TW201335315A - Easy bonding agent for solar cell protection sheet, solar cell protection sheet, and solar cell module - Google Patents
Easy bonding agent for solar cell protection sheet, solar cell protection sheet, and solar cell module Download PDFInfo
- Publication number
- TW201335315A TW201335315A TW102100849A TW102100849A TW201335315A TW 201335315 A TW201335315 A TW 201335315A TW 102100849 A TW102100849 A TW 102100849A TW 102100849 A TW102100849 A TW 102100849A TW 201335315 A TW201335315 A TW 201335315A
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- Prior art keywords
- resin
- solar cell
- group
- meth
- easy
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
- C09J4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
- C09J201/02—Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
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Abstract
提供接合性、接合耐久性皆優異的太陽能電池保護片用易接合劑、及太陽能電池保護片、以及使用該太陽能電池保護片而成的太陽能電池模組。本發明之太陽能電池保護片用易接合劑係含有(甲基)丙烯酸酯系共聚物(A)以外的樹脂(R)、並含有自碘價為0.01~50(g/100g)的(甲基)丙烯醯基而來的碳-碳雙鍵。本發明之太陽能電池保護片係具備:形成於最表面的藉由上述態樣的太陽能電池保護片用易接合劑所形成之易接合劑層、與一側的主面為支撐前述易接合劑層之塑膠膜。An easy-to-bonding agent for a solar cell protective sheet, which is excellent in bonding property and bonding durability, and a solar cell protective sheet and a solar cell module using the solar cell protective sheet are provided. The easy-bonding agent for a solar cell protective sheet of the present invention contains a resin (R) other than the (meth)acrylate copolymer (A) and contains a methyl group having a iodine value of 0.01 to 50 (g/100 g). a carbon-carbon double bond derived from propylene. The solar cell protective sheet of the present invention comprises: an easy-to-bond layer formed of an easy-bonding agent for a solar cell protective sheet formed on the outermost surface, and a main surface on one side supporting the easy-adhesive layer Plastic film.
Description
本發明係關於一種太陽能電池保護片用易接合劑。又,亦關於一種使用前述太陽能電池保護片易接合劑而成的太陽能電池保護片、及一種使用該太陽能電池保護片而成的太陽能電池模組。 The present invention relates to an easy bonding agent for a solar cell protective sheet. Further, the present invention relates to a solar cell protective sheet using the solar cell protective sheet easy-to-bond agent, and a solar cell module using the solar cell protective sheet.
近年來,因為對於環境問題的意識高漲,致使太陽能電池做為無環境污染的潔淨能源而受到矚目,從有用的能量資源利用面著手銳意研究並往實用化邁進。 In recent years, because of the high awareness of environmental issues, solar cells have attracted attention as clean energy without environmental pollution, and they have been keen on research and practicalization from the useful use of energy resources.
太陽能電池元件有各式各樣的形態,其代表性之物,已知者為:結晶矽太陽能電池元件、多結晶矽太陽能電池元件、非晶質矽太陽能電池元件、銅銦硒化物太陽能電池元件、化合物半導體太陽能電池元件等。在此之中,多結晶矽太陽能電池元件、非晶質矽太陽能電池元件、及化合物半導體太陽能電池元件,由於成本比較低、可以大面積化的緣故,所以能靈活地於各方面進行研究開發。又,在此等之太陽能電池元件之中,於導體金屬基板上積層矽、 並更進一步地在其上形成透明導電層之非晶質矽太陽能電池元件的代表之薄膜太陽能電池元件,由於是質量輕、又且富有耐衝撃性與撓性的緣故,所以將有希望被看成做為太陽能電池中之未來的形態。 There are various forms of solar cell elements, and representative ones are known as: crystalline germanium solar cell elements, polycrystalline germanium solar cell components, amorphous germanium solar cell components, and copper indium selenide solar cell components. , compound semiconductor solar cell elements, and the like. Among these, the polycrystalline germanium solar cell element, the amorphous germanium solar cell element, and the compound semiconductor solar cell element can be flexibly researched and developed in various aspects because of the relatively low cost and large area. Moreover, among these solar cell elements, a layer of germanium is deposited on the conductor metal substrate. Further, a thin film solar cell element, which is a representative of an amorphous tantalum solar cell element on which a transparent conductive layer is formed, is expected to be seen because it is lightweight, and is resistant to punching and flexibility. Into the future form of solar cells.
在太陽能電池模組之中,單純的物品為呈現出在太陽能電池元件的兩面上依序積層密封材、保護材而成的構成形態。舉例來說,保護材的代表例為玻璃板、太陽能電池保護片(以下亦稱為「保護片」)等。玻璃板,雖然透明性、耐候性、耐擦傷性皆非常的優異,然而在成本、安全性、加工性方面會有問題。另一方面,保護片,由於在成本、安全性、加工性方面均優異的緣故,所以已有各式各樣的保護片被提案了(例如,專利文獻1)。另外,密封材,則通常可以使用透明性高、且耐溼性優異的乙烯-乙酸乙烯酯共聚物(Ethylene-Vinyl Acetate copolymer,以下稱為「EVA」)。 Among the solar battery modules, a simple article is a configuration in which a sealing material and a protective material are sequentially laminated on both surfaces of a solar cell element. For example, a representative example of the protective material is a glass plate, a solar cell protective sheet (hereinafter also referred to as a "protective sheet"), and the like. The glass plate is excellent in transparency, weather resistance, and scratch resistance, but has problems in terms of cost, safety, and processability. On the other hand, the protective sheet is excellent in terms of cost, safety, and workability, and various protective sheets have been proposed (for example, Patent Document 1). In addition, an Ethylene-Vinyl Acetate copolymer (hereinafter referred to as "EVA") having high transparency and excellent moisture resistance can be used as the sealing material.
保護片,舉例來說,例如(i)聚酯系薄膜等之單層薄膜、(ii)在聚酯系薄膜等設有金屬氧化物、非金屬氧化物的蒸鍍層而成之物、(iii)積層聚酯系薄膜、氟系薄膜、烯烴系薄膜、鋁箔等之薄膜而成的多層薄膜等。 For example, (i) a single-layer film such as a polyester film, (ii) a vapor-deposited layer containing a metal oxide or a non-metal oxide in a polyester-based film, etc., (iii) A multilayer film obtained by laminating a film of a polyester film, a fluorine film, an olefin film, or an aluminum foil.
多層構造的保護片係可以藉由其多層構造而賦與各種的性能。例如,可以使用聚酯系薄膜來賦與絶緣性,使用鋁箔來賦與水蒸氣阻障性(參照專利文獻2~4)。 The multi-layered protective sheet can impart various properties by its multilayer construction. For example, a polyester film can be used for imparting insulation, and an aluminum foil can be used for imparting water vapor barrier properties (see Patent Documents 2 to 4).
在保護片所要求的各種性能之中,與密封材間之接合性及接合耐久性為基本且重要的要求性能。當與密封材間 之接合性不充分時,則保護片剝落以致不能保護太陽能電池使之免於水分及外部的要因影響,因而導致太陽能電池的輸出劣化。 Among the various properties required for the protective sheet, the bondability with the sealing material and the joint durability are basic and important required properties. When and sealant When the bonding property is insufficient, the protective sheet peels off so that the solar cell cannot be protected from moisture and external influences, thereby causing deterioration of the output of the solar cell.
確保與密封材間之接合性的方法,舉例來說,例如(1)在與密封材相接合的保護片面上實施易接合處理的方法、及(2)在與密封材相接合的保護片面,使用與密封材間之接合性高的薄膜之方法。 The method of ensuring the bondability with the sealing material is, for example, (1) a method of performing an easy joining treatment on a protective sheet surface joined to the sealing material, and (2) a protective sheet surface joined to the sealing material, A method of using a film having high adhesion to a sealing material.
上述(1)之方法有:電暈處理等之表面處理、及塗布易接合劑之易接合塗敷處理。 The method of the above (1) includes surface treatment such as corona treatment and easy-to-bond coating treatment by applying an easy-to-bond agent.
但是,前者的電暈處理等之表面處理,雖然可確保初期的接合性,然而會因接合耐久性劣化而成為問題。後者的易接合塗敷處理之情況下所使用的易接合劑係揭示於專利文獻1、5、6。 However, the surface treatment such as the corona treatment of the former can ensure the initial bonding property, but it is a problem due to deterioration of the bonding durability. The easy-bonding agent used in the case of the latter easy-to-bond coating treatment is disclosed in Patent Documents 1, 5, and 6.
專利文獻5揭示一種含有由含噁唑啉基聚合物、脲樹脂、蜜胺樹脂及環氧樹脂構成群組所選出之交聯劑,及自玻璃轉移點為20~100℃的聚酯樹脂或丙烯酸樹脂所選出之交聯劑以外的樹脂成分之塗液(參照同一文獻的請求項2、3)。更具體地記載著:使用含有環氧樹脂和丙烯酸樹脂之塗液的例子(參照同一文獻的實施例5)。然而,在此例中的與EVA片間之接合力,於寬度20mm下為10~20N(即,在寬度15mm時為7.5~15N)左右(參照同一文獻之表2)。密封材-保護片間之接合性,由於會大大地影響太陽能電池之輸出劣化,因而市場上一直要求更高的接合性,並且一直要求在更嚴格的條件下之接合性能的可靠性,就 於寬度20mm下為20N左右的接合力而論,已不能符合那樣的市場要求了。在專利文獻1中,雖然接合力已經被改善了,然而在市場上一直要求更高性能的易接合劑。 Patent Document 5 discloses a crosslinking agent selected from the group consisting of an oxazoline-based polymer, a urea resin, a melamine resin, and an epoxy resin, and a polyester resin having a transfer point of 20 to 100 ° C from a glass or A coating liquid of a resin component other than the crosslinking agent selected from the acrylic resin (see claims 2 and 3 of the same document). More specifically, an example of using a coating liquid containing an epoxy resin and an acrylic resin is described (refer to Example 5 of the same document). However, the bonding force with the EVA sheet in this example is about 10 to 20 N at a width of 20 mm (that is, 7.5 to 15 N at a width of 15 mm) (refer to Table 2 of the same document). The joint property between the sealant and the protective sheet is required to greatly affect the output degradation of the solar cell, and thus the market has always required higher jointability, and the reliability of the joint performance under stricter conditions has been required. In the case of a joint force of about 20 N at a width of 20 mm, it has not been able to meet such market requirements. In Patent Document 1, although the joining force has been improved, there has been a demand for a higher-performance easy-to-bond agent on the market.
在專利文獻6中揭示:在聚酯薄膜上,設置一種藉由烷基化蜜胺、聚異氰酸酯之交聯劑,將從聚酯系樹脂、及聚酯聚胺基甲酸酯系樹脂構成的群組中所選出的至少1種的樹脂予以交聯而成的接合改善層與密封材接合而成的保護片面之構成。 Patent Document 6 discloses that a polyester resin is provided with a crosslinking agent of an alkylated melamine or a polyisocyanate, and is composed of a polyester resin and a polyester polyurethane resin. A configuration in which a bonding improvement layer formed by crosslinking at least one type of resin selected in the group is bonded to a sealing material.
上述(2)之方法(在與密封材相接合之保護片面上使用與密封材間之接合性高的薄膜之方法),例如,記載在專利文獻7上之使用聚酞酸丁二酯(PBT)之方法。 The method of the above (2) (method of using a film having high adhesion to a sealing material on a protective sheet surface joined to a sealing material), for example, the use of polybutylene phthalate (PBT) described in Patent Document 7 ) method.
但是,像這樣的薄膜,由於它一般具有數十μm的厚度的緣故,所以有著成本比上述之易接合處理還高之問題。 However, since such a film generally has a thickness of several tens of μm, there is a problem that the cost is higher than the ease of bonding described above.
在專利文獻8中揭示一種太陽能電池模組用背片,其係在與構成太陽能電池模組的填充材(密封材)貼合的面,形成一種由含有將由含有以下述一般式(I)所表示的單體之單體成分予以聚合而成的丙烯酸系聚合物之丙烯酸系接合劑所構成的接合劑層。 Patent Document 8 discloses a back sheet for a solar cell module which is formed on a surface to which a filler (sealing material) constituting a solar cell module is bonded, and which is formed by containing a general formula (I) An adhesive layer composed of an acrylic adhesive of an acrylic polymer obtained by polymerizing a monomer component of a monomer.
CH2=C(R1)-CO-OZ…式(1) CH 2 =C(R 1 )-CO-OZ...(1)
式(1)中之R1表示氫原子或甲基;Z表示碳數4~25的碳化氫基。 R 1 in the formula (1) represents a hydrogen atom or a methyl group; and Z represents a hydrocarbon group having 4 to 25 carbon atoms.
又,在專利文獻9中揭示一種太陽能電池元件的保護片,其具有由氟系共聚物、丙烯酸系共聚物、或聚胺基甲 酸酯系共聚物(聚合物a),及光硬化用之具有1個以上的乙烯性不飽和基之聚合性單體及/或寡聚物(單體b)、及/或在分子內含有1個以上的乙烯性不飽和基和2個以上的異氰酸酯基之化合物(聚異氰酸酯c)所構成的底塗層。 Further, Patent Document 9 discloses a protective sheet for a solar cell element which has a fluorine-based copolymer, an acrylic copolymer, or a polyamine base. An acid ester copolymer (polymer a) and a polymerizable monomer and/or oligomer (monomer b) having one or more ethylenically unsaturated groups for photocuring, and/or inclusion in a molecule An undercoat layer composed of one or more compounds having an ethylenically unsaturated group and two or more isocyanate groups (polyisocyanate c).
(專利文獻1)日本特開2009-246360號公報 (Patent Document 1) Japanese Patent Laid-Open Publication No. 2009-246360
(專利文獻2)日本特開2004-200322號公報 (Patent Document 2) Japanese Patent Laid-Open Publication No. 2004-200322
(專利文獻3)日本特開2004-223925號公報 (Patent Document 3) Japanese Patent Laid-Open Publication No. 2004-223925
(專利文獻4)日本特開2001-119051號公報 (Patent Document 4) Japanese Patent Laid-Open Publication No. 2001-119051
(專利文獻5)日本特開2006-152013號公報 (Patent Document 5) Japanese Patent Laid-Open Publication No. 2006-152013
(專利文獻6)日本特開2007-136911號公報 (Patent Document 6) Japanese Patent Laid-Open Publication No. 2007-136911
(專利文獻7)日本特開2010-114154號公報 (Patent Document 7) Japanese Patent Laid-Open Publication No. 2010-114154
(專利文獻8)日本特開2010-263193號公報 (Patent Document 8) Japanese Patent Laid-Open Publication No. 2010-263193
(專利文獻9)日本特開2011-18872號公報 (Patent Document 9) Japanese Patent Laid-Open Publication No. 2011-18872
本發明之課題為提供一種接合性、接合耐久性均優異之太陽能電池保護片用易接合劑及太陽能電池保護片,以及提供一種使用該太陽能電池保護片而構成之太陽能電池模組。 An object of the present invention is to provide an easy-bonding agent for a solar cell protective sheet and a solar cell protective sheet which are excellent in bonding property and bonding durability, and to provide a solar cell module using the solar cell protective sheet.
本發明之太陽能電池保護片用易接合劑為含有(甲基)丙烯酸酯系共聚物(A)以外的樹脂(R)、而且由(甲基)丙烯 醯基而來的碳-碳雙鍵量,以碘價計為0.01~50(g/100g)之物。 The easy-bonding agent for a solar cell protective sheet of the present invention contains a resin (R) other than the (meth) acrylate-based copolymer (A), and is (meth) propylene. The amount of carbon-carbon double bonds derived from thiol is 0.01 to 50 (g/100 g) in terms of iodine value.
本發明之太陽能電池保護片用易接合劑可以是如以下所例示之較佳態樣。 The easy-bonding agent for a solar cell protective sheet of the present invention may be a preferred embodiment as exemplified below.
在前述樹脂(R)的較佳態樣中,其係數量平均分子量為10,000~250,000、而玻璃轉移溫度為-40~100℃之物。 In a preferred aspect of the above resin (R), the coefficient has an average molecular weight of 10,000 to 250,000 and a glass transition temperature of -40 to 100 °C.
又,在前述樹脂(R)的較佳態樣中,其係包括:具有羥基及胺基之至少任一者、而羥價與胺價之總和為2~100(mgKOH/g)之物。 Further, in a preferred aspect of the resin (R), the method includes a substance having at least one of a hydroxyl group and an amine group and a total of a hydroxyl group and an amine value of 2 to 100 (mgKOH/g).
又,在前述樹脂(R)的較佳態樣中,其係包括:由氟系樹脂、烯烴系樹脂、聚酯系樹脂、聚胺基甲酸酯系樹脂、聚胺基甲酸酯脲系樹脂及聚醯胺系樹脂構成群組中所選出的樹脂。 Further, in a preferred aspect of the resin (R), the fluorine resin, the olefin resin, the polyester resin, the polyurethane resin, and the polyurethane urea system are included. The resin and the polyamide resin constitute the resin selected in the group.
又,在前述由(甲基)丙烯醯基而來的碳-碳雙鍵之較佳態樣中,其係包括:(i)包含於前述樹脂(R)、及(ii)不包含於前述樹脂(R)而包含於具有(甲基)丙烯醯基的化合物(B)中之至少任一者;其中前述(i)之前述樹脂(R)為具有由(甲基)丙烯醯基而來的碳-碳雙鍵之(甲基)丙烯酸酯系共聚物(A)以外的樹脂(Ra),而前述(ii)的前述樹脂(R)為不具有(甲基)丙烯醯基的(甲基)丙烯酸酯系共聚物(A)以外之樹脂(Rb)。 Further, in the preferred aspect of the carbon-carbon double bond derived from the (meth) acrylonitrile group, the method includes: (i) comprising the resin (R), and (ii) not included in the foregoing The resin (R) is contained in at least one of the compound (B) having a (meth) acrylonitrile group; wherein the aforementioned resin (R) of the above (i) has a (meth) acrylonitrile group a resin other than the (meth) acrylate copolymer (A) having a carbon-carbon double bond (Ra), and the resin (R) of the above (ii) is a group having no (meth) acrylonitrile group (A) Resin (Rb) other than the acrylate-based copolymer (A).
又,在前述樹脂(R)的較佳態樣中,其係包括:一種含有具有羥基及胺基中之至少任一者、而相對於前述羥基及前述胺基的莫耳量計,異氰酸酯基為在0.1~10莫耳量 之範圍的聚異氰酸酯化合物(C)。 Further, in a preferred aspect of the resin (R), the method comprises: an isocyanate group containing at least one of a hydroxyl group and an amine group, and a molar amount relative to the hydroxyl group and the amine group. For 0.1 to 10 moles A range of polyisocyanate compounds (C).
又,在本發明之太陽能電池保護片用易接合劑的較佳態樣中,其係包括:前述樹脂(Ra)為以下(1-1)~(1-5)中之至少任一者所記載的樹脂(Ra-1)~(Ra-2)。 Further, in a preferred aspect of the easy-bonding agent for a solar cell protective sheet of the present invention, the resin (Ra) is at least one of the following (1-1) to (1-5) Resin (Ra-1) to (Ra-2) described.
(1-1)前述樹脂(Rb)為具有羥基及胺基中之至少一者之物、且在前述樹脂(Rb)的前述羥基及前述胺基中之至少一者上附加具有異氰酸酯基的(甲基)丙烯酸酯系單體所得到之樹脂(Ra-1)。 (1-1) The resin (Rb) is at least one of a hydroxyl group and an amine group, and an isocyanate group is added to at least one of the hydroxyl group and the amine group of the resin (Rb) ( Resin (Ra-1) obtained from a methyl acrylate monomer.
(1-2)前述樹脂(Rb)為具有羧基之物、且在前述樹脂(Rb)中的前述羧基上附加具有縮水甘油基的(甲基)丙烯酸酯系單體所得到之樹脂(Ra-2)。 (1-2) The resin (Rb) is a resin having a carboxyl group and a (meth)acrylate monomer having a glycidyl group added to the carboxyl group in the resin (Rb) (Ra- 2).
(1-3)前述樹脂(Rb)為具有縮水甘油基之物、且在前述樹脂(Rb)中的前述縮水甘油基上附加具有羧基的(甲基)丙烯酸酯系單體所得到之樹脂(Ra-3)。 (1-3) The resin (Rb) is a resin having a glycidyl group and a (meth) acrylate monomer having a carboxyl group added to the glycidyl group in the resin (Rb) ( Ra-3).
(1-4)前述樹脂(Rb)為具有酸酐基之物、且在前述樹脂(Rb)中的前述酸酐基附加具有羥基的(甲基)丙烯酸酯系單體所得到之樹脂(Ra-4)。 (1-4) The resin (Rb) is a resin having an acid anhydride group and a (meth)acrylate monomer having a hydroxyl group added to the acid anhydride group in the resin (Rb) (Ra-4) ).
(1-5)具有相互聚合而得的官能基、且由在側鏈具有(甲基)丙烯醯基之成分、與在側鏈不具有(甲基)丙烯醯基之成分聚合所得到的在側鏈含有由(甲基)丙烯醯基而來的碳-碳雙鍵之樹脂(Ra-5)。 (1-5) having a functional group obtained by polymerization and having a component having a (meth)acryl fluorenyl group in a side chain and a component having no (meth) acryl fluorenyl group in a side chain A resin (Ra-5) having a carbon-carbon double bond derived from a (meth) acrylonitrile group in a side chain.
又,在本發明之太陽能電池保護片用易接合劑的較佳態樣中,其係包括:含有相對於前述樹脂(Rb)100重量份計為0.1~20重量份之具有前述(甲基)丙烯醯基的化合物 (B)者。 Moreover, in a preferred aspect of the easy-bonding agent for a solar cell protective sheet of the present invention, the method comprises the following (meth) having 0.1 to 20 parts by weight based on 100 parts by weight of the resin (Rb). Acrylate based compound (B).
又,在具有前述(甲基)丙烯醯基的化合物(B)之較佳態樣中,其係包括:在分子中具有2個以上之(甲基)丙烯醯基者。 Further, in a preferred aspect of the compound (B) having the above (meth) acrylonitrile group, it includes those having two or more (meth) acrylonitrile groups in the molecule.
本發明之太陽能電池保護片(Z’)係具備:形成於最表面的易接合劑層(D’)、與一側的主面為支撐前述易接合劑層(D’)的塑膠膜(E),而前述易接合劑層(D’)為藉由前述任一者所記載之太陽能電池保護片用易接合劑形成之物。 The solar cell protective sheet (Z') of the present invention comprises: an easy-adhesive layer (D') formed on the outermost surface, and a plastic film (E) supporting the easy-bonding agent layer (D') on one side of the main surface The above-mentioned easy-to-bond layer (D') is formed of the easy-bonding agent for a solar cell protective sheet described in any of the above.
本發明之太陽能電池模組係由具備太陽能電池單元(III)、位於前述太陽能電池單元的受光面側之太陽能電池表面保護材(I)、位於前述太陽能電池單元(III)的受光面側之密封材(II)、位於前述太陽能電池單元(III)的非受光面側之密封材(IV)、及前述太陽能電池單元(III)的非受光面側之太陽能電池裏面保護材(V)所構成之太陽能電池模組,其中前述太陽能電池表面保護材(I)為藉由配置成使得設置於上述態樣的太陽能電池保護片(Z’)的易接合劑層(D’)與前述密封材(II)相接合,並將前述易接合劑層(D’)予以硬化而得到之物;及/或前述太陽能電池裏面保護材(V)為藉由配置成使得設置於上述態樣的太陽能電池保護片(Z’)之易接合劑層(D’)與前述密封材(IV)相接合,並將前述易接合劑層(D’)予以硬化而得到之物。 The solar cell module of the present invention comprises a solar cell unit (III), a solar cell surface protective material (I) located on the light-receiving surface side of the solar cell, and a sealing on the light-receiving side of the solar cell (III). The material (II), the sealing material (IV) on the non-light-receiving surface side of the solar battery cell (III), and the solar cell inner protective material (V) on the non-light-receiving surface side of the solar battery cell (III) a solar cell module, wherein the solar cell surface protective material (I) is an easy-bonding layer (D') disposed by the solar cell protective sheet (Z') disposed in the above-described aspect, and the foregoing sealing material (II) a material obtained by bonding the above-mentioned easy-to-bond layer (D'); and/or the solar cell inner protective material (V) is a solar cell protective sheet configured to be disposed in the above-described aspect The easy-to-bond layer (D') of (Z') is bonded to the sealing material (IV), and the easy-to-bond layer (D') is cured.
在本發明之太陽能電池模組的較佳態樣中,其係包括:前述密封材(II)及前述密封材(IV)中之至少任一者為含有有機過氧化物之物。 In a preferred embodiment of the solar cell module of the present invention, at least one of the sealing material (II) and the sealing material (IV) is an organic peroxide-containing material.
又,在本發明之太陽能電池模組的較佳態樣中,其係包括:前述密封材(II)及前述密封材(IV)中之至少任一者為以乙烯-乙酸乙烯酯共聚物(EVA)為主成分之物。 Moreover, in a preferred aspect of the solar cell module of the present invention, the method comprises the following steps: at least one of the sealing material (II) and the sealing material (IV) is an ethylene-vinyl acetate copolymer ( EVA) is the main ingredient.
經由利用本發明之太陽能電池保護片用易接合劑將具有如下之優異的效果,即可以提供接合性、接合耐久性均優異的太陽能電池保護片用易接合劑、及太陽能電池保護片,以及可以提供一種使用該太陽能電池保護片而成的太陽能電池模組。經由利用本發明之太陽能電池保護片,可以提供一種即使長時間暴露於高溫高溼度環境下其輸出之減低也是小的太陽能電池模組。 The use of the easy-bonding agent for a solar cell protective sheet of the present invention has an excellent effect of providing an easy-to-bonding agent for a solar cell protective sheet and a solar cell protective sheet which are excellent in bonding property and bonding durability, and A solar cell module using the solar cell protection sheet is provided. By using the solar cell protective sheet of the present invention, it is possible to provide a solar cell module in which the output is reduced even if exposed to a high temperature and high humidity environment for a long period of time.
I‧‧‧位於太陽能電池單元的受光面側之太陽能電池表面保護材 I‧‧‧Solar cell surface protection material on the light-receiving side of solar cells
II‧‧‧位於太陽能電池單元的受光面側之密封材 II‧‧‧ Sealing material on the light-receiving side of the solar cell unit
III‧‧‧太陽能電池單元 III‧‧‧Solar battery unit
IV‧‧‧位於太陽能電池單元的非受光面側之密封材 IV‧‧‧ Sealing material on the non-light-receiving side of solar cells
V‧‧‧位於太陽能電池單元的非受光面側之太陽能電池裏面保護材 V‧‧‧Inside solar cell protection material on the non-light-receiving side of solar cells
圖1為顯示本發明之太陽能電池模組的斷面之模式化圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing a cross section of a solar cell module of the present invention.
以下,詳細地說明本發明。另外,只要是符合本發明的旨趣者,無庸侈言當然其他的實施形態也包括在本發明之範疇內。又,在本說明書中使用「~」加以特定的數值範圍為應當包含以在「~」的前後所記載之數值為下限值及上限值之範圍。又,在本說明書中,「薄膜」及「片」不是依照厚度加以區別者。換言之,本說明書的「片」也應當包括厚度薄的薄膜狀之物,而本說明書的「薄膜」也應當包括具有厚度的片狀物。 Hereinafter, the present invention will be described in detail. In addition, as long as it is the object of the present invention, it is needless to say that other embodiments are also included in the scope of the present invention. In addition, in the specification, "~" is used to specify a numerical range that includes a range in which the numerical values described before and after "~" are the lower limit and the upper limit. Further, in the present specification, "film" and "sheet" are not distinguished by thickness. In other words, the "sheet" of the present specification should also include a film having a thin thickness, and the "film" of the present specification should also include a sheet having a thickness.
又,在本說明書中,「(甲基)丙烯酸酯系共聚物」係包含「丙烯酸系共聚物」、「甲基丙烯酸系共聚物」、「丙烯酸系一甲基丙烯酸系共聚物」之意;而「(甲基)丙烯醯基」係包含「丙烯醯基」、「甲基丙烯醯基」之意;「(甲基)丙烯酸基」係包含「丙烯酸基」、「甲基丙烯酸基」之意。 In the present specification, the "(meth)acrylate copolymer" means "acrylic copolymer", "methacrylic copolymer", and "acrylic monomethacrylate copolymer"; And "(meth)acryloyl group" means "acryloyl group" and "methacryloyl group"; "(meth)acrylic group" includes "acrylic group" and "methacrylic group" meaning.
圖1係本發明相關的太陽能電池模組之模式斷面圖。太陽能電池模組係至少具有太陽能電池表面保護材(I)、受光面側的密封材(II)、太陽能電池單元(III)、非受光面側的密封材(IV)、太陽能電池裏面保護材(V)。太陽能電池單元(III)的受光面側係透過受光面側的密封材(II)而受到太陽能電池表面保護材(I)所保護著。另一方面,太陽能電池單元(III)的非受光面側係透過非受光面側的密封材(IV)而受到太陽能電池裏面保護材(V)所保護著。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing a solar cell module according to the present invention. The solar cell module includes at least a solar cell surface protective material (I), a light receiving surface side sealing material (II), a solar battery cell (III), a non-light receiving surface side sealing material (IV), and a solar cell inner protective material ( V). The light-receiving surface side of the solar battery cell (III) is transmitted through the sealing material (II) on the light-receiving surface side and is protected by the solar cell surface protective material (I). On the other hand, the non-light-receiving surface side of the solar battery cell (III) is transmitted through the sealing material (IV) on the non-light-receiving surface side and is protected by the solar cell inner protective material (V).
太陽能電池表面保護材(I)及太陽能電池裏面保護材(V)中之至少一者為經由以下之步驟所得到之物。即,太陽能電池表面保護材(I)係藉由配置成使得設置於後述之太陽能電池保護片(Z’)的易接合劑層(D’)與密封材(II)相接合,並將易接合劑層(D’)予以硬化而得到之物;及/或太陽能電池裏面保護材(V)係藉由配置成使得設置於後述的太陽能電池保護片(Z’)之易接合劑層(D’)與密封材(IV)相接合,並將易接合劑層(D’)予以硬化而得到之物。 At least one of the solar cell surface protective material (I) and the solar cell inside protective material (V) is obtained by the following steps. That is, the solar cell surface protective material (I) is configured such that the easy-bonding agent layer (D') provided in a solar cell protective sheet (Z') to be described later is bonded to the sealing material (II), and is easily joined. The agent layer (D') is obtained by hardening; and/or the solar cell protective material (V) is disposed so as to be disposed in an easy-to-bond layer (D' of a solar cell protective sheet (Z') to be described later. It is obtained by bonding to the sealing material (IV) and hardening the easy-to-bond layer (D').
太陽能電池保護片(Z’)雖然未限定為以各種的公知態樣而得到者,然而較佳的構成,舉例來說,例如其可以 是具備形成於表層面的易接合劑層(D’)、與另一側的主面為支撐前述易接合劑層(D’)的塑膠膜(E)之構成。易接合劑層(D’)係藉由本發明的太陽能電池保護片用易接合劑(以下,亦簡稱為「易接合劑」)所形成之物。 The solar cell protective sheet (Z') is not limited to those obtained in various known manners, but a preferred configuration, for example, may be, for example, The adhesive layer (D') having the easy-to-bond layer (D') formed on the surface layer and the plastic film (E) having the main surface on the other side supporting the easy-bonding agent layer (D'). The easy-bonding agent layer (D') is formed of the easy-to-bond agent for solar cell protective sheets of the present invention (hereinafter also referred to simply as "easy bonding agent").
本發明之太陽能電池保護片用易接合劑之特徵在於:其為含有(甲基)丙烯酸酯系共聚物(A)以外的樹脂(R)之物,而由(甲基)丙烯醯基而來的碳-碳雙鍵之量,以碘價計為0.01~50(g/100g)。 The easy-bonding agent for a solar cell protective sheet of the present invention is characterized in that it contains a resin (R) other than the (meth) acrylate-based copolymer (A) and is derived from a (meth) acrylonitrile group. The amount of carbon-carbon double bonds is 0.01 to 50 (g/100 g) based on the iodine value.
另外,藉由本發明之太陽能電池保護片用易接合劑所形成的易接合劑層(D’)係利用在形成太陽能電池模組時之加熱壓合步驟來進行交聯反應。在本發明中區分成:以加熱壓合步驟前之易接合劑層做為易接合劑層(D’)、以加熱壓合步驟後之經交聯的易接合劑層做為易接合劑層(D)。同樣地區分成:以加熱壓合步驟前之太陽能電池保護片做為太陽能電池保護片(Z’)、以加熱壓合步驟後之物做為太陽能電池保護片(Z)。 Further, the easy-to-bond layer (D') formed by the easy-bonding agent for a solar cell protective sheet of the present invention is subjected to a crosslinking reaction by a heating and pressing step in forming a solar cell module. In the present invention, it is distinguished that the easy-bonding agent layer before the heat-pressing step is used as the easy-bonding agent layer (D'), and the cross-linked easy-adhesive layer after the heat-pressing step is used as the easy-to-bond layer. (D). The same area is divided into: a solar cell protective sheet before the heating and pressing step as a solar cell protective sheet (Z'), and a material after the heating and pressing step as a solar cell protective sheet (Z).
以下,說明本發明中的(甲基)丙烯酸酯系共聚物(A)以外之樹脂(R)(以下,亦簡稱為樹脂(R))。 Hereinafter, the resin (R) other than the (meth)acrylate copolymer (A) (hereinafter also referred to simply as the resin (R)) in the present invention will be described.
此處所稱的(甲基)丙烯酸酯系共聚物(A)係如以下所例示這樣的將各種的單體予以聚合,而形成主鏈。 The (meth) acrylate-based copolymer (A) referred to herein is obtained by polymerizing various monomers as exemplified below to form a main chain.
單體係包括:例如,具有烷基的(甲基)丙烯酸酯系單體、具有羥基的(甲基)丙烯酸酯系單體、具有羧基的(甲基)丙烯酸酯系單體、具有縮水甘油基的(甲基)丙烯酸酯系單體等。又,舉例來說,例如,此等與乙酸乙烯酯、馬來酸 酐、乙烯醚、丙酸乙烯酯、苯乙烯等所共聚合而成之物。 The single system includes, for example, a (meth) acrylate monomer having an alkyl group, a (meth) acrylate monomer having a hydroxyl group, a (meth) acrylate monomer having a carboxyl group, and glycidol A (meth) acrylate monomer or the like. Also, for example, such as with vinyl acetate, maleic acid A product obtained by copolymerization of an anhydride, vinyl ether, vinyl propionate, styrene or the like.
可做為具有烷基的(甲基)丙烯酸酯系單體者,舉例來說,例如,甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、n-丁基(甲基)丙烯酸酯、2-乙基己基(甲基)丙烯酸酯、辛基(甲基)丙烯酸酯等。 It can be used as a (meth) acrylate monomer having an alkyl group, for example, methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (methyl) Acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate, and the like.
可做為具有羥基的(甲基)丙烯酸酯系單體者,例如,可以是2-羥乙基(甲基)丙烯酸酯、2-羥丙基(甲基)丙烯酸酯、4-羥丁基(甲基)丙烯酸酯等。 It can be used as a (meth) acrylate monomer having a hydroxyl group, and for example, it can be 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl group. (Meth) acrylate, etc.
可做為具有羧基的(甲基)丙烯酸酯系單體者,舉例來說,例如,丙烯酸、甲基丙烯酸、巴豆酸、伊康酸、檸康酸等。 The (meth) acrylate monomer having a carboxyl group may, for example, be acrylic acid, methacrylic acid, crotonic acid, itaconic acid, citraconic acid or the like.
可做為具有縮水甘油基的(甲基)丙烯酸酯系單體者,例如,可以是丙烯酸縮水甘油酯、甲基丙烯酸縮水甘油酯、4-羥丁基丙烯酸酯縮水甘油醚等。 The (meth) acrylate monomer having a glycidyl group may be, for example, glycidyl acrylate, glycidyl methacrylate, 4-hydroxybutyl acrylate glycidyl ether or the like.
可做為(甲基)丙烯酸酯系共聚物(A)以外的樹脂(R)者,舉例來說,例如其可以是烯烴系樹脂(r1)、氟系樹脂(r2)、聚酯系樹脂(r3)、聚胺基甲酸酯系樹脂(r4)、聚胺基甲酸酯脲系樹脂(r5)、聚醯胺系樹脂(r6)等。此等係可以單獨使用,也可以複數種類摻混著使用。 The resin (R) other than the (meth)acrylate copolymer (A) may be, for example, an olefin resin (r1), a fluorine resin (r2), or a polyester resin (for example). R3), a polyurethane resin (r4), a polyurethane urea resin (r5), a polyamine resin (r6), or the like. These may be used singly or in combination of plural types.
烯烴系樹脂(r1)係能夠藉由普通的游離基聚合法而得到可聚合的乙烯性單體。烯烴系樹脂(r1),其可以是均聚物,也可以是共聚合物(共聚物),較佳為共聚合物(共聚物)。 The olefin resin (r1) can be obtained by a conventional radical polymerization method to obtain a polymerizable ethylenic monomer. The olefin resin (r1) may be a homopolymer or a copolymer (copolymer), preferably a copolymer (copolymer).
可做為能夠聚合的乙烯性單體者,舉例來說,例如其 可以是,乙烯、丙烯、n-丁烯、異丁烯、2-丁烯、環戊烯、環己烯等之烯烴類;甲基乙烯醚、乙基乙烯醚、丙基乙烯醚、丁基乙烯醚、n-己基乙烯醚、2-乙基己基乙烯醚、環己基乙烯醚、羥乙基乙烯醚、羥丙基乙烯醚、羥丁基乙烯醚等乙烯醚類、乙酸乙烯酯、己酸乙烯酯、月桂酸乙烯酯、棕櫚酸乙烯酯、硬脂酸乙烯酯、苯甲酸乙烯酯、環己基羧酸乙烯酯等之乙烯酯類等。 Can be used as a polymerizable vinyl monomer, for example, for example It may be an olefin such as ethylene, propylene, n-butene, isobutylene, 2-butene, cyclopentene or cyclohexene; methyl vinyl ether, ethyl vinyl ether, propyl vinyl ether, butyl vinyl ether , vinyl ethers such as n-hexyl vinyl ether, 2-ethylhexyl vinyl ether, cyclohexyl vinyl ether, hydroxyethyl vinyl ether, hydroxypropyl vinyl ether, hydroxybutyl vinyl ether, vinyl acetate, vinyl hexanoate And vinyl esters such as vinyl laurate, vinyl palmitate, vinyl stearate, vinyl benzoate, vinyl cyclohexylcarboxylate, and the like.
此等之乙烯性單體係可以單獨使用,也可以複數種類混合使用。但是,在本發明中,於烯烴系樹脂(r1)使用的單體為含有如後述的氟代烯烴單體的情況下,該樹脂應為屬於氟系樹脂(r2)之物。 These ethylenic single systems may be used singly or in combination of plural kinds. However, in the present invention, when the monomer used in the olefin-based resin (r1) contains a fluoroolefin monomer as described later, the resin should be a fluorine-based resin (r2).
可做為烯烴系樹脂(r1)的製品者,舉例來說,例如其可以是「由尼斯托魯」(三井化學(股)公司製)、「阿烏羅雷恩」(日本製紙化學(股)公司製)等。 It can be used as a product of the olefin resin (r1), for example, it can be "from Nistoru" (manufactured by Mitsui Chemicals Co., Ltd.), "Auro Ryan" (Nippon Paper Chemicals Co., Ltd. )))).
氟系樹脂(r2)係能夠藉由普通的游離基聚合法而得到可聚合的氟代烯烴單體。氟系樹脂(r2)可以是均聚合物,也可以是共聚合物(共聚物),較佳為共聚合物。共聚合物可以是含氟單體彼此之共聚物,也可以是含氟單體與不含氟單體之共聚物。 The fluorine-based resin (r2) can be obtained by a conventional radical polymerization method to obtain a polymerizable fluoroolefin monomer. The fluorine-based resin (r2) may be a homopolymer or a copolymer (copolymer), preferably a copolymer. The copolymer may be a copolymer of fluorine-containing monomers with each other, or a copolymer of a fluorine-containing monomer and a fluorine-free monomer.
可聚合的氟代烯烴單體,舉例來說,例如其可以是氟化乙烯酯、三氟乙烯、四氟乙烯、全氟烷基乙烯醚、六氟丙烯、氯代三氟乙烯、偏二氟乙烯等。 The polymerizable fluoroolefin monomer, for example, may be fluorinated vinyl ester, trifluoroethylene, tetrafluoroethylene, perfluoroalkyl vinyl ether, hexafluoropropylene, chlorotrifluoroethylene, difluoroethylene Ethylene and the like.
此等之氟代烯烴單體係可以單獨使用,也可以複數種類混合使用。又,視需要而定,也可以將上述的乙烯性單 體等予以混合來使用。 These fluoroolefin single systems may be used singly or in combination of plural kinds. Also, depending on the need, the above-mentioned vinyl sheet may also be used. The bodies are mixed and used.
氟系樹脂(r2)的製品,舉例來說,例如,「路米弗龍」(旭硝子(股)公司製)、「氟酸酯」(DIC(股)公司製)、「桀氟」(大金工業(股)公司製)等。 The product of the fluorine-based resin (r2) is, for example, "Lumifulong" (manufactured by Asahi Glass Co., Ltd.), "Fluoroate" (manufactured by DIC Co., Ltd.), and "Fluorine" (large) Gold Industry Co., Ltd.).
聚酯系樹脂(r3)為使羧酸成分和羥基成分起反應(酯化反應、酯交換反應)而得到的樹脂。 The polyester resin (r3) is a resin obtained by reacting a carboxylic acid component and a hydroxyl component (esterification reaction, transesterification reaction).
構成聚酯系樹脂(r3)的羧酸成分,例如,其可以是苯甲酸、p-tert-丁基苯甲酸、酞酸酐、異酞酸、對酞酸、琥珀酸酐、己二酸、壬二酸、四氫酞酸酐、六氫酞酸酐、馬來酸酐、富馬酸、衣康酸、四氯酞酸酐、1,4-環己烷二羧酸、偏苯三酸酐、甲基環己烯三羧酸酐、均苯四酸酐、ε-己內醯胺、脂肪酸。 The carboxylic acid component constituting the polyester resin (r3) may be, for example, benzoic acid, p-tert-butylbenzoic acid, phthalic anhydride, isophthalic acid, p-citric acid, succinic anhydride, adipic acid or hydrazine. Acid, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, maleic anhydride, fumaric acid, itaconic acid, tetrachlorophthalic anhydride, 1,4-cyclohexanedicarboxylic acid, trimellitic anhydride, methylcyclohexene tricarboxylic anhydride , pyromellitic anhydride, ε-caprolactam, fatty acid.
構成聚酯系樹脂(r3)的羥基成分,例如,其可以是乙二醇、丙二醇、1,3-丁二醇、1,6-己二醇、二乙二醇、二丙二醇、新戊二醇、三乙二醇、3-甲基戊二醇、1,4-環己烷二甲醇等之二醇成分,除此以外,尚可以是甘油、三羥甲基乙烷、三羥甲基丙烷、参羥基甲基胺基甲烷、季戊四醇、二季戊四醇等之多官能醇。 The hydroxyl component constituting the polyester resin (r3) may be, for example, ethylene glycol, propylene glycol, 1,3-butylene glycol, 1,6-hexanediol, diethylene glycol, dipropylene glycol, or pentylene. a diol component such as an alcohol, triethylene glycol, 3-methyl pentanediol or 1,4-cyclohexane dimethanol, in addition to glycerin, trimethylolethane or trimethylol A polyfunctional alcohol such as propane, hydroxymethylaminomethane, pentaerythritol or dipentaerythritol.
根據通常方法,使得此等之羧酸成分與羥基成分聚合而成為指定的聚酯樹脂係可以做為聚酯系樹脂(r3)來使用。 According to a usual method, the carboxylic acid component and the hydroxy component can be polymerized to form a predetermined polyester resin, and can be used as a polyester resin (r3).
聚胺基甲酸酯系樹脂(r4)為使異氰酸酯化合物與羥基成分起反應而形成的樹脂。 The polyurethane resin (r4) is a resin formed by reacting an isocyanate compound with a hydroxyl component.
構成聚胺基甲酸酯系樹脂(r4)的異氰酸酯化合物,例 如,其可以是與如後述之聚異氰酸酯化合物(C)相同之物。例如,其可以是三亞甲基二異氰酸酯(TDI)、六亞甲基二異氰酸酯(HDI)、亞甲基雙(4,1-伸苯基)=二異氰酸酯(MDI)、3-異氰酸酯甲基-3,5,5-三甲基環己基異氰酸酯(IPDI)、二甲苯二異氰酸酯(XDI)等之二異氰酸酯。又,例如,可以是此等的二異氰酸酯之三羥甲基丙烷加合物、三聚物之三聚異氰酸酯體、及縮二脲結合體。另外,例如,其可以是聚合化二異氰酸酯等。 An isocyanate compound constituting a polyurethane resin (r4), for example For example, it may be the same as the polyisocyanate compound (C) as described later. For example, it may be trimethylene diisocyanate (TDI), hexamethylene diisocyanate (HDI), methylene bis(4,1-phenylene)=diisocyanate (MDI), 3-isocyanate methyl- Diisocyanate such as 3,5,5-trimethylcyclohexyl isocyanate (IPDI) or xylene diisocyanate (XDI). Further, for example, a trimethylolpropane adduct of such a diisocyanate, a trimer isocyanate of a trimer, and a biuret combination may be used. Further, for example, it may be a polymerized diisocyanate or the like.
構成聚胺基甲酸酯系樹脂(r4)的羥基成分,舉例來說,例如其可以是聚酯多元醇、聚醚多元醇、聚碳酸酯多元醇。又,可以使用此等之多元醇與二異氰酸酯之反應物的聚胺酯多元醇等。 The hydroxyl component constituting the polyurethane resin (r4) may be, for example, a polyester polyol, a polyether polyol, or a polycarbonate polyol. Further, a polyurethane polyol or the like which is a reaction product of the polyol and the diisocyanate may be used.
用來做為聚酯多元醇者,例如,可以使用在聚酯系樹脂(r3)之中其末端為羥基之物。 As the polyester polyol, for example, a compound having a hydroxyl group at the end of the polyester resin (r3) can be used.
用來做為聚醚多元醇者,可以使用公知的聚醚多元醇。例如,可以使用:藉由使用如乙二醇、丙二醇這樣的具有2個以上之羥基的化合物、或水等來做為起始劑,使環氧乙烷、環氧丙烷、環氧丁烷、四氫呋喃等之環氧烷化合物聚合而得到的聚醚多元醇。具體而言,可以使用聚丙二醇、聚乙二醇、聚四亞甲基二醇等之官能基數為2以上之物。 As the polyether polyol, a known polyether polyol can be used. For example, it is possible to use ethylene oxide, propylene oxide, butylene oxide, by using a compound having two or more hydroxyl groups such as ethylene glycol or propylene glycol, or water as a starting agent. A polyether polyol obtained by polymerizing an alkylene oxide compound such as tetrahydrofuran. Specifically, a functional group having two or more functional groups such as polypropylene glycol, polyethylene glycol, or polytetramethylene glycol can be used.
用來做為聚碳酸酯多元醇者,舉例來說,例如,可以是(1)由如乙二醇、丙二醇這樣的具有2個以上的羥基之化合物與碳酸酯的反應而得者;(2)以使得如上述這樣的 具有2個以上的羥基之化合物,於鹼之存在下,使光氣起作用之反應等而得到者。 The one used as the polycarbonate polyol may, for example, be (1) a reaction of a compound having two or more hydroxyl groups such as ethylene glycol or propylene glycol with a carbonate; (2) ) to make it as above A compound having two or more hydroxyl groups is obtained by reacting phosgene in the presence of a base or the like.
可做為使用於上述(1)的製法中之碳酸酯,具體而言,可列舉如二甲基碳酸酯、二乙基碳酸酯、二苯基碳酸酯、乙烯碳酸酯、丙烯碳酸酯等。 The carbonate used in the production method of the above (1) can be specifically used, and examples thereof include dimethyl carbonate, diethyl carbonate, diphenyl carbonate, ethylene carbonate, and propylene carbonate.
又,上述聚酯多元醇、聚醚多元醇、聚碳酸酯多元醇與二異氰酸酯之反應物的聚胺酯多元醇,可以按照使得兩末端成為羥基的方式,藉由讓此等的多元醇與二異氰酸酯進行胺基甲酸酯化反應而得。二異氰酸酯,舉例來說,例如,可以是三亞甲基二異氰酸酯(TDI)、六亞甲基二異氰酸酯(HDI)、亞甲基雙(4,1-伸苯基)=二異氰酸酯(MDI)、3-異氰酸酯甲基-3,5,5-三甲基環己基異氰酸酯(IPDI)、伸二甲苯基二異氰酸酯(XDI)等。 Further, the polyester polyol, the polyether polyol, the polyamine polyol of the reaction product of the polycarbonate polyol and the diisocyanate may be such that the polyol and the diisocyanate are allowed to be such that the both ends thereof become a hydroxyl group. It is obtained by performing a urethanation reaction. The diisocyanate may, for example, be trimethylene diisocyanate (TDI), hexamethylene diisocyanate (HDI), methylene bis(4,1-phenylene)=diisocyanate (MDI), 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate (IPDI), xylylene diisocyanate (XDI), and the like.
用來做為聚胺基甲酸酯脲系樹脂(r5)者,例如,其係可以使用:讓如上述的聚酯多元醇、聚醚多元醇、聚碳酸酯多元醇這樣的羥基成分與二異氰酸酯化合物,按照使得其兩末端成為異氰酸酯基的方式來合成胺基甲酸酯預聚合物,更進一步地使此種胺基甲酸酯預聚合物、與具有2個以上的胺基之化合物(Am)起反應而成的樹脂。又,視需要而定,亦可以使用反應停止劑(S)來控制反應。 For use as a polyurethane urea resin (r5), for example, it is possible to use a hydroxyl component such as the above polyester polyol, polyether polyol, or polycarbonate polyol. The isocyanate compound synthesizes a urethane prepolymer in such a manner that both ends thereof become an isocyanate group, and further makes the urethane prepolymer and a compound having two or more amine groups ( Am) A resin that reacts. Further, the reaction stopping agent (S) may be used to control the reaction as needed.
做為具有2個以上的胺基之化合物(Am)者,其係可以使用公知之物。舉例來說,例如,乙烯二胺、丙烯二胺、三亞甲基二胺、四亞甲基二胺、五亞甲基二胺、六亞甲基二胺、三伸乙基四胺、二伸乙基三胺、三胺基丙烷、2,2,4- 三甲基六亞甲基二胺、伸甲苯基二胺、肼、哌啶等之脂肪族多胺;異佛酮二胺、二環己基甲烷-4,4’-二胺等之含有脂環式多胺的脂肪族多胺;伸苯基二胺、伸二甲苯基二胺等之芳香族多胺;及1,3-二胺基-2-丙醇、1,4-二胺基-2-丁醇、1-胺基-3-(胺基甲基)-3,5,5-三甲基環己烷-1-醇、4-(2-胺基乙基)-4,7,10-三氮雜癸烷-2-醇、3-(2-羥基丙基)-o-二甲苯-α,α’-二胺、1,11-二胺基-6-十一醇、1-(3-胺基丙基胺基)-3-胺基丙烷-2-醇、1-雙(2-胺基乙基)胺基-2-丙醇、2-[雙(2-胺基乙基)胺基]乙醇、(2-羥基乙基)乙烯二胺、N-(2-羥基乙基)丙烯二胺、(2-羥基乙基)丙烯二胺、(二-2-羥基乙基)乙烯二胺、(二-2-羥基乙基)丙烯二胺、(2-羥基丙基)乙烯二胺、(二-2-羥基丙基)乙烯二胺等之二胺基醇。 As the compound (Am) having two or more amine groups, a known one can be used. For example, ethylene diamine, propylene diamine, trimethylene diamine, tetramethylene diamine, pentamethylene diamine, hexamethylene diamine, triethylidene tetraamine, di stretch Ethyltriamine, triaminopropane, 2,2,4- An aliphatic polyamine such as trimethylhexamethylenediamine, tolyldiamine, anthracene or piperidine; isoflurane diamine, dicyclohexylmethane-4,4'-diamine and the like containing an alicyclic ring An aliphatic polyamine of the formula polyamine; an aromatic polyamine such as a phenyldiamine or a xylylenediamine; and a 1,3-diamino-2-propanol or a 1,4-diamino-2 -butanol, 1-amino-3-(aminomethyl)-3,5,5-trimethylcyclohexane-1-ol, 4-(2-aminoethyl)-4,7, 10-triazanonan-2-ol, 3-(2-hydroxypropyl)-o-xylene-α,α'-diamine, 1,11-diamino-6-undecyl alcohol, 1 -(3-Aminopropylamino)-3-aminopropan-2-ol, 1-bis(2-aminoethyl)amino-2-propanol, 2-[bis(2-amino) Ethyl)amino]ethanol, (2-hydroxyethyl)ethylenediamine, N-(2-hydroxyethyl)propenediamine, (2-hydroxyethyl)propenediamine, (di-2-hydroxyethyl) a diamino alcohol such as ethylene diamine, (di-2-hydroxyethyl) propylene diamine, (2-hydroxypropyl) ethylene diamine or (di-2-hydroxypropyl) ethylene diamine.
可使用來做為反應停止劑(S)的化合物,舉例來說,例如,單官能醇、二級胺、具有羥基及1個二級胺基之化合物。 A compound which can be used as the reaction stopper (S), for example, a monofunctional alcohol, a secondary amine, a compound having a hydroxyl group and a secondary amine group can be used.
做為單官能醇者,舉例來說,例如,可以是甲醇、乙醇、丙醇、丁醇、戊醇、己醇、庚醇、辛醇、壬醇、癸醇、十一烷基醇、十二烷基醇、十三烷基醇、十四烷基醇、十五烷基醇、異丁醇、異戊基醇、異己醇、異庚基醇、異辛醇、異壬基醇、異癸基醇、異十一烷基醇、異十二烷基醇、異十三烷基醇、異十四烷基醇、異十五烷基醇等之單官能脂肪族醇; 苄基醇、甲基苯基甲醇、甲氧基苯基甲醇、乙基苯基甲醇、乙氧基苯基甲醇、丁基苯基甲醇、丁氧基苯基甲醇、苯基乙醇、甲基苯基乙醇、甲氧基苯基乙醇、乙基苯基乙醇、乙氧基苯基乙醇、丁基苯基乙醇、丁氧基苯基乙醇、苯基丙醇、甲基苯基丙醇、甲氧基苯基丙醇、乙基苯基丙醇、乙氧基苯基丙醇、丁基苯基丙醇、丁氧基苯基丙醇、苯基丁醇、甲基苯基丁醇、甲氧基苯基丁醇、乙基苯基丁醇、乙氧基苯基丁醇、丁基苯基丁醇、丁氧基苯基丁醇等之單官能芳香族醇。 As the monofunctional alcohol, for example, it may be methanol, ethanol, propanol, butanol, pentanol, hexanol, heptanol, octanol, decyl alcohol, decyl alcohol, undecyl alcohol, ten Dialkyl alcohol, tridecyl alcohol, tetradecyl alcohol, pentadecyl alcohol, isobutanol, isoamyl alcohol, isohexanol, isoheptyl alcohol, isooctanol, isodecyl alcohol, iso a monofunctional aliphatic alcohol such as mercapto alcohol, is undecyl alcohol, isododecyl alcohol, isotridecyl alcohol, isotetradecyl alcohol, isopentadecanol or the like; Benzyl alcohol, methylphenylmethanol, methoxyphenylmethanol, ethylphenylmethanol, ethoxyphenylmethanol, butylphenylmethanol, butoxyphenylmethanol, phenylethyl alcohol, methylbenzene Ethanol, methoxyphenylethanol, ethylphenylethanol, ethoxyphenylethanol, butylphenylethanol, butoxyphenylethanol, phenylpropanol, methylphenylpropanol, methoxy Phenylpropanol, ethylphenylpropanol, ethoxyphenylpropanol, butylphenylpropanol, butoxyphenylpropanol, phenylbutanol, methylphenylbutanol, methoxy A monofunctional aromatic alcohol such as phenylbutanol, ethylphenylbutanol, ethoxyphenylbutanol, butylphenylbutanol or butoxyphenylbutanol.
做為二級胺者,舉例來說,例如,可以是二丁基胺、二戊基胺、二己基胺、二-(2-乙基己基)胺、二庚基胺、二辛基胺、二壬基胺、二癸基胺、貳十一烷基胺、貳十二烷基胺、貳十三烷基胺、貳十四烷基胺、貳十五烷基胺、二異丁基胺、二異戊基胺、二異己基胺、二異庚基胺、二異辛基胺、二異壬基胺、二異癸基胺、二異十一烷基胺、二異十二烷基胺、二異十三烷基胺、二異十四烷基胺、二異十五烷基胺、丁基戊基胺、丁基己基胺、己基戊基胺、丁基辛基胺、壬基辛基胺等之脂肪族二級胺;二苄基胺、二-(甲基苄基)胺、二-(甲氧基苄基)胺、二-(乙基苄基)胺、二-(乙氧基苄基)胺、二-(丁基苄基)胺、二-(丁氧基苄基)胺、二苯乙基胺、二-(甲基苯乙基)胺、二-(甲氧基苯乙基)胺、二-(乙基苯乙基)胺、二-(乙氧基苯乙基)胺、二-(丁基苯乙基)胺、二-(丁氧基苯乙基)胺、二苯烯丙基胺、二-(甲基苯烯丙基)胺、二-(甲氧基苯烯丙基) 胺、二-(乙基苯烯丙基)胺、二-(乙氧基苯烯丙基)胺、二-(丁基苯烯丙基)胺、二-(丁氧基苯烯丙基)胺等之芳香族二級胺。 As the secondary amine, for example, it may be dibutylamine, dipentylamine, dihexylamine, bis-(2-ethylhexyl)amine, diheptylamine, dioctylamine, Dimercaptoamine, dinonylamine, nonylundecylamine, anthracene dodecylamine, decyltridecylamine, decyltetradecylamine, decylpentadecylamine, diisobutylamine , diisoamylamine, diisohexylamine, diisoheptylamine, diisooctylamine, diisodecylamine, diisodecylamine, diisodecylamine, diisodecyl Amine, diisotridecylamine, diisotetradecylamine, diisopentadecylamine, butylpentylamine, butylhexylamine, hexylpentylamine, butyloctylamine, decyl An aliphatic secondary amine such as octylamine; dibenzylamine, bis-(methylbenzyl)amine, bis-(methoxybenzyl)amine, bis-(ethylbenzyl)amine, di-( Ethoxybenzyl)amine, bis-(butylbenzyl)amine, bis-(butoxybenzyl)amine, diphenylethylamine, bis-(methylphenethyl)amine, di-(A Oxyphenethyl)amine, bis-(ethylphenethyl)amine, bis-(ethoxyphenethyl)amine, bis-(butylphenethyl)amine, di-(butoxyphenylethyl) base Amine, diphenylallylamine, bis-(methylphenylallyl)amine, bis-(methoxyphenylallyl) Amine, bis-(ethylphenylallyl)amine, bis-(ethoxyphenylallyl)amine, bis-(butylphenylallyl)amine, bis-(butoxyphenylallyl) An aromatic secondary amine such as an amine.
做為具有羥基及1個二級胺基之化合物者,舉例來說,例如,可以是單乙醇胺、二乙醇胺、2-胺基-2-甲基-1-丙醇、三(羥基甲基)胺基甲烷、2-胺基-2-乙基-1,3-丙烷二醇、2-胺基丙醇、3-胺基丙醇。 As the compound having a hydroxyl group and a secondary amine group, for example, it may be monoethanolamine, diethanolamine, 2-amino-2-methyl-1-propanol, or tris(hydroxymethyl). Aminomethane, 2-amino-2-ethyl-1,3-propanediol, 2-aminopropanol, 3-aminopropanol.
在上述反應停止劑(S)之中,較佳者是具有羥基及1個二級胺基之化合物,因為可以得到在末端具有羥基之聚胺基甲酸酯脲系樹脂(r5)。存在於末端的羥基亦可以擔任:於聚胺基甲酸酯脲系樹脂(r5)添加聚異氰酸酯化合物(C)而使之交聯時的交聯部位之角色。更進一步,特佳者是2-胺基-2-甲基-丙醇,因為反應容易控制。 Among the above reaction stoppers (S), a compound having a hydroxyl group and a secondary amine group is preferred because a polyurethane urethane resin (r5) having a hydroxyl group at the terminal can be obtained. The hydroxyl group which is present at the terminal can also serve as a cross-linking site when the polyisocyanurate-based resin (r5) is added to the polyisocyanate compound (C) to crosslink it. Further, a particularly preferred one is 2-amino-2-methyl-propanol because the reaction is easily controlled.
聚醯胺系樹脂(r6),例如,其係可藉由使上述的羧酸成分、與具有2個以上的胺基之化合物(Am)起反應而得到的。 The polyamine resin (r6) can be obtained, for example, by reacting the above carboxylic acid component with a compound (Am) having two or more amine groups.
得到聚醯胺系樹脂(r6)之反應,例如,其可以是在無溶劑下,將羧酸成分、與具有2個以上的胺基之化合物(Am)一起投入,藉由脫水縮合反應而得。此種反應可以是以在常壓下、減壓下中之任一者來進行。 The reaction of the polyamine-based resin (r6) can be carried out, for example, by introducing a carboxylic acid component together with a compound (Am) having two or more amine groups in a solvent-free manner, and obtaining a dehydration condensation reaction. . Such a reaction can be carried out under any of normal pressure and reduced pressure.
本發明之易接合劑,很重要的點是含有:從碘價為在0.01~50(g/100g)之範圍所規定的量之(甲基)丙烯醯基而來的碳-碳雙鍵。前述碘價,較佳者為0.1~30(g/100g)之範圍,而更佳者為在0.5~20(g/100g)的範圍。藉由使碘價成 為50(g/100g)以下,可以使得易接合劑的交聯反應適切地進行,而更有效地產生接合力。又,藉由使之在0.01(g/100g)以上,可以使得交聯反應充分地進行而得到優異的接合力。 The easy-to-bond agent of the present invention is important in that it contains a carbon-carbon double bond derived from a (meth) acrylonitrile group having an iodine value in the range of 0.01 to 50 (g/100 g). The iodine value is preferably in the range of 0.1 to 30 (g/100 g), and more preferably in the range of 0.5 to 20 (g/100 g). By making the iodine When it is 50 (g/100 g) or less, the crosslinking reaction of the easy-bonding agent can be appropriately performed, and the bonding force can be more effectively produced. Further, by setting it to 0.01 (g/100 g) or more, the crosslinking reaction can be sufficiently carried out to obtain an excellent bonding force.
另外,此處所謂的碘價,可以藉由以下的測定方法而求得。 Further, the iodine value referred to herein can be determined by the following measurement method.
在三角燒瓶中,量取0.3~1g的試料直到0.1mg為止,加入50cm3的氯仿,於25℃的恆溫水槽中靜置30分鐘。從恆溫水槽取出三角燒瓶,使用滴量管加入25cm3的魏氏(Wijs method)溶液、加栓塞緊、輕微搖動混合使之均一後,於25℃的恆溫水槽中靜置120分鐘。從恆溫水槽取出三角燒瓶,加入10cm3之濃度為100g/L的碘化鉀水溶液,加栓塞緊、強烈振動混合。其次,使用0.1mol/L的硫代硫酸鈉水溶液進行滴定。在上層的水槽變成少許黃色時,加入1cm3的澱粉溶液,繼續滴定直到溶液的紫色消失為止。 In a conical flask, 0.3 to 1 g of the sample was weighed up to 0.1 mg, and 50 cm 3 of chloroform was added thereto, and the mixture was allowed to stand in a constant temperature water bath at 25 ° C for 30 minutes. The Erlenmeyer flask was taken out from the constant-temperature water tank, and a 25 cm 3 Wijs method solution was added using a dropping tube, and the plug was stoppered, gently shaken and mixed to make it uniform, and then allowed to stand in a constant temperature water bath at 25 ° C for 120 minutes. The Erlenmeyer flask was taken out from the constant temperature water bath, and 10 cm 3 of a potassium iodide aqueous solution having a concentration of 100 g/L was added thereto, and the plug was stoppered and vigorously shaken and mixed. Next, titration was carried out using a 0.1 mol/L aqueous sodium thiosulfate solution. When the upper tank turned a little yellow, a 1 cm 3 starch solution was added and the titration was continued until the purple color of the solution disappeared.
碘價為藉由下式求出。碘價為換算成易接合劑的固體成分之數值(單位:g/100g)。 The iodine value is obtained by the following formula. The iodine value is a value (unit: g/100 g) which is converted into a solid component of the easy-bonding agent.
碘價(g/100g)=《{(V0-V1)×c×12.69}/m》/(固體成分濃度/100) Iodine price (g/100g) = "{(V0-V1) × c × 12.69} / m" / (solid content concentration / 100)
但是,m:試料的採取量(g) However, m: the amount of sample taken (g)
V0:空試驗的滴定量(cm3) V0: titration of empty test (cm 3 )
V1:試料的滴定量(cm3) V1: titer of sample (cm 3 )
C:硫代硫酸鈉溶液的濃度(mol/L) C: concentration of sodium thiosulfate solution (mol/L)
本發明的碘價為記載藉由上述的方法測定得到的值。 The iodine value of the present invention is a value measured by the above method.
於碘價之滴定時使用的魏氏溶液係以如下所示的順序調製而成。 The Wei's solution used at the time of dropping the iodine value was prepared in the order shown below.
量取4.8~5.2g的三氯化碘直到0.1g的單位為止,裝入附有以聚四氟乙烯被覆的栓塞之1L的褐色瓶內。於1L的附有共同栓塞之三角燒瓶中,量取5.5g的碘直到0.1g的單位為止,加入640cm3的乙酸並予以溶解。將此溶液加入裝有三氯化碘的褐色瓶中並予以混合,以它做為魏氏溶液。另外,於本發明中,使用:溶液調製後保存於陰涼場所、且溶液調製後30日以內之物。 4.8 to 5.2 g of iodine trichloride was weighed to a unit of 0.1 g, and it was placed in a brown bottle containing 1 L of a plug covered with polytetrafluoroethylene. In a 1 L Erlenmeyer flask with a common plug, 5.5 g of iodine was weighed up to 0.1 g of the unit, and 640 cm 3 of acetic acid was added and dissolved. This solution was added to a brown bottle containing iodine trichloride and mixed to make it a Wei's solution. Further, in the present invention, the solution is stored in a cool place after solution preparation, and the solution is contained within 30 days after the solution preparation.
太陽能電池單元(III)的密封材(II)及密封材(IV),未特別地限定,可以適用合適之公知的材料。合適的材料,舉例來說,例如,可以是EVA(乙烯-乙酸乙烯酯共聚物)、及聚乙烯基丁縮醛、聚胺酯、聚烯烴等。在此之中,從成本的觀點來看,主要是使用EVA。密封材(II)及密封材(IV),雖然片(也包含薄膜狀之物)是簡便的,然而也可以膏糊狀物等。 The sealing material (II) and the sealing material (IV) of the solar battery cell (III) are not particularly limited, and a suitable known material can be applied. Suitable materials may, for example, be EVA (ethylene-vinyl acetate copolymer), and polyvinyl butyral, polyurethane, polyolefin, and the like. Among them, from the viewpoint of cost, it is mainly to use EVA. Although the sealing material (II) and the sealing material (IV) are simple (including a film-like material), they may be a paste or the like.
在密封材(II)及密封材(IV)中之至少有一者,也可以含有有機過氧化物。藉由使之含有有機過氧化物,在以密封材(II)及密封材(IV)挾持太陽能電池單元(III)而加熱之際(加熱壓合之際),可以高效率地進行:藉由游離基反應使得密封材(II)交聯、使得密封材(II)與密封材(IV)交聯、使得密封材(IV)交聯之事。亦即,可以促進交聯反應。 At least one of the sealing material (II) and the sealing material (IV) may contain an organic peroxide. By containing the organic peroxide, when the solar cell (III) is held by the sealing material (II) and the sealing material (IV) and heated (heating and pressing), it can be efficiently performed: The radical reaction causes crosslinking of the sealing material (II), crosslinking of the sealing material (II) and the sealing material (IV), and crosslinking of the sealing material (IV). That is, the crosslinking reaction can be promoted.
藉由使得密封材(II)及/或密封材(IV)中含有有機過氧 化物,可以觀察到:在加熱密封之際,於易接合劑層(D’)中之碳-碳雙鍵也會與有機過氧化物起作用,使得該密封材和易接合劑層(D’)交聯,並促進易接合劑層(D’)內之交聯。從更良好地促進太陽能電池保護片之接合性的觀點來看,較佳為:使與太陽能電池保護片接合之側的密封材含有有機過氧化物。 By causing organic peroxygen to be contained in the sealing material (II) and/or the sealing material (IV) Compound, it can be observed that at the time of heat sealing, the carbon-carbon double bond in the easy-bonding layer (D') also acts with the organic peroxide, so that the sealing material and the easy-to-bond layer (D' Crosslinking and promoting cross-linking within the easy-to-bond layer (D'). From the viewpoint of promoting the bonding property of the solar cell protective sheet more favorably, it is preferred that the sealing material on the side joined to the solar cell protective sheet contains an organic peroxide.
從而,形成本發明之易接合劑層(D’)的易接合劑之碳-碳雙鍵係指:游離基反應活性且可相互聚合的碳-碳雙鍵部位(C=C),而非如苯環、吡啶環這種的惰性反應的碳-碳雙鍵。在此之中,重要的是像(甲基)丙烯醯基這樣的反應性高的碳-碳雙鍵,而像乙烯酯基這樣的碳-碳雙鍵的反應性顯著地不佳。另外,在本說明書中之「硬化處理」係指:將密封材(II、IV)與太陽能電池保護片(Z’)重疊之後,再將此等予以接合用之處理。 Thus, the carbon-carbon double bond of the easy-bonding agent forming the easy-adhesive layer (D') of the present invention means a radical-reactive and mutually polymerizable carbon-carbon double bond moiety (C=C) instead of An inert reaction carbon-carbon double bond such as a benzene ring or a pyridine ring. Among them, a highly reactive carbon-carbon double bond such as a (meth) acrylonitrile group is important, and a reactivity of a carbon-carbon double bond such as a vinyl ester group is remarkably poor. In the present specification, the term "hardening treatment" refers to a process in which the sealing material (II, IV) and the solar cell protective sheet (Z') are superposed, and then these are joined.
使得在本發明之易接合劑層含有從碘價為在0.01~50(g/100g)的範圍之規定量的(甲基)丙烯醯基而來的碳-碳雙鍵之方法,雖然有各式各樣的方法,然而合適的例子可以是以下所例示者。亦即,例如,可以是:(i)包含於樹脂(R)、(ii)不包含於樹脂(R)而包含於具有(甲基)丙烯醯基的化合物(B)之物。 The easy-to-bond layer of the present invention contains a method of a carbon-carbon double bond derived from a predetermined amount of a (meth) acrylonitrile group having an iodine value in the range of 0.01 to 50 (g/100 g), although each has a method A variety of methods are possible, however suitable examples can be exemplified below. That is, for example, (i) may be contained in the resin (R) or (ii) which is not contained in the resin (R) and is contained in the compound (B) having a (meth) acrylonitrile group.
此時之(i)的樹脂(R)為具有從(甲基)丙烯醯基而來的碳-碳雙鍵之(甲基)丙烯酸酯系共聚物(A)以外的樹脂(Ra)(以下,有時也有簡稱為樹脂(Ra));(ii)之樹脂(R)為不 具有(甲基)丙烯醯基的(甲基)丙烯酸酯系共聚物(A)以外之樹脂(Rb)(以下,有時亦簡稱為「樹脂(Rb)」)。 In this case, the resin (R) of (i) is a resin (Ra) other than the (meth)acrylate copolymer (A) having a carbon-carbon double bond derived from a (meth) acrylonitrile group (hereinafter) , sometimes referred to as resin (Ra) for short; (ii) resin (R) is not A resin (Rb) other than the (meth) acrylate-based copolymer (A) having a (meth) acrylonitrile group (hereinafter sometimes referred to simply as "resin (Rb)").
(i)及(ii)係可以單獨地使用,也可以使用(i)與(ii)之混合系。 (i) and (ii) may be used singly or in a mixture of (i) and (ii).
首先,說明從(甲基)丙烯醯基而來的碳-碳雙鍵為屬於被組入於(i)的樹脂(R)中之組入型的例子。樹脂(Ra)的合適的例子,例如,可以是在以下的(1-1)~(1-5)中之至少任一者所記載的樹脂(Ra-1)~(Ra-5)。 First, an example in which the carbon-carbon double bond derived from the (meth) acrylonitrile group is an incorporation type belonging to the resin (R) incorporated in (i) will be described. A suitable example of the resin (Ra) is, for example, a resin (Ra-1) to (Ra-5) described in any one of the following (1-1) to (1-5).
(1-1)樹脂(Rb)為具有羥基及胺基中之至少一者之物;在樹脂(Rb)的羥基及胺基中之至少一者上附加具有異氰酸酯基的(甲基)丙烯酸酯系單體而得到的樹脂(Ra-1)。藉由以樹脂(Rb)的羥基及/或胺基做為基點而導入(甲基)丙烯醯基,可以得到樹脂(Ra-1)。 (1-1) Resin (Rb) is a substance having at least one of a hydroxyl group and an amine group; and a (meth) acrylate having an isocyanate group is added to at least one of a hydroxyl group and an amine group of the resin (Rb) A resin (Ra-1) obtained by a monomer. The resin (Ra-1) can be obtained by introducing a (meth)acrylonyl group as a base point of a hydroxyl group and/or an amine group of the resin (Rb).
此處所用的具有異氰酸酯基之(甲基)丙烯酸酯系單體,例如,可以是2-異氰醯乙基丙烯酸酯、2-異氰醯乙基甲基丙烯酸酯等;此等之製品有:昭和電工(股)公司製的卡蘭茲AOI、卡蘭茲MOI等。 The (meth) acrylate monomer having an isocyanate group used herein may, for example, be 2-isocyanoquinone ethyl acrylate, 2-isocyanoquinone ethyl methacrylate or the like; : Karanz AOI, Karanz MOI, etc., manufactured by Showa Denko Co., Ltd.
(1-2)樹脂(Rb)為具有羧基之物;在樹脂(Rb)中之羧基上附加具有縮水甘油基的(甲基)丙烯酸酯系單體而得到的樹脂(Ra-2)。藉由以樹脂(Rb)的羧基做為基點而導入(甲基)丙烯醯基,可以得到樹脂(Ra-2) (1-2) Resin (Rb) is a resin having a carboxyl group; and a resin (Ra-2) obtained by adding a glycidyl group-containing (meth)acrylate monomer to a carboxyl group in the resin (Rb). By introducing a (meth)acrylonyl group based on the carboxyl group of the resin (Rb), a resin (Ra-2) can be obtained.
(1-3)樹脂(Rb)為具有縮水甘油基之物,在樹脂(Rb)中之縮水甘油基上附加具有羧基的(甲基)丙烯酸酯系單體而得到的樹脂(Ra-3)。藉由以樹脂(Rb)的縮水甘油基做為 基點而導入(甲基)丙烯醯基,可以得到樹脂(Ra-3)。 (1-3) Resin (Rb) is a resin having a glycidyl group and a (meth)acrylate monomer having a carboxyl group added to a glycidyl group in the resin (Rb) (Ra-3) . By using the glycidyl group of the resin (Rb) A (meth) acrylonitrile group is introduced at the base point to obtain a resin (Ra-3).
(1-4)樹脂(Rb)為具有酸酐基之物,在樹脂(Rb)中的酸酐基上附加具有羥基的(甲基)丙烯酸酯系單體而得到樹脂(Ra-4)。藉由以樹脂(Rb)的酸酐基做為基點而導入(甲基)丙烯醯基,可以得到樹脂(Ra-4)。 (1-4) The resin (Rb) is an acid anhydride group, and a (meth) acrylate monomer having a hydroxyl group is added to an acid anhydride group in the resin (Rb) to obtain a resin (Ra-4). The resin (Ra-4) can be obtained by introducing a (meth)acrylonyl group as a base point of the acid anhydride group of the resin (Rb).
(1-5)具有相互聚合而得到的官能基,由在側鏈上具有(甲基)丙烯醯基之成分、與在側鏈上不具有(甲基)丙烯醯基的成分聚合,而得到的含有在側鏈上具有由(甲基)丙烯醯基而來的碳-碳雙鍵之樹脂(Ra-5)。(1-5)為特別可以活用在製得聚胺基甲酸酯系樹脂(r4)、聚胺基甲酸酯脲系樹脂(r5)之時。 (1-5) A functional group obtained by polymerization of each other, which is obtained by polymerizing a component having a (meth) acrylonitrile group in a side chain and a component having no (meth) acryl fluorenyl group in a side chain. A resin (Ra-5) having a carbon-carbon double bond derived from a (meth) acrylonitrile group in a side chain. (1-5) is particularly useful when the polyurethane resin (r4) or the polyurethaneurea resin (r5) is produced.
例如,在聚胺基甲酸酯系樹脂(r4)、聚胺基甲酸酯脲系樹脂(r5)的情況,可以藉由使用做為羥基成分之1的具有(甲基)丙烯醯基和2個以上的羥基之羥基成分(T),來合成具有(甲基)丙烯醯基的聚胺基甲酸酯系樹脂(r4)等。 For example, in the case of a polyurethane resin (r4) or a polyurethane urea resin (r5), it is possible to use (meth)acryl fluorenyl group and 1 as a hydroxyl component. A urethane component (T) having two or more hydroxyl groups is used to synthesize a polyurethane resin (r4) having a (meth) acrylonitrile group.
上述(1-1)~(1-4)之付加反應也可以利用公知的觸媒。舉例來說,例如三級胺系化合物、有機金屬系化合物等。 A known catalyst can also be used for the addition reaction of the above (1-1) to (1-4). For example, a tertiary amine compound, an organometallic compound, etc. are mentioned.
可用來做為三級胺系化合物者,舉例來說,例如,三乙基胺、三乙烯二胺、N,N-二甲基苄基胺、N-甲基嗎啉、1,8-二吖聯環-(5,4,0)-十一烯-7(DBU)等。 It can be used as a tertiary amine compound, for example, triethylamine, triethylenediamine, N,N-dimethylbenzylamine, N-methylmorpholine, 1,8-di Coupling ring-(5,4,0)-undecene-7 (DBU) and the like.
可用來做為有機金屬系化合物者,舉例來說,例如,可以是錫系化合物、非錫系化合物。 As the organometallic compound, for example, it may be a tin-based compound or a non-tin-based compound.
可用來做為錫系化合物者,舉例來說,例如,可以是 二丁基錫二氯化物、二丁基錫氧化物、二丁基錫二溴化物、二丁基二馬來酸錫、二月桂酸二丁基錫(DBTDL)、二丁基二乙酸錫、硫化二丁基錫、硫化三丁基錫、三丁基錫氧化物、乙酸三丁基錫、乙氧化三乙基錫、乙氧化三丁基錫、氧化二辛基錫、氯化三丁基錫、三丁基三氯代乙酸錫、己酸2-乙基錫等。 Can be used as a tin compound, for example, for example, can be Dibutyltin dichloride, dibutyltin oxide, dibutyltin dibromide, dibutyltin dimaleate, dibutyltin dilaurate (DBTDL), dibutyltin diacetate, dibutyltin sulfide, tributyltin sulfide, Tributyltin oxide, tributyltin acetate, triethyltin ethoxylate, tributyltin ethoxylate, dioctyltin oxide, tributyltin chloride, tin tributyltin chloroacetate, 2-ethyltin hexanoate, and the like.
可用來做為非錫系化合物者,舉例來說,例如,可以是二丁基鈦二氯化物、四丁基鈦酸鹽、丁氧基鈦三氯化物等之鈦系、油酸鉛、2-乙基己酸鉛、苯甲酸鉛、環烷酸鉛等之鉛系、2-乙基己酸鐵、乙醯丙酮酸鐵等之鐵系、苯甲酸鈷、2-乙基己酸鈷等之鈷系、環烷酸鋅、2-乙基己酸鋅等之鋅系、環烷酸鋯等。 It can be used as a non-tin-based compound, for example, titanium such as dibutyl titanium dichloride, tetrabutyl titanate, butoxide titanium trichloride, lead oleate, 2 - lead such as lead ethyl hexanoate, lead benzoate or lead naphthenate, iron such as iron 2-ethylhexanoate or iron acetylate pyruvate, cobalt benzoate, cobalt 2-ethylhexanoate, etc. A zinc system such as cobalt, zinc naphthenate or zinc 2-ethylhexanoate or zirconium naphthenate.
於上述(1-5)的方法中所使用的羥基成分(T)((甲基)丙烯醯基與具有2個以上的羥基之羥基成分),舉例來說,例如,可以是在具有2個以上的環氧基之化合物的環氧基附加有(甲基)丙烯酸基酸之化合物(U)、甘油單(甲基)丙烯酸酯、三羥甲基乙烷單(甲基)丙烯酸酯、三羥甲基丙烷單(甲基)丙烯酸酯、季戊四醇單(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、二季戊四醇四(甲基)丙烯酸酯、二季戊四醇三(甲基)丙烯酸酯等。羥基成分(T)可以單獨使用,也可以併用2種類以上。 The hydroxyl component (T) ((meth)acryloyl group and the hydroxyl group having two or more hydroxyl groups) used in the method of the above (1-5), for example, may have two The epoxy group of the above epoxy group compound is compounded with a (meth)acrylic acid compound (U), glycerin mono(meth)acrylate, trimethylolethane mono(meth)acrylate, or the like. Hydroxymethylpropane mono(meth)acrylate, pentaerythritol mono(meth)acrylate, pentaerythritol di(meth)acrylate, dipentaerythritol tetra(meth)acrylate, dipentaerythritol tri(meth)acrylate, etc. . The hydroxyl component (T) may be used singly or in combination of two or more.
上述化合物(U)(在具有2個以上的環氧基之化合物的環氧基上附加有(甲基)丙烯酸基酸之化合物),舉例來說,例如,可以是丙二醇二縮水甘油醚的(甲基)丙烯酸基酸附 加物、1,6-己二醇二縮水甘油醚的(甲基)丙烯酸基酸附加物、乙二醇二縮水甘油醚的(甲基)丙烯酸基酸附加物、1,4-丁二醇二縮水甘油醚的(甲基)丙烯酸基酸附加物、1,5-戊二醇二縮水甘油醚的(甲基)丙烯酸基酸附加物、1,6-己二醇二縮水甘油醚的(甲基)丙烯酸基酸附加物、1,9-壬二醇二縮水甘油醚的(甲基)丙烯酸基酸附加物、新戊二醇二縮水甘油醚的(甲基)丙烯酸基酸附加物、雙酚A二縮水甘油醚的(甲基)丙烯酸基酸附加物、加氫雙酚A二縮水甘油醚的(甲基)丙烯酸基酸附加物、甘油二縮水甘油醚的(甲基)丙烯酸基酸附加物等。 The above compound (U) (a compound in which a (meth)acrylic acid is added to an epoxy group of a compound having two or more epoxy groups) may be, for example, propylene glycol diglycidyl ether (for example) Methyl)acrylic acid Additive, (meth)acrylic acid addenda of 1,6-hexanediol diglycidyl ether, (meth)acrylic acid addenda of ethylene glycol diglycidyl ether, 1,4-butanediol (meth)acrylic acid addenda of diglycidyl ether, (meth)acrylic acid addenda of 1,5-pentanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether ( (meth)acrylic acid addenda, (meth)acrylic acid addenda of 1,9-nonanediol diglycidyl ether, (meth)acrylic acid addenda of neopentyl glycol diglycidyl ether, (meth)acrylic acid addenda of bisphenol A diglycidyl ether, (meth)acrylic acid addenda of hydrogenated bisphenol A diglycidyl ether, (meth)acrylic acid group of glycerol diglycidyl ether Acid addenda, etc.
其次,針對由(甲基)丙烯醯基而來的碳-碳雙鍵為屬於(ii)之具有(甲基)丙烯醯基之化合物(B)(以下,亦簡稱為「化合物(B)」)所包含之添加.摻混型的例子進行說明。即,針對易接合劑所含的樹脂(R)為不具有(甲基)丙烯醯基之(甲基)丙烯酸酯系共聚物(A)以外的樹脂(Rb),而包含做為由(甲基)丙烯醯基而來的碳-碳雙鍵之具有(甲基)丙烯醯基之化合物(B)的例子進行說明。 Next, the carbon-carbon double bond derived from a (meth) acrylonitrile group is a compound (B) having a (meth) acrylonitrile group (ii) (hereinafter, also simply referred to as "compound (B)" ) included in the addition. An example of the blending type will be described. In other words, the resin (R) contained in the easy-bonding agent is a resin (Rb) other than the (meth) acrylate-based copolymer (A) having no (meth) acrylonitrile group, and is contained as An example of the compound (B) having a (meth) acrylonitrile group of a carbon-carbon double bond derived from an acrylonitrile group will be described.
本發明的具有(甲基)丙烯醯基之化合物(B),只要是在分子中具有至少1個以上的(甲基)丙烯醯基就好,可以任何之物,舉例來說,例如,可以是三羥甲基丙烷三(甲基)丙烯酸酯、二三羥甲基丙烷四(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等之多元醇的(甲基)丙烯酸酯、雙酚A二縮水甘油醚的二(甲基)丙烯酸酯、多乙二醇二縮水甘油醚之二(甲基)丙烯酸酯 等之環氧(甲基)丙烯酸酯等。 The compound (B) having a (meth) acrylonitrile group of the present invention is preferably any one having at least one (meth) acryl fluorenyl group in the molecule, and may be, for example, for example, It is a polyol such as trimethylolpropane tri(meth)acrylate, ditrimethylolpropane tetra(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol hexa(meth)acrylate or the like. (meth) acrylate, di(meth) acrylate of bisphenol A diglycidyl ether, di(meth) acrylate of polyglycol diglycidyl ether Epoxy (meth) acrylate, etc.
在此等之中,從反應性的觀點來看,化合物(B)較佳為在分子中具有2個以上的(甲基)丙烯醯基,更佳為在分子中具有3個以上。 Among these, from the viewpoint of reactivity, the compound (B) preferably has two or more (meth) acrylonitrile groups in the molecule, and more preferably has three or more molecules in the molecule.
又,在不妨害樹脂(Rb)和聚異氰酸酯化合物(C)之交聯的程度下,化合物(B)也可以含有羥基及其他的官能基。 Further, the compound (B) may contain a hydroxyl group and other functional groups to the extent that the crosslinking of the resin (Rb) and the polyisocyanate compound (C) is not impaired.
密封材(II)及/或密封材(IV)中所含有的有機過氧化物,相對於密封材的樹脂100重量份而言,其較佳者為使用0.05~3.0重量份。有機過氧化物的具體例,舉例來說,例如,其可以是tert-丁基過氧基異丙基碳酸酯、tert-丁基過氧基-2-乙基己基異丙基碳酸酯、tert-丁基過氧基乙酸酯、tert-丁基異丙苯基過氧化物、2,5-二甲基-2,5-二(tert-丁基過氧基)己烷、二-tert-丁基過氧化物、2,5-二甲基-2,5-二(tert-丁基過氧基)己炔-3,2,5-二甲基-2,5-二(tert-丁基過氧基)己烷、1,1-二(tert-己基過氧基)-3,3,5-三甲基環己烷、1,1-二(tert-丁基過氧基)環己烷、1,1-二(tert-己基過氧基)環己烷、1,1-二(tert-戊基過氧基)環己烷、2,2-二(tert-丁基過氧基)丁烷、甲基乙基酮過氧化物、2,5-二甲基己基-2,5-二過氧基苯甲酸酯、tert-丁基氫基過氧化物、二苯甲醯基過氧化物、p-氯苯甲醯基過氧化物、tert-丁基過氧基異丁酸酯、n-丁基-4,4-二(tert-丁基過氧基)戊酸酯、乙基-3,3-二(tert-丁基過氧基)丁酸酯、羥基庚基過氧化物、二環己酮過氧化物、1,1-二(tert-丁基過氧基)3,3,5-三甲基環己烷、n-丁基-4,4-二(tert-丁基過氧基)戊酸酯、2,2-二(tert- 丁基過氧基)丁烷等。此等之有機過氧化物,例如,可以藉由在對密封材的樹脂進行片加工之際添加、並予以熔融混練,而使之包含在密封材中。 The organic peroxide contained in the sealing material (II) and/or the sealing material (IV) is preferably used in an amount of 0.05 to 3.0 parts by weight based on 100 parts by weight of the resin of the sealing material. Specific examples of the organic peroxide, for example, may be tert-butylperoxyisopropyl carbonate, tert-butylperoxy-2-ethylhexylisopropyl carbonate, tert -butylperoxyacetate, tert-butyl cumyl peroxide, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane, di-tert -butyl peroxide, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexyne-3,2,5-dimethyl-2,5-di(tert- Butylperoxy)hexane, 1,1-di(tert-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-di(tert-butylperoxy) Cyclohexane, 1,1-di(tert-hexylperoxy)cyclohexane, 1,1-di(tert-pentylperoxy)cyclohexane, 2,2-di(tert-butyl Oxy)butane, methyl ethyl ketone peroxide, 2,5-dimethylhexyl-2,5-diperoxybenzoate, tert-butyl hydroperoxide, diphenyl Mercapto peroxide, p-chlorobenzhydryl peroxide, tert-butylperoxy isobutyrate, n-butyl-4,4-di(tert-butylperoxy)pentanoic acid Ester, ethyl-3,3-di(tert-butylperoxy)butyrate, hydroxyheptyl peroxide, dicyclohexanone peroxide 1,1-di(tert-butylperoxy) 3,3,5-trimethylcyclohexane, n-butyl-4,4-di(tert-butylperoxy)valerate, 2,2-two (tert- Butylperoxy)butane and the like. These organic peroxides can be added to the sealing material by, for example, adding and melting and kneading the resin of the sealing material.
具有(甲基)丙烯醯基的化合物(B),相對樹脂(Rb)100重量份而言,較佳者是含有0.1~20重量份之比例,更佳者是0.5~15重量份之比例,特佳者是1~10重量份之比例。藉由使比例成為在0.1重量份以上,就可以更有效地實現提昇接合力,藉由使之成為20重量份以下,可以使得具有(甲基)丙烯醯基的化合物(B)彼此適切地交聯,而有效地提昇對於基材、密封材之接合力。 The compound (B) having a (meth) acrylonitrile group preferably has a ratio of 0.1 to 20 parts by weight, more preferably 0.5 to 15 parts by weight, based on 100 parts by weight of the resin (Rb). The best one is a ratio of 1 to 10 parts by weight. By setting the ratio to 0.1 part by weight or more, the bonding strength can be more effectively achieved, and by making it 20 parts by weight or less, the compound (B) having a (meth) acryl fluorenyl group can be appropriately disposed. The joint force is effectively improved for the bonding force of the substrate and the sealing material.
在本發明中,樹脂(R)之較佳者是:數量平均分子量為10,000~250,000、而玻璃轉移溫度為-40~100℃。 In the present invention, the resin (R) is preferably a number average molecular weight of 10,000 to 250,000 and a glass transition temperature of -40 to 100 °C.
藉由使得樹脂(R)的數量平均分子量成為250,000以下,則可有效地引導出對於密封材之接合力;而藉由使之在10,000以上,可以使得易接合劑的塗膜之耐溼熱性變良好,且對於溼熱試驗後的密封材之接合力保持良好。樹脂(R)的數量平均分子量之較佳者為10,000~150,000,更佳者為10,000~100,000,更理想者為15,000~75,000,特佳者為20,000~60,000。 By making the number average molecular weight of the resin (R) 250,000 or less, the bonding force to the sealing material can be effectively guided; and by making it 10,000 or more, the heat resistance of the coating film of the easy bonding agent can be changed. Good, and the bonding force of the sealing material after the damp heat test was kept good. The number average molecular weight of the resin (R) is preferably from 10,000 to 150,000, more preferably from 10,000 to 100,000, more preferably from 15,000 to 75,000, and particularly preferably from 20,000 to 60,000.
另外,上述的數量平均分子量(Mn)為樹脂(R)的凝膠透析色譜分析法(GPC)之換算成多苯乙烯的值。例如,將管柱(昭和電工(股)公司製KF-805L、KF-803L、及KF-802)的溫度設定為40℃,使用THF做為析出液,將流速設定為0.2mL/min,將檢出設定為RI並將試料濃度設定為 0.02%,使用苯乙烯做為標準試料來進行。本發明之數量平均分子量係記載著藉由上述的方法所測定之值。 Further, the above-mentioned number average molecular weight (Mn) is a value converted into polystyrene by gel permeation chromatography (GPC) of the resin (R). For example, the temperature of the column (KF-805L, KF-803L, and KF-802 manufactured by Showa Denko Co., Ltd.) is set to 40 ° C, and THF is used as a precipitate, and the flow rate is set to 0.2 mL/min. Check out the setting to RI and set the sample concentration to 0.02% was carried out using styrene as a standard sample. The number average molecular weight of the present invention describes the value measured by the above method.
藉由使樹脂(R)的玻璃轉移溫度成為在100℃以下,可以使得易接合劑的塗膜保持良好的硬度、並且使得對於密封材的接合力成為良好。又,藉由使之在-40℃以上,可以使得易接合劑的塗膜保有良好的耐溼熱性,並且使得在溼熱試驗後的對於密封材之接合力保持良好。又,當有效地防止在易接合劑的塗膜表面產生黏性、於製造後將太陽能電池保護片製成圓筒(roll)狀的情況,就可以使之變得難以引起結塊(blocking)。樹脂(R)的玻璃轉移溫度較佳為-10~80℃,特佳為10~70℃。 By setting the glass transition temperature of the resin (R) to 100 ° C or lower, it is possible to maintain a good hardness of the coating film of the easy-bonding agent and to improve the bonding strength to the sealing material. Further, by making it at -40 ° C or higher, the coating film of the easy-to-bond agent can be kept good in moist heat resistance, and the bonding force with respect to the sealing material after the damp heat test can be kept good. Further, when the surface of the coating film of the easy-to-bond agent is effectively prevented from sticking and the solar cell protective sheet is formed into a roll shape after the production, it becomes difficult to cause blocking. . The glass transition temperature of the resin (R) is preferably from -10 to 80 ° C, particularly preferably from 10 to 70 ° C.
所謂玻璃轉移溫度係指對於樹脂(R)經乾燥的固體成分100%之樹脂,經由以示差掃描式熱量分析儀(DSC)量測得到的值。例如,將裝有量稱試料約10mg之試樣的鋁盤、與未裝入試料的鋁盤及安置於DSC裝置中,在氮氣流中、使用液態氮,對它進行急速冷卻處理直到-100℃為止,然後以20℃/分昇溫直到200℃為止,繪製DSC曲線圖。由此DSC曲線之低溫側的基線(於試驗片未發生轉移及反應的溫度區域之DSC曲線部分)延伸至高溫側的直線、與在玻璃轉移的階段狀變化部分之曲線坡度成為最大的點拉出的接線之交點,求得外差的玻璃轉移起始溫度(Tig),進而以它做為玻璃轉移溫度而求得。本發明所記載的玻璃轉移溫度為經由以上述的方法進行測定而得到的值。 The glass transition temperature refers to a value measured by a differential scanning calorimeter (DSC) for a resin having 100% of the dried solid component of the resin (R). For example, an aluminum pan containing a sample of about 10 mg of the sample and an aluminum pan not loaded with the sample are placed in a DSC apparatus, and in a nitrogen stream, liquid nitrogen is used, and it is rapidly cooled until -100. At °C, the temperature was raised at 20 ° C / min until 200 ° C, and the DSC curve was drawn. The baseline on the low temperature side of the DSC curve (the DSC curve portion of the temperature region where the test piece has not undergone transfer and reaction) extends to the line on the high temperature side, and the slope of the curve in the phase change portion of the glass transition becomes the largest point. At the intersection of the outgoing wires, the glass transition starting temperature (Tig) of the heterodyne is obtained, which is obtained by taking it as the glass transition temperature. The glass transition temperature described in the present invention is a value obtained by measurement by the above method.
為使藉由交聯來提高塑膠膜(E)及密封材間之密合性、對易接合劑層賦與耐溼熱性之目的,則樹脂(R)較佳為具有羥基及胺基中之至少任一者。樹脂(R)的羥價與胺價之和,較佳為2~100(mgKOH/g),更佳為2~50(mgKOH/g),更理想是2~30(mgKOH/g)。藉由使得樹脂(R)的羥價與胺價之和成為在100(mgKOH/g)以下,可以使得易接合劑的塗膜適切地進行交聯,並可使得對於塑膠膜(E)之接合力變良好。又,可以有效地防止:在耐溼熱試驗中進行交聯反應,而於溼熱試驗後接合力之減低。又,藉由使得羥價對胺價之和成為在2(mgKOH/g)以上,可以使得易接合劑的塗膜適切地交聯、使得塗膜的耐溼熱性成為良好,並可以防止溼熱試驗後之密封材的接合力之減低。 In order to improve the adhesion between the plastic film (E) and the sealing material by crosslinking, and impart heat and humidity resistance to the easy-to-bond layer, the resin (R) preferably has a hydroxyl group and an amine group. At least either. The sum of the hydroxyl value and the amine value of the resin (R) is preferably 2 to 100 (mgKOH/g), more preferably 2 to 50 (mgKOH/g), still more preferably 2 to 30 (mgKOH/g). By making the sum of the hydroxyl value of the resin (R) and the amine valence to be 100 (mgKOH/g) or less, the coating film of the easy-bonding agent can be appropriately cross-linked, and the bonding to the plastic film (E) can be made. The force is getting better. Further, it is possible to effectively prevent the crosslinking reaction from being carried out in the damp heat resistance test, and the joining force is reduced after the damp heat test. Further, by setting the sum of the hydroxyl value and the amine value to 2 (mgKOH/g) or more, the coating film of the easy-bonding agent can be appropriately cross-linked, the moist heat resistance of the coating film can be made good, and the damp heat test can be prevented. The bonding force of the sealing material is reduced.
本發明中之胺價(mgKOH/g)係可以藉由以下的測定方法來求得。 The amine valence (mgKOH/g) in the present invention can be determined by the following measurement method.
量取0.1~3g的試料至0.1mg位為止、10mL的乙酸,加入燒杯中,慢慢地攪拌直到試料完全地溶解為止。使用自動滴定裝置,以0.10mol/L過氯酸乙酸溶液,對於試驗溶液進行電位差滴定直到600mV附近的終點為止。 0.1 to 3 g of the sample was weighed to 0.1 mg, and 10 mL of acetic acid was added to the beaker, and the mixture was slowly stirred until the sample was completely dissolved. The test solution was subjected to potentiometric titration with a 0.10 mol/L perchloric acid acetic acid solution using an automatic titrator until the end point of 600 mV.
試料的胺價為以下述的式子計算出的。 The amine valence of the sample was calculated by the following formula.
胺價(mgKOH/g)={(V×F×5.61)/m}/(固體成分濃度/100) Amine value (mgKOH/g) = {(V × F × 5.61) / m} / (solid content concentration / 100)
但,m:試料的採取量(g) However, m: the amount of sample taken (g)
V:試料滴定所需的0.10mol/L過氯酸乙酸溶液 之容量(mL) V: 0.10 mol/L perchloric acid acetic acid solution required for sample titration Capacity (mL)
F:0.10mol/L過氯酸乙酸溶液的濃度因子 F: concentration factor of 0.10mol/L perchloric acid acetic acid solution
C:硫代硫酸鈉溶液的濃度(mol/L) C: concentration of sodium thiosulfate solution (mol/L)
本發明所記載之胺價為以上述的方法所測定得到的值。 The amine valence described in the present invention is a value measured by the above method.
其次,說明聚異氰酸酯化合物(C)。 Next, the polyisocyanate compound (C) will be explained.
聚異氰酸酯化合物(C)為可以藉由與樹脂(R)中之羥基、及/或胺基起反應,使之與樹脂(R)彼此交聯,而對於易接合劑層賦與耐溼熱性,並且可以提昇構成太陽能電池保護片的塑膠膜(E)及密封材(II)及/或密封材(IV)間之密合性。因此,聚異氰酸酯化合物(C)較佳為在一分子中具有2個以上的異氰酸酯基。舉例來說,例如,芳香族聚異氰酸酯、鏈狀脂肪族聚異氰酸酯、脂環族聚異氰酸酯等。聚異氰酸酯化合物(C)可以使用1種類,也可以是併用2種類以上的化合物。 The polyisocyanate compound (C) can be crosslinked with the resin (R) by reacting with a hydroxyl group and/or an amine group in the resin (R) to impart heat and humidity resistance to the easy-bonding layer. Further, the adhesion between the plastic film (E) constituting the solar cell protective sheet and the sealing material (II) and/or the sealing material (IV) can be improved. Therefore, the polyisocyanate compound (C) preferably has two or more isocyanate groups in one molecule. For example, an aromatic polyisocyanate, a chain aliphatic polyisocyanate, an alicyclic polyisocyanate, or the like. One type of the polyisocyanate compound (C) may be used, or two or more types of compounds may be used in combination.
用來做為芳香族聚異氰酸酯者,舉例來說,例如,可以是1,3-伸苯基二異氰酸酯、4,4’-二苯基二異氰酸酯、1,4-伸苯基二異氰酸酯、4,4’-二苯基甲烷二異氰酸酯、2,4-伸甲苯基二異氰酸酯、2,6-伸甲苯基二異氰酸酯、4,4’-甲苯胺二異氰酸酯、2,4,6-三異氰酸酯甲苯、1,3,5-三異氰酸酯苯、二甲氧基苯胺二異氰酸酯、4,4’-二苯醚二異氰酸酯、4,4’,4"-三苯基甲烷三異氰酸酯等。 As the aromatic polyisocyanate, for example, it may be 1,3-phenylene diisocyanate, 4,4'-diphenyl diisocyanate, 1,4-phenylene diisocyanate, 4 , 4'-diphenylmethane diisocyanate, 2,4-tolyl diisocyanate, 2,6-tolyl diisocyanate, 4,4'-toluidine diisocyanate, 2,4,6-triisocyanate toluene 1,3,5-triisocyanate benzene, dimethoxyaniline diisocyanate, 4,4'-diphenyl ether diisocyanate, 4,4',4"-triphenylmethane triisocyanate, and the like.
用來做為鏈狀脂肪族聚異氰酸酯者,舉例來說,例如,其可以是、三亞甲基二異氰酸酯、四亞甲基二異氰酸 酯、六亞甲基二異氰酸酯(HDI)、五亞甲基二異氰酸酯、1,2-丙烯二異氰酸酯、2,3-伸丁基二異氰酸酯、1,3-伸丁基二異氰酸酯、十二亞甲基二異氰酸酯、2,4,4-三甲基六亞甲基二異氰酸酯等。 As the chain aliphatic polyisocyanate, for example, it may be, trimethylene diisocyanate, tetramethylene diisocyanate Ester, hexamethylene diisocyanate (HDI), pentamethylene diisocyanate, 1,2-propylene diisocyanate, 2,3-butylene diisocyanate, 1,3-butylene diisocyanate, 12 Methyl diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, and the like.
用來做為脂環族聚異氰酸酯者,舉例來說,例如,其可以是3-異氰酸酯甲基-3,5,5-三甲基環己基異氰酸酯(IPDI)、1,3-環戊烷二異氰酸酯、1,3-環己烷二異氰酸酯、1,4-環己烷二異氰酸酯、甲基-2,4-環己烷二異氰酸酯、甲基-2,6-環己烷二異氰酸酯、4,4’-亞甲基雙(環己基異氰酸酯)、1,4-雙(異氰酸酯甲基)環己烷等。 As the alicyclic polyisocyanate, for example, it may be 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate (IPDI), 1,3-cyclopentane II Isocyanate, 1,3-cyclohexane diisocyanate, 1,4-cyclohexane diisocyanate, methyl-2,4-cyclohexane diisocyanate, methyl-2,6-cyclohexane diisocyanate, 4, 4'-methylenebis(cyclohexyl isocyanate), 1,4-bis(isocyanatemethyl)cyclohexane, and the like.
又,除了上述聚異氰酸酯以外,舉例來說,例如,可以是上述聚異氰酸酯與三羥甲基丙烷等之多元醇化合物之加成物、上述聚異氰酸酯之縮二脲體或三聚異氰酸酯體;更且可以是上述聚異氰酸酯與公知的聚醚多元醇或聚酯多元醇、丙烯酸基多元醇、聚丁二烯多元醇、聚異丁烯多元醇等之加成物等。 Further, in addition to the above polyisocyanate, for example, an adduct of a polyhydric alcohol compound such as polyisocyanate and trimethylolpropane, or a biuret or trimeric isocyanate of the above polyisocyanate may be used; Further, it may be an adduct of the above polyisocyanate with a known polyether polyol or polyester polyol, an acrylic polyol, a polybutadiene polyol, a polyisobutylene polyol or the like.
在此等聚異氰酸酯化合物(C)之中,從設計性之觀點來看,較佳者是低黃變型脂肪族或脂環族的聚異氰酸酯;從耐溼熱性的觀點來看,較佳者為三聚異氰酸酯體。更具體而言,較佳者為六亞甲基二異氰酸酯(HDI)的三聚異氰酸酯體、3-異氰酸酯甲基-3,5,5-三甲基環己基異氰酸酯(IPDI)的三聚異氰酸酯體。 Among these polyisocyanate compounds (C), from the viewpoint of design, a low-yellowing aliphatic or alicyclic polyisocyanate is preferred; from the viewpoint of moisture and heat resistance, it is preferably Trimeric isocyanate. More specifically, a trimer isocyanate of hexamethylene diisocyanate (HDI), a trimeric isocyanate of 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate (IPDI) is preferred. .
另外,藉由使此等之聚異氰酸酯化合物(C)的異氰酸酯基之幾乎全部量與嵌段化劑起反應,可以得到嵌段化聚 異氰酸酯化合物(C1)。本發明中之塗布太陽能電池保護片用易接合劑所得到的硬化處理前之易接合劑層(D’),較佳者為在與密封材貼合而製造出太陽能電池模組之前未進行交聯;因此,聚異氰酸酯化合物(C)較佳是嵌段化聚異氰酸酯化合物(C1)。 Further, by reacting almost the entire amount of the isocyanate groups of the polyisocyanate compound (C) with the blocking agent, block polymerization can be obtained. Isocyanate compound (C1). In the present invention, the easy-to-bond layer (D') before the hardening treatment obtained by applying the easy-to-bond agent for the solar cell protective sheet is preferably not bonded before the solar cell module is bonded to the sealing material. Therefore, the polyisocyanate compound (C) is preferably a blocked polyisocyanate compound (C1).
用來做為嵌段化劑者,舉例來說,例如,可以是酚、苯硫酚、甲基苯硫酚、二甲基苯酚、甲酚、間苯二酚、硝基酚、氯酚等之酚類、丙酮肟、甲基乙基酮肟、環己酮肟等之肟類、甲醇、乙醇、n-丙醇、異丙醇、n-丁醇、異丁醇、t-丁醇、t-戊醇、乙二醇單乙醚、乙二醇單丁醚、二乙二醇單乙醚、丙二醇單甲醚、苄基醇等之醇類、3,5-二甲基吡唑、1,2-吡唑等之吡唑類、1,2,4-三唑等之三唑類、氯乙醇、1,3-二氯-2-丙醇等之鹵素取代醇類、ε-己內醯胺、δ-戊內醯胺、γ-丁內醯胺、β-丙基內醯胺等之內醯胺類、乙醯乙酸甲酯、乙醯乙酸乙酯、乙醯基丙酮、丙二酸甲酯、丙二酸乙酯等之活性亞甲基化合物類。除此之外,舉例來說,例如,也可以是胺類、醯亞胺類、硫醇類、亞胺類、脲類、二芳基類等。嵌段化劑可以使用1種類,也可以併用2種類以上。 As the blocker, for example, it may be phenol, thiophenol, methyl thiophenol, dimethyl phenol, cresol, resorcin, nitrophenol, chlorophenol, etc. Anthraquinones such as phenols, acetone oxime, methyl ethyl ketone oxime, cyclohexanone oxime, methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, t-butanol, Alcohols such as t-pentanol, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monoethyl ether, propylene glycol monomethyl ether, benzyl alcohol, etc., 3,5-dimethylpyrazole, 1, a pyrazole such as 2-pyrazole, a triazole such as 1,2,4-triazole, a halogen-substituted alcohol such as chlorohydrin or 1,3-dichloro-2-propanol, or ε-caprolactone Amidoxime, acetonitrile, acetonitrile, ethyl acetate, ethyl acetoacetate, malonic acid An active methylene compound such as methyl ester or ethyl malonate. Other examples include, for example, amines, quinones, thiols, imines, ureas, diaryls, and the like. One type of the blocking agent may be used, or two or more types may be used in combination.
在此等的嵌段劑之中較佳者是:嵌段劑的解離溫度為80℃~150℃。當解離溫度為小於80℃時,恐怕會在塗布易接合劑並使溶劑揮發之際,由於硬化反應進行而減低與填充劑間之密合性之虞。當解離溫度超過150℃時,恐怕會在構成太陽能電池模組之際的真空熱壓合步驟中,由於 未充分地進行硬化反應而減低與填充劑間之密合性之虞。 Preferred among these blockers is that the block agent has a dissociation temperature of from 80 ° C to 150 ° C. When the dissociation temperature is less than 80 ° C, there is a fear that the adhesion between the filler and the filler is reduced due to the progress of the hardening reaction when the easy-to-bond agent is applied and the solvent is volatilized. When the dissociation temperature exceeds 150 ° C, it may be in the vacuum thermocompression step at the time of constructing the solar cell module, The hardening reaction is not sufficiently performed to reduce the adhesion to the filler.
用來做為解離溫度為80℃~150℃之嵌段劑,舉例來說,例如,可以是甲基乙基酮肟(解離溫度:140℃,以下同樣是指解離溫度)、3,5-二甲基吡唑(120℃)、二異丙胺(120℃)等。 The block agent used as the dissociation temperature of 80 ° C to 150 ° C, for example, may be methyl ethyl ketone oxime (dissociation temperature: 140 ° C, the following also refers to the dissociation temperature), 3, 5- Dimethylpyrazole (120 ° C), diisopropylamine (120 ° C), and the like.
在本發明的易接合劑中之聚異氰酸酯化合物(C)的量,相對於樹脂(R)的羥基與胺基之和為1莫耳而言,較佳者是存在有如在0.1~10莫耳的範圍之量的異氰酸酯基,更佳者是在0.5~5莫耳之範圍。藉由使之在0.1莫耳以上,可以使得交聯密度成為適當並具有充分的耐溼熱性。又,藉由使之在10莫耳以下,能夠有效地防止:過剩的異氰酸酯與溼熱試驗中之空氣中的水分起反應而讓塗膜變硬,致使成為構成太陽能電池保護片的塑膠膜(E)及密封材間之接合力降低的原因之事。 The amount of the polyisocyanate compound (C) in the easy-bonding agent of the present invention is preferably 1 mol% or less with respect to the sum of the hydroxyl group and the amine group of the resin (R) of 1 mol. The range of isocyanate groups, more preferably in the range of 0.5 to 5 moles. By making it at 0.1 mol or more, the crosslinking density can be made appropriate and has sufficient moist heat resistance. Further, by setting it at 10 m or less, it is possible to effectively prevent the excess isocyanate from reacting with the moisture in the air in the damp heat test to harden the coating film, thereby causing the plastic film to constitute the solar cell protective sheet (E). ) and the reason for the decrease in the bonding force between the sealing materials.
本發明的易接合劑,可以含有:相對於固體成分100重量份計為0.01~30重量份之後述的有機系粒子、或無機系粒子。藉由添加粒子,可以減低硬化處理前的易接合劑層(D’)表面之黏性。尤其,更佳者是:當添加5~30重量份的無機系粒子,因為此時具有能夠得到所期待的增加耐溼熱性之效果;又,在無機粒子之中,更佳者是滑石、水滑石、雲母、高嶺土。當含量為少於0.01重量份時,就無法充分地減低硬化處理前的易接合劑層(D’)表面之黏性;藉由使之在30重量份以下,就可以讓硬化處理前的易接合劑層(D’)與密封材間之密合良好地保持著、並有效 地提高接合力。 The easy-bonding agent of the present invention may contain 0.01 to 30 parts by weight of organic particles or inorganic particles to be described later, based on 100 parts by weight of the solid component. By adding particles, the viscosity of the surface of the easy-to-bond layer (D') before the hardening treatment can be reduced. In particular, it is more preferable that 5 to 30 parts by weight of the inorganic particles are added because the desired effect of increasing the moist heat resistance can be obtained at this time; and among the inorganic particles, the talc and the water are more preferable. Talc, mica, kaolin. When the content is less than 0.01 parts by weight, the tackiness of the surface of the easy-bonding agent layer (D') before the hardening treatment cannot be sufficiently reduced; by making it 30 parts by weight or less, the ease before the hardening treatment can be made The adhesion between the bonding agent layer (D') and the sealing material is well maintained and effective Improve the joint force.
在有機系粒子中,能夠適合使用熔點或軟化點為150℃以上之物。當有機系粒子的熔點或軟化點為低於150℃時,則恐怕在構成太陽能電池模組之際的真空熱壓合步驟中粒子會軟化而妨害與密封材間之接合。 Among the organic particles, those having a melting point or a softening point of 150 ° C or higher can be suitably used. When the melting point or softening point of the organic particles is less than 150 ° C, the particles may soften during the vacuum thermocompression bonding step of constituting the solar cell module to impede the bonding with the sealing material.
有機系粒子的具體例子,舉例來說,例如,聚甲基甲基丙烯酸酯樹脂、聚苯乙烯樹脂、耐龍(註冊商標)樹脂、蜜胺樹脂、胍胺樹脂、酚樹脂、脲樹脂、矽樹脂、甲基丙烯酸酯樹脂、丙烯酸酯樹脂等之聚合物粒子;或纖維素粉、硝基纖維素粉、木粉、廢紙粉、稻榖粉、澱粉等。有機系粒子係可以使用1種類,也可以併用2種類以上。 Specific examples of the organic-based particles include, for example, polymethyl methacrylate resin, polystyrene resin, Nylon (registered trademark) resin, melamine resin, guanamine resin, phenol resin, urea resin, hydrazine. Polymer particles such as resin, methacrylate resin, acrylate resin; or cellulose powder, nitrocellulose powder, wood powder, waste paper powder, rice bran powder, starch, and the like. The organic particle system may be used in one type or in combination of two or more types.
前述之聚合物粒子,其係能夠藉由乳化聚合法、懸濁聚合法、分散聚合法、無皂聚合法、晶種聚合法、微懸浮聚合法等之聚合法而製得。又,前述有機系粒子,在不損害其特性之程度下,亦可含有不純物。又,粒子的形狀可以是如粉末狀、粒狀、顆粒狀、平板狀、纖維狀等之類的形狀。 The polymer particles described above can be obtained by a polymerization method such as an emulsion polymerization method, a suspension polymerization method, a dispersion polymerization method, a soap-free polymerization method, a seed polymerization method, or a microsuspension polymerization method. Further, the organic particles may contain impurities without impairing the properties thereof. Further, the shape of the particles may be a shape such as a powder, a granule, a granule, a flat plate, a fiber or the like.
無機粒子的具體例,舉例來說,例如,可以是鎂、鈣、鋇、鋅、鋯、鉬、矽、銻、鈦等之金屬的氧化物、氫氧化物、含有硫酸鹽、碳酸鹽、矽酸鹽等之無機系粒子。更詳細的具體例,舉例來說,例如,其可以是含有矽膠、氧化鋁、氫氧化鈣、碳酸鈣、氧化鎂、氫氧化鎂、碳酸鎂、氧化鋅、鉛氧化物、矽藻土、沸石、矽酸鋁、滑石、白碳、雲母、玻璃纖維、玻璃粉末、玻璃珠、石膏、矽灰石、氧 化鐵、氧化銻、氧化鈦、鋅鋇白、輕石粉、硫酸鋁、矽酸鋯、碳酸鋇、白雲石、二硫化鉬、砂鐵、碳黑等之無機系粒子。無機粒子係可以使用1種類,也可以併用2種類以上。 Specific examples of the inorganic particles may, for example, be oxides, hydroxides, sulfates, carbonates, and cesiums of metals such as magnesium, calcium, barium, zinc, zirconium, molybdenum, niobium, tantalum, and titanium. Inorganic particles such as acid salts. More specific examples, for example, may be silicone, alumina, calcium hydroxide, calcium carbonate, magnesium oxide, magnesium hydroxide, magnesium carbonate, zinc oxide, lead oxide, diatomaceous earth, zeolite. , aluminum silicate, talc, white carbon, mica, glass fiber, glass powder, glass beads, gypsum, ash, oxygen Inorganic particles such as iron, cerium oxide, titanium oxide, zinc antimony white, light stone powder, aluminum sulfate, zirconium silicate, barium carbonate, dolomite, molybdenum disulfide, sand iron, carbon black, and the like. One type of the inorganic particles may be used, or two or more types may be used in combination.
又,前述無機系粒子,在不損害其特性的程度下,亦可以含有不純物。又,粒子的形狀可以是如粉末狀、粒狀、顆粒狀、平板狀、纖維狀等之類的形狀。 Further, the inorganic particles may contain impurities without impairing the properties thereof. Further, the shape of the particles may be a shape such as a powder, a granule, a granule, a flat plate, a fiber or the like.
又,本發明中之易接合劑,也可以視需要在不妨害本發明之效果的範圍下添加交聯促進劑。交聯促進劑是擔任促進(甲基)丙烯酸酯系共聚物(A)以外的樹脂(R)之羥基及胺基、與聚異氰酸酯化合物(C)的異氰酸酯之交聯反應的觸媒之角色。用來做為交聯促進劑者,舉例來說,例如,其可以是錫化合物、金屬鹽、鹼等;具體的例子,舉例來說,例如,其為辛酸錫、二乙酸二丁基錫、二月桂酸二丁基錫、二月桂酸二辛基錫、氯化錫、辛酸鐵、辛酸鈷、環烷酸鋅、三乙胺、三乙烯二胺等。此等係可以單獨或組合使用。 Further, in the easy-bonding agent of the present invention, a crosslinking accelerator may be added as needed within a range that does not impair the effects of the present invention. The crosslinking accelerator is a catalyst which promotes the crosslinking reaction of the hydroxyl group and the amine group of the resin (R) other than the (meth)acrylate copolymer (A) and the isocyanate of the polyisocyanate compound (C). As the crosslinking accelerator, for example, it may be a tin compound, a metal salt, a base or the like; specific examples are, for example, tin octylate, dibutyltin diacetate, and dilaurin Dibutyltin acid, dioctyltin dilaurate, tin chloride, iron octoate, cobalt octoate, zinc naphthenate, triethylamine, triethylenediamine, and the like. These lines can be used alone or in combination.
又,本發明中之易接合劑,也可以視需要在不妨害本發明之效果的範圍下添加填充劑、觸變賦與劑、抗老化劑、抗氧化劑、抗靜電劑、難燃劑、熱傳導性改良劑、可塑劑、防垂滴劑、防污劑、防腐劑、殺菌劑、消泡劑、整平劑、硬化劑、增黏劑、顏料分散劑、矽烷偶合劑等之各種的添加劑。 Further, in the adhesive agent of the present invention, a filler, a thixotropic agent, an anti-aging agent, an antioxidant, an antistatic agent, a flame retardant, and heat conduction may be added as needed without impairing the effects of the present invention. Various additives such as a sex improver, a plasticizer, an anti-sagging agent, an antifouling agent, a preservative, a bactericide, an antifoaming agent, a leveling agent, a hardener, a tackifier, a pigment dispersant, a decane coupling agent, and the like.
又,藉由在本發明中的易接合劑添加環氧樹脂(Ep), 可期待得到增加耐溼熱性的效果。環氧樹脂(Ep)的添加量,相對於100份之樹脂(R)計,較佳者是0.1~70重量份,更佳者是0.5~60重量份,更理想者是1~50重量份。 Further, by adding an epoxy resin (Ep) to the easy-bonding agent in the present invention, It is expected to have an effect of increasing the heat and humidity resistance. The amount of the epoxy resin (Ep) to be added is preferably 0.1 to 70 parts by weight, more preferably 0.5 to 60 parts by weight, more preferably 1 to 50 parts by weight, based on 100 parts of the resin (R). .
用來做為上述環氧樹脂(Ep)者,舉例來說,例如,其可以是縮水甘油醚化合物、縮水甘油酯化合物等。 As the epoxy resin (Ep), for example, it may be a glycidyl ether compound, a glycidyl ester compound or the like.
用來做為上述縮水甘油醚化合物者,舉例來說,例如,其可以是雙酚型環氧樹脂、苯酚醛清漆型環氧樹脂、聯酚型環氧樹脂、聯二甲基苯酚型環氧樹脂、三羥基苯基甲烷型環氧樹脂、四苯酚乙烷型環氧樹脂等。 As the glycidyl ether compound, for example, it may be a bisphenol type epoxy resin, a novolac type epoxy resin, a biphenol type epoxy resin, a dimethyl phenol type epoxy resin. Resin, trishydroxyphenylmethane type epoxy resin, tetraphenol ethane type epoxy resin, and the like.
用來做為上述雙酚型環氧樹脂者,舉例來說,例如,其可以是雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、溴化雙酚A型環氧樹脂、加氫雙酚A型環氧樹脂。 For the above bisphenol type epoxy resin, for example, it may be bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, brominated bisphenol A type epoxy resin, hydrogenated bisphenol A type epoxy resin.
用來做為上述酚醛清漆型環氧樹脂者,舉例來說,例如,其可以是苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、溴化苯酚酚醛清漆型環氧樹脂、含萘骨架之酚酚醛清漆型環氧樹脂、含二環戊二烯骨架之苯酚酚醛清漆型環氧樹脂等。 As the above-mentioned novolac type epoxy resin, for example, it may be a phenol novolac type epoxy resin, a cresol novolac type epoxy resin, a brominated phenol novolak type epoxy resin, or the like. A phenol novolac type epoxy resin having a naphthalene skeleton, a phenol novolac type epoxy resin containing a dicyclopentadiene skeleton, and the like.
用來做為上述縮水甘油基酯化合物者,舉例來說,例如,其可以是四酞酸二縮水甘油酯等。此等之環氧樹脂係可以單獨使用,也可以併用2種類以上。 As the glycidyl ester compound, for example, it may be diglycidyl tetraruthenate or the like. These epoxy resins may be used singly or in combination of two or more.
可於本發明使用的易接合劑為包括溶劑。 The easy-bonding agent which can be used in the present invention is a solvent.
用來做為溶劑者,雖然是可以使用從甲醇、乙醇、丙醇、丁醇、乙二醇甲醚、二乙二醇甲醚等之醇類; 丙酮、甲基乙基酮、甲基異丁基酮、環己酮等之酮類;四氫呋喃、二噁烷、乙二醇二甲醚、二乙二醇二甲醚等之醚類;己烷、戊烷、辛烷等之碳化氫類;苯、甲苯、二甲苯、異丙苯等之芳香族類;乙酸乙酯、乙酸丁酯等之酯類等之中的適合於樹脂組成物的組成需要者,然而較佳是使用沸點為50℃~200℃之物。當沸點高於50℃時,在塗布易接合劑之際,溶劑就會變得容易揮發而致使固體成分變高、導致難以塗布成均一的膜厚。當沸點為高200℃時,就會變得難以使溶劑乾燥。另外,溶劑也可以是使用2種以上。 Used as a solvent, although alcohols such as methanol, ethanol, propanol, butanol, ethylene glycol methyl ether, diethylene glycol methyl ether, etc. can be used; a ketone such as acetone, methyl ethyl ketone, methyl isobutyl ketone or cyclohexanone; an ether such as tetrahydrofuran, dioxane, ethylene glycol dimethyl ether or diethylene glycol dimethyl ether; Hydrocarbons such as pentane and octane; aromatics such as benzene, toluene, xylene, and cumene; and esters suitable for the resin composition among esters such as ethyl acetate and butyl acetate. If necessary, it is preferred to use a material having a boiling point of 50 ° C to 200 ° C. When the boiling point is higher than 50 ° C, when the easy-to-bond agent is applied, the solvent becomes easily volatilized, so that the solid content becomes high, and it is difficult to apply a uniform film thickness. When the boiling point is 200 ° C higher, it becomes difficult to dry the solvent. Further, two or more kinds of solvents may be used.
本發明的易接合劑,可以藉由將之施塗於塑膠膜(E)而形成易接合劑層(D’),藉以製作出與密封材(II)及/或密封材(IV)之接合性良好的太陽能電池保護片(Z’)。 The easy-bonding agent of the present invention can be formed into a bonding layer (D') by applying it to the plastic film (E), thereby producing a bonding with the sealing material (II) and/or the sealing material (IV). Good solar cell protection sheet (Z').
用來做為將本發明之易接合劑施塗成塑膠膜(E)的方法,可以使用習用公知的方法。具體而言,舉例來說,例如,慧形塗布法、凹塗法、逆塗法、輥塗法、模唇塗布法、噴塗法等。可以此等之方法塗布易接合劑,藉由加熱乾燥使溶劑揮散,藉以形成硬化處理前的易接合劑層(D’)。 As a method of applying the easy-bonding agent of the present invention to the plastic film (E), a conventionally known method can be used. Specifically, for example, a velcro coating method, a concave coating method, a reverse coating method, a roll coating method, a lip coating method, a spray coating method, and the like. The easy-bonding agent can be applied by such a method, and the solvent is volatilized by heat drying to form an easy-adhesive layer (D') before the hardening treatment.
所形成的硬化處理前之易接合劑層(D’)的厚度,較佳者為0.01~30μm,更佳者為0.1~10μm。 The thickness of the easy-to-bond layer (D') before the hardening treatment is preferably 0.01 to 30 μm, more preferably 0.1 to 10 μm.
做為塑膠膜(E)者,例如,可以使用聚對酞酸乙二酯、聚酞酸丁二酯、聚萘酸乙二酯等之聚酯系樹脂薄膜、聚乙烯、聚丙烯、聚環戊二烯等之烯烴薄膜、聚氟化乙烯酯、 聚偏二氟乙烯薄膜、聚四氟乙烯薄膜、乙烯-四氟乙烯共聚物薄膜等之氟系薄膜、丙烯酸薄膜、三乙醯基纖維素薄膜。從薄膜剛性、成本的觀點來看,較佳為聚酯系樹脂薄膜,在此等之中,較佳者為聚對酞酸乙二酯薄膜。塑膠膜(E)可以是1層或2層以上的多層構造。更且,在塑膠膜(E)上也可以積層已蒸鍍有金屬氧化物、或非金屬無機氧化物的蒸鍍薄膜。 As the plastic film (E), for example, a polyester resin film such as polyethylene terephthalate, polybutylene phthalate or polyethylene naphthalate, polyethylene, polypropylene, or polycyclic ring can be used. An olefin film such as pentadiene or a polyvinyl fluoride, A fluorine-based film such as a polyvinylidene fluoride film, a polytetrafluoroethylene film, or an ethylene-tetrafluoroethylene copolymer film, an acrylic film, or a triethylenesulfonated cellulose film. From the viewpoint of film rigidity and cost, a polyester resin film is preferable, and among them, a polyethylene terephthalate film is preferable. The plastic film (E) may have a multilayer structure of one layer or two or more layers. Further, a vapor deposited film on which a metal oxide or a non-metal inorganic oxide is vapor-deposited may be laminated on the plastic film (E).
在使用聚酯系樹脂薄膜做為塑膠膜(E)的情況下,該薄膜較佳者是由固有黏度為0.6(dL/g)以上、且環狀三聚物含量為1重量%以下的聚酯樹脂所形成的聚酯系樹脂薄膜。另外,更佳者是固有黏度為0.6~1.2(dL/g)。又,環狀三聚物含量,雖然是愈少愈好,然而更佳者是在0.5重量%以下。藉由使用像這樣的薄膜,可以抑制長期暴露在屋外等因加氫分解所導致的強度劣化現象。 When a polyester resin film is used as the plastic film (E), the film preferably has a specific viscosity of 0.6 (dL/g) or more and a cyclic trimer content of 1% by weight or less. A polyester resin film formed of an ester resin. In addition, it is more preferable that the intrinsic viscosity is 0.6 to 1.2 (dL/g). Further, the content of the cyclic trimer is preferably as small as possible, but more preferably 0.5% by weight or less. By using such a film, it is possible to suppress the deterioration of strength due to hydrodecomposition such as long-term exposure to the outside.
形成上述的聚酯系樹脂薄膜之聚酯樹脂的環狀三聚物含量為藉由:將100mg的聚酯樹脂溶解於2mL的原氯酚,以液體色譜分析儀來測定重量%之方法而求得。 The content of the cyclic trimer of the polyester resin forming the polyester resin film described above is obtained by dissolving 100 mg of the polyester resin in 2 mL of prochlorophenol and measuring the weight by a liquid chromatograph. Got it.
上述的形成聚酯系樹脂薄膜之聚酯樹脂的固有黏度為藉由以下的式子所求得到的。 The intrinsic viscosity of the polyester resin forming the polyester resin film described above is obtained by the following formula.
亦即,將比黏度ηsp=(η/η0)-1除以濃度c所得到的量ηsp/c外插濃度0而求得。 That is, the amount ηsp/c extrapolated by the viscosity ηsp=(η/η0)-1 divided by the concentration c is obtained by extrapolating the concentration 0.
但,η0為溶媒的黏度;c(g/mL)為溶媒中的樹脂濃度;η為在c(g/mL)時之樹脂溶液的黏度;ηsp為樹脂溶液的黏度與溶媒的黏度之比。 However, η0 is the viscosity of the solvent; c (g/mL) is the resin concentration in the solvent; η is the viscosity of the resin solution at c (g/mL); ηsp is the ratio of the viscosity of the resin solution to the viscosity of the solvent.
用來做為蒸鍍在塑膠膜(E)的金屬氧化物或非金屬無機氧化物者,例如,可以使用矽、鋁、鎂、鈣、鉀、錫、鈉、硼、鈦、鉛、鋯、釔等之氧化物。又,也可以使用鹼金屬、鹼土金屬的氟化物等;此等係可以單獨使用或者是組合使用。 For use as a metal oxide or a non-metallic inorganic oxide for vapor deposition on a plastic film (E), for example, bismuth, aluminum, magnesium, calcium, potassium, tin, sodium, boron, titanium, lead, zirconium, An oxide such as ruthenium. Further, an alkali metal, an alkaline earth metal fluoride or the like may be used; these may be used singly or in combination.
此等金屬氧化物或非金屬無機氧化物,其係可以使用習用公知的真空蒸鍍、離子鍍敷、濺鍍等之PVD方式;以及電漿CVD、微波CVD等之CVD方式來進行蒸鍍。 These metal oxides or non-metal inorganic oxides can be vapor-deposited by a conventional PVD method such as vacuum vapor deposition, ion plating or sputtering, or a CVD method such as plasma CVD or microwave CVD.
在使用太陽能電池保護片(Z’)於非受光面側的情況下,構成太陽能電池用保護片(Z’)的塑膠膜(E)可以是無色,也可以是含有顏料或染料等之著色成分。在使用太陽能電池用保護片(Z’)於受光面側的情況下,構成太陽能電池保護片(Z’)的塑膠膜(E)較佳為無色。 When the solar cell protective sheet (Z') is used on the non-light-receiving side, the plastic film (E) constituting the solar cell protective sheet (Z') may be colorless or may contain a coloring component such as a pigment or a dye. . When the solar cell protective sheet (Z') is used on the light-receiving surface side, the plastic film (E) constituting the solar cell protective sheet (Z') is preferably colorless.
用來做為使之含有著色成分的方法,例如,在薄膜之製膜時先行混練著色成分的方法、在無色透明薄膜基材上印刷著色成分的方法等。又,也可以將著色薄膜和無色透明薄膜予以貼合來使用。 The method for containing the coloring component is, for example, a method of kneading a coloring component in advance of film formation, a method of printing a coloring component on a colorless transparent film substrate, and the like. Further, the colored film and the colorless transparent film may be bonded together and used.
太陽能電池保護片(Z’)也可以是在沒有形成塑膠膜(E)的易接合劑層(D’)之側的表面上,設置單層或複數層的金屬箔(F)、耐候性樹脂層(G)等之薄膜層、塗敷層。 The solar cell protective sheet (Z') may be a single layer or a plurality of layers of metal foil (F), weather resistant resin on the side of the side of the easy-to-bond layer (D') on which the plastic film (E) is not formed. a film layer or a coating layer of layer (G) or the like.
用來做為金屬箔(F)者,其係可以使用鋁箔、鐵箔、鋅合板等;在此等之中,從耐腐蝕性的觀點來看,較佳者是鋁箔。厚度之較佳者是10μm~100μm,更佳者是20μm~50μm。金屬箔(F)的積層,則可以使用習用公知的 各種的接合劑。 As the metal foil (F), aluminum foil, iron foil, zinc plate, etc. can be used, and among these, aluminum foil is preferable from a viewpoint of corrosion resistance. The thickness is preferably from 10 μm to 100 μm, more preferably from 20 μm to 50 μm. For the lamination of the metal foil (F), it is possible to use a conventionally known one. A variety of bonding agents.
用來做為耐候性樹脂層(G)者,可以使用由利用習用公知的各種接合劑積層聚偏二氟乙烯薄膜、聚對酞酸乙二酯、聚酞酸丁二酯、聚對酞酸萘二酯等之聚酯系樹脂薄膜而成之物、或使用由施塗如旭硝子(股)的路米弗龍這類的高耐候性塗料所形成的塗敷層等。 As the weather resistant resin layer (G), a polyvinylidene fluoride film, a polyethylene terephthalate, a polybutylene terephthalate or a polyparaic acid can be used by laminating various binders known in the art. A film made of a polyester resin film such as naphthalene diester or a coating layer formed of a high weather resistant paint such as Lumiforon coated with Asahi Glass.
本發明的太陽能電池模組,其係可以藉由:透過相對於太陽能電池單元(III)而言為位於太陽能電池單元的受光面側的硬化處理前之密封材(II),來積層位於太陽能電池單元的受光面側的太陽能電池表面保護材(I),又透過位於太陽能電池單元的非受光面側的硬化處理前之密封材(IV),來積層太陽能電池裏面保護材(V),並於減壓下進行高溫加熱壓合而製得。 The solar cell module of the present invention can be laminated on a solar cell by transmitting a sealing material (II) before the hardening treatment on the light-receiving surface side of the solar cell unit with respect to the solar cell (III). The solar cell surface protective material (I) on the light-receiving surface side of the unit is further laminated with the sealing material (IV) before the hardening treatment on the non-light-receiving surface side of the solar cell unit to laminate the protective material (V) inside the solar cell. It is obtained by high-temperature heating and pressing under reduced pressure.
用來做為太陽能電池表面保護材(I)、太陽能電池裏面保護材(V)者,舉例來說,例如,可以使用玻璃板、聚碳酸酯及聚丙烯酸酯的塑膠板等,然而較佳者是至少有一者為由本發明的太陽能電池保護片(Z’)所形成之物。 For use as a solar cell surface protective material (I) or a solar cell protective material (V), for example, a glass plate, a polycarbonate, a polyacrylate plastic plate, or the like can be used, but preferably At least one of them is formed of the solar cell protective sheet (Z') of the present invention.
本發明的太陽能電池模組,從實用上的耐久性及燃燒性之觀點來看,其較佳者為:在太陽能電池表面保護材(I)上使用玻璃板,而太陽能電池裏面保護材(V)為由本發明的太陽能電池保護片(Z’)所形成之物。 The solar cell module of the present invention preferably uses a glass plate on a solar cell surface protective material (I) from the viewpoint of practical durability and flammability, and the solar cell inside protective material (V) ) is a material formed by the solar cell protective sheet (Z') of the present invention.
做為密封材(II)、(IV)使用的EVA等之密封材者,其係可以含有用以增加耐候性的紫外線吸收劑、光安定劑;也可以是含有用以使EVA自身交聯的有機過氧化物等之 添加劑。 As the sealing material for EVA or the like used for the sealing materials (II) and (IV), it may contain an ultraviolet absorber or a light stabilizer for increasing weather resistance, or may contain a crosslinker for self-crosslinking of EVA. Organic peroxide additive.
用來做為太陽能電池單元(III)者,舉例來說,例如,其可以是在以結晶矽、非晶質矽、銅銦硒化物所代表的化合物半導體等之光電變換層上設置電極而成之物,更進一步地將彼等積層於玻璃等之基板上而成之物等。 For example, it may be an electrode provided on a photoelectric conversion layer of a compound semiconductor represented by crystalline germanium, amorphous germanium or copper indium selenide, for example, as the solar battery cell (III). Further, they are further laminated on a substrate such as glass.
以下,藉由實施例來更進一步詳細地說明本發明,然而本發明絕非僅限定於以下的實施例而已。另外,在實施例中,各個「份」為表示「重量份」,而各個「%」則表示「重量%」。 Hereinafter, the present invention will be described in further detail by way of examples, however, the invention should not be construed as limited only. In addition, in the embodiment, each "part" means "parts by weight", and each "%" means "% by weight".
又,碘價、數量平均分子量(Mn)、胺價為表示藉由前述的方法所測定得到的值;玻璃轉移溫度及羥價則為以如下述所記述之方法進行測定得到者。 Further, the iodine value, the number average molecular weight (Mn), and the amine value are values measured by the above-described method; and the glass transition temperature and the hydroxyl value are measured by the method described below.
玻璃轉移溫度之測定為藉由前述的示差掃描熱量測定(DSC)法來求得。另外,Tg測定用的試料為使用:以150℃對上述的丙烯酸樹脂溶液加熱約15分鐘,使之乾燥凝固而得到之物。 The glass transition temperature was determined by the aforementioned differential scanning calorimetry (DSC) method. Further, the sample for Tg measurement was obtained by heating the above-mentioned acrylic resin solution at 150 ° C for about 15 minutes, and drying and solidifying it.
在共栓三角燒瓶中,加入經精密量稱之約1g的試料、100mL的甲苯/乙醇(容量比:甲苯/乙醇=2/1)混合液並使之溶解。更進一步正確地加入5mL的乙醯化劑(由以吡啶溶解25g的乙酸酐並使容量成為100mL而成之溶液),約攪拌1小時。在其中,再加入酚酞試液之指示劑, 持續30秒鐘。然後,以0.1N醇性氫氧化鉀溶液進行滴定,直到溶液呈現淡紅色為止。 In a co-plugged conical flask, a sample of about 1 g of a precisely weighed amount, and a mixed solution of 100 mL of toluene/ethanol (capacity ratio: toluene/ethanol = 2/1) were added and dissolved. Further, 5 mL of an acetamidine compound (a solution obtained by dissolving 25 g of acetic anhydride in pyridine to have a capacity of 100 mL) was added, and the mixture was stirred for about 1 hour. In which an indicator of the phenolphthalein test solution is added, Lasts for 30 seconds. Then, titration was carried out with a 0.1 N alcoholic potassium hydroxide solution until the solution appeared reddish.
羥價為利用下式而求得。羥價為樹脂之乾燥狀態的數值(單位:mgKOH/g)。 The hydroxyl value is obtained by using the following formula. The hydroxyl value is a numerical value (unit: mgKOH/g) of the dry state of the resin.
羥價(mgKOH/g)=《{(b-a)×F×28.25}/S》/(不揮發分濃度/100)+D Hydroxyl Price (mgKOH/g) = "{(b-a) × F × 28.25} / S" / (nonvolatile concentration / 100) + D
但,S:試料的採取量(g) However, S: the amount of sample taken (g)
a:0.1N醇性氫氧化鉀溶液的消耗量(mL) a: consumption of 0.1N alcoholic potassium hydroxide solution (mL)
b:空白實驗的0.1N醇性氫氧化鉀溶液之消耗量(mL) b: consumption of 0.1N alcoholic potassium hydroxide solution in blank experiment (mL)
F:0.1N醇性氫氧化鉀溶液之力價(效力係數) F: the strength of the 0.1N alcoholic potassium hydroxide solution (effectiveness factor)
D:胺價(mgKOH/g) D: amine price (mgKOH/g)
在耐壓製高壓釜之中投入2,000g的乙酸丁酯、420g的2,2-甲基丙基戊酸乙烯酯、100g的苯甲酸乙烯酯、15g的4-羥基丁基乙烯醚,於高壓釜內進行減壓氮置換。其次,再度減壓投入70g的乙烯並昇溫直到60℃為止之後,再投入20g的t-丁基過氧基三甲基乙酸酯進行聚合反應。在反應器內壓成為特定壓力的時點時停止反應,而得到數量平均分子量為16,000、羥價為11.1(mgKOH/g)、Tg為25℃的烯烴系樹脂R11。將它溶解於甲苯中形成固體成分為20%之物,以此做為烯烴系樹脂R11溶液。 2,000 g of butyl acetate, 420 g of vinyl 2,2-methylpropylvalerate, 100 g of vinyl benzoate, and 15 g of 4-hydroxybutyl vinyl ether were placed in a pressure-resistant autoclave at a high pressure. The inside of the kettle was replaced with a reduced pressure nitrogen. Next, 70 g of ethylene was again introduced under reduced pressure and the temperature was raised to 60 ° C, and then 20 g of t-butylperoxytrimethylacetate was further added to carry out a polymerization reaction. When the internal pressure of the reactor became a specific pressure, the reaction was stopped, and an olefin-based resin R11 having a number average molecular weight of 16,000, a hydroxyl value of 11.1 (mgKOH/g), and a Tg of 25 ° C was obtained. This was dissolved in toluene to form a solid content of 20%, which was used as an olefin resin R11 solution.
除了將在烯烴系樹脂R11溶液之合成中所使用的單 體之組成改變成如表1所示者以外,與烯烴系樹脂R11溶液同樣地進行而合成烯烴系樹脂R12~R14、R16~R18溶液。將所得到的烯烴系樹脂之Tg、數量平均分子量、羥價表示於表1中。 In addition to the single sheet to be used in the synthesis of the olefin resin R11 solution The olefin resin R12 to R14 and the R16 to R18 solution were synthesized in the same manner as in the olefin resin R11 solution except that the composition of the body was changed as shown in Table 1. The Tg, the number average molecular weight, and the hydroxyl value of the obtained olefin resin are shown in Table 1.
以由尼斯托魯P801(三井化學(股)公司製)做為烯烴系樹脂R15溶液。將烯烴系樹脂R15之Tg、數量平均分子量、羥價表示於表1中。 It is made of Nisto P800 (manufactured by Mitsui Chemicals Co., Ltd.) as an olefin resin R15 solution. The Tg, the number average molecular weight, and the hydroxyl value of the olefin resin R15 are shown in Table 1.
另外,表1中之簡稱為表示以下所示之物。 In addition, the abbreviation in Table 1 shows the thing shown below.
ET:乙烯 ET: Ethylene
nBVE:n-丁基乙烯醚 nBVE: n-butyl vinyl ether
CHVE:環己基乙烯醚 CHVE: cyclohexyl vinyl ether
MPPV:2,2-甲基丙基丙酸乙烯酯 MPPV: 2,2-methylpropyl propionate
VBz:苯甲酸乙烯酯 VBz: vinyl benzoate
HBVE:4-羥基丁基乙烯醚 HBVE: 4-hydroxybutyl vinyl ether
在配備有冷卻管、氮導入管、攪拌裝置、溫度計的3口燒瓶中投入500份的烯烴系樹脂R11溶液,一邊進行攪拌,一邊進行昇溫直到40℃為止。添加0.03份的二月桂酸二丁基錫,一邊於40℃進行攪拌,一邊以3小時滴下7.1份的2-異氰醯乙基甲基丙烯酸酯(以下,簡稱為MOI)。以IR確認異氰酸酯波峰(2260cm-1)為已消失而得到Tg為23℃、數量平均分子量為16,000、羥價為5.0(mgKOH/g)、碘價為2.3(g/100g)、固體成分20%的烯烴系樹脂R11’溶液。 500 parts of the olefin resin R11 solution was placed in a three-necked flask equipped with a cooling tube, a nitrogen introduction tube, a stirring device, and a thermometer, and the temperature was raised to 40 ° C while stirring. 0.03 parts of dibutyltin dilaurate was added, and while stirring at 40 ° C, 7.1 parts of 2-isocyanoquinone ethyl methacrylate (hereinafter abbreviated as MOI) was dropped over 3 hours. It was confirmed by IR that the isocyanate peak (2260 cm -1 ) was disappeared to obtain a Tg of 23 ° C, a number average molecular weight of 16,000, a hydroxyl value of 5.0 (mgKOH/g), an iodine value of 2.3 (g/100 g), and a solid content of 20%. Olefin resin R11' solution.
除了將在烯烴系樹脂R11’溶液之合成中所使用的2-異氰醯乙基甲基丙烯酸酯(MOI)之量改變成如表2所示者以外,與烯烴系樹脂R11’溶液同樣地進行而合成烯烴系樹脂R12’~R19’溶液。將所得到的烯烴系樹脂之Tg、數量平均分子量、羥價、碘價表示於表2。 The amount of 2-isocyanoquinone ethyl methacrylate (MOI) used in the synthesis of the olefin resin R11' solution was changed to that shown in Table 2, similarly to the olefin resin R11' solution. The olefin resin R12'~R19' solution was synthesized. The Tg, the number average molecular weight, the hydroxyl value, and the iodine value of the obtained olefin resin are shown in Table 2.
在耐壓製的高壓釜中投入2,000g的乙酸丁酯、350g的2,2-甲基丙基戊酸乙烯酯、50g的苯甲酸乙烯酯、15g的4-羥基丁基乙烯醚,於高壓釜內進行減壓氮置換。其次,再度減壓,投入100g的三氟乙烯、70g的乙烯,於昇溫直到60℃之後,投入20g的t-丁基過氧基三甲基乙酸酯進行聚合反應。在反應器內壓達到特定的壓力的時點,停止反應而得到數量平均分子量為17,000、羥價為12.8(mgKOH/g)、Tg為41℃之氟系樹脂R21。將它溶解於媒焦油石腦油形成固體成分為20%之物,以它做為氟系樹脂R21溶液。 In a press-resistant autoclave, 2,000 g of butyl acetate, 350 g of vinyl 2,2-methylpropylvalerate, 50 g of vinyl benzoate, and 15 g of 4-hydroxybutyl vinyl ether were placed at a high pressure. The inside of the kettle was replaced with a reduced pressure nitrogen. Next, under reduced pressure, 100 g of trifluoroethylene and 70 g of ethylene were charged, and after raising the temperature to 60 ° C, 20 g of t-butylperoxytrimethylacetate was introduced to carry out a polymerization reaction. When the internal pressure of the reactor reached a specific pressure, the reaction was stopped to obtain a fluorine-based resin R21 having a number average molecular weight of 17,000, a hydroxyl value of 12.8 (mgKOH/g), and a Tg of 41 °C. This was dissolved in tar oil naphtha to form a solid component of 20%, which was used as a fluorine resin R21 solution.
除了將在氟系樹脂R21溶液之合成所使用的單體之組成改變成如表3所示以外,與氟系樹脂R21溶液同樣地進行而合成氟系樹脂R22~R24、R26~R28溶液。將所得到的氟系樹脂之Tg、數量平均分子量、羥價表示於表3。 The fluorine-based resin R22 to R24 and R26 to R28 solutions were synthesized in the same manner as in the fluorine-based resin R21 solution, except that the composition of the monomer used for the synthesis of the fluorine-based resin R21 solution was changed as shown in Table 3. The Tg, the number average molecular weight, and the hydroxyl value of the obtained fluorine-based resin are shown in Table 3.
以路米弗龍LF-200(旭化成化學品(股)公司製)做為氟系樹脂R25溶液。將烯烴系樹脂R25之Tg、數量平均分子量、羥價、胺價表示於表3。 Lumifulong LF-200 (made by Asahi Kasei Chemicals Co., Ltd.) was used as a fluorine resin R25 solution. The Tg, the number average molecular weight, the hydroxyl value, and the amine value of the olefin resin R25 are shown in Table 3.
另外,在表3中的簡稱係表示如於前開表中已出現之物、或者表示如以下所示之物。 In addition, the abbreviation in Table 3 means an object which has appeared as in the front opening table, or shows an object as shown below.
TFE:三氟乙烯 TFE: Trifluoroethylene
CTFE:氯代三氟乙烯 CTFE: Chlorotrifluoroethylene
在配備有冷卻管、氮導入管、攪拌裝置、溫度計的3口燒瓶中投入500份的氟系樹脂R21溶液,一邊攪拌一邊昇溫直到40℃為止。添加0.03份的二月桂酸二丁基錫,於40℃下一邊攪拌一邊以3小時滴下6.9份的2-異氰醯乙基甲基丙烯酸酯(MOI)。以IR確認異氰酸酯波峰(2260cm-1)已消失,而得到Tg為40℃、數量平均分子量為17,000、羥價為7.9(mgKOH/g)、碘價為2.3(g/100g)、固體成分為20%的氟系樹脂R21’溶液。 500 parts of a fluorine-based resin R21 solution was placed in a three-necked flask equipped with a cooling tube, a nitrogen introduction tube, a stirring device, and a thermometer, and the temperature was raised to 40 ° C while stirring. 0.03 parts of dibutyltin dilaurate was added, and 6.9 parts of 2-isocyanoquinone ethyl methacrylate (MOI) was dropped over 3 hours while stirring at 40 °C. It was confirmed by IR that the isocyanate peak (2260 cm -1 ) had disappeared, and a Tg of 40 ° C, a number average molecular weight of 17,000, a hydroxyl value of 7.9 (mgKOH/g), an iodine value of 2.3 (g/100 g), and a solid content of 20 were obtained. % of a fluorine resin R21' solution.
除了將在氟系樹脂R21’溶液之合成中所使用的2-異氰醯乙基甲基丙烯酸酯(MOI)的量改變成表4所示以外,與氟系樹脂R21’溶液同樣地進行而合成氟系樹脂R22’~R28’溶液。所得到的氟系樹脂之Tg、數量平均分子量、羥價、碘價表示於表4。 The amount of 2-isocyanoquinone ethyl methacrylate (MOI) used in the synthesis of the fluorine-based resin R21' solution was changed to that shown in Table 4, and was carried out in the same manner as the fluorine-based resin R21' solution. Synthesis of a fluorine resin R22'~R28' solution. The Tg, the number average molecular weight, the hydroxyl value, and the iodine value of the obtained fluorine-based resin are shown in Table 4.
在配備有聚合槽、攪拌機、溫度計、水分離裝置、迴流冷卻器、氮導入管的聚合反應裝置之聚合槽中,將8份的對酞酸、8份的異酞酸、5份的己二酸、40份的癸二酸、10份的乙二醇、11份的新戊二醇、及17份的1,6-己烷二醇投入聚合槽內,於氮氣流下一邊攪拌,一邊於160~240℃下加熱,使之進行酯交換反應。其次,慢慢地將聚合槽減壓到1~2托(torr),達到預定的黏度時停止減壓下之反應,而得到數量平均分子量為18,000、羥價為6.5(mgKOH/g)、Tg為-37℃的聚酯多元醇,以乙酸乙酯進行稀釋而得到固體成分為50%的聚酯系樹脂R31溶液。 In a polymerization tank equipped with a polymerization tank, a mixer, a thermometer, a water separation device, a reflux condenser, and a nitrogen introduction tube, 8 parts of citric acid, 8 parts of isononanoic acid, and 5 parts of hexamethylene Acid, 40 parts of sebacic acid, 10 parts of ethylene glycol, 11 parts of neopentyl glycol, and 17 parts of 1,6-hexanediol were put into a polymerization tank, and stirred under a nitrogen stream while being 160 Heat at ~240 ° C to carry out the transesterification reaction. Next, the polymerization tank is slowly depressurized to 1 to 2 torr, and the reaction under reduced pressure is stopped when the predetermined viscosity is reached, thereby obtaining a number average molecular weight of 18,000, a hydroxyl value of 6.5 (mgKOH/g), and Tg. The polyester polyol of -37 ° C was diluted with ethyl acetate to obtain a polyester resin R31 solution having a solid content of 50%.
除了聚酯系樹脂R31溶液之合成中所使用的單體之組成改變成如表5所示者以外,與聚酯系樹脂R31溶液同樣地進行而合成聚酯系樹脂R32~R35、R37、R38溶液。將所得到的聚酯系樹脂之Tg、數量平均分子量、羥價表示於表5。 The polyester resin R32 to R35, R37, and R38 were synthesized in the same manner as the polyester resin R31 solution, except that the composition of the monomer used in the synthesis of the polyester resin R31 solution was changed as shown in Table 5. Solution. The Tg, the number average molecular weight, and the hydroxyl value of the obtained polyester resin are shown in Table 5.
將拜龍GK880(東洋紡績(股)公司製)溶解於MEK而使形成固體成分為50%之物,以它做為聚酯系樹脂R36溶液。又,將艾麗特魯UE-9900(由尼契卡(股)公司製)溶解於甲苯而使形成固體成分為30%之物,以它做為聚酯系樹脂R36溶液。將所得到的聚酯系樹脂之Tg、數量平均分子量、羥價表示於表5。 Bailong GK880 (manufactured by Toyobo Co., Ltd.) was dissolved in MEK to form a solid content of 50%, and this was used as a polyester resin R36 solution. Further, Elliott UE-9900 (manufactured by Nichika Co., Ltd.) was dissolved in toluene to form a solid content of 30%, and this was used as a polyester resin R36 solution. The Tg, the number average molecular weight, and the hydroxyl value of the obtained polyester resin are shown in Table 5.
另外,表5中之簡稱係表示以下之物。 In addition, the abbreviation in Table 5 means the following.
TPA:對酞酸 TPA: For tannic acid
IPA:異酞酸 IPA: isophthalic acid
AdA:己二酸 AdA: adipic acid
SeA:癸二酸 SeA: azelaic acid
EG:乙二醇 EG: ethylene glycol
NPG:新戊二醇 NPG: neopentyl glycol
1,6-HD:1,6-己烷二醇 1,6-HD: 1,6-hexanediol
TMP:三羥甲基丙烷 TMP: Trimethylolpropane
除了將在氟系樹脂R21’溶液的合成之中,所使用的樹脂溶液和2-異氰醯乙基甲基丙烯酸酯(MOI)的量改變成如表6所示者以外,與氟系樹脂R21’溶液同樣進行而合成聚酯系樹脂R31’~R39’溶液。將所得到的聚酯系樹脂之Tg、數量平均分子量、羥價、碘價表示於表6。 The amount of the resin solution and 2-isocyanoquinone ethyl methacrylate (MOI) to be used in the synthesis of the fluorine-based resin R21' solution was changed to that shown in Table 6, and the fluorine-based resin. The R21' solution was also subjected to synthesis to synthesize a polyester resin R31'~R39' solution. The Tg, the number average molecular weight, the hydroxyl value, and the iodine value of the obtained polyester resin are shown in Table 6.
在配備有冷卻管、氮導入管、攪拌裝置、溫度計、滴下漏斗的4口燒瓶中,投入368份的C-2090(可樂麗(股)公司製、聚碳酸酯多元醇)、32份的伸二甲苯基二異氰酸酯、100份的甲苯,投入0.03份的二月桂酸二丁基錫之觸媒,慢慢地昇溫到100℃為止,進行反應3小時。以IR測定確認沒有NCO波峰之後,添加300份的乙酸乙酯,而得到數量平均分子量為23,000、羥價為4.9(mgKOH/g)、Tg為-5℃、固體成分50%的聚胺基甲酸酯系樹脂R41溶液。 In a four-necked flask equipped with a cooling tube, a nitrogen inlet tube, a stirring device, a thermometer, and a dropping funnel, 368 parts of C-2090 (manufactured by Kuraray Co., Ltd., polycarbonate polyol) and 32 parts of two were placed. Toluene diisocyanate and 100 parts of toluene were charged with 0.03 part of a catalyst of dibutyltin dilaurate, and the temperature was gradually raised to 100 ° C to carry out a reaction for 3 hours. After confirming that there was no NCO peak by IR measurement, 300 parts of ethyl acetate was added to obtain a polyamino group having a number average molecular weight of 23,000, a hydroxyl value of 4.9 (mgKOH/g), a Tg of -5 ° C, and a solid content of 50%. Acid ester resin R41 solution.
除了將在聚胺基甲酸酯系樹脂R41溶液的合成之中所使用的羥基成分及異氰酸酯化合物之組成改變成如表7所示以外,與聚胺基甲酸酯系樹脂R41溶液同樣地進行而合成聚胺基甲酸酯系樹脂R42~R47溶液。將所得到的聚胺基甲酸酯系樹脂之Tg、數量平均分子量、羥價表示於表7。 In the same manner as in the case of the polyurethane resin R41, the composition of the hydroxy component and the isocyanate compound used in the synthesis of the polyurethane resin R41 solution was changed as shown in Table 7. The synthetic polyurethane resin R42~R47 solution was synthesized. The Tg, the number average molecular weight, and the hydroxyl value of the obtained polyurethane resin are shown in Table 7.
另外,表7中之簡稱為前開已出現之表中所示者、或如以下所示之物。 Further, the abbreviation in Table 7 is simply as shown in the table in which the pre-opening has occurred, or as shown below.
C-2090:聚碳酸酯多元醇、可樂麗(股)公司製 C-2090: Polycarbonate polyol, manufactured by Kuraray Co., Ltd.
PTMG-3000:聚四亞甲醚二醇、三菱化學(股)公司製 PTMG-3000: Polytetramethylene ether glycol, Mitsubishi Chemical Co., Ltd.
CHDM:環己烷二甲醇 CHDM: cyclohexane dimethanol
XDI:伸二甲苯基二異氰酸酯 XDI: xylylene diisocyanate
HDI:六亞甲基二異氰酸酯 HDI: hexamethylene diisocyanate
IPDI:異佛酮二異氰酸酯 IPDI: Isophorone diisocyanate
除了將在氟系樹脂R21’溶液的合成之中,所使用的樹脂溶液、和2-異氰醯乙基甲基丙烯酸酯(MOI)的量改變成如表8所示者以外,與氟系樹脂R21’溶液同樣地進行而合成聚胺基甲酸酯系樹脂R41’~R47’溶液。將所得到的聚胺基甲酸酯系樹脂之Tg、數量平均分子量、羥價、碘價表示於表8。 In addition to the synthesis of the fluorine-based resin R21' solution, the amount of the resin solution used and 2-isocyanoquinone ethyl methacrylate (MOI) was changed to those shown in Table 8, and fluorine-based The resin R21' solution was similarly produced to synthesize a solution of the polyurethane resin R41' to R47'. The Tg, the number average molecular weight, the hydroxyl value, and the iodine value of the obtained polyurethane resin are shown in Table 8.
在配備有冷卻管、氮導入管、攪拌裝置、溫度計、滴下漏斗的4口燒瓶中投入310份的C-2090(可樂麗(股)公司製、聚碳酸酯多元醇)、64份的伸二甲苯基二異氰酸酯、100份的甲苯,投入0.03份的二月桂酸二丁基錫之觸媒,慢慢地昇溫直到100℃為止,進行反應3小時。冷卻到40℃為止,加入200份的乙酸乙酯後,以1小時滴下26份的異佛酮二胺,更進一步地持續攪拌1小時。添加2-胺基-2-甲基丙醇,以IR測定確認沒有NCO波峰後,以乙酸乙酯稀釋而得到數量平均分子量為26,000、羥價為4.3(mgKOH/g)、Tg為32℃、固體成分50%的聚胺基甲酸酯脲系樹脂R51溶液。 310 parts of C-2090 (manufactured by Kuraray Co., Ltd., polycarbonate polyol) and 64 parts of xylene were placed in a 4-necked flask equipped with a cooling tube, a nitrogen introduction tube, a stirring device, a thermometer, and a dropping funnel. The base diisocyanate and 100 parts of toluene were charged with 0.03 part of a catalyst of dibutyltin dilaurate, and the temperature was gradually raised to 100 ° C, and the reaction was carried out for 3 hours. After cooling to 40 ° C, 200 parts of ethyl acetate was added, and then 26 parts of isophorone diamine was added dropwise over 1 hour, and stirring was further continued for 1 hour. 2-Amino-2-methylpropanol was added, and it was confirmed by IR measurement that there was no NCO peak, and the mixture was diluted with ethyl acetate to obtain a number average molecular weight of 26,000, a hydroxyl value of 4.3 (mgKOH/g), and a Tg of 32 ° C. A 50% solid polyurethane urethane resin R51 solution.
除了將在聚胺基甲酸酯脲系樹脂R51溶液的合成之中,所使用的羥基成分、異氰酸酯化合物及具有2個以上的胺基之化合物的組成改變成如表9所示者以外,與聚胺基甲酸酯脲系樹脂R51溶液同樣地進行而合成聚胺基甲酸酯脲系樹脂R52~R59溶液。將所得到的聚胺基甲酸酯脲系樹脂的Tg、數量平均分子量、羥價表示於表9。 In addition to the synthesis of the polyurethane urethane resin R51 solution, the composition of the hydroxy component, the isocyanate compound, and the compound having two or more amine groups used is changed as shown in Table 9, and The polyurethane urethane resin R51 solution was similarly synthesized to synthesize a polyurethane urethane resin R52 to R59 solution. The Tg, the number average molecular weight, and the hydroxyl value of the obtained polyurethaneurea resin are shown in Table 9.
另外,在表9中之簡稱為前開已出現的表中所示者、或者表示如以下所示之物。 Further, in Table 9, simply referred to as the one shown in the table in which the opening has occurred, or the object shown below.
HAD:六亞甲基二胺 HAD: hexamethylenediamine
IPDA:異佛酮二胺 IPDA: isophorone diamine
XDA:伸二甲苯基二胺 XDA: xylylenediamine
DAB:1,4-二胺基-2-丁醇 DAB: 1,4-diamino-2-butanol
除了將在氟系樹脂R21’溶液的合成之中,所使用的樹脂溶液、和2-異氰醯乙基甲基丙烯酸酯(MOI)的量改變成如表10所示者以外,和氟系樹脂R21’溶液同樣進行聚胺基甲酸酯脲系樹脂R51’~R59’溶液。將所得到之聚胺基甲酸酯脲系樹脂的Tg、數量平均分子量、羥價、碘價表示於表10。 In addition to the synthesis of the fluorine-based resin R21' solution, the amount of the resin solution used and 2-isocyanoquinone ethyl methacrylate (MOI) was changed as shown in Table 10, and fluorine-based The resin R21' solution was also subjected to a polyurethane urethane resin R51' to R59' solution. The Tg, the number average molecular weight, the hydroxyl value, and the iodine value of the obtained polyurethane urethane resin are shown in Table 10.
在配備有攪拌機、溫度計、氮導入管、迴流脫水裝置及蒸餾管的燒瓶中,投入180份的離子交換水、73份的己二酸、100份的癸二酸、127份的六亞甲基二胺。進行攪拌直到發熱的溫度變成一定為止,當溫度安定時則昇溫到110℃。確認水已餾出之後,於30分鐘後再昇溫使溫度成為120℃,然後放置30分鐘,每次昇溫10℃直到溫度成為220℃為止。於220℃持續反應3小時,在變成特定的胺價之時點結束反應,以甲苯稀釋而得到數量平均分子量為21,000、胺價為4.4(mgKOH/g)、Tg為35℃、固體成分30%的聚醯胺系樹脂R61溶液。 In a flask equipped with a stirrer, a thermometer, a nitrogen introduction tube, a reflux dehydration device, and a distillation tube, 180 parts of ion-exchanged water, 73 parts of adipic acid, 100 parts of sebacic acid, and 127 parts of hexamethylene group were charged. Diamine. Stirring was carried out until the temperature of heat generation became constant, and when the temperature was at a safe temperature, the temperature was raised to 110 °C. After confirming that the water had been distilled off, the temperature was raised to 120 ° C after 30 minutes, and then allowed to stand for 30 minutes, and the temperature was raised by 10 ° C each time until the temperature became 220 ° C. The reaction was continued at 220 ° C for 3 hours, and the reaction was terminated at a specific amine price, and diluted with toluene to obtain a number average molecular weight of 21,000, an amine value of 4.4 (mgKOH/g), a Tg of 35 ° C, and a solid content of 30%. Polyamide resin R61 solution.
除了將在聚醯胺系樹脂R61溶液的合成之中,所使用的羧酸成分及具有2個以上的胺基之化合物的組成改變成如表11所示者以外,與聚醯胺系樹脂R61溶液同樣地進行而合成聚醯胺系樹脂R62~R67溶液。將所得到的聚醯胺系樹脂的Tg、數量平均分子量、胺價表示於表11。 In addition to the synthesis of the polyamido resin R61 solution, the composition of the carboxylic acid component and the compound having two or more amine groups used was changed to that shown in Table 11, and the polyamine resin R61 was used. The solution was similarly prepared to synthesize a polyamine-based resin R62-R67 solution. The Tg, the number average molecular weight, and the amine value of the obtained polyamine-based resin are shown in Table 11.
另外,在表11中之簡稱為表示已於前開表中所示之物。 Further, the abbreviation in Table 11 is simply referred to as the one shown in the front opening table.
除了將在氟系樹脂R21’溶液的合成之中,所使用的樹脂溶液和2-異氰醯乙基甲基丙烯酸酯(MOI)的量改變成如表12所示者以外,與氟系樹脂R21’溶液同樣地進行而合成聚醯胺系樹脂R61’~R66’溶液。將所得到的聚醯胺系樹脂的Tg、數量平均分子量、胺價、碘價表示於表12。 In addition to the synthesis of the fluorine-based resin R21' solution, the amount of the resin solution and 2-isocyanoquinone ethyl methacrylate (MOI) used was changed as shown in Table 12, and the fluorine-based resin. The R21' solution was similarly prepared to synthesize a solution of the polyamine resin R61' to R66'. The Tg, the number average molecular weight, the amine value, and the iodine value of the obtained polyamine-based resin are shown in Table 12.
將烯烴系樹脂溶液、氟系樹脂溶液、聚酯系樹脂溶液、聚胺基甲酸酯系樹脂溶液、聚胺基甲酸酯脲系樹脂溶液、聚醯胺系樹脂溶液、具有(甲基)丙烯醯基的化合物(B)、聚異氰酸酯化合物(C)溶液、環氧樹脂(Ep)、無機系粒子(M)、觸媒,按照表13-1、13-2、13-3、13-4、15-1A、15-1B、15-2、15-3A、15-3B、17-1A、17-1B、17-2A、17-2B、17-3A,17-3B、19-1A、19-1B、19-2A、19-2B、19-3A、19-3B、21-1A、21-1B、21-2A、21-2B、21-3A、21-3B、23-1、23-2、23-3所示的組成予以混合而得到易接合劑溶液1~221。 An olefin resin solution, a fluorine resin solution, a polyester resin solution, a polyurethane resin solution, a polyurethane urea resin solution, a polyamido resin solution, and (meth) The propylene fluorenyl compound (B), the polyisocyanate compound (C) solution, the epoxy resin (Ep), the inorganic particles (M), and the catalyst are in accordance with Tables 13-1, 13-2, 13-3, and 13- 4, 15-1A, 15-1B, 15-2, 15-3A, 15-3B, 17-1A, 17-1B, 17-2A, 17-2B, 17-3A, 17-3B, 19-1A, 19-1B, 19-2A, 19-2B, 19-3A, 19-3B, 21-1A, 21-1B, 21-2A, 21-2B, 21-3A, 21-3B, 23-1, 23- The compositions shown in 2 and 23-3 were mixed to obtain an easy-to-bond solution 1 to 221.
將烯烴系樹脂溶液、氟系樹脂溶液、聚酯系樹脂溶液、聚胺基甲酸酯系樹脂溶液、聚胺基甲酸酯脲系樹脂溶液、聚醯胺系樹脂溶液、含烯丙基化合物(H)、聚異氰酸酯化合物(C)溶液、觸媒按照表14、16、18、20、22、24所示之組成予以混合而得到易接合劑溶液1’~30’。 An olefin resin solution, a fluorine resin solution, a polyester resin solution, a polyurethane resin solution, a polyurethane urea resin solution, a polyamine resin solution, or an allyl compound (H), the polyisocyanate compound (C) solution and the catalyst are mixed according to the compositions shown in Tables 14, 16, 18, 20, 22, and 24 to obtain an easy-bonding agent solution 1' to 30'.
使用固有黏度為0.67(dL/g)、且環狀三聚物含量為0.5重量%的聚酯樹脂,使用T-模擠押機,於設定溫度250℃的條件下製作成厚度125μm的聚酯薄膜1。 Using a polyester resin having an intrinsic viscosity of 0.67 (dL/g) and a cyclic trimer content of 0.5% by weight, a polyester having a thickness of 125 μm was produced at a set temperature of 250 ° C using a T-die squeezer. Film 1.
對於聚酯薄膜1的單面進行電暈處理,藉由凹塗法在其處理面塗布易接合劑溶液1,使溶劑乾燥而製作成設有塗布量:1g/m2的易接合劑層的太陽能電池保護片1。 The single surface of the polyester film 1 was subjected to corona treatment, and the easy-bonding agent solution 1 was applied to the treated surface by a concave coating method, and the solvent was dried to prepare an easy-adhesive layer having a coating amount of 1 g/m 2 . Solar cell protection sheet 1.
與太陽能電池保護片1同樣地進行,使用易接合劑溶液2~221而製作成太陽能電池保護片2~221。 In the same manner as the solar cell protective sheet 1, the solar cell protective sheets 2 to 221 were produced using the easy-to-bond solution 2 to 221 .
使太陽能電池保護片1的易接合劑層與EVA薄膜相接合的方式,依照順序重疊白板玻璃、乙酸乙烯酯-乙烯共聚物薄膜(桑比克(股)公司製、標準硬化型,以下EVA薄膜)、太陽能電池保護片1。然後,再將此積層體裝入真空積層機中,進行真空排氣到1Torr程度,於加壓壓力0.1MPa下、以150℃加熱30分鐘後,更進一步地以150℃加熱30分鐘而製作成10cm×10cm見方的接合力評價用試樣1。 In a manner in which the easy-adhesive layer of the solar cell protective sheet 1 is bonded to the EVA film, whiteboard glass or a vinyl acetate-ethylene copolymer film (manufactured by Sembil Co., Ltd., standard hardening type, and the following EVA film) are stacked in this order. ), solar cell protection sheet 1. Then, this laminated body was placed in a vacuum laminator, evacuated to a pressure of 1 Torr, heated at 150 ° C for 30 minutes under a pressurization pressure of 0.1 MPa, and further heated at 150 ° C for 30 minutes to prepare a laminate. Sample 1 for the joint strength evaluation of 10 cm × 10 cm square.
與接合力評價用試樣1同樣地進行,使用太陽能電池保護片2~56而製作成接合力評價用試樣2~56。 In the same manner as the sample 1 for the bonding strength evaluation, the solar cell protective sheets 2 to 56 were used to prepare the bonding force evaluation samples 2 to 56.
使用接合力評價用試樣1,以後述的方法進行易接合劑層對EVA薄膜之接合性、耐溼熱試驗(1000小時後、2000小時後)接合性之評價。 The bonding strength evaluation sample 1 was used, and the adhesion of the easy-bonding layer to the EVA film and the wet heat test (after 1000 hours, after 2000 hours) were evaluated by the method described later.
以切割刀將接合力評價用試樣1的太陽能電池保護片1面切割成15mm寬度,測定被形成於太陽能電池保護片1上的易接合劑層、與EVA薄膜的密封材間之接合力。測定係使用引拉試驗機,以荷重速度100mm/min進行180度剝離試驗。對於所得到的測定值,依照如以下所述進行評價。 The solar cell protective sheet 1 of the sample 1 for bonding strength evaluation was cut into a width of 15 mm by a dicing blade, and the bonding force between the easy-adhesive layer formed on the solar cell protective sheet 1 and the sealing material of the EVA film was measured. The measurement was carried out using a tensile tester at a load rate of 100 mm/min for a 180 degree peel test. The obtained measured values were evaluated in accordance with the following.
◎:50N/15mm以上 ◎: 50N/15mm or more
○:30N/15mm以上~小於50N/15mm ○: 30N/15mm or more ~ less than 50N/15mm
△:10N/15mm以上~小於30N/15mm △: 10N/15mm or more ~ less than 30N/15mm
×:小於10N/15mm ×: less than 10N/15mm
將接合力評價用試樣1於溫度85℃、相對溼度85%RH之環境條件下,靜置1000小時、2000小時之後,與接合性測定同樣地進行耐溼熱試驗後之接合性評價。 The sample 1 for the bonding strength evaluation was allowed to stand for 1000 hours and 2000 hours under the environmental conditions of a temperature of 85° C. and a relative humidity of 85% RH, and the adhesion property after the moisture resistance test was evaluated in the same manner as the measurement of the adhesion property.
與實施例1同樣地,使用接合力評價用試樣2~221、1’~30’,進行易接合劑層對EVA薄膜之接合性、耐溼熱試驗後之接合性的評價。將以上的結果表示於表13-1、13-2、13-3、13-4、14、15-1A、15-1B、15-2、15-3A、15-3B、16、17-1A、17-1B、17-2A、17-2B、17-3A,17-3B、18、19-1A、19-1B、19-2A、19-2B、19-3A、19-3B、20、21-1A、21-1B、21-2A、21-2B、21-3A、21-3B、22、23-1、23-2、23-3、24。 In the same manner as in the first embodiment, the bonding strength evaluation samples 2 to 221 and 1' to 30' were used, and the adhesion of the easy-to-bond layer to the EVA film and the adhesion after the damp heat resistance test were evaluated. The above results are shown in Tables 13-1, 13-2, 13-3, 13-4, 14, 15-1A, 15-1B, 15-2, 15-3A, 15-3B, 16, 17-1A. , 17-1B, 17-2A, 17-2B, 17-3A, 17-3B, 18, 19-1A, 19-1B, 19-2A, 19-2B, 19-3A, 19-3B, 20, 21 -1A, 21-1B, 21-2A, 21-2B, 21-3A, 21-3B, 22, 23-1, 23-2, 23-3, 24.
表13-1~24中之簡稱為表示以下所示之物。 The abbreviations in Tables 13-1 to 24 are those shown below.
在具有(甲基)丙烯醯基的化合物B1~B6中,使用於以下所記載的化合物的原狀物。 In the compounds B1 to B6 having a (meth) acrylonitrile group, the original compounds of the compounds described below are used.
B1:阿羅尼庫斯M-215(東亞合成(股)公司製、異三聚氰酸EO改性二丙烯酸酯) B1: Aronicus M-215 (made by East Asia Synthetic Co., Ltd., EO-modified diacrylate of iso-cyanuric acid)
B2:阿羅尼庫斯M-315(東亞合成(股)公司製、異三聚氰酸EO改性三丙烯酸酯) B2: Aronicus M-315 (made by East Asia Synthetic Co., Ltd., EO-modified triacrylate of iso-cyanuric acid)
B3:環氧酯70PA(共榮社化學(股)公司製、艾波萊特70P丙烯酸基酸附加物) B3: epoxy ester 70PA (manufactured by Kyoeisha Chemical Co., Ltd., Apollo 70P acrylic acid additive)
B4:KAYARAD PET-30(日本化薬(股)公司製、季戊四醇三丙烯酸酯) B4: KAYARAD PET-30 (manufactured by Nippon Chemical Co., Ltd., pentaerythritol triacrylate)
B5:TMPTA(三羥甲基丙烷三丙烯酸酯) B5: TMPTA (trimethylolpropane triacrylate)
B6:DPHA(二季戊四醇六丙烯酸酯) B6: DPHA (dipentaerythritol hexaacrylate)
對於經以3,5-二甲基吡唑嵌段的六亞甲基二異氰酸酯的三聚異氰酸酯體,以乙酸乙酯將它稀釋成75%而得到聚異氰酸酯化合物溶液(C)。 The polyisocyanate compound solution (C) was obtained by diluting it to 75% with ethyl acetate by a trimeric isocyanate of hexamethylene diisocyanate having a 3,5-dimethylpyrazole block.
在烯丙基含有化合物H1~H4中使用以下所記載的化合物之原狀物。 The original compound of the compound described below was used for the allyl-containing compound H1 to H4.
H1:TAIC(日本化成(股)公司製、三烯丙基三聚異氰酸酯) H1: TAIC (manufactured by Nippon Kasei Co., Ltd., triallyl isocyanurate)
H2:新烯丙基E-10(大曹(股)公司製、甘油單烯丙基醚) H2: neoallyl E-10 (manufactured by Dacao Co., Ltd., glycerol monoallyl ether)
H3:新烯丙基T-20(大曹(股)公司製、三羥甲基丙烷二烯丙酯) H3: neoallyl T-20 (manufactured by Dacao Co., Ltd., trimethylolpropane diallyl)
H4:新烯丙基P-30M(大曹(股)公司製、季戊四醇三烯丙基醚) H4: neoallyl P-30M (manufactured by Dacao Co., Ltd., pentaerythritol triallyl ether)
在環氧樹脂Ep1~Ep3中使用以下所記載的化合物之原狀物。 The original substance of the compound described below was used for the epoxy resin Ep1 to Ep3.
Ep1:jER1001(三菱化學(股)公司製、雙酚A型環氧樹脂) Ep1: jER1001 (manufactured by Mitsubishi Chemical Corporation), bisphenol A epoxy resin)
Ep2:YDCN-704(東都化成(股)公司製、甲酚酚醛清漆型環氧樹脂) Ep2: YDCN-704 (made by Dongdu Huacheng Co., Ltd., cresol novolak type epoxy resin)
Ep3:迪那可魯EX-821(長瀨化學科技(股)公司製、聚乙二醇二縮水甘油醚) Ep3: Dinakolu EX-821 (made by Changchun Chemical Technology Co., Ltd., polyethylene glycol diglycidyl ether)
在無機粒子M1~M4中,使用以下所記載的無機粒子之原狀物。 In the inorganic particles M1 to M4, the original particles of the inorganic particles described below are used.
M1:滑石LMS-400(富士滑石工業(股)公司製) M1: Talc LMS-400 (made by Fuji Talc Industry Co., Ltd.)
M2:水滑石DHT-4A(協和化學工業(股)公司製) M2: Hydrotalcite DHT-4A (made by Kyowa Chemical Industry Co., Ltd.)
M3:高嶺石SATINTONE W(林化成(股)公司製) M3: Kaolinite SATINTONE W (made by Lin Huacheng Co., Ltd.)
M4:蒙脫石kunipa F(國礦工業(股)公司製) M4: montmorillonite kunipa F (manufactured by National Mining Industry Co., Ltd.)
如表13-1~24所示,實施例1~221由於係使用本發明的太陽能電池保護片用易接合劑,因而對於密封材(EVA薄膜)具有足夠的接合性、耐溼熱試驗後之接合性。 As shown in Tables 13-1 to 24, in Examples 1 to 221, since the easy-bonding agent for a solar cell protective sheet of the present invention was used, the bonding material (EVA film) had sufficient bonding property and bonding after the damp heat resistance test. Sex.
相對於此,比較例1~30由於使用沒有(甲基)丙烯醯基的易接合劑,因而在初期以及耐溼熱試驗後之接合性不佳。 On the other hand, in Comparative Examples 1 to 30, since the easy-bonding agent having no (meth) acrylonitrile group was used, the bondability after the initial stage and the moist heat resistance test was not good.
白板玻璃…太陽能電池表面保護材(I) Whiteboard glass...Solar cell surface protection material (I)
EVA薄膜…受光面側之密封材(II) EVA film... Sealing material on the light receiving side (II)
多結晶矽太陽能電池元件…太陽能電池單元(III) Polycrystalline germanium solar cell components... solar cell unit (III)
EVA薄膜…非受光面側之密封材(IV) EVA film...sealing material on the non-light-receiving side (IV)
將上述(I)-(IV)及太陽能電池保護片1,按照使得太陽能電池保護片1的易接合劑層為與非受光面側的密封材(IV)相接合的方式依序重疊之後,裝入真空積層機,進行真空排氣使達到1Torr左右,在施加大氣壓壓力做為加壓壓力的狀態下,於150℃加熱30分鐘之後,再更進一步於150℃加熱30分鐘而製作成10cm×10cm見方的光電變換效率評價用太陽能電池模組1。 The above-mentioned (I)-(IV) and solar cell protective sheet 1 are sequentially stacked in such a manner that the easy-adhesive layer of the solar cell protective sheet 1 is joined to the sealing material (IV) on the non-light-receiving surface side. The vacuum laminator was introduced into a vacuum laminator and evacuated to about 1 Torr. After applying atmospheric pressure as a pressurizing pressure, the mixture was heated at 150 ° C for 30 minutes, and further heated at 150 ° C for 30 minutes to prepare 10 cm × 10 cm. See solar cell module 1 for photoelectric conversion efficiency evaluation.
測定所得的太陽能電池模組1之太陽能電池輸出,按照JIS C8912,使用太陽光模擬器(英弘精機製、SS-100XIL)測定光電變換效率。 The solar cell output of the obtained solar cell module 1 was measured, and the photoelectric conversion efficiency was measured in accordance with JIS C8912 using a solar simulator (Yoshihiro Seiki, SS-100XIL).
另外,同樣地進行測定在溫度85℃、相對溼度85%RH 的環境條件下靜置500小時、1000小時、1500小時、2000小時之後的耐溼熱試驗後之光電變換效率。計算初期光電變換效率對耐溼熱試驗後之光電變換效率的降低比例,按照如以下所示進行評價。 In addition, the measurement was carried out in the same manner at a temperature of 85 ° C and a relative humidity of 85% RH. The photoelectric conversion efficiency after the humidity resistance test after standing for 500 hours, 1000 hours, 1500 hours, and 2000 hours under the environmental conditions. The ratio of the initial photoelectric conversion efficiency to the photoelectric conversion efficiency after the moisture heat resistance test was calculated and evaluated as follows.
○:輸出的降低為小於10% ○: The output is reduced by less than 10%
△:輸出的降低為10%以上~小於20% △: The output is reduced by more than 10% to less than 20%.
×:輸出的降低為20%以上 ×: The output is reduced by 20% or more.
與實施例222同樣地進行,使用太陽能電池保護片11、25、34、39、49、63、71、78、87、102、110、115、125、139、146、150、160、174、183、189、198、211、218、5’、10’、15’、20’、25’、30’來製作太陽能電池模組1~30,並測定光電變換效率(初期、耐溼熱試驗後)。將以上的結果表示於表25。 In the same manner as in Example 222, solar cell protective sheets 11, 25, 34, 39, 49, 63, 71, 78, 87, 102, 110, 115, 125, 139, 146, 150, 160, 174, 183 were used. The solar cell modules 1 to 30 were produced by 189, 198, 211, 218, 5', 10', 15', 20', 25', 30', and the photoelectric conversion efficiency (initial, after the damp heat resistance test) was measured. The above results are shown in Table 25.
如表25所示,實施例222~245並未觀察到輸出力的大幅降低,比較例31~36由於EVA薄膜與太陽能電池保護片的接合性不夠充分,以致因水分入滲而導致太陽能電池元件劣化、並使得光電變換效率降低。 As shown in Table 25, in Examples 222 to 245, no significant decrease in the output force was observed, and in Comparative Examples 31 to 36, the bonding property between the EVA film and the solar cell protective sheet was insufficient, so that the solar cell element was caused by moisture infiltration. Degraded, and the photoelectric conversion efficiency is lowered.
本申請案一併以2012年1月10日申請的日本申請案特願2012-002616為基礎主張優先權,其所有的揭示全部納入參考。 Priority is claimed on the basis of Japanese Patent Application No. 2012-002616, filed on Jan. 10, 2012, the entire disclosure of which is incorporated herein by reference.
I‧‧‧位於太陽能電池單元的受光面側之太陽能電池表面保護材 I‧‧‧Solar cell surface protection material on the light-receiving side of solar cells
II‧‧‧位於太陽能電池單元的受光面側之密封材 II‧‧‧ Sealing material on the light-receiving side of the solar cell unit
III‧‧‧太陽能電池單元 III‧‧‧Solar battery unit
IV‧‧‧位於太陽能電池單元的非受光面側之密封材 IV‧‧‧ Sealing material on the non-light-receiving side of solar cells
V‧‧‧位於太陽能電池單元的非受光面側之太陽能電池裏面保護材 V‧‧‧Inside solar cell protection material on the non-light-receiving side of solar cells
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| Application Number | Priority Date | Filing Date | Title |
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| JP2012002616 | 2012-01-10 |
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| KR (1) | KR102048981B1 (en) |
| CN (1) | CN104039907B (en) |
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| CN104409537A (en) * | 2014-12-11 | 2015-03-11 | 东莞职业技术学院 | A resin-protected solar panel |
| WO2018117205A1 (en) * | 2016-12-22 | 2018-06-28 | 日本合成化学工業株式会社 | Adhesive composition, adhesive, and adhesive tape |
| JP6885074B2 (en) * | 2017-01-24 | 2021-06-09 | 東洋インキScホールディングス株式会社 | Adhesive for solar cell protective sheet |
| TWI759773B (en) * | 2020-06-20 | 2022-04-01 | 國立臺灣大學 | Encapsulation for solar cells and method for encapsulating solar cells |
| EP4371765A4 (en) * | 2021-07-16 | 2024-12-11 | Dainichiseika Color & Chemicals Mfg. Co., Ltd. | ADHESIVE |
| JP7763702B2 (en) * | 2022-03-31 | 2025-11-04 | 大日精化工業株式会社 | Hot melt adhesive |
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| JPS5823870A (en) * | 1981-08-03 | 1983-02-12 | Du Pont Mitsui Polychem Co Ltd | Bonding method of protective material for solar cell to filler |
| JPH04306282A (en) * | 1991-04-03 | 1992-10-29 | Dainippon Ink & Chem Inc | Complex curable adhesive for laminate |
| JPH10307201A (en) * | 1997-05-08 | 1998-11-17 | Toppan Printing Co Ltd | Optical member using a plastic layer having an easily adhesive layer on the surface as a support |
| JP2001119051A (en) | 1999-10-19 | 2001-04-27 | Dainippon Printing Co Ltd | Back protection sheet for solar cell module and solar cell module using the same |
| JP2004035774A (en) * | 2002-07-04 | 2004-02-05 | Mitsubishi Chemicals Corp | Primer resin, primer composition and laminate comprising the same |
| JP4303951B2 (en) | 2002-12-17 | 2009-07-29 | 大日本印刷株式会社 | Back surface protection sheet for solar cell module and solar cell module using the same |
| JP2004223925A (en) | 2003-01-23 | 2004-08-12 | Mitsubishi Plastics Ind Ltd | Laminated sheet, backsheet for solar cell, solar cell and solar cell module |
| JP2006152013A (en) | 2004-11-25 | 2006-06-15 | Teijin Dupont Films Japan Ltd | Easy-adhesive polyester film for solar cell back surface protective film and solar cell back surface protective film using the same |
| JP2007048944A (en) * | 2005-08-10 | 2007-02-22 | Toppan Printing Co Ltd | Solar cell backside sealing sheet |
| JP2007136911A (en) * | 2005-11-21 | 2007-06-07 | Toray Ind Inc | Sheet for sealing rear face of solar cell |
| JP5450922B2 (en) * | 2006-05-30 | 2014-03-26 | 共栄社化学株式会社 | Surface modifier for active energy ray-cured film-forming composition |
| JP5237569B2 (en) * | 2007-02-27 | 2013-07-17 | 東洋アルミニウム株式会社 | Solar cell back surface protection sheet and solar cell module including the same |
| WO2009113318A1 (en) | 2008-03-13 | 2009-09-17 | 株式会社日本触媒 | Solar cell module backsheet |
| JP2010114154A (en) | 2008-11-04 | 2010-05-20 | Toppan Printing Co Ltd | Backside sealer for photovoltaics, and photovoltaics using the same |
| JP2010263193A (en) | 2009-04-08 | 2010-11-18 | Nippon Shokubai Co Ltd | Back sheet for solar cell module |
| DE102009021712A1 (en) * | 2009-05-18 | 2010-11-25 | Mitsubishi Polyester Film Gmbh | Coextruded, biaxially oriented polyester films with improved adhesive properties, backside laminates for solar modules and solar modules |
| JP2011018872A (en) | 2009-06-11 | 2011-01-27 | Dainichiseika Color & Chem Mfg Co Ltd | Solar cell module, and primer composition |
| CN102459393B (en) * | 2009-06-15 | 2014-10-01 | 东洋油墨Sc控股株式会社 | Urethane resin, adhesive curable with actinic energy rays, and back protective sheet for solar cell |
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| JPWO2013105486A1 (en) | 2015-05-11 |
| WO2013105486A1 (en) | 2013-07-18 |
| CN104039907B (en) | 2016-06-22 |
| KR102048981B1 (en) | 2019-11-26 |
| CN104039907A (en) | 2014-09-10 |
| TWI563053B (en) | 2016-12-21 |
| KR20140123947A (en) | 2014-10-23 |
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