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TW201806153A - Semiconductor transistor and processing method thereof - Google Patents

Semiconductor transistor and processing method thereof Download PDF

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TW201806153A
TW201806153A TW106115630A TW106115630A TW201806153A TW 201806153 A TW201806153 A TW 201806153A TW 106115630 A TW106115630 A TW 106115630A TW 106115630 A TW106115630 A TW 106115630A TW 201806153 A TW201806153 A TW 201806153A
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layer
drain
metal
insulating layer
field plate
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TWI718300B (en
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李源祥
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Rfhic公司
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Abstract

HEMT having a drain field plate is provided. The drain field plate is formed in the area between the gate and drain of a HEMT. The drain field plate includes a metal pad that has a larger projection area than the drain pad. The drain field plate and semiconductor layer disposed beneath the drain field plate form a metal-semiconductor (M-S) Schottky structure. The capacitance of the M-S Schottky structure generates capacitance in the semiconductor area, which increases the breakdown voltage of the transistor components of the HEMT. A portion of the substrate under the active area may be removed to thereby increase the heat conductivity and reduce the junction temperature of the transistor components of the HEMT.

Description

半導體電晶體及其加工方法Semiconductor transistor and processing method thereof

本申請主張於2016年5月11日申請的美國臨時專利申請第62 / 334,83​​7號的優先權,其全部內容透過引用併入本文。The present application claims priority to U.S. Provisional Patent Application No. 62/334, No.

本發明係關於半導體裝置,更具體地,係關於高速電子遷移率電晶體。The present invention relates to semiconductor devices, and more particularly to high speed electron mobility transistors.

高速電子遷移率電晶體(HEMT)也稱為異質接面FET(HFET)或調變摻雜FET(MODFET),是一種場效電晶體(FET),在場效電晶體內,通道層和電子親和力小於通道層的阻擋層之間,形成異質接面。 HEMT電晶體能夠以比普通電晶體在更高的頻率工作,高達毫米波頻率,且通常用於高頻和高功率產品,例如在軍事應用中的行動電話台和相位陣列雷射之間的功率放大器。High-Speed Electron Mobility Transistor (HEMT), also known as Heterojunction FET (HFET) or Modulated Doped FET (MODFET), is a field effect transistor (FET) in field effect transistors, channel layers and electrons. A heterojunction is formed between the barrier layers having a lower affinity than the channel layer. HEMT transistors can operate at higher frequencies than ordinary transistors, up to millimeter wave frequencies, and are commonly used in high frequency and high power products, such as power between mobile phones and phase array lasers in military applications. Amplifier.

通常,用於射頻(RF)範圍操作的HEMT比普通電晶體需要更高的崩潰電壓,其中崩潰電壓是電晶體的閘極可以處理的最大電壓。在現有的HEMT中,已經使用連接閘極場板的源極來增加崩潰電壓。然而,隨著現代行動通訊技術的出現,對具有較高崩潰電壓的HEMT的需求不斷增加。此外,為了獲得良好的線性度,在動態驅動範圍內,閘極和汲極之間的電容(Cgd)值需要保持平穩。In general, a HEMT for radio frequency (RF) range operation requires a higher breakdown voltage than a conventional transistor, where the breakdown voltage is the maximum voltage that the gate of the transistor can handle. In existing HEMTs, the source connected to the gate field plate has been used to increase the breakdown voltage. However, with the advent of modern mobile communication technologies, the demand for HEMTs with higher breakdown voltages continues to increase. In addition, in order to achieve good linearity, the capacitance (Cgd) value between the gate and the drain needs to be kept stable in the dynamic driving range.

此外,設計在高功率範圍下工作的HEMT可能產生高熱能。因此,為了向負載輸送大電流,它們需要被設計用於低輸出電阻,以及良好的接面絕緣以承受高電壓。由於大多數熱能在異質接面產生,所以可以盡可能使該接面的面積大,從而能夠非常快速地散發熱能,進而防止過熱。然而,在許多高功率應用中,HEMT的形成因素可能對裝置面積的大小施加限制,從而限制了HEMT可以處理的最大功率。In addition, HEMTs designed to operate at high power ranges may generate high thermal energy. Therefore, in order to deliver large currents to the load, they need to be designed for low output resistance, as well as good junction insulation to withstand high voltages. Since most of the heat is generated at the heterojunction, the area of the junction can be made as large as possible, so that the heat can be dissipated very quickly, thereby preventing overheating. However, in many high power applications, the HEMT formation factor may impose limits on the size of the device area, thereby limiting the maximum power that the HEMT can handle.

因此,需要具有高崩潰電壓、動態驅動範圍內的平穩Cgd值和增強的散熱機制的HEMT,從而增加各種應用的最大電壓、線性度和功率額定值,特別是在射頻範圍。Therefore, HEMTs with high breakdown voltages, smooth Cgd values in the dynamic drive range, and enhanced heat dissipation mechanisms are needed to increase the maximum voltage, linearity, and power rating for various applications, particularly in the RF range.

在實施例中,在HEMT的汲極上形成汲極場板。汲極場板包括比汲極接墊具有更大投影區域的金屬接墊。汲極場板降低了由閘極側汲極接墊產生的電場強度,使得HEMT的崩潰電壓增加。In an embodiment, a bungee field plate is formed on the drain of the HEMT. The flip field plate includes a metal pad having a larger projection area than the drain pad. The field plate reduces the electric field strength generated by the gate side drain pads, causing the breakdown voltage of the HEMT to increase.

在實施例中,透過沉積SiN鈍化層、圖案化SiN鈍化層以及在圖案化SiN層上沉積金屬層來形成汲極場板。汲極場板和底層半導體層形成在半導體中產生空乏層的金屬半導體(M-S)蕭特基結構,其中,空乏層增加了HEMT的崩潰電壓。並且,透過改變汲極場板的形狀,可以控制閘極和汲極電容間的電容(Cgd)以汲汲極和源極間的電容(Cds),從而提高HEMT的RF特性。In an embodiment, the flip field plate is formed by depositing a SiN passivation layer, patterning a SiN passivation layer, and depositing a metal layer on the patterned SiN layer. The drain field plate and the underlying semiconductor layer form a metal-semiconductor (M-S) Schottky structure that produces a depletion layer in the semiconductor, wherein the depletion layer increases the breakdown voltage of the HEMT. Moreover, by changing the shape of the field plate, the capacitance between the gate and the drain capacitance (Cgd) can be controlled by the capacitance between the drain and the source (Cds), thereby improving the RF characteristics of the HEMT.

在實施例中,HEMT被設計用以降低體漏電流和接面溫度(Tj)。在完成正面的處理(即,在基板的正面上形成電晶體元件)時,可以處理基板的背面以增強散熱。在實施例中,背面處理包括幾個步驟。首先,去除(蝕刻)主動區下的基板部分。然後,可以在整個背面表面上沉積SiN層,其中SiN層的厚度較佳地為約35 nm。接下來,通過源極下方的AlGaN / GaN磊晶層製作貫孔。由Ti / Au構成的第一金屬層可以透過濺鍍等適當的製程沉積在背面表面上,還能將具有Cu / Au、Cu / Au / Cu / Au或Cu / Ag / Au等複合結構的第二金屬層形成在第一金屬層上,使得基板的背面和前側上的源極透過貫孔電連接。In an embodiment, the HEMT is designed to reduce body leakage current and junction temperature (Tj). Upon completion of the front side processing (ie, forming a transistor element on the front side of the substrate), the back side of the substrate can be processed to enhance heat dissipation. In an embodiment, the backside processing comprises several steps. First, the portion of the substrate under the active region is removed (etched). Then, a SiN layer may be deposited on the entire back surface, wherein the thickness of the SiN layer is preferably about 35 nm. Next, a via hole is formed through the AlGaN/GaN epitaxial layer under the source. The first metal layer composed of Ti / Au may be deposited on the back surface by a suitable process such as sputtering, and may have a composite structure of Cu / Au, Cu / Au / Cu / Au or Cu / Ag / Au A second metal layer is formed on the first metal layer such that the back side of the substrate and the source on the front side are electrically connected through the via.

在實施例中,在金屬層沉積在主動區下方之前,背面處理可以移除主動區下方的基板。由於諸如Si或藍寶石等的典型基板材料具有比金屬層低的熱傳導性,所以背面處理可以增加HEMT的熱傳導性,從而降低電晶體元件的Tj。在實施例中,在SiN層沉積之前,背面處理可以移除主動區下方的基板。由於典型的基板材料具有比SiN更低的電絕緣性,所以背面處理可增加電絕緣,減少電晶體元件體漏電流。In an embodiment, the backside treatment may remove the substrate below the active region before the metal layer is deposited below the active region. Since a typical substrate material such as Si or sapphire has a lower thermal conductivity than a metal layer, the backside treatment can increase the thermal conductivity of the HEMT, thereby lowering the Tj of the transistor element. In an embodiment, the backside treatment may remove the substrate below the active region prior to deposition of the SiN layer. Since a typical substrate material has lower electrical insulation than SiN, backside processing can increase electrical insulation and reduce leakage current of the transistor component body.

在實施例中,每個HEMT可以從晶圓切割(即,進行單分離處理)並附接到封裝,而不需要傳統的低共熔晶片貼裝的預成型,這減少了至少一個製造步驟,從而減少製造成本。在實施例中,可以使用表面安裝元件(SMD)回流法將晶片附接到封裝。In an embodiment, each HEMT can be cut from the wafer (ie, subjected to a single separation process) and attached to the package without the need for conventional eutectic wafer mount preforming, which reduces at least one fabrication step, Thereby reducing manufacturing costs. In an embodiment, the wafer can be attached to the package using a surface mount component (SMD) reflow process.

通常,傳統的晶片接合製程必須遭遇空氣空隙問題,其中空氣空隙降低導熱性並且對電晶體的可靠度造成不利地影響。在實施例中,焊料膏沉積在背面以填充基板的貫孔和凹陷區域,從而避免了在晶片接合製程期間形成空氣空隙。In general, conventional wafer bonding processes must encounter air void problems in which air voids reduce thermal conductivity and adversely affect the reliability of the transistor. In an embodiment, a solder paste is deposited on the back side to fill the vias and recessed areas of the substrate, thereby avoiding the formation of air voids during the wafer bonding process.

在下面的描述中,為了解釋的目的,闡述了具體細節以提供對本揭露的理解。然而,顯而易見的是,所屬技術領域中具有通常知識者可以在沒有這些細節的情況下實踐本發明。此外,所屬技術領域中具有通常知識者將認識到,下面描述的本揭露的實施例可以以各種方式來實現,諸如有形的電腦可讀媒體上的製程、設備、系統、裝置或方法。In the following description, for purposes of explanation, specific details However, it is apparent that those skilled in the art can practice the invention without these details. Moreover, those of ordinary skill in the art will recognize that the embodiments of the present disclosure described below can be implemented in various ways, such as a process, apparatus, system, apparatus, or method on a tangible computer readable medium.

所屬技術領域中具有通常知識者應理解:(1)可以選擇性地執行某些步驟;(2)步驟可以不限於本文規定的具體順序;以及(3)某些步驟可以以不同的順序執行,包括同時進行。It will be understood by those of ordinary skill in the art that: (1) certain steps may be selectively performed; (2) steps may not be limited to the specific order specified herein; and (3) certain steps may be performed in a different order, Including simultaneous.

圖式中所示的元件(elements)/元件(components)是本揭露的示例性實施例的說明,並且旨在避免使本揭露變得模糊。在本說明書中對「一個實施例」、「較佳的實施例」、「一實施例」或「實施例」的描述意指結合實施例描述的特定特徵、結構、特徵或功能包括在至少一實施例中,並且可以在多於一個實施例中。說明書中各處的短語「一個實施例中」、「一實施例中」或「實施例中」的出現不一定都指相同的實施例。術語「包括」、「包括」、「包含」和「包含」應被理解為開放式術語,並且下面的任何列表是示例,而不限於列出的項目。本文使用的任何標題僅用於組織目的,不得用於限制說明書或申請專利範圍的範圍。此外,在說明書中的各個地方使用某些術語是為了說明而不應被解釋為限制。The elements/components shown in the drawings are illustrative of the exemplary embodiments of the present disclosure and are intended to avoid obscuring the disclosure. The description of the "one embodiment", "the preferred embodiment", "an embodiment" or "the embodiment" in this specification means that the specific features, structures, features or functions described in connection with the embodiments are included in at least one. In an embodiment, and in more than one embodiment. The appearances of the phrase "in one embodiment", "in an embodiment" or "in the embodiment" are not necessarily referring to the same embodiment. The terms "including", "comprising", "including" and "including" are to be understood as an open term, and any list below is an example and is not limited to the listed items. Any headings used herein are for organizational purposes only and are not intended to limit the scope of the specification or patent application. In addition, some terms are used in various places in the specification for the purpose of illustration and should not be construed as limiting.

本揭露的實施例包括用於增加HEMT的崩潰電壓的汲極場板。此外,汲極場板可用於增加或減少HEMT的Cgd及/或Cd,保持平穩的Cgd值,增強HEMT的RF特性。Embodiments of the present disclosure include a bungee field plate for increasing the breakdown voltage of the HEMT. In addition, the baffle field plate can be used to increase or decrease the Cgd and/or Cd of the HEMT, maintain a smooth Cgd value, and enhance the RF characteristics of the HEMT.

本揭露的實施例包括在主動區下方移除基板的一部分的製程,從而增加導熱性並降低HEMT的元件的接面溫度。Embodiments of the present disclosure include a process of removing a portion of a substrate below the active region to increase thermal conductivity and reduce the junction temperature of the components of the HEMT.

本揭露的實施例包括在主動區下方移除基板的一部分並沉積SiN層的製程。由於SiN層具有比基板材料更好的電絕緣性能,因此該製程可以降低HEMT的元件的體漏電流。Embodiments of the present disclosure include a process of removing a portion of a substrate under the active region and depositing a SiN layer. Since the SiN layer has better electrical insulation properties than the substrate material, the process can reduce the body leakage current of the components of the HEMT.

本揭露的實施例包括在主動區下方移除基板的一部分並沉積金屬層的製程。由於金屬層具有比基板材料更好的導熱性,所以該製程可以增加熱導率並降低HEMT的元件的接面溫度。Embodiments of the present disclosure include a process of removing a portion of a substrate below a active region and depositing a metal layer. Since the metal layer has better thermal conductivity than the substrate material, the process can increase the thermal conductivity and lower the junction temperature of the components of the HEMT.

本揭露的實施例包括在主動區下方移除基板的一部分並形成貫孔的製程,其中,金屬層沉積在貫孔中。這些製程可以降低HEMT的源極電感。Embodiments of the present disclosure include a process of removing a portion of a substrate below the active region and forming a via, wherein a metal layer is deposited in the via. These processes can reduce the source inductance of the HEMT.

本揭露的實施例包括在主動區下方移除基板的一部分以沉積金屬層,並且將焊料膏施加到晶圓的背面的製程,從而避免形成空氣空隙,由此增強HEMT元件的熱傳導特性,並降低HEMT元件的接面溫度。Embodiments of the present disclosure include a process of removing a portion of a substrate under the active region to deposit a metal layer and applying a solder paste to the back side of the wafer, thereby avoiding the formation of air voids, thereby enhancing the heat transfer characteristics of the HEMT element and reducing Junction temperature of the HEMT component.

本揭露的實施例包括在主動區下方移除基板的一部分以沉積金屬層,並且將焊料膏施加到晶圓的背面的製程。這些製程可以排除用於將HEMT晶片附接到封裝的傳統的預成型製程(例如低共熔晶片貼裝製程),這可以降低製造成本。Embodiments of the present disclosure include a process of removing a portion of a substrate under the active region to deposit a metal layer and applying solder paste to the back side of the wafer. These processes can eliminate conventional preforming processes (e.g., eutectic wafer placement processes) for attaching HEMT wafers to packages, which can reduce manufacturing costs.

本揭露的實施例包括在主動區下方移除基板的一部分以沉積金屬層,並且將焊料膏施加到晶圓的背面的製程。因此,可以使用低共熔晶片貼裝製程或SMD回流製程將HEMT晶片附接到封裝。Embodiments of the present disclosure include a process of removing a portion of a substrate under the active region to deposit a metal layer and applying solder paste to the back side of the wafer. Thus, the HEMT wafer can be attached to the package using a eutectic wafer mount process or an SMD reflow process.

第1至5圖係繪示根據本發明的實施例在基板的前(或頂)側上形成HEMT元件的示例性製程。如第1圖所示,在基板100的前(頂)側上形成磊晶層102,基板100可以較佳地由Si或藍寶石形成,即使其它合適的材料可以用於基板。磊晶層102可以由GaN形成,從而讓AlGaN / GaN異質結構層在基板上形成。應當注意,磊晶層102可以由其它合適類型的材料形成。以下,使用GaN HEMT作為示例性HEMT,即使可以透過本文獻中描述的方法製造其他類型的HEMT。1 through 5 illustrate an exemplary process for forming a HEMT element on the front (or top) side of a substrate in accordance with an embodiment of the present invention. As shown in Fig. 1, an epitaxial layer 102 is formed on the front (top) side of the substrate 100, and the substrate 100 may preferably be formed of Si or sapphire, although other suitable materials may be used for the substrate. The epitaxial layer 102 may be formed of GaN to form an AlGaN/GaN heterostructure layer on the substrate. It should be noted that the epitaxial layer 102 can be formed from other suitable types of materials. Hereinafter, a GaN HEMT is used as an exemplary HEMT, even though other types of HEMTs can be fabricated by the methods described in this document.

可以在磊晶層102上形成汲極(或等效地,汲極接墊或汲極電極或用於汲極的歐姆金屬化)104和108及源極(或等效地,源極接墊或源極電極或用於源極的歐姆金屬化)106,其中,汲極和源極可以由合適的金屬形成。在實施例中,汲極和源極之每一個可以具有包括Ti / Al / Ni / Au的複合金屬層結構。汲極和源極的歐姆接觸可以透過使汲極和源極成為合金來產生,從而降低汲極/源極和磊晶層102之間的界面處的電阻。A drain may be formed on the epitaxial layer 102 (or equivalently, a drain pad or a drain electrode or an ohmic metal for the drain) 104 and 108 and a source (or equivalently, a source pad) Or source electrode or ohmic metallization for the source) 106, wherein the drain and source may be formed of a suitable metal. In an embodiment, each of the drain and the source may have a composite metal layer structure including Ti / Al / Ni / Au. The ohmic contact of the drain and the source can be produced by alloying the drain and the source, thereby reducing the electrical resistance at the interface between the drain/source and the epitaxial layer 102.

如第2圖所示,電絕緣層110可以形成在基板100的前表面上。在實施例中,絕緣層110可以由SiN形成,或者由任何其他可以用於電絕緣的合適材料。絕緣層110可以覆蓋在製程期間可能形成受損的磊晶層102、汲極104和108、以及源極106的頂表面上。如之後所述,SiN層可以被圖案化以形成閘極。As shown in FIG. 2, an electrically insulating layer 110 may be formed on the front surface of the substrate 100. In an embodiment, the insulating layer 110 may be formed of SiN or by any other suitable material that may be used for electrical insulation. The insulating layer 110 may cover the top surface of the epitaxial layer 102, the drains 104 and 108, and the source 106 that may be damaged during the process. As described later, the SiN layer can be patterned to form a gate.

第3圖係繪示用於產生離子植入部(或,簡短地,植入部)112的離子植入製程,其中植入部112可將作為HEMT的獨立操作單元的汲極104和108以及源極106隔離。在實施例中,圖案化的光阻層(第3圖中未繪示)可以透過合適的光刻製程塗覆在HEMT的頂表面上,並且用作光阻(PR)遮罩層,以選擇性地允許離子,例如氮或氧離子穿過絕緣層110,並且在植入製程期間被植入到磊晶層102中。然後,接著去除光阻層。3 is a diagram showing an ion implantation process for generating an ion implantation portion (or, briefly, an implant portion) 112, wherein the implant portion 112 can be used as a separate operation unit of the HEMT, the drain electrodes 104 and 108, and The source 106 is isolated. In an embodiment, the patterned photoresist layer (not shown in FIG. 3) may be coated on the top surface of the HEMT through a suitable photolithography process and used as a photoresist (PR) mask layer to select Ions, such as nitrogen or oxygen ions, are allowed to pass through the insulating layer 110 and are implanted into the epitaxial layer 102 during the implantation process. Then, the photoresist layer is subsequently removed.

如第4圖所示,透過合適的蝕刻製程蝕刻絕緣層110的一個或多個部分。在實施例中,圖案化的遮罩層(第4圖中未繪示)可以透過光刻製程形成於絕緣層110上,並且用於移除絕緣層的部分,從而形成凹陷116並露出磊晶層的頂部表面。As shown in FIG. 4, one or more portions of the insulating layer 110 are etched through a suitable etching process. In an embodiment, a patterned mask layer (not shown in FIG. 4) may be formed on the insulating layer 110 through a photolithography process, and used to remove portions of the insulating layer, thereby forming the recess 116 and exposing the epitaxial layer. The top surface of the layer.

第5圖係繪示形成在凹陷116中且具有在絕緣層110上延伸的翼的T型閘極118。在實施例中,可以執行T型閘極光刻製程(第5圖中未描述),然後,使用合適的金屬例如Ni / Au或Ni / Pt / Au執行閘極金屬化。FIG. 5 illustrates a T-type gate 118 formed in the recess 116 and having wings extending over the insulating layer 110. In an embodiment, a T-type gate lithography process (not depicted in FIG. 5) may be performed, and then gate metallization is performed using a suitable metal such as Ni / Au or Ni / Pt / Au.

如第6圖所示,鈍化層120可以沉積在HEMT的前表面上。在實施例中,儘管鈍化層120可以使用其它合適的電絕緣材料,鈍化層120可以由SiN形成。鈍化層120可以增加T型閘極118和汲極/源極之間的崩潰電壓,從而提高HEMT的可靠度。T型閘極118的翼和絕緣層110可以產生電容,以降低在汲極側的閘極邊緣區域電場,從而增加閘極118的崩潰電壓。As shown in FIG. 6, the passivation layer 120 may be deposited on the front surface of the HEMT. In an embodiment, although the passivation layer 120 may use other suitable electrically insulating materials, the passivation layer 120 may be formed of SiN. The passivation layer 120 can increase the breakdown voltage between the T-type gate 118 and the drain/source, thereby improving the reliability of the HEMT. The wing of the T-type gate 118 and the insulating layer 110 can create a capacitance to reduce the electric field in the gate edge region on the drain side, thereby increasing the breakdown voltage of the gate 118.

第7圖係繪示根據本發明的實施例製造接觸開口的示例性方法。如圖所示,部分的絕緣層110和鈍化層120被移除用以形成接觸開口(或凹陷)130、132和134以及SiN接觸開口(或凹陷)131和135。如下所述,SiN接觸開口131和135可以用金屬填充以形成汲極場金屬(或,等效地汲極場板)。在實施例中,可以使用基於光刻技術的蝕刻製程來移除部分的絕緣層110和鈍化層120,從而暴露部分的磊晶層102的頂部表面。Figure 7 illustrates an exemplary method of making a contact opening in accordance with an embodiment of the present invention. As shown, portions of insulating layer 110 and passivation layer 120 are removed to form contact openings (or recesses) 130, 132, and 134 and SiN contact openings (or recesses) 131 and 135. As described below, the SiN contact openings 131 and 135 may be filled with metal to form a bipolar field metal (or equivalently a bland field plate). In an embodiment, a portion of the insulating layer 110 and the passivation layer 120 may be removed using a photolithography-based etching process to expose a portion of the top surface of the epitaxial layer 102.

第8圖係繪示根據本發明的實施例用於形成源極連接的閘極場金屬(或,等效地,源極連接的閘極場板)144和汲極場板140的示例性製程。第9圖係繪示根據本發明的實施例的汲極場板140的俯視圖。形成在覆蓋T型閘極118的鈍化層120上並朝著汲極104延伸的源極連接的閘極場板(或,短閘極場板)144與下層110和120產生電容,其中電容降低汲極側的閘極邊緣區域電場,從而增加閘極118和汲極104之間的崩潰電壓。在實施例中,源極連接的閘極場板144可以由合適的金屬形成。8 is an illustration of an exemplary process for forming a source-connected gate field metal (or, equivalently, a source-connected gate field plate) 144 and a gate field plate 140, in accordance with an embodiment of the present invention. . Figure 9 is a top plan view of a bungy field plate 140 in accordance with an embodiment of the present invention. A gate field plate (or short gate field plate) 144 and a lower layer 110 and 120 formed on the passivation layer 120 covering the passivation layer 120 of the T-type gate 118 and extending toward the drain 104 generate capacitance, wherein the capacitance is lowered. The electric field in the gate edge region of the drain side increases the breakdown voltage between the gate 118 and the drain 104. In an embodiment, the source connected gate field plate 144 may be formed from a suitable metal.

在實施例中,汲極場板140可以形成在汲極104上方並且延伸超過汲極104的邊緣。汲極場板140具有與源極連接的閘極場板144相似的效果,因為由汲極場板140產生的電容可以增加崩潰電壓。更具體地,汲極場板140、層110、120和磊晶層102形成金屬半導體(M-S)結構。M-S蕭特基結構產生電容,其又在磊晶層102中產生空乏區,從而增加崩潰電壓。In an embodiment, the bungy field plate 140 may be formed over the drain 104 and extend beyond the edge of the drain 104. The flip field plate 140 has a similar effect to the gate field plate 144 that is connected to the source because the capacitance generated by the buck field plate 140 can increase the breakdown voltage. More specifically, the flip field plate 140, the layers 110, 120, and the epitaxial layer 102 form a metal semiconductor (M-S) structure. The M-S Schottky structure creates a capacitance that in turn creates a depletion region in the epitaxial layer 102, thereby increasing the breakdown voltage.

通常,當RF訊號施加到閘極118時,閘極118和汲極104之間的邊緣電容(Cgd)對汲極至源極的靜態電流具有負面影響,即靜態電流具有波動的瞬態週期。在實施例中,由汲極場板140的M-S蕭特基結構產生的電容可以控制邊緣電容(Cgd),從而可以保持Cgd的平穩度。Generally, when an RF signal is applied to the gate 118, the edge capacitance (Cgd) between the gate 118 and the drain 104 has a negative effect on the quiescent current from the drain to the source, i.e., the quiescent current has a fluctuating transient period. In an embodiment, the capacitance generated by the M-S Schottky structure of the field plate 140 can control the edge capacitance (Cgd) so that the smoothness of Cgd can be maintained.

如第9圖所示,在實施例中,汲極場板140涉及覆蓋汲極104的投影區域並且進一步在x方向上延伸到汲極104的投影區域外部的金屬區域(在下文中,投影區域是指透過將三維物體的形狀投影到xy平面上而獲得的二維區域,其中xy平面平行於磊晶層102的頂部表面。)。汲極場板140還涉及覆蓋SiN接觸開口131的投影區域並進一步在x和y方向上延伸到SiN接觸開口131的投影區域外部的金屬區域。相反地,在常見的系統中,汲極接觸開口130被填充金屬材料,且汲極接觸開口130的投影區域不延伸到汲極104的投影區域的外部。As shown in FIG. 9, in an embodiment, the field plate 140 relates to a metal region that covers the projection area of the drain 104 and further extends outside the projection area of the drain 104 in the x direction (hereinafter, the projection area is Refers to a two-dimensional region obtained by projecting the shape of a three-dimensional object onto an xy plane, where the xy plane is parallel to the top surface of the epitaxial layer 102. The flip field plate 140 also relates to a metal region that covers the projection area of the SiN contact opening 131 and further extends outside the projection area of the SiN contact opening 131 in the x and y directions. Conversely, in a typical system, the drain contact opening 130 is filled with a metallic material and the projected area of the drain contact opening 130 does not extend outside of the projected area of the drain 104.

在實施例中,長度D1是在y方向上SiN接觸開口131的邊緣與汲極場板140的邊緣之間的距離,為約1 µm。長度D2是在y方向上汲極場板140的邊緣和汲極104的邊緣之間的距離,為約1µm。寬度D3是在x方向上SiN接觸開口131的尺寸,為約1 µm。寬度D4是在X方向上SiN接觸開口131的邊緣與汲極104的邊緣之間的距離,為約1µm。寬度D5是在x方向上SiN接觸開口131的邊緣與汲極場板140的邊緣之間的距離,為約1µm。寬度D6是在x方向上SiN接觸開口131的邊緣與汲極場板140的邊緣之間的距離,為約3µm。寬度D7是在X方向上接觸開口區域130的邊緣與汲極104的邊緣之間的距離,為5µm。應當注意,長度D1至D7的值是示例性的,並且可以使用其他合適的值。In an embodiment, the length D1 is the distance between the edge of the SiN contact opening 131 and the edge of the buck field plate 140 in the y direction, which is about 1 μm. The length D2 is the distance between the edge of the flip field plate 140 and the edge of the drain 104 in the y direction, which is about 1 μm. The width D3 is the size of the SiN contact opening 131 in the x direction, which is about 1 μm. The width D4 is the distance between the edge of the SiN contact opening 131 and the edge of the drain 104 in the X direction, which is about 1 μm. The width D5 is the distance between the edge of the SiN contact opening 131 and the edge of the flip field plate 140 in the x direction, which is about 1 μm. The width D6 is the distance between the edge of the SiN contact opening 131 and the edge of the field plate 140 in the x direction, which is about 3 μm. The width D7 is the distance between the edge contacting the opening region 130 in the X direction and the edge of the drain 104, which is 5 μm. It should be noted that the values of the lengths D1 to D7 are exemplary, and other suitable values may be used.

在實施例中,即使當汲極104的尺寸改變時,長度D1至D7之間的比例也可以被保持。例如,當汲極104的尺寸改變時,D6和D7之間的比例可保持為1。In the embodiment, even when the size of the drain 104 is changed, the ratio between the lengths D1 to D7 can be maintained. For example, when the size of the drain 104 is changed, the ratio between D6 and D7 can be kept at 1.

汲極場板140可以由諸如Ti / Au或Ti / Au / Ti / Au的多個金屬層結構形成。在實施例中,源極連接的閘極場板144和汲極場板140可以在相同的製程期間形成,即可以透過合適的光刻製程沉積圖案化遮罩層(第8和9圖中未繪示),因此源極連接的閘極場板144和汲極場板140被沉積,而在相同的製程期間,接觸開口區域130、132和134也可以用相同的金屬材料填充。The field plate 140 may be formed of a plurality of metal layer structures such as Ti / Au or Ti / Au / Ti / Au. In an embodiment, the source-connected gate field plate 144 and the drain field plate 140 may be formed during the same process, that is, the patterned mask layer may be deposited through a suitable photolithography process (not shown in FIGS. 8 and 9). The source-connected gate field plate 144 and the drain field plate 140 are thus deposited, and the contact opening regions 130, 132, and 134 may be filled with the same metal material during the same process.

第10圖係繪示根據本發明的另一實施例的汲極場板的俯視圖。如圖所示,汲極場板150可以包括三個板401、402和403,其中板401和403與板402電分離,且板402電連接到汲極104。板402包括填充接觸開口區域130的金屬層,而板401和403分別包括填充兩個SiN接觸開口131的金屬層。Figure 10 is a top plan view of a bungee field plate in accordance with another embodiment of the present invention. As shown, the flip field plate 150 can include three plates 401, 402, and 403, wherein the plates 401 and 403 are electrically separated from the plate 402, and the plate 402 is electrically coupled to the drain 104. The plate 402 includes a metal layer filling the contact opening region 130, and the plates 401 and 403 respectively include a metal layer filling the two SiN contact openings 131.

在實施例中,寬度D10、D11和D12類似於第9圖中的寬度D5、D3和D4,每個約為1µm。同樣地,分別與D2和D1相似的長度D13和D14分別為約1µm。In the embodiment, the widths D10, D11, and D12 are similar to the widths D5, D3, and D4 in Fig. 9, each of which is about 1 μm. Likewise, the lengths D13 and D14, which are similar to D2 and D1, respectively, are about 1 μm.

如第10圖所示,汲極場板401、402和403的側面可以互相叉合。例如,與叉指部分的突出/凹陷部分相關的長度D15至D17和D19至D23可以分別為約1µm。長度D18是在x方向上汲極104的邊緣和接觸開口區域130的邊緣之間的距離,可以為約5µm。As shown in Fig. 10, the sides of the field plates 401, 402, and 403 may be interdigitated. For example, the lengths D15 to D17 and D19 to D23 associated with the protruding/recessed portions of the interdigitated portion may be about 1 μm, respectively. The length D18 is the distance between the edge of the drain 104 and the edge of the contact opening region 130 in the x direction, and may be about 5 μm.

在實施例中,汲極場板140、401、402和403可以具有其他合適的形狀,使得M-S蕭特基結構可以具有控制Cgd及/或Cgs(閘極和源極之間的邊緣電容)的預期電容。在實施例中,可以調節汲極場板的形狀和汲極場板與汲極104的邊緣之間的距離,以實現預期的電容。在實施例中,叉指型電容對於DC訊號是開放的,但是對於RF訊號變得電性短路,這導致叉指型電容在響應RF訊號時選擇性地工作。應當注意,汲極場板142和SiN接觸開口135的俯視圖具有與第9和10圖相同的構造,即汲極場板142可以具有與汲極場板140相同的形狀,或汲極場板142可以具有與金屬板401、402和403相似的三個金屬板。In an embodiment, the bucker field plates 140, 401, 402, and 403 may have other suitable shapes such that the MS Schottky structure may have a control of Cgd and/or Cgs (edge capacitance between the gate and the source). Expected capacitance. In an embodiment, the shape of the bungy field plate and the distance between the buck field plate and the edge of the drain 104 can be adjusted to achieve the desired capacitance. In an embodiment, the interdigital capacitor is open to the DC signal, but becomes electrically shorted for the RF signal, which causes the interdigital capacitor to selectively operate in response to the RF signal. It should be noted that the top view of the flip field plate 142 and the SiN contact opening 135 has the same configuration as that of FIGS. 9 and 10, that is, the bungy field plate 142 may have the same shape as the bungee field plate 140, or the buck field plate 142. There may be three metal plates similar to the metal plates 401, 402 and 403.

第11圖係繪示根據本發明的實施例用於在電晶體元件上鍍覆金屬層的示例性製程。如圖所示,金屬元件160、162和164可以透過諸如Au電鍍製程的電鍍製程沉積在汲極和源極上,使得元件可以透過空氣橋或接合接墊製程電連接。Figure 11 is a diagram showing an exemplary process for plating a metal layer on a transistor element in accordance with an embodiment of the present invention. As shown, the metal components 160, 162, and 164 can be deposited on the drain and source through an electroplating process such as an Au plating process such that the components can be electrically connected through an air bridge or bond pad process.

第12和13圖係繪示根據本發明的實施例沉積電絕緣層166和絕緣層166的蝕刻部分的示例性製程。如圖所示,絕緣層166被部分蝕刻,使得金屬元件(接合接墊)160、162和164分別具有用於將導線連接到其上的接觸開口170、172和174。例如,在實施例中,線的端部可以接合到接觸開口170(線接合),使得來自/傳送到線的電訊號可以經由金屬元件(接合接墊)和汲極場板140傳送到/來自汲極104。12 and 13 illustrate an exemplary process for depositing an etched portion of electrically insulating layer 166 and insulating layer 166 in accordance with an embodiment of the present invention. As shown, the insulating layer 166 is partially etched such that the metal components (bond pads) 160, 162, and 164 have contact openings 170, 172, and 174, respectively, for connecting the wires thereto. For example, in an embodiment, the ends of the wires can be bonded to the contact openings 170 (wire bonds) such that electrical signals from/transmitted to the wires can be transmitted to/from via the metal components (joint pads) and the baffle field plate 140 Bungee 104.

第14至24圖係繪示基板100和磊晶層102的背面(底側)的處理。第14圖係繪示根據本發明的實施例用於使晶圓變薄的示例性製程。如圖所示,可以透過諸如研磨和拋光的合適製程來薄化基板100,以便於促進HEMT組裝到封裝和背面製程,例如貫孔的產生和分離。14 to 24 illustrate the processing of the back surface (bottom side) of the substrate 100 and the epitaxial layer 102. Figure 14 is a diagram showing an exemplary process for thinning a wafer in accordance with an embodiment of the present invention. As shown, the substrate 100 can be thinned by a suitable process such as grinding and polishing to facilitate assembly of the HEMT into the package and backside processes, such as the creation and separation of vias.

第15圖係繪示根據本發明的實施例用於基板蝕刻的示例性製程。如圖所示,可以透過合適的製程(例如乾蝕刻或濕蝕刻)移除主動區203下方的基板100的一部分。在這裡,主動區203是指在工作時產生熱能的主動半導體元件例如汲極、閘極和源極之下的區域。然後,如第16圖所示,諸如SiN層的電絕緣層204可以沉積在基板的背面(或底部)表面上。Figure 15 is a diagram showing an exemplary process for substrate etching in accordance with an embodiment of the present invention. As shown, a portion of the substrate 100 below the active region 203 can be removed by a suitable process, such as dry etching or wet etching. Here, the active region 203 refers to an area under active semiconductor elements such as a drain, a gate, and a source that generate thermal energy during operation. Then, as shown in Fig. 16, an electrically insulating layer 204 such as a SiN layer may be deposited on the back (or bottom) surface of the substrate.

第17圖係繪示根據本發明的實施例用於產生貫孔306的示例性過程。如圖所示,在實施例中,貫孔306可以延伸到源極106的底側。如圖所示,絕緣層204和磊晶層102可以透過合適的蝕刻製程蝕刻以形成貫孔306,其中貫孔306可以是狹縫貫孔。Figure 17 is a diagram showing an exemplary process for creating a through hole 306 in accordance with an embodiment of the present invention. As shown, in an embodiment, the through holes 306 can extend to the bottom side of the source 106. As shown, the insulating layer 204 and the epitaxial layer 102 can be etched through a suitable etch process to form the vias 306, wherein the vias 306 can be slit vias.

第18圖係繪示根據本發明的實施例在基板的背面上沉積金屬層206的示例性製程。在實施例中,濺射製程可用於沉積由Ti / Au形成的金屬層,例如,在基板的背面上方沉積,儘管其它合適的製程可用於沉積金屬層206。Figure 18 illustrates an exemplary process for depositing a metal layer 206 on the back side of a substrate in accordance with an embodiment of the present invention. In an embodiment, a sputtering process can be used to deposit a metal layer formed of Ti / Au, for example, over the back side of the substrate, although other suitable processes can be used to deposit the metal layer 206.

第19圖係繪示根據本發明的實施例在基板的背面上電鍍金屬層208的示例性製程。在實施例中,金屬層206可以是用於金屬層208的晶種層。在實施例中,可以透過合適的製程(例如電鍍製程)沉積金屬層208,且金屬層208可以具有復合金屬結構,如Cu / Au / Cu / Au和Cu / Ag / Au。Figure 19 illustrates an exemplary process for plating a metal layer 208 on the back side of a substrate in accordance with an embodiment of the present invention. In an embodiment, metal layer 206 can be a seed layer for metal layer 208. In an embodiment, the metal layer 208 may be deposited by a suitable process (eg, an electroplating process), and the metal layer 208 may have a composite metal structure such as Cu / Au / Cu / Au and Cu / Ag / Au.

第20圖係繪示根據本發明的實施例將焊料膏208施加到基板背面的示例性製程。如圖所示,焊料膏208可以在主動區203下方填充貫孔306以及基板100的凹部。Figure 20 illustrates an exemplary process for applying solder paste 208 to the back side of a substrate in accordance with an embodiment of the present invention. As shown, the solder paste 208 can fill the via 306 and the recess of the substrate 100 below the active region 203.

如上所述,在沉積金屬層206和208之前,主動區203下方的基板部分可以被移除。由於諸如Si或藍寶石的基板材料可能具有比金屬層206和208更低的熱導率,第15至20圖的製程可以增加HEMT的導熱性,從而降低主動區203中的電晶體元件的Tj。同樣地,由於典型的基板材料具有比SiN更低的電絕緣性,背面處理增加了電絕緣性,從而減少了電晶體元件的體漏電流。As noted above, the portion of the substrate below the active region 203 can be removed prior to deposition of the metal layers 206 and 208. Since the substrate material such as Si or sapphire may have a lower thermal conductivity than the metal layers 206 and 208, the processes of FIGS. 15-20 may increase the thermal conductivity of the HEMT, thereby reducing the Tj of the transistor elements in the active region 203. Likewise, since typical substrate materials have lower electrical insulation than SiN, backside processing increases electrical insulation, thereby reducing body leakage current of the transistor elements.

第21圖係繪示根據本發明的實施例HEMT晶圓的背面處理的示例性製程。第21圖中的HEMT 類似第17圖中的HEMT,不同之處在於,第21圖中的HEMT具有可以透過空氣橋(第21圖中未繪示)彼此連接的多個源極310、314和318。例如,在實施例中,貫孔302和304可以將源極310和318電性連接到HEMT的底側,其中貫孔302和304可以位於主動區309的外部。如圖所示,絕緣層(例如SiN層)301、基板300、磊晶層305和離子植入區307可以透過合適的蝕刻製程蝕刻以形成貫孔302和304。Figure 21 is a diagram showing an exemplary process for backside processing of a HEMT wafer in accordance with an embodiment of the present invention. The HEMT in FIG. 21 is similar to the HEMT in FIG. 17, except that the HEMT in FIG. 21 has a plurality of sources 310, 314 that are connectable to each other through an air bridge (not shown in FIG. 21). 318. For example, in an embodiment, the vias 302 and 304 can electrically connect the sources 310 and 318 to the bottom side of the HEMT, wherein the vias 302 and 304 can be external to the active region 309. As shown, an insulating layer (e.g., SiN layer) 301, substrate 300, epitaxial layer 305, and ion implantation region 307 can be etched through a suitable etch process to form vias 302 and 304.

應當注意,第21圖中僅繪示三個源極。然而,對於所屬技術領域中具有通常知識者,顯而易見的是,其他合適數量的源極可以透過空氣橋彼此連接。此外,第21圖中僅繪示兩個一般的貫孔,但亦可以形成其他合適數量的貫孔。It should be noted that only three sources are shown in FIG. However, it will be apparent to those of ordinary skill in the art that other suitable numbers of sources may be connected to each other through an air bridge. In addition, only two general through holes are shown in Fig. 21, but other suitable numbers of through holes may be formed.

第22圖係繪示根據本發明的實施例在基板的背面上沉積金屬層330的示例性製程。在實施例中,可以使用濺射製程將例如由Ti / Au形成的金屬層沉積在基板的背面上。Figure 22 illustrates an exemplary process for depositing a metal layer 330 on the back side of a substrate in accordance with an embodiment of the present invention. In an embodiment, a metal layer formed, for example, of Ti / Au may be deposited on the back side of the substrate using a sputtering process.

第23圖係繪示根據本發明的實施例在基板的背面上沉積金屬層332的示例性製程。在實施例中,金屬層330可以是金屬層332的晶種層。在實施例中,可以透過合適的製程(例如電鍍製程)沉積金屬層332,且金屬層332可以具有複合金屬結構,如Cu / Au / Cu / Au和Cu / Ag / Au。Figure 23 illustrates an exemplary process for depositing a metal layer 332 on the back side of a substrate in accordance with an embodiment of the present invention. In an embodiment, metal layer 330 can be a seed layer of metal layer 332. In an embodiment, the metal layer 332 may be deposited by a suitable process (eg, an electroplating process), and the metal layer 332 may have a composite metal structure such as Cu / Au / Cu / Au and Cu / Ag / Au.

第24圖係繪示根據本發明的實施例將焊料膏334施加到晶片的背面的示例性製程。如圖所示,焊料膏334可以填充主動區309下方的貫孔302和304以及基板300的凹陷部分。Figure 24 illustrates an exemplary process for applying solder paste 334 to the back side of a wafer in accordance with an embodiment of the present invention. As shown, the solder paste 334 can fill the vias 302 and 304 below the active region 309 and the recessed portions of the substrate 300.

本揭露的實施例包括在主動區203或309下方移除(蝕刻)一部分的基板100或300並沉積金屬層的製程。由於金屬層具有比典型基板材料更好的導熱性,所以這些製程可能會增加HEMT元件在運作過程中產生的熱的消散。Embodiments of the present disclosure include a process of removing (etching) a portion of the substrate 100 or 300 under the active region 203 or 309 and depositing a metal layer. Since the metal layer has better thermal conductivity than typical substrate materials, these processes may increase the dissipation of heat generated during operation of the HEMT device.

本揭露的實施例包括在主動區下方移除(蝕刻)一部分的基板以沉積金屬層,並將焊料膏220或334施加到背面的製程,其避免形成空氣空隙,從而增強HEMT元件的熱傳導特性並降低HEMT元件的接面溫度。Embodiments of the present disclosure include a process of removing (etching) a portion of a substrate under the active region to deposit a metal layer and applying solder paste 220 or 334 to the back surface, which avoids the formation of air voids, thereby enhancing the heat transfer characteristics of the HEMT device and Lower the junction temperature of the HEMT component.

本揭露的實施例包括在主動區下方移除(蝕刻)一部分的基板並沉積SiN層204或301的製程。由於SiN層具有比典型基板材料更好的電絕緣性能,該過程可能會降低HEMT元件的體漏電流。Embodiments of the present disclosure include a process of removing (etching) a portion of a substrate under the active region and depositing a SiN layer 204 or 301. Since the SiN layer has better electrical insulation properties than typical substrate materials, this process may reduce the body leakage current of the HEMT device.

在實施例中,第20和24圖中的每個HEMT可以從晶圓切割(單一化)並透過加熱(即回流)焊料膏220或334而附接到封裝(第20和24圖中未繪示)。相反地,在常見的方法中,包含共熔金屬的焊料膏在晶片附接之前被塗覆在陶瓷封裝或引線框架上。因此,在實施例中,不需要常見的共熔材料的預成形,從而減少至少一製造步驟,進而減少製造成本。在實施例中,可以使用表面安裝元件(SMD)回流方法將晶片附接到封裝。In an embodiment, each of the HEMTs of Figures 20 and 24 can be diced (singulated) from the wafer and attached to the package by heating (ie, reflowing) the solder paste 220 or 334 (not drawn in Figures 20 and 24) Show). Conversely, in a common method, a solder paste containing a eutectic metal is coated on a ceramic package or lead frame prior to wafer attachment. Thus, in an embodiment, preforming of a common eutectic material is not required, thereby reducing at least one manufacturing step, thereby reducing manufacturing costs. In an embodiment, the wafer can be attached to the package using a surface mount component (SMD) reflow method.

結合第1至24圖所描述的一個或多個製程可以由電腦軟體執行。應當注意,本揭露的實施例還可以涉及具有非瞬時有形計算機可讀裝置的計算機產品,其上具有用於執行各種計算機實現的操作的計算機代碼。工具和計算機代碼可以是為了本揭露的目的而特別設計和建構的,或者它們可以是所屬技術領域中具有通常知識者已知或可用的種類。有形的計算機可讀工具的實例包括但不限於:磁性工具諸如硬碟、軟性磁碟機和磁帶;光學工具諸如CD-ROM和全像裝置;磁光裝置;以及專門用於儲存或儲存且執行程序碼的硬體裝置,例如特殊應用積體電路(ASIC)、可編程邏輯裝置(PLD)、快閃記憶體以及ROM和RAM裝置。計算機代碼的示例包括諸如由編譯程式產生的指令碼和包含由使用翻譯器的計算機執行的較高級代碼的文件。本揭露的實施例可以全部或部分地實現為機器可執行指令,其可以在由製程設備執行的程式模組中。程式模組的示例包括程式庫、程式、例程、目的、元件和數據結構。在分佈式計算環境中,程式模組可以物理地位於本地、遠程或兩者皆是的設置中。One or more of the processes described in connection with Figures 1 through 24 can be performed by computer software. It should be noted that embodiments of the present disclosure may also relate to a computer product having a non-transitory tangible computer readable device having computer code thereon for performing various computer implemented operations. The tools and computer code may be specially designed and constructed for the purposes of the present disclosure, or they may be of the kind known or available to those of ordinary skill in the art. Examples of tangible computer readable tools include, but are not limited to, magnetic tools such as hard disks, floppy disks, and magnetic tape; optical tools such as CD-ROMs and hologram devices; magneto-optical devices; and dedicated for storage or storage and execution Program hardware devices such as special application integrated circuits (ASICs), programmable logic devices (PLDs), flash memory, and ROM and RAM devices. Examples of computer code include instruction codes such as those produced by a compiler and files containing higher level code executed by a computer using a translator. Embodiments of the present disclosure may be implemented, in whole or in part, as machine executable instructions that may be in a program module executed by a process device. Examples of program modules include libraries, programs, routines, objects, components, and data structures. In a distributed computing environment, program modules can be physically located locally, remotely, or both.

所屬技術領域中具有通常知識者應當理解,本揭露的關鍵在於沒有使用計算機系統或程式語言即可實現。所屬技術領域中具有通常知識者亦應理解,上述許多元件可以在物理上及/或功能上分成子模組或組合在一起。Those of ordinary skill in the art will appreciate that the key to the present disclosure is that it can be implemented without the use of a computer system or programming language. Those of ordinary skill in the art will also appreciate that many of the above-described elements can be physically and/or functionally divided into sub-modules or combined.

對於所屬技術領域中具有通常知識者而言,應理解前述示例和實施例是示例性的,而不是限制本揭露的範圍。意旨本揭露的真實精神和範圍內所包括的所有排列、增強、等效物、組合和改進對閱讀本說明書和研究附圖之後的所屬技術領域中具有通常知識者是顯而易見的。It is to be understood that the foregoing examples and embodiments are illustrative, and are not intended to limit the scope of the disclosure. All of the permutations, enhancements, equivalents, combinations and improvements included in the true spirit and scope of the disclosure are apparent to those of ordinary skill in the art.

100‧‧‧基板
102‧‧‧磊晶層
104、108‧‧‧汲極
106‧‧‧源極
110‧‧‧絕緣層
112‧‧‧植入部
116‧‧‧凹陷
118‧‧‧閘極
120‧‧‧鈍化層
130‧‧‧接觸開口區域
131、132、134‧‧‧接觸開口
135‧‧‧SiN接觸開口
140、142‧‧‧汲極場板
144、146‧‧‧閘極場板
166‧‧‧絕緣層
203‧‧‧主動區
204‧‧‧絕緣層 、SiN層
206、208‧‧‧金屬層
220‧‧‧焊料膏
300‧‧‧基板
301‧‧‧絕緣層
302、304、306‧‧‧貫孔
305‧‧‧磊晶層
307‧‧‧植入區
309‧‧‧主動區
310、314、318‧‧‧源極
330、332‧‧‧金屬層
334‧‧‧焊料膏
401、402、403‧‧‧板、汲極場板
100‧‧‧Substrate
102‧‧‧ epitaxial layer
104, 108‧‧‧汲polar
106‧‧‧ source
110‧‧‧Insulation
112‧‧‧ Implant Department
116‧‧‧ dent
118‧‧‧ gate
120‧‧‧ Passivation layer
130‧‧‧Contact opening area
131, 132, 134‧ ‧ contact openings
135‧‧‧SiN contact opening
140, 142‧‧‧汲 pole field board
144, 146‧‧ ‧ gate field plate
166‧‧‧Insulation
203‧‧‧active area
204‧‧‧Insulation, SiN layer
206, 208‧‧‧ metal layer
220‧‧‧ solder paste
300‧‧‧Substrate
301‧‧‧Insulation
302, 304, 306‧‧‧through holes
305‧‧‧Elevation layer
307‧‧‧ implanted area
309‧‧‧active area
310, 314, 318‧‧‧ source
330, 332‧‧‧ metal layer
334‧‧‧ solder paste
401, 402, 403‧‧‧ boards, 汲 field plates

將參考本發明的實施例,其示例可能繪示於附圖。這些圖式旨在是說明性的而不是限制性的。儘管在這些實施例的上下文中總體上描述了本發明,但是應當理解,並不意圖將本發明的範圍限制於這些特定實施例。Reference will be made to embodiments of the invention, examples of which may be illustrated in the accompanying drawings. These drawings are intended to be illustrative, and not restrictive. Although the present invention has been generally described in the context of these embodiments, it should be understood that the scope of the invention is not limited to the specific embodiments.

第1至5圖係繪示根據本發明的實施例在基板的正面上形成半導體元件的示例性製程。1 to 5 are diagrams showing an exemplary process of forming a semiconductor element on the front surface of a substrate in accordance with an embodiment of the present invention.

第6圖係繪示根據本發明的實施例用於沉積鈍化層的示例性製程。Figure 6 is a diagram showing an exemplary process for depositing a passivation layer in accordance with an embodiment of the present invention.

第7圖係繪示根據本發明的實施例用於形成接觸開口的示例性製程。Figure 7 illustrates an exemplary process for forming a contact opening in accordance with an embodiment of the present invention.

第8圖係繪示根據本發明的實施例用於形成閘極場板和汲極場板的示例性製程。Figure 8 illustrates an exemplary process for forming a gate field plate and a bungee field plate in accordance with an embodiment of the present invention.

第9圖係繪示根據本發明的實施例的汲極場板的俯視圖。Figure 9 is a top plan view of a bungee field plate in accordance with an embodiment of the present invention.

第10圖係繪示根據本發明的實施例的汲極場板的俯視圖。Figure 10 is a top plan view of a bungee field plate in accordance with an embodiment of the present invention.

第11圖係繪示根據本發明的實施例用於在電晶體元件上鍍覆金屬層的示例性製程。Figure 11 is a diagram showing an exemplary process for plating a metal layer on a transistor element in accordance with an embodiment of the present invention.

第12和13圖係繪示根據本發明的實施例沉積電絕緣層和蝕刻部分絕緣層的示例性製程。12 and 13 are diagrams showing an exemplary process of depositing an electrically insulating layer and etching a portion of the insulating layer in accordance with an embodiment of the present invention.

第14圖係繪示根據本發明的實施例使晶圓變薄的示例性製程。Figure 14 is a diagram showing an exemplary process for thinning a wafer in accordance with an embodiment of the present invention.

第15圖係繪示根據本發明的實施例用於蝕刻基板的示例性製程。Figure 15 is a diagram showing an exemplary process for etching a substrate in accordance with an embodiment of the present invention.

第16圖係繪示根據本發明的實施例用於沉積SiN層的示例性製程。Figure 16 is a diagram showing an exemplary process for depositing a SiN layer in accordance with an embodiment of the present invention.

第17圖係繪示根據本發明的實施例用於產生貫孔的示例性製程。Figure 17 is a diagram showing an exemplary process for creating a through hole in accordance with an embodiment of the present invention.

第18圖係繪示根據本發明的實施例在晶圓的背面上沉積金屬層的示例性製程。Figure 18 is a diagram showing an exemplary process for depositing a metal layer on the back side of a wafer in accordance with an embodiment of the present invention.

第19圖係繪示根據本發明的實施例在晶圓的背面上沉積金屬層的示例性製程。Figure 19 is a diagram showing an exemplary process for depositing a metal layer on the back side of a wafer in accordance with an embodiment of the present invention.

第20圖係繪示根據本發明的實施例將焊料膏施加到晶圓的背面的示例性製程。Figure 20 illustrates an exemplary process for applying solder paste to the back side of a wafer in accordance with an embodiment of the present invention.

第21圖係繪示根據本發明的實施例用於處理HEMT晶圓背面的示例性製程。Figure 21 is a diagram showing an exemplary process for processing the back side of a HEMT wafer in accordance with an embodiment of the present invention.

第22圖係繪示根據本發明的實施例在晶圓的背面上沉積金屬層的示例性製程。Figure 22 illustrates an exemplary process for depositing a metal layer on the back side of a wafer in accordance with an embodiment of the present invention.

第23圖係繪示根據本發明的實施例在晶圓的背面上沉積金屬層的示例性製程。Figure 23 is a diagram showing an exemplary process for depositing a metal layer on the back side of a wafer in accordance with an embodiment of the present invention.

第24圖係繪示根據本發明的實施例將焊料膏施加到晶圓的背面的示例性製程。Figure 24 illustrates an exemplary process for applying solder paste to the back side of a wafer in accordance with an embodiment of the present invention.

100‧‧‧基板 100‧‧‧Substrate

104、108‧‧‧汲極 104, 108‧‧‧汲polar

106‧‧‧源極 106‧‧‧ source

110‧‧‧絕緣層 110‧‧‧Insulation

112‧‧‧植入部 112‧‧‧ Implant Department

118‧‧‧閘極 118‧‧‧ gate

120‧‧‧鈍化層 120‧‧‧ Passivation layer

140、142‧‧‧汲極場板 140, 142‧‧‧汲 pole field board

144、146‧‧‧閘極場板 144, 146‧‧ ‧ gate field plate

Claims (20)

一種半導體電晶體,其包含: 一磊晶層; 一汲極,係形成於該磊晶層上; 一絕緣層,係形成於該磊晶層上,並且在該汲極之頂部表面上的一第一接觸開口區域外,覆蓋該汲極;以及 一汲極場板,係以導電材料形成,並且設置在該絕緣層的部分區域及該第一接觸開口區域上,從而能夠在該第一接觸開口區域直接接觸該汲極,該汲極場板具有延伸至該汲極之一投影區域外的一投影區域。A semiconductor transistor comprising: an epitaxial layer; a drain formed on the epitaxial layer; an insulating layer formed on the epitaxial layer and on a top surface of the drain Outside the first contact opening region, covering the drain; and a flip field plate formed of a conductive material and disposed on a partial region of the insulating layer and the first contact opening region, thereby being capable of being in the first contact The open area directly contacts the drain, the flip field plate having a projection area extending beyond a projection area of the drain. 如申請專利範圍第1項所述之半導體電晶體,其進一步包含一鈍化層,係以導電材料形成,並且設置在該絕緣層及該汲極場板之間,並且在該汲極之頂部表面上的該第一接觸開口區域外,覆蓋該汲極。The semiconductor transistor according to claim 1, further comprising a passivation layer formed of a conductive material and disposed between the insulating layer and the drain field plate and on a top surface of the drain The drain is covered by the outside of the first contact opening region. 如申請專利範圍第2項所述之半導體電晶體,其中,該鈍化層及該絕緣層具有設置於該汲極側面之至少一第二接觸開口區域,並且該汲極場板係形成於該至少一第二接觸開口區域上,從而能夠在該至少一第二接觸開口區域直接接觸該磊晶層。The semiconductor transistor according to claim 2, wherein the passivation layer and the insulating layer have at least one second contact opening region disposed on the side of the drain, and the dipole field plate is formed on the at least a second contact opening region, so that the epitaxial layer can be directly contacted in the at least one second contact opening region. 如申請專利範圍第1項所述之半導體電晶體,其中,該磊晶層包含氮化鎵,以及該半導體電晶體係為一高速電子遷移率電晶體(HEMT)。The semiconductor transistor according to claim 1, wherein the epitaxial layer comprises gallium nitride, and the semiconductor electro-crystal system is a high-speed electron mobility transistor (HEMT). 如申請專利範圍第1項所述之半導體電晶體,其進一步包含: 一閘極,係形成於該磊晶層上,該絕緣層係覆蓋該閘極之頂部表面;以及 一閘極場板,係形成於該絕緣層上,並且設置在該閘極上方。The semiconductor transistor according to claim 1, further comprising: a gate formed on the epitaxial layer, the insulating layer covering a top surface of the gate; and a gate field plate, It is formed on the insulating layer and is disposed above the gate. 如申請專利範圍第1項所述之半導體電晶體,其進一步包含: 一金屬元件,係直接設置在該汲極場板上;以及 一絕緣層,係覆蓋該金屬元件,並且包含在該金屬元件之頂部表面上之一接觸開口區域。The semiconductor transistor according to claim 1, further comprising: a metal component directly disposed on the drain field plate; and an insulating layer covering the metal component and included in the metal component One of the top surfaces contacts the open area. 一種半導體電晶體,其包含: 一磊晶層; 一汲極,係形成於該磊晶層上; 一絕緣層,係形成於該磊晶層及該汲極上,該絕緣層具有在該汲極之頂部表面上之一第一接觸開口區域,以及在該磊晶層之頂部表面上之一第二接觸開口區域;以及 一汲極場板,係包含一第一金屬板及一第二金屬板,該第一金屬板係設置在該絕緣層的部分區域及該第一接觸開口區域上,從而能夠在該第一接觸開口區域直接接觸該汲極,該第二金屬板係設置在該絕緣層之部分區域及該第二接觸開口區域上,從而能夠直接接觸該磊晶層,該第一金屬板與該第二金屬板係彼此分開。A semiconductor transistor comprising: an epitaxial layer; a drain formed on the epitaxial layer; an insulating layer formed on the epitaxial layer and the drain, the insulating layer having the drain a first contact opening region on the top surface, and a second contact opening region on the top surface of the epitaxial layer; and a flip field plate comprising a first metal plate and a second metal plate The first metal plate is disposed on a portion of the insulating layer and the first contact opening region, so that the first contact opening region can directly contact the drain, and the second metal plate is disposed on the insulating layer a portion of the region and the second contact opening region are configured to directly contact the epitaxial layer, and the first metal plate and the second metal plate are separated from each other. 如申請專利範圍第7項所述之半導體電晶體,其中,該第一金屬板與該第二金屬板具有以叉指方式設置的凸出及凹陷部分。The semiconductor transistor according to claim 7, wherein the first metal plate and the second metal plate have convex and concave portions disposed in an interdigitated manner. 如申請專利範圍第7項所述之半導體電晶體,其進一步包含: 一鈍化層,係以電性絕緣材料形成,並且設置在該絕緣層及該汲極場板之間。The semiconductor transistor according to claim 7, further comprising: a passivation layer formed of an electrically insulating material and disposed between the insulating layer and the dipole field plate. 如申請專利範圍第7項所述之半導體電晶體,其中,該磊晶層包含氮化鎵,並且該半導體電晶體係為一高速電子遷移率電晶體(HEMT)。The semiconductor transistor according to claim 7, wherein the epitaxial layer comprises gallium nitride, and the semiconductor electro-crystal system is a high-speed electron mobility transistor (HEMT). 如申請專利範圍第7項所述之半導體電晶體,其進一步包含: 一閘極,係形成於該磊晶層上,該絕緣層係覆蓋該閘極之頂部表面;以及 一閘極場板,係形成於該絕緣層上,並且設置在該閘極上方。The semiconductor transistor according to claim 7, further comprising: a gate formed on the epitaxial layer, the insulating layer covering a top surface of the gate; and a gate field plate, It is formed on the insulating layer and is disposed above the gate. 如申請專利範圍第7項所述之半導體電晶體,其進一步包含: 一金屬元件,係直接設置在該汲極場板上;以及 一絕緣層,係覆蓋該金屬元件,並且具有在該金屬元件之頂部表面上之一接觸開口區域。The semiconductor transistor according to claim 7, further comprising: a metal component directly disposed on the flip field field; and an insulating layer covering the metal component and having the metal component One of the top surfaces contacts the open area. 一種加工一半導體電晶體之方法,該半導體電晶體包含一基板;一磊晶層;以及形成在該磊晶層上之複數個電晶體元件,該方法係包含: 移除該基板的一部分,該基板係設置在複數個電晶體元件之一部分之下,從而能夠將該磊晶層之底部表面的一部分暴露出來; 在該磊晶層之底部表面的暴露部分上形成一絕緣層,該絕緣層係以電性絕緣材料形成; 形成至少一貫孔,係由該絕緣層之底部表面延伸至該複數個電晶體元件之至少一的一底部表面;以及 沉積至少一金屬層在該絕緣層之底部表面上、在該貫孔的側壁上,以及在至少一該複數個電晶體元件的該底部表面上。A method of processing a semiconductor transistor, the semiconductor transistor comprising a substrate; an epitaxial layer; and a plurality of transistor elements formed on the epitaxial layer, the method comprising: removing a portion of the substrate, the method The substrate is disposed under one of the plurality of transistor elements to expose a portion of the bottom surface of the epitaxial layer; forming an insulating layer on the exposed portion of the bottom surface of the epitaxial layer, the insulating layer Forming an electrically insulating material; forming at least a uniform hole extending from a bottom surface of the insulating layer to a bottom surface of at least one of the plurality of transistor elements; and depositing at least one metal layer on a bottom surface of the insulating layer On the sidewall of the via, and on the bottom surface of at least one of the plurality of transistor elements. 如申請專利範圍第13項所述之方法,其進一步包含:在至少一金屬層之底部表面上施加一焊料膏。The method of claim 13, further comprising: applying a solder paste on a bottom surface of the at least one metal layer. 如申請專利範圍第13項所述之方法,其中,該沉積至少一金屬層之步驟係包含: 沉積一第一金屬層在該絕緣層之底部表面上,在該貫孔的側壁上,以及在各該複數個電晶體元件的該底部表面上;以及 在該第一金屬層之一底部表面上沉積一第二金屬層。The method of claim 13, wherein the depositing the at least one metal layer comprises: depositing a first metal layer on a bottom surface of the insulating layer, on a sidewall of the through hole, and Depositing a second metal layer on a bottom surface of each of the plurality of transistor elements; and depositing a second metal layer on a bottom surface of the first metal layer. 如申請專利範圍第13項所述之方法,其中,該至少一金屬層相較於該基板具有一較高之熱傳導率。The method of claim 13, wherein the at least one metal layer has a higher thermal conductivity than the substrate. 一種半導體電晶體,其包含: 一磊晶層; 複數個電晶體元件,係形成於該磊晶層之一頂部表面上; 一基板,係形成於該磊晶層之一底部表面上,並且設置在該複數個電晶體元件之一部分的下方的區域之外的一區域內; 一絕緣層,係以電性絕緣材料形成,並且設置在該基板之一底部表面上及該磊晶層之一部分底部表面上; 至少一貫孔,係從該絕緣層之一底部表面,穿過該磊晶層,延伸到該複數個電晶體元件之至少一之一底部表面; 至少一金屬層,係形成於該絕緣層之一底部表面上,該至少一貫孔之一側壁,以及至少一該複數個電晶體元件之該底部表面上;以及 一焊料膏,係形成於該至少一金屬層之一底部表面。A semiconductor transistor comprising: an epitaxial layer; a plurality of transistor elements formed on a top surface of one of the epitaxial layers; a substrate formed on a bottom surface of the epitaxial layer and disposed An area outside the region below the portion of the plurality of transistor elements; an insulating layer formed of an electrically insulating material and disposed on a bottom surface of the substrate and a portion of the epitaxial layer a surface of at least one of the bottom surface of the insulating layer extending through the epitaxial layer to at least one of the bottom surfaces of the plurality of transistor elements; at least one metal layer formed on the insulating layer a bottom surface of one of the layers, a sidewall of the at least one of the uniform holes, and at least one of the bottom surfaces of the plurality of transistor elements; and a solder paste formed on a bottom surface of the at least one metal layer. 如申請專利範圍第17項所述之半導體電晶體,其進一步包含: 一焊料膏,係施加於該至少一金屬層之一底部表面。The semiconductor transistor according to claim 17, further comprising: a solder paste applied to a bottom surface of the at least one metal layer. 如申請專利範圍第17項所述之半導體電晶體,其中,該至少一金屬層係包含: 一第一金屬層,係形成於該基板之該底部表面,該至少一貫孔之該側壁,以及至少一該複數個電晶體元件之該底部表面上;以及 一第二金屬層,係形成於該第一金屬層之一底部表面上。The semiconductor transistor according to claim 17, wherein the at least one metal layer comprises: a first metal layer formed on the bottom surface of the substrate, the sidewall of the at least consistent hole, and at least a bottom surface of the plurality of transistor elements; and a second metal layer formed on a bottom surface of the first metal layer. 如申請專利範圍第17項所述之半導體電晶體,其中,該半導體電晶體係為一高速電子遷移率電晶體(HEMT)。The semiconductor transistor according to claim 17, wherein the semiconductor electro-crystal system is a high-speed electron mobility transistor (HEMT).
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