 13 and the plating cathode 14 are respectively connected to the plating power supply Positive electrode and negative electrode are connected and immersed in the plating solution;

步驟4:使用自動投料控制器17,對所述電鍍液的氧化還原電位、陽極電解液的比重值、酸度平衡陰極電解液的比重進行參數設定並檢測,自動根據檢測獲得的電鍍液的氧化還原電位值自動向電鍍槽12加投陽極電解液,自動根據檢測獲得的陽極電解液的比重值調整所述電解槽的電流大小或關停,自動根據檢測獲得的酸度平衡陰極電解液比重值向所述酸度平衡陰極區8加投補充二氧化碳;接通電源,輪流對電解電極和酸平衡電極通電進行電解作業,同時開始電鍍作業,設定電鍍試驗時間為5小時;Step 4: Use the automatic feeding controller 17 to set and test the redox potential of the electroplating solution, the specific gravity value of the anolyte, and the specific gravity of the catholyte with acid balance, and automatically determine the redox of the electroplating solution according to the detection Potential value automatically adds anolyte to the electroplating tank 12, automatically adjusts or shuts down the current of the electrolytic tank according to the specific gravity value of the anolyte obtained by the test, and automatically balances the specific gravity value of the catholyte according to the acidity obtained by the test. Add supplementary carbon dioxide to the acidity balance cathode area 8; turn on the power, turn on the electrolysis electrode and the acid balance electrode to perform electrolysis, and at the same time start the electroplating operation, set the electroplating test time to 5 hours;

步驟5:當設定電鍍時間完成後將所述電鍍陰極14取出;使用清水清洗所述電鍍陰極14並使用熱風吹乾;並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。Step 5: Remove the electroplating cathode 14 after the set electroplating time is completed; rinse the electroplating cathode 14 with clean water and dry it with hot air; and observe the surface of the plating layer using a computer microscope, and record the observation results in Table 1.

實施例9所述陽極電解液、陰極電解液、電解陽極4、電解陰極5、酸度平衡陰極液、酸度平衡陽極9、酸度平衡陰極10的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, acid balance catholyte, acid balance anode 9, and acid balance cathode 10 described in Example 9 are shown in Table 1 below.

實施例10Example 10

如圖9、10所示為本發明與不溶性陽極酸性電鍍銅製程生產線相關聯的實施例之一,實施例10與實施例9的區別在於:電鍍槽12沒有設置溢流口20;自動投料控制器17分別檢測電鍍槽12、電解陽極區2中的數值,從而控制加投動作和電解電流的大小和電解電源6的開啟/或關閉;沒有設置二氧化碳源26;電解陽極區2與電鍍槽12連接形成迴圈回路,且電解陽極區2與電鍍槽12之間的兩個泵浦均與自動投料控制器17連接。As shown in FIGS. 9 and 10, it is one of the embodiments of the present invention associated with the insoluble anode acid copper electroplating process production line. The difference between embodiment 10 and embodiment 9 is that: plating tank 12 is not provided with overflow port 20; automatic feeding control The device 17 detects the values in the electroplating tank 12 and the electrolysis anode area 2 respectively, so as to control the adding and dropping action and the size of the electrolysis current and the on/off of the electrolysis power supply 6; no carbon dioxide source 26 is provided; the electrolysis anode area 2 and the electroplating tank 12 The connection forms a loop circuit, and the two pumps between the electrolytic anode zone 2 and the electroplating tank 12 are connected to the automatic feeding controller 17.

其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,包括以下步驟:It is suitable for the production method of electroplating solution or electroplating replenishing solution of insoluble anode acid copper electroplating process, including the following steps:

步驟1:如圖9和10所示,使用陰離子交換膜將電解槽分為電解陽極區2、電解陰極區1和酸度平衡陰極區8,所述電解陽極區2和電解陰極區1中分別設有電解液回流液體攪拌裝置,所述電解陰極5上方設置氫氣外排系統11將陰極上生成的氫氣引出電解系統外,所述電解陽極區2與一無隔膜的普通電鍍槽12由兩條管道相連接,所述管道上分別設有一流體方向相反的泵浦,使所述電解陽極區2與所述電鍍槽12形成閉合迴圈;Step 1: As shown in FIGS. 9 and 10, the anion exchange membrane is used to divide the electrolytic cell into an electrolytic anode zone 2, an electrolytic cathode zone 1 and an acidity balance cathode zone 8, the electrolytic anode zone 2 and the electrolytic cathode zone 1 are respectively provided There is an electrolyte reflux liquid stirring device. A hydrogen discharge system 11 is provided above the electrolysis cathode 5 to lead the hydrogen generated on the cathode out of the electrolysis system. The electrolysis anode area 2 and a common diaphragmless plating tank 12 are composed of two pipes Connected, the pipes are respectively provided with pumps with opposite fluid directions, so that the electrolytic anode area 2 and the electroplating tank 12 form a closed loop;

步驟2:配製陽極電解液並倒入電解陽極區2中,配製陰極電解液並倒入電解陰極區1中,配製酸度平衡陰極液並倒入酸度平衡陰極區8中,配製電鍍液並倒入電鍍槽12中;Step 2: Prepare anolyte and pour into electrolytic anode zone 2, prepare catholyte and pour into electrolytic cathode zone 1, prepare acidity balanced catholyte and pour into acidity balanced cathode zone 8, prepare electroplating solution and pour into In the plating tank 12;

步驟3:將電解陽極4與帶有電流調節器的電解電源6正極連接並浸入所述陽極電解液中,將電解陰極5與電解電源6負極連接並浸入所述陰極電解液中;將酸度平衡陽極9與酸平衡電源正極連接並浸入所述陰極電解液中,將酸度平衡陰極10與酸平衡電源負極連接並浸入所述酸度平衡陰極液中;將不溶性電鍍陽極13和電鍍陰極14分別與電鍍電源的正極和負極連接並浸入所述電鍍液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power supply 6 with current regulator and immerse in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power supply 6 and immerse into the catholyte; balance the acidity The anode 9 is connected to the positive electrode of the acid balance power supply and immersed in the catholyte, the acid balance cathode 10 is connected to the negative electrode of the acid balance power supply and immersed in the acid balance cathode liquid; the insoluble electroplating anode 13 and the electroplating cathode 14 are respectively electroplated The positive and negative poles of the power supply are connected and immersed in the plating solution;

步驟4:使用自動投料控制器17,對所述電鍍液的光電比色值、陽極電解液的比重值進行參數設定並檢測,自動根據檢測獲得的電鍍液的光電比色值自動向電鍍槽12加投陽極電解液並同時啟動將電鍍液加投進電解陽極區2的泵浦,自動根據檢測獲得的陽極電解液的比重值調整所述電解槽的電流大小或關停;接通電源,輪流對電解電極和酸平衡電極通電進行電解作業,同時開始電鍍作業,設定電鍍試驗時間為5小時;Step 4: Use the automatic feeding controller 17 to set and detect the photoelectric colorimetric value of the plating solution and the specific gravity value of the anolyte, and automatically send the electroplated colorimetric value of the plating solution to the plating tank 12 automatically according to the detection Add the anolyte and start the pump to add the electroplating solution to the electrolysis anode zone 2 automatically adjust the current of the electrolytic cell or shut down according to the specific gravity value of the anolyte obtained by the detection; turn on the power and take turns Conduct electrolysis on the electrolysis electrode and acid balance electrode, and start electroplating at the same time, set the electroplating test time to 5 hours;

步驟5:當設定電鍍時間完成後將所述電鍍陰極14取出;使用清水清洗所述電鍍陰極14並使用熱風吹乾;並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。Step 5: Remove the electroplating cathode 14 after the set electroplating time is completed; rinse the electroplating cathode 14 with clean water and dry it with hot air; and observe the surface of the plating layer using a computer microscope, and record the observation results in Table 1.

實施例10所述陽極電解液、陰極電解液、電解陽極4、電解陰極5、酸度平衡陰極液、酸度平衡陽極9、酸度平衡陰極10的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, acid balance catholyte, acid balance anode 9, and acid balance cathode 10 described in Example 10 are shown in Table 1 below.

實施例11Example 11

如圖11、12所示為本發明與不溶性陽極酸性電鍍銅製程生產線相關聯的實施例之一,實施例11與實施例9的區別在於:在電解陽極區2中還採用電解槽隔膜3分隔出一酸度平衡陰極區8,且使得電解陽極區2置於電解陰極區1和酸度平衡陰極區8之間,電解陽極區2、電極陰極區、酸度平衡陰極區8中均設有攪拌裝置16,而且所述的攪拌裝置16均採用電解液回流液體攪拌裝置;所述的酸度平衡陰極區8還連接有一補充液添加槽18,該補充液添加槽18與酸度平衡陰極區8之間設置有一泵浦,該泵浦與自動投料控制器17連接,從而通過自動投料控制器17控制補充液的加投;酸度平衡陰極區8還設有一溢流口20,該溢流口20與一中轉槽19連接;自動投料控制器17分別檢測電鍍槽12、電解陽極區2、電解陰極區1、酸度平衡陰極區8中的數值,從而控制加投動作和電解電流的大小和電解電源6的開啟/或關閉。As shown in FIGS. 11 and 12, it is one of the embodiments of the present invention associated with the insoluble anode acid copper electroplating process production line. The difference between embodiment 11 and embodiment 9 is that the electrolytic anode zone 2 is also separated by an electrolytic cell membrane 3 An acidity balanced cathode region 8 is provided, and the electrolytic anode region 2 is placed between the electrolytic cathode region 1 and the acidity balanced cathode region 8, and the stirring device 16 is provided in the electrolytic anode region 2, the electrode cathode region, and the acidity balanced cathode region 8 In addition, the stirring devices 16 all use an electrolyte reflux liquid stirring device; the acidity balance cathode area 8 is also connected with a supplementary liquid addition tank 18, and a supplementary liquid addition tank 18 and an acidity balance cathode area 8 are provided with a The pump is connected to the automatic feeding controller 17 to control the addition of the supplementary liquid through the automatic feeding controller 17; the acidity balance cathode area 8 is also provided with an overflow port 20, which is connected to a relay The tank 19 is connected; the automatic feeding controller 17 detects the values in the electroplating tank 12, the electrolytic anode zone 2, the electrolytic cathode zone 1, and the acidity balance cathode zone 8, respectively, thereby controlling the addition action and the size of the electrolytic current and the opening of the electrolytic power supply 6 /Or off.

其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,包括以下步驟:It is suitable for the production method of electroplating solution or electroplating replenishing solution of insoluble anode acid copper electroplating process, including the following steps:

步驟1:如圖11和圖12所示,使用陰離子交換膜將電解槽分為電解陽極區2、電解陰極區1和酸度平衡陰極區8,所述電解陽極區2、電解陰極區1和酸度平衡陰極區8中分別設有電解液回流液體攪拌裝置,所述酸度平衡陰極區8設有溢流口20並以管道將所述溢流口20與一中轉槽19連接,所述電解陰極5上方設置氫氣外排系統11將陰極上生成的氫氣引出電解系統外,所述電解陽極區2與一泵浦以管道連接,泵浦的出液口以管道與一無隔膜的普通電鍍槽12連接,所述電鍍槽12帶有溢流口20並與所述電解陽極區2相接,使所述電解陽極區2與所述電鍍槽12形成閉合迴圈;Step 1: As shown in FIGS. 11 and 12, an anion exchange membrane is used to divide the electrolytic cell into an electrolytic anode zone 2, an electrolytic cathode zone 1 and an acidity balance cathode zone 8, the electrolytic anode zone 2, the electrolytic cathode zone 1 and the acidity The balanced cathode area 8 is respectively provided with an electrolyte reflux liquid stirring device. The acidity balanced cathode area 8 is provided with an overflow port 20 and the overflow port 20 is connected to a transfer tank 19 by a pipe. The electrolytic cathode 5 A hydrogen evacuation system 11 is provided to lead the hydrogen generated on the cathode out of the electrolysis system. The electrolysis anode area 2 is connected to a pump by a pipe, and the pump outlet is a pipe and a common electroplating tank 12 without a diaphragm Connected, the electroplating tank 12 has an overflow port 20 and is connected to the electrolytic anode region 2, so that the electrolytic anode region 2 and the electroplating tank 12 form a closed loop;

步驟2:配製陽極電解液並倒入電解陽極區2中,配製陰極電解液並倒入電解陰極區1中,配製酸度平衡陰極液並倒入酸度平衡陰極區8中,配製電鍍液並倒入電鍍槽12中;Step 2: Prepare anolyte and pour into electrolytic anode zone 2, prepare catholyte and pour into electrolytic cathode zone 1, prepare acidity balanced catholyte and pour into acidity balanced cathode zone 8, prepare electroplating solution and pour into In the plating tank 12;

步驟3:將電解陽極4與帶有電流調節器的電解電源6正極連接並浸入所述陽極電解液中,將電解陰極5與電解電源6負極連接並浸入所述陰極電解液中;將酸度平衡陽極9與酸平衡電源正極連接並浸入所述陰極電解液中,將酸度平衡陰極10與酸平衡電源負極連接並浸入所述酸度平衡陰極液中;將不溶性電鍍陽極13和電鍍陰極14分別與電鍍電源的正極和負極連接並浸入所述電鍍液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power supply 6 with current regulator and immerse in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power supply 6 and immerse into the catholyte; balance the acidity The anode 9 is connected to the positive electrode of the acid balance power supply and immersed in the catholyte, the acid balance cathode 10 is connected to the negative electrode of the acid balance power supply and immersed in the acid balance cathode liquid; the insoluble electroplating anode 13 and the electroplating cathode 14 are respectively electroplated The positive and negative poles of the power supply are connected and immersed in the plating solution;

步驟4:使用自動投料控制器17,對所述電鍍液的比重、陽極電解液的比重值、陰極電解液的酸度值、酸度平衡陰極液的pH值進行參數設定並檢測,自動根據檢測獲得的電鍍液的比重值自動向電鍍槽12加投陽極電解液,自動根據檢測獲得的陽極電解液的比重值調整所述電解槽的電流大小或關停,自動根據檢測獲得的陰極電解液的酸度值控制所述酸平衡電源的開啟與關停;自動根據檢測獲得的酸度平衡陰極液的pH值加投新鮮的酸度平衡陰極液以補充無機鹼原料,同時加投二氧化碳;接通電源進行電解作業,同時開始電鍍作業,設定電鍍試驗時間為5小時;Step 4: Use the automatic feeding controller 17 to set and test the specific gravity of the electroplating solution, the specific gravity value of the anolyte, the acidity value of the catholyte, and the pH value of the acidity balance catholyte. The specific gravity value of the electroplating solution automatically adds anolyte to the electroplating tank 12, automatically adjusts or shuts down the current of the electrolysis cell according to the specific gravity value of the anolyte obtained by the detection, and automatically adjusts the acidity value of the catholyte obtained according to the detection Control the opening and closing of the acid balance power supply; automatically add fresh acidity balance catholyte to supplement the inorganic alkali raw materials according to the pH value of the acid balance catholyte obtained by the detection, and add carbon dioxide at the same time; connect the power supply for electrolysis, At the same time start the electroplating operation and set the electroplating test time to 5 hours;

步驟5:當設定電鍍時間完成後將所述電鍍陰極14取出;使用清水清洗所述電鍍陰極14並使用熱風吹乾;並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。Step 5: Remove the electroplating cathode 14 after the set electroplating time is completed; rinse the electroplating cathode 14 with clean water and dry it with hot air; and observe the surface of the plating layer using a computer microscope, and record the observation results in Table 1.

實施例11所述陽極電解液、陰極電解液、電解陽極4、電解陰極5、酸度平衡陰極液、酸度平衡陽極9、酸度平衡陰極10的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, acid balance catholyte, acid balance anode 9, and acid balance cathode 10 described in Example 11 are shown in Table 1 below.

實施例12Example 12

如圖11和圖12所示,實施例12的裝置及其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法與實施例11相同。As shown in FIGS. 11 and 12, the apparatus of Example 12 and the production method of the plating solution or plating replenishment solution applicable to the insoluble anode acidic copper plating process are the same as those of Example 11.

步驟5當設定電鍍時間完成後將所述電鍍陰極14取出;使用清水清洗所述電鍍陰極14並使用熱風吹乾;並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。Step 5: When the set plating time is completed, remove the electroplating cathode 14; clean the electroplating cathode 14 with clean water and dry it with hot air; and observe the surface of the plating layer using a computer microscope, and record the observation results in Table 1.

實施例12所述陽極電解液、陰極電解液、電解陽極4、電解陰極5、酸度平衡陰極液、酸度平衡陽極9、酸度平衡陰極10的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, acid balance catholyte, acid balance anode 9, and acid balance cathode 10 described in Example 12 are shown in Table 1 below.

實施例13~14Examples 13-14

如圖1所示,實施例13和實施例14的裝置及其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法與實施例1相同。As shown in FIG. 1, the apparatuses of Example 13 and Example 14 and the production methods of the plating solution or plating replenishment solution applicable to the insoluble anode acidic copper plating process are the same as those of Example 1.

其中,步驟4的電解過程中,每隔15分鐘由人工對陰極電解液的酸度和比重進行檢測,並根據測得的結果向電解陰極區1補充50wt%的硫酸水溶液,電解完成後所得的陽極電解液經濃縮乾燥後成為硫酸銅產品。Among them, in the electrolysis process of step 4, the acidity and specific gravity of the catholyte are manually detected every 15 minutes, and the electrolytic cathode zone 1 is supplemented with a 50 wt% sulfuric acid aqueous solution according to the measured results, and the anode obtained after the electrolysis is completed The electrolyte becomes copper sulfate product after concentration and drying.

實施例13和實施例14所述陽極電解液、陰極電解液、電解陽極4、電解陰極5的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4 and electrolytic cathode 5 described in Example 13 and Example 14 are shown in Table 1 below.

實施例15~16Examples 15 to 16

如圖9和10所示,實施例15和實施例16的裝置及其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法與實施例10相同。As shown in FIGS. 9 and 10, the apparatuses of Examples 15 and 16 and the production methods of the plating solution or plating replenishment solution applicable to the insoluble anode acidic copper plating process are the same as those of Example 10.

其中,所述酸度平衡陰極區8由雙極膜構成;使用自動投料控制器17,對所述電鍍液的光電比色值、陽極電解液的比重值、酸度平衡陰極液的液位元進行參數設定並檢測,自動根據檢測獲得的電鍍液的光電比色值自動向電鍍槽12加投陽極電解液並同時啟動將電鍍液加投進電解陽極區2的泵浦,自動根據檢測獲得的陽極電解液的比重值調整所述電解槽的電流大小或關停,自動根據檢測獲得的酸度平衡陰極液的液位元向所述酸度平衡陰極區8加投清水;接通電源,同時對電解電極和酸平衡電極通電進行電解作業,同時開始電鍍作業,設定電鍍試驗時間為5小時。Wherein, the acidity balanced cathode area 8 is composed of a bipolar membrane; an automatic feeding controller 17 is used to parameterize the photoelectric colorimetric value of the plating solution, the specific gravity value of the anolyte, and the liquid level of the acidity balanced catholyte Set and test, automatically add anolyte to the electroplating tank 12 according to the photoelectric colorimetric value of the electroplating solution obtained by the test and start the pump to add the electroplating solution into the electrolysis anode zone 2 at the same time, automatically according to the anode electrolysis obtained by the test The specific gravity value of the liquid adjusts the current size of the electrolytic cell or shuts down, and automatically adds fresh water to the acidity balanced cathode area 8 according to the liquid level of the acidity balanced cathode liquid obtained by the detection; The acid balance electrode was energized for electrolysis, and the electroplating operation was started at the same time. The electroplating test time was set to 5 hours.

當設定電鍍時間完成後將所述電鍍陰極14取出;使用清水清洗所述電鍍陰極14並使用熱風吹乾;並使用電腦顯微鏡觀察鍍層表面,將觀察的結果記錄於表1中。When the set electroplating time is completed, the electroplating cathode 14 is taken out; the electroplating cathode 14 is washed with clean water and dried with hot air; and the surface of the plating layer is observed using a computer microscope, and the observation results are recorded in Table 1.

實施例15和實施例16所述陽極電解液、陰極電解液、電解陽極4、電解陰極5、酸度平衡陰極液、酸度平衡陽極9、酸度平衡陰極10的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, acidity balanced catholyte, acidity balanced anode 9, acidity balanced cathode 10 described in Example 15 and Example 16 are shown in Table 1 below.

實施例17Example 17

如圖2所示,實施例17的裝置及其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法與實施例3相同。As shown in FIG. 2, the apparatus of Example 17 and the production method of the plating solution or plating replenishment solution applicable to the insoluble anode acidic copper plating process are the same as those of Example 3.

其中,使用雙極膜將電解槽分為電解陽極區2和電解陰極區1;電鍍過程中人工對陽極電解液的銅離子濃度和硫酸濃度、陰極電解液的液位元進行檢測,根據得到的陽極電解液銅離子濃度調整電解電流,根據測得的陽極電解液硫酸濃度向所述電解陽極區2加投補充硫酸,根據測得的陰極電解液的液位元向所述電解陰極區1補充水。Among them, the bipolar membrane is used to divide the electrolytic cell into an electrolytic anode zone 2 and an electrolytic cathode zone 1; during the electroplating process, the copper ion concentration and sulfuric acid concentration of the anolyte and the level of the catholyte are manually detected, according to the obtained The anolyte copper ion concentration adjusts the electrolysis current, adds supplemental sulfuric acid to the electrolytic anode zone 2 according to the measured anolyte sulfuric acid concentration, and supplements the electrolytic cathode zone 1 according to the measured level of the catholyte water.

實施例17所述陽極電解液、陰極電解液、電解陽極4、電解陰極5的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4 and electrolytic cathode 5 described in Example 17 are shown in Table 1 below.

實施例18Example 18

如圖6所示,實施例18的裝置及其適用於不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法與實施例7相同。As shown in FIG. 6, the apparatus of Example 18 and the production method of the plating solution or plating replenishment solution applicable to the insoluble anode acidic copper plating process are the same as those of Example 7.

其中,將電解槽分為電解陽極區2、電解緩衝區7和電解陰極區1,所述電解陽極區2和電解緩衝區7之間以陰離子交換膜分隔,所述電解緩衝區7與電解陰極區1之間以雙極膜分隔。Among them, the electrolytic cell is divided into an electrolytic anode zone 2, an electrolytic buffer zone 7 and an electrolytic cathode zone 1, the electrolytic anode zone 2 and the electrolytic buffer zone 7 are separated by an anion exchange membrane, the electrolytic buffer zone 7 and the electrolytic cathode Zone 1 is separated by a bipolar membrane.

實施例18所述陽極電解液、陰極電解液、電解陽極4、電解陰極5、緩衝電解液的組分或材質詳見下表1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, and buffer electrolyte described in Example 18 are shown in Table 1 below.

[表1]

Figure 108130113-A0304-0001
[Table 1]
Figure 108130113-A0304-0001

有上表1可見,以上實施例1~18所得的電鍍液或電鍍補液用於電鍍後,鍍層的品質均為光亮、均勻、平整,如此可見,本發明所得到的電鍍液或電鍍補液能夠滿足不溶性陽極酸性電鍍銅製程的使用需求。As can be seen from Table 1, after the electroplating solution or electroplating solution obtained in the above Examples 1 to 18 is used for electroplating, the quality of the plating layer is bright, uniform and smooth, so it can be seen that the electroplating solution or electroplating solution obtained by the present invention can meet The use of insoluble anode acid copper plating process.

需要指出的是,上述實施例僅是對本發明的進一步說明,而不是限制,本領域技術人員在與本發明技術方案的相當的含義和範圍內的任何調整或改變,都應認為是包括在本發明的保護範圍內。It should be noted that the above-mentioned embodiments are only a further illustration of the present invention, not a limitation. Any adjustment or change within the meaning and scope equivalent to the technical solutions of the present invention by those skilled in the art should be considered as included in this Within the scope of protection of the invention.

1‧‧‧電解陰極區 2‧‧‧電解陽極區 3‧‧‧電解槽隔膜 4‧‧‧電解陽極 5‧‧‧電解陰極 6‧‧‧電解電源 7‧‧‧電解緩衝區 8‧‧‧酸度平衡陰極區 9‧‧‧酸度平衡陽極 10‧‧‧酸度平衡陰極 11‧‧‧氫氣外排系統 12‧‧‧電鍍槽 13‧‧‧電鍍陽極 14‧‧‧電鍍陰極 15‧‧‧抽風機系統 16‧‧‧攪拌裝置 17‧‧‧自動投料控制器 18‧‧‧補充液添加槽 19‧‧‧中轉槽 20‧‧‧溢流口 21‧‧‧電鍍隔膜 22‧‧‧過濾裝置 23‧‧‧不溶性電解陽極 24‧‧‧隔膜 25‧‧‧清水源 26‧‧‧二氧化碳源 27‧‧‧氣體閥門 28‧‧‧氧氣源 P‧‧‧泵浦1‧‧‧Electrolytic cathode area 2‧‧‧Electrolysis anode area 3‧‧‧Electrolyzer diaphragm 4‧‧‧Electrolytic anode 5‧‧‧Electrolytic cathode 6‧‧‧Electrolysis power supply 7‧‧‧Electrolysis buffer 8‧‧‧Acidity balanced cathode area 9‧‧‧acidity balance anode 10‧‧‧acid balance cathode 11‧‧‧Hydrogen Emission System 12‧‧‧plating bath 13‧‧‧ Electroplating anode 14‧‧‧plating cathode 15‧‧‧Exhaust fan system 16‧‧‧Mixing device 17‧‧‧Automatic feeding controller 18‧‧‧Replenishment liquid adding tank 19‧‧‧Transit slot 20‧‧‧Overflow 21‧‧‧ Electroplated diaphragm 22‧‧‧Filter device 23‧‧‧Insoluble electrolytic anode 24‧‧‧ Diaphragm 25‧‧‧ water source 26‧‧‧CO2 source 27‧‧‧ gas valve 28‧‧‧Oxygen source P‧‧‧Pump

以下通過附圖對本發明作進一步的說明。 圖1 為本發明實施例1-2、實施例13-14的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產裝置示意圖。 圖2為本發明實施例3和實施例17的不溶性陽極酸性電鍍銅製程的電鍍和電解再生迴圈回用系統示意圖。 圖3為本發明實施例4的不溶性陽極酸性電鍍銅製程的電鍍和電解再生迴圈回用系統示意圖。 圖4為本發明實施例5的不溶性陽極酸性電鍍銅製程的電鍍和電解再生迴圈回用系統示意圖。 圖5為本發明實施例6的不溶性陽極酸性電鍍銅製程的電鍍和電解再生迴圈回用系統示意圖。 圖6為本發明實施例7的不溶性陽極酸性電鍍銅製程的電鍍和電解再生迴圈回用系統示意圖。 圖7為本發明實施例8的不溶性陽極酸性電鍍銅製程的電鍍和電解再生迴圈回用系統示意圖。 圖8為本發明實施例9的不溶性陽極酸性電鍍銅製程的電鍍和電解再生迴圈回用系統示意圖。 圖9為本發明實施例9、實施例10、實施例15、實施例16中所使用的電解槽結構示意圖。 圖10為本發明實施例10的不溶性陽極酸性電鍍銅製程的電鍍和電解再生迴圈回用系統示意圖。 圖11為本發明實施例11和實施例12的不溶性陽極酸性電鍍銅製程的電鍍和電解再生迴圈回用系統示意圖。 圖12為本發明實施例11和實施例12中所使用的電解槽結構示意圖。The present invention will be further described below with reference to the drawings. FIG. 1 is a schematic diagram of a production apparatus for an electroplating solution or an electroplating replenishment process of the insoluble anode acid copper electroplating process of Examples 1-2 and Examples 13-14 of the present invention. 2 is a schematic diagram of the electroplating and electrolytic regeneration loop recycling system of the insoluble anode acidic copper electroplating process of Example 3 and Example 17 of the present invention. 3 is a schematic diagram of the electroplating and electrolytic regeneration loop recycling system of the insoluble anode acidic copper electroplating process of Example 4 of the present invention. 4 is a schematic diagram of the electroplating and electrolytic regeneration loop recycling system of the insoluble anode acidic copper electroplating process in Example 5 of the present invention. FIG. 5 is a schematic diagram of the electroplating and electrolytic regeneration loop recycling system of the insoluble anode acid copper electroplating process in Example 6 of the present invention. 6 is a schematic diagram of the electroplating and electrolytic regeneration loop recycling system of the insoluble anode acidic copper electroplating process of Example 7 of the present invention. FIG. 7 is a schematic diagram of the electroplating and electrolytic regeneration loop recycling system of the insoluble anode acidic copper plating process of Example 8 of the present invention. 8 is a schematic diagram of the electroplating and electrolytic regeneration loop recycling system of the insoluble anode acid copper electroplating process of Example 9 of the present invention. 9 is a schematic view of the structure of the electrolytic cell used in Example 9, Example 10, Example 15, and Example 16 of the present invention. 10 is a schematic diagram of the electroplating and electrolytic regeneration loop recycling system of the insoluble anode acid copper electroplating process of Example 10 of the present invention. 11 is a schematic diagram of the electroplating and electrolytic regeneration loop recycling system of the insoluble anode acidic copper electroplating process of Example 11 and Example 12 of the present invention. FIG. 12 is a schematic diagram of the structure of electrolytic cells used in Example 11 and Example 12 of the present invention.

1‧‧‧電解陰極區 1‧‧‧Electrolytic cathode area

2‧‧‧電解陽極區 2‧‧‧Electrolysis anode area

3‧‧‧電解槽隔膜 3‧‧‧Electrolyzer diaphragm

4‧‧‧電解陽極 4‧‧‧Electrolytic anode

5‧‧‧電解陰極 5‧‧‧Electrolytic cathode

6‧‧‧電解電源 6‧‧‧Electrolysis power supply

Claims (20)

一種不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,包括: (1)設置電解槽,使用電解槽隔膜將電解槽分隔為電解陽極區和電解陰極區,所述電解槽隔膜用於阻止陽離子通過,以防止陽離子在所述電解陽極區和所述電解陰極區之間自由交換; (2)分別準備陽極電解液和陰極電解液, 其中,所述陽極電解液由硫酸和硫酸銅中至少一種的水溶液組成,且按照品質百分比的組成為: 0.001%~45% 硫酸或/和0.001%~21% 硫酸銅; 其餘為水,且所述陽極電解液中溶質的總品質百分比不低於0.03%; (3)將所述陽極電解液加入所述電解陽極區,將所述陰極電解液加入所述電解陰極區中; (4)以含有銅元素的金屬電極作為電解陽極,並將所述電解陽極浸入所述陽極電解液中;以導電體作為電解陰極,並將所述電解陰極浸入所述陰極電解液中; (5)將所述電解陽極和所述電解陰極分別與電解電源的正極和負極連接,接通所述電解電源,通電開始電解反應,當所述陽極電解液中的銅離子濃度達到預定數值時,將所述陽極電解液取出,得到不溶性陽極酸性電鍍銅製程的電鍍液或者電鍍補液或者成品硫酸銅溶液或者用於配製不溶性陽極酸性電鍍銅電鍍液的原料。A production method of electroplating solution or electroplating replenishing solution for insoluble anode acid copper electroplating process, including: (1) An electrolytic cell is provided, and an electrolytic cell diaphragm is used to divide the electrolytic cell into an electrolytic anode area and an electrolytic cathode area, and the electrolytic cell diaphragm is used to prevent the passage of cations to prevent cations from being in the electrolytic anode area and the electrolytic cathode area Free exchange between (2) Prepare anolyte and catholyte separately, Wherein, the anolyte is composed of an aqueous solution of at least one of sulfuric acid and copper sulfate, and the composition according to the quality percentage is: 0.001%~45% sulfuric acid or/and 0.001%~21% copper sulfate; The rest is water, and the total mass percentage of solute in the anolyte is not less than 0.03%; (3) Add the anolyte to the electrolytic anode area, and add the catholyte to the electrolytic cathode area; (4) A metal electrode containing copper element is used as an electrolytic anode, and the electrolytic anode is immersed in the anolyte; a conductor is used as an electrolytic cathode, and the electrolytic cathode is immersed in the catholyte; (5) Connect the electrolysis anode and the electrolysis cathode to the positive electrode and the negative electrode of the electrolysis power supply respectively, turn on the electrolysis power supply, and start the electrolysis reaction when energized, when the concentration of copper ions in the anode electrolyte reaches a predetermined value , The anolyte is taken out to obtain an electroplating solution or electroplating replenishment solution or a finished copper sulfate solution of an insoluble anode acidic copper electroplating process or a raw material for preparing an insoluble anode acidic electroplating copper electroplating solution. 如申請專利範圍第1項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,其中所述電解槽隔膜可採用陰離子交換膜和/或雙極膜。The method for producing an electroplating solution or an electroplating replenishing solution of an insoluble anode acid copper electroplating process as described in item 1 of the patent application range, wherein the electrolytic cell membrane may use an anion exchange membrane and/or a bipolar membrane. 如申請專利範圍第2項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,其中當所述電解槽隔膜採用所述陰離子交換膜時,所述陰極電解液由硫酸、硫酸鹽、碳酸和無機鹼中至少一種的水溶液組成,且所述陰極電解液中溶質的總品質百分比為0.1%~40%,所述陽極電解液和所述陰極電解液中的至少一者含有硫酸。The production method of the electroplating solution or electroplating replenishing process of the insoluble anode acid copper electroplating process as described in item 2 of the patent scope, wherein when the electrolyzer diaphragm adopts the anion exchange membrane, the catholyte is made of sulfuric acid, sulfuric acid An aqueous solution of at least one of salt, carbonic acid and inorganic base, and the total mass percentage of solute in the catholyte is 0.1% to 40%, at least one of the anolyte and the catholyte contains sulfuric acid . 如申請專利範圍第2項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,其中當所述電解槽隔膜為所述雙極膜時,所述陰極電解液為水或電解質的水溶液,所述電解質可以是任意的電解質,且所述陽極電解液需含有硫酸。A method for producing an electroplating solution or electroplating replenishment process for an insoluble anode acid copper electroplating process as described in item 2 of the patent scope, wherein when the electrolytic cell diaphragm is the bipolar membrane, the catholyte is water or electrolyte The electrolyte may be any electrolyte, and the anolyte needs to contain sulfuric acid. 如申請專利範圍第2項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,其中與不溶性陽極酸性電鍍銅製程生產線相關聯,根據不溶性陽極酸性電鍍銅製程生產線上製程參數的動態變化,來調整所述步驟(5)中的電解電流的大小,或控制電解電源的開啟或關停;或根據所述步驟(5)中的電解過程製程參數的動態變化,或調整所述不溶性陽極酸性電鍍銅製程生產線上電鍍電流的大小,或控制所述不溶性陽極酸性電鍍銅製程生產線上電鍍電源的開啟/或關停,以使得所得電鍍補液的製程參數能與所述不溶性陽極酸性電鍍銅製程生產線的製程參數相配合適應,或能使得所述不溶性陽極酸性電鍍銅製程生產線上的電鍍液中的銅離子能夠得到及時的補充,所述製程參數包括銅離子濃度、硫酸濃度、工作時長、工作量。The production method of the electroplating solution or electroplating replenishment process of the insoluble anode acidic copper electroplating process as described in item 2 of the patent scope, which is associated with the insoluble anode acidic copper electroplating process production line, according to the process parameters of the insoluble anode acidic electroplating copper process production line Dynamic changes to adjust the size of the electrolysis current in step (5), or control the on or off of the electrolysis power supply; or according to the dynamic changes in the electrolysis process parameters in step (5), or adjust the The size of the electroplating current on the production line of the insoluble anode acidic copper electroplating process, or controlling the on/off of the electroplating power on the production line of the insoluble anode acidic copper electroplating process, so that the process parameters of the resulting electroplating replenisher can be in line with the insoluble anode acidic electroplating The process parameters of the copper process line can be adapted to each other, or the copper ions in the plating solution on the insoluble anode acidic copper electroplating process line can be replenished in a timely manner. The process parameters include copper ion concentration, sulfuric acid concentration, and working time Length and workload. 如申請專利範圍第5項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,其中所述步驟(5)接通所述電解電源開始電解反應後,對所述陰極電解液中的硫酸和/或硫酸鹽和/或碳酸和/或無機鹼的濃度進行檢測,並根據檢測結果向所述電解陰極區投加硫酸和/或硫酸鹽和/或水和/或二氧化碳,以便調整所述陰極電解液中的硫酸和/或硫酸鹽和/或碳酸和/或無機鹼的濃度維持在設定值範圍內: 當所述陰極電解液中的硫酸和/或硫酸鹽和/或碳酸和/或碳酸根或碳酸氫根的無機鹼濃度小於或等於設定值時,向所述電解陰極區加投硫酸或其水溶液和/或硫酸鹽或其水溶液和/或二氧化碳,或當所述陰極電解液因水分蒸發而造成濃度大於或等於設定值時,向所述電解陰極區加投清水,直至所述陰極電解液的硫酸和/或硫酸鹽和/或無機鹼的濃度恢復至設定值為止。The method for producing an electroplating solution or an electroplating replenishing solution for an insoluble anode acid copper electroplating process as described in item 5 of the patent application scope, wherein the step (5) is connected to the electrolysis power source to start an electrolysis reaction The concentration of sulfuric acid and/or sulfate and/or carbonic acid and/or inorganic base in the mixture is detected, and sulfuric acid and/or sulfate and/or water and/or carbon dioxide are added to the electrolytic cathode area according to the detection result, so that Adjust the concentration of sulfuric acid and/or sulfate and/or carbonic acid and/or inorganic base in the catholyte to maintain within the set value range: When the inorganic alkali concentration of sulfuric acid and/or sulfate and/or carbonic acid and/or carbonate or bicarbonate in the catholyte is less than or equal to the set value, add sulfuric acid or its aqueous solution to the electrolytic cathode area And/or sulfate or its aqueous solution and/or carbon dioxide, or when the concentration of the catholyte is greater than or equal to the set value due to evaporation of water, add fresh water to the electrolytic cathode area until the catholyte The concentration of sulfuric acid and/or sulfate and/or inorganic base returns to the set value. 如申請專利範圍第5項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,其中通過檢測所述電鍍液中的銅離子濃度和/或酸濃度和/或根據時間設定將銅離子濃度高於所述電鍍液的所述陽極電解液加入所述不溶性陽極酸性電鍍銅製程生產線上的電鍍槽中。The production method of the electroplating solution or electroplating replenishing solution of the insoluble anode acid copper electroplating process as described in item 5 of the patent application scope, wherein by detecting the copper ion concentration and/or acid concentration in the electroplating solution and/or setting The anolyte with a higher copper ion concentration than the electroplating solution is added to the electroplating tank on the production line of the insoluble anode acidic copper electroplating process. 如申請專利範圍第5項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,其中當使用所述陰離子交換膜作為隔膜時,所述隔膜採用兩層陰離子交換膜,或當使用所述雙極膜作為隔膜時,所述隔膜採用一層雙極膜和一層陰離子交換膜的組合,其中,所述一層陰離子交換膜位於所述雙極膜中的所述陰離子交換膜的那側,所述兩層陰離子交換膜或所述一層雙極膜和所述一層陰離子交換膜的組合使得在所述電解陽極區和所述電解陰極區之間形成電解緩衝區,以避免所述電解陰極上生成的氫氧根離子和/或所述陰極電解液原有的無機鹼的陰離子通過所述陰離子交換膜與所述陽極電解液的銅離子接觸,或所述雙極膜上產生的氫氧根離子直接與所述陽極電解液的銅離子接觸。The production method of the electroplating solution or electroplating replenishment process of the insoluble anode acidic copper electroplating process as described in item 5 of the patent scope, wherein when the anion exchange membrane is used as the membrane, the membrane uses a two-layer anion exchange membrane, or when When the bipolar membrane is used as a diaphragm, the diaphragm uses a combination of a bipolar membrane and an anion exchange membrane, wherein the anion exchange membrane is located on the side of the anion exchange membrane in the bipolar membrane , The combination of the two layers of anion exchange membranes or the one layer of bipolar membranes and the one layer of anion exchange membranes forms an electrolytic buffer zone between the electrolytic anode zone and the electrolytic cathode zone to avoid the electrolytic cathode The hydroxide ions generated on the electrode and/or the original inorganic base anions of the catholyte are in contact with the copper ions of the anolyte through the anion exchange membrane, or the hydroxide generated on the bipolar membrane The root ions directly contact the copper ions of the anolyte. 如申請專利範圍第8項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,其中所述電解緩衝區內含有緩衝電解液,所述緩衝電解液為不含銅離子但含有硫酸的水溶液。A method for producing an electroplating solution or electroplating replenishment process for an insoluble anode acid copper electroplating process as described in item 8 of the patent application range, wherein the electrolytic buffer contains buffer electrolyte, which contains no copper ions but contains Sulfuric acid in water. 如申請專利範圍第9項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,其中在所述步驟(5)接通所述電解電源開始電解反應後,對所述緩衝電解液的pH值和/或酸度值和/或比重值進行檢測,並根據檢測結果向所述緩衝電解液中加入硫酸和/或不含銅離子但含有硫酸的水溶液, 當所述緩衝電解液的pH值和/或酸度值和/或比重值小於或等於設定值時,向所述緩衝電解液中加入硫酸和/或不含銅離子但含有硫酸的水溶液,直至所述緩衝電解液的pH值和/或酸度值和/或比重值恢復至設定值或大於設定值。The production method of the electroplating solution or electroplating replenishing solution of the insoluble anode acid copper electroplating process as described in item 9 of the patent scope, wherein after the step (5) is turned on the electrolysis power supply to start the electrolysis reaction, the buffer electrolysis The pH value and/or acidity value and/or specific gravity value of the liquid are detected, and sulfuric acid and/or an aqueous solution containing no sulfuric acid but containing sulfuric acid is added to the buffer electrolyte according to the detection result, When the pH value and/or acidity value and/or specific gravity value of the buffer electrolyte is less than or equal to the set value, sulfuric acid and/or an aqueous solution containing no copper ions but containing sulfuric acid is added to the buffer electrolyte until all The pH value and/or acidity value and/or specific gravity value of the buffer electrolyte return to the set value or greater than the set value. 如申請專利範圍第5項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,其中在電鍍銅生產過程中,將所述電解槽中的所述陽極電解液經檢測其到達或者超過設定值後,且所述不溶性陽極酸性電鍍銅製程生產線上的所述電鍍液又需要對銅離子含量進行補充時,通過相關設備控制將所述陽極電解液直接加入電鍍槽中,同時將所述電鍍槽中等量的所述電鍍液轉移至所述電解槽的所述電解陽極區中作為所述陽極電解液進行銅離子濃度的提升,如此構成一個電鍍和電解再生迴圈回用系統。The production method of the electroplating solution or electroplating replenishment process of the insoluble anode acid copper electroplating process as described in item 5 of the patent application scope, in which during the electroplating copper production process, the anolyte in the electrolytic cell is detected to reach Or after the set value is exceeded, and the electroplating solution on the insoluble anode acid copper electroplating process production line needs to supplement the copper ion content, the anode electrolyte is directly added to the electroplating tank through relevant equipment control, and at the same time An amount of the electroplating solution in the electroplating tank is transferred to the electrolysis anode area of the electrolysis tank as the anolyte to increase the concentration of copper ions, thus forming an electroplating and electrolysis regeneration loop recycling system. 如申請專利範圍第11項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,其中還設置有酸度平衡電解系統,即在所述電解陽極區中分隔出一個酸度平衡陰極區,所述酸度平衡陰極區面向所述電解陰極區的方向使用隔膜作為分隔,所述酸度平衡陰極區中含有酸度平衡陰極液,當所述酸度平衡陰極區的隔膜採用所述陰離子交換膜時,所述酸度平衡陰極液為品質百分比為0.5%~35%的無機鹼水溶液;當所述酸度平衡陰極區的隔膜採用所述雙極膜時,所述酸度平衡陰極液為品質百分比為水和/或電解質的水溶液;所述酸度平衡電解系統則包括設置在所述酸度平衡陰極區中的酸度平衡陰極,和設置在所述電解陰極區中的酸度平衡陽極,以及酸度平衡電源,所述酸度平衡陰極和所述酸度平衡陽極分別與所述酸度平衡電源的負極和正極相連接。The production method of the electroplating solution or electroplating replenishing solution of the insoluble anode acid copper electroplating process as described in item 11 of the patent application scope, wherein an acidity balance electrolysis system is also provided, that is, an acidity balance cathode area is separated in the electrolysis anode area , The acidity-balanced cathode area faces the direction of the electrolytic cathode area using a separator as a partition, the acidity-balanced cathode area contains an acidity-balanced cathode liquid, and when the acidity-balanced cathode area uses the anion exchange membrane, The acidity balanced catholyte is an inorganic alkali aqueous solution with a mass percentage of 0.5% to 35%; when the diaphragm of the acidity balanced cathode region uses the bipolar membrane, the acidity balanced catholyte is a water and/or mass percentage Or an aqueous solution of an electrolyte; the acidity balance electrolysis system includes an acidity balance cathode disposed in the acidity balance cathode region, and an acidity balance anode disposed in the electrolysis cathode region, and an acidity balance power supply, the acidity balance The cathode and the acid balance anode are respectively connected to the negative electrode and the positive electrode of the acid balance power supply. 如申請專利範圍第12項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產方法,其中當所述酸度平衡陰極區的隔膜採用所述陰離子交換膜時,檢測所述酸度平衡陰極液的無機鹼濃度並根據檢測結果對所述酸度平衡陰極液進行無機鹼和/或二氧化碳的加投,或更換新的所述酸度平衡陰極液;當所述酸度平衡陰極區的隔膜採用所述雙極膜時,可以檢測所述酸度平衡陰極液的液位元並根據檢測結果對所述酸度平衡陰極液進行水的加投,或更換新的所述酸度平衡陰極液: 當所述酸度平衡陰極區的隔膜採用所述陰離子交換膜且所述酸度平衡陰極液中無機鹼的濃度低於初始值時,向所述酸度平衡陰極液加投無機鹼和/或二氧化碳,直至所述酸度平衡陰極液中各成分的濃度恢復至初始值,或更換新的所述酸度平衡陰極液,所述酸度平衡陰極液中無機鹼濃度的檢測也可以通過檢測酸度平衡陰極液的pH值和/或酸度值和/或比重值來對應體現; 當所述酸度平衡陰極區的隔膜採用所述雙極膜且所述酸度平衡陰極液中液位元低於初始值時,向所述酸度平衡陰極液加投水,直至所述酸度平衡陰極液的液位元恢復至初始值,或更換新的所述酸度平衡陰極液。The production method of the electroplating solution or electroplating replenishing process of the insoluble anode acid copper electroplating process as described in item 12 of the patent application range, wherein the acidity balance cathode is detected when the membrane of the acidity balance cathode region uses the anion exchange membrane The inorganic alkali concentration of the liquid and add the inorganic alkali and/or carbon dioxide to the acidity balance catholyte according to the detection result, or replace the acidity balance catholyte with a new one; when the diaphragm of the acidity balance cathode zone uses the In the case of a bipolar membrane, the liquid level of the acidity balanced catholyte can be detected and water can be added to the acidity balanced catholyte according to the detection result, or a new acidity balanced catholyte can be replaced: When the membrane of the acidity balance cathode zone uses the anion exchange membrane and the concentration of the inorganic base in the acidity balance catholyte is lower than the initial value, the inorganic base and/or carbon dioxide is added to the acidity balance catholyte until The concentration of each component in the acidity balance catholyte is restored to the initial value, or a new one of the acidity balance catholyte is replaced. The detection of the concentration of the inorganic base in the acidity balance catholyte can also be performed by detecting the pH value of the acidity balance catholyte And/or acidity value and/or specific gravity value to reflect accordingly; When the diaphragm of the acidity balance cathode area uses the bipolar membrane and the liquid level in the acidity balance cathode liquid is lower than the initial value, water is added to the acidity balance cathode liquid until the acidity balance cathode liquid The liquid level of the liquid is restored to the initial value, or a new acidity balance catholyte is replaced. 一種不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產裝置,其包括電解裝置,所述電解裝置主要由電解槽、電解陽極、電解陰極和電解電源組成,所述電解陽極和所述電解陰極分別和所述電解電源的正極和負極相連接,其中, 所述電解槽中設有電解槽隔膜,將所述電解槽分成電解陽極區和電解陰極區,所述電解陽極區和所述電解陰極區分別用於盛裝陽極電解液和陰極電解液; 所述電解陽極為可溶性電解陽極,所述電解陽極中含有銅元素,且所述電解陽極設置於所述電解陽極區中,通過電解使所述電解陽極上的銅電解為銅離子,用以提高所述陽極電解液中的銅離子濃度; 所述電解陰極為導電體,所述電解陰極設置於所述電解陰極區中。An insoluble anode acid copper electroplating process electroplating solution or electroplating replenishment liquid production device, including an electrolysis device, the electrolysis device is mainly composed of an electrolytic cell, an electrolytic anode, an electrolytic cathode and an electrolytic power supply, the electrolytic anode and the electrolytic cathode Respectively connected to the positive electrode and the negative electrode of the electrolytic power supply, wherein, An electrolytic cell diaphragm is provided in the electrolytic cell, and the electrolytic cell is divided into an electrolytic anode area and an electrolytic cathode area, and the electrolytic anode area and the electrolytic cathode area are respectively used to contain an anolyte and a catholyte; The electrolysis anode is a soluble electrolysis anode, the electrolysis anode contains copper element, and the electrolysis anode is disposed in the electrolysis anode area, and the copper on the electrolysis anode is electrolyzed into copper ions by electrolysis to improve The concentration of copper ions in the anolyte; The electrolytic cathode is a conductor, and the electrolytic cathode is disposed in the electrolytic cathode area. 如申請專利範圍第14項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產裝置,其中對所述電解電源增設電流調節器,或者利用電源本身自帶的電流調節器用於調節所述電解電源的輸出電流大小,或控制所述電解電源的開啟/或關停。The production equipment of electroplating solution or electroplating replenishment process of insoluble anode acid copper electroplating process as described in item 14 of the patent application scope, wherein a current regulator is added to the electrolytic power supply, or a current regulator provided by the power supply itself is used to adjust the The output current of the electrolytic power supply, or control the on/off of the electrolytic power supply. 如申請專利範圍第14項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產裝置,其中所述電解槽隔膜採用陰離子交換膜和/或雙極膜。The production device of the electroplating solution or electroplating replenishment process of the insoluble anode acidic copper electroplating process as described in item 14 of the patent application range, wherein the electrolytic cell diaphragm adopts an anion exchange membrane and/or a bipolar membrane. 如申請專利範圍第16項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產裝置,其中所述電解陽極區與不溶性陽極酸性電鍍銅製程的電鍍槽以管道相連,以使得當所述陽極電解液的銅離子濃度達到預定數值時,或電鍍液的銅離子濃度低於設定的所述不溶性陽極酸性電鍍銅製程的要求值時,所述陽極電解液即可作為所述電鍍液直接添加至所述不溶性陽極酸性電鍍銅製程的所述電鍍槽中,或者所述電鍍槽中的所述電鍍液流入所述電解陽極區。The production equipment for the electroplating solution or electroplating replenishment process of the insoluble anode acid copper electroplating process as described in item 16 of the patent scope, wherein the electrolytic anode area is connected to the electroplating tank of the insoluble anode acid copper electroplating process by pipes, so that When the copper ion concentration of the anolyte reaches a predetermined value, or when the copper ion concentration of the electroplating solution is lower than the set value required by the insoluble anode acidic copper plating process, the anolyte can be used as the electroplating solution directly It is added to the electroplating bath of the insoluble anode acid copper electroplating process, or the electroplating solution in the electroplating bath flows into the electrolytic anode zone. 如申請專利範圍第14項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產裝置,其還包括電解液檢測裝置,所述電解液檢測裝置連接自動投料控制器,所述自動投料控制器能根據時間和/或所述電鍍液和/或所述電解液檢測裝置的檢測結果和/或電解槽壓控制向所述電鍍液中加投所述陽極電解液,和/或向所述陽極電解液加投電鍍液和/或原料和/或水,和/或向所述陰極電解液中加投原料和/或二氧化碳和/或水。The production device of the electroplating solution or electroplating replenishment process of the insoluble anode acidic copper electroplating process as described in item 14 of the patent application scope also includes an electrolyte detection device, the electrolyte detection device is connected to an automatic feeding controller, and the automatic feeding The controller can control the addition of the anolyte to the plating solution according to the time and/or the detection result of the plating solution and/or the electrolyte detection device and/or the electrolytic cell pressure, and/or The anolyte is added with a plating solution and/or raw materials and/or water, and/or the catholyte is added with raw materials and/or carbon dioxide and/or water. 如申請專利範圍第14項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產裝置,其中採用兩層陰離子交換膜或由一層雙極膜和一層陰離子交換膜構成的組合隔膜在所述電解陽極區和所述電解陰極區之間隔出一個電解緩衝區,在所述電解緩衝區中盛裝的是作為電解緩衝液的不含銅離子且含有硫酸的水溶液。The production equipment of electroplating solution or electroplating replenishment process of insoluble anode acid copper electroplating process as described in item 14 of the patent scope, in which two layers of anion exchange membrane or a combined membrane composed of a bipolar membrane and an anion exchange membrane are used An electrolytic buffer zone is formed between the electrolytic anode zone and the electrolytic cathode zone, and the electrolytic buffer zone contains an aqueous solution containing no copper ions and containing sulfuric acid as an electrolytic buffer solution. 如申請專利範圍第16項所述的不溶性陽極酸性電鍍銅製程的電鍍液或電鍍補液的生產裝置,其中所述電解陽極區中分隔出一個酸度平衡陰極區,所述酸度平衡陰極區面向所述電解陰極區的方向使用所述陰離子交換膜作為分隔,同時設置酸度平衡電解系統,以便在電鍍生產中將所述電解槽與生產線上的電鍍槽連通構成迴圈流動系統時,能在不增加電鍍和電解再生迴圈回用系統中硫酸根離子的總量導致破壞系統整體平衡的情況下,使所述陰極電解液中的硫酸根離子的濃度增加,在保持所述電解液成分穩定性的同時,減少所述電解液的電阻;所述酸度平衡電解系統主要由所述酸度平衡陰極區,設置在所述酸度平衡陰極區中的酸度平衡陰極和設置在所述電解陰極區中的酸度平衡陽極,以及酸度平衡電源組成,所述酸度平衡陰極和所述酸度平衡陽極分別與所述酸度平衡電源的負極和正極相連接。A production device for an electroplating solution or electroplating replenishment process for an insoluble anode acid copper electroplating process as described in item 16 of the scope of the patent application, wherein an acidity balanced cathode region is separated in the electrolytic anode region, and the acidity balanced cathode region faces the The direction of the electrolysis cathode area uses the anion exchange membrane as a partition, and an acidity balance electrolysis system is provided at the same time, so that in the electroplating production, when the electrolyzer is connected to the electroplating tank on the production line to form a loop flow system, the electroplating can be increased without increasing the electroplating. And the total amount of sulfate ions in the electrolysis regeneration loop recycling system leads to the destruction of the overall balance of the system, the concentration of sulfate ions in the catholyte is increased, while maintaining the stability of the electrolyte components , To reduce the resistance of the electrolyte; the acidity balance electrolysis system is mainly composed of the acidity balance cathode zone, the acidity balance cathode provided in the acidity balance cathode zone and the acidity balance anode provided in the electrolytic cathode zone , And an acidity balance power supply, the acidity balance cathode and the acidity balance anode are connected to the anode and anode of the acidity balance power supply, respectively.
TW108130113A 2018-08-27 2019-08-22 Method and device for producing electroplating solution or electroplating replenishing solution for insoluble anode acid copper electroplating process TWI707067B (en)

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