TW201530822A - Method for manufacturing light-emitting diode strip - Google Patents

Abstract

A manufacturing method of a light-emitting diode strip includes the steps of: providing a metal substrate; cutting the metal substrate to form a connecting frame and a plurality of carrier sheets, one end of each of the supporting sheets is respectively connected to the connecting frame, and each bearing The sheets respectively comprise a plurality of conductive segments arranged in a space; an insulating segment is formed between any two adjacent conductive segments to connect the two; and each of the carrier sheets is formed with a plurality of insulating frames arranged at intervals, and each insulating frame Corresponding to the position of one of the insulating segments, a recess is formed on a surface of the carrier sheet, and the two conductive segments connected to the insulating segments and the insulating segments are exposed in the corresponding recesses.

Description

Method for manufacturing light-emitting diode strip

The invention relates to a light-emitting diode strip, in particular to a method for manufacturing a light-emitting diode strip.

The structure of the conventional light-emitting diode strip is such that the light-emitting diode crystal grains are disposed on the tape and packaged, and the light-emitting diode crystal grains on the material strip are insulated from each other. Before use, each of the sealed LED dies must be cut from the strip and assembled for different use requirements. Therefore, in the prior art, although the LED die can be packaged in a tape type to accelerate the packaging process, the assembly process after packaging is still quite time-consuming and labor-intensive.

In view of the above, the inventors of the present invention have made great efforts to solve the above problems in view of the above-mentioned prior art, and have made great efforts to solve the above problems, which has become the object of improvement of the present inventors.

It is an object of the present invention to provide a method of fabricating a light-emitting diode strip for fabricating a light-emitting diode strip structure that is simple to assemble.

In order to achieve the above object, the present invention provides a method for manufacturing a light-emitting diode strip, the method comprising: providing a metal substrate; cutting the metal substrate to form a connection frame and a plurality of carrier sheets, one end of each carrier sheet Connected to the connection frame respectively, and each of the carrier sheets respectively includes a plurality of conductive segments arranged at intervals; an insulating segment is formed between any two adjacent conductive segments to connect the two; and the spacers are respectively arranged on the respective carrier sheets a plurality of insulating frames, wherein each of the insulating frames corresponds to a position of one of the insulating segments, and a recess is formed on a surface of the carrier sheet, and the insulating segments and the two conductive segments connected to the insulating segment are exposed in the phase Corresponding to the inside of the pocket.

Preferably, in the manufacturing method of the light-emitting diode strip, each of the carrier sheets respectively includes a plurality of insulating segments, and each of the insulating segments is respectively surrounded by a corresponding insulating frame.

Preferably, in the above method for manufacturing a light-emitting diode strip, the recesses formed by the insulating frames have the same opening direction.

Preferably, in the above method for manufacturing the LED strip, the insulating segment and the two conductive segments connected thereto are exposed at the bottom of the corresponding recess.

Preferably, in the manufacturing method of the light-emitting diode strip, each of the insulating segments respectively extends along the longitudinal direction of the carrier sheet on the other surface of the carrier sheet to cover the adjacent at least one conductive segment.

Preferably, the method for manufacturing the LED strip further includes a step of disposing a light-emitting diode die on one of the conductive segments in the recess.

Preferably, the manufacturing method of the light-emitting diode strip further comprises a step of electrically connecting the light-emitting diode die and another conductive segment in the recess in the recess.

Preferably, the manufacturing method of the foregoing light-emitting diode strip further comprises a step of forming a light-transmitting structure in the recess.

Preferably, in the method for manufacturing the light-emitting diode strip, the light-transmitting structure is formed by first filling a cavity with a fluorescent glue and then curing the phosphor to form a light-transmitting structure.

Preferably, the manufacturing method of the above-mentioned light-emitting diode strip further comprises a step of coating and attaching an insulating layer on the other surface of each of the carrier sheets.

Preferably, the manufacturing method of the foregoing light-emitting diode strip further comprises the steps of: forming a plurality of bumps arranged on the other surface of the carrier sheet at intervals, and each bump is respectively interposed between the two phases. Between adjacent insulating frames.

The light-emitting diode chip structure on the light-emitting diode strip structure manufactured by the method of the light-emitting diode strip of the present invention is electrically connected to each other, so that it is only necessary to cut off the required portion according to the needs of use. A light-emitting module that forms a piece.

a~i‧‧‧step

100‧‧‧Metal substrate

110/120‧‧‧ Connection frame

200‧‧‧bearer

201‧‧‧ foot

210‧‧‧Electrical section

211‧‧‧Bumps

220‧‧‧Insulation section

230‧‧‧Insulation

300‧‧‧Insulation frame

310‧‧‧ recess

410‧‧‧Light Emitting Diode Grains

420‧‧‧ wire

500‧‧‧Light transmission structure

The first figure is a flow chart of a method of manufacturing the light-emitting diode strip of the present invention.

The second drawing is a schematic view of the step a in the method of manufacturing the light-emitting diode strip of the present invention.

The third figure is a schematic view of step b in the method of manufacturing the light-emitting diode strip of the present invention.

The fourth figure is a schematic view of one of the steps c in the method of manufacturing the light-emitting diode strip of the present invention.

The fifth drawing is another schematic view of step c in the method of manufacturing the light-emitting diode strip of the present invention.

Figure 6 is a schematic view of the step d in the method of manufacturing the light-emitting diode strip of the present invention.

The seventh drawing is a schematic view of the step e in the method of manufacturing the light-emitting diode strip of the present invention.

Figure 8 is a schematic view showing the step f in the method for producing a light-emitting diode strip of the present invention.

The ninth drawing is a schematic view of the step g in the method of producing the light-emitting diode strip of the present invention.

The tenth drawing is a schematic view showing one of the steps h in the method for producing a light-emitting diode strip of the present invention.

The eleventh drawing is another schematic view of the step h in the method of manufacturing the light-emitting diode strip of the present invention.

Fig. 12 is a schematic view showing the step i in the method for producing a light-emitting diode strip of the present invention.

Referring to the first figure, the present invention provides a method of fabricating a light-emitting diode strip, the method comprising at least steps a-d shown in the first figure. The method for manufacturing the light-emitting diode strip provided by the first embodiment of the present invention preferably includes the following steps:

Referring to the first and second figures, a metal substrate 100 is provided in the step a. The metal substrate is preferably a long strip of metal foil.

Referring to the first and third figures, the metal substrate 100 is cut in step b to form the connection frame 110/120 and the carrier sheet 200. In the present embodiment, the metal substrate 100 is preferably stamped by a tool, and the two sides of the longitudinal direction of the metal substrate 100 are cut to form two elongated connecting frames 110/120 which are arranged in parallel with each other. Each of the carrier sheets 200 is elongated and has two ends connected to one of the connecting frames 110/120, and is disposed between the two connecting frames 110/120, and each of the supporting sheets 200 includes a plurality of spaced configurations. In the embodiment, the conductive segments 210 are connected to the connecting frame 110/120 by a foot 201.

Referring to the first and fourth figures, the cut metal substrate 100 is placed in a mold in step c, and an insulating segment is formed between any two adjacent conductive segments 210 by overmolding. . Referring again to the fifth figure, the foot 201 is cut and separated from the conductive segments 210, whereby the conductive segments 210 in each carrier sheet 200 are connected in series and insulated from each other.

Referring to the first and sixth figures, in the step d: following the step c, the metal substrate 100 is placed in another mold, and a plurality of insulations arranged at intervals are formed on each of the carrier sheets 200 by means of overmolding. The frame 300, and each of the insulating frames 300 respectively surrounds one of the corresponding insulating segments 220 on the carrier sheet 200 and is surrounded by a recess 310 on the surface of the carrier sheet 200, so that the insulating segment 220 and the insulating portion thereof The connected two conductive segments 210 are exposed at the bottom in the recess 310, and the recesses 310 have the same opening direction. The foregoing steps c and d can also be carried out simultaneously in the same mold, and the present invention is not limited to the order.

Referring to the first and seventh figures, in step e, a light-emitting diode die 410 is disposed on one of the conductive segments 210 in the recess 310 to cause the light-emitting diode die 410 and the conductive segment. The upper 210 is electrically connected.

Referring to the first and eighth figures, in step f, a follow-up step e provides a wire 420 in the cavity 310 to electrically connect the light-emitting diode die 410 and the other conductive segment 210 in the cavity 310.

Referring to the first figure and the ninth figure, in step g, the step f is followed by filling a cavity with a fluorescent glue, and then curing the fluorescent glue to form the light transmitting structure 500.

Referring to FIG. 1 , FIG. 11 and FIG. 11 , an insulating layer 230 is respectively coated on the other surface of each carrier sheet 200 in step h to block the arc between adjacent conductive segments 210 . effect.

Referring to the first embodiment and the twelfth embodiment, a second embodiment of the present invention provides a method for manufacturing a light-emitting diode strip, which preferably includes steps a to g and step i shown in the first figure, wherein the steps are A~f is the same as the foregoing first embodiment, and details are not described herein again. In this embodiment, the insulating segments 220 formed in the step c respectively extend along the longitudinal direction of the carrier sheet 200 on the other surface of the carrier sheet 200 to cover the adjacent at least one conductive segment 210, thereby being on the carrier sheet. The insulation distance between adjacent conductive segments 210 extends in the longitudinal direction of 200 to block the arcing effect between adjacent conductive segments 210. In the method of manufacturing the LED strip of the present embodiment, in the step i, the plurality of bumps 211 are arranged on the other surface of the carrier sheet 200 by stamping to form a plurality of bumps 211. Each of the bumps 211 is respectively interposed between two adjacent insulating frames 300. The light-emitting diode strip structure manufactured by the method of the invention has the light-emitting diode crystal grains 410 electrically connected to each other, so that only a part of the required portion is separated according to the needs of use, and the sheet can be formed into a sheet shape. Light module. The bump 211 is configured to contact the setting surface of the light emitting module to dissipate heat generated when the light emitting diode die 410 emits light.

The light-emitting diode strip structure manufactured by the method of the invention has the light-emitting diode crystal grains 410 electrically connected to each other, so that only a part of the required portion is separated according to the needs of use, and the sheet can be formed into a sheet shape. Light module. Moreover, each of the conductive segments 210 has elasticity, so that the light-emitting module can be appropriately curved in accordance with the space or use requirements of the light-emitting module.

The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the invention, and other equivalent variations of the patent spirit of the present invention are all within the scope of the invention.

a~i‧‧‧step

Claims (10)

A method for manufacturing a light-emitting diode strip, the steps comprising:
Providing a metal substrate;
Cutting the metal substrate to form a connecting frame and a plurality of supporting sheets, one end of each of the supporting sheets is respectively connected to the connecting frame, and each of the supporting sheets respectively comprises a plurality of conductive segments arranged at intervals;
Forming an insulating segment between any two adjacent conductive segments to connect two adjacent conductive segments; and forming a plurality of insulating frames spaced apart from each other on each of the carrier sheets, and each of the insulating frames is respectively Corresponding to one of the insulating segments, a recess is formed on a surface of the carrier sheet, and each of the insulating segments and the two conductive segments connected to the insulating segment are exposed in the corresponding recesses. . The method for manufacturing a light-emitting diode strip according to claim 1, wherein each of the carrier sheets comprises a plurality of insulating segments, and each of the insulating segments is respectively surrounded by the corresponding insulating frame. The method of manufacturing the light-emitting diode strip of claim 1, wherein the recesses formed by the insulating frames have the same opening direction. The method of manufacturing the light-emitting diode strip of claim 1, wherein the insulating segment and the two conductive segments connected to the insulating segment are exposed at a bottom portion of the corresponding recess. The method for manufacturing a light-emitting diode strip according to claim 1, wherein each of the insulating segments respectively extends along a longitudinal direction of the carrier sheet on another surface of the carrier sheet to cover at least one of the conductive segments adjacent to each other. . The method for manufacturing a light-emitting diode strip according to claim 1, further comprising a step e: following the step d, a light-emitting diode die is disposed on one of the conductive segments in the recess. The method for manufacturing a light-emitting diode strip according to claim 6, further comprising a step f: continuing the step e, wherein the wire is electrically connected to the light-emitting diode die and the cavity Another conductive segment; and a step g: following the step f, forming a light transmitting structure in the recess. The method for manufacturing a light-emitting diode strip according to claim 7, wherein the step of forming the light-transmitting structure is to first fill the cavity with a fluorescent glue and then solidify the fluorescent glue to form the transparent layer. Light structure. The method for manufacturing a light-emitting diode strip according to claim 1, further comprising a step h: coating an insulating layer on the other surface of each of the carrier sheets. The method for manufacturing a light-emitting diode strip according to claim 2, further comprising a step i: forming a plurality of bumps arranged on the other surface of the carrier sheet at intervals, and each of the bumps is respectively Between two adjacent insulating frames.