TW201506054A - Phosphorus-containing compound, phosphorus-containing polyester and manufacturing method thereof - Google Patents
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- 229910052698 phosphorus Inorganic materials 0.000 title claims abstract description 149
- 239000011574 phosphorus Substances 0.000 title claims abstract description 149
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title claims abstract description 87
- 229920000728 polyester Polymers 0.000 title claims abstract description 72
- 150000001875 compounds Chemical class 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000006482 condensation reaction Methods 0.000 claims abstract description 19
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 6
- -1 phosphorus compound Chemical class 0.000 claims description 96
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 claims description 33
- DWSWCPPGLRSPIT-UHFFFAOYSA-N benzo[c][2,1]benzoxaphosphinin-6-ium 6-oxide Chemical compound C1=CC=C2[P+](=O)OC3=CC=CC=C3C2=C1 DWSWCPPGLRSPIT-UHFFFAOYSA-N 0.000 claims description 12
- 239000003054 catalyst Substances 0.000 claims description 11
- 230000002378 acidificating effect Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 9
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 8
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 claims description 8
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 8
- 229940071125 manganese acetate Drugs 0.000 claims description 7
- JOXIMZWYDAKGHI-UHFFFAOYSA-N p-toluenesulfonic acid Substances CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 claims description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 125000004432 carbon atom Chemical group C* 0.000 claims description 5
- KZTYYGOKRVBIMI-UHFFFAOYSA-N diphenyl sulfone Chemical compound C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 KZTYYGOKRVBIMI-UHFFFAOYSA-N 0.000 claims description 4
- 230000001590 oxidative effect Effects 0.000 claims description 4
- 239000012298 atmosphere Substances 0.000 claims description 3
- 239000011572 manganese Substances 0.000 claims description 2
- NIFHFRBCEUSGEE-UHFFFAOYSA-N oxalic acid Chemical compound OC(=O)C(O)=O.OC(=O)C(O)=O NIFHFRBCEUSGEE-UHFFFAOYSA-N 0.000 claims description 2
- CBXWGGFGZDVPNV-UHFFFAOYSA-N so4-so4 Chemical compound OS(O)(=O)=O.OS(O)(=O)=O CBXWGGFGZDVPNV-UHFFFAOYSA-N 0.000 claims description 2
- 239000002904 solvent Substances 0.000 claims description 2
- BSYJHYLAMMJNRC-UHFFFAOYSA-N 2,4,4-trimethylpentan-2-ol Chemical compound CC(C)(C)CC(C)(C)O BSYJHYLAMMJNRC-UHFFFAOYSA-N 0.000 claims 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims 1
- VQWQYXBWRCCZGX-UHFFFAOYSA-N acetic acid;manganese Chemical compound [Mn].CC(O)=O.CC(O)=O VQWQYXBWRCCZGX-UHFFFAOYSA-N 0.000 claims 1
- 125000005489 p-toluenesulfonic acid group Chemical group 0.000 claims 1
- 230000009477 glass transition Effects 0.000 abstract description 19
- 125000003668 acetyloxy group Chemical group [H]C([H])([H])C(=O)O[*] 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 33
- 239000000047 product Substances 0.000 description 29
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 21
- 229920000139 polyethylene terephthalate Polymers 0.000 description 17
- 239000005020 polyethylene terephthalate Substances 0.000 description 17
- 229920001634 Copolyester Polymers 0.000 description 16
- 239000000843 powder Substances 0.000 description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- 239000012065 filter cake Substances 0.000 description 11
- 238000002360 preparation method Methods 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 9
- 238000000113 differential scanning calorimetry Methods 0.000 description 9
- 238000002844 melting Methods 0.000 description 9
- 230000008018 melting Effects 0.000 description 9
- 238000000967 suction filtration Methods 0.000 description 9
- 238000001914 filtration Methods 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- JHJLBTNAGRQEKS-UHFFFAOYSA-M sodium bromide Chemical compound [Na+].[Br-] JHJLBTNAGRQEKS-UHFFFAOYSA-M 0.000 description 8
- 238000001816 cooling Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 7
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 229910001873 dinitrogen Inorganic materials 0.000 description 5
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 3
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 3
- 238000005903 acid hydrolysis reaction Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 229940011182 cobalt acetate Drugs 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000001632 sodium acetate Substances 0.000 description 3
- 235000017281 sodium acetate Nutrition 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- KZEVSDGEBAJOTK-UHFFFAOYSA-N 1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-2-[5-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]ethanone Chemical compound N1N=NC=2CN(CCC=21)C(CC=1OC(=NN=1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)=O KZEVSDGEBAJOTK-UHFFFAOYSA-N 0.000 description 2
- SXAMGRAIZSSWIH-UHFFFAOYSA-N 2-[3-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-1,2,4-oxadiazol-5-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1=NOC(=N1)CC(=O)N1CC2=C(CC1)NN=N2 SXAMGRAIZSSWIH-UHFFFAOYSA-N 0.000 description 2
- JQMFQLVAJGZSQS-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-N-(2-oxo-3H-1,3-benzoxazol-6-yl)acetamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC(=O)NC1=CC2=C(NC(O2)=O)C=C1 JQMFQLVAJGZSQS-UHFFFAOYSA-N 0.000 description 2
- YJLUBHOZZTYQIP-UHFFFAOYSA-N 2-[5-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1=NN=C(O1)CC(=O)N1CC2=C(CC1)NN=N2 YJLUBHOZZTYQIP-UHFFFAOYSA-N 0.000 description 2
- GNKZMNRKLCTJAY-UHFFFAOYSA-N 4'-Methylacetophenone Chemical compound CC(=O)C1=CC=C(C)C=C1 GNKZMNRKLCTJAY-UHFFFAOYSA-N 0.000 description 2
- CONKBQPVFMXDOV-QHCPKHFHSA-N 6-[(5S)-5-[[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]methyl]-2-oxo-1,3-oxazolidin-3-yl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C[C@H]1CN(C(O1)=O)C1=CC2=C(NC(O2)=O)C=C1 CONKBQPVFMXDOV-QHCPKHFHSA-N 0.000 description 2
- DFGKGUXTPFWHIX-UHFFFAOYSA-N 6-[2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]acetyl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC(=O)C1=CC2=C(NC(O2)=O)C=C1 DFGKGUXTPFWHIX-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- FXLOVSHXALFLKQ-UHFFFAOYSA-N p-tolualdehyde Chemical compound CC1=CC=C(C=O)C=C1 FXLOVSHXALFLKQ-UHFFFAOYSA-N 0.000 description 2
- LPNBBFKOUUSUDB-UHFFFAOYSA-N p-toluic acid Chemical compound CC1=CC=C(C(O)=O)C=C1 LPNBBFKOUUSUDB-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000004227 thermal cracking Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- WXPWZZHELZEVPO-UHFFFAOYSA-N (4-methylphenyl)-phenylmethanone Chemical compound C1=CC(C)=CC=C1C(=O)C1=CC=CC=C1 WXPWZZHELZEVPO-UHFFFAOYSA-N 0.000 description 1
- YBQZXXMEJHZYMB-UHFFFAOYSA-N 1,2-diphenylhydrazine Chemical compound C=1C=CC=CC=1NNC1=CC=CC=C1 YBQZXXMEJHZYMB-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- 239000001431 2-methylbenzaldehyde Substances 0.000 description 1
- OFWGQIBIMSTWIC-UHFFFAOYSA-N C1(=CC=CC=C1)P(O)(O)=O.S(=O)(=O)(C1=C(C=CC=C1)O)C1=C(C=CC=C1)O Chemical compound C1(=CC=CC=C1)P(O)(O)=O.S(=O)(=O)(C1=C(C=CC=C1)O)C1=C(C=CC=C1)O OFWGQIBIMSTWIC-UHFFFAOYSA-N 0.000 description 1
- YUWBVKYVJWNVLE-UHFFFAOYSA-N [N].[P] Chemical compound [N].[P] YUWBVKYVJWNVLE-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007416 differential thermogravimetric analysis Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 150000007519 polyprotic acids Polymers 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 229920006126 semicrystalline polymer Polymers 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 238000002411 thermogravimetry Methods 0.000 description 1
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- Polyesters Or Polycarbonates (AREA)
Abstract
Description
本發明是有關於一種磷系化合物及其所生成的磷系聚酯與製備方法,且特別是有關於一種同時具有乙醯氧基及羧基的磷系化合物及其所生成的磷系聚酯與製備方法。 The present invention relates to a phosphorus-based compound and a phosphorus-based polyester thereof, and a preparation method thereof, and particularly to a phosphorus-based compound having an ethoxylated group and a carboxyl group, and a phosphorus-based polyester formed therefrom Preparation.
聚酯(Polyester)是由多元酸或酸酐與多元醇縮聚而得之聚合物的總稱,其種類雖多,但主要仍以聚對苯二甲酸乙二酯(Polyethylene terephthalate,PET)為現行商用聚酯的大宗。PET是一種半結晶型的高分子,其具有優良的特性,例如:耐熱性、耐化學藥品性、強韌性、電絕緣性、安全性等。同時也因價格低廉,故廣泛地應用於纖維、容器、產品包裝、電器零件或與玻璃纖維製成複合材料等,整體用途多元。然而PET本身具有可燃性,且玻璃轉移溫度不高,所以應用上仍相對地受到限制。因此,如何使PET不再侷限於此等限制是目前亟需解決的問題。 Polyester is a general term for polymers obtained by polycondensation of polybasic acids or anhydrides with polyols. Although there are many types, polyethylene terephthalate (PET) is still commercially available. The bulk of the ester. PET is a semi-crystalline polymer having excellent properties such as heat resistance, chemical resistance, toughness, electrical insulation, safety, and the like. At the same time, because of its low price, it is widely used in fiber, container, product packaging, electrical parts or composite materials made of glass fiber. However, PET itself is flammable, and the glass transition temperature is not high, so the application is still relatively limited. Therefore, how to make PET no longer limited to these limitations is an urgent problem to be solved.
過去改善PET可燃性的方法,例如,1973年東洋 紡股份有限公司(Toyobo Co.,Ltd.)將7-9%的含磷添加劑(oligomeric sulfonylbisphenol phenylphosphonate)添加至PET中,又例如,1978年東洋紡股份有限公司將衣康酸(itaconic acid)與9,10-二氫-9-氧雜-10-磷雜菲-10-氧化物(9,10-dihydro-9-oxA-I0-phosphaphenanthrene 10-oxide,DOPO)反應合成新型含磷二酯,並將此新型含磷二酯導入PET中,再例如,2004年有學者將新穎的氮磷添加劑添加至PET中。 In the past, methods to improve the flammability of PET, for example, Toyo in 1973 Toyobo Co., Ltd. added 7-9% of oligomeric sulfonylbisphenol phenylphosphonate to PET. For example, in 1978, Toyobo Co., Ltd. added itaconic acid with 9 ,10-dihydro-9-oxA-I0-phosphaphenanthrene 10-oxide (DOPO) reaction to synthesize a novel phosphorus-containing diester, and This new phosphorus-containing diester is introduced into PET. For example, in 2004, some scholars added a novel nitrogen-phosphorus additive to PET.
然而,前述方式雖可提升PET的阻燃性,卻無法有效提升PET的玻璃轉移溫度。再者,前述方式均是屬於添加型的物理性混摻,因此常有分佈不均或是相分離的現象發生,反倒會對PET的機械性質產生負面影響。因此,現今仍缺乏有效提升PET玻璃轉移溫度的技術方案,而使PET的應用範圍難以突破。 However, although the above method can improve the flame retardancy of PET, it cannot effectively increase the glass transition temperature of PET. Furthermore, the foregoing methods are all additive physical mixing, so that uneven distribution or phase separation often occurs, which adversely affects the mechanical properties of PET. Therefore, there is still a lack of technical solutions for effectively increasing the transfer temperature of PET glass, and the application range of PET is difficult to break through.
本發明之一目的是在提供一種磷系化合物,其同時具有乙醯氧基及羧基,此磷系化合物可經由縮合反應生成具有優良玻璃轉移溫度的磷系聚酯。 An object of the present invention is to provide a phosphorus-based compound having an ethoxylated group and a carboxyl group, and the phosphorus-based compound can form a phosphorus-based polyester having an excellent glass transition temperature via a condensation reaction.
依據本發明之結構態樣之一實施方式,提出一種磷系化合物,其結構如式(A)所示:
依據前述之實施方式,R可為甲基,此時磷系化合物的結構如式(A1)所示:
依據前述之實施方式,R可為苯基,此時磷系化合物的結構如式(A2)所示:
依據前述之實施方式,R可為氫原子,此時磷系化合物的結構如式(A3)所示:
依據本發明之方法態樣之一實施方式,提出一種結
構如式(A)的磷系化合物的製備方法,包含以下步驟,首先,提供結構如式(II)的第一中間體,具體言之,此步驟是將DOPO、結構如式(I)的化合物與酚(Phenol)以一酸性觸媒催化反應,以生成第一中間體。其次,提供結構如式(III)的第二中間體,具體言之,此步驟是將第一中間體與醋酸酐反應,以生成第二中間體。再者,氧化第二中間體,具體言之,此步驟是使第二中間體之甲基氧化為羧基,以生成磷系化合物,其中,式(I)如下所示:
依據前述之實施方式,其中提供結構如式(II)的第一中間體的步驟中,酸性觸媒可為對-甲基苯璜酸 (p-Toluenesulfonic acid,PTSA)、硫酸(Sulfuric acid)或草酸(Oxalic acid),且酸性觸媒的用量可為DOPO用量的1重量百分比至4重量百分比。另外,此步驟可於120℃至180℃反應12至24小時,且可於氮氣氛圍下進行。 According to the foregoing embodiment, in the step of providing the first intermediate of the formula (II), the acidic catalyst may be p-methylbenzoic acid. (p-Toluenesulfonic acid, PTSA), sulfuric acid (Sulfuric acid) or oxalic acid (Oxalic acid), and the amount of the acidic catalyst may be from 1% by weight to 4% by weight of the DOPO. Alternatively, this step can be carried out at 120 ° C to 180 ° C for 12 to 24 hours and can be carried out under a nitrogen atmosphere.
依據前述之實施方式,其中提供結構如式(III)的第二中間體的步驟可於100℃至140℃反應1至24小時,且可於氮氣氛圍下進行。 According to the foregoing embodiment, the step of providing the second intermediate having the structure of the formula (III) can be carried out at 100 ° C to 140 ° C for 1 to 24 hours, and can be carried out under a nitrogen atmosphere.
依據前述之實施方式,其中氧化第二中間體的步驟可於100℃至120℃反應12至24小時,且可於氧氣氛圍下進行。 According to the foregoing embodiment, the step of oxidizing the second intermediate may be carried out at 100 ° C to 120 ° C for 12 to 24 hours, and may be carried out under an oxygen atmosphere.
依據本發明之結構態樣之另一實施方式,提出一種磷系聚酯,其結構如式(PA)所示:
依據本發明之方法態樣之另一實施方式,提出一種磷系聚酯的製備方法,包含以下步驟,首先,提供磷系化合物,磷系化合物的結構如前述式(A)所示。其次,進行縮合反應,以形成磷系聚酯。 According to another embodiment of the aspect of the invention, there is provided a method for producing a phosphorus-based polyester comprising the steps of first providing a phosphorus-based compound having a structure as shown in the above formula (A). Next, a condensation reaction is carried out to form a phosphorus-based polyester.
依據前述之實施方式,其中進行縮合反應的步驟可以二苯碸(diphenyl sulfone)作為溶劑,且可提供乙酸錳(manganese(II)acetate,Mn(OAc)2)與乙酸酐(acetic anhydride)作為觸媒,其中乙酸錳的用量為磷系化合物用量的0.5重量百分比至5重量百分比,乙酸酐的用量為磷系化合物用量的5重量百分比至15重量百分比。此外,此步驟可於180℃至280℃反應7至12小時,亦可於氮氣氛圍下進行。 According to the foregoing embodiment, the step of performing the condensation reaction may be a diphenyl sulfone as a solvent, and may provide manganese acetate (manganese (II) acetate, Mn (OAc) 2 ) and acetic anhydride as a touch. The medium wherein the manganese acetate is used in an amount of from 0.5% by weight to 5% by weight based on the amount of the phosphorus compound, and the acetic anhydride is used in an amount of from 5 to 15% by weight based on the amount of the phosphorus compound. Further, this step can be carried out at 180 ° C to 280 ° C for 7 to 12 hours, or under a nitrogen atmosphere.
第1圖為依照本發明第一實施例的第一中間體之1H-NMR光譜圖。 Fig. 1 is a 1 H-NMR spectrum chart of a first intermediate according to a first embodiment of the present invention.
第2圖為依照本發明第一實施例的第二中間體之1H-NMR光譜圖。 Fig. 2 is a 1 H-NMR spectrum chart of a second intermediate according to the first embodiment of the present invention.
第3圖為依照本發明第一實施例的磷系化合物之1H-NMR光譜圖。 Fig. 3 is a 1 H-NMR spectrum chart of a phosphorus-based compound according to a first embodiment of the present invention.
為使實施方式的說明更為明確與簡潔,以下將各個化學物質的結構式代號緊接於各個化學物質之後,例如,「磷系化合物(A)」代表「一種磷系化合物,其結構如式(A)所示」,又例如「磷系聚酯(PA)」代表「一種磷系聚酯,其結構如式(PA)所示」。 In order to clarify and clarify the description of the embodiment, the structural formula of each chemical substance is immediately after each chemical substance. For example, "phosphorus compound (A)" represents "a phosphorus compound, and its structure is as follows." (A), for example, "phosphorus-based polyester (PA)" stands for "a kind of phosphorus-based polyester, and its structure is as shown in formula (PA)".
本發明提出一種磷系化合物(A):
當R為甲基,可得磷系化合物(A1):
當R為苯基,可得磷系化合物(A2):
當R為氫原子,可得磷系化合物(A3):
磷系化合物(A)可利用如下反應方程式1所示的方法製備而成:
磷系化合物(A)可進行一縮合反應,以形成磷系聚酯(PA):
當以磷系化合物(A1)進行縮合反應時,可形成磷系聚酯(PA1):
當以磷系化合物(A2)進行縮合反應時,可形成磷系聚酯(PA2):
當以磷系化合物(A3)進行縮合反應時,可形成磷系聚酯(PA3):
前述縮合反應可於氮氣氛圍下以180℃至280℃之溫度反應7至12小時,較佳地,可以220℃至260℃反應8至12小時。 The above condensation reaction can be carried out at a temperature of from 180 ° C to 280 ° C for 7 to 12 hours under a nitrogen atmosphere, preferably at 220 ° C to 260 ° C for 8 to 12 hours.
以下將以實施例對本發明之磷系化合物、磷系聚脂、磷系化合物的製備方法以及磷系聚脂的製備方法作進一步說明。 Hereinafter, the phosphorus-based compound, the phosphorus-based polyester, the method for producing the phosphorus-based compound, and the method for preparing the phosphorus-based polyester of the present invention will be further described by way of examples.
磷系化合物(A1)的製備方法如反應方程式2所示:
首先,提供第一中間體(II-1),其係取20 g(92.5 mmole)DOPO、12.41 g(92.5mmole)的4-甲基苯乙酮(4-methylacetophenone)、43.5352 g(92.5×5 mmole)的酚以及酸性觸媒(4wt% based on DOPO)置於三頸圓底瓶中攪拌,通入氮氣並加熱至130℃,持續攪拌反應12小時。反應完後倒入甲醇並持續攪拌一段時間,接著便會有白色粉末析出。而後進行抽氣過濾,並將濾餅置於真空烘箱,以100℃真空烘乾,即可得到產物,其中,產率為50%,且產物經由示差掃描熱量分析儀(Differential scanning calorimetry,DSC)測量可得知熔點為294℃。請參照第1圖,其係前述產物之1H-NMR光譜圖,由第1圖可確認前述產物為第一中間體(II-1)無誤。 First, a first intermediate (II-1) is provided which is obtained from 20 g (92.5 mmole) of DOPO, 12.41 g (92.5 mmole) of 4-methylacetophenone, and 43.5352 g (92.5 x 5). The mmole) phenol and the acidic catalyst (4 wt% based on DOPO) were placed in a three-necked round bottom flask, and nitrogen gas was introduced and heated to 130 ° C, and the reaction was continuously stirred for 12 hours. After the reaction, methanol was poured and stirring was continued for a while, and then a white powder was precipitated. Then, suction filtration was carried out, and the filter cake was placed in a vacuum oven and vacuum-dried at 100 ° C to obtain a product in which the yield was 50%, and the product was subjected to differential scanning calorimetry (DSC). The measurement revealed that the melting point was 294 °C. Referring to Fig. 1, which is a 1 H-NMR spectrum of the above product, it can be confirmed from Fig. 1 that the above product is the first intermediate (II-1).
其次,提供第二中間體(III-1),其係取15 g(35.2 mmole)的第一中間體(II-1)、0.15 g的乙酸鈉(sodium acetate)以及50 mL的乙酸酐置於三頸圓底瓶中攪拌,通入氮氣並加熱至130℃,持續攪拌反應12小時。反應完後放冷便會有物質析出,之後利用過濾得到析出物並用去離 子水清洗數次。接著進行抽氣過濾,並將濾餅置於真空烘箱,以140℃真空烘乾,即可得到呈白色粉末的產物,其中,產率為92%,且產物經由DSC測量可得知熔點為216℃。請參照第2圖,其係前述產物之1H-NMR光譜圖,由第2圖可確認前述產物為第二中間體(III-1)無誤。 Next, a second intermediate (III-1) is provided which is obtained by placing 15 g (35.2 mmole) of the first intermediate (II-1), 0.15 g of sodium acetate, and 50 mL of acetic anhydride. The mixture was stirred in a three-necked round bottom flask, purged with nitrogen and heated to 130 ° C, and the reaction was continuously stirred for 12 hours. After the reaction was completed, the material was precipitated by cooling, and then the precipitate was obtained by filtration and washed several times with deionized water. Then, suction filtration was carried out, and the filter cake was placed in a vacuum oven and dried under vacuum at 140 ° C to obtain a product as a white powder, wherein the yield was 92%, and the product was found to have a melting point of 216 by DSC measurement. °C. Referring to Fig. 2, which is a 1 H-NMR spectrum of the above product, it can be confirmed from Fig. 2 that the above product is the second intermediate (III-1).
再者,氧化第二中間體(III-1),其係取15 g(32.0 mmole)的第二中間體(III-1)、0.15 g的溴化鈉(Sodium bromide,NaBr)、0.15 g的乙酸鈷(cobalt(II)acetate,Co(OAc)2)、0.15 g的乙酸錳以及0.30 g的過氧化二異丙苯(dicumyl peroxide)置於三頸圓底瓶中攪拌,通入氧氣並加熱至110℃,持續攪拌反應12小時。反應完後放冷便會有物質析出,之後利用過濾得到析出物並用去離子水清洗數次。接著進行抽氣過濾,並將濾餅置於真空烘箱,以140℃真空烘乾,即可得到呈白色粉末的產物,其中,產率為80%。請參照第3圖,其係前述產物之1H-NMR光譜圖,由第3圖可確認前述產物為磷系化合物(A1)無誤。 Further, the second intermediate (III-1) is oxidized, which is 15 g (32.0 mmole) of the second intermediate (III-1), 0.15 g of sodium bromide (NaBr), 0.15 g of Cobalt acetate (Cobalt(II) acetate, Co(OAc) 2 ), 0.15 g of manganese acetate, and 0.30 g of dicumyl peroxide were placed in a three-necked round bottom bottle, stirred, and heated with oxygen. The reaction was continuously stirred for 12 hours at 110 °C. After the reaction was completed, the material was precipitated by cooling, and then the precipitate was obtained by filtration and washed several times with deionized water. Then, suction filtration was carried out, and the filter cake was placed in a vacuum oven and dried under vacuum at 140 ° C to obtain a product as a white powder, wherein the yield was 80%. Referring to Fig. 3, which is a 1 H-NMR spectrum of the above product, it can be confirmed from Fig. 3 that the above product is a phosphorus compound (A1).
磷系化合物(A2)的製備方法如反應方程式3所示:
首先,提供第一中間體(II-2),其係取20 g(92.5 mmole)的DOPO、18.16 g(92.5 mmole)的4-甲基二苯甲酮(4-methylbenzophenone)、43.5352 g(92.5×5 mmole)的酚以及酸性觸媒(4wt% based on DOPO)置於三頸圓底瓶中攪拌,通入氮氣並加熱至130℃,持續攪拌反應12小時。反應完後倒入甲醇並持續攪拌一段時間,接著便會有白色粉末析出。而後進行抽氣過濾,並將濾餅置於真空烘箱,以100℃真空烘乾,即可得到產物,其中,產率為50%,且產物經由DSC測量可得知熔點為290℃,此產物即為第一中間體(II-2)。 First, a first intermediate (II-2) is provided which is obtained by taking 20 g (92.5 mmole) of DOPO, 18.16 g (92.5 mmole) of 4-methylbenzophenone, 43.5352 g (92.5). The phenol and the acidic catalyst (4 wt% based on DOPO) were stirred in a three-necked round bottom flask, purged with nitrogen and heated to 130 ° C, and the reaction was stirred for 12 hours. After the reaction, methanol was poured and stirring was continued for a while, and then a white powder was precipitated. Then, suction filtration was carried out, and the filter cake was placed in a vacuum oven and vacuum-dried at 100 ° C to obtain a product in which the yield was 50%, and the product was found to have a melting point of 290 ° C by DSC measurement. That is, the first intermediate (II-2).
其次,提供第二中間體(III-2),其係取15 g(30.7 mmole)的第一中間體(II-2)、0.15 g的乙酸鈉以及50 mL的乙酸酐置於三頸圓底瓶中攪拌,通入氮氣並加熱至130℃,持續攪拌反應12小時。反應完後放冷便會有物質析出,之後利用過濾得到析出物並用去離子水清洗數次。接著進行抽氣過濾,並將濾餅置於真空烘箱,以140℃真空烘乾,即 可得到呈白色粉末的產物,其中,產率為92%,且產物經由DSC測量可得知熔點為206℃,此產物即為第二中間體(III-2)。 Next, a second intermediate (III-2) is provided which is obtained by placing 15 g (30.7 mmole) of the first intermediate (II-2), 0.15 g of sodium acetate and 50 mL of acetic anhydride in a three-necked round bottom. The flask was stirred, purged with nitrogen and heated to 130 ° C, and the reaction was stirred for 12 hours. After the reaction was completed, the material was precipitated by cooling, and then the precipitate was obtained by filtration and washed several times with deionized water. Then, suction filtration is carried out, and the filter cake is placed in a vacuum oven and dried at 140 ° C in vacuum, that is, The product was obtained as a white powder, wherein the yield was 92%, and the product was found to have a melting point of 206 ° C as measured by DSC, and this product was the second intermediate (III-2).
再者,氧化第二中間體(III-2),其係取15 g(28.3 mmole)的第二中間體(III-2)、0.15 g的溴化鈉、0.15 g的乙酸鈷、0.15 g的乙酸錳以及0.30 g的過氧化二異丙苯置於三頸圓底瓶中攪拌,通入氧氣並加熱至110℃,持續攪拌反應12小時。反應完後放冷便會有物質析出,之後利用過濾得到析出物並用去離子水清洗數次。接著進行抽氣過濾,並將濾餅置於真空烘箱,以140℃真空烘乾,即可得到呈白色粉末的產物,其中,產率為80%,此產物即為磷系化合物(A2)。 Further, the second intermediate (III-2) is oxidized, which is 15 g (28.3 mmole) of the second intermediate (III-2), 0.15 g of sodium bromide, 0.15 g of cobalt acetate, 0.15 g of Manganese acetate and 0.30 g of dicumyl peroxide were placed in a three-necked round bottom flask, and oxygen was introduced and heated to 110 ° C, and the reaction was continuously stirred for 12 hours. After the reaction was completed, the material was precipitated by cooling, and then the precipitate was obtained by filtration and washed several times with deionized water. Then, suction filtration was carried out, and the filter cake was placed in a vacuum oven and vacuum-dried at 140 ° C to obtain a white powder product in which the yield was 80%, and the product was a phosphorus compound (A2).
磷系化合物(A3)的製備方法如反應方程式4所示:
首先,提供第一中間體(II-3),其係取20 g(92.5 mmole)的DOPO、11.12 g(92.5 mmole)的4-甲基苯甲醛(4-methylbenzaldehyde)、43.5352 g(92.5×5 mmole)的酚以及酸性觸媒(4wt% based on DOPO)置於三頸圓底瓶中攪拌,通入氮氣並加熱至130℃,持續攪拌反應12小時。反應完後倒入甲醇並持續攪拌一段時間,接著便會有白色粉末析出。而後進行抽氣過濾,並將濾餅置於真空烘箱,以100℃真空烘乾,即可得到產物,其中,產率為50%,且產物經由DSC測量可得知熔點為286℃,此產物即為第一中間體(II-3)。 First, a first intermediate (II-3) is provided, which is taken as 20 g (92.5 MME), DOPO, 11.12 g (92.5 mmole) of 4-methylbenzaldehyde, 43.5352 g (92.5×5 mmole) of phenol and acidic catalyst (4 wt% based on DOPO) were placed in a three-necked circle The bottom bottle was stirred, purged with nitrogen and heated to 130 ° C, and the reaction was continuously stirred for 12 hours. After the reaction, methanol was poured and stirring was continued for a while, and then a white powder was precipitated. Then, suction filtration was carried out, and the filter cake was placed in a vacuum oven and vacuum-dried at 100 ° C to obtain a product in which the yield was 50%, and the product was found to have a melting point of 286 ° C by DSC measurement. That is, the first intermediate (II-3).
其次,提供第二中間體(III-3),其係取15 g(36.4 mmole)的第一中間體(II-3)、0.15 g的乙酸鈉以及50 mL的乙酸酐置於三頸圓底瓶中攪拌,通入氮氣並加熱至130℃,持續攪拌反應12小時。反應完後放冷便會有物質析出,之後利用過濾得到析出物並用去離子水清洗數次。接著進行抽氣過濾,並將濾餅置於真空烘箱,以140℃真空烘乾,即可得到呈白色粉末的產物,其中,產率為92%,且產物經由DSC測量可測知熔點為201℃,此產物即為第二中間體(III-3)。 Next, a second intermediate (III-3) is provided which is obtained by placing 15 g (36.4 mmole) of the first intermediate (II-3), 0.15 g of sodium acetate and 50 mL of acetic anhydride in a three-necked round bottom. The flask was stirred, purged with nitrogen and heated to 130 ° C, and the reaction was stirred for 12 hours. After the reaction was completed, the material was precipitated by cooling, and then the precipitate was obtained by filtration and washed several times with deionized water. Then, suction filtration was carried out, and the filter cake was placed in a vacuum oven and dried under vacuum at 140 ° C to obtain a product as a white powder, wherein the yield was 92%, and the product was found to have a melting point of 201 by DSC measurement. This product is the second intermediate (III-3) at °C.
再者,氧化第二中間體(III-3),其係取15 g(33.0 mmole)的第二中間體(III-3)、0.15 g的溴化鈉、0.15 g的乙酸鈷、0.15 g的乙酸錳以及0.30 g的過氧化二異丙苯置於三頸圓底瓶中攪拌,通入氧氣並加熱至110℃,持續攪拌反應12小時。反應完後放冷便會有物質析出,之後利用過濾得到析出物並用去離子水清洗數次。接著進行抽氣過 濾,並將濾餅置於真空烘箱,以140℃真空烘乾,即可得到呈白色粉末的產物,其中,產率為80%,此產物即為磷系化合物(A3)。 Further, the second intermediate (III-3) is oxidized, which is 15 g (33.0 mmole) of the second intermediate (III-3), 0.15 g of sodium bromide, 0.15 g of cobalt acetate, 0.15 g. Manganese acetate and 0.30 g of dicumyl peroxide were placed in a three-necked round bottom flask, and oxygen was introduced and heated to 110 ° C, and the reaction was continuously stirred for 12 hours. After the reaction was completed, the material was precipitated by cooling, and then the precipitate was obtained by filtration and washed several times with deionized water. Then pumping Filtration, and the filter cake was placed in a vacuum oven and dried under vacuum at 140 ° C to obtain a white powder product in which the yield was 80%, and the product was a phosphorus compound (A3).
磷系聚酯(PA1)的製備方法如反應方程式5所示:
首先,提供磷系化合物(A1),其次,使磷系化合物(A1)進行縮合反應。在本實施例中,係取3 g(6.02 mmole)的磷系化合物(A1)、0.003 g的以乙酸錳、0.2 mL的乙酸酐以及15g的二苯碸置於三頸圓底瓶中攪拌,通入氮氣並加熱至250℃,持續攪拌反應7小時。反應過後放冷便會有物質析出,之後利用過濾得到析出物並用甲醇清洗數次。接著進行抽氣過濾取濾餅,並將濾餅置於真空烘箱以140℃真空烘乾,即可得到呈白色粉末的產物,產物經由DSC測量,可知產物的玻璃轉換溫度為215℃,此產物即為磷系聚酯(PA1)。由DSC測量的測量結果可知,磷系聚酯(PA1)具有相當高的玻璃轉換溫度。 First, a phosphorus compound (A1) is provided, and secondly, a phosphorus compound (A1) is subjected to a condensation reaction. In this embodiment, 3 g (6.02 mmole) of the phosphorus compound (A1), 0.003 g of manganese acetate, 0.2 mL of acetic anhydride, and 15 g of diphenyl hydrazine are placed in a three-necked round bottom bottle and stirred. Nitrogen gas was introduced and heated to 250 ° C, and the reaction was continuously stirred for 7 hours. After the reaction, the material was precipitated by cooling, and then the precipitate was obtained by filtration and washed several times with methanol. Then, the filter cake was taken by suction filtration, and the filter cake was placed in a vacuum oven and dried under vacuum at 140 ° C to obtain a product as a white powder. The product was measured by DSC, and the glass transition temperature of the product was 215 ° C. That is, a phosphorus-based polyester (PA1). As a result of measurement by DSC, it is known that the phosphorus-based polyester (PA1) has a relatively high glass transition temperature.
首先,提供磷系化合物(A1)與聚酯(C),
之後,製備實施例5-1、實施例5-2及實施例5-3,實施例5-1、實施例5-2及實施例5-3是將磷系化合物(A1)與聚酯(C)以3:1、1:1及1:3三種不同的莫耳比例,分別置於分離式反應器中攪拌混合,同時通入氮氣並加熱至275℃且持續攪拌0.5小時,等完全融解後,升至280~300℃,將氮氣關掉改抽真空持續攪拌4小時,以令磷系化合物(A1)與聚酯(C)進行酸解及縮合反應。接著,將反應後放冷而呈現暗紅色的固體敲碎取出並置於真空烘箱,以140℃真空烘乾,所得到的土黃色粉末即為磷系共聚酯(A1-C),
比較例1則為聚酯(C),其不含有磷系化合物(A1)。 Comparative Example 1 is a polyester (C) which does not contain a phosphorus compound (A1).
利用DSC以及熱重量分析儀(Thermogravimetric analysis,TGA)對實施例5-1~5-3以及比較例1進行分析,以檢視其各自的玻璃轉移溫度(Tg)、熱裂解溫度(Td)等熱安定性質,同時亦進行阻燃性測試,前述分析測試結果如下表1所示。 Examples 5-1 to 5-3 and Comparative Example 1 were analyzed by DSC and Thermogravimetric Analysis (TGA) to examine the respective heat of glass transition temperature (Tg) and thermal decomposition temperature (Td). The stability properties and the flame retardancy test were also carried out. The results of the above analysis and test are shown in Table 1 below.
由表1可知,比較例1的聚酯(C)的玻璃轉移溫度為77℃,且具有可燃性。當以磷系化合物(A1)改質聚酯(C),意即,於聚酯(C)中導入磷系化合物(A1)以生成磷系共聚酯(A1-C),如實施例5-1~5-3所示,磷系共聚酯(A1-C)具有阻燃性,且磷系共聚酯(A1-C)中磷系化合物(A1)的含量越高,磷系共聚酯(A1-C)的玻璃轉移溫度亦越高,當磷系化合物(A1)與聚酯(C)的莫耳比例為3:1時,玻璃轉移溫度可高達184℃。 As is clear from Table 1, the polyester (C) of Comparative Example 1 had a glass transition temperature of 77 ° C and was flammable. When the polyester (C) is modified with the phosphorus compound (A1), that is, the phosphorus compound (A1) is introduced into the polyester (C) to form a phosphorus-based copolyester (A1-C), as in Example 5. -1~5-3, the phosphorus-based copolyester (A1-C) has flame retardancy, and the higher the content of the phosphorus-based compound (A1) in the phosphorus-based copolyester (A1-C), the phosphorus-based The glass transition temperature of the polyester (A1-C) is also higher. When the molar ratio of the phosphorus compound (A1) to the polyester (C) is 3:1, the glass transition temperature can be as high as 184 °C.
首先,提供磷系化合物(A2)與聚酯(C),磷系化合 物(A2)與聚酯(C)皆與前述相同。 First, a phosphorus compound (A2) and a polyester (C) are provided, and a phosphorus compound is provided. Both the substance (A2) and the polyester (C) are the same as described above.
之後,製備實施例6-1、實施例6-2及實施例6-3,實施例6-1、實施例6-2及實施例6-3是磷系化合物(A2)與聚酯(C)以3:1、1:1及1:3三種不同的莫耳比例,分別置於分離式反應器中攪拌混合,同時通入氮氣並加熱至275℃且持續攪拌0.5小時,等完全融解後,升至280~300℃,將氮氣關掉改抽真空持續攪拌4小時,以令磷系化合物(A2)與聚酯(C)進行酸解及縮合反應。接著,將反應後放冷而呈現暗紅色的固體敲碎取出並置於真空烘箱,以140℃真空烘乾,所得到的土黃色粉末即為磷系共聚酯(A2-C),
比較例1則為聚酯(C),其不含有磷系化合物(A2)。 Comparative Example 1 is a polyester (C) which does not contain a phosphorus compound (A2).
實施例6-1~6-3以及比較例1的玻璃轉移溫度、熱裂解溫度、阻燃性等物性分析測試結果如下表2所示。 The physical property analysis test results of the glass transition temperature, the thermal cracking temperature, and the flame retardancy of Examples 6-1 to 6-3 and Comparative Example 1 are shown in Table 2 below.
由表2可知,比較例1的聚酯(C)的玻璃轉移溫度為77℃,且具有可燃性。當以磷系化合物(A2)改質聚酯(C),意即,於聚酯(C)中導入磷系化合物(A2)以生成磷系共聚酯(A2-C),如實施例6-1~6-3所示,磷系共聚酯(A2-C)具有阻燃性,且磷系共聚酯(A2-C)中磷系化合物(A2)的含量越高,磷系共聚酯(A2-C)的玻璃轉移溫度亦越高,當磷系化合物(A2)與聚酯(C)的莫耳比例為3:1時,玻璃轉移溫度可高達192℃。 As is clear from Table 2, the polyester (C) of Comparative Example 1 had a glass transition temperature of 77 ° C and was flammable. When the polyester (C) is modified with the phosphorus compound (A2), that is, the phosphorus compound (A2) is introduced into the polyester (C) to form a phosphorus-based copolyester (A2-C), as in Example 6. -1~6-3, the phosphorus-based copolyester (A2-C) has flame retardancy, and the phosphorus-based copolyester (A2-C) has a higher content of the phosphorus-based compound (A2). The glass transition temperature of the polyester (A2-C) is also higher. When the molar ratio of the phosphorus compound (A2) to the polyester (C) is 3:1, the glass transition temperature can be as high as 192 °C.
首先,提供磷系化合物(A3)與聚酯(C),磷系化合物(A3)與聚酯(C)皆與前述相同。 First, a phosphorus compound (A3) and a polyester (C) are provided, and the phosphorus compound (A3) and the polyester (C) are the same as described above.
之後,製備實施例7-1、實施例7-2及實施例7-3,實施例7-1、實施例7-2及實施例7-3是將磷系化合物(A3)與聚酯(C)以3:1、1:1及1:3三種不同的莫耳比例,分別置於分離式反應器中攪拌混合,同時通入氮氣並加熱至275℃且持續攪拌0.5小時,等完全融解後,升至280~300℃,將氮氣關掉改抽真空持續攪拌4小時,以令磷系化合物(A3)與聚酯(C)進行酸解及縮合反應。接著,將反應
後放冷而呈現暗紅色的固體敲碎取出並置於真空烘箱,以140℃真空烘乾,所得到的土黃色粉末即為磷系共聚酯(A3-C),
比較例1則為聚酯(C),其不含有磷系化合物(A3)。 Comparative Example 1 is a polyester (C) which does not contain a phosphorus compound (A3).
實施例7-1~7-3以及比較例1的玻璃轉移溫度、熱裂解溫度、阻燃性等物性分析測試結果如下表3所示。 The physical property analysis test results of the glass transition temperature, the thermal cracking temperature, and the flame retardancy of Examples 7-1 to 7-3 and Comparative Example 1 are shown in Table 3 below.
由表3可知,比較例1的聚酯(C)的玻璃轉移溫度為77℃,且具有可燃性。當以磷系化合物(A3)改質聚酯(C),意即,於聚酯(C)中導入磷系化合物(A3)以生成磷系共聚酯(A3-C),如實施例7-1~7-3所示,磷系共聚酯(A3-C)具有阻燃性,且磷系共聚酯(A3-C)中磷 系化合物(A3)的含量越高,磷系共聚酯(A3-C)的玻璃轉移溫度亦越高,當磷系化合物(A3)與聚酯(C)的莫耳比例為3:1時,玻璃轉移溫度可高達185℃。 As is clear from Table 3, the polyester (C) of Comparative Example 1 had a glass transition temperature of 77 ° C and was flammable. When the polyester (C) is modified with the phosphorus compound (A3), that is, the phosphorus compound (A3) is introduced into the polyester (C) to form a phosphorus-based copolyester (A3-C), as in Example 7. -1~7-3, phosphorus-based copolyester (A3-C) is flame retardant, and phosphorus in phosphorus-based copolyester (A3-C) The higher the content of the compound (A3), the higher the glass transition temperature of the phosphorus-based copolyester (A3-C), when the molar ratio of the phosphorus-based compound (A3) to the polyester (C) is 3:1. The glass transfer temperature can be as high as 185 °C.
由上述實施方式可知,本發明之磷系化合物可進行縮合反應以生成磷系聚酯,此磷系聚酯的玻璃轉移溫度優於傳統聚酯如PET,而可突破傳統聚酯的應用限制,此外,本發明之磷系化合物亦可導入傳統聚酯如PET中,以改善傳統聚酯具有可燃性且玻璃轉移溫度低的缺失,而擴大傳統聚酯的應用範圍。 It can be seen from the above embodiments that the phosphorus-based compound of the present invention can undergo a condensation reaction to form a phosphorus-based polyester. The glass-based polyester has a glass transition temperature superior to that of a conventional polyester such as PET, and can break the application limit of the conventional polyester. In addition, the phosphorus-based compound of the present invention can also be introduced into a conventional polyester such as PET to improve the flammability of the conventional polyester and the low glass transition temperature, thereby expanding the application range of the conventional polyester.
雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and the present invention can be modified and modified without departing from the spirit and scope of the present invention. The scope is subject to the definition of the scope of the patent application attached.
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| TWI643881B (en) * | 2017-04-17 | 2018-12-11 | 國立清華大學 | Phosphorus-based reactive polyester, preparation method thereof, epoxy resin composition and cured product |
| CN113563382A (en) * | 2020-04-29 | 2021-10-29 | 长春人造树脂厂股份有限公司 | Phosphorus-containing compound, epoxy resin containing same, and composite laminate structure |
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| JP5945171B2 (en) * | 2011-08-10 | 2016-07-05 | 日東電工株式会社 | Polyester elastomer foam |
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| TWI643881B (en) * | 2017-04-17 | 2018-12-11 | 國立清華大學 | Phosphorus-based reactive polyester, preparation method thereof, epoxy resin composition and cured product |
| CN113563382A (en) * | 2020-04-29 | 2021-10-29 | 长春人造树脂厂股份有限公司 | Phosphorus-containing compound, epoxy resin containing same, and composite laminate structure |
| US11773217B2 (en) | 2020-04-29 | 2023-10-03 | Chang Chun Plastics Co., Ltd. | Phosphorus containing compounds and epoxy resins thereof |
| CN113563382B (en) * | 2020-04-29 | 2024-03-05 | 长春人造树脂厂股份有限公司 | Phosphorus-containing compounds, epoxy resins containing the same and composite laminate structures |
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