CN1176032C - Producing process and technology for electronic grade water by intergrated film process - Google Patents
Producing process and technology for electronic grade water by intergrated film process Download PDFInfo
- Publication number
- CN1176032C CN1176032C CNB021312761A CN02131276A CN1176032C CN 1176032 C CN1176032 C CN 1176032C CN B021312761 A CNB021312761 A CN B021312761A CN 02131276 A CN02131276 A CN 02131276A CN 1176032 C CN1176032 C CN 1176032C
- Authority
- CN
- China
- Prior art keywords
- water
- membrane
- reverse osmosis
- filtration
- electronic grade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 149
- 238000000034 method Methods 0.000 title claims abstract description 38
- 230000008569 process Effects 0.000 title claims abstract description 34
- 238000005516 engineering process Methods 0.000 title claims description 13
- 239000012528 membrane Substances 0.000 claims abstract description 74
- 238000001223 reverse osmosis Methods 0.000 claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 claims abstract description 47
- 239000012498 ultrapure water Substances 0.000 claims abstract description 43
- 229910021642 ultra pure water Inorganic materials 0.000 claims abstract description 41
- 229910052796 boron Inorganic materials 0.000 claims abstract description 39
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 38
- 238000000108 ultra-filtration Methods 0.000 claims abstract description 28
- 238000001728 nano-filtration Methods 0.000 claims abstract description 24
- 239000011347 resin Substances 0.000 claims abstract description 20
- 229920005989 resin Polymers 0.000 claims abstract description 20
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000003456 ion exchange resin Substances 0.000 claims abstract description 13
- 229920003303 ion-exchange polymer Polymers 0.000 claims abstract description 13
- 238000001914 filtration Methods 0.000 claims abstract description 7
- 239000008399 tap water Substances 0.000 claims abstract description 7
- 235000020679 tap water Nutrition 0.000 claims abstract description 7
- 238000005374 membrane filtration Methods 0.000 claims abstract description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 17
- 238000005342 ion exchange Methods 0.000 claims description 17
- 239000002245 particle Substances 0.000 claims description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 10
- 238000005498 polishing Methods 0.000 claims description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 8
- 239000004743 Polypropylene Substances 0.000 claims description 6
- -1 polypropylene Polymers 0.000 claims description 6
- 229920001155 polypropylene Polymers 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims description 6
- 229920002492 poly(sulfone) Polymers 0.000 claims description 5
- 238000002203 pretreatment Methods 0.000 claims description 5
- 239000004695 Polyether sulfone Substances 0.000 claims description 4
- 239000004760 aramid Substances 0.000 claims description 4
- 229920003235 aromatic polyamide Polymers 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 4
- 239000007789 gas Substances 0.000 claims description 4
- 229920006393 polyether sulfone Polymers 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 239000006004 Quartz sand Substances 0.000 claims description 3
- 239000001913 cellulose Substances 0.000 claims description 3
- 229920002678 cellulose Polymers 0.000 claims description 3
- 229920000620 organic polymer Polymers 0.000 claims description 3
- 229920002239 polyacrylonitrile Polymers 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims description 2
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 239000002861 polymer material Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 2
- 238000009296 electrodeionization Methods 0.000 abstract description 28
- 239000012535 impurity Substances 0.000 abstract description 22
- 230000008929 regeneration Effects 0.000 abstract description 15
- 238000011069 regeneration method Methods 0.000 abstract description 15
- 239000000126 substance Substances 0.000 abstract description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 10
- 238000007872 degassing Methods 0.000 abstract description 8
- 238000001179 sorption measurement Methods 0.000 abstract description 6
- 239000002351 wastewater Substances 0.000 abstract description 3
- 230000003647 oxidation Effects 0.000 abstract description 2
- 238000007254 oxidation reaction Methods 0.000 abstract description 2
- 238000009287 sand filtration Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 17
- 241000894006 Bacteria Species 0.000 description 16
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 14
- 238000010612 desalination reaction Methods 0.000 description 10
- 239000005416 organic matter Substances 0.000 description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
- 229910052760 oxygen Inorganic materials 0.000 description 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 8
- 229910052710 silicon Inorganic materials 0.000 description 8
- 239000010703 silicon Substances 0.000 description 8
- 229910002092 carbon dioxide Inorganic materials 0.000 description 7
- 239000001569 carbon dioxide Substances 0.000 description 7
- 238000013461 design Methods 0.000 description 7
- 150000002500 ions Chemical class 0.000 description 7
- 230000010354 integration Effects 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 239000007800 oxidant agent Substances 0.000 description 5
- 238000010979 pH adjustment Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 4
- 239000002033 PVDF binder Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 244000005700 microbiome Species 0.000 description 4
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 4
- 239000004065 semiconductor Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- 229910004298 SiO 2 Inorganic materials 0.000 description 3
- 239000003957 anion exchange resin Substances 0.000 description 3
- 150000001450 anions Chemical class 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000000084 colloidal system Substances 0.000 description 3
- 239000013505 freshwater Substances 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 101100025922 Homo sapiens NCOA7 gene Proteins 0.000 description 2
- 102100022930 Nuclear receptor coactivator 7 Human genes 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- 241000700605 Viruses Species 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000002242 deionisation method Methods 0.000 description 2
- 238000010494 dissociation reaction Methods 0.000 description 2
- 230000005593 dissociations Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 239000002920 hazardous waste Substances 0.000 description 2
- 239000012510 hollow fiber Substances 0.000 description 2
- 229910001410 inorganic ion Inorganic materials 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 239000003014 ion exchange membrane Substances 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 238000007781 pre-processing Methods 0.000 description 2
- 230000001172 regenerating effect Effects 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- 235000012431 wafers Nutrition 0.000 description 2
- BDDLHHRCDSJVKV-UHFFFAOYSA-N 7028-40-2 Chemical compound CC(O)=O.CC(O)=O.CC(O)=O.CC(O)=O BDDLHHRCDSJVKV-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 229920012266 Poly(ether sulfone) PES Polymers 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003729 cation exchange resin Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000000909 electrodialysis Methods 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012633 leachable Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000009285 membrane fouling Methods 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 230000003204 osmotic effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical compound FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
- 239000002349 well water Substances 0.000 description 1
- 235000020681 well water Nutrition 0.000 description 1
Images
Landscapes
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
一种电子级水的集成膜过程生产方法,以自来水为原水,依次经过预处理、一级纯水系统、二级纯水系统和终端膜过滤精处理四个组成部分而制得电子级超纯水。其中,预处理单元主要含有砂滤、超滤、活性炭吸附和纳滤,一级纯水系统主要由反渗透、膜脱气、电去离子、硼选择性离子交换树脂等单元组成,二级纯水系统主要由紫外灯氧化和抛光混床树脂组成,终端膜过滤则采用抛光反渗透膜处理。该制水系统可实现高效、清洁、可靠的非化学再生型的超纯水生产,不排放环境危害性废水,且可有效地去除杂质硼,制水系统的成本降低,水利用率得到提高,终端过滤更安全可靠。
An integrated membrane process production method for electronic grade water, using tap water as raw water, sequentially undergoing four components: pretreatment, primary pure water system, secondary pure water system and terminal membrane filtration fine treatment to obtain electronic grade ultra-pure water. Among them, the pretreatment unit mainly includes sand filtration, ultrafiltration, activated carbon adsorption and nanofiltration. The primary pure water system is mainly composed of reverse osmosis, membrane degassing, electrodeionization, boron selective ion exchange resin and other units. The water system is mainly composed of UV lamp oxidation and polished mixed bed resin, and the terminal membrane filtration is treated with polished reverse osmosis membrane. The water production system can realize efficient, clean and reliable non-chemical regeneration ultrapure water production, does not discharge environmentally harmful wastewater, and can effectively remove impurity boron, reduce the cost of the water production system, and improve water utilization. Terminal filtering is safer and more reliable.
Description
技术领域Technical field
本发明涉及一种超纯水的生产方法,尤其是一种电子级超纯水的集成膜过程生产方法。The invention relates to a method for producing ultrapure water, in particular to a method for producing electronic-grade ultrapure water through an integrated membrane process.
背景技术 Background technique
本发明所指的超纯水,是指将水中的各种悬浮杂质、无机离子和非离子化杂质,包括各种有机物,细菌、病毒等微生物,以及细微颗粒等去除到可以达到的极限值的“去离子水”或“高电阻率水”或“超高纯度水”。The ultrapure water referred to in the present invention refers to the removal of various suspended impurities, inorganic ions and non-ionized impurities in water, including various organic substances, microorganisms such as bacteria and viruses, and fine particles, etc. to the limit value that can be achieved. "Deionized Water" or "High Resistivity Water" or "Ultra High Purity Water".
国家标准GB/T 11446.1-1997定义“电子级水”为“制造电子元器件工艺过程中所用的高纯水”。电子级水的最高等级是用于超大规模和甚大规模集成电路生产所用的清洗水。电子工业对超纯水的品质要求,区别于其它所有的工业部门而需要考虑水中的全部污染物。The national standard GB/T 11446.1-1997 defines "electronic grade water" as "high-purity water used in the process of manufacturing electronic components". The highest grade of electronics grade water is wash water used in very large scale and very large scale integrated circuit production. The electronic industry's quality requirements for ultra-pure water are different from all other industrial sectors and need to consider all pollutants in the water.
纯水作为集成电路生产环境的一部分,其品质好坏直接对产品质量起着极大的影响作用。在几乎每道加工工序中,导电的或绝缘的材料层被加到硅片的表面。在下一层加上之前,需用腐蚀性的化学药品酸蚀刻掉表面的一部分。因此,为保证彻底地漂洗和移除硅片表面的化学药物,需要使用纯水对产品进行清洗。然而,此过程中所使用的纯水中的微量杂质又可能使产品再次受到污染。因此,纯水的品质对集成电路的生产质量和生产成本具有至关重要的影响。As a part of the integrated circuit production environment, pure water has a great impact on product quality. In nearly every processing step, layers of conductive or insulating material are added to the surface of the silicon wafer. Parts of the surface are etched away with aggressive chemical acids before the next layer is applied. Therefore, in order to ensure thorough rinsing and removal of chemicals on the surface of silicon wafers, it is necessary to use pure water to clean the product. However, trace impurities in the pure water used in the process may recontaminate the product. Therefore, the quality of pure water has a crucial impact on the production quality and production cost of integrated circuits.
在二十世纪五十年代末期半导体工业刚问世时,电阻率为18MΩ·cm(25℃)被认为是超纯水的唯一水质指标,而当时的深度去离子技术——离子交换有时是能够生产出电阻率18MΩ·cm的超纯水的。其后逐渐发现仅以电阻率一项指标来衡量产品水质量还远远不够。七十年代中期提出了微粒、细菌、二氧化碳、钠、总有机碳(TOC)五项新的指标,制水过程开始采用反渗透和离子交换相结合的工艺。八十年代,对微粒和细菌的控制越来越严,超滤技术相应地被引入到了电子级水的生产中来,并且此外还增加了溶解氧的限制指标。九十年代时已进入ULSI时代,各国都在不断探讨新的适应兆位级集成电路生产的超纯水制造系统。因此,集成电路集成度的不断提高使得对纯水中污染物的指标要求日趋严格,ULSI对纯水水质的要求成为了当代超纯水水质的极值。When the semiconductor industry first came out in the late 1950s, the resistivity of 18MΩ·cm (25°C) was considered the only water quality indicator for ultrapure water, and the deep deionization technology at that time - ion exchange was sometimes able to produce Produce ultrapure water with a resistivity of 18MΩ·cm. Later, it was gradually found that it was far from enough to measure the quality of product water with only one index of resistivity. In the mid-1970s, five new indicators of particles, bacteria, carbon dioxide, sodium, and total organic carbon (TOC) were proposed, and the process of water production began to use a combination of reverse osmosis and ion exchange. In the 1980s, the control of particulates and bacteria became more and more stringent, and ultrafiltration technology was introduced into the production of electronic grade water accordingly, and in addition, the limit index of dissolved oxygen was increased. In the 1990s, it has entered the ULSI era, and all countries are constantly exploring new ultrapure water manufacturing systems suitable for the production of megabit-level integrated circuits. Therefore, the continuous improvement of integrated circuit integration has made the requirements for pollutants in pure water increasingly stringent, and ULSI's requirements for pure water quality have become the extreme value of contemporary ultrapure water quality.
表一给出了日本对64M DRAM集成度的集成电路生产用超纯水以及中国“电子级水”国家标准GB/T 11446.1-1997 EW-I级水的技术指标。Table 1 shows the technical indicators of Japan's ultrapure water for integrated circuit production with 64M DRAM integration and China's "electronic grade water" national standard GB/T 11446.1-1997 EW-I grade water.
表一、电子级水水质标准
对于电子级水的生产,其所要求的无机杂质中弱离子化的硅(SiO2等)、硼、(B)、溶解二氧化碳(CO2)的去除一直是水处理技术中的难题,尤以硅和硼的去除更为困难。For the production of electronic grade water, the removal of weakly ionized silicon (SiO 2 , etc.), boron, (B), and dissolved carbon dioxide (CO 2 ) among the required inorganic impurities has always been a difficult problem in water treatment technology, especially Silicon and boron are more difficult to remove.
硅,尤其是可溶性的硅酸根离子,除了影响图形缺陷之外,还会造成磷硅雾与阀值电压变化。超纯水中硼的含量一般不为人所关注,但是近年分析科学的进展使人们认识到超纯水中所含的微量硼是影响半导体加工质量的又一个重要杂质种类。晶格基片中的硼浓度对基于基片所生成的多通道晶体管的阀值电压具有决定性影响,因此清洗所用的超纯水中较高浓度的硼会使得基片中的硼浓度难以控制,从而导致产品缺陷。此外,当将细微的多通道晶体管用以生产高集成度半导体产品时,如此细微的产品生产过程就需要使基片中沿厚度方向的硼浓度能够被精确控制,这反过来就要求生产过程中所用的超纯水中的硼浓度具有相当低的值。Silicon, especially soluble silicate ions, in addition to affecting pattern defects, can also cause phosphorous silicon fog and threshold voltage changes. The content of boron in ultrapure water is generally not paid attention to by people, but the progress of analytical science in recent years has made people realize that the trace amount of boron contained in ultrapure water is another important impurity species that affects the quality of semiconductor processing. The boron concentration in the lattice substrate has a decisive influence on the threshold voltage of the multi-channel transistor generated based on the substrate, so the higher concentration of boron in the ultrapure water used for cleaning will make the boron concentration in the substrate difficult to control, resulting in product defects. In addition, when fine multi-channel transistors are used to produce high-integration semiconductor products, such a fine product production process requires that the boron concentration in the substrate along the thickness direction can be precisely controlled, which in turn requires the production process. The boron concentration in the ultrapure water used has a rather low value.
传统的纯水制备技术,一般至少含有预处理、除盐、除非离子化杂质等三个单元,但一般都具有两个明显的缺点。一是设备的投资费用和运行维护费用居高不下;二是面临大量的环境危害性废液的处理排放问题,这主要是由于使用需要化学再生的离子交换树脂而造成的。使用离子交换技术,不仅因大量酸碱的消耗以再生树脂而导致生产效率低下、操作复杂、系统不能连续运转,其主要的问题更在于排放的大量废酸废碱液难以处理而严重污染环境。近年来,不含任何化学再生型的纯水制造技术备受关注,传统的离子交换正在被反渗透(RO)、电去离子(EDI)等技术所取代。这些新的纯水制备技术一般以膜分离过程为技术核心,结合其他的前后处理手段组成集成膜过程以适应生产要求。RO和EDI等技术的使用,在很大程度上解决了制水系统的效率低下,产生环境危害性废水等问题。The traditional pure water preparation technology generally contains at least three units of pretreatment, desalination, and non-ionized impurities, but generally has two obvious shortcomings. One is that the equipment investment and operation and maintenance costs remain high; the other is that a large number of environmentally hazardous waste liquids are dealt with and discharged, which is mainly caused by the use of ion exchange resins that require chemical regeneration. The use of ion exchange technology not only leads to low production efficiency, complicated operation, and uncontinuous operation of the system due to the consumption of a large amount of acid and alkali to regenerate resin, but also the main problem is that a large amount of waste acid and lye is difficult to handle and seriously pollutes the environment. In recent years, pure water production technology without any chemical regeneration has attracted much attention, and traditional ion exchange is being replaced by technologies such as reverse osmosis (RO) and electrodeionization (EDI). These new pure water preparation technologies generally take the membrane separation process as the technical core, combined with other pre- and post-treatment methods to form an integrated membrane process to meet production requirements. The use of technologies such as RO and EDI has largely solved the problems of low efficiency of the water system and the generation of environmentally harmful wastewater.
专利JP 11244853A2设计了如下的工艺流程用于半导体、光学镜头和液晶生产过程所需的清洗水。首先将经预处理的自来水的pH值调节至4-5后,再经一级反渗透除盐、脱气单元脱除溶解二氧化碳等气体,再重新调节pH值为7-11后进入二级反渗透除盐,二级反渗透的产品水再经电去离子深度除盐而得到超纯水。Patent JP 11244853A2 has designed the following technological process for the cleaning water required in the production process of semiconductors, optical lenses and liquid crystals. Firstly, adjust the pH value of the pretreated tap water to 4-5, and then go through the first-stage reverse osmosis desalination and degassing unit to remove dissolved carbon dioxide and other gases, and then re-adjust the pH value to 7-11 before entering the second-stage reverse osmosis. Osmotic desalination, the product water of the secondary reverse osmosis is further deionized by electrodeionization to obtain ultrapure water.
专利JP 11244854A2的设计则首先将经预处理的自来水的pH值调节至8-11,然后先后经一级反渗透和电去离子过程而得到超纯水。一级反渗透的浓缩水进入另一反渗透单元,其浓缩水排放,淡化水和EDI的浓缩水回收至一级反渗透的进水以提高水利用率。The design of the patent JP 11244854A2 first adjusts the pH value of the pretreated tap water to 8-11, and then obtains ultrapure water through the first-stage reverse osmosis and electrodeionization processes. The concentrated water of the first-stage reverse osmosis enters another reverse osmosis unit, and its concentrated water is discharged, and the desalinated water and the concentrated water of EDI are recycled to the feed water of the first-stage reverse osmosis to improve water utilization.
专利JP 11262771A2同样采取了以“反渗透/电去离子”为核心的流程设计,但是预处理手段较为复杂。首先将原水的pH值调节为3-5进行脱气,然后采用阴离子交换树脂吸附有机物,再调节水的pH值至6-9.5而进入下游的“反渗透/电去离子”系统得到超纯水。Patent JP 11262771A2 also adopts the process design with "reverse osmosis/electrodeionization" as the core, but the pretreatment method is relatively complicated. First, adjust the pH value of the raw water to 3-5 for degassing, then use anion exchange resin to absorb organic matter, then adjust the pH value of the water to 6-9.5 and enter the downstream "reverse osmosis/electrodeionization" system to obtain ultrapure water .
然而,现有的纯水、超纯水制备技术,仍然很难同时兼顾水质纯度与制水过程的经济性和高效性;此外,分析科学的最新进展也为电子级超纯水的制备带来了新的问题和难题。这主要表现在以下几个方面:However, the existing pure water and ultrapure water preparation technologies are still difficult to balance the water purity and the economy and efficiency of the water production process; in addition, the latest developments in analytical science have also brought new opportunities for the preparation of electronic grade ultrapure water. new problems and problems. This is mainly manifested in the following aspects:
一、不能有效除硼1. Cannot effectively remove boron
用于超纯水生产的原水,如自来水、井水或河水,其中硼的浓度一般为数十个ppb,而现有的超纯水生产工艺都难以理想地除去这种低浓度的微量硼。对于采取化学再生的离子交换过程,弱解离性的硼在运行的很短时间内就将发生床层泄露,因此只能通过增加离子交换树脂床层的再生频率来控制产品水中的硼浓度。此外,已经被广泛应用的RO和EDI也分别只能去除大约40%和75%的硼。对于使用“两级反渗透—混床离子交换”和“反渗透—电去离子”深度除盐的生产工艺,其终端膜过滤之后的产品水仍然将含有3-10ppb的硼,而这一浓度水平仍是过高的。Raw water used for ultrapure water production, such as tap water, well water or river water, generally has a boron concentration of tens of ppb, and the existing ultrapure water production processes are difficult to ideally remove this low concentration of trace boron. For the ion exchange process that adopts chemical regeneration, the weakly dissociative boron will leak from the bed within a short time of operation, so the boron concentration in the product water can only be controlled by increasing the regeneration frequency of the ion exchange resin bed. In addition, RO and EDI, which have been widely used, can only remove about 40% and 75% of boron, respectively. For the production process using "two-stage reverse osmosis-mixed bed ion exchange" and "reverse osmosis-electrodeionization" deep desalination, the product water after the terminal membrane filtration will still contain 3-10ppb boron, and this concentration Levels are still too high.
二、一级纯水系统的设备投资过高,水利用率偏低Second, the equipment investment of the first-level pure water system is too high, and the water utilization rate is low
对于当前的超纯水生产过程,在一级纯水系统中都普遍采用两级反渗透加离子交换(或EDI)的设计。两级反渗透虽然可以大大减轻后续离子交换柱的负担,但是系统的投资成本过高,同时制水系统的水利用率偏低。一般两级反渗透的总水利用率不超过35%。For the current ultrapure water production process, the design of two-stage reverse osmosis plus ion exchange (or EDI) is generally used in the primary pure water system. Although the two-stage reverse osmosis can greatly reduce the burden on the subsequent ion exchange column, the investment cost of the system is too high, and the water utilization rate of the water production system is low. Generally, the total water utilization rate of two-stage reverse osmosis does not exceed 35%.
三、终端精处理仍不能完全符合要求3. Terminal fine treatment still cannot fully meet the requirements
当光刻线宽减小到1μm以下时,一般采用超滤膜进行终端过滤。目前较多被采用的是0.1μmUF-UV(紫外线)-0.04μmUF的终端处理方法,但是对于集成度超过64MDRAM的集成电路生产而言,仍不能保证产品水中的微粒等指标的合格。When the photolithographic line width is reduced to below 1 μm, an ultrafiltration membrane is generally used for terminal filtration. At present, the terminal treatment method of 0.1 μm UF-UV (ultraviolet light)-0.04 μm UF is mostly used, but for the production of integrated circuits with an integration level exceeding 64 MDRAM, it is still impossible to ensure that the indicators such as particles in the product water are qualified.
因此,对于最复杂的电子级水的制备,需要采用更科学合理的综合集成工艺,既能完全去除水中的各种有机和无机杂质,可靠、安全地生产质量合格的超纯水,同时又进一步降低系统投资费用,并提高水资源的利用率。Therefore, for the preparation of the most complicated electronic grade water, it is necessary to adopt a more scientific and reasonable comprehensive integrated process, which can completely remove various organic and inorganic impurities in the water, and produce qualified ultrapure water reliably and safely. Reduce system investment costs and improve water resource utilization.
发明内容Contents of Invention
本发明的目的在于针对现有超纯水生产技术的缺点,提供一种将多种膜分离过程和其他水处理工艺相结合的新的集成膜过程,有效去除水中的各种杂质,实现高效、清洁、可靠的非化学再生型的超纯水生产,其显著特点不仅在于可免除环境危害性废水的处理问题,而且制水效率更高,系统运行更可靠,能够更有效地去除杂质硼,制水系统的水利用率得到提高,终端过滤更安全可靠。The purpose of the present invention is to address the shortcomings of the existing ultrapure water production technology, to provide a new integrated membrane process that combines various membrane separation processes and other water treatment processes, to effectively remove various impurities in water, and to achieve high efficiency, Clean and reliable non-chemical regeneration ultrapure water production is not only notable for eliminating the problem of environmentally hazardous wastewater treatment, but also has higher water production efficiency, more reliable system operation, and can more effectively remove impurity boron and produce The water utilization rate of the water system is improved, and the terminal filtration is safer and more reliable.
本发明的目的是通过如下的技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
设计一种同时集成有超滤(UF)、纳滤(NF)、反渗透(RO)、电去离子(EDI)、膜脱气、抛光反渗透(PRO)等多种膜分离过程和砂滤、活性炭吸附、pH调节、紫外线照射、抛光混床离子交换等工艺相结合的集成膜过程,该工艺过程含有预处理单元、一级纯水系统(含除硼单元)、二级纯水系统、终端精处理单元四个组成部分。以城市自来水为原水,依次经过上述四个处理步骤,最终获得电子级超纯水。Design a simultaneous integration of ultrafiltration (UF), nanofiltration (NF), reverse osmosis (RO), electrodeionization (EDI), membrane degassing, polished reverse osmosis (PRO) and other membrane separation processes and sand filtration , activated carbon adsorption, pH adjustment, ultraviolet irradiation, polished mixed bed ion exchange and other processes combined integrated membrane process, the process includes a pretreatment unit, a primary pure water system (including boron removal unit), a secondary pure water system, The terminal fine processing unit has four components. City tap water is used as raw water, and through the above four treatment steps in sequence, electronic grade ultrapure water is finally obtained.
(1)预处理单元(1) Preprocessing unit
预处理单元采用以“UF-NF”联合为核心的流程设计。The preprocessing unit adopts the process design with "UF-NF" joint as the core.
UF是以压力为驱动力,利用物理筛分作用对液体进行分离的膜分离过程,其操作压力通常为0.2-0.3MPa。对于本发明所可采用的UF膜,可为有机高分子材料或无机材料的UF膜。有机材料UF膜主要有聚砜类和聚烯烃膜,如聚砜(PS)、磺化聚砜(SPS)、聚醚砜(PES)、聚丙烯(PP)、聚丙烯腈(PAN)等;无机材料UF膜主要是无机陶瓷膜。本发明中所使用的UF膜,其截留分子量控制选择为2万-5万。UF is a membrane separation process that uses pressure as the driving force to separate liquids by physical sieving. The operating pressure is usually 0.2-0.3 MPa. The UF membrane that can be used in the present invention can be a UF membrane of organic polymer material or inorganic material. Organic material UF membranes mainly include polysulfone and polyolefin membranes, such as polysulfone (PS), sulfonated polysulfone (SPS), polyethersulfone (PES), polypropylene (PP), polyacrylonitrile (PAN), etc.; The inorganic material UF membrane is mainly an inorganic ceramic membrane. For the UF membrane used in the present invention, the molecular weight cut-off is controlled to be 20,000-50,000.
以城市自来水为原水,经UF膜分离,可去除原水中的胶体、微粒、大分子有机物、细菌等杂质,使原水的污染指数降至3以下。Using urban tap water as raw water, separated by UF membrane, can remove colloids, particles, macromolecular organic matter, bacteria and other impurities in the raw water, reducing the pollution index of the raw water to below 3.
NF是同样以压力为驱动力,利用物理筛分作用对液体进行分离的膜分离过程,其孔径范围为1-3纳米,平均孔径2纳米。NF的膜孔径、操作压力、分离性能介于RO和UF之间。主要的可使用的NF膜种类有醋酸纤维素—三醋酸纤维素(CA-CTA)膜、芳香聚酰胺复合膜和磺化聚醚砜膜等。NF膜对单价离子的截留率小于20%,对钙、镁硬度离子和其它的二价和高价离子,脱除率可达95%以上,同时脱盐率达50-70%。此外,NF对分子量200以上的各种有机物杂质的脱除率也可达到90%以上。可使用的NF膜牌号有ESNA1-4040、ESNA1等,其操作压力约为0.5MPa,对于多支及大型的NF膜系统,通过流程的合理设计,其系统水回收率可高达85%。NF is also a membrane separation process that uses pressure as the driving force and uses physical sieving to separate liquids. The pore size ranges from 1 to 3 nanometers, and the average pore size is 2 nanometers. The membrane pore size, operating pressure and separation performance of NF are between RO and UF. The main types of NF membranes that can be used are cellulose acetate-triacetate cellulose (CA-CTA) membranes, aromatic polyamide composite membranes and sulfonated polyethersulfone membranes. The rejection rate of NF membrane for monovalent ions is less than 20%, and for calcium, magnesium hardness ions and other divalent and high-valent ions, the removal rate can reach more than 95%, and the salt removal rate can reach 50-70%. In addition, the removal rate of NF to various organic impurities with a molecular weight above 200 can also reach above 90%. The NF membrane grades that can be used include ESNA1-4040, ESNA1, etc., and the operating pressure is about 0.5MPa. For multi-branch and large-scale NF membrane systems, the water recovery rate of the system can be as high as 85% through reasonable design of the process.
在UF和RO之间使用NF膜软化,可防止下游的RO膜结垢,并减轻下游工艺的有机杂质污染。The use of NF membrane softening between UF and RO can prevent downstream RO membrane fouling and reduce organic impurity pollution in downstream processes.
在UF与NF之间设置活性炭吸附滤器,进一步吸附去除有机物和细菌病毒等微生物,减轻NF膜的有机污染负担。An activated carbon adsorption filter is set between UF and NF to further adsorb and remove microorganisms such as organic matter and bacteria and viruses, and reduce the burden of organic pollution on the NF membrane.
在活性炭吸附滤器和NF之间设置使用蜂房滤芯的保安过滤器,以防止活性炭粉末进入下游的NF膜组件。保安过滤的过滤孔径为1-5μm。A security filter using a honeycomb filter element is set between the activated carbon adsorption filter and the NF to prevent activated carbon powder from entering the downstream NF membrane module. The filter pore size of security filter is 1-5μm.
若原水水质偏差,则可视具体水质情况在UF之前设置石英砂滤器、机械过滤等装置以强化预处理,从而去除水中的悬浮物、大的颗粒等杂质并降低浊度,防止UF膜的膜孔堵塞,通量下降。所用的砂滤器,其过滤介质为0.4-1.0的石英砂。If the raw water quality deviates, depending on the specific water quality, install quartz sand filters, mechanical filtration and other devices before UF to strengthen pretreatment, so as to remove suspended solids, large particles and other impurities in the water and reduce turbidity, preventing UF membrane The pores are clogged and the flux drops. The used sand filter has a filter medium of 0.4-1.0 quartz sand.
(2)一级纯水系统(2) Primary pure water system
一级纯水系统中依次含有pH调节、一级RO、臭氧杀菌、膜脱气、深度除盐单元与除硼单元。The primary pure water system includes pH adjustment, primary RO, ozone sterilization, membrane degassing, deep desalination unit and boron removal unit in sequence.
经“UF-NF”联合预处理的原水,由于绝大多数的硬度离子已被去除,所以可避免在下游RO膜组件中的结垢。水在进入一级RO膜组件之前,采取投加稀NaOH溶液等方法将其pH值调节至8.0-11.0的弱碱性,以pH为9.0-10.0尤佳,从而有利于溶解CO2、TOC、SiO2的充分去除,以及经RO之后通过EDI单元获得高电阻率的超纯水。NF水经pH调节后经一级RO除盐,产品水电导率达到1-5μs/cm,同时RO膜还可进一步去除残余的有机物和细菌、微粒。对于本发明,所用的RO膜,为高脱盐率(大于99%)的低压聚酰胺复合(TFC)膜,可选用的商品RO膜牌号有CPA-ULTRAPURE、CPA-3、CPA-4、ESPA-ULTRAPURE等,其标准操作压力为1.05-1.55MPa。The raw water pretreated by "UF-NF" can avoid scaling in the downstream RO membrane components because most of the hardness ions have been removed. Before the water enters the first-stage RO membrane module, the pH value of the water is adjusted to a weak alkaline of 8.0-11.0 by adding dilute NaOH solution, etc., and the pH value is preferably 9.0-10.0, which is conducive to the dissolution of CO 2 , TOC, Sufficient removal of SiO2 , and ultrapure water with high resistivity through EDI unit after RO. After pH adjustment, the NF water is desalinated by one-stage RO, and the conductivity of the product water reaches 1-5μs/cm. At the same time, the RO membrane can further remove residual organic matter, bacteria, and particles. For the present invention, the RO membrane used is a low-pressure polyamide composite (TFC) membrane with a high desalination rate (greater than 99%), and the commercial RO membrane grades that can be selected include CPA-ULTRAPURE, CPA-3, CPA-4, ESPA- ULTRAPURE, etc., its standard operating pressure is 1.05-1.55MPa.
通过一级RO获得的纯水进入一级纯水水箱,在水箱中进行充氮气保护,以避免纯水受到空气中的微粒、二氧化碳等杂质的二次污染。此外,采用现场臭氧发生器向纯水箱中投加浓度0.1-0.3ppm的臭氧,以防止细菌滋长。The pure water obtained through the first-stage RO enters the first-stage pure water tank, and the water tank is filled with nitrogen to protect the pure water from secondary pollution by impurities such as particles in the air and carbon dioxide. In addition, an on-site ozone generator is used to add ozone with a concentration of 0.1-0.3ppm to the pure water tank to prevent bacterial growth.
一级RO纯水经纯水泵进入中空纤维膜脱气组件脱除水中的溶解氧。该组件采用疏水性的TEFLON或PE材质的RO膜,只能透过气体或氧气。纯水从中空纤维内通过,溶解氧则渗透到膜外侧,经氮气吹扫而使水中的残余溶解氧浓度下降到5ppb以下。膜脱气装置除可去除溶解氧之外,还可去除残余的溶解二氧化碳而减轻下游的树脂的负担。The primary RO pure water enters the hollow fiber membrane degassing module through the pure water pump to remove dissolved oxygen in the water. The component adopts RO membrane made of hydrophobic TEFLON or PE, which can only pass through gas or oxygen. The pure water passes through the hollow fiber, and the dissolved oxygen permeates to the outside of the membrane, and the residual dissolved oxygen concentration in the water is reduced to below 5ppb by nitrogen purging. In addition to removing dissolved oxygen, the membrane degasser can also remove residual dissolved carbon dioxide to reduce the burden on the downstream resin.
本发明中所使用的EDI深度除盐装置,是近年来得到迅速推广使用的一种新的深度除盐手段,其技术特征是在厚度增加的电渗析器的淡水室中填充强酸强碱性混床离子交换树脂,将电渗析与离子交换结合起来,通过电能与离子交换树脂和膜深度除盐,同时又通过电能实现树脂的连续再生,免除了对离子交换树脂使用酸碱的频繁再生而直接、连续制取电阻率16-18MΩ·cm的超纯水。The EDI deep desalination device used in the present invention is a new deep desalination means that has been rapidly popularized and used in recent years. Its technical feature is to fill the fresh water chamber of the electrodialyzer with increased thickness. bed ion exchange resin, which combines electrodialysis and ion exchange, demineralizes deeply through electric energy and ion exchange resin and membrane, and at the same time realizes continuous regeneration of resin through electric energy, eliminating the need for frequent regeneration of acid and alkali on ion exchange resin and direct , Continuously produce ultrapure water with a resistivity of 16-18MΩ·cm.
对于本发明,原水经UF、NF、RO等膜过程处理之后,再通过EDI深度除盐,与传统的化学再生型或非再生型混床离子交换床相比,无须对树脂进行复杂的再生或频繁更换树脂。此外,EDI还具有免pH调节除溶解二氧化碳、二氧化硅、硼等杂质和抑菌,杀菌的能力。在RO之前进行的弱碱性pH调节,以及EDI过程中特有的水解离作用而生成的H+和OH-离子,有助于这些弱解离性杂质的离子化。EDI过程中的这种离子化作用在于,在EDI的淡水室中离子交换膜和离子交换树脂的表面会发生水的解离作用,水分子被解离为H+和OH-离子,部分OH-离子和水中弱离子化的硅、硼杂质相结合,分别生成硅酸根和硼酸根离子,从而在外加直流电场的作用下从淡水流中透过树脂和膜迁移到浓缩水中而除去。本发明所使用的EDI装置已在专利ZL00200207.8中作了具体描述。For the present invention, after the raw water is treated by UF, NF, RO and other membrane processes, it is further desalinated by EDI. Compared with the traditional chemical regeneration or non-regeneration mixed bed ion exchange bed, there is no need for complex regeneration or regeneration of the resin. Change resin frequently. In addition, EDI also has the ability to remove dissolved carbon dioxide, silicon dioxide, boron and other impurities without pH adjustment, and has the ability to inhibit and kill bacteria. The weak alkaline pH adjustment prior to RO, as well as the H + and OH - ions generated by the characteristic water dissociation in the EDI process, contribute to the ionization of these weakly dissociative impurities. This ionization in the EDI process is that in the fresh water chamber of EDI, the dissociation of water occurs on the surface of the ion exchange membrane and ion exchange resin, and the water molecules are dissociated into H + and OH - ions, and some OH - The ions are combined with weakly ionized silicon and boron impurities in water to generate silicate and borate ions respectively, which are removed from the freshwater flow through the resin and membrane under the action of an external DC electric field. The EDI device used in the present invention has been specifically described in the patent ZL00200207.8.
除硼单元是将纯水通过填充有具备硼选择性吸附功能的离子交换树脂柱。该树脂柱中使用的树脂不同于一般的超纯水生产过程中所使用的强碱性阴离子交换树脂,其离子交换的活性功能基团为多羟基醇,属于弱碱性阴树脂。含有这种以多羟基醇为交换功能基的弱碱性离子交换树脂,可以非常有效稳定地去除水中的微量硼,确保其出水的硼含量低于0.01-0.1ppb。The boron removal unit passes pure water through an ion exchange resin column filled with boron selective adsorption. The resin used in the resin column is different from the strong basic anion exchange resin used in the general ultrapure water production process. The active functional group of the ion exchange is polyhydric alcohol, which belongs to the weak basic anion resin. Containing this kind of weakly basic ion exchange resin with polyhydric alcohol as the exchange functional group can remove trace boron in water very effectively and stably, ensuring that the boron content in the effluent is lower than 0.01-0.1ppb.
在制水流程中,硼选择性树脂被设置在EDI深度除盐之后,以完全去除EDI产品水中参与的痕量硼,保护和提高水质。本发明中,硼选择性离子交换柱设计为非再生型式以避免化学再生时Cl-、OH-等阴离子的污染。树脂在吸附饱和后直接更换。In the water production process, the boron selective resin is installed after the EDI deep desalination to completely remove the trace amount of boron involved in the EDI product water, protect and improve the water quality. In the present invention, the boron-selective ion-exchange column is designed as a non-regenerating type to avoid contamination by Cl - , OH - and other anions during chemical regeneration. The resin is replaced directly after adsorption saturation.
(3)二级纯水系统(3) Secondary pure water system
二级纯水系统依次包括超纯水水箱、紫外灯氧化器和抛光混床离子交换。The secondary pure water system sequentially includes an ultrapure water tank, an ultraviolet lamp oxidizer and a polished mixed bed ion exchange.
在超纯水水箱和抛光混床离子交换柱中均以高纯氮气作保护。紫外线氧化器采用低压185nm的紫外灯,分解残存在一级纯水系统中的极少量TOC成分,尤其适用于分解在RO膜中去除率较低的低分子量有机物,进一步降低TOC至1ppb以下。抛光混床选择低溶出式的均粒离子交换树脂,去除前置紫外线氧化器分解TOC产生的小分子有机物和CO2,同时彻底除去水中残余的衡量离子和硅等杂质,使电阻率稳定在可达到的最高水平。所使用的均粒树脂,其定义为95%的阴阳离子交换树脂颗粒的粒径都在平均粒径的10%以内。抛光混床设计为非再生混床以避免再生时所产生的二次污染,定期直接更换树脂。Both the ultrapure water tank and the polished mixed-bed ion exchange column are protected by high-purity nitrogen. The ultraviolet oxidizer uses a low-pressure 185nm ultraviolet lamp to decompose a very small amount of TOC components remaining in the primary pure water system, especially suitable for decomposing low-molecular-weight organics with a low removal rate in the RO membrane, and further reducing TOC to below 1ppb. The polished mixed bed selects low-elution uniform particle ion exchange resin to remove the small molecular organic matter and CO 2 produced by the decomposition of TOC by the pre-ultraviolet oxidizer. highest level reached. The average particle size resin used is defined as the particle size of 95% of the anion and cation exchange resin particles is within 10% of the average particle size. The polishing mixed bed is designed as a non-regenerative mixed bed to avoid secondary pollution during regeneration, and the resin is replaced directly on a regular basis.
(4)终端膜过滤(4) terminal membrane filtration
采用截留分子量为100的超低压抛光复合反渗透膜(PRO)作终端过滤,代替常规的超滤,截留粒子尺寸0.0001μm,彻底去除上游抛光混床中可能产生的微量TOC和微粒、细菌等杂质,确保产品水质符合光刻线宽已达0.13μm甚至较之更小的集成电路的用水要求。Ultra-low pressure polished composite reverse osmosis membrane (PRO) with a molecular weight cut-off of 100 is used as terminal filtration instead of conventional ultrafiltration, and the cut-off particle size is 0.0001 μm, which can completely remove trace TOC, particles, bacteria and other impurities that may be produced in the upstream polishing mixed bed , to ensure that the water quality of the product meets the water requirements of integrated circuits with a lithographic line width of 0.13 μm or even smaller.
本发明中的各个组成部分集为一体,可以产生如下效果:The integration of each component in the present invention can produce the following effects:
UF—活性炭—NF联合预处理,可以去除水中的各种胶体、微粒、有机物、细菌等杂质,以及钙、镁硬度离子和50-70%的盐份,防止下游的RO膜结垢,保证其使用寿命;一级纯水系统中的RO、膜脱气、EDI深度除盐和硼选择性树脂等单元可高效、连续地去除水中的无机离子、硼、硅、溶解氧和细菌等微生物,出水电阻率达到16-18MΩ·cm;二级纯水系统中的紫外灯氧化器和抛光混床彻底去除系统中残余的微量低分子量有机物、细菌和离子态杂质;终端抛光反渗透膜过滤彻底去除衡量的微粒、TOC和细菌,最终获得超高纯度的电子级水。UF-activated carbon-NF joint pretreatment can remove various colloids, particles, organic matter, bacteria and other impurities in water, as well as calcium and magnesium hardness ions and 50-70% of salt, to prevent downstream RO membrane scaling and ensure its Service life; units such as RO, membrane degassing, EDI deep desalination and boron selective resin in the primary pure water system can efficiently and continuously remove microorganisms such as inorganic ions, boron, silicon, dissolved oxygen and bacteria in the water, and the effluent The resistivity reaches 16-18MΩ·cm; the ultraviolet lamp oxidizer and polishing mixed bed in the secondary pure water system completely remove traces of low molecular weight organic matter, bacteria and ionic impurities remaining in the system; the terminal polished reverse osmosis membrane filter completely removes the measurement particles, TOC and bacteria, and finally obtain ultra-high purity electronic grade water.
附图说明Description of drawings
图1为本发明所提供的电子级超纯水的生产工艺框图;Fig. 1 is the production process block diagram of electronic grade ultrapure water provided by the present invention;
具体实施方式 Detailed ways
图1所示工艺流程中,砂滤器—超滤—活性炭—保安过滤—纳滤预处理去除原水中的悬浮物、颗粒、色素、浊度、有机物、胶体、微生物和钙、镁硬度离子以及50-70%的盐份,其中超滤采用截留分子量为2万-5万的聚醚砜超滤膜,纳滤采用芳香聚酰胺ESNA1膜。反渗透去除经预处理的水中的离子和非离子(有机物、颗粒等)杂质。必要的情况下,在NF和RO之间进行pH调节,将RO的进水pH值调节为弱碱性,如pH为9.5,以利于有效地去除TOC、CO2和SiO2。所使用的RO膜,为芳香聚酰胺CPA-ULTRAPURE膜。In the process flow shown in Figure 1, sand filter-ultrafiltration-activated carbon-safety filtration-nanofiltration pretreatment removes suspended solids, particles, pigments, turbidity, organic matter, colloids, microorganisms, calcium, magnesium hardness ions and 50 -70% salt content, among which polyethersulfone ultrafiltration membrane with a molecular weight cut-off of 20,000-50,000 is used for ultrafiltration, and aromatic polyamide ESNA1 membrane is used for nanofiltration. Reverse osmosis removes ionic and non-ionic (organic, particulate, etc.) impurities from pretreated water. If necessary, adjust the pH between NF and RO, and adjust the pH value of the RO feedwater to be weakly alkaline, such as pH 9.5, so as to effectively remove TOC, CO 2 and SiO 2 . The RO membrane used is an aromatic polyamide CPA-ULTRAPURE membrane.
反渗透纯水水箱以氮气进行保护,避免受到空气的二次污染。此外,在水箱中充以浓度适当的,现场制造的臭氧以防止滋生细菌。膜脱气单元用以去除水中残余的氧气、氮气和二氧化碳。电去离子单元连续深度除盐,免除化学药品对树脂的反复再生,不排放污染性废水,使出水电阻率达到16-18MΩ·cm。填充有硼选择性离子交换树脂的交换柱置于电去离子单元的下游,彻底去除水中微量的硼,使产品水中的硼浓度低于0.01ppb得到一级纯水。除树脂柱同样用氮气进行保护,可使用的硼选择性树脂牌号有Rome & Hass公司的AMBERLITEIRA-743T以及Mitsubishi Chemical Industries公司的DIAION CRB02等。The reverse osmosis pure water tank is protected with nitrogen to avoid secondary pollution from the air. In addition, the tank is filled with the right concentration of ozone produced on site to prevent bacterial growth. Membrane degassing unit is used to remove residual oxygen, nitrogen and carbon dioxide from water. The electrodeionization unit continuously desalinates in depth, avoids repeated regeneration of resin by chemicals, does not discharge polluting waste water, and makes the effluent resistivity reach 16-18MΩ·cm. The exchange column filled with boron-selective ion-exchange resin is placed downstream of the electrodeionization unit to completely remove trace amounts of boron in the water, so that the boron concentration in the product water is lower than 0.01ppb to obtain first-grade pure water. In addition to protecting the resin column with nitrogen, the available boron-selective resin grades include AMBERLITEIRA-743T from Rome & Hass and DIAION CRB02 from Mitsubishi Chemical Industries.
一级纯水系统生产的超纯水进入二级纯水系统,依次经过超纯水箱、紫外线氧化、抛光混床树脂提高水质和终端抛光反渗透处理,得到产品水供应超纯水用水点。所使用的紫外灯氧化器,其紫外线波长为185nm,用以分解一级纯水系统中所残余的低分子量有机物抛光混床则可去除衡量的小分子有机物和CO2,进一步提高出水电阻率。抛光混床同样也充以氮气保护。抛光反渗透则作为最终的水质保护手段,彻底去除细微颗粒、细菌和残余TOC。The ultrapure water produced by the first-level pure water system enters the second-level pure water system, and successively passes through the ultrapure water tank, ultraviolet oxidation, polishing mixed bed resin to improve water quality and terminal polishing reverse osmosis treatment, and the product water is supplied to the ultrapure water water point. The UV lamp oxidizer used has an ultraviolet wavelength of 185nm, which is used to decompose the residual low molecular weight organic matter in the primary pure water system. The polished mixed bed can remove measured small molecular organic matter and CO 2 , and further increase the resistivity of the effluent. The polishing mixed bed is also filled with nitrogen protection. Polished reverse osmosis is used as the ultimate water quality protection method to completely remove fine particles, bacteria and residual TOC.
从而,图1所提供的超纯水生产流程,则不含有任何化学再生型的去离子单元,可长时间连续运行,生产不含有硼的超纯水,同时不产生任何环境危害性废液。相对于使用“两级反渗透—电去离子”或“两级反渗透—离子交换混床”的设计,不仅设备投资降低,同时水利用率得到提高,而且可以稳定、高效地去除对集成电路生产所不利的微量硼。Therefore, the ultrapure water production process provided in Figure 1 does not contain any chemically regenerated deionization units, and can run continuously for a long time to produce boron-free ultrapure water without generating any environmentally hazardous waste liquid. Compared with the design of "two-stage reverse osmosis-electrodeionization" or "two-stage reverse osmosis-ion exchange mixed bed", not only the equipment investment is reduced, but the water utilization rate is improved, and it can stably and efficiently remove the integrated circuit Trace amounts of boron are unfavorable for production.
图1所提供的生产流程中,其预处理部分的管路采用洁净聚氯乙烯(C-PVC)、聚丙烯(PP)或ABS材质,纳滤以及一级纯水系统中的反渗透部分采用不锈钢或抛光不锈钢管,自反渗透之后至终端用水点之间的管路均采用标准聚偏二氟乙烯(PVDF)或高纯PVDF(PVDF-HP)或特氟隆(PFA)材质。当生产线用于提供温超纯水时,相应的管路则只采用PVDF-HP或PFA材质。PVDF、PFA在化学稳定性,最高工作温度等方面均远优于PVC、PP和ABS,并且无添加剂,无溶出物,细菌无法赖以生存,故其细菌、TOC指标均很低,不会导致产品水电阻率的下降。In the production process provided in Figure 1, the pipeline of the pretreatment part is made of clean polyvinyl chloride (C-PVC), polypropylene (PP) or ABS, and the reverse osmosis part of the nanofiltration and primary pure water system uses Stainless steel or polished stainless steel pipes, the pipes from reverse osmosis to the terminal water point are all made of standard polyvinylidene fluoride (PVDF) or high-purity PVDF (PVDF-HP) or Teflon (PFA). When the production line is used to provide warm ultrapure water, the corresponding pipelines are only made of PVDF-HP or PFA. PVDF and PFA are far superior to PVC, PP and ABS in terms of chemical stability and maximum working temperature, and have no additives and no leachable substances, so bacteria cannot survive, so their bacteria and TOC indicators are very low and will not cause Decrease in product water resistivity.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021312761A CN1176032C (en) | 2002-09-24 | 2002-09-24 | Producing process and technology for electronic grade water by intergrated film process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021312761A CN1176032C (en) | 2002-09-24 | 2002-09-24 | Producing process and technology for electronic grade water by intergrated film process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1408653A CN1408653A (en) | 2003-04-09 |
| CN1176032C true CN1176032C (en) | 2004-11-17 |
Family
ID=4746619
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB021312761A Expired - Fee Related CN1176032C (en) | 2002-09-24 | 2002-09-24 | Producing process and technology for electronic grade water by intergrated film process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1176032C (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109179816A (en) * | 2018-08-29 | 2019-01-11 | 江苏奇星流体设备有限公司 | A kind of ultrapure hydraulic art purifying technique |
Families Citing this family (31)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7744760B2 (en) * | 2006-09-20 | 2010-06-29 | Siemens Water Technologies Corp. | Method and apparatus for desalination |
| US20100140095A1 (en) * | 2008-10-31 | 2010-06-10 | Jacob Telepciak | On-demand intermittent high purity water production system |
| CN102040300A (en) * | 2009-10-12 | 2011-05-04 | 上海复旦申花净化技术股份有限公司 | Water treatment device applicable to various water sources |
| WO2012057176A1 (en) * | 2010-10-29 | 2012-05-03 | 東レ株式会社 | Water-treatment method and desalinization method |
| CN102329051B (en) * | 2011-09-02 | 2013-07-17 | 陈勇 | Rubbish percolate treatment device by taking advanced oxidation and comprehensive membrane treatment as cores |
| CN102583831A (en) * | 2012-03-09 | 2012-07-18 | 广西宇达水处理设备工程有限公司 | Wastewater treatment and reusing membrane separation treatment technology |
| CN102787345B (en) * | 2012-08-02 | 2015-01-28 | 华夏新资源有限公司 | Cyclic utilization system for copper in cleaning solution used in surface treatment electroless copper process |
| CN104291501B (en) * | 2013-07-17 | 2016-08-17 | 苏州华清水处理技术有限公司 | A kind of Integrated Membrane Technology processes the method for ammonium nitrate wastewater |
| CN103408152A (en) * | 2013-07-24 | 2013-11-27 | 天津开发区实力技术工程有限公司 | Multistage purification system of high purity water |
| JP6228531B2 (en) * | 2014-12-19 | 2017-11-08 | 栗田工業株式会社 | Ultrapure water production apparatus and ultrapure water production method |
| CN105984974A (en) * | 2015-01-30 | 2016-10-05 | 佛山高富中石油燃料沥青有限责任公司 | Demineralized water production apparatus |
| CN105585188B (en) * | 2016-02-23 | 2019-04-02 | 江苏达诺尔科技股份有限公司 | A kind of preparation method of no boron ultrapure water |
| CN105948373A (en) * | 2016-06-28 | 2016-09-21 | 无锡锡能锅炉有限公司 | Boiler water treatment method |
| CN106186490B (en) * | 2016-08-17 | 2019-05-03 | 今麦郎饮品股份有限公司 | A kind of cold boiled water production technology |
| JP6907514B2 (en) * | 2016-11-28 | 2021-07-21 | 栗田工業株式会社 | Ultrapure water production system and ultrapure water production method |
| CN106587442A (en) * | 2017-01-24 | 2017-04-26 | 郭文镪 | Multipurpose water treatment equipment |
| JP6940962B2 (en) * | 2017-03-09 | 2021-09-29 | オルガノ株式会社 | Cleaning method of hollow fiber membrane device, ultrafiltration membrane device, ultrapure water production device and cleaning device of hollow fiber membrane device |
| JP7210931B2 (en) * | 2018-08-10 | 2023-01-24 | 栗田工業株式会社 | Method for removing fine particles in water |
| CN109542143A (en) * | 2018-10-16 | 2019-03-29 | 中国科学院合肥物质科学研究院 | A kind of water-cooling control system based on Superconducting tokamak device |
| JP7368310B2 (en) * | 2020-05-20 | 2023-10-24 | オルガノ株式会社 | Boron removal equipment and boron removal method, and pure water production equipment and pure water production method |
| CN112110579A (en) * | 2020-10-09 | 2020-12-22 | 江苏中电创新环境科技有限公司 | RO + EDI high-efficient boron system that removes |
| CN112759031A (en) * | 2020-12-17 | 2021-05-07 | 苏州业华环境科技有限公司 | Ultrapure water treatment process and system |
| CN114291959B (en) * | 2022-03-09 | 2022-07-01 | 中国电子工程设计院有限公司 | Preparation method of ultrapure water capable of effectively removing total organic carbon and weakly ionized impurities |
| CN114716081A (en) * | 2022-04-26 | 2022-07-08 | 成都优研普科技有限公司 | Single-stage reverse osmosis ultrapure water device and ultrapure water preparation process method |
| CN115536174A (en) * | 2022-09-30 | 2022-12-30 | 重庆摩尔水处理设备有限公司 | Ultrapure water preparation device for semiconductor and process thereof |
| CN115583751A (en) * | 2022-10-12 | 2023-01-10 | 天津中环领先材料技术有限公司 | An epitaxial wafer washing water treatment device and treatment method |
| CN115611474A (en) * | 2022-11-04 | 2023-01-17 | 南京瑜铨环保技术有限公司 | A kind of ultrapure water electric deionization EDI method |
| CN116002812A (en) * | 2022-12-26 | 2023-04-25 | 浙江东洋环境科技有限公司 | A photovoltaic silicon rod silicon wafer waste water reuse treatment process |
| CN117342753A (en) * | 2023-11-27 | 2024-01-05 | 山东乐水医疗器械科技有限公司 | Membrane method injection water production system |
| CN117903017A (en) * | 2023-12-06 | 2024-04-19 | 湖北三峡实验室 | A method for purifying electronic grade naphthoquinone diazonium photoinitiator |
| CN119472559B (en) * | 2025-01-06 | 2025-04-25 | 莱特莱德(上海)技术有限公司 | Multi-level collaborative optimization control method for ultrapure water production |
-
2002
- 2002-09-24 CN CNB021312761A patent/CN1176032C/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109179816A (en) * | 2018-08-29 | 2019-01-11 | 江苏奇星流体设备有限公司 | A kind of ultrapure hydraulic art purifying technique |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1408653A (en) | 2003-04-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN1176032C (en) | Producing process and technology for electronic grade water by intergrated film process | |
| CN105392552B (en) | The treating method and apparatus of boron water | |
| TWI648093B (en) | Ultrapure water manufacturing device and method | |
| CN106430773B (en) | A kind of treatment method for high-salt industrial wastewater with different ion concentrations | |
| CN103539288B (en) | Industrial wastewater recovery method and wastewater recovery system | |
| CN110451704B (en) | Method for treating fluorine-containing reuse water | |
| JP3698093B2 (en) | Water treatment method and water treatment apparatus | |
| CN104108813B (en) | Refining wastewater desalination integrated treatment process and device | |
| CN1659104A (en) | Methods for reducing boron concentration in high salinity liquid | |
| CN103663807A (en) | Ultrafiltration system | |
| JP6228471B2 (en) | To-be-treated water processing apparatus, pure water production apparatus and to-be-treated water processing method | |
| CN111777244A (en) | A kind of ultrapure water preparation system and preparation process thereof | |
| JP2000051665A (en) | Desalting method | |
| CN104724842A (en) | Reverse osmosis water treatment system and water treatment method | |
| KR100314714B1 (en) | System of manufactured for ultra pure water | |
| CN213295024U (en) | Ultrapure water preparation device | |
| CN115925141A (en) | Deep fluorine removal process for fluorine-containing wastewater | |
| CN212425742U (en) | Ultrapure water preparation system | |
| Liu | Advanced treatment of biologically treated heavy oil wastewater for reuse as boiler feed-water by combining ultrafiltration and nanofiltration | |
| CN112759031A (en) | Ultrapure water treatment process and system | |
| CN209636030U (en) | A seawater desalination system with online cleaning device | |
| WO2021215099A1 (en) | Waste water treatment method, ultrapure water production method, and waste water treatment apparatus | |
| CN216472645U (en) | Soaking type full-automatic regeneration soft water preparation system | |
| CN112978971A (en) | Deep purification zero-emission method for low-concentration mercury-containing wastewater | |
| CN101475275B (en) | Water recovery processing system and water recovery processing method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |