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TW201819546A - Conductive film composite and production method thereof - Google Patents

Conductive film composite and production method thereof Download PDF

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Publication number
TW201819546A
TW201819546A TW106131952A TW106131952A TW201819546A TW 201819546 A TW201819546 A TW 201819546A TW 106131952 A TW106131952 A TW 106131952A TW 106131952 A TW106131952 A TW 106131952A TW 201819546 A TW201819546 A TW 201819546A
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conductive coating
silver fine
resin layer
silver
fine particles
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TW106131952A
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Chinese (zh)
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TWI783947B (en
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外村卓也
新谷祐樹
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日商阪東化學股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • B22F1/102Metallic powder coated with organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/14Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/16Metallic particles coated with a non-metal

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Conductive Materials (AREA)
  • Non-Insulated Conductors (AREA)
  • Manufacturing Of Electric Cables (AREA)
  • Paints Or Removers (AREA)
  • Powder Metallurgy (AREA)

Abstract

A conductive film composite and a production method thereof are provided. The conductive film composite includes a substrate and a conductive film. Even though a substrate with low thermal resistance or glass substrate is used, the conductive film composite still has good adhesiveness of the conductive film with respect to the substrate and excellent conductivity and thermal resistance of the conductive film. The invention relates to a conductive film composite, including: a substrate; a resin layer formed on at least one portion of the substrate; and a conductive film formed on at least one portion of the resin layer, and the conductive film is a sintered body of fine silver particles, and the resin layer has a layer thickness of 1 [mu]m or less.

Description

導電性塗層複合體及其製造方法Conductive coating composite and manufacturing method thereof

本發明是有關於一種可較佳地用於半導體積體電路等的配線、印刷配線板的配線、透明電極及相對於有機薄膜電晶體基板的配線或電極的導電性塗層複合體及其製造方法,所述導電性塗層複合體具有基材與導電性塗層。The present invention relates to a conductive coating composite which can be preferably used for wiring of a semiconductor integrated circuit or the like, wiring of a printed wiring board, transparent electrode, and wiring or electrode with respect to an organic thin film transistor substrate, and manufacturing thereof In a method, the conductive coating composite has a substrate and a conductive coating.

先前已知如下方法:藉由濺鍍或蒸鍍等,於基板的整個面上形成金屬薄膜後,利用光微影法對不需要的部分進行蝕刻而形成所需的導電膜圖案。然而,該方法除了步驟繁雜以外,還需要使用高價的真空裝置。There has been known a method in which a metal thin film is formed on the entire surface of a substrate by sputtering or vapor deposition, and then an unnecessary portion is etched by photolithography to form a desired conductive film pattern. However, this method requires the use of an expensive vacuum device in addition to the complicated steps.

因此,要求更簡便且廉價的導電膜圖案的形成方法,近年來,提出了使用凸版印刷法、凹版印刷法、網版印刷法、噴墨印刷法等印刷法的方法。進而,作為能夠形成更高精細的圖案的印刷方法,提出了使用反轉印刷法或微接觸印刷法等的方法,正在開發適合於該些印刷法的導電性油墨、絕緣性油墨及電阻油墨等各種油墨。此處,特別關注的是利用銀微粒子的低溫燒結性的導電性油墨。Therefore, a method for forming a conductive film pattern which is simpler and cheaper has been demanded, and in recent years, a method using a printing method such as a relief printing method, a gravure printing method, a screen printing method, or an inkjet printing method has been proposed. Further, as a printing method capable of forming a higher-definition pattern, a method using a reverse printing method or a micro-contact printing method has been proposed, and conductive inks, insulating inks, resistive inks, and the like suitable for the printing methods have been developed. Various inks. Here, particular attention is paid to a low-temperature sinterable conductive ink using silver fine particles.

例如,於專利文獻1(日本專利特開2012-162767號公報)中揭示有一種被覆金屬微粒子的製造方法,其特徵在於包括:第一步驟,將胺混合液與包含金屬原子的金屬化合物混合而生成包含該金屬化合物與胺的錯化合物,所述胺混合液包含碳數為6以上的烷基胺與碳數為5以下的烷基胺;及第2步驟,藉由對該錯化合物進行加熱而使其分解,從而生成金屬微粒子。A method for producing coated metal fine particles, which comprises the first step of mixing an amine mixed solution with a metal compound containing a metal atom, is disclosed in Patent Document 1 (Japanese Laid-Open Patent Publication No. 2012-162767). Forming a wrong compound comprising the metal compound and an amine, the amine mixed solution comprising an alkylamine having 6 or more carbon atoms and an alkylamine having 5 or less carbon atoms; and a second step of heating the wrong compound It is decomposed to generate metal microparticles.

於所述專利文獻1中,於藉由金屬胺錯合物分解法來製造被覆金屬微粒子的過程中,可順暢地生成胺與金屬化合物的錯化合物,可縮短製造所需的時間。另外,根據被覆金屬微粒子的用途等,可使用各種胺,因此可提供於例如100℃以下的溫度下亦可順暢地進行燒結的被覆金屬微粒子,且於如聚對苯二甲酸乙二酯(Polyethylene terephthalate,PET)及聚丙烯般的耐熱性低的塑膠基板上亦可形成導電膜、導電配線。In the above-described Patent Document 1, in the process of producing the coated metal fine particles by the metal amine complex decomposition method, the wrong compound of the amine and the metal compound can be smoothly produced, and the time required for the production can be shortened. Further, since various amines can be used depending on the use of the coated metal fine particles or the like, it is possible to provide coated metal fine particles which can be smoothly sintered at a temperature of, for example, 100 ° C or lower, and such as polyethylene terephthalate (Polyethylene). Conductive films and conductive wirings can also be formed on terephthalate, PET) and polypropylene-based plastic substrates with low heat resistance.

另外,於專利文獻2(日本專利特開2013-142173號公報)中揭示有一種銀奈米粒子的製造方法,其包括:製備胺混合液,將包含脂肪族烴基及一個胺基、且該脂肪族烴基的碳總數為6以上的脂肪族烴單胺(A),與包含脂肪族烴基及一個胺基、且該脂肪族烴基的碳總數為5以下的脂肪族烴單胺(B),以胺(A)與胺(B)的合計為基準,以胺(A)5莫耳%以上且小於20莫耳%、及胺(B)超過80莫耳%且95莫耳%以下的比例包含;將銀化合物與所述胺混合液混合,而生成包含銀化合物及胺的錯化合物;對錯化合物進行加熱使其熱分解,而形成銀奈米粒子。Further, a method for producing silver nanoparticles is disclosed in Patent Document 2 (Japanese Laid-Open Patent Publication No. 2013-142173), which comprises: preparing an amine mixed solution containing an aliphatic hydrocarbon group and an amine group, and the fat The aliphatic hydrocarbon monoamine (A) having a total carbon number of 6 or more and an aliphatic hydrocarbon monoamine (B) containing an aliphatic hydrocarbon group and an amine group, and the total number of carbons of the aliphatic hydrocarbon group is 5 or less, The amine (A) and the amine (B) are contained in a ratio of 5 mol% or more and less than 20 mol% of the amine (A), and more than 80 mol% and 95 mol% or less of the amine (B). The silver compound is mixed with the amine mixture to form a wrong compound containing a silver compound and an amine; the wrong compound is heated to thermally decompose to form silver nanoparticles.

於所述專利文獻2中,藉由使用包含碳總數6以上的脂肪族烴單胺(A)與碳總數5以下的脂肪族烴單胺(B)的胺混合液,可獲得銀奈米粒子的適當的穩定化。In Patent Document 2, silver nanoparticle can be obtained by using an amine mixed liquid containing an aliphatic hydrocarbon monoamine (A) having a total carbon number of 6 or more and an aliphatic hydrocarbon monoamine (B) having a total carbon number of 5 or less. Proper stabilization.

進而,亦提出有多種具有與基材的密接性優異的導電性塗層的導電性基材,例如,於專利文獻3(日本專利特開2008-149681號公報)中揭示有一種透光性導電性基材,其特徵在於:於支撐體上具有細線圖案與透明導電性層,所述細線圖案包含含有顯影銀的導電性金屬,且於支撐體與該細線圖案之間具有相對於水的膨濕率小於60%的易接著層。Further, a conductive substrate having a conductive coating layer having excellent adhesion to a substrate is also proposed. For example, a translucent conductive material is disclosed in Patent Document 3 (Japanese Laid-Open Patent Publication No. 2008-149681). a substrate having a fine line pattern and a transparent conductive layer on the support, the fine line pattern comprising a conductive metal containing developed silver, and having a swelling relative to water between the support and the fine line pattern Easy adhesion layer with a moisture content of less than 60%.

於所述專利文獻3中,於支撐體與細線圖案層之間設置易接著層,並將該層相對於水的膨潤率控制為小於60%,藉此高溫高濕環境下的耐久性或密接性顯著提高,並容易調整細線形狀(薄度與寬廣度)與導電性的併存性或細線形狀(薄度與寬廣度)與透光性的併存性。In Patent Document 3, an easy-adhesion layer is provided between the support and the fine-line pattern layer, and the swelling ratio of the layer with respect to water is controlled to be less than 60%, whereby durability or adhesion in a high-temperature and high-humidity environment is achieved. The property is remarkably improved, and it is easy to adjust the coexistence of the thin line shape (thinness and width) and conductivity or the coexistence of the thin line shape (thinness and width) and light transmittance.

另外,於專利文獻4(日本專利特開2014-196556號公報)中揭示有一種導電性材料的製造方法,其包括:(1)將樹脂層形成用組成物(b)塗佈於絕緣性基材(A)上而形成樹脂層(B)的步驟;(2)將分散液(C)塗佈於(1)中所獲得的樹脂層(B)上而形成非導電性層(D)的步驟,所述分散液(C)含有0.5質量%以上的由具有氮原子、硫原子、磷原子及氧原子的化合物(c1)保護而成的選自由金、銀、銅及鉑所組成的群組中的一種以上的金屬微粒子(c2);及(3)對具有(2)中所獲得的非導電性層(D)的基材進行無電解鍍敷而形成導電層(E)的步驟,所述導電性材料的製造方法的特徵在於:樹脂層形成用組成物(b)為含有胺基甲酸酯樹脂(b1)、乙烯基聚合物(b2)及水性介質(b3)的樹脂層形成用組成物。Further, a method for producing a conductive material, comprising: (1) applying a resin layer-forming composition (b) to an insulating group, is disclosed in Japanese Laid-Open Patent Publication No. 2014-196556. a step of forming a resin layer (B) on the material (A); (2) applying a dispersion liquid (C) to the resin layer (B) obtained in (1) to form a non-conductive layer (D) In the step, the dispersion (C) contains 0.5% by mass or more of a group consisting of gold, silver, copper, and platinum, which is protected by a compound (c1) having a nitrogen atom, a sulfur atom, a phosphorus atom, and an oxygen atom. One or more metal fine particles (c2) in the group; and (3) a step of forming a conductive layer (E) by electroless plating the substrate having the non-conductive layer (D) obtained in (2), The method for producing a conductive material is characterized in that the resin layer-forming composition (b) is a resin layer containing a urethane resin (b1), a vinyl polymer (b2), and an aqueous medium (b3). Use the composition.

於所述專利文獻4中,藉由將樹脂層形成於各種絕緣性基材上,包含由特定的化合物保護而成的含有金、銀、銅、鉑的金屬微粒子的非導電性層可藉由塗佈法而容易獲得,另外,非導電性層顯示出優異的無電解鍍敷的觸媒活性且作為引起強密接性的鍍敷膜的立足點發揮功能,因此可無需真空設備而以低成本製造可於高密度安裝領域中使用的高性能導電性材料、印刷配線基板用基板、印刷配線板。 [現有技術文獻] [專利文獻]In Patent Document 4, a non-conductive layer containing metal fine particles of gold, silver, copper, or platinum protected by a specific compound can be formed by forming a resin layer on various insulating substrates. It is easy to obtain by a coating method, and the non-conductive layer exhibits excellent catalyst activity of electroless plating and functions as a foothold of a plating film that causes strong adhesion, so that it can be reduced in cost without a vacuum apparatus. A high-performance conductive material, a printed wiring board substrate, and a printed wiring board that can be used in the field of high-density mounting are manufactured. [Prior Art Document] [Patent Literature]

[專利文獻1]日本專利特開2012-162767號公報 [專利文獻2]日本專利特開2013-142173號公報 [專利文獻3]日本專利特開2008-149681號公報 [專利文獻4]日本專利特開2014-196556號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Publication No. 2014-196556

[發明所欲解決之課題] 然而,於使用所述專利文獻1及專利文獻2中記載的銀奈米粒子的情況下,於低溫下進行煅燒而獲得的導電性塗層具有優異的導電性,但例如於將導電性塗層形成於聚對苯二甲酸乙二酯(Polyethylene terephthalate,PET)及聚萘二甲酸乙二酯(Ethylene naphthalate,PEN)等非耐熱性基材或玻璃基材上的情況下,難以確保對於基材的密接性。[Problems to be Solved by the Invention] When the silver nanoparticles described in Patent Document 1 and Patent Document 2 are used, the conductive coating layer obtained by firing at a low temperature has excellent conductivity. For example, the conductive coating layer is formed on a non-heat-resistant substrate such as polyethylene terephthalate (PET) or polyethylene naphthalate (PEN) or a glass substrate. In this case, it is difficult to ensure adhesion to the substrate.

另外,於所述專利文獻3及專利文獻4中記載的導電性材料中,導電性塗層相對於基材的密接性良好,但有導電性塗層的導電性受損的情況。In the conductive material described in Patent Document 3 and Patent Document 4, the conductivity of the conductive coating layer with respect to the substrate is good, but the conductivity of the conductive coating layer may be impaired.

進而,於安裝時亦對導電性塗層要求耐熱性(例如於180℃環境下保持1分鐘),結果極其難以形成除了該耐熱性以外,還全部兼具對於基材的密接性及導電性的導電性塗層。Further, at the time of mounting, the conductive coating layer is required to have heat resistance (for example, it is kept at 180 ° C for 1 minute), and as a result, it is extremely difficult to form all of the heat resistance and the adhesion to the substrate and conductivity. Conductive coating.

因此,本發明的目的在於提供一種即便於使用耐熱性低的基材或玻璃基材的情況下,亦兼具導電性塗層相對於基材的良好的密接性與導電性塗層的優異的導電性及耐熱性的導電性塗層複合體及其製造法,所述導電性塗層複合體具有基材與導電性塗層。 [解決課題之手段]Therefore, an object of the present invention is to provide an excellent adhesion between a conductive coating and a substrate and a conductive coating even when a substrate or a glass substrate having low heat resistance is used. A conductive coating composite having conductivity and heat resistance, and a method for producing the same, the conductive coating composite having a substrate and a conductive coating. [Means for solving the problem]

本發明者為了達成所述目的而反覆進行努力研究,結果發現如下情況於達成所述目的的方面極其有效,從而完成本發明,所述情況:為了獲得具有相對於基材的優異的密接性,且相對於耐熱性低的基材或玻璃基材,亦表現出良好導電性且耐熱性亦優異的導電性塗層複合體,而將具有特定的厚度的樹脂以密接層的形式形成於基材與導電性塗層之間,並使用特定的銀奈米粒子分散體來形成導電性塗層。In order to achieve the above object, the inventors of the present invention have conducted intensive studies, and as a result, have found that the present invention is extremely effective in achieving the object, and the present invention has been accomplished in such a manner that in order to obtain excellent adhesion to a substrate, And a conductive coating composite which exhibits excellent electrical conductivity and excellent heat resistance with respect to a substrate or a glass substrate having low heat resistance, and a resin having a specific thickness is formed on the substrate in the form of an adhesive layer. A conductive coating is formed between the conductive coating and a specific silver nanoparticle dispersion.

即,本發明提供一種導電性塗層複合體,其特徵在於包括: 基材; 樹脂層,形成於所述基材的至少一部分上;及 導電性塗層,形成於所述樹脂層的至少一部分上, 所述導電性塗層是由銀微粒子形成, 所述樹脂層的膜厚為1 μm以下。That is, the present invention provides a conductive coating composite characterized by comprising: a substrate; a resin layer formed on at least a portion of the substrate; and a conductive coating formed on at least a portion of the resin layer The conductive coating layer is formed of silver fine particles, and the resin layer has a film thickness of 1 μm or less.

於本發明的導電性塗層複合體中,樹脂層作為基材與導電性塗層的密接層發揮功能,因此基材與導電性塗層具有良好的密接性。另外,藉由將樹脂層的膜厚設為1 μm以下,樹脂層的膨潤、收縮的影響變小,可對導電性塗層賦予優異的耐熱性。In the conductive coating composite of the present invention, since the resin layer functions as an adhesion layer between the substrate and the conductive coating layer, the substrate and the conductive coating layer have good adhesion. In addition, when the thickness of the resin layer is 1 μm or less, the influence of swelling and shrinkage of the resin layer is reduced, and excellent heat resistance can be imparted to the conductive coating layer.

另外,若樹脂層厚於1 μm,則有時產生由樹脂層的特性所引起的問題。具體而言,藉由樹脂層的柔軟性而導電性塗層過剩地膨脹收縮,結果於導電性塗層中形成缺陷(斷線)。另外,有時產生由厚的樹脂層所引起的透明性的惡化、由吸濕等所引起的白化、由熱所引起的黃化等。此處,藉由將樹脂層的膜厚設為1 μm以下,可最小限度地抑制該些不良影響。除此之外,藉由將樹脂層的膜厚設為1 μm以下,而不存在使用所需以上的材料的情況,因此於成本方面變得有利。Further, when the resin layer is thicker than 1 μm, problems due to the characteristics of the resin layer may occur. Specifically, the conductive coating excessively expands and contracts by the flexibility of the resin layer, and as a result, defects (broken lines) are formed in the conductive coating layer. Further, there is a case where deterioration of transparency due to a thick resin layer, whitening due to moisture absorption or the like, yellowing due to heat, and the like may occur. Here, by setting the film thickness of the resin layer to 1 μm or less, it is possible to minimize these adverse effects. In addition, by setting the film thickness of the resin layer to 1 μm or less, it is not advantageous to use a material required or more, which is advantageous in terms of cost.

再者,樹脂層的更佳的膜厚為0.05 μm~0.8 μm,最佳的膜厚為0.1 μm~0.5 μm。若小於0.05 μm,則有無法充分發揮樹脂層的效果而密接性差的情況。Further, a more preferable thickness of the resin layer is 0.05 μm to 0.8 μm, and an optimum film thickness is 0.1 μm to 0.5 μm. When it is less than 0.05 μm, the effect of the resin layer may not be sufficiently exhibited, and the adhesion may be poor.

於本發明的導電性塗層複合體中,所述樹脂層若為與基材表現出良好的密接性的樹脂,則並無特別限定,但為了發揮與基材的優異的密接性,較佳為具有羧基或羥基等官能基,例如可使用聚乙烯醇系樹脂(包含聚乙烯丁醛)或聚乙烯吡咯啶酮等,此外,較佳為:所述樹脂層的主成分為聚胺基甲酸酯樹脂,於所述聚胺基甲酸酯樹脂中添加異氰酸酯基由封端劑保護的聚合物及/或包含噁唑啉基的聚合物作為交聯劑。藉由在聚胺基甲酸酯樹脂中添加所述交聯劑,可控制樹脂層的柔軟性。In the conductive coating composition of the present invention, the resin layer is not particularly limited as long as it exhibits good adhesion to the substrate, but it is preferably in order to exhibit excellent adhesion to the substrate. In order to have a functional group such as a carboxyl group or a hydroxyl group, for example, a polyvinyl alcohol-based resin (including polyvinyl butyral) or polyvinylpyrrolidone may be used. Further, it is preferred that the main component of the resin layer is a polyamino group. As the acid ester resin, a polymer having an isocyanate group protected by a blocking agent and/or a polymer containing an oxazoline group is added as a crosslinking agent to the polyurethane resin. The softness of the resin layer can be controlled by adding the crosslinking agent to the polyurethane resin.

另外,於本發明的導電性塗層複合體中,較佳為:所述交聯劑相對於所述聚胺基甲酸酯樹脂的固體成分的固體成分量為10重量%以內。若交聯劑相對於聚胺基甲酸酯樹脂的固體成分的固體成分量多於10重量%,則聚胺基甲酸酯樹脂中所含的特定的官能基與交聯劑過剩地過反應,因此除了樹脂層的柔軟性受損以外,還有樹脂層與基材及導電性塗層的密接性受損的傾向。Further, in the conductive coating composite of the present invention, it is preferred that the solid content of the crosslinking agent relative to the solid content of the polyurethane resin is 10% by weight or less. If the amount of the solid component of the crosslinking agent relative to the solid content of the polyurethane resin is more than 10% by weight, the specific functional group contained in the polyurethane resin excessively reacts with the crosslinking agent. Therefore, in addition to the impaired flexibility of the resin layer, the adhesion between the resin layer and the substrate and the conductive coating layer tends to be impaired.

另外,詳細的理由並不明確,但認為理由在於:用作密接層的聚胺基甲酸酯樹脂具有-COO-H、-COOR、-COO- NH+ R2 及-COO- NH4 + (其中,R、R2 分別獨立地表示直鏈或分支的可具有取代基的烷基、可具有取代基的環烷基、可具有取代基的伸烷基、可具有取代基的氧伸烷基、可具有取代基的芳基、可具有取代基的芳烷基、可具有取代基的雜環基、可具有取代基的烷氧基、可具有取代基的烷氧基羰基、可具有取代基的醯基)中的任一種官能基,藉此樹脂層與基材及樹脂層與導電性塗層的密接性提高。另外,只要使用所述聚胺基甲酸酯樹脂,則高溫高濕環境下的耐久性變得良好,就該方面而言亦較佳。Further, the detailed reason is not clear, but the reason is considered to be that the polyurethane resin used as the adhesion layer has -COO-H, -COOR, -COO - NH + R 2 and -COO - NH 4 + ( Wherein R and R 2 each independently represent a linear or branched alkyl group which may have a substituent, a cycloalkyl group which may have a substituent, an alkylene group which may have a substituent, an oxygen alkyl group which may have a substituent An aryl group which may have a substituent, an aralkyl group which may have a substituent, a heterocyclic group which may have a substituent, an alkoxy group which may have a substituent, an alkoxycarbonyl group which may have a substituent, may have a substituent Any of the functional groups in the sulfhydryl group improves the adhesion between the resin layer and the substrate and the resin layer and the conductive coating layer. In addition, as long as the polyurethane resin is used, the durability in a high-temperature and high-humidity environment is good, and this is also preferable.

另外,於本發明的導電性塗層複合體中,導電性塗層是由銀微粒子形成,進而藉由外部加熱等而使其燒結,藉此具有與銀微粒子本來所具有的導電性相同程度的良好導電性。表現出該良好導電性的理由並不明確,但認為是起因於用作密接層的樹脂層的優異的變形性能。Further, in the conductive coating composite of the present invention, the conductive coating layer is formed of silver fine particles and is sintered by external heating or the like, thereby having the same degree of conductivity as the silver fine particles inherently. Good conductivity. The reason why the good conductivity is exhibited is not clear, but it is considered to be due to the excellent deformation property of the resin layer used as the adhesion layer.

樹脂層較佳為斷裂伸長率為600%以上,藉由該柔軟性及收縮膨脹性,於使銀微粒子燒結的製程中,可緩和基材與導電性塗層的熱膨脹係數差。其結果,銀微粒子的燒結順暢地進行,從而可獲得具有優異的導電性的導電性塗層。The resin layer preferably has an elongation at break of 600% or more. By the flexibility and shrinkage expansion property, the difference in thermal expansion coefficient between the substrate and the conductive coating layer can be alleviated in the process of sintering the silver fine particles. As a result, the sintering of the silver fine particles proceeds smoothly, and a conductive coating layer having excellent conductivity can be obtained.

另外,於本發明的導電性塗層複合體中,較佳為:所述聚胺基甲酸酯樹脂為水系聚胺基甲酸酯樹脂。水系聚胺基甲酸酯樹脂的臭味低,可實現作業環境的惡化防止及環境負荷的減低。Further, in the conductive coating composite of the present invention, it is preferred that the polyurethane resin is an aqueous polyurethane resin. The water-based polyurethane resin has a low odor and can prevent deterioration of the working environment and reduction in environmental load.

另外,於本發明的導電性塗層複合體中,較佳為:所述樹脂層是將溶解於溶劑中的所述水系聚胺基甲酸酯樹脂塗佈於所述基材上而形成。通常,水性聚胺基甲酸酯樹脂以分散於水中的狀態(乳膠)存在,並進行溶媒的揮發而成膜,但有根據成膜條件而受乳膠的粒子徑的影響地形成膜的情況。Further, in the conductive coating composite of the present invention, it is preferable that the resin layer is formed by applying the aqueous polyurethane resin dissolved in a solvent to the substrate. Usually, the aqueous polyurethane resin is present in a state of being dispersed in water (latex), and a solvent is volatilized to form a film. However, the film may be formed by the particle diameter of the latex depending on film formation conditions.

此處,於欲形成薄的樹脂層的情況下,有表面粗糙度變大的問題。相對於此,藉由將水性聚胺基甲酸酯樹脂溶於溶媒(例如乙醇或丙酮等)中,乳膠破泡而成為均勻溶液,因此成膜形成性能(特別是薄膜中的膜質均勻性)提高。Here, in the case where a thin resin layer is to be formed, there is a problem that the surface roughness becomes large. On the other hand, by dissolving an aqueous polyurethane resin in a solvent (for example, ethanol or acetone), the latex is broken into a uniform solution, and thus film formation properties (especially film uniformity in a film) improve.

另外,於本發明的導電性塗層複合體中,較佳為:所述導電性塗層是由銀微粒子分散體形成,所述銀微粒子分散體包含: 所述銀微粒子; 短鏈胺; 溶媒;及 用以使所述銀微粒子分散的分散劑。Further, in the conductive coating composite of the present invention, it is preferable that the conductive coating layer is formed of a dispersion of silver fine particles, the silver fine particle dispersion comprising: the silver fine particles; a short-chain amine; a solvent And a dispersing agent for dispersing the silver fine particles.

另外,於本發明的導電性塗層複合體中,所述短鏈胺的碳數較佳為5以下,所述溶媒較佳為高極性溶媒,所述分散劑較佳為具有酸價,所述短鏈胺的分配係數logP較佳為-1.0~1.4。Further, in the conductive coating composite of the present invention, the short-chain amine preferably has a carbon number of 5 or less, and the solvent is preferably a highly polar solvent, and the dispersant preferably has an acid value. The partition coefficient logP of the short-chain amine is preferably from -1.0 to 1.4.

所述銀微粒子分散體是於多種溶媒(特別是高極性溶媒)中均勻分散有銀微粒子的具有低溫燒結性的銀微粒子分散體,藉由該銀微粒子複合體的燒結而形成導電性塗層,藉此可於低溫下形成具有良好導電性的導電性塗層。The silver fine particle dispersion is a low-sintering silver fine particle dispersion in which silver fine particles are uniformly dispersed in a plurality of solvents (particularly, a highly polar solvent), and the silver fine particle composite is sintered to form a conductive coating layer. Thereby, a conductive coating having good conductivity can be formed at a low temperature.

胺的一分子內的胺基具有相對較高的極性,容易產生氫鍵的相互作用,該些官能基以外的部分具有相對較低的極性。進而,胺基分別容易顯示出鹼性的性質。因此,胺若局部存在(附著)於銀微粒子的表面的至少一部分(即,若被覆銀微粒子的表面的至少一部分)上,則可使有機成分與無機粒子充分親和,可防止銀微粒子彼此的凝聚(提高分散性)。即,胺的官能基以適度的強度吸附於銀微粒子的表面,防止銀微粒子彼此的相互接觸,因此有助於保管狀態下的銀微粒子的穩定性。另外認為,藉由加熱而自銀微粒子的表面移動及/或揮發,藉此促進銀微粒子彼此的熔著。The amine groups within one molecule of the amine have a relatively high polarity and are liable to generate hydrogen bond interactions, and portions other than the functional groups have relatively low polarities. Further, the amine groups are likely to exhibit basic properties, respectively. Therefore, if the amine is locally present (attached) to at least a part of the surface of the silver fine particles (that is, if at least a part of the surface of the silver fine particles are coated), the organic component can be sufficiently affinityd with the inorganic particles to prevent aggregation of the silver fine particles. (Improve dispersion). That is, the functional group of the amine is adsorbed on the surface of the silver fine particles with an appropriate strength, and the silver fine particles are prevented from coming into contact with each other, thereby contributing to the stability of the silver fine particles in the storage state. It is also considered that the surface of the silver fine particles is moved and/or volatilized by heating, thereby promoting the fusion of the silver fine particles.

另外,藉由將構成銀微粒子分散體的胺設為碳數為5以下的短鏈胺,能夠容易地去除藉由加熱而附著於銀微粒子的表面的至少一部分上的胺,可確保銀微粒子的良好的低溫燒結性(例如100℃~350℃下的燒結性)。In addition, by setting the amine constituting the silver fine particle dispersion to a short-chain amine having a carbon number of 5 or less, it is possible to easily remove the amine adhering to at least a part of the surface of the silver fine particles by heating, and to secure the silver fine particles. Good low-temperature sinterability (for example, sinterability at 100 ° C to 350 ° C).

另外,將短鏈胺的分配係數logP設為-1.0~1.4的原因在於:若分配係數logP小於-1.0,則短鏈胺的極性過高,因此銀的還原急速進行,變得難以控制銀微粒子生成,若分配係數logP超過1.4,則與銀配位的胺的極性低,因此變得難以分散於高極性溶媒中。Further, the reason why the partition coefficient logP of the short-chain amine is -1.0 to 1.4 is that if the partition coefficient logP is less than -1.0, the polarity of the short-chain amine is too high, so that the reduction of silver proceeds rapidly, and it becomes difficult to control the silver fine particles. When the distribution coefficient logP exceeds 1.4, the polarity of the amine coordinated to the silver is low, and thus it becomes difficult to disperse in the highly polar solvent.

分配係數logP是指使用正辛醇與水作為溶媒的辛醇/水分配係數,分別求出辛醇中的濃度Co與水中的濃度Cw,算出濃度比P=Co/Cw的常用對數logP來作為分配係數。因此,分配係數logP是指表示銀微粒子能否藉由某一範圍的極性溶媒分散的一個指標。分配係數logP的測定方法並無特別限定,例如可藉由使用燒瓶振盪法、高效液相層析(High Performance Liquid Chromatography,HPLC)法及定量結構活性關係演算法(quantitative structure-activity relationship algorithm)的計算等來求出,亦可使用美國國家生物技術資訊中心(National Center for Biotechnology Information)等網站上公布的文獻值。The partition coefficient logP refers to the octanol/water partition coefficient using n-octanol and water as a solvent, and the concentration Co in octanol and the concentration Cw in water are respectively determined, and the common logarithm logP of the concentration ratio P=Co/Cw is calculated as Partition coefficient. Therefore, the partition coefficient logP refers to an index indicating whether or not the silver fine particles can be dispersed by a certain range of polar solvents. The method for measuring the partition coefficient logP is not particularly limited, and for example, a flask oscillating method, a high performance liquid chromatography (HPLC) method, and a quantitative structure-activity relationship algorithm can be used. For calculation, etc., the literature values published on the website of the National Center for Biotechnology Information can also be used.

進而,銀微粒子分散體的特徵在於包含在銀微粒子合成後添加的具有酸價的分散劑(即,用以使銀微粒子分散的具有酸價的分散劑)。此處所謂的「具有酸價的分散劑」包含作為吸附基或官能基而不具有胺價或羥價等的全部分散劑。藉由使用所述分散劑,可提高溶媒中的銀微粒子的分散穩定性。該分散劑的酸價較佳為5~200,另外,該分散劑較佳為具有由磷酸而來的官能基。「具有酸價的分散劑」較佳的原因未必明確,但本發明者們認為,不僅藉由對金屬的吸附作用,還藉由與短鏈胺相互作用,而能夠以更密的形態來吸附,不僅具有低溫燒結性,而且表現出高的分散性。Further, the silver fine particle dispersion is characterized by comprising a dispersant having an acid value (that is, a dispersant having an acid value for dispersing silver fine particles) added after silver fine particle synthesis. The "dispersant having an acid value" as used herein includes all dispersants which do not have an amine value or a hydroxyl value as an adsorption group or a functional group. By using the dispersant, the dispersion stability of the silver fine particles in the solvent can be improved. The acid value of the dispersant is preferably from 5 to 200, and the dispersant preferably has a functional group derived from phosphoric acid. The reason why the "dispersant having an acid value" is preferable is not necessarily clear, but the present inventors believe that it is possible to adsorb in a denser form not only by adsorption to a metal but also by interaction with a short-chain amine. It not only has low-temperature sinterability but also exhibits high dispersibility.

於欲使銀微粒子分散於後述高極性溶劑中的情況下,通常有效的是使用極性高的分散劑。例如雖考慮使用logP更小的短鏈胺,但短鏈胺通常發揮還原性而存在無法將反應速度保持為適當的情況。具體而言,存在過度提高反應速度而無法形成分散性優異的銀微粒子的情況。因此,藉由在銀微粒子合成後添加更高極性的分散劑,銀微粒子可維持原狀態而僅提高對分散介質的相容性(表面改質)。In the case where the silver fine particles are to be dispersed in a highly polar solvent to be described later, it is generally effective to use a highly polar dispersant. For example, it is considered that a short-chain amine having a smaller logP is used, but a short-chain amine generally exhibits reducibility and may not be able to maintain a suitable reaction rate. Specifically, there is a case where the reaction rate is excessively increased and silver fine particles having excellent dispersibility cannot be formed. Therefore, by adding a highly polar dispersant after silver fine particle synthesis, the silver fine particles can maintain the original state and only improve the compatibility with the dispersion medium (surface modification).

若分散劑的酸價為5以上,則與胺配位,粒子表面開始產生對於成為鹼性的金屬物的酸鹼相互作用下的吸附,若為200以下,則由於不具有過度吸附的部位,故而以適當的形態吸附,因此較佳。另外,藉由分散劑具有由磷酸而來的官能基,磷P經由氧O而與金屬M相互作用、互相牽引,故而對於與金屬或金屬化合物的吸附最有效果,能夠以必要最小限度的吸附量來獲得適當的分散性,因此較佳。此處所謂「酸價」,是由為了將1 g試樣中所含的酸性成分加以中和而需要的氫氧化鉀的mg數所表示。酸價的測定法可列舉指示劑法(對萘酚苯甲醇(p-naphtholbenzein)指示劑)或電位差滴定法。 ×ISO6618-1997:與利用指示劑滴定法的中和值試驗法→指示劑滴定法(酸價)對應 ×ISO6619-1988:與電位差滴定法(酸價)→電位差滴定法(酸價)對應When the acid value of the dispersing agent is 5 or more, the amine is coordinated to the amine, and the surface of the particle starts to adsorb under the acid-base interaction with the metal substance which becomes alkaline, and if it is 200 or less, since it does not have a site which is excessively adsorbed, Therefore, it is preferred to adsorb in an appropriate form. Further, since the dispersing agent has a functional group derived from phosphoric acid, and phosphorus P interacts with the metal M via the oxygen O and is mutually attracted, it is most effective for adsorption to a metal or a metal compound, and can be minimized in adsorption. It is preferred to obtain an appropriate amount of dispersibility. Here, the "acid value" is represented by the number of mg of potassium hydroxide required to neutralize the acidic component contained in 1 g of the sample. The method for measuring the acid value may be an indicator method (p-naphtholbenzein indicator) or a potentiometric titration method. ×ISO6618-1997: Corresponding to the neutralization value test method using the indicator titration method → indicator titration method (acid value) ×ISO6619-1988: Corresponding to potentiometric titration (acid value) → potential difference titration (acid value)

銀微粒子分散體亦可更包含於銀微粒子合成前添加的作為保護劑的具有酸價的分散劑(保護分散劑)。此處所謂的「保護分散劑」可與所述的銀微粒子合成後添加的「具有酸價的分散劑」相同。The silver fine particle dispersion may further contain an acid-valent dispersing agent (protective dispersing agent) as a protective agent added before the silver fine particle synthesis. Here, the "protective dispersant" may be the same as the "acid-valent dispersant" added after the silver fine particles are synthesized.

另外,銀微粒子分散體中,溶媒可使用多種溶媒、特別是高極性溶媒。所謂高極性溶媒,是指與己烷或甲苯之類的低極性溶劑難以相容者,通常為水或碳數短的醇等,本發明中,更佳為使用碳數1~6的醇。藉由設碳數1~6的醇作為高極性溶媒,可避免使用低極性溶媒時的異常,例如可避免當於樹脂上積層銀微粒子分散體時,溶媒侵入基底的樹脂層。此處,胺中較佳為使用烷氧基胺。藉由將胺設為烷氧基胺,可使銀微粒子良好地分散於高極性溶媒中。Further, in the silver fine particle dispersion, a plurality of solvents, particularly a highly polar solvent, can be used as the solvent. The highly polar solvent means that it is difficult to be compatible with a low polar solvent such as hexane or toluene, and is usually water or an alcohol having a short carbon number. In the present invention, it is more preferred to use an alcohol having 1 to 6 carbon atoms. By providing an alcohol having 1 to 6 carbon atoms as a highly polar solvent, it is possible to avoid an abnormality in the case of using a low-polarity solvent, and for example, it is possible to prevent the solvent from entering the resin layer of the substrate when the silver fine particle dispersion is laminated on the resin. Here, an alkoxyamine is preferably used in the amine. By setting the amine to an alkoxyamine, the silver fine particles can be well dispersed in a highly polar solvent.

構成銀微粒子分散體的銀微粒子的粒徑較佳為如產生熔點下降的奈米尺寸,理想為1 nm~200 nm,視需要亦可包含微米尺寸的粒子。The particle size of the silver fine particles constituting the silver fine particle dispersion is preferably a nanometer size which is lowered in melting point, preferably from 1 nm to 200 nm, and may also contain micron-sized particles as needed.

另外,本發明亦提供一種導電性塗層複合體的製造方法,其特徵在於包括: 第一步驟,將樹脂塗佈於基材的至少一部分上而形成樹脂層; 第二步驟,將銀微粒子分散體塗佈於所述樹脂層的至少一部分上;及 第三步驟,藉由外部加熱而使所述銀微粒子分散體中所含的銀微粒子燒結,從而形成導電性塗層。In addition, the present invention also provides a method for manufacturing a conductive coating composite, comprising: a first step of coating a resin on at least a portion of a substrate to form a resin layer; and a second step of dispersing the silver particles The body is coated on at least a portion of the resin layer; and in the third step, the silver fine particles contained in the silver fine particle dispersion are sintered by external heating to form a conductive coating layer.

藉由銀微粒子分散體的塗佈及外部加熱來形成導電性塗層,藉此可於低溫下形成導電性優異的導電性塗層,可獲得相對於耐熱性低的基板亦表現出良好導電性的導電性塗層複合體。By forming a conductive coating layer by application of silver fine particle dispersion and external heating, a conductive coating layer having excellent conductivity can be formed at a low temperature, and a substrate having low heat resistance can also exhibit good conductivity. Conductive coating composite.

另外,於本發明的導電性塗層複合體的製造方法中,藉由使用樹脂層作為密接層,可提高樹脂層與基材及樹脂層與導電性塗層的密接性。Further, in the method for producing a conductive coating composite of the present invention, by using a resin layer as an adhesion layer, adhesion between the resin layer and the substrate and the resin layer and the conductive coating layer can be improved.

另外,於本發明的導電性塗層複合體的製造方法中,較佳為:將樹脂層的主成分設為聚胺基甲酸酯樹脂,於該聚胺基甲酸酯樹脂中添加異氰酸酯基由封端劑保護的聚合物及/或包含噁唑啉基的聚合物作為交聯劑。藉由將所述交聯劑添加於聚胺基甲酸酯樹脂中,可控制樹脂層的柔軟性。即,較佳為使用包含聚胺基甲酸酯樹脂及交聯劑的聚胺基甲酸酯樹脂組成物。Further, in the method for producing a conductive coating composite of the present invention, it is preferred that the main component of the resin layer is a polyurethane resin, and an isocyanate group is added to the polyurethane resin. The polymer protected by the blocking agent and/or the polymer containing the oxazoline group serves as a crosslinking agent. The softness of the resin layer can be controlled by adding the crosslinking agent to the polyurethane resin. That is, it is preferred to use a polyurethane resin composition containing a polyurethane resin and a crosslinking agent.

所述交聯劑相對於聚胺基甲酸酯樹脂的固體成分的固體成分量較佳為設為10重量%以內。若交聯劑相對於聚胺基甲酸酯樹脂的固體成分的固體成分量多於10重量%,則聚胺基甲酸酯樹脂中所含的特定的官能基與交聯劑過剩地過反應,因此除了樹脂層的柔軟性受損以外,還有樹脂層與基材及導電性塗層的密接性受損的傾向。The solid content of the crosslinking agent relative to the solid content of the polyurethane resin is preferably set to 10% by weight or less. If the amount of the solid component of the crosslinking agent relative to the solid content of the polyurethane resin is more than 10% by weight, the specific functional group contained in the polyurethane resin excessively reacts with the crosslinking agent. Therefore, in addition to the impaired flexibility of the resin layer, the adhesion between the resin layer and the substrate and the conductive coating layer tends to be impaired.

藉由將例如斷裂伸長率600%以上的聚胺基甲酸酯樹脂用於樹脂層中,於使銀微粒子燒結的第三步驟中,可充分緩和基材與導電性塗層的熱膨脹係數差。其結果,銀微粒子的燒結順暢地進行,從而可獲得具有優異的導電性的導電性塗層。By using, for example, a polyurethane resin having an elongation at break of 600% or more in the resin layer, in the third step of sintering the silver fine particles, the difference in thermal expansion coefficient between the substrate and the conductive coating layer can be sufficiently alleviated. As a result, the sintering of the silver fine particles proceeds smoothly, and a conductive coating layer having excellent conductivity can be obtained.

另外,於本發明的導電性塗層複合體的製造方法中,較佳為使用水系聚胺基甲酸酯樹脂作為所述聚胺基甲酸酯樹脂。水系聚胺基甲酸酯樹脂的臭味低,可實現作業環境的惡化防止及環境負荷的減低。Further, in the method for producing a conductive coating composite of the present invention, it is preferred to use an aqueous polyurethane resin as the polyurethane resin. The water-based polyurethane resin has a low odor and can prevent deterioration of the working environment and reduction in environmental load.

另外,於本發明的導電性塗層複合體的製造方法中,較佳為將所述樹脂層的膜厚設為1 μm以下。藉由將樹脂層的膜厚設為1 μm以下,樹脂層的膨潤、收縮的影響變小,可對導電性塗層賦予優異的耐熱性。再者,樹脂層的膜厚可根據旋轉塗佈的轉速或稀釋液量等來適宜控制。Further, in the method for producing a conductive coating composite of the present invention, it is preferred that the thickness of the resin layer be 1 μm or less. When the thickness of the resin layer is 1 μm or less, the influence of swelling and shrinkage of the resin layer is reduced, and excellent heat resistance can be imparted to the conductive coating layer. Further, the film thickness of the resin layer can be appropriately controlled depending on the number of revolutions of the spin coating, the amount of the diluent, and the like.

另外,於本發明的導電性塗層複合體的製造方法中,較佳為:於第一步驟中,將溶解於溶劑中的所述水系聚胺基甲酸酯樹脂塗佈於所述基材上而形成所述樹脂層。通常,水性聚胺基甲酸酯樹脂以分散於水中的狀態(乳膠)存在,並進行溶媒的揮發而成膜,但有根據成膜條件而受乳膠的粒子徑的影響地形成膜的情況。Further, in the method for producing a conductive coating composite according to the present invention, preferably, in the first step, the aqueous polyurethane resin dissolved in a solvent is applied to the substrate. The resin layer is formed on the upper side. Usually, the aqueous polyurethane resin is present in a state of being dispersed in water (latex), and a solvent is volatilized to form a film. However, the film may be formed by the particle diameter of the latex depending on film formation conditions.

此處,於欲形成薄的樹脂層的情況下,有時引起表面粗糙度變大的問題。相對於此,藉由將水性聚胺基甲酸酯樹脂溶於溶媒(例如乙醇或丙酮等)中,乳膠破泡而成為均勻溶液,因此成膜形成性能(特別是薄膜中的膜質均勻性)提高。Here, in the case where a thin resin layer is to be formed, there is a problem that the surface roughness becomes large. On the other hand, by dissolving an aqueous polyurethane resin in a solvent (for example, ethanol or acetone), the latex is broken into a uniform solution, and thus film formation properties (especially film uniformity in a film) improve.

另外,於本發明的導電性塗層複合體的製造方法中,較佳為:作為所述銀微粒子分散體,使用如下銀微粒子分散體,其包含: 所述銀微粒子; 碳數為5以下的短鏈胺; 高極性溶媒;及 用以使所述銀微粒子分散的具有酸價的分散劑,且所述短鏈胺的分配係數logP為-1.0~1.4。Further, in the method for producing a conductive coating composite according to the present invention, it is preferable that the silver fine particle dispersion is a silver fine particle dispersion comprising: the silver fine particles; and having a carbon number of 5 or less. a short-chain amine; a highly polar solvent; and an acid-valent dispersant for dispersing the silver microparticles, and the short-chain amine has a partition coefficient logP of from -1.0 to 1.4.

如上所述,所述銀微粒子分散體是於多種溶媒(特別是高極性溶媒)中均勻分散有銀微粒子的具有低溫燒結性的銀微粒子分散體,因此對於基材的塗佈容易(第二步驟),藉由該銀微粒子複合體的燒結(第三步驟)而形成導電性塗層,藉此可於低溫下形成具有良好導電性的導電性塗層。 [發明的效果]As described above, the silver fine particle dispersion is a silver fine particle dispersion having low-temperature sinterability in which silver fine particles are uniformly dispersed in a plurality of solvents (particularly, a highly polar solvent), and thus coating of the substrate is easy (second step) The conductive coating layer is formed by sintering (third step) of the silver fine particle composite, whereby a conductive coating having good conductivity can be formed at a low temperature. [Effects of the Invention]

依據本發明的導電性塗層複合體及其製造方法,可提供一種即便於使用耐熱性低的基材或玻璃基材的情況下,亦兼具導電性塗層相對於基材的良好的密接性與導電性塗層的優異的導電性,此外,耐熱性亦優異的導電性塗層複合體及其製造法,所述導電性塗層複合體具有基材與導電性塗層。According to the conductive coating composite of the present invention and the method for producing the same, it is possible to provide a good adhesion of the conductive coating to the substrate even when a substrate or a glass substrate having low heat resistance is used. A conductive coating composite which is excellent in electrical conductivity and excellent in heat resistance, and a method for producing the same, the conductive coating composite having a substrate and a conductive coating.

以下,對本發明的導電性塗層複合體的較佳的一實施形態及其製造方法進行詳細說明。再者,以下的說明中有時省略重覆的說明。Hereinafter, a preferred embodiment of the conductive coating composite of the present invention and a method for producing the same will be described in detail. In addition, in the following description, the repeated description may be omitted.

(1)導電性塗層複合體 圖1中示出本實施形態的導電性塗層複合體的概略剖面圖。本發明的導電性塗層複合體1包括:基材2;樹脂層4,形成於基材2的至少一部分上;及導電性塗層6,形成於樹脂層4的至少一部分上。(1) Conductive coating composite Fig. 1 is a schematic cross-sectional view showing a conductive coating composite of the present embodiment. The conductive coating composite 1 of the present invention comprises: a substrate 2; a resin layer 4 formed on at least a portion of the substrate 2; and a conductive coating 6 formed on at least a portion of the resin layer 4.

於基材2與導電性塗層6之間形成樹脂層4作為密接層,因此導電性塗層6與基材2具有良好的密接性。Since the resin layer 4 is formed as an adhesion layer between the substrate 2 and the conductive coating layer 6, the conductive coating layer 6 and the substrate 2 have good adhesion.

(1-1)基材 基材2只要不損及本發明的效果,則並無特別限定,可使用現有公知的多種基材。作為可用於基材2中的材料,例如可列舉:聚醯胺(Polyamide,PA)、聚醯亞胺(Polyimide,PI)、聚醯胺醯亞胺(Polyamide imide,PAI)、聚對苯二甲酸乙二酯(PET)、聚對苯二甲酸丁二酯(Polybutylene terephthalate,PBT)、聚萘二甲酸乙二酯(PEN)等聚酯,聚碳酸酯(Polycarbonate,PC)、聚醚碸(Polyether sulfone,PES)、乙烯樹脂、氟樹脂、液晶聚合物、陶瓷或玻璃等。(1-1) Substrate The substrate 2 is not particularly limited as long as it does not impair the effects of the present invention, and various conventionally known substrates can be used. As a material usable in the substrate 2, for example, polyamide (PA), polyimide (PI), polyamide imide (PAI), polyparaphenylene is exemplified. Polyethylene glycol (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN) and other polyesters, polycarbonate (Polycarbonate, PC), polyether oxime ( Polyether sulfone, PES), vinyl, fluororesin, liquid crystal polymer, ceramic or glass.

(1-2)樹脂層 樹脂層4的膜厚為1 μm以下。藉由將樹脂層4的膜厚設為1 μm以下,樹脂層的膨潤、收縮的影響變小,可對導電性塗層6賦予優異的耐熱性。再者,樹脂層4的更佳的膜厚為0.05 μm~0.8 μm,最佳的膜厚為0.1 μm~0.5 μm。(1-2) Resin Layer The resin layer 4 has a film thickness of 1 μm or less. When the thickness of the resin layer 4 is 1 μm or less, the influence of swelling and shrinkage of the resin layer is reduced, and excellent heat resistance can be imparted to the conductive coating layer 6. Further, the resin layer 4 preferably has a film thickness of 0.05 μm to 0.8 μm, and an optimum film thickness of 0.1 μm to 0.5 μm.

若樹脂層4厚於1 μm,則有時產生由樹脂層4的特性所引起的問題。具體而言,藉由樹脂層4的柔軟性而導電性塗層6過剩地膨脹收縮,結果於導電性塗層6中形成缺陷(斷線)。另外,有時產生由厚的樹脂層4所引起的透明性的惡化、由吸濕等所引起的白化、由熱所引起的黃化等。此處,藉由將樹脂層4的膜厚設為1 μm以下,可最小限度地抑制該些不良影響。除此之外,藉由將樹脂層4的膜厚設為1 μm以下,而不存在使用所需以上的材料的情況,因此於成本方面變得有利。When the resin layer 4 is thicker than 1 μm, problems caused by the characteristics of the resin layer 4 may occur. Specifically, the conductive coating layer 6 expands and contracts excessively by the flexibility of the resin layer 4, and as a result, defects (broken lines) are formed in the conductive coating layer 6. Further, deterioration of transparency due to the thick resin layer 4, whitening due to moisture absorption or the like, yellowing due to heat, and the like may occur. Here, by setting the film thickness of the resin layer 4 to 1 μm or less, it is possible to minimize these adverse effects. In addition, by setting the film thickness of the resin layer 4 to 1 μm or less, there is no need to use a material required or more, which is advantageous in terms of cost.

樹脂層4只要不損及本發明的效果,則並無特別限定,可使用現有公知的多種樹脂,但較佳為:主成分為聚胺基甲酸酯樹脂,且於聚胺基甲酸酯樹脂中添加異氰酸酯基由封端劑保護的聚合物及/或包含噁唑啉基的聚合物作為交聯劑。藉由於聚胺基甲酸酯樹脂中添加所述交聯劑,可控制樹脂層4的柔軟性。The resin layer 4 is not particularly limited as long as it does not impair the effects of the present invention, and various conventionally known resins can be used. However, it is preferred that the main component is a polyurethane resin and the polyurethane is used. A polymer in which an isocyanate group is protected by a blocking agent and/or a polymer containing an oxazoline group is added as a crosslinking agent to the resin. The flexibility of the resin layer 4 can be controlled by adding the crosslinking agent to the polyurethane resin.

另外,交聯劑相對於聚胺基甲酸酯樹脂的固體成分的固體成分量較佳為10重量%以內。若交聯劑相對於聚胺基甲酸酯樹脂的固體成分的固體成分量多於10重量%,則聚胺基甲酸酯樹脂中所含的特定的官能基與交聯劑過剩地過反應,因此除了樹脂層4的柔軟性受損以外,還有樹脂層4與基材2及導電性塗層6的密接性受損的傾向。Further, the solid content of the crosslinking agent relative to the solid content of the polyurethane resin is preferably within 10% by weight. If the amount of the solid component of the crosslinking agent relative to the solid content of the polyurethane resin is more than 10% by weight, the specific functional group contained in the polyurethane resin excessively reacts with the crosslinking agent. Therefore, in addition to the impaired flexibility of the resin layer 4, the adhesion between the resin layer 4 and the base material 2 and the conductive coating layer 6 tends to be impaired.

另外,樹脂層4的主成分更佳為斷裂伸長率為600%以上的聚胺基甲酸酯樹脂,該聚胺基甲酸酯樹脂較佳為具有-COO-H、-COOR、-COO- NH+ R2 及-COO- NH4 + (其中,R、R2 分別獨立地表示直鏈或分支的可具有取代基的烷基、可具有取代基的環烷基、可具有取代基的伸烷基、可具有取代基的氧伸烷基、可具有取代基的芳基、可具有取代基的芳烷基、可具有取代基的雜環基、可具有取代基的烷氧基、可具有取代基的烷氧基羰基、可具有取代基的醯基)中的任一種官能基具有由下述所表示的官能基的任一種。Further, the main component of the resin layer 4 is more preferably a polyurethane resin having a breaking elongation of 600% or more, and the polyurethane resin preferably has -COO-H, -COOR, -COO - NH + R 2 and -COO - NH 4 + (wherein R and R 2 each independently represent a linear or branched alkyl group which may have a substituent, a cycloalkyl group which may have a substituent, and a substituent which may have a substituent An alkyl group, an oxoalkyl group which may have a substituent, an aryl group which may have a substituent, an aralkyl group which may have a substituent, a heterocyclic group which may have a substituent, an alkoxy group which may have a substituent, may have Any one of the functional group of the alkoxycarbonyl group of the substituent and the fluorenyl group which may have a substituent has a functional group represented by the following.

於導電性塗層複合體1中,樹脂層4作為基材2與導電性塗層6的密接層發揮功能,因此基材2與導電性塗層6具有良好的密接性。另外,詳細的理由並不明確,但藉由用作密接層的聚胺基甲酸酯樹脂具有所述特定的官能基,樹脂層4與基材2及樹脂層4與導電性塗層6的密接性提高。In the conductive coating composite 1, since the resin layer 4 functions as an adhesion layer between the substrate 2 and the conductive coating layer 6, the substrate 2 and the conductive coating layer 6 have good adhesion. Further, the detailed reason is not clear, but the polyurethane resin used as the adhesion layer has the specific functional group, the resin layer 4 and the substrate 2, and the resin layer 4 and the conductive coating layer 6. The adhesion is improved.

另外,於作為樹脂層4的主成分的聚胺基甲酸酯樹脂具有斷裂伸長率600%以上的特徵的情況下,富有柔軟性及收縮膨脹性,因此於使銀微粒子燒結而形成導電性塗層6的製程中,可緩和基材2與導電性塗層6的熱膨脹係數差。其結果認為,銀微粒子的燒結順暢地進行,從而可獲得具有優異的導電性的導電性塗層6。In addition, when the polyurethane resin which is a main component of the resin layer 4 has a characteristic of breaking elongation of 600% or more, it is rich in flexibility and shrinkage expansion property, so that silver fine particles are sintered to form a conductive coating. In the process of the layer 6, the difference in thermal expansion coefficient between the substrate 2 and the conductive coating 6 can be alleviated. As a result, it is considered that the sintering of the silver fine particles proceeds smoothly, and the conductive coating layer 6 having excellent conductivity can be obtained.

聚胺基甲酸酯樹脂較佳為水系聚胺基甲酸酯樹脂。水系聚胺基甲酸酯樹脂的臭味低,可實現作業環境的惡化防止及環境負荷的減低。The polyurethane resin is preferably an aqueous polyurethane resin. The water-based polyurethane resin has a low odor and can prevent deterioration of the working environment and reduction in environmental load.

作為聚胺基甲酸酯樹脂,亦可使用酯系、醚系、聚碳酸酯系的任一種聚胺基甲酸酯樹脂,但較佳為使用耐水解性優異的醚系或聚碳酸酯系的聚胺基甲酸酯樹脂。As the polyurethane resin, any of polyurethane-based, ether-based or polycarbonate-based polyurethane resins may be used, but it is preferred to use an ether-based or polycarbonate-based compound having excellent hydrolysis resistance. Polyurethane resin.

更具體而言,作為聚胺基甲酸酯樹脂,可較佳地使用第一工業製藥製造的超級弗萊克斯(Superflex)系列:300、460、470、500M、740、E-2000、E-4800,或迪愛生(DIC)股份有限公司的海德朗(Hydran)系列:HW-312B、HW-311、AP-10、AP-70,三洋化成製造的胺基甲酸酯樹脂乳膠:帕瑪琳(Parmalin)UA-200、尤普倫(Uprene)UXA-307等。More specifically, as the polyurethane resin, a superflex series manufactured by the first industrial pharmaceutical company: 300, 460, 470, 500M, 740, E-2000, E- can be preferably used. 4800, or Hydran series of DiCai (DIC) Co., Ltd.: HW-312B, HW-311, AP-10, AP-70, urethane resin latex manufactured by Sanyo Chemical: Parmaline (Parmalin) UA-200, Uprene UXA-307, etc.

另外,作為樹脂層4的主成分而使用的聚胺基甲酸酯樹脂具有特定的官能基,因此藉由添加與該官能基進行反應的交聯劑,亦可控制樹脂層4的柔軟性。作為可適用的官能基,可列舉:胺基或異氰酸酯基、噁唑啉基、碳二醯亞胺基等。此處,官能基與交聯劑的反應理想的是於成膜時進行,因此較佳為使用於常溫下難以進行反應的封端異氰酸酯基或噁唑啉基等。Further, since the polyurethane resin used as the main component of the resin layer 4 has a specific functional group, the flexibility of the resin layer 4 can be controlled by adding a crosslinking agent that reacts with the functional group. Examples of applicable functional groups include an amine group, an isocyanate group, an oxazoline group, and a carbodiimide group. Here, the reaction between the functional group and the crosslinking agent is preferably carried out at the time of film formation. Therefore, a blocked isocyanate group or an oxazoline group which is difficult to carry out at normal temperature is preferably used.

然而,若過添加交聯劑,則聚胺基甲酸酯樹脂中所含的特定的官能基與交聯劑過剩地過反應,因此樹脂層4的柔軟性受損。除此之外,有樹脂層4與基材2及導電性塗層6的密接性受損的傾向。因此,較佳為將交聯劑相對於聚胺基甲酸酯樹脂的固體成分的固體成分量設為10%以內。However, when a crosslinking agent is added, the specific functional group contained in the polyurethane resin excessively reacts with the crosslinking agent, and thus the flexibility of the resin layer 4 is impaired. In addition, the adhesion between the resin layer 4 and the substrate 2 and the conductive coating layer 6 tends to be impaired. Therefore, it is preferred to set the solid content of the crosslinking agent relative to the solid content of the polyurethane resin to 10% or less.

交聯劑只要不損及本發明的效果,則並無特別限定,可使用現有公知的多種交聯劑,例如可使用第一工業製藥製造的艾拉斯特隆(Elastron)系列的BN-69、BN-77,或日本觸媒製造的艾坡酷勞斯(Epocros)系列的WS-300、WS-500、WS-700等。The crosslinking agent is not particularly limited as long as it does not impair the effects of the present invention, and various conventionally known crosslinking agents can be used. For example, the Elastron series BN-69 manufactured by Daiichi Kogyo Co., Ltd. can be used. , BN-77, or the Epocros series of WS-300, WS-500, WS-700 made by Japan Catalyst.

樹脂層4的成膜方法並無特別限定,例如可使用浸漬、噴霧式、棒塗佈式、旋轉塗佈、縫模塗佈式、氣刀式、逆輥塗佈式、凹版塗佈式、幕塗流動式等。The film formation method of the resin layer 4 is not particularly limited, and for example, immersion, spray type, bar coating type, spin coating, slit die coating type, air knife type, reverse roll coating type, gravure coating type, or the like can be used. Curtain flow and so on.

另外,成膜溫度亦無特別限定,只要使用作為樹脂層4的原料而使用的組成物的最低成膜溫度以上的溫度即可。進而,視需要亦可於基材2的耐熱溫度以下的溫度下實施加熱處理。In addition, the film formation temperature is not particularly limited, and a temperature equal to or higher than the minimum film formation temperature of the composition used as the raw material of the resin layer 4 may be used. Further, heat treatment may be performed at a temperature equal to or lower than the heat resistance temperature of the substrate 2 as needed.

(1-3)導電性塗層 導電性塗層6是由銀微粒子形成,是藉由對其進行外部加熱而形成的燒結體,且具有與銀微粒子本來所具有的導電性相同程度的良好導電性。導電性塗層6的厚度較佳為0.1 μm~2 μm。若小於0.1 μm,則有厚度過薄而無法獲得充分的導電性的情況。即便超過2 μm,於導電性方面亦無問題,但使用量變多,因此成本高而欠佳。(1-3) Conductive Coating The conductive coating layer 6 is formed of silver fine particles and is a sintered body formed by externally heating it, and has a good electrical conductivity similar to the conductivity originally possessed by the silver fine particles. Sex. The thickness of the conductive coating layer 6 is preferably from 0.1 μm to 2 μm. If it is less than 0.1 μm, the thickness may be too thin to obtain sufficient conductivity. Even if it exceeds 2 μm, there is no problem in terms of conductivity, but the amount of use is increased, so the cost is high and the temperature is not good.

用於形成導電性塗層6的銀微粒子分散體只要不損及本發明的效果,則並無特別限定,可使用現有公知的多種銀微粒子分散體,較佳為使用如下銀微粒子分散體,其包含銀微粒子、碳數為5以下的短鏈胺、高極性溶媒及用以使銀微粒子分散的具有酸價的分散劑,且短鏈胺的分配係數logP為-1.0~1.4。The silver fine particle dispersion for forming the conductive coating layer 6 is not particularly limited as long as the effect of the present invention is not impaired, and a plurality of conventionally known silver fine particle dispersions can be used, and the following silver fine particle dispersion is preferably used. A silver-containing fine particle, a short-chain amine having a carbon number of 5 or less, a highly polar solvent, and an acid-valent dispersant for dispersing silver fine particles, and a distribution coefficient logP of a short-chain amine of -1.0 to 1.4.

所述銀微粒子分散體是於多種溶媒(特別是高極性溶媒)中均勻分散有銀微粒子的具有低溫燒結性的銀微粒子分散體,藉由該銀微粒子複合體的燒結而形成導電性塗層6,藉此可於低溫下形成具有良好導電性的導電性塗層6。 進而,銀微粒子中所含的短鏈胺與作為樹脂層4的主成分而使用的聚胺基甲酸酯樹脂的特定的官能基相互作用,可發揮良好的密接性。The silver fine particle dispersion is a low-sintering silver fine particle dispersion in which silver fine particles are uniformly dispersed in a plurality of solvents (particularly, a highly polar solvent), and the conductive coating layer 6 is formed by sintering of the silver fine particle composite. Thereby, the conductive coating 6 having good conductivity can be formed at a low temperature. Further, the short-chain amine contained in the silver fine particles interacts with a specific functional group of the polyurethane resin used as the main component of the resin layer 4, and exhibits good adhesion.

(1-3-1)銀微粒子分散體 本實施形態的銀微粒子分散體包含銀微粒子、碳數為5以下的短鏈胺及高極性溶媒。以下,對該些各成分等進行說明。(1-3-1) Silver fine particle dispersion The silver fine particle dispersion of the present embodiment contains silver fine particles, a short-chain amine having 5 or less carbon atoms, and a highly polar solvent. Hereinafter, each component and the like will be described.

(A)銀微粒子 本實施形態的銀微粒子分散體中的銀微粒子的平均粒徑若為不損及本發明的效果的範圍,則並無特別限制,較佳為具有如產生熔點下降的平均粒徑者,例如若為1 nm~200 nm即可。尤佳為2 nm~100 nm。若銀微粒子的平均粒徑為1 nm以上,則不僅銀微粒子具備良好的低溫燒結性,而且銀微粒子製造不會成為高成本,故而實用。另外,若為200 nm以下,則銀微粒子的分散性難以經時性變化,故而較佳。(A) Silver fine particles The average particle diameter of the silver fine particles in the silver fine particle dispersion of the present embodiment is not particularly limited as long as it does not impair the effects of the present invention, and it is preferred to have an average particle such as a melting point. For example, the diameter is 1 nm to 200 nm. Especially preferred is 2 nm to 100 nm. When the average particle diameter of the silver fine particles is 1 nm or more, not only the silver fine particles have good low-temperature sinterability, but also the production of silver fine particles is not expensive, so that it is practical. Further, when the thickness is 200 nm or less, the dispersibility of the silver fine particles is less likely to change with time, which is preferable.

對於銀微粒子分散體,例如考慮到遷移的問題,亦可添加離子化序列貴於氫的金屬,即金、銅、鉑、鈀等的粒子。For the silver fine particle dispersion, for example, in consideration of the problem of migration, a metal having an ionization sequence noble to hydrogen, that is, particles of gold, copper, platinum, palladium or the like may be added.

再者,本實施形態的銀微粒子分散體中的銀微粒子的粒徑亦可不固定。另外,於銀微粒子分散體包含後述的分散劑等作為任意成分的情況下,存在包含平均粒徑超過200 nm的金屬粒子成分的情況,但若為不會產生凝聚,不會顯著損及本發明的效果的成分,則亦可包含所述具有超過200 nm的平均粒徑的金屬粒子成分。Further, the particle size of the silver fine particles in the silver fine particle dispersion of the present embodiment may not be fixed. In addition, when the silver fine particle dispersion contains a dispersant or the like to be described later as an optional component, the metal particle component having an average particle diameter of more than 200 nm may be contained. However, if the aggregation does not occur, the present invention is not significantly impaired. The component of the effect may also include the metal particle component having an average particle diameter of more than 200 nm.

此處,本實施形態的銀微粒子分散體中的銀微粒子的粒徑可利用動態光散射法、小角X射線散射法、廣角X射線繞射法來測定。為了顯示出奈米尺寸的銀微粒子的熔點下降,較佳為利用廣角X射線繞射法來求出的微晶直徑。例如廣角X射線繞射法中,更具體而言,可使用理學電機(股)製造的RINT-UltimaIII,利用繞射法於2θ為30°~80°的範圍內測定。該情況下,以試樣於在中央部具有深度為0.1 mm~1 mm左右的凹坑的玻璃板上,表面變得平坦的方式拉薄來測定即可。另外,若將使用理學電機(股)製造的嘉德(JADE),將所獲得的繞射光譜的半值寬代入下述的謝樂方程式(Scherrer equation)中而算出的微晶直徑(D)作為粒徑即可。 D=Kλ/Bcosθ 此處,K:謝樂常數(0.9),λ:X射線的波長,B:繞射線的半值寬,θ:布拉格角。Here, the particle diameter of the silver fine particles in the silver fine particle dispersion of the present embodiment can be measured by a dynamic light scattering method, a small angle X-ray scattering method, or a wide-angle X-ray diffraction method. In order to show the decrease in the melting point of the silver fine particles having a nanometer size, the crystallite diameter determined by the wide-angle X-ray diffraction method is preferred. For example, in the wide-angle X-ray diffraction method, more specifically, RINT-Ultima III manufactured by Rigaku Electric Co., Ltd. can be used, and the diffraction method can be measured in the range of 30 to 80 in 2θ. In this case, the sample may be measured by thinning the surface of the glass plate having a pit having a depth of about 0.1 mm to 1 mm at the center portion. Further, when Jade manufactured by Rigaku Electric Co., Ltd. is used, the crystallite diameter (D) calculated by substituting the obtained half-value width of the diffraction spectrum into the Scherrer equation described below is used as The particle size can be. D = Kλ / Bcos θ Here, K: Scherrer constant (0.9), λ: wavelength of X-ray, B: half-value width around the ray, θ: Bragg angle.

(B)碳數為5以下的短鏈胺 本實施形態的銀微粒子分散體中,於銀微粒子的表面的至少一部分上附著有碳數為5以下的短鏈胺。再者,於銀微粒子的表面,亦可如原料中最初作為雜質而包含的微量有機物、於後述製造過程中混入的微量有機物、於洗滌過程中未徹底去除的殘留還原劑、殘留分散劑等般,附著有微量的有機物。(B) Short-chain amine having a carbon number of 5 or less In the silver fine particle dispersion of the present embodiment, a short-chain amine having 5 or less carbon atoms is adhered to at least a part of the surface of the silver fine particles. Further, the surface of the silver fine particles may be a trace amount of an organic substance originally contained as an impurity in the raw material, a trace amount of an organic substance mixed in a production process to be described later, a residual reducing agent which is not completely removed during the washing process, a residual dispersant, and the like. , a trace of organic matter attached.

碳數為5以下的短鏈胺若分配係數logP為-1.0~1.4,則並無特別限定,可為直鏈狀,亦可為分支鏈狀,另外,亦可具有側鏈。作為該短鏈胺,例如可列舉:乙胺(-0.3)、丙胺(0.5)、丁胺(1.0)、N-(3-甲氧基丙基)丙烷-1,3-二胺(-0.6)、1,2-乙二胺、N-(3-甲氧基丙基)甲醯胺(-0.2)、2-甲氧基乙胺(-0.9)、3-甲氧基丙胺(-0.5)、3-乙氧基丙胺(-0.1)、1,4-丁二胺(-0.9)、1,5-戊二胺(-0.6)、戊醇胺(-0.3)、胺基異丁醇(-0.8)等,其中較佳為使用烷氧基胺。The short-chain amine having a carbon number of 5 or less is not particularly limited as long as the partition coefficient logP is -1.0 to 1.4, and may be linear or branched, or may have a side chain. Examples of the short-chain amine include ethylamine (-0.3), propylamine (0.5), butylamine (1.0), and N-(3-methoxypropyl)propane-1,3-diamine (-0.6). ), 1,2-ethylenediamine, N-(3-methoxypropyl)formamide (-0.2), 2-methoxyethylamine (-0.9), 3-methoxypropylamine (-0.5) ), 3-ethoxypropylamine (-0.1), 1,4-butanediamine (-0.9), 1,5-pentanediamine (-0.6), pentanolamine (-0.3), aminoisobutanol (-0.8) and the like, among which alkoxyamine is preferably used.

所述短鏈胺例如亦可為包含羥基、羧基、烷氧基、羰基、酯基、巰基等胺以外的官能基的化合物。另外,所述胺可分別單獨使用,亦可併用兩種以上。除此之外,常壓下的沸點較佳為300℃以下,尤佳為250℃以下。The short-chain amine may be, for example, a compound containing a functional group other than an amine such as a hydroxyl group, a carboxyl group, an alkoxy group, a carbonyl group, an ester group or a mercapto group. Further, the amines may be used alone or in combination of two or more. In addition, the boiling point at normal pressure is preferably 300 ° C or lower, and particularly preferably 250 ° C or lower.

若為不損及本發明的效果的範圍,則本實施形態的銀粒子分散體除了包含所述碳數為5以下的短鏈胺以外,亦可包含羧酸。羧酸的一分子內的羧基具有相對較高的極性,容易產生利用氫鍵的相互作用,但該些官能基以外的部分具有相對較低的極性。進而,羧基容易顯示出酸性的性質。另外,羧酸若於本實施形態的銀粒子分散體中,局部存在(附著)於銀微粒子的表面的至少一部分(即,被覆銀微粒子的表面的至少一部分),則可使溶媒與銀微粒子充分親和,可防止銀微粒子彼此的凝聚(提高分散性)。The silver particle dispersion of the present embodiment may contain a carboxylic acid in addition to the short-chain amine having 5 or less carbon atoms, insofar as it does not impair the effects of the present invention. The carboxyl group in one molecule of the carboxylic acid has a relatively high polarity, and an interaction using a hydrogen bond is easily generated, but a portion other than the functional group has a relatively low polarity. Further, the carboxyl group is liable to exhibit acidic properties. Further, in the silver particle dispersion of the present embodiment, at least a part of the surface of the silver fine particles (that is, at least a part of the surface of the silver fine particles coated) is partially present (attached), and the solvent and the silver fine particles can be sufficiently obtained. Affinity prevents aggregation of silver particles (enhanced dispersibility).

作為羧酸,可廣泛使用具有至少1個羧基的化合物,例如可列舉:甲酸、乙二酸、乙酸、己酸、丙烯酸、辛酸、油酸等。羧酸的一部分的羧基亦可與金屬離子形成鹽。再者,關於該金屬離子,亦可包含兩種以上的金屬離子。As the carboxylic acid, a compound having at least one carboxyl group can be widely used, and examples thereof include formic acid, oxalic acid, acetic acid, caproic acid, acrylic acid, octanoic acid, and oleic acid. A carboxyl group of a part of the carboxylic acid may also form a salt with the metal ion. Further, the metal ions may contain two or more kinds of metal ions.

所述羧酸例如亦可為包含胺基、羥基、烷氧基、羰基、酯基、巰基等羧基以外的官能基的化合物。該情況下,羧基的數量較佳為羧基以外的官能基的數量以上。另外,所述羧酸可分別單獨使用,亦可併用兩種以上。除此之外,常壓下的沸點較佳為300℃以下,尤佳為250℃以下。另外,胺與羧酸形成醯胺。該醯胺基亦適度地吸附於銀微粒子表面,因此於銀微粒子表面亦可附著有醯胺基。The carboxylic acid may be, for example, a compound containing a functional group other than a carboxyl group such as an amino group, a hydroxyl group, an alkoxy group, a carbonyl group, an ester group or a fluorenyl group. In this case, the number of carboxyl groups is preferably at least the number of functional groups other than the carboxyl group. Further, the carboxylic acids may be used alone or in combination of two or more. In addition, the boiling point at normal pressure is preferably 300 ° C or lower, and particularly preferably 250 ° C or lower. Additionally, the amine forms a guanamine with the carboxylic acid. The guanamine group is also moderately adsorbed on the surface of the silver fine particles, and therefore a guanamine group may be attached to the surface of the silver fine particles.

於由銀微粒子與附著於該銀微粒子的表面的有機物(所述碳數為5以下的短鏈胺等)來構成膠體的情況下,該膠體中的有機成分的含量較佳為0.5質量%~50質量%。若有機成分含量為0.5質量%以上,則存在所獲得的銀微粒子分散體的儲存穩定性變得良好的傾向,若為50質量%以下,則存在對銀微粒子分散體進行加熱而獲得的煅燒體的導電性良好的傾向。有機成分的更佳含量為1%~30質量%,尤佳含量為2%~15質量%。When the silver fine particles and the organic substance adhering to the surface of the silver fine particles (the short-chain amine having a carbon number of 5 or less) constitute a colloid, the content of the organic component in the colloid is preferably 0.5% by mass. 50% by mass. When the content of the organic component is 0.5% by mass or more, the storage stability of the obtained silver fine particle dispersion tends to be good, and when it is 50% by mass or less, the silver fine particle dispersion is heated to obtain a calcined body. The tendency of good electrical conductivity. A more preferable content of the organic component is 1% to 30% by mass, and a more preferable content is 2% to 15% by mass.

(C)高極性溶媒 本實施形態的銀微粒子分散體是於多種高極性溶媒中分散有銀微粒子者。(C) Highly polar solvent The silver fine particle dispersion of the present embodiment is one in which silver fine particles are dispersed in a plurality of highly polar solvents.

作為所述溶媒,可於不損及本發明的效果的範圍內,使用多種高極性溶媒。作為高極性溶媒,可例示:甲醇、乙醇、丙醇、異丙醇、丁醇、異丁醇、2-丁醇、戊醇、己醇、異戊醇、糠醇、硝基甲烷、乙腈、吡啶、丙酮甲酚、二甲基甲醯胺、二噁烷、乙二醇、甘油、苯酚、對甲酚、乙酸丙酯、乙酸異丙酯、第三丁醇、1-戊醇、2-戊醇、4-甲基-2-戊醇、3-甲基-1-戊醇、3-甲基-2-戊醇、2-丁醇、1-己醇、2-己醇2-戊酮、2-庚酮、乙酸2-(2-乙氧基乙氧基)乙酯、乙酸-2-丁氧基乙酯、乙酸2-(2-丁氧基乙氧基)乙酯、乙酸-2-甲氧基乙酯、2-己氧基乙醇等,但本發明中由於與所述碳數為5以下的短鏈胺的相容性良好,故而較佳為使用碳數1~6的醇。再者,該些溶媒可分別單獨使用,亦可併用兩種以上。As the solvent, a plurality of highly polar solvents can be used within a range that does not impair the effects of the present invention. As the highly polar solvent, methanol, ethanol, propanol, isopropanol, butanol, isobutanol, 2-butanol, pentanol, hexanol, isoamyl alcohol, decyl alcohol, nitromethane, acetonitrile, pyridine can be exemplified. , acetone cresol, dimethylformamide, dioxane, ethylene glycol, glycerin, phenol, p-cresol, propyl acetate, isopropyl acetate, tert-butanol, 1-pentanol, 2-pentyl Alcohol, 4-methyl-2-pentanol, 3-methyl-1-pentanol, 3-methyl-2-pentanol, 2-butanol, 1-hexanol, 2-hexanol 2-pentanone , 2-heptanone, 2-(2-ethoxyethoxy)ethyl acetate, 2-butoxyethyl acetate, 2-(2-butoxyethoxy)ethyl acetate, acetic acid- 2-methoxyethyl ester, 2-hexyloxyethanol, etc., but in the present invention, since the compatibility with the short-chain amine having 5 or less carbon atoms is good, it is preferred to use a carbon number of 1 to 6. alcohol. Further, these solvents may be used singly or in combination of two or more.

(D)分散劑 本實施形態的銀粒子分散體中,更包含為了使銀微粒子分散而於銀微粒子合成後添加的「具有酸價的分散劑」。藉由使用所述分散劑,可提高溶媒中的銀微粒子的分散穩定性。此處,該分散劑的酸價更佳為5~200,另外,尤佳為該分散劑具有由磷酸而來的官能基。(D) Dispersant The silver particle dispersion of the present embodiment further includes a "dispersant having an acid value" added after the silver fine particles are dispersed in order to disperse the silver fine particles. By using the dispersant, the dispersion stability of the silver fine particles in the solvent can be improved. Here, the acid value of the dispersant is more preferably from 5 to 200, and it is particularly preferred that the dispersant has a functional group derived from phosphoric acid.

其原因在於,若分散劑的酸價為5以上,則與胺配位,粒子表面開始產生對於成為鹼性的金屬物的酸鹼相互作用下的吸附;且原因在於,若為200以下,則不具有過度吸附的部位,故而以較佳形態來吸附。另外,藉由分散劑具有由磷酸而來的官能基,磷P經由氧O而與金屬M相互作用來牽引,故而對於與金屬或金屬化合物的吸附最有效果,能夠以必要最小限的吸附量來獲得較佳的分散性。When the acid value of the dispersing agent is 5 or more, the amine is coordinated to the amine, and the surface of the particle starts to adsorb under the acid-base interaction with the metal substance which becomes alkaline; and the reason is that if it is 200 or less, It does not have a site of excessive adsorption, so it is adsorbed in a preferred form. Further, since the dispersing agent has a functional group derived from phosphoric acid, phosphorus P interacts with the metal M via oxygen O to be pulled, so that it is most effective for adsorption to a metal or a metal compound, and the amount of adsorption which can be minimized is necessary. To obtain better dispersion.

再者,作為酸價為5~200的高分子分散劑,例如,路博潤(Lubrizol)公司的索爾斯帕斯(SOLSPERSE)系列中可列舉索爾斯帕斯(SOLSPERSE)-16000、21000、41000、41090、43000、44000、46000、54000等,畢克化學(BYK-Chemie)公司的迪斯帕畢克(DISPERBYK)系列中可列舉:迪斯帕畢克(DISPERBYK)-102、110、111、170、190、194N、2015、2090、2096等,贏創(Evonik)公司的迪高迪斯帕(TEGO Dispers)系列中可列舉:610、610S、630、651、655、750W、755W等,楠本化成(股)製造的帝司巴隆(Disparlon)系列中可列舉DA-375、DA-1200等,共榮化學工業(股)製造的弗洛蘭(Flowlen)系列中可例示:WK-13E、G-700、G-900、GW-1500、GW-1640、WK-13E。Further, as a polymer dispersant having an acid value of 5 to 200, for example, Lubrizol's SOLSPERSE series can be cited as SOLSPERSE-16000, 21000. , 41000, 41090, 43000, 44000, 46000, 54000, etc., BYK-Chemie's DISPERBYK series can be listed as: DISPERBYK-102,110, 111, 170, 190, 194N, 2015, 2090, 2096, etc., Evonik's TEGO Dispers series can be listed: 610, 610S, 630, 651, 655, 750W, 755W, etc. The Disparlon series manufactured by Nanben Chemical Co., Ltd. can be listed as DA-375, DA-1200, etc., and the Flowlen series manufactured by Kyori Chemical Industry Co., Ltd. can be exemplified: WK- 13E, G-700, G-900, GW-1500, GW-1640, WK-13E.

於本實施形態的銀微粒子分散體中含有分散劑的情況下的含量若根據黏度等所需的特性來調整即可,例如於將銀微粒子分散體用作銀油墨的情況下,較佳為將分散劑的含量設為0.5質量%~20質量%,於用作銀漿的情況下,較佳為將分散劑的含量設為0.1質量%~10質量%。The content of the silver fine particle dispersion of the present embodiment in the case where the dispersant is contained may be adjusted according to characteristics required for viscosity or the like. For example, when the silver fine particle dispersion is used as a silver ink, it is preferred to use The content of the dispersant is 0.5% by mass to 20% by mass. When used as a silver paste, the content of the dispersant is preferably 0.1% by mass to 10% by mass.

高分子分散劑的含量較佳為0.1質量%~15質量%。若高分子分散劑的含量為0.1%以上,則所獲得的銀微粒子分散體的分散穩定性變得良好,於含量過多的情況下,低溫燒結性會下降。就所述觀點而言,高分子分散劑的更佳含量為0.3質量%~10質量%,尤佳含量為0.5質量%~8質量%。The content of the polymer dispersant is preferably from 0.1% by mass to 15% by mass. When the content of the polymer dispersant is 0.1% or more, the dispersion stability of the obtained silver fine particle dispersion becomes good, and when the content is too large, the low-temperature sinterability is lowered. From the above viewpoint, the content of the polymer dispersant is preferably from 0.3% by mass to 10% by mass, particularly preferably from 0.5% by mass to 8% by mass.

本實施形態的分散體尤佳為:藉由熱分析,自室溫加熱至200℃時的重量減少率為20質量%以下,且自200℃加熱至500℃時的重量減少率為10質量%以下。此處,至200℃的重量減少率主要表示有助於低溫燒結性的低溫成分即短鏈胺的含量,200℃~500℃的高溫性分的重量減少率主要表示有助於分散穩定性的酸價的分散劑的含量。若短鏈胺或高溫成分過剩,則低溫燒結性受損。即,若自室溫加熱至200℃時的重量減少率為20質量%以下,且自200℃加熱至500℃時的重量減少率為10質量%以下,則低溫燒結性更優異。In the dispersion of the present embodiment, the weight reduction rate when heated from room temperature to 200 ° C by thermal analysis is 20% by mass or less, and the weight reduction rate when heated from 200 ° C to 500 ° C is 10% by mass or less. . Here, the weight reduction rate up to 200 ° C mainly indicates the content of a short-chain amine which contributes to low-temperature sinterability, and the weight loss rate of a high-temperature component of 200 ° C to 500 ° C mainly indicates dispersion stability. The content of the acid valence dispersant. If the short-chain amine or the high-temperature component is excessive, the low-temperature sinterability is impaired. In other words, when the weight loss rate when heated from room temperature to 200 ° C is 20% by mass or less, and the weight loss rate when heated from 200 ° C to 500 ° C is 10% by mass or less, the low-temperature sintering property is further improved.

(E)保護劑(保護分散劑) 本實施形態的銀微粒子分散體可更包含作為於銀微粒子合成前添加的保護劑的具有酸價的分散劑(保護分散劑)。此處所謂的「保護分散劑」,可與所述銀微粒子合成後添加的「具有酸價的分散劑」為相同種類者,亦可為不同種類者。(E) Protecting Agent (Protective Dispersing Agent) The silver fine particle dispersion of the present embodiment may further contain an acid-valent dispersing agent (protective dispersing agent) as a protective agent added before silver fine particle synthesis. Here, the "protective dispersing agent" may be the same type as the "acidic dispersing agent" added after the silver fine particles are synthesized, or may be of different types.

(F)其他成分 本實施形態的銀微粒子分散體中,除了所述成分以外,亦可於不損及本發明的效果的範圍內,為了賦予與使用目的對應的適度的黏性、密合性、乾燥性或者印刷性等功能,而添加例如發揮作為黏合劑的作用的寡聚物成分、樹脂成分、有機溶劑(可將固體成分的一部分溶解或者分散)、界面活性劑、增黏劑或者表面張力調整劑等任意成分。作為所述任意成分,並無特別限定。(F) Other components In addition to the above-described components, the silver fine particle dispersion of the present embodiment may have an appropriate viscosity and adhesion in accordance with the purpose of use, without impairing the effects of the present invention. For example, an oligomer component, a resin component, an organic solvent (which can dissolve or disperse a part of a solid component), a surfactant, a tackifier or a surface, which functions as a binder, can be added to functions such as drying property or printability. Any component such as a tension adjuster. The optional component is not particularly limited.

作為樹脂成分,例如可列舉:聚酯系樹脂、封端異氰酸酯等聚胺基甲酸酯系樹脂、聚丙烯酸酯系樹脂、聚丙烯醯胺系樹脂、聚醚系樹脂、三聚氰胺系樹脂或者萜烯系樹脂等,該些樹脂成分可分別單獨使用,亦可併用兩種以上。Examples of the resin component include a polyester resin, a polyurethane resin such as a blocked isocyanate, a polyacrylate resin, a polypropylene phthalamide resin, a polyether resin, a melamine resin, or a decene. The resin component may be used alone or in combination of two or more.

作為增黏劑,例如可列舉:黏土(clay)、膨土(bentonite)或者鋰膨潤石(hectorite)等黏土礦物,例如聚酯系乳膠樹脂、丙烯酸系乳膠樹脂、聚胺基甲酸酯系乳膠樹脂或者封端異氰酸酯等乳膠,甲基纖維素、羧基甲基纖維素、羥基乙基纖維素、羥基丙基纖維素、羥基丙基甲基纖維素的纖維素衍生物、三仙膠(xanthan gum)或者瓜爾膠(guar gum)等多糖類等,該些增黏劑可分別單獨使用,亦可併用兩種以上。Examples of the tackifier include clay minerals such as clay, bentonite, or hectorite, such as polyester latex resin, acrylic latex resin, and polyurethane latex. Latex such as resin or blocked isocyanate, methyl cellulose, carboxymethyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, cellulose derivative of hydroxypropyl methyl cellulose, xanthan gum Or a polysaccharide such as guar gum or the like, and these tackifiers may be used alone or in combination of two or more.

亦可添加與所述有機成分不同的界面活性劑。多成分溶媒系的無機膠體分散液中,容易產生由乾燥時的揮發速度不同所引起的塗層表面的粗糙以及固體成分的偏移。藉由在本實施形態的銀微粒子分散體中添加界面活性劑來抑制該些不利,可獲得能夠形成均勻的導電性塗層的銀微粒子分散體。A surfactant different from the organic component may also be added. In the multicomponent solvent-based inorganic colloidal dispersion, the surface roughness of the coating layer and the shift of the solid content due to the difference in volatilization speed during drying tend to occur. By adding a surfactant to the silver fine particle dispersion of the present embodiment, the disadvantage is suppressed, and a silver fine particle dispersion capable of forming a uniform conductive coating layer can be obtained.

作為本實施形態中可使用的界面活性劑,並無特別限定,可使用陰離子性界面活性劑、陽離子性界面活性劑、非離子性界面活性劑的任一者,例如可列舉:烷基苯磺酸鹽、四級銨鹽等。其中,由於以少量的添加量來獲得效果,故而較佳為氟系界面活性劑、矽酮系界面活性劑。The surfactant which can be used in the present embodiment is not particularly limited, and any of an anionic surfactant, a cationic surfactant, and a nonionic surfactant can be used, and examples thereof include alkylbenzenesulfonate. Acid salt, quaternary ammonium salt, and the like. Among them, a fluorine-based surfactant and an anthrone-based surfactant are preferable because an effect is obtained with a small amount of addition.

(1-3-2)銀微粒子 本實施形態的銀微粒子分散體中所含的銀微粒子為於表面的至少一部分上附著有分配係數logP為-1.0~1.4且碳數為5以下的烷氧基胺的銀微粒子。(1-3-2) Silver fine particles The silver fine particles contained in the silver fine particle dispersion of the present embodiment have an alkoxy group having a partition coefficient logP of -1.0 to 1.4 and a carbon number of 5 or less adhered to at least a part of the surface. A silver fine particle of an amine.

藉由使銀微粒子的表面的至少一部分上附著分配係數logP為-1.0~1.4且碳數為5以下的烷氧基胺,可對銀微粒子賦予對於多種溶媒(特別是高極性溶媒)而言的優異分散性及低溫燒結性。By attaching an alkoxyamine having a partition coefficient logP of -1.0 to 1.4 and a carbon number of 5 or less to at least a part of the surface of the silver fine particles, silver fine particles can be imparted to a plurality of solvents (especially high-polarity solvents). Excellent dispersibility and low temperature sinterability.

作為所述溶媒,可於不損及本發明的效果的範圍內使用多種溶媒,可使用SP值(溶解參數(solubility parameter))為7.0~15.0的溶媒。此處,於高極性溶媒中亦均勻分散有銀微粒子是本發明的銀微粒子分散體的特徵之一,本發明中由於與所述碳數為5以下的短鏈胺的相容性良好,故而較佳為使用碳數1~6的醇。再者,該些溶媒可分別單獨使用,亦可併用兩種以上。As the solvent, a plurality of solvents can be used within a range that does not impair the effects of the present invention, and a solvent having a SP value (solubility parameter) of 7.0 to 15.0 can be used. Here, the silver fine particles uniformly dispersed in the highly polar solvent are one of the characteristics of the silver fine particle dispersion of the present invention, and in the present invention, since the compatibility with the short-chain amine having 5 or less carbon atoms is good, It is preferred to use an alcohol having 1 to 6 carbon atoms. Further, these solvents may be used singly or in combination of two or more.

作為SP值(溶解參數)為7.0~15.0的溶媒,例如可例示:己烷(7.2)、三乙胺(7.3)、乙醚(7.7)、正辛烷(7.8)、環己烷(8.3)、乙酸正戊酯(8.3)、乙酸異丁酯(8.3)、甲基異丙基酮(8.4)、戊基苯(8.5)、乙酸丁酯(8.5)、四氯化碳(8.6)、乙基苯(8.7)、對二甲苯(8.8)、甲苯(8.9)、甲基丙基酮(8.9)、乙酸乙酯(8.9)、四氫呋喃(9.2)、甲基乙基酮(9.3)、氯仿(9.4)、丙酮(9.8)、二噁烷(10.1)、吡啶(10.8)、異丁醇(11.0)、正丁醇(11.1)、硝基乙烷(11.1)、異丙醇(11.2)、間甲酚(11.4)、乙腈(11.9)、正丙醇(12.1)、糠醇(12.5)、硝基甲烷(12.7)、乙醇(12.8)、甲酚(13.3)、乙二醇(14.2)、甲醇(14.8)、苯酚、對甲酚、乙酸丙酯、乙酸異丙酯、第三丁醇、1-戊醇、2-戊醇、4-甲基-2-戊醇、3-甲基-1-戊醇、3-甲基-2-戊醇、2-丁醇、1-己醇、2-己醇、2-戊酮、2-庚酮、乙酸2-(2-乙氧基乙氧基)乙酯、乙酸-2-丁氧基乙酯、乙酸2-(2-丁氧基乙氧基)乙酯、乙酸-2-甲氧基乙酯、2-己氧基乙醇等。Examples of the solvent having an SP value (dissolution parameter) of 7.0 to 15.0 include hexane (7.2), triethylamine (7.3), diethyl ether (7.7), n-octane (7.8), and cyclohexane (8.3). N-amyl acetate (8.3), isobutyl acetate (8.3), methyl isopropyl ketone (8.4), pentylbenzene (8.5), butyl acetate (8.5), carbon tetrachloride (8.6), ethyl Benzene (8.7), p-xylene (8.8), toluene (8.9), methyl propyl ketone (8.9), ethyl acetate (8.9), tetrahydrofuran (9.2), methyl ethyl ketone (9.3), chloroform (9.4 ), acetone (9.8), dioxane (10.1), pyridine (10.8), isobutanol (11.0), n-butanol (11.1), nitroethane (11.1), isopropanol (11.2), m. Phenol (11.4), acetonitrile (11.9), n-propanol (12.1), decyl alcohol (12.5), nitromethane (12.7), ethanol (12.8), cresol (13.3), ethylene glycol (14.2), methanol (14.8) ), phenol, p-cresol, propyl acetate, isopropyl acetate, tert-butanol, 1-pentanol, 2-pentanol, 4-methyl-2-pentanol, 3-methyl-1-pentyl Alcohol, 3-methyl-2-pentanol, 2-butyl , 1-hexanol, 2-hexanol, 2-pentanone, 2-heptanone, 2-(2-ethoxyethoxy)ethyl acetate, 2-butoxyethyl acetate, acetic acid 2- (2-Butoxyethoxy)ethyl ester, 2-methoxyethyl acetate, 2-hexyloxyethanol, and the like.

本實施形態的銀微粒子的粒徑較佳為如產生熔點下降的奈米尺寸,理想為1 nm~200 nm,視需要亦可包含微米尺寸的粒子。The particle diameter of the silver fine particles of the present embodiment is preferably a nanometer size at which a melting point is lowered, preferably from 1 nm to 200 nm, and may also include micron-sized particles as necessary.

再者,亦可直接使用所述銀微粒子分散體來形成導電性塗層6,但可藉由調整為適合於轉印印刷用的導電性油墨來使用,從而形成轉印印刷於樹脂層4上的導電性塗層6。以下,對該導電性油墨進行說明。Further, the conductive fine coating layer 6 may be formed by directly using the silver fine particle dispersion, but may be used by transfer to a conductive ink suitable for transfer printing to form a transfer printing on the resin layer 4. Conductive coating 6. Hereinafter, the conductive ink will be described.

本實施形態的轉印印刷用導電性油墨的特徵在於包含:金屬粒子、包含乙醇的溶媒及0.1質量%~3.0質量%的具有羥基的高沸點溶劑。另外,包含以含有金屬粒子及有機成分的金屬粒子分散體(換言之,金屬膠體粒子)作為主成分的固體成分及將該些固體成分分散的分散介質。其中,所述膠體液中,「分散介質」亦可溶解所述固體成分的一部分。The conductive ink for transfer printing of the present embodiment is characterized by comprising metal particles, a solvent containing ethanol, and a high boiling point solvent having a hydroxyl group in an amount of 0.1% by mass to 3.0% by mass. Further, a solid component containing a metal particle dispersion containing metal particles and an organic component (in other words, metal colloidal particles) as a main component and a dispersion medium in which the solid components are dispersed are contained. In the colloidal liquid, the "dispersion medium" may also dissolve a part of the solid component.

依據此種金屬膠體液,由於包含有機成分,故而可提高金屬膠體液中的金屬膠體粒子的分散性,因此,即便增加金屬膠體液中的金屬成分的含量,金屬膠體粒子亦難以凝聚,可保持良好的分散穩定性。再者,此處所謂的「分散性」是表示剛製備金屬膠體液後,該金屬膠體液中的金屬粒子的分散狀態是否優異(是否均勻),所謂「分散穩定性」是表示調整金屬膠體液且經過既定的時間後,該金屬膠體液中的金屬粒子的分散狀態是否得以維持,亦可稱為「低沈降凝聚性」。According to the metal colloidal liquid, since the organic component is contained, the dispersibility of the metal colloidal particles in the metal colloidal liquid can be improved. Therefore, even if the content of the metal component in the metal colloidal liquid is increased, the metal colloidal particles are hard to aggregate and can be maintained. Good dispersion stability. In addition, the term "dispersibility" as used herein means whether the dispersion state of the metal particles in the metal colloidal liquid is excellent (whether uniform) immediately after the preparation of the metal colloidal liquid, and the "dispersion stability" means that the metal colloidal liquid is adjusted. After a predetermined period of time, whether or not the dispersion state of the metal particles in the metal colloidal liquid is maintained is also referred to as "low sedimentation cohesiveness".

此處,所述金屬膠體液中,金屬膠體粒子中的「有機成分」是與所述金屬成分一併實質上構成金屬膠體粒子的有機物。該有機成分中,不包含如金屬中最初作為雜質而包含的微量有機物、於後述製造過程中混入的微量有機物附著於金屬成分上的有機物、於洗滌過程未徹底去除的殘留還原劑、殘留分散劑等般,微量附著於金屬成分上的有機物等。再者,所述所謂「微量」具體而言是指於金屬膠體粒子中小於1質量%。 本實施形態中的金屬膠體粒子由於包含有機成分,故而於金屬膠體液中的分散穩定性高。因此,即便增大金屬膠體液中的金屬成分的含量,金屬膠體粒子亦難以凝聚,其結果為確保良好的分散性。Here, in the metal colloidal liquid, the "organic component" in the metal colloidal particles is an organic substance that substantially constitutes metal colloidal particles together with the metal component. The organic component does not contain a trace amount of an organic substance which is initially contained as an impurity in the metal, an organic substance which adheres to the metal component in a trace amount of an organic substance mixed in a production process to be described later, a residual reducing agent which is not completely removed in the washing process, and a residual dispersant. Or a small amount of organic matter attached to a metal component. In addition, the term "minor amount" specifically means less than 1% by mass in the metal colloidal particles. Since the metal colloidal particles in the present embodiment contain an organic component, the dispersion stability in the metal colloidal liquid is high. Therefore, even if the content of the metal component in the metal colloidal liquid is increased, it is difficult for the metal colloidal particles to aggregate, and as a result, good dispersibility is ensured.

另外,本實施形態中的金屬膠體液的所謂「固體成分」,是指當使用二氧化矽凝膠等自金屬膠體液中去除分散介質後,例如於30℃以下的常溫(例如25℃)下乾燥24小時之時殘存的固體成分,通常包含金屬粒子、殘存有機成分以及殘留還原劑等。再者,作為使用二氧化矽凝膠自金屬膠體液中去除分散介質的方法,可採用多種方法,例如若藉由在玻璃基板上塗佈金屬膠體液,將帶有塗膜的玻璃基板於加入有二氧化矽凝膠的密閉容器中放置24小時以上而去除分散介質即可。In addition, the "solid content" of the metal colloidal liquid in the present embodiment means that the dispersion medium is removed from the metal colloidal liquid using a cerium oxide gel or the like, for example, at a normal temperature (for example, 25 ° C) of 30 ° C or lower. The solid component remaining after drying for 24 hours usually contains metal particles, residual organic components, residual reducing agent, and the like. Furthermore, as a method of removing a dispersion medium from a metal colloidal liquid using a cerium oxide gel, various methods can be employed, for example, by coating a metal colloidal liquid on a glass substrate, a glass substrate with a coating film is added. The dispersion medium may be removed by placing it in a closed container having a cerium oxide gel for 24 hours or more.

本實施形態的金屬膠體液中,較佳的固體成分的濃度為1質量%~60質量%。若固體成分的濃度為1質量%以上,則可確保轉印印刷用導電性油墨中的金屬的含量,導電效率不會降低。另外,若固體成分的濃度為60質量%以下,則金屬膠體液的黏度不會增加,操作容易,於工業上有利,可形成平坦的薄膜。更佳的固體成分的濃度為5質量%~40質量%。In the metal colloidal liquid of the present embodiment, the concentration of the solid component is preferably from 1% by mass to 60% by mass. When the concentration of the solid component is 1% by mass or more, the content of the metal in the conductive ink for transfer printing can be ensured, and the conductive efficiency is not lowered. In addition, when the concentration of the solid component is 60% by mass or less, the viscosity of the metal colloidal liquid does not increase, the handling is easy, and industrially advantageous, a flat film can be formed. The concentration of the solid component is more preferably 5% by mass to 40% by mass.

轉印印刷用導電性油墨的特徵在於包含0.1質量%~3.0質量%的具有羥基的高沸點溶劑。具有羥基的高沸點溶劑較佳為選自1,3-丁二醇(沸點:203℃)、2,4-二乙基-1,5-戊二醇(沸點:150℃/5 mmHg,1氣壓下為200℃以上)或者辛二醇(沸點:243℃)中。The conductive ink for transfer printing is characterized by containing 0.1% by mass to 3.0% by mass of a high boiling point solvent having a hydroxyl group. The high boiling point solvent having a hydroxyl group is preferably selected from the group consisting of 1,3-butanediol (boiling point: 203 ° C), 2,4-diethyl-1,5-pentanediol (boiling point: 150 ° C / 5 mmHg, 1 In the case of air pressure of 200 ° C or more) or octanediol (boiling point: 243 ° C).

所謂「高沸點溶劑」,是指具有200℃以上的沸點的溶劑。另外,藉由具有羥基而對水具有適度的親和性,存在將空氣中的水分吸收或吸附等而保濕的傾向,因此能夠以少的添加量來製成適合於轉印印刷法的油墨。進而,藉由將高沸點溶劑的添加量設為必要最小限度,發揮可使塗佈於矽酮覆層上的油墨在短時間內半乾燥,可縮短印刷週期的效果。The "high boiling point solvent" means a solvent having a boiling point of 200 ° C or higher. In addition, since it has a moderate affinity for water by having a hydroxyl group, moisture in the air tends to be absorbed or adsorbed, and it tends to be moisturized. Therefore, an ink suitable for the transfer printing method can be produced with a small amount of addition. Further, by setting the amount of the high-boiling solvent to be minimized, the ink applied to the fluorenone coating can be semi-dried in a short period of time, and the printing cycle can be shortened.

具有羥基的高沸點溶劑的添加量為0.1質量%~3.0質量%。若小於0.1質量%,則量過少,難以成為適合於轉印印刷法的油墨狀,若超過3.0質量%,則達到適合於轉印印刷法的半乾燥狀態的時間延長,於印刷週期的方面變得不利。就更確實地容易成為適合於轉印印刷法的油墨狀,可縮短達到適合於轉印印刷法的半乾燥狀態的時間,於印刷週期的方面變得有利的觀點而言,具有羥基的高沸點溶劑的添加量特佳為0.3質量%~2.0質量%。The amount of the high boiling point solvent having a hydroxyl group is from 0.1% by mass to 3.0% by mass. When the amount is less than 0.1% by mass, the amount is too small, and it is difficult to obtain an ink shape suitable for the transfer printing method. When the amount is more than 3.0% by mass, the time to reach the semi-dry state suitable for the transfer printing method is prolonged, and the printing cycle is changed. Not good. Further, it is more likely to be an ink shape suitable for the transfer printing method, and it is possible to shorten the time to reach a semi-dry state suitable for the transfer printing method, and to have a high boiling point of a hydroxyl group from the viewpoint of the advantage of the printing cycle. The amount of the solvent added is particularly preferably from 0.3% by mass to 2.0% by mass.

另外,轉印印刷用導電性油墨中,為了提高油墨的乾燥性而添加乙醇等高揮發性溶劑。藉由添加該溶劑,可將轉印印刷用導電性油墨快速地調整為適合於印刷的黏度。作為高揮發性溶劑,除了乙醇以外,還可使用選自甲醇、丙醇、異丙醇、丙酮、正丁醇、第二丁醇、第三丁醇等沸點小於100℃的溶劑的群組中的一種或兩種以上的低沸點溶劑。Further, in the conductive ink for transfer printing, a highly volatile solvent such as ethanol is added in order to improve the drying property of the ink. By adding the solvent, the conductive ink for transfer printing can be quickly adjusted to a viscosity suitable for printing. As the highly volatile solvent, in addition to ethanol, a group selected from the group consisting of methanol, propanol, isopropanol, acetone, n-butanol, second butanol, and third butanol may be used in a group having a boiling point of less than 100 ° C. One or two or more low boiling solvents.

進而,於轉印印刷用導電性油墨中,較佳為包含氫氟醚等氟溶劑。氟溶劑由於表面張力低而可對矽酮覆層發揮良好的潤濕性,且由於沸點相對較低而可賦予良好的乾燥性。其中,就臭氧破壞係數的觀點而言,較包含鹵素原子的氟溶劑而言,較佳為氫氟醚。Further, in the conductive ink for transfer printing, a fluorine solvent such as hydrofluoroether is preferably contained. The fluorine solvent exhibits good wettability to the fluorenone coating due to low surface tension, and imparts good drying property due to relatively low boiling point. Among them, from the viewpoint of the ozone destruction coefficient, a hydrofluoroether is preferable to a fluorine solvent containing a halogen atom.

另外,較氫氟碳類而言,氫氟醚由於具有醚鍵而具有極性高、基本上不會使矽酮覆層膨潤的優點,發揮與乙醇等醇的相容性良好、與分散於醇中的金屬粒子的相容性亦優異的效果,因此更佳。Further, the hydrofluorocarbon has an advantage of having a high polarity and having substantially no swelling of the fluorenone coating layer due to the ether bond, and exhibits good compatibility with an alcohol such as ethanol and dispersion in an alcohol. The compatibility of the metal particles in the film is also excellent, and therefore more preferable.

轉印印刷用導電性油墨中,出於提高對矽酮覆層的潤濕性的目的,亦可添加具有氟原子的氟系界面活性劑。但,於該情況下,若添加量過多,則使用轉印印刷用導電性油墨來製作的導電性塗層的導電性下降,若添加量過少,則潤濕性改善的效果不充分,因此較佳為0.01質量%~2質量%。In the conductive ink for transfer printing, a fluorine-based surfactant having a fluorine atom may be added for the purpose of improving the wettability to the fluorenone coating. However, in this case, when the amount of addition is too large, the conductivity of the conductive coating layer produced by using the conductive ink for transfer printing is lowered, and if the amount added is too small, the effect of improving the wettability is insufficient. It is preferably 0.01% by mass to 2% by mass.

轉印印刷用導電性油墨中,表面張力為22 mN/m以下。藉由將表面張力充分降低至22 mN/m以下,可充分保證轉印印刷用導電性油墨對矽酮樹脂等覆層的潤濕性。將表面張力設為22 mN/m以下,可藉由調整所述本發明的轉印印刷用導電性油墨的成分比來實現。表面張力的下限若為13 mN/m左右即可。再者,本發明中所謂的表面張力是利用板法(plate method)(威廉(Wilhelmy)法)的原理進行測定而得者,例如可利用協和界面科學(股)製造的全自動表面張力計CBVP-Z等來測定。In the conductive ink for transfer printing, the surface tension is 22 mN/m or less. By sufficiently reducing the surface tension to 22 mN/m or less, the wettability of the conductive ink for transfer printing to the coating layer such as an fluorene resin can be sufficiently ensured. The surface tension is 22 mN/m or less, which can be achieved by adjusting the component ratio of the conductive ink for transfer printing of the present invention. The lower limit of the surface tension may be about 13 mN/m. Further, the so-called surface tension in the present invention is obtained by measuring the principle of a plate method (Wilhelmy method), for example, a fully automatic surface tension meter CBVP manufactured by Concord Interface Science Co., Ltd. -Z, etc. to measure.

(1-3-3)銀微粒子及銀微粒子分散體的製造方法 本實施形態的銀微粒子以及銀微粒子分散體的製造方法包括:生成銀微粒子的步驟;以及對所述銀微粒子添加、混合用以使所述銀微粒子分散的具有酸價的分散劑的步驟;進而包括:第一前步驟,調整可藉由還原而分解生成金屬銀的銀化合物、與分配係數logP為-1.0~1.4的短鏈胺的混合液;以及第二前步驟,藉由將該混合液中的所述銀化合物還原而生成於表面的至少一部分上附著有碳數為5以下的短鏈胺的銀微粒子。(1-3-3) Method for producing silver fine particles and silver fine particle dispersions The method for producing silver fine particles and silver fine particle dispersions according to the present embodiment includes the steps of: generating silver fine particles; and adding and mixing the silver fine particles a step of dispersing the silver microparticles with an acid value dispersing agent; further comprising: a first pre-step of adjusting a silver compound which can be decomposed to form metallic silver by reduction, and a short chain having a partition coefficient logP of -1.0 to 1.4 And a second pre-step of producing silver fine particles having a short-chain amine having a carbon number of 5 or less adhered to at least a part of the surface by reducing the silver compound in the mixed solution.

於所述第一前步驟中,較佳為相對於1 mol的金屬銀而添加2 mol以上的短鏈胺。藉由將短鏈胺的添加量相對於1 mol的金屬銀而設為2 mol以上,可使藉由還原而生成的銀微粒子的表面附著適量的短鏈胺,可對該銀微粒子賦予對於多種溶媒(特別是高極性溶媒)而言的優異分散性及低溫燒結性。In the first pre-step, it is preferred to add 2 mol or more of a short-chain amine to 1 mol of metallic silver. By setting the amount of the short-chain amine to 2 mol or more with respect to 1 mol of metallic silver, an appropriate amount of short-chain amine can be adhered to the surface of the silver fine particles produced by reduction, and the silver fine particles can be imparted to various types. Excellent dispersibility and low-temperature sinterability in a solvent (especially a highly polar solvent).

再者,根據所述第一前步驟中的混合液的組成以及所述第二前步驟中的還原條件(例如加熱溫度以及加熱時間等),較佳為將所獲得的銀微粒子的粒徑設為產生熔點下降的奈米尺寸,更佳為設為1 nm~200 nm。此處,視需要亦可包含微米尺寸的粒子。Further, according to the composition of the mixed liquid in the first pre-step and the reducing conditions (for example, the heating temperature and the heating time, etc.) in the second pre-step, it is preferred to set the particle size of the obtained silver fine particles. In order to produce a nanometer size at which the melting point is lowered, it is more preferably set to 1 nm to 200 nm. Here, micron-sized particles may also be included as needed.

自所述第二前步驟中獲得的銀微粒子分散體中取出銀微粒子的方法並無特別限定,例如可列舉對所述銀微粒子分散體進行洗滌的方法等。The method of taking out the silver fine particles from the silver fine particle dispersion obtained in the second preceding step is not particularly limited, and examples thereof include a method of washing the silver fine particle dispersion and the like.

作為用以獲得由有機物(分配係數logP為-1.0~1.4的短鏈胺)被覆的銀微粒子的起始材料,可使用多種公知的銀化合物(金屬鹽或其水合物),例如可列舉:硝酸銀、硫酸銀、氯化銀、氧化銀、乙酸銀、乙二酸銀、甲酸銀、亞硝酸銀、氯酸銀、硫化銀等銀鹽。該些銀鹽若為可還原者,則並無特別限定,可溶解於適當的溶媒中,亦可以分散於溶媒中的狀態來使用。另外,該些可單獨使用,亦可併用多種。As a starting material for obtaining silver fine particles coated with an organic substance (a short-chain amine having a partition coefficient logP of -1.0 to 1.4), various known silver compounds (metal salts or hydrates thereof) can be used, and for example, silver nitrate can be cited. Silver salts such as silver sulfate, silver chloride, silver oxide, silver acetate, silver oxalate, silver formate, silver nitrite, silver chlorate, silver sulfide, and the like. The silver salt is not particularly limited as long as it can be reduced, and it can be dissolved in a suitable solvent or used in a state of being dispersed in a solvent. In addition, these may be used alone or in combination.

另外,所述原料液中將該些銀化合物還原的方法並無特別限定,例如可列舉:使用還原劑的方法,照射紫外線等光、電子束、超音波或熱能量的方法,進行加熱的方法等。其中,就容易操作的觀點而言,較佳為使用還原劑的方法。In addition, the method of reducing the silver compound in the raw material liquid is not particularly limited, and examples thereof include a method of irradiating light such as ultraviolet rays, an electron beam, ultrasonic waves, or thermal energy by a method using a reducing agent, and heating the method. Wait. Among them, from the viewpoint of easy handling, a method of using a reducing agent is preferred.

作為所述還原劑,可列舉:例如二甲基胺基乙醇、甲基二乙醇胺、三乙醇胺、菲尼酮(phenidone)、聯胺(hydrazine)等胺化合物;例如硼氫化鈉、碘化氫、氫氣等氫化合物;例如一氧化碳、亞硫酸等氧化物;例如硫酸亞鐵、氧化鐵、反丁烯二酸鐵、乳酸鐵、乙二酸鐵、硫化鐵、乙酸錫、氯化錫、二磷酸錫、乙二酸錫、氧化錫、硫酸錫等低原子價金屬鹽;例如乙二醇、甘油、甲醛、對苯二酚、鄰苯三酚、單寧、單寧酸、水楊酸、D-葡萄糖等糖等;若為可溶解於分散介質中而將所述金屬鹽還原者,則並無特別限定。於使用所述還原劑的情況下,亦可施加光及/或熱來促進還原反應。Examples of the reducing agent include amine compounds such as dimethylaminoethanol, methyldiethanolamine, triethanolamine, phenidone, and hydrazine; for example, sodium borohydride or hydrogen iodide. a hydrogen compound such as hydrogen; an oxide such as carbon monoxide or sulfurous acid; for example, ferrous sulfate, iron oxide, iron fumarate, iron lactate, iron oxalate, iron sulfide, tin acetate, tin chloride, tin diphosphate Low valence metal salts such as tin oxalate, tin oxide, tin sulfate; for example, ethylene glycol, glycerin, formaldehyde, hydroquinone, pyrogallol, tannin, tannic acid, salicylic acid, D- The sugar or the like is not particularly limited as long as it is soluble in the dispersion medium and the metal salt is reduced. In the case of using the reducing agent, light and/or heat may also be applied to promote the reduction reaction.

作為使用所述金屬鹽、有機成分、溶媒及還原劑來製備由有機物被覆的銀微粒子的具體方法,可列舉如下方法等:例如將所述金屬鹽溶解於有機溶媒(例如甲苯等)中來製備金屬鹽溶液,於該金屬鹽溶液中添加作為分散劑的短鏈胺或具有酸價的保護分散劑,繼而於其中緩緩滴加溶解有還原劑的溶液。Specific examples of the method for preparing the silver fine particles coated with the organic material using the metal salt, the organic component, the solvent, and the reducing agent include a method in which the metal salt is dissolved in an organic solvent (for example, toluene or the like) to prepare a method. A metal salt solution is added to the metal salt solution as a short-chain amine as a dispersing agent or a protective dispersing agent having an acid value, and then a solution in which a reducing agent is dissolved is gradually added dropwise thereto.

於包含以所述方式獲得的由短鏈胺或具有酸價的保護分散劑所被覆的銀微粒子的分散液中,除了銀微粒子以外,還存在金屬鹽的相對離子、還原劑的殘留物或分散劑,存在溶液整體的電解質濃度或有機物濃度高的傾向。此種狀態的溶液由於導電度高等原因而產生銀微粒子的凝析,容易沈澱。或者,即便不沈澱,若金屬鹽的相對離子、還原劑的殘留物、或者分散所必需的量以上的過剩的分散劑殘留,則存在使導電性惡化的顧慮。因此,藉由對包含所述銀微粒子的溶液進行洗滌而去除多餘的殘留物,可確實地獲得由有機物所被覆的銀微粒子。In the dispersion containing silver fine particles coated with a short-chain amine or a protective dispersant having an acid value obtained in the above manner, in addition to the silver fine particles, there are also relative ions of the metal salt, residues or dispersion of the reducing agent. The agent tends to have a high electrolyte concentration or a high organic concentration in the entire solution. The solution in this state causes segregation of silver fine particles due to high conductivity and the like, and is easily precipitated. Alternatively, even if the precipitate is not precipitated, if the relative ions of the metal salt, the residue of the reducing agent, or the excess amount of the dispersing agent necessary for the dispersion remain, the conductivity may be deteriorated. Therefore, by washing the solution containing the silver fine particles to remove excess residue, the silver fine particles coated with the organic substance can be surely obtained.

作為所述洗滌方法,例如可列舉:將包含由有機成分所被覆的銀微粒子的分散液靜置一定時間,去除所產生的上清液後,添加使銀微粒子沈澱的溶媒(例如水、甲醇、甲醇/水混合溶媒等)而再次攪框,進而靜置一定時間,去除所產生的上清液,將如上步驟反覆進行多次的方法;進行離心分離來代替所述靜置的方法;利用超濾裝置或離子交換裝置等來進行脫鹽的方法等。藉由如上所述的洗滌而去除多餘的殘留物,並且去除有機溶媒,藉此可獲得本實施形態的由「短鏈胺或具有酸價的分散劑」所被覆的銀微粒子。As the washing method, for example, a dispersion containing silver fine particles coated with an organic component is allowed to stand for a predetermined period of time, and the generated supernatant is removed, and then a solvent (for example, water or methanol) for precipitating silver fine particles is added. Methanol/water mixed solvent, etc., and then stir the frame again, and then left to stand for a certain period of time, removing the generated supernatant, and repeating the above steps a plurality of times; performing centrifugation instead of the standing method; using super A method of performing desalination, such as a filter device or an ion exchange device. The silver fine particles coated with "short-chain amine or acid-valent dispersant" of the present embodiment can be obtained by removing excess residue by washing as described above and removing the organic solvent.

本實施形態中,金屬膠體分散液是藉由將所述獲得的由短鏈胺或具有酸價的保護分散劑所被覆的銀微粒子、與所述本實施形態中所說明的分散介質進行混合而獲得。所述由「短鏈胺或具有酸價的保護分散劑」所被覆的銀微粒子與分散介質的混合方法並無特別限定,可使用攪拌機或攪拌器(stirrer)等,利用現有公知的方法來進行。可利用刮勺(spatula)之類者進行攪拌,或應用適當功率的超音波均質機。In the present embodiment, the metal colloidal dispersion is mixed with the silver fine particles coated with the short-chain amine or the acid-containing protective dispersant and the dispersion medium described in the above embodiment. obtain. The method of mixing the silver fine particles and the dispersion medium coated with the "short-chain amine or acid-protective dispersant" is not particularly limited, and can be carried out by a conventionally known method using a stirrer, a stirrer or the like. . Stirring can be performed using a spatula or an ultrasonic homogenizer of appropriate power.

於獲得包含多種金屬的金屬膠體分散液的情況下,其製造方法並無特別限定,例如於製造包含銀與其他金屬的金屬膠體分散液的情況下,於所述的由有機物所被覆的銀微粒子的製備中,可將包含銀微粒子的分散液、與包含其他金屬粒子的分散液分開製造,然後混合,亦可將銀離子溶液與其他的金屬離子溶液混合,然後還原。In the case of obtaining a metal colloidal dispersion liquid containing a plurality of metals, the production method thereof is not particularly limited. For example, in the case of producing a metal colloidal dispersion liquid containing silver and another metal, the silver fine particles coated with the organic substance are described. In the preparation, the dispersion containing silver fine particles may be separately produced from the dispersion containing other metal particles, and then mixed, or the silver ion solution may be mixed with other metal ion solution and then reduced.

亦可藉由以下步驟來製造銀微粒子:第一步驟,調整可藉由還原而分解生成金屬銀的銀化合物、與分配係數logP為-1.0~1.4的短鏈胺的混合液;以及第二步驟,藉由將該混合液中的所述銀化合物還原,而生成於表面的至少一部分上附著有碳數為5以下的短鏈胺的銀微粒子。The silver microparticles can also be produced by the following steps: a first step of adjusting a silver compound which can be decomposed to form metallic silver by reduction, and a mixture of short-chain amines having a partition coefficient logP of -1.0 to 1.4; and a second step By reducing the silver compound in the mixed solution, silver fine particles having a short-chain amine having 5 or less carbon atoms are attached to at least a part of the surface.

例如,可藉由對由包含銀的乙二酸銀等金屬化合物與短鏈胺所生成的錯合物進行加熱,使將該錯合物中所含的乙二酸根離子等金屬化合物分解而生成的原子狀的銀凝聚,來製造由短鏈胺的保護膜所保護的銀微粒子。For example, a complex compound formed by a metal compound such as silver oxalate containing silver and a short-chain amine can be heated to decompose a metal compound such as an oxalate ion contained in the complex. The atomic silver is agglomerated to produce silver fine particles protected by a protective film of a short-chain amine.

如上所述,藉由將金屬化合物的錯合物於胺的存在下進行熱分解來製造由胺被覆的銀微粒子的金屬胺錯合物分解法中,藉由作為單一種類的分子的金屬胺錯合物的分解反應而生成原子狀金屬,因此可於反應體系內均勻地生成原子狀金屬,與藉由多種成分的反應來生成金屬原子的情況相比較,由構成反應的成分的組成不穩定所引起的反應不均勻得到抑制,特別是於以工業規模來製造大量銀微粒子時有利。As described above, in the metal amine complex decomposition method in which amine-coated silver fine particles are produced by thermally decomposing a complex of a metal compound in the presence of an amine, metal amine as a single kind of molecule Since the decomposition reaction of the compound forms an atomic metal, the atomic metal can be uniformly formed in the reaction system, and the composition of the components constituting the reaction is unstable as compared with the case where the metal atom is formed by the reaction of a plurality of components. The resulting reaction unevenness is suppressed, especially when a large amount of silver fine particles are produced on an industrial scale.

另外,金屬胺錯合物分解法中,推測為:於所生成的金屬原子上配位鍵結有短鏈胺分子,藉由配位於該金屬原子上的短鏈胺分子的作用而產生凝聚時的金屬原子的運動得到控制。其結果為,依據金屬胺錯合物分解法,可製造非常微細且粒度分佈狹窄的銀微粒子。Further, in the metal amine complex decomposition method, it is presumed that a short-chain amine molecule is coordinately bonded to the generated metal atom, and agglomeration occurs by the action of a short-chain amine molecule located on the metal atom. The movement of the metal atoms is controlled. As a result, according to the metal amine complex decomposition method, it is possible to produce silver fine particles having a very fine particle size and a narrow particle size distribution.

進而,於所製造的銀微粒子的表面,多數的短鏈胺分子亦產生相對較弱的力的配位鍵,該些於銀微粒子的表面形成緻密的保護塗層,因此可製造保存穩定性優異的表面清潔的被覆銀微粒子。另外,形成該塗層的短鏈胺分子可藉由加熱等而容易地脫離,因此可製造可於非常低的溫度下燒結的銀微粒子。Further, on the surface of the produced silver microparticles, a plurality of short-chain amine molecules also generate a relatively weak force coordinate bond, and these dense silver oxide particles form a protective coating layer on the surface of the silver microparticles, thereby producing excellent storage stability. The surface is cleaned of coated silver particles. Further, the short-chain amine molecules forming the coating layer can be easily separated by heating or the like, so that silver fine particles which can be sintered at a very low temperature can be produced.

另外,當將固體狀的金屬化合物與胺混合而生成錯合物等複合化合物時,藉由對構成被覆銀微粒子的塗層的具有酸價的分散劑,混合碳數為5以下的短鏈胺來使用,則錯合物等複合化合物的生成變得容易,可藉由短時間的混合來製造複合化合物。另外,藉由混合該短鏈胺來使用,可製造具有與各種用途對應的特性的被覆銀微粒子。Further, when a solid metal compound is mixed with an amine to form a complex compound such as a complex compound, a short-chain amine having a carbon number of 5 or less is mixed with a dispersant having an acid value as a coating layer constituting the silver-coated fine particles. When it is used, the formation of a composite compound such as a complex compound becomes easy, and a composite compound can be produced by mixing for a short period of time. Further, by mixing the short-chain amine, it is possible to produce coated silver fine particles having characteristics corresponding to various uses.

以所述方式獲得的本實施形態的分散體可直接以所述狀態使用,可於不損及導電油墨、導電性漿的分散穩定性以及低溫燒結性的範圍內,添加多種無機成分或有機成分。The dispersion of the present embodiment obtained in the above-described manner can be directly used in the above state, and various inorganic components or organic components can be added without damaging the dispersion stability of the conductive ink, the conductive paste, and the low-temperature sinterability. .

(2)導電性塗層複合體的製造方法 圖2是本發明的導電性塗層複合體的製造方法的步驟圖。本發明的導電性塗層複合體的製造方法包括:第一步驟(S01),將樹脂塗佈於基材2的至少一部分上而形成樹脂層4;第二步驟(S02),將銀微粒子分散體塗佈於樹脂層4的至少一部分上;及第三步驟(S03),藉由外部加熱而使銀微粒子分散體中所含的銀微粒子燒結,從而形成導電性塗層6。以下,對形成聚胺基甲酸酯樹脂層作為樹脂層4的情況進行說明。(2) Method for Producing Conductive Coating Composite FIG. 2 is a process chart of a method for producing a conductive coating composite of the present invention. The method for producing a conductive coating composite of the present invention comprises: a first step (S01) of applying a resin onto at least a portion of the substrate 2 to form a resin layer 4; and a second step (S02) of dispersing the silver particles The body is applied to at least a portion of the resin layer 4; and in the third step (S03), the silver fine particles contained in the silver fine particle dispersion are sintered by external heating to form the conductive coating layer 6. Hereinafter, a case where the polyurethane resin layer is formed as the resin layer 4 will be described.

(2-1)樹脂層的形成(第一步驟(S01)) 是將溶解於溶劑中的水系聚胺基甲酸酯樹脂塗佈於基材2的至少一部分上而形成樹脂層4的步驟。樹脂層4的膜厚較佳為設為1 μm以下。該膜厚可根據旋轉塗佈的轉速或稀釋液量等來適宜控制。再者,聚胺基甲酸酯樹脂較佳為溶解於溶劑中的水系。(2-1) Formation of Resin Layer (First Step (S01)) A step of forming a resin layer 4 by applying an aqueous polyurethane resin dissolved in a solvent to at least a part of the substrate 2. The film thickness of the resin layer 4 is preferably 1 μm or less. The film thickness can be appropriately controlled depending on the number of rotations of the spin coating, the amount of the diluent, and the like. Further, the polyurethane resin is preferably a water system dissolved in a solvent.

藉由使用斷裂伸長率為600%以上且具有-COO-H、-COOR、-COO- NH+ R2 及-COO- NH4 + (其中,R、R2 分別獨立地表示直鏈或分支的可具有取代基的烷基、可具有取代基的環烷基、可具有取代基的伸烷基、可具有取代基的氧伸烷基、可具有取代基的芳基、可具有取代基的芳烷基、可具有取代基的雜環基、可具有取代基的烷氧基、可具有取代基的烷氧基羰基、可具有取代基的醯基)中的任一種官能基的水系聚胺基甲酸酯樹脂,可有效地提高第二步驟(S02)及第三步驟(S03)中所形成的導電性塗層6與基材2的密接性,並且可形成具有優異的導電性的導電性塗層6。By using an elongation at break of 600% or more and having -COO-H, -COOR, -COO - NH + R 2 and -COO - NH 4 + (wherein R, R 2 independently represent a straight chain or a branched An alkyl group which may have a substituent, a cycloalkyl group which may have a substituent, an alkylene group which may have a substituent, an oxyalkylene group which may have a substituent, an aryl group which may have a substituent, and an aromatic group which may have a substituent An aqueous polyamine group of any one of an alkyl group, a heterocyclic group which may have a substituent, an alkoxy group which may have a substituent, an alkoxycarbonyl group which may have a substituent, and a fluorenyl group which may have a substituent The formate resin can effectively improve the adhesion between the conductive coating layer 6 formed in the second step (S02) and the third step (S03) and the substrate 2, and can form conductivity having excellent conductivity. Coating 6.

例如,將水系聚胺基甲酸酯樹脂以溶解於溶劑中的狀態塗佈於基材2上,並形成樹脂層4。通常,水性聚胺基甲酸酯樹脂以分散於水中的狀態(乳膠)存在,並進行溶媒的揮發而成膜,但有根據成膜條件而受乳膠的粒子徑的影響地形成膜的情況,特別是,於欲形成薄的樹脂層4的情況下,有表面粗糙度變大的問題。相對於此,藉由將水性聚胺基甲酸酯樹脂溶於溶媒(例如乙醇或丙酮等)中,乳膠破泡而成為均勻溶液,因此成膜形成性能(特別是薄膜中的膜質均勻性)提高,從而可形成良好的樹脂層4。For example, the aqueous polyurethane resin is applied onto the substrate 2 in a state of being dissolved in a solvent to form a resin layer 4. Usually, the aqueous polyurethane resin is present in a state of being dispersed in water (latex), and a solvent is volatilized to form a film. However, depending on the film formation conditions, the film is formed by the particle diameter of the latex. In particular, in the case where the thin resin layer 4 is to be formed, there is a problem that the surface roughness becomes large. On the other hand, by dissolving an aqueous polyurethane resin in a solvent (for example, ethanol or acetone), the latex is broken into a uniform solution, and thus film formation properties (especially film uniformity in a film) It is increased so that a good resin layer 4 can be formed.

另外,藉由將斷裂伸長率600%以上的聚胺基甲酸酯樹脂用於密接層(樹脂層4)中,於使銀微粒子燒結的第三步驟(S03)中,可緩和基材2與導電性塗層6的熱膨脹係數差。其結果,銀微粒子的燒結順暢地進行,從而可獲得具有優異的導電性的導電性塗層6。Further, by using a polyurethane resin having an elongation at break of 600% or more in the adhesion layer (resin layer 4), in the third step (S03) of sintering the silver fine particles, the substrate 2 and the substrate 2 can be alleviated. The conductive coating 6 has a poor coefficient of thermal expansion. As a result, the sintering of the silver fine particles proceeds smoothly, whereby the conductive coating layer 6 having excellent conductivity can be obtained.

於將樹脂層4形成於基材2的表面上時,為了提高基材2與樹脂層4的密接性,亦可進行基材2的表面處理。作為該表面處理方法,例如可列舉進行電暈處理、電漿處理、紫外線(Ultraviolet,UV)處理、電子束處理等乾式處理的方法等。 樹脂層4的成膜方法並無特別限定,例如可使用浸漬、噴霧式、棒塗佈式、旋轉塗佈、縫模塗佈式、氣刀式、逆輥塗佈式、凹版塗佈式、幕塗流動式等,另外,成膜溫度亦無特別限定,只要使用作為樹脂層4的原料而使用的組成物的最低成膜溫度以上的溫度即可。進而,視需要亦可於基材2的耐熱溫度以下的溫度下實施加熱處理。When the resin layer 4 is formed on the surface of the substrate 2, the surface treatment of the substrate 2 may be performed in order to improve the adhesion between the substrate 2 and the resin layer 4. Examples of the surface treatment method include a method of performing dry treatment such as corona treatment, plasma treatment, ultraviolet (UV) treatment, and electron beam treatment. The film formation method of the resin layer 4 is not particularly limited, and for example, immersion, spray type, bar coating type, spin coating, slit die coating type, air knife type, reverse roll coating type, gravure coating type, or the like can be used. In addition, the film formation temperature is not particularly limited, and a temperature equal to or higher than the minimum film formation temperature of the composition used as the raw material of the resin layer 4 may be used. Further, heat treatment may be performed at a temperature equal to or lower than the heat resistance temperature of the substrate 2 as needed.

(2-2)銀微粒子分散體的塗佈(第二步驟(S02)) 是將銀微粒子分散體塗佈於基材2的表面上的步驟。銀微粒子分散體只要不損及本發明的效果,則並無特別限定,可使用現有公知的多種銀微粒子分散體,較佳為使用如下銀微粒子分散體,其包含銀微粒子、碳數為5以下的短鏈胺、高極性溶媒及用以使銀微粒子分散的具有酸價的分散劑,且短鏈胺的分配係數logP為-1.0~1.4。(2-2) Coating of Silver Fine Particle Dispersion (Second Step (S02)) is a step of applying a silver fine particle dispersion onto the surface of the substrate 2. The silver fine particle dispersion is not particularly limited as long as the effect of the present invention is not impaired, and a plurality of conventionally known silver fine particle dispersions can be used. It is preferred to use a silver fine particle dispersion containing silver fine particles and having a carbon number of 5 or less. The short-chain amine, the highly polar solvent, and the acid-valent dispersant for dispersing the silver fine particles, and the short-chain amine has a partition coefficient logP of -1.0 to 1.4.

作為塗佈銀微粒子分散體的方法,可使用多種方法,例如可自浸漬、網版印刷、反轉印刷、微接觸印刷、噴霧式、棒塗佈式、旋轉塗佈式、噴墨式、分配器式、針轉移法、衝壓法、利用刷毛的塗佈方式、流延式、柔版式、凹版式、平版法、轉印法、親水疏水圖案法或注射器式等中適宜選擇而使用。As a method of coating the silver fine particle dispersion, various methods such as self-immersion, screen printing, reverse printing, microcontact printing, spray type, bar coating type, spin coating type, ink jet type, and distribution can be used. The device type, the needle transfer method, the press method, the coating method using the bristles, the casting type, the flexographic type, the gravure type, the lithography method, the transfer method, the hydrophilic hydrophobic pattern method, or the syringe type are suitably selected and used.

於將導電性塗層6形成於樹脂層4的表面上時,為了提高樹脂層4與導電性塗層6的密接性,亦可進行樹脂層4的表面處理。作為該表面處理方法,例如可列舉進行電暈處理、電漿處理、UV處理、電子束處理等乾式處理的方法等。When the conductive coating layer 6 is formed on the surface of the resin layer 4, the surface treatment of the resin layer 4 may be performed in order to improve the adhesion between the resin layer 4 and the conductive coating layer 6. Examples of the surface treatment method include a method of performing dry treatment such as corona treatment, plasma treatment, UV treatment, and electron beam treatment.

(2-3)銀微粒子的煅燒(第三步驟(S03)) 是藉由對在第二步驟(S02)中塗佈銀微粒子分散體的基材2進行加熱而燒結銀微粒子,從而形成導電性塗層6的步驟。(2-3) Calcination of Silver Fine Particles (Third Step (S03)) The silver fine particles are sintered by heating the substrate 2 coated with the silver fine particle dispersion in the second step (S02) to form conductivity. The step of coating 6.

若使用本實施形態的銀微粒子分散體,則塗佈於基材2上後,可於相對較低的溫度(例如300℃以下,較佳為100℃~250℃)下進行加熱、煅燒而使銀微粒子燒結,從而獲得導電性塗層6。於進行煅燒時,亦可階段性地升高溫度或降低溫度。另外,亦可於塗佈銀微粒子分散體的面上預先塗佈界面活性劑或表面活化劑等。When the silver fine particle dispersion of the present embodiment is applied to the substrate 2, it can be heated and calcined at a relatively low temperature (for example, 300 ° C or lower, preferably 100 ° C to 250 ° C). The silver fine particles are sintered to obtain a conductive coating 6. When calcination is carried out, the temperature may be raised stepwise or the temperature may be lowered. Further, a surfactant, a surfactant, or the like may be applied in advance to the surface on which the silver fine particle dispersion is applied.

於本實施形態中,於銀微粒子分散體包含黏合劑成分的情況下,就塗膜的強度提高等的觀點而言,黏合劑成分亦進行燒結,但根據情況,可將為了適用於各種印刷法而調整銀微粒子分散體的黏度作為黏合劑成分的主要目的,控制煅燒條件而將黏合劑成分全部去除。In the present embodiment, when the silver fine particle dispersion contains the binder component, the binder component is sintered in view of the strength of the coating film, etc., but it may be applied to various printing methods depending on the case. The viscosity of the silver fine particle dispersion is adjusted as the main purpose of the binder component, and the calcination conditions are controlled to remove all of the binder components.

進行所述加熱、煅燒的方法並無特別限定,例如使用先前公知的烘箱等,以塗佈或描繪於基材2上的所述銀微粒子分散體的溫度例如成為300℃以下的方式進行加熱、煅燒,藉此可進行燒結。所述加熱、煅燒的溫度的下限未必限定,只要為不損及本發明的效果的範圍的溫度即可。此處,於所述燒結後的導電性塗層6中,就獲得儘可能高的強度及優異的導電性的方面而言,有機物的殘存量少為佳,但於不損及本發明的效果的範圍內亦可殘存有機物的一部分。The method of performing the heating and the calcination is not particularly limited. For example, the temperature of the silver fine particle dispersion applied or drawn on the substrate 2 is heated to 300 ° C or lower, for example, using a conventionally known oven or the like. Calcination, whereby sintering can be performed. The lower limit of the temperature of the heating and the calcination is not necessarily limited, and may be a temperature within a range that does not impair the effects of the present invention. Here, in the conductive coating layer 6 after the sintering, in terms of obtaining as high a strength as possible and excellent electrical conductivity, the residual amount of the organic substance is preferably small, but the effect of the present invention is not impaired. A part of the organic matter may remain in the range.

以上,對本發明的具有代表性的實施形態進行了說明,但本發明並不僅限定於該些,可進行多種設計變更,且該些設計變更全部包含於本發明的技術範圍內。 實施例The representative embodiments of the present invention have been described above, but the present invention is not limited thereto, and various design changes can be made, and all such design changes are included in the technical scope of the present invention. Example

以下,列舉實施例及比較例,對本發明的導電性塗層複合體及其製造方法進一步進行說明,但本發明不受該些實施例的任何限定。Hereinafter, the conductive coating composite of the present invention and the method for producing the same will be further described by way of examples and comparative examples, but the present invention is not limited to these examples.

《製備例1》 將8.9 g的3-甲氧基丙胺(和光純藥工業(股)製造的試劑一級,碳數:4,logP:-0.5)、與0.3 g的作為高分子分散劑的迪斯帕畢克(DISPERBYK)-111加以混合,利用磁力攪拌器進行充分攪拌而生成胺混合液(相對於銀,所添加的胺的莫耳比為10)。繼而,一邊進行攪拌,一邊添加3.0 g的乙二酸銀。添加乙二酸銀後,於室溫下繼續攪拌,藉此使乙二酸銀變化為具有黏性的白色物質,於確認到該變化在外觀上結束的時刻終止攪拌。<<Preparation Example 1>> 8.9 g of 3-methoxypropylamine (a reagent manufactured by Wako Pure Chemical Industries, Ltd., carbon number: 4, logP: -0.5), and 0.3 g of a polymer dispersant DISPERBYK-111 was mixed and thoroughly stirred by a magnetic stirrer to form an amine mixture (the molar ratio of the amine added was 10 relative to silver). Then, 3.0 g of silver oxalate was added while stirring. After the addition of the silver oxalate, the stirring was continued at room temperature, whereby the silver oxalate was changed to a viscous white substance, and the stirring was terminated when it was confirmed that the change was finished.

將所獲得的混合液轉移至油浴中,於120℃下進行加熱攪拌。於攪拌剛開始後,伴隨二氧化碳的產生的反應開始,然後,進行攪拌直至二氧化碳的產生完畢為止,藉此獲得銀微粒子懸浮於胺混合物中的懸浮液。The obtained mixed liquid was transferred to an oil bath, and heated and stirred at 120 °C. Immediately after the start of the agitation, the reaction accompanying the generation of carbon dioxide starts, and then the stirring is performed until the generation of carbon dioxide is completed, whereby a suspension in which the silver fine particles are suspended in the amine mixture is obtained.

繼而,為了置換該懸浮液的分散介質,添加10 mL的甲醇/水的混合溶媒進行攪拌,然後藉由離心分離,使銀微粒子沈澱而分離,對分離出的銀微粒子再次添加10 mL的甲醇/水的混合溶媒,藉由進行攪拌、離心分離,使銀微粒子沈澱而分離,添加2.1 g的乙醇/異丁醇/異丙醇(Isopropyl alcohol,IPA)(40/40/30 v/v)混合溶媒作為分散溶媒,藉此獲得固體成分濃度48 wt%的銀微粒子分散體A。Then, in order to displace the dispersion medium of the suspension, 10 mL of a mixed solvent of methanol/water was added and stirred, and then the silver fine particles were precipitated and separated by centrifugation, and 10 mL of methanol was again added to the separated silver fine particles/ The mixed solvent of water is separated by centrifugation and centrifugation to precipitate silver fine particles, and 2.1 g of ethanol/isobutanol/isopropanol (Isopropyl alcohol, IPA) (40/40/30 v/v) is added. The solvent was used as a dispersion solvent, whereby silver fine particle dispersion A having a solid concentration of 48 wt% was obtained.

《製備例2》 將8.9 g的3-甲氧基丙胺(和光純藥工業(股)製造的試劑一級,碳數:4,logP:-0.5)、與0.3 g的作為高分子分散劑的迪斯帕畢克(DISPERBYK)-102加以混合,利用磁力攪拌器進行充分攪拌而生成胺混合液(相對於銀,所添加的胺的莫耳比為5)。繼而,一邊進行攪拌,一邊添加3.0 g的乙二酸銀。添加乙二酸銀後,於室溫下繼續攪拌,藉此使乙二酸銀變化為具有黏性的白色物質,於確認到該變化在外觀上結束的時刻終止攪拌。<<Preparation Example 2>> 8.9 g of 3-methoxypropylamine (a reagent manufactured by Wako Pure Chemical Industries, Ltd., carbon number: 4, logP: -0.5), and 0.3 g of a polymer dispersant DISPERBYK-102 was mixed and thoroughly stirred by a magnetic stirrer to form an amine mixture (the molar ratio of the added amine was 5 with respect to silver). Then, 3.0 g of silver oxalate was added while stirring. After the addition of the silver oxalate, the stirring was continued at room temperature, whereby the silver oxalate was changed to a viscous white substance, and the stirring was terminated when it was confirmed that the change was finished.

將所獲得的混合液轉移至油浴中,於120℃下進行加熱攪拌。於攪拌剛開始後,伴隨二氧化碳的產生的反應開始,然後,進行攪拌直至二氧化碳的產生完畢為止,藉此獲得銀微粒子懸浮於胺混合物中的懸浮液。The obtained mixed liquid was transferred to an oil bath, and heated and stirred at 120 °C. Immediately after the start of the agitation, the reaction accompanying the generation of carbon dioxide starts, and then the stirring is performed until the generation of carbon dioxide is completed, whereby a suspension in which the silver fine particles are suspended in the amine mixture is obtained.

繼而,為了置換該懸浮液的分散介質,添加10 mL的甲醇/水的混合溶媒進行攪拌,然後藉由離心分離,使銀微粒子沈澱而分離,對分離出的銀微粒子再次添加10 mL的甲醇/水的混合溶媒,藉由進行攪拌、離心分離,使銀微粒子沈澱而分離,添加包含0.06 g的索爾斯帕斯(SOLSPERSE)41000(日本路博潤(Lubrizol)(股)製造)的乙醇2.1 g,藉此獲得固體成分濃度為48 wt%的銀微粒子分散體B。Then, in order to displace the dispersion medium of the suspension, 10 mL of a mixed solvent of methanol/water was added and stirred, and then the silver fine particles were precipitated and separated by centrifugation, and 10 mL of methanol was again added to the separated silver fine particles/ The mixed solvent of water was separated by centrifugation and centrifugation to precipitate silver fine particles, and ethanol containing 2.1 g of SOLSPERSE 41000 (manufactured by Lubrizol Co., Ltd.) was added. g, whereby silver fine particle dispersion B having a solid concentration of 48 wt% was obtained.

《製備例3》 於添加3 mL的10N-NaOH水溶液而成為鹼性的50 mL水中,溶解17 g的檸檬酸三鈉二水合物、0.36 g的單寧酸。對所獲得的溶液添加3 mL的3.87 mol/L硝酸銀水溶液,進行2小時攪拌,獲得銀膠體水溶液。對所獲得的銀膠體水溶液進行透析直至導電率成為30 μS/cm以下為止,藉此進行脫鹽。透析後,進行濃縮,以2100 rpm(920 G)、10分鐘的條件進行離心分離,藉此去除粗大金屬膠體粒子,獲得固體成分濃度48 wt%的銀微粒子分散體C。<<Preparation Example 3>> Into 50 mL of water which was made alkaline by adding 3 mL of a 10 N-NaOH aqueous solution, 17 g of trisodium citrate dihydrate and 0.36 g of tannic acid were dissolved. To the obtained solution, 3 mL of a 3.87 mol/L silver nitrate aqueous solution was added, and the mixture was stirred for 2 hours to obtain a silver colloid aqueous solution. The obtained silver colloid aqueous solution was dialyzed until the conductivity became 30 μS/cm or less, thereby performing desalting. After dialysis, concentration was carried out, and centrifugation was carried out at 2,100 rpm (920 G) for 10 minutes to remove coarse metal colloidal particles, thereby obtaining silver fine particle dispersion C having a solid concentration of 48 wt%.

《製備例4》 將200 ml的甲苯(和光純藥工業(股)製造的試劑一級)與11 g的丁胺(和光純藥工業(股)製造的試劑一級,碳數:4,logP:1.0)加以混合,利用磁力攪拌器進行充分攪拌(相對於銀,所添加的胺的莫耳比為2.5)。一邊進行攪拌,一邊於其中添加10 g的硝酸銀(東洋化學工業(股)製造的試劑特級),硝酸銀溶解後,添加10 g的作為高分子分散劑的迪斯帕畢克(DISPERBYK)-2090與10 g的己酸(和光純藥工業(股)製造的試劑特級)。於其中滴加在50 ml的離子交換水中添加1 g的硼氫化鈉(和光純藥工業(股)製造)而製備的0.02 g/ml的硼氫化鈉水溶液,從而獲得包含銀微粒子的溶液。攪拌1小時後,添加200 ml的甲醇(和光純藥工業(股)製造的試劑特級)而使銀微粒子凝聚、沈降。進而,藉由離心分離使銀微粒子完全沈降後,將作為上清液的甲苯及甲醇去除,並去除過剩的有機物,添加6 g的2-戊醇,從而獲得固體成分濃度50 wt%的銀微粒子分散體D。<<Preparation Example 4>> 200 ml of toluene (a reagent manufactured by Wako Pure Chemical Industries Co., Ltd.) and 11 g of butylamine (a reagent manufactured by Wako Pure Chemical Industries, Ltd.), carbon number: 4, log P: 1.0 The mixture was mixed and thoroughly stirred by a magnetic stirrer (the molar ratio of the amine added was 2.5 with respect to silver). While stirring, 10 g of silver nitrate (a reagent grade manufactured by Toyo Chemical Industries Co., Ltd.) was added thereto, and after dissolving silver nitrate, 10 g of DISPERBYK-2090 as a polymer dispersant was added. 10 g of hexanoic acid (special grade of reagents manufactured by Wako Pure Chemical Industries Co., Ltd.). A 0.02 g/ml aqueous sodium borohydride solution prepared by adding 1 g of sodium borohydride (manufactured by Wako Pure Chemical Industries, Ltd.) to 50 ml of ion-exchanged water was added dropwise thereto to obtain a solution containing silver fine particles. After stirring for 1 hour, 200 ml of methanol (a special grade manufactured by Wako Pure Chemical Industries, Ltd.) was added to coagulate and precipitate the silver fine particles. Further, after the silver fine particles were completely sedimented by centrifugation, toluene and methanol as supernatants were removed, excess organic matter was removed, and 6 g of 2-pentanol was added to obtain silver fine particles having a solid concentration of 50 wt%. Dispersion D.

將所述銀微粒子分散體A~銀微粒子分散體D與表1所示的其他成分添加、混合,從而獲得導電性油墨A~導電性油墨D。再者,表1所示的成分的量是由重量%表示。另外,將樹脂層形成油墨中所使用的樹脂示於表2中。The silver fine particle dispersion A to the silver fine particle dispersion D and the other components shown in Table 1 were added and mixed to obtain conductive ink A to conductive ink D. Further, the amounts of the components shown in Table 1 are represented by % by weight. Further, the resin used for forming the resin layer into the ink is shown in Table 2.

[表1] [Table 1]

[表2] [Table 2]

《實施例1》 藉由利用乙醇將迪愛生(DIC)公司製造的海德朗(Hydran)HW-312B稀釋3倍,從而形成樹脂層形成油墨。此時,HW-312B於目視下完全溶解。使用旋轉塗佈機,以2000 rpm、30秒的條件將樹脂層形成油墨成膜於玻璃基板上,然後,於120℃下進行加熱30分鐘,藉此形成樹脂層。繼而,利用棒塗佈機(No.7)將導電性油墨B塗佈於矽酮製覆層上,並將帶樹脂層的基板按壓於覆層上,藉此將導電性塗層轉印於帶樹脂層的基板上。然後,藉由於120℃下實施30分鐘的煅燒,從而獲得實施導電性塗層複合體1。<<Example 1>> A resin layer was formed to form an ink by diluting Hydran HW-312B manufactured by Dixon Co., Ltd. three times with ethanol. At this time, HW-312B was completely dissolved under visual conditions. The resin layer was formed into a film on a glass substrate at 2000 rpm for 30 seconds using a spin coater, and then heated at 120 ° C for 30 minutes to form a resin layer. Then, the conductive ink B was applied onto the fluorenone coating layer by a bar coater (No. 7), and the substrate with the resin layer was pressed against the coating layer to transfer the conductive coating layer thereon. On a substrate with a resin layer. Then, the conductive coating composite 1 was obtained by calcination at 120 ° C for 30 minutes.

《實施例2》 藉由利用N-甲基-2-吡咯啶酮將迪愛生(DIC)公司製造的海德朗(Hydran)HW-311稀釋3倍,從而形成樹脂層形成油墨。此時,HW-311於目視下完全溶解。除此以外,與實施例1同樣地獲得實施導電性塗層複合體2。<<Example 2>> A resin layer was formed to form an ink by diluting Hydran HW-311 manufactured by Dixon Co., Ltd. three times with N-methyl-2-pyrrolidone. At this time, HW-311 was completely dissolved under visual conditions. Otherwise, the conductive coating composite 2 was obtained in the same manner as in Example 1.

《實施例3》 除了使用導電性油墨C以外,與實施例1同樣地獲得實施導電性塗層複合體3。<<Example 3>> A conductive coating composite 3 was obtained in the same manner as in Example 1 except that the conductive ink C was used.

《實施例4》 相對於樹脂層形成油墨,以5重量%的比例將日本觸媒製造的艾坡酷勞斯(Epocros)WS-700添加於實施例2的樹脂層形成油墨中,除此以外,與實施例2同樣地獲得實施導電性塗層複合體4。<<Example 4>> Epocros WS-700 manufactured by Nippon Shokubai was added to the resin layer of Example 2 to form an ink at a ratio of 5% by weight with respect to the resin layer forming ink. The conductive coating composite 4 was obtained in the same manner as in Example 2.

《實施例5》 除了使用導電性油墨D以外,與實施例1同樣地獲得實施導電性塗層複合體5。<<Example 5>> A conductive coating composite 5 was obtained in the same manner as in Example 1 except that the conductive ink D was used.

《實施例6》 藉由利用水將第一工業製藥公司製造的超級弗萊克斯(Superflex)420稀釋3倍,從而形成樹脂層形成油墨。使用旋轉塗佈機,以2000 rpm、30秒的條件將樹脂層形成油墨成膜於玻璃基板上,然後,於120℃下進行加熱30分鐘,藉此形成樹脂層。繼而,使用導電性油墨A,利用與實施例1相同的方法而獲得實施導電性塗層複合體6。<<Example 6>> A super resin 420 manufactured by First Industrial Pharmaceutical Co., Ltd. was diluted three times with water to form a resin layer forming ink. The resin layer was formed into a film on a glass substrate at 2000 rpm for 30 seconds using a spin coater, and then heated at 120 ° C for 30 minutes to form a resin layer. Then, using the conductive ink A, the conductive coating composite 6 was obtained by the same method as in the first embodiment.

《實施例7》 使積水化學公司製造的艾斯萊克(S-REC)BL-S溶解於乙醇/甲苯(=1/1 W/W)溶液中,以使固體成分濃度成為10 wt%,從而形成樹脂層形成油墨。除此以外,與實施例1同樣地獲得實施導電性塗層複合體7。<<Example 7>> Essex (S-REC) BL-S manufactured by Sekisui Chemical Co., Ltd. was dissolved in an ethanol/toluene (=1/1 W/W) solution so that the solid content concentration became 10 wt%. A resin layer is formed to form an ink. Otherwise, the conductive coating composite 7 was obtained in the same manner as in Example 1.

《實施例8》 藉由利用水將第一工業製藥公司製造的超級弗萊克斯(Superflex)150HS稀釋3倍,從而形成樹脂層形成油墨,除此以外,與實施例1同樣地獲得實施導電性塗層複合體8。(Example 8) Conductivity was obtained in the same manner as in Example 1 except that the Superflex 150HS manufactured by the First Industrial Pharmaceutical Co., Ltd. was diluted three times with water to form a resin layer-forming ink. Coating composite 8.

《實施例9》 藉由利用水將第一工業製藥公司製造的超級弗萊克斯(Superflex)650稀釋2倍,從而形成樹脂層形成油墨,除此以外,與實施例1同樣地獲得實施導電性塗層複合體9。[Example 9] Conductivity was obtained in the same manner as in Example 1 except that Superflex 650 manufactured by Dai-ichi Pharmaceutical Co., Ltd. was diluted twice with water to form a resin layer-forming ink. Coating composite 9.

《實施例10》 藉由利用水將迪愛生(DIC)公司製造的海德朗(Hydran)ADS-120稀釋3倍,從而形成樹脂層形成油墨,除此以外,與實施例1同樣地獲得實施導電性塗層複合體10。(Example 10) Conduction was carried out in the same manner as in Example 1 except that Hydran ADS-120 manufactured by DIC Corporation was diluted three times with water to form a resin layer-forming ink. Sex coating composite 10.

《實施例11》 利用乙醇將迪愛生(DIC)公司製造的海德朗(Hydran)HW-312B稀釋1.5倍,並將旋轉塗佈機的成膜條件設為1000 rpm、30 sec,除此以外,與實施例1同樣地獲得實施導電性塗層複合體11。[Example 11] Hydrogen HW-312B manufactured by DIC was diluted 1.5 times with ethanol, and the film forming conditions of the spin coater were set to 1000 rpm and 30 sec. The conductive coating composite 11 was obtained in the same manner as in Example 1.

《比較例1》 藉由利用水將迪愛生(DIC)公司製造的海德朗(Hydran)HW-312B稀釋3倍,從而形成樹脂層形成油墨。使用棒塗佈機No.10,將樹脂層形成油墨塗佈於玻璃基板上,並成膜樹脂層,然後,於120℃下進行加熱30分鐘,藉此形成樹脂層。繼而,利用棒塗佈機(No.7)將導電性油墨A塗佈於矽酮製覆層上,並將帶樹脂層的基板按壓於覆層上,藉此將導電性塗層轉印於帶樹脂層的基板上。然後,藉由於120℃下實施30分鐘的煅燒,從而獲得比較導電性塗層複合體1。<<Comparative Example 1>> A resin layer was formed to form an ink by diluting Hydran HW-312B manufactured by DiCai (DIC) three times with water. The resin layer forming ink was applied onto a glass substrate using a bar coater No. 10, and a resin layer was formed, and then heated at 120 ° C for 30 minutes to form a resin layer. Then, the conductive ink A was applied onto the fluorenone coating layer by a bar coater (No. 7), and the substrate with the resin layer was pressed against the coating layer, whereby the conductive coating was transferred to the coating layer. On a substrate with a resin layer. Then, the comparative conductive coating composite 1 was obtained by performing calcination at 120 ° C for 30 minutes.

《比較例2》 針對第一工業製藥公司製造的超級弗萊克斯(Superflex)470,使用棒塗佈機No.10而成膜樹脂層後,於120℃下進行加熱30分鐘,藉此形成樹脂層。除此以外,與實施例1同樣地獲得比較導電性塗層複合體2。<<Comparative Example 2>> Superflex 470 manufactured by Daiichi Kogyo Co., Ltd. was formed into a resin layer using a bar coater No. 10, and then heated at 120 ° C for 30 minutes to form a resin. Floor. A comparative conductive coating composite 2 was obtained in the same manner as in Example 1 except the above.

《比較例3》 除了不使用樹脂層形成油墨以外,與比較例1同樣地獲得比較導電性塗層複合體3。Comparative Example 3 A comparative conductive coating composite 3 was obtained in the same manner as in Comparative Example 1, except that the ink was not formed using a resin layer.

《比較例4》 除了使用第一工業製藥公司製造的超級弗萊克斯(Superflex)210以外,與比較例2同樣地獲得比較導電性塗層複合體4。Comparative Example 4 A comparative conductive coating composite 4 was obtained in the same manner as in Comparative Example 2, except that Superflex 210 manufactured by Daiichi Kogyo Co., Ltd. was used.

《比較例5》 除了使用導電性油墨C以外,與比較例4同樣地獲得比較導電性塗層複合體5。Comparative Example 5 A comparative conductive coating composite 5 was obtained in the same manner as in Comparative Example 4 except that the conductive ink C was used.

《比較例6》 除了使用東亞合成公司製造的阿隆瑪伊體(Aronmighty)AS-60作為樹脂層形成油墨以外,與比較例1同樣地獲得比較導電性塗層複合體6。Comparative Example 6 A comparative conductive coating composite 6 was obtained in the same manner as in Comparative Example 1, except that the ink was formed using Aronmighty AS-60 manufactured by Toagosei Co., Ltd. as a resin layer.

《比較例7》 除了使用棒塗佈機No.6以外,與比較例1同樣地獲得比較導電性塗層複合體7。Comparative Example 7 A comparative conductive coating composite 7 was obtained in the same manner as in Comparative Example 1, except that the bar coater No. 6 was used.

[評價試驗] (1)樹脂層的膜厚測定 利用剃刀等銳利的刀具削取樹脂層,利用共焦點顯微鏡(基恩斯(Keyence) VK-X150)對玻璃基板與樹脂層的厚度差進行計測,藉此對樹脂層的膜厚進行計測。將所獲得的值示於表3中。 (2)密接性評價 將膠帶(米其邦(Nichiban) 18 mm)貼附於實施例及比較例中所獲得的導電性塗層複合體,一下子撕下而進行試驗。將於目視時觀察不到剝離的情況設為◎,將觀察到僅極少一部分(2%以下)剝離的部位的情況設為○,將觀察到僅剝離10%以下的面積的情況設為△,將觀察到剝離20%以上的情況設為×,並將結果示於表3中。 (3)導電性評價 針對導電性塗層複合體的導電性,使用三菱化學分析技術(Mitsubishi Chemical Analytech)公司製造的勞萊斯特(Loresta)GP MCP-T610來測定表面電阻,並乘以膜厚,藉此算出體積電阻值。將體積電阻值為20 μΩ·cm以下設為◎,將50 μΩ·cm以下設為○,將超過50 μΩ·cm設為×,並將結果示於表3中。再者,關於密接性評價中為○以上且導電性評價中為○的樣品,將綜合評價設為○,並將結果示於表3中。 (4)耐熱性評價 對導電性塗層複合體的耐熱性進行評價。將玻璃凸版按壓於塗佈有各種導電性油墨的覆層上,並轉印非圖像部(不需要部分)而去除。進而,藉由將帶樹脂層的基材按壓於覆層材上而將圖案轉印於基材。圖案設為細線,線寬度設為10 μm、20 μm、30 μm、50 μm、100 μm,長度設為10 mm。進而,藉由以120℃、30分鐘的條件進行煅燒,從而獲得導電性塗層複合體。所獲得的導電性塗層的厚度為約0.3 μm。繼而,針對所獲得的導電性塗層複合體,反覆進行180℃×1分鐘的高溫短時間曝露5次後,顯微鏡觀察圖案形狀。將確認到圖案彎曲或斷線等變形的情況設為×,將幾乎未確認到的情況設為○,將完全未確認到的情況設為◎,並將結果示於表3中。[Evaluation Test] (1) Measurement of Film Thickness of Resin Layer The resin layer was cut by a sharp blade such as a razor, and the difference in thickness between the glass substrate and the resin layer was measured by a confocal microscope (Keyence VK-X150). This measures the film thickness of the resin layer. The obtained values are shown in Table 3. (2) Evaluation of adhesion The tape (Michiban 18 mm) was attached to the conductive coating composite obtained in the examples and the comparative examples, and was peeled off at once to carry out the test. The case where the peeling was not observed when visually observed was ◎, and the case where only a very small portion (2% or less) was peeled off was observed as ○, and the case where only 10% or less of the area was peeled off was observed as Δ. The case where peeling of 20% or more was observed was set to ×, and the results are shown in Table 3. (3) Conductivity evaluation For the conductivity of the conductive coating composite, the surface resistance was measured using a Loreesta GP MCP-T610 manufactured by Mitsubishi Chemical Analytech Co., Ltd., and multiplied by the film. Thickness is used to calculate the volume resistance value. The volume resistance value was set to 20 μΩ·cm or less to ◎, 50 μΩ·cm or less was set to ○, and more than 50 μΩ·cm was set to ×, and the results are shown in Table 3. In addition, in the case where the adhesion evaluation was ○ or more and the conductivity evaluation was ○, the overall evaluation was ○, and the results are shown in Table 3. (4) Heat resistance evaluation The heat resistance of the conductive coating composite was evaluated. The glass relief is pressed against a coating on which various conductive inks are applied, and the non-image portion (unnecessary portion) is transferred and removed. Further, the pattern is transferred to the substrate by pressing the substrate with the resin layer on the cladding material. The pattern is set to a thin line, and the line width is set to 10 μm, 20 μm, 30 μm, 50 μm, 100 μm, and the length is set to 10 mm. Further, the conductive coating composite was obtained by firing at 120 ° C for 30 minutes. The thickness of the obtained conductive coating was about 0.3 μm. Then, the obtained conductive coating composite was subjected to high-temperature short-time exposure at 180 ° C for 1 minute for 5 times, and then the pattern shape was observed under a microscope. The case where deformation such as pattern bending or breakage was confirmed was ×, the case where almost no confirmation was confirmed was ○, and the case where it was not confirmed at all was ◎, and the result is shown in Table 3.

[表3] [table 3]

關於所有的實施導電性塗層複合體,可確認到兼具密接性與良好導電性。相對於此,根據比較導電性塗層複合體3與實施導電性塗層複合體的比較,於不形成樹脂層的情況下,無法獲得良好的密接性。With regard to all of the conductive coating composites, it was confirmed that both the adhesion and the good conductivity were obtained. On the other hand, according to the comparison of the comparative conductive coating composite 3 and the implementation of the conductive coating composite, when the resin layer is not formed, good adhesion cannot be obtained.

另外,關於實施導電性塗層複合體的耐熱性評價的結果,得知:藉由將樹脂層的膜厚設為1 μm以下,可對導電性塗層複合體賦予良好的耐熱性。In addition, as a result of the evaluation of the heat resistance of the conductive coating composite, it was found that the conductive coating composite can be provided with good heat resistance by setting the thickness of the resin layer to 1 μm or less.

1‧‧‧導電性塗層複合體1‧‧‧ Conductive coating composite

2‧‧‧基材2‧‧‧Substrate

4‧‧‧樹脂層4‧‧‧ resin layer

6‧‧‧導電性塗層6‧‧‧ Conductive coating

S01~S03‧‧‧步驟S01~S03‧‧‧Steps

圖1是本發明的導電性塗層複合體的概略剖面圖。 圖2是本發明的導電性塗層複合體的製造方法的步驟圖。Fig. 1 is a schematic cross-sectional view showing a conductive coating composite of the present invention. Fig. 2 is a flow chart showing a method of producing a conductive coating composite of the present invention.

Claims (11)

一種導電性塗層複合體,其特徵在於包括: 基材; 樹脂層,形成於所述基材的至少一部分上;及 導電性塗層,形成於所述樹脂層的至少一部分上, 所述導電性塗層是由銀微粒子形成, 所述樹脂層的膜厚為1 μm以下。A conductive coating composite characterized by comprising: a substrate; a resin layer formed on at least a portion of the substrate; and a conductive coating formed on at least a portion of the resin layer, the conductive The coating layer is formed of silver fine particles, and the resin layer has a film thickness of 1 μm or less. 如申請專利範圍第1項所述的導電性塗層複合體,其中所述樹脂層的主成分為聚胺基甲酸酯樹脂, 於所述聚胺基甲酸酯樹脂中添加異氰酸酯基由封端劑保護的聚合物及/或包含噁唑啉基的聚合物作為交聯劑。The conductive coating composite according to claim 1, wherein a main component of the resin layer is a polyurethane resin, and an isocyanate group is added to the polyurethane resin. The terminal-protected polymer and/or the oxazoline group-containing polymer serves as a crosslinking agent. 如申請專利範圍第2項所述的導電性塗層複合體,其中所述交聯劑相對於所述聚胺基甲酸酯樹脂的固體成分的固體成分量為10重量%以內。The conductive coating composite according to claim 2, wherein the crosslinking agent is contained in an amount of 10% by weight or less based on the solid content of the solid component of the polyurethane resin. 如申請專利範圍第1項至第3項中任一項所述的導電性塗層複合體,其中所述導電性塗層是由銀微粒子分散體形成,所述銀微粒子分散體包含: 所述銀微粒子; 短鏈胺; 溶媒;及 用以使所述銀微粒子分散的分散劑。The conductive coating composite according to any one of claims 1 to 3, wherein the conductive coating layer is formed of a silver fine particle dispersion, the silver fine particle dispersion comprising: Silver microparticles; short-chain amine; solvent; and dispersant for dispersing the silver microparticles. 如申請專利範圍第4項所述的導電性塗層複合體,其中所述短鏈胺的碳數為5以下。The conductive coating composite according to claim 4, wherein the short-chain amine has a carbon number of 5 or less. 如申請專利範圍第4項或第5項所述的導電性塗層複合體,其中所述溶媒為高極性溶媒。The conductive coating composite according to Item 4 or 5, wherein the solvent is a highly polar solvent. 如申請專利範圍第4項至第6項中任一項所述的導電性塗層複合體,其中所述分散劑具有酸價。The conductive coating composite according to any one of claims 4 to 6, wherein the dispersing agent has an acid value. 如申請專利範圍第4項至第7項中任一項所述的導電性塗層複合體,其中所述短鏈胺的分配係數logP為-1.0~1.4。The conductive coating composite according to any one of claims 4 to 7, wherein the short-chain amine has a partition coefficient logP of from -1.0 to 1.4. 如申請專利範圍第4項至第8項中任一項所述的導電性塗層複合體,其中所述短鏈胺為烷氧基胺。The conductive coating composite according to any one of claims 4 to 8, wherein the short-chain amine is an alkoxyamine. 一種導電性塗層複合體的製造方法,其特徵在於包括: 第一步驟,將樹脂塗佈於基材的至少一部分上而形成樹脂層; 第二步驟,將銀微粒子分散體塗佈於所述樹脂層的至少一部分上;及 第三步驟,藉由外部加熱而使所述銀微粒子分散體中所含的銀微粒子燒結,從而形成導電性塗層。A method for producing a conductive coating composite, comprising: a first step of applying a resin to at least a portion of a substrate to form a resin layer; and a second step of applying a silver fine particle dispersion to the At least a portion of the resin layer; and a third step of sintering the silver fine particles contained in the silver fine particle dispersion by external heating to form a conductive coating layer. 如申請專利範圍第10項所述的導電性塗層複合體的製造方法,其中將所述樹脂層的膜厚設為1 μm以下。The method for producing a conductive coating composite according to claim 10, wherein the thickness of the resin layer is 1 μm or less.
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