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TW201133826A - Power device with self-aligned silicide contact and method of fabricating thereof - Google Patents

Power device with self-aligned silicide contact and method of fabricating thereof Download PDF

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TW201133826A
TW201133826A TW99130674A TW99130674A TW201133826A TW 201133826 A TW201133826 A TW 201133826A TW 99130674 A TW99130674 A TW 99130674A TW 99130674 A TW99130674 A TW 99130674A TW 201133826 A TW201133826 A TW 201133826A
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layer
region
body contact
gate
self
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TW99130674A
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TWI433311B (en
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Donald R Disney
Ognjen Milic
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Monolithic Power Systems Inc
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Abstract

Catheters having a pre-shaped tip configuration are disclosed. A catheter in accordance with an illustrative embodiment of the present invention can include an elongated tubular shaft equipped with a distal tip section having a pre-shaped tip configuration that can be used to facilitate tracking of the device through particular locations of the vasculature. The catheter may include a number of features that transition the stiffness and flexibility characteristics of the device and provide a means to radiographically visualize the catheter within the body.

Description

201133826 六、發明說明: 【發明所屬之技術領域】 [_1] 本發明涉及半導體裝置及其工藝,更具體地,本發明涉 及功率裝置及其製造。 [先前技術] [0002] 功率裝置,例如金屬氡化物半導體場效應電晶體(MOS- FET)、絕緣柵雙極性電晶體UGBT)、超結MOSFET、 垂直結構雙擴散金屬氧化物半導體裝置(VDMOS)、垂直201133826 VI. Description of the Invention: [Technical Field of the Invention] [_1] The present invention relates to a semiconductor device and a process thereof, and more particularly, to a power device and its manufacture. [Prior Art] [0002] Power devices, such as metal germanide semiconductor field effect transistors (MOS-FETs), insulated gate bipolar transistors (UGBT), super-junction MOSFETs, vertical structure double-diffused metal oxide semiconductor devices (VDMOS) ,vertical

結構金屬氧化物半導體裝置(VMOS)等通常具有眾多優 良的裝置特性,例如,較高的擊穿電壓,較大的安全工 作區(SOA),較低的導通電阻等。另外,功率裝置還具 有較低的生產成本和較高的產,等優黠。 典型的VDMOS裝置(未示出)可以包括與多晶矽柵相對準 的P型體區。在所述P型體區内可以形成N+型源區和p +型 體接觸區。典型VDMOS的安全工作區同N +型源區的且 、°。的長度成 反比關係,即N+型源區的長度越砬則安全工作區越大 然而,典型的Nf型源區的長度受到掩蔽I藝(例如光刻 )和對準工藝的容差限制。 而典型的VDMOS製造工藝中包括在其他工藝步戰之前和/ 或其他工藝步驟(例如澱積、擴散、刻餘等)之門進 多步光刻以對晶圓(wafer)進行掩蔽的步驟。因而 傳統VDMOS裝置令很難獲得較大的安全工作區。 在 U此,減 少掩蔽步驟將有利於降低成本和提高產量。 【發明内容】 [0003]針對現有技術中的一個或多個問題,本發明的—個 目的 099130674 表單編號A0101 第3頁/共29頁 0993417350-0 201133826 是提供-種具有自對準社物接觸的功率裝置及其製造 方法。 在本發明一個方面,提出了 — 種功率裝置,包括:初始 層;在所述初始層上形成的__ ;_,和所述初 始層被柵氧層隔開;隔離_,至少基本μ準於所述 柵區和所述料觸區的邊緣之間;柵魏物層,形成於 所述柵區之上4及體錢外物層,形成於所述體接 觸區之上。 在本發明的另—個方面,提出了另—種功率裝置,包括 :半導體襯底;位於所述铸體麵上的外延層,所述 外延層具有第-表面’並且㈣至少包括一個體接觸區 、一個源區和一個體區,盆中 /'τ 所述體區至少基本上包 括所述體接觸區和所述祕、於所述第-表面上的柵 场’ Μ 栅㈣柵介質層同所述外延層隔開;隔 離側牆至夕基本上對準於所逃挪區和所述體接觸區的 邊緣之間;财化物層,形成於所述栅獻上;體接觸 ⑻匕物層’形成於所賴接_(上;以及输在所述 艘接觸矽化物層之上的電極。 在本發明的又-個方面’提出了—種製造功率裝置的方 法’包括:在襯底上製作外延層;在所述外延層上製作 柵氣層;在所述栅氧層上製作多㈣栅區;製作隔離側 牆’所述隔離側牆至少基本上自對準於所述多晶讀區 的邊緣;以及以下步驟(a)、(b)、(C)中的一步 者^;/ (a)在所述夕晶⑦柵區和所述外延層上製作; 化物廣,所述魏物層至少基本上自對準於所述隔離侧 膽;(b)在所述外延層—入形成體接觸區; 099130674Structured metal oxide semiconductor devices (VMOS) and the like generally have a number of excellent device characteristics such as a high breakdown voltage, a large safe operating area (SOA), and a low on-resistance. In addition, power devices have lower production costs and higher yields. A typical VDMOS device (not shown) may include a P-type body region that is aligned with the polysilicon grid. An N+ type source region and a p + type body contact region may be formed in the P type body region. The safe working area of a typical VDMOS is the same as that of the N + type source area. The length is inversely proportional, that is, the longer the length of the N+ type source region, the larger the safe working area. However, the length of a typical Nf type source region is limited by the tolerance of masking (e.g., photolithography) and alignment processes. Typical VDMOS fabrication processes include the step of multi-step lithography to mask the wafer prior to other process steps and/or other process steps (e.g., deposition, diffusion, engraving, etc.). Thus, conventional VDMOS devices make it difficult to obtain a large safe working area. In U, reducing the masking step will help reduce costs and increase production. SUMMARY OF THE INVENTION [0003] For one or more problems in the prior art, the present invention - a purpose 099130674 form number A0101 page 3 / 29 pages 0993417350-0 201133826 is provided - a kind of self-aligned social contact Power device and method of manufacturing the same. In one aspect of the invention, a power device is provided comprising: an initial layer; __; _ formed on the initial layer, and the initial layer separated by a gate oxide layer; isolation _, at least substantially Between the gate region and the edge of the contact region; a gate material layer formed on the gate region 4 and a body money foreign matter layer formed on the body contact region. In another aspect of the invention, another power device is provided comprising: a semiconductor substrate; an epitaxial layer on the surface of the casting body, the epitaxial layer having a first surface 'and (d) including at least one body contact a region, a source region, and a body region, the body region at least substantially including the body contact region and the gate field on the first surface ' gate (four) gate dielectric layer Separating from the epitaxial layer; the isolation sidewall is substantially aligned between the escape region and the edge of the body contact region; a chemical layer is formed on the grid; the body contact (8) The layer 'is formed on the substrate _ (on; and the electrode that is transferred over the contact bismuth layer. In a further aspect of the invention, a method of manufacturing a power device is proposed) includes: Forming an epitaxial layer; forming a gate gas layer on the epitaxial layer; fabricating a plurality of (four) gate regions on the gate oxide layer; and fabricating an isolation spacer wall at least substantially self-aligned with the polysilicon The edge of the reading zone; and one of the following steps (a), (b), (C) ^; (a) being formed on the solar crystal 7 gate region and the epitaxial layer; the chemical layer is at least substantially self-aligned with the isolation side; (b) at the epitaxial layer Forming a body contact zone; 099130674

0993417350-0 表單編號A0101 第4頁/共29頁 201133826 述外延層内進行刻姓,所述刻餘至少基本上自對準於 隔離側牆。 u用本發明實施例,提供的功率裝置增加自對準工藝步 驟而減少了掩蔽:η藝步驟,從而提高了功率裝置的控制 精度,增大了功率裝置的產量並降低了其生產成本。 【實施方式】 [0004] Ο0993417350-0 Form No. A0101 Page 4 of 29 201133826 The surname is carried out in the epitaxial layer, which is at least substantially self-aligned to the isolated sidewall. U. With the embodiment of the present invention, the power device is provided to increase the self-alignment process step and reduce the masking: η art step, thereby improving the control precision of the power device, increasing the output of the power device and reducing the production cost thereof. [Embodiment] [0004] Ο

G 099130674 本發明的實施例㈣了—種改進的具有自對準碎化物接 觸的功率裝置以及製作該功率裝置的方法。在下文中, ^發月的實施例以垂直結構功率裝置為例對功率裝置及 ’、$作方法進行描述。然而’本技術領域所屬技術人員 應田理解’以下描述也適用於其他功率裝置。垂直結構 力率裝置包括在柵區和體接觸區上形成的接觸,所述形 成接觸的步驟由至少基本f現自對準时化物(例如, 自對準矽化物Salicide)工藝實現。垂直結構功率裝置 還可包括一個或多個隔離侧牆,每個隔離侧牆至少在柵 區和體接觸區的邊緣之間被對準 。體接觸盘可以通過至 少基本自對準於隔雛側牆的方式法入裝 置内部而形成。 本方法還可包括至少基本自對準的矽刻蝕工藝。 第1圖為垂直結構功率裝置100的橫截面示意圖。垂直結 構功率裝置1〇〇可以是具有平面柵極結構的垂直雙擴散金 屬氧化物半導體功率裝置(VDMOS)。垂直結構功率裝置 100還可以是擊穿電壓較高,導通電阻較低以及安全工作 區較大的其他功率農置。 ' 如第1圖所示,垂直結構功率裝置1〇〇包括在N+型襯底 105上形成的型外延層丨“,以及將多晶矽柵區120與 N-外延層110隔離開來的栅氧層115。垂直結構功率裝置 表單编號A0101 第5頁/共29頁 0993417350-0 201133826 1〇〇還包括在1外延層11〇内形成的?_型體區125,科型 源區130和P+型體接觸區135。所述p_型體區125至少基 本(例如’在工藝容差範圍内)包括N +型源區l3(^〇p +型 體接觸區135。 此外,垂直結構功率裝置1〇〇還包括隔離側牆14〇,其中 所述隔離側牆140至少基本對準於多晶矽柵區】2〇和ρ +型 體接觸區135的邊緣之間,並且使之後形成的矽化物層 145的一部分至少基本自對準於多晶矽栅區12〇且矽化物 層145的又一部分至少基本自對準於ρ+型體接觸區135 。如第1圖所示,垂直結構功率裴置1〇〇還包括同矽化物 層145接觸的層間介質層(ILD) 150以及金屬電極155, 其中,所填金屬電極155同位於Ρ+型體接觸區135之上的 矽化物層145的一部分耦接’也與層間介質層15〇相接觸 〇 儘管第1圖採用橫截面示意圖對垂直結構功率裝置丨〇〇進 行說明,但本技術領域所述技術人員應當理解,垂直結 構功率裝置100的組成部分也可以形成環形結構。例如, 栅氧層115、多晶矽柵區120、Ρ-型體區丨25、Ν+型源區 130、在多晶矽栅區12〇之上的部分矽化物層ι45和層間 介質層(ILD) 150可以形成環形結構(相對於金屬電極 155和在ρ +型體接觸區135之上的部分矽化物層145等來 說)。 在一個實施例中’使用隔離側牆140以及所述的技術,可 以使製作垂直功率裝置100所需的掩蔽工藝步驟少於傳統 方法所需的掩蔽工藝步驟,並且可以降低對掩蔽工蔽容 差的依賴程度,從而縮短Ν +型源區的長度,增大安全工 0993417350-0 099130674 表單編號Α0101 第6頁/共29頁 201133826 作區。G 099130674 Embodiment (4) of the present invention provides an improved power device having self-aligned debris contact and a method of fabricating the power device. In the following, the embodiment of the present invention describes the power device and the method of the vertical structure power device as an example. However, the skilled person in the art understands that the following description is also applicable to other power devices. The vertical structure force rate device includes contacts formed on the gate region and the body contact region, the step of forming the contact being performed by at least substantially a self-aligned material (e.g., self-aligned telluride). The vertical structure power device can also include one or more isolated sidewalls, each of which is aligned at least between the gate region and the edge of the body contact region. The body contact pads can be formed by at least substantially self-aligning the spacer side walls into the interior of the device. The method can also include a germanium etch process that is at least substantially self-aligned. 1 is a schematic cross-sectional view of a vertical structure power device 100. The vertical structure power device 1〇〇 may be a vertical double-diffused metal oxide semiconductor power device (VDMOS) having a planar gate structure. The vertical structure power device 100 can also be other power plants with higher breakdown voltage, lower on-resistance, and larger safe operating area. As shown in Fig. 1, the vertical structure power device 1A includes a type epitaxial layer formed on the N+ type substrate 105, and a gate oxide layer separating the polysilicon gate region 120 from the N- epitaxial layer 110. 115. Vertical Structure Power Device Form No. A0101 Page 5 of 29 0993417350-0 201133826 1〇〇 Also includes a ?_body region 125 formed in an epitaxial layer 11〇, a family source region 130 and a P+ type Body contact region 135. The p_type body region 125 includes at least substantially (eg, within a process tolerance range) an N + -type source region 13 (^〇p + body contact region 135. Further, the vertical structure power device 1 The crucible further includes an isolation sidewall 14 〇, wherein the isolation sidewall 140 is at least substantially aligned between the edges of the polysilicon gate region 2 〇 and the ρ + body contact region 135, and the germanide layer 145 formed thereafter A portion of at least substantially self-aligned with the polysilicon gate region 12 and another portion of the vaporization layer 145 is at least substantially self-aligned to the p+ body contact region 135. As shown in Figure 1, the vertical structure power is set to 1〇〇. Also included is an interlayer dielectric layer (ILD) 150 in contact with the germanide layer 145 and a metal electrode 155, The filled metal electrode 155 is coupled to a portion of the germanide layer 145 located above the germanium + body contact region 135 and is also in contact with the interlayer dielectric layer 15〇, although the first figure uses a cross-sectional schematic view of the vertical structure power. The device 丨〇〇 will be described, but those skilled in the art will appreciate that the components of the vertical structure power device 100 may also form a ring structure. For example, the gate oxide layer 115, the polysilicon gate region 120, and the Ρ-type body region 丨25. The Ν+-type source region 130, a portion of the germanide layer ι45 and the interlayer dielectric layer (ILD) 150 over the polysilicon gate region 12A may form a ring structure (relative to the metal electrode 155 and the ρ + body contact region 135) A portion of the germanide layer 145 above, etc.) In one embodiment 'using the isolation sidewall 140 and the described techniques, the masking process steps required to fabricate the vertical power device 100 can be made less than that required by conventional methods. Masking the process steps and reducing the dependence on the masking tolerance, thereby shortening the length of the Ν + source region, increasing the safety of 0993417350-0 099130674 Form No. Α0101 Page 6 of 2 Page 9 of 201133826.

對比傳統工蓺製造的裝置,垂直結構功率裝置100還可以 具有更大的接觸到多晶碎長度(contact-t〇_p〇lysilic〇n length ’ LCP)和更小的N +源區長度 (LSC)。更大的接觸到多晶矽長度(LCP)可以有效降 低金屬電極155和多晶矽柵區120對基於掩蔽的對準工藝 的工藝各差的依賴。而更小的源區長度(LSC )則可以降 低垂直結構功率裝置1〇〇受寄生雙極效應影響而遭受損壞 的可能性。在第1圖所示實施例中,較短的源區長度LSC 使安全工作區相比于傳統工藝製造的裝置増大了約三到 五倍。例如,使用隔離側牆140以及所述的技術可以使製 作出的垂直結構功率裝置1〇〇的N+型源區長度縮短到〇. J 微米至0.3微米,這樣的長度小於基於像統掩蔽工藝製造 出的源區的典塑長度’/增大了安全工作區。另外,相比 于傳統工藝製造的裝置,由於增多了自對準工藝步驟而 減少了掩蔽工藝步驟’垂直結構功率裝置1〇〇的製造成本The vertical structure power device 100 can also have a greater contact to the polycrystalline length (contact-t〇_p〇lysilic〇n length ' LCP) and a smaller N + source length than the device manufactured by the conventional process ( LSC). The greater contact to polysilicon length (LCP) can effectively reduce the dependence of the metal electrode 155 and polysilicon gate region 120 on the process variations of the mask-based alignment process. The smaller source length (LSC) reduces the likelihood that the vertical structure power device will be damaged by parasitic bipolar effects. In the embodiment shown in Figure 1, the shorter source length LSC makes the safe working area approximately three to five times larger than conventionally manufactured devices. For example, using the isolation sidewall 140 and the described techniques can shorten the length of the N+ source region of the fabricated vertical structure power device 1〇〇 to 〇. J micron to 0.3 micron, which is less than the fabrication based on the masking process. The length of the source area of the source '/ increases the safe working area. In addition, the cost of the masking process step 'the manufacturing cost of the vertical structure power device 1' is reduced due to the increased number of self-aligned process steps compared to conventionally fabricated devices.

得以降低。 雖然第1圖僅示出VDM0S裝置,但本技術領域的技術人員 應當理解,這裏所描述的技術同樣可以應用於其他裝置 上’例如上文所述的M0SFET、IGBT、超結M0SFET、 VDM0S和VM0S,其他平面柵裝置、橫向功率裝置、N溝道 裝置、P溝道裝置和/或其他類似裝置。 垂直結構功率裝置1 〇 〇的其餘細節將參照第2A-2Η圖在下 文中詳細敍述。第2Α-2Η圖示出了第1圖所示垂直結構功 率裝置100的製作方法。 第2Α圖為分別在Ν+襯底105上形成Ν-外延層11〇,在所述 099130674 表單編號Α0101 第7頁/共29頁 0993417350-0 201133826 N外^'層110上形成柵氧層115以及在所述柵氧層11 5上 1多晶⑽區120之後的垂直結構功率裝置⑽的結構 示’“圖形成多晶矽栅區1 2 0的工藝步驟可以包括形成摻 雜的多一層,掩蔽所述多晶⑦層以及刻#未掩蔽區域 。柵氧層115可以使用氧化層生長技術形成 ,並具有一定 的厚度,所述厚度應使得垂直結構功率裝置100在前文中 所«的特性達到最優。例如,對於高擊穿電壓的VDM〇s 電晶體,其厚度可以在400埃到1 000埃之間。然而,本技 術領域的技術人員應當理解,也可用其他的工藝來形成 柵氧化層115,同時還可用其他合適的電介質材料來替代 栅氧化層和/或類似氧化層》 在至少一個實施例中,基於擊穿電壓或者其他合適標準 的要求,N-外延層110可以具有特定的厚度和/或摻雜濃 度。例如,摻雜濃度為1x1014cnT3,厚度為50微米的外 延層可能適於製作擊穿電壓為700V的VDMOS裝置。同樣 ’多晶矽柵區120可以為相對較厚的多晶矽層(例如,厚 度從6 0 0 0埃到1 0 0 0.0埃)以在後續的離子注入、擴散和/ 或其他類似工藝(例如,注入形成艟接觸區135)中發揮 阻擋/自掩蔽作用。在一個例子中,多晶矽柵區120的厚 度約為7000埃。然而,本技術領域的技術人員應當理解 ,可以使用其他任何合適的厚度或者額外的材料層(例 如第3圖中所涉及的情況’將在後文敍述)。在一個實施 例中,多晶矽柵區120的初始厚度由多晶矽栅區12〇所要 求的最終厚度和下文所述的矽刻蝕工藝中被刻蝕掉的多 晶矽的厚度之和所決定° 在一個實施例中,除以上所述工藝外,還可以選擇形成 099130674 表單編號A0101 0993417350-0 第8頁/共29頁 201133826 場氣區(去-山、 不出)來製作(例如使用掩蔽工藝)邊界隔 離區。為2 Ν Λ %例中,在N-型外延層110内進行可選的 置寄、、掩軟注入(未*出),可以降低相鄰的卜型體區位 。生形成的結型場效應電晶體(JEFT)的電阻。 第 2B 圖+ & + M , 俨。、在_外延層11〇内進行離子注入以形成p—型 =125的卫藝步驟。在離子注人工藝中,可通過選定注 N—:、4吏裝置性能達到最優。例如,將硼離子注入進入 外延層11〇時,其注入劑量可以在2χ1〇13‘2到8χCan be reduced. Although FIG. 1 only shows a VDMOS device, those skilled in the art will appreciate that the techniques described herein are equally applicable to other devices such as the MOSFET, IGBT, superjunction MOSFET, VDMOS, and VMOS described above. Other planar gate devices, lateral power devices, N-channel devices, P-channel devices, and/or the like. The remaining details of the vertical structure power unit 1 〇 将 will be described in detail below with reference to Figure 2A-2. Fig. 2-2 shows a method of fabricating the vertical structure power device 100 shown in Fig. 1. The second drawing is to form a germanium-epitaxial layer 11 on the germanium + substrate 105, respectively, and a gate oxide layer 115 is formed on the 099130674 form number Α0101 page 7 / 29 page 0993417350-0 201133826 N outer layer 110 And the structure of the vertical structure power device (10) after the polycrystalline (10) region 120 on the gate oxide layer 115 shows that the process of forming the polysilicon gate region 120 can include forming a layer of doping, a masking station. The polycrystalline 7 layer and the engraved #unmasked region. The gate oxide layer 115 can be formed using an oxide layer growth technique and has a thickness such that the vertical structure power device 100 is optimized in the foregoing. For example, for a high breakdown voltage VDM 〇s transistor, the thickness may be between 400 angstroms and 1 000 angstroms. However, those skilled in the art will appreciate that other processes may be used to form the gate oxide layer 115. At the same time, other suitable dielectric materials may be substituted for the gate oxide layer and/or similar oxide layer. In at least one embodiment, the N- epitaxial layer 110 may have a characteristic based on the breakdown voltage or other suitable standard requirements. The thickness and/or doping concentration. For example, an epitaxial layer having a doping concentration of 1x1014cnT3 and a thickness of 50 microns may be suitable for fabricating a VDMOS device having a breakdown voltage of 700 V. Also, the polycrystalline germanium gate region 120 may be a relatively thick polycrystalline germanium. The layers (e.g., thicknesses from 6,000 angstroms to 100 angstroms angstroms) act to block/self-mask in subsequent ion implantation, diffusion, and/or the like (e.g., implantation to form the tantalum contact regions 135). In one example, the polysilicon gate region 120 has a thickness of about 7000 angstroms. However, those skilled in the art will appreciate that any other suitable thickness or additional layer of material (e.g., as referred to in FIG. 3) may be used. As will be described later, in one embodiment, the initial thickness of the polysilicon gate region 120 is determined by the final thickness required for the polysilicon gate region 12 and the thickness of the polysilicon that is etched away in the germanium etching process described below. And determined ° In one embodiment, in addition to the above described process, you can also choose to form 099130674 Form No. A0101 0993417350-0 Page 8 / Total 29 Page 201133826 Field Gas Zone ( Go to - mountain, not to make (for example, using a masking process) boundary isolation region. For 2 Ν Λ %, in the N-type epitaxial layer 110, optional placement, soft-masking (not * out ), it is possible to reduce the adjacent buckling body position. The resistance of the formed junction field effect transistor (JEFT). 2BFig. + & + M , 俨., ion implantation in the _ epitaxial layer 11〇 A step of forming a p-type = 125. In the ion injection process, the performance of the device can be optimized by selecting N-:, 4吏. For example, when boron ions are implanted into the epitaxial layer 11 ,, the implantation dose can be 2χ1〇13'2 to 8χ.

〜 之間’且其能量在20keV到80keV之間,然後進 :進擴散(例如,橫向擴散卜型體區125至多晶石夕栅區 i Z0之下 實方,,以形成垂直功率裝置100的導電講道)。在本 例中,為形成長度在1.5微米到3· 0微米的溝道,推 12〇 ^時的溫度大約為U〇〇°C,擴散時間為60分鐘到 120々錢°如第⑽圖所示,P_型體區125和多晶石夕拇區 0的邊緣至少基本自對準。錢本實施綱述的辦法, 在形成P〜型體區125時可避免專門的掩蔽步驟。在圖示實 施例中,D 貝 ~型趙區125通過離子注入技術形成並與多晶矽 栅區1 2(1白 自對準’然而,本技術領域所屬技術人員應當理 解,P〜别 尘體區125也可以同功率裝置的其他組成部分對準 或者採用其他合適的技術來形成。 、第^圖所示,N+型源區130和P +型體接觸區135隨後被 >主入N〜休2 卜延層110内。如圖所示,N+型源區130和P +型體 接觸區135均至少基本同多晶矽栅區120自對準。在一個 實施例中,N +型源區130使用砷離子注入的方式形成,其 中,離子注入能量為lOOkeV到15〇keV之間,注入劑量為 2x1 0 cm到5x1ο15cm 2之間。在其他實施例中,也可 099130674 表單編號A0101 第9頁/共29頁 0993417350-0 201133826 以使用其他合適的雜質種類、注入劑量和注入能量。在 離子注入之前,柵氧層115可以被減薄,以利於更多的雜 貝注入到石夕材料之中。N +型源區130和P+型體接觸區135 的擴散步驟可以同時進行’或者N +型源區13〇在p +型體接 觸區135進行離子注入之前進行推進擴散(例如,在n +型 源區130進行擴散時’避免P +型體接觸區ι35也發生擴散. P +型體接觸區135的離子注入劑量和能量可以較高(例如 ,硼注入的劑量範圍為lxl0Hcm-2到1><1〇16(^-2之間, 能量範圍為lOOkeV到200keV之間),也可以是其他任何 合適的劑量和能量。在一個實施例中,p+型體接觸區^35 的注入劑量約為lxl〇15cm_2,注入能量約為15〇keV。較 高的注入劑量和能量可以使P-型體區丨25位於N+型源區 130下方的部分具有較低的導通電阻,從而如前文所述, 擴大安全工作區範圍。此外,較高的注入劑量和能量還 可以減小注入雜質橫向擴散進入溝道的可叙性,從而降 低對功率裝置100的閾值電壓或其他參數的負面影響。 在其他實施例中,P+體接觸區135的注入工藝步驟可以更 晚進行(例如,在形成隔離側牆145或進行矽刻蝕工藝之 後進行)。這類實施例將在下文中進行詳細描述。 儘管如第2B和2C圖所示’ P-型體區125和P +型體接觸區 13 5採用了獨立的步驟分別形成’然而在其他實施例中, 可以使用逆向換雜的P牌結構來替代P -型體區125和P +型 體接觸區135。 接著如第2D圖所示,工藝步驟為在多晶石夕栅區12〇上,殿 099130674 積介質層,其中 表單編號A0101 所述介質層的一部分之後用於形成隔 第10頁/共29頁 0993417350-0 201133826 離側牆140。在一個實施例中,隔離側牆140可以由二氧 化石夕、氮化石夕和/或其他合適的介質材料形成。此外,介 質層還可以作為保形層。在一個實施例中,保形層的厚 度可在之後決定隔離側牆140和N +型源區130的寬度,而 其厚度可以在2000埃到7000埃之間。然而,本技術領域 的技術人員應當理解,保形層也可以具有其他合適的厚 度。 如第2E圖所示的工藝步驟為沿多晶矽柵區120對介質層進 行刻蝕以形成隔離側牆140,其中,所述刻蝕應至少使得 隔離侧牆140與多晶矽栅區120的邊緣基本對準。在一個 實施例中,可選擇各向異性的介質刻蝕工藝。所述各向 異性的介質刻蝕工藝對介質的刻蝕速率大於對矽的刻蝕 速率,這樣,就使得多晶矽柵區120和N-外延層110在形 成隔離側牆140的過程中基本不受影響。刻蝕工藝過程中 ,還可以選擇合適的刻蝕時間,來形成任意合適高度的 隔離侧牆140。如第2E圖所示,隔離侧牆140的高度低於 多晶矽柵區120的頂部。在本實施例中,第2F圖所示的工 藝步驟將會進一步降低多晶矽柵區120的厚度,使其同隔 離側牆140的頂端基本齊平。 作為第2C圖所對應的工藝步驟的替代方案,可以在完成 第2D圖所示的介質層澱積工藝之後,在第2E圖的刻蝕步 驟之前或之後,注入形成P+型體接觸區135。在該實施例 中,P+型體接觸區135能夠至少基本上同隔離侧牆140自 對準,而不必與多晶矽柵區120自對準。所述替代方案可 以增大P+體接觸區135同導電溝道之間的橫向間距,降低 對功率裝置100的閾值電壓和其他參數的負面影響。 099130674 表單編號A0101 第11頁/共29頁 0993417350-0 201133826 如第2F圖所示的工藝步驟為對多晶矽柵區1 2 〇和N —外延層 11 0進行刻姓。刻钱工藝中,對石夕的刻餘速率大於對氧4 如第 物(或其他形成隔離側牆140的材料)的刻蝕速率。 2F圖所示,對矽的刻蝕深入N-外延層11〇,使得N +源處 130和P+體接觸區135暴露在外。所示溝槽刻蝕矣少基本 上同隔離側牆140自對準。由於溝槽刻蝕的自對準性質 第1圖中的N +源區長度LSC可以不受掩蔽工藝容差的影響 而獲得更加精確的控制。這樣就可以得到較小的LSC長度 且寄生電晶體效應也相對減弱。 4 如第2F圖所示,多晶矽栅區120可能會受刻與N-外延廣 110同等程度的刻蝕,具體情況取決於所述多晶石夕樹區 1 20和N-外延層11 〇的相對刻银速率》在本實施例中’先 前生成的多晶矽層12 0 (對應於第2 A圖所示的多晶矽層 120)的厚度可以考慮到所述刻蝕效應帶來的影響,以使 得多晶矽栅區12〇所要求的最終厚度等於多晶矽柵區120 的初始厚度和此處所述的矽刻蝕工藝中被刻蝕掉的多晶 石夕的厚度之差。此外,如第3圖中的實施例所示,可以在 多b曰碎栅區12〇上形成保護層,以防止多晶石夕柵區12〇在 矽刻蝕工藝中受到刻蝕,這樣多晶矽栅區12〇的最終厚度 基本和多晶發柵區120所要求的初始厚度相同。 作為第2C圓所對應工藝步驟的替代方案,p +型體接觸區 135的注入可以放在第2F圖所對應的矽刻蝕工藝步驟之後 ,第2G圖所對應的形成石夕化物工藝步驟之前進行。在該 實施例中,P +型體接觸區135將至少基本上同隔離侧牆 140自對準,而不必同多晶矽栅區12〇自對準。該替代方 案能夠使P +型體接觸區135和導電溝道間具有更大的橫向 099130674 表單編號A0101 第12頁/共29頁 、 0993417350-0 201133826~ between and its energy is between 20keV and 80keV, and then into: diffusion (for example, the lateral diffusion of the body region 125 to the polycrystalline slab area i Z0 below the real side, to form the vertical power device 100 Conductive sermon). In this example, in order to form a channel having a length of 1.5 μm to 3.0 μm, the temperature at the time of pushing 12 〇 is about U 〇〇 ° C, and the diffusion time is 60 minutes to 120 ° ° as shown in the figure (10). It is shown that the edges of the P_type body region 125 and the polycrystalline spine region are at least substantially self-aligned. The method of the present invention can avoid a special masking step when forming the P~type body region 125. In the illustrated embodiment, the D-type-type region 125 is formed by an ion implantation technique and is self-aligned with the polysilicon gate region 12 (1, however, those skilled in the art should understand that the P~dust region 125 may also be aligned with other components of the power device or by other suitable techniques. As shown in the figure, the N+ source region 130 and the P+ body contact region 135 are subsequently > 2 In the trench layer 110. As shown, both the N+ source region 130 and the P+ body contact region 135 are at least substantially self aligned with the polysilicon gate region 120. In one embodiment, the N+ source region 130 is used. Arsenic ion implantation is formed in which the ion implantation energy is between 100 keV and 15 〇 keV, and the implantation dose is between 2 x 10 cm and 5 x 1 ο 15 cm 2 . In other embodiments, it can also be 099130674. Form number A0101 page 9 / total 29 pages 0993417350-0 201133826 to use other suitable impurity species, implant dose and implant energy. Prior to ion implantation, the gate oxide layer 115 can be thinned to facilitate more dopant injection into the stone material. +type source region 130 and P+ body contact region 135 The diffusion step may simultaneously perform 'or N + -type source region 13 推进 propagating diffusion before ion implantation in the p + -type body contact region 135 (eg, when the n + -type source region 130 is diffused) 'avoiding the P + -type body contact region The diffusion of ι35 also occurs. The ion implantation dose and energy of the P + -type body contact region 135 can be higher (for example, the dose range of boron implantation is lxl0Hcm-2 to 1><1〇16(^-2, energy range) Any other suitable dose and energy may be used between 100 keV and 200 keV. In one embodiment, the implantation dose of the p+ type body contact region ^35 is about lxl 〇 15 cm 2 and the implantation energy is about 15 〇 keV. The high implant dose and energy can have a lower on-resistance of the portion of the P-type body region 25 below the N+ source region 130, thereby expanding the safe working area range as described above. In addition, a higher implant dose And energy can also reduce the reproducibility of lateral diffusion of implanted impurities into the channel, thereby reducing the negative impact on the threshold voltage or other parameters of the power device 100. In other embodiments, the implantation process step of the P+ body contact region 135 can This is done late (for example, after forming the isolation sidewall 145 or after the ruthenium etching process). Such an embodiment will be described in detail below although the 'P-type body regions 125 and P are as shown in Figures 2B and 2C. The +-body contact regions 13 5 are formed separately by separate steps. However, in other embodiments, the P-type body regions 125 and the P + -type body contact regions 135 may be replaced with a reverse-commutated P-plate structure. Next, as shown in FIG. 2D, the process step is to build a dielectric layer on the polycrystalline ridge region 12〇, the hall 099130674, wherein a part of the dielectric layer of the form number A0101 is used to form a page 10/29 0993417350-0 201133826 From the side wall 140. In one embodiment, the isolation sidewalls 140 may be formed from silica, yttrium, and/or other suitable dielectric materials. In addition, the dielectric layer can also serve as a conformal layer. In one embodiment, the thickness of the conformal layer may thereafter determine the width of the isolation sidewall 140 and the N+ source region 130, and may range from 2000 angstroms to 7000 angstroms. However, those skilled in the art will appreciate that the conformal layer can also have other suitable thicknesses. The process step as shown in FIG. 2E is to etch the dielectric layer along the polysilicon gate region 120 to form the isolation spacer 140, wherein the etching should at least cause the isolation sidewall 140 and the edge of the polysilicon gate region 120 to be substantially opposite. quasi. In one embodiment, an anisotropic dielectric etch process can be selected. The anisotropic dielectric etch process has an etch rate to the dielectric that is greater than the etch rate of the ruthenium, such that the polysilicon gate region 120 and the N- epitaxial layer 110 are substantially unaffected during formation of the isolation sidewall 140. influences. During the etching process, a suitable etching time can also be selected to form the isolation sidewall 140 of any suitable height. As shown in Fig. 2E, the height of the isolation sidewall 140 is lower than the top of the polysilicon gate region 120. In the present embodiment, the process steps shown in Fig. 2F will further reduce the thickness of the polysilicon gate region 120 to be substantially flush with the top end of the spacer sidewall 140. As an alternative to the process steps corresponding to FIG. 2C, the P+ type body contact region 135 may be implanted before or after the etching step of FIG. 2E after the dielectric layer deposition process shown in FIG. 2D is completed. In this embodiment, the P+ body contact region 135 can be at least substantially self-aligned with the isolation sidewall 140 without having to be self-aligned with the polysilicon gate region 120. The alternative can increase the lateral spacing between the P+ body contact region 135 and the conductive channel, reducing the negative impact on the threshold voltage and other parameters of the power device 100. 099130674 Form No. A0101 Page 11 of 29 0993417350-0 201133826 The process step shown in Figure 2F is to engrave the polysilicon gate region 1 2 〇 and the N-epitaxial layer 11 0. In the engraving process, the engraving rate for Shi Xi is greater than the etching rate for oxygen 4 such as the first material (or other material forming the isolation spacer 140). As shown in Fig. 2F, the etch of germanium is deep into the N- epitaxial layer 11 〇 such that the N + source 130 and the P + body contact region 135 are exposed. The illustrated trench etch is substantially self-aligned with the isolated sidewall 140. Due to the self-aligned nature of the trench etch, the N + source region length LSC in Figure 1 can be more accurately controlled without being affected by the masking process tolerance. This results in a smaller LSC length and a lesser parasitic transistor effect. 4 As shown in FIG. 2F, the polysilicon gate region 120 may be etched to the same degree as the N-epitaxial layer 110, depending on the relative orientation of the polycrystalline sapphire region 1 20 and the N- epitaxial layer 11 〇. In the present embodiment, the thickness of the previously generated polysilicon layer 120 (corresponding to the polysilicon layer 120 shown in FIG. 2A) may take into account the influence of the etching effect, so that the polycrystalline grid The final thickness required for the region 12 is equal to the difference between the initial thickness of the polysilicon gate region 120 and the thickness of the polycrystalline spine etched away in the germanium etching process described herein. In addition, as shown in the embodiment in FIG. 3, a protective layer may be formed on the multi-b mash gate region 12 , to prevent the polysilicon etch region 12 受到 from being etched in the 矽 etch process, such that the polysilicon The final thickness of the gate region 12A is substantially the same as the initial thickness required for the polymorphic gate region 120. As an alternative to the process steps corresponding to the 2nd C circle, the implantation of the p + -type body contact region 135 may be performed after the 矽 etch process step corresponding to the 2F map, and before the formation of the lithium compound process step corresponding to the 2G map get on. In this embodiment, the P+ body contact region 135 will at least substantially self-align with the isolation sidewall 140 without having to be self-aligned with the polysilicon gate region 12. This alternative enables a greater lateral direction between the P+ body contact region 135 and the conductive channel. 099130674 Form No. A0101 Page 12 of 29, 0993417350-0 201133826

間距’從而降低對功率裳置1⑽的閾值電μ和其他參數的 負面影響。進—步來說,切刻數藝之後進行Ρ+型體 接觸區135的注人還具有可降低注人能量要求的優點。例 如’由於重疊的的Ν +源區130被除去,使得卜型體區125 的一部分能夠暴露在外接受到Ρ+料的注入。例如在 第2C圖所示的通過所述重疊的Ν +源區13〇注入ρ+體接觸 區135的工藝條件下,離子注入能量需要l〇〇keV到 2〇〇keV。而在本實施例中,2〇keD,j8〇keV的離子注入 能量就可以達到相似的效果。本實施例中,注入P+型體 接觸區135之後可以使用快速熱退火(RTA)或者其他合 適的爐式退火工藝來啟動P+雜質並可以使雜質在N+型源 區130下方橫向擴散。 'The pitch' thus reduces the negative impact on the threshold electrical μ and other parameters of the power skirt 1(10). In the case of further steps, the injection of the Ρ+-type contact area 135 after cutting the number of arts also has the advantage of reducing the energy requirement of the injection. For example, 'the overlapping of the Ν + source region 130 is removed, so that a portion of the body region 125 can be exposed to the injection of Ρ + material. For example, in the process of injecting the ρ + body contact region 135 through the overlapping Ν + source region 13 所示 shown in Fig. 2C, the ion implantation energy needs to be 1 〇〇 keV to 2 〇〇 keV. In the present embodiment, the ion implantation energy of 2 〇 ke D, j 8 〇 keV can achieve a similar effect. In this embodiment, after injecting the P+ type body contact region 135, rapid thermal annealing (RTA) or other suitable furnace annealing process may be used to initiate P+ impurities and to allow lateral diffusion of impurities under the N+ source region 130. '

第2G圖示出形成石夕化物層1^5的j工藝步:驟-所述石夕化物廣 14 5至少基本上同隔離側牆14 〇自對準。因為在隔離側踏 140上不會形成矽化物,所以隔離侧牆140能夠將矽化物 層145位於多晶矽柵區丨2〇上方的部分同矽化物層145位 於P +體接觸區135上方的部分隔離開來。 , f 矽化物層145還苛以在N +源區130 ’ > +體接觸區135以及 將要形成的金屬電極155之間提供低阻互連。在某些實施 例中,所述的低阻互連能夠增大安全工作區並提尚開關 性能。在一個實施例中,梦化物廣14 5包括多層結構。例 如,矽化物145包括厚度在200埃到6〇〇埃之間的矽化鈦 和厚度在100埃到2〇〇埃之間的氮化鈦。所述實施例中, 矽化物層145的方塊電阻(方塊電阻是指長、寬相等的半 導體材料的電阻,理想情況下它等於該材料的電阻率除 以厚度。半導體材料的電陴等於方塊電阻乘以方塊數量 099130674 表單編號A0101 第13頁/共29頁 0993417350-0 201133826 ,其中方塊數量是半導體材料的長度與寬度的比值^ — 般而言’半導體材料的電阻率和厚度是固定的,可以通 過靈活設置半導體材料的長度與寬度設定其電阻值)大約 在3Ω/□到5Ω/□(其中字元表示單位方塊電阻 )之間。相比於典型的方塊電阻在10 □到20 Q/[^之 間的多晶矽柵極材料,本實施例中的矽化物層145能约提 供更低的栅極電阻。然而,本技術領域的技術人員應卷 理解’在其他實施例中也可以使用具有其他合適且值的 石夕化物。 第2H圖示出的工藝步驟包括澱積、掩...蔽和'刻餘層間介巧 層150以為金屬電極155形成接觸孔。層間介質層15〇的 材料可以是單一材料或者使用其他層間介質層工藝形成 的複合介質材料。例如,層間介質層150的材料可以是厚 度在1微米到2微米之間的未摻雜或者摻雜的二氧化石夕。 相比傳統製造工藝,本實施例所述工藝中接觸孔 曰 夕晶 矽柵區120對準的重要程度降低,原因在於矽化物層145 邛以提供給N+型源禪130和P +型嚨接麟135低的接觸電阻 。之後可以進行金屬化工藝步驟以%成金屬柵極155,從 而完成第1圖所示的垂直結構功率裝置1〇〇。在—個實施 例中’實現金屬化可包括殺積2微米到5微米厚的銘合金 ,然後進行掩蔽和職卫藝。然而,本技術領域的:術 人員應當理解,在其他實施财,也可以❹其他 =的:藝步驟。此外,還可以選擇使用殿積、掩蔽和 姑工藝用於形成鈍化層(圖中未示出)。 第3圖為製“―種垂直結構功率裝置的方料意圖 比於第2A圖,笫Ί鬧冶—止a 099130674 圖進一步包括多晶矽保護層305和氧化Figure 2G shows a j-step of forming a lithiation layer 1^5: the step--the at least substantially parallel to the isolated sidewall 14 is self-aligned. Because the germanide is not formed on the isolation side step 140, the isolation spacer 140 can isolate the portion of the germanide layer 145 above the polysilicon gate region 丨2〇 from the portion of the germanide layer 145 above the P+ body contact region 135. Open. The f-telluride layer 145 also provides a low resistance interconnect between the N + source region 130' > + body contact region 135 and the metal electrode 155 to be formed. In some embodiments, the low resistance interconnect can increase the safe working area and improve switching performance. In one embodiment, the dream compound 14 includes a multilayer structure. For example, the telluride 145 includes titanium telluride having a thickness between 200 angstroms and 6 angstroms and titanium nitride having a thickness between 100 angstroms and 2 angstroms. In the embodiment, the sheet resistance of the telluride layer 145 (the sheet resistance refers to the resistance of the semiconductor material having the same length and width, which is ideally equal to the resistivity of the material divided by the thickness. The electrical conductivity of the semiconductor material is equal to the sheet resistance. Multiply by the number of blocks 099130674 Form No. A0101 Page 13 / 29 pages 0993417350-0 201133826, where the number of blocks is the ratio of the length to the width of the semiconductor material ^ - Generally speaking, the resistivity and thickness of the semiconductor material are fixed, can The resistance value is set by flexibly setting the length and width of the semiconductor material) between approximately 3 Ω/□ and 5 Ω/□ (where the character represents the unit square resistance). The telluride layer 145 in this embodiment can provide about a lower gate resistance than a typical polysilicon gate material having a sheet resistance between 10 □ and 20 Q/μ. However, it will be understood by those skilled in the art that other suitable values and values can be used in other embodiments. The process steps shown in Fig. 2H include deposition, masking, and 'interstitial interlayer 150 to form contact holes for metal electrode 155. The material of the interlayer dielectric layer 15 can be a single material or a composite dielectric material formed using other interlayer dielectric layer processes. For example, the material of the interlayer dielectric layer 150 may be undoped or doped dioxide having a thickness between 1 micrometer and 2 micrometers. Compared with the conventional manufacturing process, the importance of the alignment of the contact hole 矽 矽 gate region 120 in the process of the present embodiment is reduced because the bismuth compound layer 145 is provided to the N+ type source Zen 130 and P + type splicing. Lin 135 low contact resistance. Thereafter, a metallization process step can be performed to form the metal gate 155 in %, thereby completing the vertical structure power device 1 shown in Fig. 1. In one embodiment, achieving metallization can include killing a 2 micron to 5 micron thick alloy of the title, followed by masking and occupational techniques. However, in the technical field: the surgeon should understand that in other implementations, other techniques can also be used. In addition, it is also possible to use a temple, a mask, and a mask to form a passivation layer (not shown). Figure 3 is a diagram of "the material of the vertical structure power device is intended to be compared with the second layer AA, and the a099130674 figure further includes the polysilicon protective layer 305 and oxidation.

表單編號删1 ^ 14 i/# 29 M M 099341 201133826 、蒦層31〇。在第3圖所示裝置中,多晶矽柵區120的厚 、他*步驟中基本不會發生變化,因而,其形成 時的初始厚度可以等於或接近於最终想要的厚度。 夕日曰矽保濩層3〇5和氧化物保護層31〇可以由任意合適厚 度的氮化物、二氧化矽、氮化矽和/成其他合適的材料形 成。製造所述裝置時,多晶矽保護層305保護氧化物保護 層310和多晶石夕柵區120不受到如第2E圖所示的刻餘工藝 作用’且多晶石夕保護層305隨後可以用如第2F圖所示的矽 0 刻蝕工藝中的部分步驟除去。 氧化物保護層31 〇還可以在第2 F圖所示的矽刻蝕工藝中保 護多晶矽栅區丨2〇。例如,氡化物保護層310可以由一種 能夠在第2F圖所示的矽刻蝕工藝中刻蝕得較慢的材料組 成,以此來保護多晶矽栅區12〇不受到強烈的刻蝕。氧化 物保護層310可以在第2(}圖所示的贫化工藝之前被除去。 例如,氧化物保護層310可以通過遽擇性濕法刻蝕,比如 氫氟酸刻蝕或其他任何合適的工藝來除去。在一個實施 〇 例中,氮化物可以用於形成隔離側牆140,或者使用各向 異性刻蝕來除去氧化物保護層31〇而保持隔離侧牆140基 本不受影響。 在另一個實施例中,氧化物保護層31 G巧"以保留在多曰曰石夕 栅區120上(例如,不用在多晶梦柵區120上形成梦化物 )° 上述本發明的說明書和實施方式僅僅以示例性的方式對 本發明實施例的具有自對準矽化物接觸的功率裝置及其 製造方法進行了說明,並不用於限定本發明的範圍。對 於公開的實施例進行變化和修改都是可能的,其他可行 099130674 表單編號 A010J 第】5 頁/共 29 頁 0993417350-0 201133826 的選擇性實施例和對實施例中元件的等同變化可以被本 技術領域的普通技術人員所瞭解。本發明所公開的實施 例的其他變化和修改並不超出本發明的精神和保護範圍 〇 【圖式簡單說明】 [0005] 下列附圖涉及有關本發明非限制性和非窮舉性的實施例 的描述。除非另有說明,否則同樣的數位和符號在整個 附圖中代表同樣的部分。附圖無需按比例晝出。另外, 圖中所示相關部分尺寸可能不同於說明書中敍述的尺寸 。為更好地理解本發明,下述細節描.述以及附圖將被提 供以作為參考。 第1圖為根據本發明一個實施例的垂直結構功率裝置的橫 截面示意圖。 第2 A - 2 Η圖為根據本發明實施例制作第1圖所示垂直結構 功率裝置的一種工藝方法示意圖。 第3圖為根據本發明另一實施例製作垂直結構功率裝置的 另一種工藝方法示意圖。 【主要元件符號說明】 [0006] LCP多晶矽長度 LSC源區長度 100垂直結構功率裝置 1 05襯底 110Ν-型外延層 115柵氧層 1 2 0多晶砍柵區 099130674 表單編號Α0101 第16頁/共29頁 0993417350-0 201133826 125P-型體區 130N +型源區 135P +型體接觸區 140隔離侧牆 14 5秒化物層 150層間介質層 155金屬電極 305多晶矽保護層 310氧化物保護層 ❹ 0993417350-0 099130674 表單編號A0101 第17頁/共29頁The form number is deleted 1 ^ 14 i / # 29 M M 099341 201133826, 蒦 layer 31 〇. In the apparatus shown in Fig. 3, the thickness of the polysilicon gate region 120, which is substantially unchanged in the step of *, is such that the initial thickness at the time of formation can be equal to or close to the final desired thickness. The ruthenium layer 3 〇 5 and the oxide protective layer 31 〇 may be formed of any suitable thickness of nitride, cerium oxide, tantalum nitride, and/or other suitable materials. When the device is fabricated, the polysilicon protective layer 305 protects the oxide protective layer 310 and the polycrystalline gate region 120 from the engraving process as shown in FIG. 2E and the polycrystalline oxide layer 305 can then be used as Part of the 矽0 etching process shown in Figure 2F is removed. The oxide protective layer 31 can also protect the polysilicon gate region 丨2〇 in the germanium etching process shown in Fig. 2F. For example, the germanide protective layer 310 may be composed of a material which can be etched slowly in the germanium etching process shown in Fig. 2F, thereby protecting the polysilicon gate region 12 from strong etching. The oxide protective layer 310 may be removed prior to the depletion process illustrated in the second figure. For example, the oxide protective layer 310 may be etched by selective wet etching, such as hydrofluoric acid etching or any other suitable The process is removed. In one embodiment, the nitride may be used to form the isolation sidewall 140, or an anisotropic etch may be used to remove the oxide protection layer 31 while leaving the isolation sidewall 140 substantially unaffected. In one embodiment, the oxide protective layer 31 is <RTI ID=0.0>"""""""""""""" The method for self-aligning telluride contact and the method of manufacturing the same according to embodiments of the present invention are described in an exemplary manner, and are not intended to limit the scope of the present invention. Variations and modifications are made to the disclosed embodiments. Possible, other feasible 099130674 Form No. A010J No. 5 page / Total 29 page 0993417350-0 201133826 Alternative embodiments and equivalent variations to the elements in the embodiment can be used by the present technology Other variations and modifications of the disclosed embodiments of the present invention are beyond the spirit and scope of the invention. [FIG. Brief Description] [0005] The following drawings relate to the present invention without limitation. The same reference numerals are used throughout the drawings to refer to the same parts in the drawings. The figures are not necessarily drawn to scale. The dimensions of the vertical structure power device in accordance with one embodiment of the present invention are provided for reference for a better understanding of the present invention. 2A-2 is a schematic view showing a process of fabricating a vertical structure power device shown in Fig. 1 according to an embodiment of the present invention. Fig. 3 is another view showing a vertical structure power device according to another embodiment of the present invention. Schematic diagram of process method. [Main component symbol description] [0006] LCP polysilicon length LSC source region length 100 vertical structure power device 1 05 substrate 11 0Ν-type epitaxial layer 115 gate oxide layer 1 2 0 polycrystalline chopping gate region 099130674 Form number Α0101 Page 16 / 29 pages 0993417350-0 201133826 125P-type body region 130N + type source region 135P + body contact region 140 isolation Side wall 14 5 seconds layer 150 interlayer dielectric layer 155 metal electrode 305 polysilicon protective layer 310 oxide protective layer ❹ 0993417350-0 099130674 Form No. A0101 Page 17 of 29

Claims (1)

201133826 七、申請專利範圍: 1 . 一種功率裝置,其特徵在於,包括: 初始層; 在所述初始層上形成的體接觸區; 栅區,和所述初始層被栅氧層隔開; 隔離側牆,對準於所述栅區和所述體接觸區的邊緣之間; 柵矽化物層,形成於所述栅區之上;以及 體接觸矽化物層,形成於所述體接觸區之上。 2 .如申請專利範圍第1項所述的裝置,其特徵在於,進一步 包括: 耦接在所述體接觸矽化物層上的金屬電極; 半導體襯底,其中,所述初始層為形成於所述半導體襯底 上的外延層; 層間介質層,與所述栅矽化物層,所述體接觸矽化物層和 所述金 屬電極接觸; 在所述初始層内形成的源區;以及 在所述初始層内形成的體區,至少包括所述源區和所述體 接觸區。 3 .如申請專利範圍第2項所述的裝置,其特徵在於,所述初 始層是N-型外延層,所述柵區由多晶矽形成,所述體接觸 區為P +型注入區,所述體區為P-型注入區,所述源區為 N +型注入區。 4 .如申請專利範圍第1項所述的裝置,其中,所述的柵區和 栅矽化物層均為環形區。 099130674 表單編號A0101 第18頁/共29頁 0993417350-0 201133826 5 ·=申請專利範圍幻項所述的襄置,其中,所述的隔離側 牆來自於二氧化矽保形層或氮化矽保形層。 6. 如申請專利範圍第!項所述的裝置,其中,所述裝置至少 為N溝道或P溝道裝置中的一種,並具有平面拇結構。 7. 如申請專利範圍第i項所述的農置,其中,所述裝置至少 為金屬氧化物半導體場效應電晶體、絕緣栅雙極性電晶體 、超結金屬氧化物半導體場效應電晶體、垂直雙擴散金屬 氧化物半導體裝置或垂直結構金屬氧化物半導體裝置中的 〇 —種。 8 .如申請專利範圍第!項所述的裝置,其中,所述栅石夕化物 層自對準於所述隔離侧牆,並且,所述體接觸區自對準於 所述隔離側牆且所述體接觸區由劑量範圍 到lxl016cm 2、能量範圍為1〇〇ke_2〇〇keV的離子注入 工藝來形成。 9 . 一種功率裝置,包括: 半導體襯底; Q 位於所述半導體襯底上的外延層,所述外延層具有第一表 面,並且内部至少包括—個體接觸區、一個源區和一個體 區’其中’所述體區包括所述體接觸區和所述源區; 位於所述第一表面上的柵區,其中,所述柵區被栅介質層 同所述外延層隔開; 隔離側牆’對準於所述柵區和所述體接觸區的邊緣之間; 柵砂化物層,形成於所述栅區之上; 體接觸矽化物層,形成於所述體接觸區之上;以及 輕接在所述體接觸碎化物層之上的電極。 10 ·如申請專利範圍第9項所述的裝置,其特徵在於,所述栅 099130674 表單編號 A0101 第 19 頁/共 29 頁 0993417350-0 201133826 區和所述栅矽化物層在所述體接觸區周圍呈产 11 12 13 14 . 15 . 16 . 17 . 18 . 19 . 099130674 衣 v'cr 構。 如申請專利範圍第9項所述的裝置,其特徵在於,所述裝 置為具有平面栅、结構的垂直雙擴散金屬氧化物半導體裝、 〇 如申請專利範圍第9項所述的裝置,其特徵在於,所述的 隔離側牆來自於二氧化矽保形層或氮化矽保形層,並且 所述柵矽化物層和所述體接觸矽化物層自對準於所述隔 側牆。 如申請專利範圍第9項所述的裝置,其特徵在於,所述體 接觸區自對準于柵區邊緣和/或隔離侧牆。 如申請專利範圍第9項所述的裝置,其特徵在於,在所述 外延層内有溝道,所述溝道自所述第一表面垂直延伸進1 所述外延層’所述溝道的深度大於所述源區的深度並且 ’溝道的橫向部分自對準於隔離側牆。 如申請專利範圍第14項所述的裝置,其特徵在於,所述體 接觸發化物層位於溝道的-4端’與所述第一表面相反 如申請專利範圍第14項所遽的裝置,其特徵在於二述溝 道的側牆和所述源區鄰接’並且所述體接觸魏物同所述 源區暴露出的一部分形成電接觸。 如申請專利範圍第16項所述的裝置,其特徵在於,所述源 區自對準於所述柵H邊緣和所述溝道的彳频邊緣之間。、 如申請專利範圍第U項所述的裝置,其特心於,= 接觸區自料於所述溝道區的所述側牆的邊緣。 一種製造功率裝置的方法,包括: '' 在襯底上製作外延層; 在所述外延層上製作柵氧層; 表單編號A0101 第20頁/共29頁 0993417350-0 201133826 Ο ❹ 1所述柵氧層上製作多晶矽柵區; :隔=述隔離側牆自對準於所述多 多步: (c)中的一步或者 )在所述多晶矽柵區和所述外延層上製 所迷石夕化物層自對準於所述隔離側牆; s, (b)在所ΙΟ卜延層岐人形成體接觸區; 2。在所杉卜延層内進行㈣,所述_自對準於隔離 ^專利編19項所述的方法,其特徵找,形成所 述隔離侧牆包括: 澱積二氧化石夕保形層或氣化發保形層;以及 刻钱所述㈣層形錢離側牆,所述_侧牆對準於多晶 矽栅區的邊緣。 如申請專利範圍第19項所述的方法,其特徵在於,所述方 法至少包括形成所述石夕化物層’並且,所述方法還進-步 包括: j , 在所述矽化物層和所述隔離侧牆上澱積層間介質層; 對澱積的所述層間介質層進行刻蝕,使位於所述外延層 的所述矽化物層的至少一部分暴露在外;以及 形成電極,其中,所述電極與所述石夕化物層的所述暴露在 外的部分相接觸。 22 .如申請專利範圍第19項所述的方法,其特徵在於’所述方 法至少包括注入形成所述體接觸區,並且,所述方法還進 一步包括· 對所述外延層進行離子注入以形成體區,所述體區自對準 表單編號 A0101 » 〇! _ n〇Qf 20 21 上 099130674 第21 頁/共29頁 0993417350-0 201133826 於所述多晶石夕柵區;以及 對所述外延層進行離子注入以形成源區,所述源區自對準 於所述多晶矽柵區,並且,所述體區包含所述體接觸區和 所述源區。 23 .如申請專利範圍第22項所述的方法,其特徵在於,所述方 法包括注入形成所述體接觸區,以使得所述體接觸區位於 所述源區的垂直下方。 24 .如申請專利範圍第19項所述的方法,其特徵在於,所述方 法至少包括在所述外延層内進行刻钱,並且,所述方法還 進一步包括: 在進行外延層内的刻蝕之後注入形成所述體接觸區。 25 .如申請專利範圍第19項所述的方法,其特徵在於,所述方 法至少包括注入形成所述體接觸區,並且,所述方法還進 一步包括: 在形成所述隔離侧牆之前,注入形成所述體接觸區,以使 得所述體接觸區自對準於多晶矽柵區。 26 .如申請專利範圍第19項所述的方法,其特徵在於,所述方 法至少包括注入形成所述體接觸區,並且,所述方法還進 一步包括: 在形成所述隔離侧牆之後,注入形成所述體接觸區,以使 得所述體接觸區自對準於所述隔離側牆。 27 .如申請專利範圍第19項所述的方法,其特徵在於,所述方 法至少包括形成所述矽化物層和在所述外延層内進行刻蝕 ,並且,所述方法還進一步包括: 在所述外延層内進行刻蝕之後,形成所述矽化物層;以及 形成源區,其中,所述外延層上的矽化物層位於刻蝕形成 099130674 表單編號A0101 第22頁/共29頁 0993417350-0 201133826 28 . 29 . Ο 的溝道底部,並在溝道内與所述隔離側牆接觸。 如申請專利範圍第19項所述的方法,其特徵在於,所述方 法至少包括在所述外延層内進行刻餘,其中,所述方法還 進一步包括: 在多晶矽柵區上形成氧化物保護層,在進行外延層刻蝕時 ,保護層至少能夠部分保護多晶矽柵區。 如申請專利範圍第28項所述的方法,其特徵在於,所述方 法進一步包括: 在氧化物保護層上形成多晶矽保護層,在刻蝕形成隔離側 牆時,多晶矽保護層至少能夠部分保護多晶矽栅區;以及 在進行外延層刻蝕的同時,除去多晶矽保護層。 ο 099130674 表單編號Α0101 第23頁/共29頁 0993417350-0201133826 VII. Patent application scope: 1. A power device, comprising: an initial layer; a body contact region formed on the initial layer; a gate region, and the initial layer separated by a gate oxide layer; a sidewall spacer aligned between the gate region and an edge of the body contact region; a gate germanide layer formed over the gate region; and a body contact germanide layer formed in the body contact region on. 2. The device of claim 1, further comprising: a metal electrode coupled to the body contact telluride layer; a semiconductor substrate, wherein the initial layer is formed in the An epitaxial layer on a semiconductor substrate; an interlayer dielectric layer in contact with the gate germanide layer, the body contact germanide layer and the metal electrode; a source region formed in the initial layer; The body region formed in the initial layer includes at least the source region and the body contact region. 3. The device of claim 2, wherein the initial layer is an N-type epitaxial layer, the gate region is formed of polysilicon, and the body contact region is a P+ implant region. The body region is a P-type implant region, and the source region is an N + -type implant region. 4. The device of claim 1, wherein the gate region and the gate germanide layer are both annular regions. 099130674 Form No. A0101 Page 18 of 29 0993417350-0 201133826 5 ·=Application of the patent scope of the invention, wherein the isolated spacer is from a cerium oxide conformal layer or a nitride layer Layer. 6. If you apply for a patent scope! The device of the item wherein the device is at least one of an N-channel or P-channel device and has a planar thumb structure. 7. The agricultural device of claim i, wherein the device is at least a metal oxide semiconductor field effect transistor, an insulated gate bipolar transistor, a super junction metal oxide semiconductor field effect transistor, and a vertical A double-diffused metal oxide semiconductor device or a germanium in a vertical structure metal oxide semiconductor device. 8. If you apply for a patent scope! The device of claim 7, wherein the barrier layer is self-aligned to the isolated sidewall, and wherein the body contact region is self-aligned to the isolated sidewall and the body contact region is dosed It is formed by an ion implantation process of lxl016cm 2 and an energy range of 1 〇〇 ke 2 〇〇 keV. 9. A power device comprising: a semiconductor substrate; Q an epitaxial layer on the semiconductor substrate, the epitaxial layer having a first surface, and the interior comprising at least - an individual contact region, a source region, and a body region Wherein the body region includes the body contact region and the source region; a gate region on the first surface, wherein the gate region is separated from the epitaxial layer by a gate dielectric layer; Aligning between the gate region and an edge of the body contact region; a gate silicide layer formed over the gate region; a body contact vaporization layer formed over the body contact region; Lightly connecting the electrodes above the body contacting the layer of debris. 10. The device of claim 9, wherein the gate 099130674 form number A0101 page 19/29 pages 0993417350-0 201133826 region and the gate germanide layer are in the body contact region Around the production 11 12 13 14 . 15 . 16 . 17 . 18 . 19 . 099130674 clothing v'cr structure. The device of claim 9, wherein the device is a vertical double-diffused metal oxide semiconductor device having a planar gate and structure, such as the device of claim 9 of the patent application, characterized in that The isolation sidewall is derived from a ceria conformal layer or a tantalum nitride conformal layer, and the gate chelate layer and the bulk contact chelate layer are self-aligned to the spacer sidewall. The device of claim 9, wherein the body contact region is self-aligned to the edge of the gate region and/or the spacer sidewall. The device of claim 9, wherein there is a channel in the epitaxial layer, the channel extending perpendicularly from the first surface into the epitaxial layer 'the channel The depth is greater than the depth of the source region and the 'transverse portion of the channel is self-aligned to the isolated sidewall. The device of claim 14, wherein the body contact hairsing layer is located at the -4 end of the channel opposite to the first surface, as in the device of claim 14 of the patent application, It is characterized in that the side walls of the two channels and the source region are adjacent to each other and that the body contact werews make electrical contact with a portion of the source region exposed. The device of claim 16, wherein the source region is self-aligned between the edge of the gate H and the edge of the channel. The device of claim U, which is characterized in that the contact area is self-contained at the edge of the side wall of the channel region. A method of fabricating a power device, comprising: '' fabricating an epitaxial layer on a substrate; forming a gate oxide layer on the epitaxial layer; Form No. A0101 Page 20 of 29 0993417350-0 201133826 Ο ❹ 1 Forming a polycrystalline germanium gate region on the oxygen layer; : separating the isolated sidewall spacer from self-aligned to the plurality of steps: one step in (c) or forming a layer of the dazzling layer on the polycrystalline germanium gate region and the epitaxial layer Self-aligning to the isolated sidewall; s, (b) forming a body contact zone in the exposed layer; Performing (4) in the delamination layer, the method described in claim 19, wherein the isolation sidewall comprises: depositing a dioxide dioxide layer or Gasifying the hair-protecting layer; and engraving the (4) layered money from the side wall, the side wall being aligned with the edge of the polycrystalline grid region. The method of claim 19, wherein the method comprises at least forming the lithiation layer 'and the method further comprises: j, at the telluride layer and Depositing an interlayer dielectric layer on the isolation sidewall; etching the deposited interlayer dielectric layer to expose at least a portion of the vaporization layer on the epitaxial layer; and forming an electrode, wherein An electrode is in contact with the exposed portion of the litchi layer. The method of claim 19, wherein the method comprises at least implanting the body contact region, and the method further comprises: performing ion implantation on the epitaxial layer to form Body region, the body region self-aligned form number A0101 » 〇! _ n〇Qf 20 21 on 099130674 page 21 / 29 pages 0993417350-0 201133826 in the polycrystalline stone slab region; The layer is ion implanted to form a source region that is self-aligned to the polysilicon gate region, and the body region includes the body contact region and the source region. The method of claim 22, wherein the method comprises implanting the body contact region such that the body contact region is vertically below the source region. The method of claim 19, wherein the method comprises at least engraving in the epitaxial layer, and the method further comprises: performing etching in the epitaxial layer The implant is then formed to form the body contact region. The method of claim 19, wherein the method comprises at least implanting the body contact region, and the method further comprises: injecting before forming the isolated sidewall The body contact region is formed such that the body contact region is self-aligned to the polysilicon gate region. The method of claim 19, wherein the method comprises at least implanting the body contact region, and the method further comprises: injecting after forming the isolated sidewall The body contact region is formed such that the body contact region is self-aligned to the isolated sidewall spacer. The method of claim 19, wherein the method comprises at least forming the telluride layer and etching in the epitaxial layer, and the method further comprises: After performing etching in the epitaxial layer, forming the germanide layer; and forming a source region, wherein the germanide layer on the epitaxial layer is etched to form 099130674 Form No. A0101 Page 22 / 29 Page 0993417350- 0 201133826 28 . 29 . The bottom of the channel and in contact with the isolated sidewall in the channel. The method of claim 19, wherein the method comprises at least engraving in the epitaxial layer, wherein the method further comprises: forming an oxide protective layer on the polysilicon gate region When performing epitaxial layer etching, the protective layer can at least partially protect the polysilicon gate region. The method of claim 28, wherein the method further comprises: forming a polysilicon protective layer on the oxide protective layer, wherein the polysilicon protective layer at least partially protects the polysilicon when etching the isolated sidewall spacer a gate region; and removing the polysilicon protective layer while performing epitaxial layer etching. ο 099130674 Form number Α0101 Page 23 of 29 0993417350-0
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