TW201800209A - Turntable type multicolor and multi-material injection molding device and molding technology comprising a mold clamping portion and an injection portion to shorten the manufacturing hours and cost - Google Patents
Turntable type multicolor and multi-material injection molding device and molding technology comprising a mold clamping portion and an injection portion to shorten the manufacturing hours and cost Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 72
- 238000002347 injection Methods 0.000 title claims abstract description 43
- 239000007924 injection Substances 0.000 title claims abstract description 43
- 238000001746 injection moulding Methods 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000005516 engineering process Methods 0.000 title claims abstract description 14
- 238000000465 moulding Methods 0.000 title claims abstract description 13
- 239000004033 plastic Substances 0.000 claims abstract description 177
- 229920003023 plastic Polymers 0.000 claims abstract description 177
- 239000003086 colorant Substances 0.000 claims abstract description 21
- 239000000758 substrate Substances 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 11
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Abstract
Description
本發明係關於一種轉盤多色多料射出成型裝置及成型技術,尤指一種多色多塑料射出成型之結構及製造方法。The present invention relates to a multi-color multi-material injection molding device and molding technology for a turntable, and more particularly to a multi-color multi-plastic injection molding structure and manufacturing method.
按,習知欲進行雙色或多色的射出成型作業時,通常需要兩套或兩套以上模具組與二台以上的射出成型機,由一套模具組完成單一顏色射出成型,再取出初胚成品置入另一個射出成型機的另一套模具組,進行多色結合射出成型作業,藉此完成雙色或多色的成品,然而藉由此種方式,初胚成品必須取出再置入另一套模具組中,則容易影響定位的精準度,故採用多次成型之射出成型作業,容易影響成品之品質,係為本領域之人士亟待克服之問題。According to the knowledge, when two-color or multi-color injection molding is required, two or more sets of mold sets and two or more injection molding machines are usually required to complete single-color injection molding from one set of mold sets, and then take out the embryo. The finished product is placed in another mold set of another injection molding machine, and multi-color combined injection molding is performed to complete the two-color or multi-color finished product. However, in this way, the preform product must be taken out and placed in another In the mold set, it is easy to affect the positioning accuracy. Therefore, the use of multiple injection molding operations is likely to affect the quality of the finished product, which is a problem that people in the field need to overcome.
有鑑於上述缺失弊端,本發明人認為其有急待改正之必要,遂以其從事相關產品設計製造之多年經驗,及其一貫秉持具有之優良設計理念,針對以上不良處加以研究創作,在經過不斷的努力後,終乃推出本發明轉盤多色多料射出成型裝置及成型技術,其以更正優良之產品結構提升產品之功效。In view of the above-mentioned shortcomings, the inventor believes that it is necessary to rectify it urgently. Based on his many years of experience in the design and manufacture of related products, and his consistent adherence to the excellent design concepts, he researched and created the above disadvantages. After continuous efforts, the multi-color multi-material injection molding device and molding technology of the turntable of the present invention were finally introduced, which improved the product's efficacy by correcting the excellent product structure.
本發明之主要目的係一種轉盤多色多料射出成型裝置及成型技術,為一種能縮短製造工時和降低成本之轉盤多色多料射出成型裝置及成型技術者。主要 The main object of the present invention is a multi-color multi-material injection molding device and molding technology for a turntable, which is a multi-color multi-material injection molding device and molding technology for a turntable that can shorten manufacturing hours and reduce costs.
爲達到前揭之目的,本發明轉盤多色多料射出成型裝置及成型技術,其包括鎖模部與射出部所構成,該鎖模部,主要係由活動板、固定板、轉盤、公模板、母模板與模穴所組成,該活動板和固定板係於機台上相對而設,且活動板上樞設有轉盤,該轉盤係依照模穴數量的不同來旋轉不同角度,而轉盤上安裝有公模板,固定板上安裝有母模板,該公模板和該母模板能相對閉合,且公模板具有至少二個以上之模穴,模穴則供一射出部之數個塑料管射入不同顏色之塑料,而射出部,係由數個塑料管所構成之射出單元,且各塑料管可分別射出不同顏色或不同材料之塑料,令鎖模部之模穴內可成型多色之模品,因此該結構係藉由活動板上設有轉盤,而公模板係設置在轉盤上,該轉盤旋轉公模板後,可利用轉盤帶動公模板轉動之動作方式,讓數個塑料管依序將不同顏色或不同材料之塑料同時射出於公模板的數個模穴內,以達到快速成型多色之模具成品,且轉盤上可自由更換不同模穴數量之公模板,該轉盤係依照模穴數量的不同來旋轉不同角度和製程動作的順序不同,使數個塑料管依序將不同顏色或不同材料之塑料同時射出於各模穴內,藉之,此發明可以大幅縮短製造工時,進而降低生產成本,繼以成為一相當符合其進步性之產品者。In order to achieve the purpose of the previous disclosure, the multi-color and multi-material injection molding device and molding technology of the turntable of the present invention include a mold clamping portion and an injection portion. The mold clamping portion is mainly composed of a movable plate, a fixed plate, a turntable, and a template. It consists of a mother template and a mold cavity. The movable plate and the fixed plate are opposite to each other on the machine table. The movable plate is pivoted with a turntable. The turntable is rotated at different angles according to the number of mold cavities. A male template is installed, and a female template is installed on the fixing plate. The male template and the female template can be relatively closed, and the male template has at least two or more mold cavities, and the mold cavities are used for injection of several plastic tubes of an injection part. Plastics of different colors, and the injection part is an injection unit composed of several plastic tubes, and each plastic tube can eject plastics of different colors or different materials, so that multi-color molds can be formed in the cavity of the clamping part. Therefore, the structure is provided with a turntable on the movable plate, and the male template is provided on the turntable. After the turntable rotates the male template, the turntable can be used to drive the male template to rotate, so that several plastic tubes are sequentially Plastics of different colors or different materials are shot out of several mold cavities of the male template at the same time to achieve rapid molding of multi-color mold products, and the male template of different numbers of mold cavities can be freely replaced on the turntable. The different rotations of different angles and the sequence of manufacturing actions make several plastic tubes sequentially shoot plastics of different colors or different materials into the cavities at the same time. With this, the invention can greatly reduce the manufacturing man-hours, thereby reducing Production costs continue to be a product that is in line with its progressiveness.
1‧‧‧鎖模部
11‧‧‧活動板
12‧‧‧固定板
13‧‧‧轉盤
14‧‧‧公模板
15‧‧‧母模板
16‧‧‧模穴
161‧‧‧第一模穴
162‧‧‧第二模穴
163‧‧‧第三模穴
2‧‧‧射出部
21‧‧‧塑料管
31‧‧‧第一、二塑料管射出
32‧‧‧第一次旋轉
33‧‧‧第一、二、三塑料管射出
34‧‧‧托模
35‧‧‧第二次旋轉
41‧‧‧第一塑料管射出
42‧‧‧第一次旋轉
43‧‧‧第一、二塑料管射出
44‧‧‧第二次旋轉
45‧‧‧第一、二、三塑料管射出
46‧‧‧第三次旋轉
47‧‧‧托模1‧‧‧ Clamping part 11‧‧‧ Movable plate 12‧‧‧ Fixed plate 13‧‧‧ Turntable 14‧‧‧ Male template 15‧‧‧ Female template 16‧‧‧ Mould cavity 161 162‧‧‧ The second cavity 163‧‧‧ The third cavity 2‧‧‧ injection part 21 · ‧‧ plastic tube 31‧‧‧ The first and second plastic tubes are ejected 32‧‧‧ the first rotation 33 · ‧ ‧The first, second, and third plastic tubes are ejected 34‧‧‧ torch 35 · ‧‧ The second rotation is 41 · ‧‧ the first plastic tube is ejected 42‧‧‧ the first is rotated 43‧‧‧ the first and second plastic The tube shoots 44‧‧‧ second rotation 45‧‧‧ The first, second and third plastic tubes shoots 46‧‧‧ the third rotation 47‧‧‧ pallet
第一圖係本發明轉盤多色多料射出成型裝置及成型技術之平面示意圖。
第二圖係本發明三色二站射出成型之方塊流程示意圖。
第三圖係本發明公模板具有二個模穴之平面示意圖。
第四圖係本發明第一模穴內射有雙色塑料之平面示意圖。
第五圖係本發明公模板旋轉之平面示意圖。
第六圖係本發明第一模穴內射有三色塑料、第二模穴內射有雙色塑料之平面示意圖。
第七圖係本發明本發明第一模穴內的三色塑料成品進行托模之平面示意圖。
第八圖係本發明公模板再旋轉之平面示意圖。
第九圖係本發明三色三站及三色四站射出成型之方塊流程示意圖。
第十圖係本發明公模板具有三個模穴之平面示意圖。
第十一圖係本發明第一模穴內射有單色塑料之平面示意圖。
第十二圖係本發明公模板旋轉之平面示意圖。
第十三圖係本發明第一模穴內射有雙色塑料、第二模穴內射有單色塑料之平面示意圖。
第十四圖係本發明公模板再旋轉之平面示意圖。
第十五圖係本發明第一模穴內射有三色塑料、第二模穴內射有雙色塑料、第三模穴內射有單色塑料之平面示意圖。
第十六圖係本發明公模板再次旋轉之平面示意圖。
第十七圖係本發明第一模穴內的三色塑料成品進行托模之平面示意圖。
第十八圖係本發明公模板具有四個模穴之平面示意圖。
第十九圖係本發明第一模穴內射有單色塑料之平面示意圖。
第二十圖係本發明公模板再旋轉之平面示意圖。
第二十一圖係本發明第一模穴內射有雙色塑料、第二模穴內射有單色塑料之平面示意圖。
第二十二圖係本發明公模板再旋轉之平面示意圖。
第二十三圖係本發明第一模穴內射有三色塑料、第二模穴內射有雙色塑料、第三模穴內射有單色塑料之平面示意圖。
第二十四圖係本發明公模板再次旋轉之平面示意圖。
第二十五圖係本發明第一模穴內的三色塑料成品進行托模之平面示意圖。The first figure is a schematic plan view of the multi-color and multi-material injection molding device and molding technology of the turntable of the present invention.
The second diagram is a block flow diagram of three-color two-station injection molding of the present invention.
The third diagram is a schematic plan view of the male template of the present invention having two cavities.
The fourth diagram is a schematic plan view of a two-color plastic shot in the first cavity of the present invention.
The fifth figure is a schematic plan view of the rotation of the male template of the present invention.
The sixth diagram is a schematic plan view of three-color plastic injected into the first cavity and two-color plastic injected into the second cavity.
The seventh diagram is a schematic plan view of a three-color plastic finished product in the first cavity of the present invention.
The eighth figure is a schematic plan view of the re-rotation of the male template of the present invention.
The ninth figure is a block flow diagram of three-color three-station and three-color four-station injection molding of the present invention.
The tenth figure is a schematic plan view of the male template of the present invention having three cavities.
The eleventh figure is a schematic plan view of a monochromatic plastic shot in the first cavity of the present invention.
The twelfth figure is a schematic plan view of the rotation of the male template of the present invention.
The thirteenth figure is a schematic plan view of a two-color plastic injected into the first cavity and a single-color plastic injected into the second cavity.
The fourteenth figure is a schematic plan view of the re-rotation of the male template of the present invention.
The fifteenth figure is a schematic plan view of three-color plastic injected into the first cavity, two-color plastic injected into the second cavity, and single-color plastic injected into the third cavity.
The sixteenth figure is a schematic plan view of the male template of the present invention rotating again.
The seventeenth figure is a schematic plan view of a three-color plastic finished product in the first cavity of the present invention.
The eighteenth figure is a schematic plan view of a male template of the present invention having four mold cavities.
The nineteenth figure is a schematic plan view of a single-color plastic shot in the first cavity of the present invention.
Figure twentieth is a schematic plan view of the re-rotation of the male template of the present invention.
The twenty-first figure is a schematic plan view of a two-color plastic injected into the first cavity and a single-color plastic injected into the second cavity.
Figure 22 is a schematic plan view of the re-rotation of the male template of the present invention.
The twenty-third figure is a schematic plan view of three-color plastic injected into the first cavity, two-color plastic injected into the second cavity, and single-color plastic injected into the third cavity.
The twenty-fourth figure is a schematic plan view of the male template of the present invention rotating again.
The twenty-fifth figure is a schematic plan view of a three-color plastic finished product in the first cavity of the present invention.
本發明係有關一種轉盤多色多料射出成型裝置,[請參閱第一圖]主要包含:The present invention relates to a multi-color multi-material injection molding device for a turntable. [Please refer to the first figure] mainly includes:
鎖模部(1),主要係由活動板(11)、固定板(12)、轉盤(13)、公模板(14)、母模板(15)與模穴(16)所組成,該活動板(11)和固定板(12)係於機台上相對而設,且活動板(11)上樞設有轉盤(13),該轉盤(13)係依照模穴數量的不同來旋轉不同角度,而轉盤(13)上安裝有一公模板(14),固定板(12)上安裝有一母模板(15),該公模板(14)和該母模板(15)能相對閉合,且公模板(14)具有數個模穴(16),數個模穴(16)則供一射出部(2)之數個塑料管(21)射入不同顏色之塑料;The mold clamping section (1) is mainly composed of a movable plate (11), a fixed plate (12), a turntable (13), a male template (14), a female template (15) and a cavity (16). The movable plate (11) and fixed plate (12) are opposite to each other on the machine table, and the movable plate (11) is pivotally provided with a turntable (13). The turntable (13) is rotated at different angles according to the number of mold cavities. A male template (14) is installed on the turntable (13), and a female template (15) is installed on the fixing plate (12). The male template (14) and the female template (15) can be relatively closed, and the male template (14) ) Has several mold cavities (16), and several mold cavities (16) are used for injection of plastic tubes (21) of an injection part (2) into plastics of different colors;
射出部(2),係由數個塑料管(21)所構成之射出單元,且各塑料管(21)可分別射出不同顏色或不同材料之塑料,令鎖模部(1)之模穴(141)內可成型多色之模品。The injection part (2) is an injection unit composed of several plastic tubes (21), and each plastic tube (21) can respectively inject plastic of different colors or different materials, so that the cavity of the mold clamping part (1) ( 141) Multi-color molds can be formed inside.
本發明轉盤多色多料射出成型技術,[請參閱第二、三圖]假設本實施例係為三色二站之射出成型技術,該射出部(2)之塑料管(21)係設為三個,故三個塑料管(21)則分為第一料管、第二料管及第三料管,且公模板(14)之模穴(16)數量係設為二個,其二個模穴(16)則分為第一模穴(161)及第二模穴(162),當開始射出成型作業時,該鎖模部(1)之活動板(11)可朝固定板(12)方向滑移關模,令公模板(14)和該母模板(15)相對閉合,[請參閱第二、四圖]即可進行第一、二塑料管射出(31)之動作,該第一、二料管可將第一色和第二色塑料同時射入數個模穴中的第一模穴(161),使第一模穴(161)中有一雙色之塑料基材,[請參閱第二、五圖]再進行第一次旋轉(32),該活動板(11)可朝後方滑移開模,令公模板(14)和該母模板(15)分離後,轉盤(13)則帶動公模板(14)再順向旋轉180度,使第一模穴(161)和第二模穴(162)隨之互換位置,公模板(14)和該母模板(15)再進行關模閉合,以完成第一次旋轉(32)之動作,[請參閱第二、六圖]接著即可進行第一、二、三塑料管射出(33)之動作,該第一、二料管可將第一色和第二色塑料同時射入第二模穴(162)中,第三料管可將第三色塑料射入第一模穴(161)中,使第一模穴(161)中有一三色之模具成品,第二模穴(162)中有一雙色之塑料基材,此時,[請參閱第二、七圖]即可對第一模穴(161)中三色之塑料成品進行托模(34),托模(34)完成後,[請參閱第二、八圖]最後再進行第二次旋轉(35),該活動板(11)可朝後方滑移開模,令公模板(14)和該母模板(15)分離後,轉盤(13)則帶動公模板(14)再順向或逆向旋轉180度,使第一模穴(161)和第二模穴(162)隨之互換位置,該些模穴則返回至僅有一雙色塑料基材之狀態,可立即再進行第一、二、三塑料管射出(33),該第一、二料管可將第一色和第二色塑料同時射入第一模穴(161)中,第三料管則將第三色塑料射入第二模穴(162)中,使第二模穴(162)中有一三色之模具成品,第一模穴(161)中有一雙色之塑料基材,當第一、二、三塑料管射出(33)完成後,再次進行托模(34)及第二次旋轉(35)之動作,以形成一重複循環之射出製程,令其中一模穴達到快速形成三色之塑料成品。The multi-color and multi-material injection molding technology of the turntable of the present invention, [see the second and third figures] Assume that this embodiment is a three-color two-station injection molding technology, and the plastic tube (21) of the injection part (2) is set as There are three, so the three plastic tubes (21) are divided into the first material tube, the second material tube and the third material tube, and the number of the cavity (16) of the male template (14) is set to two, the second Each cavity (16) is divided into a first cavity (161) and a second cavity (162). When the injection molding operation is started, the movable plate (11) of the mold clamping portion (1) can face the fixed plate ( 12) Slide the mold in the direction to make the male template (14) and the female template (15) relatively closed. [See Figures 2 and 4] to perform the first and second plastic tube injection (31). The first and second material tubes can simultaneously inject the first and second colors of plastic into the first cavity (161) in several cavities, so that the first cavity (161) has a two-color plastic substrate, [ Please refer to the second and fifth pictures] for the first rotation (32), the movable plate 11) The mold can be slid back to remove the male template (14) and the female template (15), and the turntable (13) drives the male template (14) to rotate 180 degrees forward to make the first cavity ( 161) and the second mold cavity (162) are interchanged with each other, and the male template (14) and the female template (15) are closed and closed to complete the first rotation (32). [Please refer to the second , Six pictures] Then the first, second, and third plastic tubes can be ejected (33). The first and second tubes can simultaneously inject the first and second colors of plastic into the second cavity (162). In the third material tube, the third color plastic can be injected into the first cavity (161), so that the first cavity (161) has a three-color mold product, and the second cavity (162) has a two-color mold. At this time, [see Figures 2 and 7], the three-color plastic products in the first cavity (161) can be palletized (34). After the pallets (34) are completed, [Please (See Figures 2 and 8) Finally, perform a second rotation ( 5) The movable plate (11) can be slid back to release the mold, after the male template (14) and the female template (15) are separated, the turntable (13) drives the male template (14) to rotate forward or backward. At 180 degrees, the first cavity (161) and the second cavity (162) are interchanged with each other, and these cavities are returned to a state with only a two-color plastic substrate, and the first, second, and third can be performed immediately. The plastic tube is ejected (33). The first and second material tubes can simultaneously inject the first and second colors of plastic into the first cavity (161), and the third material tube injects the third color plastic into the second In the cavity (162), there is a three-color mold product in the second cavity (162), and the two-color plastic substrate is in the first cavity (161). When the first, second, and third plastic tubes are ejected ( 33) After the completion, the mold (34) and the second rotation (35) are performed again to form a repeated cycle of the injection process, so that one of the mold cavities can quickly form a three-color plastic finished product.
[請參閱第九、十圖]假設本實施例係為三色三站之射出成型技術,該射出部(2)之塑料管(21)係設為三個,故三個塑料管(21)則分為第一料管、第二料管及第三料管,且公模板(14)之模穴(16)數量係設為三個,其三個模穴(16)則分為第一模穴(161)、第二模穴(162)及第三模穴(163),當開始射出成型作業時,該鎖模部(1)之活動板(11)可朝固定板(12)方向滑移關模,令公模板(14)和該母模板(15)相對閉合,[請參閱第九、十一圖]即可進行第一塑料管射出(41)之動作,該第一料管可將第一色塑料射入複數個模穴中的第一模穴(161),使第一模穴(161)中有一單色之塑料基材,接著活動板(11)可朝後方滑移開模,令公模板(14)和該母模板(15)呈分離狀態後,[請參閱第九、十二圖]該轉盤(13)則帶動公模板(14)順向旋轉120度,使第一模穴(161)位於第二、三模穴(162)、(163)的上方位置,公模板(14)和母模板(15)再進行關模閉合,以完成第一次旋轉(42)之動作,[請參閱第九、十三圖]接著即可進行第一、二塑料管射出(43)之動作,該第一料管可將第一色塑料射入第二模穴(162)中,第二料管則將第二色塑料射入第一模穴(161)中,使第一模穴(161)中有一雙色之塑料基材,第二模穴(162)中有一單色之塑料基材,[請參閱第九、十四圖]再進行第二次旋轉(44),該活動板(11)可朝後方滑移開模,令公模板(14)和該母模板(15)分離後,轉盤(13)則帶動公模板(14)再順向旋轉120度,使第二模穴(162)位於第一、三模穴(161)、(163)的上方位置,公模板(14)和該母模板(15)再進行關模閉合,以完成第二次旋轉(44)之動作,[請參閱第九、十五圖]接著即可進行第一、二、三塑料管射出(45)之動作,該第一料管可將第一色塑料射入第三模穴(163)中,第二料管則將第二色塑料射入第二模穴(162)中,第三料管則將第三色塑料射入第一模穴(161)中,使第一模穴(161)中有一三色之模具成品,第二模穴(162)中有一雙色之塑料基材,第三模穴(162)中有一單色之塑料基材,[請參閱第九、十六圖]最後再進行第三次旋轉(46),該活動板(11)可朝後方滑移開模,令公模板(14)和該母模板(15)分離後,轉盤(13)則帶動公模板(14)再順向旋轉120度或逆向轉動240度,使第三模穴(163)位於第一、二模穴(161)、(162)的上方位置,此時,[請參閱第九、十七圖]即可對第一模穴(161)中三色之塑料成品進行托模(47),托模(47)完成後,該些模穴則返回至有一雙色和一單色塑料基材之狀態,可立即再進行第一、二、三塑料管射出(45),該第一料管可將第一色塑料射入第一模穴(161)中,第二料管則將第二色塑料射入第三模穴(163)中,第三料管則將第三色塑料射入第二模穴(162)中,使第二模穴(162)中有一三色之模具成品,第三模穴(163)中有一雙色之塑料基材,第一模穴(161)中有一單色之塑料基材,當第一、二、三塑料管射出(45)完成後,再次進行第三次旋轉(46)及托模(47)之動作,以形成一重複循環之射出製程,令其中一模穴達到快速形成三色之塑料成品。[Please refer to the ninth and tenth drawings] Assuming that this embodiment is a three-color three-station injection molding technology, the injection pipe (2) has three plastic pipes (21), so three plastic pipes (21) It is divided into the first material pipe, the second material pipe, and the third material pipe, and the number of the cavity (16) of the male template (14) is set to three, and the three cavity (16) is divided into the first The mold cavity (161), the second mold cavity (162) and the third mold cavity (163), when the injection molding operation is started, the movable plate (11) of the mold clamping portion (1) can be directed toward the fixed plate (12). Slide the mold to make the male template (14) and the female template (15) relatively closed, [see Figures 9 and 11] for the first plastic tube injection (41), the first material tube The first color plastic can be injected into the first cavity (161) of the plurality of cavities, so that the first cavity (161) has a single-color plastic substrate, and then the movable plate (11) can slide backward After opening the mold, the male template (14) and the female template (15) are separated. [Please refer to the ninth and twelfth pictures] The turntable (13) drives the male template (14) to rotate 120 degrees in the forward direction, so that the first cavity (161) is located at the second and third cavity (162), (163) In the upper position, the male template (14) and the female template (15) are then closed and closed to complete the first rotation (42), [see Figures 9 and 13] and then the first, The action of two plastic tubes ejecting (43), the first material tube can inject the first color plastic into the second cavity (162), and the second material tube injects the second color plastic into the first cavity (161) ), The first cavity (161) has a two-color plastic substrate, and the second cavity (162) has a single-color plastic substrate, [see Figures 9 and 14] for the second time. Rotate (44), the movable plate (11) can slide backward to release the mold, after the male template (14) and the female template (15) are separated, the turntable (13) drives the male template (14) to rotate forward 120 degrees, make the second cavity (162 Located at the upper positions of the first and third mold cavities (161) and (163), the male template (14) and the female template (15) are closed again to complete the second rotation (44). [Please (Refer to the ninth and fifteenth drawings] Then, the first, second and third plastic tubes can be ejected (45). The first material tube can inject the first color plastic into the third cavity (163). The second material tube injects the second-color plastic into the second cavity (162), and the third material tube injects the third-color plastic into the first cavity (161), so that the first cavity (161) There is a three-color mold product, a two-color plastic substrate in the second cavity (162), and a single-color plastic substrate in the third cavity (162), [see Figures 9 and 16] at the end After a third rotation (46), the movable plate (11) can be slid back to release the mold, so that the male template (14) and the female template (15) are separated, and the turntable (13) drives the male template (14). ) Rotate forward 120 degrees or reverse 240 degrees So that the third mold cavity (163) is located above the first and second mold cavity (161) and (162). At this time, [see Figures 9 and 17], the first mold cavity (161) The finished plastic products in the middle three colors are subjected to a supporting mold (47). After the supporting mold (47) is completed, the mold cavities return to a state of a two-color and a single-color plastic substrate, and the first, second, and third can be immediately performed The plastic tube is ejected (45). The first material tube can inject the first color plastic into the first cavity (161), and the second material tube injects the second color plastic into the third cavity (163). The third material tube injects the third-color plastic into the second cavity (162), so that there is a three-color finished product in the second cavity (162), and a two-color plastic in the third cavity (163). Substrate, the first cavity (161) has a single-color plastic substrate. After the first, second, and third plastic tubes are ejected (45), the third rotation (46) and the supporting mold (47) are performed again. Action to form a repetitive cycle of the injection process to make one of the cavities Rapid formation of three colors of plastic products.
[請參閱第九、十八圖]假設本實施例係為三色四站之射出成型技術,該射出部(2)之塑料管(21)係設為三個,故三個塑料管(21)則分為第一料管、第二料管及第三料管,且公模板(14)之模穴(16)數量係設為四個,其四個模穴(16)則分為第一模穴(161)、第二模穴(162)、第三模穴(163)及第四模穴(164),當開始射出成型作業時,該鎖模部(1)之活動板(11)可朝固定板(12)方向滑移關模,令公模板(14)和該母模板(15)相對閉合,[請參閱第九、十九圖]即可進行第一塑料管射出(41)之動作,該第一料管可將第一色塑料射入複數個模穴中的第一模穴(161),使第一模穴(161)中有一單色之塑料基材,[請參閱第九、二十圖]接著活動板(11)可朝後方滑移開模,令公模板(14)和該母模板(15)呈分離狀態後,該轉盤(13)則帶動公模板(14)順向旋轉90度,使第一模穴(161)位於第二、三、四模穴(162)、(163)、(164)的上方位置,公模板(14)和母模板(15)再進行關模閉合,以完成第一次旋轉(42)之動作,[請參閱第九、二十一圖]接著即可進行第一、二塑料管射出(43)之動作,該第一料管可將第一色塑料射入第二模穴(162)中,第二料管則將第二色塑料射入第一模穴(161)中,使第一模穴(161)中有一雙色之塑料基材,第二模穴(162)中有一單色之塑料基材,[請參閱第九、二十二圖]再進行第二次旋轉(44),該活動板(11)可朝後方滑移開模,令公模板(14)和該母模板(15)分離後,轉盤(13)則帶動公模板(14)再順向旋轉90度,使第二模穴(162)位於第一、三、四模穴(161)、(163)、(164)的上方位置,公模板(14)和該母模板(15)再進行關模閉合,以完成第二次旋轉(44)之動作,[請參閱第九、二十三圖]接著即可進行第一、二、三塑料管射出(45)之動作,該第一料管可將第一色塑料射入第三模穴(163)中,第二料管則將第二色塑料射入第二模穴(162)中,第三料管則將第三色塑料射入第一模穴(161)中,使第一模穴(161)中有一三色之模具成品,第二模穴(162)中有一雙色之塑料基材,第三模穴(162)中有一單色之塑料基材,[請參閱第九、二十四圖]最後再進行第三次旋轉(46),該活動板(11)可朝後方滑移開模,令公模板(14)和該母模板(15)分離後,轉盤(13)則帶動公模板(14)再順向旋轉90度或逆向轉動270度,使第三模穴(163)位於第一、二、四模穴(161)、(162)、(164)的上方位置,此時,[請參閱第九、二十五圖]即可對第一模穴(161)中三色之塑料成品進行托模(47),托模(47)完成後,該些模穴則返回至有一雙色和一單色塑料基材之狀態,可立即再進行第一、二、三塑料管射出(45),該第一料管可將第一色塑料射入第四模穴(164)中,第二料管則將第二色塑料射入第三模穴(163)中,第三料管則將第三色塑料射入第二模穴(162)中,使第二模穴(162)中有一三色之模具成品,第三模穴(163)中有一雙色之塑料基材,第四模穴(164)中有一單色之塑料基材,第一模穴(161)則進行冷卻,當第一、二、三塑料管射出(45)完成後,再次進行第三次旋轉(46)及托模(47)之動作,以形成一重複循環之射出製程,令其中一模穴達到快速形成三色之塑料成品。[Please refer to the ninth and eighteenth drawings] Assuming that this embodiment is a three-color four-station injection molding technology, the injection pipe (2) has three plastic pipes (21), so three plastic pipes (21 ) Is divided into the first material pipe, the second material pipe and the third material pipe, and the number of the cavity (16) of the male template (14) is set to four, and its four cavity (16) is divided into the first One mold cavity (161), second mold cavity (162), third mold cavity (163) and fourth mold cavity (164). When the injection molding operation is started, the movable plate (11) of the mold clamping portion (1) ) You can slide the closing mold towards the fixed plate (12), so that the male template (14) and the female template (15) are relatively closed, [see Figures 9 and 19] for the first plastic tube injection (41 ) Action, the first material tube can inject the first color plastic into the first cavity (161) of the plurality of cavities, so that the first cavity (161) has a single-color plastic substrate, [please (See Figures 9 and 20) Then the movable plate (11) can slide back to open the mold, so that After the template (14) and the mother template (15) are separated, the turntable (13) drives the male template (14) to rotate 90 degrees in the forward direction, so that the first mold cavity (161) is located in the second, third, and fourth molds. Above the holes (162), (163), (164), the male template (14) and the female template (15) are closed and closed to complete the first rotation (42). [Please refer to the ninth (21)] Then the first and second plastic tube injection (43) can be performed. The first material tube can inject the first color plastic into the second cavity (162), and the second material tube is The second color plastic is injected into the first cavity (161), so that the first cavity (161) has a two-color plastic substrate, and the second cavity (162) has a single-color plastic substrate. [Please (Refer to the ninth and twenty-two diagrams.) Then perform the second rotation (44), the movable plate (11) can slide back to release the mold, and after the male template (14) and the female template (15) are separated, the turntable (13) drives the public template (14 Then rotate 90 degrees in the forward direction so that the second mold cavity (162) is located above the first, third and fourth mold cavity (161), (163), (164), the male template (14) and the female template (15 ) Then close the mold to complete the second rotation (44), [see Figures Nine and Twenty-three] and then you can perform the first, second and third plastic tube injection (45). The first material tube can inject the first color plastic into the third cavity (163), the second material tube can inject the second color plastic into the second cavity (162), and the third material tube can inject the third color Color plastic is injected into the first cavity (161), so that the first cavity (161) has a three-color finished mold product, the second cavity (162) has a two-color plastic substrate, and the third cavity ( There is a single-color plastic substrate in [162]. [See Figures 9 and 24] Finally, the third rotation (46) is performed. The movable plate (11) can be slid back to open the mold to make the template. (14) After separating from the mother template (15), the turntable (13 ) Then drive the male template (14) to rotate 90 degrees in the forward direction or 270 degrees in the reverse direction, so that the third cavity (163) is located above the first, second, and fourth cavity (161), (162), (164) Position, at this time, [see Figures 9 and 25], the three-color plastic products in the first cavity (161) can be palletized (47). After the pallets (47) are completed, the molds The cavity returns to a state with a two-color and one-color plastic substrate, and the first, second, and third plastic tubes can be immediately ejected (45). The first material tube can inject the first-color plastic into the fourth mold cavity. (164), the second material tube injects the second color plastic into the third cavity (163), and the third material tube injects the third color plastic into the second cavity (162), so that the second The mold cavity (162) has a three-color mold product, the third mold cavity (163) has a two-color plastic substrate, the fourth mold cavity (164) has a single-color plastic substrate, and the first mold cavity ( 161) Cooling, when the first, second, and third plastic tubes are ejected After 45) is completed, again the third rotation (46) and the ejector (47) of the operation, to form a repeating cycle of injection process, so that a mold cavity in which to achieve rapid formation of three colors of plastic products.
本發明轉盤多色多料射出成型裝置,其優點在於,該發明係藉由活動板上設有轉盤,而公模板係設置在轉盤上,該轉盤旋轉公模板後,可利用轉盤帶動公模板轉動之動作方式,讓數個塑料管依序將不同顏色或不同材料之塑料同時射出於公模板的數個模穴內,以達到快速成型多色之模具成品,且轉盤上可自由更換不同模穴數量之公模板,該轉盤係依照模穴數量的不同來旋轉不同角度和製程動作的順序不同,使數個塑料管依序將不同顏色之塑料同時射出於各模穴內,藉之,此發明可以大幅縮短製造工時,進而降低生產成本,繼以成為一相當符合其進步性之產品者。The multi-color and multi-material injection molding device of the turntable of the present invention has the advantage that the invention uses a turntable on the movable plate, and the male template is provided on the turntable. After the turntable rotates the male template, the turntable can be used to drive the male template to rotate. The action method allows several plastic tubes to sequentially shoot plastics of different colors or materials into several cavities of the male template at the same time, so as to achieve rapid molding of multi-color mold products, and different mold cavities can be freely replaced on the turntable. The public template of the number, the turntable is rotated according to the number of mold cavities at different angles and the sequence of the process action is different, so that several plastic tubes sequentially shoot different colors of plastic into each cavity at the same time, and by this invention It can greatly reduce manufacturing man-hours, and then reduce production costs, and then become a product that is in line with its progressiveness.
綜上所述,當知本發明具有新穎性,且本發明未見之於任何刊物,當符合專利法第21、22條之規定。In summary, when the present invention is known to be novel and the present invention has not been seen in any publications, it shall comply with the provisions of Articles 21 and 22 of the Patent Law.
唯以上所述者,僅為本發明之一較佳實施例而已,當不能以之限定本發明之範圍。即大凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。Only the above is only one preferred embodiment of the present invention, and it should not be used to limit the scope of the present invention. That is to say, all equal changes and modifications made in accordance with the scope of the patent application of the present invention shall still fall within the scope of the patent of the present invention.
1‧‧‧鎖模部 1‧‧‧Clamping Department
11‧‧‧活動板 11‧‧‧Event Board
12‧‧‧固定板 12‧‧‧Fixing plate
13‧‧‧轉盤 13‧‧‧ Turntable
14‧‧‧公模板 14‧‧‧ public template
15‧‧‧母模板 15‧‧‧Mother Template
16‧‧‧模穴 16‧‧‧Mould cavity
2‧‧‧射出部 2‧‧‧ Injection Department
21‧‧‧塑料管 21‧‧‧plastic tube
Claims (10)
一鎖模部,主要係由活動板、固定板、轉盤、公模板、母模板與模穴所組成,該活動板和該固定板係於機台上相對而設,且該活動板上樞設有該轉盤,該轉盤係依照該模穴數量的不同來旋轉不同角度,而該轉盤上安裝有該公模板,該固定板上安裝有該母模板,該公模板和該母模板能相對閉合,且該公模板具有數個模穴,該數個模穴則供一射出部之數個塑料管射入不同顏色和不同材料之塑料;
該射出部,係由數個塑料管所構成之射出單元,且該各塑料管可分別射出不同顏色之塑料,令鎖模部之模穴內可成型多色之模品;
藉此,該轉盤係依照模穴數量的不同來旋轉不同角度,進而帶動公模板轉動,讓數個塑料管能依序將不同顏色和不同材料之塑料同時射出於公模板中的數個模穴內,以達到快速成型多色之模具成品者。A multi-color multi-material injection molding device for a turntable includes:
A mold clamping section is mainly composed of a movable plate, a fixed plate, a turntable, a male template, a female template and a mold cavity. The movable plate and the fixed plate are opposite to each other on the machine platform, and the movable plate is pivotally arranged. With the turntable, the turntable is rotated at different angles according to the number of mold cavities, and the male template is installed on the turntable, the female template is installed on the fixed plate, and the male template and the female template can be relatively closed, In addition, the male template has a plurality of mold cavities, and the plurality of mold cavities are used for injecting several plastic tubes of an injection part into plastics of different colors and different materials;
The injection unit is an injection unit composed of several plastic pipes, and each plastic pipe can respectively inject plastics of different colors, so that multi-color molds can be formed in the cavity of the mold clamping unit;
In this way, the turntable is rotated at different angles according to the number of mold cavities, which in turn drives the male template to rotate, so that several plastic tubes can sequentially shoot plastics of different colors and different materials into several mold cavities in the male template at the same time. In order to achieve rapid molding of multi-color mold products.
第一、二塑料管射出,該鎖模部之公模板和母模板再進行關模閉合,該第一、二料管可將第一色和第二色塑料同時射入二個模穴中的第一模穴,使第一模穴中有一雙色之塑料基材,第一、二塑料管射出之步驟完成後,則進行第一次旋轉之步驟;
第一次旋轉,該鎖模部之活動板可朝後方滑移開模,令公模板和母模板分離後,該轉盤則帶動公模板順向旋轉180度,使第一模穴和第二模穴隨之互換位置,第一次旋轉之步驟完成後,則進行第一、二、三塑料管射出之步驟;
第一、二、三塑料管射出,該鎖模部之公模板和母模板再進行關模閉合,第一、二料管可將第一色和第二色塑料同時射入第二模穴中,第三料管可將第三色塑料射入第一模穴中,使第一模穴中有一三色之模具成品,第二模穴中有一雙色之塑料基材,第一、二、三塑料管射出之步驟完成後,則進行托模之步驟;
托模,對第一模穴中三色之塑料成品進行托模,托模之步驟完成後,則進行第二次旋轉之步驟;
第二次旋轉,該鎖模部之活動板可朝後方滑移開模,令公模板和母模板分離後,該轉盤則帶動公模板再旋轉180度,使第一模穴和第二模穴隨之互換位置;
藉此,托模之步驟完成後,該些模穴內則有一雙色和一單色塑料基材,可立即再次進行第一、二、三塑料管射出、進行托模及第二次旋轉之動作,以形成一重複循環之射出製程,令其中一模穴能快速形成三色之塑料成品者。A multi-color multi-material injection molding technology for a turntable. The steps of the molding method include:
The first and second plastic tubes are ejected, and the male and female templates of the mold clamping part are closed and closed. The first and second material tubes can simultaneously inject the first and second colors of plastic into the two mold cavities. The first mold cavity, so that there is a two-color plastic substrate in the first mold cavity, after the first and second plastic tube injection steps are completed, the first rotation step is performed;
For the first rotation, the movable plate of the mold clamping section can slide back to open the mold, after the male template and the female template are separated, the turntable drives the male template to rotate 180 degrees in the forward direction, so that the first mold cavity and the second mold The cavities will then switch positions. After the first rotation step is completed, the first, second, and third plastic tube injection steps are performed;
The first, second, and third plastic tubes are ejected, and the male and female templates of the mold clamping section are closed and closed. The first and second material tubes can simultaneously shoot the first and second colors of plastic into the second cavity. The third material tube can inject the third-color plastic into the first cavity, so that there is a three-color mold product in the first cavity, and a two-color plastic substrate in the second cavity. After the injection of three plastic tubes is completed, the step of supporting the mold is performed;
The supporting mold is used for supporting the three-color plastic products in the first cavity. After the supporting mold step is completed, the second rotation step is performed;
The second rotation, the movable plate of the mold clamping part can slide to open the mold to the rear, after the male template and the female template are separated, the turntable drives the male template to rotate 180 degrees again, so that the first cavity and the second cavity Swap positions with it;
With this, after the steps of the supporting mold are completed, there is a two-color and a single-color plastic substrate in the mold cavities, and the first, second, and third plastic tubes can be ejected immediately, the supporting mold and the second rotation can be performed immediately. In order to form a repeating injection process, one of the mold cavities can quickly form a three-color plastic finished product.
第一塑料管射出,該鎖模部之活動板可朝固定板方向滑移關模,令公模板和母模板相對閉合後,該第一料管即可將第一色塑料射入複數個模穴中的第一模穴,使第一模穴中有一單色之塑料基材,第一塑料管射出之步驟完成後,則進行第一次旋轉之步驟;
第一次旋轉,該鎖模部之該活動板可朝後方滑移開模,令公模板和母模板呈分離狀態後,該轉盤則帶動該公模板順向旋轉,第一旋轉之步驟完成後,則進行第一、二塑料管射出之步驟;
第一、二塑料管射出,該鎖模部之公模板和母模板再進行關模閉合,第一料管可將第一色塑料射入第二模穴中,第二料管則將第二色塑料射入第一模穴中,使第一模穴中有一雙色之塑料基材該第二模穴中有一單色之塑料基材,第一、二塑料管射出之步驟完成後,則進行第二次旋轉之步驟;
第二次旋轉,該鎖模部之活動板可朝後方滑移開模,令公模板和母模板分離後,該轉盤則帶動公模板再順向旋轉,第二次旋轉之步驟完成後,則進行第一、二、三塑料管射出之步驟;
第一、二、三塑料管射出,該鎖模部之公模板和母模板再進行關模閉合,第一料管可將第一色塑料射入該第三模穴中,第二料管則將第二色塑料射入第二模穴中,第三料管則將第三色塑料射入第一模穴中,使第一模穴中有一三色之模具成品,第二模穴中有一雙色之塑料基材,第三模穴中有一單色之塑料基材,第一、二、三塑料管射出之步驟完成後,則進行第三次旋轉之步驟;
第三次旋轉,該鎖模部之活動板可朝後方滑移開模,令公模板和母模板分離後,該轉盤則帶動公模板再順向旋轉,第三次旋轉之步驟完成後,則進行托模之步驟;
托模,對第一模穴中三色之塑料成品進行托模;
藉此,托模之步驟完成後,該些模穴內則有一雙色和一單色塑料基材,可立即再次進行第一、二、三塑料管射出、第三次旋轉及托模之動作,以形成一重複循環之射出製程,令其中一模穴能快速形成三色之塑料成品者。A multi-color multi-material injection molding technology for a turntable. The steps of the molding method include:
The first plastic tube is ejected, and the movable plate of the mold clamping part can slide the mold closing toward the fixed plate, so that the male template and the female template are relatively closed, the first material tube can inject the first color plastic into a plurality of molds. The first cavity in the cavity is such that there is a single-color plastic substrate in the first cavity. After the first plastic tube injection step is completed, the first rotation step is performed;
After the first rotation, the movable plate of the clamping section can be slid back to release the mold, so that the male template and the female template are separated, and the turntable drives the male template to rotate in the forward direction. After the first rotation step is completed, , Then the first and second plastic tube injection steps are performed;
The first and second plastic tubes are ejected, and the male and female templates of the mold clamping section are closed and closed. The first material tube can inject the first color plastic into the second cavity, and the second material tube can eject the second Color plastic is injected into the first cavity, so that there is a two-color plastic substrate in the first cavity, and a single-color plastic substrate is in the second cavity. After the first and second plastic tube injection steps are completed, proceed The second rotation step;
After the second rotation, the movable plate of the clamping part can slide back to open the mold, after the male template and the female template are separated, the turntable will drive the male template to rotate forward. After the second rotation step is completed, Perform the first, second and third plastic tube injection steps;
The first, second, and third plastic tubes are ejected, and the male and female templates of the mold clamping section are closed and closed. The first material tube can inject the first color plastic into the third mold cavity, and the second material tube is The second color plastic is injected into the second cavity, and the third material tube injects the third color plastic into the first cavity, so that there is a three-color finished product in the first cavity, and the second cavity There is a two-color plastic substrate and a single-color plastic substrate in the third cavity. After the first, second, and third plastic tube ejection steps are completed, the third rotation step is performed;
For the third rotation, the movable plate of the clamping section can be slid back to open the mold to separate the male template from the female template, and the turntable will drive the male template to rotate forward. After the third rotation step is completed, The steps of carrying out the mold;
Supporting mold, supporting the three-color plastic products in the first cavity;
With this, after the steps of the supporting mold are completed, there is a two-color and a single-color plastic substrate in the mold cavities, which can immediately perform the first, second, and third plastic tube injection, the third rotation, and the supporting mold. In order to form a repeating injection process, one of the mold cavities can quickly form a three-color plastic finished product.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105120721A TW201800209A (en) | 2016-06-30 | 2016-06-30 | Turntable type multicolor and multi-material injection molding device and molding technology comprising a mold clamping portion and an injection portion to shorten the manufacturing hours and cost |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105120721A TW201800209A (en) | 2016-06-30 | 2016-06-30 | Turntable type multicolor and multi-material injection molding device and molding technology comprising a mold clamping portion and an injection portion to shorten the manufacturing hours and cost |
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| TW201800209A true TW201800209A (en) | 2018-01-01 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110757720A (en) * | 2018-07-28 | 2020-02-07 | 泰瑞机器股份有限公司 | Injection molding machine for multicolor products |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110757720A (en) * | 2018-07-28 | 2020-02-07 | 泰瑞机器股份有限公司 | Injection molding machine for multicolor products |
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