TW201924935A - Photosensitive transfer material, method for manufacturing resin pattern, and method for manufacturing circuit - Google Patents
Photosensitive transfer material, method for manufacturing resin pattern, and method for manufacturing circuit Download PDFInfo
- Publication number
- TW201924935A TW201924935A TW107139235A TW107139235A TW201924935A TW 201924935 A TW201924935 A TW 201924935A TW 107139235 A TW107139235 A TW 107139235A TW 107139235 A TW107139235 A TW 107139235A TW 201924935 A TW201924935 A TW 201924935A
- Authority
- TW
- Taiwan
- Prior art keywords
- photosensitive
- layer
- photosensitive layer
- mass
- group
- Prior art date
Links
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/023—Macromolecular quinonediazides; Macromolecular additives, e.g. binders
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/40—Treatment after imagewise removal, e.g. baking
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/42—Stripping or agents therefor
-
- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Spectroscopy & Molecular Physics (AREA)
- General Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Human Computer Interaction (AREA)
- Materials For Photolithography (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本發明關於一種感光性轉印材料、樹脂圖案製造方法及配線製造方法。The present invention relates to a photosensitive transfer material, a resin pattern production method, and a wiring manufacturing method.
具備靜電電容型輸入裝置等觸控面板之顯示裝置(有機電致發光(EL)顯示裝置及液晶顯示裝置等)中,相當於可見部的感測器之電極圖案、周邊配線部分及取出配線部分的配線等的導電層圖案設置於觸控面板內部。
通常於圖案化之層的形成中,由於用以獲得所需之圖案形狀之步驟數少,故而廣泛使用如下方法:對於使用感光性轉印材料而設置於任意基板上之感光性樹脂組成物的層,經由具有所需圖案之遮罩而進行曝光之後進行顯影。In a display device (organic electroluminescence (EL) display device, liquid crystal display device, etc.) including a touch panel such as a capacitive input device, an electrode pattern corresponding to a visible portion, a peripheral wiring portion, and a take-out wiring portion The conductive layer pattern of the wiring or the like is provided inside the touch panel.
In the formation of a patterned layer, since the number of steps for obtaining a desired pattern shape is small, the following method is widely used for a photosensitive resin composition provided on an arbitrary substrate using a photosensitive transfer material. The layer is developed after exposure through a mask having a desired pattern.
作為習知之方法,例如於日本特開2016-224161號公報中揭示了包括於基材上對形成有(a)感光層、(b)樹脂層之積層體進行曝光並進行加熱處理而顯影之步驟之抗蝕劑圖案的形成方法。
又,日本特開2014-074764號公報中揭示了一種感光性元件,其具備支承膜及形成於上述支承膜上之感光層,上述支承膜於與感光層接觸之面相反的一面具有自愈合層,上述感光層含有(A)黏合劑聚合物、(B)具有乙烯性不飽和鍵之光聚合性化合物及(C)光聚合起始劑。As a conventional method, for example, a step of exposing a layered body on which a (a) photosensitive layer and a (b) resin layer are formed and heat-treated on a substrate is disclosed in Japanese Laid-Open Patent Publication No. 2016-224161. A method of forming a resist pattern.
Further, Japanese Laid-Open Patent Publication No. 2014-074764 discloses a photosensitive element comprising a support film and a photosensitive layer formed on the support film, wherein the support film has self-healing on a side opposite to the surface in contact with the photosensitive layer. In the layer, the photosensitive layer contains (A) a binder polymer, (B) a photopolymerizable compound having an ethylenically unsaturated bond, and (C) a photopolymerization initiator.
本發明的一實施形態所要解決之課題為,提供一種中間層與感光層的密接性優異之感光性轉印材料。
又,本發明的另一實施形態所要解決之課題為,提供一種使用上述感光性轉印材料之樹脂圖案製造方法及配線製造方法。An object of the present invention is to provide a photosensitive transfer material which is excellent in adhesion between an intermediate layer and a photosensitive layer.
Further, another object of the present invention is to provide a resin pattern producing method and a wiring manufacturing method using the above-described photosensitive transfer material.
用於解決上述課題之手段中包括以下態樣。
<1>一種感光性轉印材料,其依次具有臨時支撐體、中間層及感光層,上述中間層含有黏合劑及算術平均粒徑為400 nm以下之粒子。
<2>如<1>所述之感光性轉印材料,其中相對於中間層的總體積,上述中間層中的上述粒子的體積分率為5%~90%。
<3>如<1>或<2>所述之感光性轉印材料,其中上述中間層的平均膜厚為0.3 μm~10 μm。
<4>如<1>至<3>中任一項所述之感光性轉印材料,其中上述中間層所含有之上述粒子係選自由Si、Ti及Zr組成的群組中之至少1種元素的氧化物粒子或有機粒子。
<5>如<1>至<4>中任一項所述之感光性轉印材料,其中上述感光層含有黏合劑及光酸產生劑。
<6>如<5>所述之感光性轉印材料,其中上述感光層中所含有之上述黏合劑含有具有被酸分解性基保護之酸基之黏合劑。
<7>如<1>至<4>中任一項所述之感光性轉印材料,其中上述感光層含有具有酸基之黏合劑、聚合性化合物及光聚合起始劑。
<8>如<1>至<7>中任一項所述之感光性轉印材料,其中上述中間層中所含有之上述黏合劑包含改質纖維素樹脂。
<9>如<1>至<8>中任一項所述之感光性轉印材料,其中上述中間層具有2層以上的層。
<10>如<9>所述之感光性轉印材料,其中上述中間層中的2層以上的層中,只有最接近上述感光層之層含有上述算術平均粒徑為400 nm以下之粒子。
<11>一種樹脂圖案製造方法,其包括:
將<1>至<10>中任一項所述之感光性轉印材料中的上述感光層側的最外層貼合到支撐體上之步驟;對上述感光層進行圖案曝光之步驟;及對經圖案曝光之上述感光層進行顯影之步驟,於貼合到上述支撐體之步驟之後且於對上述感光層進行顯影之步驟之前包括剝離上述臨時支撐體之步驟。
<12>一種配線製造方法,其包括:將<1>至<10>中任一項所述之感光性轉印材料中的上述感光層側的最外層貼合到於表面具有導電層之支撐體之步驟;對上述感光層進行圖案曝光之步驟;對經圖案曝光之上述感光層進行顯影而形成樹脂圖案之步驟;將上述樹脂圖案作為遮罩而對上述導電層進行蝕刻之步驟;及剝離上述樹脂圖案之步驟,於貼合到上述支撐體之步驟之後且於對上述感光層進行顯影之步驟之前包括剝離上述臨時支撐體之步驟。
[發明效果]The means for solving the above problems include the following aspects.
<1> A photosensitive transfer material comprising a temporary support, an intermediate layer, and a photosensitive layer in this order, wherein the intermediate layer contains a binder and particles having an arithmetic mean diameter of 400 nm or less.
<2> The photosensitive transfer material according to <1>, wherein the volume fraction of the particles in the intermediate layer is 5% to 90% with respect to the total volume of the intermediate layer.
<3> The photosensitive transfer material according to <1>, wherein the intermediate layer has an average film thickness of 0.3 μm to 10 μm.
The photosensitive transfer material according to any one of the above aspects, wherein the particles contained in the intermediate layer are at least one selected from the group consisting of Si, Ti, and Zr. An oxide particle or an organic particle of an element.
The photosensitive transfer material according to any one of <1> to <4> wherein the photosensitive layer contains a binder and a photoacid generator.
<6> The photosensitive transfer material according to <5>, wherein the binder contained in the photosensitive layer contains a binder having an acid group protected by an acid-decomposable group.
The photosensitive transfer material according to any one of <1> to <4> wherein the photosensitive layer contains a binder having an acid group, a polymerizable compound, and a photopolymerization initiator.
The photosensitive transfer material according to any one of the above aspects, wherein the binder contained in the intermediate layer contains a modified cellulose resin.
The photosensitive transfer material according to any one of <1> to <8> wherein the intermediate layer has two or more layers.
<10> The photosensitive transfer material according to <9>, wherein among the two or more layers in the intermediate layer, only the layer closest to the photosensitive layer contains particles having an arithmetic mean particle diameter of 400 nm or less.
<11> A resin pattern manufacturing method comprising:
The step of attaching the outermost layer on the photosensitive layer side of the photosensitive transfer material according to any one of <1> to <10> to a support; the step of patterning the photosensitive layer; and The step of developing the pattern-exposed photosensitive layer includes the step of peeling off the temporary support after the step of bonding to the support and before the step of developing the photosensitive layer.
<12> A wiring manufacturing method, comprising: bonding the outermost layer on the photosensitive layer side of the photosensitive transfer material according to any one of <1> to <10> to a support having a conductive layer on the surface a step of patterning the photosensitive layer; a step of developing the patterned photosensitive layer to form a resin pattern; a step of etching the conductive layer by using the resin pattern as a mask; and stripping The step of the resin pattern includes the step of peeling off the temporary support after the step of bonding to the support and before the step of developing the photosensitive layer.
[Effect of the invention]
依本發明的一實施形態,能夠提供一種中間層與感光層的密接性優異之感光性轉印材料。
又,依本發明的另一實施形態,能夠提供一種使用了上述感光性轉印材料之樹脂圖案製造方法及配線製造方法。According to an embodiment of the present invention, it is possible to provide a photosensitive transfer material which is excellent in adhesion between an intermediate layer and a photosensitive layer.
Moreover, according to another embodiment of the present invention, it is possible to provide a resin pattern manufacturing method and a wiring manufacturing method using the photosensitive transfer material.
以下,對本發明的內容進行說明。另外,參閱附圖進行說明,但是有時省略符號。
又,本說明書中使用“~”所表示之數值範圍係指將“~”的前後記載之數值作為下限值及上限值而包含之範圍。
又,本說明書中,“(甲基)丙烯酸”表示丙烯酸及甲基丙烯酸這兩個或任一個,“(甲基)丙烯酸酯”表示丙烯酸酯及甲基丙烯酸酯這兩個或任一個。
另外,關於本說明書中組成物中的各成分的量,只要無特別說明,組成物中存在複數個相當於各成分之物質之情況下,係指存在於組成物中之該複數個的物質的總計量。
本說明書中,“步驟”這一術語不僅包含獨立的步驟,即使無法與其他步驟明確區別之情況下,只要實現步驟的預期目的,則亦包含於本術語中。
本說明書中的基團(原子團)的標記中,未記載經取代及未經取代之標記包含與不具有取代基者的同時還包含具有取代基者。例如,“烷基”係指,不僅包含不具有取代基之烷基(未經取代之烷基),亦包含具有取代基之烷基(經取代之烷基)。
又,對本說明書中的化學結構式,有時亦以省略氫原子之簡略結構式記載。
本發明中,“質量%”的含義與“重量%”的含義相同,“質量份”的含義與“重量份”的含義相同。
又,本發明中,2以上的較佳的態樣的組合係更佳的態樣。
又,關於本發明中的重量平均分子量(Mw)及數平均分子量(Mn),只要無特別說明,係利用使用了TSKgel GMHxL、TSKgel G4000HxL、TSKgel G2000HxL(均為TOSOH CORPORATION製的產品名)的管柱之凝膠滲透色譜法(GPC)分析裝置,藉由溶劑THF(四氫呋喃)、差示折射計來檢測,使用聚苯乙烯作為標準物質而換算之分子量。Hereinafter, the content of the present invention will be described. Further, the description will be made with reference to the drawings, but the symbols may be omitted.
In addition, the numerical range represented by "-" in this specification is the range which the numerical value of the [----
In the present specification, "(meth)acrylic acid" means two or any of acrylic acid and methacrylic acid, and "(meth)acrylate" means either or both of an acrylate and a methacrylate.
In addition, the amount of each component in the composition in the present specification means a plurality of substances present in the composition, unless otherwise specified, in the case where a plurality of substances corresponding to the respective components are present in the composition. Total measurement.
In this specification, the term "step" includes not only independent steps, but even if it cannot be clearly distinguished from other steps, it is included in the term as long as the intended purpose of the steps is achieved.
In the label of the group (atomic group) in the present specification, it is not described that the substituted or unsubstituted label includes a group having a substituent and a substituent. For example, "alkyl" means not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
Further, the chemical structural formulae in the present specification may be described by a simple structural formula in which a hydrogen atom is omitted.
In the present invention, the meaning of "% by mass" is the same as the meaning of "% by weight", and the meaning of "parts by mass" is the same as the meaning of "parts by weight".
Further, in the present invention, a combination of two or more preferred embodiments is a more preferable aspect.
In addition, the weight average molecular weight (Mw) and the number average molecular weight (Mn) in the present invention are those using TSKgel GMHxL, TSKgel G4000HxL, and TSKgel G2000HxL (both product names manufactured by TOSOH CORPORATION) unless otherwise specified. A column gel permeation chromatography (GPC) analyzer was used to detect the molecular weight converted by using polystyrene as a standard substance by a solvent of THF (tetrahydrofuran) or a differential refractometer.
(感光性轉印材料)
本發明之感光性轉印材料依次具有臨時支撐體、中間層及感光層,上述中間層含有黏合劑及算術平均粒徑為400 nm以下之粒子。(photosensitive transfer material)
The photosensitive transfer material of the present invention has a temporary support, an intermediate layer, and a photosensitive layer in this order, and the intermediate layer contains a binder and particles having an arithmetic mean particle diameter of 400 nm or less.
藉由將感光性轉印材料設為臨時支撐體/中間層/感光層(/覆蓋膜)這樣的層結構,具有各種優點。例如,具有如下等優點:於基板等上積層感光層之後進行圖案曝光時,剝離臨時支撐體之後,能夠對遮罩進行接觸曝光(感光層和遮罩不接觸。),或者形成感光層時不受臨時支撐體表面的凹凸和異物的影響而能夠形成均勻的膜厚的感光層。
本發明人發現了,若採用該結構,則當剝離臨時支撐體時,存在於臨時支撐體與中間層之間發生剝離之情況、中間層與感光層之間發生剝離之情況,並且存在被剝離之截面不穩定之問題。亦即,認為中間層與感光層的密接力可能會不足。
本發明人發現了,為了充分確保中間層與感光層的層間密接力,於中間層中添加填充劑以增加與層界面處的感光層的接觸面積,並藉由物理作用提高密接力。藉此,能夠於臨時支撐體與中間層之間穩定地剝離。
本發明人進行了深入研究之結果發現了,藉由設為上述結構的感光性轉印材料,中間層與感光層的密接性優異。
雖然上述效果的詳細機制尚不清楚,如上所述,本發明人推測,藉由於中間層含有算術平均粒徑為400 nm以下之粒子,與層界面處的感光層的接觸面積增加,並且提高中間層與感光層的密接性。
又,本發明人推測,前述粒子的算術平均粒徑為400 nm以下,與層界面處的感光層的接觸面積進一步增加,並提高中間層與感光層的密接性。The layer structure having a photosensitive support material as a temporary support/intermediate layer/photosensitive layer (/cover film) has various advantages. For example, there is an advantage that, when pattern exposure is performed after laminating a photosensitive layer on a substrate or the like, after the temporary support is peeled off, the mask can be exposed to contact (the photosensitive layer and the mask are not in contact with each other), or when the photosensitive layer is formed. A photosensitive layer having a uniform film thickness can be formed by the unevenness of the surface of the temporary support and foreign matter.
The present inventors have found that when this structure is used, when the temporary support is peeled off, peeling occurs between the temporary support and the intermediate layer, peeling occurs between the intermediate layer and the photosensitive layer, and peeling occurs. The problem of unstable cross section. That is, it is considered that the adhesion between the intermediate layer and the photosensitive layer may be insufficient.
The inventors have found that in order to sufficiently ensure the interlayer adhesion between the intermediate layer and the photosensitive layer, a filler is added to the intermediate layer to increase the contact area with the photosensitive layer at the layer interface, and the adhesion is enhanced by physical action. Thereby, it is possible to stably peel off between the temporary support and the intermediate layer.
As a result of intensive studies, the present inventors have found that the photosensitive layer having the above-described structure is excellent in adhesion between the intermediate layer and the photosensitive layer.
Although the detailed mechanism of the above effects is not clear, as described above, the inventors speculated that by the intermediate layer containing particles having an arithmetic mean particle diameter of 400 nm or less, the contact area with the photosensitive layer at the layer interface is increased, and the middle is increased. The adhesion between the layer and the photosensitive layer.
Further, the inventors presumed that the arithmetic mean particle diameter of the particles was 400 nm or less, and the contact area with the photosensitive layer at the layer interface was further increased, and the adhesion between the intermediate layer and the photosensitive layer was improved.
以下,對本發明之感光性轉印材料進行詳細說明。Hereinafter, the photosensitive transfer material of the present invention will be described in detail.
圖1係示意性地表示本發明之感光性轉印材料的層結構的一例。圖1所示之感光性轉印材料100依次積層臨時支撐體10、中間層12、感光層14及覆蓋膜16。
中間層12含有黏合劑及算術平均粒徑為400 nm以下之粒子。
以下,對本發明之感光性轉印材料的構成材料等進行說明。Fig. 1 is a view schematically showing an example of a layer structure of a photosensitive transfer material of the present invention. The photosensitive transfer material 100 shown in FIG. 1 sequentially laminates the temporary support 10, the intermediate layer 12, the photosensitive layer 14, and the cover film 16.
The intermediate layer 12 contains a binder and particles having an arithmetic mean particle diameter of 400 nm or less.
Hereinafter, the constituent materials and the like of the photosensitive transfer material of the present invention will be described.
<臨時支撐體>
臨時支撐體係支撐中間層及感光層且能夠從中間層剝離之支撐體。
從對感光層進行圖案曝光時經由臨時支撐體能夠對感光層進行曝光之觀點考慮,用於本發明之臨時支撐體具有透光性為較佳。
具有透光性係指用於圖案曝光之光的主波長的透過率係50%以上,從提高曝光靈敏度的觀點考慮,用於圖案曝光之光的主波長的透過率係60%以上為較佳,70%以上為更佳。作為透過率的測定方法,可舉出利用Otsuka Electronics Co.,Ltd.製MCPD Series來測定之方法。
作為臨時支撐體,可舉出玻璃基板、樹脂薄膜、紙等,從強度及可撓性等的觀點考慮,樹脂薄膜為特佳。作為樹脂薄膜,可舉出聚對酞酸乙二酯薄膜、三乙酸纖維素薄膜、聚苯乙烯薄膜、聚碳酸酯薄膜等。其中,雙軸延伸聚對酞酸乙二酯薄膜為特佳。<temporary support>
The temporary support system supports the intermediate layer and the photosensitive layer and is capable of being peeled off from the intermediate layer.
The temporary support used in the present invention has a light transmissive property from the viewpoint of being able to expose the photosensitive layer via the temporary support when the photosensitive layer is subjected to pattern exposure.
The light transmittance means that the transmittance of the main wavelength of the light for pattern exposure is 50% or more, and from the viewpoint of improving the exposure sensitivity, the transmittance of the dominant wavelength of the light for pattern exposure is preferably 60% or more. More than 70% is better. As a method of measuring the transmittance, a method of measurement using an MCPD Series manufactured by Otsuka Electronics Co., Ltd. is mentioned.
A glass substrate, a resin film, paper, etc. are mentioned as a temporary support, and a resin film is especially preferable from a viewpoint of intensity|strength, and flexibility. Examples of the resin film include a polyethylene terephthalate film, a cellulose triacetate film, a polystyrene film, and a polycarbonate film. Among them, the biaxially oriented polyethylene terephthalate film is particularly preferred.
臨時支撐體的厚度並無特別限定,5 μm~200 μm的範圍為較佳,從容易操作及通用性等觀點考慮,10 μm~150 μm的範圍為更佳。
從作為支撐體的強度、與配線形成用基板的貼合所需之可撓性、在最初的曝光步驟中所要求之透光性等的觀點考慮,臨時支撐體的厚度依據材質選擇即可。The thickness of the temporary support is not particularly limited, and is preferably in the range of 5 μm to 200 μm, and is preferably in the range of 10 μm to 150 μm from the viewpoint of ease of handling and versatility.
The thickness of the temporary support may be selected depending on the material from the viewpoints of the strength of the support, the flexibility required for bonding the wiring forming substrate, and the light transmittance required in the first exposure step.
關於臨時支撐體的較佳的態樣,例如在日本特開2014-085643號公報的0017段~0018段中有記載,該公報的內容編入本說明書中。A preferred aspect of the temporary support is described in paragraphs 0017 to 0018 of JP-A-2014-085643, the contents of which are incorporated herein.
<中間層>
本發明之感光性轉印材料含有黏合劑及算術平均粒徑為400 nm以下之粒子。<intermediate layer>
The photosensitive transfer material of the present invention contains a binder and particles having an arithmetic mean diameter of 400 nm or less.
-黏合劑-
黏合劑係水溶性或鹼可溶性的黏合劑為較佳,水溶性或鹼可溶性的聚合物為更佳。
另外,於本發明中,“水溶性”係指於25℃下pH 7.0的水中的溶解度為0.1質量%以上,“鹼可溶性”係指於25℃下pH 8.5以上的鹼水溶液中的溶解度為0.1質量%以上。
又,上述“係水溶性或鹼可溶性”係指可以為水溶性或鹼可溶性中的任一種,可以為水溶性和鹼可溶性。-Binder -
The binder is preferably a water-soluble or alkali-soluble binder, and a water-soluble or alkali-soluble polymer is more preferred.
Further, in the present invention, "water-soluble" means that the solubility in water of pH 7.0 at 25 ° C is 0.1% by mass or more, and "alkali-soluble" means that the solubility in an aqueous alkali solution having a pH of 8.5 or more at 25 ° C is 0.1. More than % by mass.
Moreover, the above "water-soluble or alkali-soluble" means any of water-soluble or alkali-soluble, and may be water-soluble and alkali-soluble.
作為黏合劑,例如可列舉:苯酚甲醛樹脂、間甲酚甲醛樹脂、對甲酚甲醛樹脂、間/對混合甲酚甲醛樹脂、苯酚/甲酚(可以為間-、對-或間/對混合中的任一種)混合甲醛樹脂等酚醛清漆樹脂、五倍子酚丙酮樹脂、聚羥基苯乙烯樹脂、改質纖維素樹脂、具有羥基之丙烯酸樹脂(例如,(甲基)丙烯酸羥烷基酯的均聚物或共聚物)、澱粉類、肝醣類、幾丁質類、瓊脂糖類、角叉菜膠類、普魯蘭類、阿拉伯膠、大豆膠、聚醯胺樹脂、環氧樹脂、聚縮醛樹脂、丙烯酸樹脂、聚苯乙烯樹脂、聚胺酯樹脂、聚乙烯醇、聚乙烯醇縮甲醛、聚醯胺樹脂、聚酯樹脂、聚乙烯亞胺、聚烯丙基胺、聚伸烷基二醇等。Examples of the binder include a phenol formaldehyde resin, a m-cresol formaldehyde resin, a p-cresol formaldehyde resin, a meta/p-mixed cresol formaldehyde resin, and a phenol/cresol (which may be an inter-, a- or an inter/pair mixture). Any of a mixture of a novolak resin such as a formaldehyde resin, a gallic phenol acetone resin, a polyhydroxystyrene resin, a modified cellulose resin, an acrylic resin having a hydroxyl group (for example, homopolymerization of a hydroxyalkyl (meth)acrylate) Or copolymer), starch, hepatic sugar, chitin, agarose, carrageenan, pullulan, gum arabic, soy gum, polyamide resin, epoxy resin, polyacetal Resin, acrylic resin, polystyrene resin, polyurethane resin, polyvinyl alcohol, polyvinyl formal, polyamide resin, polyester resin, polyethyleneimine, polyallylamine, polyalkylene glycol, etc. .
該等中,作為黏合劑,從中間層與感光層的密接性及圖案形成性的觀點考慮,係選自由酚醛清漆樹脂、改質纖維素樹脂及具有羥基之丙烯酸樹脂組成的群組中之至少1種樹脂為較佳,選自由改質纖維素樹脂及具有羥基之丙烯酸樹脂組成的群組中之至少1種樹脂為更佳,改質纖維素樹脂為進一步較佳。
又,作為改質纖維素樹脂,從中間層與感光層的密接性及圖案形成性的觀點考慮,羥烷基化纖維素為較佳。
作為羥烷基化纖維素,可較佳地列舉:羥基甲基纖維素、羥基乙基纖維素、聚羥基乙基化纖維素、羥基丙基纖維素、羥基丙基甲基纖維素、乙二醛化羥基丙基甲基纖維素、羥基丙基甲基纖維素鄰苯二甲酸酯等。
其中,從中間層與感光層的密接性及圖案形成性的觀點考慮,係選自由羥基丙基纖維素及羥基丙基甲基纖維素組成的群組中之至少1種樹脂為較佳,羥基丙基甲基纖維素為更佳。
又,作為黏合劑,從中間層與感光層的密接性的觀點考慮,係選自由聚乙烯醇及聚乙烯醇縮甲醛組成的群組中之至少1種樹脂為較佳,聚乙烯醇為更佳。In the above, the binder is at least selected from the group consisting of a novolak resin, a modified cellulose resin, and an acrylic resin having a hydroxyl group from the viewpoint of adhesion between the intermediate layer and the photosensitive layer and pattern formation properties. One type of resin is preferable, and at least one type of resin selected from the group consisting of a modified cellulose resin and an acrylic resin having a hydroxyl group is more preferable, and a modified cellulose resin is further preferable.
Further, as the modified cellulose resin, hydroxyalkylated cellulose is preferred from the viewpoint of adhesion between the intermediate layer and the photosensitive layer and pattern formability.
As the hydroxyalkylated cellulose, preferred are hydroxymethylcellulose, hydroxyethylcellulose, polyhydroxyethylated cellulose, hydroxypropylcellulose, hydroxypropylmethylcellulose, and ethylene. Aldehyde hydroxypropyl methylcellulose, hydroxypropyl methylcellulose phthalate, and the like.
In view of the adhesion between the intermediate layer and the photosensitive layer and the pattern formation property, at least one resin selected from the group consisting of hydroxypropylcellulose and hydroxypropylmethylcellulose is preferred, and the hydroxyl group is preferred. More preferably, propylmethylcellulose is preferred.
Further, as the binder, at least one resin selected from the group consisting of polyvinyl alcohol and polyvinyl formal is preferable from the viewpoint of adhesion between the intermediate layer and the photosensitive layer, and polyvinyl alcohol is more preferable. good.
從中間層與感光層的密接性、圖案形成性、曝光後的顯影液中的溶解性及轉印性的觀點考慮,黏合劑的重量平均分子量係1,000以上為較佳,2,000~100,000為較佳,10,000~50,000為更佳。The weight average molecular weight of the binder is preferably 1,000 or more, and preferably 2,000 to 100,000, from the viewpoints of adhesion between the intermediate layer and the photosensitive layer, pattern formation property, solubility in the developer after exposure, and transferability. 10,000 to 50,000 is better.
上述中間層可以單獨含有1種黏合劑,亦可以含有2種以上。
從中間層與感光層的密接性、圖案形成性、曝光後的顯影液中的溶解性及轉印性的觀點考慮,相對於中間層的總質量,中間層中的黏合劑的含量係1質量%以上且99質量%以下為較佳,1質量%以上且90質量%以下為更佳,2質量%以上且80質量%以下為進一步較佳,3質量%以上且70質量%以下為特佳。The intermediate layer may contain one type of binder alone or two or more types.
From the viewpoint of the adhesion between the intermediate layer and the photosensitive layer, the pattern formation property, the solubility in the developer after exposure, and the transferability, the content of the binder in the intermediate layer is 1 mass with respect to the total mass of the intermediate layer. More preferably, it is more preferably 1% by mass or more and 99% by mass or less, more preferably 1% by mass or more and 90% by mass or less, further preferably 2% by mass or more and 80% by mass or less, and more preferably 3% by mass or more and 70% by mass or less. .
-算術平均粒徑為400 nm以下之粒子-
上述中間層含有算術平均粒徑為400 nm以下之粒子。
作為上述粒子,從中間層與感光層的密接性的觀點考慮,金屬氧化物粒子或有機粒子為較佳,選自由Si、Ti及Zr組成的群組中之元素的氧化物粒子或有機粒子為更佳。
另外,本發明中的金屬氧化物粒子的金屬中還包含B、Si、Ge、As、Sb、Te等半金屬。
作為金屬氧化物粒子,包含Be、Mg、Ca、Sr、Ba、Sc、Y、La、Ce、Gd、Tb、Dy、Yb、Lu、Ti、Zr、Hf、Nb、Mo、W、Zn、B、Al、Si、Ge、Sn、Pb、Sb、Bi、Te等原子之氧化物粒子為較佳,二氧化矽、氧化鈦、鈦複合氧化物、氧化鋅、氧化鋯、銦/錫氧化物或銻/錫氧化物為更佳,二氧化矽、氧化鈦、鈦複合氧化物或氧化鋯為進一步較佳,二氧化矽、氧化鈦或氧化鋯為特佳。
作為有機粒子,可較佳地列舉有機樹脂粒子。
作為有機樹脂粒子,例如能夠列舉:丙烯酸、甲基丙烯酸、丙烯酸酯、甲基丙烯酸酯等丙烯酸系單體的均聚物及共聚物、硝基纖維素、甲基纖維素、乙基纖維素、醋酸纖維素等纖維素系聚合物、聚乙烯、聚丙烯、聚苯乙烯、氯乙烯系共聚物、氯乙烯-醋酸乙烯酯共聚物、聚乙烯吡咯啶酮、聚乙烯醇縮丁醛、聚乙烯醇等乙烯基系聚合物及乙烯基化合物的共聚物、聚酯、聚胺酯、聚醯胺等縮合系聚合物、丁二烯-苯乙烯共聚物等橡膠系熱塑性聚合物、將環氧化合物等光聚合性或熱聚合性化合物聚合、交聯而得之聚合物、三聚氰胺化合物等。
該等中,作為有機粒子,較佳地列舉丙烯酸樹脂粒子,更佳地列舉聚甲基丙烯酸甲酯粒子。
又,該等粒子還能夠用有機材料或無機材料處理表面,以賦予分散穩定性。上述粒子係表面為親水性的粒子為較佳。例如,可列舉對表面為疏水性的粒子的表面進行親水化處理等。- Particles with an arithmetic mean particle size below 400 nm -
The intermediate layer contains particles having an arithmetic mean particle diameter of 400 nm or less.
As the particles, metal oxide particles or organic particles are preferable from the viewpoint of adhesion between the intermediate layer and the photosensitive layer, and oxide particles or organic particles of an element selected from the group consisting of Si, Ti, and Zr are Better.
Further, the metal of the metal oxide particles in the present invention further contains a semimetal such as B, Si, Ge, As, Sb or Te.
The metal oxide particles include Be, Mg, Ca, Sr, Ba, Sc, Y, La, Ce, Gd, Tb, Dy, Yb, Lu, Ti, Zr, Hf, Nb, Mo, W, Zn, B. As the oxide particles of atoms such as Al, Si, Ge, Sn, Pb, Sb, Bi, Te, etc., cerium oxide, titanium oxide, titanium composite oxide, zinc oxide, zirconium oxide, indium/tin oxide or More preferably, cerium/tin oxide is used, and cerium oxide, titanium oxide, titanium composite oxide or zirconia is further preferred, and cerium oxide, titanium oxide or zirconium oxide is particularly preferred.
As the organic particles, organic resin particles are preferably exemplified.
Examples of the organic resin particles include homopolymers and copolymers of acrylic monomers such as acrylic acid, methacrylic acid, acrylate, and methacrylate, and nitrocellulose, methyl cellulose, and ethyl cellulose. Cellulose-based polymer such as cellulose acetate, polyethylene, polypropylene, polystyrene, vinyl chloride copolymer, vinyl chloride-vinyl acetate copolymer, polyvinylpyrrolidone, polyvinyl butyral, polyethylene a copolymer of a vinyl polymer such as an alcohol and a vinyl compound; a condensed polymer such as polyester, polyurethane or polyamide; a rubber-based thermoplastic polymer such as a butadiene-styrene copolymer; and an epoxy compound; A polymerizable or thermally polymerizable compound is polymerized, a polymer obtained by crosslinking, a melamine compound, or the like.
Among these, as the organic particles, acrylic resin particles are preferred, and polymethyl methacrylate particles are more preferred.
Further, the particles can also be treated with an organic material or an inorganic material to impart dispersion stability. It is preferred that the surface of the particle system is hydrophilic. For example, hydrophilization treatment may be performed on the surface of the particles whose surface is hydrophobic.
上述粒子的算術平均粒徑為400 nm以下,從中間層與感光層的密接性的觀點考慮,250 nm以下為較佳,200 nm以下為更佳,150 nm以下為進一步較佳,10 nm~150 nm為特佳。
本發明中的粒子的算術平均粒徑的測量方法係指用電子顯微鏡測量200個任意粒子的粒徑,其算術平均。又,當粒子的形狀不是球形時,將最大徑作為直徑。The arithmetic mean particle diameter of the particles is 400 nm or less. From the viewpoint of the adhesion between the intermediate layer and the photosensitive layer, 250 nm or less is preferable, 200 nm or less is more preferable, and 150 nm or less is further preferable, and 10 nm is preferable. 150 nm is especially good.
The method of measuring the arithmetic mean particle diameter of the particles in the present invention means measuring the particle diameter of 200 arbitrary particles by an electron microscope, and the arithmetic mean thereof. Also, when the shape of the particles is not spherical, the largest diameter is taken as the diameter.
從中間層與感光層的密接性的觀點考慮,相對於中間層的總體積,上述中間層中的上述粒子的體積分率(中間層中的粒子所佔之體積比例)係5%~90%為較佳,10%~80%為更佳,15%~70%為進一步較佳,20%~60%為特佳。
如後述,在將中間層設為2層之情況下,從中間層與感光層的密接性的觀點考慮,相對於中間層的總體積,所有中間層中的上述粒子的體積分率(中間層中的粒子所佔之體積比例)係2%~90%為較佳,3%~80%為更佳,5%~20%為進一步較佳,10%~20%為特佳。From the viewpoint of the adhesion between the intermediate layer and the photosensitive layer, the volume fraction of the particles in the intermediate layer (the volume ratio of the particles in the intermediate layer) is 5% to 90% with respect to the total volume of the intermediate layer. Preferably, 10% to 80% is more preferably, 15% to 70% is further preferred, and 20% to 60% is particularly preferred.
As will be described later, in the case where the intermediate layer is two layers, the volume fraction of the above-mentioned particles in all the intermediate layers with respect to the total volume of the intermediate layer from the viewpoint of the adhesion between the intermediate layer and the photosensitive layer (intermediate layer) The proportion of the particles in the film is preferably 2% to 90%, more preferably 3% to 80%, further preferably 5% to 20%, and particularly preferably 10% to 20%.
-其他添加劑-
本發明中的上述中間層除了黏合劑及上述粒子以外,視需要還能夠含有公知的添加劑。
作為其他添加劑,較佳地列舉後述之感光層中所使用之其他添加劑。-Other additives -
In addition to the binder and the particles, the intermediate layer in the present invention may contain a known additive as needed.
As other additives, other additives used in the photosensitive layer described later are preferably mentioned.
-中間層的結構-
上述中間層可以具有2層以上的層,在上述中間層由2層以上的層形成之情況下,從中間層與臨時支撐體的密接性及中間層與感光層的每一個中的密接性的觀點考慮,由2層~5層形成為較佳,由2層或3層形成為更佳,由2層形成為特佳。
在上述中間層具有2層以上的層之情況下,於每一個層中含有水溶性或鹼可溶性的黏合劑為較佳,又,於各層中可以使用同種的黏合劑,亦可以使用不同的黏合劑。
在上述中間層具有2層以上的層之情況下,上述算術平均粒徑為400 nm以下之粒子可以包含於複數個層中,從中間層與感光層的密接性的觀點考慮,包含於最接近感光層之層為較佳。
又,從臨時支撐體與中間層的密接性的觀點考慮,上述算術平均粒徑為400 nm以下之粒子包含於上述中間層中的2層以上的層中最接近臨時支撐體之層中為較佳。亦即,上述算術平均粒徑為400 nm以下之粒子只包含於上述中間層中的2層以上的層中最接近感光層之層中為更佳。
另外,例如,於感光性轉印材料中,中間層與感光層接觸時,“上述中間層中的2層以上的層中最接近感光層之層”對應於“上述中間層中的2層以上的層中與感光層接觸之層”。- Structure of the middle layer -
The intermediate layer may have two or more layers, and when the intermediate layer is formed of two or more layers, the adhesion between the intermediate layer and the temporary support and the adhesion between the intermediate layer and the photosensitive layer may be From the viewpoint of the viewpoint, it is preferable to form from 2 to 5 layers, more preferably 2 or 3 layers, and particularly preferably 2 layers.
In the case where the intermediate layer has two or more layers, it is preferred to contain a water-soluble or alkali-soluble binder in each layer, and the same kind of binder may be used in each layer, or different bonding may be used. Agent.
When the intermediate layer has two or more layers, the particles having an arithmetic mean particle diameter of 400 nm or less may be contained in a plurality of layers, and are included in the closest viewpoint from the viewpoint of adhesion between the intermediate layer and the photosensitive layer. A layer of the photosensitive layer is preferred.
Further, from the viewpoint of the adhesion between the temporary support and the intermediate layer, the particles having an arithmetic mean particle diameter of 400 nm or less are included in the layer of the two or more layers in the intermediate layer which is closest to the temporary support. good. That is, it is more preferable that the particles having an arithmetic mean particle diameter of 400 nm or less are contained only in the layer closest to the photosensitive layer among the two or more layers among the intermediate layers.
Further, for example, in the photosensitive transfer material, when the intermediate layer is in contact with the photosensitive layer, "the layer closest to the photosensitive layer among the two or more layers in the intermediate layer" corresponds to "two or more of the intermediate layers" The layer in the layer that is in contact with the photosensitive layer."
-中間層的平均膜厚-
從中間層與感光層的密接性及圖案形成性的觀點考慮,上述中間層的平均膜厚係0.3 μm~10 μm為較佳,0.3 μm~5 μm為更佳,0.3 μm~2 μm為特佳。
本發明中的各層的平均膜厚的測量方法並無特別限制,能夠使用公知的方法。又,平均值係測量計算10點以上為較佳。
具體而言,例如可列舉表面形狀測量、截面的光學顯微鏡或電子顯微鏡觀察等。又,表面形狀測量時能夠適當地使用Bruker Corporation製Dektak系列。又,截面觀察時能夠適當地使用掃描型電子顯微鏡(SEM)。
又,上述中間層的厚度比上述感光層的厚度薄為較佳。- average film thickness of the intermediate layer -
The average thickness of the intermediate layer is preferably 0.3 μm to 10 μm, more preferably 0.3 μm to 5 μm, and 0.3 μm to 2 μm, from the viewpoint of adhesion between the intermediate layer and the photosensitive layer and pattern formation properties. good.
The method for measuring the average film thickness of each layer in the present invention is not particularly limited, and a known method can be used. Further, it is preferable that the average value is 10 points or more.
Specific examples thereof include surface shape measurement, optical microscopy of a cross section, and observation by an electron microscope. Further, in the measurement of the surface shape, the Dektak series manufactured by Bruker Corporation can be suitably used. Further, a scanning electron microscope (SEM) can be suitably used in the cross-sectional observation.
Further, the thickness of the intermediate layer is preferably thinner than the thickness of the photosensitive layer.
在上述中間層具有2層以上的層之情況下,各層的平均膜厚只要在上述範圍內,則並無特別限定,從中間層與感光層的密接性及圖案形成性的觀點考慮,上述中間層中的2層以上的層中最接近感光層之層的平均膜厚係0.3 μm~10 μm為較佳,0.3 μm~5 μm為更佳,0.3 μm~2.0 μm為特佳。In the case where the intermediate layer has two or more layers, the average film thickness of each layer is not particularly limited as long as it is within the above range, and the intermediate portion is considered from the viewpoint of adhesion between the intermediate layer and the photosensitive layer and pattern formability. Among the two or more layers in the layer, the average film thickness of the layer closest to the photosensitive layer is preferably 0.3 μm to 10 μm, more preferably 0.3 μm to 5 μm, and particularly preferably 0.3 μm to 2.0 μm.
-中間層的形成方法-
對於中間層的形成方法並無特別限制,能夠製備將各成分及溶劑(較佳為水系溶劑)以特定的比例且任意的方法進行混合並攪拌溶解而用於形成中間層之中間層形成用組成物。例如,亦能夠分別將各成分作為預先溶解於溶劑之溶液之後,以特定的比例混合所得到之溶液而製備組成物。利用孔徑5 μm的過濾器等對如以上製備之組成物進行過濾之後,亦能夠供於使用。
作為水系溶劑,可列舉水、醇類等水溶性溶劑。- Method of forming the intermediate layer -
The method for forming the intermediate layer is not particularly limited, and an intermediate layer forming composition for mixing the respective components and a solvent (preferably an aqueous solvent) in a specific ratio and by any method and stirring and dissolving them to form an intermediate layer can be prepared. Things. For example, it is also possible to prepare a composition by mixing each component as a solution previously dissolved in a solvent and mixing the obtained solution in a specific ratio. After the composition prepared as above is filtered by a filter having a pore size of 5 μm or the like, it can also be used.
Examples of the aqueous solvent include water-soluble solvents such as water and alcohol.
將中間層形成用組成物塗佈於臨時支撐體上並將其乾燥,從而能夠於臨時支撐體上輕易地形成中間層。
對於塗佈方法並無特別限定,能夠由狹縫塗佈、旋轉塗佈、簾幕塗佈、噴墨塗佈等公知的方法進行塗佈。
另外,於臨時支撐體上形成後述其他層(例如熱塑性樹脂層等)之後,還能夠塗佈中間層。The intermediate layer forming composition is applied onto the temporary support and dried, whereby the intermediate layer can be easily formed on the temporary support.
The coating method is not particularly limited, and it can be applied by a known method such as slit coating, spin coating, curtain coating, or inkjet coating.
Further, after forming another layer (for example, a thermoplastic resin layer or the like) to be described later on the temporary support, the intermediate layer can be applied.
<感光層>
本發明之感光性轉印材料依次具有臨時支撐體、中間層及感光層。
又,本發明中的感光層可以為正型感光層,亦可以為負型感光性。
在為正型感光層之情況下,感光層係化學增幅正型感光層為較佳。
後述之鎓鹽和肟磺酸鹽化合物等光酸產生劑因感應活性放射線(光化射線)而生成之酸作為觸媒而對具有被酸分解性保護之酸基之黏合劑中的受到保護之酸基的脫保護發揮作用,因此藉由1個光量子的作用所生成之酸有助於複數個脫保護反應,量子產率超過1,例如變成如10的數乘方那樣大的值,作為所謂的化學增幅的結果,可獲得高靈敏度。
另一方面,作為感應於活性放射線之光酸產生劑使用了醌二疊化合物(NQD)之情況下,藉由連鎖型光化學反應生成羧基,但是其量子產率必須係1以下,且不符合化學增幅型。<Photosensitive layer>
The photosensitive transfer material of the present invention has a temporary support, an intermediate layer, and a photosensitive layer in this order.
Further, the photosensitive layer in the present invention may be a positive photosensitive layer or a negative photosensitive property.
In the case of a positive photosensitive layer, the photosensitive layer is preferably a chemically amplified positive photosensitive layer.
The photoacid generator such as the onium salt and the sulfonate compound described later is protected by an acid generated by inductively active radiation (actinic ray) as a catalyst for an acid group having an acid group which is protected by acid decomposition. Since the deprotection of the acid group functions, the acid generated by the action of one photon contributes to a plurality of deprotection reactions, and the quantum yield exceeds 1, for example, a value as large as a number of 10, as a so-called As a result of the chemical increase, high sensitivity can be obtained.
On the other hand, in the case where a bismuth compound (NQD) is used as a photoacid generator for inducing active radiation, a carboxyl group is formed by a chain photochemical reaction, but the quantum yield must be 1 or less, and does not conform to Chemical amplification type.
在上述感光層為正型感光層之情況下,從圖案形成性的觀點考慮,上述感光層含有黏合劑及光酸產生劑為較佳。又,從圖案形成性的觀點考慮,上述黏合劑含有具有被酸分解性基保護之酸基之黏合劑為較佳,包含含有具有被酸分解性保護之酸基之構成單元之聚合物為更佳。
又,在上述感光層為負型感光層之情況下,從圖案形成性的觀點考慮,上述感光層含有具有酸基之黏合劑、聚合性化合物及光聚合起始劑為較佳。In the case where the photosensitive layer is a positive photosensitive layer, it is preferable that the photosensitive layer contains a binder and a photoacid generator from the viewpoint of pattern formability. Moreover, it is preferable that the binder contains a binder having an acid group protected by an acid-decomposable group, and a polymer containing a constituent unit having an acid group which is protected by acid decomposition is more preferable from the viewpoint of pattern formability. good.
In the case where the photosensitive layer is a negative photosensitive layer, it is preferable that the photosensitive layer contains an acid group-containing binder, a polymerizable compound, and a photopolymerization initiator from the viewpoint of pattern formation properties.
-包含含有具有被酸分解性保護之酸基之構成單元之聚合物之聚合物成分-
上述感光層包含含有具有被酸分解性保護之酸基之構成單元(還稱為“構成單元A”。)之聚合物(還稱為“特定聚合物”。)。
又,上述感光層除了具有構成單元A之聚合物之外,還可以包含其他聚合物。本發明中,將具有構成單元A之聚合物及其他聚合物統稱為“聚合物成分”。
上述特定聚合物藉由因曝光產生之觸媒量的酸性物質的作用,具有被特定聚合物中的酸分解性保護之酸基之構成單元A受到脫保護反應而成為酸基。藉由該酸基,能夠進行硬化反應。
以下,對構成單元A的較佳的態樣進行說明。- a polymer component comprising a polymer having a constituent unit having an acid group which is protected by acid decomposition -
The photosensitive layer contains a polymer (also referred to as "specific polymer") containing a constituent unit (also referred to as "constituted unit A") having an acid group protected by acid decomposition.
Further, the photosensitive layer may contain other polymers in addition to the polymer constituting the unit A. In the present invention, the polymer having the constituent unit A and other polymers are collectively referred to as "polymer component".
The specific polymer is subjected to a deprotection reaction to form an acid group by the action of an acidic substance which is caused by an amount of a catalyst generated by exposure, and which has an acid group which is protected by acid decomposition in a specific polymer. By the acid group, a hardening reaction can be performed.
Hereinafter, a preferred aspect of the constituent unit A will be described.
上述感光性層還可以包含除了具有含有被酸分解性保護之酸基之構成單元之聚合物以外的聚合物。
又,上述聚合物成分中所包含之所有聚合物分別為至少具有含有後述之酸基之構成單元之聚合物為較佳。
又,上述感光性層還可以包含除了該等以外的聚合物。關於本發明中的上述聚合物成分,只要無特別說明,係指包含依據需要添加之其他聚合物。另外,對應於後述之交聯劑及分散劑之化合物即使是高分子化合物,亦作為不包含於上述聚合物成分中之化合物。The photosensitive layer may further contain a polymer other than a polymer having a constituent unit containing an acid group decomposed by acid decomposition.
Further, it is preferable that all of the polymers contained in the polymer component are at least a polymer having a constituent unit containing an acid group described later.
Further, the photosensitive layer may further contain a polymer other than the above. The above polymer component in the present invention is intended to include other polymers which are added as needed unless otherwise specified. Further, the compound corresponding to the crosslinking agent and the dispersing agent described later is a compound which is not contained in the polymer component even if it is a polymer compound.
特定聚合物係加成聚合型樹脂為較佳,具有來自於(甲基)丙烯酸或其酯之構成單元之聚合物為更佳。另外,除了具有來自於(甲基)丙烯酸或其酯之構成單元以外的構成單元,例如亦可以具有來自於苯乙烯之構成單元或來自於乙烯基化合物之構成單元等。A specific polymer-based addition polymerization type resin is preferable, and a polymer having a constituent unit derived from (meth)acrylic acid or an ester thereof is more preferable. Further, in addition to the constituent unit other than the constituent unit derived from (meth)acrylic acid or an ester thereof, for example, a constituent unit derived from styrene or a constituent unit derived from a vinyl compound may be used.
從抑制圖案形狀的變形、對顯影液的溶解性及轉印性的觀點考慮,上述感光層包含作為上述構成單元A具有由下述式A1表示之構成單元A1之聚合物作為聚合物成分為較佳,且上述感光性樹脂組成物包含作為上述構成單元A具有由下述式A表示之構成單元A1且玻璃轉移溫度係90℃以下之特定聚合物作為聚合物成分為較佳,並且上述感光性樹脂組成物包含作為上述構成單元A具有由下述式A1表示之構成單元A1及具有後述之酸基之構成單元B且玻璃轉移溫度係90℃以下之特定聚合物作為聚合物成分為進一步較佳。
上述感光層中所含有之特定聚合物可以僅為1種,亦可以為2種以上。The photosensitive layer contains, as the polymer component, a polymer having the constituent unit A1 represented by the following formula A1 as the constituent unit A, from the viewpoint of suppressing the deformation of the pattern shape, the solubility in the developer, and the transfer property. In addition, it is preferable that the photosensitive resin composition contains a specific polymer having the structural unit A1 represented by the following formula A and having a glass transition temperature of 90 ° C or less as a polymer component, and the above-mentioned photosensitive property. Further, the resin composition is further preferably a polymer component having a constituent unit A1 represented by the following formula A1 and a constituent unit B having an acid group described later and having a glass transition temperature of 90 ° C or less as a polymer component. .
The specific polymer contained in the photosensitive layer may be one type or two or more types.
<<構成單元A>>
上述聚合物成分包含至少具有含有被酸分解性保護之酸基之構成單元A之聚合物。上述聚合物成分包含具有構成單元A之聚合物,藉此能夠設為具有極高的靈敏度的化學增幅正型的感光層。
本發明中的“被酸分解性保護之酸基”作為酸基及酸分解性基能夠使用公知者,並無特別限定。作為具體的酸基,可較佳地列舉羧基及酚性羥基。又,作為被酸分解性保護之酸基,能夠使用比較容易因酸而分解之基(例如,被由式A1所表示之基保護之酯基、四氫吡喃酯基或四氫呋喃酯基等縮醛系官能基)、或比較難以因酸而分解之基(例如第三丁酯基等第三級烷基、碳酸第三丁酯基等第三級烷基碳酸酯基)。
該等中,作為上述酸分解性基,具有由縮醛的形式保護之結構之基為較佳。<<Composition unit A>>
The polymer component contains a polymer having at least a constituent unit A containing an acid group protected by acid decomposition. The polymer component includes a polymer having the constituent unit A, whereby a chemically amplified positive photosensitive layer having extremely high sensitivity can be used.
The "acid group protected by acid decomposition" in the present invention can be used as an acid group or an acid-decomposable group, and is not particularly limited. As a specific acid group, a carboxyl group and a phenolic hydroxyl group are preferable. Further, as the acid group which is protected by acid decomposition, a group which is relatively easily decomposed by an acid (for example, an ester group protected by a group represented by the formula A1, a tetrahydropyranyl ester group or a tetrahydrofuran ester group) can be used. An aldehyde functional group) or a group which is relatively hard to be decomposed by an acid (for example, a tertiary alkyl group such as a tertiary alkyl group such as a third butyl ester group or a third alkyl carbonate group such as a third butyl carbonate group).
Among these, as the acid-decomposable group, a group having a structure protected by an acetal form is preferred.
<<構成單元A>>
從靈敏度及解析度的觀點考慮,具有由上述酸分解性基保護之酸基之構成單元A係由下述式A1所表示之構成單元A1為較佳。<<Composition unit A>>
From the viewpoint of sensitivity and resolution, the constituent unit A having an acid group protected by the acid-decomposable group is preferably a constituent unit A1 represented by the following formula A1.
[化1]
[Chemical 1]
式A1中,R31 及R32 分別獨立地表示氫原子、烷基或芳基,R31 及R32 中的至少任一者係烷基或芳基,R33 表示烷基或芳基,R31 或R32 亦可以與R33 連結而形成環狀醚,R34 表示氫原子或甲基,X0 表示單鍵或伸芳基。In the formula A1, R 31 and R 32 each independently represent a hydrogen atom, an alkyl group or an aryl group, and at least one of R 31 and R 32 is an alkyl group or an aryl group, and R 33 represents an alkyl group or an aryl group, and R 31 or R 32 may be bonded to R 33 to form a cyclic ether, R 34 represents a hydrogen atom or a methyl group, and X 0 represents a single bond or an extended aryl group.
式A1中,R31
或R32
係烷基的情況下,碳數為1~10的烷基為較佳。R31
或R32
係芳基的情況下,苯基為較佳。R31
及R32
分別為氫原子或碳數1~4的烷基為較佳。
式A1中,R33
表示烷基或芳基,碳數1~10的烷基為較佳,碳數1~6的烷基為更佳。
又,R31
~R33
中的烷基及芳基可以具有取代基。
式A1中,R31
或R32
亦可以與R33
連結而形成環狀醚,R31
或R32
與R33
連結而形成環狀醚為較佳。環狀醚的環員數並無特別限制,5或6為較佳,5為更佳。
式A1中,X0
表示單鍵或伸芳基,單鍵為較佳。伸芳基可以具有取代基。
由上述式A1所表示之構成單元A1係具有由酸分解性基保護之羧基之構成單元。特定聚合物包含由式A1所表示之構成單元A1,故圖案形成時的靈敏度優異,又,解析度更優異。In the case of the R 31 or R 32 -alkyl group in the formula A1, an alkyl group having 1 to 10 carbon atoms is preferred. In the case of R 31 or R 32 -based aryl, phenyl is preferred. R 31 and R 32 are each preferably a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
In the formula A1, R 33 represents an alkyl group or an aryl group, an alkyl group having 1 to 10 carbon atoms is preferred, and an alkyl group having 1 to 6 carbon atoms is more preferred.
Further, the alkyl group and the aryl group in R 31 to R 33 may have a substituent.
In the formula A1, R 31 or R 32 may be bonded to R 33 to form a cyclic ether, and R 31 or R 32 may be bonded to R 33 to form a cyclic ether. The number of ring members of the cyclic ether is not particularly limited, and 5 or 6 is preferred, and 5 is more preferred.
In the formula A1, X 0 represents a single bond or an extended aryl group, and a single bond is preferred. The extended aryl group may have a substituent.
The constituent unit A1 represented by the above formula A1 is a constituent unit having a carboxyl group protected by an acid-decomposable group. Since the specific polymer contains the structural unit A1 represented by the formula A1, the sensitivity at the time of pattern formation is excellent, and the resolution is further excellent.
式A1中,R34
表示氫原子或甲基,從能夠更降低特定聚合物的Tg的觀點考慮,氫原子為較佳。
更具體而言,相對於特定聚合物中所包含之構成單元A1的總量,式A中的R34
係氫原子之構成單元係20質量%以上為較佳。
另外,在構成單元A1中,式A1中的R34
係氫原子之構成單元的含量(含有比例:質量比)能夠藉由從13
C-核磁共振光譜(NMR)測定並依通常方法算出之峰值強度的強度比來確認。In the formula A1, R 34 represents a hydrogen atom or a methyl group, and a hydrogen atom is preferred from the viewpoint of further lowering the Tg of the specific polymer.
More specifically, it is preferable that the constituent unit of the R 34 -based hydrogen atom in the formula A is 20% by mass or more based on the total amount of the constituent units A1 contained in the specific polymer.
In addition, in the structural unit A1, the content (content ratio: mass ratio) of the constituent unit of the R 34 hydrogen atom in the formula A1 can be measured by 13 C-nuclear magnetic resonance spectroscopy (NMR) and the peak value calculated by a usual method. The intensity ratio of the strength is confirmed.
由式A1所表示之構成單元A1中,從更提高圖案形成時的靈敏度之觀點考慮,由下述式A2表示之構成單元為更佳。In the structural unit A1 represented by the formula A1, the constituent unit represented by the following formula A2 is more preferable from the viewpoint of further improving the sensitivity at the time of pattern formation.
[化2]
[Chemical 2]
式A2中,R34
表示氫原子或甲基,R35
~R41
分別獨立地表示氫原子或碳數1~4的烷基。
式A2中,R34
係氫原子為較佳。
式A2中,R35
~R41
係氫原子為較佳。In the formula A2, R 34 represents a hydrogen atom or a methyl group, and R 35 to R 41 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
In the formula A2, a R 34 -based hydrogen atom is preferred.
In the formula A2, a hydrogen atom of R 35 to R 41 is preferred.
作為由式A1所表示之、具有由酸分解性基保護之羧基之構成單元A1的較佳的具體例,能夠例示下述構成單元。另外,R34 表示氫原子或甲基。A preferred specific example of the structural unit A1 having a carboxyl group protected by an acid-decomposable group represented by the formula A1 can be exemplified as the following constituent unit. Further, R 34 represents a hydrogen atom or a methyl group.
[化3]
[Chemical 3]
又,作為上述構成單元A,從抑制圖案形狀的變形的觀點考慮,由下述式A3所表示之構成單元為較佳。In addition, as the constituent unit A, a constituent unit represented by the following formula A3 is preferable from the viewpoint of suppressing deformation of the pattern shape.
[化4]
[Chemical 4]
式A3中,RB1 及RB2 分別獨立地表示氫原子、烷基或芳基,RB1 及RB2 中的至少任一者係烷基或芳基,RB3 表示烷基或芳基,RB1 或RB2 與RB3 可以連結而形成環狀醚,RB4 表示氫原子或甲基,XB 表示單鍵或二價的連接基,RB12 表示取代基,n表示0~4的整數。In the formula A3, R B1 and R B2 each independently represent a hydrogen atom, an alkyl group or an aryl group, and at least one of R B1 and R B2 is an alkyl group or an aryl group, and R B3 represents an alkyl group or an aryl group, and R B1 or R B2 and R B3 may be bonded to form a cyclic ether, R B4 represents a hydrogen atom or a methyl group, X B represents a single bond or a divalent linking group, R B12 represents a substituent, and n represents an integer of 0-4.
式A3中,RB1
或RB2
為烷基的情況下,碳數為1~10的烷基為較佳。RB1
或RB2
為芳基的情況下,苯基為較佳。RB1
及RB2
分別為氫原子或碳數1~4的烷基為較佳。
式A3中,RB3
表示烷基或芳基,碳數1~10的烷基為較佳,碳數1~6的烷基為更佳。
又,RB1
~RB3
中的烷基及芳基可以具有取代基。
式A3中,RB1
或RB2
與RB3
可以連接而形成環狀醚,RB1
或RB2
與RB3
連接而形成環狀醚為較佳。環狀醚的環員數並無特別限制,5或6為較佳,5為更佳。
式A3中,XB
表示單鍵或二價的連接基,單鍵或伸烷基、-C(=O)O-、-C(=O)NRN
-、-O-或該等組合為較佳,單鍵為更佳。伸烷基可以為直鏈狀,可以具有支鏈,亦可以具有環狀結構,亦可以具有取代基。伸烷基的碳數係1~10為較佳,1~4為更佳。當XB
包含-C(=O)O-的時,-C(=O)O-中所含有之碳原子直接鍵結於與RB4
鍵結之碳原子之態樣為較佳。當XB
包含-C(=O)NRN
-時,-C(=O)NRN
-中所包含之碳原子直接鍵結於與RB4
鍵結之碳原子之態樣為較佳。RN
表示烷基或氫原子,碳數1~4的烷基或氫原子為較佳,氫原子為更佳。
式A3中,包含RB1
~RB3
之基團與XB
彼此在對位鍵結為較佳。
式A3中,RB12
表示取代基,烷基或鹵素原子為較佳。烷基的碳數係1~10為較佳,1~4為更佳。
式A3中,n表示0~4的整數,0或1為較佳,0為更佳。In the formula A3, when R B1 or R B2 is an alkyl group, an alkyl group having 1 to 10 carbon atoms is preferred. When R B1 or R B2 is an aryl group, a phenyl group is preferred. It is preferred that R B1 and R B2 are each a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
In the formula A3, R B3 represents an alkyl group or an aryl group, an alkyl group having 1 to 10 carbon atoms is preferred, and an alkyl group having 1 to 6 carbon atoms is more preferred.
Further, the alkyl group and the aryl group in R B1 to R B3 may have a substituent.
In the formula A3, R B1 or R B2 and R B3 may be bonded to form a cyclic ether, and R B1 or R B2 may be bonded to R B3 to form a cyclic ether. The number of ring members of the cyclic ether is not particularly limited, and 5 or 6 is preferred, and 5 is more preferred.
In the formula A3, X B represents a single bond or a divalent linking group, a single bond or an alkyl group, -C(=O)O-, -C(=O)NR N -, -O- or these combinations are Preferably, a single button is preferred. The alkylene group may be linear, may have a branched chain, may have a cyclic structure, or may have a substituent. The carbon number of the alkylene group is preferably from 1 to 10, more preferably from 1 to 4. When X B contains -C(=O)O-, it is preferred that the carbon atom contained in -C(=O)O- is directly bonded to the carbon atom bonded to R B4 . When X B contains -C(=O)NR N -, it is preferred that the carbon atom contained in -C(=O)NR N - is directly bonded to the carbon atom bonded to R B4 . R N represents an alkyl group or a hydrogen atom, an alkyl group having 1 to 4 carbon atoms or a hydrogen atom is preferred, and a hydrogen atom is more preferred.
In the formula A3, a group containing R B1 to R B3 and X B are preferably bonded to each other in the para position.
In the formula A3, R B12 represents a substituent, and an alkyl group or a halogen atom is preferred. The alkyl group has preferably 1 to 10 carbon atoms, more preferably 1 to 4 carbon atoms.
In the formula A3, n represents an integer of 0 to 4, 0 or 1 is preferable, and 0 is more preferable.
式A3中,RB4
表示氫原子或甲基,從能夠更降低特定聚合物的Tg的觀點考慮,氫原子為較佳。
更具體而言,相對於特定聚合物中所包含之構成單元A的總含量,式A3中的RB4
係氫原子之構成單元係20質量%以上為較佳。
另外,在構成單元A中,式A3中的RB4
係氫原子之構成單元的含量(含有比例:質量比)能夠藉由從13
C-核磁共振光譜(NMR)測定並依通常方法算出之峰值強度的強度比來確認。In the formula A3, R B4 represents a hydrogen atom or a methyl group, and a hydrogen atom is preferred from the viewpoint of being able to further lower the Tg of the specific polymer.
More specifically, it is preferable that the constituent unit of the R B4 -based hydrogen atom in the formula A3 is 20% by mass or more based on the total content of the constituent unit A contained in the specific polymer.
Further, in the structural unit A, the content (content ratio: mass ratio) of the constituent unit of the R B4 -based hydrogen atom in the formula A3 can be determined by 13 C-nuclear magnetic resonance spectroscopy (NMR) and the peak value calculated by a usual method. The intensity ratio of the strength is confirmed.
由式A3所表示之構成單元中,從抑制圖案形狀的變形的觀點考慮,由下述式A4所表示之構成單元為更佳。In the constituent unit represented by the formula A3, the constituent unit represented by the following formula A4 is more preferable from the viewpoint of suppressing deformation of the pattern shape.
[化5]
[Chemical 5]
式A4中,RB4
表示氫原子或甲基,RB5
~RB11
分別獨立地表示氫原子或碳數1~4的烷基,RB12
表示取代基,n表示0~4的整數。
式A4中,RB4
係氫原子為較佳。
式A4中,RB5
~RB11
係氫原子為較佳。
式A4中,RB12
表示取代基,烷基或鹵素原子為較佳。烷基的碳數係1~10為較佳,1~4為更佳。
式A4中,n表示0~4的整數,0或1為較佳,0為更佳。In the formula A4, R B4 represents a hydrogen atom or a methyl group, and R B5 to R B11 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R B12 represents a substituent, and n represents an integer of 0 to 4.
In the formula A4, a R B4 -based hydrogen atom is preferred.
In the formula A4, a hydrogen atom of R B5 to R B11 is preferred.
In the formula A4, R B12 represents a substituent, and an alkyl group or a halogen atom is preferred. The alkyl group has preferably 1 to 10 carbon atoms, more preferably 1 to 4 carbon atoms.
In the formula A4, n represents an integer of 0 to 4, 0 or 1 is preferable, and 0 is more preferable.
作為由式A4所表示之構成單元A4的較佳的具體例,能夠例示下述構成單元。另外,RB4 表示氫原子或甲基。As a preferable specific example of the structural unit A4 represented by Formula A4, the following structural unit can be exemplified. Further, R B4 represents a hydrogen atom or a methyl group.
[化6]
[Chemical 6]
特定聚合物中所包含之構成單元A可以為1種,亦可以為2種以上。
相對於特定聚合物的總質量,特定聚合物中的構成單元A的含量係20質量%以上為較佳,20質量%~90質量%為更佳,30質量%~70質量%為進一步較佳。
特定聚合物中的構成單元A的含量(含有比例:質量比)能夠藉由從13
C-NMR測定並依通常方法算出之峰值強度的強度比來確認。
又,將所有聚合物成分分解成構成單元(單體單元)之後,構成單元A的比例相對於聚合物成分的總質量係5質量%~80質量%為較佳,10質量%~80質量%為更佳,30質量%~70質量%為特佳。The constituent unit A included in the specific polymer may be one type or two or more types.
The content of the constituent unit A in the specific polymer is preferably 20% by mass or more, more preferably 20% by mass to 90% by mass, even more preferably 30% by mass to 70% by mass, based on the total mass of the specific polymer. .
The content (content ratio: mass ratio) of the constituent unit A in the specific polymer can be confirmed by the intensity ratio of the peak intensity measured by 13 C-NMR and calculated by a usual method.
Further, after all the polymer components are decomposed into constituent units (monomer units), the ratio of the constituent unit A is preferably 5% by mass to 80% by mass based on the total mass of the polymer component, and 10% by mass to 80% by mass. More preferably, 30% by mass to 70% by mass is particularly preferred.
<<構成單元B>>
上述特定聚合物包含具有酸基之構成單元B為較佳。
構成單元B係保護基,例如為被酸分解性基保護之酸基,亦即包含不具有保護基之酸基之構成單元。藉由特定聚合物包含構成單元B,圖案形成時的靈敏度良好,在圖案曝光後的顯影步驟中容易溶解於鹼性的顯影液,能夠實現顯影時間的縮短化。
本說明書中的酸基係指pKa為12以下的質子解離性基。酸基通常使用能夠形成酸基之單體作為包含酸基之構成單元(構成單元B)併入聚合物中。從提高靈敏度的觀點考慮,酸基的pKa係10以下為較佳,6以下為更佳。又,酸基的pKa係-5以上為較佳。<<constitution unit B>>
It is preferred that the above specific polymer contains the constituent unit B having an acid group.
The constituent unit B is a protecting group, and is, for example, an acid group protected by an acid-decomposable group, that is, a constituent unit containing an acid group having no protecting group. When the specific polymer contains the constituent unit B, the sensitivity at the time of pattern formation is good, and it is easily dissolved in the alkaline developing solution in the development step after the pattern exposure, and the development time can be shortened.
The acid group in the present specification means a proton dissociative group having a pKa of 12 or less. The acid group is usually incorporated into the polymer using a monomer capable of forming an acid group as a constituent unit (constituting unit B) containing an acid group. From the viewpoint of improving the sensitivity, the acid group has a pKa of 10 or less, more preferably 6 or less. Further, the acid group has a pKa system of -5 or more.
特定聚合物包含構成單元A及具有未被保護基保護之酸基之構成單元B來作為共聚合成分,藉由將玻璃轉移溫度設為90℃以下,含有特定聚合物之正型感光層將轉印性、自臨時支撐體的剝離性維持為良好的水準,並且圖案形成時的解析度及靈敏度進一步變得良好。The specific polymer contains the constituent unit B which constitutes the unit A and the acid group which is not protected by the protective group as a copolymerization component, and by setting the glass transition temperature to 90 ° C or lower, the positive photosensitive layer containing the specific polymer will be transferred. The printability and the peeling property from the temporary support are maintained at a good level, and the resolution and sensitivity at the time of pattern formation are further improved.
作為上述酸基可例示羧基、磺醯胺基、膦酸基、磺酸基、酚性羥基(苯酚性羥基)及磺醯基醯亞胺基等。其中,選自由羧酸基(羧基)及酚性羥基組成的群組中之至少1種酸基為較佳。
將具有酸基之構成單元向特定聚合物中的導入能夠藉由使具有酸基之單體共聚來進行。
作為構成單元B之包含酸基之構成單元係酸基對來自於苯乙烯的構成單元或來自於乙烯基化合物的構成單元進行取代而成之構成單元或來自於(甲基)丙烯酸的構成單元為更佳。The acid group may, for example, be a carboxyl group, a sulfonylamino group, a phosphonic acid group, a sulfonic acid group, a phenolic hydroxyl group (phenolic hydroxyl group) or a sulfonyl iminoimine group. Among them, at least one acid group selected from the group consisting of a carboxylic acid group (carboxy group) and a phenolic hydroxyl group is preferred.
The introduction of a constituent unit having an acid group into a specific polymer can be carried out by copolymerizing a monomer having an acid group.
The constituent unit containing the acid group as the constituent unit B is a constituent unit derived from a structural unit derived from styrene or a constituent unit derived from a vinyl compound, or a constituent unit derived from (meth)acrylic acid. Better.
作為構成單元B,從圖案形成時的靈敏度進一步變得良好的觀點考慮,具有羧酸基之構成單元或具有酚性羥基之構成單元為較佳。
能夠形成構成單元B之具有酸基之單體並不限定於已述的例子。As the constituent unit B, a constituent unit having a carboxylic acid group or a constituent unit having a phenolic hydroxyl group is preferable from the viewpoint of further improving the sensitivity at the time of pattern formation.
The monomer having an acid group capable of forming the unit B is not limited to the above-described examples.
特定聚合物中所含之構成單元B可以僅為1種,亦可以為2種以上。
相對於特定聚合物的總質量,特定聚合物包含0.1質量%~20質量%的具有酸基之構成單元(構成單元B)為較佳,包含0.5質量%~15質量%為更佳,包含1質量%~10質量%為進一步較佳。若為上述範圍,則圖案形成性進一步變得良好。
特定聚合物中的構成單元B的含量(含有比例:質量比)能夠藉由根據13
C-NMR測量利用常法所算出之峰值強度的強度比來確認。The constituent unit B contained in the specific polymer may be one type or two or more types.
It is preferable that the specific polymer contains 0.1% by mass to 20% by mass of the constituent unit having an acid group (constituting unit B), and more preferably 0.5% by mass to 15% by mass, based on the total mass of the specific polymer. The mass % to 10% by mass is further preferably. When it is in the above range, the pattern formability is further improved.
The content (content ratio: mass ratio) of the constituent unit B in the specific polymer can be confirmed by measuring the intensity ratio of the peak intensity calculated by the usual method from 13 C-NMR.
<<其他構成單元>>
特定聚合物在不損害本發明之感光性轉印材料的效果的範圍內,除了包含已敘述的構成單元A及構成單元B以外,還可以包含其他構成單元(以下,有時稱為構成單元C。)。
作為形成構成單元C之單體,並無特別限制,例如能夠舉出苯乙烯類、(甲基)丙烯酸烷基酯、(甲基)丙烯酸環狀烷基酯、(甲基)丙烯酸芳基酯、不飽和二羧酸二酯、雙環不飽和化合物、順丁烯二醯亞胺化合物、不飽和芳香族化合物、共軛二烯系化合物、不飽和單羧酸、不飽和二羧酸、不飽和二羧酸酐、具有脂肪族環式骨架之基團、其他不飽和化合物。
使用構成單元C,調整種類及含量中的至少任一個,藉此能夠調整特定聚合物的各種特性。尤其,藉由適當地使用構成單元C,能夠容易將特定聚合物的Tg調整為90℃以下。
特定聚合物可以僅包含1種構成單元C,亦可以包含2種以上。<<Other components>>
The specific polymer may include other constituent units (hereinafter, sometimes referred to as constituent unit C) in addition to the constituent unit A and the constituent unit B described above, insofar as the effect of the photosensitive transfer material of the present invention is not impaired. .).
The monomer forming the constituent unit C is not particularly limited, and examples thereof include styrenes, alkyl (meth)acrylates, cyclic alkyl (meth)acrylates, and aryl (meth)acrylates. , unsaturated dicarboxylic acid diester, bicyclic unsaturated compound, maleimide compound, unsaturated aromatic compound, conjugated diene compound, unsaturated monocarboxylic acid, unsaturated dicarboxylic acid, unsaturated Dicarboxylic anhydride, a group having an aliphatic cyclic skeleton, and other unsaturated compounds.
By using the constituent unit C, at least one of the type and the content can be adjusted, whereby various characteristics of the specific polymer can be adjusted. In particular, by appropriately using the constituent unit C, the Tg of the specific polymer can be easily adjusted to 90 ° C or lower.
The specific polymer may contain only one type of constituent unit C, or may contain two or more types.
具體而言,構成單元C能夠舉出苯乙烯、第三丁氧基苯乙烯、甲基苯乙烯、α-甲基苯乙烯、乙醯氧基苯乙烯、甲氧基苯乙烯、乙氧基苯乙烯、氯苯乙烯、乙烯基苯甲酸甲酯、乙烯基苯甲酸乙酯、(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸芐酯、(甲基)丙烯酸異莰、丙烯腈或聚合乙二醇單乙醯乙酸酯單(甲基)丙烯酸酯等而形成之構成單元。此外,能夠舉出日本特開2004-264623號公報的0021段~0024段中記載的化合物。Specifically, the constituent unit C can be exemplified by styrene, tert-butoxystyrene, methylstyrene, α-methylstyrene, ethoxylated styrene, methoxystyrene, and ethoxybenzene. Ethylene, chlorostyrene, methyl vinyl benzoate, ethyl vinyl benzoate, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, (meth) acrylate Isopropyl ester, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, benzyl (meth)acrylate, isobutyl (meth)acrylate, acrylonitrile or polyethylene glycol A constituent unit formed by acetonitrile acetate mono(meth)acrylate or the like. Further, the compounds described in paragraphs 0021 to 0024 of JP-A-2004-264623 can be cited.
又,作為構成單元C,從提高所得到之轉印材料的電特性之觀點考慮,具有芳香環之構成單元或具有脂肪族環式骨架之構成單元為較佳。作為形成該等構成單元之單體,具體而言,可舉出苯乙烯、第三丁氧基苯乙烯、甲基苯乙烯、α-甲基苯乙烯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸環己酯、異莰(甲基)丙烯酸酯及(甲基)丙烯酸芐酯等。其中,作為構成單元C,較佳地舉出來自於(甲基)丙烯酸環己酯的構成單元。Further, as the constituent unit C, from the viewpoint of improving the electrical characteristics of the obtained transfer material, a constituent unit having an aromatic ring or a constituent unit having an aliphatic cyclic skeleton is preferable. Specific examples of the monomer forming the constituent unit include styrene, tert-butoxystyrene, methylstyrene, α-methylstyrene, and dicyclopentanyl (meth)acrylate. Cyclohexyl (meth)acrylate, isoindole (meth) acrylate, benzyl (meth) acrylate, and the like. Among them, as the constituent unit C, a constituent unit derived from cyclohexyl (meth)acrylate is preferred.
又,作為形成構成單元C之單體,從密接性的觀點考慮,例如(甲基)丙烯酸烷基酯為較佳。其中,從密接性的觀點考慮,具有碳數4~12的烷基之(甲基)丙烯酸烷基酯為更佳。具體而言,可舉出(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸正丁酯及(甲基)丙烯酸2-乙基己酯。Further, as the monomer forming the constituent unit C, for example, an alkyl (meth)acrylate is preferable from the viewpoint of adhesion. Among them, from the viewpoint of adhesion, an alkyl (meth)acrylate having an alkyl group having 4 to 12 carbon atoms is more preferable. Specific examples thereof include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, n-butyl (meth)acrylate, and 2-ethylhexyl (meth)acrylate. ester.
構成單元C的含量相對於特定聚合物的總質量係70質量%以下為較佳,60質量%以下為更佳,50質量%以下為進一步較佳。作為下限值,亦可以係0質量%,但是1質量%以上為較佳,5質量%以上為更佳。若為上述範圍,則解析度及密接性進一步變得良好。The content of the constituent unit C is preferably 70% by mass or less based on the total mass of the specific polymer, more preferably 60% by mass or less, and still more preferably 50% by mass or less. The lower limit value may be 0% by mass, preferably 1% by mass or more, more preferably 5% by mass or more. When it is in the above range, the resolution and the adhesion are further improved.
從最適化相對於顯影液之溶解性及上述感光層的物理物性之觀點考慮,特定聚合物包含具有上述構成單元B中的酸基的酯之構成單元作為構成單元C為較佳。
其中,特定聚合物包含具有羧酸基之構成單元作為構成單元B,還包含具有羧酸酯基之構成單元C作為共聚合成分為較佳,例如包含來自於(甲基)丙烯酸的構成單元B及來自於(甲基)丙烯酸環己酯、(甲基)丙烯酸2-乙基己酯或(甲基)丙烯酸正丁酯的構成單元(c)之聚合物為更佳。
以下,舉出本發明中的特定聚合物的較佳的例,但是本發明並不限定於以下的例示。另外,關於下述例示化合物中的構成單元的比率、重量平均分子量,為了得到較佳的物性可適當選擇。From the viewpoint of optimizing the solubility with respect to the developer and the physical properties of the photosensitive layer, it is preferred that the specific polymer contains a constituent unit of the ester having the acid group in the above-mentioned structural unit B as the constituent unit C.
Among them, the specific polymer includes a constituent unit having a carboxylic acid group as the constituent unit B, and further includes a constituent unit C having a carboxylate group as a copolymerization synthesis, and for example, includes a constituent unit B derived from (meth)acrylic acid. Further, a polymer of the structural unit (c) derived from cyclohexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate or n-butyl (meth)acrylate is more preferable.
Hereinafter, preferred examples of the specific polymer in the present invention are given, but the present invention is not limited to the following examples. In addition, the ratio of the structural unit and the weight average molecular weight in the following exemplified compounds can be appropriately selected in order to obtain preferable physical properties.
[化7]
[Chemistry 7]
<<聚合物的玻璃轉移溫度:Tg>>
本發明中的特定聚合物玻璃轉移溫度(Tg)係90℃以下為較佳。Tg為90℃以下,藉此上述感光層具有高密接性,且轉印性更優異。
上述Tg係60℃以下為更佳,40℃以下為進一步較佳。
又,上述Tg的下限值並無特別限制,但是-20℃以上為較佳,-10℃以上為更佳。藉由特定聚合物的Tg係-20℃以上,維持良好的圖案形成性,又,例如使用覆蓋膜之情況下,抑制剝離覆蓋膜時的剝離性降低。
另外,從轉印性的觀點考慮,本發明中的上述聚合物成分整體的玻璃轉移溫度(Tg)係90℃以下為較佳,60℃以下為更佳,40℃以下為進一步較佳。<<The glass transition temperature of the polymer: Tg>>
The specific polymer glass transition temperature (Tg) in the present invention is preferably 90 ° C or lower. The Tg is 90 ° C or less, whereby the photosensitive layer has high adhesion and is more excellent in transferability.
The Tg is preferably 60 ° C or lower, and more preferably 40 ° C or lower.
Further, the lower limit of the Tg is not particularly limited, but is preferably -20 ° C or higher, more preferably -10 ° C or higher. When the Tg of the specific polymer is -20 ° C or higher, good pattern formation property is maintained, and when a cover film is used, for example, the peeling property at the time of peeling off the cover film is suppressed.
Further, from the viewpoint of transferability, the glass transition temperature (Tg) of the entire polymer component in the present invention is preferably 90 ° C or less, more preferably 60 ° C or less, and still more preferably 40 ° C or less.
聚合物的玻璃轉移溫度能夠利用差示掃描量熱計(DSC)來測定。
具體的測定方法依JIS K 7121(1987年)或JIS K 6240(2011年)中記載的方法的順序進行。本說明書中的玻璃轉移溫度使用外推玻璃轉移開始溫度(以下,有時稱為Tig)。
對玻璃轉移溫度的測定方法進行更具體地說明。
求出玻璃轉移溫度之情況下,在比預想之聚合物的Tg低約50℃的溫度下保持裝置直至穩定之後,以加熱速度:20℃/分鐘,加熱至比結束了玻璃轉移之溫度高約30℃的溫度,並描繪DTA曲線或DSC曲線。
關於外推玻璃轉移開始溫度(Tig)亦即本說明書中的玻璃轉移溫度Tg,作為將DTA曲線或DSC曲線中的低溫側的基準線沿高溫側延長之直線與在玻璃轉移的階梯狀變化部分的曲線的梯度成為最大之點繪製之切線的交點的溫度來求出。The glass transition temperature of the polymer can be determined using a differential scanning calorimeter (DSC).
The specific measurement method is carried out in the order of the method described in JIS K 7121 (1987) or JIS K 6240 (2011). The glass transition temperature in the present specification uses an extrapolated glass transition start temperature (hereinafter, sometimes referred to as Tig).
The method for measuring the glass transition temperature will be more specifically described.
When the glass transition temperature is determined, the device is held at a temperature lower than the Tg of the expected polymer by about 50 ° C until stable, and then heated at a heating rate of 20 ° C / min to a temperature higher than the temperature at which the glass transition is completed. Temperature of 30 ° C and depict DTA curve or DSC curve.
The extrapolation glass transition start temperature (Tig), that is, the glass transition temperature Tg in the present specification, is a straight line extending along the high temperature side of the reference line on the low temperature side in the DTA curve or the DSC curve, and a stepwise change portion in the glass transition. The gradient of the curve becomes the temperature at the intersection of the tangent to the largest point.
作為將聚合物的Tg調整為已敘述的較佳的範圍之方法,例如能夠控制作為目標之聚合物的各構成單元的均聚物的Tg及由各構成單元的質量比將FOX式為準則而作為目標之特定聚合物的Tg。
關於FOX式,
將聚合物中所包含之第1構成單元的均聚物的Tg設為Tg1、將第1構成單元的共聚物中的質量分率設為W1、將第2構成單元的均聚物的Tg設為Tg2、將第2構成單元的共聚物中的質量分率設為W2時,包含第1構成單元及第2構成單元之共聚物的Tg0(K)能夠依據以下的式來推斷。
FOX式:1/Tg0=(W1/Tg1)+(W2/Tg2)
利用已敘述的FOX式,調整共聚物中所包含之各構成單元的種類及質量分率,能夠得到具有所期望的Tg之共聚物。
又,藉由調整聚合物的重量平均分子量,亦能夠調整聚合物的Tg。As a method of adjusting the Tg of the polymer to a preferred range as described above, for example, it is possible to control the Tg of the homopolymer of each constituent unit of the target polymer and the FOX formula by the mass ratio of each constituent unit. The Tg of the specific polymer as the target.
About FOX,
The Tg of the homopolymer of the first constituent unit contained in the polymer is Tg1, the mass fraction in the copolymer of the first constituent unit is W1, and the Tg of the homopolymer of the second constituent unit is set. When Tg2 and the mass fraction in the copolymer of the second structural unit are W2, Tg0(K) of the copolymer including the first structural unit and the second structural unit can be estimated by the following formula.
FOX type: 1/Tg0=(W1/Tg1)+(W2/Tg2)
By using the FOX formula described above, the type and mass fraction of each constituent unit contained in the copolymer can be adjusted to obtain a copolymer having a desired Tg.
Further, the Tg of the polymer can also be adjusted by adjusting the weight average molecular weight of the polymer.
<<聚合物的分子量:Mw>>
特定聚合物的分子量以聚苯乙烯換算重量平均分子量計係60,000以下為較佳。特定聚合物的重量平均分子量為60,000以下,藉此能夠較低地抑制感光層的熔融黏度,並在與基板貼合時能夠實現低溫(例如130℃以下)下的貼合。
又,特定聚合物的重量平均分子量係2,000~60,000為較佳,3,000~50,000為更佳。
另外,聚合物的重量平均分子量能夠藉由GPC(凝膠滲透層析法)來測量,作為測量裝置,能夠使用各種市售的裝置,對本領域技術人員來講裝置的內容及測定技術係公知的。
關於基於凝膠滲透色譜法(GPC)的重量平均分子量的測定,作為測定裝置,使用HLC(註冊商標)-8220GPC(TOSOH CORPORATION製),作為管柱,使用串聯每一根TSKgel(註冊商標)Super HZM-M(4.6 mmID×15 cm、TOSOH CORPORATION製)、Super HZ4000(4.6 mmID×15 cm、TOSOH CORPORATION製)、Super HZ3000(4.6 mmID×15 cm、TOSOH CORPORATION製)、Super HZ2000(4.6 mmID×15 cm、TOSOH CORPORATION製)之管柱,作為洗脫液,能夠使用THF(四氫呋喃)。
又,作為測定條件,將試樣濃度設為0.2質量%、將流速設為0.35 ml/min、將樣品註入量設為10 μl及將測定溫度設為40℃,並能夠利用示差折射率(RI)檢測器來進行。
校準曲線能夠利用TOSOH CORPORATION製的“標準試樣TSK standard,polystyrene”:“F-40”、“F-20”、“F-4”、“F-1”、“A-5000”、“A-2500”及“A-1000”的7個樣品中的任一個來製作。<<Molecular weight of polymer: Mw>>
The molecular weight of the specific polymer is preferably 60,000 or less in terms of polystyrene-equivalent weight average molecular weight. When the weight average molecular weight of the specific polymer is 60,000 or less, the melt viscosity of the photosensitive layer can be suppressed low, and bonding at a low temperature (for example, 130 ° C or lower) can be achieved when bonding to the substrate.
Further, the weight average molecular weight of the specific polymer is preferably 2,000 to 60,000, more preferably 3,000 to 50,000.
Further, the weight average molecular weight of the polymer can be measured by GPC (gel permeation chromatography), and various commercially available devices can be used as the measuring device, and the contents and measurement techniques of the device are well known to those skilled in the art. .
For the measurement of the weight average molecular weight by gel permeation chromatography (GPC), HLC (registered trademark)-8220GPC (manufactured by TOSOH CORPORATION) is used as the measuring device, and each TSKgel (registered trademark) Super is used in series. HZM-M (4.6 mmID × 15 cm, manufactured by TOSOH CORPORATION), Super HZ4000 (4.6 mmID × 15 cm, manufactured by TOSOH CORPORATION), Super HZ3000 (4.6 mmID × 15 cm, manufactured by TOSOH CORPORATION), Super HZ2000 (4.6 mmID × 15) The column of cm and TOSOH CORPORATION can be used as an eluent, and THF (tetrahydrofuran) can be used.
In addition, as a measurement condition, the sample concentration was 0.2% by mass, the flow rate was 0.35 ml/min, the sample injection amount was 10 μl, and the measurement temperature was 40° C. RI) detector to carry out.
The calibration curve can utilize "standard sample TSK standard, polystyrene" by TOSOH CORPORATION: "F-40", "F-20", "F-4", "F-1", "A-5000", "A Manufactured from any of the 7 samples of -2500" and "A-1000".
特定聚合物的數平均分子量與重量平均分子量之比(分散度)係1.0~5.0為較佳,1.05~3.5為更佳。The ratio (dispersion) of the number average molecular weight to the weight average molecular weight of the specific polymer is preferably from 1.0 to 5.0, more preferably from 1.05 to 3.5.
<<特定聚合物之製造方法>>
特定聚合物之製造方法(合成法)並無特別限制,但是若舉出一例,則為如下:在用於形成由式A表示之構成單元A1之聚合性單體、用於形成具有酸基之構成單元B之聚合性單體及還依據需要包含用於形成其他構成單元C之聚合性單體之有機溶劑中,能夠利用聚合起始劑進行聚合來合成。又,亦能夠由所謂之高分子反應來合成。<<Manufacturing method of specific polymer>>
The production method (synthesis method) of the specific polymer is not particularly limited. However, as an example, the polymerizable monomer for forming the structural unit A1 represented by Formula A is used to form an acid group. The polymerizable monomer constituting the unit B and, if necessary, an organic solvent containing a polymerizable monomer for forming another constituent unit C, can be synthesized by polymerization using a polymerization initiator. Moreover, it can also be synthesized by a so-called polymer reaction.
從對上述基板顯現良好的密接性之觀點考慮,本發明中的上述感光層相對於感光層的總固體成分,以50質量%~99.9質量%的比例包含上述聚合物成分為較佳,以70質量%~98質量%的比例包含上述聚合物成分為更佳。
又,從相對於上述基板顯示良好的密接性之觀點考慮,上述感光層相對於感光層的總固體成分,以50質量%~99.9質量%的比例包含上述特定聚合物為較佳,以70質量%~98質量%的比例包含上述特定聚合物為更佳。The photosensitive layer in the present invention preferably contains the polymer component in a ratio of 50% by mass to 99.9% by mass based on the total solid content of the photosensitive layer in view of the adhesion of the substrate to the photosensitive layer. The ratio of the mass% to 98% by mass is more preferably the above polymer component.
Further, from the viewpoint of exhibiting good adhesion to the substrate, the photosensitive layer preferably contains the specific polymer in a ratio of 50% by mass to 99.9% by mass based on the total solid content of the photosensitive layer, and is preferably 70% by mass. The ratio of % to 98% by mass is more preferably the above specific polymer.
<<其他聚合物>>
上述感光層中,作為聚合物成分,除了包含特定聚合物以外,在不損害本發明之感光性轉印材料的效果之範圍內,還可以包含不含由式A所表示之構成單元(a)之聚合物(有時稱為“其他聚合物”。)。上述感光層包含其他聚合物之情況下,其他聚合物的配合量在總聚合物成分中係50質量%以下為較佳,30質量%以下為更佳,20質量%以下為進一步較佳。<<Other polymers>>
In the photosensitive layer, the polymer component may contain a constituent unit (a) not represented by Formula A, in addition to the specific polymer, insofar as the effect of the photosensitive transfer material of the present invention is not impaired. Polymer (sometimes referred to as "other polymers"). When the photosensitive layer contains another polymer, the blending amount of the other polymer is preferably 50% by mass or less, more preferably 30% by mass or less, and still more preferably 20% by mass or less.
上述感光層除了包含特定聚合物以外,可以僅包含1種其他聚合物,亦可以包含2種以上。
作為其他聚合物,例如能夠使用聚羥基苯乙烯,亦能夠使用市售之SMA 1000P、SMA 2000P、SMA 3000P、SMA 1440F、SMA 17352P、SMA 2625P及SMA 3840F(以上,Sartomer Company, Inc製)、ARUFON UC-3000、ARUFON UC-3510、ARUFON UC-3900、ARUFON UC-3910、ARUFON UC-3920及ARUFON UC-3080(以上,TOAGOSEI CO.,LTD.製)以及Joncryl 690、Joncryl 678、Joncryl 67及Joncryl 586(以上、BASF公司製)等。The photosensitive layer may contain only one type of other polymer, or may contain two or more types, in addition to a specific polymer.
As the other polymer, for example, polyhydroxystyrene can be used, and commercially available SMA 1000P, SMA 2000P, SMA 3000P, SMA 1440F, SMA 17352P, SMA 2625P, and SMA 3840F (above, Sartomer Company, Inc.), ARUFON can also be used. UC-3000, ARUFON UC-3510, ARUFON UC-3900, ARUFON UC-3910, ARUFON UC-3920 and ARUFON UC-3080 (above, manufactured by TOAGOSEI CO., LTD.) and Joncryl 690, Joncryl 678, Joncryl 67 and Joncryl 586 (above, BASF company).
-光酸產生劑-
上述感光層含有光酸產生劑。
作為本發明中所使用之光酸產生劑,係能夠藉由照射紫外線、遠紫外線、X射線及帶電粒子束等放射線來產生酸之化合物。
作為本發明中所使用之光酸產生劑,在波長300 nm以上、較佳為對波長300 nm~450 nm的光化射線感應並產生酸之化合物為較佳,其化學結構並無限制。又,關於不直接感應波長300 nm以上的光化射線之光酸產生劑,若為藉由與增感劑併用來感應波長300 nm以上的光化射線而產生酸之化合物,則亦能夠與增感劑組合後較佳地使用。
作為本發明中所使用之光酸產生劑,係產生pKa為4以下的酸之光酸產生劑為較佳,產生pKa為3以下的酸之光酸產生劑為更佳,產生pKa為2以下的酸之光酸產生劑為特佳。pKa的下限值並無特別規定,例如係-10.0以上為較佳。- Photoacid generator -
The photosensitive layer contains a photoacid generator.
The photoacid generator used in the present invention is a compound capable of generating an acid by irradiation of radiation such as ultraviolet rays, far ultraviolet rays, X-rays, and charged particle beams.
The photoacid generator used in the present invention is preferably a compound having a wavelength of 300 nm or more, preferably an actinic ray having a wavelength of 300 nm to 450 nm, which generates an acid, and the chemical structure thereof is not limited. In addition, a photoacid generator that does not directly induce an actinic ray having a wavelength of 300 nm or more can be used as a compound which generates an acid by using an actinic ray having a wavelength of 300 nm or more and a sensitizer. The sensitizer is preferably used after combination.
The photoacid generator used in the present invention is preferably a photoacid generator which produces an acid having a pKa of 4 or less, and more preferably a photoacid generator which produces an acid having a pKa of 3 or less, and has a pKa of 2 or less. The acid photoacid generator is particularly preferred. The lower limit of pKa is not particularly limited, and for example, it is preferably -10.0 or more.
作為光酸產生劑,能夠列舉離子性光酸產生劑、非離子性光酸產生劑。
又,作為光酸產生劑,從靈敏度及解析度的觀點考慮,包含選自後述之鎓鹽化合物及後述之肟磺酸鹽化合物組成的群組中之至少1種的化合物為較佳,包含肟磺酸鹽化合物為更佳。Examples of the photoacid generator include an ionic photoacid generator and a nonionic photoacid generator.
In addition, as the photo-acid generator, a compound containing at least one selected from the group consisting of an onium salt compound described later and an oxime sulfonate compound to be described later is preferable, and includes ruthenium. The sulfonate compound is more preferred.
作為非離子性光酸產生劑的例子,能夠列舉三氯甲基-s-三𠯤類、重氮甲烷化合物、醯亞胺磺酸鹽化合物及肟磺酸鹽化合物等。該等中,從靈敏度、解析度及密接性的觀點考慮,光酸產生劑係肟磺酸鹽化合物為較佳。該等光酸產生劑可以單獨使用1種或組合2種以上而使用。作為三氯甲基-s-三𠯤類及重氮甲烷衍生物的具體例,能夠例示日本特開2011-221494號公報的0083段~0088段中記載之化合物。Examples of the nonionic photoacid generator include a trichloromethyl-s-triazine, a diazomethane compound, a quinone imide sulfonate compound, and an anthracene sulfonate compound. Among these, a photoacid generator-based sulfonate compound is preferable from the viewpoints of sensitivity, resolution, and adhesion. These photoacid generators can be used alone or in combination of two or more. Specific examples of the trichloromethyl-s-triterpenoids and the diazomethane derivatives are exemplified by the compounds described in paragraphs 0003 to 088 of JP-A-2011-221494.
作為肟磺酸鹽化合物亦即具有肟磺酸鹽結構之化合物,具有由下述式(B1)表示之肟磺酸鹽結構之化合物為較佳。As the oxime sulfonate compound, that is, a compound having an oxime sulfonate structure, a compound having an oxime sulfonate structure represented by the following formula (B1) is preferred.
[化8]
[化8]
式(B1)中,R21 表示烷基或芳基,*表示與其他原子或其他基團的鍵結部位。In the formula (B1), R 21 represents an alkyl group or an aryl group, and * represents a bonding site with other atoms or other groups.
具有由式(B1)表示之肟磺酸鹽結構之化合物可以取代所有的基團,R21
中的烷基可以為直鏈狀,亦可以為支鏈結構,還可以具有環結構。以下,對允許之取代基進行說明。
作為R21
的烷基,碳數1~10的直鏈狀或支鏈狀烷基為較佳。R21
的烷基亦可以被碳數6~11的芳基、碳數1~10的烷氧基、環烷基(包含7,7-二甲基-2-氧代降莰基等有橋式脂環基,較佳為雙環烷基等)或鹵素原子取代。
作為R21
的芳基,碳數6~18的芳基為較佳,苯基或萘基為更佳。R21
的芳基亦可以被選自包括碳數1~4的烷基、烷氧基及鹵素原子之群組中之一個以上的基團取代。The compound having the oxime sulfonate structure represented by the formula (B1) may be substituted for all the groups, and the alkyl group in R 21 may be linear or branched, and may have a ring structure. Hereinafter, the permissible substituents will be described.
As the alkyl group of R 21 , a linear or branched alkyl group having 1 to 10 carbon atoms is preferred. The alkyl group of R 21 may be bridged by an aryl group having 6 to 11 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or a cycloalkyl group (including 7,7-dimethyl-2-oxonorbornyl group). An alicyclic group, preferably a bicycloalkyl group, or the like, or a halogen atom.
As the aryl group of R 21 , an aryl group having 6 to 18 carbon atoms is preferred, and a phenyl group or a naphthyl group is more preferred. The aryl group of R 21 may be substituted with one or more groups selected from the group consisting of an alkyl group having 1 to 4 carbon atoms, an alkoxy group, and a halogen atom.
由式(B1)所表示之具有肟磺酸鹽結構之化合物係日本特開2014-085643號公報的0078~0111段中記載之肟磺酸鹽化合物亦為較佳。The compound having an oxime sulfonate structure represented by the formula (B1) is also preferably an oxime sulfonate compound described in paragraphs 0078 to 0111 of JP-A-2014-085643.
作為離子性光酸產生劑的例子,能夠列舉二芳基錪鹽類及三芳基鋶鹽類等鎓鹽化合物、四級銨鹽類等。該等中,鎓鹽化合物為較佳,三芳基鋶鹽類及二芳基錪鹽類為特佳。Examples of the ionic photoacid generator include an onium salt compound such as a diarylsulfonium salt and a triarylsulfonium salt, and a quaternary ammonium salt. Among these, an onium salt compound is preferred, and a triarylsulfonium salt and a diarylsulfonium salt are particularly preferred.
作為離子性光酸產生劑,還能夠較佳地使用日本特開2014-085643號公報的0114~0133段中記載之離子性光酸產生劑。As the ionic photoacid generator, an ionic photoacid generator described in paragraphs 0114 to 0133 of JP-A-2014-085643 can be preferably used.
光酸產生劑可以單獨使用1種,亦可以併用2種以上。
從靈敏度、解析度的觀點考慮,相對於上述感光層的總質量,上述感光層中的光酸產生劑的含量係0.1質量%~10質量%為較佳,0.5質量%~5質量%為更佳。The photoacid generator may be used singly or in combination of two or more.
The content of the photoacid generator in the photosensitive layer is preferably 0.1% by mass to 10% by mass, and preferably 0.5% by mass to 5% by mass, based on the total mass of the photosensitive layer, from the viewpoint of sensitivity and resolution. good.
-聚合性化合物-
上述感光層含有聚合性化合物為較佳。
作為聚合性化合物,乙烯性不飽和化合物為較佳。
乙烯性不飽和化合物係有助於上述感光層的感光性(亦即光硬化性)及硬化膜的強度之成分。
又,乙烯性不飽和化合物係具有1個以上的乙烯性不飽和基之化合物。- Polymeric compound -
It is preferred that the photosensitive layer contains a polymerizable compound.
As the polymerizable compound, an ethylenically unsaturated compound is preferred.
The ethylenically unsaturated compound contributes to the photosensitivity (that is, photocurability) of the photosensitive layer and the strength of the cured film.
Further, the ethylenically unsaturated compound is a compound having one or more ethylenically unsaturated groups.
上述感光層作為乙烯性不飽和化合物包含2官能以上的乙烯性不飽和化合物為較佳。
其中,2官能以上的乙烯性不飽和化合物係指於一分子中具有2個以上的乙烯性不飽和基之化合物。
作為乙烯性不飽和基,(甲基)丙烯醯基為更佳。
作為乙烯性不飽和化合物,(甲基)丙烯酸酯化合物為較佳。It is preferred that the photosensitive layer contains a bifunctional or higher ethylenically unsaturated compound as the ethylenically unsaturated compound.
Here, the bifunctional or higher ethylenically unsaturated compound means a compound having two or more ethylenically unsaturated groups in one molecule.
As the ethylenically unsaturated group, a (meth) acrylonitrile group is more preferable.
As the ethylenically unsaturated compound, a (meth) acrylate compound is preferred.
從進一步提高賦予硬化膜的鹽水後的濕熱耐性的觀點考慮,上述感光層含有2官能的乙烯性不飽和化合物(較佳為2官能的(甲基)丙烯酸酯化合物)及3官能以上的乙烯性不飽和化合物(較佳為3官能以上的(甲基)丙烯酸酯化合物)為特佳。The photosensitive layer contains a bifunctional ethylenically unsaturated compound (preferably a bifunctional (meth) acrylate compound) and a trifunctional or higher ethyl group from the viewpoint of further improving the wet heat resistance after the brine to be applied to the cured film. An unsaturated compound (preferably a trifunctional or higher (meth) acrylate compound) is particularly preferred.
作為2官能的乙烯性不飽和化合物並無特別限制,能夠適當地選自公知的化合物中。
作為2官能的乙烯性不飽和化合物,可列舉三環癸烷二甲醇二(甲基)丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯等。
作為2官能的乙烯性不飽和化合物,更具體而言,可列舉三環癸烷二甲醇二丙烯酸酯(A-DCP,Shin-Nakamura Chemical Co.,Ltd.製)、三環癸烷二甲醇二甲基丙烯酸酯(DCP,Shin-Nakamura Chemical Co.,Ltd.製)、1,9-壬二醇二丙烯酸酯(A-NOD-N,Shin-Nakamura Chemical Co.,Ltd.製)、1,6-己二醇二丙烯酸酯(A-HD-N,Shin-Nakamura Chemical Co.,Ltd.製)等可舉出。The bifunctional ethylenically unsaturated compound is not particularly limited, and can be appropriately selected from known compounds.
Examples of the bifunctional ethylenically unsaturated compound include tricyclodecane dimethanol di(meth)acrylate, tricyclodecane dimethanol di(meth)acrylate, and 1,9-nonanediol di(a). Acrylate, 1,6-hexanediol di(meth)acrylate, and the like.
As a bifunctional ethylenically unsaturated compound, a tricyclodecane dimethanol diacrylate (A-DCP, manufactured by Shin-Nakamura Chemical Co., Ltd.), tricyclodecane dimethanol Methacrylate (DCP, manufactured by Shin-Nakamura Chemical Co., Ltd.), 1,9-nonanediol diacrylate (A-NOD-N, manufactured by Shin-Nakamura Chemical Co., Ltd.), 1, 6-hexanediol diacrylate (A-HD-N, manufactured by Shin-Nakamura Chemical Co., Ltd.) or the like can be mentioned.
作為3官能以上的乙烯性不飽和化合物並無特別限制,能夠適當地選自公知的化合物中。
作為3官能以上的乙烯性不飽和化合物,例如可列舉二新戊四醇(三/四/五/六)(甲基)丙烯酸酯、新戊四醇(三/四)(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、二-三羥甲基丙烷四(甲基)丙烯酸酯、異三聚氰酸(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯骨架的(甲基)丙烯酸酯化合物等。The trifunctional or higher ethylenically unsaturated compound is not particularly limited, and can be appropriately selected from known compounds.
Examples of the trifunctional or higher ethylenically unsaturated compound include dipentaerythritol (tri/tetra/penta/hexa) (meth) acrylate and neopentyl alcohol (tri/tetra) (meth) acrylate. , trimethylolpropane tri (meth) acrylate, di-trimethylolpropane tetra (meth) acrylate, iso-cyanuric acid (meth) acrylate, triglyceride (meth) acrylate skeleton (meth) acrylate compound and the like.
其中,“(三/四/五/六)(甲基)丙烯酸酯”係包含三(甲基)丙烯酸酯、四(甲基)丙烯酸酯、五(甲基)丙烯酸酯及六(甲基)丙烯酸酯之概念,“(三/四)(甲基)丙烯酸酯”係包含三(甲基)丙烯酸酯及四(甲基)丙烯酸酯之概念。Among them, "(three/four/five/six) (meth) acrylate" contains tris(meth) acrylate, tetra (meth) acrylate, penta (meth) acrylate, and hexa (methyl) The concept of acrylate, "(tri/tetra) (meth) acrylate" is a concept comprising tris(meth) acrylate and tetra (meth) acrylate.
作為乙烯性不飽和化合物,還可列舉(甲基)丙烯酸酯化合物的己內酯改質化合物(Nippon Kayaku Co.,Ltd.製KAYARAD(註冊商標)DPCA-20,Shin-Nakamura Chemical Co.,Ltd.製A-9300-1CL等)、(甲基)丙烯酸酯化合物的環氧烷(alkylene oxide)改質化合物(Nippon Kayaku Co.,Ltd.製KAYARAD RP-1040,Shin-Nakamura Chemical Co.,Ltd.製ATM-35E,A-9300,DAICEL-ALLNEX LTD.製EBECRYL(註冊商標)135等)、乙氧基甘油三丙烯酸酯(Shin-Nakamura Chemical Co.,Ltd.製A-GLY-9E等)等。Further, as the ethylenically unsaturated compound, a caprolactone-modified compound of a (meth) acrylate compound (KAYARAD (registered trademark) DPCA-20, manufactured by Nippon Kayaku Co., Ltd., Shin-Nakamura Chemical Co., Ltd. . A-9300-1CL, etc., alkylene oxide modified compound of (meth) acrylate compound (KAYARAD RP-1040, manufactured by Nippon Kayaku Co., Ltd., Shin-Nakamura Chemical Co., Ltd. ATM-35E, A-9300, EBECRYL (registered trademark) 135, manufactured by DAICEL-ALLNEX LTD., ethoxyglycerin triacrylate (A-GLY-9E, manufactured by Shin-Nakamura Chemical Co., Ltd., etc.) Wait.
作為乙烯性不飽和化合物,還可列舉胺酯(甲基)丙烯酸酯化合物(較佳為3官能以上的胺酯(甲基)丙烯酸酯化合物)。
作為3官能以上的胺酯(甲基)丙烯酸酯化合物,例如可列舉8UX-015A(TAISEI FINE CHEMICAL CO,.LTD. 製)、UA-32P(Shin-Nakamura Chemical Co.,Ltd.製)、UA-1100H(Shin-Nakamura Chemical Co.,Ltd.製)等。The ethylenically unsaturated compound may also be an amine ester (meth) acrylate compound (preferably a trifunctional or higher amine ester (meth) acrylate compound).
Examples of the trifunctional or higher amine ester (meth) acrylate compound include 8UX-015A (manufactured by TAISEI FINE CHEMICAL CO, LTD.), UA-32P (manufactured by Shin-Nakamura Chemical Co., Ltd.), and UA. -1100H (manufactured by Shin-Nakamura Chemical Co., Ltd.) or the like.
又,從提高顯影性及提高賦予硬化膜鹽水後的濕熱耐性的觀點考慮,乙烯性不飽和化合物包含具有酸基之乙烯性不飽和化合物為較佳。
作為酸基,例如可列舉磷酸基、磺酸基及羧基,羧基為較佳。
作為具有酸基之乙烯性不飽和化合物,例如可列舉將羧基導入具有酸基之3~4官能的乙烯性不飽和化合物(新戊四醇三丙烯酸酯及新戊四醇四丙烯酸酯(PETA)骨架者(酸值=80 mgKOH/g~120 mgKOH/g))、將羧基導入具有酸基之5~6官能的乙烯性不飽和化合物(二新戊四醇五丙烯酸酯及二新戊四醇六丙烯酸酯(DPHA)骨架者(酸值=25 mgKOH/g~70 mgKOH/g))等。
具有該等酸基之3官能以上的乙烯性不飽和化合物視需要可以與具有酸基之2官能的乙烯性不飽和化合物併用。Moreover, it is preferable that the ethylenically unsaturated compound contains an ethylenically unsaturated compound having an acid group from the viewpoint of improving developability and improving wet heat resistance after application of the cured film brine.
Examples of the acid group include a phosphoric acid group, a sulfonic acid group, and a carboxyl group, and a carboxyl group is preferred.
Examples of the ethylenically unsaturated compound having an acid group include a 3- to 4-functional ethylenically unsaturated compound (neopentitol tetraacrylate and neopentyltetraol tetraacrylate (PETA) having a carboxyl group introduced into an acid group. Skeleton (acid value = 80 mgKOH/g to 120 mgKOH/g)), introducing a carboxyl group into a 5- to 6-functional ethylenically unsaturated compound having an acid group (dipentaerythritol pentaacrylate and dipentaerythritol) A hexaacrylate (DPHA) skeleton (acid value = 25 mgKOH/g to 70 mgKOH/g)).
The trifunctional or higher ethylenically unsaturated compound having such an acid group may be used in combination with a bifunctional ethylenically unsaturated compound having an acid group as needed.
作為具有酸基之乙烯性不飽和化合物,選自由含有羧基之2官能以上的乙烯性不飽和化合物及其羧酸酐組成的群組中之至少1種為較佳。藉此賦予硬化膜鹽水後的濕熱耐性提高。
含有羧基之2官能以上的乙烯性不飽和化合物並無特別限制,能夠適當地選自公知的化合物中。
作為含有羧基之2官能以上的乙烯性不飽和化合物,例如能夠較佳地使用ARONIX(註冊商標)TO-2349(TOAGOSEI CO.,LTD.製)、ARONIX M-520(TOAGOSEI CO.,LTD.製)或ARONIX M-510(TOAGOSEI CO.,LTD.製)。The ethylenically unsaturated compound having an acid group is preferably at least one selected from the group consisting of a bifunctional or higher functional ethylenically unsaturated compound having a carboxyl group and a carboxylic acid anhydride. Thereby, the wet heat resistance after the hardened film brine is applied is improved.
The bifunctional or higher ethylenically unsaturated compound having a carboxyl group is not particularly limited, and can be appropriately selected from known compounds.
For example, ARONIX (registered trademark) TO-2349 (manufactured by TOAGOSEI CO., LTD.) and ARONIX M-520 (manufactured by TOAGOSEI CO., LTD.) can be preferably used as the ethylenically unsaturated compound having a carboxyl group-containing bifunctional or higher functional group. ) or ARONIX M-510 (manufactured by TOAGOSEI CO., LTD.).
具有酸基之乙烯性不飽和化合物係日本特開2004-239942號公報的0025~0030段中記載之具有酸基之聚合性化合物亦為較佳。該公報的內容被編入本說明書中。The ethylenically unsaturated compound having an acid group is preferably a polymerizable compound having an acid group described in paragraphs 0025 to 0030 of JP-A-2004-239942. The contents of this bulletin are incorporated in this specification.
作為本發明中所使用之聚合性化合物的重量平均分子量(Mw),200~3,000為較佳,250~2,600為更佳,280~2,200為進一步較佳,300~2,200為特佳。
又,上述感光層中所使用之聚合性化合物中,分子量300以下的聚合性化合物的含量的比例相對於上述感光層中所含有之所有乙烯性不飽和化合物係30質量%以下為較佳,25質量%以下為更佳,20質量%以下為進一步較佳。The weight average molecular weight (Mw) of the polymerizable compound used in the present invention is preferably from 200 to 3,000, more preferably from 250 to 2,600, still more preferably from 280 to 2,200, and particularly preferably from 300 to 2,200.
Further, in the polymerizable compound used in the photosensitive layer, the content of the polymerizable compound having a molecular weight of 300 or less is preferably 30% by mass or less based on 30% by mass or less of all the ethylenically unsaturated compound contained in the photosensitive layer. The mass% or less is more preferably 20% by mass or less.
聚合性化合物可以單獨使用1種,亦可以併用2種以上。
相對於上述感光層的總質量,上述感光層中的聚合性化合物的含量係1質量%~70質量%為較佳,10質量%~70質量%為更佳,20質量%~60質量%為進一步較佳,20質量%~50質量%為特佳。One type of the polymerizable compound may be used alone or two or more types may be used in combination.
The content of the polymerizable compound in the photosensitive layer is preferably from 1% by mass to 70% by mass, more preferably from 10% by mass to 70% by mass, and particularly preferably from 20% by mass to 60% by mass based on the total mass of the photosensitive layer. More preferably, 20% by mass to 50% by mass is particularly preferable.
又,上述感光層含有2官能的乙烯性不飽和化合物和3官能以上的乙烯性不飽和化合物時,相對於上述感光層中所含有之所有乙烯性不飽和化合物,2官能的乙烯性不飽和化合物的含量係10質量%~90質量%為較佳,20質量%~85質量%為更佳,30質量%~80質量%為進一步較佳。
又,該種情況下,相對於上述感光層中所含有之所有乙烯性不飽和化合物,3官能以上的乙烯性不飽和化合物的含量係10質量%~90質量%為較佳,15質量%~80質量%為更佳,20質量%~70質量%為進一步較佳。
又,該種情況下,相對於2官能的乙烯性不飽和化合物與3官能以上的乙烯性不飽和化合物的總含量,2官能以上的乙烯性不飽和化合物的含量係40質量%以上且小於100質量%為較佳,40質量%~90質量%為更佳,50質量%~80質量%為進一步較佳,50質量%~70質量%為特佳。Further, when the photosensitive layer contains a bifunctional ethylenically unsaturated compound and a trifunctional or higher ethylenically unsaturated compound, a bifunctional ethylenically unsaturated compound is added to all of the ethylenically unsaturated compounds contained in the photosensitive layer. The content is preferably 10% by mass to 90% by mass, more preferably 20% by mass to 85% by mass, still more preferably 30% by mass to 80% by mass.
In this case, the content of the trifunctional or higher ethylenically unsaturated compound is preferably 10% by mass to 90% by mass, and preferably 15% by mass based on the total amount of the ethylenically unsaturated compound contained in the photosensitive layer. More preferably, 80% by mass is more preferably 20% by mass to 70% by mass.
In this case, the content of the bifunctional or higher ethylenically unsaturated compound is 40% by mass or more and less than 100 based on the total content of the bifunctional ethylenically unsaturated compound and the trifunctional or higher ethylenically unsaturated compound. The mass % is preferably 40% by mass to 90% by mass, more preferably 50% by mass to 80% by mass, and particularly preferably 50% by mass to 70% by mass.
又,上述感光層含有2官能以上的乙烯性不飽和化合物時,上述感光層可進一步含有單官能乙烯性不飽和化合物。
此外,上述感光層含有2官能以上的乙烯性不飽和化合物時,於上述感光層中所含有之乙烯性不飽和化合物中,2官能以上的乙烯性不飽和化合物係主成分為較佳。
具體而言,上述感光層含有2官能以上的乙烯性不飽和化合物時,相對於上述感光層中所含有之乙烯性不飽和化合物的總含量,2官能以上的乙烯性不飽和化合物的含量係60質量%~100質量%為較佳,80質量%~100質量%為更佳,90質量%~100質量%為特佳。Further, when the photosensitive layer contains a bifunctional or higher ethylenically unsaturated compound, the photosensitive layer may further contain a monofunctional ethylenically unsaturated compound.
In the case where the photosensitive layer contains a bifunctional or more ethylenically unsaturated compound, among the ethylenically unsaturated compounds contained in the photosensitive layer, a bifunctional or higher ethylenically unsaturated compound-based main component is preferable.
Specifically, when the photosensitive layer contains a bifunctional or higher ethylenically unsaturated compound, the content of the bifunctional or higher ethylenically unsaturated compound is 60 based on the total content of the ethylenically unsaturated compound contained in the photosensitive layer. The mass % to 100% by mass is preferably 80% by mass to 100% by mass, more preferably 90% by mass to 100% by mass.
又,上述感光層含有具有酸基之乙烯性不飽和化合物(較佳為具有羧基之2官能以上的乙烯性不飽和化合物或其羧酸酐)時,相對於上述感光層,具有酸基之乙烯性不飽和化合物的含量係1質量%~50質量%為較佳,1質量%~20質量%為更佳,1質量%~10質量%為進一步較佳。Further, when the photosensitive layer contains an ethylenically unsaturated compound having an acid group (preferably a bifunctional or more ethylenically unsaturated compound having a carboxyl group or a carboxylic anhydride thereof), it has an acid group-containing ethyl group with respect to the photosensitive layer. The content of the unsaturated compound is preferably from 1% by mass to 50% by mass, more preferably from 1% by mass to 20% by mass, even more preferably from 1% by mass to 10% by mass.
-具有酸基之黏合劑-
上述感光層含有具有酸基之黏合劑為較佳。
作為具有酸基之黏合劑,鹼可溶性樹脂為較佳。
作為酸基,可列舉羧基、磺酸基、磷酸基、膦酸基等。
其中,作為酸基,可較佳地列舉羧基。
具有上述酸基之黏合劑的酸值並無特別限制,從鹼性顯影性的觀點考慮,係酸值60 mgKOH/g以上的鹼可溶性樹脂為較佳,酸值60 mgKOH/g以上的含有羧基之丙烯酸樹脂為特佳。
具有酸基之黏合劑具有上述酸值,藉此可推測與可藉由加熱與酸反應之化合物進行熱交聯,並能夠提高三維交聯密度。又,推測含有羧基之丙烯酸樹脂的羧基被無水化且疏水化,藉此有助於濕熱耐性的改善。- adhesive with acid group -
It is preferred that the photosensitive layer contains a binder having an acid group.
As the binder having an acid group, an alkali-soluble resin is preferred.
Examples of the acid group include a carboxyl group, a sulfonic acid group, a phosphoric acid group, and a phosphonic acid group.
Among them, as the acid group, a carboxyl group is preferred.
The acid value of the binder having the acid group is not particularly limited, and from the viewpoint of alkali developability, an alkali-soluble resin having an acid value of 60 mgKOH/g or more is preferable, and a carboxyl group having an acid value of 60 mgKOH/g or more is preferable. The acrylic resin is particularly good.
The binder having an acid group has the above acid value, whereby it is presumed that it is thermally crosslinked with a compound which can be reacted by heating with an acid, and the three-dimensional crosslinking density can be improved. Further, it is presumed that the carboxyl group of the carboxyl group-containing acrylic resin is anhydrous and hydrophobized, thereby contributing to improvement in wet heat resistance.
作為酸值60 mgKOH/g以上的含有羧基之丙烯酸樹脂(以下,有時稱為特定聚合物A。),只要滿足上述酸值的條件,則並無特別限制,能夠適當地選擇公知的樹脂。
例如,作為本發明中的特定聚合物A,能夠較佳地使用日本特開2011-095716號公報的0025段中記載之聚合物中的酸值60 mgKOH/g以上的含有羧基之丙烯酸樹脂亦即鹼可溶性樹脂、日本特開2010-237589號公報的0033~0052段中記載之聚合物中的酸值60 mgKOH/g以上的含有羧基之丙烯酸樹脂等。
其中,(甲基)丙烯酸樹脂係指包含來自於(甲基)丙烯酸之構成單元及來自於(甲基)丙烯酸酯之構成單元中的至少一者之樹脂。
(甲基)丙烯酸樹脂中的來自於(甲基)丙烯酸之構成單元及來自於(甲基)丙烯酸酯之構成單元的總計比例係30莫耳%以上為較佳,50莫耳%以上為更佳。The carboxyl group-containing acrylic resin having an acid value of 60 mgKOH/g or more (hereinafter sometimes referred to as a specific polymer A) is not particularly limited as long as the acid value is satisfied, and a known resin can be appropriately selected.
For example, as the specific polymer A in the present invention, a carboxyl group-containing acrylic resin having an acid value of 60 mgKOH/g or more in the polymer described in paragraph 0025 of JP-A-2011-095716 can be preferably used. An alkali-soluble resin, a carboxyl group-containing acrylic resin having an acid value of 60 mgKOH/g or more in the polymer described in paragraphs 0033 to 0052 of JP-A-2010-237589.
Here, the (meth)acrylic resin means a resin containing at least one of a constituent unit derived from (meth)acrylic acid and a constituent unit derived from (meth)acrylic acid ester.
The total ratio of the constituent unit derived from (meth)acrylic acid and the constituent unit derived from (meth)acrylic acid in the (meth)acrylic resin is preferably 30 mol% or more, and more preferably 50 mol% or more. good.
相對於聚合物100質量%,特定聚合物A中的具有羧基之單體的共聚合比的較佳範圍係5質量%~50質量%,更佳為10質量%~40質量%,進一步較佳為12質量%~30質量%的範圍內。
特定聚合物A可以具有反應性基,作為將反應性基導入特定聚合物A中之手段,可列舉如下方法:使環氧化合物、嵌段異氰酸酯、異氰酸酯、乙烯基碸化合物、醛化合物、羥甲基化合物、羧酸酐等與羥基、羧基、一級胺基、二級胺基、乙醯氧基乙醯基、磺酸等反應。
作為特定聚合物A,以下所示之化合物A為較佳。另外,以下所示之結構單元的含有比率能夠根據目的而適當地更改。The copolymerization ratio of the monomer having a carboxyl group in the specific polymer A is preferably from 5% by mass to 50% by mass, more preferably from 10% by mass to 40% by mass, even more preferably 100% by mass based on the polymer. It is in the range of 12% by mass to 30% by mass.
The specific polymer A may have a reactive group, and as a means for introducing the reactive group into the specific polymer A, an epoxy compound, a blocked isocyanate, an isocyanate, a vinyl anthracene compound, an aldehyde compound, a hydroxyl group may be mentioned. The base compound, the carboxylic anhydride, and the like are reacted with a hydroxyl group, a carboxyl group, a primary amino group, a secondary amino group, an etidinyl group, a sulfonic acid or the like.
As the specific polymer A, the compound A shown below is preferred. Further, the content ratio of the structural unit shown below can be appropriately changed depending on the purpose.
[化9]
[Chemistry 9]
從鹼性顯影性的觀點考慮,本發明中所使用之具有酸基之黏合劑的酸值係60 mgKOH/g~200 mgKOH/g為較佳,60 mgKOH/g~150 mgKOH/g為更佳,60 mgKOH/g~110 mgKOH/g為進一步較佳。
於本說明書中,酸值係依據JIS K0070(1992年)中記載之方法測量而得之值。From the viewpoint of alkali developability, the acid value of the acid group-containing binder used in the present invention is preferably 60 mgKOH/g to 200 mgKOH/g, and more preferably 60 mgKOH/g to 150 mgKOH/g. Further, 60 mgKOH/g to 110 mgKOH/g is further preferred.
In the present specification, the acid value is a value measured in accordance with the method described in JIS K0070 (1992).
具有酸基之黏合劑的重量平均分子量係1,000以上為較佳,1萬以上為更佳,2萬~10萬為進一步較佳。The weight average molecular weight of the binder having an acid group is preferably 1,000 or more, more preferably 10,000 or more, and still more preferably 20,000 to 100,000.
又,具有上述酸基之黏合劑除了上述特定聚合物A以外,依據目的還能夠適當地選擇使用任意的膜形成樹脂。例如能夠較佳地列舉聚羥基苯乙烯樹脂、聚醯亞胺樹脂、聚苯並噁唑樹脂、聚矽氧烷樹脂等。Further, in addition to the specific polymer A described above, the binder having the acid group described above can be appropriately selected and used depending on the purpose. For example, a polyhydroxystyrene resin, a polyimide resin, a polybenzoxazole resin, a polyoxyalkylene resin, or the like can be preferably used.
具有酸基之黏合劑可以單獨使用1種,亦可含有2種以上。
從感光性的觀點考慮,相對於上述感光層的總質量,上述感光層中的具有酸基之黏合劑的含量係10質量%~90質量%為較佳,20質量%以上80質量%以下為更佳,30質量%以上70質量%以下為進一步較佳。The binder having an acid group may be used singly or in combination of two or more.
From the viewpoint of the photosensitivity, the content of the binder having an acid group in the photosensitive layer is preferably 10% by mass to 90% by mass, and preferably 20% by mass or more and 80% by mass or less based on the total mass of the photosensitive layer. More preferably, it is more preferably 30% by mass or more and 70% by mass or less.
-光聚合起始劑-
上述感光層包含光聚合起始劑為較佳。光聚合起始劑接受紫外線和可見光線等光化射線以引發乙烯性不飽和化合物的聚合。
作為光聚合起始劑並無特別限制,能夠使用公知的光聚合起始劑。
作為光聚合起始劑,可列舉具有肟酯結構之光聚合起始劑(以下,還稱為“肟系光聚合起始劑”。)、具有α-胺基烷基苯酮結構之光聚合起始劑(以下,還稱為“α-胺基烷基苯酮系光聚合起始劑”。)、具有α-羥基烷基苯酮結構之光聚合起始劑(以下,還稱為“α-羥基烷基苯酮系聚合起始劑”。)、具有醯基氧化膦結構之光聚合起始劑(以下,還稱為“醯基氧化膦系光聚合起始劑”。)、具有N-苯甘胺酸之光聚合起始劑(以下,還稱為“N-苯甘胺酸系光聚合起始劑”。)等。-Photopolymerization initiator -
It is preferred that the photosensitive layer contains a photopolymerization initiator. The photopolymerization initiator receives actinic rays such as ultraviolet rays and visible rays to initiate polymerization of an ethylenically unsaturated compound.
The photopolymerization initiator is not particularly limited, and a known photopolymerization initiator can be used.
As a photopolymerization initiator, a photopolymerization initiator having an oxime ester structure (hereinafter also referred to as "an oxime photopolymerization initiator"), a photopolymer having an α-aminoalkylphenone structure An initiator (hereinafter also referred to as "α-aminoalkylphenone photopolymerization initiator"), a photopolymerization initiator having an α-hydroxyalkylphenone structure (hereinafter, also referred to as " a ?-hydroxyalkylphenone-based polymerization initiator"), a photopolymerization initiator having a mercaptophosphine oxide structure (hereinafter also referred to as "mercaptophosphine oxide-based photopolymerization initiator"), A photopolymerization initiator of N-phenylglycine (hereinafter also referred to as "N-phenylglycine acid photopolymerization initiator").
光聚合起始劑包含選自由肟系光聚合起始劑、α-胺基烷基苯酮系光聚合起始劑、α-羥基烷基苯酮系聚合起始劑及N-苯甘胺酸光聚合起始劑組成的群組中之至少1種為較佳,包含選自由肟系光聚合起始劑、α-胺基烷基苯酮系光聚合起始劑及N-苯甘胺酸光聚合起始劑組成的群組中之至少1種為更佳。The photopolymerization initiator comprises a photopolymerization initiator selected from the group consisting of an oxime-based photopolymerization initiator, an α-aminoalkylphenone photopolymerization initiator, an α-hydroxyalkylphenone polymerization initiator, and N-phenylglycine. At least one of the group consisting of a photopolymerization initiator is preferably selected from the group consisting of an oxime-based photopolymerization initiator, an α-aminoalkylphenone photopolymerization initiator, and N-phenylglycine. At least one of the groups consisting of photopolymerization initiators is more preferred.
又,作為光聚合起始劑,例如可以使用日本特開2011-095716號公報的0031~0042段、日本特開2015-014783號公報的0064~0081段中記載之聚合起始劑。In addition, as the photopolymerization initiator, for example, a polymerization initiator described in paragraphs 0031 to 0044 of JP-A-2011-095716 and paragraphs 0064 to 0081 of JP-A-2015-014783 can be used.
作為光聚合起始劑的市售品,可列舉1-[4-(苯硫基)]-1,2-辛烷二酮-2-(O-苯甲醯肟)(產品名:IRGACURE(註冊商標)OXE-01,BASF公司製)、1-[9-乙基-6-(2-甲基苯甲醯)-9H-咔唑-3-基]乙酮-1-(O-乙醯基肟)(產品名:IRGACURE OXE-02,BASF公司製)、2-(二甲基胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-口末啉基)苯基]-1-丁酮(產品名:IRGACURE 379EG,BASF公司製)、2-甲基-1-(4-甲硫基苯基)-2-口末啉基丙烷-1-酮(產品名:IRGACURE907,BASF公司製)、2-羥基-1-{4-[4-(2-羥基-2-甲基-丙醯基)二苯乙二酮]苯基}-2-甲基丙烷-1-酮(產品名:IRGACURE 127,BASF公司製)、2-二苯乙二酮-2-二甲基胺基-1-(4-口末啉基苯基)-丁酮-1(產品名:IRGACURE 369,BASF公司製)、2-羥基-2-甲基-1-苯基丙烷-1-酮(產品名:IRGACURE 1173,BASF公司製)、1-羥基環己基苯基酮(產品名:IRGACURE 184,BASF公司製)、2,2-二甲氧基-1,2-二苯基乙烷-1-酮(產品名:IRGACURE 651,BASF公司製)、肟酯系(產品名:Lunar 6,DKSH Japan製)等。As a commercial product of a photopolymerization initiator, 1-[4-(phenylthio)]-1,2-octanedione-2-(O-benzamide) (product name: IRGACURE ( Registered trademark) OXE-01, manufactured by BASF Corporation), 1-[9-ethyl-6-(2-methylbenzhydrazide)-9H-indazol-3-yl]ethanone-1-(O-B醯基肟) (product name: IRGACURE OXE-02, manufactured by BASF Corporation), 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4 - Oral phenyl) phenyl]-1-butanone (product name: IRGACURE 379EG, manufactured by BASF Corporation), 2-methyl-1-(4-methylthiophenyl)-2-indolyl propane 1-ketone (product name: IRGACURE 907, manufactured by BASF Corporation), 2-hydroxy-1-{4-[4-(2-hydroxy-2-methyl-propenyl)diphenylethylenedione]phenyl} -2-methylpropan-1-one (product name: IRGACURE 127, manufactured by BASF Corporation), 2-diphenylethylenedione-2-dimethylamino-1-(4-normanolinylphenyl) - Butanone-1 (product name: IRGACURE 369, manufactured by BASF Corporation), 2-hydroxy-2-methyl-1-phenylpropan-1-one (product name: IRGACURE 1173, manufactured by BASF Corporation), 1-hydroxyl Cyclohexyl phenyl ketone (product name: IRGACURE 184, manufactured by BASF Corporation), 2, 2 -Dimethoxy-1,2-diphenylethane-1-one (product name: IRGACURE 651, manufactured by BASF Corporation), an oxime ester type (product name: Lunar 6, manufactured by DKSH Japan), and the like.
光聚合起始劑可以單獨使用1種,亦可併用2種以上。
上述感光層中的光聚合起始劑的含量並無特別限制,相對於上述感光層的總質量,係0.1質量%以上為較佳,0.5質量%以上為更佳,1.0質量%以上為進一步較佳。
又,相對於感光層的總質量,光聚合起始劑的含量係10質量%以下為較佳,5質量%以下為更佳。The photopolymerization initiator may be used alone or in combination of two or more.
The content of the photopolymerization initiator in the photosensitive layer is not particularly limited, and is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, and further preferably 1.0% by mass or more based on the total mass of the photosensitive layer. good.
Further, the content of the photopolymerization initiator is preferably 10% by mass or less, and more preferably 5% by mass or less based on the total mass of the photosensitive layer.
-其他添加劑-
本發明中的上述感光層除了上述成分以外,視需要還能夠包含公知的添加劑。-Other additives -
In addition to the above components, the photosensitive layer in the present invention may further contain a known additive.
[界面活性劑]
從膜厚均勻性的觀點考慮,上述感光層含有界面活性劑為較佳。作為界面活性劑,能夠使用陰離子系、陽離子系、非離子系(Nonionic系)或兩性中的任一個,但較佳的界面活性劑係非離子界面活性劑。
作為非離子系界面活性劑的例,能夠舉出聚氧乙烯高級烷基醚類、聚氧乙烯高級烷基苯基醚類、聚氧乙二醇的高級脂肪酸二酯類、聚矽氧系、氟系界面活性劑。又,以下產品名中,能夠舉出KP(Shin-Etsu Chemical Co.,Ltd.製)、POLYFLOW(Kyoeisha chemical Co.,Ltd.製)、EFTOP(JEMCO CORPORATION製)、MEGAFACE(DIC Corporation Co.,Ltd.製)、FLUORAD(Sumitomo 3M Limited製)、ASAHI GUARD、SURFLON(ASAHI GLASS CO.,LTD.製)、POLYFOX(OMNOVA Solutions Inc.製)及SH-8400(Dow Corning Toray Co.,Ltd.製)等各系列。
又,作為界面活性劑,包含由下述式I-1表示之構成單元A及構成單元B,作為較佳的例,能夠舉出將四氫呋喃(THF)作為溶劑之情況下用凝膠滲透層析法測定之聚苯乙烯換算的重量平均分子量(Mw)係1,000以上且10,000以下之共聚物。[Surfactant]
From the viewpoint of film thickness uniformity, it is preferred that the photosensitive layer contains a surfactant. As the surfactant, any of an anionic, cationic, nonionic (Nonionic) or amphoteric can be used, but a preferred surfactant is a nonionic surfactant.
Examples of the nonionic surfactant include polyoxyethylene higher alkyl ethers, polyoxyethylene higher alkylphenyl ethers, higher fatty acid diesters of polyoxyethylene glycol, and polyoxyn oxide systems. Fluorine surfactant. In the following product names, KP (manufactured by Shin-Etsu Chemical Co., Ltd.), POLYFLOW (manufactured by Kyoeisha Chemical Co., Ltd.), EFTOP (manufactured by JEMCO CORPORATION), and MEGAFACE (DIC Corporation Co., Ltd.), FLUORAD (manufactured by Sumitomo 3M Limited), ASAHI GUARD, SURFLON (manufactured by ASAHI GLASS CO., LTD.), POLYFOX (manufactured by OMNOVA Solutions Inc.), and SH-8400 (manufactured by Dow Corning Toray Co., Ltd.) ) and other series.
Further, the surfactant A includes the constituent unit A and the constituent unit B represented by the following formula I-1, and a preferred example thereof is gel permeation chromatography using tetrahydrofuran (THF) as a solvent. The polystyrene-equivalent weight average molecular weight (Mw) measured by the method is a copolymer of 1,000 or more and 10,000 or less.
[化10]
[化10]
式(I-1)中,R401 及R403 分別獨立地表示氫原子或甲基,R402 表示碳數1以上且4以下的直鏈伸烷基,R404 表示氫原子或碳數1以上且4以下的烷基,L表示碳數3以上且6以下的伸烷基,p及q係表示聚合比之質量百分率,p表示10質量%以且上80質量%以下的數值,q表示20質量%以上且90質量%以下的數值,r表示1以上且18以下的整數,s表示1以上且10以下的整數,*表示與其他結構的鍵結部位。In the formula (I-1), R 401 and R 403 each independently represent a hydrogen atom or a methyl group, R 402 represents a linear alkylene group having 1 or more and 4 or less carbon atoms, and R 404 represents a hydrogen atom or a carbon number of 1 or more. And an alkyl group of 4 or less, L represents an alkylene group having 3 or more and 6 or less carbon atoms, p and q are the mass percentages of the polymerization ratio, p is a numerical value of 10% by mass or more and 80% by mass or less, and q is 20. A numerical value of % by mass or more and 90% by mass or less, r represents an integer of 1 or more and 18 or less, s represents an integer of 1 or more and 10 or less, and * represents a bonding site with another structure.
L係由下述式(I-2)表示之支鏈伸烷基為較佳。式(I-2)中的R405 表示碳數1以上且4以下的烷基,從相溶性及相對於被塗佈面之潤濕性的觀點考慮,碳數1以上且3以下的烷基為較佳,碳數2或3的烷基為更佳。p與q之和(p+q)係p+q=100、亦即100質量%為較佳。L is preferably a branched alkyl group represented by the following formula (I-2). R 405 in the formula (I-2) represents an alkyl group having 1 or more and 4 or less carbon atoms, and an alkyl group having 1 or more and 3 or less carbon atoms from the viewpoint of compatibility and wettability with respect to the surface to be coated. Preferably, an alkyl group having 2 or 3 carbon atoms is more preferred. The sum of p and q (p+q) is preferably p+q=100, that is, 100% by mass.
[化11]
[11]
共聚物的重量平均分子量(Mw)係1,500以上且5,000以下為更佳。The weight average molecular weight (Mw) of the copolymer is preferably 1,500 or more and 5,000 or less.
此外,亦能夠使用日本專利第4502784號公報的0017段、日本特開2009-237362號公報的0060段~0071段中記載的界面活性劑。In addition, the surfactant described in paragraphs 0060 to 0071 of JP-A-4502784 and JP-A-2009-237362 can also be used.
界面活性劑可以單獨使用1種,亦可以併用2種以上。
界面活性劑的添加量相對於上述感光層的總質量係10質量%以下為較佳,0.001質量%~10質量%為更佳,0.01質量%~3質量%為進一步較佳。The surfactant may be used singly or in combination of two or more.
The amount of the surfactant to be added is preferably 10% by mass or less based on the total mass of the photosensitive layer, more preferably 0.001% by mass to 10% by mass, and still more preferably 0.01% by mass to 3% by mass.
[聚合抑制劑]
上述感光層可含有至少1種聚合抑制劑。
作為聚合抑制劑,例如能夠使用日本專利第4502784號公報的0018段中記載之熱聚合防止劑。
其中,能夠適當地使用啡噻𠯤、啡口咢口井或4-甲氧基苯酚。[Polymerization inhibitor]
The photosensitive layer may contain at least one polymerization inhibitor.
As the polymerization inhibitor, for example, a thermal polymerization inhibitor described in paragraph 0018 of Japanese Patent No. 4502784 can be used.
Among them, a morphine, a morphine or a 4-methoxyphenol can be suitably used.
上述感光層含有聚合抑制劑之情況下,相對於上述感光層的總質量,聚合抑制劑的含量係0.01質量%~3質量%為較佳,0.01質量%~1質量%為更佳,0.01質量%~0.8質量%為進一步較佳。When the photosensitive layer contains a polymerization inhibitor, the content of the polymerization inhibitor is preferably 0.01% by mass to 3% by mass based on the total mass of the photosensitive layer, and more preferably 0.01% by mass to 1% by mass, and 0.01% by mass. From % to 0.8% by mass is further preferred.
[溶劑]
上述感光層可包含溶劑。
又,為了容易形成上述感光層,形成上述感光層之感光性樹脂組成物暫時含有溶劑而調整感光性樹脂組成物的黏度,並對含有溶劑之感光性樹脂組成物進行塗佈及乾燥,從而能夠較佳地形成上述感光層。
作為本發明中所使用之溶劑,能夠使用公知的溶劑。作為溶劑,能夠例示乙二醇單烷基醚類、乙二醇二烷基醚類、乙二醇單烷基醚乙酸酯類、丙二醇單烷基醚類、丙二醇二烷基醚類、丙二醇單烷基醚乙酸酯類、二乙二醇二烷基醚類、二乙二醇單烷基醚乙酸酯類、二丙二醇單烷基醚類、二丙二醇二烷基醚類、二丙二醇單烷基醚乙酸酯類、酯類、酮類、醯胺類及內酯類等。又,作為溶劑的具體例,亦可舉出日本特開2011-221494號公報的0174段~0178段中記載的溶劑,該等內容編入本說明書中。[solvent]
The above photosensitive layer may contain a solvent.
In addition, in order to facilitate the formation of the photosensitive layer, the photosensitive resin composition forming the photosensitive layer temporarily contains a solvent to adjust the viscosity of the photosensitive resin composition, and the photosensitive resin composition containing the solvent is applied and dried. The above photosensitive layer is preferably formed.
As the solvent used in the present invention, a known solvent can be used. Examples of the solvent include ethylene glycol monoalkyl ethers, ethylene glycol dialkyl ethers, ethylene glycol monoalkyl ether acetates, propylene glycol monoalkyl ethers, propylene glycol dialkyl ethers, and propylene glycol. Alkyl ether acetates, diethylene glycol dialkyl ethers, diethylene glycol monoalkyl ether acetates, dipropylene glycol monoalkyl ethers, dipropylene glycol dialkyl ethers, dipropylene glycol monoalkyl groups Ether acetates, esters, ketones, guanamines and lactones. Moreover, as a specific example of the solvent, the solvent described in paragraphs 0174 to 0178 of JP-A-2011-221494 can be cited, and the contents are incorporated in the present specification.
又,進一步依據需要,能夠向已敘述的溶劑添加苄基乙醚、二己醚、乙二醇單苯醚乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、異佛爾酮、己酸、辛酸、1-辛醇、1-壬醇、苯甲醇、茴香醚、乙酸苄酯、苯甲酸乙酯、草酸二乙酯、順丁烯二酸二乙酯、碳酸乙二酯或碳酸丙二酯等溶劑。
溶劑可以僅使用1種,亦可以使用2種以上。
能夠用於本發明之溶劑可以單獨使用1種,併用2種為更佳。使用2種以上的溶劑之情況下,例如係丙二醇單烷基醚乙酸酯類與二烷基醚類的併用、二乙酸酯類與二乙二醇二烷基醚類的併用或酯類與丁二醇烷基醚乙酸酯類的併用為較佳。Further, according to requirements, benzyl ether, dihexyl ether, ethylene glycol monophenyl ether acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, isophorone can be added to the solvent described. , caproic acid, caprylic acid, 1-octanol, 1-nonanol, benzyl alcohol, anisole, benzyl acetate, ethyl benzoate, diethyl oxalate, diethyl maleate, ethylene carbonate or A solvent such as propylene carbonate.
The solvent may be used alone or in combination of two or more.
The solvent which can be used in the present invention can be used singly or in combination of two. When two or more types of solvents are used, for example, a combination of a propylene glycol monoalkyl ether acetate and a dialkyl ether, a diacetate and a diethylene glycol dialkyl ether, or an ester and a butyl group. The use of a glycol alkyl ether acetate is preferred.
又,作為溶劑,沸點130℃以上且小於160℃的溶劑、沸點160℃以上的溶劑或該等的混合物為較佳。
作為沸點130℃以上且小於160℃的溶劑,能夠例示丙二醇單甲基醚乙酸酯(沸點146℃)、丙二醇單乙醚乙酸酯(沸點158℃)、丙二醇甲基-正丁醚(沸點155℃)及丙二醇甲基-正丙醚(沸點131℃)。
作為沸點160℃以上的溶劑,能夠例示3-乙氧基丙酸乙酯(沸點170℃)、二乙二醇甲基乙醚(沸點176℃)、丙二醇單甲醚丙酸酯(沸點160℃)、二丙二醇甲醚乙酸酯(沸點213℃)、3-甲氧基丁醚乙酸酯(沸點171℃)、二乙二醇二乙醚(沸點189℃)、二乙二醇二甲醚(沸點162℃)、丙二醇二乙酸酯(沸點190℃)、二乙二醇單乙醚乙酸酯(沸點220℃)、二丙二醇二甲醚(沸點175℃)及1,3-丁二醇二乙酸酯(沸點232℃)。Further, as the solvent, a solvent having a boiling point of 130 ° C or more and less than 160 ° C, a solvent having a boiling point of 160 ° C or more, or a mixture thereof is preferred.
Examples of the solvent having a boiling point of 130 ° C or more and less than 160 ° C include propylene glycol monomethyl ether acetate (boiling point: 146 ° C), propylene glycol monoethyl ether acetate (boiling point: 158 ° C), and propylene glycol methyl-n-butyl ether (boiling point 155). °C) and propylene glycol methyl-n-propyl ether (boiling point 131 ° C).
The solvent having a boiling point of 160 ° C or higher can be exemplified by ethyl 3-ethoxypropionate (boiling point: 170 ° C), diethylene glycol methyl ethyl ether (boiling point: 176 ° C), and propylene glycol monomethyl ether propionate (boiling point: 160 ° C). , dipropylene glycol methyl ether acetate (boiling point 213 ° C), 3-methoxybutyl ether acetate (boiling point 171 ° C), diethylene glycol diethyl ether (boiling point 189 ° C), diethylene glycol dimethyl ether ( Boiling point 162 ° C), propylene glycol diacetate (boiling point 190 ° C), diethylene glycol monoethyl ether acetate (boiling point 220 ° C), dipropylene glycol dimethyl ether (boiling point 175 ° C) and 1,3-butanediol II Acetate (boiling point 232 ° C).
塗佈感光性樹脂組成物時的溶劑的含量相對於感光性樹脂組成物中的總固體成分係100質量份,50質量份~1,900質量份為較佳,100質量份~900質量份為更佳。
又,上述感光層中的溶劑的含量相對於上述感光性樹脂層的總質量,2質量%以下為較佳,1質量%以下為更佳,0.5質量%以下為進一步較佳。The content of the solvent when the photosensitive resin composition is applied is preferably from 50 parts by mass to 1,900 parts by mass, more preferably from 100 parts by mass to 900 parts by mass, per 100 parts by mass of the total solid content of the photosensitive resin composition. .
In addition, the content of the solvent in the photosensitive layer is preferably 2% by mass or less based on the total mass of the photosensitive resin layer, more preferably 1% by mass or less, and still more preferably 0.5% by mass or less.
[塑化劑]
上述感光層以改良可塑性之目的,亦可以含有塑化劑。
上述塑化劑的重量平均分子量小於特定聚合物的重量平均分子量為較佳。
從賦予可塑性的觀點考慮,塑化劑的重量平均分子量係500以上且小於10,000為較佳,700以上且小於5,000為更佳,800以上且小於4,000為進一步較佳。
關於塑化劑,只要與特定聚合物相溶而顯現可塑性之化合物則無特別限制,但是從賦予可塑性的觀點考慮,關於塑化劑,在分子中具有伸烷氧基為較佳。塑化劑中所包含之伸烷氧基具有下述結構為較佳。[Plasticizer]
The photosensitive layer may contain a plasticizer for the purpose of improving plasticity.
The weight average molecular weight of the above plasticizer is preferably less than the weight average molecular weight of the specific polymer.
The weight average molecular weight of the plasticizer is preferably 500 or more and less than 10,000, more preferably 700 or more and less than 5,000, and still more preferably 800 or more and less than 4,000, from the viewpoint of imparting plasticity.
The plasticizer is not particularly limited as long as it is compatible with a specific polymer and exhibits plasticity. However, from the viewpoint of imparting plasticity, it is preferred that the plasticizer has an alkyleneoxy group in the molecule. The alkyleneoxy group contained in the plasticizer has the following structure.
[化12]
[化12]
上述式中,R係碳數2~8的烷基,n表示1~50的整數,*表示與其他原子的鍵結部位。In the above formula, R is an alkyl group having 2 to 8 carbon atoms, n is an integer of 1 to 50, and * represents a bonding site with another atom.
另外,例如即使是具有上述結構的伸烷氧基之化合物(稱為“化合物X”。),與不含化合物X而形成之化學增幅正型感光性樹脂組成物相比,混合化合物X、特定聚合物及光酸產生劑而得到之化學增幅正型感光性樹脂組成物的可塑性未提高的情況下,不符合作為本發明中的塑化劑。例如,任意添加之界面活性劑通常不會以對感光性樹脂組成物賦予可塑性之量而使用,因此不符合作為本說明書中的塑化劑。Further, for example, even a compound having an alkyleneoxy group having the above structure (referred to as "compound X"), a compound X is specifically mixed with a chemically amplified positive photosensitive resin composition formed without the compound X. When the plasticity of the chemically amplified positive photosensitive resin composition obtained by the polymer and the photoacid generator is not improved, the plasticizer which is the present invention is not satisfied. For example, the arbitrarily added surfactant is not generally used in an amount that imparts plasticity to the photosensitive resin composition, and therefore does not conform to the plasticizer as the present specification.
作為上述塑化劑,例如可舉出具有下述結構之化合物,但是並不限定於該等。The plasticizing agent may, for example, be a compound having the following structure, but is not limited thereto.
[化13]
[Chemistry 13]
從密接性的觀點考慮,相對於上述感光層的總質量,塑化劑的含量係1質量%~50質量%為較佳,2質量%~20質量%為更佳。
上述感光層可僅包含1種塑化劑,還可包含2種以上。The content of the plasticizer is preferably from 1% by mass to 50% by mass, and more preferably from 2% by mass to 20% by mass, based on the total mass of the photosensitive layer.
The photosensitive layer may contain only one type of plasticizer, and may contain two or more types.
[增感劑]
上述感光層能夠進一步包含增感劑。
增感劑吸收光化射線而成為電子激勵狀態。成為電子激勵狀態之增感劑與光酸產生劑接觸而產生電子轉移、能量轉移及產熱等作用。藉此,光酸產生劑引起化學變化而分解,從而生成酸。
藉由含有增感劑,能夠提高曝光靈敏度。[sensitizer]
The photosensitive layer can further comprise a sensitizer.
The sensitizer absorbs actinic rays and becomes an electronically excited state. The sensitizer that is in an electronically excited state contacts the photoacid generator to generate electron transfer, energy transfer, and heat generation. Thereby, the photoacid generator causes a chemical change to decompose, thereby generating an acid.
The exposure sensitivity can be improved by including a sensitizer.
作為增感劑,選自包括蒽衍生物、吖啶酮衍生物、硫雜蒽酮衍生物、香豆素衍生物、鹼性苯乙烯衍生物及二苯乙烯苯衍生物之群組中的化合物為較佳,蒽衍生物為更佳。
作為蒽衍生物,蒽、9,10-二丁氧基蒽、9,10-二氯蒽、2-乙基-9,10-二甲氧基蒽、9-羥基甲基蒽、9-溴蒽、9-氯蒽、9,10-二溴蒽、2-乙基蒽或9,10-二甲氧基蒽為較佳。As a sensitizer, a compound selected from the group consisting of an anthracene derivative, an acridone derivative, a thioxanthone derivative, a coumarin derivative, a basic styrene derivative, and a stilbene benzene derivative Preferably, the anthracene derivative is more preferred.
As an anthracene derivative, anthracene, 9,10-dibutoxyanthracene, 9,10-dichloroanthracene, 2-ethyl-9,10-dimethoxyanthracene, 9-hydroxymethylanthracene, 9-bromo Preferably, hydrazine, 9-chloropurine, 9,10-dibromofluorene, 2-ethylhydrazine or 9,10-dimethoxyfluorene is preferred.
作為上述增感劑,能夠舉出國際公開第2015/093271號的0139段~0141段中記載的化合物。Examples of the sensitizer include the compounds described in paragraphs 0139 to 0141 of International Publication No. 2015/093271.
相對於上述感光層的總質量,增感劑的含量係0質量%~10質量%為較佳,0.1質量%~10質量%為更佳。The content of the sensitizer is preferably from 0% by mass to 10% by mass based on the total mass of the photosensitive layer, and more preferably from 0.1% by mass to 10% by mass.
[鹼性化合物]
上述感光層還包含鹼性化合物為較佳。
作為鹼性化合物,能夠從化學增幅阻劑中所使用之鹼性化合物中任意選擇而使用。例如可舉出脂肪族胺、芳香族胺、雜環式胺、氫氧化四級銨及羧酸的四級銨鹽等。作為該等具體例,可舉出日本特開2011-221494號公報的0204段~0207段中記載的化合物,該等內容編入本說明書中。[alkaline compound]
It is preferred that the photosensitive layer further contains a basic compound.
The basic compound can be arbitrarily selected from the basic compounds used in the chemical amplification resist. For example, an aliphatic amine, an aromatic amine, a heterocyclic amine, a quaternary ammonium hydroxide, a quaternary ammonium salt of a carboxylic acid, etc. are mentioned. Specific examples of such compounds include the compounds described in paragraphs 0204 to 0207 of JP-A-2011-221494, the contents of which are incorporated herein by reference.
具體而言,作為脂肪族胺,例如可舉出三甲基胺、二乙基胺、三乙基胺、二-正丙基胺、三-正丙基胺、二-正戊基胺、三-正戊基胺、二乙醇胺、三乙醇胺、二環己基胺及二環己基甲基胺等。
作為芳香族胺,例如可舉出苯胺、芐胺、N,N-二甲基苯胺及二苯基胺等。
作為雜環式胺,例如可舉出吡啶、2-甲基吡啶、4-甲基吡啶、2-乙基吡啶、4-乙基吡啶、2-苯基吡啶、4-苯基吡啶、N-甲基-4-苯基吡啶、4-二甲基胺基吡啶、咪唑、苯並咪唑、4-甲基咪唑、2-苯基苯並咪唑、2,4,5-三苯基咪唑、菸鹼、煙酸、菸鹼醯胺、喹啉、8-羥基喹啉、吡嗪、吡唑、噠嗪、嘌呤、吡咯啶、哌啶、哌口井、嗎福林、4-甲基口末林、1,5-二吖雙環[4.3.0]-5-壬烯及1,8-二吖雙環[5.3.0]-7-十一烯等。
作為氫氧化四級銨,例如可舉出四甲基氫氧化銨、四乙基氫氧化銨、四-正丁基氫氧化銨及四-正己基氫氧化銨等。
作為羧酸的四級銨鹽,例如可舉出四甲基乙酸銨、四甲基苯甲酸銨、四-正丁基乙酸銨及四-正丁基苯甲酸銨等。Specific examples of the aliphatic amine include trimethylamine, diethylamine, triethylamine, di-n-propylamine, tri-n-propylamine, di-n-pentylamine, and trisole. - n-pentylamine, diethanolamine, triethanolamine, dicyclohexylamine, dicyclohexylmethylamine, and the like.
Examples of the aromatic amine include aniline, benzylamine, N,N-dimethylaniline, and diphenylamine.
Examples of the heterocyclic amine include pyridine, 2-methylpyridine, 4-methylpyridine, 2-ethylpyridine, 4-ethylpyridine, 2-phenylpyridine, 4-phenylpyridine, and N-. Methyl-4-phenylpyridine, 4-dimethylaminopyridine, imidazole, benzimidazole, 4-methylimidazole, 2-phenylbenzimidazole, 2,4,5-triphenylimidazole, smoke Alkali, nicotinic acid, nicotinamide, quinoline, 8-hydroxyquinoline, pyrazine, pyrazole, pyridazine, anthraquinone, pyrrolidine, piperidine, piperazine, oroproline, 4-methyl mouth Lin, 1,5-dioxabicyclo[4.3.0]-5-pinene and 1,8-dioxabicyclo[5.3.0]-7-undecene.
Examples of the quaternary ammonium hydroxide include tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetra-n-butylammonium hydroxide, and tetra-n-hexylammonium hydroxide.
Examples of the quaternary ammonium salt of the carboxylic acid include tetramethylammonium acetate, ammonium tetramethylbenzoate, tetra-n-butylammonium acetate, and tetra-n-butylbenzoic acid ammonium.
上述鹼性化合物可以單獨使用1種,亦可以併用2種以上。
相對於上述感光層的總質量,鹼性化合物的含量係0.001質量%~5質量%為較佳,0.005質量%~3質量%為更佳。These basic compounds may be used alone or in combination of two or more.
The content of the basic compound is preferably 0.001% by mass to 5% by mass based on the total mass of the photosensitive layer, and more preferably 0.005% by mass to 3% by mass.
[雜環狀化合物]
本發明中的感光層能夠包含雜環狀化合物。
對本發明中的雜環狀化合物並無特別限制。例如,能夠添加以下敘述之在分子內具有環氧基或氧雜環丁基之化合物、含有烷氧基甲基之雜環狀化合物、其他各種環狀醚、環狀酯(內酯)等含氧單體、環狀胺、噁唑啉等含氮單體、還具有矽、硫、磷等d電子之雜環單體等。[Heterocyclic compound]
The photosensitive layer in the present invention can contain a heterocyclic compound.
The heterocyclic compound in the present invention is not particularly limited. For example, a compound having an epoxy group or an oxetanyl group in the molecule, a heterocyclic compound containing an alkoxymethyl group, various other cyclic ethers, and a cyclic ester (lactone) may be added. A nitrogen-containing monomer such as an oxygen monomer, a cyclic amine or an oxazoline, or a heterocyclic monomer having d electrons such as hydrazine, sulfur or phosphorus.
在添加雜環狀化合物之情況下,相對於上述感光層的總質量,感光層中的雜環狀化合物的添加量係0.01質量%~50質量%為較佳,0.1質量%~10質量%為更佳,1質量%~5質量%為進一步較佳。若為上述範圍,則從密接性及蝕刻耐性的觀點考慮為較佳。雜環狀化合物能夠僅適用1種,亦能夠併用2種以上。When the heterocyclic compound is added, the amount of the heterocyclic compound in the photosensitive layer is preferably 0.01% by mass to 50% by mass, and preferably 0.1% by mass to 10% by mass based on the total mass of the photosensitive layer. More preferably, 1% by mass to 5% by mass is further more preferable. When it is in the above range, it is preferable from the viewpoint of adhesion and etching resistance. The heterocyclic compound can be used alone or in combination of two or more.
作為在分子內具有環氧基之化合物的具體例,能夠舉出雙酚A型環氧樹脂、雙酚F型環氧樹脂、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、脂肪族環氧樹脂等。Specific examples of the compound having an epoxy group in the molecule include a bisphenol A type epoxy resin, a bisphenol F type epoxy resin, a phenol novolak type epoxy resin, and a cresol novolak type epoxy resin. Aliphatic epoxy resin, etc.
在分子內具有環氧基之化合物能夠作為市售品而得到。例如,可舉出JER828、JER1007、JER157S70(Mitsubishi Chemical Corporation.製)、JER157S65(Mitsubishi Chemical Holdings Corporation製)等、日本特開2011-221494號公報的0189段中記載的市售品等。
作為其他市售品,ADEKA RESIN EP-4000S、ADEKA RESIN EP-4003S、ADEKA RESIN EP-4010S、ADEKA RESIN EP-4011S(以上,ADEKA CORPORATION製)、NC-2000、NC-3000、NC-7300、XD-1000、EPPN-501、EPPN-502(以上,ADEKA CORPORATION製)、DENACOL EX-611、EX-612、EX-614、EX-614B、EX-622、EX-512、EX-521、EX-411、EX-421、EX-313、EX-314、EX-321、EX-211、EX-212、EX-810、EX-811、EX-850、EX-851、EX-821、EX-830、EX-832、EX-841、EX-911、EX-941、EX-920、EX-931、EX-212L、EX-214L、EX-216L、EX-321L、EX-850L、DLC-201、DLC-203、DLC-204、DLC-205、DLC-206、DLC-301、DLC-402、EX-111、EX-121、EX-141、EX-145、EX-146、EX-147、EX-171、EX-192(以上Nagase Chemtex Corporation製)、YH-300、YH-301、YH-302、YH-315、YH-324、YH-325(以上,NIPPON STEEL & SUMIKIN CHEMICAL CO.,LTD.製)CELLOXIDE 2021P、2081、2000、3000、EHPE3150、EPOLEAD GT400、SERUBINASU B0134、B0177(Daicel Corporation製)等。
在分子內具有環氧基之化合物可以單獨適用1種,亦可以併用2種以上。A compound having an epoxy group in the molecule can be obtained as a commercially available product. For example, commercially available products such as JER 828, JER 1007, JER 157 S70 (manufactured by Mitsubishi Chemical Corporation), JER 157 S65 (manufactured by Mitsubishi Chemical Holdings Co., Ltd.), and the like in paragraph 0189 of JP-A-2011-221494 can be cited.
As other commercial products, ADEKA RESIN EP-4000S, ADEKA RESIN EP-4003S, ADEKA RESIN EP-4010S, ADEKA RESIN EP-4011S (above, manufactured by ADEKA CORPORATION), NC-2000, NC-3000, NC-7300, XD -1000, EPPN-501, EPPN-502 (above, manufactured by ADEKA CORPORATION), DENACOL EX-611, EX-612, EX-614, EX-614B, EX-622, EX-512, EX-521, EX-411 , EX-421, EX-313, EX-314, EX-321, EX-211, EX-212, EX-810, EX-811, EX-850, EX-851, EX-821, EX-830, EX -832, EX-841, EX-911, EX-941, EX-920, EX-931, EX-212L, EX-214L, EX-216L, EX-321L, EX-850L, DLC-201, DLC-203 , DLC-204, DLC-205, DLC-206, DLC-301, DLC-402, EX-111, EX-121, EX-141, EX-145, EX-146, EX-147, EX-171, EX - 192 (manufactured by Nagase Chemtex Corporation), YH-300, YH-301, YH-302, YH-315, YH-324, YH-325 (above, NIPPON STEEL & SUMIKIN CHEMICAL CO., LTD.) CELLOXIDE 2021P , 2081, 2000, 3000, EHPE 3150, EPOLEAD GT400, SERUBINASU B0134, B0177 (manufactured by Daicel Corporation), and the like.
The compound having an epoxy group in the molecule may be used alone or in combination of two or more.
在分子內具有環氧基之化合物中,可更較佳地舉出雙酚A型環氧樹脂、雙酚F型環氧樹脂、苯酚酚醛清漆型環氧樹脂及脂肪族環氧樹脂,可特佳地舉出脂肪族環氧樹脂。Among the compounds having an epoxy group in the molecule, a bisphenol A type epoxy resin, a bisphenol F type epoxy resin, a phenol novolac type epoxy resin, and an aliphatic epoxy resin can be more preferably used. A good example is an aliphatic epoxy resin.
作為在分子內具有氧雜環丁基之化合物的具體例,能夠使用Aron Oxetane OXT-201、OXT-211、OXT-212、OXT-213、OXT-121、OXT-221、OX-SQ、PNOX(以上,TOAGOSEI CO.,LTD.製)。Specific examples of the compound having an oxetanyl group in the molecule can be used Aron Oxetane OXT-201, OXT-211, OXT-212, OXT-213, OXT-121, OXT-221, OX-SQ, PNOX ( Above, manufactured by TOAGOSEI CO., LTD.).
又,關於包含氧雜環丁基之化合物,單獨使用或與包含環氧基之化合物混合而使用為較佳。Further, the compound containing an oxetanyl group is preferably used alone or in combination with a compound containing an epoxy group.
本發明中的感光層中,從蝕刻耐性及線寬穩定性的觀點考慮,係雜環狀化合物具有環氧基之化合物為較佳。In the photosensitive layer in the present invention, a compound having an epoxy group as a heterocyclic compound is preferred from the viewpoint of etching resistance and line width stability.
[烷氧基矽烷化合物]
上述感光層可含有烷氧基矽烷化合物。作為烷氧基矽烷化合物,可較佳地列舉三烷氧基矽烷化合物。
作為烷氧基矽烷化合物,例如可舉出γ-胺基丙基三甲氧基矽烷、γ-胺基丙基三乙氧基矽烷、γ-縮水甘油氧基丙基三烷氧基矽烷、γ-縮水甘油氧基丙基烷基二烷氧基矽烷、γ-甲基丙烯醯氧基丙基三烷氧基矽烷、γ-甲基丙烯醯氧基丙基烷基二烷氧基矽烷、γ-氯丙基三烷氧基矽烷、γ-巰基丙基三烷氧基矽烷、β-(3,4-環氧環己基)乙基三烷氧基矽烷、乙烯基三烷氧基矽烷。該等中,γ-縮水甘油氧基丙基三烷氧基矽烷或γ-甲基丙烯醯氧基丙基三烷氧基矽烷為更佳,γ-縮水甘油氧基丙基三烷氧基矽烷為進一步較佳,3-縮水甘油氧基丙基三甲氧基矽烷為特佳。該等能夠單獨使用1種或組合2種以上而使用。[Alkoxydecane compound]
The photosensitive layer may contain an alkoxydecane compound. As the alkoxydecane compound, a trialkoxydecane compound is preferably exemplified.
Examples of the alkoxydecane compound include γ-aminopropyltrimethoxydecane, γ-aminopropyltriethoxydecane, γ-glycidoxypropyltrialkoxydecane, and γ-. Glycidoxypropyl alkyl dialkoxy decane, γ-methyl propylene methoxy propyl trialkoxy decane, γ-methyl propylene methoxy propyl alkyl dialkoxy decane, γ- Chloropropyltrialkoxydecane, γ-mercaptopropyltrialkoxydecane, β-(3,4-epoxycyclohexyl)ethyltrialkoxydecane, vinyltrialkoxydecane. Among these, γ-glycidoxypropyltrialkoxydecane or γ-methacryloxypropyltrialkoxydecane is more preferable, γ-glycidoxypropyltrialkoxydecane Further preferably, 3-glycidoxypropyltrimethoxydecane is particularly preferred. These can be used singly or in combination of two or more.
[其他成分]
本發明中的感光層中還能夠加入金屬氧化物粒子、抗氧化劑、分散劑、酸增殖劑、顯影促進劑、導電性纖維、著色劑、熱自由基聚合起始劑、熱產酸劑、紫外線吸收劑、增黏劑、交聯劑及有機或無機的沈殿防止劑等公知的添加劑。
關於其他成分的較佳的態樣,分別在日本特開2014-085643號公報的0165段~0184段中有記載,該公報的內容編入本說明書中。[Other ingredients]
In the photosensitive layer of the present invention, metal oxide particles, an antioxidant, a dispersant, an acid multiplier, a development accelerator, a conductive fiber, a colorant, a thermal radical polymerization initiator, a thermal acid generator, and ultraviolet rays can be added. A known additive such as an absorbent, a tackifier, a crosslinking agent, and an organic or inorganic inhibitor.
The preferred aspect of the other components is described in paragraphs 0015 to 0184 of JP-A-2014-085643, the contents of which are incorporated herein.
-感光層的平均膜厚-
從轉印性(積層性)的觀點考慮,上述感光層的平均膜厚係1.0 μm以上為較佳,2.0 μm以上為更佳,5.0 μm以上為進一步較佳。又,從製造適性的觀點考慮,上述感光層的平均膜厚係20 μm以下為較佳,15 μm以下為更佳。- average film thickness of the photosensitive layer -
The average thickness of the photosensitive layer is preferably 1.0 μm or more, more preferably 2.0 μm or more, and even more preferably 5.0 μm or more, from the viewpoint of transferability (layering property). Further, from the viewpoint of production suitability, the average thickness of the photosensitive layer is preferably 20 μm or less, and more preferably 15 μm or less.
-感光層的形成方法-
以任意的比例且由任意的方法混合各成分及溶劑,並對其進行攪拌溶解,從而能夠製備用於形成感光層的感光性樹脂組成物。例如,亦能夠分別將各成分作為預先溶解於溶劑之溶液之後,以特定的比例混合所得到之溶液而製備組成物。利用孔徑0.2 μm的過濾器等對如以上製備之組成物進行過濾之後,亦能夠供於使用。- Method of forming photosensitive layer -
The components and the solvent are mixed at an arbitrary ratio and by any method, and stirred and dissolved, whereby a photosensitive resin composition for forming a photosensitive layer can be prepared. For example, it is also possible to prepare a composition by mixing each component as a solution previously dissolved in a solvent and mixing the obtained solution in a specific ratio. After the composition prepared as above is filtered by a filter having a pore size of 0.2 μm or the like, it can also be used.
將感光性樹脂組成物塗佈於中間層上,並進行乾燥,藉此能夠得到在臨時支撐體上具有感光層之本發明之感光性轉印材料。
塗佈方法並無特別限定,能夠由狹縫塗佈、旋轉塗佈、簾幕塗佈、噴墨塗佈等公知的方法進行塗佈。
另外,還能夠於中間層上形成後述之其他層之後,塗佈感光層。The photosensitive resin composition is applied onto an intermediate layer and dried, whereby a photosensitive transfer material of the present invention having a photosensitive layer on a temporary support can be obtained.
The coating method is not particularly limited, and it can be applied by a known method such as slit coating, spin coating, curtain coating, or inkjet coating.
Further, it is also possible to apply a photosensitive layer after forming another layer described later on the intermediate layer.
<其他層>
本發明之感光性轉印材料亦可以具有除了上述臨時支撐體、中間層及感光層以外的層(以下,有時還稱為“其他層”)。作為其他層,能夠列舉對比度增強層、覆蓋膜、熱塑性樹脂層等。<other layer>
The photosensitive transfer material of the present invention may have a layer other than the temporary support, the intermediate layer, and the photosensitive layer (hereinafter sometimes referred to as "other layer"). As another layer, a contrast enhancement layer, a cover film, a thermoplastic resin layer, etc. are mentioned.
-熱塑性樹脂層、覆蓋膜等-
從轉印性的觀點考慮,本發明之感光性轉印材料於上述臨時支撐體與上述中間層之間還具有熱塑性樹脂層為較佳。
又,本發明之感光性轉印材料以保護上述感光層之目的還可具有覆蓋膜。
關於熱塑性樹脂層的較佳的態樣,有日本特開2014-085643號公報的0189段~0193段的記載,關於其他層的較佳的態樣,有日本特開2014-085643號公報的0194段~0196段,該公報的內容編入本說明書中。
其中,從轉印性的觀點考慮,熱塑性樹脂層包含選自由丙烯酸樹脂及苯乙烯/丙烯酸共聚物組成的群組中之至少1種熱塑性樹脂為較佳。- thermoplastic resin layer, cover film, etc. -
From the viewpoint of transferability, the photosensitive transfer material of the present invention preferably has a thermoplastic resin layer between the temporary support and the intermediate layer.
Further, the photosensitive transfer material of the present invention may further have a cover film for the purpose of protecting the photosensitive layer.
In the preferred embodiment of the thermoplastic resin layer, there is a description of paragraphs 0189 to 0193 of JP-A-2014-085643, and a preferred aspect of the other layer is 0194 of JP-A-2014-085643. Paragraphs ~ 0196, the contents of this bulletin are incorporated in this specification.
Among them, from the viewpoint of transferability, the thermoplastic resin layer preferably contains at least one thermoplastic resin selected from the group consisting of an acrylic resin and a styrene/acrylic copolymer.
本發明之感光性轉印材料具有熱塑性樹脂層等其他層之情況下,能夠依據日本特開2006-259138號公報的0094段~0098段中記載的感光性轉印材料的製作方法來製作。
例如,製作具有熱塑性樹脂層之本發明之感光性轉印材料之情況下,在臨時支撐體上塗佈溶解有熱塑性的有機高分子及添加劑之溶解液(熱塑性樹脂層用塗佈液),並將其乾燥而設置熱塑性樹脂層之後,在得到之熱塑性樹脂層上塗佈向不溶解熱塑性樹脂層之溶劑加入樹脂及添加劑而製備之製備液(中間層組成物),並乾燥而積層中間層。在所形成之中間層上進而塗佈利用不會溶解中間層之溶劑製備之感光性樹脂組成物,並將其乾燥而積層感光層,藉此能夠較佳地製作本發明之感光性轉印材料。When the photosensitive transfer material of the present invention has another layer such as a thermoplastic resin layer, it can be produced in accordance with the method for producing a photosensitive transfer material described in paragraphs 0094 to 0098 of JP-A-2006-259138.
For example, when a photosensitive transfer material of the present invention having a thermoplastic resin layer is produced, a solution (a coating liquid for a thermoplastic resin layer) in which a thermoplastic organic polymer and an additive are dissolved is applied onto a temporary support, and After the thermoplastic resin layer is dried, a preparation liquid (intermediate layer composition) prepared by adding a resin and an additive to a solvent in which the thermoplastic resin layer is not dissolved is applied onto the obtained thermoplastic resin layer, and dried to laminate an intermediate layer. Further, a photosensitive resin composition prepared by using a solvent which does not dissolve the intermediate layer is applied to the formed intermediate layer, and dried to laminate a photosensitive layer, whereby the photosensitive transfer material of the present invention can be preferably produced. .
-對比度增強層-
本發明之感光性轉印材料除了上述感光層以外還能夠具有對比度增強層。
對比度增強層(Contrast Enhancement Layer;CEL)係含有在曝光前相對於曝光波長之吸收較大但隨著曝光而吸收逐漸變小、亦即透光率高的材料(稱為光脫色性色素成分)之層。作為光脫色性色素成分,已知有重氮鹽、芪鹽、芳基亞硝基鹽類等。作為覆膜形成成分,可使用酚系樹脂等。
此外,作為對比度增強層,能夠使用日本特開平6-097065號公報的0004段~0051段、日本特開平6-332167號公報的0012段~0055段、感光樹脂手冊,感光樹脂交流會(Conference)編,工業調查會(1989)、感光樹脂・技術,山崗、永松編,NIKKAN KOGYO SHIMBUN,LTD.(1988)中記載的材料。- Contrast enhancement layer -
The photosensitive transfer material of the present invention can have a contrast enhancement layer in addition to the above-mentioned photosensitive layer.
Contrast Enhancement Layer (CEL) contains a material that absorbs relatively large relative to the exposure wavelength before exposure but absorbs gradually with exposure, that is, a material having a high light transmittance (referred to as a photodecolorizing pigment component). Layer. As the photodecolorizing dye component, a diazonium salt, a phosphonium salt, an aryl nitroso salt or the like is known. As the film forming component, a phenol resin or the like can be used.
In addition, as the contrast-enhanced layer, it is possible to use the paragraphs 0004 to 0051 of JP-A-6-097065, paragraphs 0012 to 0055 of JP-A-6-332167, the photosensitive resin manual, and the photosensitive resin exchange meeting. The materials described in the Industrial Investigation Society (1989), Photosensitive Resin, Technology, Yamagata, and Yongsong, NIKKAN KOGYO SHIMBUN, LTD. (1988).
(樹脂圖案製造方法及配線製造方法)
本發明之樹脂圖案製造方法只要為使用了本發明之感光性轉印材料之樹脂圖案製造方法,則並無特別限制,該方法包括:將本發明之感光性轉印材料中的上述感光層側的最外層貼合到支撐體上之步驟;對上述感光層進行圖案曝光之步驟;及對經圖案曝光之上述感光層進行顯影之步驟,亦可於貼合到上述支撐體上之步驟之後且對上述感光層進行顯影之步驟之前包含剝離上述臨時支撐體之步驟為較佳。
又,本發明之配線製造方法只要為使用了本發明之感光性轉印材料之配線製造方法,則並無特別限制,該方法包括:將本發明之感光性轉印材料中的上述感光層側的最外層貼合到於表面具有導電層之支撐體上之步驟;對上述感光層進行圖案曝光之步驟;對經圖案曝光之上述感光層進行顯影而形成樹脂圖案之步驟;將上述樹脂圖案作為遮罩並對上述導電層進行蝕刻之步驟;及剝離上述樹脂圖案之步驟,於貼合到上述支撐體之步驟之後且對上述感光層進行顯影之步驟之前包括剝離上述臨時支撐體之步驟為較佳。
另外,本發明中的感光性轉印材料中的“感光層側的最外層”係依次具有臨時支撐體、中間層及感光層之本發明之感光性轉印材料中的感光層側的最外層。
又,將上述支撐體還稱為“基材”,又,將於上述表面具有導電層之支撐體還稱為“基板”。(Resin pattern manufacturing method and wiring manufacturing method)
The method for producing a resin pattern of the present invention is not particularly limited as long as it is a method for producing a resin pattern using the photosensitive transfer material of the present invention, and the method includes the side of the photosensitive layer in the photosensitive transfer material of the present invention. a step of bonding the outermost layer to the support; a step of patterning the photosensitive layer; and a step of developing the photosensitive layer exposed by the pattern, after the step of bonding to the support and It is preferred to include a step of peeling off the temporary support before the step of developing the photosensitive layer.
Further, the wiring manufacturing method of the present invention is not particularly limited as long as it is a wiring manufacturing method using the photosensitive transfer material of the present invention, and the method includes the photosensitive layer side in the photosensitive transfer material of the present invention. a step of bonding the outermost layer to the support having the conductive layer on the surface; a step of patterning the photosensitive layer; and developing the patterned photosensitive layer to form a resin pattern; and using the resin pattern as a step of masking and etching the conductive layer; and a step of peeling off the resin pattern, the step of peeling off the temporary support before the step of bonding to the support and before developing the photosensitive layer good.
In the photosensitive transfer material of the present invention, the "outermost layer on the photosensitive layer side" is the outermost layer on the photosensitive layer side of the photosensitive transfer material of the present invention having a temporary support, an intermediate layer, and a photosensitive layer in this order. .
Further, the support is also referred to as a "substrate", and a support having a conductive layer on the surface is also referred to as a "substrate".
以往,感光性樹脂組成物依據感光系統的差異而分為照射到光化射線之部分作為圖像而殘留之負型、與將未照射到光化射線之部分作為圖像而殘留之正型。正型中藉由照射光化射線,例如使用經光化射線照射而產生酸之感光劑等來提高曝光部的溶解性,因此於圖案曝光時曝光部及未曝光部均未硬化,所獲得之圖案形狀不良的情況下,能夠藉由全面曝光等而將基板再利用(二次加工(rework))。因此,從所謂的二次加工性優異之觀點考慮,正型為較佳。又,只有感光性樹脂層才能實現對所殘存的感光層再次曝光而製作不同圖案之技術。因此,於本發明之樹脂圖案製造方法或本發明之配線製造方法中,可較佳地列舉將曝光進行2次以上之態樣。Conventionally, the photosensitive resin composition is classified into a negative type which is left as an image by irradiation with a portion of the actinic ray, and a positive type which remains as an image of a portion which is not irradiated with the actinic ray, depending on the difference in the photosensitive system. In the positive type, by irradiating an actinic ray, for example, a sensitizer which generates an acid by irradiation with an actinic ray is used to improve the solubility of the exposed portion, and thus the exposed portion and the unexposed portion are not hardened during pattern exposure. When the pattern shape is poor, the substrate can be reused (rework) by full exposure or the like. Therefore, a positive type is preferable from the viewpoint of excellent secondary workability. Further, only the photosensitive resin layer can realize a technique of re-exposing the remaining photosensitive layer to produce different patterns. Therefore, in the resin pattern producing method of the present invention or the wiring manufacturing method of the present invention, the exposure is performed twice or more.
<貼合步驟>
本發明之樹脂圖案製造方法或本發明之配線製造方法包括將本發明之感光性轉印材料中的上述感光層側的最外層貼合到支撐體或於表面具有導電層之支撐體上之步驟(貼合步驟)為較佳。
於上述貼合步驟中,於支撐體或於表面上具備導電層之基材上以接觸之方式貼合上述感光性轉印材料為較佳。
又,上述貼合步驟中,上述導電層與上述感光層側的最外層以接觸之方式壓接為較佳。若為上述態樣,則能夠將形成曝光及顯影後的圖案之感光層較佳地用作對導電層進行蝕刻時的蝕刻抗蝕劑。
作為將上述基材與上述感光性轉印材料壓接之方法並無特別限制,能夠使用公知的轉印方法及積層方法。
具體而言,例如將上述感光性轉印材料的感光層側重疊於導電層上,利用輥等加壓或藉由加壓及加熱來進行為較佳。貼合中能夠使用:層壓機、真空層壓機及能夠進一步提高生產性之自動切割層壓機(auto-cut laminator)等公知的層壓機。
上述貼合步驟中的壓接壓力及溫度並無特別限制,能夠依據貼合之支撐體的表面的材質、例如導電層及感光層的材質、搬送速度以及所使用之壓接機等適當地設定。又,於感光性轉印材料的感光層上具有覆蓋膜之情況下,從感光層去除覆蓋膜之後進行壓接即可。
上述基材為樹脂膜之情況下,亦可進行輥對輥的壓接。<Fitting step>
The resin pattern producing method of the present invention or the wiring manufacturing method of the present invention comprises the step of bonding the outermost layer on the photosensitive layer side of the photosensitive transfer material of the present invention to a support or a support having a conductive layer on the surface thereof. (Adhesion step) is preferred.
In the above bonding step, it is preferred to bond the photosensitive transfer material to the support or the substrate having the conductive layer on the surface in contact with each other.
Further, in the bonding step, it is preferable that the conductive layer and the outermost layer on the side of the photosensitive layer are pressure-contacted in contact with each other. According to the above aspect, the photosensitive layer forming the exposed and developed pattern can be preferably used as an etching resist for etching the conductive layer.
The method of pressure-bonding the above-mentioned base material to the above-mentioned photosensitive transfer material is not particularly limited, and a known transfer method and lamination method can be used.
Specifically, for example, it is preferred that the photosensitive layer side of the photosensitive transfer material is superposed on the conductive layer and pressurized by a roll or the like or by pressurization and heating. A known laminator such as a laminator, a vacuum laminator, and an auto-cut laminator capable of further improving productivity can be used for the lamination.
The pressure and pressure in the bonding step are not particularly limited, and can be appropriately set depending on the material of the surface of the bonded support, such as the material of the conductive layer and the photosensitive layer, the transport speed, and the crimping machine to be used. . Further, in the case where the coating layer is provided on the photosensitive layer of the photosensitive transfer material, the cover film may be removed from the photosensitive layer and then pressure-bonded.
When the base material is a resin film, the roll-to-roll pressure bonding may be performed.
[支撐體(基材)]
關於在支撐體上積層複數個導電層之基板,支撐體係玻璃基材或薄膜基材為較佳,薄膜基材為更佳。本發明之配線製造方法係觸控面板用配線之情況下,支撐體係片狀樹脂組成物為特佳。
又,支撐體透明較佳為。
支撐體的折射率係1.50~1.52為較佳。
支撐體可以由玻璃基材等透光性基材構成,亦能夠使用以Corning Incorporated的GORILLA玻璃為代表之強化玻璃等。又,作為上述透明基材,能夠較佳地使用日本特開2010-086684號公報、日本特開2010-152809號公報及日本特開2010-257492號公報中所使用之材料。
作為基材使用薄膜基材之情況下,使用無光學性應變之基材及透明度高的基材為更佳,具體的原材料能夠舉出聚對酞酸乙二酯(polyethylene terephthalate;PET)、聚萘二甲酸乙二酯、聚碳酸酯、三乙醯基纖維素、環烯烴聚合物。[support (substrate)]
Regarding the substrate on which a plurality of conductive layers are laminated on the support, a support system glass substrate or a film substrate is preferable, and a film substrate is more preferable. In the case where the wiring manufacturing method of the present invention is a wiring for a touch panel, the sheet-like resin composition of the support system is particularly preferable.
Further, the support is preferably transparent.
The refractive index of the support is preferably 1.50 to 1.52.
The support may be made of a light-transmitting substrate such as a glass substrate, and tempered glass such as GORILLA glass of Corning Incorporated may be used. Further, as the transparent substrate, materials used in JP-A-2010-086684, JP-A-2010-152809, and JP-A-2010-257492 can be preferably used.
When a film substrate is used as the substrate, a substrate having no optical strain and a substrate having high transparency are more preferable, and a specific material may be polyethylene terephthalate (PET) or poly. Ethylene naphthalate, polycarbonate, triethyl fluorenyl cellulose, cycloolefin polymer.
[導電層]
作為形成於支撐體上之複數個導電層,能夠舉出用於通常的配線或觸控面板配線之任意的導電層。
作為導電層的材料,能夠舉出金屬及金屬氧化物等。
作為金屬氧化物,能夠舉出ITO(Indium Tin Oxide,氧化銦錫)、IZO(Indium Zinc Oxide,氧化銦鋅)、SiO2
等。作為金屬,能夠舉出Al、Zn、Cu、Fe、Ni、Cr、Mo等。[conductive layer]
As the plurality of conductive layers formed on the support, any conductive layer used for normal wiring or touch panel wiring can be cited.
Examples of the material of the conductive layer include a metal, a metal oxide, and the like.
Examples of the metal oxide include ITO (Indium Tin Oxide), IZO (Indium Zinc Oxide), and SiO 2 . Examples of the metal include Al, Zn, Cu, Fe, Ni, Cr, Mo, and the like.
本發明之樹脂圖案製造方法或本發明之配線製造方法中,複數個導電層中至少一個導電層包含金屬氧化物為較佳。
作為導電層,相當於用於靜電電容型觸控面板之視覺辨認部的感測器之電極圖案或邊緣取出部的配線為較佳。In the method for producing a resin pattern of the present invention or the method for producing a wiring of the present invention, it is preferred that at least one of the plurality of conductive layers contains a metal oxide.
As the conductive layer, it is preferable to correspond to the electrode pattern of the sensor for the visual recognition portion of the capacitive touch panel or the wiring of the edge take-out portion.
[配線形成用基板]
本發明中所使用之配線形成用基板係於基材的表面具有導電層之基板為較佳。藉由將導電層圖案化而形成配線。本例中,係於PET等薄膜基材上設置金屬氧化物和金屬等複數個導電層者為較佳。[Substrate for wiring formation]
The substrate for wiring formation used in the present invention is preferably a substrate having a conductive layer on the surface of the substrate. Wiring is formed by patterning a conductive layer. In this embodiment, it is preferred to provide a plurality of conductive layers such as a metal oxide and a metal on a film substrate such as PET.
<曝光步驟>
本發明之樹脂圖案製造方法或本發明之配線製造方法於上述貼合步驟後包括對上述感光層進行圖案曝光之步驟(曝光步驟)為較佳。
於上述曝光步驟中,經由具有特定圖案之遮罩向設置有塗膜之支撐體或基板照射光化射線為較佳。於該步驟中,光酸產生劑分解並產生酸。藉由所產生之酸的觸媒作用,塗膜成分中所含有之酸分解性基被水解,生成酸基、例如羧基或酚性羥基。
本發明中,圖案的詳細的配置及具體的尺寸並無特別限制。從提高具備輸入裝置之顯示裝置(例如觸控面板)的顯示品質又盡量縮小佔有取出配線之面積的觀點考慮,圖案的至少一部分(尤其觸控面板的電極圖案及取出配線的部分)係100 μm以下的細線為較佳,70 μm以下的細線為更佳,該輸入裝置具有於本發明中製造之電路基板。
又,上述曝光步驟中的曝光可以為經由遮罩之曝光,亦可以為使用雷射等之數字曝光,經由曝光用遮罩之曝光為較佳。
本發明之樹脂圖案製造方法或本發明之配線製造方法於上述貼合步驟與上述曝光步驟之間包括使上述感光性轉印材料與曝光用遮罩接觸之步驟為較佳。若為上述態樣,則所獲得之圖案的解析度更優異。<Exposure step>
The resin pattern producing method of the present invention or the wiring manufacturing method of the present invention preferably comprises a step of exposing the photosensitive layer to a pattern (exposure step) after the bonding step.
In the above exposure step, it is preferred that the actinic beam or the substrate provided with the coating film is irradiated with actinic rays through a mask having a specific pattern. In this step, the photoacid generator decomposes and produces an acid. The acid-decomposable group contained in the coating film component is hydrolyzed by the catalytic action of the generated acid to form an acid group such as a carboxyl group or a phenolic hydroxyl group.
In the present invention, the detailed arrangement of the patterns and the specific dimensions are not particularly limited. From the viewpoint of improving the display quality of a display device (for example, a touch panel) having an input device and minimizing the area occupied by the taken-out wiring, at least a part of the pattern (particularly, the electrode pattern of the touch panel and the portion where the wiring is taken out) is 100 μm. The following thin line is preferable, and a thin line of 70 μm or less is more preferable, and the input device has the circuit board manufactured in the present invention.
Further, the exposure in the above-described exposure step may be exposure via a mask, or may be digital exposure using a laser or the like, and exposure by an exposure mask is preferred.
The resin pattern producing method of the present invention or the wiring manufacturing method of the present invention preferably comprises a step of bringing the photosensitive transfer material into contact with the exposure mask between the bonding step and the exposure step. In the above aspect, the resolution of the obtained pattern is more excellent.
作為光化射線,可列舉可見光、紫外光及電子束,可見光或紫外光為較佳,紫外線為特佳。
作為基於光化射線之曝光光源,能夠使用低壓水銀燈、高壓水銀燈、超高壓水銀燈、化學燈、發光二極體(LED)光源、準分子雷射產生裝置等,能夠較佳地使用g射線(436 nm)、i射線(365 nm)、h射線(405 nm)等具有波長300 nm以上且450 nm以下的波長之光化射線。又,視需要能夠經由長波長截止濾波器、短波長截止濾波器、帶通過濾器等分光過濾器調整照射光。
作為曝光裝置,能夠使用鏡面投影對準器、步進機、掃描儀、臨近法、接觸、微透鏡陣列、雷射曝光等各種方式的曝光機。
曝光量可依據所使用之感光層適當地選擇即可,5 mJ/cm2
~200 mJ/cm2
為較佳,10 mJ/cm2
~100 mJ/cm2
為更佳。
又,以在曝光後提高圖案的矩形性、直線性為目的,顯影前進行熱處理亦為較佳。藉由稱為所謂之PEB(Post Exposure Bake,後曝光烘烤)之步驟,能夠降低基於曝光時在感光層中產生之駐波之圖案邊緣的粗糙度。Examples of the actinic ray include visible light, ultraviolet light, and electron beam, and visible light or ultraviolet light is preferred, and ultraviolet light is particularly preferred.
As the exposure light source based on the actinic ray, a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a chemical lamp, a light-emitting diode (LED) light source, an excimer laser generating device, or the like can be used, and g-ray (436) can be preferably used. An actinic ray having a wavelength of 300 nm or more and 450 nm or less, such as nm), i-ray (365 nm), and h-ray (405 nm). Further, the irradiation light can be adjusted via a long-wavelength cut filter, a short-wavelength cut filter, or a spectroscopic filter such as a belt pass filter as needed.
As the exposure device, various types of exposure machines such as a mirror projection aligner, a stepper, a scanner, a proximity method, a contact, a microlens array, and a laser exposure can be used.
The exposure amount may be appropriately selected depending on the photosensitive layer to be used, preferably 5 mJ/cm 2 to 200 mJ/cm 2 , more preferably 10 mJ/cm 2 to 100 mJ/cm 2 .
Further, for the purpose of improving the rectangularity and linearity of the pattern after the exposure, it is also preferable to carry out heat treatment before development. By the step called so-called PEB (Post Exposure Bake), the roughness of the pattern edge of the standing wave generated in the photosensitive layer at the time of exposure can be reduced.
另外,圖案曝光可以從中間層及感光層剝離臨時支撐體之後進行,亦可以在剝離臨時支撐體之前經由臨時支撐體進行曝光,之後剝離臨時支撐體。另外,圖案曝光可以為經由遮罩之曝光,亦可以為使用了雷射等之數字曝光。Further, the pattern exposure may be performed after the temporary support is peeled off from the intermediate layer and the photosensitive layer, or may be exposed through the temporary support before the temporary support is peeled off, and then the temporary support is peeled off. In addition, the pattern exposure may be exposure via a mask, or may be digital exposure using a laser or the like.
<顯影步驟>
本發明之樹脂圖案製造方法或本發明之配線製造方法包括進行上述曝光之步驟後的對上述感光層進行顯影而形成圖案之步驟(顯影步驟)為較佳。
又,顯影步驟中,經曝光之部分的中間層亦與經曝光之感光層一同去除。
此外,顯影步驟中,未曝光部的中間層亦可以以溶解或分散於顯影液之形式去除。
上述顯影步驟中的經曝光之上述感光層的顯影能夠利用顯影液來進行。
作為顯影液,只要能夠去除上述感光層的曝光部分,則並無特別限制,例如能夠使用日本特開平5-072724號公報中記載的顯影液等公知的顯影液。另外,顯影液係可以對上述感光層的曝光部分進行溶解型的顯影動作之顯影液為較佳。作為顯影液,鹼水溶液為較佳,例如以0.05 mol/L(公升)~5 mol/L的濃度包含pKa=7~13的化合物之鹼性水溶液系為更佳。顯影液還可以包含具有與水的混和性之有機溶劑、界面活性劑等。作為本發明中可較佳地使用之顯影液,例如可舉出國際公開第2015/093271號的0194段中記載的顯影液。<Development step>
The method for producing a resin pattern of the present invention or the method for producing a wiring of the present invention includes a step of developing a pattern by developing the photosensitive layer after the step of exposing (developing step).
Further, in the developing step, the exposed intermediate portion is also removed together with the exposed photosensitive layer.
Further, in the developing step, the intermediate layer of the unexposed portion may be removed in the form of being dissolved or dispersed in the developer.
The development of the exposed photosensitive layer in the above development step can be carried out using a developer.
The developer is not particularly limited as long as the exposed portion of the photosensitive layer can be removed. For example, a known developer such as a developer described in JP-A-2005-072724 can be used. Further, it is preferable that the developer is a developer which can perform a dissolution type development operation on the exposed portion of the photosensitive layer. As the developer, an aqueous alkali solution is preferred, and for example, an alkaline aqueous solution containing a compound having a pKa = 7 to 13 at a concentration of from 0.05 mol/L (liter) to 5 mol/L is more preferable. The developer may further contain an organic solvent having a miscibility with water, a surfactant, and the like. The developer which can be preferably used in the present invention is, for example, a developer described in paragraph 0194 of International Publication No. 2015/093271.
作為顯影方式,無特別限制,可以為旋覆浸沒顯影、噴淋顯影、噴淋及旋轉顯影、浸漬顯影等中的任一種。其中,若對噴淋顯影進行說明,則藉由噴淋對曝光後的感光層及中間層吹入顯影液,藉此能夠去除曝光部分。又,顯影之後藉由噴淋吹入清洗劑等,由毛刷等擦拭的同時去除顯影殘渣為較佳。顯影液的液溫係20℃~40℃為較佳。
又,係從曝光至顯影為止的時間長之態樣進一步發揮抑制本發明中的圖案形狀的變形之效果。可於曝光後立即進行顯影,但於曝光至顯影為止的時間從曝光開始,較佳為經過0.5小時以上、更佳為經過1小時以上、進一步較佳為經過6小時以上之後進行顯影之態樣中,可進一步發揮抑制本發明中的圖案形狀的變形之效果。
又,本發明之樹脂圖案製造方法或本發明之配線製造方法亦可包括於顯影後,藉由水等進行清洗之步驟、對具有所獲得之圖案之支撐體進行乾燥之步驟等公知的步驟。The development method is not particularly limited, and may be any of spin coating immersion development, shower development, shower and spin development, immersion development, and the like. Here, in the case of the shower development, the exposed portion can be removed by blowing a developer onto the exposed photosensitive layer and the intermediate layer by showering. Further, it is preferable to remove the development residue while wiping off the cleaning agent or the like by spraying with a brush or the like. The liquid temperature of the developer is preferably from 20 ° C to 40 ° C.
Moreover, the effect of suppressing the deformation of the pattern shape in the present invention is further exhibited in the case where the time from exposure to development is long. The development may be carried out immediately after the exposure, but the time from the exposure to the development is preferably from 0.5 hours or longer, more preferably 1 hour or longer, and even more preferably after 6 hours or more. Further, the effect of suppressing the deformation of the pattern shape in the present invention can be further exerted.
Moreover, the resin pattern manufacturing method of the present invention or the wiring manufacturing method of the present invention may include a known step such as a step of washing by water or the like, a step of drying a support having the obtained pattern, and the like.
此外,亦可以具有對顯影而得到之圖案進行加熱處理之後烘烤步驟。
後烘烤的加熱在8.1 kPa~121.6 kPa的環境下進行為較佳,在50.66 kPa以上的環境下進行為更佳。另一方面,在111.46 kPa以下的環境下進行為更佳,在101.3 kPa以下的環境下進行為特佳。
後烘烤的溫度係80℃~250℃為較佳,110℃~170℃為更佳,130℃~150℃為特佳。
後烘烤的時間係1分鐘~30分鐘為較佳,2分鐘~10分鐘為更佳,2分鐘~4分鐘為特佳。
後烘烤亦可以在空氣環境下進行,亦可以在氮氣置換環境下進行。Further, it is also possible to have a baking step after heat-treating the pattern obtained by development.
The post-baking heating is preferably carried out in an environment of 8.1 kPa to 121.6 kPa, and more preferably in an environment of 50.66 kPa or more. On the other hand, it is more preferably carried out in an environment of 111.46 kPa or less, and it is particularly preferable to carry out in an environment of 101.3 kPa or less.
The post-baking temperature is preferably from 80 ° C to 250 ° C, more preferably from 110 ° C to 170 ° C, and particularly preferably from 130 ° C to 150 ° C.
The post-baking time is preferably from 1 minute to 30 minutes, more preferably from 2 minutes to 10 minutes, and particularly preferably from 2 minutes to 4 minutes.
Post-baking can also be carried out in an air environment or in a nitrogen-substituted environment.
本發明之樹脂圖案製造方法或本發明之配線製造方法中的各步驟時的上述支撐體的搬送速度並無特別限制,除曝光時以外,0.5 m/min~10 m/min為較佳,除曝光時以外,2.0 m/min~8.0 m/min為更佳。The conveying speed of the support at each step in the resin pattern producing method of the present invention or the wiring manufacturing method of the present invention is not particularly limited, and is preferably 0.5 m/min to 10 m/min except for exposure. Other than exposure, 2.0 m/min to 8.0 m/min is more preferable.
<剝離步驟>
本發明之樹脂圖案製造方法或本發明之配線製造方法於貼合到上述支撐體之步驟之後且於對上述感光層進行顯影之步驟之前,包括對上述臨時支撐體進行剝離之步驟(剝離步驟)為較佳。
本發明之樹脂圖案製造方法或本發明之配線製造方法使用具有上述中間層之感光性轉印材料,因此即使於貼合感光性轉印材料之後且顯影前的任何時刻剝離臨時支撐體,中間層與感光層的密接性亦優異,因此可抑制中間層的一部份剝離等不良原因的產生,並能夠良好地進行圖案形成。
又,從圖案形成性及解析度的觀點考慮,本發明之樹脂圖案製造方法或本發明之配線製造方法於貼合到上述支撐體之步驟後且對上述感光層進行圖案曝光之步驟之前,包括剝離上述臨時支撐體之步驟為更佳。此外,若為上述態樣,則在接觸遮罩而進行圖案曝光之情況下,感光層與遮罩不直接接觸,因此圖案形成性及解析度更優異。
上述剝離步驟中的剝離臨時支撐體之方法並無特別限制,藉由公知的方法進行剝離即可。<Peeling step>
The resin pattern manufacturing method of the present invention or the wiring manufacturing method of the present invention, after the step of bonding to the support and before the step of developing the photosensitive layer, includes a step of peeling off the temporary support (peeling step) It is better.
Since the resin pattern manufacturing method of the present invention or the wiring manufacturing method of the present invention uses the photosensitive transfer material having the above intermediate layer, even if the temporary support is peeled off after bonding the photosensitive transfer material and before development, the intermediate layer Since the adhesion to the photosensitive layer is also excellent, it is possible to suppress the occurrence of defects such as partial peeling of the intermediate layer, and to perform pattern formation favorably.
Moreover, the resin pattern manufacturing method of the present invention or the wiring manufacturing method of the present invention includes, after the step of bonding to the support and the step of patterning the photosensitive layer, from the viewpoint of pattern formation property and resolution. The step of peeling off the above temporary support is more preferable. Further, in the above-described aspect, when the pattern is exposed by contact with the mask, the photosensitive layer and the mask are not in direct contact with each other, and thus the pattern formation property and the resolution are more excellent.
The method of peeling off the temporary support in the above-mentioned peeling step is not particularly limited, and peeling may be performed by a known method.
<蝕刻步驟>
本發明之配線製造方法包括對未配置有上述圖案之區域中的上述導電層進行蝕刻處理之步驟(蝕刻步驟)為較佳。
於上述蝕刻步驟中,將藉由上述顯影步驟從上述感光層形成之圖案用作蝕刻抗蝕劑,並進行上述導電層的蝕刻處理。
關於上述導電層的蝕刻,能夠藉由日本特開2010-152155號公報的0048段~0054段等中記載的方法、公知的電漿蝕刻等基於乾蝕刻之方法等公知的方法適用蝕刻。
例如,作為蝕刻的方法,可舉出通常進行之浸漬於蝕刻液之濕式蝕刻法。用於濕式蝕刻之蝕刻液根據蝕刻的對象而適當選擇酸性類型或鹼性類型的蝕刻液即可。
作為酸性類型蝕刻液,可例示鹽酸、硫酸、硝酸、乙酸、氟酸、草酸或磷酸等單獨的酸性成分的水溶液、酸性成分及三氯化鐵、氟化銨或高錳酸鉀等鹽的混合水溶液等。酸性成分可以使用組合了複數個酸性成分之成分。
作為鹼性類型的蝕刻液,可例示如氫氧化鈉、氫氧化鉀、氨、有機胺或氫氧化四甲基銨等有機胺的鹽等單獨的鹼性成分的水溶液、鹼性成分與高錳酸鉀等鹽的混合水溶液等。鹼性成分可以使用組合了複數個鹼性成分之成分。<etching step>
The wiring manufacturing method of the present invention preferably includes a step (etching step) of etching the conductive layer in a region where the pattern is not disposed.
In the etching step, the pattern formed from the photosensitive layer by the developing step is used as an etching resist, and the etching treatment of the conductive layer is performed.
The etching of the above-mentioned conductive layer can be applied by a known method such as a method described in paragraphs 0048 to 0054 of the Japanese Patent Laid-Open Publication No. 2010-152155, or a conventional method such as plasma etching.
For example, as a method of etching, a wet etching method which is usually immersed in an etching liquid can be mentioned. The etching liquid used for the wet etching may appropriately select an etching liquid of an acidic type or an alkaline type depending on the object to be etched.
Examples of the acidic type etching liquid include an aqueous solution of an acidic component such as hydrochloric acid, sulfuric acid, nitric acid, acetic acid, hydrofluoric acid, oxalic acid or phosphoric acid, an acidic component, and a mixture of salts such as ferric chloride, ammonium fluoride or potassium permanganate. Aqueous solution, etc. As the acidic component, a component in which a plurality of acidic components are combined can be used.
As the alkaline etchant, an aqueous solution, an alkaline component, and a high manganese of a single basic component such as a salt of an organic amine such as sodium hydroxide, potassium hydroxide, ammonia, an organic amine or tetramethylammonium hydroxide can be exemplified. A mixed aqueous solution of a salt such as potassium acid. As the alkaline component, a component in which a plurality of basic components are combined can be used.
蝕刻液的溫度並無特別限制,45℃以下為較佳。本發明中用作蝕刻遮罩(蝕刻圖案)之圖案相對於45℃以下的溫度區域中的酸性及鹼性的蝕刻液發揮特別優異之耐性為較佳。因此,防止蝕刻步驟中的上述圖案的剝離,選擇性地蝕刻不存在上述圖案之部分。The temperature of the etching solution is not particularly limited, and is preferably 45 ° C or lower. The pattern used as the etching mask (etching pattern) in the present invention is particularly excellent in resistance to an acidic and alkaline etching liquid in a temperature region of 45 ° C or lower. Therefore, the peeling of the above-described pattern in the etching step is prevented, and the portion where the above pattern is not present is selectively etched.
上述蝕刻步驟後,為了防止污染生產線,視需要可進行清洗具有經蝕刻之上述導電層之支撐體之步驟(洗淨步驟)及乾燥具有經蝕刻之上述導電層之支撐體之步驟(乾燥步驟)。關於清洗步驟,例如可列舉在常溫(10℃~35℃)下利用純水清洗基板10秒鐘~300秒鐘。關於乾燥步驟,例如只要使用鼓風,並適當調整鼓風壓力(0.1 kg/cm2 ~5 kg/cm2 左右)來進行乾燥即可。After the etching step, in order to prevent contamination of the production line, a step of cleaning the support having the etched conductive layer (cleaning step) and a step of drying the support having the etched conductive layer (drying step) may be performed as needed . For the washing step, for example, the substrate is washed with pure water at normal temperature (10 ° C to 35 ° C) for 10 seconds to 300 seconds. Regarding the drying step, for example, it is sufficient to use a blast and appropriately adjust the blast pressure (about 0.1 kg/cm 2 to 5 kg/cm 2 ) to perform drying.
<蝕刻抗蝕劑剝離步驟>
本發明之配線製造方法在上述蝕刻步驟之後包括使用剝離液剝離上述感光層之步驟(蝕刻抗蝕劑剝離步驟)為較佳。
上述蝕刻步驟結束後,殘存有形成圖案之上述感光層。若上述感光層不需要,則只要將殘存的全部上述感光層去除即可。
作為利用剝離液進行剝離之方法,例如可列舉如下方法:於較佳為30℃~80℃、更佳為50℃~80℃下,將具有上述感光層等之基材於攪拌中的剝離液中浸漬5分鐘~30分鐘。
作為剝離液,例如可列舉將氫氧化鈉或氫氧化鉀等無機鹼性成分或第三級胺或第四級銨鹽等有機鹼性成分溶解於水、二甲亞碸、N-甲基吡咯烷酮或該等混合溶液之剝離液。亦可以使用剝離液,並藉由噴霧法、噴淋法或旋覆浸沒法等進行剝離。<etching resist stripping step>
The wiring manufacturing method of the present invention preferably includes a step of etching the photosensitive layer (etching resist stripping step) using a stripping liquid after the etching step.
After the etching step is completed, the photosensitive layer forming the pattern remains. If the photosensitive layer is not required, all of the remaining photosensitive layers may be removed.
The method of performing the peeling by the peeling liquid is, for example, a peeling liquid in which the base material having the photosensitive layer or the like is stirred, preferably at 30 ° C to 80 ° C, more preferably 50 ° C to 80 ° C. Immerse for 5 minutes to 30 minutes.
Examples of the peeling liquid include an inorganic alkaline component such as sodium hydroxide or potassium hydroxide or an organic alkaline component such as a tertiary amine or a fourth-order ammonium salt dissolved in water, dimethyl sulfoxide or N-methylpyrrolidone. Or the stripping solution of the mixed solution. It is also possible to use a peeling liquid and perform peeling by a spray method, a shower method, a spin coating method, or the like.
又,本發明之配線製造方法視需要可以將曝光步驟、顯影步驟及蝕刻步驟重複進行2次以上。
作為本發明中的曝光步驟、顯影步驟及其他步驟的例,亦能夠將日本特開2006-023696號公報的0035段~0051段中記載的方法較佳地用於本發明。Moreover, the wiring manufacturing method of the present invention can repeat the exposure step, the development step, and the etching step twice or more as needed.
As an example of the exposure step, the development step, and the other steps in the present invention, the method described in paragraphs 0035 to 0051 of JP-A-2006-023696 can be preferably used in the present invention.
本發明之樹脂圖案製造方法或本發明之配線製造方法可包含其他任意步驟。例如,可列舉如下步驟,並不限定於該等步驟。The resin pattern producing method of the present invention or the wiring manufacturing method of the present invention may include any other steps. For example, the following steps can be cited, and are not limited to the steps.
<降低可見光線反射率之步驟>
本發明之配線製造方法能夠包括進行降低於導電層的表面、例如支撐體上所具有之導電層的一部分或所有表面的可見光線反射率之處理之步驟。
作為降低可見光線反射率之處理,能夠舉出氧化處理等。例如,對銅進行氧化處理而設為氧化銅而進行黑化,藉此能夠降低可見光線反射率。
關於降低可見光線反射率之處理的較佳的態樣,在日本特開2014-150118號公報的0017段~0025段以及日本特開2013-206315號公報的0041段、0042段、0048段及0058段中有記載,該公報的內容編入本說明書中。<Steps to reduce visible light reflectance>
The wiring manufacturing method of the present invention can include a step of performing a treatment for reducing the visible light reflectance of a surface of the conductive layer, for example, a part or all of the conductive layer on the support.
As a process of reducing the reflectance of visible light, an oxidation process etc. are mentioned. For example, copper is oxidized and copper oxide is used for blackening, whereby the visible light reflectance can be lowered.
A preferred aspect of the process for reducing the reflectance of visible light is disclosed in paragraphs 0017 to 0025 of JP-A-2014-150118 and paragraphs 0041, 0044, 0048, and 0058 of JP-A-2013-206315. The contents of this bulletin are described in the paragraph.
<於具有經蝕刻之上述導電層之支撐體上形成絕緣膜之步驟及於絕緣膜上形成新的導電層之步驟>
本發明之配線製造方法包括於具有上述導電層之支撐體上、例如所形成之配線(經蝕刻之上述導電層)上形成絕緣膜之步驟及於絕緣膜上形成新的導電層之步驟亦為較佳。
關於形成絕緣膜之步驟,並無特別限制,能夠舉出形成公知的永久膜之方法。又,使用具有絕緣性之感光性材料,藉由光微影術形成所期望的圖案的絕緣膜亦可。
關於在絕緣膜上形成新的導電層之步驟,並無特別限制。使用具有導電性之感光性材料,藉由光微影術形成所期望的圖案的新的導電層亦可。<Step of forming an insulating film on a support having the above-mentioned conductive layer etched and forming a new conductive layer on the insulating film>
The wiring manufacturing method of the present invention includes the steps of forming an insulating film on the support having the conductive layer, for example, the formed wiring (the etched conductive layer), and forming a new conductive layer on the insulating film. Preferably.
The step of forming the insulating film is not particularly limited, and a method of forming a known permanent film can be mentioned. Further, an insulating film having a desired pattern may be formed by photolithography using an insulating photosensitive material.
The step of forming a new conductive layer on the insulating film is not particularly limited. A new conductive layer that forms a desired pattern by photolithography may also be used using a photosensitive photosensitive material.
又,本發明之配線製造方法亦可以藉由與上述相同的方法形成蝕刻抗蝕劑並對上述新的導電層進行蝕刻,另外,亦可藉由公知的方法進行蝕刻。
藉由本發明之配線製造方法獲得之配線基板可於上述基板上具有僅1層的配線,亦可以具有2層以上的配線。Further, in the wiring manufacturing method of the present invention, the etching resist may be formed by the same method as described above, and the new conductive layer may be etched, or may be etched by a known method.
The wiring board obtained by the wiring manufacturing method of the present invention may have only one wiring on the substrate, or may have two or more wirings.
又,但是關於本發明之配線製造方法中,支撐體的兩個表面分別具有複數個導電層,對形成於支撐體的兩個表面之導電層依次或同時形成電路亦為較佳。藉由該種結構,能夠形成在支撐體的其中一個表面形成第一導電圖案(第一配線)、在另一表面形成有第二導電圖案(第二配線)之配線、較佳為觸控面板用配線。Further, in the wiring manufacturing method of the present invention, each of the two surfaces of the support has a plurality of conductive layers, and it is also preferable to form circuits on the conductive layers formed on both surfaces of the support sequentially or simultaneously. With such a structure, it is possible to form a wiring in which a first conductive pattern (first wiring) is formed on one surface of the support and a second conductive pattern (second wiring) is formed on the other surface, preferably a touch panel. Use wiring.
(配線及配線基板)
本發明之配線係藉由本發明之配線製造方法製造之配線。又,作為上述配線,可較佳地列舉電路配線。
本發明之配線基板係具有藉由本發明之配線製造方法製造之配線之基板。
本發明之配線基板的用途並無限定,例如,觸控面板用配線基板為較佳。(wiring and wiring board)
The wiring of the present invention is a wiring manufactured by the wiring manufacturing method of the present invention. Moreover, as the wiring, a circuit wiring can be preferably exemplified.
The wiring board of the present invention is a substrate having wiring manufactured by the wiring manufacturing method of the present invention.
The use of the wiring board of the present invention is not limited, and for example, a wiring board for a touch panel is preferable.
(輸入裝置及顯示裝置)
作為具備藉由本發明之配線製造方法製造之配線之裝置,可列舉輸入裝置。
本發明之輸入裝置只要為至少具有藉由本發明之配線製造方法製造之配線之輸入裝置即可,靜電電容型觸控面板為較佳。
本發明之顯示裝置具備本發明之輸入裝置為較佳。本發明之顯示裝置係有機EL顯示裝置及液晶顯示裝置等圖像顯示裝置為較佳。(input device and display device)
As an apparatus which has the wiring manufactured by the wiring manufacturing method of this invention, an input device is mentioned.
The input device of the present invention may be any input device having at least wiring manufactured by the wiring manufacturing method of the present invention, and a capacitive touch panel is preferable.
The display device of the present invention is preferably provided with the input device of the present invention. The display device of the present invention is preferably an image display device such as an organic EL display device or a liquid crystal display device.
(觸控面板及觸控面板顯示裝置)
本發明之觸控面板係至少具有藉由本發明之配線製造方法製造之配線之觸控面板。又,本發明之觸控面板至少具有透明基板、電極及絕緣層或保護層為較佳。
本發明之觸控面板顯示裝置係至少具有藉由本發明之配線製造方法製造之配線之觸控面板顯示裝置,具有本發明之觸控面板之觸控面板顯示裝置為較佳。
作為本發明之觸控面板及本發明之觸控面板顯示裝置中的檢測方法,可以為電阻膜方式、靜電電容方式、超聲波方式、電磁感應方式及光學方式等公知的方式中的任一種。其中,靜電電容方式為較佳。(touch panel and touch panel display device)
The touch panel of the present invention is a touch panel having at least wiring manufactured by the wiring manufacturing method of the present invention. Moreover, it is preferable that the touch panel of the present invention has at least a transparent substrate, an electrode, and an insulating layer or a protective layer.
The touch panel display device of the present invention is a touch panel display device having at least wiring manufactured by the wiring manufacturing method of the present invention, and a touch panel display device having the touch panel of the present invention is preferable.
The touch panel of the present invention and the touch panel display device of the present invention may be any of known methods such as a resistive film method, a capacitive method, an ultrasonic method, an electromagnetic induction method, and an optical method. Among them, the electrostatic capacitance method is preferred.
作為觸控面板型,能夠舉出所謂之內嵌型(例如,日本特表2012-517051號公報的圖5、圖6、圖7、圖8中記載者)、所謂之外嵌型(例如,日本特開2013-168125號公報的圖19中記載者、日本特開2012-089102號公報的圖1和圖5中記載者)、OGS(One Glass Solution)型、TOL(Touch-on-Lens)型(例如,日本特開2013-054727號公報的圖2中記載者)、其他結構(例如,日本特開2013-164871號公報的圖6中記載者)、各種外掛型(所謂之GG、G1・G2、GFF、GF2、GF1、G1F等)。As the touch panel type, a so-called in-line type (for example, those shown in FIG. 5, FIG. 6, FIG. 7, and FIG. 8 of JP-A-2012-517051) and a so-called external type (for example, In the case of FIG. 19 of the Japanese Patent Publication No. 2013-168125, the one shown in FIG. 1 and FIG. 5 of JP-A-2012-089102, the OGS (One Glass Solution) type, and the TOL (Touch-on-Lens). Other types (for example, those shown in FIG. 2 of JP-A-2013-054727) and other structures (for example, those shown in FIG. 6 of JP-A-2013-164871) and various external types (so-called GG, G1)・G2, GFF, GF2, GF1, G1F, etc.).
作為本發明之觸控面板及本發明之觸控面板顯示裝置,能夠應用“最新觸控面板技術”(2009年7月6日,Techno Times Co.,Ltd.發行)、三谷雄二監修、“觸控面板的技術與開發”(2004年12月,CMC出版)、FPD International 2009 Forum T-11講演教材、Cypress Semiconductor Corporation應用指南AN2292等中所揭示之構成。
[實施例]As the touch panel of the present invention and the touch panel display device of the present invention, "the latest touch panel technology" (released on July 6, 2009, Techno Times Co., Ltd.), Sangu Yuji, "touch" can be applied. "Technology and Development of Control Panel" (December 2004, CMC Publishing), FPD International 2009 Forum T-11 lecture materials, Cypress Semiconductor Corporation Application Guide AN2292, etc.
[Examples]
以下,舉出實施例對本發明的實施形態進行進一步具體說明。以下實施例所示之材料、使用量、比例、處理內容及處理程序等只要不脫離本發明的實施形態的宗旨,則能夠進行適當變更。因此,本發明的實施形態的範圍並不限定於以下所示之具體例。另外,只要無特別說明,“份”、“%”係質量基準。Hereinafter, embodiments of the present invention will be further specifically described by way of examples. The materials, the amounts, the ratios, the processing contents, the processing procedures, and the like shown in the following examples can be appropriately changed without departing from the gist of the embodiments of the present invention. Therefore, the scope of the embodiment of the present invention is not limited to the specific examples shown below. In addition, “parts” and “%” are quality standards unless otherwise specified.
(實施例1)
<中間層形成用組成物1的製作>
由以下配方製作了中間層形成用組成物1。
・蒸餾水:13.4份
・甲醇:75.6份
・羥基丙基甲基纖維素(產品名:TC-5,Shin-Etsu Chemical Co.,Ltd.製):4.1份
・SNOWTEX O(二氧化矽粒子,Nissan Chemical Industries,LTD.製、平均粒徑12 nm):68.5份(Example 1)
<Preparation of Composition 1 for Intermediate Layer Formation>
The intermediate layer forming composition 1 was produced by the following formulation.
- distilled water: 13.4 parts, methanol: 75.6 parts, hydroxypropyl methylcellulose (product name: TC-5, manufactured by Shin-Etsu Chemical Co., Ltd.): 4.1 parts SNOWTEX O (cerium oxide particles, Nissan) Chemical Industries, LTD., average particle size 12 nm): 68.5 parts
<MATHF共聚物的合成>
將甲基丙烯酸(86 g,1莫耳)冷卻至15℃,並添加了樟腦磺酸(4.6 g,0.02莫耳)。向其溶液中滴加了2,3-二羥基呋喃(71 g,1莫耳,1.0當量)。攪拌1小時之後,添加飽和碳酸氫鈉(500 mL),用乙酸乙基(500 mL)進行萃取,用硫酸鎂乾燥後,將不溶物濾過後於40℃以下進行減壓濃縮,並將殘渣的黃色油狀物減壓蒸餾而獲得沸點(bp.)54~56℃/3.5mmHg餾分的甲基丙烯酸四氫呋喃-2-基(MATHF)125 g作為無色油狀物(產率80莫耳%)。
使用該油狀物,藉由日本特開2013-061616號公報的0248~0249段中記載之方法合成了以下MATHF共聚物。藉由所獲得之MATHF共聚物的凝膠滲透層析法(GPC)測量而得之重量平均分子量為14,000。MATHF共聚物的結構如下所示(結構式中的數值為莫耳比)。<Synthesis of MATHF Copolymer>
Methacrylic acid (86 g, 1 mol) was cooled to 15 °C and camphorsulfonic acid (4.6 g, 0.02 mol) was added. To the solution was added 2,3-dihydroxyfuran (71 g, 1 mol, 1.0 eq.). After stirring for 1 hour, saturated sodium bicarbonate (500 mL) was added, and extracted with ethyl acetate (500 mL). After drying over magnesium sulfate, the insolubles were filtered, and concentrated under reduced pressure at 40 ° C or less. The yellow oil was distilled under reduced pressure to give a crude oil (yield: 80 mol%) of THF (tetrahydrofuran-2-yl) (MATHF), which had a boiling point (bp.) of 54 to 56 ° C / 3.5 mmHg.
Using the oil, the following MATHF copolymer was synthesized by the method described in paragraphs 0248 to 0249 of JP-A-2013-061616. The weight average molecular weight measured by gel permeation chromatography (GPC) of the obtained MATHF copolymer was 14,000. The structure of the MATHF copolymer is shown below (the value in the structural formula is the molar ratio).
[化14]
[Chemistry 14]
<感光性樹脂組成物1的製作>
以成為下述組成之方式混合各成分而製作了感光性樹脂組成物1。
・MATHF共聚物:93.9份
・光酸產生劑(下述PAG-1):5.0份
・界面活性劑(下述界面活性劑1):0.1份
・添加劑(下述添加劑1):1.0份
・PGMEA:900份<Production of Photosensitive Resin Composition 1>
The photosensitive resin composition 1 was produced by mixing the components in such a manner as to have the following composition.
・MATHF copolymer: 93.9 parts ・Photoacid generator (PAG-1 below): 5.0 parts ・Interactive surfactant (the following surfactant 1): 0.1 parts ・Additives (Additive 1 below): 1.0 parts ・PGMEA :900 copies
PAG-1:下述結構的化合物A-1
界面活性劑1:F-554,含全氟烷基之非離子系界面活性劑(DIC CORPORATION CO., LTD.製)
添加劑1:(N-環己基-N’-[2-(4-口末啉基)乙基]硫脲,簡稱:CHMETU)PAG-1: Compound A-1 of the following structure
Surfactant 1: F-554, a perfluoroalkyl-containing nonionic surfactant (manufactured by DIC CORPORATION CO., LTD.)
Additive 1: (N-cyclohexyl-N'-[2-(4-norpolinyl)ethyl]thiourea, abbreviated: CHMETU)
[化15]
[化15]
<感光性轉印材料的製作>
於厚度50 μm的聚對酞酸乙二酯(PET)膜(臨時支撐體1)上以成為乾燥膜厚2.0 μm之方式狹縫中間層形成用組成物1並以100℃的對流式烘箱乾燥了2分鐘。接著,使用狹縫狀噴嘴以乾燥膜厚成為3.0 μm之方式將感光性樹脂組成物1塗佈於該中間層上。然後,用100℃的對流式烘箱乾燥2分鐘,最後作為保護膜壓接聚乙烯薄膜(Tredegar Corporation製、OSM-N)而製作了乾膜抗蝕劑。將所獲得之乾膜抗蝕劑作為實施例1的乾膜抗蝕劑(感光性轉印材料)。<Production of photosensitive transfer material>
The intermediate layer-forming composition 1 was formed on a polyethylene terephthalate (PET) film (temporary support 1) having a thickness of 50 μm so as to have a dry film thickness of 2.0 μm, and dried in a convection oven at 100 ° C. It took 2 minutes. Next, the photosensitive resin composition 1 was applied onto the intermediate layer so that the dried film thickness was 3.0 μm using a slit nozzle. Then, it was dried in a convection oven at 100 ° C for 2 minutes, and finally a dry film resist was produced by pressure-bonding a polyethylene film (manufactured by Tredegar Corporation, OSM-N) as a protective film. The obtained dry film resist was used as the dry film resist (photosensitive transfer material) of Example 1.
(實施例2~11及實施例14~17)
使用表1中記載之組成的中間層形成用組成物,以成為表1中記載之體積分率及膜厚之方式形成了中間層,除此以外,以與實施例1相同的方式分別製作了實施例2~11及實施例14~17的感光性轉印材料。(Examples 2 to 11 and Examples 14 to 17)
The intermediate layer-forming composition having the composition shown in Table 1 was produced in the same manner as in Example 1 except that the intermediate layer was formed so as to have the volume fraction and the film thickness shown in Table 1. The photosensitive transfer materials of Examples 2 to 11 and Examples 14 to 17 were used.
(實施例12)
代替感光性樹脂組成物1使用了下述感光性樹脂組成物2,除此以外,以與實施例1相同的方式獲得了實施例12的感光性轉印材料。(Embodiment 12)
The photosensitive transfer material of Example 12 was obtained in the same manner as in Example 1 except that the photosensitive resin composition 2 described below was used instead of the photosensitive resin composition 1.
<感光性樹脂組成物2的製作>
以成為下述組成之方式混合各成分而製作了感光性樹脂組成物2。<Production of Photosensitive Resin Composition 2>
The photosensitive resin composition 2 was produced by mixing each component so that it might become the following composition.
-組成-
・酚醛清漆樹脂(間甲酚:對甲酚=30:70(質量比),分子量5,500):79.9部
・感光劑:日本特開平4-022955號公報的第4頁中記載之重氮耐醌(以下,還稱為NQD。)化合物(1):20份
・界面活性劑(上述界面活性劑1):0.1份
・PGMEA:900份-composition-
・Vinyl varnish resin (m-cresol: p-cresol = 30:70 (mass ratio), molecular weight: 5,500): 79.9 parts, sensitizer: The diazonium-resistant sputum described on page 4 of JP-A-4-022955 (hereinafter, also referred to as NQD.) Compound (1): 20 parts, surfactant (the above surfactant 1): 0.1 part, PGMEA: 900 parts
(實施例13)
代替感光性樹脂組成物1使用了下述感光性樹脂組成物3,除此以外,以與實施例1相同的方式獲得了實施例13的感光性轉印材料。(Example 13)
The photosensitive transfer material of Example 13 was obtained in the same manner as in Example 1 except that the photosensitive resin composition 3 described below was used instead of the photosensitive resin composition 1.
<感光性樹脂組成物3的製作>
由以下的配方製作了負型的感光性樹脂組成物3。
・丙烯酸-甲基丙烯酸甲酯共聚物(Mw20,000,酸值130 mgKOH/g):30部
・丙二醇單甲醚:100份
・IRGACURE 907(BASF公司製):4.0份
・三甲基丙烷三丙烯酸酯:15.0份<Production of Photosensitive Resin Composition 3>
A negative photosensitive resin composition 3 was produced from the following formulation.
・Acrylic-methyl methacrylate copolymer (Mw20,000, acid value: 130 mgKOH/g): 30 parts, propylene glycol monomethyl ether: 100 parts, IRGACURE 907 (manufactured by BASF): 4.0 parts, trimethylpropane three Acrylate: 15.0 parts
(比較例1)
代替臨時支撐體1使用了下述所示之積層型臨時支撐體,未形成中間層,除此以外,以與實施例1相同的方式獲得了比較例1的感光性轉印材料。
積層型臨時支撐體:在TORAY INDUSTRIES, INC.製、聚對酞酸乙二酯(PET)的積層支撐體、感光層側的層含有SiO2
粒子(平均粒徑500 nm)。(Comparative Example 1)
The photosensitive transfer material of Comparative Example 1 was obtained in the same manner as in Example 1 except that the laminated temporary support was used instead of the temporary support 1 and the intermediate layer was not formed.
Laminated temporary support: The layered support of polyethylene terephthalate (PET) manufactured by TORAY INDUSTRIES, INC., and the layer on the side of the photosensitive layer contain SiO 2 particles (having an average particle diameter of 500 nm).
(比較例2)
在中間層不含有粒子,除此以外,以與實施例1相同的方式獲得了比較例2的感光性轉印材料。(Comparative Example 2)
A photosensitive transfer material of Comparative Example 2 was obtained in the same manner as in Example 1 except that the intermediate layer contained no particles.
(評價)
<中間層與感光層的密接性評價>
藉由真空蒸鍍法以200 nm的膜厚在100 μm的膜厚的PET基材上成膜銅來作為導電層,從而製作了電路形成基板。
從實施例1的感光性轉印材料剝離保護薄膜,在100℃、1 m/min的速度、線壓0.6 MPa的條件下在銅層上積層所得到之感光性轉印材料之後,剝離臨時支撐體,從而製作了在銅層上積層感光層而成之積層體。
在積層體上貼合切成4.5 cm×15 cm之打印釘C(Nitto Denko Corporation製),以膠帶與支撐體的寬度吻合的方式剪成4.5 cm×9 cm。使用A&D Company, Limited製TENSILON萬能試驗機,藉由100 mm/min的剝離速度對其進行180°剝離,測量了中間層與感光層之間的密接力。
依據下述評價基準對此時的密接力進行了評價。值愈大愈優選,5~3係實用範圍。
[評價基準]
5:測量上限(22 gf/cm(0.22 N/cm))以上
4:5.0 gf/cm(0.098 N/cm)以上且小於22.0 gf/cm
3:2.0 gf/cm(0.049 N/cm)以上且小於10.0 gf/cm
2:小於2.0 gf/cm
1:支撐體剝離時亦剝離中間層,因此無法評價(Evaluation)
<Evaluation of adhesion between intermediate layer and photosensitive layer>
A circuit-formed substrate was produced by forming a film of copper on a PET substrate having a film thickness of 100 μm on a PET substrate having a film thickness of 200 nm by a vacuum deposition method.
The protective film was peeled off from the photosensitive transfer material of Example 1, and the photosensitive transfer material obtained by laminating the copper layer at 100 ° C, a speed of 1 m/min, and a linear pressure of 0.6 MPa was peeled off and temporarily supported. The body is formed into a laminate in which a photosensitive layer is laminated on a copper layer.
A printing nail C (manufactured by Nitto Denko Corporation) cut into 4.5 cm × 15 cm was attached to the laminate, and the tape was cut into 4.5 cm × 9 cm so as to match the width of the support. Using a TENSILON universal testing machine manufactured by A&D Company, Limited, 180° peeling was performed by a peeling speed of 100 mm/min, and the adhesion between the intermediate layer and the photosensitive layer was measured.
The adhesion at this time was evaluated according to the following evaluation criteria. The larger the value, the more preferable, and the range of 5 to 3 is practical.
[evaluation benchmark]
5: upper limit of measurement (22 gf/cm (0.22 N/cm)) or more
4: 5.0 gf/cm (0.098 N/cm) or more and less than 22.0 gf/cm
3: 2.0 gf/cm (0.049 N/cm) or more and less than 10.0 gf/cm
2: less than 2.0 gf/cm
1: When the support is peeled off, the intermediate layer is also peeled off, so it cannot be evaluated.
[表1]
從表1可知,與比較例的感光性轉印材料相比,實施例的感光性轉印材料的中間層與感光層的密接性優異。As is clear from Table 1, the adhesion between the intermediate layer of the photosensitive transfer material of the example and the photosensitive layer was superior to that of the photosensitive transfer material of the comparative example.
另外,表1中記載之粒子的平均粒徑係算術平均粒徑,藉由上述之測量方法來測量。
表1中記載之“抗蝕劑”欄中記載之A~C中,A的情況下,表示感光性轉印材料中的感光層為化學增幅正型抗蝕劑層,B的情況下,表示感光性轉印材料中的感光層為含有NQD的正型抗蝕劑層,C的情況下,表示感光性轉印材料中的感光層為負型抗蝕劑層。
又,除了上述以外的表1中記載之粒子的詳細內容如以下所述。
SiO2
(平均粒徑50 nm):二氧化矽粒子、Nissan Chemical Industries,LTD.製SNOWTEX XL、算術平均粒徑50 nm
SiO2
(平均粒徑100 nm):二氧化矽粒子、Nissan Chemical Industries,LTD.製SNOWTEX MP-1040、算術平均粒徑100 nm
SiO2
(平均粒徑200 nm):二氧化矽粒子、Nissan Chemical Industries,LTD.製SNOWTEX MP-2040、算術平均粒徑200 nm
SiO2
(平均粒徑300 nm):二氧化矽粒子、Nissan Chemical Industries,LTD.製SNOWTEX MP-3040、算術平均粒徑300 nm
TiO2
(平均粒徑20 nm):氧化鈦粒子、ISHIHARA SANGYO KAISHA,LTD.製STS-21、算術平均粒徑20 nm
ZrO2
(平均粒徑42 nm):氧化鋯粒子、Nissan Chemical Industries,LTD.製NanoUse ZR-20AS、算術平均粒徑42 nm
PMMA(平均粒徑40 nm):聚甲基丙烯酸甲酯粒子、NIPPON SHOKUBAI CO., LTD.製EPOSTAR MX030W、算術平均粒徑40 nm
PVA:聚乙烯醇、Kuraray Co., Ltd.製KURARAY POVAL PVA205Further, the average particle diameter of the particles described in Table 1 is an arithmetic mean particle diameter, which is measured by the above-described measurement method.
In the case of A in the "resist" column described in Table 1, in the case of A, the photosensitive layer in the photosensitive transfer material is a chemically amplified positive resist layer, and in the case of B, The photosensitive layer in the photosensitive transfer material is a positive resist layer containing NQD, and in the case of C, the photosensitive layer in the photosensitive transfer material is a negative resist layer.
In addition, the details of the particles described in Table 1 other than the above are as follows.
SiO 2 (average particle diameter: 50 nm): cerium oxide particles, SNOWTEX XL manufactured by Nissan Chemical Industries, LTD., arithmetic mean particle diameter 50 nm
SiO 2 (average particle diameter: 100 nm): cerium oxide particles, SNOWTEX MP-1040 manufactured by Nissan Chemical Industries, LTD., arithmetic mean particle diameter 100 nm
SiO 2 (average particle diameter: 200 nm): cerium oxide particles, SNOWTEX MP-2040 manufactured by Nissan Chemical Industries, LTD., arithmetic mean particle diameter 200 nm
SiO 2 (average particle diameter: 300 nm): cerium oxide particles, SNOWTEX MP-3040 manufactured by Nissan Chemical Industries, LTD., arithmetic mean particle diameter 300 nm
TiO 2 (average particle size 20 nm): titanium oxide particles, STS-21 manufactured by ISHIHARA SANGYO KAISHA, LTD., arithmetic mean particle size 20 nm
ZrO 2 (average particle diameter: 42 nm): zirconia particles, NanoUse ZR-20AS manufactured by Nissan Chemical Industries, LTD., arithmetic mean particle diameter 42 nm
PMMA (average particle size 40 nm): polymethyl methacrylate particles, EOSTAR MX030W manufactured by NIPPON SHOKUBAI CO., LTD., arithmetic mean particle size 40 nm
PVA: polyvinyl alcohol, Kuraray POVAL PVA205 manufactured by Kuraray Co., Ltd.
(實施例18)
<中間層A形成用組成物18及中間層B形成用組成物18的製作>
以成為表2中記載之組成及表2中記載之體積分率的方式,藉由與實施例1相同的方法,分別製備了中間層A形成用組成物18(以下,亦將2層的中間層中的設置於臨時支撐體側之層稱為中間層A。)及中間層B形成用組成物18(以下,亦將2層的中間層中的設置於感光層側之層稱為中間層B。)。(Embodiment 18)
<Preparation of Composition 18 for Forming Intermediate Layer A and Composition 18 for Forming Intermediate Layer B>
In the same manner as in Example 1, the intermediate layer A-forming composition 18 was prepared in the same manner as in Example 1 in the composition shown in Table 2 and the volume fraction described in Table 2 (hereinafter, also in the middle of the two layers) The layer disposed on the temporary support side in the layer is referred to as the intermediate layer A.) and the intermediate layer B forming composition 18 (hereinafter, the layer disposed on the side of the photosensitive layer in the intermediate layer of the two layers is also referred to as an intermediate layer B.).
<感光性轉印材料的製作>
以乾燥膜厚成為2.0 μm的方式,在厚度50 μm的聚對酞酸乙二酯(PET)薄膜(臨時支撐體1)上狹縫塗佈中間層A形成用組成物18,在100℃的對流式烘箱中使其乾燥2分鐘,從而形成了中間層A。接著,以乾燥膜厚成為2.0 μm的方式狹縫塗佈中間層B形成用組成物18,在100℃的對流式烘箱中使其乾燥2分鐘,從而形成了中間層B。接著,使用狹縫狀噴嘴以乾燥膜厚成為3.0 μm的方式,在該中間層上塗佈了感光性樹脂組成物1。之後,在100℃的對流式烘箱中使其乾燥2分鐘,最後作為保護薄膜壓接聚乙烯薄膜(Tredegar Corporation製、OSM-N),從而製作了乾膜抗蝕劑。將所得到之乾膜抗蝕劑作為實施例18的乾膜抗蝕劑(感光性轉印材料)。
使用所得到之實施例18的感光性轉印材料,以與實施例1相同的方式進行了密接性評價。將評價結果示於表2中。<Production of photosensitive transfer material>
The intermediate layer A-forming composition 18 was slit-coated on a polyethylene terephthalate (PET) film (temporary support 1) having a thickness of 50 μm so that the dry film thickness was 2.0 μm, at 100 ° C. It was allowed to dry in a convection oven for 2 minutes to form an intermediate layer A. Then, the intermediate layer B-forming composition 18 was slit-coated so that the dry film thickness became 2.0 μm, and dried in a convection oven at 100° C. for 2 minutes to form the intermediate layer B. Next, the photosensitive resin composition 1 was applied to the intermediate layer so that the dried film thickness was 3.0 μm using a slit nozzle. Thereafter, the film was dried in a convection oven at 100 ° C for 2 minutes, and finally a polyethylene film (OSM-N, manufactured by Tredegar Corporation) was pressure-bonded as a protective film to prepare a dry film resist. The obtained dry film resist was used as the dry film resist (photosensitive transfer material) of Example 18.
Using the obtained photosensitive transfer material of Example 18, adhesion evaluation was performed in the same manner as in Example 1. The evaluation results are shown in Table 2.
(實施例19~25)
使用成為表2中記載之中間層A及中間層B的組成之中間層A形成用組成物及中間層B形成用組成物,以成為表2中記載之體積分率及膜厚的方式,以與實施例18相同的方式形成了中間層A、中間層B,除此以外,以與實施例18相同的方式製作了實施例19~25的感光性轉印材料,評價了各自的密接性。將評價結果示於表2中。(Examples 19 to 25)
The composition for forming the intermediate layer A and the composition for forming the intermediate layer B which are the compositions of the intermediate layer A and the intermediate layer B described in Table 2 are used to have the volume fraction and the film thickness described in Table 2, The photosensitive transfer materials of Examples 19 to 25 were produced in the same manner as in Example 18 except that the intermediate layer A and the intermediate layer B were formed in the same manner as in Example 18, and the adhesion was evaluated. The evaluation results are shown in Table 2.
(實施例26)
代替感光性樹脂組成物1使用了下述感光性樹脂組成物2,除此以外,以與實施例23相同的方式獲得了實施例26的感光性轉印材料。(Example 26)
A photosensitive transfer material of Example 26 was obtained in the same manner as in Example 23 except that the photosensitive resin composition 2 described below was used instead of the photosensitive resin composition 1.
(實施例27)
代替感光性樹脂組成物1使用了下述感光性樹脂組成物3,除此以外,以與實施例23相同的方式獲得了實施例27的感光性轉印材料。(Example 27)
The photosensitive transfer material of Example 27 was obtained in the same manner as in Example 23 except that the photosensitive resin composition 3 described below was used instead of the photosensitive resin composition 1.
[表2]
表2中記載之黏合劑及粒子的詳細內容如以下所述。
HMPC:羥基丙基甲基纖維素(產品名:TC-5、Shin-Etsu Chemical Co.,Ltd.製)
PVA:聚乙烯醇(產品名:KURARAY POVAL PVA205、Kuraray Co., Ltd.製)
HPC:羥基丙基纖維素(產品名:HPC-SSL、NIPPON SODA CO., LTD.製)
丙烯酸樹脂:甲基丙烯酸/甲基丙烯酸苄酯共聚物(Mw:11,000、組成比(莫耳比):30/70)
SiO2
(平均粒徑50 nm):二氧化矽粒子、Nissan Chemical Industries,LTD.製SNOWTEX XL、算術平均粒徑50 nmThe details of the binder and particles described in Table 2 are as follows.
HMPC: hydroxypropylmethylcellulose (product name: TC-5, manufactured by Shin-Etsu Chemical Co., Ltd.)
PVA: polyvinyl alcohol (product name: KURARAY POVAL PVA205, manufactured by Kuraray Co., Ltd.)
HPC: hydroxypropyl cellulose (product name: HPC-SSL, NIPPON SODA CO., LTD.)
Acrylic resin: methacrylic acid / benzyl methacrylate copolymer (Mw: 11,000, composition ratio (Morby): 30/70)
SiO 2 (average particle diameter: 50 nm): cerium oxide particles, SNOWTEX XL manufactured by Nissan Chemical Industries, LTD., arithmetic mean particle diameter 50 nm
(實施例101)
藉由濺射以150 nm厚度,在100 μm厚PET基材上成膜氧化銦錫(ITO)來作為第2層導電層,藉由真空蒸鍍法以200 nm厚度,在其上成膜銅來作為第1層導電層,從而製備了電路形成基板。
在銅層上積層有在實施例1中所製作之感光性轉印材料(線壓0.8 MPa、線速度3.0 m/min、輥溫度90℃)。不剝離臨時支撐體,而使用設置具備沿一方向連結導電層墊而成之結構之圖2所示之圖案(以下,亦稱為“圖案A”。)之光罩來進行接觸圖案曝光。
另外,圖2所示之圖案A中,實線部SL及灰部G係遮擋部,虛線部DL虛擬表示對準的框架。
之後,剝離臨時支撐體,進行顯影、水洗,從而獲得了圖案A。接著,使用銅蝕刻液(KANTO CHEMICAL CO.,INC.製Cu-02)蝕刻銅層之後,使用ITO蝕刻液(KANTO CHEMICAL CO.,INC.製ITO-02)蝕刻ITO層,藉此獲得了銅(實線部SL)與ITO(灰部G)一同由圖案A繪製之基板。(Example 101)
Indium tin oxide (ITO) was formed as a second conductive layer on a 100 μm thick PET substrate by sputtering at a thickness of 150 nm, and copper was formed thereon by vacuum evaporation at a thickness of 200 nm. As the first conductive layer, a circuit-formed substrate was prepared.
The photosensitive transfer material produced in Example 1 (linear pressure 0.8 MPa, linear velocity 3.0 m/min, roll temperature 90 ° C) was laminated on the copper layer. The contact pattern exposure is performed by using a mask provided with a pattern (hereinafter, also referred to as "pattern A") having a structure in which a conductive layer pad is connected in one direction, without peeling off the temporary support.
Further, in the pattern A shown in FIG. 2, the solid line portion SL and the gray portion G are shielding portions, and the broken line portion DL virtually indicates the aligned frame.
Thereafter, the temporary support was peeled off, developed, and washed with water to obtain a pattern A. Then, after etching the copper layer using a copper etching solution (Cu-02 manufactured by KANTO CHEMICAL CO., INC.), the ITO layer was etched using an ITO etching solution (ITO-02 manufactured by KANTO CHEMICAL CO., INC.), thereby obtaining copper. (solid line portion SL) A substrate drawn by pattern A together with ITO (grey portion G).
接著,在對準之狀態下使用圖3所示之設置圖案(以下,亦稱為“圖案B”。)的開口部之光罩進行圖案曝光,進行了顯影、水洗。
另外,圖3所示之圖案B中,灰部G係遮擋部,虛線部DL虛擬表示對準的框架。
之後,使用Cu-02蝕刻銅層,使用剝離液(10質量%氫氧化鈉水溶液)剝離殘留之感光層,從而獲得了配線基板。
藉此,獲得了配線基板。藉由顯微鏡觀察之結果係沒有剝離或缺陷等而清晰的圖案。Next, in the state of being aligned, pattern exposure was performed using the mask of the opening pattern shown in FIG. 3 (hereinafter, also referred to as "pattern B"), and development and water washing were performed.
Further, in the pattern B shown in FIG. 3, the ash portion G is a blocking portion, and the broken line portion DL virtually indicates an aligned frame.
Thereafter, the copper layer was etched using Cu-02, and the remaining photosensitive layer was peeled off using a peeling liquid (10% by mass aqueous sodium hydroxide solution) to obtain a wiring board.
Thereby, a wiring board was obtained. The result of observation by a microscope is a clear pattern without peeling or defects.
10‧‧‧臨時支撐體10‧‧‧ temporary support
12‧‧‧中間層 12‧‧‧Intermediate
14‧‧‧感光層 14‧‧‧Photosensitive layer
16‧‧‧覆蓋膜 16‧‧‧ Cover film
100‧‧‧感光性轉印材料 100‧‧‧Photosensitive transfer material
SL‧‧‧實線部 SL‧‧‧solid line
G‧‧‧灰部 G‧‧‧ Gray Department
DL‧‧‧虛線部 DL‧‧‧dotted section
圖1係表示本發明之感光性轉印材料的層結構的一例之概要圖。Fig. 1 is a schematic view showing an example of a layer structure of a photosensitive transfer material of the present invention.
圖2係表示圖案A之概要圖。 Fig. 2 is a schematic view showing a pattern A.
圖3係表示圖案B之概要圖。 Fig. 3 is a schematic view showing a pattern B.
Claims (12)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017227035 | 2017-11-27 | ||
| JP2017-227035 | 2017-11-27 | ||
| JP2018-098330 | 2018-05-22 | ||
| JP2018098330 | 2018-05-22 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TW201924935A true TW201924935A (en) | 2019-07-01 |
Family
ID=66631579
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW107139235A TW201924935A (en) | 2017-11-27 | 2018-11-06 | Photosensitive transfer material, method for manufacturing resin pattern, and method for manufacturing circuit |
Country Status (4)
| Country | Link |
|---|---|
| JP (2) | JP6999693B2 (en) |
| CN (1) | CN111386498A (en) |
| TW (1) | TW201924935A (en) |
| WO (1) | WO2019102771A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20240110652A (en) * | 2021-12-27 | 2024-07-15 | 후지필름 가부시키가이샤 | Resist pattern manufacturing method, laminate manufacturing method, and photosensitive transfer material for direct imaging exposure |
| TWI855060B (en) * | 2019-07-09 | 2024-09-11 | 日商日東電工股份有限公司 | Wiring circuit board and method for manufacturing the wiring circuit board |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114531860B (en) * | 2019-09-30 | 2024-01-30 | 富士胶片株式会社 | Lithographic printing plate precursor, method for producing lithographic printing plate, and lithographic printing method |
| CN114450161B (en) * | 2019-09-30 | 2024-04-02 | 富士胶片株式会社 | Lithographic printing plate precursor, method for producing lithographic printing plate, and lithographic printing method |
| KR102821029B1 (en) * | 2020-06-26 | 2025-06-16 | 후지필름 가부시키가이샤 | Composition, transfer film, method for producing laminate, method for producing circuit wiring, and method for producing electronic device |
| JPWO2022138576A1 (en) * | 2020-12-25 | 2022-06-30 | ||
| JP7781557B2 (en) * | 2021-07-30 | 2025-12-08 | 富士フイルム株式会社 | Photosensitive transfer material, light-shielding material, LED array, and electronic device |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3971129B2 (en) * | 2001-06-13 | 2007-09-05 | 富士フイルム株式会社 | Photosensitive transfer material and method for producing color filter |
| JP3947008B2 (en) * | 2002-01-15 | 2007-07-18 | 富士フイルム株式会社 | Photosensitive transfer material |
| JP3820160B2 (en) * | 2002-01-23 | 2006-09-13 | 富士写真フイルム株式会社 | Photosensitive transfer material and color filter |
| JP2005266166A (en) * | 2004-03-17 | 2005-09-29 | Fuji Photo Film Co Ltd | Photosensitive transfer material and method for manufacturing printed wiring board using the same |
| JP2005352064A (en) * | 2004-06-09 | 2005-12-22 | Fuji Photo Film Co Ltd | Photosensitive film, permanent pattern, and method for forming the same |
| US20090252932A1 (en) | 2004-12-15 | 2009-10-08 | Kuraray Co., Ltd. | Actinic energy ray curable resion composition and use thereof |
| JP2006268027A (en) * | 2005-02-23 | 2006-10-05 | Jsr Corp | Plasma display panel manufacturing method and transfer film |
| JP2006344314A (en) * | 2005-06-09 | 2006-12-21 | Fujifilm Holdings Corp | Magnetic recording medium |
| JP4762756B2 (en) * | 2006-02-23 | 2011-08-31 | 富士フイルム株式会社 | Multilayer material and resin pattern forming method |
| JP6225053B2 (en) * | 2014-03-20 | 2017-11-01 | 富士フイルム株式会社 | Photosensitive laminate, transfer material, patterned photosensitive laminate and method for producing the same, touch panel, and image display device |
| JP2017078852A (en) * | 2015-10-21 | 2017-04-27 | 富士フイルム株式会社 | Dry film resist, circuit wiring manufacturing method, circuit wiring, input device and display device |
-
2018
- 2018-10-23 CN CN201880075097.9A patent/CN111386498A/en active Pending
- 2018-10-23 JP JP2019556140A patent/JP6999693B2/en active Active
- 2018-10-23 WO PCT/JP2018/039375 patent/WO2019102771A1/en not_active Ceased
- 2018-11-06 TW TW107139235A patent/TW201924935A/en unknown
-
2021
- 2021-12-13 JP JP2021201967A patent/JP2022043153A/en not_active Abandoned
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI855060B (en) * | 2019-07-09 | 2024-09-11 | 日商日東電工股份有限公司 | Wiring circuit board and method for manufacturing the wiring circuit board |
| KR20240110652A (en) * | 2021-12-27 | 2024-07-15 | 후지필름 가부시키가이샤 | Resist pattern manufacturing method, laminate manufacturing method, and photosensitive transfer material for direct imaging exposure |
| KR102878553B1 (en) | 2021-12-27 | 2025-10-30 | 후지필름 가부시키가이샤 | Method for manufacturing a resist pattern, method for manufacturing a laminate, and photosensitive transfer material for direct imaging exposure |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111386498A (en) | 2020-07-07 |
| JP6999693B2 (en) | 2022-01-19 |
| WO2019102771A1 (en) | 2019-05-31 |
| JPWO2019102771A1 (en) | 2020-11-19 |
| JP2022043153A (en) | 2022-03-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6999693B2 (en) | Photosensitive transfer material, resin pattern manufacturing method, and wiring manufacturing method | |
| KR102110818B1 (en) | Method for manufacturing a substrate on which a pattern is formed, and method for manufacturing a circuit board | |
| JP6683890B2 (en) | Photosensitive transfer material and method for manufacturing circuit wiring | |
| JP2019191518A (en) | Photosensitive transfer material, production method of resist pattern and method for manufacturing circuit wiring | |
| JP7074776B2 (en) | Photosensitive transfer material and its manufacturing method, resin pattern manufacturing method, and circuit wiring manufacturing method. | |
| CN107615171A (en) | Manufacture method, circuit layout, input unit and the display device of circuit layout | |
| JP6992097B2 (en) | Resist pattern manufacturing method, circuit board manufacturing method, and touch panel manufacturing method | |
| TW201912667A (en) | Photosensitive transfer material, method of manufacturing the same, and method of manufacturing circuit wiring | |
| TW202024150A (en) | Method for producing substrate with pattern, method for producing circuit substrate and method for producing touch panel | |
| JP7011047B2 (en) | Photosensitive transfer material, method for manufacturing photosensitive transfer material, method for manufacturing resist pattern, method for manufacturing circuit wiring, touch panel, and touch panel display device. | |
| JP6893550B2 (en) | Manufacturing method of photosensitive transfer material and circuit wiring | |
| TW202003595A (en) | Photosensitive transfer material, method for manufacturing resin pattern, method for manufacturing circuit wiring, and method for manufacturing touch panel | |
| CN111684359A (en) | Photosensitive transfer material, manufacturing method of circuit wiring, and manufacturing method of touch panel | |
| TW201922817A (en) | Method for manufacturing circuit wiring and method for manufacturing touch panel | |
| JP7048332B2 (en) | Photosensitive transfer material and its manufacturing method, resin pattern manufacturing method, and circuit wiring manufacturing method. | |
| TW202003594A (en) | Photosensitive transfer material, method for manufacturing resin pattern, method for manufacturing circuit wiring, and method for manufacturing touch panel | |
| TW201928534A (en) | Method for manufacturing circuit board and method for manufacturing touch panel | |
| JP7011046B2 (en) | Photosensitive transfer material, resist pattern manufacturing method, circuit wiring manufacturing method, touch panel, and touch panel display device | |
| WO2020174767A1 (en) | Pattern-added substrate manufacturing method, circuit board manufacturing method, touch panel manufacturing method, and laminate | |
| CN110337610A (en) | The manufacturing method of photosensitive transfer printing material, the manufacturing method of circuit layout and touch panel |