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TW201825405A - System for producing ultrapure water and method for producing ultrapure water - Google Patents

System for producing ultrapure water and method for producing ultrapure water Download PDF

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TW201825405A
TW201825405A TW106108643A TW106108643A TW201825405A TW 201825405 A TW201825405 A TW 201825405A TW 106108643 A TW106108643 A TW 106108643A TW 106108643 A TW106108643 A TW 106108643A TW 201825405 A TW201825405 A TW 201825405A
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exchange resin
ion exchange
boron
water
ultrapure water
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TW106108643A
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Chinese (zh)
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TWI808053B (en
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中馬高明
宮崎洋一
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栗田工業股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J43/00Amphoteric ion-exchange, i.e. using ion-exchangers having cationic and anionic groups; Use of material as amphoteric ion-exchangers; Treatment of material for improving their amphoteric ion-exchange properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J45/00Ion-exchange in which a complex or a chelate is formed; Use of material as complex or chelate forming ion-exchangers; Treatment of material for improving the complex or chelate forming ion-exchange properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J47/00Ion-exchange processes in general; Apparatus therefor
    • B01J47/02Column or bed processes
    • B01J47/026Column or bed processes using columns or beds of different ion exchange materials in series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J47/00Ion-exchange processes in general; Apparatus therefor
    • B01J47/02Column or bed processes
    • B01J47/04Mixed-bed processes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/42Treatment of water, waste water, or sewage by ion-exchange
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/58Treatment of water, waste water, or sewage by removing specified dissolved compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/108Boron compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/02Non-contaminated water, e.g. for industrial water supply
    • C02F2103/04Non-contaminated water, e.g. for industrial water supply for obtaining ultra-pure water

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Treatment Of Water By Ion Exchange (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

Provided is a system for producing ultrapure water, said system being provided with a pre-treatment system, a primary purification system, and a secondary purification system in the stated order, wherein: the primary/secondary pure water system is provided with an ion exchange device that treats boron-containing to-be-treated water using an ion-exchange resin; the ion exchange device has an accommodation part for filling in the ion-exchange resin, a supply part for supplying the to-be-treated water to the accommodation part, and a discharge part for discharging treated water from the accommodation part; and, in the accommodation part, a boron-selective ion-exchange resin fills the supply-part side, and an ion-exchange resin other than the boron-selective ion-exchange resin fills the discharge-part side.

Description

超純水製造系統及超純水製造方法Ultrapure water manufacturing system and method

本發明是有關於一種可有效率地減少存在於被處理水中的硼的超純水製造系統及使用其的超純水製造方法。The present invention relates to an ultrapure water production system capable of efficiently reducing boron present in water to be treated and an ultrapure water production method using the same.

先前,於半導體或液晶面板等電子設備製造的領域中,為了清洗系統而使用有機物、微粒子、離子性物質等雜質的含量極小的超純水。其中,於半導體的製造步驟中,伴隨著半導體的微細化、大容量化,對所使用的超純水要求非常高的純度。Conventionally, in the field of manufacturing electronic devices such as semiconductors and liquid crystal panels, ultrapure water with extremely low levels of impurities such as organics, fine particles, and ionic substances has been used for cleaning systems. Among them, in the manufacturing steps of semiconductors, with the miniaturization and large capacity of semiconductors, extremely high purity is required for the ultrapure water used.

此種用於半導體的製造步驟中的超純水主要是於包括前處理系統、一次純水系統及二次純水系統的超純水製造系統中製造,並被供給於使用點(use point)。前處理系統之目的在於:使用利用凝聚過濾、微濾膜(Microfiltration,MF膜)、超濾膜(Ultrafiltration,UF膜)等的除濁處理裝置或利用活性炭等的脫氯處理裝置將原水除濁。一次純水系統之目的在於:藉由二床三塔式離子交換裝置、逆滲透膜(Reverse Osmosis,RO膜)裝置等將前處理水所含的離子成分或總有機碳(Total Organic Carbon,TOC)成分等雜質去除。二次純水系統亦被稱為次系統(subsystem),其目的在於:藉由紫外線氧化裝置(Ultraviolet,UV裝置)、混床式離子交換裝置、膜式脫氣裝置、超濾膜裝置(UF裝置)等將一次純水中的極微量的微粒子或微量離子、特別是低分子的微量有機物般的雜質去除,製造純度更高的超純水。此種超純水製造系統通常具備自次系統向使用點流通超純水的送水配管、及用以使於使用點未被使用的超純水返回到次系統的前端並循環的返回配管。Such ultrapure water used in semiconductor manufacturing steps is mainly produced in an ultrapure water manufacturing system including a pre-treatment system, a primary pure water system, and a secondary pure water system, and is supplied to a use point. . The purpose of the pre-treatment system is to use raw coalescing filtration, microfiltration membrane (MF membrane), ultrafiltration membrane (Ultrafiltration, UF membrane) and other turbidity removal treatment equipment or activated carbon dechlorination treatment equipment to remove turbidity . The purpose of the primary pure water system is to use a two-bed three-tower ion exchange device, a reverse osmosis membrane (Reverse Osmosis, RO membrane) device, etc. to convert the ion components or total organic carbon (TOC) contained in the pretreated water. ) Remove impurities such as ingredients. The secondary pure water system is also called a subsystem, and its purpose is to use an ultraviolet oxidation device (Ultraviolet, UV device), a mixed-bed ion exchange device, a membrane degassing device, and an ultrafiltration membrane device (UF Device), etc., to remove ultra-fine particles or trace ions, especially low-molecular-weight organic matter-like impurities in primary pure water, to produce ultra-pure water with higher purity. Such an ultrapure water manufacturing system generally includes a water supply pipe that circulates ultrapure water from the secondary system to the point of use, and a return pipe that returns ultrapure water that is not used at the point of use to the front end of the secondary system and circulates.

近年來,超純水所含的離子類、特別是硼對半導體製品的不良影響成問題,降低超純水中的硼濃度成為重要的課題。再者,若被供給於次系統的被處理水(一次純水)中大量含有離子成分或TOC成分,則必須將構成次系統的混床式離子交換裝置的離子交換樹脂頻繁再生等,導致超純水製造系統總體的成本增加而欠佳。因此,通常被處理水所含的離子成分或TOC成分是大部分於一次純水系統中被去除。In recent years, the negative effects of ions contained in ultrapure water, especially boron, on semiconductor products have become a problem, and reducing the concentration of boron in ultrapure water has become an important issue. Furthermore, if the treated water (primary pure water) supplied to the secondary system contains a large amount of ionic components or TOC components, it is necessary to frequently regenerate the ion exchange resin of the mixed-bed ion exchange device constituting the secondary system. The overall cost of a pure water manufacturing system is increased and unsatisfactory. Therefore, most of the ionic components or TOC components contained in the treated water are mostly removed in the primary pure water system.

被處理水所含的硼亦可利用通常的離子交換樹脂(例如強鹼性陰離子交換樹脂等)加以去除。然而,硼以極弱酸的硼酸的形式存在於水溶液中,故離子交換容量小於二氧化矽(矽酸)或其他陰離子,相對提前地穿透(breakthrough)離子交換樹脂而洩漏至處理水中。因此,若欲使用此種通常的離子交換樹脂使硼降低至超純水所要求的濃度,則必須頻繁再生離子交換樹脂,用以進行再生的化學品耗費成本。The boron contained in the water to be treated can also be removed using a general ion exchange resin (for example, a strongly basic anion exchange resin, etc.). However, boron exists in the aqueous solution in the form of very weak acid boric acid, so the ion exchange capacity is smaller than that of silicon dioxide (silicic acid) or other anions, and it breaks through the ion exchange resin and leaks into the treated water relatively early. Therefore, if it is desired to reduce boron to the concentration required for ultrapure water by using such an ordinary ion exchange resin, the ion exchange resin must be frequently regenerated, and the chemicals used for the regeneration are costly.

為了防止如上所述的所謂再生型離子交換裝置的再生化學品所致的成本增加,例如於專利文獻1中提出有於未具備再生型離子交換裝置的超純水製造裝置中使用離子交換容量大於陰離子交換樹脂的硼選擇性離子交換樹脂的方法,於專利文獻2中提出有使用具有硼選擇吸附能力的有機多孔質體的方法,於專利文獻3中提出有使用硼選擇去除性離子交換纖維的方法。然而,專利文獻1~專利文獻3中記載的方法有以下問題:除了需要追加的設備以外,因將含有自構件中溶出的TOC成分的被處理水供給於後段的次系統,故必須使TOC成分減少至次系統中超純水所要求的水準,導致超純水製造系統總體的成本增加等。In order to prevent the cost increase caused by the regenerating chemicals of the so-called regenerative ion exchange device as described above, for example, in Patent Document 1, it is proposed to use an ion exchange capacity larger than As a method of a boron selective ion exchange resin for an anion exchange resin, Patent Document 2 proposes a method using an organic porous body having a boron selective adsorption ability, and Patent Document 3 proposes a method using a boron selective removal ion exchange fiber. method. However, the methods described in Patent Documents 1 to 3 have the following problems: In addition to additional equipment, since the treated water containing the TOC component eluted from the component is supplied to the secondary system at the subsequent stage, the TOC component must be made Reduction to the level required for ultrapure water in the secondary system leads to an increase in the overall cost of the ultrapure water manufacturing system.

另外,被處理水所含的硼亦可利用通常的逆滲透膜(RO膜)加以去除。然而如上所述,水溶液中的硼酸為極弱酸,故僅極少一部分解離,大部分保持H3 BO4 的形態而存在。因此,RO膜對硼的去除率極低,若欲使硼降低至超純水所要求的濃度,則RO膜裝置本身變得厚重,於成本方面不現實。In addition, boron contained in the water to be treated can be removed by a normal reverse osmosis membrane (RO membrane). However, as described above, since the boric acid in the aqueous solution is a very weak acid, only a small part of it is dissociated, and most of it remains in the form of H 3 BO 4 . Therefore, the removal rate of boron by the RO membrane is extremely low. If it is desired to reduce boron to a concentration required for ultrapure water, the RO membrane device itself becomes heavy, which is not realistic in terms of cost.

為了提高如上所述的RO膜對硼的去除率,例如於專利文獻4中提出有以下方法:將導入至RO裝置中的被處理水的pH值調整為鹼性,使硼的弱離子成分離子化,藉由利用RO裝置將經離子化的硼去除。然而,專利文獻4中記載的方法有以下問題:除了需要用以將導入至RO裝置中的被處理水的pH值調整為鹼性的化學品的添加設備以外,化學品的使用量的增加直接導致成本的增加等。另外,若將pH值設為高的值,則有因水中的硬度成分(Ca、Mg等)以氫氧化物的形式析出而堵塞RO膜之虞。 [現有技術文獻] [專利文獻]In order to improve the removal rate of boron by the RO membrane as described above, for example, Patent Document 4 proposes the following method: adjusting the pH value of the water to be introduced into the RO device to be alkaline so that the weak ion component of boron is ionized The ionized boron is removed by using a RO device. However, the method described in Patent Document 4 has a problem that in addition to the addition of chemicals for adjusting the pH of the water to be treated introduced into the RO device to be alkaline, the increase in the amount of chemicals used directly Lead to increased costs and so on. In addition, when the pH value is set to a high value, there is a possibility that the hardness component (Ca, Mg, etc.) in the water precipitates in the form of a hydroxide to block the RO film. [Prior Art Literature] [Patent Literature]

[專利文獻1]日本專利特開平9-192661號公報 [專利文獻2]日本專利特開2004-066153號公報 [專利文獻3]日本專利特開2005-246126號公報 [專利文獻4]日本專利特開2004-283710號公報[Patent Document 1] Japanese Patent Laid-Open No. 9-192661 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2004-066153 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2005-246126 [Patent Document 4] Japanese Patent Special 2004-283710

[發明所欲解決之課題] 本發明是鑒於如上所述的情況而成,其目的在於提供一種超純水製造系統及超純水製造方法,所述超純水製造系統及超純水製造方法藉由將利用一次純水系統降低硼及TOC成分後的被處理水供給於次系統,可於不對次系統施加TOC負荷的情況下穩定地獲得硼經低濃度化的超純水。 [用以解決課題之手段][Problems to be Solved by the Invention] The present invention has been made in view of the circumstances described above, and an object thereof is to provide an ultrapure water production system and an ultrapure water production method, the ultrapure water production system and the ultrapure water production method. By supplying the treated water in which the boron and TOC components are reduced by the primary pure water system, the ultrapure water having reduced concentration of boron can be obtained stably without applying a TOC load to the secondary system. [Means to solve the problem]

為了解決所述課題,本發明第一提供一種超純水製造系統,其為依序包括前處理系統、一次純水系統及二次純水系統的超純水的製造系統,並且所述一次純水系統具備利用離子交換樹脂對含有硼的被處理水進行處理的離子交換裝置,所述離子交換裝置具有用以填充離子交換樹脂的收容部、用以將被處理水供給於所述收容部的供給部、及用以自所述收容部中排出處理水的排出部,於所述收容部中,於所述供給部側填充有硼選擇性離子交換樹脂,於所述排出部側填充有硼選擇性離子交換樹脂以外的離子交換樹脂(發明1)。In order to solve the problem, the present invention first provides an ultrapure water manufacturing system, which is a manufacturing system of an ultrapure water including a pretreatment system, a primary pure water system, and a secondary pure water system in sequence, and the primary pure water The water system includes an ion-exchange device for processing to-be-processed water containing boron with an ion-exchange resin. The ion-exchange device includes a storage section for filling the ion-exchange resin, and a water supply section for supplying the processing water to the storage section. A supply section, and a discharge section for discharging treated water from the storage section; in the storage section, a boron selective ion exchange resin is filled on the supply section side, and boron is filled on the discharge section side An ion exchange resin other than a selective ion exchange resin (Invention 1).

根據該發明(發明1),於一次純水系統所具備的離子交換裝置中,於收容部的供給部側填充有硼選擇性離子交換樹脂,於排出部側填充有硼選擇性離子交換樹脂以外的離子交換樹脂,藉此首先藉由硼選擇性離子交換樹脂自所供給的含有硼的被處理水中將硼吸附去除,其後藉由硼選擇性離子交換樹脂以外的離子交換樹脂將自硼選擇性離子交換樹脂中溶出的TOC成分吸附去除,故可於不對後段的次系統施加TOC負荷的情況下,供給硼濃度經降低的一次處理水。藉此,可穩定地獲得硼經低濃度化的超純水。另外,亦可使次系統中的TOC負荷的增加所致的處理成本降低。According to the invention (Invention 1), in the ion exchange device provided in the primary pure water system, the supply portion side of the storage portion is filled with a boron selective ion exchange resin, and the discharge portion side is filled with a boron selective ion exchange resin other than Ion exchange resin, by which boron is selectively removed from the supplied boron-containing treated water by boron selective ion exchange resin, and then selected from boron by ion exchange resin other than boron selective ion exchange resin Since the TOC component eluted from the neutral ion exchange resin is adsorbed and removed, the primary treated water having a reduced boron concentration can be supplied without applying a TOC load to the secondary system at the subsequent stage. Thereby, ultrapure water with reduced concentration of boron can be obtained stably. In addition, the processing cost due to an increase in the TOC load in the secondary system can be reduced.

於所述發明(發明1)中,較佳為將所述收容部豎立設置,於所述收容部的上側配設有所述供給部,於所述收容部的下側配設有所述排出部(發明2)。In the invention (Invention 1), it is preferable that the storage portion is erected, the supply portion is disposed on the upper side of the storage portion, and the discharge portion is disposed on the lower side of the storage portion Ministry (Invention 2).

根據該發明(發明2),可於填充有離子交換樹脂的收容部中以流動方向為自收容部的上方朝下方的方式自供給部供給被處理水,故可使被處理水與離子交換樹脂高效率地接觸,較高地發揮各離子交換樹脂所具有的吸附能力。因此,可將被處理水所含的硼及自硼選擇性離子交換樹脂中溶出的TOC成分有效地去除。According to this invention (Invention 2), since the treated water can be supplied from the supply part in the containing part filled with the ion exchange resin from the supply part so that the flow direction is from the upper part to the lower part of the containing part, the treated water and the ion exchange resin can be supplied. Contact efficiently, and exert the adsorption ability of each ion exchange resin to a high degree. Therefore, the boron contained in the water to be treated and the TOC component eluted from the boron selective ion exchange resin can be effectively removed.

於所述發明(發明1、發明2)中,較佳為所述離子交換樹脂為將所述硼選擇性離子交換樹脂與所述硼選擇性離子交換樹脂以外的離子交換樹脂積層的結構(發明3)。In the said invention (invention 1, invention 2), it is preferable that the said ion exchange resin is a structure which laminated | stacked the said boron selective ion exchange resin and the ion exchange resin other than the said boron selective ion exchange resin (invention) 3).

根據該發明(發明3),藉由離子交換樹脂為硼選擇性離子交換樹脂與硼選擇性離子交換樹脂以外的離子交換樹脂的二層結構,所述各離子交換樹脂的吸附效率的預測變容易,故亦可有效率地進行利用離子交換樹脂的處理。According to this invention (Invention 3), since the ion-exchange resin is a two-layer structure of a boron-selective ion-exchange resin and an ion-exchange resin other than the boron-selective ion-exchange resin, it is easy to predict the adsorption efficiency of each ion-exchange resin. Therefore, the treatment using the ion exchange resin can also be performed efficiently.

於所述發明(發明1-3)中,較佳為將所述離子交換裝置設置於所述一次純水系統的末端(發明4)。In the invention (Inventions 1-3), the ion exchange device is preferably provided at an end of the primary pure water system (Invention 4).

通常為了使硼選擇性離子交換樹脂的吸附能力最大限度地發揮,較佳為所供給的被處理水的負荷僅為硼。根據該發明(發明4),藉由將具有硼選擇性離子交換樹脂的離子交換裝置設置於一次純水系統的末端,可將硼以外的負荷經降低的被處理水供給於所述離子交換裝置,故可最大限度地發揮硼選擇性離子交換樹脂的吸附能力,提高硼的去除效率。In order to maximize the adsorption capacity of the boron selective ion exchange resin, it is preferred that the load of the water to be treated is only boron. According to this invention (Invention 4), by providing an ion exchange device having a boron selective ion exchange resin at the end of a primary pure water system, it is possible to supply to-be-treated water with reduced load other than boron to the ion exchange device. Therefore, the adsorption capacity of the boron selective ion exchange resin can be maximized, and the removal efficiency of boron can be improved.

於所述發明(發明1-4)中,較佳為所述硼選擇性離子交換樹脂以外的離子交換樹脂為選自強鹼性陰離子交換樹脂、陰離子交換樹脂與陽離子交換樹脂的混合物、及兩性離子交換樹脂中的至少一種(發明5)。In the invention (Inventions 1-4), it is preferable that the ion exchange resin other than the boron selective ion exchange resin is selected from the group consisting of a strongly basic anion exchange resin, a mixture of an anion exchange resin and a cation exchange resin, and a zwitterion. At least one of the exchange resins (Invention 5).

根據該發明(發明5),可將自硼選擇性離子交換樹脂中溶出的TOC成分更有效率地吸附去除。According to this invention (Invention 5), the TOC component eluted from the boron selective ion exchange resin can be more efficiently adsorbed and removed.

本發明第二提供一種超純水製造方法,其使用該超純水製造系統(發明6)。 [發明的效果]The second aspect of the present invention provides a method for producing ultrapure water, using the ultrapure water production system (invention 6). [Effect of the invention]

根據本發明的超純水製造系統及超純水製造方法,藉由將利用一次純水系統減少硼及TOC成分後的被處理水供給於次系統(二次純水系統),可於不對次系統施加TOC負荷的情況下穩定地獲得硼經低濃度化的超純水。According to the ultrapure water production system and the ultrapure water production method of the present invention, by supplying treated water after reducing boron and TOC components in the primary pure water system to the secondary system (secondary pure water system), it is possible to eliminate When a TOC load is applied to the system, ultra-pure water having a reduced concentration of boron is stably obtained.

以下,適當參照圖式對本發明的超純水製造系統及超純水製造方法的實施形態加以說明。以下說明的實施形態是為了使本發明的理解容易,且絲毫未限定本發明。Hereinafter, embodiments of the ultrapure water production system and the ultrapure water production method of the present invention will be described with reference to the drawings as appropriate. The embodiments described below are for easy understanding of the present invention, and do not limit the present invention at all.

(超純水) 本實施形態中製造的超純水較佳為硼濃度在0.5 ppt~50 ppt之間。若硼濃度為所述範圍外,則有於半導體製品的製造步驟中的系統清洗時對半導體製品造成不良影響之虞而欠佳。(Ultra-pure water) The ultra-pure water produced in this embodiment preferably has a boron concentration between 0.5 ppt and 50 ppt. If the boron concentration is outside the range, the semiconductor product may be adversely affected during system cleaning in the manufacturing process of the semiconductor product, which is not preferable.

(被處理水) 本實施形態中使用的含有硼的被處理水並無特別限定。通常於前處理系統的徐濁處理後的被處理水(前處理水)、即供給於一次處理系統的被處理水中,含有30 ppb左右的硼。再者,硼於被處理水中主要以硼酸(B(OH)3 )的形態而存在。(Treatment Water) The treatment water containing boron used in this embodiment is not particularly limited. Usually the treated water (pre-treated water) after the turbidity treatment of the pre-treatment system, that is, the treated water supplied to the primary treatment system, contains about 30 ppb of boron. Furthermore, boron mainly exists in the form of boric acid (B (OH) 3 ) in the water to be treated.

[超純水製造系統] 圖1為表示本發明的一實施形態的超純水製造系統的區塊圖。圖1所示的超純水製造系統1依序包括前處理系統2、一次純水系統3及二次純水系統(次系統)4。被供給於前處理系統2的原水是於利用凝聚過濾、MF膜(微濾膜)、UF膜(超濾膜)等的除濁處理或利用活性炭等的脫氯處理之後,經過送水配管L1而向一次純水系統3供給。被供給於一次純水系統3的前處理水是將離子成分或TOC成分等雜質去除後,經過送水配管L2而向次系統4供給。於次系統4中,將被處理水中的極微量的微粒子或微量離子成分、特別是低分子的微量有機物般的雜質去除,製造純度更高的超純水。次系統4中製造的超純水經過送水配管L3而被送往使用點5。[Ultra-pure water production system] FIG. 1 is a block diagram showing an ultra-pure water production system according to an embodiment of the present invention. The ultrapure water manufacturing system 1 shown in FIG. 1 includes a pre-treatment system 2, a primary pure water system 3, and a secondary pure water system (secondary system) 4 in this order. The raw water supplied to the pretreatment system 2 is subjected to a turbidity removal treatment using a coalescing filtration, an MF membrane (microfiltration membrane), a UF membrane (ultrafiltration membrane), or a dechlorination treatment using activated carbon, and then passes through a water supply pipe L1. It is supplied to the primary pure water system 3. The pre-treatment water supplied to the primary pure water system 3 is obtained by removing impurities such as ionic components or TOC components, and then supplying the water to the secondary system 4 through the water supply pipe L2. In the sub-system 4, extremely small amounts of fine particles or trace ionic components in the water to be treated, especially impurities such as low-molecular trace organic matter, are removed to produce ultra-pure water with higher purity. The ultrapure water produced in the secondary system 4 is sent to the use point 5 through the water supply pipe L3.

<一次純水系統> 一次純水系統3依序具備二床三塔式的離子交換裝置(第一離子交換裝置)31、逆滲透膜(RO膜)裝置32、混床式的離子交換裝置(第二離子交換裝置)33、及含有硼選擇性離子交換樹脂的離子交換裝置(第三離子交換裝置)34。第一離子交換裝置31依序具備陽離子交換塔(H塔)、脫碳酸塔及陰離子交換塔(OH塔),用於對自前處理系統2所供給的被處理水進行脫氯。逆滲透膜(RO膜)裝置32是用於將被處理水中的離子成分或TOC成分等雜質去除。藉由第一離子交換裝置31的脫氯處理,將氯濃度經降低的被處理水供給於逆滲透膜(RO膜)裝置32,故逆滲透膜(RO膜)裝置32中的水回收率提高,伴隨於此,被處理水中所含的離子成分或TOC成分等雜質的去除率亦提高。第二離子交換裝置33具備將陰離子交換樹脂與陽離子交換樹脂均勻混合並填充的塔,用於將存在於被處理水中的低分子量的陽離子及陰離子去除,提高處理水的純度。<Pure primary water system> The primary pure water system 3 has a two-bed three-tower ion exchange device (first ion exchange device) 31, a reverse osmosis membrane (RO membrane) device 32, and a mixed-bed ion exchange device ( A second ion exchange device) 33 and an ion exchange device (third ion exchange device) 34 containing a boron selective ion exchange resin. The first ion exchange device 31 includes a cation exchange tower (H tower), a decarbonation tower, and an anion exchange tower (OH tower) in this order, and is used to dechlorinate the water to be treated supplied from the pretreatment system 2. A reverse osmosis membrane (RO membrane) device 32 is used to remove impurities such as ionic components or TOC components in the water to be treated. Through the dechlorination treatment of the first ion exchange device 31, the treated water having a reduced chlorine concentration is supplied to the reverse osmosis membrane (RO membrane) device 32, so the water recovery rate in the reverse osmosis membrane (RO membrane) device 32 is improved. Along with this, the removal rate of impurities such as ionic components or TOC components contained in the treated water is also improved. The second ion exchange device 33 includes a column that uniformly mixes and fills the anion exchange resin and the cation exchange resin, and removes low-molecular-weight cations and anions present in the water to be treated to improve the purity of the treated water.

再者,一次純水系統所具備的混床式離子交換裝置可為再生式、非再生式的任一種,較佳為非再生式的離子交換裝置。其原因在於:若於一次純水系統中使用再生式的離子交換裝置,則不僅由再生離子交換樹脂時所使用的化學品導致成本變高,而且由離子交換樹脂的再生所必需的化學品導致排水的量容易增加。通常於一次純水系統中使用非再生式的離子交換裝置的情形時,藉由如本實施形態般與逆滲透膜(RO膜)裝置等組合使用,而提高離子成分的去除率。Furthermore, the mixed-bed ion exchange device provided in the primary pure water system may be any of a regenerative type and a non-regenerating type, and a non-regenerating type ion exchange device is preferred. The reason is that if a regenerative ion exchange device is used in a primary pure water system, the cost is increased not only by the chemicals used to regenerate the ion exchange resin, but also by the chemicals necessary for the regeneration of the ion exchange resin. The amount of drainage is easily increased. Generally, when a non-regenerating ion exchange device is used in a primary pure water system, it is used in combination with a reverse osmosis membrane (RO membrane) device or the like as in this embodiment to increase the removal rate of ion components.

(含有硼選擇性離子交換樹脂的離子交換裝置) 繼而,亦參照圖2對本實施形態的一次純水系統3所具備的含有硼選擇性離子交換樹脂的離子交換裝置(第三離子交換裝置)34加以詳述。(Ion Exchange Device Containing Boron Selective Ion Exchange Resin) Next, referring to FIG. 2, an ion exchange device (third ion exchange device) containing a boron selective ion exchange resin included in the primary pure water system 3 of this embodiment is also referred to in FIG. 2. Be detailed.

第三離子交換裝置34是用於藉由硼選擇性離子交換樹脂將被處理水所含的硼去除,並且藉由硼選擇性離子交換樹脂以外的離子交換樹脂將自硼選擇性離子交換樹脂中溶出的TOC成分去除。為了使硼選擇性離子交換樹脂的吸附能力最大限度地發揮,理想的是供給於第三離子交換裝置34的被處理水的負荷僅為硼,故將第三離子交換裝置34設置於一次純水系統3的末端。另外,設置於後段的次系統4的前端的紫外線氧化裝置(UV裝置)41因裝置自身體積大而且昂貴,故要求儘可能減小規模。因此,亦理想的是於設置於一次純水系統3的末端的第三離子交換裝置34中將被處理水中的TOC成分儘可能去除,由此不對設置於次系統4的前端的紫外線氧化裝置(UV裝置)41施加TOC負荷。The third ion exchange device 34 is used to remove boron contained in the water to be treated with a boron selective ion exchange resin, and to remove the boron contained in the boron selective ion exchange resin from an ion exchange resin other than the boron selective ion exchange resin. The dissolved TOC component is removed. In order to maximize the adsorption capacity of the boron selective ion exchange resin, it is desirable that the load of the water to be treated supplied to the third ion exchange device 34 is only boron, so the third ion exchange device 34 is installed in primary pure water. The end of system 3. In addition, since the ultraviolet oxidizing device (UV device) 41 provided at the front end of the secondary system 4 at the rear stage is large and expensive, it is required to reduce the size as much as possible. Therefore, it is also desirable to remove the TOC component of the treated water as much as possible in the third ion exchange device 34 provided at the end of the primary pure water system 3, so that the ultraviolet oxidation device provided at the front end of the secondary system 4 is not ( UV device) 41 applies a TOC load.

圖2為表示本實施形態的第三離子交換裝置34的構成的概略圖。第三離子交換裝置34具有用以填充離子交換樹脂A的收容部341、用以將被處理水供給於收容部341的供給部342、及用以自收容部341中排出處理水的排出部343。將收容部341豎立設置,於收容部341的上側配設有供給部342,於收容部341的下側配設有排出部343,於供給部342側填充有硼選擇性離子交換樹脂A1,於排出部343側填充有硼選擇性離子交換樹脂以外的離子交換樹脂A2。FIG. 2 is a schematic diagram showing a configuration of a third ion exchange device 34 according to this embodiment. The third ion exchange device 34 includes a storage portion 341 to fill the ion exchange resin A, a supply portion 342 to supply treated water to the storage portion 341, and a discharge portion 343 to discharge the processed water from the storage portion 341. . The storage portion 341 is erected, a supply portion 342 is arranged on the upper side of the storage portion 341, a discharge portion 343 is arranged on the lower side of the storage portion 341, and a boron selective ion exchange resin A1 is filled on the supply portion 342 side. The discharge portion 343 side is filled with an ion exchange resin A2 other than a boron selective ion exchange resin.

於第三離子交換裝置34中,於供給部342側填充有硼選擇性離子交換樹脂A1,於排出部343側填充有硼選擇性離子交換樹脂以外的離子交換樹脂A2,藉此首先藉由硼選擇性離子交換樹脂A1自供給於收容部341的含有硼的被處理水中將硼吸附去除,其後藉由硼選擇性離子交換樹脂以外的離子交換樹脂A2將自硼選擇性離子交換樹脂A1中溶出的TOC成分吸附去除,故可於不對後段的次系統4施加TOC負荷的情況下,供給硼濃度經降低的一次處理水。可抑制對次系統4的TOC負荷,藉此亦可防止超純水製造系統總體的成本增加。In the third ion exchange device 34, the supply portion 342 is filled with a boron selective ion exchange resin A1, and the discharge portion 343 is filled with an ion exchange resin A2 other than the boron selective ion exchange resin. The selective ion exchange resin A1 adsorbs and removes boron from the boron-containing treated water supplied to the storage portion 341, and then removes the boron selective ion exchange resin A1 from an ion exchange resin A2 other than the boron selective ion exchange resin. The eluted TOC component is adsorbed and removed, so that the primary treated water having a reduced boron concentration can be supplied without applying a TOC load to the secondary system 4 in the subsequent stage. The TOC load on the secondary system 4 can be suppressed, thereby preventing the overall cost of the ultrapure water production system from increasing.

另外,將收容部341豎立設置,於其上側配設有供給部342,於下側配設有排出部343,藉此能以流動方向為自收容部341的上方朝下方的方式自供給部342供給被處理水,故離子交換樹脂A不易經被處理水攪拌,而維持硼選擇性離子交換樹脂A1與硼選擇性離子交換樹脂以外的離子交換樹脂A2的二層結構。藉此,可使被處理水與各離子交換樹脂A1、離子交換樹脂A2高效率地接觸,故較高地發揮各離子交換樹脂A1、離子交換樹脂A2所具有的吸附能力。因此,可將被處理水所含的硼及自硼選擇性離子交換樹脂A1中溶出的TOC成分有效地去除。In addition, the storage portion 341 is erected, and a supply portion 342 is disposed on the upper side and a discharge portion 343 is disposed on the lower side, whereby the supply portion 342 can be self-supported in a flow direction from above the storage portion 341. The treated water is supplied, so the ion exchange resin A is not easily stirred by the treated water, and the two-layer structure of the boron selective ion exchange resin A1 and the ion exchange resin A2 other than the boron selective ion exchange resin is maintained. Thereby, the to-be-processed water can be made to contact with each ion exchange resin A1 and ion exchange resin A2 efficiently, and the adsorption ability which each ion exchange resin A1 and ion exchange resin A2 has is exhibited to a high degree. Therefore, the boron contained in the water to be treated and the TOC component eluted from the boron selective ion exchange resin A1 can be effectively removed.

填充至收容部341中的離子交換樹脂A亦可為將硼選擇性離子交換樹脂A1與硼選擇性離子交換樹脂以外的離子交換樹脂A2積層的結構。藉由離子交換樹脂A為所述般的二層結構,所述各離子交換樹脂A1、離子交換樹脂A2的吸附效率的預測變容易,故可有效率地進行處理。The ion exchange resin A filled in the storage portion 341 may have a structure in which a boron selective ion exchange resin A1 and an ion exchange resin A2 other than the boron selective ion exchange resin are laminated. Since the ion-exchange resin A has the general two-layer structure described above, the prediction of the adsorption efficiency of the ion-exchange resin A1 and the ion-exchange resin A2 becomes easy, so that it can be efficiently processed.

再者,收容部341亦可於內部具有用以將硼選擇性離子交換樹脂A1與硼選擇性離子交換樹脂以外的離子交換樹脂A2隔開的隔板。藉由具有此種隔板,可防止離子交換樹脂A1、離子交換樹脂A2的混合或向上下的流出。另外,收容部341例如亦可為將填充有硼選擇性離子交換樹脂A1的次收容部3411(未圖示)、與填充有硼選擇性離子交換樹脂以外的離子交換樹脂A2的次收容部3412(未圖示)串列連接的結構。In addition, the storage section 341 may have a partition for separating the boron-selective ion-exchange resin A1 from the ion-exchange resin A2 other than the boron-selective ion-exchange resin. By having such a separator, it is possible to prevent the ion exchange resin A1 and the ion exchange resin A2 from being mixed or flowing up and down. The storage portion 341 may be, for example, a secondary storage portion 3411 (not shown) filled with a boron selective ion exchange resin A1 and a secondary storage portion 3412 filled with an ion exchange resin A2 other than the boron selective ion exchange resin. (Not shown) Structure of serial connection.

硼選擇性離子交換樹脂A1的層高並無特別限定,可視需要而適當設定,較佳為以成為800 mm以上的方式設定,更佳為以成為1000 mm以上的方式設定。藉由將層高設為800 mm以上,硼選擇性離子交換樹脂A1的吸附效率提高。另外,硼選擇性離子交換樹脂以外的離子交換樹脂A2的層高並無特別限定,可視需要而適當設定,較佳為以成為100 mm以上的方式設定,更佳為以成為500 mm以上的方式設定。藉由將層高設為100 mm以上,硼選擇性離子交換樹脂以外的離子交換樹脂A2的吸附效率提高。The layer height of the boron selective ion exchange resin A1 is not particularly limited, and may be appropriately set according to need. It is preferably set to be 800 mm or more, and more preferably set to 1000 mm or more. By setting the layer height to 800 mm or more, the adsorption efficiency of the boron selective ion exchange resin A1 is improved. In addition, the layer height of the ion exchange resin A2 other than the boron-selective ion exchange resin is not particularly limited, and may be appropriately set as necessary. It is preferably set to be 100 mm or more, and more preferably to be 500 mm or more. set up. By setting the layer height to 100 mm or more, the adsorption efficiency of the ion exchange resin A2 other than the boron selective ion exchange resin is improved.

(硼選擇性離子交換樹脂) 硼選擇性離子交換樹脂A1只要為含有具有硼選擇性的N-甲基葡糖胺基代替陰離子交換樹脂中的離子交換基作為官能基的樹脂(螯合樹脂),則並無特別限定。然而,具有硼選擇性的螯合基向陰離子交換樹脂中的導入率未達到100%,可能因其他離子吸附於殘存的陰離子基而吸附速度減小。因此,為了防止此種情況,硼選擇性離子交換樹脂A1較佳為用於製造超純水的螯合樹脂或經超純水清洗的螯合樹脂等TOC成分的溶出少、TOC濃度於通水前後儘可能不增加的樹脂。此種螯合樹脂較佳為具有N-甲基葡糖胺基,例如可使用三菱化學公司製造的CRB03等。(Boron-Selective Ion Exchange Resin) As long as the boron-selective ion-exchange resin A1 contains a boron-selective N-methylglucosamine group instead of an ion-exchange group in the anion-exchange resin as a functional group (chelating resin), , It is not particularly limited. However, the introduction rate of boron-selective chelating groups into anion exchange resins has not reached 100%, and the adsorption rate may decrease due to the adsorption of other ions on the remaining anion groups. Therefore, in order to prevent this, the boron selective ion exchange resin A1 is preferably a chelate resin used to produce ultrapure water or a chelate resin washed with ultrapure water, which has a small amount of TOC components such as elution, and a TOC concentration in water passing through. Try not to add resin before and after. Such a chelate resin preferably has an N-methylglucosamine group. For example, CRB03 manufactured by Mitsubishi Chemical Corporation can be used.

(硼選擇性離子交換樹脂以外的離子交換樹脂) 硼選擇性離子交換樹脂以外的離子交換樹脂A2並無特別限定,較佳為用於製造超純水的離子交換樹脂或經超純水清洗的離子交換樹脂等TOC成分的溶出少、TOC濃度的增加量(ΔTOC)於通水前後為<1 ppb~3 ppb左右的樹脂。此種離子交換樹脂較佳為選自強鹼性陰離子交換樹脂、陰離子交換樹脂與陽離子交換樹脂的混合物、及兩性離子交換樹脂中的至少一種,更合適的是強鹼性陰離子交換樹脂,例如可使用三菱化學公司製造的SAT10L等。(Ion exchange resin other than boron selective ion exchange resin) The ion exchange resin A2 other than boron selective ion exchange resin is not particularly limited, and it is preferably an ion exchange resin used for producing ultrapure water or an ion exchange resin washed with ultrapure water. Resin with less elution of TOC components such as ion exchange resins and increase in TOC concentration (ΔTOC) before and after water passing is about 1 ppb to 3 ppb. Such an ion exchange resin is preferably at least one selected from the group consisting of a strongly basic anion exchange resin, a mixture of an anion exchange resin and a cation exchange resin, and an amphoteric ion exchange resin. A more basic anion exchange resin is more suitable. For example, it can be used. SAT10L manufactured by Mitsubishi Chemical Corporation.

<次系統> 次系統4依序具備紫外線氧化裝置(UV裝置)41、膜式脫氣裝置42、混床式離子交換裝置43及超濾膜裝置(UF裝置)44。紫外線氧化裝置(UV裝置)41是用於藉由紫外線照射所致的氧化處理將殘存於被處理水中的TOC成分氧化分解。膜式脫氣裝置42是用於減少處理水中的溶存氧量。混床式離子交換裝置43是用於將處理水中的經氧化分解的TOC成分中經離子化的成分去除,提高處理水的純度。超濾膜裝置(UF裝置)44是用於將自混床式離子交換裝置43中流出的離子交換樹脂的微粒子等去除。<Secondary system> The secondary system 4 includes an ultraviolet oxidation device (UV device) 41, a membrane degassing device 42, a mixed-bed ion exchange device 43, and an ultrafiltration membrane device (UF device) 44 in this order. The ultraviolet oxidation device (UV device) 41 is used to oxidize and decompose the TOC component remaining in the water to be treated by an oxidation treatment by ultraviolet irradiation. The membrane deaerator 42 is used to reduce the amount of dissolved oxygen in the treated water. The mixed-bed ion exchange device 43 is used to remove ionized components from the oxidatively decomposed TOC components in the treated water, and to improve the purity of the treated water. An ultrafiltration membrane device (UF device) 44 is used to remove particles and the like of an ion exchange resin flowing out of the mixed bed ion exchange device 43.

再者,於通常的超純水製造系統中,一次純水系統與次系統的規模有相當大的差異,一次純水系統為大規模。本實施形態中,亦是一次純水系統3所具備的各裝置的規模大於次系統4所具備的各裝置,例如通常不將設置於一次純水系統3末端的第三離子交換裝置34設置於規模不同的次系統4的前端。同樣地,通常亦不將設置於次系統4前端的紫外線氧化裝置(UV裝置)41設置於規模不同的一次純水系統3的末端。Moreover, in the ordinary ultrapure water manufacturing system, the scale of the primary pure water system and the secondary system are quite different, and the primary pure water system is large-scale. In this embodiment, the scale of each device included in the primary pure water system 3 is larger than that of the secondary system 4. For example, the third ion exchange device 34 provided at the end of the primary pure water system 3 is not usually installed in The front ends of the sub-systems 4 of different sizes. Similarly, the ultraviolet oxidizing device (UV device) 41 provided at the front end of the secondary system 4 is generally not installed at the end of the primary pure water system 3 having different scales.

[超純水製造方法] 繼而,對使用如上所述的本實施形態的超純水製造系統1的超純水的製造方法加以說明。[Ultra-pure water production method] Next, a method for producing ultra-pure water using the ultra-pure water production system 1 of the present embodiment as described above will be described.

被供給於前處理系統2的原水是於利用凝聚過濾、MF膜(微濾膜)、UF膜(超濾膜)等的除濁處理或利用活性炭等的脫氯處理(前處理步驟)之後,經過送水配管L1而向一次純水系統3供給。被供給於一次純水系統3的前處理水是於離子成分或TOC成分等雜質的去除處理(一次純水製造步驟)之後,經過送水配管L2而向次系統4供給。對於被供給於次系統4的一次純水,進行極微量的微粒子或微量離子成分、特別是低分子的微量有機物般的雜質的去除,製造純度更高的超純水(二次純水製造步驟)。次系統4中製造的超純水經過送水配管L3而被送往使用點5。The raw water supplied to the pretreatment system 2 is subjected to a turbidity removal treatment using a coacervation filtration, an MF membrane (microfiltration membrane), a UF membrane (ultrafiltration membrane), or a dechlorination treatment (pretreatment step) using activated carbon, etc. It is supplied to the primary pure water system 3 through the water supply pipe L1. The pre-treatment water supplied to the primary pure water system 3 is supplied to the secondary system 4 through a water supply pipe L2 after the removal processing of impurities such as ionic components or TOC components (primary pure water production step). The primary pure water supplied to the sub-system 4 removes extremely small amounts of fine particles or trace ionic components, especially low-molecular trace organic matter-like impurities, to produce ultra-pure water with higher purity (secondary pure water production step) ). The ultrapure water produced in the secondary system 4 is sent to the use point 5 through the water supply pipe L3.

(含有硼選擇性離子交換樹脂的離子交換裝置的處理步驟) 繼而,亦參照圖2對本實施形態的一次純水系統3所具備的含有硼選擇性離子交換樹脂的離子交換裝置(第三離子交換裝置)34的處理步驟加以詳述。(Processing Procedure of Ion Exchange Device Containing Boron Selective Ion Exchange Resin) Next, referring to FIG. 2, an ion exchange device containing a boron selective ion exchange resin (third ion exchange) included in the primary pure water system 3 of this embodiment is also referred to. The processing steps of the device) 34 are described in detail.

首先,於收容部341中,以流動方向為自收容部341的上方朝下方的方式,自供給部342供給被處理水。將收容部341豎立設置,於其上側配設有供給部342,於下側配設有排出部343,於供給部342側填充有硼選擇性離子交換樹脂A1,於排出部343側填充有硼選擇性離子交換樹脂以外的離子交換樹脂A2。對於被供給於收容部341的被處理水,首先藉由硼選擇性離子交換樹脂A1將硼離子吸附去除,繼而藉由硼選擇性離子交換樹脂以外的離子交換樹脂A2將自硼選擇性離子交換樹脂A1中溶出的TOC成分吸附去除。將硼及TOC成分經去除的被處理水(一次處理水)自排出部343中排出而送至下一步驟。First, in the storage portion 341, the treated water is supplied from the supply portion 342 so that the flow direction is from above the storage portion 341 to downward. The receiving portion 341 is erected, a supply portion 342 is arranged on the upper side, a discharge portion 343 is arranged on the lower side, a boron selective ion exchange resin A1 is filled on the supply portion 342 side, and boron is filled on the discharge portion 343 side. Ion exchange resin A2 other than selective ion exchange resin. For the treated water supplied to the storage portion 341, boron ions are first adsorbed and removed by the boron selective ion exchange resin A1, and then the boron selective ion exchange is performed by ion exchange resin A2 other than the boron selective ion exchange resin. The TOC component eluted from the resin A1 is adsorbed and removed. The treated water (primary treated water) from which boron and TOC components have been removed is discharged from the discharge section 343 and sent to the next step.

如上所述,於供給部342側填充有硼選擇性離子交換樹脂A1,於排出部343側填充有硼選擇性離子交換樹脂以外的離子交換樹脂A2,藉此首先藉由硼選擇性離子交換樹脂A1自供給於收容部341的含有硼的被處理水中將硼吸附去除,其後藉由硼選擇性離子交換樹脂以外的離子交換樹脂A2將自硼選擇性離子交換樹脂中溶出的TOC成分吸附去除,故可於不對後段的次系統4施加TOC負荷的情況下,供給硼濃度經降低的一次處理水。可抑制對次系統4的TOC負荷,藉此亦可防止超純水製造系統總體的成本增加。As described above, the supply portion 342 is filled with a boron-selective ion exchange resin A1, and the discharge portion 343 is filled with an ion-exchange resin A2 other than the boron-selective ion-exchange resin. A1 adsorbs and removes boron from the treated water containing boron supplied to the storage portion 341, and then removes the TOC component eluted from the boron-selective ion-exchange resin by ion-exchange resin A2 other than the boron-selective ion-exchange resin. Therefore, it is possible to supply primary treated water having a reduced boron concentration without applying a TOC load to the secondary system 4 in the subsequent stage. The TOC load on the secondary system 4 can be suppressed, thereby preventing the overall cost of the ultrapure water production system from increasing.

本實施形態的超純水製造方法中,被處理水向第三離子交換裝置34中的通水速度並無特別限定,較佳為以空間速度(SV)計而為30/h~180/h的範圍,更佳為60/h。若被處理水的通水速度小於30/h,則第三離子交換裝置34的處理速度變慢而效率差。另外,若被處理水的通水速度超過180/h,則第三離子交換裝置34的處理變得不充分,無法將被處理水中的硼充分去除。In the method for producing ultrapure water according to this embodiment, the water passing velocity of the treated water into the third ion exchange device 34 is not particularly limited, but it is preferably 30 / h to 180 / h in terms of space velocity (SV) The range is more preferably 60 / h. If the water passing rate of the water to be treated is less than 30 / h, the processing speed of the third ion exchange device 34 becomes slow and the efficiency is poor. If the water passing rate of the water to be treated exceeds 180 / h, the treatment of the third ion exchange device 34 becomes insufficient, and boron in the water to be treated cannot be sufficiently removed.

根據使用本實施形態的超純水製造系統1的超純水製造方法,藉由將利用一次純水系統3減少硼及TOC成分後的被處理水供給於次系統(二次純水系統)4,可於不對次系統4施加TOC負荷的情況下,穩定地獲得硼經低濃度化的超純水。According to the ultrapure water production method using the ultrapure water production system 1 of this embodiment, the treated water obtained by reducing boron and TOC components in the primary pure water system 3 is supplied to the secondary system (secondary pure water system) 4 It is possible to stably obtain ultra-pure water having a reduced concentration of boron without applying a TOC load to the secondary system 4.

再者,上文所述的超純水製造方法亦可理解為如下超純水製造方法:其為依序包括前處理步驟、一次純水製造步驟及二次純水製造步驟的超純水的製造方法,並且一次純水製造步驟包括利用離子交換樹脂對含有硼的被處理水進行處理的步驟,該離子交換樹脂的處理步驟包括:第一分離步驟,使含有硼的被處理水與硼選擇性離子交換樹脂接觸,自該被處理水中分離硼;以及第二分離步驟,使第一分離步驟後的被處理水與硼選擇性離子交換樹脂以外的離子交換樹脂接觸,自第一分離步驟後的被處理水中分離TOC成分。Furthermore, the above-mentioned ultrapure water manufacturing method can also be understood as the following ultrapure water manufacturing method: it is an ultrapure water that includes a pretreatment step, a primary pure water manufacturing step, and a secondary pure water manufacturing step in this order. The manufacturing method, and the one-time pure water manufacturing step includes a step of treating the treated water containing boron by using an ion exchange resin, and the processing step of the ion exchange resin includes a first separation step of selecting the treated water containing boron from boron. The ion-exchange resin is contacted to separate boron from the treated water; and the second separation step is to contact the treated water after the first separation step with an ion-exchange resin other than the boron-selective ion-exchange resin. TOC components are separated in the treated water.

以上,參照圖式對本發明進行了說明,但本發明不限定於所述實施形態,可實施各種變更。 [實施例]As mentioned above, although this invention was demonstrated with reference to drawings, this invention is not limited to the said embodiment, Various changes are possible. [Example]

以下,根據實施例對本發明加以進一步詳述,但本發明不限定於以下的實施例。Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited to the following examples.

[實施例1] 使用圖2所示的第三離子交換裝置34進行被處理水的處理。使用直徑為40 mm的圓筒狀的壓克力製管柱(以下簡稱為「壓克力管柱」)作為收容部341,於壓克力管柱中以層高成為100 mm的方式填充三菱化學公司製造的強鹼性陰離子交換樹脂,於其上側以層高成為800 mm的方式填充三菱化學公司製造的硼選擇性離子交換樹脂。於其中以流動方向朝下的方式,將硼濃度為0.8 ppb、電阻率為18.2 MΩ·cm、TOC成分為0.5 ppb的被處理水以60/h(SV)通水,進行處理。測定所得的處理水的硼濃度(ppt)及TOC濃度(ppb)。[Example 1] Treatment of the water to be treated was performed using the third ion exchange device 34 shown in FIG. 2. A cylindrical acrylic tube string with a diameter of 40 mm (hereinafter referred to as "acrylic string") was used as the receiving portion 341, and Mitsubishi was filled in the acrylic string so that the layer height became 100 mm. A strongly basic anion exchange resin manufactured by Chemical Co., Ltd. is filled with a boron selective ion exchange resin manufactured by Mitsubishi Chemical Corporation so that the layer height becomes 800 mm. The treated water with a boron concentration of 0.8 ppb, a resistivity of 18.2 MΩ · cm, and a TOC component of 0.5 ppb was passed through the water at a flow rate of 60 / h (SV). The boron concentration (ppt) and TOC concentration (ppb) of the obtained treated water were measured.

[比較例1] 於壓克力管柱中僅以層高成為800 mm的方式填充三菱化學公司製造的硼選擇性離子交換樹脂,除此以外,以與實施例1相同的條件進行處理。測定所得的處理水的硼濃度(ppt)及TOC濃度(ppb)。[Comparative Example 1] Except that a boron selective ion exchange resin manufactured by Mitsubishi Chemical Corporation was filled in an acrylic string so that the layer height became 800 mm, the same conditions as in Example 1 were performed. The boron concentration (ppt) and TOC concentration (ppb) of the obtained treated water were measured.

[比較例2] 於壓克力管柱中僅以層高成為800 mm的方式填充三菱化學公司製造的強鹼性陰離子交換樹脂,除此以外,以與實施例1相同的條件進行處理。測定所得的處理水的硼濃度(ppt)及TOC濃度(ppb)。[Comparative Example 2] Except that a strong basic anion exchange resin manufactured by Mitsubishi Chemical Corporation was filled in an acrylic column so that the layer height became 800 mm, the same conditions as in Example 1 were performed. The boron concentration (ppt) and TOC concentration (ppb) of the obtained treated water were measured.

[結果] 將處理水的硼濃度(ppt)及TOC濃度(ppb)的經時變化示於表1中。如由該結果所得知,於實施例1中,能以可滿足24小時的水準維持處理水的硼濃度,且亦可維持TOC濃度而不大幅度上升。[Results] Table 1 shows the boron concentration (ppt) and TOC concentration (ppb) of the treated water over time. As is clear from the results, in Example 1, the boron concentration of the treated water can be maintained at a level satisfying 24 hours, and the TOC concentration can also be maintained without a significant increase.

於比較例1中,雖能以滿足24小時的水準維持處理水的硼濃度,但TOC濃度於1小時之時大幅度地上升,於24小時的時刻亦未見明顯減少。其原因在於:TOC成分自硼選擇性離子交換樹脂中溶出。再者,對將比較例1的處理水(一次處理水)供給於次系統4,以通水速度60/h(SV)進行處理而穩定地獲得TOC濃度為1.0 ppb以下的處理水的情形進行估算時,獲得了以下結果:與實施例1的情形相比,進一步需要相當於次系統4總體所耗費的成本的10%的費用。In Comparative Example 1, although the boron concentration of the treated water was maintained at a level of 24 hours, the TOC concentration increased significantly at 1 hour, and no significant decrease was observed at the time of 24 hours. The reason is that the TOC component is eluted from the boron selective ion exchange resin. Furthermore, the case where the treated water (primary treated water) of Comparative Example 1 was supplied to the secondary system 4 and treated at a water flow rate of 60 / h (SV) to obtain a treated water with a TOC concentration of 1.0 ppb or less stably was performed. In the estimation, the following result was obtained: compared with the case of the embodiment 1, a cost equivalent to 10% of the cost of the entire secondary system 4 is further required.

於比較例2中,由於離子交換容量低,故無法以滿足24小時的水準維持處理水的硼濃度,但TOC濃度未大幅度地上升。In Comparative Example 2, since the ion exchange capacity was low, the boron concentration of the treated water could not be maintained at a level of 24 hours, but the TOC concentration did not increase significantly.

[表1] [Table 1]

如以上所說明,根據本發明的超純水製造系統及超純水製造方法,藉由將利用一次純水系統減少硼及TOC成分後的被處理水供給於次系統(二次純水系統),可於不對次系統施加TOC負荷的情況下,穩定地獲得硼經低濃度化的超純水。 [產業上的可利用性]As described above, according to the ultrapure water production system and the ultrapure water production method of the present invention, the treated water obtained by reducing boron and TOC components in the primary pure water system is supplied to the secondary system (secondary pure water system). It can stably obtain ultra-pure water with low concentration of boron without applying a TOC load to the secondary system. [Industrial availability]

本發明作為用以穩定地獲得硼經低濃度化的超純水的超純水製造系統及超純水製造方法而有用。The present invention is useful as an ultrapure water production system and an ultrapure water production method for stably obtaining ultrapure water having a reduced concentration of boron.

1‧‧‧超純水製造系統1‧‧‧ Ultra-pure water manufacturing system

2‧‧‧前處理系統2‧‧‧ pre-processing system

3‧‧‧一次純水系統3‧‧‧Pure water system

31‧‧‧二床三塔式離子交換裝置(第一離子交換裝置)31‧‧‧Two-bed three-tower ion exchange device (first ion exchange device)

32‧‧‧逆滲透膜(RO膜)裝置32‧‧‧ reverse osmosis membrane (RO membrane) device

33‧‧‧混床式離子交換裝置(第二離子交換裝置)33‧‧‧ Mixed bed type ion exchange device (second ion exchange device)

34‧‧‧含有硼選擇性離子交換樹脂的離子交換裝置(第三離子交換裝置)34‧‧‧ ion exchange device containing boron selective ion exchange resin (third ion exchange device)

341‧‧‧收容部341‧‧‧ Containment Department

342‧‧‧供給部342‧‧‧Supply Department

343‧‧‧排出部343‧‧‧Exhaust

4‧‧‧二次純水系統(次系統)4‧‧‧ secondary pure water system (secondary system)

41‧‧‧紫外線氧化裝置(UV裝置)41‧‧‧ultraviolet oxidation device (UV device)

42‧‧‧膜式脫氣裝置42‧‧‧ membrane degassing device

43‧‧‧混床式離子交換裝置43‧‧‧ mixed bed type ion exchange device

44‧‧‧超濾膜裝置(UF裝置)44‧‧‧ Ultrafiltration membrane device (UF device)

5‧‧‧使用點5‧‧‧use points

L1、L2、L3‧‧‧送水配管L1, L2, L3 ‧‧‧ water supply piping

R1‧‧‧返回配管R1‧‧‧ return piping

A‧‧‧離子交換樹脂A‧‧‧ion exchange resin

A1‧‧‧硼選擇性離子交換樹脂A1‧‧‧ Boron Selective Ion Exchange Resin

A2‧‧‧硼選擇性離子交換樹脂以外的離子交換樹脂A2 ‧‧‧ ion exchange resin other than boron selective ion exchange resin

圖1為表示本發明的一實施形態的超純水製造系統的區塊圖。 圖2為表示本發明的一實施形態的超純水製造系統所具備的含有硼選擇性離子交換樹脂的離子交換裝置的概略圖。FIG. 1 is a block diagram showing an ultrapure water production system according to an embodiment of the present invention. FIG. 2 is a schematic view showing an ion exchange device containing a boron selective ion exchange resin included in an ultrapure water production system according to an embodiment of the present invention.

Claims (6)

一種超純水製造系統,其為依序包括前處理系統、一次純水系統及二次純水系統的超純水的製造系統,並且 所述一次純水系統具備利用離子交換樹脂對含有硼的被處理水進行處理的離子交換裝置, 所述離子交換裝置具有: 用以填充離子交換樹脂的收容部、 用以將被處理水供給於所述收容部的供給部、及 用以自所述收容部中排出處理水的排出部, 於所述收容部中,於所述供給部側填充有硼選擇性離子交換樹脂,於所述排出部側填充有硼選擇性離子交換樹脂以外的離子交換樹脂。An ultrapure water manufacturing system is a system for manufacturing ultrapure water including a pretreatment system, a primary pure water system, and a secondary pure water system in sequence, and the primary pure water system is provided with an ion exchange resin for An ion exchange device for processing to-be-processed water, the ion-exchange device includes: a storage section for filling an ion-exchange resin, a supply section for supplying the water to be processed to the storage section, and a storage section from the storage A discharge section that discharges treated water in the section, and in the storage section, a boron selective ion exchange resin is filled on the supply section side, and an ion exchange resin other than a boron selective ion exchange resin is filled on the discharge section side. . 如申請專利範圍第1項所述的超純水製造系統,其中將所述收容部豎立設置, 於所述收容部的上側配設有所述供給部,於所述收容部的下側配設有所述排出部。The ultrapure water manufacturing system according to item 1 of the scope of patent application, wherein the storage portion is erected, the supply portion is disposed on the upper side of the storage portion, and the supply portion is disposed on the lower side of the storage portion. There is the discharge section. 如申請專利範圍第1項或第2項所述的超純水製造系統,其中所述離子交換樹脂為將所述硼選擇性離子交換樹脂與所述硼選擇性離子交換樹脂以外的離子交換樹脂積層的結構。The ultrapure water manufacturing system according to item 1 or item 2 of the patent application scope, wherein the ion exchange resin is an ion exchange resin other than the boron selective ion exchange resin and the boron selective ion exchange resin Layered structure. 如申請專利範圍第1項至第3項中任一項所述的超純水製造系統,其中將所述離子交換裝置設置於所述一次純水系統的末端。The ultrapure water manufacturing system according to any one of claims 1 to 3, wherein the ion exchange device is provided at an end of the primary pure water system. 如申請專利範圍第1項至第4項中任一項所述的超純水製造系統,其中所述硼選擇性離子交換樹脂以外的離子交換樹脂為選自強鹼性陰離子交換樹脂、陰離子交換樹脂與陽離子交換樹脂的混合物、及兩性離子交換樹脂中的至少一種。The ultrapure water production system according to any one of claims 1 to 4, wherein the ion exchange resin other than the boron selective ion exchange resin is selected from the group consisting of a strongly basic anion exchange resin and an anion exchange resin. At least one of a mixture with a cation exchange resin and an amphoteric ion exchange resin. 一種超純水製造方法,使用如申請專利範圍第1項至第5項中任一項所述的超純水製造系統。A method for producing ultrapure water using the ultrapure water production system according to any one of claims 1 to 5 of the scope of patent application.
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