TW201919902A - Multi-layer sheet - Google Patents
Multi-layer sheet Download PDFInfo
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- TW201919902A TW201919902A TW107134516A TW107134516A TW201919902A TW 201919902 A TW201919902 A TW 201919902A TW 107134516 A TW107134516 A TW 107134516A TW 107134516 A TW107134516 A TW 107134516A TW 201919902 A TW201919902 A TW 201919902A
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- TW
- Taiwan
- Prior art keywords
- laminated sheet
- layer
- less
- mass
- sheet
- Prior art date
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- 238000009826 distribution Methods 0.000 description 1
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 1
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- 239000003350 kerosene Substances 0.000 description 1
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- 229920001558 organosilicon polymer Polymers 0.000 description 1
- QUANRIQJNFHVEU-UHFFFAOYSA-N oxirane;propane-1,2,3-triol Chemical compound C1CO1.OCC(O)CO QUANRIQJNFHVEU-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
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- WCVRQHFDJLLWFE-UHFFFAOYSA-N pentane-1,2-diol Chemical compound CCCC(O)CO WCVRQHFDJLLWFE-UHFFFAOYSA-N 0.000 description 1
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- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920006124 polyolefin elastomer Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
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- UYCAUPASBSROMS-AWQJXPNKSA-M sodium;2,2,2-trifluoroacetate Chemical compound [Na+].[O-][13C](=O)[13C](F)(F)F UYCAUPASBSROMS-AWQJXPNKSA-M 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- 150000003871 sulfonates Chemical class 0.000 description 1
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- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
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- 229920001187 thermosetting polymer Polymers 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
本發明係關於一種制振材料用之積層片材。The present invention relates to a laminated sheet for a vibration damping material.
近年來,逐漸要求各種機器之振動對策,尤其是於汽車、家電製品、精密機器等領域中視為必需。作為制振性較高之材料之一,可列舉將金屬板與橡膠、瀝青等振動吸收素材貼合而成之材料(專利文獻1)、或賦予有制振性之樹脂片材。然而,使用金屬板之材料存在製品本身變重之問題。進而,賦予有制振性之樹脂片材之單獨個體存在大多為剛性較低、無獨立性者之問題。
[先前技術文獻]
[專利文獻]In recent years, countermeasures against vibrations of various devices have been required, and they are considered to be necessary especially in the fields of automobiles, home appliances, and precision equipment. As one of the materials having high vibration damping property, a material obtained by bonding a metal plate to a vibration absorbing material such as rubber or asphalt (Patent Document 1), or a resin sheet having vibration damping property can be cited. However, the use of a metal plate material has a problem that the product itself becomes heavy. Furthermore, there is a problem that most individual individuals of a resin sheet provided with a vibration damping property are those having low rigidity and no independence.
[Prior technical literature]
[Patent Literature]
專利文獻1:日本專利特開2016-186207號公報Patent Document 1: Japanese Patent Laid-Open No. 2016-186207
本發明係關於下述[1]。
[1]一種積層片材,其係將制振層及聚碳酸酯層積層而成者,且
該制振層存在於積層片材之表面及/或表面附近,
該制振層係聚酯樹脂組合物之片狀成形體,該聚酯樹脂組合物係含有由包含二羧酸成分與二醇成分之成分所構成之熱塑性聚酯樹脂(A)、作為塑化劑及/或彈性體之成分(B)、以及無機填充劑(C)而成。The present invention relates to the following [1].
[1] A laminated sheet, which is obtained by laminating a vibration damping layer and a polycarbonate, and the vibration damping layer exists on the surface and / or near the surface of the laminated sheet,
A sheet-shaped molded body of the vibration-controlling layer-based polyester resin composition containing a thermoplastic polyester resin (A) composed of a component including a dicarboxylic acid component and a diol component, and plasticized And / or an elastomer component (B) and an inorganic filler (C).
本發明係關於一種具有無需金屬材料之程度般充分之剛性及衝擊強度且具有優異之制振性之積層片材。The present invention relates to a laminated sheet having rigidity and impact strength sufficient to the extent that a metal material is not required, and excellent vibration damping properties.
本發明之積層片材具有無需金屬材料之程度般充分之剛性及衝擊強度,且可發揮優異之制振性。The laminated sheet of the present invention has sufficient rigidity and impact strength to the extent that a metal material is not required, and can exhibit excellent vibration damping properties.
以下,對本發明之積層片材詳細地進行說明。
1.積層片材
本發明之積層片材之一特徵在於:其係將制振層及聚碳酸酯層積層而成者,且
該制振層存在於積層片材之表面及/或表面附近,
該制振層係聚酯樹脂組合物之片狀成形體,該聚酯樹脂組合物係含有由包含二羧酸成分與二醇成分之成分所構成之熱塑性聚酯樹脂(A)、作為塑化劑及/或彈性體之成分(B)、以及無機填充劑(C)而成。Hereinafter, the laminated sheet of this invention is demonstrated in detail.
1. Laminated sheet One of the features of the laminated sheet of the present invention is that it is formed by laminating a vibration damping layer and a polycarbonate, and the vibration damping layer exists on the surface and / or near the surface of the laminated sheet,
A sheet-shaped molded body of the vibration-controlling layer-based polyester resin composition containing a thermoplastic polyester resin (A) composed of a component including a dicarboxylic acid component and a diol component, and plasticized And / or an elastomer component (B) and an inorganic filler (C).
於本發明中,制振層之存在位置具有特徵。就對積層片材賦予剛性或獨立性之觀點而言,認為係設為僅於成為具有獨立性(聚碳酸酯製等)之基材之片材貼附制振材之2層構造、或由成為基材之片材夾持制振材之3層構造者。然而,於成為基材之片材僅貼附有制振材之2層構造之片材雖可獲得較高之制振性,但強度或耐熱性之方面並不充分。另一方面,由成為基材之片材夾持有制振材之3層構造之片材雖保持強度,但制振性不太提高。因此,本發明者等人對積層片材中之制振材(制振層)之位置進行研究,從而完成了本發明。In the present invention, the existence position of the vibration-damping layer is characteristic. From the viewpoint of imparting rigidity or independence to the laminated sheet, it is considered to have a two-layer structure of a vibrating material attached only to a sheet that becomes a substrate having independence (made of polycarbonate, etc.), or Become a three-layer structure of the base material sheet sandwiching vibration material. However, although a sheet having a two-layer structure in which only a vibration-controlling material is attached to a sheet that is a base material, high vibration-controlling properties can be obtained, but the strength or heat resistance are insufficient. On the other hand, although a three-layered structure in which a vibrating material is sandwiched between a sheet serving as a base material maintains strength, the vibration damping property does not improve much. Therefore, the present inventors have studied the position of the vibration-damping material (vibration-damping layer) in the laminated sheet, and completed the present invention.
藉由使上述制振層之存在位置具有此種特徵,可確保積層片材之獨立性並且使積層片材之剛性、衝擊強度及制振性充分提高。該本發明之積層片材發揮優異之制振效果之機制推測為以下內容。認為藉由於積層片材之表面或表面附近、即較積層片材之中心更靠表面側配置制振層,於對片材施加彎曲等應變時,該應變能量會偏靠表面側之制振層,結果會引起能量損耗,表現出制振性。進而,預測藉由使表面側之制振層之厚度增大,表面側之制振層之應變能量進一步增大,藉此,認為使制振性進一步提高。進而,預測藉由使表面側之制振層之厚度增大,表面側之制振層之應變能量進一步增大,藉此,認為使制振性進一步提高。進而,制振層存在於積層片材之表面附近之態樣、即於制振層之上表面及下表面之兩面積層聚碳酸酯層之情形時,除優異之制振效果以外,亦可期待成為基材之片材之耐化學品性之提昇、滲出及釋氣之抑制等效果。By having such characteristics in the existence position of the vibration-damping layer, the independence of the laminated sheet can be ensured, and the rigidity, impact strength, and vibration-damping property of the laminated sheet can be sufficiently improved. The mechanism by which the laminated sheet of the present invention exhibits excellent vibration damping effects is presumed as follows. It is thought that since the vibration damping layer is arranged on or near the surface of the laminated sheet, that is, closer to the surface side than the center of the laminated sheet, when strain such as bending is applied to the sheet, the strain energy is biased toward the vibration damping layer on the surface side. As a result, energy loss is caused and vibration damping performance is exhibited. Furthermore, it is estimated that by increasing the thickness of the vibration damping layer on the surface side, the strain energy of the vibration damping layer on the surface side is further increased, and it is considered that the vibration damping property is further improved. Furthermore, it is estimated that by increasing the thickness of the vibration damping layer on the surface side, the strain energy of the vibration damping layer on the surface side is further increased, and it is considered that the vibration damping property is further improved. Furthermore, when the vibration damping layer is present near the surface of the laminated sheet, that is, when the polycarbonate layer is a two-layer layer on the upper and lower surfaces of the vibration damping layer, in addition to the excellent vibration damping effect, it can be expected. The effect of improving the chemical resistance of the sheet to be the base material, the suppression of bleeding and outgassing.
本發明之積層片材由於具有剛性、衝擊強度及優異之制振性,故而可使用於作為音響設備框體用材料之揚聲器、電視、收錄機、耳機、音響組件、麥克等;進而可使用於作為帶電動馬達之電氣製品之零件及框體用材料之電動鑽頭、電動起子等電動工具類、電腦、投影機、伺服器、POS(Point of Sale terminal,銷售點終端機)系統等帶冷卻扇之電氣製品、洗衣機、衣類乾燥機、空調室內機、縫紉機、洗碗機、暖風機、複合機、印表機、掃描儀、硬碟驅動器、攝錄影機等;可使用於作為帶激振源之電氣製品之零件及框體用材料之電動牙刷、電動剃刀、按摩機等;可使用於作為帶原動機之電氣製品之零件及框體用材料之發電機、氣體發電機等;可使用於作為帶壓縮機之電氣製品之零件及框體用材料之冷藏庫、自動販賣機、空調室外機、除濕機、家庭用發電機;可使用於作為汽車零件用材料之儀錶盤、儀錶板、底板、車門、車窗等內裝材用材料、油盤、前外殼、搖臂室蓋等引擎周圍用材料等;可使用於作為軌道零件用材料之地板、牆壁、側板、頂板、門、椅子、桌子等內裝材料、馬達周圍之框體或零件、各種保護套等;可使用於作為飛行機零件用材料之地板、牆壁、側板、頂板、椅子、桌子等內裝材料、引擎周圍之框體或零件等;可使用於作為船舶零件用材料之引擎室用之框體或壁材、計量室用之框體或壁材;可使用於作為建築用材料之牆壁、頂板、地板、間隔板、隔音壁、百葉窗、窗簾軌、配管管道、台階、門等;可使用於作為產業用機器零件用材料之滑槽、升降機、電扶梯、運送機、牽引機、推土機、割草機等;可使用於作為產業用輸送構件之煤油罐、鋼桶、複合容器、油罐車、輸送用箱等。Since the laminated sheet of the present invention has rigidity, impact strength, and excellent vibration damping property, it can be used for speakers, televisions, recorders, earphones, audio components, microphones, etc. as materials for the frame of audio equipment; furthermore, it can be used as Parts of electrical products with electric motors and electric drills for frame materials, electric tools such as electric screwdrivers, computers, projectors, servers, POS (Point of Sale terminal) systems, etc. Electrical products, washing machines, clothes dryers, air-conditioning indoor units, sewing machines, dishwashers, heaters, multi-functional machines, printers, scanners, hard drives, camcorders, etc .; can be used as a vibration source Electric toothbrushes, electric razors, massagers, etc. for electrical parts and frame materials; generators, gas generators, etc. that can be used as parts for electrical products with prime movers and materials for the frame; can be used as Refrigerators, vending machines, air-conditioning outdoor units, dehumidifiers, household generators for electrical product parts and housing materials with compressors; Used as materials for automotive parts, such as dashboards, dashboards, floor panels, doors, windows, and other interior materials, oil pans, front shells, rocker chamber covers, and other engine surrounding materials; can be used as rail parts Materials such as flooring, walls, side panels, ceilings, doors, chairs, tables and other interior materials, frames or parts around the motor, various protective covers, etc .; can be used as floors, walls, side panels, and ceiling panels as materials for aircraft parts , Chairs, tables and other interior materials, frames or parts around the engine, etc .; can be used as the engine room as the material or parts of the engine room frame or wall material, the measurement room of the frame or the wall material; can be used for Walls, ceilings, floors, partitions, soundproof walls, shutters, curtain rails, piping, steps, doors, etc. used as construction materials; chute, elevator, escalator, and transportation used as materials for industrial machine parts Machines, tractors, bulldozers, lawn mowers, etc .; kerosene tanks, steel drums, composite containers, tank trucks, and transport boxes that can be used as industrial transport components.
<層構成>
對本發明之積層片材之層構成進行說明。
作為本發明之積層片材整體之厚度(即總厚度),就使用用途所要求之強度及剛性之觀點而言,較佳為0.3 mm以上,更佳為1.0 mm以上,進而較佳為1.5 mm以上,進而較佳為2.0 mm以上,進而較佳為2.5 mm以上,就使用用途所要求之質量、強度及剛性之觀點而言,較佳為30 mm以下,更佳為10 mm以下,進而較佳為5.0 mm以下。<Layer Structure>
The layer structure of the laminated sheet of this invention is demonstrated.
As the overall thickness (ie, the total thickness) of the laminated sheet of the present invention, from the viewpoint of strength and rigidity required for use, it is preferably 0.3 mm or more, more preferably 1.0 mm or more, and even more preferably 1.5 mm. Above, more preferably 2.0 mm or more, and even more preferably 2.5 mm or more. From the viewpoint of the quality, strength, and rigidity required for use, it is preferably 30 mm or less, more preferably 10 mm or less, and more preferably It is preferably below 5.0 mm.
[聚碳酸酯層]
聚碳酸酯層係由下述聚碳酸酯樹脂組合物所成形之片狀成形體。藉由使用聚碳酸酯層,可對本發明之積層片材賦予獨立性、耐化學品性、耐揮發性及衝擊性。[Polycarbonate layer]
The polycarbonate layer is a sheet-like molded body formed from the following polycarbonate resin composition. By using a polycarbonate layer, independence, chemical resistance, volatility, and impact resistance can be imparted to the laminated sheet of the present invention.
於本說明書中,聚碳酸酯層不僅為單層,而且即便為由複數層構成之層(例如將複數層聚碳酸酯層進行熱壓接加壓所形成之層),亦可作為一層之聚碳酸酯層進行處理。關於制振層亦同樣。In this specification, the polycarbonate layer is not only a single layer, but also a layer composed of a plurality of layers (for example, a layer formed by subjecting a plurality of polycarbonate layers to heat compression bonding and pressing), which can also be used as a layer of polymer. The carbonate layer is processed. The same applies to the vibration damping layer.
作為聚碳酸酯層之厚度,就製造所使用之薄片材之成形方法之特性之觀點而言,較佳為0.05 mm以上,更佳為0.10 mm以上,進而較佳為0.15 mm以上,就製造所使用之厚板之成形方法之特性之觀點而言,較佳為10 mm以下,更佳為5.0 mm以下,進而較佳為3.5 mm以下。於聚碳酸酯層有複數層之情形時,例如於圖2B所示之積層片材般存在聚碳酸酯層2及聚碳酸酯層3之2層之情形時,此處所述之厚度係各聚碳酸酯層之各厚度。The thickness of the polycarbonate layer is preferably 0.05 mm or more, more preferably 0.10 mm or more, and still more preferably 0.15 mm or more from the viewpoint of the characteristics of the molding method used to manufacture the sheet material. From the viewpoint of the characteristics of the forming method of the thick plate used, it is preferably 10 mm or less, more preferably 5.0 mm or less, and even more preferably 3.5 mm or less. When the polycarbonate layer has a plurality of layers, for example, when there are two layers of the polycarbonate layer 2 and the polycarbonate layer 3 like the laminated sheet shown in FIG. 2B, the thicknesses described herein are each Various thicknesses of the polycarbonate layer.
於聚碳酸酯層有複數層之情形時,成為由聚碳酸酯層夾持有制振層之態樣、即制振層存在於積層片材之表面附近之態樣(例如圖2B、圖4A、圖5A或圖5C所示之積層片材)。於該情形時,就兼顧高強度及高制振性之觀點而言,較理想為聚碳酸酯層之至少一者與制振層相同或更薄。具體而言,於該態樣之情形時,聚碳酸酯層之至少一厚度為制振層厚度之較佳為1.0倍以下,更佳為0.5倍以下,進而較佳為0.25倍以下,作為下限值,較佳為0.01倍以上。When the polycarbonate layer has a plurality of layers, it is a state in which the vibration damping layer is sandwiched by the polycarbonate layer, that is, a state in which the vibration damping layer exists near the surface of the laminated sheet (for example, FIG. 2B, FIG. 4A). 5A or 5C). In this case, from the viewpoint of considering both high strength and high vibration damping property, it is preferable that at least one of the polycarbonate layer is the same as or thinner than the vibration damping layer. Specifically, in this case, at least one thickness of the polycarbonate layer is preferably 1.0 times or less, more preferably 0.5 times or less, and still more preferably 0.25 times or less as the thickness of the vibration-damping layer. The limit is preferably 0.01 times or more.
[制振層]
制振層係含有下述成分(A)、成分(B)及成分(C)而成之聚酯樹脂組合物之片狀成形體。積層片材中之制振層數可為1層或複數層。於積層片材存在複數層制振層之情形時,假定1層之制振層存在於積層片材之表面且其餘之制振層存在於表面附近之態樣、或2層之制振層存在於表面之態樣(例如圖5B所示之積層片材)、複數層制振層均存在於表面附近之態樣(例如圖5A或圖5C所示之積層片材),該等態樣亦包含於本發明之積層片材。[Vibration layer]
The vibration-damping layer is a sheet-shaped molded body of a polyester resin composition containing the following component (A), component (B), and component (C). The number of vibration damping layers in the laminated sheet may be one or a plurality of layers. In the case where a plurality of vibration damping layers are present in the laminated sheet, it is assumed that one vibration damping layer exists on the surface of the laminated sheet and the remaining vibration damping layers exist near the surface, or two vibration damping layers exist. The state on the surface (such as the laminated sheet shown in FIG. 5B) and the state where a plurality of vibration damping layers are present near the surface (such as the laminated sheet shown in FIG. 5A or 5C). The laminated sheet included in the present invention.
作為制振層之厚度,就製造所使用之薄片材之成形方法之特性之觀點而言,較佳為0.05 mm以上,更佳為0.2 mm以上,進而較佳為0.4 mm以上,就製造所使用之厚板之成形方法之特性之觀點而言,較佳為10 mm以下,更佳為5.0 mm以下,進而較佳為1.0 mm以下。於積層片材具有複數層制振層之情形時,此處所述之厚度係各制振層之各厚度。As the thickness of the vibration-controlling layer, from the viewpoint of the characteristics of the forming method used to manufacture the sheet material, it is preferably 0.05 mm or more, more preferably 0.2 mm or more, and still more preferably 0.4 mm or more. From the viewpoint of the characteristics of the method for forming a thick plate, the thickness is preferably 10 mm or less, more preferably 5.0 mm or less, and still more preferably 1.0 mm or less. In the case where the laminated sheet has a plurality of vibration-damping layers, the thickness described herein refers to the thickness of each vibration-damping layer.
於制振層之上表面及下表面之一面、或兩面積層聚碳酸酯層。
於制振層之一面積層聚碳酸酯層之情形時,該積層片材為制振層於積層片材之表面露出之構造、即「制振層存在於積層片材之表面」之態樣。將本態樣之剖面構造模式性地以圖2A表示。圖2A所示之積層片材係於制振層1之上表面積層有聚碳酸酯層2。A polycarbonate layer is formed on one of the upper surface and the lower surface of the vibration damping layer, or a two-area layer.
In the case of a polycarbonate layer which is an area of the vibration damping layer, the laminated sheet has a structure in which the vibration damping layer is exposed on the surface of the laminated sheet, that is, a state in which the vibration damping layer exists on the surface of the laminated sheet. The cross-sectional structure of this aspect is schematically shown in FIG. 2A. The laminated sheet shown in FIG. 2A has a polycarbonate layer 2 on the surface area above the vibration damping layer 1.
於制振層之上表面及下表面之兩面積層聚碳酸酯層之情形時,該積層片材為聚碳酸酯層露出於積層片材之表面之構造、即「制振層存在於積層片材之表面附近」之態樣。將本態樣之剖面構造模式性地以圖2B表示。圖2B所示之積層片材係於制振層1之上表面積層有聚碳酸酯層2且於制振層1之下表面積層有聚碳酸酯層3。於此種構造之情形時,亦可期待進一步之剛性及衝擊強度之提高、耐化學品性之提昇、滲出及釋氣之抑制等效果。In the case of a two-layer polycarbonate layer on the upper surface and the lower surface of the vibration-damping layer, the laminated sheet has a structure in which the polycarbonate layer is exposed on the surface of the laminated sheet, that is, "the vibration-damping layer exists in the laminated sheet Near the surface. " The cross-sectional structure of this aspect is schematically shown in FIG. 2B. The laminated sheet shown in FIG. 2B has a polycarbonate layer 2 on the surface area above the vibration-damping layer 1 and a polycarbonate layer 3 on the surface area below the vibration-damping layer 1. In the case of such a structure, effects such as further improvement in rigidity and impact strength, improvement in chemical resistance, and suppression of bleeding and outgassing can also be expected.
於本說明書中,所謂制振層存在於積層片材之表面附近,係指制振層不存在於積層片材之表面,且於以積層片材之剖視圖(圖1)表示之情形時,制振層整體存在於較剖面之中央線(圖1之單點虛線)更靠表面側(圖1之S或S')。就提昇制振性之觀點而言,制振層存在於自積層片材之表面起在厚度方向上之較佳為40%以內、更佳為33%以內、進而較佳為30%以內、進而較佳為25%以內、進而較佳為20%以內、進而較佳為15%以內、進而較佳為10%以內。另一方面,就積層片材維持較高之耐化學品性、較高之彈性模數或較高之強度之觀點而言,制振層存在於自積層片材之表面起在厚度方向上之較佳為0.05%以上、更佳為0.25%以上、進而較佳為0.5%以上、進而更佳為1.0%以上、進而更佳為5.0%以上、進而更佳為10%以上。In this specification, the so-called vibration damping layer exists near the surface of the laminated sheet, which means that the vibration damping layer does not exist on the surface of the laminated sheet, and when the situation is shown in the cross-sectional view of the laminated sheet (Figure 1), The vibration layer as a whole exists on the surface side (S or S 'in FIG. 1) than the center line of the cross section (single dotted line in FIG. 1). From the viewpoint of improving the vibration damping property, the vibration damping layer is preferably within 40%, more preferably within 33%, and more preferably within 30% of the thickness direction from the surface of the laminated sheet. It is preferably within 25%, more preferably within 20%, still more preferably within 15%, and still more preferably within 10%. On the other hand, from the viewpoint that the laminated sheet maintains higher chemical resistance, higher elastic modulus, or higher strength, the vibration-damping layer exists in the thickness direction from the surface of the laminated sheet. It is preferably at least 0.05%, more preferably at least 0.25%, still more preferably at least 0.5%, still more preferably at least 1.0%, even more preferably at least 5.0%, and even more preferably at least 10%.
此處,一面參照圖1,一面對制振層存在於自積層片材之表面起在厚度方向上之40%以內進行具體說明。圖1模式性地表示制振層為1層且聚碳酸酯層為2層之情形時本發明之積層片材之剖視圖,將靠近制振層1之側之積層片材之表面、即上部表面設為S,將另一表面設為S'。所謂自表面起之厚度方向係自圖1之右側之箭頭方向所示之S朝向S'之方向。於將積層片材整體之厚度設為百分率,即,將S設為0%且將S'表示為100%之情形時,可將制振層1之厚度方向之相對位置以積層片材之厚度之百分率表示。例如於圖1所示之積層片材中,若將聚碳酸酯層2、制振層1及聚碳酸酯層3之各厚度設為2 mm、2 mm及16 mm,則可將制振層1之厚度方向之位置表示為10~20%。如此,所謂存在於自積層片材之表面起在厚度方向上之40%以內,係指於將積層片材整體之厚度以百分率表示之情形時,制振層整體存在於厚度方向之40%以內。又,此時,亦指「位置比率為40%以內」或「制振層距離積層片材之上部表面之相對位置(%)為40%以內」。作為本發明之一較佳態樣,可列舉制振層之至少1層處於10~40%之位置比率之積層片材。Here, referring to FIG. 1, a concrete description will be given of a vibration damping layer within 40% of the thickness direction from the surface of the laminated sheet. FIG. 1 schematically shows a cross-sectional view of the laminated sheet of the present invention when the vibration damping layer is one layer and the polycarbonate layer is two layers. The surface of the laminated sheet near the vibration damping layer 1 side, that is, the upper surface Let it be S and let the other surface be S '. The thickness direction from the surface is a direction from S to S ′ shown in the arrow direction on the right side of FIG. 1. When the thickness of the entire laminated sheet is set as a percentage, that is, when S is set to 0% and S ′ is expressed as 100%, the relative position in the thickness direction of the vibration-damping layer 1 may be the thickness of the laminated sheet The percentage is expressed. For example, in the laminated sheet shown in FIG. 1, if the thicknesses of the polycarbonate layer 2, the vibration damping layer 1, and the polycarbonate layer 3 are set to 2 mm, 2 mm, and 16 mm, the vibration damping layer can be set. The position in the thickness direction of 1 is expressed as 10 to 20%. In this way, the so-called existence within 40% in the thickness direction from the surface of the laminated sheet means that when the entire thickness of the laminated sheet is expressed as a percentage, the entire damping layer exists within 40% of the thickness direction . At this time, it also means "the position ratio is within 40%" or "the relative position (%) of the vibration damping layer from the upper surface of the laminated sheet is within 40%". As a preferred aspect of the present invention, a laminated sheet having at least one layer of the vibration control layer at a position ratio of 10 to 40% can be cited.
就提昇制振性之觀點而言,積層片材中之制振層之比率較佳為以體積分率計為1%以上,更佳為5%以上,進而較佳為10%以上,就維持較高之彈性模數或強度之觀點而言,較佳為以體積分率計為70%以下,更佳為50%以下,進而較佳為34%以下,進而較佳為25%以下。於積層片材中存在複數層制振層之情形時,此處所述之體積分率為各制振層之合計。From the viewpoint of improving the damping property, the ratio of the damping layer in the laminated sheet is preferably 1% or more in terms of volume fraction, more preferably 5% or more, and still more preferably 10% or more. From the viewpoint of higher elastic modulus or strength, the volume fraction is preferably 70% or less, more preferably 50% or less, still more preferably 34% or less, and still more preferably 25% or less. When there are a plurality of vibration-damping layers in the laminated sheet, the volume fraction described herein is the total of the vibration-damping layers.
本發明之積層片材可兼顧積層片材之剛性或衝擊強度及制振性。根據將積層片材應用於何種情形、即重視剛性或衝擊強度之情形或者重視積層片材之制振性之情形,聚碳酸酯層之總厚度與制振層之總厚度之較佳關係有可能發生變化。此處,聚碳酸酯層之總厚度係指存在於積層片材中之全部聚碳酸酯層之厚度之合計,制振層之總厚度係指存在於積層片材中之全部制振層之厚度之合計。於重視積層片材之剛性或衝擊強度之態樣中,聚碳酸酯層之總厚度較佳為與制振層之總厚度相同或較其厚,具體而言,於將制振層之總厚度設為100%之情形時,聚碳酸酯層之總厚度較佳為100%以上,更佳為200%以上,進而更佳為300%以上,上限值較佳為2000%以下,更佳為1000%以下。另一方面,於重視積層片材之制振性能之態樣中,較佳為聚碳酸酯層之總厚度與制振層之總厚度相同或較其薄,具體而言,於將制振層之總厚度設為100%之情形時,聚碳酸酯層之總厚度較佳為100%以下,更佳為67%以下,下限值較佳為33%以上。The laminated sheet of the present invention can take into account the rigidity or impact strength and vibration damping properties of the laminated sheet. According to the situation in which the laminated sheet is applied, that is, the rigidity or impact strength is valued, or the vibration damping property of the laminated sheet is valued, there is a better relationship between the total thickness of the polycarbonate layer and the total thickness of the vibration damping layer. Subject to change. Here, the total thickness of the polycarbonate layer refers to the total thickness of all the polycarbonate layers present in the laminated sheet, and the total thickness of the vibration damping layer refers to the thickness of all the vibration damping layers present in the laminated sheet. Total. In the aspect that attaches importance to the rigidity or impact strength of the laminated sheet, the total thickness of the polycarbonate layer is preferably the same as or thicker than the total thickness of the vibration-damping layer, specifically, the total thickness of the vibration-damping layer When it is set to 100%, the total thickness of the polycarbonate layer is preferably 100% or more, more preferably 200% or more, even more preferably 300% or more, and the upper limit value is preferably 2000% or less, and more preferably Below 1000%. On the other hand, in the aspect that attaches importance to the vibration damping performance of the laminated sheet, it is preferable that the total thickness of the polycarbonate layer is the same as or thinner than the total thickness of the vibration damping layer. When the total thickness is 100%, the total thickness of the polycarbonate layer is preferably 100% or less, more preferably 67% or less, and the lower limit value is preferably 33% or more.
就與聚碳酸酯樹脂組合物片材(於本說明書中亦稱為「PC片材」)之接著性之觀點而言,構成本發明之積層片材之制振層、即聚酯樹脂組合物之片狀成形體中之彈性體之表面存在量較佳為0.5%以上,更佳為1%以上,進而較佳為5%以上,另一方面,就維持彈性模數之觀點而言,較佳為50%以下,更佳為40%以下,進而較佳為30%以下。彈性體之表面存在量係藉由將聚酯樹脂組合物之片狀成形體浸漬於溶劑中而去除彈性體,利用SEM(Scanning Electron Microscope,掃描式電子顯微鏡)觀察處理後之成形體而求出。具體而言,將處理後之成形體之空孔部分設為存在彈性體之區域,以每一定面積之空孔部分之面積%表示彈性體之表面存在量。From the viewpoint of adhesiveness with a polycarbonate resin composition sheet (also referred to as "PC sheet" in this specification), the polyester resin composition constituting the vibration-making layer of the laminated sheet of the present invention, that is, the polyester resin composition The amount of the surface of the elastomer in the sheet-shaped formed body is preferably 0.5% or more, more preferably 1% or more, and further preferably 5% or more. On the other hand, from the viewpoint of maintaining the elastic modulus, It is preferably 50% or less, more preferably 40% or less, and still more preferably 30% or less. The amount of the surface of the elastomer is obtained by immersing the sheet-like molded body of the polyester resin composition in a solvent to remove the elastomer, and observing the processed molded body with a scanning electron microscope (SEM). . Specifically, the void portion of the formed body after the treatment is defined as a region where the elastomer is present, and the area of the void portion per a certain area represents the amount of surface presence of the elastomer.
就與PC片材之接著性之觀點而言,構成本發明之積層片材之制振層中之彈性體之粒徑較佳為0.01 μm以上,更佳為0.05 μm以上,進而較佳為0.1 μm以上,另一方面,就維持彈性模數之觀點而言,較佳為100 μm以下,更佳為70 μm以下,進而較佳為50 μm以下。彈性體之粒徑可藉由利用SEM觀察以與上述「彈性體之表面存在量」之求法相同之方法獲得的彈性體去除處理後之成形體而求出。具體而言,將成形體之空孔部分設為存在彈性體之區域,測定各空孔之直徑。測定合計100個空孔之直徑,將其平均值設為彈性體之粒徑。From the viewpoint of adhesiveness with the PC sheet, the particle diameter of the elastomer in the vibration-controlling layer constituting the laminated sheet of the present invention is preferably 0.01 μm or more, more preferably 0.05 μm or more, and still more preferably 0.1. From the viewpoint of maintaining the elastic modulus, it is preferably 100 μm or less, more preferably 70 μm or less, and still more preferably 50 μm or less. The particle diameter of the elastomer can be determined by observing the molded body obtained by removing the elastomer by the same method as the method for determining the "surface presence of the elastomer" by SEM. Specifically, the void portion of the formed body is a region where an elastomer is present, and the diameter of each void is measured. The diameter of a total of 100 pores was measured, and the average value was defined as the particle diameter of the elastomer.
就與聚碳酸酯之接著性之觀點而言,構成本發明之積層片材之制振層較佳為表面積較大。此處,表面積較大係指「表面積/任意指定之區域之面積」較大。就與聚碳酸酯之接著性之觀點而言,「表面積/任意指定之區域之面積」較佳為1以上,更佳為2以上,進而較佳為5以上,進而較佳為8以上,另一方面,就片材形狀之穩定性之觀點而言,較佳為100以下,更佳為50以下。「表面積/任意指定之區域之面積」可採用利用共焦雷射顯微鏡獲得之三維圖像進行測定。From the viewpoint of adhesiveness with polycarbonate, the surface area of the vibration-controlling layer constituting the laminated sheet of the present invention is preferably large. Here, a larger surface area means a larger "surface area / area of an arbitrary designated area". From the viewpoint of adhesiveness with polycarbonate, the "surface area / area of an arbitrary designated area" is preferably 1 or more, more preferably 2 or more, still more preferably 5 or more, and still more preferably 8 or more. On the one hand, from the viewpoint of stability of the sheet shape, it is preferably 100 or less, and more preferably 50 or less. The "surface area / area of an arbitrary designated area" can be measured using a three-dimensional image obtained using a confocal laser microscope.
<樹脂成分>
其次,對構成各層之樹脂成分具體進行說明。
[聚碳酸酯]
於本發明中,聚碳酸酯層所使用之聚碳酸酯只要為具有分子之主鏈中包含碳酸酯鍵之結構即-(O-R-OCO)-(此處,R為脂肪族基、芳香族基或包含脂肪族基與芳香族基兩者且進而具有直鏈結構或分支結構者)作為單元結構者,則並無特別限定。藉由使用此種含有聚碳酸酯之聚碳酸酯樹脂組合物之片狀成形物,可獲得具有無需用以保持形狀之金屬板之獨立性的積層片材。< Resin composition >
Next, the resin component which comprises each layer is demonstrated concretely.
[Polycarbonate]
In the present invention, as long as the polycarbonate used in the polycarbonate layer has a structure including a carbonate bond in the main chain of the molecule, it is-(OR-OCO)-(here, R is an aliphatic group, an aromatic group There is no particular limitation on those containing both an aliphatic group and an aromatic group and having a linear structure or a branched structure) as the unit structure. By using such a sheet-shaped molded article of a polycarbonate resin composition containing polycarbonate, a laminated sheet having independence without requiring a metal plate for maintaining the shape can be obtained.
就與制振層之接著性之觀點而言,更佳為與特定之單體共聚而成之聚碳酸酯。From the standpoint of adhesiveness with the vibration-controlling layer, a polycarbonate copolymerized with a specific monomer is more preferred.
作為聚碳酸酯層所使用之聚碳酸酯之熔體流動速率(MFR),就擠出成形及擠出機之特性之觀點而言,於300℃、1.2 kgf之條件下較佳為0.1 g/10分鐘以上,更佳為0.5 g/10分鐘以上,進而較佳為1.0 g/10分鐘以上,就熱壓成形性之觀點而言,較佳為20 g/10分鐘以下,更佳為15 g/10分鐘以下,進而較佳為8.0 g/10分鐘以下。聚碳酸酯之MFR值具體係藉由下述實施例中記載之方法進行測定。The melt flow rate (MFR) of the polycarbonate used as the polycarbonate layer is preferably 0.1 g / 300 under conditions of 300 ° C and 1.2 kgf from the viewpoints of extrusion molding and characteristics of an extruder. 10 minutes or more, more preferably 0.5 g / 10 minutes or more, more preferably 1.0 g / 10 minutes or more, and from the viewpoint of hot press formability, 20 g / 10 minutes or less is more preferable, and 15 g is more preferable. / 10 minutes or less, more preferably 8.0 g / 10 minutes or less. The MFR value of polycarbonate is specifically measured by the method described in the following examples.
本發明中之聚碳酸酯樹脂組合物中亦可含有通常之紫外線吸收劑、熱穩定劑、著色劑、脫模劑、潤滑劑、抗靜電劑等各種添加劑。The polycarbonate resin composition in the present invention may contain various additives such as a general ultraviolet absorber, a heat stabilizer, a colorant, a release agent, a lubricant, and an antistatic agent.
於聚碳酸酯層具有複數層之情形時,構成其等之樹脂組合物之組成可相同亦可不同。例如構成圖2B所示之聚碳酸酯層2之樹脂組合物之組成及構成聚碳酸酯層3之樹脂組合物之組成可分別相同亦可不同。When the polycarbonate layer has a plurality of layers, the composition of the resin composition constituting them may be the same or different. For example, the composition of the resin composition constituting the polycarbonate layer 2 shown in FIG. 2B and the composition of the resin composition constituting the polycarbonate layer 3 may be the same or different, respectively.
[聚酯樹脂組合物]
本發明中之制振層所使用之聚酯樹脂組合物含有由二羧酸成分與二醇成分構成之熱塑性聚酯樹脂(A)、作為塑化劑/或彈性體之成分(B)、以及無機填充劑(C)。於本發明中,於制振層具有複數層之情形時,構成各制振層之聚酯樹脂組合物之組成可分別相同亦可不同。[Polyester resin composition]
The polyester resin composition used for the vibrating layer in the present invention contains a thermoplastic polyester resin (A) composed of a dicarboxylic acid component and a diol component, a component (B) as a plasticizer and / or an elastomer, and Inorganic filler (C). In the present invention, when the vibration-controlling layer has a plurality of layers, the composition of the polyester resin composition constituting each vibration-controlling layer may be the same or different.
若一般性地向樹脂中添加無機填充劑,則樹脂組合物整體之彈性模數提高,另一方面,損耗係數降低。該損耗係數之降低之原因在於:藉由添加填充劑而使樹脂組合物中之樹脂比率減少,因此樹脂部分之能量損耗量減少。因此,本發明中,藉由在該系統中添加塑化劑及/或彈性體,而賦予柔軟性,容易引起能量損耗,藉此使損耗係數提昇,提高樹脂組合物之彈性模數之同時抑制損耗係數之降低。進而,推測於本發明所使用之聚酯樹脂組合物中,於樹脂或塑化劑及/或彈性體與無機填充劑之間之界面產生摩擦,引起能量損耗,進一步抑制損耗係數之降低。When an inorganic filler is generally added to a resin, the elastic modulus of the entire resin composition is increased, and on the other hand, the loss coefficient is reduced. The reason for the decrease in the loss coefficient is that the resin ratio in the resin composition is reduced by adding a filler, and therefore the amount of energy loss in the resin portion is reduced. Therefore, in the present invention, by adding a plasticizer and / or an elastomer to the system, flexibility is imparted, and energy loss is easily caused, thereby increasing the loss coefficient and increasing the elastic modulus of the resin composition while suppressing it. Reduction of loss factor. Furthermore, it is estimated that in the polyester resin composition used in the present invention, friction occurs at the interface between the resin or plasticizer and / or elastomer and the inorganic filler, which causes energy loss and further suppresses a reduction in loss coefficient.
本發明中之熱塑性聚酯樹脂(A)之質量平均分子量之上限較佳為30萬。上限值不會根據所使用之熱塑性聚酯樹脂(A)之種類而發生變化,但就提高損耗係數之觀點而言,作為下限值,例如於使用聚對苯二甲酸丁二酯樹脂作為熱塑性聚酯樹脂(A)之情形時,較佳為7萬以上,更佳為8萬以上,進而較佳為10萬以上。於使用聚對苯二甲酸丙二酯樹脂作為熱塑性聚酯樹脂(A)之情形時,較佳為6萬以上,更佳為7萬以上。於使用聚對苯二甲酸乙二酯樹脂作為熱塑性聚酯樹脂(A)之情形時,較佳為3萬以上,更佳為4萬以上,進而較佳為5萬以上。再者,本發明中之聚酯樹脂組合物由於具有下述絕對結晶度,故而下限根據絕對結晶度(Xc)之值而有所不同,若絕對結晶度為5%以上且37%以下,則即便所使用之熱塑性聚酯樹脂(A)之質量平均分子量未達5萬,亦可表現性能,例如可列舉2萬以上。於絕對結晶度超過37%之情形時,所使用之熱塑性聚酯樹脂(A)之質量平均分子量較佳為5萬以上。熱塑性聚酯樹脂(A)之質量平均分子量可根據下述實施例中記載之方法進行測定。The upper limit of the mass average molecular weight of the thermoplastic polyester resin (A) in the present invention is preferably 300,000. The upper limit value does not change depending on the type of the thermoplastic polyester resin (A) used, but from the viewpoint of increasing the loss coefficient, as the lower limit value, for example, a polybutylene terephthalate resin is used as In the case of the thermoplastic polyester resin (A), it is preferably 70,000 or more, more preferably 80,000 or more, and even more preferably 100,000 or more. When using a polytrimethylene terephthalate resin as a thermoplastic polyester resin (A), it is preferable that it is 60,000 or more, and it is more preferable that it is 70,000 or more. When a polyethylene terephthalate resin is used as the thermoplastic polyester resin (A), it is preferably 30,000 or more, more preferably 40,000 or more, and even more preferably 50,000 or more. Furthermore, since the polyester resin composition in the present invention has the following absolute crystallinity, the lower limit varies depending on the value of the absolute crystallinity (Xc). If the absolute crystallinity is 5% or more and 37% or less, Even if the mass average molecular weight of the thermoplastic polyester resin (A) used is less than 50,000, performance can be expressed, and examples thereof include 20,000 or more. When the absolute crystallinity exceeds 37%, the mass average molecular weight of the thermoplastic polyester resin (A) used is preferably 50,000 or more. The mass average molecular weight of the thermoplastic polyester resin (A) can be measured according to the method described in the following examples.
本發明中之聚酯樹脂組合物之絕對結晶度(Xc)之下限較佳為5%即可,就提高損耗係數之觀點而言,根據所使用之熱塑性聚酯樹脂(A)之種類示出如下範圍。例如於使用聚對苯二甲酸丁二酯樹脂作為熱塑性聚酯樹脂(A)之情形時,較佳為10%以上,更佳為15%以上,進而較佳為20%以上,進而較佳為25%以上,且較佳為35%以下,更佳為30%以下,進而較佳為28%以下。於使用聚對苯二甲酸丙二酯樹脂作為熱塑性聚酯樹脂(A)之情形時,較佳為10%以上,更佳為15%以上,進而較佳為20%以上,且較佳為35%以下。於使用聚對苯二甲酸乙二酯樹脂作為熱塑性聚酯樹脂(A)之情形時,較佳為10%以上,更佳為15%以上,進而較佳為20%以上,進而較佳為25%以上,且較佳為35%以下。再者,本發明中之熱塑性聚酯樹脂(A)由於具有上述質量平均分子量,故而絕對結晶度之值根據該樹脂(A)之質量平均分子量之值而有所不同,具體而言,若該樹脂(A)之質量平均分子量為5萬以上且15萬以下,則即便於超過37%之情形時亦可表現性能,例如作為上限,較佳為列舉40%以下。於質量平均分子量未達5萬之情形時,較佳為37%以下。再者,於本說明書中,聚酯樹脂組合物之絕對結晶度意指基質樹脂中之結晶部之比率,可根據下述實施例中記載之方法進行測定。The lower limit of the absolute crystallinity (Xc) of the polyester resin composition in the present invention is preferably 5%. From the viewpoint of improving the loss coefficient, it is shown according to the type of the thermoplastic polyester resin (A) used. The following range. For example, when using a polybutylene terephthalate resin as the thermoplastic polyester resin (A), it is preferably 10% or more, more preferably 15% or more, still more preferably 20% or more, and even more preferably 25% or more, and preferably 35% or less, more preferably 30% or less, and still more preferably 28% or less. In the case where a polytrimethylene terephthalate resin is used as the thermoplastic polyester resin (A), it is preferably 10% or more, more preferably 15% or more, still more preferably 20% or more, and more preferably 35%. %the following. In the case where a polyethylene terephthalate resin is used as the thermoplastic polyester resin (A), it is preferably 10% or more, more preferably 15% or more, still more preferably 20% or more, and even more preferably 25. % Or more, and preferably 35% or less. Furthermore, since the thermoplastic polyester resin (A) in the present invention has the above-mentioned mass average molecular weight, the value of the absolute crystallinity varies depending on the value of the mass average molecular weight of the resin (A). Specifically, if the The mass average molecular weight of the resin (A) is 50,000 or more and 150,000 or less, and performance can be exhibited even when it exceeds 37%. For example, as an upper limit, 40% or less is preferred. When the mass average molecular weight is less than 50,000, it is preferably 37% or less. In addition, in this specification, the absolute crystallinity of a polyester resin composition means the ratio of the crystal part in a matrix resin, and can be measured according to the method described in the following Example.
又,本發明中之熱塑性聚酯樹脂(A)或聚酯樹脂組合物較佳為具有上述範圍內之質量平均分子量或絕對結晶度,作為其組合,於熱塑性聚酯樹脂(A)為聚對苯二甲酸丁二酯樹脂之情形時,較佳為質量平均分子量為7萬以上且15萬以下並且絕對結晶度為25%以上且35%以下,更佳為質量平均分子量為10萬以上且15萬以下並且絕對結晶度為25%以上且35%以下。於熱塑性聚酯樹脂(A)為聚對苯二甲酸乙二酯樹脂之情形時,較佳為質量平均分子量為3萬以上且15萬以下並且絕對結晶度為10%以上且35%以下,更佳為質量平均分子量為4萬以上且15萬以下並且絕對結晶度為20%以上且35%以下。The thermoplastic polyester resin (A) or the polyester resin composition in the present invention preferably has a mass average molecular weight or absolute crystallinity within the above range. As a combination thereof, the thermoplastic polyester resin (A) is a polymer pair. In the case of a butyl phthalate resin, the mass average molecular weight is preferably 70,000 to 150,000 and the absolute crystallinity is 25% to 35%, more preferably, the mass average molecular weight is 100,000 or more and 15 10,000 or less and absolute crystallinity of 25% or more and 35% or less. In the case where the thermoplastic polyester resin (A) is a polyethylene terephthalate resin, the mass average molecular weight is preferably 30,000 or more and 150,000 or less and the absolute crystallinity is 10% or more and 35% or less. The mass average molecular weight is preferably 40,000 or more and 150,000 or less and the absolute crystallinity is 20% or more and 35% or less.
[熱塑性聚酯樹脂(A)]
本發明中之熱塑性聚酯樹脂(A)係由二羧酸成分與二醇成分構成,可藉由二羧酸成分與二醇成分之縮聚之組合而獲得。再者,於本說明書中,二羧酸成分包含二羧酸及其低級酯衍生物,將該等統稱為二羧酸成分。[Thermoplastic polyester resin (A)]
The thermoplastic polyester resin (A) in the present invention is composed of a dicarboxylic acid component and a diol component, and can be obtained by a combination of polycondensation of a dicarboxylic acid component and a diol component. In addition, in this specification, a dicarboxylic acid component contains a dicarboxylic acid and its lower ester derivative, and these are collectively called a dicarboxylic acid component.
作為構成熱塑性聚酯樹脂(A)之二羧酸成分,可使用脂肪族二羧酸、脂環式二羧酸、芳香族二羧酸、具有呋喃環之二羧酸。具體而言,例如可列舉對苯二甲酸等日本專利特開2016-89148號公報之段落0014中所列舉者。二羧酸成分可單獨使用或組合2種以上而使用。As the dicarboxylic acid component constituting the thermoplastic polyester resin (A), an aliphatic dicarboxylic acid, an alicyclic dicarboxylic acid, an aromatic dicarboxylic acid, and a dicarboxylic acid having a furan ring can be used. Specifically, for example, those listed in paragraph 0014 of Japanese Patent Laid-Open No. 2016-89148, such as terephthalic acid, may be mentioned. A dicarboxylic acid component can be used individually or in combination of 2 or more types.
作為構成熱塑性聚酯樹脂(A)之二醇成分,可使用脂肪族二醇、脂環式二醇、芳香族二醇、具有呋喃環之二醇。具體而言,例如可列舉1,4-丁二醇等日本專利特開2016-89148號公報之段落0015中所列舉者。二醇成分可單獨使用或組合2種以上而使用。As a diol component constituting the thermoplastic polyester resin (A), an aliphatic diol, an alicyclic diol, an aromatic diol, and a diol having a furan ring can be used. Specific examples include those listed in paragraph 0015 of Japanese Patent Laid-Open No. 2016-89148, such as 1,4-butanediol. The diol component can be used alone or in combination of two or more.
又,作為二羧酸成分與二醇成分之組合,就提高熱塑性聚酯樹脂(A)之Tg、提昇制振性及剛性之觀點而言,較佳為於二羧酸或二醇之任一者或兩者中包含芳香族環、脂環、呋喃環。具體而言,例如可列舉日本專利特開2016-89148號公報之段落0016中所列舉者。Moreover, as a combination of a dicarboxylic acid component and a diol component, it is preferable that it is either a dicarboxylic acid or a diol from a viewpoint of improving the Tg of a thermoplastic polyester resin (A), and improving vibration control property and rigidity. One or both of them include an aromatic ring, an alicyclic ring, and a furan ring. Specifically, for example, those listed in paragraph 0016 of Japanese Patent Laid-Open No. 2016-89148 can be cited.
上述二羧酸成分與上述二醇成分之縮聚並無特別限定,可依據公知之方法進行。The polycondensation of the dicarboxylic acid component and the diol component is not particularly limited, and can be performed according to a known method.
就提昇成形加工性之觀點而言,所獲得之熱塑性聚酯樹脂(A)之玻璃轉移溫度(Tg)較佳為20℃以上,更佳為25℃以上,進而較佳為30℃以上,進而較佳為35℃以上。又,就提昇制振性之觀點而言,較佳為160℃以下,更佳為150℃以下,進而較佳為140℃以下,進而更佳為130℃以下。為了使玻璃轉移溫度成為上述溫度,有效的是控制聚酯樹脂之骨架結構。例如若使用芳香族二羧酸成分或脂環式二醇成分等剛性成分作為原料製備熱塑性聚酯樹脂,則能夠提高玻璃轉移溫度。再者,於本說明書中,樹脂之玻璃轉移溫度可根據下述實施例中記載之方法進行測定。From the viewpoint of improving the formability, the glass transition temperature (Tg) of the obtained thermoplastic polyester resin (A) is preferably 20 ° C or higher, more preferably 25 ° C or higher, and further preferably 30 ° C or higher, and furthermore, It is preferably at least 35 ° C. From the viewpoint of improving the vibration damping property, the temperature is preferably 160 ° C or lower, more preferably 150 ° C or lower, still more preferably 140 ° C or lower, and even more preferably 130 ° C or lower. In order to set the glass transition temperature to the above temperature, it is effective to control the skeleton structure of the polyester resin. For example, if a thermoplastic polyester resin is prepared using a rigid component such as an aromatic dicarboxylic acid component or an alicyclic diol component as a raw material, the glass transition temperature can be increased. In addition, in this specification, the glass transition temperature of a resin can be measured according to the method described in the following Example.
又,就制振性之觀點而言,本發明中之熱塑性聚酯樹脂(A)較佳為具有結晶性。作為製備具有結晶性之熱塑性聚酯樹脂之方法,可列舉使用純度較高之二羧酸成分與二醇成分之方法、使用側鏈較少之二羧酸成分及二醇成分之方法。再者,於本說明書中,所謂具有結晶性係指如下樹脂,即,依據JIS K 7122(1999),以升溫速度20℃/min將樹脂自25℃加熱至300℃,於該狀態下保持5分鐘後,繼而以成為25℃以下之方式以-20℃/min進行冷卻,此時觀察到伴隨結晶化之放熱波峰。更詳細係指由放熱波峰之面積求出之結晶焓ΔHmc成為1 J/g以上之樹脂。構成本發明之熱塑性聚酯樹脂(A)宜使用結晶焓ΔHmc較佳為5 J/g以上、更佳為10 J/g以上、進而較佳為15 J/g以上、進而較佳為30 J/g以上之樹脂。再者,於本說明書中,樹脂之結晶焓可根據下述實施例中記載之方法進行測定。From the viewpoint of vibration damping properties, the thermoplastic polyester resin (A) in the present invention preferably has crystallinity. Examples of the method for producing a thermoplastic polyester resin having crystallinity include a method using a dicarboxylic acid component and a diol component having a high purity, and a method using a dicarboxylic acid component and a diol component having a small number of side chains. In the present specification, the term "having crystallinity" refers to a resin that is heated from 25 ° C to 300 ° C at a temperature increase rate of 20 ° C / min in accordance with JIS K 7122 (1999), and is maintained in this state for 5 After 15 minutes, cooling was performed at -20 ° C / min so that the temperature became 25 ° C or lower. At this time, an exothermic peak accompanied by crystallization was observed. More specifically, it refers to a resin in which the crystallization enthalpy ΔHmc obtained from the area of the exothermic peak is 1 J / g or more. The thermoplastic polyester resin (A) constituting the present invention preferably uses a crystallization enthalpy ΔHmc of preferably 5 J / g or more, more preferably 10 J / g or more, still more preferably 15 J / g or more, and still more preferably 30 J / g of resin. In addition, in this specification, the crystallization enthalpy of a resin can be measured according to the method described in the following Example.
作為熱塑性聚酯樹脂(A)之具體例,例如可列舉日本專利特開2016-89148號公報之段落0020中所列舉者,就制振性之觀點而言,較佳為由對苯二甲酸與1,4-丁二醇構成之聚對苯二甲酸丁二酯(PBT樹脂,Tg:50℃)。熱塑性聚酯樹脂(A)可單獨使用或組合2種以上而使用。Specific examples of the thermoplastic polyester resin (A) include, for example, those listed in paragraph 0020 of Japanese Patent Laid-Open No. 2016-89148. From the viewpoint of vibration damping properties, terephthalic acid and Polybutylene terephthalate (PBT resin, Tg: 50 ° C) composed of 1,4-butanediol. The thermoplastic polyester resin (A) can be used alone or in combination of two or more.
就提高損耗係數之觀點而言,熱塑性聚酯樹脂(A)之含量於聚酯樹脂組合物中較佳為50質量%以上,更佳為55質量%以上,進而較佳為60質量%以上。又,就提昇剛性之觀點而言,較佳為90質量%以下,更佳為80質量%以下,進而較佳為75質量%以下,進而較佳為70質量%以下。From the viewpoint of improving the loss coefficient, the content of the thermoplastic polyester resin (A) in the polyester resin composition is preferably 50% by mass or more, more preferably 55% by mass or more, and still more preferably 60% by mass or more. From the viewpoint of improving rigidity, it is preferably 90% by mass or less, more preferably 80% by mass or less, still more preferably 75% by mass or less, and still more preferably 70% by mass or less.
於本發明中,作為熱塑性聚酯樹脂(A)之質量平均分子量,就提昇制振性之觀點而言,較佳為3萬以上,更佳為5萬以上,進而較佳為7萬以上,就提昇成形加工性之觀點而言,較佳為30萬以下,更佳為20萬以下,進而較佳為15萬以下。熱塑性聚酯樹脂(A)之質量平均分子量具體係藉由下述實施例中記載之方法進行測定。In the present invention, the mass average molecular weight of the thermoplastic polyester resin (A) is preferably 30,000 or more, more preferably 50,000 or more, and even more preferably 70,000 or more, from the viewpoint of improving vibration damping properties. From the viewpoint of improving the formability, it is preferably 300,000 or less, more preferably 200,000 or less, and still more preferably 150,000 or less. The mass average molecular weight of the thermoplastic polyester resin (A) is specifically measured by the method described in the following examples.
[作為塑化劑及/或彈性體之成分(B)]
作為本發明中之成分(B),使用選自由塑化劑及彈性體所組成之群中之1種或2種以上。再者,於本說明書中,亦有時將塑化劑及/或彈性體匯總記載為成分(B)。[As a plasticizer and / or an elastomer component (B)]
As the component (B) in the present invention, one kind or two or more kinds selected from the group consisting of a plasticizer and an elastomer are used. In addition, in this specification, a plasticizer and / or an elastomer may be collectively described as a component (B).
(塑化劑)
作為本發明中之塑化劑,較佳為包含選自由聚酯系塑化劑、多元醇酯系塑化劑、多元羧酸酯系塑化劑、及雙酚系塑化劑所組成之群中之1種或2種以上。(Plasticizer)
As the plasticizer in the present invention, it is preferable to include a group selected from the group consisting of a polyester plasticizer, a polyol ester plasticizer, a polycarboxylic acid ester plasticizer, and a bisphenol plasticizer. One or more of them.
就抑制製造過程中之積層片材之片材物性之變化之觀點而言,作為塑化劑,較佳為低揮發性之塑化劑。具體而言,較佳為5%質量減少溫度為200℃以上之塑化劑,更佳為220℃以上之塑化劑,進而較佳為240℃以上之塑化劑,進而較佳為260℃以上之塑化劑。此處,塑化劑之5%質量減少溫度之測定係於空氣氛圍下以10℃/min進行升溫之條件下實施。進而,於260℃、空氣氛圍下進行5分鐘等溫保持時之塑化劑之重量保持率較佳為80%以上,更佳為85%以上,進而較佳為90%以上,另一方面,就提高損耗係數之觀點而言,較佳為100%以下,更佳為98%以下。From the viewpoint of suppressing changes in the physical properties of the laminated sheet during the manufacturing process, a low-volatile plasticizer is preferred as the plasticizer. Specifically, a 5% plasticizer having a mass reduction temperature of 200 ° C or higher is preferred, a plasticizer of 220 ° C or higher is more preferred, a plasticizer of 240 ° C or higher is further preferred, and 260 ° C is further preferred. The above plasticizers. Here, the measurement of the 5% mass reduction temperature of the plasticizer is performed under the condition that the temperature is increased at 10 ° C./min in an air atmosphere. Furthermore, the weight retention rate of the plasticizer when isothermal holding is performed at 260 ° C for 5 minutes in an air atmosphere is preferably 80% or more, more preferably 85% or more, and still more preferably 90% or more. On the other hand, From the viewpoint of improving the loss coefficient, it is preferably 100% or less, and more preferably 98% or less.
作為聚酯系塑化劑之具體例,例如可列舉日本專利特開2016-89148號公報之段落0024中所列舉者。作為較佳之例,例如可列舉己二酸與二乙二醇單甲醚/苄醇之混合二酯。Specific examples of the polyester-based plasticizer include those listed in paragraph 0024 of Japanese Patent Application Laid-Open No. 2016-89148. Preferred examples include mixed diesters of adipic acid and diethylene glycol monomethyl ether / benzyl alcohol.
作為多元醇酯系塑化劑之具體例,例如可列舉日本專利特開2016-89148號公報之段落0025中所列舉者。Specific examples of the polyhydric alcohol ester plasticizer include those listed in paragraph 0025 of Japanese Patent Laid-Open No. 2016-89148.
作為多元羧酸酯系塑化劑,例如可列舉日本專利特開2016-89148號公報之段落0026中所列舉者。Examples of the polycarboxylic acid ester-based plasticizer include those listed in paragraph 0026 of Japanese Patent Application Laid-Open No. 2016-89148.
作為雙酚系塑化劑,例如可列舉日本專利特開2016-89148號公報之段落0027中所列舉者。Examples of the bisphenol-based plasticizer include those listed in paragraph 0027 of Japanese Patent Application Laid-Open No. 2016-89148.
作為塑化劑,就提高損耗係數之觀點而言,較佳為包含選自由具有(聚)氧伸烷基或碳數2~10之伸烷基之聚酯系塑化劑、多元醇酯系塑化劑、多元羧酸酯系塑化劑、及雙酚系塑化劑所組成之群中之1種或2種以上,更佳為包含選自由具有(聚)氧伸烷基之聚酯系塑化劑、多元醇酯系塑化劑、多元羧酸酯系塑化劑、及雙酚系塑化劑所組成之群中之1種或2種以上。再者,(聚)氧伸烷基意指氧伸烷基或聚氧伸烷基。作為氧伸烷基,較佳為具有碳數2~10、更佳為碳數2~6、進而較佳為2~4之伸烷基者,進而較佳為氧伸乙基、氧伸丙基或氧伸丁基,進而更佳為氧伸乙基或氧伸丙基。As a plasticizer, from the viewpoint of improving the loss coefficient, it is preferable to include a polyester-based plasticizer or a polyol ester system selected from the group consisting of a (poly) oxyalkylene group or an alkylene group having 2 to 10 carbon atoms. One or two or more of a group consisting of a plasticizer, a polycarboxylic acid-based plasticizer, and a bisphenol-based plasticizer, more preferably a polyester selected from the group consisting of a polyester having a (poly) oxyalkylene group One or two or more of the group consisting of a plasticizer, a polyol ester plasticizer, a polycarboxylic acid ester plasticizer, and a bisphenol plasticizer. Furthermore, (poly) oxyalkylene means oxyalkylene or polyoxyalkylene. As the oxyalkylene group, those having a carbon number of 2 to 10, more preferably a carbon number of 2 to 6, and even more preferably 2 to 4 are further preferred, and oxyalkylene and oxypropylene are further preferred. Or oxybutyl, more preferably oxyethyl or oxypropyl.
作為塑化劑,就提高損耗係數之觀點而言,較佳為包含選自由以下之化合物群(A)~(C)所組成之群中之1種或2種以上,又,更佳為包含選自由以下之化合物群(A)及(B)所組成之群中之1種或2種以上。於將2種以上組合而使用之情形時,可為相同化合物群彼此亦可為不同化合物群彼此。
化合物群(A) 其係分子中具有2個以上酯基之酯化合物,且構成該酯化合物之醇成分之至少1種為對於每個羥基加成有平均0.5~5莫耳之碳數2~3之環氧烷的醇
化合物群(B) 式(I)所表示之化合物:
R1
O-CO-R2
-CO-[(OR3
)m
O-CO-R2
-CO-]n
OR1
(I)
(式中,R1
表示碳數為1~4之烷基,R2
表示碳數為2~4之伸烷基,R3
表示碳數為2~6之伸烷基,m表示1~6之數,n表示1~12之數,其中,全部R2
可相同亦可不同,全部R3
可相同亦可不同)
化合物群(C) 其係分子中具有2個以上酯基之酯化合物,且構成該酯化合物之醇成分為單醇As a plasticizer, from the viewpoint of improving the loss coefficient, it is preferable to include one or two or more selected from the group consisting of the following compound groups (A) to (C), and it is more preferable to include One or two or more selected from the group consisting of the following compound groups (A) and (B). When two or more types are used in combination, they may be the same compound group or different compound groups.
Compound group (A) is an ester compound having two or more ester groups in the molecule, and at least one of the alcohol components constituting the ester compound is an average carbon number of 0.5 to 5 moles for each hydroxyl group. 2 to Alcohol compound group (B) of alkylene oxide of 3 Compound represented by formula (I):
R 1 O-CO-R 2 -CO-[(OR 3 ) m O-CO-R 2 -CO-] n OR 1 (I)
(In the formula, R 1 represents an alkyl group having 1 to 4 carbon atoms, R 2 represents an alkylene group having 2 to 4 carbon atoms, R 3 represents an alkylene group having 2 to 6 carbon atoms, and m represents 1 to 6 Number, n is a number from 1 to 12, where all R 2 may be the same or different, and all R 3 may be the same or different)
Compound group (C) is an ester compound having two or more ester groups in the molecule, and the alcohol component constituting the ester compound is a monoalcohol
化合物群(A)
作為化合物群(A)所包含之酯化合物,較佳為如下酯化合物,其係分子中具有2個以上酯基之多元醇酯或多元羧酸醚酯,且構成該酯化合物之醇成分之至少1種為對於每個羥基加成有平均0.5~5莫耳之碳數2~3之環氧烷的醇。Compound group (A)
As the ester compound contained in the compound group (A), an ester compound is preferred, which is a polyhydric alcohol ester or polycarboxylic acid ether ester having two or more ester groups in the molecule, and at least the alcohol component constituting the ester compound One is an alcohol having an alkylene oxide of 2 to 3 carbon atoms with an average of 0.5 to 5 moles added to each hydroxyl group.
作為具體之化合物,較佳為:乙酸與甘油之環氧乙烷平均3~6莫耳加成物(對於每個羥基加成環氧乙烷1~2莫耳)之酯、乙酸與環氧乙烷之平均加成莫耳數為4~6之聚乙二醇之酯、琥珀酸與環氧乙烷之平均加成莫耳數為2~3之聚乙二醇單甲醚(對於每個羥基加成環氧乙烷2~3莫耳)之酯、己二酸與二乙二醇單甲醚之酯、對苯二甲酸與環氧乙烷之平均加成莫耳數為2~3之聚乙二醇單甲醚(對於每個羥基加成環氧乙烷2~3莫耳)之酯、1,3,6-己烷三羧酸與二乙二醇單甲醚之酯。As specific compounds, preferred are esters of acetic acid and glycerol ethylene oxide with an average of 3 to 6 moles (1 to 2 moles of ethylene oxide added to each hydroxyl group), acetic acid and epoxy Polyethylene glycol esters with an average addition mole number of 4 to 6 for ethane, and polyethylene glycol monomethyl ether with an average addition mole number of 2 to 3 for succinic acid and ethylene oxide (for each The average addition mole number of the esters of each hydroxyl group to ethylene oxide is 2 to 3 moles, the ester of adipic acid and diethylene glycol monomethyl ether, and the terephthalic acid and ethylene oxide are 2 to Polyethylene glycol monomethyl ether of 3 (addition of 2 to 3 moles of ethylene oxide per hydroxyl group), ester of 1,3,6-hexanetricarboxylic acid and diethylene glycol monomethyl ether .
化合物群(B)
式(I)中之R1
表示碳數為1~4之烷基,1分子中存在2個且存在於分子之兩末端。R1
只要碳數為1~4,則可為直鏈亦可為支鏈。作為烷基之碳數,就耐著色性及表現塑化效果之觀點而言,較佳為1~4,更佳為1~2。具體而言,可列舉:甲基、乙基、丙基、異丙基、丁基、第二丁基、第三丁基、異丁基,其中,就提高損耗係數之觀點而言,較佳為甲基及乙基,更佳為甲基。Compound group (B)
R 1 in the formula (I) represents an alkyl group having 1 to 4 carbon atoms, two of which are present in one molecule and are present at both ends of the molecule. As long as R 1 has a carbon number of 1 to 4, it may be linear or branched. The carbon number of the alkyl group is preferably from 1 to 4 and more preferably from 1 to 2 from the viewpoints of color resistance and plasticizing effect. Specific examples include methyl, ethyl, propyl, isopropyl, butyl, second butyl, third butyl, and isobutyl. Among them, it is preferable from the viewpoint of improving the loss coefficient. Methyl and ethyl, more preferably methyl.
式(I)中之R2 表示碳數為2~4之伸烷基,作為較佳例,可列舉直鏈之伸烷基。具體而言,可列舉伸乙基、1,3-伸丙基、1,4-伸丁基,就提高損耗係數之觀點而言,較佳為伸乙基、1,3-伸丙基、1,4-伸丁基,更佳為伸乙基。其中,全部R2 可相同亦可不同。R 2 in formula (I) represents an alkylene group having 2 to 4 carbon atoms. As a preferred example, a linear alkylene group can be mentioned. Specific examples include ethylene, 1,3-propyl, and 1,4-butyl. From the viewpoint of improving the loss coefficient, ethylene, 1,3-propyl, 1,4-Butyl, more preferably ethyl. However, all of R 2 may be the same or different.
式(I)中之R3 表示碳數為2~6之伸烷基,OR3 以氧伸烷基之形式存在於重複單元中。R3 只要碳數為2~6,則可為直鏈亦可為支鏈。作為伸烷基之碳數,就提高損耗係數之觀點而言,較佳為2~6,更佳為2~3。具體而言,可列舉:伸乙基、1,2-伸丙基、1,3-伸丙基、1,2-伸丁基、1,3-伸丁基、1,4-伸丁基、2-甲基-1,3-伸丙基、1,2-伸戊基、1,4-伸戊基、1,5-伸戊基、2,2-二甲基-1,3-伸丙基、1,2-伸己基、1,5-伸己基、1,6-伸己基、2,5-伸己基、3-甲基-1,5-伸戊基,其中,較佳為伸乙基、1,2-伸丙基、1,3-伸丙基。其中,全部R3 可相同亦可不同。R 3 in the formula (I) represents an alkylene group having 2 to 6 carbon atoms, and OR 3 exists in the form of an oxygen alkylene group in a repeating unit. As long as R 3 has a carbon number of 2 to 6, it may be linear or branched. From the viewpoint of increasing the loss coefficient, the number of carbons of the alkylene group is preferably from 2 to 6, and more preferably from 2 to 3. Specific examples include ethylene, 1,2-butylene, 1,3-butylene, 1,2-butylene, 1,3-butylene, and 1,4-butylene , 2-methyl-1,3-propanyl, 1,2-pentyl, 1,4-pentyl, 1,5-pentyl, 2,2-dimethyl-1,3- Hexyl, 1,2-hexyl, 1,5-hexyl, 1,6-hexyl, 2,5-hexyl, 3-methyl-1,5-hexyl, among these, preferred is Ethyl, 1,2-propyl, 1,3-propyl. However, all of R 3 may be the same or different.
m表示氧伸烷基之平均重複數,就耐熱性之觀點而言,較佳為1~6之數,更佳為1~4之數,進而較佳為1~3之數。m represents an average repeating number of oxyalkylene groups. From the viewpoint of heat resistance, a number of 1 to 6 is preferable, a number of 1 to 4 is more preferable, and a number of 1 to 3 is more preferable.
n表示重複單元之平均重複數(平均聚合度),為1~12之數。作為制振材料,就提高損耗係數之觀點而言,較佳為1~12之數,更佳為1~6之數,進而較佳為1~5之數。平均聚合度亦可藉由NMR(Nuclear Magnetic Resonance,核磁共振)等之分析而求出,可根據日本專利特開2016-89148號公報之段落0100中記載之方法算出。n represents the average repeating number (average degree of polymerization) of the repeating unit, and is a number from 1 to 12. From the viewpoint of increasing the loss coefficient as the vibration-damping material, the number is preferably from 1 to 12, more preferably from 1 to 6, and even more preferably from 1 to 5. The average degree of polymerization can also be obtained by analysis such as NMR (Nuclear Magnetic Resonance, nuclear magnetic resonance), and can be calculated according to the method described in paragraph 0100 of Japanese Patent Laid-Open No. 2016-89148.
作為式(I)所表示之化合物之具體例,較佳為R1 全部為甲基、R2 為伸乙基或1,4-伸丁基、R3 為伸乙基或1,3-伸丙基且m為1~4之數、n為1~6之數的化合物,更佳為R1 全部為甲基、R2 為伸乙基或1,4-伸丁基、R3 為伸乙基或1,3-伸丙基且m為1~3之數、n為1~5之數的化合物。As specific examples of the compound represented by formula (I), it is preferred that all of R 1 is methyl, R 2 is ethyl or 1,4-butyl, and R 3 is ethyl or 1,3- Compounds in which propyl is the number of 1-4 and n is the number of 1-6, more preferably R 1 is all methyl, R 2 is ethyl or 1,4-butyl, and R 3 is Ethyl or 1,3-propylene, m is a number from 1 to 3, and n is a number from 1 to 5.
式(I)所表示之化合物只要具有上述結構,則並無特別限定,較佳為使下述(1)~(3)之原料進行反應而獲得者。再者,(1)與(2)或(2)與(3)亦可形成酯化合物。(2)亦可為酸酐或醯鹵化物。
(1)具有碳數為1~4之烷基之一元醇
(2)具有碳數為2~4之伸烷基之二羧酸
(3)具有碳數為2~6之伸烷基之二元醇The compound represented by formula (I) is not particularly limited as long as it has the above-mentioned structure, and it is preferably obtained by reacting the following raw materials (1) to (3). Furthermore, (1) and (2) or (2) and (3) may form an ester compound. (2) It may also be an acid anhydride or a hafnium halide.
(1) Alkyl monohydric alcohol having 1 to 4 carbon atoms
(2) Dicarboxylic acid having an alkylene group having 2 to 4 carbon atoms
(3) Glycols with 2-6 alkylene groups
(1)具有碳數為1~4之烷基之一元醇
作為具有碳數為1~4之烷基之一元醇,為包含上述R1
之醇,具體而言,可列舉:甲醇、乙醇、1-丙醇、2-丙醇、1-丁醇、2-丁醇、2-甲基-1-丙醇、第三丁醇。其中,就提高損耗係數之觀點而言,較佳為甲醇、乙醇、1-丙醇、1-丁醇,更佳為甲醇、乙醇,進而較佳為甲醇。(1) Monohydric alcohol having an alkyl group having 1 to 4 carbons As the monohydric alcohol having an alkyl group having 1 to 4 carbons, an alcohol containing R 1 described above, specifically, methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, 2-methyl-1-propanol, third butanol. Among these, from the viewpoint of improving the loss coefficient, methanol, ethanol, 1-propanol, and 1-butanol are preferable, methanol, ethanol, and methanol are more preferable.
(2)具有碳數為2~4之伸烷基之二羧酸
作為具有碳數為2~4之伸烷基之二羧酸,為包含上述R2
之二羧酸,具體而言,可列舉:琥珀酸、戊二酸、己二酸、及其等之衍生物、例如琥珀酸酐、戊二酸酐、琥珀酸二甲酯、琥珀酸二丁酯、戊二酸二甲酯、己二酸二甲酯等。其中,就提高損耗係數之觀點而言,較佳為琥珀酸、己二酸及其等之衍生物、例如琥珀酸酐、琥珀酸二甲酯、琥珀酸二丁酯、己二酸二甲酯,更佳為琥珀酸及其衍生物、例如琥珀酸酐、琥珀酸二甲酯、琥珀酸二丁酯。(2) A dicarboxylic acid having an alkylene group having 2 to 4 carbon atoms As a dicarboxylic acid having an alkylene group having 2 to 4 carbon atoms, it is a dicarboxylic acid containing R 2 described above, and specifically, may be Examples: Succinic acid, glutaric acid, adipic acid, and derivatives thereof, such as succinic anhydride, glutaric anhydride, dimethyl succinate, dibutyl succinate, dimethyl glutarate, adipic acid Dimethyl Etc. Among them, from the viewpoint of improving the loss coefficient, succinic acid, adipic acid, and derivatives thereof such as succinic anhydride, dimethyl succinate, dibutyl succinate, and dimethyl adipate are preferred, More preferred are succinic acid and its derivatives, such as succinic anhydride, dimethyl succinate, and dibutyl succinate.
(3)具有碳數為2~6之伸烷基之二元醇
作為具有碳數為2~6之伸烷基之二元醇,為包含上述R3
之二元醇,具體而言,可列舉:乙二醇、二乙二醇、三乙二醇、四乙二醇、1,2-丙二醇、1,3-丙二醇、2-甲基-1,3-丙二醇、2,2-二甲基-1,3-丙二醇、1,2-丁二醇、1,3-丁二醇、1,4-丁二醇、1,2-戊二醇、1,4-戊二醇、1,5-戊二醇、2,5-己二醇、1,6-己二醇、3-甲基-1,5-戊二醇。其中,就提高損耗係數之觀點而言,較佳為二乙二醇、三乙二醇、1,2-丙二醇、1,3-丙二醇、四乙二醇、1,4-丁二醇,更佳為二乙二醇、三乙二醇、1,2-丙二醇、1,3-丙二醇,進而較佳為二乙二醇、三乙二醇、1,3-丙二醇。(3) A diol having an alkylene group having 2 to 6 carbons As a diol having an alkylene group having 2 to 6 carbons, it is a diol containing R 3 described above, and specifically, may be Examples: ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 2-methyl-1,3-propanediol, 2,2-dimethylamine 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,2-pentanediol, 1,4-pentanediol, 1, 5-pentanediol, 2,5-hexanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol. Among these, from the viewpoint of improving the loss coefficient, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, tetraethylene glycol, 1,4-butanediol, and the like are more preferable. Diethylene glycol, triethylene glycol, 1,2-propylene glycol, and 1,3-propylene glycol are preferred, and diethylene glycol, triethylene glycol, and 1,3-propylene glycol are more preferred.
因此,作為上述(1)~(3),
較佳為(1)一元醇為選自由甲醇、乙醇、1-丙醇、及1-丁醇所組成之群中之1種或2種以上,(2)二羧酸為選自由琥珀酸、己二酸、戊二酸、及其等之衍生物所組成之群中之1種或2種以上,(3)二元醇為選自由二乙二醇、三乙二醇、1,2-丙二醇、1,3-丙二醇、四乙二醇、及1,4-丁二醇所組成之群中之1種或2種以上;
更佳為(1)一元醇為選自由甲醇及乙醇所組成之群中之1種或2種以上,(2)二羧酸為選自由琥珀酸、己二酸、及其等之衍生物所組成之群中之1種或2種以上,(3)二元醇為選自由二乙二醇、三乙二醇、1,2-丙二醇、及1,3-丙二醇所組成之群中之1種或2種以上;
進而較佳為(1)一元醇為甲醇,(2)二羧酸為選自由琥珀酸及其衍生物所組成之群中之1種或2種以上,(3)二元醇為選自由二乙二醇、三乙二醇、及1,3-丙二醇所組成之群中之1種或2種以上。Therefore, as (1) to (3) above,
Preferably, (1) the monohydric alcohol is one or more selected from the group consisting of methanol, ethanol, 1-propanol, and 1-butanol, and (2) the dicarboxylic acid is selected from the group consisting of succinic acid, One or more of a group consisting of adipic acid, glutaric acid, and derivatives thereof. (3) The diol is selected from the group consisting of diethylene glycol, triethylene glycol, 1,2- One or more of propylene glycol, 1,3-propylene glycol, tetraethylene glycol, and 1,4-butanediol;
More preferably, (1) the monohydric alcohol is one or more selected from the group consisting of methanol and ethanol, and (2) the dicarboxylic acid is selected from the group consisting of derivatives of succinic acid, adipic acid, and the like One or two or more of the group consisting of (3) a diol is one selected from the group consisting of diethylene glycol, triethylene glycol, 1,2-propylene glycol, and 1,3-propylene glycol One or more than two;
Further preferably, (1) the monohydric alcohol is methanol, (2) the dicarboxylic acid is one or two or more selected from the group consisting of succinic acid and its derivatives, and (3) the glycol is selected from the group consisting of One or two or more of the group consisting of ethylene glycol, triethylene glycol, and 1,3-propanediol.
作為使上述(1)~(3)反應而獲得式(I)所表示之酯化合物之方法,並無特別限定,例如可列舉以下之態樣1及態樣2之方法。
態樣1:包括使(2)二羧酸與(1)一元醇進行酯化反應而合成二羧酸酯之步驟、及使所獲得之二羧酸酯與(3)二元醇進行酯化反應之步驟的方法
態樣2:包括使(1)一元醇、(2)二羧酸、及(3)二元醇一起反應之步驟的方法The method for obtaining the ester compound represented by formula (I) by reacting the above (1) to (3) is not particularly limited, and examples thereof include the following methods 1 and 2.
Aspect 1: including a step of synthesizing dicarboxylic acid ester by (2) dicarboxylic acid and (1) monohydric alcohol, and esterifying the obtained dicarboxylic acid ester with (3) dihydric alcohol Method aspect 2 of the reaction method: A method including the step of reacting (1) a monohydric alcohol, (2) a dicarboxylic acid, and (3) a dihydric alcohol together
該等之中,就調整平均聚合度之觀點而言,較佳為態樣1之方法。再者,上述各步驟之反應可根據公知之方法進行。Among these, from the viewpoint of adjusting the average degree of polymerization, the method of aspect 1 is preferred. In addition, the reaction of each said step can be performed according to a well-known method.
關於式(I)所表示之化合物,就提高損耗係數之觀點而言,酸值較佳為1.50 mgKOH/g以下,更佳為1.00 mgKOH/g以下,就提高損耗係數之觀點而言,羥值較佳為10.0 mgKOH/g以下,更佳為5.0 mgKOH/g以下,進而較佳為3.0 mgKOH/g以下。再者,於本說明書中,塑化劑之酸值及羥值可依據日本專利特開2016-89148號公報之段落0099中記載之方法進行測定。With regard to the compound represented by formula (I), the acid value is preferably 1.50 mgKOH / g or less, more preferably 1.00 mgKOH / g or less, from the viewpoint of increasing the loss coefficient, and the hydroxyl value from the viewpoint of increasing the loss coefficient. It is preferably 10.0 mgKOH / g or less, more preferably 5.0 mgKOH / g or less, and still more preferably 3.0 mgKOH / g or less. In addition, in this specification, the acid value and the hydroxyl value of a plasticizer can be measured according to the method described in the paragraph 0099 of Unexamined-Japanese-Patent No. 2016-89148.
又,就提高損耗係數之觀點及耐著色性之觀點而言,式(I)所表示之化合物之數量平均分子量較佳為300~1500,更佳為300~1000。再者,於本說明書中,塑化劑之數量平均分子量可依據日本專利特開2016-89148號公報之段落0100中記載之方法算出。From the viewpoint of improving the loss coefficient and the viewpoint of coloring resistance, the number average molecular weight of the compound represented by the formula (I) is preferably 300 to 1500, and more preferably 300 to 1,000. In this specification, the number average molecular weight of the plasticizer can be calculated according to the method described in paragraph 0100 of Japanese Patent Laid-Open No. 2016-89148.
就提高損耗係數之觀點而言,式(I)所表示之化合物之皂化值較佳為500~800 mgKOH/g,更佳為550~750 mgKOH/g。再者,於本說明書中,塑化劑之皂化值可依據日本專利特開2016-89148號公報之段落0099中記載之方法進行測定。From the viewpoint of improving the loss coefficient, the saponification value of the compound represented by formula (I) is preferably 500 to 800 mgKOH / g, and more preferably 550 to 750 mgKOH / g. In addition, in this specification, the saponification value of a plasticizer can be measured according to the method described in the paragraph 0099 of Japanese Patent Laid-Open No. 2016-89148.
關於式(I)所表示之化合物,就提高損耗係數之觀點而言,對2個分子末端之烷基酯化率(末端烷基酯化率)較佳為95%以上,更佳為98%以上。再者,於本說明書中,塑化劑之末端烷基酯化率可依據日本專利特開2016-89148號公報之段落0100中記載之方法算出。With respect to the compound represented by formula (I), from the viewpoint of improving the loss coefficient, the alkyl esterification rate (terminal alkyl esterification rate) of the two molecular ends is preferably 95% or more, and more preferably 98%. the above. In this specification, the terminal alkyl esterification rate of the plasticizer can be calculated according to the method described in paragraph 0100 of Japanese Patent Laid-Open No. 2016-89148.
就縮短振動時間之觀點而言,式(I)所表示之化合物之醚值較佳為0~8 mmol/g,更佳為0~6 mmol/g。再者,於本說明書中,塑化劑之醚值可依據日本專利特開2016-89148號公報之段落0100中記載之方法算出。From the viewpoint of shortening the vibration time, the ether value of the compound represented by formula (I) is preferably 0 to 8 mmol / g, and more preferably 0 to 6 mmol / g. In this specification, the ether value of the plasticizer can be calculated according to the method described in paragraph 0100 of Japanese Patent Laid-Open No. 2016-89148.
化合物群(C)
作為化合物群(C)所包含之酯化合物,具體而言,較佳為己二酸與2-乙基己醇之酯(DOA)、鄰苯二甲酸與2-乙基己醇之酯(DOP)。Compound group (C)
As the ester compound included in the compound group (C), specifically, an ester of adipic acid and 2-ethylhexanol (DOA), and an ester of phthalic acid and 2-ethylhexanol (DOP) are preferable. ).
塑化劑中,關於選自由聚酯系塑化劑、多元醇酯系塑化劑、多元羧酸酯系塑化劑、及雙酚系塑化劑所組成之群中之1種或2種以上之含量、較佳為選自由具有(聚)氧伸烷基或碳數2~10之伸烷基之聚酯系塑化劑、多元醇酯系塑化劑、多元羧酸酯系塑化劑、及雙酚系塑化劑所組成之群中之1種或2種以上之含量、更佳為選自由具有(聚)氧伸烷基之聚酯系塑化劑、多元醇酯系塑化劑、多元羧酸酯系塑化劑、及雙酚系塑化劑所組成之群中之1種或2種以上之含量、以及選自由該化合物群(A)~(C)所組成之群中之1種或2種以上之化合物之含量,就提高損耗係數之觀點而言,較佳為50質量%以上,更佳為80質量%以上,進而較佳為90質量%以上,進而較佳為95質量%以上,進而較佳為實質上為100質量%,進而較佳為100質量%。此處,實質上為100質量%係指不可避免地含有微量之雜質等之狀態。再者,於本說明書中,上述塑化劑之含量於含有複數種化合物之情形時意指總含量。Among the plasticizers, one or two selected from the group consisting of a polyester plasticizer, a polyol ester plasticizer, a polycarboxylic acid ester plasticizer, and a bisphenol plasticizer. The above content is preferably selected from polyester-based plasticizers having (poly) oxyalkylene groups or alkylene groups having 2 to 10 carbon atoms, polyol ester-based plasticizers, and polycarboxylic acid ester-based plasticizers. The content of one or two or more of the group consisting of an agent and a bisphenol-based plasticizer is more preferably selected from a polyester-based plasticizer having a (poly) oxyalkylene group, and a polyol ester-based plastic. The content of one or two or more of a group consisting of a plasticizer, a polycarboxylic acid plasticizer, and a bisphenol plasticizer, and selected from the group consisting of the compound group (A) to (C) From the viewpoint of increasing the loss coefficient, the content of one or two or more compounds in the group is preferably 50% by mass or more, more preferably 80% by mass or more, and still more preferably 90% by mass or more. It is preferably 95% by mass or more, more preferably substantially 100% by mass, and still more preferably 100% by mass. Here, substantially 100% by mass refers to a state in which trace amounts of impurities and the like are inevitably contained. In addition, in this specification, content of the said plasticizer means the total content when it contains a several compound.
就提高損耗係數之觀點而言,塑化劑之含量相對於熱塑性聚酯樹脂(A)100質量份,較佳為1質量份以上,更佳為3質量份以上,進而較佳為5質量份以上,進而較佳為10質量份以上,就抑制剛性降低之觀點而言,較佳為50質量份以下,更佳為40質量份以下,進而較佳為30質量份以下,進而較佳為25質量份以下。From the viewpoint of increasing the loss coefficient, the content of the plasticizer is preferably 1 part by mass or more, more preferably 3 parts by mass or more, and still more preferably 5 parts by mass based on 100 parts by mass of the thermoplastic polyester resin (A). The above is more preferably 10 parts by mass or more, and from the viewpoint of suppressing the decrease in rigidity, it is preferably 50 parts by mass or less, more preferably 40 parts by mass or less, still more preferably 30 parts by mass or less, and even more preferably 25 parts by mass Mass parts or less.
又,就提高損耗係數之觀點而言,聚酯樹脂組合物中塑化劑之含量較佳為1質量%以上,更佳為3質量%以上,進而較佳為5質量%以上,就抑制剛性降低之觀點而言,較佳為25質量%以下,更佳為20質量%以下,進而較佳為15質量%以下。From the viewpoint of increasing the loss coefficient, the content of the plasticizer in the polyester resin composition is preferably 1% by mass or more, more preferably 3% by mass or more, and still more preferably 5% by mass or more to suppress rigidity. From the viewpoint of reduction, it is preferably 25% by mass or less, more preferably 20% by mass or less, and still more preferably 15% by mass or less.
(彈性體)
於本發明中,就提昇高溫區域及低溫區域內之制振性之觀點而言,可使用1種或2種以上之彈性體。作為本發明中之彈性體,較佳為熱塑性彈性體。(Elastomer)
In the present invention, from the viewpoint of improving vibration damping properties in a high temperature region and a low temperature region, one kind or two or more kinds of elastomers may be used. As the elastomer in the present invention, a thermoplastic elastomer is preferred.
就提高低溫區域內之損耗係數之觀點而言,彈性體之含量相對於熱塑性聚酯樹脂(A)100質量份,較佳為10質量份以上,更佳為12質量份以上,進而較佳為15質量份以上。又,就抑制剛性降低之觀點而言,較佳為50質量份以下,更佳為40質量份以下,進而較佳為35質量份以下。From the viewpoint of increasing the loss coefficient in the low temperature region, the content of the elastomer is preferably 10 parts by mass or more, more preferably 12 parts by mass or more, and more preferably 100 parts by mass of the thermoplastic polyester resin (A). 15 parts by mass or more. From the viewpoint of suppressing a decrease in rigidity, it is preferably 50 parts by mass or less, more preferably 40 parts by mass or less, and still more preferably 35 parts by mass or less.
就提高損耗係數之觀點而言,聚酯樹脂組合物中之彈性體之含量較佳為5質量%以上,更佳為8質量%以上,進而較佳為9.5質量%以上,就抑制剛性降低之觀點而言,較佳為30質量%以下,更佳為25質量%以下,進而較佳為20質量%以下。From the viewpoint of improving the loss coefficient, the content of the elastomer in the polyester resin composition is preferably 5% by mass or more, more preferably 8% by mass or more, and further preferably 9.5% by mass or more. From a viewpoint, it is preferably 30% by mass or less, more preferably 25% by mass or less, and still more preferably 20% by mass or less.
於本發明中,作為成分(B),亦可將塑化劑及彈性體併用,可將單獨或2種以上之塑化劑與單獨或2種以上之彈性體組合使用。藉由將塑化劑及彈性體併用,室溫區域之損耗係數進一步提高,且於低溫區域或高溫區域等寬廣溫度區域內損耗係數亦提高,故而較佳。In the present invention, as the component (B), a plasticizer and an elastomer may be used in combination, and a single or two or more plasticizers may be used in combination with a single or two or more elastomers. By using a plasticizer and an elastomer together, the loss coefficient in the room temperature region is further increased, and the loss coefficient is also increased in a wide temperature region such as a low temperature region or a high temperature region, which is preferable.
就提高損耗係數之觀點而言,併用時之塑化劑及彈性體之合計含量相對於熱塑性聚酯樹脂(A)100質量份,較佳為15質量份以上,更佳為20質量份以上,進而較佳為25質量份以上。又,就抑制剛性降低之觀點而言,較佳為60質量份以下,更佳為50質量份以下,進而較佳為40質量份以下。From the viewpoint of increasing the loss coefficient, the total content of the plasticizer and the elastomer when used in combination is preferably 15 parts by mass or more, more preferably 20 parts by mass or more, based on 100 parts by mass of the thermoplastic polyester resin (A). It is more preferably 25 parts by mass or more. From the viewpoint of suppressing a decrease in rigidity, it is preferably 60 parts by mass or less, more preferably 50 parts by mass or less, and still more preferably 40 parts by mass or less.
又,就提高於寬廣溫度區域內之損耗係數之觀點而言,併用時之塑化劑與彈性體之質量比(塑化劑/彈性體)較佳為10/90~90/10,更佳為30/70~70/30。From the viewpoint of improving the loss coefficient in a wide temperature range, the mass ratio of the plasticizer to the elastomer (plasticizer / elastomer) is preferably 10/90 to 90/10, more preferably It is 30/70 ~ 70/30.
(熱塑性彈性體)
藉由使用熱塑性彈性體作為彈性體,發揮提昇高溫區域及低溫區域內之制振性之效果,故而較佳。進而,藉由與塑化劑併用,可進一步提昇高溫區域及低溫區域之寬廣溫度區域內之制振性。(Thermoplastic elastomer)
By using a thermoplastic elastomer as the elastomer, the effect of improving the damping properties in a high temperature region and a low temperature region is exhibited, so it is preferable. Furthermore, by using it in combination with a plasticizer, it is possible to further improve the vibration damping performance in a wide temperature range in a high temperature region and a low temperature region.
關於熱塑性彈性體,就提昇高溫區域及低溫區域內之制振性之觀點而言,玻璃轉移溫度Tg較佳為-40℃以上,且較佳為20℃以下。熱塑性彈性體之玻璃轉移溫度可依據下述實施例中記載之方法進行測定。Regarding the thermoplastic elastomer, the glass transition temperature Tg is preferably -40 ° C or higher, and more preferably 20 ° C or lower, from the viewpoint of improving vibration damping properties in a high temperature region and a low temperature region. The glass transition temperature of the thermoplastic elastomer can be measured according to the method described in the following examples.
作為本發明中之熱塑性彈性體,較佳為選自苯乙烯系熱塑性彈性體、烯烴系熱塑性彈性體、聚酯系熱塑性彈性體、聚醯胺系熱塑性彈性體、胺基甲酸酯系熱塑性彈性體、腈系熱塑性彈性體、氟系熱塑性彈性體、聚丁二烯系熱塑性彈性體及聚矽氧系熱塑性彈性體中之至少1種,作為苯乙烯系熱塑性彈性體,可列舉聚苯乙烯-乙烯-聚異戊二烯-聚苯乙烯嵌段共聚物或苯乙烯與丁二烯之共聚物及其氫化物,例如有Kuraray Plastics公司製造之「HYBRAR」、旭化成股份有限公司製造之「Tuftec」「S.O.E」(註冊商標)、Kuraray股份有限公司製造之「Septon」(註冊商標)、三菱化學股份有限公司製造之「Rabalon」(註冊商標)等。作為烯烴系熱塑性彈性體,可列舉使烯烴系橡膠(EPR(Ethylene Propylene Rubber,乙烯-丙烯橡膠)、EPDM(Ethylene Propylene Diene Monomer,乙烯-丙烯-二烯(M類)橡膠))微分散於烯烴系樹脂(聚乙烯、聚丙烯等)之基質而成者,例如有三菱化學股份有限公司製造之「Thermorun」(註冊商標)、住友化學股份有限公司製造之「Espolex」(註冊商標)等。作為聚酯系熱塑性彈性體,可列舉聚對苯二甲酸丁二酯與聚醚之共聚物等,例如有DUPONT-TORAY股份有限公司製造之「Hytrel」(註冊商標)等。作為聚醯胺系熱塑性彈性體,可列舉以尼龍與聚酯或多元醇之嵌段共聚物或內醯胺、二羧酸聚醚二醇酯作為原料進行酯交換及縮聚反應而得者。作為胺基甲酸酯系熱塑性彈性體,例如有Nippon Polyurethane Industry股份有限公司製造之「TPU」。作為腈系熱塑性彈性體,可列舉使丙烯腈與丁二烯乳化聚合而得者。作為氟系熱塑性彈性體,可列舉偏二氟乙烯與六氟丙烯之共聚物、偏二氟乙烯與六氟丙烯及四氟乙烯之共聚物等,例如有昭和高分子股份有限公司製造之「Erafutoru」(註冊商標)、Dupont製造之「Viton」(註冊商標)系列等。作為聚丁二烯系及聚矽氧系熱塑性彈性體,可列舉以矽氧烷鍵為骨架且於其矽原子上直接鍵結有機基等之有機矽高分子鍵結物等,例如有Shin-Etsu Silicones製造之KBM系列等。作為熱塑性彈性體,就提昇高溫區域及低溫區域內之制振性之觀點而言,較佳為苯乙烯系熱塑性彈性體。The thermoplastic elastomer in the present invention is preferably selected from the group consisting of a styrene-based thermoplastic elastomer, an olefin-based thermoplastic elastomer, a polyester-based thermoplastic elastomer, a polyamide-based thermoplastic elastomer, and a urethane-based thermoplastic elastomer. At least one of a thermoplastic elastomer, a nitrile-based thermoplastic elastomer, a fluoro-based thermoplastic elastomer, a polybutadiene-based thermoplastic elastomer, and a silicone-based thermoplastic elastomer. Examples of the styrene-based thermoplastic elastomer include polystyrene- Ethylene-polyisoprene-polystyrene block copolymers or copolymers of styrene and butadiene and their hydrides, such as "HYBRAR" manufactured by Kuraray Plastics, and "Tuftec" manufactured by Asahi Kasei Corporation "SOE" (registered trademark), "Septon" (registered trademark) manufactured by Kuraray Co., Ltd., and "Rabalon" (registered trademark) manufactured by Mitsubishi Chemical Corporation. Examples of the olefin-based thermoplastic elastomer include finely dispersing an olefin-based rubber (EPR (Ethylene Propylene Rubber, ethylene-propylene rubber), EPDM (Ethylene Propylene Diene Monomer, ethylene-propylene-diene (M-based) rubber)) in an olefin. Based on resins (polyethylene, polypropylene, etc.), such as "Thermorun" (registered trademark) manufactured by Mitsubishi Chemical Corporation, and "Espolex" (registered trademark) manufactured by Sumitomo Chemical Co., Ltd. Examples of the polyester-based thermoplastic elastomer include a copolymer of polybutylene terephthalate and polyether, and examples thereof include "Hytrel" (registered trademark) manufactured by Dupont-Toray Co., Ltd. and the like. Examples of the polyamide-based thermoplastic elastomer include those obtained by subjecting a block copolymer of nylon to a polyester or a polyol, or lactam, or a dicarboxylic acid polyether glycol ester to a transesterification and polycondensation reaction. Examples of the urethane-based thermoplastic elastomer include "TPU" manufactured by Nippon Polyurethane Industry Co., Ltd. Examples of the nitrile thermoplastic elastomer include those obtained by emulsion polymerization of acrylonitrile and butadiene. Examples of the fluorine-based thermoplastic elastomer include a copolymer of vinylidene fluoride and hexafluoropropylene, and a copolymer of vinylidene fluoride and hexafluoropropylene and tetrafluoroethylene. For example, "Erafutoru" manufactured by Showa Polymer Co., Ltd. "(Registered trademark)," Viton "(registered trademark) series made by Dupont, etc. Examples of the polybutadiene-based and polysiloxane-based thermoplastic elastomers include an organic silicon polymer bond having a siloxane bond as a skeleton and directly bonding an organic group to a silicon atom thereof. For example, Shin- KBM series made by Etsu Silicones, etc. As the thermoplastic elastomer, a styrene-based thermoplastic elastomer is preferred from the viewpoint of improving vibration damping properties in a high temperature region and a low temperature region.
(苯乙烯系熱塑性彈性體)
本發明中之苯乙烯系熱塑性彈性體(以下有時稱為苯乙烯系彈性體)包含構成硬鏈段之苯乙烯系化合物聚合而成之嵌段A、及構成軟鏈段之共軛二烯聚合而成之嵌段B。作為聚合物嵌段A所使用之苯乙烯系化合物,例如可列舉:苯乙烯、α-甲基苯乙烯、鄰甲基苯乙烯、間甲基苯乙烯、對甲基苯乙烯、1,3-二甲基苯乙烯等苯乙烯化合物;乙烯基萘、乙烯基蒽等具有乙烯基之多環芳香族化合物等,該等之中,較佳為苯乙烯化合物之聚合物,更佳為苯乙烯之聚合物。作為聚合物嵌段B所使用之共軛二烯,例如可列舉:丁二烯、異戊二烯、丁烯、乙烯、1,3-戊二烯、2,3-二甲基-1,3-丁二烯等,較佳為列舉聚異戊二烯、聚丁二烯、及異戊二烯與丁二烯之共聚物,係使選自該等共軛二烯單體中之1種或2種以上聚合而成之嵌段共聚物。又,嵌段B中亦可共聚有上述聚合物嵌段A所使用之苯乙烯系化合物。於各共聚物之情形時,作為其形態,可選擇無規共聚物、嵌段共聚物、及遞變共聚物之任一形態。又,亦可為氫化結構。(Styrenic thermoplastic elastomer)
The styrene-based thermoplastic elastomer (hereinafter sometimes referred to as a styrene-based elastomer) in the present invention includes a block A obtained by polymerizing a styrene compound constituting a hard segment, and a conjugated diene constituting a soft segment. Polymerized block B. Examples of the styrene-based compound used in the polymer block A include styrene, α-methylstyrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, and 1,3- Styrene compounds such as dimethylstyrene; polycyclic aromatic compounds with vinyl groups such as vinyl naphthalene and vinyl anthracene. Among these, polymers of styrene compounds are preferred, and styrene compounds are more preferred. polymer. Examples of the conjugated diene used in the polymer block B include butadiene, isoprene, butene, ethylene, 1,3-pentadiene, 2,3-dimethyl-1, 3-butadiene and the like are preferably polyisoprene, polybutadiene, and a copolymer of isoprene and butadiene, selected from 1 of the conjugated diene monomers. One or two or more block copolymers. The block B may be copolymerized with a styrene-based compound used in the polymer block A described above. In the case of each copolymer, as the form, any form of a random copolymer, a block copolymer, and a tapered copolymer can be selected. Moreover, it may be a hydrogenated structure.
若例示此種苯乙烯系彈性體之具體例,則可列舉:聚苯乙烯-異戊二烯嵌段共聚物(SIS)、聚苯乙烯-聚丁二烯共聚物(SEBS)、聚苯乙烯-氫化聚丁二烯共聚物(SEBS)、聚苯乙烯-氫化聚異戊二烯-聚苯乙烯嵌段共聚物(SEPS)、聚苯乙烯-乙烯-聚異戊二烯-聚苯乙烯嵌段共聚物(SHIVS)、聚苯乙烯-氫化聚丁二烯-氫化聚異戊二烯-聚苯乙烯嵌段共聚物、聚苯乙烯-氫化聚丁二烯-聚異戊二烯-聚苯乙烯嵌段共聚物等。該等可單獨使用一種,亦可併用兩種以上。於本發明中,其中較佳為使用聚苯乙烯-乙烯-聚異戊二烯-聚苯乙烯嵌段共聚物,作為此種嵌段共聚物之市售品,可列舉Kuraray Plastics公司製造之「HYBRAR」系列。Specific examples of such styrene-based elastomers include polystyrene-isoprene block copolymer (SIS), polystyrene-polybutadiene copolymer (SEBS), and polystyrene. -Hydrogenated polybutadiene copolymer (SEBS), polystyrene-hydrogenated polyisoprene-polystyrene block copolymer (SEPS), polystyrene-ethylene-polyisoprene-polystyrene Block copolymer (SHIVS), polystyrene-hydrogenated polybutadiene-hydrogenated polyisoprene-polystyrene block copolymer, polystyrene-hydrogenated polybutadiene-polyisoprene-polybenzene Ethylene block copolymers and the like. These can be used alone or in combination of two or more. In the present invention, a polystyrene-ethylene-polyisoprene-polystyrene block copolymer is preferably used. As a commercially available product of such a block copolymer, "Kuraray Plastics" HYBRAR "series.
就提昇高溫區域及低溫區域內之制振性之觀點而言,苯乙烯系彈性體中之苯乙烯含量較佳為10質量%以上,更佳為15質量%以上,且較佳為30質量%以下,更佳為25質量%以下。再者,於本說明書中,高溫區域意指35~80℃,低溫區域意指-20~10℃,苯乙烯系彈性體中之苯乙烯含量可依據下述實施例中記載之方法進行測定。From the viewpoint of improving the damping properties in the high temperature region and the low temperature region, the styrene content in the styrene-based elastomer is preferably 10% by mass or more, more preferably 15% by mass or more, and preferably 30% by mass Below, it is more preferably 25% by mass or less. In this specification, the high temperature region means 35 to 80 ° C, and the low temperature region means -20 to 10 ° C. The styrene content in the styrene-based elastomer can be measured according to the method described in the following examples.
作為苯乙烯系彈性體,較佳為苯乙烯・異戊二烯嵌段共聚物及/或苯乙烯・丁二烯嵌段共聚物。The styrene-based elastomer is preferably a styrene-isoprene block copolymer and / or a styrene-butadiene block copolymer.
(苯乙烯・異戊二烯嵌段共聚物)
本發明中之苯乙烯・異戊二烯嵌段共聚物係於兩末端具有聚苯乙烯嵌段且於其間具有聚異戊二烯嵌段或乙烯-聚異戊二烯嵌段之至少一嵌段的嵌段共聚物。又,異戊二烯嵌段或丁二烯嵌段可進行共聚,亦可為氫化結構。(Styrene / isoprene block copolymer)
The styrene-isoprene block copolymer in the present invention has at least one block having a polystyrene block at both ends and a polyisoprene block or an ethylene-polyisoprene block therebetween. Block copolymer. The isoprene block or the butadiene block may be copolymerized or may have a hydrogenated structure.
若例示此種苯乙烯・異戊二烯嵌段共聚物之具體例,則可列舉:聚苯乙烯-異戊二烯嵌段共聚物(SIS)、聚苯乙烯-氫化聚異戊二烯-聚苯乙烯嵌段共聚物(SEPS)、聚苯乙烯-乙烯-聚異戊二烯-聚苯乙烯嵌段共聚物(SHIVS)、聚苯乙烯-氫化聚丁二烯-氫化聚異戊二烯-聚苯乙烯嵌段共聚物、聚苯乙烯-氫化聚丁二烯-聚異戊二烯-聚苯乙烯嵌段共聚物等。該等可單獨使用一種,亦可併用兩種以上。於本發明中,其中較佳為使用聚苯乙烯-乙烯-聚異戊二烯-聚苯乙烯嵌段共聚物,作為此種嵌段共聚物之市售品,可列舉Kuraray Plastics公司製造之「HYBRAR」系列。Specific examples of such a styrene-isoprene block copolymer include polystyrene-isoprene block copolymer (SIS), polystyrene-hydrogenated polyisoprene- Polystyrene block copolymer (SEPS), polystyrene-ethylene-polyisoprene-polystyrene block copolymer (SHIVS), polystyrene-hydrogenated polybutadiene-hydrogenated polyisoprene -A polystyrene block copolymer, a polystyrene-hydrogenated polybutadiene-polyisoprene-polystyrene block copolymer, and the like. These can be used alone or in combination of two or more. In the present invention, a polystyrene-ethylene-polyisoprene-polystyrene block copolymer is preferably used. As a commercially available product of such a block copolymer, "Kuraray Plastics" HYBRAR "series.
(苯乙烯・丁二烯嵌段共聚物)
本發明中之苯乙烯・丁二烯嵌段共聚物係於兩末端具有聚苯乙烯嵌段且於其間具有聚丁二烯嵌段或其氫化物的嵌段共聚物。又,異戊二烯嵌段或丁二烯嵌段可進行共聚,亦可為氫化結構。(Styrene / butadiene block copolymer)
The styrene-butadiene block copolymer in the present invention is a block copolymer having polystyrene blocks at both ends and a polybutadiene block or a hydrogenated product thereof between them. The isoprene block or the butadiene block may be copolymerized or may have a hydrogenated structure.
若例示此種苯乙烯・丁二烯嵌段共聚物之具體例,則可列舉聚苯乙烯-聚丁二烯共聚物(SEBS)、聚苯乙烯-氫化聚丁二烯共聚物(SEBS)、聚苯乙烯-聚丁二烯共聚物(SBS)、聚苯乙烯-氫化聚丁二烯共聚物(SBS)等。該等可單獨使用一種,亦可併用兩種以上。於本發明中,其中較佳為使用聚苯乙烯-氫化聚丁二烯共聚物(SEBS),作為此種嵌段共聚物之市售品,可列舉旭化成股份有限公司製造之「S.O.E」。Specific examples of such a styrene-butadiene block copolymer include polystyrene-polybutadiene copolymer (SEBS), polystyrene-hydrogenated polybutadiene copolymer (SEBS), Polystyrene-polybutadiene copolymer (SBS), polystyrene-hydrogenated polybutadiene copolymer (SBS), etc. These can be used alone or in combination of two or more. In the present invention, a polystyrene-hydrogenated polybutadiene copolymer (SEBS) is preferably used. As a commercially available product of such a block copolymer, "S.O.E" manufactured by Asahi Kasei Co., Ltd. is mentioned.
就與聚碳酸酯之接著性之觀點而言,較佳為不飽和鍵較少或不具有不飽和鍵之彈性體。就該觀點而言,作為較佳之彈性體,於上述各種彈性體中,可列舉經氫化者。
進而,就與聚碳酸酯之接著性之觀點而言,較佳為不易氧化劣化或不產生氧化劣化之彈性體。就該觀點而言,作為較佳之彈性體,於上述各種彈性體中,可列舉經氫化者。
進而,就與聚碳酸酯之接著性之觀點而言,較佳為使用聚苯乙烯-氫化聚丁二烯共聚物(SEBS)。From the viewpoint of adhesion to polycarbonate, an elastomer having fewer unsaturated bonds or having no unsaturated bonds is preferred. From this viewpoint, as the preferable elastomer, among the above-mentioned various elastomers, hydrogenated ones can be mentioned.
Furthermore, from the viewpoint of adhesiveness with polycarbonate, an elastomer that is less susceptible to oxidative degradation or oxidative degradation is not preferred. From this viewpoint, as the preferable elastomer, among the above-mentioned various elastomers, hydrogenated ones can be mentioned.
Furthermore, from the viewpoint of adhesiveness with polycarbonate, it is preferable to use a polystyrene-hydrogenated polybutadiene copolymer (SEBS).
[無機填充劑(C)]
就提昇剛性之觀點而言,本發明中之聚酯樹脂組合物含有無機填充劑(C)。作為本發明中之無機填充劑(C),只要為公知之無機填充劑則並無特別限定,可使用選自由通常用於熱塑性樹脂之強化之無機填充劑、具體而言為板狀之填充劑、粒狀之填充劑、針狀之填充劑、及纖維狀之填充劑所組成之群中之1種或2種以上。[Inorganic filler (C)]
From the viewpoint of improving rigidity, the polyester resin composition in the present invention contains an inorganic filler (C). The inorganic filler (C) in the present invention is not particularly limited as long as it is a known inorganic filler, and it can be selected from inorganic fillers commonly used for reinforcement of thermoplastic resins, specifically plate-shaped fillers. , One or more of the group consisting of granular fillers, needle-shaped fillers, and fibrous fillers.
板狀之填充劑係指縱橫比(板狀體之最大面中最長邊之長度/該面之厚度)為20以上且150以下者。就獲得聚酯樹脂組合物中之良好之分散性、提高彎曲彈性模數及/或提高損耗係數之觀點而言,板狀填充劑之長度(最大面中最長邊之長度)較佳為1.0 μm以上,更佳為5 μm以上,進而較佳為10 μm以上,進而較佳為20 μm以上,且較佳為150 μm以下,更佳為100 μm以下,進而較佳為50 μm以下,進而較佳為40 μm以下,進而較佳為30 μm以下。厚度並無特別限定,就同樣之觀點而言,較佳為0.01 μm以上,更佳為0.05 μm以上,進而較佳為0.1 μm以上,進而較佳為0.2 μm以上,且較佳為5 μm以下,更佳為3 μm以下,進而較佳為2 μm以下,進而較佳為1 μm以下,進而較佳為0.5 μm以下。又,作為板狀填充劑之縱橫比,就同樣之觀點而言,較佳為30以上,更佳為40以上,進而較佳為50以上,又,較佳為120以下,更佳為100以下,進而較佳為90以下,進而較佳為80以下。作為板狀填充劑之具體例,例如可列舉雲母等日本專利特開2016-89148號公報之段落0064中所列舉者。再者,板狀填充劑之邊長及厚度可藉由利用光學顯微鏡觀察隨機選出之100個填充劑並算出其數平均值而求出。The plate-shaped filler means an aspect ratio (length of the longest side of the largest surface of the plate-like body / thickness of the surface) of 20 or more and 150 or less. From the viewpoint of obtaining good dispersibility in the polyester resin composition, improving the flexural modulus of elasticity, and / or increasing the loss coefficient, the length of the plate-like filler (the length of the longest side in the largest surface) is preferably 1.0 μm Above, more preferably 5 μm or more, still more preferably 10 μm or more, still more preferably 20 μm or more, and more preferably 150 μm or less, more preferably 100 μm or less, still more preferably 50 μm or less, and more preferably It is preferably 40 μm or less, and further preferably 30 μm or less. The thickness is not particularly limited. From the same viewpoint, it is preferably 0.01 μm or more, more preferably 0.05 μm or more, still more preferably 0.1 μm or more, still more preferably 0.2 μm or more, and preferably 5 μm or less. , More preferably 3 μm or less, still more preferably 2 μm or less, still more preferably 1 μm or less, and still more preferably 0.5 μm or less. In addition, the aspect ratio of the plate-like filler is preferably 30 or more, more preferably 40 or more, still more preferably 50 or more, and still more preferably 120 or less, and more preferably 100 or less. It is more preferably 90 or less, and still more preferably 80 or less. Specific examples of the plate-shaped filler include those listed in paragraph 0064 of Japanese Patent Application Laid-Open No. 2016-89148, such as mica. The side length and thickness of the plate-shaped filler can be determined by observing 100 randomly selected fillers with an optical microscope and calculating the average value of the numbers.
粒狀之填充劑不僅為呈現真球狀之形態者,而且亦包含剖面某程度之橢圓狀或大致橢圓狀者,且為縱橫比(粒狀體之最長直徑/粒狀體之最短直徑)1以上且未達2者,適宜為接近1者。就獲得聚酯樹脂組合物中之良好之分散性、提高彎曲彈性模數及/或提高損耗係數之觀點而言,粒狀填充劑之平均粒徑較佳為1.0 μm以上,更佳為5 μm以上,進而較佳為10 μm以上,進而較佳為20 μm以上,且較佳為50 μm以下,更佳為40 μm以下,進而較佳為30 μm以下。作為粒狀填充劑之具體例,例如可列舉日本專利特開2016-89148號公報之段落0065中所列舉者。再者,粒狀填充劑之直徑可藉由將隨機選出之100個填充劑切斷,利用光學顯微鏡觀察剖面,並算出其數平均值而求出。The granular fillers are not only those with a true spherical shape, but also those with a certain degree of ellipse or approximately ellipse in the cross section, and have an aspect ratio (longest diameter of the granular body / shortest diameter of the granular body) Those above and less than two are preferably close to one. From the viewpoint of obtaining good dispersibility in the polyester resin composition, improving the flexural modulus of elasticity, and / or increasing the loss coefficient, the average particle diameter of the granular filler is preferably 1.0 μm or more, and more preferably 5 μm Above, still more preferably 10 μm or more, still more preferably 20 μm or more, and more preferably 50 μm or less, more preferably 40 μm or less, and still more preferably 30 μm or less. Specific examples of the granular filler include those listed in paragraph 0065 of Japanese Patent Laid-Open No. 2016-89148. The diameter of the granular filler can be determined by cutting 100 randomly selected fillers, observing the cross section with an optical microscope, and calculating the average value of the numbers.
針狀之填充劑係指縱橫比(粒子長度/粒徑)為2以上且未達20之範圍者。就獲得聚酯樹脂組合物中之良好之分散性、提高彎曲彈性模數及/或提高損耗係數之觀點而言,針狀填充劑之長度(粒子長度)較佳為1.0 μm以上,更佳為5 μm以上,進而較佳為10 μm以上,進而較佳為20 μm以上,進而較佳為30 μm以上,且較佳為150 μm以下,更佳為100 μm以下,進而較佳為80 μm以下,進而較佳為60 μm以下。粒徑並無特別限定,就同樣之觀點而言,較佳為0.01 μm以上,更佳為0.1 μm以上,進而較佳為0.5 μm以上,且較佳為20 μm以下,更佳為15 μm以下,進而較佳為10 μm以下。又,作為針狀填充劑之縱橫比,就同樣之觀點而言,較佳為5以上,又,較佳為10以下。作為針狀填充劑之具體例,例如可列舉日本專利特開2016-89148號公報之段落0066中所列舉者。再者,針狀填充劑之粒子長度及粒徑可藉由利用光學顯微鏡觀察隨機選出之100個填充劑並算出其數平均值而求出。粒徑於具有短徑及長徑之情形時,使用長徑進行算出。The acicular fillers are those having an aspect ratio (particle length / particle diameter) of 2 or more and less than 20. The length (particle length) of the acicular filler is preferably 1.0 μm or more from the viewpoints of obtaining good dispersibility in the polyester resin composition, improving the flexural modulus of elasticity, and / or increasing the loss coefficient. 5 μm or more, further preferably 10 μm or more, further preferably 20 μm or more, still more preferably 30 μm or more, and more preferably 150 μm or less, more preferably 100 μm or less, and still more preferably 80 μm or less , More preferably 60 μm or less. The particle diameter is not particularly limited. From the same viewpoint, it is preferably 0.01 μm or more, more preferably 0.1 μm or more, still more preferably 0.5 μm or more, and preferably 20 μm or less, and more preferably 15 μm or less. And more preferably 10 μm or less. The aspect ratio of the acicular filler is preferably 5 or more from the same viewpoint, and more preferably 10 or less. Specific examples of the needle-shaped filler include those listed in paragraph 0066 of Japanese Patent Application Laid-Open No. 2016-89148. The particle length and particle diameter of the acicular filler can be determined by observing 100 randomly selected fillers with an optical microscope and calculating an average of the numbers. When the particle diameter has a short diameter and a long diameter, the long diameter is used for calculation.
纖維狀之填充劑係指縱橫比(平均纖維長度/平均纖維直徑)超過150者。作為纖維狀填充劑之長度(平均纖維長度),就提高彎曲彈性模數、提高損耗係數之觀點而言,較佳為0.15 mm以上,更佳為0.2 mm以上,進而較佳為0.5 mm以上,進而較佳為1 mm以上,且較佳為30 mm以下,更佳為10 mm以下,進而較佳為5 mm以下。平均纖維直徑並無特別限定,就同樣之觀點而言,較佳為1 μm以上,更佳為3 μm以上,且較佳為30 μm以下,更佳為20 μm以下,進而較佳為10 μm以下。又,作為縱橫比,就同樣之觀點而言,較佳為200以上,更佳為250以上,進而較佳為500以上,又,較佳為10000以下,更佳為5000以下,進而較佳為1000以下,進而較佳為800以下。作為纖維狀填充劑之具體例,例如可列舉日本專利特開2016-89148號公報之段落0067中所列舉者。再者,纖維狀填充劑之纖維長度及纖維直徑可藉由利用光學顯微鏡觀察隨機選出之100個填充劑並算出其數平均值而求出。纖維直徑於具有短徑及長徑之情形時,使用長徑進行算出。又,纖維直徑不僅可使用長徑與短徑相等之圓形,而且亦可使用長徑與短徑不同之橢圓形(例如長徑/短徑=4)或繭型(例如長徑/短徑=2)。另一方面,於使用雙軸擠出機等混練機而製作樹脂組合物,為此將樹脂與纖維狀填充劑進行熔融混練之情形時,纖維狀填充劑被混練部中之剪力切斷,而使平均纖維長度變短,但就提高損耗係數與提昇剛性之觀點而言,樹脂中之纖維狀填充劑之平均纖維長度較佳為100~800 μm,更佳為200~700 μm,進而較佳為300~600 μm。The fibrous filler refers to an aspect ratio (average fiber length / average fiber diameter) exceeding 150. The length (average fiber length) of the fibrous filler is preferably 0.15 mm or more, more preferably 0.2 mm or more, and even more preferably 0.5 mm or more from the viewpoint of increasing the bending elastic modulus and increasing the loss coefficient. It is more preferably 1 mm or more, and preferably 30 mm or less, more preferably 10 mm or less, and still more preferably 5 mm or less. The average fiber diameter is not particularly limited. From the same viewpoint, it is preferably 1 μm or more, more preferably 3 μm or more, and preferably 30 μm or less, more preferably 20 μm or less, and even more preferably 10 μm. the following. From the same viewpoint, the aspect ratio is preferably 200 or more, more preferably 250 or more, still more preferably 500 or more, still more preferably 10,000 or less, more preferably 5,000 or less, and even more preferably 1,000 or less, and more preferably 800 or less. Specific examples of the fibrous filler include those listed in paragraph 0066 of Japanese Patent Application Laid-Open No. 2016-89148. The fiber length and fiber diameter of the fibrous filler can be determined by observing 100 randomly selected fillers with an optical microscope and calculating an average of the numbers. When the fiber diameter has a short diameter and a long diameter, the long diameter is used for calculation. In addition, the fiber diameter can be not only a circle with the same major and minor diameters, but also an oval (e.g. major / minor diameter = 4) or cocoon type (such as major / minor diameter) having a major and minor diameter different. = 2). On the other hand, when a resin composition is produced using a kneading machine such as a biaxial extruder, and the resin and the fibrous filler are melt-kneaded for this purpose, the fibrous filler is cut by the shear force in the kneading section. The average fiber length is shortened, but from the viewpoint of increasing the loss coefficient and improving the rigidity, the average fiber length of the fibrous filler in the resin is preferably 100 to 800 μm, more preferably 200 to 700 μm, and more It is preferably 300 ~ 600 μm.
上述粒狀、板狀、或針狀填充劑可利用乙烯/乙酸乙烯酯共聚物等熱塑性樹脂或環氧樹脂等熱硬化性樹脂進行被覆或集束處理,亦可利用胺基矽烷或環氧矽烷等偶合劑等進行處理。The granular, plate-like, or needle-shaped filler may be coated or bundled with a thermoplastic resin such as an ethylene / vinyl acetate copolymer or a thermosetting resin such as an epoxy resin, or an amine silane or an epoxy silane. Coupling agents and the like are processed.
該等填充劑可單獨使用或組合2種以上而使用,亦可將形狀不同之填充劑進行組合。其中,就提高彎曲彈性模數,抑制損耗係數降低之觀點而言,較佳為選自由板狀填充劑、針狀填充劑、及纖維狀填充劑所組成之群中之1種或2種以上,更佳為選自由板狀填充劑及針狀填充劑所組成之群中之1種或2種以上,進而較佳為板狀填充劑之1種或2種以上。具體而言,較佳為使用雲母、滑石、玻璃纖維,更佳為使用雲母、滑石,進而較佳為使用雲母。推測板狀填充劑於射出成形體等中藉由流動方向進行配向,故而與其他填充劑相比,配向方向上之拉伸彈性模數或與配向方向垂直之方向上之彎曲彈性模數顯著提高,又,存在較多對成形體振動時產生之摩擦造成影響之界面,因此,進一步抑制損耗係數之降低。就抑制損耗係數降低之觀點而言,無機填充劑中之板狀填充劑之含量較佳為60質量%以上,更佳為80質量%以上,進而較佳為90質量%以上。These fillers may be used singly or in combination of two or more kinds, and fillers having different shapes may be combined. Among them, from the viewpoint of increasing the flexural modulus of elasticity and suppressing the reduction of the loss coefficient, it is preferably one or two or more selected from the group consisting of a plate-shaped filler, a needle-shaped filler, and a fibrous filler. Preferably, it is one or two or more selected from the group consisting of a plate-shaped filler and a needle-shaped filler, and more preferably one or two or more of the plate-shaped filler. Specifically, mica, talc and glass fiber are preferably used, mica and talc are more preferably used, and mica is more preferably used. It is presumed that the plate-shaped filler is aligned in the injection molded body by the flow direction. Therefore, compared with other fillers, the tensile elastic modulus in the alignment direction or the bending elastic modulus in the direction perpendicular to the alignment direction is significantly improved. In addition, there are many interfaces that affect the friction generated when the formed body vibrates, and therefore, the reduction of the loss coefficient is further suppressed. From the viewpoint of suppressing a reduction in the loss coefficient, the content of the plate-like filler in the inorganic filler is preferably 60% by mass or more, more preferably 80% by mass or more, and even more preferably 90% by mass or more.
就提昇剛性之觀點而言,無機填充劑(C)之含量相對於熱塑性聚酯樹脂(A)100質量份,較佳為10質量份以上,更佳為15質量份以上,進而較佳為20質量份以上,進而較佳為30質量份以上。又,就抑制損耗係數降低之觀點而言,較佳為80質量份以下,更佳為70質量份以下,進而較佳為60質量份以下,進而較佳為50質量份以下,進而較佳為45質量份以下。再者,無機填充劑之含量係指所使用之無機填充劑之合計質量,於含有複數種化合物之情形時,意指總含量。From the viewpoint of improving rigidity, the content of the inorganic filler (C) is preferably 10 parts by mass or more, more preferably 15 parts by mass or more, and more preferably 20 parts by mass relative to 100 parts by mass of the thermoplastic polyester resin (A). It is more preferably 30 parts by mass or more. From the viewpoint of suppressing a reduction in the loss coefficient, it is preferably 80 parts by mass or less, more preferably 70 parts by mass or less, still more preferably 60 parts by mass or less, still more preferably 50 parts by mass or less, and even more preferably 45 parts by mass or less. In addition, the content of the inorganic filler refers to the total mass of the inorganic filler used, and when it contains a plurality of compounds, it means the total content.
又,就提昇剛性之觀點而言,於聚酯樹脂組合物中無機填充劑之含量較佳為5質量%以上,更佳為10質量%以上,進而較佳為15質量%以上,進而較佳為20質量%以上,進而較佳為23質量%以上,就抑制損耗係數降低之觀點而言,較佳為40質量%以下,更佳為35質量%以下,進而較佳為30質量%以下。From the viewpoint of improving rigidity, the content of the inorganic filler in the polyester resin composition is preferably 5% by mass or more, more preferably 10% by mass or more, still more preferably 15% by mass or more, and even more preferably It is 20% by mass or more, and more preferably 23% by mass or more. From the viewpoint of suppressing a reduction in the loss coefficient, it is preferably 40% by mass or less, more preferably 35% by mass or less, and further preferably 30% by mass or less.
於本發明中,就提高彈性模數及提高損耗係數之觀點而言,成分(B)與無機填充劑(C)之質量比(成分(B)/無機填充劑(C))較佳為10/90~60/40,更佳為25/75~50/50,進而較佳為40/60~47/53。In the present invention, the mass ratio of the component (B) to the inorganic filler (C) (component (B) / inorganic filler (C)) is preferably 10 in terms of increasing the elastic modulus and increasing the loss coefficient. / 90 to 60/40, more preferably 25/75 to 50/50, and even more preferably 40/60 to 47/53.
[有機結晶成核劑(D)]
又,就提高聚酯樹脂之結晶化速度、提昇聚酯樹脂之結晶性、提高彎曲彈性模數之觀點而言,本發明中之聚酯樹脂組合物可含有有機結晶成核劑。[Organic Crystal Nucleating Agent (D)]
In addition, the polyester resin composition in the present invention may contain an organic crystal nucleating agent from the viewpoints of increasing the crystallization speed of the polyester resin, improving the crystallinity of the polyester resin, and increasing the flexural modulus.
作為有機結晶成核劑,可使用公知之有機系結晶成核劑,可使用有機羧酸金屬鹽、有機磺酸鹽、羧醯胺、磷化合物金屬鹽、松香類之金屬鹽、烷氧基金屬鹽、及有機含氮化合物等。具體而言,例如可列舉日本專利特開2016-89148號公報之段落0074中所列舉者。As the organic crystal nucleating agent, known organic crystal nucleating agents can be used, and organic carboxylic acid metal salts, organic sulfonates, carboxamides, phosphorus compound metal salts, rosin metal salts, and metal alkoxides can be used. Salts, and organic nitrogen compounds. Specifically, for example, those listed in paragraph 0074 of Japanese Patent Laid-Open No. 2016-89148 can be cited.
就提高彎曲彈性模數及損耗係數之觀點而言,有機結晶成核劑(D)之含量相對於熱塑性聚酯樹脂(A)100質量份,較佳為0.01質量份以上,更佳為0.1質量份以上,進而較佳為0.2質量份以上,就提高彎曲彈性模數及損耗係數之觀點而言,較佳為20質量份以下,更佳為10質量份以下,進而較佳為5質量份以下,進而較佳為3質量份以下,進而較佳為1質量份以下。再者,於本說明書中,有機結晶成核劑之含量意指聚酯樹脂組合物中所含有之全部有機結晶成核劑之合計含量。From the viewpoint of improving the bending elastic modulus and the loss coefficient, the content of the organic crystal nucleating agent (D) is preferably 0.01 part by mass or more, and more preferably 0.1 part by mass relative to 100 parts by mass of the thermoplastic polyester resin (A). It is more preferably 0.2 parts by mass or more, and from the viewpoint of improving the flexural modulus and loss coefficient, it is preferably 20 parts by mass or less, more preferably 10 parts by mass or less, and still more preferably 5 parts by mass or less. It is more preferably 3 parts by mass or less, and still more preferably 1 part by mass or less. In addition, in this specification, content of an organic crystal nucleating agent means the total content of all the organic crystal nucleating agents contained in a polyester resin composition.
本發明中之聚酯樹脂組合物可於無損本發明之效果之範圍內含有潤滑劑、無機結晶成核劑、水解抑制劑、阻燃劑、抗氧化劑、烴系蠟類或作為陰離子型界面活性劑之潤滑劑、紫外線吸收劑、抗靜電劑、防霧劑、光穩定劑、顏料、防黴劑、抗菌劑、發泡劑等作為上述以外之其他成分。又,同樣地,亦可於不阻礙本發明效果之範圍內含有其他高分子材料或其他樹脂組合物。The polyester resin composition in the present invention may contain a lubricant, an inorganic crystal nucleating agent, a hydrolysis inhibitor, a flame retardant, an antioxidant, a hydrocarbon wax or an anionic interfacial activity within a range not impairing the effects of the present invention. Lubricants, UV absorbers, antistatic agents, anti-fog agents, light stabilizers, pigments, antifungal agents, antibacterial agents, foaming agents, etc. are used as other components other than the above. In the same manner, other polymer materials or other resin compositions may be contained within a range that does not inhibit the effects of the present invention.
本發明中之聚酯樹脂組合物只要含有熱塑性聚酯樹脂(A)、作為塑化劑及/或彈性體之成分(B)、以及無機填充劑(C),則可無特別限定地進行製備。例如可使用密閉式捏合機、單軸或雙軸之擠出機、開口滾筒型混練機等公知之混練機,將含有熱塑性聚酯樹脂、塑化劑及/或彈性體、以及無機填充劑、進而視需要之各種添加劑的原料進行熔融混練而製備。熔融混練後亦可根據公知之方法將熔融混練物進行乾燥或冷卻。又,原料亦可預先使用亨舍爾混合機、高速混合機等進行均勻混合後,供於熔融混練。再者,於進行熔融混練時,為了促進聚酯樹脂之塑化性,亦可存在超臨界氣體進行熔融混合。The polyester resin composition in the present invention can be prepared without particular limitation as long as it contains a thermoplastic polyester resin (A), a component (B) as a plasticizer and / or an elastomer, and an inorganic filler (C). . For example, a well-known kneading machine such as a closed kneader, a uniaxial or biaxial extruder, an open-drum type kneader can be used to contain a thermoplastic polyester resin, a plasticizer and / or an elastomer, and an inorganic filler, Furthermore, if necessary, the raw materials of various additives are melt-kneaded and prepared. After the melt-kneading, the melt-kneaded material may be dried or cooled according to a known method. In addition, the raw materials may be uniformly mixed in advance using a Henschel mixer, a high-speed mixer, or the like, and then subjected to melt-kneading. Furthermore, in the case of melt-kneading, in order to promote the plasticity of the polyester resin, a supercritical gas may also be present for melt-mixing.
熔融混練溫度根據所使用之熱塑性聚酯樹脂之種類而定,無法一概地設定,就提昇聚酯樹脂組合物之成形性及劣化防止性之觀點而言,較佳為220℃以上,更佳為225℃以上,進而較佳為230℃以上,並且,較佳為300℃以下,更佳為290℃以下,進而較佳為280℃以下,進而較佳為260℃以下,進而較佳為250℃以下,進而較佳為240℃以下。熔融混練時間根據熔融混練溫度、混練機之種類而定,無法一概而論,較佳為15~900秒。The melt-kneading temperature depends on the type of the thermoplastic polyester resin used, and cannot be set uniformly. From the viewpoint of improving the moldability and the prevention of deterioration of the polyester resin composition, it is preferably 220 ° C or higher, more preferably 225 ° C or higher, further preferably 230 ° C or higher, and further preferably 300 ° C or lower, more preferably 290 ° C or lower, still more preferably 280 ° C or lower, still more preferably 260 ° C or lower, and still more preferably 250 ° C Hereinafter, it is more preferably 240 ° C or lower. Melt-kneading time depends on the melt-kneading temperature and the type of kneading machine. It cannot be generalized, but it is preferably 15 to 900 seconds.
2.積層片材之製造方法
其次,對本發明之積層片材之製造方法進行說明。
本發明之積層片材可藉由先前公知之方法進行製造。例如可列舉預先分別形成各層並進行層壓或熱壓接加壓之方法、於預先形成之層之上表面或下表面進行塗佈而形成其他層之方法、藉由共擠出之方式將各樹脂層積層之方法等。以下,作為製造方法之一例,對預先分別形成各層並將各層堆積後進行熱壓接加壓之方法更具體地進行敍述。2. Manufacturing method of laminated sheet Next, the manufacturing method of the laminated sheet of this invention is demonstrated.
The laminated sheet of the present invention can be produced by a previously known method. For example, a method in which each layer is separately formed in advance and laminated or thermocompression-bonded, and a method in which other layers are formed by coating on the upper or lower surface of the previously formed layer, and each of them is co-extruded. The method of resin lamination. Hereinafter, as an example of the manufacturing method, a method in which each layer is separately formed in advance and each layer is stacked and then subjected to thermocompression bonding and pressing will be described more specifically.
<聚碳酸酯層之製造>
用作聚碳酸酯層之由聚碳酸酯樹脂組合物成形之片狀成形體可藉由公知之方法、例如吹脹成形、擠出片材成形、加壓成型、澆鑄成形等方法獲得所需之厚度。< Production of polycarbonate layer >
The sheet-shaped molded body formed from the polycarbonate resin composition used as the polycarbonate layer can be obtained by a known method such as inflation molding, extrusion sheet molding, pressure molding, and casting molding. thickness.
<制振層之製造>
將以上述方式製備之聚酯樹脂組合物之熔融混練物例如供給至公知之擠出機或延伸機進行延伸,藉此可製造所需厚度之制振層。< Manufacturing of vibration damping layer >
The melt-kneaded product of the polyester resin composition prepared as described above is supplied to, for example, a known extruder or an extruder to be stretched, whereby a vibration-controlling layer having a desired thickness can be produced.
<熱壓接加壓之條件>
將以上述方式製造之各層以特定之順序重疊。設置於加壓機,於壓力1~7 MPa、溫度160~190℃、加壓時間0.5~2.0分鐘之條件下進行壓接,其後冷卻至常溫,可獲得特定之積層片材。於利用熱壓接加壓而製造積層片材之情形時,於加壓前後聚碳酸酯層或制振層厚度之變化為幾乎可忽視之程度。< Conditions for thermocompression and pressurization >
The layers manufactured in the above manner are overlapped in a specific order. It is set in a press and pressed under the conditions of a pressure of 1 to 7 MPa, a temperature of 160 to 190 ° C, and a pressing time of 0.5 to 2.0 minutes, followed by cooling to normal temperature to obtain a specific laminated sheet. When a laminated sheet is produced by thermocompression bonding, the change in the thickness of the polycarbonate layer or the vibration-damping layer before and after the pressing is almost negligible.
關於上述實施形態,本發明進而揭示以下之積層片材。Regarding the above embodiment, the present invention further discloses the following laminated sheet.
<1>一種積層片材,其係將制振層與聚碳酸酯層積層而成,且
該制振層存在於積層片材之表面及/或表面附近,
該制振層係聚酯樹脂組合物之片狀成形體,該聚酯樹脂組合物係含有由包含二羧酸成分與二醇成分之成分所構成之熱塑性聚酯樹脂(A)、作為塑化劑及/或彈性體之成分(B)、以及無機填充劑(C)而成。<1> A laminated sheet, which is formed by laminating a vibration damping layer and a polycarbonate, and the vibration damping layer exists on the surface and / or near the surface of the laminated sheet,
A sheet-shaped molded body of the vibration-controlling layer-based polyester resin composition containing a thermoplastic polyester resin (A) composed of a component including a dicarboxylic acid component and a diol component, and plasticized And / or an elastomer component (B) and an inorganic filler (C).
<2>如上述<1>記載之積層片材,其中制振層距離積層片材之上部表面之相對位置(%)較佳為40%以內,更佳為33%以內,進而較佳為30%以內,進而較佳為25%以內,進而較佳為20%以內,進而較佳為15%以內,進而較佳為10%以內,並且,較佳為0.05%以上,更佳為0.25%以上,進而較佳為0.5%以上,進而較佳為1.0%以上,進而較佳為5.0%以上,進而較佳為10%以上。
<3>如上述<1>或<2>記載之積層片材,其中積層片材中之制振層之比率以體積分率計,較佳為1%以上,更佳為5%以上,進而較佳為10%以上,並且,較佳為70%以下,更佳為50%以下,進而較佳為34%以下,進而較佳為25%以下。
<4>如上述<1>至<3>中任一項記載之積層片材,其中熱塑性聚酯樹脂(A)含有聚對苯二甲酸丁二酯。
<5>如上述<1>至<4>中任一項記載之積層片材,其中無機填充劑(C)含有板狀填充劑。
<6>如上述<1>至<5>中任一項記載之積層片材,其中(B)成分含有1種以上之塑化劑及1種以上之彈性體。
<7>如上述<1>至<6>中任一項記載之積層片材,其中制振層之至少1層處於10~40%之位置比率。
<8>如上述<1>至<7>中任一項記載之積層片材,其中各聚碳酸酯層之厚度較佳為0.05 mm以上,更佳為0.10 mm以上,進而較佳為0.15 mm以上,並且,較佳為10 mm以下,更佳為5.0 mm以下,進而較佳為3.5 mm以下。
<9>如上述<1>至<8>中任一項記載之積層片材,其中各制振層之厚度較佳為0.05 mm以上,更佳為0.2 mm以上,進而較佳為0.4 mm以上,並且,較佳為10 mm以下,更佳為5.0 mm以下,進而較佳為1.0 mm以下。
<10>如上述<1>至<9>中任一項記載之積層片材,其中積層片材整體之厚度較佳為0.3 mm以上,更佳為1.0 mm以上,進而較佳為1.5 mm以上,進而較佳為2.0 mm以上,進而較佳為2.5 mm以上,並且,較佳為30 mm以下,更佳為10 mm以下,進而較佳為5.0 mm以下。
<11>如上述<1>至<10>中任一項記載之積層片材,其中於將制振層之總厚度設為100%之情形時,聚碳酸酯層之總厚度較佳為100%以上,更佳為200%以上,進而較佳為300%以上,並且,較佳為2000%以下,更佳為1000%以下。
<12>如上述<1>至<11>中任一項記載之積層片材,其中熱塑性聚酯樹脂(A)較佳為聚對苯二甲酸丁二酯;塑化劑較佳為選自由聚酯系塑化劑、多元醇酯系塑化劑、多元羧酸酯系塑化劑、雙酚系塑化劑所組成之群中之1種以上;彈性體較佳為選自由聚苯乙烯-異戊二烯嵌段共聚物(SIS)、聚苯乙烯-聚丁二烯共聚物(SEBS)、聚苯乙烯-氫化聚丁二烯共聚物(SEBS)、聚苯乙烯-氫化聚異戊二烯-聚苯乙烯嵌段共聚物(SEPS)、聚苯乙烯-乙烯-聚異戊二烯-聚苯乙烯嵌段共聚物(SHIVS)、聚苯乙烯-氫化聚丁二烯-氫化聚異戊二烯-聚苯乙烯嵌段共聚物及聚苯乙烯-氫化聚丁二烯-聚異戊二烯-聚苯乙烯嵌段共聚物所組成之群中之1種以上之苯乙烯系彈性體;以及無機填充劑(C)較佳為板狀填充劑,更佳為雲母及/或滑石。<2> The laminated sheet according to the above <1>, wherein the relative position (%) of the vibration damping layer from the upper surface of the laminated sheet is preferably within 40%, more preferably within 33%, and even more preferably 30 % Or less, further preferably 25% or less, further preferably 20% or less, still more preferably 15% or less, further preferably 10% or less, and preferably 0.05% or more, more preferably 0.25% or more It is further preferably 0.5% or more, further preferably 1.0% or more, still more preferably 5.0% or more, and still more preferably 10% or more.
<3> The laminated sheet according to the above <1> or <2>, wherein the ratio of the vibration-controlling layer in the laminated sheet is in volume fraction, preferably 1% or more, more preferably 5% or more, and further It is preferably 10% or more, more preferably 70% or less, more preferably 50% or less, still more preferably 34% or less, and still more preferably 25% or less.
<4> The laminated sheet according to any one of <1> to <3>, wherein the thermoplastic polyester resin (A) contains polybutylene terephthalate.
The <5> laminated sheet as described in any one of said <1> to <4> whose inorganic filler (C) contains a plate-shaped filler.
<6> The laminated sheet according to any one of <1> to <5>, wherein the component (B) contains one or more plasticizers and one or more elastomers.
<7> The laminated sheet according to any one of <1> to <6>, in which at least one layer of the vibration damping layer is at a position ratio of 10 to 40%.
<8> The laminated sheet according to any one of <1> to <7>, wherein the thickness of each polycarbonate layer is preferably 0.05 mm or more, more preferably 0.10 mm or more, and even more preferably 0.15 mm. The above is more preferably 10 mm or less, more preferably 5.0 mm or less, and still more preferably 3.5 mm or less.
<9> The laminated sheet according to any one of the above <1> to <8>, wherein the thickness of each vibration-controlling layer is preferably 0.05 mm or more, more preferably 0.2 mm or more, and even more preferably 0.4 mm or more Moreover, it is preferably 10 mm or less, more preferably 5.0 mm or less, and still more preferably 1.0 mm or less.
<10> The laminated sheet according to any one of the above <1> to <9>, wherein the thickness of the entire laminated sheet is preferably 0.3 mm or more, more preferably 1.0 mm or more, and further preferably 1.5 mm or more It is further preferably 2.0 mm or more, further preferably 2.5 mm or more, and further preferably 30 mm or less, more preferably 10 mm or less, and still more preferably 5.0 mm or less.
<11> The laminated sheet according to any one of <1> to <10>, in which the total thickness of the polycarbonate layer is preferably 100 when the total thickness of the vibration-controlling layer is set to 100%. % Or more, more preferably 200% or more, further preferably 300% or more, and more preferably 2000% or less, and more preferably 1000% or less.
<12> The laminated sheet according to any one of the above <1> to <11>, wherein the thermoplastic polyester resin (A) is preferably polybutylene terephthalate; the plasticizer is preferably selected from the group consisting of Polyester plasticizer, polyol ester plasticizer, polycarboxylic acid ester plasticizer, and bisphenol plasticizer; more preferably, the elastomer is selected from the group consisting of polystyrene -Isoprene block copolymer (SIS), polystyrene-polybutadiene copolymer (SEBS), polystyrene-hydrogenated polybutadiene copolymer (SEBS), polystyrene-hydrogenated polyisoprene Diene-polystyrene block copolymer (SEPS), polystyrene-ethylene-polyisoprene-polystyrene block copolymer (SHIVS), polystyrene-hydrogenated polybutadiene-hydrogenated polyisoprene One or more styrene-based elastomers in the group consisting of a pentadiene-polystyrene block copolymer and a polystyrene-hydrogenated polybutadiene-polyisoprene-polystyrene block copolymer And the inorganic filler (C) is preferably a plate-shaped filler, more preferably mica and / or talc.
<13>如上述<1>至<12>中任一項記載之積層片材,其中聚酯樹脂組合物中之熱塑性聚酯樹脂(A)之含量較佳為50質量%以上,更佳為55質量%以上,進而較佳為60質量%以上,並且,較佳為90質量%以下,更佳為80質量%以下,進而較佳為75質量%以下,進而較佳為70質量%以下;聚酯樹脂組合物中之塑化劑之含量較佳為1質量%以上,更佳為3質量%以上,進而較佳為5質量%以上,並且,較佳為25質量%以下,更佳為20質量%以下,進而較佳為15質量%以下;聚酯樹脂組合物中之彈性體之含量較佳為5質量%以上,更佳為8質量%以上,進而較佳為9.5質量%以上,並且,較佳為30質量%以下,更佳為25質量%以下,進而較佳為20質量%以下;聚酯樹脂組合物中之無機填充劑之含量較佳為5質量%以上,更佳為10質量%以上,進而較佳為15質量%以上,進而較佳為20質量%以上,進而較佳為23質量%以上,並且,較佳為40質量%以下,更佳為35質量%以下,進而較佳為30質量%以下。
<14>如上述<1>至<13>中任一項記載之積層片材,其中併用時之塑化劑及彈性體之合計含量相對於熱塑性聚酯樹脂(A)100質量份,較佳為15質量份以上,更佳為20質量份以上,進而較佳為25質量份以上,並且,較佳為60質量份以下,更佳為50質量份以下,進而較佳為40質量份以下。
<15>如上述<1>至<14>中任一項記載之積層片材,其中併用時之塑化劑與彈性體之質量比(塑化劑/彈性體)較佳為10/90~90/10,更佳為30/70~70/30。
<16>如上述<1>至<15>中任一項記載之積層片材,其中成分(B)與無機填充劑(C)之質量比(成分(B)/無機填充劑(C))較佳為10/90~60/40,更佳為25/75~50/50,進而較佳為40/60~47/53。
<17>如上述<1>至<16>中任一項記載之積層片材,其中積層片材中之各層之較佳配置為選自由聚碳酸酯層(PC)/制振層(PBT)、PC/PBT/PC、PC/PBT/PC/PBT/PC、及PBT/PC/PBT所組成之群中之1種或2種以上。
<18>如上述<1>至<17>中任一項記載之積層片材,其中損耗係數較佳為0.04以上,更佳為0.05以上,進而較佳為0.06以上,進而較佳為0.07以上。
<19>如上述<1>至<18>中任一項記載之積層片材,其中彎曲彈性模數較佳為2.7以上,更佳為2.8以上,進而較佳為2.9以上,進而較佳為3.1以上。
[實施例]<13> The laminated sheet according to any one of the above <1> to <12>, wherein the content of the thermoplastic polyester resin (A) in the polyester resin composition is preferably 50% by mass or more, more preferably 55 mass% or more, further preferably 60 mass% or more, and more preferably 90 mass% or less, more preferably 80 mass% or less, still more preferably 75 mass% or less, and still more preferably 70 mass% or less; The content of the plasticizer in the polyester resin composition is preferably 1% by mass or more, more preferably 3% by mass or more, still more preferably 5% by mass or more, and further preferably 25% by mass or less, more preferably 20% by mass or less, more preferably 15% by mass or less; The content of the elastomer in the polyester resin composition is preferably 5% by mass or more, more preferably 8% by mass or more, and further preferably 9.5% by mass or more, In addition, the content is preferably 30% by mass or less, more preferably 25% by mass or less, and further preferably 20% by mass or less. The content of the inorganic filler in the polyester resin composition is preferably 5% by mass or more, and more preferably 10% by mass or more, more preferably 15% by mass or more, still more preferably 20% by mass or more, still more preferably 23% by mass On, and preferably 40 mass% or less, more preferably 35 mass% or less, preferably 30 mass% or less.
<14> The laminated sheet according to any one of the above <1> to <13>, wherein the total content of the plasticizer and the elastomer when used in combination is preferably relative to 100 parts by mass of the thermoplastic polyester resin (A) It is 15 parts by mass or more, more preferably 20 parts by mass or more, still more preferably 25 parts by mass or more, and still more preferably 60 parts by mass or less, more preferably 50 parts by mass or less, and still more preferably 40 parts by mass or less.
<15> The laminated sheet according to any one of <1> to <14>, in which the mass ratio (plasticizer / elastomer) of the plasticizer and the elastomer when used in combination is preferably 10/90 ~ 90/10, more preferably 30/70 ~ 70/30.
<16> The laminated sheet according to any one of <1> to <15>, wherein the mass ratio of the component (B) to the inorganic filler (C) (component (B) / inorganic filler (C)) It is preferably 10/90 to 60/40, more preferably 25/75 to 50/50, and even more preferably 40/60 to 47/53.
<17> The laminated sheet according to any one of the above <1> to <16>, wherein each layer in the laminated sheet is preferably selected from a polycarbonate layer (PC) / vibration layer (PBT) , PC / PBT / PC, PC / PBT / PC / PBT / PC, and PBT / PC / PBT.
<18> The laminated sheet according to any one of the above <1> to <17>, in which the loss coefficient is preferably 0.04 or more, more preferably 0.05 or more, still more preferably 0.06 or more, and still more preferably 0.07 or more .
<19> The laminated sheet according to any one of the above <1> to <18>, wherein the bending elastic modulus is preferably 2.7 or more, more preferably 2.8 or more, still more preferably 2.9 or more, and even more preferably 3.1 or more.
[Example]
以下示出實施例具體地說明本發明。再者,該實施例僅為本發明之例示,並非意指任何限定。例中之份只要無特別記載,則為質量份。再者,「常壓」表示101.3 kPa,「常溫」表示25℃。The following examples illustrate the invention. In addition, this embodiment is merely an illustration of the present invention, and does not mean any limitation. Unless otherwise stated, parts in the examples are parts by mass. In addition, "normal pressure" means 101.3 kPa, and "normal temperature" means 25 ° C.
<熱塑性聚酯樹脂(A)之質量平均分子量>
使顆粒樣品0.6 mg完全溶解於HFIP(1,1,1,3,3,3-Hexafluoro-2-propanol(1,1,1,3,3,3-六氟-2-丙醇) 和光純藥公司製造)2 g,使用凝膠滲透層析儀(TOSOH公司製造:EcoSEC HLC-8320GPC)測定分子量。關於測定條件,於溶離液為HFIP/0.5 mM三氟乙酸鈉、流量0.2 mL/min、測定溫度40℃下進行。作為用以製作校準曲線之標準聚合物,使用聚苯乙烯(Tosoh股份有限公司製造)。再者,於確認到複數個波峰或肩部時,以單一波峰作為聚酯樹脂之分子量分佈。<Mass average molecular weight of thermoplastic polyester resin (A)>
0.6 mg of granule sample was completely dissolved in HFIP (1,1,1,3,3,3-Hexafluoro-2-propanol (1,1,1,3,3,3-hexafluoro-2-propanol) and light pure 2 g), and measured the molecular weight using a gel permeation chromatography (manufactured by TOSOH: EcoSEC HLC-8320GPC). The measurement conditions were performed at an eluent of HFIP / 0.5 mM sodium trifluoroacetate, a flow rate of 0.2 mL / min, and a measurement temperature of 40 ° C. As a standard polymer used to prepare a calibration curve, polystyrene (manufactured by Tosoh Co., Ltd.) was used. When a plurality of peaks or shoulders are confirmed, a single peak is used as the molecular weight distribution of the polyester resin.
<聚酯樹脂組合物之絕對結晶度(Xc)>
針對將聚酯樹脂組合物進行加壓成形而獲得之平板試片(127 mm×12.7 mm×1.6 mm),使用XRD(Rigaku公司製造之MiniFlex II DESKTOP X-ray DIFFRACTOMETER),測定X射線入射角2θ=5°~40°下之繞射光,根據波峰與暈圈之強度算出絕對結晶度。<Absolute crystallinity (Xc) of polyester resin composition>
The XRD (MiniFlex II DESKTOP X-ray DIFFRACTOMETER) manufactured by a flat test piece (127 mm × 12.7 mm × 1.6 mm) obtained by press-forming a polyester resin composition was used to measure the X-ray incident angle 2θ. Diffraction light at 5 ° ~ 40 °, the absolute crystallinity is calculated according to the intensity of the wave peak and halo.
<熱塑性聚酯樹脂及彈性體之玻璃轉移溫度>
製作以與下述相同之方式製備之聚酯樹脂組合物之片狀成形體或彈性體之平板試片(40 mm×5 mm×0.4 mm)。繼而,使用DMA(dynamic mechanical analyzer,動態機械分析儀)裝置(SII公司製造,EXSTAR6000),將測定頻率設為1 Hz,以升溫速度2℃/分鐘自-50℃升溫至250℃,求出所獲得之損耗彈性模數之波峰溫度作為玻璃轉移點。<Glass transition temperature of thermoplastic polyester resin and elastomer>
A flat test piece (40 mm × 5 mm × 0.4 mm) of a sheet-like formed body or elastomer of a polyester resin composition prepared in the same manner as described below was prepared. Next, using a DMA (dynamic mechanical analyzer) device (manufactured by SII Corporation, EXSTAR6000), the measurement frequency was set to 1 Hz, and the temperature was raised from -50 ° C to 250 ° C at a temperature increase rate of 2 ° C / min. The peak temperature of the lossy elastic modulus obtained is used as the glass transition point.
<熱塑性聚酯樹脂之結晶焓>
稱量熱塑性聚酯樹脂試樣約7 mg,使用DSC(differential scanning calorimeter,示差掃描熱分析儀)裝置(PerkinElmer公司製造,DSC8500),依據JIS K 7122(1999),以升溫速度20℃/min將樹脂自25℃加熱至300℃,於該狀態下保持5分鐘後,繼而以-20℃/min進行冷卻至成為25℃以下,根據此時伴隨結晶化之放熱波峰,算出結晶焓。< Enthalpy of crystallization of thermoplastic polyester resin >
Approximately 7 mg of a thermoplastic polyester resin sample was weighed, and a DSC (differential scanning calorimeter) device (manufactured by PerkinElmer, DSC8500) was used. According to JIS K 7122 (1999), the temperature was increased at a rate of 20 ° C / min. The resin was heated from 25 ° C. to 300 ° C. and held in this state for 5 minutes, and then cooled at -20 ° C./min to 25 ° C. or less, and the crystallization enthalpy was calculated from the exothermic peak accompanying crystallization at this time.
<苯乙烯系彈性體之苯乙烯含量>
將彈性體溶解於氘氯仿中,於觀測範圍15 ppm內測定該試樣溶液之H-NMR光譜。又,預先根據3種濃度之聚苯乙烯/氘氯仿溶液之H-NMR光譜之苯乙烯之波峰面積及濃度求出校準曲線,使用該校準曲線,根據試樣溶液之苯乙烯之波峰面積算出苯乙烯之含量。<Styrene content of styrene elastomer>
The elastomer was dissolved in deuterochloroform, and the H-NMR spectrum of the sample solution was measured within an observation range of 15 ppm. In addition, a calibration curve was obtained in advance based on the peak areas and concentrations of styrene in the H-NMR spectra of three concentrations of polystyrene / deuterochloroform solution, and the calibration curve was used to calculate benzene based on the peak areas of styrene in the sample solution. Content of ethylene.
<聚碳酸酯之MFR>
依據ASTM D1238,於試驗溫度300℃、試驗荷重1.2 kgf之條件下求出。< MFR of polycarbonate >
Calculated in accordance with ASTM D1238 under the conditions of a test temperature of 300 ° C and a test load of 1.2 kgf.
製造例1及製造例3(聚酯樹脂組合物之片狀成形體之製造)
使用同向嚙合型雙軸擠出機(日本製鋼所公司製造之TEX-28V),將表1所示之聚酯樹脂組合物之原料於240℃下進行熔融混練,進行線料切割,獲得樹脂組合物之顆粒。再者,將所獲得之顆粒於110℃下除濕乾燥3小時,使水分量為500 ppm以下。Manufacturing example 1 and manufacturing example 3 (manufacturing of a sheet-shaped molded article of a polyester resin composition)
The raw materials of the polyester resin composition shown in Table 1 were melt-kneaded at 240 ° C. using a co-rotating twin-screw extruder (TEX-28V manufactured by Japan Steel Manufacturing Co., Ltd.) to perform wire cutting to obtain a resin. Composition of particles. Furthermore, the obtained pellets were dehumidified and dried at 110 ° C. for 3 hours, so that the moisture content was 500 ppm or less.
繼而,將所獲得之顆粒供給至50 mm單軸擠出機,於240℃下進行熔融混練後,藉由輥溫度控制為90℃之輥與經冷卻之輥將熔融混練物成形為片狀後,卷取寬度450 mm、厚度0.5 mm之片材,製成聚酯樹脂組合物之片狀成形體(簡稱為「PBT片材」)。Then, the obtained pellets were supplied to a 50 mm uniaxial extruder, and melt-kneaded at 240 ° C, and the melt-kneaded product was formed into a sheet shape by a roll whose roll temperature was controlled to 90 ° C and a cooled roll. , A sheet having a width of 450 mm and a thickness of 0.5 mm is rolled up to form a sheet-shaped formed body of a polyester resin composition (referred to as "PBT sheet").
[表1]
再者,表1中之原料之詳情如下所述。
[熱塑性聚酯樹脂]
PBT(700FP):聚對苯二甲酸丁二酯樹脂,Duranex 700FP(Polyplastics公司製造,非強化,玻璃轉移溫度:50℃,結晶焓ΔHmc:44 J/g)
[塑化劑]
DAIFATTY-101:己二酸與二乙二醇單甲醚/苄醇=1/1之混合二酯(大八化學工業公司製造);5%質量減少溫度:235℃
[彈性體]
苯乙烯・異戊二烯嵌段共聚物:HYBRAR 5127(Kuraray Plastics公司製造,玻璃轉移溫度:8℃,苯乙烯含量:20質量%)
聚苯乙烯-氫化聚丁二烯共聚物:S.O.E. S1605(旭化成公司製造,玻璃轉移溫度:8℃,苯乙烯含量:67質量%)
[無機填充劑]
雲母:A-21S(Yamaguchi Mica公司製造,最大面中最長邊之長度:23 μm,最大面之厚度:0.33 μm,縱橫比:70)The details of the raw materials in Table 1 are as follows.
[Thermoplastic polyester resin]
PBT (700FP): Polybutylene terephthalate resin, Duranex 700FP (manufactured by Polyplastics, unreinforced, glass transition temperature: 50 ° C, crystallization enthalpy ΔHmc: 44 J / g)
[Plasticizer]
DAIFATTY-101: mixed diester of adipic acid and diethylene glycol monomethyl ether / benzyl alcohol = 1/1 (manufactured by Daba Chemical Industry Co., Ltd.); 5% mass reduction temperature: 235 ° C
[Elastomer]
Styrene / isoprene block copolymer: HYBRAR 5127 (manufactured by Kuraray Plastics, glass transition temperature: 8 ° C, styrene content: 20% by mass)
Polystyrene-hydrogenated polybutadiene copolymer: SOE S1605 (manufactured by Asahi Kasei Corporation, glass transition temperature: 8 ° C, styrene content: 67% by mass)
[Inorganic filler]
Mica: A-21S (made by Yamaguchi Mica, the length of the longest side in the largest surface: 23 μm, the thickness of the largest surface: 0.33 μm, aspect ratio: 70)
製造例2(聚碳酸酯樹脂組合物片材之製造)
一面將聚碳酸酯樹脂(SABIC公司製造,商品名:LEXAN,MFR:7 g/10分鐘(300℃,1.2 kgf))之顆粒供給至前端安裝有寬度500 mm之模頭及膜卷取裝置的直徑50 mm之單軸擠出機,一面於料筒溫度260~300℃下進行製膜,獲得厚度0.5 mm之PC片材。Manufacturing example 2 (manufacturing of polycarbonate resin composition sheet)
On one side, pellets of a polycarbonate resin (manufactured by SABIC, trade name: LEXAN, MFR: 7 g / 10 minutes (300 ° C, 1.2 kgf)) were supplied to a die having a width of 500 mm and a film winding device mounted on the front end. A uniaxial extruder with a diameter of 50 mm was film-formed at a barrel temperature of 260 to 300 ° C to obtain a PC sheet with a thickness of 0.5 mm.
製造例4(聚碳酸酯樹脂組合物片材之製造)
一面將聚碳酸酯樹脂(SABIC公司製造,商品名:LEXAN,MFR:7 g/10分鐘(300℃,1.2 kgf))之顆粒供給至前端安裝有寬度500 mm之模頭及膜卷取裝置的直徑50 mm之單軸擠出機一面於料筒溫度260~300℃下進行製膜,獲得厚度0.25 mm之PC片材。Manufacturing example 4 (manufacturing of polycarbonate resin composition sheet)
On one side, pellets of a polycarbonate resin (manufactured by SABIC, trade name: LEXAN, MFR: 7 g / 10 minutes (300 ° C, 1.2 kgf)) were supplied to a die having a width of 500 mm and a film winding device mounted on the front end. One side of the uniaxial extruder with a diameter of 50 mm was formed into a film at a cylinder temperature of 260 to 300 ° C to obtain a PC sheet with a thickness of 0.25 mm.
實施例1(積層片材之製造)
準備製造例1中製造之PBT片材1片、製造例2中製造之PC片材2片。於1片PBT片材之上表面積層2片PC片材。繼而,使用加壓加熱溫度設定為165℃之加壓機,將該3片積層物於壓力0.2~3 MPa之條件下進行1分鐘加熱壓縮而使該等一體化,繼而藉由冷卻加壓而冷卻至常溫。如此製造厚度1.5 mm之積層片材。Example 1 (manufacturing of laminated sheet)
One PBT sheet manufactured in Manufacturing Example 1 and two PC sheets manufactured in Manufacturing Example 2 were prepared. Two PC sheets are layered on the surface area of one PBT sheet. Then, using a press set with a pressure heating temperature of 165 ° C, the three laminates were heated and compressed for one minute under a pressure of 0.2 to 3 MPa to integrate them, and then cooled and pressurized. Cool to room temperature. In this way, a laminated sheet having a thickness of 1.5 mm was produced.
所製造之積層片材為於作為制振層1之PBT片材之上表面積層有作為聚碳酸酯層2之PC片材的構造,其剖面相當於圖2A之剖視圖。The produced laminated sheet has a structure in which a PC sheet as the polycarbonate layer 2 is layered on the surface area of the PBT sheet as the vibration damping layer 1, and its cross section corresponds to the cross-sectional view of FIG. 2A.
實施例2(積層片材之製造)
準備製造例1中製造之PBT片材1片、製造例2中製造之PC片材8片。於1片PBT片材之上表面積層1片PC片材,於該PBT片材之下表面積層7片PC片材。繼而,使用加壓加熱溫度設定為165℃之加壓機,將該9片之積層物於壓力0.2~3 MPa之條件下進行2分鐘加熱壓縮而使該等一體化,繼而,藉由冷卻加壓而冷卻至常溫。如此,製造厚度4.5 mm之積層片材。Example 2 (manufacturing of laminated sheet)
One PBT sheet manufactured in Manufacturing Example 1 and eight PC sheets manufactured in Manufacturing Example 2 were prepared. One PC sheet was layered on the surface area of one PBT sheet, and seven PC sheets were layered on the surface area of the PBT sheet. Then, using a press set with a pressure heating temperature of 165 ° C, the 9 pieces of the laminate were heated and compressed under the condition of a pressure of 0.2 to 3 MPa for 2 minutes to integrate them, and then, the temperature was increased by cooling. Press and cool to room temperature. In this way, a laminated sheet having a thickness of 4.5 mm was manufactured.
所製造之積層片材為於作為制振層1之PBT片材之上表面積層有作為聚碳酸酯層2之PC片材且於制振層1之下表面積層有作為聚碳酸酯層3之PC片材的構造,其剖面相當於圖2B之剖視圖。The manufactured laminated sheet is a PC sheet as the polycarbonate layer 2 on the surface area of the PBT sheet as the vibration damping layer 1 and a polycarbonate layer 3 as the surface area on the lower surface of the vibration damping layer 1. The structure of the PC sheet has a cross-section equivalent to the cross-sectional view of FIG. 2B.
實施例3(積層片材之製造)
準備製造例1中製造之PBT片材1片、製造例4中製造之0.25 mm厚之PC片材14片。於1片PBT片材之上表面積層1片PC片材,於該PBT片材之下表面積層13片PC片材。繼而,使用加壓加熱溫度設定為165℃之加壓機,將該15片之積層物於壓力0.2~3 MPa之條件下進行2分鐘加熱壓縮而使該等一體化,繼而,藉由冷卻加壓而冷卻至常溫。如此,製造厚度4.0 mm之積層片材。Example 3 (manufacturing of laminated sheet)
One PBT sheet manufactured in Manufacturing Example 1 and fourteen 0.25 mm thick PC sheets manufactured in Manufacturing Example 4 were prepared. One PC sheet was layered on the surface area of one PBT sheet, and 13 PC sheets were layered on the surface area below the PBT sheet. Then, using a press with a pressure heating temperature set to 165 ° C, the 15 pieces of the laminate were heated and compressed for 2 minutes under a pressure of 0.2 to 3 MPa to integrate them, and then, the temperature was increased by cooling. Press and cool to room temperature. In this way, a laminated sheet having a thickness of 4.0 mm was manufactured.
所製造之積層片材為於作為制振層1之PBT片材之上表面積層有作為聚碳酸酯層2之PC片材且於制振層1之下表面積層有作為聚碳酸酯層3之PC片材的構造,其剖面相當於圖4A之剖視圖。The manufactured laminated sheet is a PC sheet as the polycarbonate layer 2 on the surface area of the PBT sheet as the vibration damping layer 1 and a polycarbonate layer 3 as the surface area on the lower surface of the vibration damping layer 1. The structure of the PC sheet has a cross-section corresponding to the cross-sectional view of FIG. 4A.
比較例1(積層片材之製造)
準備製造例1中製造之PBT片材1片、製造例2中製造之PC片材2片。於1片PBT片材之上表面積層1片PC片材,於該PBT片材之下表面積層1片PC片材。繼而,使用加壓加熱溫度設定為165℃之加壓機,將該3片之積層物於壓力0.2~3 MPa之條件下進行1.5分鐘加熱壓縮而使該等一體化,繼而,藉由冷卻加壓而冷卻至常溫。如此,製造厚度1.5 mm之積層片材。Comparative example 1 (manufacturing of laminated sheet)
One PBT sheet manufactured in Manufacturing Example 1 and two PC sheets manufactured in Manufacturing Example 2 were prepared. A PC sheet is layered on the surface area above the PBT sheet, and a PC sheet is layered on the surface area below the PBT sheet. Next, using a press set with a pressure heating temperature of 165 ° C, the three laminates were heated and compressed for 1.5 minutes under a pressure of 0.2 to 3 MPa to integrate them, and then, the temperature was increased by cooling. Press and cool to room temperature. In this way, a laminated sheet having a thickness of 1.5 mm was manufactured.
所製造之積層片材為於作為制振層1之PBT片材之上表面積層有作為聚碳酸酯層2之PC片材且於制振層1之下表面積層有作為聚碳酸酯層3之PC片材的構造,其剖面相當於圖3A之剖視圖。The manufactured laminated sheet is a PC sheet as the polycarbonate layer 2 on the surface area of the PBT sheet as the vibration damping layer 1 and a polycarbonate layer 3 as the surface area on the lower surface of the vibration damping layer 1. The structure of the PC sheet has a cross-section equivalent to the cross-sectional view of FIG. 3A.
比較例2(積層片材之製造)
準備製造例1中製造之PBT片材1片、製造例2中製造之PC片材8片。於1片PBT片材之上表面積層4片PC片材,於該PBT片材之下表面積層4片PC片材。繼而,使用加壓加熱溫度設定為165℃之加壓機,將該9片之積層物於壓力0.2~3 MPa之條件下進行1.5分鐘加熱壓縮而使該等一體化,繼而,藉由冷卻加壓而冷卻至常溫。如此,製造厚度4.5 mm之積層片材。Comparative example 2 (manufacturing of laminated sheet)
One PBT sheet manufactured in Manufacturing Example 1 and eight PC sheets manufactured in Manufacturing Example 2 were prepared. Four PC sheets are layered on the surface area above one PBT sheet, and four PC sheets are layered on the surface area below the PBT sheet. Then, using a press set with a pressure heating temperature of 165 ° C, the 9 pieces of the laminate were heated and compressed under a pressure of 0.2 to 3 MPa for 1.5 minutes to integrate them, and then, cooled and applied. Press and cool to room temperature. In this way, a laminated sheet having a thickness of 4.5 mm was manufactured.
所製造之積層片材為於作為制振層1之PBT片材之上表面積層有作為聚碳酸酯層2之PC片材且於制振層1之下表面積層有作為聚碳酸酯層3之PC片材的構造,其剖面相當於圖3B之剖視圖。The manufactured laminated sheet is a PC sheet as the polycarbonate layer 2 on the surface area of the PBT sheet as the vibration damping layer 1 and a polycarbonate layer 3 as the surface area on the lower surface of the vibration damping layer 1. The structure of the PC sheet has a cross-section equivalent to the cross-sectional view of FIG. 3B.
比較例3(僅由制振層形成之積層片材之製造)
準備4片製造例1中製造之PBT片材。將4片PBT片材積層,繼而,使用加壓加熱溫度設定為225℃之加壓機,將該4片之積層物於壓力0.2~3 MPa之條件下進行1.5分鐘加熱壓縮而使該等一體化,繼而,藉由冷卻加壓而冷卻至常溫。如此,製造厚度2.0 mm之積層片材。
所製造之積層片材為僅由作為制振層1之PBT片材所形成之積層片材。Comparative Example 3 (manufacturing of a laminated sheet formed of only a vibration-damping layer)
Four PBT sheets produced in Production Example 1 were prepared. Four PBT sheets were laminated, and then a four-layer laminate was heated and compressed at a pressure of 0.2 to 3 MPa for 1.5 minutes using a press set with a pressure heating temperature of 225 ° C to integrate them. And then cooled to normal temperature by cooling and pressurizing. In this way, a laminated sheet having a thickness of 2.0 mm was manufactured.
The produced laminated sheet is a laminated sheet formed only of the PBT sheet as the vibration-damping layer 1.
比較例4(積層片材之製造)
準備製造例1中製造之PBT片材1片、製造例2中製造之PC片材7片。於1片PBT片材之上表面積層4片PC片材,於該PBT片材之下表面積層積層3片PC片材。繼而,使用加壓加熱溫度設定為165℃之加壓機,將該8片之積層物於壓力0.2~3 MPa之條件下進行1.5分鐘加熱壓縮而使該等一體化,繼而,藉由冷卻加壓而冷卻至常溫。如此,製造厚度4.0 mm之積層片材。
所製造之積層片材為於作為制振層1之PBT片材之上表面積層有作為聚碳酸酯層2之PC片材且於制振層1之下表面積層有作為聚碳酸酯層3之PC片材的構造,其剖面相當於圖4B之剖視圖。Comparative example 4 (manufacturing of laminated sheet)
One PBT sheet manufactured in Manufacturing Example 1 and seven PC sheets manufactured in Manufacturing Example 2 were prepared. Four PC sheets were laminated on the surface area of one PBT sheet, and three PC sheets were laminated on the surface area below the PBT sheet. Then, using a press set with a pressure heating temperature of 165 ° C, the 8 pieces of the laminate were heated and compressed for 1.5 minutes under a pressure of 0.2 to 3 MPa to integrate them, and then, the temperature was increased by cooling. Press and cool to room temperature. In this way, a laminated sheet having a thickness of 4.0 mm was manufactured.
The manufactured laminated sheet is a PC sheet as the polycarbonate layer 2 on the surface area of the PBT sheet as the vibration damping layer 1 and a polycarbonate layer 3 as the surface area on the lower surface of the vibration damping layer 1. The structure of the PC sheet has a cross-section corresponding to the cross-sectional view of FIG. 4B.
根據下述試驗例,對所獲得之各積層片材之特性進行評價。將結果示於表2。再者,省略關於實施例2、比較例2及比較例3之評價結果之記載。The characteristics of each of the obtained laminated sheets were evaluated according to the following test examples. The results are shown in Table 2. The description of the evaluation results of Example 2, Comparative Example 2, and Comparative Example 3 is omitted.
試驗例1[損耗係數]
將各積層片材裁斷成127 mm×12.7 mm×厚度(2.0~4.5)mm(厚度基於各實施例及比較例中獲得之積層片材之厚度)之尺寸,製成平板試片。
針對於平板試片,基於JIS K 7391,根據由中央加振法測得之頻率響應函數之二次共振峰,藉由半值寬法算出損耗係數。使用由振盪器為3160型、放大器為2718型、激振器為4810型、加速度傳感器為8001型所構成之系統(均為B&K公司製造),並使用損耗係數計測軟體MS18143。測定環境係由恆溫槽(Espec公司製造,PU-3J)控制,於23℃下進行測定。積層片材之損耗係數越高,則可判斷振動之衰減越快,即積層片材之制振效果越高。Test example 1 [loss factor]
Each laminated sheet was cut into a size of 127 mm × 12.7 mm × thickness (2.0 to 4.5) mm (thickness based on the thickness of the laminated sheet obtained in each example and comparative example) to prepare a flat test piece.
For the flat test piece, based on JIS K 7391, the loss coefficient was calculated by the half-width method based on the second resonance peak of the frequency response function measured by the central vibration method. A system consisting of a 3160-type oscillator, a 2718-type amplifier, a 4810-type exciter, and a 8001-type acceleration sensor (all manufactured by B & K) was used, and the loss coefficient measurement software MS18143 was used. The measurement environment was controlled by a thermostatic bath (manufactured by Espec, PU-3J), and the measurement was performed at 23 ° C. The higher the loss coefficient of the laminated sheet, the faster the attenuation of the vibration can be determined, that is, the higher the damping effect of the laminated sheet.
試驗例2[剛性]
將各積層片材裁斷成30 mm×25 mm×厚度(2.0~4.5)mm(厚度基於各實施例及比較例中獲得之積層片材之厚度)之尺寸,製成平板試片。針對於平板試片,基於JIS K 7171,使用Tensilon萬能材料試驗機(Orientec公司製造,RTC-1250A),將支點間距離設定為24 mm、試驗速度設定為1 mm/min進行彎曲試驗,求出彎曲彈性模數。於彎曲彈性模數為2.0 GPa以上之情形時,可判斷彎曲彈性模數較高,具有良好之剛性。Test example 2 [rigidity]
Each laminated sheet was cut into a size of 30 mm × 25 mm × thickness (2.0 to 4.5) mm (thickness based on the thickness of the laminated sheet obtained in each example and comparative example) to prepare a flat test piece. For the flat test piece, based on JIS K 7171, a bending test was performed using a Tensilon universal material testing machine (RTC-1250A, manufactured by Orientec, Inc.), the distance between the fulcrum points was set to 24 mm, and the test speed was set to 1 mm / min. Flexural modulus of elasticity. When the bending elastic modulus is 2.0 GPa or more, it can be judged that the bending elastic modulus is high and has good rigidity.
[表2]
得知本發明之積層片材(實施例者)為損耗係數較高且彈性模數亦較高者,獨立性及制振效果兩者均優異。進而,預測具有充分之剛性且衝擊強度較高。另一方面,得知制振層未存在於特定位置之積層片材(比較例1、2及4)由於損耗係數較低,故而缺乏制振效果,僅由制振層形成之積層片材(比較例3)由於彈性模數較低,故而剛性較低。進而得知,即便為聚碳酸酯層與制振層組合而成之積層片材,於不具有本發明之積層構造之情形時,亦無法滿足剛性及制振效果兩者(比較例1、2及4)。It is known that the laminated sheet (example of the present invention) of the present invention has a higher loss coefficient and a higher elastic modulus, and is excellent in both independence and vibration damping effect. Furthermore, it is predicted to have sufficient rigidity and high impact strength. On the other hand, it was found that the laminated sheet (Comparative Examples 1, 2 and 4) in which the vibration damping layer does not exist at a specific position has a low loss coefficient, and therefore lacks a vibration damping effect. The laminated sheet formed only of the vibration damping layer ( Comparative Example 3) Since the elastic modulus is low, the rigidity is low. Furthermore, it was found that even when a laminated sheet composed of a polycarbonate layer and a vibration damping layer does not have the multilayer structure of the present invention, it cannot satisfy both rigidity and vibration damping effects (Comparative Examples 1, 2 And 4).
實施例4(積層片材之製造)
準備製造例1中製造之PBT片材2片、製造例2中製造之PC片材6片。於1片PBT片材之下表面積層1片PC片材,於該PBT片材之上表面積層4片PC片材,於該PC片材之上表面積層1片PBT片材,於該PBT片材之上表面積層1片PC片材。繼而,使用加壓加熱溫度設定為165℃之加壓機,將該8片之積層物於壓力0.2~3 MPa之條件下進行2分鐘加熱壓縮而使該等一體化,繼而,藉由冷卻加壓而冷卻至常溫。如此,製造厚度4.0 mm之積層片材。Example 4 (manufacturing of laminated sheet)
Two PBT sheets manufactured in Manufacturing Example 1 and six PC sheets manufactured in Manufacturing Example 2 were prepared. One PC sheet is layered on the surface area under one PBT sheet, four PC sheets are layered on the surface area above the PBT sheet, and one PBT sheet is layered on the surface area above the PC sheet, on the PBT sheet 1 PC sheet on the surface area of the substrate. Then, using a press set with a pressure heating temperature of 165 ° C, the 8 pieces of the laminate were heated and compressed for 2 minutes under a pressure of 0.2 to 3 MPa to integrate them, and then, the temperature was increased by cooling. Press and cool to room temperature. In this way, a laminated sheet having a thickness of 4.0 mm was manufactured.
所製造之積層片材為於制振層1之上表面積層有聚碳酸酯層2、制振層4及聚碳酸酯層5且於制振層1之下表面積層有聚碳酸酯層3的構造,其剖面相當於圖5A之剖視圖。The manufactured laminated sheet is made of a polycarbonate layer 2, a damping layer 4 and a polycarbonate layer 5 on the surface area above the vibration damping layer 1 and a polycarbonate layer 3 on the surface area below the vibration damping layer 1. The structure has a cross-section equivalent to the cross-sectional view of FIG. 5A.
實施例5(積層片材之製造)
準備製造例1中製造之PBT片材2片、製造例2中製造之PC片材6片。於1片PBT片材之上表面積層6片PC片材,於該PC片材之上表面積層1片PBT片材。繼而,使用加壓加熱溫度設定為165℃之加壓機,將該8片之積層物於壓力0.2~3 MPa之條件下進行2分鐘加熱壓縮而使該等一體化,繼而,藉由冷卻加壓而冷卻至常溫。如此,製造厚度4.0 mm之積層片材。
所製造之積層片材為於制振層1之上表面積層有聚碳酸酯層2及制振層4的構造,其剖面相當於圖5B之剖視圖。Example 5 (manufacturing of laminated sheet)
Two PBT sheets manufactured in Manufacturing Example 1 and six PC sheets manufactured in Manufacturing Example 2 were prepared. Six PC sheets were layered on the surface area of one PBT sheet, and one PBT sheet was layered on the surface area of the PC sheet. Then, using a press set with a pressure heating temperature of 165 ° C, the 8 pieces of the laminate were heated and compressed for 2 minutes under a pressure of 0.2 to 3 MPa to integrate them, and then, the temperature was increased by cooling. Press and cool to room temperature. In this way, a laminated sheet having a thickness of 4.0 mm was manufactured.
The produced laminated sheet has a structure in which a polycarbonate layer 2 and a vibration-damping layer 4 are layered on the surface area above the vibration-damping layer 1, and its cross-section corresponds to the cross-sectional view of FIG. 5B.
實施例6(積層片材之製造)
準備製造例1中製造之PBT片材2片、製造例4中製造之0.25 mm厚之PC片材12片。於1片PBT片材之下表面積層1片PC片材,於該PBT片材之上表面積層10片PC片材,於該PC片材之上表面積層1片PBT片材,於該PBT片材之上表面積層1片PC片材。繼而,使用加壓加熱溫度設定為165℃之加壓機,將該14片之積層物於壓力0.2~3 MPa之條件下進行2分鐘加熱壓縮而使該等一體化,繼而,藉由冷卻加壓而冷卻至常溫。如此,製造厚度4.0 mm之積層片材。Example 6 (manufacturing of laminated sheet)
Two PBT sheets manufactured in Manufacturing Example 1 and 12 PC sheets having a thickness of 0.25 mm manufactured in Manufacturing Example 4 were prepared. A PC sheet is layered on the surface area under one PBT sheet, 10 PC sheets are layered on the surface area above the PBT sheet, and one PBT sheet is layered on the surface area above the PC sheet, on the PBT sheet 1 PC sheet on the surface area of the substrate. Then, using a press with a pressure heating temperature set to 165 ° C, the 14 laminates were heated and compressed under the condition of a pressure of 0.2 to 3 MPa for 2 minutes to integrate them, and then, cooled and added. Press and cool to room temperature. In this way, a laminated sheet having a thickness of 4.0 mm was manufactured.
所製造之積層片材為於制振層1之上表面積層有聚碳酸酯層2、制振層4及聚碳酸酯層5且於制振層1之下表面積層有聚碳酸酯層3的構造,其剖面相當於圖5C之剖視圖。The manufactured laminated sheet is made of a polycarbonate layer 2, a damping layer 4 and a polycarbonate layer 5 on the surface area above the vibration damping layer 1 and a polycarbonate layer 3 on the surface area below the vibration damping layer 1. The structure has a cross-section equivalent to the cross-sectional view of FIG. 5C.
實施例7(積層片材之製造)
使用製造例3中製造之PBT片材代替製造例1中製造之PBT片材,除此以外,於與實施例1相同之條件下製造厚度1.5 mm之積層片材。
所製造之積層片材為於作為制振層1之PBT片材之上表面積層有作為聚碳酸酯層2之PC片材的構造,其剖面相當於圖2A之剖視圖。Example 7 (manufacturing of laminated sheet)
Except that the PBT sheet produced in Production Example 3 was used instead of the PBT sheet produced in Production Example 1, a laminated sheet having a thickness of 1.5 mm was produced under the same conditions as in Example 1.
The produced laminated sheet has a structure in which a PC sheet as the polycarbonate layer 2 is layered on the surface area of the PBT sheet as the vibration damping layer 1, and its cross section corresponds to the cross-sectional view of FIG. 2A.
[表3]
根據實施例4~6,得知即便積層片材具有複數層制振層,只要滿足本發明之條件,則其為損耗係數較高且彈性模數亦較高者,即,獨立性及制振效果兩者均優異。進而得知,即便相對較厚地設定PC片材,亦可確保充分之制振性。進而得知,使用聚苯乙烯-氫化聚丁二烯共聚物作為彈性體所獲得之積層片材(實施例7)顯示出與使用苯乙烯・異戊二烯嵌段共聚物獲得之積層片材(實施例1)相同程度之損耗係數及彈性模數。即,得知聚苯乙烯-氫化聚丁二烯共聚物亦可較佳地用作彈性體。
[產業上之可利用性]According to Examples 4 to 6, it is known that even if the laminated sheet has a plurality of vibration damping layers, as long as the conditions of the present invention are satisfied, it is a higher loss coefficient and a higher elastic modulus, that is, independence and vibration damping. Both effects are excellent. It was also found that even if the PC sheet is set relatively thick, sufficient vibration damping properties can be ensured. Furthermore, it turns out that the laminated sheet obtained using a polystyrene-hydrogenated polybutadiene copolymer as an elastomer (Example 7) shows a laminated sheet obtained using a styrene-isoprene block copolymer (Example 1) A loss coefficient and an elastic modulus of the same degree. That is, it turns out that a polystyrene-hydrogenated polybutadiene copolymer can also be used suitably as an elastomer.
[Industrial availability]
本發明之積層片材由於具有聚碳酸酯層,故而不僅具有充分之剛性及衝擊強度,而且損耗係數較高,因而制振效果優異,因此,可良好地用作例如揚聲器、電視、收錄機、耳機、音響組件或麥克等音響設備之材料或電氣製品、交通工具、建築物、產業用機器等製品或其等之零件、框體用制振材料。Since the laminated sheet of the present invention has a polycarbonate layer, it not only has sufficient rigidity and impact strength, but also has a high loss coefficient, so it has excellent vibration damping effect. Therefore, it can be used as a speaker, a television, a radio cassette recorder, or a headphone , Audio components, microphones and other audio equipment materials or electrical products, vehicles, buildings, industrial machinery and other products, or their parts, vibration damping materials for the frame.
1‧‧‧制振層1‧‧‧ Vibration layer
2‧‧‧聚碳酸酯層 2‧‧‧ polycarbonate layer
3‧‧‧聚碳酸酯層 3‧‧‧ polycarbonate layer
4‧‧‧制振層 4‧‧‧ Vibration layer
5‧‧‧聚碳酸酯層 5‧‧‧ polycarbonate layer
S‧‧‧上部表面 S‧‧‧upper surface
S'‧‧‧另一表面 S'‧‧‧ another surface
圖1係表示本發明之積層片材之一態樣之剖面構造的模式圖。FIG. 1 is a schematic view showing a cross-sectional structure of one aspect of a laminated sheet according to the present invention.
圖2係表示本發明之積層片材之各種態樣之剖面構造的模式圖(A)及(B)。 FIG. 2 is a schematic diagram (A) and (B) showing the cross-sectional structure of various aspects of the laminated sheet of this invention.
圖3係表示作為比較對象之積層片材之態樣之剖面構造的模式圖(A)及(B)。 FIG. 3 is a schematic diagram (A) and (B) showing the cross-sectional structure of the aspect of the laminated sheet which is a comparison target.
圖4係表示本發明之積層片材之一態樣之剖面構造的模式圖(A)及表示作為比較對象之積層片材之一態樣之剖面構造的模式圖(B)。 FIG. 4 is a schematic view (A) showing a cross-sectional structure of one aspect of the laminated sheet of the present invention and a schematic view (B) showing a cross-sectional structure of one aspect of the laminated sheet as a comparison target.
圖5係表示本發明之積層片材之各種態樣之剖面構造的模式圖。 Fig. 5 is a schematic view showing a cross-sectional structure of various aspects of the laminated sheet of the present invention.
Claims (9)
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| JPH05147096A (en) * | 1991-11-28 | 1993-06-15 | Nippon Steel Chem Co Ltd | Thermoplastic resin multi-layer structure |
| JPH07196992A (en) * | 1993-12-28 | 1995-08-01 | Nippon Autom Kk | Vibration-damping sheet |
| JPH08176352A (en) * | 1994-12-22 | 1996-07-09 | Ntn Corp | Damping elastic body composition |
| JP3949202B2 (en) * | 1995-12-20 | 2007-07-25 | 株式会社クラレ | Damping material made of polyester resin composition |
| US6251493B1 (en) * | 1996-04-08 | 2001-06-26 | 3M Innovative Properties Company | Vibration and shock attenuating articles and method of attenuating vibrations and shocks therewith |
| JPH10130451A (en) * | 1996-10-29 | 1998-05-19 | Mitsubishi Chem Corp | Thermoplastic elastomer composition and composite molded article thereof |
| US6132882A (en) * | 1996-12-16 | 2000-10-17 | 3M Innovative Properties Company | Damped glass and plastic laminates |
| JP2003034010A (en) * | 2001-07-25 | 2003-02-04 | Sekisui Chem Co Ltd | Damping sheet |
| JP4145211B2 (en) * | 2003-07-24 | 2008-09-03 | 新日本製鐵株式会社 | Resin composition for damping material, resin sheet and damping material |
| JP4884713B2 (en) * | 2005-07-04 | 2012-02-29 | ウィンテックポリマー株式会社 | Damping polybutylene terephthalate resin composition |
| US8096449B2 (en) * | 2006-07-17 | 2012-01-17 | Medmix Systems Ag | Dispensing appliance for a multiple cartridge |
| JP5337328B1 (en) * | 2012-01-13 | 2013-11-06 | 積水化学工業株式会社 | Laminated glass interlayer film and laminated glass |
| JP2013184318A (en) * | 2012-03-06 | 2013-09-19 | Mitsubishi Chemicals Corp | Laminated body and component |
| JP6677456B2 (en) * | 2014-10-31 | 2020-04-08 | 花王株式会社 | Polyester resin composition for vibration damping material |
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