200830006 九、發明說明： 【發明所屬之技術領域】 本發明係關於1 一種平面顯示面板及其基板之製作方 :-法以及平面顯示裝置、平面顯示面板及其基板，特別關於 ,；* 一種液晶顯不面板及其基板之製作方法以及液晶顯示裝 ： 置、液晶顯示面板及其基板。200830006 IX. Description of the Invention: [Technical Field] The present invention relates to a method for fabricating a flat display panel and a substrate thereof: a method and a flat display device, a flat display panel and a substrate thereof, and more particularly, A method for manufacturing a panel and a substrate thereof, and a liquid crystal display device, a liquid crystal display panel, and a substrate thereof.
【先前技術】 目刖而&，液晶顯示裝置已被廣泛地應用於筆記型電 腩、數位相機、數位攝影機、個人行動助理及行動電話等 策置上。液晶顯不裝置已經逐漸取代冷陰極射線管（cRT) 顯不裝置，而成為平面顯示裝置中主要的顯示裝置之一。 其中，液晶顯示裝置主要係由一液晶顯示面板以及一背光 模組所組成。 請參閱圖1，係為習知技術之一液晶顯示面板i，具 有相對設置之一彩色濾光片基板n與一薄膜電晶體基板 12，以及設置於彩色濾光片基板u與薄膜電晶體基板12 間之/液晶層13。其中，彩色濾光片基板1]L具有一基板 本體I11、设置於基板本體111之一透明電極層112、複數 設置於透明電極層112上之圖案化間隔物113，以及設置 於該等圖案化間隔物113上之配向層114。其中，該等圖 案化間隔物I13通常為光阻材料’塗佈於基板上並經過曝 光、顯影及熱固化荨步驟後而形成特定圖案且完全固化之 間隔物於透明電極層U2上。如此一來，該等圖案化間隔 6 200830006 物113係具有一南度，以保持彩色濾光片基板η與薄膜電 晶體基板12間之間距(cell gap) ’使得彩色濾光片基板工工 與薄膜電晶體基板12間係形成一容置空間，以填充液晶 材料。 然而，為了確保液晶顯示面板1之光學特性，彩色淚 光片基板11與薄膜電晶體基板12間之間距需為均勻且保 持一定。因此，影響間距大小之圖案化間隔物〗13的高度 係扮演了相當重要的角色。當熱固化後的圖案化間隔物 113受力時，圖案化間隔物113係具有一定之彈性回復力。 於組裝彩色濾光片基板11與薄膜電晶體基板12後，兩者 間之距離可能因為圖案化間隔物113之彈性回復力不如預 期而改變，如此一來，則易造成產品良率下降。雖然，圖 案化間隔物113之彈性回復力可能可以藉由對於圖案化間 隔物113之高度進行高精度控制來調整，但如此一來，則 無法容許較大之製程誤差，易造成產品良率下降。 當該等圖案化間隔物113之高度的精度控制不良，圖 案化間隔物113高度太高或彈性回復力過大時，會使得彩 色濾光片基板11與薄膜電晶體基板12之間隔過大，而造 ^ 成液晶材料充填後液晶層13中產生氣泡(bubble)。反之， _ 當該等圖案化間隔物113之高度過小或彈性回復力過小的 J見象產生時，則會使得彩色濾光片基板U與薄膜電晶體 基板12之間隔過小，而造成間隔内的液晶材料充填過多 而產生重力缺陷（gravity mura)，亦即過多之液晶下沉且累 積於面板底部的現象。 200830006 另外，當組裝後之液晶顯示面板i進行一按壓測試 時，倘若該等圖案化間隔物113之支撐強度不夠，外力按 壓時則容易使得該等圖案化間隔物113產生位移，進而導 致液晶顯不面板1產生漏光之現象。 爰因於此，如何提供一種液晶顯示面板及其基板之製 作方法、以及液晶顯示裝置、液晶顯示面板及其基板，具 有較寬鬆的圖案化間隔物之高度精度範圍及製程容許誤 差範圍，以及可改善因圖案化間隔物之彈性回復力過大或 過小，或是圖案化間隔物之支撐強度不足所造成液晶顯示 面板之缺陷，確實為當前主要課題。 【發明内容】 有鑑於上述課題，本發明之目的為提供一種液晶顯示 面板及其基板之製作方法、以及液晶顯示裝置、液晶顯示 面板及其基板，其圖案化間隔物之精度可具有較大的範 圍，而且可改善因圖案化間隔物之彈性回復力過大或過 小，或是圖案化間隔物之支撐強度不足所造成液晶顯示面 板之缺陷。 緣是，為達上述目的，依本發明之液晶顯示面板之基 板製作方法，包含下列步驟：形成一配向層於一基板本體 之上；形成一間隔物層於配向層上；以及圖案化間隔物層 以形成複數個部分固化之間隔物。 為達上述目的，依本發明之液晶顯示面板之製作方 法，包含下列步驟：形成一配向層於一基板本體之上；形 8 200830006 成一間隔物層於配向層上；圖案化並部分固化間隔物層而 形成複數個部分固化之間隔物以形成—第一基板；形成— 液晶層於第一基板上；將一第二基板與第一基板相對級 裝’弟一基板係設置於液晶層上且與部分固化之間隔物接 觸；以及再固化該等部分固化之間隔物使其最終實質上完 全固化以形成複數圖案化間隔物。 為達上述目的，依本發明之液晶顯示面板之基板，包 含一基板本體、一配向層及複數個圖案化間隔物。其中，[Prior Art] The liquid crystal display device has been widely used in notebook computers, digital cameras, digital cameras, personal mobile assistants, and mobile phones. The liquid crystal display device has gradually replaced the cold cathode ray tube (cRT) display device and has become one of the main display devices in the flat display device. The liquid crystal display device mainly comprises a liquid crystal display panel and a backlight module. Referring to FIG. 1 , a liquid crystal display panel i of the prior art has a color filter substrate n and a thin film transistor substrate 12 disposed opposite to each other, and a color filter substrate u and a thin film transistor substrate. 12 between / liquid crystal layer 13. The color filter substrate 1]L has a substrate body 11 , a transparent electrode layer 112 disposed on the substrate body 111 , a patterned spacer 113 disposed on the transparent electrode layer 112 , and patterned thereon. Alignment layer 114 on spacer 113. Wherein, the patterned spacers I13 are generally photoresist spacers coated on the substrate and subjected to exposure, development and heat curing steps to form a specific pattern and completely cured spacers on the transparent electrode layer U2. In this way, the patterning interval 6 200830006 113 has a south degree to maintain the cell gap between the color filter substrate η and the thin film transistor substrate 12, so that the color filter substrate is An accommodating space is formed between the thin film transistor substrates 12 to fill the liquid crystal material. However, in order to secure the optical characteristics of the liquid crystal display panel 1, the distance between the color tear film substrate 11 and the thin film transistor substrate 12 needs to be uniform and constant. Therefore, the height of the patterned spacer 13 affecting the pitch size plays a very important role. When the thermally patterned patterned spacers 113 are stressed, the patterned spacers 113 have a certain elastic restoring force. After the color filter substrate 11 and the thin film transistor substrate 12 are assembled, the distance between the two may be changed because the elastic restoring force of the patterned spacer 113 is not as expected, which tends to cause a decrease in product yield. Although the elastic restoring force of the patterned spacer 113 may be adjusted by high-precision control of the height of the patterned spacer 113, in this case, a large process error cannot be tolerated, which may cause a decrease in product yield. . When the precision of the height of the patterned spacers 113 is poorly controlled, and the height of the patterned spacers 113 is too high or the elastic restoring force is too large, the interval between the color filter substrate 11 and the thin film transistor substrate 12 is too large. ^ A bubble is formed in the liquid crystal layer 13 after the liquid crystal material is filled. On the other hand, when the height of the patterned spacers 113 is too small or the elastic recovery force is too small, the gap between the color filter substrate U and the thin film transistor substrate 12 is too small, resulting in an interval. The liquid crystal material is excessively filled to generate a gravity mura, that is, a phenomenon in which too much liquid crystal sinks and accumulates at the bottom of the panel. 200830006 In addition, when the assembled liquid crystal display panel i performs a press test, if the supporting strength of the patterned spacers 113 is insufficient, the externally pressed force tends to cause displacement of the patterned spacers 113, thereby causing liquid crystal display. No leakage occurs on panel 1. Therefore, how to provide a liquid crystal display panel and a substrate manufacturing method thereof, and a liquid crystal display device, a liquid crystal display panel and a substrate thereof, have a high precision range of a patterning spacer and a tolerance range of a process, and It is indeed a major problem to improve the defects of the liquid crystal display panel caused by the excessive or little elastic restoring force of the patterned spacer or the insufficient supporting strength of the patterned spacer. SUMMARY OF THE INVENTION In view of the above problems, an object of the present invention is to provide a liquid crystal display panel and a method of fabricating the same, and a liquid crystal display device, a liquid crystal display panel, and a substrate thereof, wherein the precision of the patterned spacer can be large. The range is also improved by the fact that the elastic restoring force of the patterned spacer is too large or too small, or the supporting strength of the patterned spacer is insufficient to cause defects of the liquid crystal display panel. In order to achieve the above object, a substrate manufacturing method of a liquid crystal display panel according to the present invention comprises the steps of: forming an alignment layer on a substrate body; forming a spacer layer on the alignment layer; and patterning the spacer The layers are formed to form a plurality of partially cured spacers. In order to achieve the above object, a method for fabricating a liquid crystal display panel according to the present invention comprises the steps of: forming an alignment layer on a substrate body; forming 8 200830006 into a spacer layer on the alignment layer; patterning and partially curing the spacer Forming a plurality of partially cured spacers to form a first substrate; forming a liquid crystal layer on the first substrate; and mounting a second substrate on the liquid crystal layer opposite to the first substrate Contacting the partially cured spacer; and re-curing the partially cured spacers to ultimately substantially completely cure to form a plurality of patterned spacers. To achieve the above object, a substrate for a liquid crystal display panel according to the present invention comprises a substrate body, an alignment layer and a plurality of patterned spacers. among them,
配向層係設置於基板本體之上，複數個圖案化間隔物係分 別設置於配向層上。 為達上述目的，依本發明之液晶顯示面板，包含一第 梭 液晶層及一第二基板。其中，第一基板具有一 基板本體、一配向層及複數個圖案化間隔物，配向層係設 置，板本體之上，圖案化間隔物係分別設置於配向層上。 液曰曰層係設置於第一基板上，第二基板係設置於液晶層上 且與讀等圖案化間隔物接觸。 曰為達上述目的，依本發明之液晶顯示裝置，包含一液 曰曰頦不面板與一背光模組。其中，液晶顯示面板具有一第 -_其知 液日曰層以及一弟二基板，第^一基板具有一基板 本體、 一配向層及複數個圖案化間隔物，配向層係設置基 /發之上’圖案化間隔物係分別設置於配向層上，液晶 又置於第一基板上，第二基板係設置於液晶層上且與 m木化間隔物接觸。背光模組係鄰設於液晶顯示面板之一 側0 9 200830006 承上所述’依本發明之液晶顯示面板及其基板之製作 方法、以及液晶顯示裝置、液晶顯示面板及其基板，係將 數邛刀固化之間隔物設置於配向層上，於組裝第一基板 與第二基板後’再固化上述部分固化之間隔物以形成複數 圖案化間隔物。相較習知技術而言，於組裝第一基板與第 基板之過私中’部分固化之間隔物係呈有軟性而形變空 間大’組裝時可輕易控制液晶顯示面板之兩基板間的間距 後才進行完全固化。故該等部分固化之間隔物的高度不需 要高精度的控制，故確實可提高液晶顯示面板之製作良 率。此外’各部分固化之間隔物受擠壓後更可具有一膨大 了加大圖案化間隔物與基板接觸之表面積，或膨大部 與第二基板之一段差結構，如凸出部或凹下部，相互嵌 合，使得圖案化間隔物具有較佳之摩擦力與支撐強度。故 相較於習知結構而言，液晶顯示面板中之圖案化間隔物較 不易因受到按壓而位移，故可避免液晶顯示面板產生漏光 之現象。 【實施方式】 以下將參照相_(，說明依本發日她㈣施例之 曰曰 a曰 顯示面板及其基板之製作方法、以及液晶顯示裝置、; 顯示面板及其基板。 首先’請參_2至圖8，以說明本發明第一實施 之液晶顯示面板2之製作方法。 請參閱® 2,係為第—實_之液晶顯示面板：之 200830006 作方法之一流程圖，其中，士驟si至步驟S7係為本實施 例之液晶顯示面板2之製作方法之步驟。 請配合圖3，於步驟S1中，形成一配向層21於一基 - 板本體22之上。於本實施例中，基板本體22係以彩色滤 • 光片基板之一玻璃基板為例’當然，基板本體22也可為 薄膜電晶體基板之一玻璃基板。基板本體22具有一彩色 濾光層221，以及圍設於彩色濾光層221周緣之一黑色矩 陣層222，而可利用一印刷裝置（圖中未示）將配向層21 • 印刷於基板本體22之上。 於本實施例中，液晶顯示面板2係以一多區域垂直配 向式（multi-domain vertically aligned，MVA )液晶顯示面 板為例’且第一基板20係為一彩色濾光片基板。於步驟 S1之前，可先形成一透明電極層23，使得透明電極層23 係位於基板本體22與配向層21之間。當然，液晶顯示面 板2亦可為一橫向電場切換式（in-plate switch，IPS)液晶 顯不面板2，此時，第一基板20係可不具有透明電極層 籲 23之設置。 請配合圖4，於步驟S2中，形成一間隔物層24於配 ' 向層21上。間隔物層24之材質可為光阻，於本實施例中， • 間隔物層24之材質係為一負光阻材料為例。 請配合圖5，於步驟S3，曝光顯影以圖案化並部分固 化間隔物層24而形成複數部分固化之間隔物25，以形成 第—基板20。於本實施例中，該等部分固化之間隔物25 係分別為一光間隔物，而第一基板20係以一彩色濾光片 11 200830006 基板為例。於本實施例中，係利用一光罩（圖中未示）曝光 顯影間隔物層24，使得該等部分固化之間隔物25可對應 於黑色矩陣層222設置。在曝光的過程中，此間隔物層24 被部分固化（partially cured)，固化率小於95%。另外， 該等部分固化之間隔物25係分別具有一第一高度H1，且 由於尚未完全固化，所以該等部分固化之間隔物25係為 軟性。 於本實施例中，液晶顯示面板之製作方法更包含表面 處理配向層21 (步驟S4)。配向層21之表面係可利用臭 氧（〇3)或電漿（plasma)來進行表面處理，如此一來， 係可將配向層21表面上之殘留之間隔物層材料去除，以 免不具配向效果之間隔物層材料污染並影響液晶配向。 請配合圖6，於步驟S5中，形成一液晶層30於該第 一基板20上。於本實施例中，係可先設置一框膠層40於 第一基板20上，而液晶材料可以滴入充填（one drop filling， 〇DF)之方式設置於第一基板20上，而框膠層40係圍設於 液晶層30之周緣。 請配合圖7，於步驟S6中，將第二基板50與第一基 板20相對組裝，第二基板50係設置於液晶層30之上且 - 與該等部分固化之間隔物25接觸。於本實施例中，第二 基板50係以一薄膜電晶體基板為例。當第一基板20與第 二基板50組裝時，框膠層40係位於第一基板20第二基 板50之間，且第二基板50係可稍微壓迫到該等部分固化 之間隔物25,使得該等部分固化之間隔物25有些許變开》’ 12 200830006 於是，該等部分固化之間隔物25係分別具有小於第一高 度H1之第二高度H2。此外，該等部分固化之間隔物25 由於遭受壓迫，故於鄰近第二基板50之一端可具有一膨 - 大部251。而膨大部251係可包覆或嵌合至少一部分之第 . 二基板50之段差結構，此段差結構可為凸出部或一凹下 部，例如凸起之一薄膜電晶體52或是利用接觸面積增加 而增加與第二基板50之間的摩擦力，故再固化後，該等 部分固化之間隔物25不易因按壓而產生位移，較易通過 液晶顯不面板2之按壓測試。 需要補充說明的是，於本實施例中，間隔物層24係 形成於第一基板20(彩色濾光片基板)之配向層21上，使得 第一基板20具有該等部分固化之間隔物25，再進行後續 第一基板20與第二基板50之組裝。當然，亦可將該等部 分固化之間隔物25形成於第二基板50(薄膜電晶體基板) 之一配向層51上，再進行後續第一基板20與第二基板50 之組裝。 • 請再參閱圖7，於步驟S7中，再固化該等部分固化之 間隔物25使其實質上完全固化以形成複數圖案化間隔物 ' 25’，使該等圖案化間隔物25’之最終固化率達到95%以 4 上，以形成液晶顯示面板2。於本實施例中，係可以利用 紫外光固化或是熱固化之方式來固化該等部分固化之間 隔物25。固化後，該等圖案化間隔物25’即變硬無法再改 變高度。 經由上述步驟可知，本發明之液晶顯甲面板2之製作 13 200830006 方法，係將該等部分固化之間隔物25設置於配向層21 上，於組裝第一基板20與第二基板5〇時，該等部分固化 之間隔物25係呈軟性且不具有彈性回復力，故較易調整 第一基板20與第二基板50之間距。實際製裎時，可先將 該等部分固化之間隔物25之高度作得比較高一些，由於 該等部分固化之間隔物25僅部分固化，較為軟性可輕易 調整高度’因此於組裝時，再將該等部分固化之間隔物25 壓扁至預定的高度’故該等部分固化之間隔物25的初始 尚度不需要高精度的控制。相較習用技術而言，該等部分 固化之間隔物25係不會產生因彈性回復力過大或過小而 改變第一基板20與第二基板5〇間之距離，確實有助於提 南液晶顯示面板2之製作品質。此外，各部分固化之間隔 物25於鄰近第二基板50之一端可具有一膨大部251，於 是，該等圖案化間隔物25,與第二基板5〇間具有較大之摩 擦力，相較習用結構而言，圖案化間隔物25，用於液晶顯 示面板2時較不易受到按壓而產生位移，而可避免液晶顯 不面板2產生漏光現象。 ’ 接著，請參閱圖2至圖5,以說明本發明第二實施例 ' 之液晶顯示面板2之基板20製作方法。 ' 於本實_巾，_用第—實_之步驟si至步驟 =之方絲製作液晶顯㈣板2之基板2g，在此係不 贅述。 請參閱圖8’以說明本發明第三實施例之液晶顯示裝 200830006 於本實施例中’液晶顯示裝置7具有一液晶顯示面板 2與一背光模組6。其中，背光模組6係鄰設於液晶顯示 面板2之一侧’且背光模組6可為一直下式背光模組或— 侧光式背光模組。此外，液晶顯示面板2係與第一實施例 之液晶顯示面板2之製作方法所製成且具有相同之技術特 徵，在此係給予相同標號。 如圖8所示，液晶顯示面板2具有一第一基板20、一 液晶層30及一第二基板5〇。 於本實施例中，第一基板20具有一配向層21、一基 板本體22及複數圖案化間隔物25,，本實施例中該等圖案 化間隔物25’為感光型間隔物，或稱光間隔物。其中，配 向層21係設置於基板本體22之上，而複數圖案化間隔物 25’係分別設置於配向層21上。另外，第一基板20更可具 有一透明電極層23，係設置於基板本體22與配向層21之 如圖8所示，液晶層30係設置於第一基板20上。此 外’液晶顯示面板2更具有一框膠層40，係亦設置於第一 基板20與第二基板50之間，且框膠層40係圍設於液晶 層30之周緣。 如圖8所示，第二基板50係設置於液晶層30上且與 該等圖案化間隔物25,接觸。於本實施例中，各圖案化間 隔物25’鄰近第二基板5〇之一端係可分別具有一膨大部 251 ’而膨大部251係可包覆或嵌合至少一部分之第二基 板50之段差結構，此段差結構可為凸出部或一凹下部， 15 200830006 例如凸起之-薄膜電晶體52 加與第二基板50之間的摩擦力。疋利用接觸面積增加而增 ^由上述結構，於製作液晶顯示 =1隔物25’係可具有較大之精度範圍，易可 之Γ離之缺陷’而提高液晶顯示裝置之製㈡ =部料得圖案化間隔物25，具有較佳之 度，使得液晶顯示裝置7之液晶顯 = 文到按壓而產生漏光之現象。 旱乂不易 請再參閱® 7’ &朗本發明第四實_之液晶 向板2。 、、 ―、於本實施例中，液晶顯示面板2具有一第一基板2〇、 液曰曰層30及一第一基板50，而且，第一基板20具有一 基板本體22、一配向層21及複數圖案化間隔物25，。由於， 液晶顯示面板2之第一基板20、液晶層30、第二基板5〇， 以及弟一基板20之基板本體22、配向層21及圖案化間隔 物25,之設置方式係與第三實施例之液晶顯示面板2相 〜 同，在此給予相同標號且容不贅述。 、 請再參閱圖5 ’以說明本發明第五實施例之液晶顯示 面板2之基板20。 於本實施例中，基板20具有一基板本體22、一配向 層21及複數圖案化間隔物25,。由於，基板20之基板未 體22、配向層21及圖案化間隔物25,之設置方式係與第= 16 200830006 貫施例之第—基板2M目同，在此給予相同標號且容不贅 承上所述’依本發明之液晶顯示面板及其基板之製作 方，'以及液㈣示裝置、液晶顯示面板及其基板，係將 该等固化率小於95%之部分固化之間隔物設置於配向層 上’再於組m板與第二絲後，再祕該等僅部分 固化之間隔物’以形成該等圖案化間隔物且該等圖案化間The alignment layer is disposed on the substrate body, and the plurality of patterned spacers are respectively disposed on the alignment layer. To achieve the above object, a liquid crystal display panel according to the present invention comprises a first shuttle liquid crystal layer and a second substrate. The first substrate has a substrate body, an alignment layer and a plurality of patterned spacers, and the alignment layer is disposed on the board body, and the patterned spacers are respectively disposed on the alignment layer. The liquid helium layer is disposed on the first substrate, and the second substrate is disposed on the liquid crystal layer and is in contact with the patterned spacer such as a read. In order to achieve the above object, a liquid crystal display device according to the present invention comprises a liquid crystal panel and a backlight module. Wherein, the liquid crystal display panel has a first-day liquid layer and a second substrate, the first substrate has a substrate body, an alignment layer and a plurality of patterned spacers, and the alignment layer is provided with a base/hair The upper 'patterned spacers are respectively disposed on the alignment layer, the liquid crystals are again placed on the first substrate, and the second substrate is disposed on the liquid crystal layer and in contact with the m woodized spacers. The backlight module is disposed adjacent to one side of the liquid crystal display panel. 0 9 200830006 The method for manufacturing the liquid crystal display panel and the substrate thereof according to the present invention, and the liquid crystal display device, the liquid crystal display panel and the substrate thereof are The squeegee-cured spacer is disposed on the alignment layer, and the partially cured spacer is re-cured after assembling the first substrate and the second substrate to form a plurality of patterned spacers. Compared with the prior art, in the process of assembling the first substrate and the substrate, the 'partially cured spacer is soft and the deformation space is large', and the spacing between the two substrates of the liquid crystal display panel can be easily controlled after assembly. Complete curing is only possible. Therefore, the height of the partially cured spacers does not require high-precision control, so the production yield of the liquid crystal display panel can be improved. In addition, the 'partially cured spacers may have a larger surface area after being squeezed to increase the contact area of the patterned spacers with the substrate, or a stepped structure of the enlarged portion and the second substrate, such as a convex portion or a concave portion. The mating of each other allows the patterned spacer to have better friction and support strength. Therefore, compared with the conventional structure, the patterned spacer in the liquid crystal display panel is less likely to be displaced by being pressed, so that the light leakage of the liquid crystal display panel can be avoided. [Embodiment] Hereinafter, reference will be made to the phase (the description of the display panel and the substrate thereof, and the liquid crystal display device, and the display panel and the substrate thereof according to the embodiment of the present invention. 2 to FIG. 8 to illustrate a method of fabricating the liquid crystal display panel 2 of the first embodiment of the present invention. Please refer to the ® 2, which is a liquid crystal display panel of the first embodiment: 200830006. The step S7 is the step of the method for fabricating the liquid crystal display panel 2 of the present embodiment. With reference to FIG. 3, in step S1, an alignment layer 21 is formed on a substrate-board body 22. The substrate body 22 is exemplified by a glass substrate of a color filter substrate. Of course, the substrate body 22 may also be a glass substrate of a thin film transistor substrate. The substrate body 22 has a color filter layer 221 and a periphery. The black matrix layer 222 is disposed on one of the periphery of the color filter layer 221, and the alignment layer 21 can be printed on the substrate body 22 by using a printing device (not shown). In the embodiment, the liquid crystal display panel 2 Multiple regions A multi-domain vertically aligned (MVA) liquid crystal display panel is taken as an example, and the first substrate 20 is a color filter substrate. Before step S1, a transparent electrode layer 23 may be formed to form a transparent electrode layer. 23 is located between the substrate body 22 and the alignment layer 21. Of course, the liquid crystal display panel 2 can also be a horizontal in-gate switch (IPS) liquid crystal display panel 2, in this case, the first substrate 20 can be With the arrangement of the transparent electrode layer 23, please cooperate with FIG. 4, in step S2, a spacer layer 24 is formed on the alignment layer 21. The material of the spacer layer 24 can be a photoresist, in this embodiment, • The material of the spacer layer 24 is a negative photoresist material. In conjunction with FIG. 5, in step S3, exposure development is performed to pattern and partially cure the spacer layer 24 to form a plurality of partially cured spacers 25 to form In the present embodiment, the partially cured spacers 25 are respectively a photo spacer, and the first substrate 20 is exemplified by a color filter 11 200830006 substrate. In this embodiment, Using a mask (figure The developed spacer layer 24 is exposed such that the partially cured spacers 25 may be disposed corresponding to the black matrix layer 222. During the exposure, the spacer layer 24 is partially cured, and the curing rate is less than 95%. Further, the partially cured spacers 25 each have a first height H1, and since they are not completely cured, the partially cured spacers 25 are soft. In this embodiment, the liquid crystal display panel The manufacturing method further comprises surface treating the alignment layer 21 (step S4). The surface of the alignment layer 21 can be surface treated with ozone (〇3) or plasma, so that the surface of the alignment layer 21 can be used. The remaining spacer layer material is removed to avoid contamination of the spacer layer material without alignment effect and affect liquid crystal alignment. Referring to FIG. 6, in step S5, a liquid crystal layer 30 is formed on the first substrate 20. In this embodiment, a sealant layer 40 may be first disposed on the first substrate 20, and the liquid crystal material may be disposed on the first substrate 20 by means of one drop filling (〇DF). The layer 40 is disposed around the periphery of the liquid crystal layer 30. Referring to Fig. 7, in step S6, the second substrate 50 is assembled opposite the first substrate 20. The second substrate 50 is disposed on the liquid crystal layer 30 and is in contact with the partially cured spacers 25. In the embodiment, the second substrate 50 is exemplified by a thin film transistor substrate. When the first substrate 20 and the second substrate 50 are assembled, the sealant layer 40 is located between the first substrate 20 and the second substrate 50, and the second substrate 50 is slightly pressed to the partially cured spacers 25, so that The partially cured spacers 25 are somewhat open." 12 200830006 Thus, the partially cured spacers 25 each have a second height H2 that is less than the first height H1. In addition, the partially cured spacers 25 may have a bulky portion 251 adjacent one end of the second substrate 50 due to compression. The enlarged portion 251 can cover or fit at least a portion of the stepped structure of the second substrate 50. The stepped structure can be a protrusion or a concave portion, such as a film of a thin film transistor 52 or a contact area. The frictional force between the second substrate 50 and the second substrate 50 is increased, so that after the re-solidification, the partially cured spacers 25 are not easily displaced by the pressing, and are easily tested by the liquid crystal display panel 2. It should be noted that, in this embodiment, the spacer layer 24 is formed on the alignment layer 21 of the first substrate 20 (color filter substrate) such that the first substrate 20 has the partially cured spacers 25 . Then, the assembly of the first substrate 20 and the second substrate 50 is performed. Of course, the partially cured spacers 25 may be formed on one of the alignment layers 51 of the second substrate 50 (thin film transistor substrate), and then the subsequent assembly of the first substrate 20 and the second substrate 50 may be performed. • Referring again to FIG. 7, in step S7, the partially cured spacers 25 are cured to substantially completely cure to form a plurality of patterned spacers '25', such that the patterned spacers 25' are finally The curing rate reached 95% to 4 to form the liquid crystal display panel 2. In this embodiment, the partially cured spacers 25 may be cured by ultraviolet curing or heat curing. After curing, the patterned spacers 25' become hard and cannot be changed in height. Through the above steps, the method of manufacturing the liquid crystal panel 2 of the present invention 13 200830006 is to provide the partially cured spacers 25 on the alignment layer 21 when the first substrate 20 and the second substrate 5 are assembled. The partially cured spacers 25 are soft and have no elastic restoring force, so that the distance between the first substrate 20 and the second substrate 50 can be easily adjusted. In actual production, the height of the partially cured spacers 25 may be made relatively high. Since the partially cured spacers 25 are only partially cured, the softness can be easily adjusted to the height 'so that during assembly, The partially cured spacers 25 are flattened to a predetermined height' so that the initial extent of the partially cured spacers 25 does not require high precision control. Compared with the conventional technology, the partially cured spacers 25 do not change the distance between the first substrate 20 and the second substrate 5 due to the excessive or too small elastic restoring force, which is indeed helpful for the liquid crystal display of the south. The quality of the panel 2 production. In addition, each of the partially cured spacers 25 may have an enlarged portion 251 adjacent to one end of the second substrate 50, so that the patterned spacers 25 have a large frictional force with the second substrate 5, compared with In the conventional structure, the patterned spacer 25 is less susceptible to being pressed and displaced when used in the liquid crystal display panel 2, and the liquid crystal display panel 2 can be prevented from leaking. Next, referring to Fig. 2 to Fig. 5, a method of fabricating the substrate 20 of the liquid crystal display panel 2 of the second embodiment of the present invention will be described. The substrate 2g of the liquid crystal display (4) plate 2 is prepared by using the steps from the step si to the step = the square of the actual _ towel, _, and is not described here. Referring to FIG. 8' to illustrate a liquid crystal display device of the third embodiment of the present invention, the liquid crystal display device 7 has a liquid crystal display panel 2 and a backlight module 6. The backlight module 6 is disposed adjacent to one side of the liquid crystal display panel 2 and the backlight module 6 can be a continuous backlight module or an edge-lit backlight module. Further, the liquid crystal display panel 2 is made in the same manner as the manufacturing method of the liquid crystal display panel 2 of the first embodiment, and has the same technical features, and the same reference numerals are given thereto. As shown in FIG. 8, the liquid crystal display panel 2 has a first substrate 20, a liquid crystal layer 30, and a second substrate 5A. In this embodiment, the first substrate 20 has an alignment layer 21, a substrate body 22, and a plurality of patterned spacers 25. In the embodiment, the patterned spacers 25' are photosensitive spacers or light. Spacer. The alignment layer 21 is disposed on the substrate body 22, and the plurality of patterned spacers 25' are respectively disposed on the alignment layer 21. In addition, the first substrate 20 may have a transparent electrode layer 23 disposed on the substrate body 22 and the alignment layer 21. As shown in FIG. 8, the liquid crystal layer 30 is disposed on the first substrate 20. Further, the liquid crystal display panel 2 further has a sealant layer 40 disposed between the first substrate 20 and the second substrate 50, and the sealant layer 40 is disposed around the periphery of the liquid crystal layer 30. As shown in Fig. 8, the second substrate 50 is disposed on the liquid crystal layer 30 and is in contact with the patterned spacers 25. In this embodiment, each of the patterned spacers 25' adjacent to the second substrate 5 can have an enlarged portion 251', and the enlarged portion 251 can cover or fit at least a portion of the second substrate 50. The structure, the step structure may be a protrusion or a recess, 15 200830006 such as a convex-film transistor 52 plus a frictional force between the second substrate 50.疋 Increase the contact area by the above structure, in the production of liquid crystal display = 1 spacer 25 ' can have a larger range of precision, easy to break away from the defects 'and improve the liquid crystal display device system (2) = parts The patterned spacer 25 has a preferable degree, so that the liquid crystal display of the liquid crystal display device 7 causes a light leakage phenomenon. It is not easy to see the droughts and floods. Please refer to the ® 7' & In the present embodiment, the liquid crystal display panel 2 has a first substrate 2, a liquid layer 30, and a first substrate 50. Moreover, the first substrate 20 has a substrate body 22 and an alignment layer 21. And a plurality of patterned spacers 25, The first substrate 20, the liquid crystal layer 30, the second substrate 5A of the liquid crystal display panel 2, and the substrate body 22, the alignment layer 21, and the patterned spacer 25 of the substrate 20 are disposed in a third embodiment. For example, the liquid crystal display panel 2 is the same as the same reference numerals and will not be described again. Referring to Fig. 5' again, the substrate 20 of the liquid crystal display panel 2 of the fifth embodiment of the present invention will be described. In this embodiment, the substrate 20 has a substrate body 22, an alignment layer 21, and a plurality of patterned spacers 25. Since the substrate body 22, the alignment layer 21, and the patterned spacer 25 of the substrate 20 are disposed in the same manner as the first substrate 2M of the embodiment of the present invention, the same reference numerals are given here and are not tolerated. The above-mentioned 'liquid crystal display panel and substrate manufacturing method thereof', and the liquid (four) display device, the liquid crystal display panel and the substrate thereof are disposed on the alignment of the partially cured spacer having a curing rate of less than 95%. After the layer 'and the m-plate and the second wire, re-secure the only partially cured spacers' to form the patterned spacers and the patterned spaces
Pm物之固化率達95%以上。相較習知技術而言，於組裳第The curing rate of Pm is over 95%. Compared with the prior art, in the group
口基，與第_基板之過程中，部分固化之圖案化間隔物係 呈有軟性’組裝時可輕易控制液晶顯示面板之兩基板間的 間距後才進仃固化，故部分固化之間隔物的高度不需要高 精度的控制，故確實可提高液絲示錄之製作良率。此 外口邛刀固化之間隔物受擠壓後更可具有一膨大部，可 。後或t入口基板上之段差結構或加大圖案化間隔物與基 板接觸之表面積，使得圖案化間隔物具有較佳之摩擦力與 支樓強度故相較於習知結構而言，液晶顯示面板中的圖 案化間隔物較不易受到按壓而位移，故可避免液晶顯示面 板產生漏光之現象。 二上：述僅為舉例性，而非為限制性者。任何未脫離 神與範脅，而對其進行之等效修改或變更，均 應包含於後附之申請專利範圍中。 【圖式簡單說明】 圖1係為習知之一液晶顯示装置之一示音圖 17 200830006 圖2係為本發明第一實施例之液晶顯示面板之製作方 法之一流程圖； 圖3係為本發明第一實施例之液晶顯示面板之製作方 法之一示意圖，係顯示配向層設置於基板本體上之態樣； 圖4係為本發明第一實施例之液晶顯示面板之製作方 法之一示意圖，係顯示間隔物層設置於配向層上之態樣； 圖5係為本發明第一實施例之液晶顯示面板之製作方 法之一示意圖，係顯示第一基板之態樣； 圖6係為本發明第一實施例之液晶顯示面板之製作方 法之一示意圖，係顯示設置液晶層之態樣； 圖7係為本發明第一實施例之液晶顯示面板之製作方 法之一示意圖，係顯示液晶顯示面板之態樣；以及 圖8係為本發明第三實施例之液晶顯示裝置之一示意 圖。 元件符號說明： 1 液晶顯不面板 11 彩色滤光片基板 111 基板本體 112 透明電極層 113 圖案化間隔物 114 配向層 12 薄膜電晶體基板 13 液晶層 18 200830006In the process of the mouth base and the _substrate, the partially cured patterned spacer is soft. When assembling, the spacing between the two substrates of the liquid crystal display panel can be easily controlled, and then the curing is performed, so that the partially cured spacer is The height does not require high-precision control, so it can improve the production yield of the liquid filament display. The spacer which is cured by the outer boring tool may have an enlarged portion after being squeezed. The stepped structure on the rear or t-input substrate or the surface area of the patterned spacer in contact with the substrate, so that the patterned spacer has better friction and strength of the branch, compared to the conventional structure, in the liquid crystal display panel The patterned spacer is less susceptible to being pressed and displaced, so that leakage of light from the liquid crystal display panel can be avoided. Second: The description is for illustrative purposes only and not for limitation. Any equivalent modifications or changes made to God and Fan threats shall be included in the scope of the attached patent application. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic diagram of a liquid crystal display device of one of the prior art. FIG. 1 is a flow chart of a method for fabricating a liquid crystal display panel according to a first embodiment of the present invention; FIG. FIG. 4 is a schematic view showing a method for fabricating a liquid crystal display panel according to a first embodiment of the present invention; FIG. 4 is a schematic view showing a method for fabricating a liquid crystal display panel according to a first embodiment of the present invention; FIG. 5 is a schematic view showing a method of fabricating a liquid crystal display panel according to a first embodiment of the present invention, showing a first substrate; FIG. 6 is a view of the present invention; FIG. 7 is a schematic view showing a method of fabricating a liquid crystal display panel according to a first embodiment of the present invention; FIG. 7 is a schematic view showing a method of fabricating a liquid crystal display panel according to a first embodiment of the present invention; FIG. 8 is a schematic view showing a liquid crystal display device according to a third embodiment of the present invention. Description of component symbols: 1 LCD display panel 11 Color filter substrate 111 Substrate body 112 Transparent electrode layer 113 Patterned spacer 114 Alignment layer 12 Thin film transistor substrate 13 Liquid crystal layer 18 200830006
2 液晶顯不面板 20 第一基板 21 配向層 22 基板本體 221 彩色濾光層 222 黑色矩陣層 23 .透明電極層 24 間隔物層 25 部分固化之間隔物 25， 圖案化間隔物 251 膨大部 30 液晶層 40 框膠層 50 第二基板 51 配向層 52 薄膜電晶體 6 背光模組 7 液晶顯示裝置 HI 第一高度 H2 第二高度 SI 〜S7 液晶顯示面板之製作方法的步驟 192 liquid crystal display panel 20 first substrate 21 alignment layer 22 substrate body 221 color filter layer 222 black matrix layer 23 transparent electrode layer 24 spacer layer 25 partially cured spacer 25, patterned spacer 251 expanded portion 30 liquid crystal Layer 40 sealant layer 50 second substrate 51 alignment layer 52 thin film transistor 6 backlight module 7 liquid crystal display device HI first height H2 second height SI ~ S7 step 19 of the method for fabricating the liquid crystal display panel