TW201350336A - Release film for adhesive film and adhesive film using the same - Google Patents
Release film for adhesive film and adhesive film using the same Download PDFInfo
- Publication number
- TW201350336A TW201350336A TW102117191A TW102117191A TW201350336A TW 201350336 A TW201350336 A TW 201350336A TW 102117191 A TW102117191 A TW 102117191A TW 102117191 A TW102117191 A TW 102117191A TW 201350336 A TW201350336 A TW 201350336A
- Authority
- TW
- Taiwan
- Prior art keywords
- film
- adhesive
- release
- adhesive film
- layer
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
- C09J7/401—Adhesives in the form of films or foils characterised by release liners characterised by the release coating composition
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/20—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for coatings strippable as coherent films, e.g. temporary coatings strippable as coherent films
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
- C09J7/403—Adhesives in the form of films or foils characterised by release liners characterised by the structure of the release feature
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/302—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/314—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive layer and/or the carrier being conductive
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/408—Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the adhesive layer
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Laminated Bodies (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
本發明提供一種黏著膜用離型膜,用於形成對被黏附體的污染少的黏著膜,進而,提供一種黏著膜用離型膜、以及使用該黏著膜用離型膜的黏著膜,用於形成具有優異的防離型靜電性能的黏著膜。本發明的黏著膜用離型膜(5)能夠保護並離型黏著膜的黏著劑層(2),該黏著膜至少在基材膜(1)的單面層疊有黏著劑層(2),其中,至少在樹脂膜(3)的單面層疊離型劑層(4)而成,並經由該離型劑層(4)貼合在黏著劑層(2)的表面上,該離型劑層(4)含有以二甲基聚矽氧烷作為主要成分的離型劑和20℃溫度下是液體的矽氧樹脂類化合物。The present invention provides a release film for an adhesive film for forming an adhesive film having less contamination to an adherend, and further, provides a release film for an adhesive film, and an adhesive film for a release film using the adhesive film, To form an adhesive film having excellent antistatic properties. The release film (5) for an adhesive film of the present invention can protect and release the adhesive layer (2) of the adhesive film, and the adhesive film has an adhesive layer (2) laminated on at least one side of the base film (1). Wherein the release agent layer (4) is laminated on at least one side of the resin film (3), and is adhered to the surface of the adhesive layer (2) via the release agent layer (4), the release agent The layer (4) contains a release agent containing dimethylpolysiloxane as a main component and a oxirane compound which is liquid at a temperature of 20 °C.
Description
本發明涉及一種貼合在黏著膜的黏著劑層表面的黏著膜用離型膜。更詳細而言,本發明提供用於實現對被黏附體的污染少的黏著膜的黏著膜用離型膜,進而,提供用於實現具有優異的防離型靜電性能的黏著膜的黏著膜用離型膜。
The present invention relates to a release film for an adhesive film which is attached to the surface of an adhesive layer of an adhesive film. More specifically, the present invention provides a release film for an adhesive film for achieving an adhesive film having less contamination to an adherend, and further, an adhesive film for providing an adhesive film having excellent antistatic properties. Release film.
一直以來,在用於保護黏著劑層表面的保護膜等各種用途中,使用離型膜(也稱為“脫模膜”)。作為離型膜的通常用途,例如,將離型膜貼合在基材的單面形成有黏著劑層的黏著膜上、或者貼合在無基材的黏著劑層上,用於保護黏著劑層。在黏著劑層上貼合了離型膜的黏著膜,在維持這種貼合狀態下進行保管,從而防止黏著劑層受污染而黏著力下降的現象。
另外,對黏著劑層上貼合了離型膜的黏著膜而言,使用該黏著膜時,可以剝掉離型膜使黏著劑層暴露後,貼合在其他基材等上。從黏著膜剝掉的離型膜,則進行廢棄處理。
另外,在基材的單面形成有黏著劑層的黏著膜中,在基材的一個面塗佈離型劑以使其具有離型功能,在基材的另一個面塗佈黏著劑並使其乾燥,從而形成黏著劑層之後,根據需要,也可以捲繞成卷狀,以節省離型膜。
另外,在以觸控面板或顯示器為代表的光學膜等採用樹脂膜層疊體的技術領域中,在貼合樹脂膜時,使用各種黏著劑。具體而言,如通過黏著劑層將偏光板固定在液晶面板上;經由黏著劑層貼合複數片光學膜;使用玻璃、樹脂板等黏著劑層貼合光學膜等。並且,不僅在恒久地粘接光學組件的用途,而且在光學組件臨時表面保護用途、光學組件的製造步驟中的載體用途等的再離型用途中,黏著劑也用於保護膜或載體膜等的貼合中。
在這種使用黏著劑的技術領域中,作為黏著劑層的保護用途,使用離型膜。通常的離型膜中,在基材的至少單面上,塗佈離型劑等而形成離型劑層。作為離型膜所要求的性能,必須具有適度的離型性能、且即使貼合在黏著劑層上,也不會降低黏著力。在作為離型劑使用矽氧樹脂等的離型膜中,當貼合於黏著劑層上時,矽氧樹脂轉移至黏著劑層的表面,致使黏著力下降。關於減少矽氧樹脂轉移的離型膜,提出了多個方案。
例如,在專利文獻1和專利文獻2中,提出了藉由限定矽氧樹脂的組成來減少矽氧樹脂的轉移的離型膜。另外,在專利文獻3中,提出了藉由設置底塗層來減少矽氧樹脂的轉移的離型膜。進而,在專利文獻4中,提出了將聚酯膜的未處理面與離型膜的離型處理面貼合後在規定條件下進行處理,並限定處理後的聚酯膜表面的矽氧樹脂量的離型膜。
由專利文獻1至專利文獻4記載的內容明確可知,在現有技術中,以如何減少離型劑的成分從離型膜向貼合面轉移為課題,提出了多種減少離型劑的成分向貼合面轉移的方案。
另一方面,在光學產品的製造步驟中,作為用於防止損傷、污垢附著的表面保護膜,通常使用在基材膜的單面設置了黏著劑層的黏著膜。這種表面保護用黏著膜,是通過具有微黏著力的黏著劑層貼合在光學用膜上。之所以使用具有微黏著力的黏著劑層,是因為當將已經用完的表面保護膜從光學用膜的表面離型並去除時,能夠容易地進行離型,且能夠防止黏著劑附著並殘留在作為被黏附體的光學用膜產品(所謂的防止殘膠的產生)。
近年來,在液晶顯示器面板的生產步驟中,由於在離型並去除貼合在光學用膜上的表面保護膜時所產生的離型靜電壓,用於控制液晶顯示畫面的驅動積體電路(driver integrated circuit)等電路組件受損的現象、或液晶分子的配向受損的現象,雖然發生的件數少,但畢竟還是在發生。
另外,為了減少液晶顯示面板的耗電,液晶材料的驅動電壓變低。隨之,驅動積體電路的擊穿電壓(breakdown voltage)也變低。最近,還要求離型靜電壓控制在+0.7kV~-0.7kV的範圍內。
為了在從作為被黏附體的光學用膜離型表面保護膜時,防止因離型靜電壓高而導致缺陷,提出了一種表面保護膜,其使用了包含用於抑制離型靜電壓較低的防靜電劑的黏著劑層。
例如,在專利文獻5中,公開了使用由烷基三甲基銨鹽、含羥基丙烯酸類聚合物、聚異氰酸酯構成的黏著劑的表面保護膜。
另外,在專利文獻6中,公開了由離子性液體和酸價為1.0以下的丙烯酸聚合物構成的黏著劑組合物、以及使用了該黏著劑組合物的黏著片類。
另外,在專利文獻7中,公開了由丙烯酸聚合物、聚醚多元醇化合物、藉由陰離子吸附性化合物進行處理的鹼金屬鹽構成的黏著組合物、以及使用了該黏著組合物的表面保護膜。
另外,在專利文獻8中,公開了在表面保護膜的黏著劑層混合聚醚改質矽氧樹脂(polyether-modified silicone)的方案。
在上述專利文獻5~專利文獻7中,雖然在黏著劑層的內部添加有防靜電劑,但是,隨著黏著劑層的厚度變厚,且隨著時間的經過,相對於貼合有表面保護膜的被黏附體,從黏著劑層向被黏附體轉移的防靜電劑的量變多。並且,在低反射(Low Reflective,LR)偏光板或防光眩(Anti Glare,AG)-低反射偏光板等光學用膜所使用的表面保護膜中,由於利用矽氧樹脂化合物或氟化合物等對光學用膜的表面進行了防污染處理,因此,從被黏附體離型這種光學用膜所使用的表面保護膜時,離型靜電壓變高。
另外,如專利文獻8所述,在黏著劑層中混合有聚醚改質矽氧樹脂的情況下,很難對表面保護膜的黏著力進行微調整。並且,由於黏著劑層內混合有聚醚改質矽氧樹脂,因而若在基材膜上塗佈/乾燥黏著劑組合物的條件發生變化,則形成於表面保護膜的黏著劑層的表面特性發生微妙的變化。進而,從保護光學用膜表面的觀點來看,無法使黏著劑層的厚度變得極薄。
為此,必須根據黏著劑層的厚度,增加混合在黏著劑層內的聚醚改質矽氧樹脂的添加量。其結果,容易對被黏附體的表面造成污染,且經時黏著力、對被黏附體的污染性發生變化。為此,需要如下所述的黏著膜:一種作為低反射偏光板或防光眩-低反射偏光板等光學用膜的表面保護用的黏著膜,即使光學用膜的表面經過了由矽氧樹脂化合物或氟化合物等進行的防污染處理,也能夠抑制從光學用膜離型黏著膜時的離型靜電壓較低,且對被黏附體的污染少。
現有技術文獻
專利文獻
專利文獻1:日本特開2009-214357號公報
專利文獻2:日本特開2011-207197號公報
專利文獻3:日本特開2001-246698號公報
專利文獻4:日本特開2004-306344號公報
專利文獻5:日本特開2005-131957號公報
專利文獻6:日本特開2005-330464號公報
專利文獻7:日本特開2005-314476號公報
專利文獻8:日本特開2009-275128號公報
A release film (also referred to as a "release film") has been used for various applications such as a protective film for protecting the surface of an adhesive layer. As a general use of the release film, for example, a release film is attached to an adhesive film having an adhesive layer formed on one side of a substrate, or bonded to a non-substrate adhesive layer for protecting an adhesive. Floor. The adhesive film of the release film is bonded to the adhesive layer, and is stored while maintaining the bonding state, thereby preventing the adhesive layer from being contaminated and the adhesive force being lowered.
Further, when the adhesive film is bonded to the adhesive film having the release film bonded thereto, the release film can be peeled off to expose the adhesive layer, and then bonded to another substrate or the like. The release film peeled off from the adhesive film is discarded.
Further, in an adhesive film in which an adhesive layer is formed on one surface of a substrate, a release agent is applied to one surface of the substrate to have a release function, and an adhesive is applied to the other surface of the substrate. After drying to form an adhesive layer, it may be wound into a roll as needed to save a release film.
Further, in the technical field of using a resin film laminate such as an optical film typified by a touch panel or a display, various adhesives are used when the resin film is bonded. Specifically, the polarizing plate is fixed to the liquid crystal panel by an adhesive layer; a plurality of optical films are bonded via an adhesive layer; and an optical film or the like is bonded using an adhesive layer such as glass or a resin plate. Further, the adhesive is also used for a protective film or a carrier film, not only for the purpose of permanently bonding the optical component, but also for the re-release type use of the optical component temporary surface protection application, the carrier application in the optical component manufacturing step, and the like. In the fit.
In such a technical field using an adhesive, as a protective use of the adhesive layer, a release film is used. In a typical release film, a release agent or the like is applied to at least one side of the substrate to form a release agent layer. As a property required for the release film, it is necessary to have a moderate release property, and even if it is attached to the adhesive layer, the adhesion is not lowered. In the release film using a silicone resin or the like as a release agent, when bonded to the adhesive layer, the epoxy resin is transferred to the surface of the adhesive layer, so that the adhesive force is lowered. Regarding the release film for reducing the transfer of the epoxy resin, various proposals have been made.
For example, in Patent Document 1 and Patent Document 2, a release film which reduces the transfer of the epoxy resin by defining the composition of the epoxy resin is proposed. Further, Patent Document 3 proposes a release film which reduces the transfer of the epoxy resin by providing an undercoat layer. Further, Patent Document 4 proposes a method in which an untreated surface of a polyester film is bonded to a release-treated surface of a release film, and then treated under a predetermined condition, and the surface of the treated polyester film is deuterated. Amount of release film.
As is clear from the contents described in Patent Document 1 to Patent Document 4, in the prior art, it has been proposed to reduce the component of the release agent from the release film to the bonding surface, and various components for reducing the release agent have been proposed. The plan for the joint transfer.
On the other hand, in the manufacturing step of the optical product, as the surface protective film for preventing damage or dirt adhesion, an adhesive film in which an adhesive layer is provided on one surface of the base film is generally used. This surface protective adhesive film is bonded to an optical film by an adhesive layer having a slight adhesive force. The reason why the adhesive layer having a microadhesive force is used is that when the surface protective film that has been used is removed from the surface of the optical film and removed, the release can be easily performed, and the adhesion and residue of the adhesive can be prevented. In the film product for optics as an adherend (so-called prevention of the generation of residual glue).
In recent years, in the production step of the liquid crystal display panel, the driving integrated circuit for controlling the liquid crystal display screen is used due to the release static voltage generated when the surface protective film attached to the optical film is removed and removed ( The phenomenon that the circuit components are damaged or the alignment of the liquid crystal molecules is damaged, although the number of occurrences is small, it is still occurring.
Further, in order to reduce the power consumption of the liquid crystal display panel, the driving voltage of the liquid crystal material becomes low. Accordingly, the breakdown voltage of the driving integrated circuit also becomes low. Recently, the static voltage control is also required to be in the range of +0.7 kV to -0.7 kV.
In order to prevent defects due to high release static voltage when removing the surface protective film from the optical film as the adherend, a surface protective film which is used for suppressing the lower static voltage is proposed. Adhesive layer of antistatic agent.
For example, Patent Document 5 discloses a surface protective film using an adhesive composed of an alkyltrimethylammonium salt, a hydroxyl group-containing acrylic polymer, and a polyisocyanate.
Further, Patent Document 6 discloses an adhesive composition comprising an ionic liquid and an acrylic polymer having an acid value of 1.0 or less, and an adhesive sheet using the adhesive composition.
Further, Patent Document 7 discloses an adhesive composition comprising an acrylic polymer, a polyether polyol compound, an alkali metal salt treated with an anion-adsorbing compound, and a surface protective film using the adhesive composition. .
Further, Patent Document 8 discloses a method of mixing a polyether-modified silicone in an adhesive layer of a surface protective film.
In the above-described Patent Documents 5 to 7, the antistatic agent is added to the inside of the adhesive layer, but the thickness of the adhesive layer becomes thicker, and the surface protection is applied with respect to the bonding. The amount of the antistatic agent that is transferred from the adhesive layer to the adherend is increased in the adherend of the film. Further, in the surface protective film used for an optical film such as a low-reflective (LR) polarizing plate or an anti-glare (AG)-low-reflecting polarizing plate, a cerium oxide compound or a fluorine compound is used. Since the surface of the optical film is subjected to an anti-pollution treatment, the release static voltage is increased when the surface protective film used for the optical film is released from the adherend.
Further, as described in Patent Document 8, when the polyether modified oxime resin is mixed in the adhesive layer, it is difficult to finely adjust the adhesion of the surface protective film. Further, since the polyether-modified oxime resin is mixed in the adhesive layer, if the conditions for applying/drying the adhesive composition on the substrate film are changed, the surface characteristics of the adhesive layer formed on the surface protective film Subtle changes have taken place. Further, from the viewpoint of protecting the surface of the film for optics, the thickness of the adhesive layer cannot be made extremely thin.
For this reason, it is necessary to increase the addition amount of the polyether modified oxirane resin mixed in the adhesive layer in accordance with the thickness of the adhesive layer. As a result, it is easy to cause contamination of the surface of the adherend, and the adhesion with time and the contamination of the adherend are changed. For this reason, an adhesive film as described below is required as an adhesive film for surface protection of an optical film such as a low-reflection polarizing plate or an anti-glare-low-reflecting polarizing plate, even if the surface of the optical film is passed through a silicone resin. The anti-pollution treatment by the compound or the fluorine compound can also suppress the release static voltage when the optical film is released from the optical film, and the contamination to the adherend is small.
CITATION LIST Patent Literature Patent Literature 1: JP-A-2009-214357, JP-A-2011-207197, JP-A-2011-246197, JP-A-2001-246698, Patent Document 4: JP-A-2004- Japanese Laid-Open Patent Publication No. 2005-330464 (Patent Document No. 2005-330476) Patent Document No. JP-A-2005-314476 (Patent Document No. JP-A-2009-275128) Bulletin
為了解決上述問題,本發明人等進行了深入的研究。考慮到所產生的離型靜電壓是隨著重疊物質的摩擦電序(triboelectric series)離得越遠就越大,因此,試著在黏著劑層的表面形成摩擦電序與光學用膜的表面材質相近的物質。
其結果發現,不形成將聚醚改質矽氧樹脂(polyether-modified polysiloxane(s))混合在黏著劑組合物的黏著劑層,而是在塗佈黏著劑組合物並使其乾燥而層疊黏著劑層後,在黏著劑層的表面附著適量的聚醚改質矽氧樹脂是有效的。進而發現,從離型膜的離型劑層向與離型劑層相接觸的黏著劑層僅以所必要的量供給所必要的成分時,可獲得能夠抑制從光學用膜離型形成有上述黏著劑層的黏著膜時的離型靜電壓較低,且對被黏附體的污染少的黏著膜,由此完成了本發明。
本發明的課題在於,提供用於形成對被黏附體的污染少的黏著膜的黏著膜用離型膜,進而,提供用於形成具有優異的防離型靜電性能的黏著膜的黏著膜用離型膜。
為了解決上述課題,本發明的黏著膜用離型膜,至少在基材的單面層疊有離型劑層,該離型劑層包含以二甲基聚矽氧烷作為主要成分的離型劑和20℃溫度下是液體的矽氧樹脂類化合物。經由該離型劑層,在黏著膜的黏著劑層的表面貼合本發明的黏著膜用離型膜,由此在黏著劑層的表面附著適量的20℃溫度下是液體的矽氧樹脂類化合物,將從被黏附體離型黏著膜時的離型靜電壓抑制為較低。
為了解決上述課題,本發明提供一種黏著膜用離型膜,其是能夠保護至少在基材膜的單面層疊有黏著劑層的黏著膜的該黏著劑層、且能夠離型的黏著膜用離型膜,其特徵在於,至少在樹脂膜的單面層疊離型劑層而成,並經由該離型劑層貼合在上述黏著劑層的表面上,上述離型劑層含有以二甲基聚矽氧烷作為主要成分的離型劑和20℃溫度下是液體的矽氧樹脂類化合物。
另外,優選地,上述矽氧樹脂類化合物為聚醚改質聚矽氧烷。
另外,優選地,上述黏著劑層由與含有聚氧化烯(polyoxyalkylene)基的化合物共聚合的(甲基)丙烯酸類聚合物構成,或者由混合有含有聚氧化烯基的化合物的(甲基)丙烯酸類聚合物構成,並且,含有防靜電劑。
另外,優選地,上述防靜電劑為鹼金屬鹽。
另外,本發明提供一種黏著膜,其貼合有上述黏著膜用離型膜。
發明效果
對將本發明的黏著膜用離型膜貼合在黏著劑層的表面而進行保護的黏著膜而言,在與被黏附體貼合之後,從被黏附體剝掉時對被黏附體的污染少。另外,對將本發明的黏著膜用離型膜貼合在黏著劑層的表面而進行保護的黏著膜而言,在與被黏附體貼合之後,能夠將從被黏附體離型時產生的離型靜電壓抑制為較低,能夠獲得具有優異的防離型靜電性能的黏著膜。因此,若使用本發明的黏著膜用離型膜,能夠有效地保護黏著膜的黏著劑層,能夠將該黏著膜用作被黏附體的表面保護膜。
In order to solve the above problems, the inventors conducted intensive studies. Considering that the generated static voltage is larger as the triboelectric series of the overlapping substances is further away, therefore, it is attempted to form a surface of the frictional electric sequence and the optical film on the surface of the adhesive layer. Substance with similar materials.
As a result, it was found that the polyether-modified polysiloxane (s) was not mixed in the adhesive layer of the adhesive composition, but the adhesive composition was applied and dried to be laminated. After the agent layer, it is effective to adhere an appropriate amount of the polyether modified oxirane resin to the surface of the adhesive layer. Further, it has been found that when the adhesive layer which is in contact with the release agent layer is supplied to the adhesive layer which is in contact with the release agent layer in a necessary amount, it is possible to suppress the formation of the optical film from the above-mentioned form. The present invention has been completed in that the adhesive film of the adhesive layer has a low release static voltage and an adhesive film which is less contaminated by the adherend.
An object of the present invention is to provide a release film for an adhesive film for forming an adhesive film having less contamination to an adherend, and further to provide an adhesive film for forming an adhesive film having excellent antistatic properties. Type film.
In order to solve the above problems, the release film for an adhesive film of the present invention has a release agent layer laminated on at least one side of a substrate, and the release agent layer contains a release agent containing dimethyl polyoxymethane as a main component. And a silicone resin compound which is liquid at a temperature of 20 °C. The release film for an adhesive film of the present invention is bonded to the surface of the adhesive layer of the adhesive film via the release agent layer, whereby an appropriate amount of a silicone resin which is liquid at a temperature of 20 ° C is adhered to the surface of the adhesive layer. The compound suppresses the release static voltage from the adherend when the adhesive film is released.
In order to solve the above problems, the present invention provides a release film for an adhesive film which is capable of protecting the adhesive layer which is capable of protecting an adhesive film having an adhesive layer laminated on at least one side of a base film, and is capable of releasing the adhesive film. The release film is characterized in that a release agent layer is laminated on at least one side of the resin film, and is bonded to the surface of the adhesive layer via the release agent layer, and the release agent layer contains dimethyl A release agent having a polyoxyalkylene as a main component and a liquid epoxy resin at a temperature of 20 ° C.
Further, preferably, the above-mentioned epoxy resin compound is a polyether modified polyoxyalkylene.
Further, preferably, the above adhesive layer is composed of a (meth)acrylic polymer copolymerized with a compound containing a polyoxyalkylene group, or (meth) mixed with a compound containing a polyoxyalkylene group. It is composed of an acrylic polymer and contains an antistatic agent.
Further, preferably, the above antistatic agent is an alkali metal salt.
Further, the present invention provides an adhesive film to which the above-mentioned release film for an adhesive film is bonded.
Advantageous Effects of the Invention An adhesive film which is bonded to a surface of an adhesive layer by a release film for an adhesive film of the present invention is bonded to an adherend, and is adhered to the adhered body after being peeled off from the adhered body. Less pollution. Further, the adhesive film which is bonded to the surface of the adhesive layer by the release film of the adhesive film of the present invention can be separated from the adherend after being bonded to the adherend. The static voltage suppression is low, and an adhesive film having excellent antistatic properties can be obtained. Therefore, when the release film for an adhesive film of the present invention is used, the adhesive layer of the adhesive film can be effectively protected, and the adhesive film can be used as a surface protective film for the adherend.
1...基材膜1. . . Substrate film
2...黏著劑層2. . . Adhesive layer
3...樹脂膜3. . . Resin film
4...離型劑層4. . . Release layer
5...黏著膜用離型膜5. . . Release film for adhesive film
7...20℃溫度下是液體的矽氧樹脂類化合物7. . . a liquid oxygenated resin at 20 ° C
8...被黏附體8. . . Adhesive body
10...貼合有黏著膜用離型膜的黏著膜10. . . Adhesive film with adhesive film for adhesive film
11...剝掉黏著膜用離型膜的黏著膜11. . . Peel off the adhesive film of the release film for the adhesive film
20...貼合有黏著膜的被黏附體20. . . Adhesive body with adhesive film attached
第1圖是表示將本發明的黏著膜用離型膜貼合在黏著膜的狀態的剖面圖。
第2圖是表示從第1圖所示的剖面圖剝掉本發明的黏著膜用離型膜的黏著膜狀態的示意性剖面圖。
第3圖是表示將第2圖所示的黏著膜貼合在被黏附體的狀態的剖面圖。Fig. 1 is a cross-sectional view showing a state in which a release film for an adhesive film of the present invention is bonded to an adhesive film.
Fig. 2 is a schematic cross-sectional view showing the state of the adhesive film of the release film for an adhesive film of the present invention, which is peeled off from the cross-sectional view shown in Fig. 1.
Fig. 3 is a cross-sectional view showing a state in which the adhesive film shown in Fig. 2 is attached to the adherend.
下面,根據實施方式,對本發明進行詳細的說明。
第1圖是表示將本發明的黏著膜用離型膜貼合在黏著膜的狀態的剖面圖。貼合有該黏著膜用離型膜的黏著膜10,是貼合黏著膜和黏著膜用離型膜5而成,其中,所述黏著膜是在透明基材膜1的單表面形成黏著劑層2而成,所述黏著膜用離型膜5是在樹脂膜3的表面形成離型劑層4而成。
本發明的黏著膜用離型膜5,是在樹脂膜3的單面形成有離型劑層4,該離型劑層4使用以二甲基聚矽氧烷作為主要成分的離型劑和20℃溫度下是液體的矽氧樹脂類化合物的混合物形成。作為樹脂膜3,可例舉聚酯膜、聚醯胺膜、聚乙烯膜、聚丙烯膜、聚醯亞胺膜等,但考慮到透明性優秀、價格相對低廉,特別優選聚酯膜。
另外,作為以二甲基聚矽氧烷作為主要成分的離型劑,可例舉加成反應型、縮合反應型、陽離子聚合型、自由基聚合型等的公知的矽氧樹脂類離型劑。作為通常能夠獲得的加成反應型矽氧樹脂類離型劑的市售品,可例舉KS-776A、KS-847T、KS-779H、KS-837、KS-778、KS-830(信越化學工業股份有限公司製);SRX-211、SRX-345、SRX-357、SD7333、SD7220、SD7223、LTC-300B、LTC-350G、LTC-310(東麗道康寧股份有限公司製)等。作為縮合反應型的市售品,可例舉SRX-290、SYLOFF-23(東麗道康寧股份有限公司製)等。作為陽離子聚合型的市售品,可例舉TPR-6501、TPR-6500、UV9300、UV9315、UV9430(邁圖高新材料集團公司製);X62-7622(信越化學工業股份有限公司製)等。作為自由基聚合型的市售品,可例舉X62-7205(信越化學工業股份有限公司製)等。
另外,在樹脂膜3的至少單面形成有以二甲基聚矽氧烷作為主要成分的離型劑層4。在該離型劑層4中含有20℃溫度下是液體的矽氧樹脂類化合物7。為了容易地轉移至黏著劑層的表面,對矽氧樹脂類化合物而言,重要的是20℃溫度下為液體。另外,為了均勻地向離型劑層分散,優選與以二甲基聚矽氧烷作為主要成分的離型劑結構相近的矽氧樹脂類化合物。並且,當使用有機類化合物來代替矽氧樹脂類化合物的情況下,由於與離型劑的相容性差,所轉移的成分容易凝聚,並且在將黏著劑層貼合在被黏附體時,容易對被黏附體造成污染。作為20℃溫度下是液體的矽氧樹脂類化合物7,優選為改質矽氧樹脂化合物,可例舉聚醚改質聚矽氧烷、烷基改質矽氧樹脂、甲醇改質矽氧樹脂等。在本發明中,為了提高黏著劑層2表面的防靜電性能,使用相溶在以二甲基聚矽氧烷作為主要成分的離型劑層4中的狀態的、20℃溫度下是液體的矽氧樹脂類化合物7。考慮到本發明的用途,在改質矽氧樹脂化合物中,優選使用聚醚改質矽氧樹脂。聚醚改質矽氧樹脂中的聚醚鏈,由環氧乙烷(氧化乙烯、ethylene oxide)、環氧丙烷(氧化丙烯、propylene oxide)等構成,例如,通過選擇用於側鏈的聚氧化乙烯(polyethylene oxide)的分子量、或與聚矽氧烷鏈的重量比等,來調整所需的疏水性等物理性質。
另外,若向黏著膜的黏著劑層添加聚醚改質矽氧樹脂,則在從被黏附體離型黏著膜時就會對被黏附體造成污染。為此,在本發明中,在黏著膜用離型膜的離型劑層添加聚醚改質矽氧樹脂。
另外,作為聚醚改質矽氧樹脂,可例舉聚醚改質二甲基聚矽氧烷、聚醚改質甲基烷基聚矽氧烷、聚醚改質甲基苯基聚矽氧烷等。作為聚醚改質矽氧樹脂的市售品,可列舉KF-351A、KF-352A、KF-353、KF-354L、KF-355A、KF-642(信越化學工業股份有限公司製);SH8400、SH8700、SF8410(東麗道康寧股份有限公司製);TSF-4440、TSF-4441、TSF-4445、TSF-4446、TSF-4450(邁圖高新材料公司製);BYK-300、BYK-306、BYK-307、BYK-320、BYK-325、BYK-330(畢克化學公司製)等。
以二甲基聚矽氧烷作為主要成分的離型劑與聚醚改質矽氧樹脂等20℃溫度下是液體的矽氧樹脂類化合物的混合方法並沒有特別的限制。作為該混合方法,可採用下述方法中的任一種:在以二甲基聚矽氧烷作為主要成分的離型劑中添加20℃溫度下是液體的矽氧樹脂類化合物並加以混合後,添加離型劑固化用催化劑並進行混合的方法;預先用有機溶劑稀釋以二甲基聚矽氧烷作為主要成分的離型劑之後,添加20℃溫度下是的液體的矽氧樹脂類化合物和離型劑固化用催化劑並進行混合的方法;預先用有機溶劑稀釋以二甲基聚矽氧烷作為主要成分的離型劑之後,添加催化劑並加以混合,然後添加20℃溫度下是液體的矽氧樹脂類化合物並進行混合的方法等。並且,根據需要,也可以添加矽烷耦合劑等黏著增強劑。
作為在本發明的黏著膜用離型膜5的樹脂膜3上形成離型劑層4的方法、以及貼合黏著膜的方法,可例舉如下方法並可任選一種:在樹脂膜3的表面塗佈用於形成離型劑層4的離型劑組合物並使其乾燥而形成離型劑層4之後,貼合黏著膜的方法;在黏著膜用離型膜5的離型劑層4的表面塗佈用於形成黏著劑層2的黏著劑組合物並使其乾燥而形成黏著劑層2之後,貼合基材膜1的方法等。
第1圖中示出的是將在樹脂膜3的單面層疊有離型劑層4的黏著膜用離型膜5、與在基材膜1的單面層疊有黏著劑層2的黏著膜進行組合的例子,但本發明並不侷限於上述方式。本發明也可適用於在樹脂膜的雙面層疊有離型劑層的黏著膜用離型膜。在這種情況下,也可以僅將單面的離型劑層貼合在黏著膜的黏著劑層上。另外,也可以將雙面的離型劑層分別貼合在黏著膜的黏著劑層上。並且,本發明也可適用於在基材膜的雙面層疊有黏著劑層的黏著膜。在這種情況下,也可以在黏著劑層的雙面分別層疊各不相同的黏著膜用離型膜。另外,也可以將在基材膜的雙面層疊有黏著劑層的黏著膜與在樹脂膜的雙面層疊有離型劑層的黏著膜用離型膜貼合起來,並捲繞成卷(roll)狀。
另外,可以使用公知的方法在樹脂膜3上形成離型劑層4。具體而言,可以使用凹版塗佈、線棒式塗佈、氣刀塗佈等方法。
同樣地,可以使用公知的方法在基材膜1的表面形成黏著劑層2。具體而言,可以使用反向塗佈、逗點塗佈、凹版塗佈、狹縫擠壓式塗佈、線棒式塗佈、氣刀塗佈等方法。
作為用於貼合本發明的黏著膜用離型膜5的、黏著膜的基材膜1,使用具有透明性和可撓性的樹脂膜。由此,可以在將黏著膜貼合在作為被黏附體的光學組件的狀態下進行光學組件的外觀檢查。作為基材膜1,優選使用聚酯膜。除了聚酯膜之外,只要具有所需強度和光學適應性,也可以使用其他的樹脂膜。基材膜1可以是未拉伸的膜,也可以是單軸拉伸的膜或雙軸拉伸的膜。另外,也可以將拉伸膜的拉伸倍率、隨著拉伸膜的結晶化而形成的軸向的配向角控制為特定值。對基材膜1的厚度沒有特別的限制,但是,例如,優選為12μm~100μm左右的厚度。
另外,黏著膜所使用的黏著劑層2,是由與含有聚氧化烯基的化合物共聚合的(甲基)丙烯酸類聚合物構成、或者由混合有含有聚氧化烯基的化合物的(甲基)丙烯酸類聚合物構成,並根據需要,添加有固化劑、增粘劑的黏著劑。也可以同時並用共聚合和混合。
另外,作為(甲基)丙烯酸類聚合物,可舉出:將丙烯酸正丁酯、丙烯酸-2-乙基己酯、丙烯酸異辛酯、丙烯酸異壬酯等主單體,與丙烯腈、乙酸乙烯酯、甲基丙烯酸甲酯、丙烯酸乙酯等共聚用單體,丙烯酸、甲基丙烯酸、丙烯酸羥乙酯、丙烯酸羥丁酯、甲基丙烯酸縮水甘油酯、N-羥甲基甲基丙烯醯胺等官能性單體進行共聚合的聚合物。
作為可以與(甲基)丙烯酸類聚合物進行共聚合的含有聚氧化烯基的化合物,優選為含有聚氧化烯基的(甲基)丙烯酸類單體,可例舉聚乙二醇(400)單丙烯酸酯、聚乙二醇(400)單甲基丙烯酸酯、甲氧基聚乙二醇(400)丙烯酸酯、甲氧基聚乙二醇(400)甲基丙烯酸酯、聚丙二醇(400)單丙烯酸酯、聚丙二醇(400)單甲基丙烯酸酯、甲氧基聚丙二醇(400)丙烯酸酯、甲氧基聚丙二醇(400)甲基丙烯酸酯等。通過將這些含有聚氧化烯基的單體與上述(甲基)丙烯酸類聚合物的主單體或官能性單體進行共聚合,可以得到由含有聚氧化烯基的共聚物構成的黏著劑。
作為可以與(甲基)丙烯酸類聚合物進行混合的含有聚氧化烯基的化合物,優選為含有聚氧化烯基的(甲基)丙烯酸類聚合物,更優選為含有聚氧化烯基的(甲基)丙烯酸類單體的聚合物,可例舉聚乙二醇(400)單丙烯酸酯、聚乙二醇(400)單甲基丙烯酸酯、甲氧基聚乙二醇(400)丙烯酸酯、甲氧基聚乙二醇(400)甲基丙烯酸酯、聚丙二醇(400)單丙烯酸酯、聚丙二醇(400)單甲基丙烯酸酯、甲氧基聚丙二醇(400)丙烯酸酯、甲氧基聚丙二醇(400)甲基丙烯酸酯等聚合物。通過將這些含有聚氧化烯基的化合物與上述(甲基)丙烯酸類聚合物進行混合,可以得到添加有包含聚氧化烯基的化合物的黏著劑。
作為向黏著劑層2添加的固化劑,可例舉異氰酸酯化合物、環氧化合物、三聚氰醯胺化合物、金屬螯合物等。另外,作為增粘劑,可例舉松香類、香豆酮-茚類、萜烯類、石油類、酚類等。
根據需要,也可以在黏著劑層2混合防靜電劑。作為防靜電劑,優選為相對於(甲基)丙烯酸類聚合物具有優秀的分散性或相容性的防靜電劑。作為可以使用的防靜電劑的具體例,可例舉表面活性劑類、離子性液體、鹼金屬鹽、金屬氧化物、金屬微粒子、導電性聚合物、碳、奈米碳管等,考慮到透明性、對(甲基)丙烯酸類聚合物的親和性等,優選使用鹼金屬鹽。
作為鹼金屬鹽,可例舉由鋰、鈉、鉀形成的金屬鹽,具體而言,例如,優選使用由Li+、Na+、K+的陽離子和Cl-、Br-、I-、BF4 -、PF6 -、SCN-、ClO4 -、CF3SO3 -、(CF3SO2)2N-、(C2F5SO2)2N-、(CF3SO2)3C-的陰離子構成的金屬鹽。其中,特別優選使用LiBr、LiI、LiBF4、LiPF6、LiSCN、LiClO4、LICF3SO3、Li(CF3SO2)2N、Li(C2F5SO2)2N、Li(CF3SO2)3C等鋰鹽。這些鹼金屬鹽既可以單獨使用,也可以混合兩種以上而使用。為了離子性物質的穩定化,也可以添加含有聚氧化烯結構的化合物。
防靜電劑相對於(甲基)丙烯酸類聚合物等基礎聚合物(base polymer)的添加量,是根據防靜電劑的種類、與基礎聚合物的相溶性的程度而有所不同,可以考慮從被黏附體離型黏著膜時所希望的離型靜電壓、對被黏附體的污染性、黏著特性等而設定。
另外,對在基材膜1層疊的黏著劑層2的厚度並沒有特別的限制,例如,優選為5μm~40μm左右的厚度,更優選為10μm~30μm左右的厚度。當黏著膜相對於被黏附體表面的離型強度為0.03N/25mm~0.3N/25mm左右的、具有微黏著力的黏著劑層的情況下,從黏著膜剝掉黏著膜用離型膜5時和從被黏附體剝掉黏著膜時的操作性優秀,因而優選。
具有上述構成的黏著膜在從作為被黏附體的光學用膜離型時的表面電位優選為+0.7kV~-0.7kV。進而,表面電位更優選為+0.5kV~-0.5kV,特別優選為+0.1kV~-0.1kV。通過增加或減少黏著劑層中所包含的防靜電劑的種類或含量、以及黏著膜用離型膜的離型劑層中所包含的聚醚改質矽氧樹脂的種類、添加量等,可調整上述表面電位。
第2圖是表示從第1圖所示的剖面圖剝掉本發明的黏著膜用離型膜的、黏著膜狀態的示意性剖面圖。
通過從貼合有第1圖所示的黏著膜用離型膜的黏著膜剝掉黏著膜用離型膜5,使形成於黏著膜用離型膜5的離型劑層4中所包含的、20℃溫度下是液體的矽氧樹脂類化合物7的一部分,附著在黏著膜10的黏著劑層2的表面。因此,在第2圖中使用斑點示意性地示出了附著在黏著膜的黏著劑層2表面的、20℃溫度下是液體的矽氧樹脂類化合物7。
在本發明的黏著膜用離型膜中,當將第2圖所示的剝掉黏著膜用離型膜狀態的黏著膜11貼合在被黏附體時,附著在該黏著劑層2表面的、20℃溫度下是液體的矽氧樹脂類化合物7與被黏附體的表面相接觸。由此,可以再次將從被黏附體剝掉黏著膜時的離型靜電壓抑制為較低。
第3圖是表示將第2圖所示的黏著膜貼合在被黏附體8的狀態的剖面圖。
從貼合有本發明的黏著膜用離型膜5的黏著膜10剝掉黏著膜用離型膜5的黏著膜11,在黏著劑層2露出的狀態下,通過該黏著劑層2貼合在作為被黏附體的光學組件8上。
即,第3圖示出了貼合本發明的黏著膜用離型膜5的黏著膜最終貼合在光學組件8的狀態。作為光學組件,可例舉偏光板、相位差板、透鏡膜、相位差板兼用的偏光板、透鏡膜兼用的偏光板等光學膜。這種光學組件可作為液晶顯示器面板等液晶顯示裝置、各種儀器類的光學裝置等的構成組件使用。另外,作為光學組件,還可以例舉防反射膜、硬塗膜、觸控面板用透明導電性膜等。特別是,優選作為貼合在光學膜的經過防污染處理的面上的黏著膜來使用,所述光學膜是表面經過了由矽氧樹脂化合物或氟化合物等進行的防污染處理的低反射處理偏光板(LR偏光板)或防光眩-低反射處理偏光板(AG-LR偏光板)等的光學膜。
實施例
下面,通過實施例進一步說明本發明。
實施例1
黏著膜用離型膜的製造
將加成反應型的矽氧樹脂(東麗道康寧股份有限公司製,商品名:SRX-345)3重量份、聚醚改質矽氧樹脂(東麗道康寧股份有限公司製,商品名:SH8400)0.1重量份、甲苯與乙酸乙酯的1:1混合溶劑97重量份、鉑催化劑(東麗道康寧股份有限公司製,商品名:SRX-212)0.03重量份進行攪拌混合,來調配用於形成實施例1的離型劑層的塗料。在厚度為38μm的聚對苯二甲酸乙二醇酯的表面,以使乾燥後的厚度達到0.1μm的方式,通過線棒塗佈實施例1的離型劑層用塗料,並使用120℃的熱風迴圈式烘箱乾燥1分鐘,由此得到實施例1的黏著膜用離型膜。
黏著劑組合物的製造
在具有攪拌葉片、溫度計、氮氣導入管、冷卻器的四口燒瓶中,加入丙烯酸-2-乙基己酯90重量份、甲氧基聚乙二醇(400)單甲基丙烯酸酯10重量份、丙烯酸-2-羥乙酯3重量份、作為聚合引發劑的2,2'-偶氮二異丁腈0.2重量份、乙酸乙酯154重量份,邊導入氮氣邊攪拌內容物,升溫至65℃。進而,在65℃左右的溫度下進行6小時的聚合反應,由此製造出由含有聚氧化烯基的丙烯酸聚合物構成的實施例1的黏著劑組合物(固體成分40%)。
貼合有黏著膜用離型膜的黏著膜的製造
相對於實施例1的黏著劑组合物100重量份,添加HDI類固化劑(日本聚氨酯工業株式會社製,商品名:CORONATE(コロネート)HX)1.2重量份並加以混合,獲得塗佈液。在厚度為38μm的聚對苯二甲酸乙二醇酯膜的表面,以使乾燥後的厚度為20μm的方式,塗佈上述獲得的塗佈液後,使用100℃的熱風迴圈式烘箱乾燥2分鐘,由此形成黏著劑層。然後,在該黏著劑層的表面貼合上述製造的實施例1的黏著膜用離型膜的離型劑層(矽氧樹脂處理面),由此得到實施例1的貼合有黏著膜用離型膜的黏著膜。
實施例2
將實施例1的黏著劑組合物100重量份與作為防靜電劑的過氯酸鋰0.1重量份攪拌混合,製造出含有防靜電劑的、實施例2的黏著劑組合物。除了使用實施例2的黏著劑組合物來代替實施例1的黏著劑組合物之外,通過與實施例1相同的方法,得到了實施例2的貼合有黏著膜用離型膜的黏著膜。
實施例3
將實施例1的黏著劑組合物100重量份與作為防靜電劑的雙(三氟甲烷磺醯)亞胺鋰1.5重量份攪拌混合,製造出具有防靜電劑的、實施例3的黏著劑組合物。除了使用實施例3的黏著劑組合物來代替實施例1的黏著劑組合物之外,通過與實施例1相同的方法,得到了實施例3的貼合有黏著膜用離型膜的黏著膜。
實施例4
將加成反應型的矽氧樹脂(東麗道康寧股份有限公司製,商品名:SRX-211)3重量份、聚醚改質矽氧樹脂(信越化學工業股份有限公司製,商品名:KF352A)0.1重量份、甲苯與乙酸乙酯的1:1混合溶劑97重量份、鉑催化劑(東麗道康寧股份有限公司製,商品名:SRX-212)0.03重量份攪拌混合,來調配用於形成實施例4的離型劑層的塗料。在厚度為38μm的聚對苯二甲酸乙二醇酯膜的表面,以使乾燥後的厚度達到0.1μm的方式,通過線棒塗佈實施例4的離型劑層用塗料,並使用120℃的熱風迴圈式烘箱乾燥1分鐘,由此得到了實施例4的黏著膜用離型膜。
除了使用實施例2的黏著劑組合物來代替實施例1的黏著劑組合物、以及使用實施例4的黏著膜用離型膜來代替實施例1的黏著膜用離型膜之外,通過與實施例1相同的方法,得到了實施例4的貼合有黏著膜用離型膜的黏著膜。
比較例1
除了使用丙烯酸丁酯來代替實施例1的黏著劑組合物中的甲氧基聚乙二醇(400)單甲基丙烯酸酯之外,通過與實施例1相同的方法,製造出比較例1的黏著劑組合物(固體成分40%)。除了使用比較例1的黏著劑組合物來代替實施例1的黏著劑組合物之外,通過與實施例1相同的方法,得到了比較例1的貼合有黏著膜用離型膜的黏著膜。
比較例2
將比較例1的黏著劑組合物100重量份與作為防靜電劑的過氯酸鋰0.1重量份攪拌混合,由此製造出含有防靜電劑的比較例2的黏著劑組合物。除了使用比較例2的黏著劑組合物來代替實施例1的黏著劑組合物之外,通過與實施例1相同的方法,來得到比較例2的貼合有黏著膜用離型膜的黏著膜。
比較例3
除了在製造實施例1的離型膜時不添加聚醚改質矽氧樹脂(東麗道康寧股份有限公司製SH8400)之外,通過與實施例1的黏著膜用離型膜的製造方法相同的方法,來得到比較例3的黏著膜用離型膜。
除了使用實施例2的黏著劑組合物來代替實施例1的黏著劑組合物、以及使用比較例3的黏著膜用離型膜來代替實施例1的黏著膜用離型膜之外,通過與實施例1相同的方法,來得到了比較例3的貼合有黏著膜用離型膜的黏著膜。
比較例4
將實施例1的黏著劑組合物100重量份、作為防靜電劑的雙(三氟甲烷磺醯)亞胺鋰1.5重量份以及聚醚改質矽氧樹脂(東麗道康寧股份有限公司製,商品名:SH8400)0.1重量份攪拌混合,得到了比較例4的黏著劑組合物。除了使用比較例4的黏著劑組合物來代替實施例1的黏著劑組合物、以及使用比較例3的黏著膜用離型膜來代替實施例1的黏著膜用離型膜之外,通過與實施例1相同的方法,來得到比較例4的貼合有黏著膜用離型膜的黏著膜。
下面,示出了評價試驗的方法和測定結果。
黏著膜的黏著力的測定方法
使用貼合機,在玻璃板的表面貼合AG-LR偏光板(防光眩-低反射偏光板)。然後,將貼合有黏著膜用離型膜的黏著膜剪切成寬度25mm,並在偏光板的表面貼合剝掉黏著膜用離型膜的黏著膜之後,在23℃×50%RH的試驗環境下保管一天。然後,測定使用拉伸試驗機並以300mm/分鐘的離型速度按180°方向離型黏著膜時的強度,並將如此測定的強度作為黏著力(N/25mm)。
黏著膜的離型靜電壓的測定方法
使用貼合機,在玻璃板的表面貼合AG-LR偏光板(防光眩-低反射偏光板)。然後,將貼合有黏著膜用離型膜的黏著膜剪切成寬度25mm,並在偏光板的表面貼合剝掉黏著膜用離型膜的黏著膜之後,在23℃×50%RH的試驗環境下保管一天。然後,一邊使用高速離型試驗機(試驗產業(TESTER SANGYOCO,. LTD)製)以每分鐘40m的離型速度離型黏著膜,一邊使用表面電位計(基恩士股份有限公司(Keyence Corporation)製)每隔10ms測定上述偏光板表面的表面電位,將此時的表面電位絕對值的最大值作為離型靜電壓(kV)。
黏著膜的表面污染性的確認方法
使用貼合機,在玻璃板的表面貼合防光眩-低反射偏光板。然後,將貼合有黏著膜用離型膜的黏著膜剪切成寬度25mm,並在偏光板的表面貼合剝掉黏著膜用離型膜的黏著膜之後,在23℃×50%RH的試驗環境下保管3天和30天。然後,剝掉黏著膜,通過肉眼觀察偏光板表面的污染性。作為表面污染性的判斷基準,將污染未向偏光板轉移的情況標記為“○”,而將確認污染向偏光板轉移的情況標記為“×”。
黏著劑的表面電阻率的測定方法
從黏著膜剝掉黏著膜用離型膜之後,在外加電壓100V×測定時間30秒的條件下,使用電阻率計(三菱化學株式會社製,商品名:Hiresta-(ハイレスタ)-UP),來測定黏著劑層的表面電阻率(Ω/□)。
所得到的實施例1~實施例4以及比較例1~比較例4的貼合有黏著膜用離型膜的黏著膜的測定結果示於表1和表2中。其中,“2EHA”表示丙烯酸-2-乙基己酯,“#400G”表示甲氧基聚乙二醇(400)單甲基丙烯酸酯,“HEA”表示丙烯酸2-羥乙酯,“BA”表示丙烯酸丁酯,“LiClO4”表示過氯酸鋰,“Li(CF3SO2)2N”表示雙(三氟甲烷磺醯)亞胺鋰。
表1
表2
由表1和表2所示的測定結果可知如下情況。
本發明的實施例1~實施例4的貼合有黏著膜用離型膜的黏著膜具有適度的黏著力,對被黏附體表面的污染少,且從被黏附體離型黏著膜時的離型靜電壓低。
另一方面,在比較例1和比較例2的貼合有黏著膜用離型膜的黏著膜中,由於黏著劑層不包含含有聚氧化烯基的化合物,因此,從被黏附體離型黏著膜時的離型靜電壓高,並且離型之後對被黏附體的污染多。
另外,在比較例3的貼合有黏著膜用離型膜的黏著膜中,未向黏著膜用離型膜的離型劑層添加聚醚改質矽氧樹脂,只使用了以二甲基聚矽氧烷作為主要成分的離型劑。但在比較例3中,由於從被黏附體離型黏著膜時的離型靜電壓高,因此,存在導致驅動積體電路的破損、液晶分子的配向損壞等缺陷的擔憂。
另外,在比較例4的貼合有黏著膜用離型膜的黏著膜中,未向黏著膜用離型膜的離型劑層添加聚醚改質矽氧樹脂,而是向黏著劑層添加了聚醚改質矽氧樹脂。但在比較例4中,雖然從被黏附體離型黏著膜時的離型靜電壓低,然而對被黏附體的污染變多。
產業利用性
在例如偏光板、相位差板、透鏡膜等光學用膜以及其他各種光學組件等的生產步驟等中,本發明的黏著膜用離型膜可以貼合在用於保護上述光學組件等的表面的黏著膜的黏著劑層而使用。特別是,在作為表面由矽氧樹脂化合物或氟化合物等進行過防污染處理的低反射偏光板或防光眩-低反射偏光板等光學膜的表面保護用黏著膜中使用時,能夠發揮優越的效果。
另外,基於本發明的黏著膜用離型膜,能夠減少從被黏附體離型用於保護黏著劑層的黏著膜時產生的靜電量,且防離型靜電性能的經時變化和對被黏附體的污染少,能夠可靠地保護光學組件的表面,並提高生產步驟的成品率。Hereinafter, the present invention will be described in detail based on the embodiments.
Fig. 1 is a cross-sectional view showing a state in which a release film for an adhesive film of the present invention is bonded to an adhesive film. The adhesive film 10 to which the release film for an adhesive film is bonded is formed by laminating an adhesive film and a release film 5 for an adhesive film which forms an adhesive on a single surface of the transparent base film 1. The release film 5 for the adhesive film is formed by forming the release agent layer 4 on the surface of the resin film 3.
The release film 5 for an adhesive film of the present invention has a release agent layer 4 formed on one surface of the resin film 3, and the release agent layer 4 uses a release agent containing dimethyl polyoxymethane as a main component and A mixture of liquid oxygenated resin compounds at a temperature of 20 ° C is formed. The resin film 3 may, for example, be a polyester film, a polyamide film, a polyethylene film, a polypropylene film or a polyimide film. However, in view of excellent transparency and relatively low cost, a polyester film is particularly preferable.
In addition, as a release agent containing dimethyl polysiloxane as a main component, a well-known epoxy resin type release agent, such as an addition reaction type, a condensation reaction type, a cationic polymerization type, and a radical polymerization type, etc. are mentioned. . As a commercially available product of an addition reaction type oxirane type release agent which can be usually obtained, KS-776A, KS-847T, KS-779H, KS-837, KS-778, KS-830 (Shin-Etsu Chemical) Industrial Co., Ltd.); SRX-211, SRX-345, SRX-357, SD7333, SD7220, SD7223, LTC-300B, LTC-350G, LTC-310 (manufactured by Toray Dow Corning Co., Ltd.). The commercially available product of the condensation reaction type may, for example, be SRX-290 or SYLOFF-23 (manufactured by Toray Dow Corning Co., Ltd.). The commercially available product of the cationic polymerization type may, for example, be TPR-6501, TPR-6500, UV9300, UV9315, UV9430 (manufactured by Momentive Advanced Materials Co., Ltd.) or X62-7622 (manufactured by Shin-Etsu Chemical Co., Ltd.). The commercially available product of the radical polymerization type may, for example, be X62-7205 (manufactured by Shin-Etsu Chemical Co., Ltd.).
Further, a release agent layer 4 containing dimethylpolysiloxane as a main component is formed on at least one surface of the resin film 3. The release agent layer 4 contains a silicone resin compound 7 which is liquid at a temperature of 20 °C. In order to easily transfer to the surface of the adhesive layer, it is important for the silicone resin to be liquid at a temperature of 20 °C. Further, in order to uniformly disperse into the release agent layer, an epoxy resin compound having a structure similar to that of a release agent containing dimethylpolysiloxane as a main component is preferable. Further, when an organic compound is used instead of the epoxy resin compound, the transferred component is easily agglomerated due to poor compatibility with the release agent, and it is easy to bond the adhesive layer to the adherend. Contamination of the adherend. The oxime resin compound 7 which is liquid at a temperature of 20 ° C is preferably a modified oxime resin compound, and examples thereof include a polyether modified polyoxy siloxane, an alkyl modified oxirane resin, and a methanol modified oxirane resin. Wait. In the present invention, in order to improve the antistatic property of the surface of the adhesive layer 2, it is liquid at a temperature of 20 ° C in a state of being dissolved in the release agent layer 4 containing dimethylpolysiloxane as a main component. Oxygenated resin compound 7. In view of the use of the present invention, it is preferred to use a polyether modified oxirane resin in the modified oxirane resin compound. The polyether chain in the polyether modified oxirane resin is composed of ethylene oxide (ethylene oxide, ethylene oxide), propylene oxide (propylene oxide, propylene oxide), etc., for example, by selecting a polyoxidation for a side chain. The molecular weight of the polyethylene oxide or the weight ratio of the polyoxyalkylene chain to adjust the physical properties such as the desired hydrophobicity.
Further, when a polyether-modified oxime resin is added to the adhesive layer of the adhesive film, the adherend is contaminated when the adhesive film is released from the adherend. For this reason, in the present invention, a polyether modified oxime resin is added to the release agent layer of the release film for an adhesive film.
In addition, as the polyether modified oxirane resin, a polyether modified dimethyl polyoxy siloxane, a polyether modified methyl alkyl polyoxy siloxane, a polyether modified methyl phenyl polyoxy siloxane, and a polyether modified methyl phenyl polyoxy siloxane are exemplified. Alkane, etc. As a commercial item of the polyether modified oxime resin, KF-351A, KF-352A, KF-353, KF-354L, KF-355A, KF-642 (made by Shin-Etsu Chemical Co., Ltd.); SH8400, SH8700, SF8410 (made by Toray Dow Corning Co., Ltd.); TSF-4440, TSF-4441, TSF-4445, TSF-4446, TSF-4450 (made by Momentive Advanced Materials); BYK-300, BYK-306, BYK -307, BYK-320, BYK-325, BYK-330 (manufactured by BYK Chemical Co., Ltd.), and the like.
The method of mixing the release agent containing dimethyl polysiloxane as a main component and the epoxy resin compound which is liquid at a temperature of 20 ° C, such as a polyether modified oxirane resin, is not particularly limited. As the mixing method, any one of the following methods may be employed: after adding and mixing a liquid epoxy resin compound at a temperature of 20 ° C in a release agent containing dimethyl polyoxyalkylene as a main component, a method of adding a catalyst for curing a release agent and mixing the mixture; and preliminarily diluting a release agent containing dimethyl polyoxyalkylene as a main component with an organic solvent, and then adding a liquid epoxy resin at a temperature of 20 ° C and A method of mixing and curing a catalyst for a release agent; after previously diluting a release agent containing dimethyl polyoxyalkylene as a main component with an organic solvent, adding a catalyst and mixing, and then adding a liquid which is liquid at a temperature of 20 ° C A method in which an oxygen-based compound is mixed and the like. Further, an adhesion enhancer such as a decane coupling agent may be added as needed.
The method of forming the release agent layer 4 on the resin film 3 of the release film 5 for an adhesive film of the present invention, and the method of bonding the adhesive film, may be exemplified by the following method and optionally: in the resin film 3 After coating the release agent composition for forming the release agent layer 4 and drying it to form the release agent layer 4, a method of bonding the adhesive film; and a release agent layer of the release film 5 for the adhesive film The surface of 4 is coated with an adhesive composition for forming the adhesive layer 2, and dried to form the adhesive layer 2, followed by a method of bonding the base film 1 and the like.
In the first embodiment, the release film 5 for an adhesive film in which the release agent layer 4 is laminated on one surface of the resin film 3 and the adhesive film on which the adhesive layer 2 is laminated on one surface of the base film 1 are shown. Examples of the combination are made, but the present invention is not limited to the above. The present invention is also applicable to a release film for an adhesive film in which a release agent layer is laminated on both surfaces of a resin film. In this case, it is also possible to bond only the one-side release agent layer to the adhesive layer of the adhesive film. Alternatively, the double-sided release agent layer may be attached to the adhesive layer of the adhesive film. Further, the present invention is also applicable to an adhesive film in which an adhesive layer is laminated on both surfaces of a base film. In this case, a separate release film for an adhesive film may be laminated on both surfaces of the adhesive layer. In addition, an adhesive film in which an adhesive layer is laminated on both surfaces of a base film and a release film in which a release agent layer is laminated on both surfaces of a resin film may be bonded together and wound into a roll ( Roll).
Further, the release agent layer 4 can be formed on the resin film 3 by a known method. Specifically, methods such as gravure coating, wire bar coating, and air knife coating can be used.
Similarly, the adhesive layer 2 can be formed on the surface of the base film 1 by a known method. Specifically, methods such as reverse coating, comma coating, gravure coating, slit extrusion coating, wire bar coating, air knife coating, and the like can be used.
A resin film having transparency and flexibility is used as the base film 1 for adhering the adhesive film of the release film 5 for an adhesive film of the present invention. Thereby, the visual inspection of the optical component can be performed in a state in which the adhesive film is bonded to the optical component as the adherend. As the base film 1, a polyester film is preferably used. In addition to the polyester film, other resin films may be used as long as it has the required strength and optical compatibility. The base film 1 may be an unstretched film, or may be a uniaxially stretched film or a biaxially stretched film. Further, the stretching ratio of the stretched film and the alignment angle in the axial direction formed by the crystallization of the stretched film may be controlled to specific values. The thickness of the base film 1 is not particularly limited, but is preferably, for example, a thickness of about 12 μm to 100 μm.
Further, the adhesive layer 2 used for the adhesive film is composed of a (meth)acrylic polymer copolymerized with a compound containing a polyoxyalkylene group or a compound containing a polyoxyalkylene group-containing compound (methyl group). An acrylic polymer is formed, and an adhesive for a curing agent or a thickener is added as needed. It is also possible to use copolymerization and mixing at the same time.
Further, examples of the (meth)acrylic polymer include a main monomer such as n-butyl acrylate, 2-ethylhexyl acrylate, isooctyl acrylate or isodecyl acrylate, and acrylonitrile or acetic acid. Copolymer monomer such as vinyl ester, methyl methacrylate or ethyl acrylate, acrylic acid, methacrylic acid, hydroxyethyl acrylate, hydroxybutyl acrylate, glycidyl methacrylate, N-methylol methacrylate A polymer in which a functional monomer such as an amine is copolymerized.
The polyoxyalkylene group-containing compound which can be copolymerized with the (meth)acrylic polymer is preferably a polyoxyalkylene group-containing (meth)acrylic monomer, and polyethylene glycol (400) is exemplified. Monoacrylate, polyethylene glycol (400) monomethacrylate, methoxy polyethylene glycol (400) acrylate, methoxy polyethylene glycol (400) methacrylate, polypropylene glycol (400) Monoacrylate, polypropylene glycol (400) monomethacrylate, methoxy polypropylene glycol (400) acrylate, methoxy polypropylene glycol (400) methacrylate, and the like. By copolymerizing these polyoxyalkylene group-containing monomers with a main monomer or a functional monomer of the above (meth)acrylic polymer, an adhesive composed of a polyoxyalkylene group-containing copolymer can be obtained.
The polyoxyalkylene group-containing compound which can be mixed with the (meth)acrylic polymer is preferably a polyoxyalkylene group-containing (meth)acrylic polymer, more preferably a polyoxyalkylene group (A) The polymer of the acrylic monomer may, for example, be polyethylene glycol (400) monoacrylate, polyethylene glycol (400) monomethacrylate, methoxy polyethylene glycol (400) acrylate, Methoxy polyethylene glycol (400) methacrylate, polypropylene glycol (400) monoacrylate, polypropylene glycol (400) monomethacrylate, methoxy polypropylene glycol (400) acrylate, methoxy polymerization A polymer such as propylene glycol (400) methacrylate. By mixing these polyoxyalkylene group-containing compounds with the above (meth)acrylic polymer, an adhesive to which a compound containing a polyoxyalkylene group is added can be obtained.
The curing agent to be added to the pressure-sensitive adhesive layer 2 may, for example, be an isocyanate compound, an epoxy compound, a melamine compound or a metal chelate compound. Further, examples of the tackifier include rosins, coumarone-quinones, terpenes, petroleums, and phenols.
An antistatic agent may also be mixed in the adhesive layer 2 as needed. As the antistatic agent, an antistatic agent having excellent dispersibility or compatibility with respect to the (meth)acrylic polymer is preferable. Specific examples of the antistatic agent that can be used include surfactants, ionic liquids, alkali metal salts, metal oxides, metal fine particles, conductive polymers, carbon, carbon nanotubes, etc., in consideration of transparency. An alkali metal salt is preferably used for the affinity for the (meth)acrylic polymer or the like.
The alkali metal salt may, for example, be a metal salt formed of lithium, sodium or potassium. Specifically, for example, a cation of Li + , Na + , K + and Cl - , Br - , I - , BF 4 are preferably used. - PF 6 - , SCN - , ClO 4 - , CF 3 SO 3 - , (CF 3 SO 2 ) 2 N - , (C 2 F 5 SO 2 ) 2 N - , (CF 3 SO 2 ) 3 C - The anion constitutes a metal salt. Among them, LiBr, LiI, LiBF 4 , LiPF 6 , LiSCN, LiClO 4 , LICF 3 SO 3 , Li(CF 3 SO 2 ) 2 N, Li(C 2 F 5 SO 2 ) 2 N, Li (CF) are particularly preferably used. 3 SO 2 ) 3 C and other lithium salts. These alkali metal salts may be used singly or in combination of two or more. For the stabilization of the ionic substance, a compound containing a polyoxyalkylene structure may also be added.
The amount of the antistatic agent added to the base polymer such as a (meth)acrylic polymer varies depending on the type of the antistatic agent and the compatibility with the base polymer, and can be considered. It is set by the desired static voltage, adhesion to the adherend, adhesion characteristics, etc. when the body is adhered to the adhesive film.
In addition, the thickness of the adhesive layer 2 to be laminated on the base film 1 is not particularly limited, and is, for example, preferably about 5 μm to 40 μm, and more preferably about 10 μm to 30 μm. When the adhesive film has a micro-adhesive adhesive layer with a release strength of 0.03 N/25 mm to 0.3 N/25 mm with respect to the surface of the adherend, the release film for the adhesive film is peeled off from the adhesive film 5 The operability at the time of peeling off the adhesive film from the adherend is excellent, and it is preferable.
The surface potential of the adhesive film having the above-described configuration when it is released from the optical film as the adherend is preferably +0.7 kV to -0.7 kV. Further, the surface potential is more preferably +0.5 kV to -0.5 kV, and particularly preferably +0.1 kV to -0.1 kV. By increasing or decreasing the type or content of the antistatic agent contained in the adhesive layer, and the type and amount of the polyether modified epoxy resin contained in the release agent layer of the release film for the adhesive film, Adjust the above surface potential.
Fig. 2 is a schematic cross-sectional view showing the state of the adhesive film in which the release film for an adhesive film of the present invention is peeled off from the cross-sectional view shown in Fig. 1.
The adhesive film release film 5 is peeled off from the adhesive film of the release film for the adhesive film shown in Fig. 1 to be contained in the release agent layer 4 formed on the release film 5 for an adhesive film. A part of the liquid epoxy resin compound 7 at a temperature of 20 ° C adheres to the surface of the adhesive layer 2 of the adhesive film 10. Therefore, in the second drawing, the epoxy resin compound 7 which is liquid at a temperature of 20 ° C adhering to the surface of the adhesive layer 2 of the adhesive film is schematically shown using a spot.
In the release film for an adhesive film of the present invention, when the adhesive film 11 in the state of the release film for peeling off the adhesive film shown in Fig. 2 is attached to the adherend, it adheres to the surface of the adhesive layer 2. The epoxy resin compound 7 which is liquid at a temperature of 20 ° C is in contact with the surface of the adherend. Thereby, the release static voltage when the adhesive film is peeled off from the adherend can be suppressed to be low again.
Fig. 3 is a cross-sectional view showing a state in which the adhesive film shown in Fig. 2 is bonded to the adherend 8 .
The adhesive film 11 of the release film for an adhesive film 5 is peeled off from the adhesive film 10 to which the release film for an adhesive film 5 of the present invention is bonded, and is adhered by the adhesive layer 2 in a state where the adhesive layer 2 is exposed. On the optical component 8 as an adherend.
In other words, Fig. 3 shows a state in which the adhesive film of the release film 5 for an adhesive film of the present invention is finally bonded to the optical module 8. The optical component may be an optical film such as a polarizing plate, a phase difference plate, a lens film, a polarizing plate used for a phase difference plate, or a polarizing plate for a lens film. Such an optical component can be used as a constituent component of a liquid crystal display device such as a liquid crystal display panel or an optical device of various instruments. Further, examples of the optical component include an antireflection film, a hard coat film, and a transparent conductive film for a touch panel. In particular, it is preferably used as an adhesive film adhered to the surface of the optical film subjected to the anti-contamination treatment, which is a low-reflection treatment in which the surface is subjected to anti-pollution treatment by a cerium oxide compound or a fluorine compound. An optical film such as a polarizing plate (LR polarizing plate) or an anti-glare-low reflection-treated polarizing plate (AG-LR polarizing plate).
EXAMPLES Hereinafter, the present invention will be further described by way of examples.
Example 1
Adhesive film for release film production Addition reaction type oxime resin (manufactured by Toray Dow Corning Co., Ltd., trade name: SRX-345) 3 parts by weight, polyether modified oxime resin (Dongli Dao Kangning Co., Ltd. Company, trade name: SH8400) 0.1 parts by weight, 97 parts by weight of a 1:1 mixed solvent of toluene and ethyl acetate, and 0.03 parts by weight of a platinum catalyst (manufactured by Toray Dow Corning Co., Ltd., trade name: SRX-212). The coating used to form the release agent layer of Example 1 was blended. The coating material for the release agent layer of Example 1 was applied to the surface of polyethylene terephthalate having a thickness of 38 μm so that the thickness after drying became 0.1 μm, and 120 ° C was used. The hot air loop type oven was dried for 1 minute, whereby the release film for an adhesive film of Example 1 was obtained.
Preparation of Adhesive Composition In a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen introduction tube, and a cooler, 90 parts by weight of 2-ethylhexyl acrylate and methoxypolyethylene glycol (400) were added. 10 parts by weight of acrylate, 3 parts by weight of 2-hydroxyethyl acrylate, 0.2 parts by weight of 2,2'-azobisisobutyronitrile as a polymerization initiator, and 154 parts by weight of ethyl acetate, stirred while introducing nitrogen gas The contents were heated to 65 °C. Further, the polymerization reaction was carried out for 6 hours at a temperature of about 65 ° C to produce an adhesive composition (solid content: 40%) of Example 1 composed of an acrylic acid polymer containing a polyoxyalkylene group.
In the production of the adhesive film to which the release film for an adhesive film is bonded, an HDI-based curing agent (manufactured by Nippon Polyurethane Industry Co., Ltd., trade name: CORONATE (HY) HX) is added to 100 parts by weight of the adhesive composition of the first embodiment. 1.2 parts by weight and mixed to obtain a coating liquid. The surface of the polyethylene terephthalate film having a thickness of 38 μm was applied to the surface of the polyethylene terephthalate film having a thickness of 20 μm after drying, and then dried using a hot air loop oven at 100 ° C. Minutes, thereby forming an adhesive layer. Then, the release agent layer (the epoxy resin-treated surface) of the release film for an adhesive film of Example 1 produced above was bonded to the surface of the pressure-sensitive adhesive layer, whereby the adhesive film of Example 1 was bonded. Adhesive film of the release film.
Example 2
100 parts by weight of the pressure-sensitive adhesive composition of Example 1 and 0.1 parts by weight of lithium perchlorate as an antistatic agent were stirred and mixed to prepare an adhesive composition of Example 2 containing an antistatic agent. An adhesive film of the release film of the adhesive film of Example 2 was obtained in the same manner as in Example 1 except that the adhesive composition of Example 2 was used instead of the adhesive composition of Example 1. .
Example 3
100 parts by weight of the adhesive composition of Example 1 and 1.5 parts by weight of lithium bis(trifluoromethanesulfonate)imide as an antistatic agent were stirred and mixed to prepare an adhesive composition of Example 3 having an antistatic agent. Things. An adhesive film of the release film of the adhesive film of Example 3 was obtained in the same manner as in Example 1 except that the adhesive composition of Example 3 was used instead of the adhesive composition of Example 1. .
Example 4
Addition reaction type oxime resin (manufactured by Toray Dow Corning Co., Ltd., trade name: SRX-211) 3 parts by weight, polyether modified oxime resin (manufactured by Shin-Etsu Chemical Co., Ltd., trade name: KF352A) 0.1 parts by weight, 97 parts by weight of a 1:1 mixed solvent of toluene and ethyl acetate, and 0.03 parts by weight of a platinum catalyst (manufactured by Toray Dow Corning Co., Ltd., trade name: SRX-212) were stirred and mixed to prepare an example for formation. 4 coating of the release layer. The coating material for the release agent layer of Example 4 was applied to the surface of the polyethylene terephthalate film having a thickness of 38 μm so that the thickness after drying became 0.1 μm, and 120 ° C was used. The hot air loop type oven was dried for 1 minute, whereby the release film for an adhesive film of Example 4 was obtained.
The adhesive composition of Example 2 was used instead of the adhesive composition of Example 1, and the release film for an adhesive film of Example 4 was used instead of the release film for an adhesive film of Example 1. In the same manner as in Example 1, an adhesive film of the release film of the adhesive film of Example 4 was obtained.
Comparative example 1
A comparative example 1 was produced by the same method as in Example 1 except that butyl acrylate was used instead of the methoxypolyethylene glycol (400) monomethacrylate in the adhesive composition of Example 1. Adhesive composition (solid content 40%). An adhesive film of the release film of the adhesive film of Comparative Example 1 was obtained in the same manner as in Example 1 except that the adhesive composition of Comparative Example 1 was used instead of the adhesive composition of Example 1. .
Comparative example 2
100 parts by weight of the pressure-sensitive adhesive composition of Comparative Example 1 and 0.1 parts by weight of lithium perchlorate as an antistatic agent were stirred and mixed to prepare an adhesive composition of Comparative Example 2 containing an antistatic agent. An adhesive film of the release film of the adhesive film of Comparative Example 2 was obtained in the same manner as in Example 1 except that the adhesive composition of Comparative Example 2 was used instead of the adhesive composition of Example 1. .
Comparative example 3
The same procedure as in the production method of the release film for an adhesive film of Example 1 was carried out except that the polyether modified oxime resin (SH8400 manufactured by Toray Dow Corning Co., Ltd.) was not added in the production of the release film of Example 1. In the method, a release film for an adhesive film of Comparative Example 3 was obtained.
The adhesive composition of Example 2 was used instead of the adhesive composition of Example 1, and the release film for an adhesive film of Comparative Example 3 was used instead of the release film for an adhesive film of Example 1, In the same manner as in Example 1, an adhesive film of Comparative Example 3 to which a release film for an adhesive film was bonded was obtained.
Comparative example 4
100 parts by weight of the adhesive composition of Example 1, 1.5 parts by weight of lithium bis(trifluoromethanesulfonate)imide as an antistatic agent, and a polyether modified oxime resin (manufactured by Toray Dow Corning Co., Ltd., Name: SH8400) 0.1 part by weight of the mixture was stirred and mixed, and the adhesive composition of Comparative Example 4 was obtained. The adhesive composition of Comparative Example 4 was used instead of the adhesive composition of Example 1, and the release film for an adhesive film of Comparative Example 3 was used instead of the release film for an adhesive film of Example 1, In the same manner as in Example 1, an adhesive film of Comparative Example 4 to which a release film for an adhesive film was bonded was obtained.
Next, the method of evaluation test and the measurement result are shown.
The method of measuring the adhesive force of the adhesive film was carried out by bonding a AG-LR polarizing plate (anti-glare-low-reflecting polarizing plate) to the surface of the glass plate using a laminator. Then, the adhesive film with the adhesive film attached to the adhesive film was cut into a width of 25 mm, and adhered to the surface of the polarizing plate to peel off the adhesive film of the adhesive film for the adhesive film, and then at 23 ° C × 50% RH. Keep in a test environment for one day. Then, the strength when the adhesive film was released in a 180° direction at a release speed of 300 mm/min using a tensile tester was measured, and the strength thus measured was used as an adhesive force (N/25 mm).
The method of measuring the release static voltage of the adhesive film was carried out by using a laminator to bond an AG-LR polarizing plate (anti-glare-low-reflecting polarizing plate) to the surface of the glass plate. Then, the adhesive film with the adhesive film attached to the adhesive film was cut into a width of 25 mm, and adhered to the surface of the polarizing plate to peel off the adhesive film of the adhesive film for the adhesive film, and then at 23 ° C × 50% RH. Keep in a test environment for one day. Then, using a high-speed release tester (manufactured by TESTER SANGYOCO, LTD) to release the adhesive film at a release speed of 40 m per minute while using a surface potentiometer (Keyence Corporation) The surface potential of the surface of the polarizing plate was measured every 10 ms, and the maximum value of the absolute value of the surface potential at this time was taken as the release static voltage (kV).
In the method of confirming the surface contamination of the adhesive film, a light-shielding-low-reflection polarizing plate was bonded to the surface of the glass plate using a bonding machine. Then, the adhesive film with the adhesive film attached to the adhesive film was cut into a width of 25 mm, and adhered to the surface of the polarizing plate to peel off the adhesive film of the adhesive film for the adhesive film, and then at 23 ° C × 50% RH. Store in the test environment for 3 days and 30 days. Then, the adhesive film was peeled off, and the contamination of the surface of the polarizing plate was observed by the naked eye. As a criterion for determining the surface contamination property, the case where the contamination was not transferred to the polarizing plate was marked as "○", and the case where the contamination was transferred to the polarizing plate was marked as "x".
In the method of measuring the surface resistivity of the adhesive, the release film for the adhesive film was peeled off from the adhesive film, and a resistivity meter (manufactured by Mitsubishi Chemical Corporation, trade name: Hiresta) was used under the conditions of an applied voltage of 100 V × measurement time of 30 seconds. -(ハイレスタ)-UP) to determine the surface resistivity (Ω/□) of the adhesive layer.
The measurement results of the adhesive films of the obtained release film of the adhesive film of Example 1 to Example 4 and Comparative Example 1 to Comparative Example 4 are shown in Tables 1 and 2. Wherein "2EHA" means 2-ethylhexyl acrylate, "#400G" means methoxypolyethylene glycol (400) monomethacrylate, "HEA" means 2-hydroxyethyl acrylate, "BA" Represents butyl acrylate, "LiClO 4 " represents lithium perchlorate, and "Li(CF 3 SO 2 ) 2 N" represents lithium bis(trifluoromethanesulfonate) imide.
Table 1
Table 2
From the measurement results shown in Tables 1 and 2, the following can be known.
In the first to fourth embodiments of the present invention, the adhesive film to which the release film for an adhesive film is bonded has an appropriate adhesive force, and has little contamination to the surface of the adhered body, and is separated from the adhered body by the adhesive film. The static voltage is low.
On the other hand, in the adhesive film in which the release film for an adhesive film was bonded to Comparative Example 1 and Comparative Example 2, since the adhesive layer did not contain a compound containing a polyoxyalkylene group, the adhesive layer was released from the adherend. The release static voltage at the time of the film is high, and the contamination of the adherend is much after the release.
Further, in the adhesive film of the comparative example 3 to which the release film for an adhesive film was bonded, the polyether-modified silicone resin was not added to the release agent layer of the release film for the adhesive film, and only the dimethyl group was used. A release agent containing polyoxyalkylene as a main component. However, in Comparative Example 3, since the release static voltage is high when the adhesive film is released from the adherend, there is a fear that the integrated integrated circuit is broken and the alignment of the liquid crystal molecules is damaged.
Further, in the adhesive film to which the release film for an adhesive film was bonded in Comparative Example 4, the polyether-modified silicone resin was not added to the release agent layer of the release film for the adhesive film, but was added to the adhesive layer. Polyether modified oxirane resin. However, in Comparative Example 4, the release static voltage at the time of releasing the adhesive film from the adherend was low, but the contamination of the adherend was increased.
Industrial Applicability The release film for an adhesive film of the present invention can be bonded to protect the optical component, etc., in a production process such as an optical film such as a polarizing plate, a retardation film, or a lens film, or the like. The surface of the adhesive film is used as an adhesive layer. In particular, it can be used when it is used as an adhesive film for surface protection of an optical film such as a low-reflection polarizing plate or an anti-glare-low-reflecting polarizing plate which has been subjected to anti-pollution treatment on the surface by a silicone resin compound or a fluorine compound. Effect.
Further, the release film for an adhesive film according to the present invention can reduce the amount of static electricity generated when the adhesive film is released from the adhesive body to protect the adhesive layer of the adhesive layer, and the time-dependent change of the release-proof electrostatic property and adhesion to the film can be adhered. The body is less polluted, reliably protecting the surface of the optical component and increasing the yield of the production steps.
1...基材膜1. . . Substrate film
2...黏著劑層2. . . Adhesive layer
3...樹脂膜3. . . Resin film
4...離型劑層4. . . Release layer
5...黏著膜用離型膜5. . . Release film for adhesive film
7...20℃溫度下是液體的矽氧樹脂類化合物7. . . a liquid oxygenated resin at 20 ° C
10...貼合有黏著膜用離型膜的黏著膜10. . . Adhesive film with adhesive film for adhesive film
Claims (7)
至少在樹脂膜的單面層疊離型劑層而成,並經由該離型劑層貼合在上述黏著劑層的表面上,
上述離型劑層含有以二甲基聚矽氧烷作為主要成分的離型劑和20℃溫度下是液體的矽氧樹脂類化合物。A release film for an adhesive film, which is a pressure-sensitive adhesive layer capable of protecting and releasing a pressure-sensitive adhesive film, wherein the adhesive film is a release film for an adhesive film adhered to at least one surface of a base film by an adhesive layer. among them,
Forming a release agent layer on at least one side of the resin film, and bonding the release agent layer to the surface of the adhesive layer via the release agent layer,
The release agent layer contains a release agent containing dimethyl polysiloxane as a main component and a oxirane compound which is liquid at a temperature of 20 °C.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012119963A JP5658711B2 (en) | 2012-05-25 | 2012-05-25 | Release film for adhesive film and adhesive film using the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TW201350336A true TW201350336A (en) | 2013-12-16 |
Family
ID=49646841
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW102117191A TW201350336A (en) | 2012-05-25 | 2013-05-15 | Release film for adhesive film and adhesive film using the same |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP5658711B2 (en) |
| KR (1) | KR101526224B1 (en) |
| CN (2) | CN104962209B (en) |
| TW (1) | TW201350336A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI613091B (en) * | 2012-05-25 | 2018-02-01 | Fujimori Kogyo Co., Ltd. | Surface protective film and optical component attached thereto |
| TWI706858B (en) * | 2015-09-14 | 2020-10-11 | 日商藤森工業股份有限公司 | Surface-protective film and optical component attached with the same |
| TWI716461B (en) * | 2015-09-30 | 2021-01-21 | 日商日東電工股份有限公司 | Spacer-attached adhesive layer, optical film with spacer-attached adhesive layer, image display device and manufacturing method thereof |
Families Citing this family (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6314333B2 (en) * | 2014-08-14 | 2018-04-25 | 藤森工業株式会社 | Surface protective film and method for producing optical component bonded with surface protective film |
| JP6199828B2 (en) * | 2014-08-14 | 2017-09-20 | 藤森工業株式会社 | Surface protective film and optical component on which it is bonded |
| JP6224547B2 (en) * | 2014-08-26 | 2017-11-01 | 藤森工業株式会社 | Surface protective film and optical component on which it is bonded |
| KR101789669B1 (en) * | 2015-05-22 | 2017-10-30 | (주) 개마텍 | Method of transfering slip coating components using an adhesive film |
| JP6392798B2 (en) * | 2016-02-16 | 2018-09-19 | 藤森工業株式会社 | Surface protective film and optical component on which it is bonded |
| JP6392799B2 (en) * | 2016-02-16 | 2018-09-19 | 藤森工業株式会社 | Surface protective film and optical component on which it is bonded |
| JP6691702B2 (en) * | 2016-03-01 | 2020-05-13 | 東レフィルム加工株式会社 | Release film |
| JP6691703B2 (en) * | 2016-03-29 | 2020-05-13 | 東レフィルム加工株式会社 | Release film |
| JP6366199B2 (en) * | 2016-06-30 | 2018-08-01 | 日東電工株式会社 | Reinforcing film with separator |
| JP6533323B2 (en) * | 2018-04-09 | 2019-06-19 | 藤森工業株式会社 | Method for producing antistatic surface protection film |
| CN109106615B (en) * | 2018-09-06 | 2021-08-17 | 武汉市思泰利医疗器械发展有限公司 | Skin adhesive stripping agent |
| JP6710297B2 (en) * | 2019-01-08 | 2020-06-17 | 藤森工業株式会社 | Antistatic surface protection film |
| JP6720388B2 (en) * | 2019-05-22 | 2020-07-08 | 藤森工業株式会社 | Method for producing antistatic surface protection film |
| JP6867534B2 (en) * | 2020-05-25 | 2021-04-28 | 藤森工業株式会社 | Antistatic surface protective film |
| JP6876855B2 (en) * | 2020-06-16 | 2021-05-26 | 藤森工業株式会社 | Release film for antistatic surface protection film |
| JP2024065284A (en) | 2022-10-31 | 2024-05-15 | 日東電工株式会社 | Release Liner |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS553460A (en) * | 1978-06-26 | 1980-01-11 | Toray Silicone Co Ltd | Composition for forming release film |
| JP2001179892A (en) * | 1999-12-22 | 2001-07-03 | Teijin Ltd | Release film |
| JP2004299344A (en) * | 2003-04-01 | 2004-10-28 | Mitsubishi Polyester Film Copp | Release film |
| JP2005047176A (en) * | 2003-07-30 | 2005-02-24 | Teijin Dupont Films Japan Ltd | Release film |
| JP4717943B2 (en) * | 2004-09-16 | 2011-07-06 | 日東電工株式会社 | Adhesive composition, adhesive sheet, and surface protective film |
| KR100672857B1 (en) * | 2005-06-13 | 2007-01-22 | 도레이새한 주식회사 | Silicone Release Composition and Silicone Release Plastic Film Using the Same |
| KR101019062B1 (en) * | 2007-01-19 | 2011-03-07 | 주식회사 엘지화학 | Acrylic pressure-sensitive adhesive composition |
| KR100924512B1 (en) * | 2007-07-09 | 2009-11-02 | 도레이새한 주식회사 | Polyester release film and its manufacturing method |
| JP5398148B2 (en) * | 2008-01-22 | 2014-01-29 | 三菱樹脂株式会社 | Release film |
| JP5361244B2 (en) * | 2008-05-15 | 2013-12-04 | 日本カーバイド工業株式会社 | Adhesive composition for optical member surface protective film and optical member surface protective film |
| KR101008460B1 (en) * | 2009-07-08 | 2011-01-14 | 도레이첨단소재 주식회사 | Silicone Release Film for Polarizer Member |
| JP5587645B2 (en) * | 2010-03-18 | 2014-09-10 | リンテック株式会社 | Optical pressure-sensitive adhesive, optical pressure-sensitive adhesive sheet, and optical member with a pressure-sensitive adhesive layer |
-
2012
- 2012-05-25 JP JP2012119963A patent/JP5658711B2/en active Active
-
2013
- 2013-05-15 TW TW102117191A patent/TW201350336A/en unknown
- 2013-05-16 KR KR1020130055830A patent/KR101526224B1/en active Active
- 2013-05-16 CN CN201510230694.2A patent/CN104962209B/en active Active
- 2013-05-16 CN CN2013101819171A patent/CN103421438A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI613091B (en) * | 2012-05-25 | 2018-02-01 | Fujimori Kogyo Co., Ltd. | Surface protective film and optical component attached thereto |
| TWI706858B (en) * | 2015-09-14 | 2020-10-11 | 日商藤森工業股份有限公司 | Surface-protective film and optical component attached with the same |
| TWI716461B (en) * | 2015-09-30 | 2021-01-21 | 日商日東電工股份有限公司 | Spacer-attached adhesive layer, optical film with spacer-attached adhesive layer, image display device and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104962209B (en) | 2018-11-20 |
| JP5658711B2 (en) | 2015-01-28 |
| CN104962209A (en) | 2015-10-07 |
| KR20130132279A (en) | 2013-12-04 |
| KR101526224B1 (en) | 2015-06-05 |
| JP2013244667A (en) | 2013-12-09 |
| CN103421438A (en) | 2013-12-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP5826105B2 (en) | Surface protective film and optical component on which it is bonded | |
| TW201350336A (en) | Release film for adhesive film and adhesive film using the same | |
| TWI617646B (en) | Antistatic surface protection film manufacturing method and antistatic surface protection film | |
| CN103421436B (en) | Surface protection film, and optical part bonded with the surface protection film | |
| TWI580747B (en) | Release film for antistatic surface protection film | |
| CN104342044B (en) | Surface protection film and optical component bonded with same | |
| KR20160014746A (en) | Release film for antistatic surface protection film, and antistatic surface protection film for optical film | |
| CN106905869A (en) | Antistatic surface protective film | |
| JP6019206B2 (en) | Release film for antistatic surface protective film, and antistatic surface protective film | |
| JP2023099604A (en) | Surface protection film for optical films |