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TW201338983A - Method of manufacturing textiles featuring skin dry-and-clean perspiration - Google Patents

Method of manufacturing textiles featuring skin dry-and-clean perspiration Download PDF

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Publication number
TW201338983A
TW201338983A TW101109892A TW101109892A TW201338983A TW 201338983 A TW201338983 A TW 201338983A TW 101109892 A TW101109892 A TW 101109892A TW 101109892 A TW101109892 A TW 101109892A TW 201338983 A TW201338983 A TW 201338983A
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Taiwan
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dry
skin
textile
wicking
moisture
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TW101109892A
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Chinese (zh)
Inventor
mei-gui Chen
xin-hong Lin
Huang-Shan Lin
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Everest Textile Co Ltd
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Priority to TW101109892A priority Critical patent/TW201338983A/en
Publication of TW201338983A publication Critical patent/TW201338983A/en

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Abstract

A method of manufacturing textiles featuring skin dry-and-clean perspiration comprises: (a) preparing a textile layer, said textile layer has a moisture absorbent layer portion, and a plurality of projecting portions distributed at intervals on the inner surface of the absorbent layer portion; (b) additionally preparing a waterproof coating material; and (c) coating the waterproof coating material onto one skin-proximate surface away from the absorbent layer portion of the projecting portion, so as to process separately to form a waterproof film layer. As a result, with the partially hydrophobic back structure having apparent trenches formed by said projecting portions and waterproof film layer coated thereon, the textiles featuring skin dry-and-clean perspirationcan prevent sweat from sticking to skin, and the capillary wicking effect can rapidly conduct the sweat to the outer surface of the absorbent layer portion, so that quick moisture perspiration can be achieved in order to make the wearing dry and comfortable.

Description

肌膚乾爽排汗紡織品及其製法Dry skin and wicking textiles and preparation method thereof

本發明是有關於一種紡織品及其製法,特別是指一種肌膚乾爽排汗紡織品及其製法。The invention relates to a textile and a preparation method thereof, in particular to a dry and wicking textile skin and a preparation method thereof.

現代人對於衣著服裝的要求,除了必須具流行感的造型設計外,穿著舒適性也是得被滿足的基本需求。Modern people's requirements for clothing, in addition to the need for a stylish design, wearing comfort is also a basic need to be met.

所謂的穿著舒適性,基本上涵蓋了皮膚與布料接觸時的觸覺舒適性(如合身、柔軟、彈性、質輕),以及溫熱舒適性兩個層面。其中,溫熱舒適性取決於布料的傳熱、濕能力,因為人體在活動時,體表所產生的汗水、濕氣與熱能,必須能夠迅速傳送至外界,才得以保持皮膚乾爽,並維持適當體溫,於是便有了吸濕排汗快乾布種的出現。The so-called wearing comfort basically covers the tactile comfort (such as fit, softness, elasticity, light weight) when the skin is in contact with the cloth, and the two aspects of warm comfort. Among them, the warmth and comfort depends on the heat transfer and wetness of the fabric. Because the human body is active, the sweat, moisture and heat generated by the body surface must be quickly transmitted to the outside world to keep the skin dry and maintain proper. Body temperature, so there is the emergence of moisture wicking and quick-drying cloth.

以運動休閒服飾為例,常見透過於布料之背面塗布一層具防水、透濕機能的疏水性薄膜,配合布料之正面為吸濕纖維的方式,來達到快速吸濕排汗的機能效果,但是,由於所述防水透濕的疏水性薄膜為平整的全面疏水結構,會直接貼附在體表皮膚上,穿著舒適性上仍稍嫌不足。Taking sports and casual wear as an example, it is common to apply a waterproof film with water-repellent and moisture-permeable function on the back of the fabric, and the surface of the fabric is a hygroscopic fiber to achieve the function of rapid moisture absorption and perspiration. However, Since the waterproof and moisture-permeable hydrophobic film is a flat and comprehensive hydrophobic structure, it is directly attached to the skin of the body surface, and the wearing comfort is still insufficient.

因此,本發明之目的,即在提供一種能快速吸濕排汗、穿著乾爽舒適的肌膚乾爽排汗紡織品,以及一種所述肌膚乾爽排汗紡織品的製法。Accordingly, it is an object of the present invention to provide a method for rapidly wicking perspiration, wearing a dry and comfortable dry wicking textile, and a method for drying the wicking textile of the skin.

於是,本發明之肌膚乾爽排汗紡織品的製法,包含:(a)製備一紡織層,該紡織層具有一吸濕層部,以及多數相間隔地分布在該吸濕層部之一內表面的凸出部;(b)另調製一防水塗料;以及(c)將該防水塗料塗布在所述凸出部之遠離該吸濕層部之一近膚面上,以分別加工成形得一防水膜層。Thus, the method for producing a dry and wicking textile of the skin of the present invention comprises: (a) preparing a textile layer having a moisture absorbing layer portion, and a plurality of spaced apart portions of the inner surface of the moisture absorbing layer portion. a protruding portion; (b) further modulating a waterproof coating; and (c) applying the waterproof coating to a near surface of the protruding portion away from the moisture absorbing layer to separately form a waterproof film Floor.

本發明之肌膚乾爽排汗紡織品,包含一紡織層,以及多數防水膜層。該紡織層具有一吸濕層部,以及多數相間隔地分布在該吸濕層部之一內表面的凸出部,每一凸出部具有一遠離該吸濕層部的近膚面。所述防水膜層是分別塗布在所述凸出部之近膚面上。The skin dry and wicking textile of the present invention comprises a textile layer and a plurality of waterproof film layers. The textile layer has a moisture absorbing layer portion, and a plurality of protrusions spaced apart from each other on an inner surface of the moisture absorbing layer portion, each of the protrusion portions having a near skin surface away from the moisture absorbing layer portion. The waterproof film layer is coated on the near skin surface of the protruding portion, respectively.

本發明之功效在於,通過所述凸出部與塗布於其上的防水膜層,所構成部分疏水且形成明顯溝槽的背面結構,使汗水不沾黏皮膚,並能以毛細蕊吸效應迅速傳導、蒸散至外界,從而達到快速吸濕排汗、穿著乾爽舒適之目的。The effect of the invention is that, by the protruding portion and the waterproof film layer coated thereon, the back surface structure which is partially hydrophobic and forms a groove is formed, so that the sweat does not stick to the skin, and the capillary effect can be quickly absorbed. Conducted and evaded to the outside world, so as to achieve rapid moisture absorption and perspiration, and dry and comfortable wear.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之一個較佳實施例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments.

如圖1與圖2所示,本發明之肌膚乾爽排汗紡織品2的一較佳實施例,是包含一紡織層21,以及多數防水膜層22。As shown in FIGS. 1 and 2, a preferred embodiment of the skin dry wicking textile 2 of the present invention comprises a textile layer 21 and a plurality of waterproof film layers 22.

該紡織層21可以是用聚酯纖維、尼龍纖維、棉纖維、壓克力纖維、人造纖維...等經緯紗織造而得,在本實施例,該紡織層21是聚酯纖維製,該紡織層21具有一吸濕層部211,以及多數相間隔地分布在該吸濕層部211之內表面的凸出部212,每一凸出部212並具有一遠離該吸濕層部211之內表面的近膚面213,在本實施例,是通過使該紡織層21之內表面處的緯浮點較長,以形成所述凸出部212,而且,所述凸出部212具有蕊吸點效能,再者,所述凸出部212的高度是介於100~3000μm之間,間距是介於100~3000μm之間。透過所述凸出部212結構,使得該紡織層21之內表面形成有明顯溝槽設計的凹凸型態,而紡織層21之外表面相對為平整型態。The textile layer 21 may be obtained by weaving warp and weft yarns such as polyester fiber, nylon fiber, cotton fiber, acrylic fiber, rayon, etc. In the embodiment, the textile layer 21 is made of polyester fiber. The textile layer 21 has a moisture absorbing layer portion 211, and a plurality of protruding portions 212 spaced apart from each other on the inner surface of the moisture absorbing layer portion 211. Each of the protruding portions 212 has a distance from the moisture absorbing layer portion 211. The proximal surface 213 of the inner surface, in this embodiment, is formed by making the weft point at the inner surface of the textile layer 21 longer to form the protrusion 212, and the protrusion 212 has a core In addition, the height of the protrusion 212 is between 100 and 3000 μm, and the pitch is between 100 and 3000 μm. Through the structure of the protruding portion 212, the inner surface of the textile layer 21 is formed with a concave-convex shape with a clear groove design, and the outer surface of the textile layer 21 is relatively flat.

所述防水膜層22是分別塗布成形在所述凸出部212之近膚面213上,使得該肌膚乾爽排汗紡織品2之貼膚的背面呈現部分疏水(防/潑水)、部分親水(吸濕)特性。The waterproof film layer 22 is respectively coated and formed on the near skin surface 213 of the protruding portion 212, so that the back surface of the skin of the dry and wicking textile 2 is partially hydrophobic (anti-water/water) and partially hydrophilic (sucking). Wet) characteristics.

如圖3所示,本發明之肌膚乾爽排汗紡織品2的製法之一第一較佳實施例,是依序通過步驟(a)、步驟(b)、步驟(c)、步驟(d),以製造出圖1所示的肌膚乾爽排汗紡織品2。As shown in FIG. 3, a first preferred embodiment of the method for preparing the skin dry and wicking textile 2 of the present invention is sequentially passed through the steps (a), (b), (c), and (d). To produce a dry and wicking textile 2 as shown in Figure 1.

在步驟(a),使用聚酯纖維經緯紗製造出該紡織層21,其中,該吸濕層部211的內表面緯浮點較長,以浮凸成形出位於該吸濕層部211之內表面上的凸出部212結構,所述凸出部212於功能上相當於蕊吸點,由於該紡織層21之內表面是呈凹凸型態,不但比表面積大,且所形成的明顯溝槽設計,能構成毛細蕊吸現象,而該紡織層21之外表面則呈平整型態。In the step (a), the textile layer 21 is produced by using a polyester fiber warp and weft yarn, wherein the inner surface of the moisture absorbing layer portion 211 has a long weft point and is formed in the absorbing layer portion 211 by embossing. a convex portion 212 on the surface, the convex portion 212 is functionally equivalent to a wicking point, and since the inner surface of the textile layer 21 is in a concave-convex shape, not only the specific surface area is large, but also a significant groove is formed. The design can constitute a capillary suction phenomenon, and the outer surface of the textile layer 21 is in a flat shape.

在步驟(b),另調製一防水塗料,該防水塗料是包含30~200 g/L的撥水劑、3~20 g/L的架橋劑、1~50 g/L的增黏劑、5~20 g/L的柔軟劑,以及餘量的水分,特別是,所調製成防水塗料的黏度必須控制在2000~30000 mpa*s之間。In step (b), a waterproof coating is further prepared, which comprises 30 to 200 g/L of water repellent, 3 to 20 g/L of bridging agent, 1 to 50 g/L of tackifier, and 5 ~20 g / L of softener, and the balance of moisture, in particular, the viscosity of the waterproof coating prepared must be controlled between 2000 ~ 30000 mpa * s.

其中,所使用的撥水劑可以是石蠟、氟素、矽膠、螢石,或無氟藥劑,本實施例為氟素;所使用的架橋劑可以是異氰酸酯(Isocyanate type)、環氧樹脂(Epoxy type),或三聚氰胺樹脂(Melamine type),本實施例為異氰酸酯;所使用的增黏劑為聚丙烯分散體;所使用的柔軟劑是矽氧樹脂(Silicone),但柔軟劑的使用並非必要。Wherein, the water repellent used may be paraffin, fluorin, silicone, fluorite, or fluorine-free agent, and the embodiment is fluorin; the bridging agent used may be isocyanate type or epoxy resin (Epoxy). Type), or melamine type, this embodiment is an isocyanate; the tackifier used is a polypropylene dispersion; the softener used is silicone, but the use of a softener is not necessary.

在步驟(c),使用一滾壓塗布機(kiss-roll coater),將該防水塗料塗布在所述凸出部212的近膚面213上,並控制塗布量是介於2~15 g/m2之間,欲達上述塗布量要求,該滾壓塗布機所使用雕刻滾輪的目數必須是介於30~150 mesh之間。In step (c), the waterproof coating is applied to the proximal surface 213 of the projection 212 using a kiss-roll coater, and the coating amount is controlled to be between 2 and 15 g/ Between m 2 , in order to achieve the above coating amount requirement, the number of meshes of the engraving roller used in the roll coater must be between 30 and 150 mesh.

將該防水塗料塗布在所述凸出部212之近膚面213上後,續經預乾、熟成等加工處理,便能加工成形得所述防水膜層22,其中,預乾的溫度是介於60~140℃之間,熟成的溫度則必須控制在120~200℃之間。After the waterproof coating is applied to the near-surface 213 of the protruding portion 212, the water-repellent film layer 22 can be processed by pre-drying, aging, etc., wherein the pre-drying temperature is Between 60 and 140 ° C, the temperature of ripening must be controlled between 120 and 200 ° C.

在步驟(d),進一步對該吸濕層部211進行吸濕加工處理,將該紡織層21整體含浸入一吸濕劑中,或是將該吸濕劑塗布於該吸濕層部211表面,讓該吸濕層部211吸收該吸濕劑,本實施例所使用的吸濕劑為聚乙二醇酯,然後以溫度介於80~150℃之間的條件對該吸濕層部211進行烘乾,讓吸濕劑得以穩定吸附在該吸濕層部211之纖維的表面,並深入固定該吸濕層部211之纖維的內部,確保該吸濕層部211呈現出穩定、耐久的吸濕能力。In the step (d), the moisture absorbing layer portion 211 is further subjected to moisture absorption processing, the entire textile layer 21 is impregnated into a moisture absorbent, or the moisture absorbent is applied to the surface of the moisture absorbing layer portion 211. The moisture absorbing layer portion 211 absorbs the moisture absorbent. The moisture absorbent used in the present embodiment is a polyethylene glycol ester, and then the moisture absorbing layer portion 211 is carried out at a temperature of between 80 and 150 ° C. Drying is performed to allow the moisture absorbent to be stably adsorbed on the surface of the fiber of the moisture absorbing layer portion 211, and to deeply fix the inside of the fiber of the moisture absorbing layer portion 211, ensuring that the moisture absorbing layer portion 211 exhibits stability and durability. Moisture absorption capacity.

完成上述吸濕加工處理後,便能製得該肌膚乾爽排汗紡織品2。經進行水滴擴散面積測試,本發明所製得肌膚乾爽排汗紡織品2的水滴擴散面積,確實大於一般紡織品(不具本發明之凸出部212、防水膜層22結構)的水滴擴散面積,顯示本發明所製得肌膚乾爽排汗紡織品2相較具有更佳的吸濕能力。After the above moisture absorbing treatment is completed, the skin can be made into a dry wicking textile 2 . According to the water droplet diffusion area test, the water droplet diffusion area of the skin dry and wicking textile 2 produced by the present invention is indeed larger than the water droplet diffusion area of the general textile (the structure of the protruding portion 212 and the waterproof film layer 22 of the present invention). The dry skin of the skin produced by the invention has better moisture absorption capacity than the two.

因此,本發明通過所述凸出部212與塗布於其上的防水膜層22,使該肌膚乾爽排汗紡織品2之背面形成部分疏水、部分親水的凹凸結構,如此不但使汗水不會沾黏皮膚,且能增加比表面積,形成明顯溝槽,促使汗水經由毛細蕊吸效應迅速傳導至該肌膚乾爽排汗紡織品2的正面蒸散,從而能達到快速吸濕排汗與調節體溫(保溫)的效果,確保穿著上的高乾爽舒適性。Therefore, the present invention forms a partially hydrophobic and partially hydrophilic concave-convex structure on the back surface of the dry and wicking textile 2 by the protruding portion 212 and the waterproof film layer 22 coated thereon, so that the sweat does not stick to the sweat. The skin can increase the specific surface area and form a clear groove, which promotes the rapid transfer of sweat to the front of the skin through the capillary absorption effect, thereby achieving rapid moisture absorption and perspiration and regulating body temperature (insulation). To ensure high dry comfort in wearing.

如圖4所示,為本發明之肌膚乾爽排汗紡織品2的製法之一第二較佳實施例,是依序通過步驟(a)、步驟(d)、步驟(b)、步驟(c),以製造出圖1所示的肌膚乾爽排汗紡織品2。As shown in FIG. 4, a second preferred embodiment of the method for preparing the skin dry and wicking textile 2 of the present invention is sequentially passed through the steps (a), (d), (b), and (c). To produce a dry wicking textile 2 as shown in Figure 1.

換句話說,在上述第一較佳實施例中,是先在該紡織層21之凸出部212上成形防水膜層22,後對該紡織層21之吸濕層部211進行吸濕加工,而在本實施例中,則是先對該吸濕層部211進行吸濕加工後,再於所述凸出部212上成形出防水膜層22,同樣地,本實施例所製成之肌膚乾爽排汗紡織品2也能達到快速吸濕排汗與調節體溫的舒適效果。In other words, in the first preferred embodiment, the waterproof film layer 22 is formed on the protruding portion 212 of the textile layer 21, and then the moisture absorbing layer portion 211 of the textile layer 21 is subjected to moisture absorption processing. In the present embodiment, the moisture absorbing layer portion 211 is first subjected to moisture absorption processing, and then the waterproof film layer 22 is formed on the protruding portion 212. Similarly, the skin of the present embodiment is formed. The dry wicking textile 2 also achieves the comfort of quick moisture wicking and body temperature adjustment.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

2...肌膚乾爽排汗紡織品2. . . Dry skin and wicking textiles

21...紡織層twenty one. . . Textile layer

211...吸濕層部211. . . Moisture absorption layer

212...凸出部212. . . Protrusion

213...近膚面213. . . Near skin

22...防水膜層twenty two. . . Waterproof membrane

圖1是一剖視圖,說明本發明之肌膚乾爽排汗紡織品之一較佳實施例的結構;Figure 1 is a cross-sectional view showing the structure of a preferred embodiment of the skin dry and wicking textile of the present invention;

圖2是該肌膚乾爽排汗紡織品的一俯視圖;Figure 2 is a top view of the dry and wicking textile of the skin;

圖3是一製作流程圖,說明本發明之肌膚乾爽排汗紡織品的製法之一第一較佳實施例;以及Figure 3 is a flow chart showing a first preferred embodiment of the method for preparing a dry and wicking textile of the skin of the present invention;

圖4是一製作流程圖,說明本發明之肌膚乾爽排汗紡織品的製法之一第二較佳實施例。Fig. 4 is a flow chart showing a second preferred embodiment of the method for producing a dry and wicking textile of the skin of the present invention.

2...肌膚乾爽排汗紡織品2. . . Dry skin and wicking textiles

21...紡織層twenty one. . . Textile layer

211...吸濕層部211. . . Moisture absorption layer

212...凸出部212. . . Protrusion

213...近膚面213. . . Near skin

22...防水膜層twenty two. . . Waterproof membrane

Claims (10)

一種肌膚乾爽排汗紡織品的製法,包含:(a)製備一紡織層,該紡織層具有一吸濕層部,以及多數相間隔地分布在該吸濕層部之一內表面的凸出部;(b)另調製一防水塗料;以及(c)將該防水塗料塗布在所述凸出部之遠離該吸濕層部之一近膚面上,以分別加工成形得一防水膜層。A method for preparing a dry and perspiration wicking textile comprising: (a) preparing a textile layer having a moisture absorbing layer portion, and a plurality of protrusions spaced apart from each other on an inner surface of the moisture absorbing layer portion; (b) further modulating a waterproof coating; and (c) applying the waterproof coating to a near surface of the protruding portion away from the moisture absorbing layer to separately form a waterproof film layer. 根據申請專利範圍第1項所述之肌膚乾爽排汗紡織品的製法,其中,於步驟(a),所述凸出部的高度是介於100~3000μm之間,間距是介於100~3000μm之間。The method for producing a dry and wicking textile of the skin according to the first aspect of the invention, wherein in the step (a), the height of the protruding portion is between 100 and 3000 μm, and the spacing is between 100 and 3000 μm. between. 根據申請專利範圍第1項所述之肌膚乾爽排汗紡織品的製法,其中,於步驟(b),該防水塗料的黏度是介於2000~30000mpa*s之間,該防水塗料是包含30~200g/L的撥水劑、3~20g/L的架橋劑、1~50g/L的增黏劑、5~20g/L的柔軟劑,以及餘量的水分。The method for preparing a dry and wicking textile of the skin according to claim 1, wherein in the step (b), the viscosity of the waterproof coating is between 2,000 and 30,000 mPa*s, and the waterproof coating comprises 30 to 200 g. /L water repellent, 3 ~ 20g / L bridging agent, 1 ~ 50g / L of tackifier, 5 ~ 20g / L of softener, and the balance of moisture. 根據申請專利範圍第3項所述之肌膚乾爽排汗紡織品的製法,其中,於步驟(b),所使用的撥水劑為石蠟、氟素、矽膠、螢石,或無氟藥劑,所使用的架橋劑為異氰酸酯、環氧樹脂,或三聚氰胺樹脂,所使用的增黏劑為聚丙烯分散體,所使用的柔軟劑為矽氧樹脂。The method for preparing a dry and wicking textile of the skin according to the third aspect of the patent application, wherein in the step (b), the water repellent used is paraffin, fluorocarbon, silicone, fluorite, or fluorine-free agent. The bridging agent is an isocyanate, an epoxy resin, or a melamine resin, and the tackifier used is a polypropylene dispersion, and the softening agent used is a silicone resin. 根據申請專利範圍第1項所述之肌膚乾爽排汗紡織品的製法,其中,於步驟(c),將該防水塗料塗布在所述凸出部之近膚面上後,續經預乾、熟成等加工處理,以分別加工成形得該防水膜層。The method for producing a dry and wicking textile of the skin according to claim 1, wherein in the step (c), the waterproof coating is applied to the near surface of the protruding portion, and then pre-dried and matured. The processing is performed to separately form the waterproof film layer. 根據申請專利範圍第5項所述之肌膚乾爽排汗紡織品的製法,其中,於步驟(c),預乾的溫度是介於60~140℃之間,熟成的溫度是介於120~200℃之間。The method for preparing a dry and wicking textile of the skin according to claim 5, wherein in the step (c), the pre-drying temperature is between 60 and 140 ° C, and the ripening temperature is between 120 and 200 ° C. between. 根據申請專利範圍第1或5項所述之肌膚乾爽排汗紡織品的製法,還包含一步驟(d),對該紡織層進行吸濕加工,是使該吸濕層部吸收一吸濕劑,再予以烘乾。The method for preparing a dry and wicking textile of the skin according to claim 1 or 5, further comprising a step (d), wherein the textile layer is subjected to moisture absorption processing, wherein the moisture absorbing layer absorbs a moisture absorbent. Dry it again. 根據申請專利範圍第7項所述之肌膚乾爽排汗紡織品的製法,其中,在步驟(d),烘乾的溫度是介於80~150℃之間。The method for producing a dry and wicking textile of the skin according to claim 7, wherein in the step (d), the drying temperature is between 80 and 150 °C. 一種肌膚乾爽排汗紡織品,包含:一紡織層,具有一吸濕層部,以及多數相間隔地分布在該吸濕層部之一內表面的凸出部,每一凸出部具有一遠離該吸濕層部的近膚面;以及多數防水膜層,是分別塗布在所述凸出部之近膚面上。A skin dry and wicking textile comprising: a textile layer having a moisture absorbing layer portion; and a plurality of protrusions spaced apart from each other on an inner surface of the moisture absorbing layer portion, each of the protruding portions having a distance away from the The near skin surface of the moisture absorbing layer portion; and a plurality of water repellent film layers are respectively coated on the near skin surface of the protruding portion. 根據申請專利範圍第9項所述之肌膚乾爽排汗紡織品,其中,所述凸出部的高度是介於100~3000μm之間,間距是介於100~3000μm之間。The skin dry wicking textile according to claim 9, wherein the height of the protrusion is between 100 and 3000 μm, and the pitch is between 100 and 3000 μm.
TW101109892A 2012-03-22 2012-03-22 Method of manufacturing textiles featuring skin dry-and-clean perspiration TW201338983A (en)

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