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TW201600908A - Adhering device, adhering method, production device of optical display device, and production method thereof - Google Patents

Adhering device, adhering method, production device of optical display device, and production method thereof Download PDF

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Publication number
TW201600908A
TW201600908A TW104120442A TW104120442A TW201600908A TW 201600908 A TW201600908 A TW 201600908A TW 104120442 A TW104120442 A TW 104120442A TW 104120442 A TW104120442 A TW 104120442A TW 201600908 A TW201600908 A TW 201600908A
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layer
bonding
optical display
optical
display member
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TW104120442A
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Chinese (zh)
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TWI665497B (en
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土岡達也
田中大充
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住友化學股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/18Coatings for keeping optical surfaces clean, e.g. hydrophobic or photo-catalytic films
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Theoretical Computer Science (AREA)
  • Mathematical Physics (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Liquid Crystal (AREA)

Abstract

An adhering device 100 of the present invention separates a sheet piece F1X from a separator sheet F3a and holds the sheet piece F1X on a holding surface 122a by rolling an adhering head 120 along a curvature of the holding surface 122a while pressing the curved holding surface 122a of the adhering head 120 with respect to the sheet piece F1X which is supported on a sheet stage 114. In addition, the adhering device 100 adheres the sheet piece F1X held on the holding surface 122a to an optical display component P by rolling the adhering head 120 along the curvature of the holding surface 122a while pressing the sheet piece F1X held on the holding surface 122a on the optical display component P which is mounted on the adhering stage 171.

Description

貼合裝置、貼合方法、光學顯示設備的生產系統及光學顯示設備的生產方法Laminating device, bonding method, production system of optical display device, and production method of optical display device

本發明係關於貼合裝置、貼合方法、光學顯示設備的生產系統及光學顯示設備的生產方法。 本發明係基於2014年6月27日於日本提出申請之特願第2014-132811號而主張其優先權,並引用其內容。The present invention relates to a bonding apparatus, a bonding method, a production system of an optical display device, and a production method of the optical display device. The present invention claims priority based on Japanese Patent Application No. 2014-132811, filed on Jun.

就將層狀材料貼合於被貼附物的裝置而言,已知有記載於專利文獻1的裝置。 專利文獻1的裝置係將長條狀的層狀材料以特定尺寸切斷,並保持於頭部。然後,將頭部移動至載置有被貼附物的平台,位置對準頭部及被貼附物後,於被貼附物上,施壓頭部使層狀材料轉印於被貼附物。 [先前技術文獻] [專利文獻]An apparatus described in Patent Document 1 is known as a device for bonding a layered material to an object to be attached. The apparatus of Patent Document 1 cuts a long layered layer material in a specific size and holds it on the head. Then, the head is moved to the platform on which the attached object is placed, the head is aligned with the attached object, and after being attached, the head is pressed onto the attached object to transfer the layered material to the attached object. Things. [Prior Technical Literature] [Patent Literature]

[專利文獻1] 日本特許第4482757號公報[Patent Document 1] Japanese Patent No. 4482757

[發明所欲解決的課題][Problems to be solved by the invention]

專利文獻1的裝置中,將層狀材料轉印於被貼附物時,為了不產生氣泡,頭部的形狀係為圓弧形狀。然而,由於搬送層狀材料的同時,旋轉頭部來將層狀材料保持於頭部,所以因搬送層狀材料時的蛇行等影響,層狀材料保持於頭部時,容易產生皺摺在層狀材料。藉此,層狀材料轉印於被貼附物時,於層狀材料及被貼附物間容易產生氣泡。In the apparatus of Patent Document 1, when the layered material is transferred to the object to be attached, the shape of the head is an arc shape in order not to generate bubbles. However, since the layered material is held by the head portion while the layered material is being conveyed, the layered material is held by the head. Therefore, when the layered material is held on the head due to the influence of the meandering or the like when the layered material is conveyed, wrinkles are likely to occur in the layer. Shaped material. Thereby, when the layered material is transferred to the object to be attached, air bubbles are likely to be generated between the layered material and the object to be attached.

本發明的目的係提供一種可抑制轉印層片時的氣泡之產生的貼合裝置、貼合方法、光學顯示設備的生產系統及光學顯示設備的生產方法。 [用於解決課題的手段]An object of the present invention is to provide a bonding apparatus, a bonding method, a production system of an optical display device, and a production method of an optical display device which can suppress generation of bubbles when transferring a layer sheet. [Means for solving problems]

關於本發明的一態樣之貼合裝置係為於光學顯示部件貼合層片的貼合裝置,包含:捲出部,將光學組件層從料捲滾筒與分離層一同捲出;切斷部,將該光學組件層殘留該分離層地切斷以形成該層片;層平台,將該層片從該分離層側支撐;貼合平台,載置有該光學顯示部件;及貼合頭,對於靜止在該層平台上的層片,藉由一邊施壓彎曲的保持面,一邊沿著該保持面的彎曲轉動,將該層片從該分離層剝離並保持於該保持面的同時,將保持於該保持面的層片貼合至載置於該貼合平台的光學顯示部件。A bonding apparatus according to an aspect of the present invention is a bonding apparatus for bonding a layer to an optical display member, comprising: a winding portion for winding the optical component layer together from the roll drum and the separation layer; And removing the separation layer from the optical component layer to form the layer; the layer platform, the layer is supported from the separation layer side; the bonding platform, the optical display component is placed; and the bonding head, The layer piece resting on the platform of the layer is rotated along the curved surface of the holding surface while pressing the curved holding surface, and the layer is peeled off from the separation layer and held on the holding surface, The plies held on the holding surface are attached to the optical display member placed on the bonding platform.

關於本發明的一態樣之貼合裝置,能更包含:捲取部,藉由該貼合頭從該分離層剝離該層片後,捲取變成單獨的分離層;其中,該捲取部於該貼合頭將該保持面施壓於該層片並開始轉動的瞬間之第一期間,將該分離層朝捲開方向旋轉,經過該第一期間後,該捲取部於該轉動結束至停止的第二期間,將該分離層朝捲取方向旋轉。A bonding apparatus according to an aspect of the present invention may further include: a winding portion that is peeled off from the separation layer by the bonding head, and then wound into a separate separation layer; wherein the winding portion During the first period of the moment when the bonding head presses the holding surface against the layer and starts to rotate, the separation layer is rotated in the winding direction. After the first period, the winding portion ends at the rotation. During the second period of the stop, the separation layer is rotated in the winding direction.

關於本發明的一態樣之貼合裝置,能更具備:蓋板,於該貼合平台上,與該光學顯示部件鄰接;其中,該貼合頭的保持面施壓於該蓋板的上面後,藉由連續轉動於該蓋板的上面及該光學顯示部件的上面,將保持於該保持面的層片貼合於該光學顯示部件。A bonding apparatus according to an aspect of the present invention may further include: a cover plate adjacent to the optical display member on the bonding platform; wherein a retaining surface of the bonding head is pressed against the cover plate Thereafter, the layer held on the holding surface is bonded to the optical display member by continuously rotating on the upper surface of the cover and the upper surface of the optical display member.

關於本發明的第一態樣之光學顯示設備的生產系統係為於光學顯示部件貼合光學組件來形成光學顯示設備的生產系統,包含:貼合裝置,於該光學顯示部件貼合作為該光學組件的層片;其中,該貼合裝置係為關於上述之本發明的一態樣之貼合裝置。A production system for an optical display device according to a first aspect of the present invention is a production system in which an optical display member is bonded to an optical component to form an optical display device, comprising: a bonding device, wherein the optical display member is bonded to the optical A ply of the assembly; wherein the laminating device is a laminating device in accordance with one aspect of the invention described above.

關於本發明的第二態樣之光學顯示設備的生產系統係為於光學顯示部件貼合光學組件來形成光學顯示設備的生產系統,包含:貼合裝置,於該光學顯示部件貼合較該光學組件大的層片;檢測裝置,拍攝貼合有該層片的光學顯示部件,基於此拍攝資料,檢測該層片的切斷線;及切斷裝置,藉由沿該切斷線切斷貼合於該光學顯示部件的層片,以從該層片切出該光學組件;其中,該貼合裝置係為關於上述之本發明的一態樣之貼合裝置。A production system for an optical display device according to a second aspect of the present invention is a production system in which an optical display member is bonded to an optical component to form an optical display device, comprising: a bonding device, wherein the optical display member is attached to the optical device a layer having a large component; a detecting device that photographs an optical display member to which the layer is attached, detects a cutting line of the layer based on the photographing material; and a cutting device that cuts the patch along the cutting line A ply of the optical display member is incorporated to cut the optical component from the ply; wherein the laminating device is an aspect of the above-described aspect of the present invention.

關於本發明的一態樣之貼合方法係為於光學顯示部件貼合層片的貼合方法,包含:捲出步驟,將光學組件層從料捲滾筒與分離層一同捲出;切斷步驟,將該光學組件層殘留該分離層地切斷以形成該層片;支撐步驟,藉由層平台將該層片從該分離層側支撐;載置步驟,將該光學顯示部件載置於貼合平台;及貼合步驟,對於靜止在該層平台上的層片,藉由一邊施壓彎曲的保持面,一邊沿著該保持面的彎曲轉動貼合頭,將該層片從該分離層剝離並保持於該保持面的同時,將保持於該保持面的層片貼合至載置於該貼合平台的光學顯示部件。The bonding method of the aspect of the present invention is a method for bonding the optical display member to the bonding layer, comprising: a winding-out step of winding the optical component layer together from the winding roller and the separation layer; Removing the separation layer from the optical component layer to form the layer; supporting step of supporting the layer from the side of the separation layer by a layer platform; and placing the optical display component on the sticker And a laminating step of rotating the bonding head along the bending of the holding surface by pressing the curved holding surface on the layer resting on the platform, and separating the layer from the separation layer While peeling and holding the holding surface, the layer sheet held on the holding surface is bonded to the optical display member placed on the bonding platform.

關於本發明的一態樣之貼合方法中,能更包含:捲取步驟,藉由該貼合頭從該分離層剝離該層片後,藉由捲取部捲取變成單獨的分離層;其中,該捲取步驟中,於該貼合頭將該保持面施壓於該層片並開始轉動的瞬間之第一期間,該捲取部將該分離層朝捲開方向旋轉,經過該第一期間後,於該轉動結束至停止的第二期間,該捲取部將該分離層朝捲取方向旋轉。In an aspect of the present invention, the method further includes: a winding step of separating the layer from the separation layer by the bonding head, and then winding the winding portion into a separate separation layer; In the winding step, in the first period of the moment when the bonding head presses the holding surface against the layer and starts to rotate, the winding portion rotates the separation layer in the winding direction, and passes through the first After the period, the winding portion rotates the separation layer in the winding direction during the second period from the end of the rotation to the stop.

關於本發明的一態樣之貼合方法中,能更具備:蓋板,於該貼合平台上,與該光學顯示部件鄰接;其中,該貼合步驟中,該貼合頭的保持面施壓於該蓋板的上面後,該貼合頭藉由連續轉動於該蓋板的上面及該光學顯示部件的上面,將保持於該保持面的層片貼合於該光學顯示部件。In a bonding method according to an aspect of the present invention, a cover plate may be further disposed on the bonding platform adjacent to the optical display member; wherein, in the bonding step, the holding surface of the bonding head is applied After being pressed against the upper surface of the cover, the bonding head is adhered to the optical display member by continuously rotating on the upper surface of the cover and the upper surface of the optical display member.

關於本發明的第一態樣之光學顯示設備的生產方法係為於光學顯示部件貼合光學組件來形成光學顯示設備的生產方法,包含:貼合步驟,於該光學顯示部件貼合作為該光學組件的層片;其中,該貼合步驟係使用上述之本發明的一態樣之貼合方法來進行。A method of producing an optical display device according to a first aspect of the present invention is a method for producing an optical display device by bonding an optical component to an optical display member, comprising: a bonding step, wherein the optical display member is bonded to the optical A ply of the component; wherein the laminating step is carried out using the above-described aspect of the bonding method of the present invention.

關於本發明的第二態樣之光學顯示設備的生產方法係為於光學顯示部件貼合光學組件來形成光學顯示設備的生產方法,包含:貼合步驟,於該光學顯示部件貼合較該光學組件大的層片;檢測步驟,拍攝貼合有該層片的光學顯示部件,基於此拍攝資料,檢測該層片的切斷線;切斷步驟,藉由沿該切斷線切斷貼合於該光學顯示部件的層片,以從該層片切出該光學組件;其中,該貼合步驟係使用上述之本發明的一態樣之貼合方法來進行。A method for producing an optical display device according to a second aspect of the present invention is a method for producing an optical display device by bonding an optical component to an optical display member, comprising: a bonding step, wherein the optical display member is attached to the optical device a layer having a large component; a detecting step of photographing an optical display member to which the layer is attached, detecting a cutting line of the layer based on the photographing data; and a cutting step of cutting the stitching along the cutting line The ply of the optical display member is used to cut the optical component from the ply; wherein the laminating step is performed using the above-described aspect of the bonding method of the present invention.

關於該第一態樣之光學顯示設備的生產系統及生產方法、關於該第二態樣之光學顯示設備的生產系統及生產方法中,所謂「光學組件」係指基於光學顯示設備的規格而設定的大小之光學組件。舉例來說,所謂「基於光學顯示設備的規格而設定的大小」係意味著,可對應光學顯示部件的外形尺寸之大小,具體而言,貼合於光學顯示部件時,不會產生實際使用上會有問題的剩餘部分之大小。In the production system and production method of the optical display device of the first aspect, and the production system and production method of the optical display device according to the second aspect, the term "optical component" means setting based on the specifications of the optical display device. The size of the optical components. For example, the "size set based on the specifications of the optical display device" means that it can correspond to the size of the external dimensions of the optical display member, and specifically, when it is bonded to the optical display member, it does not cause actual use. There will be the size of the rest of the problem.

舉例來說,於光學顯示部件的中央部設置有顯示影像的顯示區域,於光學顯示部件的端部設置有電路部件安裝部,電路部件安裝部具備有連接半導體晶片或可撓性印刷配線等之複數端子。舉例來說,此情況,就「光學組件」而言,係使用具有較光學顯示部件的顯示區域大且較光學顯示部件的外形(平面視圖中之輪廓形狀)小的區域,且避開光學顯示部件中之電路部件安裝部等功能部分的區域之大小的光學組件。For example, a display area for displaying an image is provided at a central portion of the optical display member, a circuit component mounting portion is provided at an end of the optical display member, and the circuit component mounting portion is provided with a semiconductor wafer or a flexible printed wiring. Multiple terminals. For example, in this case, in the case of the "optical component", a region having a larger display area than the optical display member and a smaller outer shape (the contour shape in the plan view) of the optical display member is used, and the optical display is avoided. An optical component of a size of a region of a functional portion such as a circuit component mounting portion in the component.

關於該第二態樣之光學顯示設備的生產系統及生產方法中,所謂「較光學組件大的層片」係指,較作為指定大小(基於光學顯示設備的規格而設定的大小)之光學組件大一些的層片。層片中,較光學組件大的部分係作為剩餘部分,而成為切斷對象。藉由從層片切開剩餘部分,得到作為指定大小之光學組件。 [發明的效果]In the production system and the production method of the optical display device of the second aspect, the "layer having a larger optical component" means an optical component that is larger than a predetermined size (a size set based on the specifications of the optical display device). Larger layers. In the layer sheet, a portion larger than the optical component is used as the remaining portion, and becomes a cutting object. An optical component of a specified size is obtained by cutting the remaining portion from the ply. [Effects of the Invention]

根據本發明,能提供一種可抑制轉印層片時的氣泡之產生的貼合裝置、貼合方法、光學顯示設備的生產系統及光學顯示設備的生產方法。According to the present invention, it is possible to provide a bonding apparatus, a bonding method, a production system of an optical display device, and a production method of an optical display device capable of suppressing generation of bubbles when transferring a layer sheet.

[第一實施形態] 以下,使用圖1至圖5,來說明關於本發明的第一實施形態之貼合裝置及光學顯示設備的生產系統。[First Embodiment] Hereinafter, a production system of a bonding apparatus and an optical display apparatus according to a first embodiment of the present invention will be described with reference to Figs. 1 to 5 .

圖1係為本實施形態的貼合裝置100之概略圖。 本實施形態的貼合裝置100於光學顯示部件P的一面,貼合半切斷長條狀的光學組件層FX而得的層片F1X。Fig. 1 is a schematic view of a bonding apparatus 100 of the present embodiment. In the bonding apparatus 100 of the present embodiment, the layer F1X obtained by half-cutting the long optical component layer FX is bonded to one surface of the optical display member P.

舉例來說,就光學顯示部件P而言,能使用液晶面板或有機電致發光(OEL, Organic Electro-Luminescence)面板等的面板狀之光學顯示部件。舉例來說,就光學組件層FX而言,能使用偏光薄膜、相位差薄膜、輝度增加薄膜等。舉例來說,本實施形態中,就光學組件層FX而言,使用如圖4所示之偏光薄膜。For example, as the optical display member P, a panel-shaped optical display member such as a liquid crystal panel or an organic electro-luminescence (OEL) panel can be used. For example, as the optical component layer FX, a polarizing film, a retardation film, a luminance increasing film, or the like can be used. For example, in the present embodiment, as the optical component layer FX, a polarizing film as shown in FIG. 4 is used.

圖4的光學組件層FX係包含:薄膜狀的光學組件本體F1a、設置於光學組件本體F1a的一側之面(圖4的上側面)的黏著層F2a、隔著黏著層F2a而可分離地層積於光學組件本體F1a的一側之面的分離層F3a、及層積於光學組件本體F1a的另一側之面(圖4的下側面)之表面保護薄膜F4a。The optical component layer FX of FIG. 4 includes a film-shaped optical component body F1a, an adhesive layer F2a provided on one side of the optical component body F1a (upper side in FIG. 4), and a separable layer interposed via the adhesive layer F2a. The separation layer F3a accumulated on one surface of the optical module body F1a and the surface protective film F4a laminated on the other surface (lower side surface of FIG. 4) of the optical module body F1a.

舉例來說,光學組件本體F1a有作為偏光板之功能,貼合於光學顯示部件P的顯示區域、或橫跨貼合於顯示區域及其周邊區域。光學組件本體F1a係於其一側之面殘留有黏著層F2a且與分離層F3a分離之狀態下,隔著黏著層F2a貼合於光學顯示部件P。以下,從光學組件層FX去除分離層F3a後的部分稱為貼合層F5。層片F1X係為將長條狀的貼合層F5以特定尺寸切斷而得的貼合層F5之層片。For example, the optical module body F1a has a function as a polarizing plate, and is attached to the display region of the optical display member P or across the display region and its peripheral region. The optical module main body F1a is bonded to the optical display member P via the adhesive layer F2a in a state in which the adhesive layer F2a remains on the one surface and is separated from the separation layer F3a. Hereinafter, a portion after removing the separation layer F3a from the optical module layer FX is referred to as a bonding layer F5. The layer F1X is a layer of the bonding layer F5 obtained by cutting the long-shaped bonding layer F5 into a specific size.

從黏著層F2a分離前之期間,分離層F3a保護黏著層F2a及光學組件本體F1a。表面保護薄膜F4a係與光學組件本體F1a一起貼合於光學顯示部件P。表面保護薄膜F4a相對於光學組件本體F1a而配置於光學顯示部件P之反對側,來保護光學組件本體F1a。另外,光學組件層FX亦可為不包含表面保護薄膜F4a之構成,表面保護薄膜F4a亦可為無法從光學組件本體F1a分離之構成。The separation layer F3a protects the adhesive layer F2a and the optical module body F1a from the time before the separation from the adhesive layer F2a. The surface protective film F4a is bonded to the optical display member P together with the optical module body F1a. The surface protective film F4a is disposed on the opposite side of the optical display member P with respect to the optical module body F1a to protect the optical module body F1a. Further, the optical component layer FX may be configured not to include the surface protective film F4a, and the surface protective film F4a may not be separated from the optical module body F1a.

光學組件本體F1a係具有:層狀的偏光鏡F6、於偏光鏡F6的一側之面以接著劑等接合的第一薄膜F7、於偏光鏡F6的另一側之面以接著劑等接合的第二薄膜F8。舉例來說,第一薄膜F7及第二薄膜F8係為保護偏光鏡F6的保護薄膜。The optical module main body F1a includes a layered polarizer F6, a first film F7 joined to one surface of the polarizer F6 by an adhesive or the like, and a surface of the other side of the polarizer F6 joined by an adhesive or the like. The second film F8. For example, the first film F7 and the second film F8 are protective films for protecting the polarizer F6.

另外,光學組件本體F1a可為由一層的光學層所構成之單層構造,亦可為由複數的光學層相互層積之層積構造。該光學層除了係為偏光鏡F6之外,亦可為相位差薄膜或輝度增加薄膜等。第一薄膜F7及第二薄膜F8中至少一者,可施以表面處理,以得到包含保護液晶顯示單元的最外面之硬塗層處理或防眩光處理之防眩等效果。光學組件本體F1a亦可不包含第一薄膜F7及第二薄膜F8中至少一者。舉例來說,光學組件本體F1a中,省略第一薄膜F7之情況,亦可將分離層F3a隔著黏著層F2a而貼合於偏光鏡F6的一側之面。Further, the optical module body F1a may have a single layer structure composed of one layer of optical layers, or may have a laminated structure in which a plurality of optical layers are laminated to each other. The optical layer may be a retardation film or a luminance increasing film, in addition to the polarizing mirror F6. At least one of the first film F7 and the second film F8 may be subjected to a surface treatment to obtain an anti-glare effect including an outermost hard coat treatment or an anti-glare treatment for protecting the liquid crystal display unit. The optical module body F1a may not include at least one of the first film F7 and the second film F8. For example, in the optical module body F1a, the first film F7 may be omitted, and the separation layer F3a may be bonded to the surface of one side of the polarizer F6 via the adhesive layer F2a.

舉例來說,如圖1所示,本實施形態的貼合裝置100係包含:層搬送裝置110、頭部單元150、頭部移動裝置160、平台單元170、及控制裝置190。For example, as shown in FIG. 1 , the bonding apparatus 100 of the present embodiment includes a layer conveying device 110 , a head unit 150 , a head moving device 160 , a platform unit 170 , and a control device 190 .

舉例來說,層搬送裝置110係包含:捲出部111、捲取部112、夾壓滾筒部113、層平台114、及切斷部115。For example, the layer conveying device 110 includes a winding portion 111, a winding portion 112, a nip roller portion 113, a layer platform 114, and a cutting portion 115.

捲出部111係於保持捲繞長條狀的光學組件層FX之料捲滾筒RX的同時,朝長邊方向捲出光學組件層FX。舉例來說,光學組件層FX在與此搬送方向垂直的水平方向(層寬度方向),具有與光學顯示部件P的顯示區域之第一邊(舉例來說,短邊側)長度相同的寬度。The winding portion 111 is configured to wind the optical module layer FX in the longitudinal direction while holding the roll drum RX of the optical component layer FX which is wound in a long shape. For example, the optical component layer FX has the same width as the first side (for example, the short side) of the display region of the optical display member P in the horizontal direction (layer width direction) perpendicular to the transport direction.

以下,光學組件層FX(分離層F3a)從捲出部111捲出並搬送的方向稱為層搬送方向,層搬送方向的上游側稱為層搬送上游側,層搬送方向的下游側稱為層搬送下游側。In the following, the direction in which the optical component layer FX (separation layer F3a) is unwound from the winding portion 111 and conveyed is referred to as a layer transport direction, the upstream side in the layer transport direction is referred to as a layer transport upstream side, and the downstream side in the layer transport direction is referred to as a layer. Transport to the downstream side.

切斷部115係將從料捲滾筒RX捲出的光學組件層FX,殘留分離層F3a地朝厚度方向切斷(半切斷)。舉例來說,切斷部115係在與光學組件層FX之層寬度方向垂直的長度方向,只要每捲出與光學顯示部件P的顯示區域之第二邊(舉例來說,長邊側)長度相同的長度,便橫跨層寬度方向的整個寬度,切斷光學組件層FX的厚度方向之部分。The cutting unit 115 cuts off (semi-cut) the optical component layer FX wound from the roll drum RX and the residual separation layer F3a in the thickness direction. For example, the cutting portion 115 is in the longitudinal direction perpendicular to the layer width direction of the optical component layer FX as long as the length of the second side (for example, the long side) of the display region of the optical display member P is rolled up. The same length spans the entire width in the width direction of the layer, and cuts off the portion of the optical component layer FX in the thickness direction.

切斷部115係藉由光學組件層FX的搬送中之張力,在不使得分離層F3a破損斷裂(使得分離層F3a殘留特定厚度)的情況下,調整切斷刀的進退位置,並施予半切斷至黏著層F2a及分離層F3a交界面附近為止。另外,也能使用雷射切斷裝置作為切斷部115來取代切斷刀。The cutting portion 115 adjusts the advancement and retreat position of the cutting blade and imparts a half cut when the separation layer F3a is not broken or broken (so that the separation layer F3a has a predetermined thickness) by the tension in the conveyance of the optical module layer FX. Broken to the vicinity of the interface between the adhesive layer F2a and the separation layer F3a. Further, instead of the cutting blade, a laser cutting device can be used as the cutting portion 115.

於半切斷後的光學組件層FX,在其厚度方向,藉由切斷光學組件本體F1a、黏著層F2a及表面保護薄膜F4a,來形成橫跨光學組件層FX的層寬度方向之整體寬度的切割線。光學組件層F藉由切割線,於長邊方向,劃分出具有相當於顯示區域的第二邊長度之長度的分區。此分區各自成為貼合層F5中的一個層片F1X。The optical component layer FX after the half cut is formed in the thickness direction by cutting the optical module body F1a, the adhesive layer F2a, and the surface protective film F4a to form a cutting line that spans the entire width of the optical component layer FX in the layer width direction. . The optical component layer F is divided into a section having a length corresponding to the length of the second side of the display region by the cutting line in the longitudinal direction. This partition each becomes a layer F1X in the bonding layer F5.

相對於光學組件層FX的層搬送方向之切斷角度藉由控制裝置190來控制。舉例來說,於層搬送方向的複數位置配置拍攝裝置,拍攝光學組件層FX的邊緣影像,基於以這些拍攝裝置拍攝的複數位置之邊緣影像,控制裝置190檢測複數位置的邊緣位置。然後,基於所檢測的複數位置之邊緣的相對位置關係,控制裝置190算出相對於光學組件層FX的切斷位置中之邊緣的層搬送方向之傾斜角度。然後,在藉由控制裝置190所控制的切斷角度,切斷部115切斷光學組件層FX。藉此,即使光學組件層FX於層寬度方向有蛇行的情況,也能朝目的方向精度佳地切斷光學組件層FX。The cutting angle of the layer conveying direction with respect to the optical component layer FX is controlled by the control device 190. For example, the imaging device is disposed at a plurality of positions in the layer transport direction, and the edge image of the optical component layer FX is captured. Based on the edge images of the plurality of positions captured by the imaging devices, the control device 190 detects the edge position of the plurality of positions. Then, based on the relative positional relationship of the edges of the detected complex positions, the control device 190 calculates the tilt angle of the layer transport direction with respect to the edge of the cut position of the optical component layer FX. Then, the cutting unit 115 cuts off the optical component layer FX by the cutting angle controlled by the control device 190. Thereby, even if the optical component layer FX is meandered in the layer width direction, the optical component layer FX can be cut accurately in the intended direction.

層平台114係支撐從料捲滾筒RX捲出的光學組件層FX之下面(如圖4中所示的分離層F3a側的面)。舉例來說,層平台114係橫跨藉由切斷部115半切斷光學組件層FX之切斷位置、及層片F1X從分離層F3a剝離之剝離位置兩者來設置。The layer platform 114 supports the lower surface of the optical component layer FX that is unwound from the roll drum RX (the surface on the side of the separation layer F3a as shown in FIG. 4). For example, the layer stage 114 is provided across both the cutting position at which the cutting unit 115 half-cuts the optical module layer FX and the peeling position at which the layer F1X is peeled off from the separation layer F3a.

夾壓滾筒部113係包含於旋轉軸方向相互平行配置的第一夾壓滾筒113a及第二夾壓滾筒113b。第一夾壓滾筒113a及第二夾壓滾筒113b藉由相互同步旋轉,將分離層F3a從層搬送上游側朝層搬送下游側(捲取至捲取部112的方向)搬送、或將分離層F3a從層搬送下游側朝層搬送上游側(從捲取部112捲開的方向)搬送。The nip roller portion 113 includes a first nip roller 113a and a second nip roller 113b which are disposed in parallel with each other in the rotation axis direction. The first nip roller 113a and the second nip roller 113b are rotated in synchronization with each other, and the separation layer F3a is conveyed from the layer conveyance upstream side toward the layer conveyance downstream side (the direction taken up to the winding portion 112), or the separation layer is separated. F3a is conveyed from the layer conveyance downstream side toward the layer conveyance upstream side (the direction which is wound up from the winding part 112).

捲取部112藉由貼合頭120從分離層F3a剝離層片F1X後,捲取變成單獨的分離層F3a。捲取部112,藉由第一夾壓滾筒113a及第二夾壓滾筒113b同步旋轉,進行分離層F3a的捲取及捲開。The winding unit 112 peels off the layer sheet F1X from the separation layer F3a by the bonding head 120, and then winds up into a separate separation layer F3a. The winding unit 112 rotates synchronously by the first nip roller 113a and the second nip roller 113b to perform winding and unwinding of the separation layer F3a.

舉例來說,頭部單元150係包含:貼合頭120、頭部驅動裝置130、及頭部升降裝置140。For example, the head unit 150 includes a fitting head 120, a head driving device 130, and a head lifting device 140.

舉例來說,貼合頭120係包含:頭部本體部121、及黏著層122。 頭部本體部121的上面為平坦的面,下面為朝下側凸出並沿著光學組件層FX的進行方向彎曲的曲面。於頭部本體部121的下面,固定附著黏著層122。舉例來說,就黏著層122而言,使用黏著性的矽橡膠等。黏著層122的表面係為貼附並保持層片F1X的彎曲之保持面122a。舉例來說,保持面122a具有較層片F1X之貼合面(黏著層F2a)弱的貼附力,能反覆貼附、剝離層片F1X的表面保護薄膜F4a。For example, the bonding head 120 includes a head body portion 121 and an adhesive layer 122. The upper surface of the head main body portion 121 is a flat surface, and the lower surface is a curved surface that is convex toward the lower side and curved in the direction in which the optical component layer FX is oriented. The adhesive layer 122 is fixedly attached to the lower surface of the head main body portion 121. For example, in the case of the adhesive layer 122, an adhesive rubber or the like is used. The surface of the adhesive layer 122 is a curved holding surface 122a to which the layer F1X is attached and held. For example, the holding surface 122a has a weak adhesion force to the bonding surface (adhesive layer F2a) of the layer F1X, and the surface protective film F4a of the layer F1X can be attached and peeled off.

貼合頭120藉由一邊於支撐在層平台114上的層片F1X施壓彎曲的保持面122a,一邊沿著此保持面122a的彎曲轉動,來將層片F1X從分離層F3a剝離並保持於保持面122a。貼合頭120藉由一邊將保持於保持面122a的層片F1X施壓至載置於貼合平台171的光學顯示部件P,一邊沿著保持面122a的彎曲轉動,來將層片F1X貼合於光學顯示部件P。The bonding head 120 peels and holds the layer F1X from the separation layer F3a by bending the curved holding surface 122a while pressing the curved holding surface 122a on the layer sheet F1X supported on the layer stage 114. The surface 122a is held. The bonding head 120 presses the layer F1X along the bending of the holding surface 122a while pressing the layer F1X held on the holding surface 122a to the optical display member P placed on the bonding stage 171. In the optical display part P.

舉例來說,頭部驅動裝置130係包含:底板135、旋轉驅動部136、及桿部137。For example, the head driving device 130 includes a bottom plate 135, a rotation driving portion 136, and a rod portion 137.

貼合頭120透過連接於頭部本體部121的上面中央部之桿部137來連接於旋轉驅動部136的旋轉支撐軸136a。旋轉支撐軸136a固定於底板135。貼合頭120透過桿部137及旋轉支撐軸136a自由旋轉地吊掛於底板135的下面。舉例來說,保持面122a係以旋轉支撐軸136a為中心的圓弧狀曲面。The bonding head 120 is connected to the rotation support shaft 136a of the rotation driving unit 136 through a rod portion 137 connected to the center portion of the upper surface of the head main body portion 121. The rotation support shaft 136a is fixed to the bottom plate 135. The bonding head 120 is rotatably suspended from the lower surface of the bottom plate 135 via the rod portion 137 and the rotation support shaft 136a. For example, the retaining surface 122a is an arcuate curved surface centered on the rotating support shaft 136a.

貼合頭120藉由旋轉驅動部136以特定的角度範圍旋轉於旋轉支撐軸136a的轉動。藉此,進行層片F1X從分離層F3a貼附至保持面122a、及層片F1X從保持面122a貼合(轉印)至光學顯示部件P。The bonding head 120 is rotated by the rotation driving portion 136 at a specific angular range to the rotation of the rotation support shaft 136a. Thereby, the layer sheet F1X is attached from the separation layer F3a to the holding surface 122a, and the layer sheet F1X is bonded (transferred) from the holding surface 122a to the optical display member P.

頭部升降裝置140係包含:升降驅動部141、及桿部142。桿部142的第一端部固定於底板135的上面,桿部142的第二端部連接於升降驅動部141。舉例來說,升降驅動部141內置伺服馬達,並藉由伺服馬達的驅動力桿部142於上下方向移動。藉此,貼合頭120於垂直方向移動。The head lifting device 140 includes an elevation driving unit 141 and a rod portion 142. The first end of the rod portion 142 is fixed to the upper surface of the bottom plate 135, and the second end portion of the rod portion 142 is connected to the elevation driving portion 141. For example, the elevation drive unit 141 has a servo motor built therein and is moved in the vertical direction by the driving force lever portion 142 of the servo motor. Thereby, the bonding head 120 moves in the vertical direction.

頭部移動裝置160係包含:導引軌道161、及滑動件162。升降驅動部141的上端部固定於滑動件162。藉此,頭部單元150垂直吊掛於滑動件162。導引軌道161跨設於層搬送裝置110及貼合平台171間。滑動件162沿著導引軌道161往返移動。藉此,貼合頭120移動於將層片F1X從分離層F3a剝離的剝離位置、及將層片F1X貼合於光學顯示部件P的貼合位置間。The head moving device 160 includes a guide rail 161 and a slider 162. The upper end portion of the elevation drive unit 141 is fixed to the slider 162. Thereby, the head unit 150 is vertically suspended from the slider 162. The guide rail 161 is spanned between the layer transport device 110 and the bonding platform 171. The slider 162 reciprocates along the guide rail 161. Thereby, the bonding head 120 is moved between the peeling position which peeled the layer piece F1X from the separation layer F3a, and the bonding position which bonded the layer piece F1X to the optical display member P.

藉由頭部驅動裝置130、頭部升降裝置140及頭部移動裝置160,構成使貼合頭120旋轉驅動、升降移動及水平移動的頭部驅動機構。貼合頭120藉由頭部驅動裝置130及頭部移動裝置160驅動旋轉及水平移動,轉動於支撐在層平台114的層片F1X上及載置在貼合平台171的光學顯示部件P上。藉此,進行層片F1X從分離層F3a貼附至保持面122a及層片F1X從保持面122a貼合(轉印)至光學顯示部件P。The head driving device 130, the head lifting device 140, and the head moving device 160 constitute a head driving mechanism that rotationally drives, moves up, and moves the bonding head 120. The bonding head 120 is rotated and horizontally moved by the head driving device 130 and the head moving device 160, and is rotated on the layer F1X supported on the layer platform 114 and placed on the optical display member P of the bonding platform 171. Thereby, the layer sheet F1X is attached from the separation layer F3a to the holding surface 122a, and the layer sheet F1X is bonded (transferred) from the holding surface 122a to the optical display member P.

貼合頭120藉由頭部驅動裝置130於第一旋轉方向(舉例來說,順時鐘轉動方向)旋轉的同時,藉由頭部移動裝置160於第一移動方向(舉例來說,朝右方向)水平移動,係可於從保持面122a的第一端部(舉例來說,左端部)朝第二端部(舉例來說,右端部)的第一方向轉動。並且,貼合頭120藉由頭部驅動裝置130於第二旋轉方向(舉例來說,逆時針轉動方向)旋轉的同時,藉由頭部移動裝置160於第二移動方向(舉例來說,朝左方向)水平移動,係可於從保持面122a的第二端部(舉例來說,右端部)朝第一端部(舉例來說,左端部)的第二方向轉動。The fitting head 120 is rotated by the head driving device 130 in the first rotation direction (for example, clockwise direction) by the head moving device 160 in the first moving direction (for example, the right direction) The horizontal movement is rotatable from a first end (for example, a left end) of the retaining surface 122a toward a second end (for example, a right end) in a first direction. Moreover, the fitting head 120 is rotated by the head driving device 130 in the second rotation direction (for example, the counterclockwise rotation direction) by the head moving device 160 in the second moving direction (for example, The horizontal movement in the left direction is rotatable from a second end of the retaining surface 122a (for example, the right end) toward the second end of the first end (for example, the left end).

平台單元170係包含:貼合平台171、平台驅動裝置172、及蓋板173。The platform unit 170 includes a bonding platform 171, a platform driving device 172, and a cover plate 173.

貼合平台171係具有:載置光學顯示部件P的載置面171a。舉例來說,貼合平台171藉由吸附光學顯示部件P的下面(與貼合有層片F1X的面相反側之面),來將光學顯示部件P保持於載置面171a上。The bonding stage 171 has a mounting surface 171a on which the optical display member P is placed. For example, the bonding platform 171 holds the optical display member P on the mounting surface 171a by adsorbing the lower surface of the optical display member P (the surface opposite to the surface on which the layer F1X is bonded).

蓋板173係為沿著光學顯示部件P的一邊所配置的板狀或棒狀之組件。蓋板173固定於載置面171a上。蓋板173的高度係與光學顯示部件P的高度大概一致。蓋板173配置於光學顯示部件P所載置的位置之轉動方向AFD更上游側。The cover plate 173 is a plate-like or rod-shaped assembly disposed along one side of the optical display member P. The cover plate 173 is fixed to the mounting surface 171a. The height of the cover plate 173 is approximately the same as the height of the optical display member P. The cover plate 173 is disposed on the upstream side in the rotational direction AFD of the position where the optical display member P is placed.

光學顯示部件P鄰接配置於蓋板173。光學顯示部件P在端部接觸於蓋板173的側面之狀態下,固定於載置面171a上。藉此,光學顯示部件P的上面及蓋板173的上面形成連續的平面。The optical display member P is disposed adjacent to the cover plate 173. The optical display member P is fixed to the mounting surface 171a with the end portion in contact with the side surface of the cover plate 173. Thereby, the upper surface of the optical display member P and the upper surface of the cover plate 173 form a continuous plane.

蓋板173能固定配置於貼合平台171上的至少兩個位置(第一位置及第二位置)。第一位置係為對應轉動方向AFD作為第一方向的情況之貼合平台171上的位置(舉例來說,光學顯示部件P的左側附近之位置),第二位置係為對應轉動方向AFD作為第二方向的情況之貼合平台171上的位置(舉例來說,光學顯示部件P的右側附近之位置)。The cover plate 173 can be fixed to at least two positions (the first position and the second position) disposed on the bonding platform 171. The first position is a position on the bonding platform 171 corresponding to the rotation direction AFD as the first direction (for example, a position near the left side of the optical display member P), and the second position is the corresponding rotation direction AFD as the first position. The position on the bonding platform 171 in the case of the two directions (for example, the position near the right side of the optical display member P).

貼合頭120將位於層片F1X之貼合方向更上游側的保持面122a施壓於蓋板173的上面後,貼合頭120藉由連續轉動於蓋板173的上面及光學顯示部件P的上面,將保持於保持面122a的層片F1X貼合於光學顯示部件P的一面。於接觸層片F1X及光學顯示部件P前,藉由在光學顯示部件P的外側就開始移動貼合頭120,能將荷重或速度等的貼合條件在層片F1X整體均一化。After the bonding head 120 presses the holding surface 122a located on the upstream side of the bonding direction of the layer F1X to the upper surface of the cover plate 173, the bonding head 120 is continuously rotated on the upper surface of the cover plate 173 and the optical display part P. In the upper surface, the layer F1X held on the holding surface 122a is bonded to one surface of the optical display member P. Before the contact layer F1X and the optical display member P are moved, the bonding head 120 is started to move outside the optical display member P, and the bonding conditions such as load or speed can be uniformized in the entire layer F1X.

平台驅動裝置172將貼合平台171於與貼合頭120的轉動方向AFD及貼合頭120的轉動方向AFD垂直之方向移動。並且,平台驅動裝置172將貼合平台171在水平面内旋轉。平台驅動裝置172藉由驅動貼合平台171,來調整保持於貼合平台171的光學顯示部件P、及保持於貼合頭120的層片F1X之相對貼合位置。藉此,進行光學顯示部件P及層片F1X的校準。The stage driving device 172 moves the bonding platform 171 in a direction perpendicular to the rotational direction AFD of the bonding head 120 and the rotational direction AFD of the bonding head 120. Also, the platform drive 172 rotates the bonding platform 171 in a horizontal plane. The platform driving device 172 drives the bonding platform 171 to adjust the relative position of the optical display member P held by the bonding platform 171 and the layer F1X held by the bonding head 120. Thereby, the alignment of the optical display member P and the layer F1X is performed.

控制裝置190係包含電腦系統來構成。電腦系統係包含:CPU等的計算處理部、記憶體或硬碟等的記憶部。控制裝置190係包含能與電腦系統的外部裝置進行通訊的介面,來統一控制構成貼合裝置100的各種裝置及貼合裝置100的外部各種裝置之動作。The control device 190 is constructed by including a computer system. The computer system includes a calculation unit of a CPU or the like, a memory unit such as a memory or a hard disk. The control device 190 includes an interface that can communicate with an external device of the computer system to collectively control the operations of the various devices constituting the bonding device 100 and various external devices of the bonding device 100.

以下,使用圖2A-圖2C,來說明於貼合頭120貼附層片F1X的製程。Hereinafter, a process of attaching the layer sheet F1X to the bonding head 120 will be described with reference to FIGS. 2A to 2C.

如圖2A所示,將貼合頭120相對於層平台114傾斜的狀態下,配置於層平台114的上方。停止層片F1X的搬送後,將層片F1X靜止於層平台114上。層平台114將層片F1X從分離層F3a側支撐。然後,位置對準貼合頭120及層平台114上的層片F1X。貼合頭120呈現傾斜狀態使得轉動方向上游側位於轉動方向下游側更下方。本實施形態的情況下,傾斜狀態使得層搬送下游側的端部位於層搬送上游側的端部更下方。As shown in FIG. 2A, the bonding head 120 is disposed above the layer platform 114 in a state where the bonding head 120 is inclined with respect to the layer platform 114. After the conveyance of the layer F1X is stopped, the layer F1X is rested on the layer platform 114. The layer platform 114 supports the layer F1X from the side of the separation layer F3a. Then, the bonding head 120 and the layer F1X on the layer platform 114 are aligned. The fitting head 120 assumes an inclined state such that the upstream side in the rotational direction is located below the downstream side in the rotational direction. In the case of the present embodiment, the inclined state is such that the end portion on the layer transport downstream side is located below the end portion on the layer transport upstream side.

一旦進行貼合頭120及層片F1X的位置對準,藉由頭部升降裝置140,貼合頭120下降至與層片F1X接觸的高度為止。藉此,貼合頭120的層搬送下游側之端部施壓於層片F1X的層搬送下游側的端部上。Once the position of the bonding head 120 and the layer F1X is aligned, the head 120 is lowered by the head lifting device 140 to the height in contact with the layer F1X. Thereby, the end portion of the layer head downstream side of the bonding head 120 is pressed against the end portion on the layer transport downstream side of the layer sheet F1X.

接著,如圖2B所示,藉由同步驅動旋轉驅動部136及頭部移動裝置160,將貼合頭120從層搬送下游側朝層搬送上游側轉動(旋轉及水平移動)。藉此,層片F1X從層搬送下游側至層搬送上游側慢慢地貼附於保持面122a。Then, as shown in FIG. 2B, the rotational driving unit 136 and the head moving device 160 are synchronously driven to rotate the bonding head 120 from the layer transport downstream side toward the layer transport upstream side (rotation and horizontal movement). Thereby, the layer sheet F1X is gradually attached to the holding surface 122a from the layer conveyance downstream side to the layer conveyance upstream side.

貼合頭120將保持面122a施壓於層片F1X並開始轉動的瞬間之第一期間,捲取部112及夾壓滾筒部113同步旋轉驅動部136及頭部移動裝置160的驅動,將分離層F3a朝捲開方向(逆時針方向)旋轉。藉此,在夾壓滾筒部113的上游側,鬆弛分離層F3a,較藉由貼合頭120提供荷重之部分更下游側的層片F1X及分離層F3a沿著保持面122a的彎曲朝層平台114的上方浮起。In the first period in which the bonding head 120 presses the holding surface 122a against the layer F1X and starts to rotate, the winding portion 112 and the nip roller portion 113 synchronously drive the rotation driving portion 136 and the head moving device 160 to separate The layer F3a is rotated in the winding direction (counterclockwise direction). Thereby, on the upstream side of the nip roller portion 113, the separation layer F3a is loosened, and the portion F1X and the separation layer F3a on the downstream side of the portion which is provided with the load by the bonding head 120 are curved along the holding surface 122a toward the layer platform. The top of 114 floats up.

因為分離層F3a為鬆弛的狀態,於層片F1X的層搬送下游側的端部,難以產生將層片F1X從保持面122a剝離的力。藉此,層片F1X及保持面122a的密合力高,確實地進行層片F1X貼附至保持面122a。並且,藉由鬆弛分離層F3a,於層片F1X從分離層F3a剝離時,來抑制施加於分離層F3a瞬間變大的剝離力。藉此,抑制分離層F3a破損斷裂。Since the separation layer F3a is in a relaxed state, it is difficult to generate a force for peeling the layer sheet F1X from the holding surface 122a at the end portion of the layer F1X on the downstream side of the layer conveyance. Thereby, the adhesion force of the layer piece F1X and the holding surface 122a is high, and the layer piece F1X is adhered to the holding surface 122a reliably. Further, when the layer F1X is peeled off from the separation layer F3a by the separation layer F3a, the peeling force which is applied to the separation layer F3a instantaneously increases is suppressed. Thereby, the separation layer F3a is prevented from being broken and broken.

如圖2C所示,經過第一期間後,貼合頭120的轉動結束至停止的第二期間,捲取部112及夾壓滾筒部113將分離層F3a朝捲取方向(順時針方向)旋轉。藉此,解除分離層F3a的鬆弛之同時,促進層片F1X從分離層F3a剝離。舉例來說,捲取部112及夾壓滾筒部113的旋轉方向從逆時針方向切換成順時針方向的時機,係層片F1X完成5%-70%貼附至保持面122a的時機,較佳係完成10%-50%的時機。As shown in FIG. 2C, after the first period of time has elapsed, the winding portion 112 and the nip roller portion 113 rotate the separation layer F3a in the winding direction (clockwise direction) in the second period from the end of the rotation of the bonding head 120 to the stop. Thereby, the relaxation of the separation layer F3a is released, and the separation of the layer sheet F1X from the separation layer F3a is promoted. For example, when the rotation direction of the winding portion 112 and the nip roller portion 113 is switched from the counterclockwise direction to the clockwise direction, it is preferable that the layer sheet F1X is 5%-70% attached to the holding surface 122a. The time to complete 10% -50%.

藉由捲取部112及夾壓滾筒部113進行分離層F3a的捲開及捲取期間,貼合頭120藉由旋轉驅動部136及頭部移動裝置160一直朝相同方向持續轉動。貼合頭120藉由一邊將保持面122a施壓於層片F1X,一邊沿著保持面122a的彎曲轉動,將層片F1X從分離層F3a剝離後,保持於保持面122a。When the winding unit 112 and the pinch roller unit 113 perform the winding and winding of the separation layer F3a, the bonding head 120 continuously rotates in the same direction by the rotation driving unit 136 and the head moving device 160. The bonding head 120 rotates along the bending of the holding surface 122a while pressing the holding surface 122a on the layer F1X, and peels the layer sheet F1X from the separation layer F3a, and holds it on the holding surface 122a.

藉由上述,層片F1X的表面保護薄膜F4a依序貼附於貼合頭120的保持面122a。貼附於保持面122a的層片F1X從分離層F3a剝離,黏著層F2a(與光學顯示部件P的貼合面)變成露出的狀態。保持層片F1X的貼合頭120藉由頭部移動裝置160,移動至載置有光學顯示部件P的貼合平台171。By the above, the surface protective film F4a of the layer F1X is sequentially attached to the holding surface 122a of the bonding head 120. The layer sheet F1X attached to the holding surface 122a is peeled off from the separation layer F3a, and the adhesive layer F2a (the bonding surface with the optical display member P) is exposed. The bonding head 120 holding the layer F1X is moved by the head moving device 160 to the bonding stage 171 on which the optical display member P is placed.

圖2A~圖2C中,雖然顯示將層面内沒有缺點的良品之層片F1X保持於貼合頭120的製程,但將層面内具有缺點的不良品之層片F1X保持於貼合頭120的情況,亦進行相同的處理。保持不良品之層片F1X的貼合頭120藉由頭部驅動裝置160,移動至捨貼位置(廢棄位置),捨貼位置配置於與貼合平台171相異的位置(圖未示)。然後,在設置於捨貼位置的廢棄材料層等,重複貼合不良品之層片F1X。In FIGS. 2A to 2C, the process of holding the layer F1X of the good product having no defects in the layer on the bonding head 120 is shown, but the layer F1X of the defective product having defects in the layer is held by the bonding head 120. , the same processing is also performed. The bonding head 120 of the layer F1X for holding the defective product is moved to the stud position (discarded position) by the head driving device 160, and the studing position is disposed at a position different from the bonding platform 171 (not shown). Then, the layer F1X of the defective product is repeatedly bonded to the waste material layer or the like provided at the dressing position.

舉例來說,層片F1X的缺點係指,於層片F1X的内部存在由固體或液體或氣體的至少一者所組成的異物之部分、於層片F1X的表面存在凹凸或傷痕之部分、因層片F1X的歪斜或材質的偏差等而產生亮點之部分等。For example, the disadvantage of the layer F1X means that there is a portion of the foreign matter composed of at least one of a solid or a liquid or a gas inside the layer F1X, and a portion having irregularities or flaws on the surface of the layer F1X, The skew of the layer F1X or the deviation of the material or the like causes a portion of a bright spot or the like.

接著,使用圖3A-圖3C,來說明將貼附(保持)於貼合頭120的層片F1X貼合(轉印)於光學顯示部件P的製程。Next, a process of bonding (transferring) the layer sheet F1X attached (held) to the bonding head 120 to the optical display member P will be described with reference to FIGS. 3A to 3C.

如圖3A所示,保持層片F1X的貼合頭120在將黏著層F2a朝下的狀態下,藉由頭部升降裝置140上升至不會與層搬送裝置110影響的高度為止。然後,貼合頭120藉由頭部移動裝置160,移動至載置有光學顯示部件P之貼合平台171的上方位置為止。As shown in FIG. 3A, the bonding head 120 of the holding layer sheet F1X is raised by the head lifting and lowering device 140 to a height that does not affect the layer conveying device 110 with the adhesive layer F2a facing downward. Then, the bonding head 120 is moved by the head moving device 160 to the upper position of the bonding stage 171 on which the optical display member P is placed.

舉例來說,貼合頭120從層平台114的上方位置移動至貼合平台171的上方位置為止時,保持於保持面122a的層片F1X之兩個角部藉由第一拍攝裝置181來拍攝。藉由第一拍攝裝置181所拍攝的層片F1X之影像,藉由圖未示的第一影像處理裝置來影像解析,檢測層片F1X的兩個角部位置。關於藉由第一影像處理裝置所檢測的層片F1X之角部位置的情報,輸送至控制裝置190。控制裝置190,基於藉由第一影像處理裝置所檢測的情報,確認相對於貼合頭120的層片F1X之配置位置。For example, when the bonding head 120 is moved from the upper position of the layer platform 114 to the upper position of the bonding platform 171, the two corners of the layer F1X held by the holding surface 122a are photographed by the first imaging device 181. . The image of the layer F1X captured by the first imaging device 181 is image-resolved by a first image processing device (not shown) to detect the two corner positions of the layer F1X. The information on the position of the corner portion of the layer F1X detected by the first image processing device is sent to the control device 190. The control device 190 confirms the arrangement position of the layer F1X with respect to the bonding head 120 based on the information detected by the first image processing device.

舉例來說,第一拍攝裝置181雖然拍攝層片F1X的後端側之兩個角部,但藉由第一拍攝裝置181所拍攝的層片F1X之數量或位置並不限於此。舉例來說,只要能確認相對於貼合頭120的層片F1X之配置位置,能將藉由第一拍攝裝置181所拍攝的層片F1X之數量在一個至四個的範圍內自由選擇,所拍攝的角部位置也能自由設定。For example, although the first imaging device 181 captures two corners on the rear end side of the layer F1X, the number or position of the layer F1X captured by the first imaging device 181 is not limited thereto. For example, as long as the arrangement position of the layer F1X with respect to the bonding head 120 can be confirmed, the number of the layers F1X captured by the first imaging device 181 can be freely selected within a range of one to four. The corner position of the shot can also be set freely.

舉例來說,保持於貼合平台171的光學顯示部件P藉由第二拍攝裝置182來拍攝。舉例來說,第二拍攝裝置182拍攝設置於光學顯示部件P之作為校準基準的校準標記或黑色矩陣等。藉由第二拍攝裝置182所拍攝的光學顯示部件P之影像藉由圖未示的第二影像處理裝置來影像解析,檢測校準基準的位置。關於藉由第二影像處理裝置所檢測的光學顯示部件P之校準基準位置的情報,輸送至控制裝置190。控制裝置190,基於藉由第二影像處理裝置所檢測的情報,確認相對於貼合平台171的光學顯示部件P之配置位置。For example, the optical display component P held on the bonding platform 171 is photographed by the second photographing device 182. For example, the second photographing device 182 captures a calibration mark, a black matrix, or the like as a calibration reference set on the optical display part P. The image of the optical display unit P captured by the second imaging device 182 is image-resolved by a second image processing device (not shown) to detect the position of the calibration reference. The information on the calibration reference position of the optical display unit P detected by the second image processing device is sent to the control device 190. The control device 190 confirms the arrangement position of the optical display member P with respect to the bonding platform 171 based on the information detected by the second image processing device.

控制裝置190基於相對於貼合頭120的層片F1X之配置位置、及相對於貼合平台171的光學顯示部件P之配置位置,控制平台驅動裝置172。控制裝置190使用平台驅動裝置172,將貼合平台171在水平面内水平移動,將貼合平台171在水平面内旋轉驅動。藉此,調整保持於貼合平台171的光學顯示部件P、及保持於貼合頭120的層片F1X之相對貼合位置。The control device 190 controls the platform driving device 172 based on the arrangement position of the layer F1X with respect to the bonding head 120 and the arrangement position of the optical display member P with respect to the bonding platform 171. The control device 190 uses the platform driving device 172 to horizontally move the bonding platform 171 in a horizontal plane, and rotationally drives the bonding platform 171 in a horizontal plane. Thereby, the optical display member P held by the bonding stage 171 and the relative bonding position of the layer F1X held by the bonding head 120 are adjusted.

如圖3B所示,一旦調整光學顯示部件P及層片F1X之相對貼合位置,藉由頭部升降裝置140,貼合頭120下降至接觸於光學顯示部件P的高度。貼合頭120呈現傾斜使得轉動方向上游側的端部位於轉動方向下游側的端部更下方。藉由下降貼合頭120,位於層片F1X更上游側之貼合頭120的端部施壓至位於光學顯示部件P的轉動方向上游側之蓋板173的上面。As shown in FIG. 3B, once the relative bonding position of the optical display member P and the layer F1X is adjusted, the bonding head 120 is lowered to contact the height of the optical display member P by the head lifting device 140. The fitting head 120 is inclined such that the end portion on the upstream side in the rotational direction is located further below the end on the downstream side in the rotational direction. By the lowering of the bonding head 120, the end portion of the bonding head 120 located on the upstream side of the layer F1X is pressed to the upper surface of the cover plate 173 located on the upstream side in the rotational direction of the optical display member P.

接著,如圖3C所示,藉由同步驅動旋轉驅動部136及頭部移動裝置160,將貼合頭120從蓋板173的上面朝光學顯示部件P的上面轉動。伴隨貼合頭120的轉動,保持於保持面122a的層片F1X慢慢地貼附於光學顯示部件P的上面。Next, as shown in FIG. 3C, the bonding head 120 is rotated from the upper surface of the cover plate 173 toward the upper surface of the optical display member P by synchronously driving the rotation driving portion 136 and the head moving device 160. With the rotation of the bonding head 120, the layer F1X held on the holding surface 122a is slowly attached to the upper surface of the optical display member P.

舉例來說,貼合頭120具有較層片F1X之貼合面(如圖4中所示的黏著層F2a)弱的接著力,能反覆貼附、剝離層片F1X的表面保護薄膜F4a。因此,黏著層F2a側加壓於光學顯示部件P的層片F1X,從保持面122a剝離後,貼合於光學顯示部件P的上面。藉由上述,完成層片F1X貼合至光學顯示部件P的處理。For example, the bonding head 120 has a weak adhesion force to the bonding surface of the layer F1X (the adhesive layer F2a as shown in FIG. 4), and can repeatedly adhere and peel the surface protective film F4a of the layer F1X. Therefore, the adhesive layer F2a side is pressed against the layer sheet F1X of the optical display member P, is peeled off from the holding surface 122a, and is bonded to the upper surface of the optical display member P. By the above, the process of bonding the layer sheet F1X to the optical display part P is completed.

圖3中,雖然顯示將層面内沒有缺點的良品之層片F1X從貼合頭120轉印於光學顯示部件P的製程,但將層面内具有缺點的不良品之層片F1X貼合於設置在捨貼位置的廢棄材料層等之情況,亦進行相同的處理。In FIG. 3, the process of transferring the layer F1X of the good product having no defects in the layer from the bonding head 120 to the optical display member P is shown, but the layer F1X of the defective product having defects in the layer is attached to the surface. The same treatment is also performed in the case of the waste material layer at the pasting position.

如以上説明所述,本實施形態的貼合裝置100中,對於靜止在層平台114上的層片F1X,藉由一邊施壓貼合頭120的彎曲之保持面122a,一邊沿著保持面122a的彎曲轉動貼合頭120,將層片F1X從分離層F3a剝離並保持於保持面122a。因此,抑制因光學組件層FX的蛇行等影響而產生皺折在保持於貼合頭120的層片F1X。藉此,將層片F1X貼合於光學顯示部件P時,抑制氣泡產生於層片F1X及光學顯示部件P間。As described above, in the bonding apparatus 100 of the present embodiment, the layer F1X resting on the layer stage 114 is pressed along the holding surface 122a while pressing the curved holding surface 122a of the bonding head 120. The bending of the bonding head 120 causes the layer F1X to be peeled off from the separation layer F3a and held on the holding surface 122a. Therefore, it is suppressed that the wrinkles which are caused by the meandering of the optical component layer FX and the wrinkles are held by the bonding sheet 120 of the bonding head 120. Thereby, when the layer sheet F1X is bonded to the optical display member P, generation of bubbles is suppressed between the layer sheet F1X and the optical display member P.

圖5係為關於本發明的第一實施形態之光學顯示設備的生產系統1000之概略圖。光學顯示設備藉由於光學顯示部件P貼合光學組件來構成。光學組件的大小,基於光學顯示設備的規格來設定。就於光學顯示部件P貼合作為該光學組件的層片之貼合裝置而言,生產系統1000具備上述的貼合裝置100。Fig. 5 is a schematic view showing a production system 1000 of an optical display device according to a first embodiment of the present invention. The optical display device is constructed by attaching an optical component to the optical display member P. The size of the optical component is set based on the specifications of the optical display device. In the bonding apparatus in which the optical display member P is bonded to the layer of the optical unit, the production system 1000 includes the above-described bonding apparatus 100.

本實施形態的生產系統1000係包含:洗淨裝置1001、第一貼合裝置1002、第二貼合裝置1003、剝離裝置1004、第三貼合裝置1005、及檢查裝置1006。第一貼合裝置1002、第二貼合裝置1003及第三貼合裝置1005具有上述的貼合裝置100之構成。洗淨裝置1001、第一貼合裝置1002、第二貼合裝置1003、剝離裝置1004、第三貼合裝置1005、及檢查裝置1006係配置於搬送光學顯示部件P之一連串的搬送線。The production system 1000 of the present embodiment includes a cleaning device 1001, a first bonding device 1002, a second bonding device 1003, a peeling device 1004, a third bonding device 1005, and an inspection device 1006. The first bonding apparatus 1002, the second bonding apparatus 1003, and the third bonding apparatus 1005 have the above-described configuration of the bonding apparatus 100. The cleaning device 1001, the first bonding device 1002, the second bonding device 1003, the peeling device 1004, the third bonding device 1005, and the inspection device 1006 are arranged in a series of transport lines that transport the optical display member P.

洗淨裝置1001洗淨從圖未示的裝填機所搬入的光學顯示部件P,去除附著於光學顯示部件P的異物等。舉例來說,洗淨裝置1001能為水洗式,對光學顯示部件P的第一面(舉例來說,目視顯示於顯示區域的影像之側的面)及第二面(舉例來說,與目視顯示於顯示區域的影像之側為反對側的面)進行刷洗及水洗,於此之後,進行光學顯示部件P的第一面及第二面的排液。洗淨裝置1001也能為乾式,進行光學顯示部件P的正反面之静電去除及集塵。舉例來說,光學顯示部件P為液晶面板。The cleaning device 1001 cleans the optical display member P carried in from the loading device (not shown), and removes foreign matter or the like adhering to the optical display member P. For example, the cleaning device 1001 can be water-washed, with a first side of the optical display member P (for example, a side that is visually displayed on the side of the image of the display area) and a second side (for example, with visual inspection) The surface on the side opposite to the image displayed on the display area is brushed and washed with water, and thereafter, the first surface and the second surface of the optical display member P are drained. The cleaning device 1001 can also be a dry type, and performs electrostatic removal and dust collection on the front and back surfaces of the optical display member P. For example, the optical display part P is a liquid crystal panel.

第一貼合裝置1002於光學顯示部件P的第一面貼合第一層片。第一貼合裝置1002與上述的貼合裝置100相同,對静止的第一層片,藉由一邊施壓貼合頭的彎曲之保持面,一邊沿著保持面的彎曲轉動貼合頭,將第一層片從分離層剝離並保持於保持面。因此,將第一層片貼合於光學顯示部件P時,抑制氣泡產生於第一層片及光學顯示部件P間。The first bonding apparatus 1002 adheres to the first layer on the first surface of the optical display member P. Similarly to the above-described bonding apparatus 100, the first bonding apparatus 1002 rotates the bonding head along the curved surface of the holding surface by pressing the curved holding surface of the bonding head on the stationary first layer sheet. The first ply is peeled off from the separation layer and held on the holding surface. Therefore, when the first layer sheet is bonded to the optical display member P, generation of bubbles is suppressed between the first layer sheet and the optical display member P.

舉例來說,第一層片係為對應於光學顯示部件P的外形尺寸之大小而切斷的片狀偏光板。上述所謂的「對應於光學顯示部件P的外形尺寸之大小」係意味著,貼合於光學顯示部件P時,不會產生實際使用上會有問題的剩餘部分之大小。第一層片具有與如圖4所示的層片F1X相同之構成。For example, the first layer is a sheet-shaped polarizing plate that is cut corresponding to the size of the outer shape of the optical display member P. The above-mentioned "corresponding to the size of the outer dimensions of the optical display member P" means that the size of the remaining portion which is problematic in actual use does not occur when bonded to the optical display member P. The first layer has the same configuration as the layer F1X shown in FIG.

舉例來說,於光學顯示部件P的中央部設置有顯示影像的顯示區域,於光學顯示部件P的端部設置有電路部件安裝部,電路部件安裝部具備有連接半導體晶片或可撓性印刷配線等的複數端子。舉例來說,此情況中,就第一層片而言,係使用具有較光學顯示部件P的顯示區域大且較光學顯示部件P的外形(平面視圖中之輪廓形狀)小的區域,且避開光學顯示部件P中之電路部件安裝部等功能部分的區域之大小的層片。For example, a display area for displaying an image is provided at a central portion of the optical display member P, and a circuit component mounting portion is provided at an end of the optical display member P. The circuit component mounting portion is provided with a connection semiconductor wafer or a flexible printed wiring. Wait for the multiple terminals. For example, in this case, in the case of the first layer, a region having a larger display area than the optical display member P and smaller than the outer shape (contour shape in the plan view) of the optical display member P is used, and is avoided. A layer of a size of a region of a functional portion such as a circuit component mounting portion in the optical display member P is opened.

第二貼合裝置1003於光學顯示部件P的第二面貼合第二層片。第二貼合裝置1003與上述的貼合裝置100相同,對静止的第二層片,藉由一邊施壓貼合頭的彎曲之保持面,一邊沿著保持面的彎曲轉動貼合頭,將第二層片從分離層剝離並保持於保持面。因此,將第二層片貼合於光學顯示部件P時,抑制氣泡產生於第二層片及光學顯示部件P間。The second bonding device 1003 is attached to the second layer on the second surface of the optical display member P. Similarly to the above-described bonding apparatus 100, the second bonding apparatus 1003 rotates the bonding head along the curved surface of the holding surface by pressing the curved holding surface of the bonding head to the stationary second layer sheet. The second ply is peeled off from the separation layer and held on the holding surface. Therefore, when the second layer sheet is bonded to the optical display member P, generation of bubbles is suppressed between the second layer sheet and the optical display member P.

舉例來說,第二層片係為對應光學顯示部件P的外形尺寸之大小而切斷的片狀偏光板。第二層片具有與如圖4所示的層片F1X相同之構成。貼合於光學顯示部件P的第二面之第二層片的穿透軸、及貼合於光學顯示部件P的第一面之第一層片的穿透軸相互垂直。For example, the second layer is a sheet-shaped polarizing plate that is cut to correspond to the size of the outer shape of the optical display member P. The second ply has the same configuration as the ply F1X as shown in FIG. The transmission axis of the second layer bonded to the second surface of the optical display member P and the transmission axis of the first layer bonded to the first surface of the optical display member P are perpendicular to each other.

舉例來說,於第一貼合裝置1002及第二貼合裝置1003間的光學顯示部件P之搬送線上,設置有反轉光學顯示部件P的正反之反轉裝置(圖未示)。於第一面貼合有第一層片的光學顯示部件P在反轉正反的狀態下,供給於第二貼合裝置1002。For example, a reverse-opposing device (not shown) that reverses the optical display member P is provided on the transport line of the optical display member P between the first bonding device 1002 and the second bonding device 1003. The optical display member P to which the first layer is bonded to the first surface is supplied to the second bonding apparatus 1002 in a state of being reversed and reversed.

剝離裝置1004從貼合於光學顯示部件P的第二面之第二層片剝離表面保護薄膜。The peeling device 1004 peels off the surface protective film from the second layer bonded to the second surface of the optical display member P.

第三貼合裝置1005於藉由剝離裝置1004剝離表面保護薄膜的第二層片之表面貼合第三層片。第三貼合裝置1005與上述的貼合裝置100相同,對静止的第三層片,藉由一邊施壓貼合頭的彎曲之保持面,一邊沿著保持面的彎曲轉動貼合頭,將第三層片從分離層剝離並保持於保持面。因此,將第三層片貼合於光學顯示部件P時,抑制氣泡產生於第三層片及光學顯示部件P間。The third bonding apparatus 1005 adheres the third layer to the surface of the second layer of the surface protective film which is peeled off by the peeling device 1004. Similarly to the above-described bonding apparatus 100, the third bonding apparatus 1005 rotates the bonding head along the curved surface of the holding surface by pressing the curved holding surface of the bonding head to the stationary third layer sheet. The third ply is peeled off from the separation layer and held on the holding surface. Therefore, when the third layer sheet is bonded to the optical display member P, generation of bubbles is suppressed between the third layer sheet and the optical display member P.

舉例來說,第三層片係為對應於光學顯示部件P的外形尺寸之大小而切斷的片狀輝度增加薄膜。輝度增加薄膜係為反射直線偏光的反射型偏光板,直線偏光係與穿透軸垂直。第三層片具有與如圖4所示的層片F1X相同之構成。貼合於光學顯示部件P的第二面之第二層片的穿透軸、及貼合於第二層片上之第三層片的穿透軸相互平行。For example, the third layer is a sheet-like luminance increasing film that is cut corresponding to the size of the outer shape of the optical display member P. The luminance increasing film is a reflective polarizing plate that reflects linear polarization, and the linear polarizing system is perpendicular to the transmission axis. The third layer has the same configuration as the layer F1X shown in FIG. The transmission axis of the second layer bonded to the second surface of the optical display member P and the transmission axis of the third layer bonded to the second layer are parallel to each other.

檢查裝置1006對於光學顯示部件P,進行第一層片、第二層片及第三層片之位置是否正確(位置偏移是否於容許範圍内)等檢查。相對於光學顯示部件P的第一層片、第二層片或第三層片之位置被判定不正確的光學顯示部件藉由圖未示的排出手段,排出於系統外。The inspection device 1006 checks whether the positions of the first layer, the second layer, and the third layer are correct (whether the positional shift is within an allowable range) for the optical display member P. The optical display member whose position is determined to be incorrect with respect to the position of the first layer sheet, the second layer sheet or the third layer sheet of the optical display member P is discharged outside the system by means of a discharge means not shown.

貼合有第一層片、第二層片及第三層片的光學顯示部件,因應必要,於施予缺陷檢查(異物檢查等)、或電路部件的安裝等的附帶處置後,作為光學顯示設備DP來出貨。An optical display member in which a first layer sheet, a second layer sheet, and a third layer sheet are bonded, and if necessary, is attached as an optical display after being subjected to a defect inspection (such as a foreign matter inspection) or a mounting of a circuit component. The device DP is shipped.

於以上説明的生產系統1000,就第一貼合裝置1002、第二貼合裝置1003及第三貼合裝置1005而言,使用具有與上述的貼合裝置100相同之構成的貼合裝置。因此,能提供抑制氣泡的產生之光學顯示設備DP。In the production system 1000 described above, the first bonding apparatus 1002, the second bonding apparatus 1003, and the third bonding apparatus 1005 use a bonding apparatus having the same configuration as the above-described bonding apparatus 100. Therefore, it is possible to provide an optical display device DP that suppresses generation of bubbles.

[第二實施形態] 以下,使用圖6至圖8,來說明關於本發明的第二實施形態之貼合裝置及光學顯示設備的生產系統。[Second Embodiment] Hereinafter, a production system of a bonding apparatus and an optical display device according to a second embodiment of the present invention will be described with reference to Figs. 6 to 8 .

圖6係顯示本實施形態之生產系統中的層片FXm之切斷製程的圖。Fig. 6 is a view showing a cutting process of the layer sheet FXm in the production system of the embodiment.

於本實施形態,與第一實施形態相異的點在於:藉由貼合頭貼合於光學顯示部件P的層片FXm係為較作為指定大小(基於光學顯示設備的規格而設定的大小)之光學組件FO大一些的層片之點;以及將層片FXm貼合於光學顯示部件P後,將層片FXm的剩餘部分藉由切斷裝置184切斷的點。藉此,以下的説明中,主要說明層片FXm的切斷製程。並且,關於與第一實施形態共通的構成要素,賦予相同的符號,並省略詳細説明。In the present embodiment, the difference from the first embodiment is that the layer FXm attached to the optical display member P by the bonding head has a predetermined size (a size set based on the specifications of the optical display device). The point at which the optical component FO is larger than the layer; and the point at which the remaining portion of the layer FXm is cut by the cutting device 184 after the layer FXm is attached to the optical display member P. Therefore, in the following description, the cutting process of the layer sheet FXm will be mainly described. The components that are the same as those in the first embodiment are denoted by the same reference numerals, and the detailed description thereof will be omitted.

層片FXm的剖面構造係與如圖4所示的層片F1X相同。層片FXm係以特定尺寸切斷如圖1所示的長條狀之光學組件層FX而得。舉例來說,層片FXm係較對應於光學顯示部件P的外形尺寸之大小(第一區域FB的大小)大一些。上述所謂的「對應於光學顯示部件P的外形尺寸之大小」係意味著,貼合於光學顯示部件P時,不會產生實際使用上會有問題的剩餘部分之大小。層片FXm因為較對應於光學顯示部件P的外形尺寸大,所以將實際使用上會有問題的剩餘部分(第二區域FS)藉由切斷裝置184切斷。The cross-sectional structure of the layer FXm is the same as that of the layer F1X shown in FIG. The layer FXm is obtained by cutting a long optical component layer FX as shown in FIG. 1 at a specific size. For example, the layer FXm is larger than the size of the outer size of the optical display part P (the size of the first area FB). The above-mentioned "corresponding to the size of the outer dimensions of the optical display member P" means that the size of the remaining portion which is problematic in actual use does not occur when bonded to the optical display member P. Since the layer FXm is larger in size corresponding to the outer shape of the optical display member P, the remaining portion (second region FS) which is problematic in practical use is cut by the cutting device 184.

將層片FXm貼合於光學顯示部件P的貼合裝置係與在第一實施形態説明的貼合裝置100相同。本實施形態中,於此貼合裝置的下游側之搬送線上,設置有檢測裝置189及切斷裝置184。The bonding apparatus for bonding the layer FXm to the optical display member P is the same as the bonding apparatus 100 described in the first embodiment. In the present embodiment, the detecting device 189 and the cutting device 184 are provided on the conveying line on the downstream side of the bonding apparatus.

檢測裝置189係包含:拍攝裝置183,拍攝貼合有層片FXm的光學顯示部件P。檢測裝置189基於拍攝裝置183的拍攝資料,檢測層片FXm的切斷線WCL(應切斷層片FXm的位置)。The detecting device 189 includes an imaging device 183 that captures an optical display member P to which the layer sheet FXm is attached. The detecting device 189 detects the cutting line WCL of the layer sheet FXm (the position at which the layer sheet FXm should be cut) based on the image data of the image capturing device 183.

舉例來說,拍攝裝置183從載置於切斷平台185的光學顯示部件P之上方,越過層片FXm,拍攝光學顯示部件P。舉例來說,拍攝裝置183拍攝貼合有層片FXm的光學顯示部件P之基板(舉例來說,濾色基板)的四角之影像。舉例來說,檢測裝置189影像處理此拍攝資料來檢測基板的外周緣之位置,並檢測作為層片FXm的切斷線WCL之此外周緣的位置。For example, the imaging device 183 photographs the optical display member P from above the optical display member P placed on the cutting platform 185 over the layer FXm. For example, the imaging device 183 captures images of the four corners of the substrate (for example, the color filter substrate) to which the optical display member P of the layer FXm is attached. For example, the detecting device 189 image-processes the photographed material to detect the position of the outer peripheral edge of the substrate, and detects the position of the peripheral edge of the cut line WCL as the layer FXm.

藉由檢測裝置189所檢測的切斷線WCL之情報,輸送至控制裝置190。控制裝置190基於從檢測裝置189所輸送的切斷線WCL之情報,控制切斷裝置184,將層片FXm沿著切斷線WCL切斷。藉此,切開與層片FXm的顯示區域相對之第一區域FB、及第一區域FB的外側之第二區域FS,以將作為指定大小的光學組件FO從層片FXm切出。The information of the cutting line WCL detected by the detecting device 189 is sent to the control device 190. The control device 190 controls the cutting device 184 based on the information of the cutting line WCL conveyed from the detecting device 189, and cuts the layer FXm along the cutting line WCL. Thereby, the first region FB opposed to the display region of the layer FXm and the second region FS outside the first region FB are cut out to cut out the optical component FO which is a predetermined size from the layer FXm.

層片FXm的切斷線WCL係對搬送線上所搬送的每個光學顯示部件P所檢測的切斷線WCL。藉此,即使每個光學顯示部件P有尺寸的偏差,也能將對應於光學顯示部件P的外形尺寸之大小的光學組件FO從層片FXm確實地切出。The cutting line WCL of the layer FXm is a cutting line WCL detected by each of the optical display members P transported on the transport line. Thereby, even if the optical display member P has a dimensional deviation, the optical component FO corresponding to the outer size of the optical display member P can be surely cut out from the layer FXm.

於本說明書,將較作為指定大小的光學組件FO大的層片FXm貼合於光學顯示部件P後,將基於光學顯示部件P的拍攝資料切斷層片FXm的剩餘部分之方式稱為「窗型切斷方式」。本實施形態中,藉由採用窗型切斷方式,於光學顯示部件P目標位置,貼合目標大小之光學組件FO。藉由採用窗型切斷方式,得到以下的效果。In the present specification, a method in which the remaining portion of the layer FXm is cut based on the photographing material of the optical display member P is referred to as a "window type" after the layer FXm having a larger optical component FO of a predetermined size is attached to the optical display member P. Cutting method". In the present embodiment, the optical component FO of the target size is bonded to the target position of the optical display member P by the window type cutting method. By adopting the window type cutting method, the following effects are obtained.

(i)將光學組件貼合於光學顯示部件P之情況中,考慮光學顯示部件P及光學組件FO的各尺寸偏差、及相對於光學顯示部件P之光學組件FO的貼合偏差(位置偏移)等,原本必須將大一些的光學組件FO貼合於光學顯示部件P。然而,此方法中,在顯示於光學顯示部件P的顯示區域之周邊部形成沒有作用之額外區域(框緣區域),阻礙機器的小型化。於採用窗型切斷方式之情況,拍攝貼合層片FXm後的光學顯示部件P,因為基於此拍攝資料切斷層片FXm,所以能於作為指定位置確實地配置作為指定大小的光學組件FO。(i) In the case where the optical component is bonded to the optical display component P, the dimensional deviation of the optical display component P and the optical component FO and the alignment deviation (positional offset) with respect to the optical component FO of the optical display component P are considered. ), etc., it is necessary to attach a larger optical component FO to the optical display component P. However, in this method, an additional area (frame area) which does not function is formed in the peripheral portion of the display region displayed on the optical display member P, which hinders the miniaturization of the machine. In the case of the window type cutting method, the optical display unit P after the bonding layer FXm is imaged, and the layer FXm is cut based on the image data, so that the optical element FO having a predetermined size can be reliably disposed as the designated position.

(ii)層片FXm的光學軸之方向藉由製造誤差,會有從原本設計的方向偏移之情況。此情況,預先測定準備的層片FXm(光學組件層FX)之光學軸方向,基於此測定結果,雖然較佳係調整層片FXm及光學顯示部件P的相對貼合位置,但若層片FXm的大小與作為指定光學組件FO的大小一致,則不能進行這樣的調整。窗型切斷方式中,將較光學組件FO大的層片FXm貼合於光學顯示部件P,因為於此之後切斷層片FXm的剩餘部分,所以能進行這樣的調整。(ii) The direction of the optical axis of the layer FXm may be shifted from the original design direction due to manufacturing errors. In this case, the optical axis direction of the prepared layer sheet FXm (optical element layer FX) is measured in advance, and based on the measurement result, it is preferable to adjust the relative bonding position of the layer sheet FXm and the optical display member P, but if the layer is FXm The size is the same as the size of the specified optical component FO, and such adjustment cannot be made. In the window type cutting method, the layer FXm larger than the optical unit FO is bonded to the optical display unit P, and since the remaining portion of the layer sheet FXm is cut after this, such adjustment can be performed.

舉例來說,相對於光學顯示部件P之層片FXm的貼合位置(相對貼合位置)能如以下所述來決定。For example, the bonding position (relative bonding position) with respect to the layer FXm of the optical display member P can be determined as described below.

首先,如圖7A所示,於光學組件層FX的寬度方向設定複數檢查點CP,於各檢查點CP檢測光學組件層FX的光學軸之方向。檢測光學軸的時機,可以是料捲滾筒RX(參照圖1)的製造時,也可以是從料捲滾筒RX將光學組件層FX捲出直到半切斷為止的期間。光學組件層FX的光學軸方向之資料結合光學組件層FX的長邊方向之位置及寬度方向之位置後,記憶於圖未示的記憶裝置。First, as shown in FIG. 7A, a plurality of checkpoints CP are set in the width direction of the optical component layer FX, and the direction of the optical axis of the optical component layer FX is detected at each of the inspection points CP. The timing of detecting the optical axis may be a period in which the roll drum RX (see FIG. 1) is manufactured, or may be rolled out from the roll drum RX until the half is cut. The optical axis direction of the optical component layer FX is combined with the position of the optical component layer FX in the longitudinal direction and the position in the width direction, and then stored in a memory device not shown.

控制裝置190從該記憶裝置取得各檢查點CP的光學軸之資料(光學軸的面内分佈之檢查資料),檢測切出層片FXm的部分之光學組件層FX(藉由切割線CL分區的區域)的平均光學軸之方向。The control device 190 acquires the optical axis data (inspection data of the in-plane distribution of the optical axis) of each of the inspection points CP from the memory device, and detects the optical component layer FX of the portion where the layer FXm is cut out (by the cutting line CL) The direction of the average optical axis of the area).

舉例來說,如圖7B所示,於每個檢查點CP檢測光學軸方向及層片FXm的邊緣線EL所夾角度(偏移角),以該偏移角中最大角度(最大偏移角)作為θmax,最小角度(最小偏移角)作為θmin時,檢測最大偏移角θmax及最小偏移角θmin的平均値θmid(=(θmax+θmin)/2)作為平均偏移角。然後,檢測相對於層片FXm的邊緣線EL之平均偏移角θmid方向作為層片FXm的平均光學軸方向。另外,舉例來說,該偏移角係以相對於層片FXm的邊緣線EL逆時針方向為正角度,順時針方向為負角度而加以算出。For example, as shown in FIG. 7B, the angle (offset angle) of the optical axis direction and the edge line EL of the layer FXm is detected at each check point CP, and the maximum angle (maximum offset angle) among the offset angles When θmax and the minimum angle (minimum offset angle) are θmin, the average 値θmid (=(θmax+θmin)/2) of the maximum offset angle θmax and the minimum offset angle θmin is detected as the average offset angle. Then, the average offset angle θmid direction with respect to the edge line EL of the layer sheet FXm is detected as the average optical axis direction of the layer sheet FXm. Further, for example, the offset angle is calculated by a positive angle in the counterclockwise direction with respect to the edge line EL of the layer FXm and a negative angle in the clockwise direction.

然後,以上述的方法所檢測的光學組件層FX之平均光學軸方向,決定相對於光學顯示部件P之層片FXm的貼合位置(相對貼合位置),使得相對於光學顯示部件P的顯示區域P4之一邊呈目標角度。舉例來說,藉由設計規格將光學組件的光學軸方向設定為相對於顯示區域P4之一邊呈90°之方向的情況中,光學組件層FX的平均光學軸方向係相對於顯示區域P4之一邊呈90°地,將層片FXm貼合於光學顯示部件P。Then, the bonding position (relative bonding position) with respect to the layer FXm of the optical display member P is determined by the average optical axis direction of the optical component layer FX detected by the above method, so that the display with respect to the optical display member P is made. One side of the area P4 is at a target angle. For example, in the case where the optical axis direction of the optical component is set to a direction of 90° with respect to one side of the display region P4 by design specifications, the average optical axis direction of the optical component layer FX is relative to one side of the display region P4. The layer sheet FXm was bonded to the optical display member P at 90°.

於此之後,藉由如圖6中的(a)所示之檢測裝置189,檢測層片FXm的切斷線WCL,藉由如圖6中的(b)所示之切斷裝置184,將層片FXm沿著切斷線WCL切斷。藉此,精密地控制光學軸方向的光學組件FO於目標大小及目標位置來配置。藉此,能提供一種顯示品質優異的窄框緣之光學顯示設備DP。After that, the cutting line WCL of the layer sheet FXm is detected by the detecting means 189 as shown in (a) of FIG. 6, by the cutting means 184 as shown in (b) of FIG. 6, The layer FXm is cut along the cutting line WCL. Thereby, the optical component FO precisely controlling the optical axis direction is disposed at the target size and the target position. Thereby, it is possible to provide an optical display device DP having a narrow frame edge excellent in display quality.

圖8係為關於本發明的第二實施形態之光學顯示設備的生產系統2000之概略圖。生產系統2000係為採用窗型切斷方式的生產系統。就於光學顯示部件P貼合較該光學組件大的層片之貼合裝置而言,生產系統2000係具備:在第一實施形態所説明的貼合裝置100。Fig. 8 is a schematic view showing a production system 2000 of an optical display device according to a second embodiment of the present invention. The production system 2000 is a production system using a window type cutting method. In the bonding apparatus in which the optical display member P is bonded to a layer larger than the optical unit, the production system 2000 includes the bonding apparatus 100 described in the first embodiment.

本實施形態的生產系統2000係包含:洗淨裝置2001、第一貼合裝置2002、第一切斷裝置2003、第二貼合裝置2004、第二切斷裝置2005、剝離裝置2006、第三貼合裝置2007、第三切斷裝置2008、及檢查裝置2009。洗淨裝置2001、第一貼合裝置2002、第一切斷裝置2003、第二貼合裝置2004、第二切斷裝置2005、剝離裝置2006、第三貼合裝置2007、第三切斷裝置2008、及檢查裝置2009係配置於搬送光學顯示部件P之一連串的搬送線。The production system 2000 of the present embodiment includes a cleaning device 2001, a first bonding device 2002, a first cutting device 2003, a second bonding device 2004, a second cutting device 2005, a peeling device 2006, and a third sticker. The device 2007, the third cutting device 2008, and the inspection device 2009. Washing device 2001, first bonding device 2002, first cutting device 2003, second bonding device 2004, second cutting device 2005, peeling device 2006, third bonding device 2007, third cutting device 2008 The inspection device 2009 is disposed in a series of transport lines that transport the optical display unit P.

洗淨裝置2001、第一貼合裝置2002、第二貼合裝置2004、剝離裝置2006、第三貼合裝置2007及檢查裝置2009各自具有與第一實施形態之洗淨裝置1001、第一貼合裝置1002、第二貼合裝置1003、剝離裝置1004、第三貼合裝置1005及檢查裝置1006相同的構成。但是,第一貼合裝置2002、第二貼合裝置2004及第三貼合裝置2007中,將較作為指定大小的光學組件大一些的層片貼合於光學顯示部件P。The cleaning device 2001, the first bonding device 2002, the second bonding device 2004, the peeling device 2006, the third bonding device 2007, and the inspection device 2009 each have the first bonding device with the cleaning device 1001 of the first embodiment. The device 1002, the second bonding device 1003, the peeling device 1004, the third bonding device 1005, and the inspection device 1006 have the same configuration. However, in the first bonding apparatus 2002, the second bonding apparatus 2004, and the third bonding apparatus 2007, a layer larger than an optical component of a predetermined size is attached to the optical display part P.

第一切斷裝置2003、第二切斷裝置2005及第三切斷裝置2008具有與上述的切斷裝置184及檢測裝置189相同的構成。換言之,第一切斷裝置2003、第二切斷裝置2005及第三切斷裝置2008中,採用將貼合有較作為指定大小之光學組件大的層片FXm之光學顯示部件P藉由拍攝裝置來拍攝後,基於此拍攝資料切斷層片的剩餘部分之窗型切斷方式。藉此,能提供一種顯示品質優異的窄框緣之光學顯示設備DP。The first cutting device 2003, the second cutting device 2005, and the third cutting device 2008 have the same configuration as the above-described cutting device 184 and detecting device 189. In other words, in the first cutting device 2003, the second cutting device 2005, and the third cutting device 2008, an optical display member P to which a layer FXm larger than a predetermined size is attached is used. After the shooting, the window cut mode of the remaining portion of the layer is cut based on the photographing data. Thereby, it is possible to provide an optical display device DP having a narrow frame edge excellent in display quality.

以上,一邊參考所附加之圖式,一邊說明關於本發明之合適實施形態例,但並不是說限定於關於本發明之例。上述的例中所示之各構成組件的多個形狀或組合等係為一例,於不偏離本發明之主旨的範圍中,基於設計要求等的各種變化皆為可能。舉例來說,上述實施形態中,就貼合頭120而言,雖然使用具有圓弧狀的保持面122a,但貼合頭120的構成不限於此。貼合頭120可以具有圓弧以外的彎曲形狀之保持面,也可以具有圓筒狀的保持面。 【產業上的利用可能性】Although the preferred embodiments of the present invention have been described above with reference to the attached drawings, the present invention is not limited to the examples of the present invention. The various shapes, combinations, and the like of the respective constituent elements shown in the above-described examples are merely examples, and various changes based on design requirements and the like are possible without departing from the gist of the invention. For example, in the above-described embodiment, the bonding head 120 has an arcuate holding surface 122a, but the configuration of the bonding head 120 is not limited thereto. The bonding head 120 may have a curved shape holding surface other than the circular arc, or may have a cylindrical holding surface. [Industrial use possibilities]

根據關於本發明之貼合裝置、貼合方法、光學顯示設備的生產系統及光學顯示設備的生產方法,能提供一種於轉印層片時可抑制氣泡產生之貼合裝置、貼合方法、光學顯示設備的生產系統及光學顯示設備的生產方法。According to the bonding apparatus, the bonding method, the production system of the optical display device, and the production method of the optical display device of the present invention, it is possible to provide a bonding apparatus, a bonding method, and an optical method capable of suppressing generation of bubbles when transferring a layer sheet. A production system of a display device and a production method of the optical display device.

100‧‧‧貼合裝置
110‧‧‧層搬送裝置
111‧‧‧捲出部
112‧‧‧捲取部
113‧‧‧夾壓滾筒部
113a‧‧‧第一夾壓滾筒
113b‧‧‧第二夾壓滾筒
114‧‧‧層平台
115‧‧‧切斷部
120‧‧‧貼合頭
121‧‧‧頭部本體部
122‧‧‧黏著層
122a‧‧‧保持面
130‧‧‧頭部驅動裝置
135‧‧‧底板
136‧‧‧旋轉驅動部
136a‧‧‧旋轉保持軸
137‧‧‧桿部
140‧‧‧頭部升降裝置
141‧‧‧升降驅動部
142‧‧‧桿部
150‧‧‧頭部單元
160‧‧‧頭部移動裝置
161‧‧‧導引軌道
162‧‧‧滑動件
170‧‧‧平台單元
171‧‧‧貼合平台
171a‧‧‧載置面
172‧‧‧平台驅動裝置
173‧‧‧蓋板
181‧‧‧第一拍攝裝置
182‧‧‧第二拍攝裝置
183‧‧‧拍攝裝置
184‧‧‧切斷裝置
185‧‧‧切斷平台
189‧‧‧檢測裝置
190‧‧‧控制裝置
1000‧‧‧生產系統
1001‧‧‧洗淨裝置
1002‧‧‧第一貼合裝置
1003‧‧‧第二貼合裝置
1004‧‧‧剝離裝置
1005‧‧‧第三貼合裝置
1006‧‧‧檢查裝置
2000‧‧‧生產系統
2001‧‧‧洗淨裝置
2002‧‧‧第一貼合裝置
2003‧‧‧第一切斷裝置
2004‧‧‧第二貼合裝置
2005‧‧‧第二切斷裝置
2006‧‧‧剝離裝置
2007‧‧‧第三貼合裝置
2008‧‧‧第三切斷裝置
2009‧‧‧檢查裝置
AFD‧‧‧轉動方向
CL‧‧‧切割線
CP‧‧‧檢查點
DP‧‧‧光學顯示設備
EL‧‧‧邊緣線
F1a‧‧‧光學組件本體
F1X‧‧‧層片
F2a‧‧‧黏著層
F3a‧‧‧分離層
F4a‧‧‧表面保護薄膜
F5‧‧‧貼合層
F6‧‧‧偏光鏡
F7‧‧‧第一薄膜
F8‧‧‧第二薄膜
FB‧‧‧第一區域
FO‧‧‧光學組件
FS‧‧‧第二區域
FX‧‧‧光學組件層
FXm‧‧‧層片
P‧‧‧光學顯示部件
P4‧‧‧顯示區域
RX‧‧‧料捲滾筒
WCL‧‧‧切斷線
θmax‧‧‧最大偏移角
θmid‧‧‧最小偏移角
θmin‧‧‧平均偏移角
100‧‧‧Fitting device
110‧‧‧layer conveyor
111‧‧‧Devolution
112‧‧‧Winding Department
113‧‧‧ pinch roller
113a‧‧‧First pinch roller
113b‧‧‧Second pinch roller
114‧‧‧ platform
115‧‧‧cutting department
120‧‧‧Fitting head
121‧‧‧ head body
122‧‧‧Adhesive layer
122a‧‧‧ Keep face
130‧‧‧ head drive
135‧‧‧floor
136‧‧‧Rotary Drive Department
136a‧‧‧Rotary retention shaft
137‧‧‧ pole
140‧‧‧Head lifting device
141‧‧‧ Lifting and Driving Department
142‧‧‧ Rod
150‧‧‧ head unit
160‧‧‧ head moving device
161‧‧‧ guided orbit
162‧‧‧Sliding parts
170‧‧‧ platform unit
171‧‧‧Melt platform
171a‧‧‧Loading surface
172‧‧‧ platform drive
173‧‧‧ cover
181‧‧‧ first camera
182‧‧‧Second camera
183‧‧‧Photographing device
184‧‧‧cutting device
185‧‧‧ cut off the platform
189‧‧‧Detection device
190‧‧‧Control device
1000‧‧‧Production System
1001‧‧‧cleaning device
1002‧‧‧First bonding device
1003‧‧‧Second fitting device
1004‧‧‧ peeling device
1005‧‧‧ Third bonding device
1006‧‧‧Checking device
2000‧‧‧Production System
2001‧‧‧cleaning device
2002‧‧‧First bonding device
2003‧‧‧First cutting device
2004‧‧‧Second fitting device
2005‧‧‧Second cutting device
2006‧‧‧ peeling device
2007‧‧‧ Third bonding device
2008‧‧‧ Third cutting device
2009‧‧‧Inspection device
AFD‧‧‧ direction of rotation
CL‧‧‧ cutting line
CP‧‧‧ checkpoint
DP‧‧‧Optical display device
EL‧‧‧ edge line
F1a‧‧‧Optical component body
F1X‧‧‧ layer
F2a‧‧‧Adhesive layer
F3a‧‧‧Separation layer
F4a‧‧‧Surface protection film
F5‧‧‧Fitting layer
F6‧‧‧ polarizer
F7‧‧‧ first film
F8‧‧‧second film
FB‧‧‧ first area
FO‧‧‧Optical components
FS‧‧‧Second area
FX‧‧‧ optical component layer
FXm‧‧‧ layer
P‧‧‧Optical display parts
P4‧‧‧ display area
RX‧‧‧ Roller
WCL‧‧‧ cut line θmax‧‧‧maximum offset angle θmid‧‧‧minimum offset angle θmin‧‧‧average offset angle

[圖1]    係為關於本發明的第一實施形態之貼合裝置的概略圖。 [圖2A] 係為顯示於貼合頭貼附層片之製程的圖。 [圖2B]  係顯示於貼合頭貼附層片之製程的圖。 [圖2C]  係顯示於貼合頭貼附層片之製程的圖。 [圖3A] 係顯示將貼附於貼合頭的層片轉印於光學顯示部件之製程的圖。 [圖3B]  係顯示將貼附於貼合頭的層片轉印於光學顯示部件之製程的圖。 [圖3C]  係顯示將貼附於貼合頭的層片轉印於光學顯示部件之製程的圖。 [圖4]    係為光學組件層的剖面圖。 [圖5]    係為關於本發明的第一實施形態之光學顯示設備的生產系統之概略圖。 [圖6]    係顯示關於本發明的第二實施形態之貼合裝置中的層片之切斷製程的圖。 [圖7A] 係為說明決定光學顯示部件及層片的貼合位置之方法的圖。 [圖7B]  係為說明決定光學顯示部件及層片的貼合位置之方法的圖。 [圖8]    係為關於本發明的第二實施形態之光學顯示設備的生產系統之概略圖。Fig. 1 is a schematic view showing a bonding apparatus according to a first embodiment of the present invention. Fig. 2A is a view showing a process of attaching a layer to a bonding head. [Fig. 2B] Fig. 2B is a view showing a process of attaching a sheet to a head. [Fig. 2C] A view showing a process of attaching a sheet to a head. Fig. 3A is a view showing a process of transferring a layer attached to a bonding head to an optical display member. Fig. 3B is a view showing a process of transferring a layer attached to a bonding head to an optical display member. Fig. 3C is a view showing a process of transferring a layer attached to a bonding head to an optical display member. [Fig. 4] A cross-sectional view showing a layer of an optical component. Fig. 5 is a schematic view showing a production system of an optical display device according to a first embodiment of the present invention. Fig. 6 is a view showing a cutting process of a ply in the bonding apparatus according to the second embodiment of the present invention. Fig. 7A is a view for explaining a method of determining a bonding position of an optical display member and a layer. Fig. 7B is a view for explaining a method of determining a bonding position of an optical display member and a layer. Fig. 8 is a schematic view showing a production system of an optical display device according to a second embodiment of the present invention.

100‧‧‧貼合裝置 100‧‧‧Fitting device

110‧‧‧層搬送裝置 110‧‧‧layer conveyor

111‧‧‧捲出部 111‧‧‧Devolution

112‧‧‧捲取部 112‧‧‧Winding Department

113‧‧‧夾壓滾筒部 113‧‧‧ pinch roller

113a‧‧‧第一夾壓滾筒 113a‧‧‧First pinch roller

113b‧‧‧第二夾壓滾筒 113b‧‧‧Second pinch roller

114‧‧‧層平台 114‧‧‧ platform

115‧‧‧切斷部 115‧‧‧cutting department

120‧‧‧貼合頭 120‧‧‧Fitting head

121‧‧‧頭部本體部 121‧‧‧ head body

122‧‧‧黏著層 122‧‧‧Adhesive layer

122a‧‧‧保持面 122a‧‧‧ Keep face

130‧‧‧頭部驅動裝置 130‧‧‧ head drive

135‧‧‧底板 135‧‧‧floor

136‧‧‧旋轉驅動部 136‧‧‧Rotary Drive Department

136a‧‧‧旋轉保持軸 136a‧‧‧Rotary retention shaft

137‧‧‧桿部 137‧‧‧ pole

140‧‧‧頭部升降裝置 140‧‧‧Head lifting device

141‧‧‧升降驅動部 141‧‧‧ Lifting and Driving Department

142‧‧‧桿部 142‧‧‧ Rod

150‧‧‧頭部單元 150‧‧‧ head unit

160‧‧‧頭部移動裝置 160‧‧‧ head moving device

161‧‧‧導引軌道 161‧‧‧ guided orbit

162‧‧‧滑動件 162‧‧‧Sliding parts

1711‧‧‧平台單元 1711‧‧‧ platform unit

171‧‧‧貼合平台 171‧‧‧Melt platform

171a‧‧‧載置面 171a‧‧‧Loading surface

172‧‧‧平台驅動裝置 172‧‧‧ platform drive

173‧‧‧蓋板 173‧‧‧ cover

190‧‧‧控制裝置 190‧‧‧Control device

AFD‧‧‧轉動方向 AFD‧‧‧ direction of rotation

F1X‧‧‧層片 F1X‧‧‧ layer

F3a‧‧‧分離層 F3a‧‧‧Separation layer

FX‧‧‧光學組件層 FX‧‧‧ optical component layer

P‧‧‧光學顯示部件 P‧‧‧Optical display parts

RX‧‧‧料捲滾筒 RX‧‧‧ Roller

Claims (10)

一種貼合裝置,係為於光學顯示部件貼合層片的貼合裝置,包含: 捲出部,將光學組件層從料捲滾筒與分離層一同捲出; 切斷部,將該光學組件層殘留該分離層地切斷以形成該層片; 層平台,將該層片從該分離層側支撐; 貼合平台,載置有該光學顯示部件;及 貼合頭,對於靜止在該層平台上的層片,藉由一邊施壓彎曲的保持面,一邊沿著該保持面的彎曲轉動,將該層片從該分離層剝離並保持於該保持面的同時,將保持於該保持面的層片貼合至載置於該貼合平台的光學顯示部件。A bonding device is a bonding device for bonding a layer to an optical display member, comprising: a winding portion for winding an optical component layer together from a roll roller and a separation layer; a cutting portion, the optical component layer Residually separating the separation layer to form the layer; a layer platform supporting the layer from the side of the separation layer; a bonding platform on which the optical display member is placed; and a bonding head for resting on the platform The upper layer is pressed along the curved surface while pressing the curved holding surface, and the layer is peeled off from the separation layer and held on the holding surface, and is held on the holding surface. The plies are attached to an optical display component that is placed on the lamination platform. 如請求項1所述之貼合裝置,更包含: 捲取部,藉由該貼合頭從該分離層剝離該層片後,捲取變成單獨的分離層; 其中,該捲取部於該貼合頭將該保持面施壓於該層片並開始轉動的瞬間之第一期間,將該分離層朝捲開方向旋轉,經過該第一期間後,該捲取部於該轉動結束至停止的第二期間,將該分離層朝捲取方向旋轉。The bonding device of claim 1, further comprising: a winding portion, after the bonding head peels the layer from the separating layer, the winding is turned into a separate separating layer; wherein the winding portion is The bonding head rotates the separation layer in the winding direction during the first period of the moment when the holding surface is pressed against the layer and starts to rotate. After the first period, the winding portion ends to the rotation. In the second period, the separation layer is rotated in the winding direction. 如請求項1或2所述之貼合裝置,更具備: 蓋板,於該貼合平台上,與該光學顯示部件鄰接; 其中,該貼合頭的保持面施壓於該蓋板的上面後,藉由連續轉動於該蓋板的上面及該光學顯示部件的上面,將保持於該保持面的層片貼合於該光學顯示部件。The bonding device according to claim 1 or 2, further comprising: a cover plate adjacent to the optical display member on the bonding platform; wherein the holding surface of the bonding head is pressed against the upper surface of the cover plate Thereafter, the layer held on the holding surface is bonded to the optical display member by continuously rotating on the upper surface of the cover and the upper surface of the optical display member. 一種光學顯示設備的生產系統,係為於光學顯示部件貼合光學組件來形成光學顯示設備的生產系統,包含: 貼合裝置,於該光學顯示部件貼合作為該光學組件的層片; 其中,該貼合裝置係為如請求項1至3中任一項所述之貼合裝置。A production system for an optical display device is a production system for forming an optical display device by attaching an optical component to an optical display component, comprising: a bonding device, wherein the optical display component is bonded to a layer of the optical component; The bonding device is the bonding device according to any one of claims 1 to 3. 一種光學顯示設備的生產系統,係為於光學顯示部件貼合光學組件來形成光學顯示設備的生產系統,包含: 貼合裝置,於該光學顯示部件貼合較該光學組件大的層片; 檢測裝置,拍攝貼合有該層片的光學顯示部件,基於此拍攝資料,檢測該層片的切斷線;及 切斷裝置,藉由沿該切斷線切斷貼合於該光學顯示部件的層片,以從該層片切出該光學組件; 其中,該貼合裝置係為如請求項1至3中任一項所述之貼合裝置。A production system for an optical display device is a production system for forming an optical display device by bonding an optical component to an optical display component, comprising: a bonding device, wherein the optical display component is attached to a layer larger than the optical component; a device that photographs an optical display member to which the layer is attached, detects a cutting line of the layer based on the photographing material, and a cutting device that cuts and attaches to the optical display member along the cutting line And a laminating device for cutting the optical component from the ply; wherein the bonding device is the laminating device according to any one of claims 1 to 3. 一種貼合方法,係為於光學顯示部件貼合層片的貼合方法,包含: 捲出步驟,將光學組件層從料捲滾筒與分離層一同捲出; 切斷步驟,將該光學組件層殘留該分離層地切斷以形成該層片; 支撐步驟,藉由層平台將該層片從該分離層側支撐; 載置步驟,將該光學顯示部件載置於貼合平台;及 貼合步驟,對於靜止在該層平台上的層片,藉由一邊施壓彎曲的保持面,一邊沿著該保持面的彎曲轉動貼合頭,將該層片從該分離層剝離並保持於該保持面的同時,將保持於該保持面的層片貼合至載置於該貼合平台的光學顯示部件。A bonding method is a bonding method for bonding an optical display member to a layer, comprising: a winding step of winding the optical component layer together from the roll roller and the separation layer; and cutting the optical component layer Residually separating the separation layer to form the layer; a supporting step of supporting the layer from the side of the separation layer by a layer platform; placing the optical display member on the bonding platform; and laminating a step of rotating the bonding head along the bending of the holding surface by pressing the curved holding surface on the layer resting on the layer platform, peeling the layer from the separation layer and holding the holding layer At the same time as the surface, the layer held on the holding surface is bonded to the optical display member placed on the bonding platform. 如請求項6所述之貼合方法,更包含: 捲取步驟,藉由該貼合頭從該分離層剝離該層片後,藉由捲取部捲取變成單獨的分離層; 其中,該捲取步驟中,於該貼合頭將該保持面施壓於該層片並開始轉動的瞬間之第一期間,該捲取部將該分離層朝捲開方向旋轉,經過該第一期間後,於該轉動結束至停止的第二期間,該捲取部將該分離層朝捲取方向旋轉。The bonding method according to claim 6, further comprising: a winding step, after the layer is peeled off from the separation layer by the bonding head, and the winding portion is wound into a separate separation layer; wherein In the winding step, the winding portion rotates the separation layer in the winding direction during the first period of the moment when the bonding head presses the holding surface against the layer and starts to rotate. After the first period, The winding portion rotates the separation layer in the winding direction during the second period from the end of the rotation to the stop. 如請求項6或7所述之貼合方法,更具備: 蓋板,於該貼合平台上,與該光學顯示部件鄰接; 其中,該貼合步驟中,該貼合頭的保持面施壓於該蓋板的上面後,該貼合頭藉由連續轉動於該蓋板的上面及該光學顯示部件的上面,將保持於該保持面的層片貼合於該光學顯示部件。The bonding method according to claim 6 or 7, further comprising: a cover plate adjacent to the optical display member on the bonding platform; wherein, in the bonding step, the holding surface of the bonding head is pressed After the upper surface of the cover, the bonding head is adhered to the optical display member by continuously rotating on the upper surface of the cover and the upper surface of the optical display member. 一種光學顯示設備的生產方法,係為於光學顯示部件貼合光學組件來形成光學顯示設備的生產方法,包含: 貼合步驟,於該光學顯示部件貼合作為該光學組件的層片; 其中,該貼合步驟係使用如請求項6至8中任一項所述之貼合方法來進行。A method for producing an optical display device is a method for producing an optical display device by attaching an optical component to an optical display component, comprising: a bonding step of bonding the optical display component to a layer of the optical component; This bonding step is carried out using the bonding method as described in any one of claims 6 to 8. 一種光學顯示設備的生產方法,係為於光學顯示部件貼合光學組件來形成光學顯示設備的生產方法,包含: 貼合步驟,於該光學顯示部件貼合較該光學組件大的層片; 檢測步驟,拍攝貼合有該層片的光學顯示部件,基於此拍攝資料,檢測該層片的切斷線;及 切斷步驟,藉由沿該切斷線切斷貼合於該光學顯示部件的層片,以從該層片切出該光學組件; 其中,該貼合步驟係使用如請求項6至8中任一項所述之貼合方法來進行。A method for producing an optical display device, which is a method for producing an optical display device by bonding an optical component to an optical display component, comprising: a bonding step of bonding a layer larger than the optical component to the optical display component; a step of photographing an optical display member to which the layer is attached, detecting a cutting line of the layer based on the photographing material; and cutting a step of cutting the optical display member by cutting along the cutting line And laminating the optical component from the ply; wherein the laminating step is performed using the laminating method according to any one of claims 6 to 8.
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JP5967529B2 (en) * 2012-06-29 2016-08-10 株式会社日立製作所 Film sticking device
TWI599428B (en) * 2012-08-08 2017-09-21 住友化學股份有限公司 Production method for optical display device and production system for optical display device

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