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TW201910007A - Air-walled anti-stick spray coating structure - Google Patents

Air-walled anti-stick spray coating structure Download PDF

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TW201910007A
TW201910007A TW106126554A TW106126554A TW201910007A TW 201910007 A TW201910007 A TW 201910007A TW 106126554 A TW106126554 A TW 106126554A TW 106126554 A TW106126554 A TW 106126554A TW 201910007 A TW201910007 A TW 201910007A
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spray
nozzle
air
air nozzle
module
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TW106126554A
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Chinese (zh)
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TWI659783B (en
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蔡世財
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台灣耐落螺絲工業股份有限公司
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Abstract

The present invention provides an air-walled anti-stick spray coating structure comprising: an air wall injection module having a pneumatic flow path and an air nozzle; and a paint injection module having a spout flow path and a paint nozzle is formed on one side of the air nozzle. With embodiments of the present invention, various types of screws can be process during the coating, in addition to precision can be applied topically, but also capable of controlling the region which need not be coated in the coating paint is not sticking problems.

Description

氣牆式防沾黏之噴塗結構Air wall type anti-stick coating structure

本發明為一種氣牆式防沾黏之噴塗結構,特別係用於微小型螺絲塗佈之氣牆式防沾黏之噴塗結構。The invention relates to a gas wall type anti-adhesive spraying structure, in particular to a gas wall type anti-adhesive spraying structure for micro-small screw coating.

螺絲是一種常見的緊固件,在機械、電器及建築物上廣泛使用。一般材質為金屬或塑膠,呈圓柱形,表面刻有凹凸的溝稱為螺紋。螺紋是一個環繞螺絲側面的螺旋傾斜面。螺絲的主要功用是接合二個物體,或者是固定一物體的位置。一般螺絲的頂部直徑較大,常見的有圓形、方形或正六邊形,若頂部為正六邊形,可以用扳手轉動螺絲,若頂部為圓形,頂部正面也會有溝紋,方便使用對應的螺絲起子轉動螺絲。Screws are a common fastener that is widely used in machinery, appliances, and buildings. Generally, the material is metal or plastic, and the groove is engraved with a groove on the surface. The thread is a helically inclined surface that surrounds the side of the screw. The main function of the screw is to join two objects, or to fix the position of an object. Generally, the top diameter of the screw is large. Commonly, there are round, square or regular hexagons. If the top is a regular hexagon, you can use a wrench to turn the screw. If the top is round, the top of the top will also have grooves, which is convenient for use. Screwdriver turns the screw.

現代工業的發達,許多螺絲都具備有特殊的功能,例如,防鬆、防漏、可調整、防焊渣、潤滑、防鎖死、及預裝配…等,而這些功能都需要藉由塗佈特殊的塗料,以達成不同的功效,而在塗佈過程中,有些電子產品的螺絲,其體積非常小,有時長度只有幾個釐米,此時如何有效的進行螺牙塗佈已經是一大課題,又如何在塗佈時讓塗料不沾黏到螺帽的表面更是一大技術難度。With the development of modern industry, many screws have special functions, such as anti-loose, leak-proof, adjustable, anti-weld slag, lubrication, anti-locking, and pre-assembly... and these functions need to be coated by Special coatings are used to achieve different effects. In the coating process, some electronic products have very small screws, sometimes only a few centimeters in length. How to effectively coat the screw is already a The big problem is how to make the coating not stick to the surface of the nut when coating. It is a technical difficulty.

如第1圖所示,是一種螺絲30,其總長度大約在2釐米(mm),於進行塗料塗佈後,原本噴料230只應該塗佈於螺絲30之正常塗佈區310位置,但由於螺絲30的體積非常小,加上習知的技術不良,造成噴料230除了塗佈在正常塗佈區310外,又沾黏至非塗佈區320,例如螺帽的表面,對於某些精密的產品,這類有不良沾黏的螺絲,在品質上將無法被使用。As shown in Fig. 1, it is a screw 30 having a total length of about 2 cm. After the coating is applied, the original spray 230 should only be applied to the normal coating zone 310 of the screw 30, but Due to the very small volume of the screw 30, coupled with conventional techniques, the spray material 230, in addition to being coated in the normal coating zone 310, adheres to the non-coated zone 320, such as the surface of the nut, for certain Precision products, such screws with poor adhesion, will not be used in quality.

本發明為一種氣牆式防沾黏之噴塗結構,其主要係要解決各類螺絲在進行塗佈時,如何能精準的進行局部塗佈外,也能避免不需要塗佈的區域會有被塗料沾黏的問題發生。The invention relates to a gas wall type anti-adhesive spraying structure, which mainly solves the problem of how to accurately perform partial coating when various types of screws are applied, and also avoids areas that do not need to be coated. The problem of paint sticking occurs.

本發明提供一種氣牆式防沾黏之噴塗結構,其包括:一氣牆噴射模組,其具有一氣壓流道及一噴氣嘴,噴氣嘴形成於氣壓流道之出口處;以及一塗料噴射模組,其具有一噴料流道及一噴料嘴,噴料嘴形成於噴料流道之出口處;其中噴料嘴係形成於噴氣嘴之一側。The invention provides a gas wall type anti-adhesive spraying structure, comprising: a gas wall jetting module having a pneumatic flow passage and an air nozzle, the air nozzle is formed at an outlet of the air pressure flow passage; and a paint spraying mold The group has a spray channel and a spray nozzle, and the spray nozzle is formed at the outlet of the spray channel; wherein the spray nozzle is formed on one side of the air nozzle.

藉由本發明之實施,至少可以達成下列之進步功效: 一、 可以有效的進行局部區域的塗料塗佈。 二、 可以精準的控制,避免不需要塗佈之區域被塗料塗佈。By the implementation of the present invention, at least the following advancements can be achieved: 1. The coating of the local area can be effectively carried out. Second, precise control can be avoided to avoid coating areas that are not coated.

如第2圖至第5圖所示,本實施例為一種氣牆式防沾黏之噴塗結構100,其包括:一氣牆噴射模組10;以及一塗料噴射模組20。As shown in FIG. 2 to FIG. 5, the present embodiment is a gas wall type anti-adhesive spraying structure 100 comprising: a gas wall jetting module 10; and a paint spraying module 20.

氣牆噴射模組10,其具有一氣壓流道110及一噴氣嘴120,噴氣嘴120形成於氣壓流道110之出口處,氣壓流道110由進氣嘴111提供具有壓力之氣體,當氣體經過噴氣嘴120並射出後,將形成一道氣閘或氣牆130。The gas wall injection module 10 has a pneumatic flow passage 110 and an air nozzle 120. The air nozzle 120 is formed at the outlet of the pneumatic flow passage 110. The pneumatic flow passage 110 is supplied with a gas with pressure by the air inlet 111. After passing through the air nozzle 120 and ejecting, an airlock or gas wall 130 will be formed.

為了使氣壓流道110所提供具有壓力之氣體,能有效的變成氣閘或氣牆130,因此可以將噴氣嘴120設計成為一扁平狀結構。此外,噴氣嘴120除了扁平狀結構以外,也可以設計成其它造型,並藉由噴氣嘴120之造型,控制噴出氣流的方向及範圍,如此所形成的氣閘或氣牆130,將可以因應不同的產品,達成不同的隔離效果。In order to allow the gas pressure channel 110 to supply a gas having a pressure, it can effectively become an air brake or a gas wall 130, so that the air nozzle 120 can be designed as a flat structure. In addition, the air nozzle 120 can be designed into other shapes in addition to the flat structure, and the shape and range of the jet airflow can be controlled by the shape of the air nozzle 120, and the air brake or air wall 130 thus formed can be adapted accordingly. Products that achieve different isolation effects.

塗料噴射模組20,其具有一噴料流道210及一噴料嘴220,噴料嘴220形成於噴料流道210之出口處,噴料流道210係藉由進料端213提供噴料230,而噴料230係由具有壓力之氣體與進行塗佈的塗料混合而成,當噴料230經過噴料嘴220後,即會以噴射的方式,噴向待噴塗之螺絲30或其它種類之物件。The paint spray module 20 has a spray channel 210 and a spray nozzle 220. The spray nozzle 220 is formed at the outlet of the spray channel 210, and the spray channel 210 is sprayed by the feed end 213. The material 230 is formed by mixing the gas with pressure and the coating material. When the spray material 230 passes through the spray nozzle 220, it is sprayed to the screw 30 or other to be sprayed. Type of object.

噴料嘴220之設計係形成於噴料流道210之出口處,為了使噴料流道210所提供具有壓力之氣體,能有效的帶動塗料進行噴射塗佈,因此可以將噴料嘴220設計成為一扁平狀結構。此外,噴料嘴220也可以設計成其它造型,並藉由噴料嘴220之造型,可以控制噴料230的噴塗方向及範圍,如此可以達成不同的噴塗效果。The design of the spray nozzle 220 is formed at the outlet of the spray channel 210. In order to provide the pressurized gas to the spray flow channel 210, the paint can be effectively sprayed and coated, so that the spray nozzle 220 can be designed. Become a flat structure. In addition, the spray nozzle 220 can also be designed in other shapes, and by the shape of the spray nozzle 220, the spray direction and range of the spray material 230 can be controlled, so that different spray effects can be achieved.

為了使噴料嘴220於噴料時能夠使噴料均勻的分佈,因此可以在噴料流道210銜接噴料嘴220處,進一步形成具有一擴散狀之噴流角結構211。此外,為了使噴流角結構211處之氣場能夠順暢,因此在噴流角結構211之底部可以設計為一金屬材質之流道底板212,例如不鏽鋼材質。In order to enable the spray nozzle 220 to uniformly distribute the spray material when the spray nozzle is sprayed, the spray nozzle 220 can be connected to the spray nozzle 220 to further form a spray-like spray structure 211 having a diffusion shape. In addition, in order to make the gas field at the jet angle structure 211 smooth, the bottom of the jet angle structure 211 can be designed as a metal runner bottom plate 212, such as stainless steel.

流道底板212除了讓噴流角結構211處之氣場能夠順暢外,流道底板212更用以區隔氣壓流道110及噴料流道210,使得氣壓流道110及噴料流道210可以並列又不互相干擾。此外、整個氣牆式防沾黏之噴塗結構100之氣牆噴射模組10或塗料噴射模組20,可以為一金屬材質架構,例如銅材質。The flow channel bottom plate 212 not only allows the gas field at the jet angle structure 211 to be smooth, but also the flow channel bottom plate 212 is used to separate the pneumatic flow channel 110 and the spray channel 210, so that the pneumatic flow channel 110 and the spray channel 210 can be The juxtaposition does not interfere with each other. In addition, the gas wall jetting module 10 or the paint jetting module 20 of the entire gas wall anti-adhesive spraying structure 100 may be a metal material structure, such as copper material.

如第6A圖及第6B圖所示,本實施例於使用時,主要係藉由噴氣嘴120所形成之氣閘或氣牆130形成一道隔離層,藉由隔離層避免噴料嘴220噴出的塗料墜落,並藉此將塗料限制在一定的噴塗範圍,藉此達到塗佈時,只塗佈在螺牙之正常塗佈區310,而不會讓螺絲頭部及座面…等其它非塗佈區320之部位受到噴料230的沾粘,因此設計上,是將噴料嘴220是形成於噴氣嘴120之一側。As shown in FIG. 6A and FIG. 6B, in the present embodiment, the air damper or the gas wall 130 formed by the air nozzle 120 is mainly used to form an isolation layer, and the separation layer prevents the nozzle 220 from being ejected. The paint falls and thereby limits the paint to a certain spray range, so that when the coating is applied, it is applied only to the normal coating zone 310 of the screw without the screw head and the seat surface, etc. The portion of the cloth area 320 is adhered by the spray material 230, and therefore, the spray nozzle 220 is formed on one side of the air nozzle 120.

更具體的實施方式是,噴氣嘴120係設置於噴料嘴220之下方側。又因為噴氣嘴120及噴料嘴220分別為扁平狀結構且彼此相互並列,因次所形成的氣牆130也會與噴出的塗料平行並列的進行行進。In a more specific embodiment, the air nozzle 120 is disposed on the lower side of the nozzle 220. Further, since the air nozzles 120 and the spray nozzles 220 have a flat structure and are juxtaposed to each other, the gas wall 130 formed in the second direction is also juxtaposed in parallel with the discharged paint.

為了能讓氣閘或氣牆130有更好的作用效果,因此可以將流道底板212設計成具有一延伸部214,並且使延伸部214凸出於噴氣嘴120及噴料嘴220,以使噴氣嘴120之噴氣與噴料嘴220之噴料30能更有效的各自行進。In order to allow the air brake or the air wall 130 to have a better effect, the runner floor 212 can be designed to have an extension 214 and the extension 214 protrudes from the air nozzle 120 and the nozzle 220 so that The jets of the air nozzles 120 and the sprays 30 of the spray nozzles 220 can travel more efficiently.

如第7圖所示,為了有效回收噴塗後的剩料,同時也進一步增強噴氣嘴120及噴料嘴220之作用,因此可以在相對應於噴料嘴220之位置,也就是在待噴塗螺絲30之另一側,可進一步設置一剩料回收模組40且剩料回收模組40可以為一吸氣式結構。As shown in FIG. 7, in order to effectively recover the remaining material after spraying, and further enhance the action of the air nozzle 120 and the spray nozzle 220, it is possible to correspond to the position of the spray nozzle 220, that is, the screw to be sprayed. On the other side of the 30, a residual material recovery module 40 can be further disposed and the residual material recovery module 40 can be an aspirating structure.

惟上述各實施例係用以說明本創作之特點,其目的在使熟習該技術者能瞭解本創作之內容並據以實施,而非限定本創作之專利範圍,故凡其他未脫離本創作所揭示之精神而完成之等效修飾或修改,仍應包含在以下所述之申請專利範圍中。However, the above embodiments are intended to illustrate the features of the present invention, and the purpose of the present invention is to enable those skilled in the art to understand the contents of the present invention and to implement it, and not to limit the scope of the patent of the present invention. Equivalent modifications or modifications made by the spirit of the disclosure should still be included in the scope of the claims described below.

100‧‧‧氣牆式防沾黏之噴塗結構100‧‧‧Air wall anti-stick coating structure

10‧‧‧氣牆噴射模組10‧‧‧ gas wall jet module

110‧‧‧氣壓流道110‧‧‧Pneumatic runner

111‧‧‧進氣嘴111‧‧‧ Intake nozzle

120‧‧‧噴氣嘴120‧‧‧air nozzle

130‧‧‧氣閘或氣牆130‧‧‧Airlock or gas wall

20‧‧‧塗料噴射模組20‧‧‧ Paint Spray Module

210‧‧‧噴料流道210‧‧‧jet flow channel

211‧‧‧噴流角結構211‧‧‧Spray angle structure

212‧‧‧流道底板212‧‧‧ runner floor

213‧‧‧進料端213‧‧‧ Feeding end

214‧‧‧延伸部214‧‧‧Extension

220‧‧‧噴料嘴220‧‧‧ spray nozzle

230‧‧‧噴料230‧‧‧Spray

30‧‧‧螺絲30‧‧‧ screws

310‧‧‧正常塗佈區310‧‧‧Normal coating area

320‧‧‧非塗佈區320‧‧‧Uncoated area

40‧‧‧剩料回收模組40‧‧‧Residual material recovery module

[第1圖]為一種螺絲噴塗後產生塗料不良沾黏之示意圖; [第2圖]為本發明之一種氣牆式防沾黏之噴塗結構之立體實施例圖一; [第3圖]為本發明之一種氣牆式防沾黏之噴塗結構之立體實施例圖二; [第4圖]為第2圖沿著A-A剖線之剖視實施例圖; [第5圖]為本發明之一種氣牆式防沾黏之噴塗結構之分解實施例圖; [第6A圖]為本發明之一種氣牆式防沾黏之噴塗結構之應用實施例圖; [第6B圖]為一種螺絲經氣牆式防沾黏之噴塗結構噴塗後之實施例圖;以及 [第7圖]為本發明之一種進一步包括一剩料回收模組之實施例圖。[Fig. 1] is a schematic view showing a poor adhesion of a coating after being sprayed by a screw; [Fig. 2] is a perspective view of a three-dimensional embodiment of a gas wall type anti-adhesive spraying structure of the present invention; [Fig. 3] FIG. 4 is a perspective view of a cross-sectional view taken along line AA of FIG. 2; FIG. 5 is a cross-sectional view of the second embodiment of the present invention; FIG. An exploded embodiment of a gas wall type anti-stick coating structure; [Fig. 6A] is a view showing an application example of a gas wall type anti-adhesive spraying structure according to the present invention; [Fig. 6B] is a screw type An embodiment of a gas wall type anti-adhesive spray structure after spraying; and [Fig. 7] is a view of an embodiment of the present invention further including a residual material recovery module.

Claims (10)

一種氣牆式防沾黏之噴塗結構,其包括: 一氣牆噴射模組,其具有一氣壓流道及一噴氣嘴,該噴氣嘴形成於該氣壓流道之出口處;以及 一塗料噴射模組,其具有一噴料流道及一噴料嘴,該噴料嘴形成於該噴料流道之出口處; 其中該噴料嘴係形成於該噴氣嘴之一側。A gas wall type anti-adhesive spraying structure, comprising: a gas wall jetting module having a pneumatic flow passage and an air nozzle, the air nozzle being formed at an outlet of the air pressure flow passage; and a paint spraying module And having a spray nozzle and a spray nozzle formed at an outlet of the spray flow passage; wherein the spray nozzle is formed on one side of the air nozzle. 如申請專利範圍第1項所述之噴塗結構,其中該噴氣嘴或該噴料嘴為一扁平狀結構。The spray structure of claim 1, wherein the air nozzle or the spray nozzle has a flat structure. 如申請專利範圍第1項所述之噴塗結構,其中該噴料流道於銜接該噴料嘴處具有一擴散狀之噴流角結構。The spray structure of claim 1, wherein the spray flow path has a diffused spray angle structure at the nozzle. 如申請專利範圍第3項所述之噴塗結構,其中該噴流角結構之底部為一金屬材質之流道底板。The spray structure of claim 3, wherein the bottom of the spray angle structure is a metal flow channel bottom plate. 如申請專利範圍第1項所述之噴塗結構,其中該氣牆噴射模組為一金屬結構。The spray structure of claim 1, wherein the gas wall spray module is a metal structure. 如申請專利範圍第1項所述之噴塗結構,其中該塗料噴射模組為一金屬結構。The spray coating structure of claim 1, wherein the paint spray module is a metal structure. 如申請專利範圍第1項所述之噴塗結構,其中該噴氣嘴及該噴料嘴分別為扁平狀結構且彼此相互並列。The spray coating structure of claim 1, wherein the air nozzle and the spray nozzle are respectively flat and juxtaposed to each other. 如申請專利範圍第7項所述之噴塗結構,其中該噴氣嘴具有一延伸部,並藉由該延伸部凸出於該噴料嘴。The spray coating structure of claim 7, wherein the air nozzle has an extension portion and protrudes from the spray nozzle by the extension portion. 如申請專利範圍第7項所述之噴塗結構,其中該噴氣嘴係設置於該噴料嘴之下方側。The spray structure of claim 7, wherein the air nozzle is disposed on a lower side of the spray nozzle. 如申請專利範圍第1項所述之噴塗結構,其進一步包括一剩料回收模組,其係相對應於該噴料嘴而設置且為一吸氣式結構。The spray coating structure of claim 1, further comprising a residual material recovery module disposed corresponding to the spray nozzle and having an aspirating structure.
TW106126554A 2017-08-07 2017-08-07 Air-walled anti-stick spray coating structure TWI659783B (en)

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