TW200813212A - Chemical solution, and method of processing substrate through the use of the same - Google Patents
Chemical solution, and method of processing substrate through the use of the same Download PDFInfo
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- TW200813212A TW200813212A TW096131459A TW96131459A TW200813212A TW 200813212 A TW200813212 A TW 200813212A TW 096131459 A TW096131459 A TW 096131459A TW 96131459 A TW96131459 A TW 96131459A TW 200813212 A TW200813212 A TW 200813212A
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- H10P76/2041—
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
- G03F1/68—Preparation processes not covered by groups G03F1/20 - G03F1/50
- G03F1/80—Etching
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2041—Exposure; Apparatus therefor in the presence of a fluid, e.g. immersion; using fluid cooling means
- G03F7/2043—Exposure; Apparatus therefor in the presence of a fluid, e.g. immersion; using fluid cooling means with the production of a chemical active agent from a fluid, e.g. an etching agent; with meterial deposition from the fluid phase, e.g. contamination resists
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- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Photosensitive Polymer And Photoresist Processing (AREA)
- Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
- Electrodes Of Semiconductors (AREA)
- Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
Abstract
Description
200813212 九、發明說明: 【發明所屬之技術領域】 、本發明係關於處理如半導體基板與液晶基板之基板的 方法,以及於該方法中所採用之化學溶液。 【先前技術】 導料路通常,例如,藉由於半導體晶圓或如液晶顯200813212 IX. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method of processing a substrate such as a semiconductor substrate and a liquid crystal substrate, and a chemical solution used in the method. [Prior Art] The material path is usually, for example, by a semiconductor wafer or a liquid crystal display
Li 或其他基板之基板上形成有機薄膜圖案,然後 Π機薄膜圖案下之薄膜而產生,亦即,具有機薄膜圖 案之基板係做為光罩來於下方之薄膜上構成圖案。 當於下方薄膜構成圖案後,便除去有機薄膜圖案。 户理本專利第8—231〇3號(1 996年1月發表)揭露 :以製造具兩介電崩潰電阻之導線迴路的基板的方 圖=於基板上形成有機薄膜圖案(專利文件中稱為抗银 有機薄膜圖案為光罩來敍刻配置於有機薄膜圖案 下之4膜(單層或雙層),而於下 影有機薄膜圖案,並再以過度顯像或變:成圖案,再顯 薄膜圖案為光罩來於下方薄膜錐=圖案之有機 、構成如錐狀或階梯狀之圖 去有下方薄膜構成圖案後,接著於另-步驟中,除 去有機薄膜圖案。 曰本專利第2005-㈣94號揭露處理基板的方法,包 以於上述方法之處理有機薄臈圖案的步驟。 日本專利帛讓-159292號揭露處理有機薄膜圖案的 /另外包括混合並使有機薄膜圖案變形的步驟,於此 2ΐ34-9〇97-ρρ 5 200813212 此口並使有機薄膜圖案變 別县Π:别士 ^ ^驟中,因有機薄膜圖案(特 別疋正型電阻圖案)與有機 亏 ^ ^ m ^ Η ^ Μ接觸、覆蓋(具體而言,有 栻4膜圖案暴露於氣體溶劑 壤n W形成之環境中)而混合。 弟7圖舉例說明上述日太直 ^ ^ Α , 本專利第8-231 03號所揭露之 處理基板的方法,包括 ^ 太續赠战有機溥膜圖案、以蝕刻法於下 方4膜構成圖案、再顯影有 下方薄膜構成圖案。冑機相圖案(抗钱圖案)並再於 Τ先,如第7(Α)圖所示,於基板ι〇ι上形成導電薄膜 102,然後於導電薄膜102 、 中稱為“光阻薄模,,)。心成有機薄膜103(專利文件 驟然後依序進行曝光步驟、顯影步驟及預烘乾之加熱步 驟而使有機薄膜轉變成起始有機薄膜圖案1〇4,如第7 β) 圖所示。 」 接著,採用有機薄膜圖案104為光罩而於基板⑻ 餘刻出導電薄膜m,而將導電薄膜1〇2製成第, 如第7(C)圖所示。 ,、 再顯影有機薄膜圖案104後,再進行第二預烘乾之加 ‘、,、有機薄膜圖案104的步驟,將有機薄膜圖案104製成第 二圖案,如第7(D)圖所示。 成弟 然後,以再形成之有機薄膜圖案1G4為光罩則 薄臈102使導雷、望|^1〇〇 电 電溥膜102的厚度減少至起始厚度的一 ::7(E)圖所不’如此’導電薄膜1〇2具有如階梯狀之 =形’所以’導電相102便不致有垂直分布 形或倒錐狀之剖面圖形。 固An organic thin film pattern is formed on the substrate of Li or other substrate, and then the film under the film pattern is produced, that is, the substrate having the organic film pattern is used as a photomask to form a pattern on the underlying film. After the lower film is patterned, the organic film pattern is removed. U.S. Patent No. 8-231-3 (published in January 1976) discloses: a pattern of a substrate for fabricating a wire loop with two dielectric breakdown resistors = formation of an organic thin film pattern on a substrate (referred to in the patent document) The anti-silver organic film pattern is used as a mask to describe the 4 films (single layer or double layer) disposed under the organic film pattern, and the organic film pattern is formed under the shadow, and then over-developed or changed: into a pattern, and then The film pattern is a mask to remove the organic film pattern in the lower film cone=pattern organic, and formed into a pattern such as a cone or a step, and then the lower film is patterned. Then, in another step, the organic film pattern is removed. - (4) A method of processing a substrate, comprising the step of treating an organic thin film pattern by the above method. Japanese Patent No. 159292 discloses a step of treating an organic thin film pattern or additionally comprising mixing and deforming the organic thin film pattern, This 2ΐ34-9〇97-ρρ 5 200813212 This mouth and the organic film pattern changed to the county Π: Bie ^ ^ ^, due to the organic film pattern (special 疋 positive resistance pattern) and organic loss ^ ^ m ^ Η ^ Μ contact The cover (specifically, the 栻4 film pattern is exposed to the environment in which the gas solvent is formed) is mixed. The figure 7 shows an example of the above-mentioned Japanese version, which is disclosed in Japanese Patent No. 8-231-03. The method for processing the substrate includes: continuously replenishing the organic ruthenium film pattern, forming a pattern on the lower 4 film by an etching method, and re-developing a pattern formed by the lower film. The 相 phase pattern (anti-money pattern) is further advanced, such as As shown in Fig. 7 (b), a conductive film 102 is formed on the substrate ι, and then referred to as a "photoresist thin film," in the conductive film 102. The core is formed into an organic film 103 (the patent document is then sequentially The exposure step, the development step, and the pre-baking heating step are performed to convert the organic thin film into the starting organic thin film pattern 1〇4 as shown in the seventh β). Next, the organic thin film pattern 104 is used as a mask. The substrate (8) is engraved with the conductive film m, and the conductive film 1〇2 is formed as shown in Fig. 7(C). After redeveloping the organic thin film pattern 104, the second pre-baking step of adding the organic thin film pattern 104 is performed, and the organic thin film pattern 104 is formed into a second pattern, as shown in FIG. 7(D). . Cheng Di, then, using the re-formed organic film pattern 1G4 as a photomask, the thin crucible 102 reduces the thickness of the lightning-producing and anti-corrosion film 102 to a starting thickness of 1:7 (E) The conductive film 1〇2 does not have a stepped shape such that the conductive phase 102 does not have a vertically distributed or inverted tapered cross-sectional pattern. solid
2134-9097-PF 6 200813212 如第7(F)圖所示 铁而 、”叫77,不,移除有機薄膜圖案104。 之導電薄膜L本專利第8~231 〇3號未提及姓刻基板101上 圖所4= 驟(於第7⑻圖所示之步驟則〇 損壞,因所進行之步驟)會造成起始有機薄膜圖案 層。卩而於有機薄膜圖案m上形成變形層與/或沉積 兩者=機Γ膜圖案上形成之變形層與/或沉積層(以下此 影,亦2隔層”)抑制有機薄膜圖t m的第二次顯 所;於第7(C)圖所示之步驟與第7⑻圖所示之步驟 二 影步驟,所以,通常有機薄膜圖…第 人頌衫無法順利完成。 狀態有機薄膜圖案104的第二次顯影程度取決於阻隔層的 所f於第7⑻圖所示之步驟與第7(c)圖所示之步驟間 液與I:餘刻:驟為濕餘刻,於濕钱刻時所採用之化學溶 ......丄刻進仃時的溫度大大影響阻隔層的狀態。 +驟Hi之,右於第7⑻圖所示之步驟與第7(G)圖所示之 i體2 = 驟為乾㈣’則乾敍刻時所採用之 皆大大旦 1 刻進订時的壓力及所生成氣體的排出過程 衫曰阻隔層的狀態’有機薄膜圖 2氣體種類’而由離子化或自由基氣體造成之有機I: 所生成氣趙的排二刻進行時的*力* 圖案造成物理性衝擊,二用因隸刻不會對有機薄膜 擎所以知用濕蝕刻對有機薄膜圖案造2134-9097-PF 6 200813212 As shown in Figure 7(F), "Yes, no, remove the organic film pattern 104. The conductive film L. This patent No. 8~231 〇3 does not mention the surname. The substrate 101 is shown in Fig. 4 (the step shown in Fig. 7(8) is damaged, because the step is performed), which causes the starting organic thin film pattern layer to form a deformed layer on the organic thin film pattern m and/or Depositing both the deformed layer and/or the deposited layer formed on the pattern of the ruthenium film (hereinafter, this shadow, also the 2 spacer layer) suppresses the second appearance of the organic thin film pattern tm; as shown in the seventh (C) diagram The steps are the same as the steps shown in Figure 7(8). Therefore, the organic film is usually not completed smoothly. The second degree of development of the state organic thin film pattern 104 depends on the step of the barrier layer in the step shown in Fig. 7(8) and the step shown in Fig. 7(c). The chemical solution used in the wet money engraving... The temperature at the time of engraving is greatly affected by the state of the barrier layer. +Hi Hi, right in the step shown in Figure 7 (8) and i body 2 in Figure 7 (G) = step is dry (four) 'then dry stencils are used when the order is large The pressure and the discharge process of the generated gas are in the state of the barrier layer of the shirt, the organic film is formed by ionization or free radical gas, and the organic I produced by the ionization or radical gas: the *force* pattern of the second generation of the generated gas Zhao Caused by physical impact, the second use of the lithography will not affect the organic film, so the use of wet etching on the organic film pattern
2134-9097-PF 7 200813212 成的損害較乾蝕刻少,且阻隔層抑 耘度’也是濕蚀刻較乾餘刻少。 薄膜圖案顯影的 如果因阻隔層使有機薄膜圖 行,則有機薄膜圖案的第二次顯与/ 顯影無法順利進 而產生下層薄膜的再製圖案不均:的:顯影)將不均勻, 【發明内容】 著眼於上述問題,本發明揭 法,藉此可使第二次或往後之 "匆理基板的方 利完成。 ㈣膜圖案的顯影程序顺 本發明亦揭露於上述方法中所採用之有機 於半導體基板、液晶顯示美 薄膜圖案,且再處理有機^土 他基板上形成有機 機薄膜圖案下之下層薄 了不處理酉己置於有 如,當有機薄膜g二、 使用此有機薄膜圖案’例 機4膜圖案係由絕緣材料 可做為絕緣薄膜圖案。 有機4膜圖案 本發明的第-部份揭露用以去除至少形成於 ^機薄膜圖案表面的阻隔層之化學溶液,阻隔^少勺括 因有機薄骐圖案表面變化而形 ; 於有機薄膜FI安主丈 興,儿積物 >儿積 至少且有广其 形成之沉積層之一,化學溶液包含 以、^基胺衍生物與肼^生物之—的第—成分水溶 夜以及具顯影功能之第二成分。 :揭:採用化學溶液製造有機薄膜圖案的方法,該方 /麦包括5依库ϋ , S I ι_ " ^去除形成於基板上之有機薄膜圖案 2134-9097-pf 200813212 表面的阻隔層之去除步驟, 驟,阻隔層至少包括因有機薄膜圖案:機薄膜圖案的主步 形層,與沉積物沉積於有機薄膜圖幸面變化而形成之變 之一,化學溶液係用於去除步驟,化'錢面而形成之沉積層 羥基胺衍生物與肼衍生物之一的 予溶液包含至少具有 顯影功能之第二成分。 一成分水溶液,以及具 本發明的第二部份揭露處理基 上形成有機薄膜圖案,並至少去除、、方法,包括於基板 面之阻隔層,阻隔層至少包括因;薄膜圖案表 形成之變形層,與沉積物 4膜圖案表面變化而 之沉積層之一,至少圖案表面而形成 至;去除阻隔層係採 亦揭露處理基板的方法,包括,依序為之:7液。 成有機薄膜圖案之第一步驟 成右土板上形 ^ 步驟,以及處理有機薄膜圖案的主 々 m隔層至少包括因有機薄膜圖案表面變化而步 變形層,與沉積物沉積於有機薄膜圖案表面而形成: 層之 至少去除阻隔層係採用上述之化學溶液。 本發明的第三部份揭露製造具有基板之元件的方法, 包括完成上述處理基板的方法以製造具有基板之顯示元件 與具有基板之半導體元件之一。 為讓本發明之上述和其他目的、特徵、和優點能更明 顯易懂,下文特舉出實施例,並配合所附圖式,作詳細〜、 明如下: °肩就 2134-9097-PF 9 200813212 【實施方式】 以下將配合圖示說明依據本發明之實施例。 [第一實施例] 於笫一貫施1列 個別步驟之狀態。 第7圖所示之方法,為於第7(c)圖所示之步驟與第7(D) 圖所示之步驟間所完成之第二顯影步驟(過度顯影),第一 實施例之方法不同於第7圖所示之方法,其中去除步驟與 第二顯影步驟皆於第1(C)圖所示之步驟與第i(d)圖所示 之步驟間完成。 首先,如第1(A)圖所示,於基板1上形成導電薄膜卜 然後於導電薄膜2上形成有機薄膜3。 接著,於有機薄膜3上依序進行曝光步驟、顯影步驟 以及㈣乾之加熱步驟以於有機薄膜3上製圖而使有機薄 膜3變成起始有機薄膜圖案4,如第1⑻圖所示。 二起始有機薄膜圖案4為光罩钱刻於基板1上 I成之導電薄膜2,將導電薄膜2製成第一圖案,如第1(c) 圖所示,具體而言,導電 覆蓋的部分以渴或乾钱列夹坏 有機薄膜圖案4所 二、及乾蝕刻來去除而將導電薄 1(C)圖所示之圖案。 、製成如第 襄成導電薄膜2之圖宰的彡士要 表面形成阻隔^ , 有機薄膜圖案4的 成阻隔層,阻隔層至少包括因有播萑时 變化而形成之變形声, 一 、 / 、圖案4表面 * ^ ^ L及沉積物沉積於有機薄2134-9097-PF 7 200813212 The damage is less dry-etched, and the barrier layer is also less wet-etched than dry. In the development of the thin film pattern, if the organic thin film is patterned by the barrier layer, the second development/development of the organic thin film pattern may not be smooth, and the uneven pattern of the underlying film may be uneven: development will be uneven, [Summary of the Invention] In view of the above problems, the present invention is disclosed, whereby the second or subsequent "hurry substrate" can be completed. (4) Development Process of Film Pattern The invention is also disclosed in the above method, which is organic on a semiconductor substrate, a liquid crystal display film pattern, and is processed on an organic film to form an organic film pattern.酉 has been placed in the same way, when the organic film g 2, using this organic film pattern 'an example 4 film pattern is made of insulating material can be used as an insulating film pattern. Organic 4 film pattern The first part of the invention discloses a chemical solution for removing at least a barrier layer formed on the surface of the film pattern, which is formed by blocking the surface change of the organic thin enamel pattern; The main ingredient is one of the sedimentary layers that are formed at least and widely formed. The chemical solution contains the first component of the hydrazine derivative and the hydrazine compound, and has a developing function. The second component. :Exposing: a method for manufacturing an organic thin film pattern by using a chemical solution, the method comprising: removing the barrier layer of the surface of the organic thin film pattern 2134-9097-pf 200813212 formed on the substrate by 5 ϋ ϋ , SI ι_ " And the barrier layer comprises at least one of a main step layer of the organic thin film pattern: a film pattern of the machine film, and a deposition of the deposit on the organic film pattern, and the chemical solution is used for the removal step, and the 'money The pre-solution of one of the deposited hydroxylamine derivative and the hydrazine derivative formed by the surface contains a second component having at least a developing function. An aqueous solution of an ingredient, and a second part of the invention discloses an organic thin film pattern formed on the treatment substrate, and at least removed, the method comprises a barrier layer on the substrate surface, the barrier layer comprises at least a deformation layer formed by the film pattern sheet; And one of the deposited layers of the surface of the deposit pattern of the deposit 4, at least the surface of the pattern is formed; the method of removing the barrier layer also exposes the method for processing the substrate, including, in order: 7 liquid. The first step of forming the organic thin film pattern is formed on the right soil plate, and the main 々m layer for processing the organic thin film pattern includes at least the step deformed layer due to the surface change of the organic thin film pattern, and the deposit is deposited on the surface of the organic thin film pattern. Forming: at least the barrier layer is removed from the layer using the chemical solution described above. A third aspect of the present invention discloses a method of fabricating an element having a substrate, comprising the above method of processing a substrate to fabricate one of a display element having a substrate and a semiconductor element having the substrate. The above and other objects, features, and advantages of the present invention will become more <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; 200813212 [Embodiment] Hereinafter, embodiments according to the present invention will be described with reference to the drawings. [First Embodiment] The state of the individual steps is consistently applied to the column. The method shown in Fig. 7 is a second development step (overexposure) performed between the step shown in Fig. 7(c) and the step shown in Fig. 7(D), the method of the first embodiment. Unlike the method shown in Fig. 7, the removal step and the second development step are both performed between the steps shown in Fig. 1(C) and the steps shown in the i(d) diagram. First, as shown in Fig. 1(A), a conductive film is formed on the substrate 1, and then an organic film 3 is formed on the conductive film 2. Next, an exposure step, a development step, and (4) a dry heating step are sequentially performed on the organic film 3 to pattern the organic film 3 to change the organic film 3 into the starting organic film pattern 4 as shown in Fig. 1 (8). The second starting organic film pattern 4 is a conductive film 2 which is engraved on the substrate 1 and formed into a first pattern, as shown in FIG. 1(c), specifically, electrically conductively covered. Part of the thin organic film pattern 4 is trapped in the thirst or dry money, and the pattern shown by the conductive thin 1 (C) is removed by dry etching. The gentleman who is made into the pattern of the second conductive film 2 is to form a barrier layer, and the organic film pattern 4 is formed as a barrier layer, and the barrier layer includes at least a deformation sound formed by the change of the seeding, one, / , pattern 4 surface * ^ ^ L and sediment deposited in organic thin
表面而形成之沉積層之一。 成屬膜圖案4 2134-9097-PF 10 200813212 :者,採用第一實施例之化學溶液 兀成去除步驟,以選擇性去除阻隔層,使有播^圖案4 中無阻隔層的區域呈現,# 機溥獏圖案4 筮一 % 兄然後,於有機薄臈圖索4 , & ‘以步驟與另外做為第二預烘乾步驟之加“進行 於有機薄膜圖案4上完成主步驟,以使起始有機^驟,即 :轉變成具新面貌(圖案)之有機薄膜圖案5,有如機第專膜圖案 所不。換言之,處理有機薄膜圖案4使有機薄膜圖 變成新有機薄膜圖案5,且於導、圈案4轉 案4的區域亦變小。 / 、上之有機薄膜圖 立如上所述’部分有機薄膜圖案4於主步 思即有機薄膜圖案4整個被縮小。 皮去除’ 膜2=二!機薄膜圖案5為光罩—刻導電薄 ;而使導電薄膜2中未被有機薄膜圖案5覆蓋的二 薄,如第1(E)圖所示,例如,道〇 復盍的Μ變 ^ ^ . 導電溥膜2經钱刻後的厚声 為原有的一半’所得之導電 又 形。 /專膜2具有如階梯狀之剖面圖 接著,如第UF)圖所示,去除有機薄膜圖案卜 由於導電薄膜2具有如階梯狀之剖面外形,導電薄膜 2便不致有垂直分布之剖面圖形或倒錐狀之剖面圖形。、 以下將說明於去除步驟中所採用之化學溶液。 第一實施例的去除步驟中所採用之化學溶液包含至少 具有經基㈣生物與肼衍生物之—的第-成分水溶液,以 及具顯影功能之第二成分。 第一實施例中之W、> 子〉谷液所含的羥基胺衍生物為One of the deposited layers formed on the surface. The film pattern 4 2134-9097-PF 10 200813212: using the chemical solution of the first embodiment to remove the barrier layer to selectively remove the barrier layer, so that the region without the barrier layer in the broadcast pattern 4 is presented, # The machine pattern 4 筮 % 然后 然后 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机 有机The initial organic film, that is, the organic film pattern 5 having a new appearance (pattern), which is different from the machine film pattern. In other words, the organic film pattern 4 is processed to change the organic film pattern into a new organic film pattern 5, and The area of the 4th turn 4 of the guide and circle case is also smaller. / The organic film on the top is as described above. 'Partial organic film pattern 4 is reduced in the main step. The organic film pattern 4 is completely reduced. Skin removal' film 2 = two! The machine film pattern 5 is a reticle-etched thin; and the thin film of the conductive film 2 not covered by the organic film pattern 5 is as shown in Fig. 1(E), for example, the turnout of the turnout Change ^ ^ . The thick film of the conductive enamel film 2 after the money is the original half of the income Conductive shape. /Special film 2 has a step-like cross-sectional view. Next, as shown in Fig. UF), the organic film pattern is removed. Since the conductive film 2 has a stepped profile, the conductive film 2 does not have a vertical shape. a cross-sectional pattern of the distribution or an inverted cone-shaped cross-sectional pattern. The chemical solution used in the removal step will be described below. The chemical solution used in the removal step of the first embodiment comprises at least a base (IV) biological and anthracene derivative. a first component aqueous solution and a second component having a developing function. In the first embodiment, the hydroxylamine derivative contained in the W, >
2134-9097-PF 200813212 [(R!-)(R2-)]N0H,其中每一 Ri與R2分別為ci至C4之烧基 或經基烷基,且羥基胺衍生物最好至少為羥基胺及N,N-二 乙基經基胺之一。 第一實施例中之化學溶液所含的肼衍生物為 [(L-)(R2-)]NN[(-R3)(-R0],其中每一 Ri、r2、^與匕分 別為氫原子、曱基、乙基及苯基之一,且肼衍生物最好至 少為肼、甲基肼、1,1-二曱基肼及苯基肼之一。 第一實施例中之化學溶液所含的第二成分最好至少含 有氫氧化四烧基銨、氫氧化驗金屬及碳酸驗金屬之一。 第二成分中所定義之氫氧化四烷基銨為 [(UO^-KRs -)(R4_)]N+〇r,其中每一 Rl、R2、^與 R4 分 別為Cl至C4之烧基或經基烷基,且氫氧化四烷基銨最好 至少為氫氧化四甲基銨、氫氧化四乙基銨、膽鹼及氫氧化 一甲基雙(2-經基乙基)錢之一 〇 第二成分中所定義之氫氧化鹼金屬最好至少為氫氧化 鈉與氫氧化鉀之一。 第一成分中所疋義之奴酸驗金屬最好至少為碳酸鈉、 碳酸氫鈉、碳酸鉀與碳酸氫鉀之—。 第一實施例中之化學溶液中之第一成分的含量最好介 於〇. 5至30 %重量百分比的範圍内,若化學溶液中之第一 成分的含量為X %重量百分比,且X小於〇·5,或γ %重量 百分比,且Υ大於30,則除變形層外,亦會除去部份有機 薄膜圖案。 第一實施例中之化學溶液中之第二成分的含量最好介 2134-9097-PF 12 200813212 於〇· 2至10 %重量百分比的範圍内,若化學溶液中之第二 成/刀的含量為X %重量百分比,且Χ小於〇 · 2,則化學溶液 將無法去除於有機薄膜圖案表面形成之阻隔層,而若化學 /合液中之第二成分的含量為γ %重量百分比,且Υ大於i 0, 則除變形層外,亦會除去部份有機薄膜圖案。 例如,於第一實施例之化學溶液中,羥基胺衍生物最 好至少含有[(m)],,其中每一 1與r2分別為C1 至C4之烷基或羥基烷基、羥基胺與n,n-二乙基羥基胺之 一,肼衍生物最好至少含有[(Ri—)(R2-)]NN[(-R3)(-R4)], /、中每Rl、R2、R3與R4分別為氫原子、曱基、乙基及苯 基之一、肼、曱基肼、1,卜二甲基肼與苯基肼之一,且化 學溶液中之第一成分的含量最好介於0·5至30 %重量百分 比的範圍内。 I入例如,於第一實施例之化學溶液中第二成分最好至 =含有氫氧化四烧基錄、氫氧化驗金屬及碳酸驗金屬之 7 ’氫氧化四烧基錢為[(R1_)(R2—)(R3-)(R4-)]N+0H—,其中 每- Ri、R” 1?3與r4分別為C1至C4之烷基或羥基烷基, 或至少含有氫氧化四甲基銨、氫氧化四乙基銨、膽驗及氯 氧::甲基雙(2-羥基乙基)銨之一,氫氧化鹼金屬至少含 有氫氧化鈉與氫氧化_之—,碳酸驗金屬至少含有碳酸 鈉、碳酸氫納、碳酸鉀與碳酸氫卸之一,且化學溶液中之 第二成分的含量最好介於0.21 1〇%重量百A比的範圍内。 例如,於第一實施例之化學溶液中,最佳情形為,_ 基胺衍生物至少含有[(R1_)(R2_)]N0H,其中每一 1與: 2134-9097-PF 13 200813212 分別為Cl至C4之院基或經基烧基、經基胺與n, . 基胺之一 ’骄衍生物至少含有 [(L-)(R2-)]NN[(-R3)(-RO],其中每一 L、r2、匕與 R4 分 別為氫原子、甲基、乙基及苯基之一、肼、曱基耕、】卜 二甲基肼與苯基肼之一,化學溶液中之羥基胺衍生物與/ 或肼衍生物的含量最好介於〇·5至30 %重量百分比的範圍 内’第二成分至少含有氫氧化四烷基銨、氫氧化驗金屬及 碳酸鹼金屬之一,氫氧化四烷基銨為 [(L-)(R2-)(R3-)(R4-)]Ν+0Η-’ 其中每一 Rl、R” 只3與匕分 別為C1至C4之烷基或羥基烷基,或至少含有氫氧化四= 基叙氫氧化四乙基錢、膽驗及氫氧化二曱基雙(2_經其乙 銨之一,氫氧化鹼金屬至少含有氫氧化鈉與氫氧化鉀之 碳酸驗金屬至少含有碳酸納、碳酸氫納、碳酸卸與碳 酸氫鉀之-,且化學溶液中之第二成分的含量最好介於U 至10 %重量百分比的範圍内。 ^於第實施例之化學溶液中,有機薄膜圖案中除了變 :層外的部分最好以小於或等於每分冑ι〇〇〇Α的速度混 :,小於或等於每分鐘100Α的速度更好,尤以小於或;於 每分鐘50Α的速度最佳,以轮执令认$ ώ ^ 疋又取住以此δ又疋的速度,完成去除步驟 後’因有機薄膜圖案4的殘餘量居豹 J汊铢里足夠用以在於有機薄膜圖 案4上製圖。 或尊=一實施例之化學溶液中,V1/V2的比例最好大於 2 V9、、·5,其中V1係為變形層(或阻隔層)的混合速度, 為有機薄膜圖案中除了變形層外的部分的混合速2134-9097-PF 200813212 [(R!-)(R2-)]N0H, wherein each of Ri and R2 is a ci to C4 alkyl or a transalkyl group, and the hydroxylamine derivative is preferably at least a hydroxylamine. And one of N,N-diethyltransamine. The hydrazine derivative contained in the chemical solution in the first embodiment is [(L-)(R2-)]NN[(-R3)(-R0], wherein each of Ri, r2, ^ and hydrazine is a hydrogen atom, respectively. And one of a mercapto group, an ethyl group and a phenyl group, and the anthracene derivative is preferably at least one of hydrazine, methyl hydrazine, 1,1-dimercaptopurine and phenyl hydrazine. The chemical solution solution in the first embodiment Preferably, the second component contained at least one of tetrabasic ammonium hydroxide, metal hydroxide, and carbonic acid. The tetraalkylammonium hydroxide defined in the second component is [(UO^-KRs -) ( R4_)]N+〇r, wherein each of R1, R2, R and R4 is a C1 or a transalkyl group of C1 to C4, respectively, and the tetraalkylammonium hydroxide is preferably at least tetramethylammonium hydroxide or hydrogen. The alkali metal hydroxide as defined in the second component of tetraethylammonium oxide, choline and monomethyl bis(2-ylethylethyl) hydroxide is preferably at least sodium hydroxide and potassium hydroxide. 1. The metal of the first component is preferably at least sodium carbonate, sodium hydrogencarbonate, potassium carbonate and potassium hydrogencarbonate. The first component of the chemical solution in the first embodiment is preferably the same. Jie于〇. Within the range of 5 to 30% by weight, if the content of the first component in the chemical solution is X% by weight, and X is less than 〇·5, or γ% by weight, and Υ is greater than 30, then the deformation Outside the layer, part of the organic film pattern is also removed. The content of the second component in the chemical solution in the first embodiment is preferably in the range of 2134-9097-PF 12 200813212 in the range of 2 to 10% by weight, If the content of the second compound/knife in the chemical solution is X% by weight and the enthalpy is less than 〇·2, the chemical solution cannot be removed from the barrier layer formed on the surface of the organic film pattern, and if the chemical/liquid mixture is the first The content of the two components is γ% by weight, and Υ is greater than i 0, and part of the organic film pattern is removed in addition to the deformed layer. For example, in the chemical solution of the first embodiment, the hydroxylamine derivative is preferably at least Containing [(m)], wherein each of 1 and r2 is independently a C1 to C4 alkyl or hydroxyalkyl group, a hydroxylamine and one of n, n-diethylhydroxylamine, and the anthracene derivative preferably contains at least [ (Ri-)(R2-)]NN[(-R3)(-R4)], /, every Rl, R2, R3 and R4 are One of a hydrogen atom, a sulfhydryl group, an ethyl group and a phenyl group, an anthracene, a fluorenyl hydrazine, a 1, a dimethyl hydrazine and a phenyl hydrazine, and the content of the first component in the chemical solution is preferably 0. In the range of 5 to 30% by weight, for example, in the chemical solution of the first embodiment, the second component is preferably up to = 7 hydrogen containing the sulphuric acid hydroxide, the hydroxide metal and the carbonic acid metal. The oxidized tetraalkyl group is [(R1_)(R2—)(R3-)(R4-)]N+0H—, wherein each - Ri, R" 1?3 and r4 are C1 to C4 alkyl or hydroxy groups, respectively. An alkyl group, or at least one of tetramethylammonium hydroxide, tetraethylammonium hydroxide, chlorination, and oxychloride: methylbis(2-hydroxyethyl)ammonium, the alkali metal hydroxide containing at least sodium hydroxide And the hydroxide, the carbonic acid test metal contains at least one of sodium carbonate, sodium hydrogencarbonate, potassium carbonate and hydrogen carbonate, and the content of the second component in the chemical solution is preferably 0.21% by weight and 100% by weight. In the range. For example, in the chemical solution of the first embodiment, it is preferred that the _ group amine derivative contains at least [(R1_)(R2_)]N0H, wherein each 1 and: 2134-9097-PF 13 200813212 are respectively Cl One of the bases of the C4 or the base group, the base amine and the n, an anthracene derivative contains at least [(L-)(R2-)]NN[(-R3)(-RO], wherein Each of L, r2, hydrazine and R4 is a hydrogen atom, one of a methyl group, an ethyl group and a phenyl group, one of hydrazine, a hydrazine, a hydrazine, a dimethyl hydrazine and a phenyl hydrazine, and a hydroxylamine in a chemical solution. The content of the derivative and/or the hydrazine derivative is preferably in the range of 〇·5 to 30% by weight. The second component contains at least one of a tetraalkylammonium hydroxide, a metal hydroxide, and an alkali metal carbonate. The tetraalkylammonium oxide is [(L-)(R2-)(R3-)(R4-)]Ν+0Η-' wherein each R1, R" is only 3 and 匕 is a C1 to C4 alkyl or hydroxy group, respectively. An alkyl group, or at least containing tetrahydrogen hydroxide, tetraethyl hydrazine, bile, and dinonyl bis(2), one of which has at least sodium hydroxide and hydroxide Potassium carbonate test metal contains at least sodium carbonate, The content of the second component in the chemical solution is preferably in the range of U to 10% by weight. In the chemical solution of the first embodiment, the organic thin film pattern is used. In addition to the change: the outer part of the layer is preferably mixed at a speed less than or equal to the speed of each minute: less than or equal to 100 每 per minute, especially less than or; at the speed of 50 每 per minute Good, with the round order to recognize $ ώ ^ 疋 and take the speed of this δ and 疋, after the removal step is completed 'Because the residual amount of the organic film pattern 4 is enough for the organic film pattern 4 In the chemical solution of the embodiment, the ratio of V1/V2 is preferably greater than 2 V9, ··5, wherein V1 is the mixing speed of the deformed layer (or barrier layer), except for the deformation of the organic thin film pattern. Mixing speed of the outer layer
2134-9097-PF 14 200813212 度,例如,VI/V2的比例小於或等於1 000,vi/V2的比例 最好小於或等於5. 0。 於第一實施例之化學溶液中,VI/V2的比例最好大於 或等於0· 5(例如,小於或等於1〇〇〇),其中VI係為變形層 (或阻隔層)的混合速度,而V2為有機薄膜圖案中除了變形 層的部分外的混合速度,且有機薄膜圖案中除了變形層的 部分外的混合速度小於或等於每分鐘1〇〇〇 A。 於第一實施例之化學溶液中,VI/V2的比例最好大於 或專於0·5(例如,小於或等於1〇〇〇),且有機薄膜圖案中 除了變形層的部分外的混合速度小於或等於每分鐘1 〇〇Α。 於第一實施例之化學溶液中,VI/V2的比例最好大於 或等於0.5(例如,小於或等於1000),且有機薄膜圖案中 除了變形層的部分外的混合速度小於或等於每分鐘5〇a。 第一實施例之化學溶液最好具有顯影有機薄膜圖案4 的功能。 第一實施例之化學溶液内的氫氧化四烷基銨最好含有 具有顯影有機薄膜圖案4功能的成分。 以下將說明於第1(c)圖所示之階段之形成於有機薄膜 圖案4表面的阻隔層。 阻隔層使有機薄膜圖案4無法再顯影(過度顯影),如 上所述’阻隔層至少包括因有機薄膜圖案4表面變化而带 成之變形層,以及沉積物沉積於有機薄膜圖案4表面㈣ 成之沉積層之-。 如果阻隔層包括變形層,變形層至少包括因熟化1 2134-9097-PF 15 200813212 =熱硬化所導致之有機薄膜圖案4表面變形、濕姓刻 V:之有機薄膜圖案4表面變形、或乾姑刻或灰化所導 > 自W之―,如果阻隔層包括沉積 曰' a s糸因乾#刻沉積物沉積於有機薄 面所造成。 禾4衣 驟之:上Γ第一實施例中’去除步驟促使第二成分於主步 2第二顯影(過度顯影)步驟進行時更容易“有機薄膜 圖案4,確保顯影效用的均勻度。 爲、 主當於有_㈣案4上採料具顯影魏,々 以>月除之混合有機薄膜圖案4的功能之化學溶液進ς 驟時,同樣具有上述提及之優點。 丁主乂 [弟一實施例] 於第二實施例,第2圖繪示出處理基板 個別步驟之狀態。 去中元成 於第二實施例中,以微影技術製成起始有 4,因此-些部位具有多種(例如,兩種作&。/、圖案 首先,如第2(A)圖所示,於基板 : 然後於導電薄膜2上形成有機薄心。1·^成導電薄膜2, 接著’於有機薄膜3±料進行 顯影步驟以及預供乾之加熱步驟以於有機薄膜重=步驟、 使有機薄膜3變成部分區域具有兩種厚、上製圖而 圖案4,如第2(B)圖所示。 又起始有機薄膜 例如,如第2⑻圖所示,有機薄膜圖案4 分,與環繞中央部分的兩邊緣部分,、i括中央部 度小於中央部 2134-9097-pf 16 200813212 分的厚度。 例如’曝光步驟可將有機薄膜3於不同程度的曝光量 下進行兩次,讓光線透過具二或多種透光率薄膜圖案的半 色調光罩,或使光線透過具有原本圖案以及具透光率小於 或等於曝光量上限之細微圖案之灰色調光罩來使有機薄膜 3曝光。 然後,以起始有機薄膜圖案 形成之導電薄膜2,將導電薄膜2製成第一圖案,如第2(c) 圖所不’具體而言,導電薄膜2中不為有機薄膜圖案4所 復蓋的邛刀以濕或乾蝕刻來去除而將導電薄膜2製成如第 2(C)圖所示之圖案。 製成導電薄膜2之圖案的結果,於有機薄膜圖案4的 表面形成阻隔層’ a隔層至少包括因有機薄膜圖案4表面 變化而形成之變形層,以及 、 “ 及,儿積物沉積於有機薄膜圖荦4 表面而形成之沉積層之一。 茶4 接著,採用上述第一實施例之化風、、六 案4完成去除步驟,以選擇性去除阻::、之:有機薄膜圖 案"無阻隔層的區域呈現 曰’使有機薄膜圖 進行第二顯影步驟與另外做為第 案“ 驟,即於有機薄膜圖案4上完成主+〃 Y驟之加熱步 膜圖案4轉變成具新面貌(圖案驟以使起始有機薄 一示’特別是,去除C圖“’如第 央部分之邊緣部分,使有機薄祺圖案5且w中厚度小於中 如上所述,例如,部分 ^ /、單一厚度。 有機相圖案4於主步驟中移2。 The ratio of the ratio of vi / V2 is preferably less than or equal to 5.0. In the chemical solution of the first embodiment, the ratio of VI/V2 is preferably greater than or equal to 0.5 (for example, less than or equal to 1 〇〇〇), wherein VI is the mixing speed of the deformed layer (or barrier layer), And V2 is a mixing speed of the organic thin film pattern except for the portion of the deformed layer, and the mixing speed of the organic thin film pattern except for the portion of the deformed layer is less than or equal to 1 〇〇〇A per minute. In the chemical solution of the first embodiment, the ratio of VI/V2 is preferably greater than or specific to 0.5 (for example, less than or equal to 1 Å), and the mixing speed of the organic thin film pattern except for the portion of the deformed layer. Less than or equal to 1 每 per minute. In the chemical solution of the first embodiment, the ratio of VI/V2 is preferably greater than or equal to 0.5 (for example, less than or equal to 1000), and the mixing speed of the organic thin film pattern except for the portion of the deformed layer is less than or equal to 5 per minute. 〇a. The chemical solution of the first embodiment preferably has the function of developing the organic thin film pattern 4. The tetraalkylammonium hydroxide in the chemical solution of the first embodiment preferably contains a component having a function of developing the organic thin film pattern 4. The barrier layer formed on the surface of the organic thin film pattern 4 at the stage shown in Fig. 1(c) will be described below. The barrier layer prevents the organic thin film pattern 4 from being redeveloped (overdeveloped). As described above, the barrier layer includes at least a deformed layer which is brought about by the surface change of the organic thin film pattern 4, and deposits are deposited on the surface of the organic thin film pattern 4 (4). The sediment layer -. If the barrier layer comprises a deformed layer, the deformed layer includes at least a surface deformation of the organic thin film pattern 4 caused by curing 1 2134-9097-PF 15 200813212 = thermal hardening, a surface deformation of the organic thin film pattern 4 of the wet surname V: Engraved or ashed by > from W - if the barrier layer consists of deposit 曰 ' as 糸 dry # deposit deposited on the organic thin surface. In the first embodiment, the 'removal step causes the second component to be carried out in the second development (overexposure) step of the main step 2 to make it easier to "organic film pattern 4, ensuring the uniformity of the development effect. The main reason is that when there is a chemical solution in which the material of the organic film pattern 4 is removed by the _(4) case 4, the advantages mentioned above are also obtained. An embodiment] In the second embodiment, FIG. 2 illustrates the state of the individual steps of processing the substrate. In the second embodiment, the lithography technique is used to make the initial 4, and thus some parts There are a plurality of (for example, two kinds of & /, pattern first, as shown in Fig. 2 (A), on the substrate: then an organic thin core is formed on the electroconductive thin film 2. 1. 2 into a conductive thin film 2, then ' The organic film 3± material is subjected to a development step and a pre-drying heating step for the organic film weight=step, the organic film 3 is changed into a partial region having two kinds of thick, upper drawing and pattern 4, as shown in FIG. 2(B) Also starting the organic film, for example, as shown in Figure 2 (8), the organic film 4 points, and the two edge portions surrounding the central portion, i include a central portion smaller than the thickness of the central portion 2134-9097-pf 16 200813212. For example, the 'exposure step can carry out the organic film 3 under different exposure levels. Secondly, letting light pass through a halftone mask having two or more light transmittance film patterns, or passing the light through a gray dimming mask having an original pattern and a fine pattern having a light transmittance less than or equal to the upper limit of the exposure amount to make the organic film 3. Exposure. Then, the conductive film 2 is formed into a first pattern by the conductive film 2 formed by starting the organic film pattern, as shown in FIG. 2(c). Specifically, the conductive film 2 is not an organic film pattern. The covered boring tool is removed by wet or dry etching to form the conductive film 2 into a pattern as shown in Fig. 2(C). The result of forming the pattern of the conductive film 2 on the surface of the organic film pattern 4 Forming the barrier layer 'a The spacer layer includes at least one deformed layer formed by the surface change of the organic thin film pattern 4, and "and one of the deposited layers formed by depositing the deposited material on the surface of the organic thin film 4". Pick The above-mentioned first embodiment of the wind, the sixth case 4 completes the removal step to selectively remove the resistance::, the organic film pattern " the area of the non-barrier layer exhibits a second development step of the organic film pattern In addition, as the first step, the heating film pattern 4 of the main + 〃 Y step is transformed into a new appearance on the organic film pattern 4 (the pattern is made to make the starting organic thin show 'in particular, remove the C picture "'If the edge portion of the central portion is such that the organic thin pattern 5 and the thickness in w are smaller than the above, for example, a part of ^ /, a single thickness. The organic phase pattern 4 is shifted in the main step
2134-9097-PF 200813212 除 :且因部分有機薄膜圖案4被去除使有機薄膜圖案4變 然後,以有機薄膜圖案5為光罩來濕或⑽ 膜2而使導電薄膜2中未被有機薄膜圖案 = :且具單一厚度,如第2⑻圖所示,所得之導電“:: 有如階梯狀之剖面圖形。 ,、 接著,如第2(F)圖所示,去除有機薄膜圖案5。 由於導電薄膜2具有如階梯狀之剖面外形,導電薄膜 便不致有垂直分布之剖面圖形或倒錐狀之剖面圖形。、 第二實施例具有與第一實施例所揭露之相同優點。 L第二實施例] 於第三實施例,第3圖繪示出處理基板之方法 個別步驟之狀態。 70成 4,因於此第三/施例中,以微影技術製成起始有機薄膜圖案 兩種)厚度。 -核具有多種(例如, 百先,如第3(A)圖所示,於基板j上形成半 6,然後於半導體薄膜6上 / 、 2上形成有機薄膜3。 …膜2再於導電薄膜 接著’於有機帛膜3上依序進行二❹ 顯影步驟以;5箱M+ I ^止 夏+先步驟、 使有機薄胺 驟以於有機薄膜3上製圖而 圖宰4,如成部分區域具有兩種厚度之起始有機薄膜 口系4,如第3(B)圖所示。 例如’如第3(B)圖所示,有機薄膜圖案4包括中央部 2134-9097-ρρ 18 200813212 且其厚度大於中央部 分,與環繞中央部分的兩邊緣部分 分的厚度。 例如,曝光步驟可將有機薄膜3於不同程度的 下進行兩次’讓光線透過具二或多種透光率薄 色:光罩,或使光線透過具有原本圖案以及具: =於曝光量上限之細微圖案之灰色調光罩來使有機薄膜 3曝光。2134-9097-PF 200813212 Except: and the organic thin film pattern 4 is removed by removing part of the organic thin film pattern 4, then the organic thin film pattern 5 is used as a mask to wet or (10) the film 2, so that the conductive film 2 is not subjected to the organic thin film pattern. = : and has a single thickness, as shown in Fig. 2(8), the resulting conductive ":: has a stepped cross-sectional pattern. Then, as shown in the second (F) figure, the organic thin film pattern 5 is removed. 2 having a stepped profile, the conductive film does not have a vertically distributed cross-sectional pattern or an inverted tapered cross-sectional pattern. The second embodiment has the same advantages as those disclosed in the first embodiment. L. Second Embodiment] In the third embodiment, FIG. 3 illustrates the state of the individual steps of the method of processing the substrate. 70 to 4, because in the third/example, the thickness of the starting organic film pattern is made by the lithography technique. - The core has a plurality of kinds (for example, a hundred first, as shown in Fig. 3(A), a half 6 is formed on the substrate j, and then an organic thin film 3 is formed on the semiconductor film 6 /, 2. The film 2 is further electrically conductive. The film is then sequentially carried out on the organic film 3 The developing step is: 5 boxes of M + I ^ summer + first steps, the organic thin amine is drawn on the organic film 3 to map 4, such as a portion of the region having two thicknesses of the starting organic film system 4, such as As shown in Fig. 3(B). For example, as shown in Fig. 3(B), the organic thin film pattern 4 includes a central portion 2134-9097-ρρ 18 200813212 and has a thickness greater than a central portion and two edge portions surrounding the central portion. For example, the exposure step can perform the organic film 3 twice under different degrees to let the light pass through a thin color having two or more kinds of light transmittance: a reticle, or the light is transmitted through the original pattern and has: The gray mask of the fine pattern of the upper limit of the exposure amount is used to expose the organic film 3.
後乂起始有機薄膜圖案4為光罩濕或乾姓刻於基 板1上形成之導電薄膜2及半導體薄m 6,將導電薄膜2 :半導體薄膜6製成第一圖案,如第3(c)圖所示,具體而 吕,濕或乾姓刻去除導電薄膜2與半導體薄膜6中 機薄膜圖案4所覆蓋的部分。 一, 濕或乾姓刻導電薄膜2,且於姓刻導電薄膜2後接著 乾蝕刻半導體薄膜6。 ★製成導電薄膜2與半導體薄膜6之圖案的結果,於有 機薄膜圖f 4的表面形成阻隔層,阻隔層至少包括因有機 薄膜圖案4表面變化而形成之變形層,以及沉積物沉積於 有機薄膜圖案4表面而形成之沉積層之一。 接著,採用上述第一實施例之化學溶液於有機薄膜圖 案4完成去除步驟,以選擇性去除阻隔層,使有機薄膜圖 案4中無阻隔層的區域呈現,然後,於有機薄膜圖案$上 進行第二顯影步驟與另外做為第二預烘乾步驟之加熱步 驟,即於有機薄膜圖案4上完成主步驟,以使起始有機^ 膜圖案4轉變成具新面貌(圖案)之有機薄膜圖案5,如第 2134-9097-PF 19 200813212 (D)圖所$ 4寺別是,去除有機薄膜圖案*中厚度小於邊 緣口P刀之中央^分’使形成之有機薄膜圖帛5具相互分離 且厚度相同的兩區域。 如上所述’例如’部分有機薄膜圖案4於主步驟中移 除且因^刀有機薄膜圖案4被去除使有機薄膜圖案4變 J於第一實知例中,上述去除部分有機薄膜圖案4的步 驟即為中請專利範圍中所定義之“選擇步驟,,。The back germanium starting organic film pattern 4 is a conductive film 2 and a semiconductor thin film m formed by the wet or dry mask on the substrate 1, and the conductive film 2: the semiconductor film 6 is made into a first pattern, such as the third (c) In the figure, the portion covered by the conductive film 2 and the film pattern 4 of the semiconductor film 6 is removed by a specific wet or wet name. First, the conductive film 2 is imprinted with a wet or dry name, and the semiconductor film 6 is dry etched after the electroconductive film 2 is pasted. ★ As a result of forming the pattern of the conductive film 2 and the semiconductor film 6, a barrier layer is formed on the surface of the organic film pattern f4, the barrier layer includes at least a deformed layer formed by the surface change of the organic thin film pattern 4, and the deposit is deposited on the organic One of the deposited layers formed on the surface of the thin film pattern 4. Then, the removing step is performed on the organic thin film pattern 4 by using the chemical solution of the first embodiment to selectively remove the barrier layer, so that the region of the organic thin film pattern 4 without the barrier layer is present, and then the organic thin film pattern $ is performed. The second developing step and the heating step as the second pre-baking step, that is, the main step is performed on the organic thin film pattern 4, so that the starting organic film pattern 4 is converted into the organic film pattern 5 having a new appearance (pattern). , as in the 2134-9097-PF 19 200813212 (D) map of the $ 4 temple, the removal of the organic film pattern * thickness is less than the edge of the edge of the P knife's central ^ point 'to make the formed organic film map 帛 5 separate and Two areas of the same thickness. As described above, for example, the partial organic thin film pattern 4 is removed in the main step and the organic thin film pattern 4 is removed by the removal of the organic thin film pattern 4 in the first embodiment, the partial removal of the partial organic thin film pattern 4 The step is the "selection step," as defined in the scope of the patent.
然後’以單一厚度之有機薄膜圖帛5為光罩來第二次 餘刻(濕或絲刻)導電薄膜2而去除導電薄膜2中未被有 機薄膜圖t 5覆蓋的部份,如此,便可得到具兩相互分離 區域的導電薄膜2,如第3(E)圖所示。 如此一來,導電薄膜2與半導體薄膜6的圖案便不同, 如第3(E)圖所示。 接著,如第3(F)圖所示,去除有機薄膜圖案5。 第一實把例適用於製造源極、沒極、導線與NT(薄膜 電晶體)基板電路的方法,其中半導體薄膜6由n+a_si(歐 姆接觸用之高強化半導體)或a_Si (非晶矽)構成。Then, the second thin film (wet or silk) conductive film 2 is removed with a single thickness of the organic film pattern 为5 as a mask to remove the portion of the conductive film 2 that is not covered by the organic film pattern t 5 , thus, A conductive film 2 having two separated regions can be obtained as shown in Fig. 3(E). As a result, the patterns of the electroconductive thin film 2 and the semiconductor thin film 6 are different, as shown in Fig. 3(E). Next, as shown in Fig. 3(F), the organic thin film pattern 5 is removed. The first practical example is applicable to a method of manufacturing a source, a gate, a wire, and an NT (Thin Film Transistor) substrate circuit, wherein the semiconductor film 6 is made of n+a_si (high-strength semiconductor for ohmic contact) or a_Si (amorphous germanium). ) constitutes.
第二實施例於製造源極、汲極、導線與TFT(薄膜電a 體)基板電路的方法具有與第一實施例所揭露之相同Z 點’其中半導體薄膜6由n+ a_Si或a_Si(非晶石夕)構成。 [第四實施例] 於第四實施例 個別步驟之狀態。 第4圖繪示出處理基板之方法中完成 於第四實施例中 以微影技術製成起始有機薄 膜圖案 2134-9097-PF 20 200813212 因此,與笫-这够— 一些部位具有多種(例 罘一及第二實施例類似 如 ’兩種)厚度。 如帛4(Α)圖所示,於基板1上形成半導體薄膜 =於半導體薄膜6上形成導電薄膜2,再於導電薄膜 2上^/成有機薄膜3。 /接著於有機薄膜3上依序進行二或多重曝光步驟、 U驟以及預烘乾之加熱步驟以於有機薄膜3上製圖而 使有盆機;|—膜3變成具有兩相互分離部分的有機薄膜圖案 八中母兩相互分離部分皆具有兩種厚度,如第4(Β) 圖所示。 、例如’如第4⑻圖所示,有機薄膜圖案4具有兩相鄰 部分,且每一部分具有緊鄰另一部分的第一區塊,以及遠 離另一部分的第二區塊,且第二區塊的厚度小於第一區塊。 例如,曝光步驟可將有機薄膜3於不同程度的曝光量 下進行兩次,讓光線透過具二或多種透光率薄膜圖案的半 色調光罩,或使光線透過具有原本圖案以及具透光率小於 或等於曝光量上限之細微圖案之灰色調光罩來使有機薄膜 3曝光。 然後’以起始有機薄膜圖案4為光罩濕或乾蝕刻於基 板1上形成之導電薄膜2,將導電薄膜2製成第一圖案, 如第4(C)圖所示,具體而言,去除導電薄膜2中不為有機 薄膜圖案4所覆蓋的部分,如第4(C)圖所示。 製成導電薄膜2之圖案的結果,於有機薄膜圖案4的 表面形成阻隔層,阻隔層至少包括因有機薄膜圖案4表面The second embodiment has the same Z-point as the first embodiment disclosed in the method of fabricating the source, drain, wire and TFT (thin film electrical a substrate) substrate circuit in which the semiconductor film 6 is made of n+ a_Si or a_Si (amorphous Shi Xi) constitutes. [Fourth embodiment] The state of the individual steps in the fourth embodiment. 4 is a view showing a method of processing a substrate. The initial organic thin film pattern 2134-9097-PF 20 200813212 is completed by the lithography technique in the fourth embodiment. Therefore, it is sufficient for the 笫-this is sufficient. The first and second embodiments are similar in thickness as 'two.' As shown in the 帛4 (Α) diagram, a semiconductor thin film is formed on the substrate 1 = a conductive thin film 2 is formed on the semiconductor thin film 6, and an organic thin film 3 is formed on the electroconductive thin film 2. / then sequentially performing two or more exposure steps, U-steps, and pre-baking heating steps on the organic film 3 to draw on the organic film 3 to have a basin machine; | - the film 3 becomes an organic having two separate portions The two separate layers of the film pattern eight and the mother have two thicknesses, as shown in the fourth (Β) figure. For example, as shown in Fig. 4(8), the organic thin film pattern 4 has two adjacent portions, and each portion has a first block adjacent to the other portion, and a second block away from the other portion, and the thickness of the second block Less than the first block. For example, the exposure step may perform the organic film 3 twice under different exposure levels, allowing light to pass through the halftone mask having two or more light transmittance film patterns, or passing the light through the original pattern and having light transmittance. A gray dimming mask of a fine pattern smaller than or equal to the upper limit of the exposure amount is used to expose the organic film 3. Then, the conductive film 2 is formed by wet or dry etching of the conductive film 2 formed on the substrate 1 by using the starting organic film pattern 4 as a mask, as shown in FIG. 4(C), specifically, The portion of the electroconductive thin film 2 that is not covered by the organic thin film pattern 4 is removed as shown in Fig. 4(C). As a result of forming the pattern of the electroconductive thin film 2, a barrier layer is formed on the surface of the organic thin film pattern 4, and the barrier layer includes at least the surface of the organic thin film pattern 4
2134-9097-PF 200813212 變化而形成之變形層’以及沉積物沉積於有機薄膜圖宰. 表面而形成之沉積層之一。 系4 =著’採用上述第—實施例之化學溶液於有機薄 案4完成去除步驟,以選擇性去除阻隔層,使 、田 案^中無阻隔層的區域呈現,然後,於有機__ = 進行弟一顯影步驟與另外傲為兹—箱叫私 、 驟,即於有機薄膜圖案4 :完為成= 闺杀4上凡成主步驟,以使起始 膜圖案4轉變成具新面貌(圖案)之有機薄膜圖案 ,專 4⑻圖所示,特別是,每一有機薄膜圖案"兩部分的= 一區塊,如此一來,有機薄膜圖案4便轉變成具單一 之有機薄膜圖案,如第4(D)圖所示。 /、 旱度 如上所述,例如,部分有機薄膜圖案4於主步 除,且因部分有機薄膜圖案4被去除使有機薄膜圖案^ ^於第三實施例中,上述去除部分有機薄膜圖案4: 驟即為申請專利範圍中所定義之“選擇步驟”。 ^ 由於迴焊具單一厚度之有機薄膜圖案5,兩 圖案5中所定義的部分相互連結成—新有機薄膜圖案、膜 :;弟:⑻圖所示’如此一來’暴露於導電薄膜2八 間之半導體薄膜6區域為有機薄膜圖案7所覆蓋。1刀 藉由加熱有機薄膜圖案5或使有機薄5 有機溶劑蒸氣中可使有機薄膜圖案5迴焊。 、於 然後,以有機薄膜圖案7與導電薄膜2 刻半導體薄膜6而使半導體薄膜6的圖案(單_ ’乾餘 於導電薄膜2的圖案(即,兩部分相互分離),二二 2134-9097-PF 22 200813212 所示。 接者,如第4(F)圖所示,去除有機薄膜圖案卜 第四實施例具有與第三實施例所揭露之相同優點。 於上述實施例中,為過度曝光有機薄膜圖案, 免有機薄_㈣熱而損壞’且使有機薄膜圖案於進行第 -次顯影前所進行的所有步料歸顯影功能,如供乾步 驟或㈣步驟,具體而言’必需使有機薄膜圖案維持在150 c以:的狀態中’因為有機薄膜圖案纟15代或更高的溫 度下谷易產生交連現象,最好將有機薄膜圖案保持在⑷ °c或更低溫度的狀態中。 若有機薄膜圖案係由在不同於150。(:的溫度下容易產 生父連現象的材料所構成,則必需將有機薄膜圖案保持在 低於那個溫度的狀態中。 一開始,可採用微影技術或印刷的方式於基板丨上形 成有機薄膜圖案4。 夕 最好以光敏性有機薄膜構成有機薄膜圖案4,其中, 光敏性有機薄膜為正型光敏性有機薄膜或負型光敏性有機 薄膜。 如果有機薄膜圖案4由正型光敏性有機薄膜構成,酚 醛樹脂最好為有機薄膜圖案4的主要成分。 若暴露於光線中,光敏性有機薄膜最好可溶於鹼中。 第四實施例所採用的化學溶液不僅適用於上述去除步 驟,亦可用於去除形成在基板1上之所有有機薄膜圖案4, 其中,形成於基板1上之有機薄膜圖案4最好為光敏性有 2134-9097-PF 23 200813212 4暴露於光線後再採用化 可完全除去形成於基板1 機薄膜,且至少在有機薄膜圖案 學溶液來進行去除步驟。 於去除步驟後進行主步驟, 上之有機薄膜圖案4。 主步驟中所採用之化學溶液最好具有顯影有機薄膜圖 案4的功能,但剝色劑可做為主步驟中所採用之化學溶液。 主步驟可包括能使有機薄膜圖案4至少部分縮小的步 以下將說明於每-上述實施例的去除步驟中所採用之 化學溶液範例。 以下說明之化學溶液不僅借用Α μ 队个1皇便用於上述實施例的方法 中’亦可用於處理基板的任何方法。 於稍後提及之範例中,由以下敛述可得知去除形成於 有機薄膜圖案4表面之阻隔層的難度,與部分除變形層外 之有機薄膜圖案4的殘餘特性,而列出去除步驟中所採用 之化學〉谷液的最佳範例。 首先,製備含7 %硝酸銨、18 %硝酸鈽銨及75 %水之 #刻劑。 以玻璃基質為基板1,並於其上形成做為導電薄膜2 之鉻薄膜,厚度為200奈米。 於基板1上形成有機薄膜3(酚醛樹脂抗蝕劑)(例如, 參見第1 (Α)圖),然後將有機薄膜3暴露於光線中、顯影 並預烘乾來製圖使有機薄膜3變成有機薄膜圖案4(例如, 參見第1(B)圖)。2134-9097-PF 200813212 The deformed layer formed by the change and one of the deposited layers deposited on the surface of the organic thin film. Line 4 = 'Use the chemical solution of the above-mentioned first embodiment to complete the removal step in the organic thin case 4 to selectively remove the barrier layer, so that the area of the non-barrier layer in the field case is presented, and then, in the organic __ = Carrying out the development process of the younger brother and the other is proud of the fact that the box is called the private film pattern, that is, the organic film pattern 4: the finished film = the killing 4 is the main step, so that the initial film pattern 4 is transformed into a new look ( The organic film pattern of the pattern) is shown in Fig. 4 (8), in particular, each organic film pattern " two parts = one block, so that the organic film pattern 4 is converted into a single organic film pattern, such as Figure 4(D) shows. /, the degree of drought is as described above, for example, part of the organic thin film pattern 4 is removed in the main step, and the organic thin film pattern is removed by the partial organic thin film pattern 4 in the third embodiment, the partial organic thin film pattern 4 is removed as described above: This is the “selection step” defined in the scope of patent application. ^ Since the reflow soldering has a single thickness of the organic thin film pattern 5, the portions defined in the two patterns 5 are connected to each other to form a new organic thin film pattern, film: brother: (8) shown in the figure 'so as' exposed to the conductive film 2 The area of the semiconductor thin film 6 is covered by the organic thin film pattern 7. 1 knife The organic film pattern 5 can be reflowed by heating the organic film pattern 5 or by making the organic thin 5 organic solvent vapor. Then, the semiconductor film 6 is patterned with the organic thin film pattern 7 and the conductive film 2 to make the pattern of the semiconductor film 6 (single_' dry with the pattern of the conductive film 2 (ie, the two portions are separated from each other), 22 2-9-9097 - PF 22 200813212. As shown in Fig. 4(F), the organic thin film pattern is removed. The fourth embodiment has the same advantages as those disclosed in the third embodiment. In the above embodiment, it is overexposed. Organic film pattern, free of organic thin _ (four) heat and damage 'and all the material development functions performed before the first development of the organic film pattern, such as the drying step or (d) step, specifically 'must make organic The film pattern is maintained in a state of 150 c in the state of 'because the organic film pattern is liable to cause cross-linking at a temperature of 15 generations or higher, and it is preferable to maintain the organic film pattern at a state of (4) ° C or lower. The organic thin film pattern is composed of a material which is prone to a parental phenomenon at a temperature different from 150°, and it is necessary to maintain the organic thin film pattern at a state lower than that temperature. The organic thin film pattern 4 is formed on the substrate by a technique or a printing method. The organic thin film pattern 4 is preferably formed of a photosensitive organic film, wherein the photosensitive organic film is a positive photosensitive organic film or a negative photosensitive organic film. If the organic thin film pattern 4 is composed of a positive photosensitive organic thin film, the phenolic resin is preferably a main component of the organic thin film pattern 4. If exposed to light, the photosensitive organic thin film is preferably soluble in alkali. The chemical solution used is not only suitable for the above removal step, but also for removing all the organic thin film patterns 4 formed on the substrate 1, wherein the organic thin film pattern 4 formed on the substrate 1 is preferably photosensitive to have 2134-9097-PF. 23 200813212 4 After exposure to light, the film formed on the substrate 1 can be completely removed, and the removal step is performed at least in the organic film patterning solution. After the removal step, the main step, the organic film pattern 4 is performed. The chemical solution used in the method preferably has the function of developing the organic thin film pattern 4, but the stripping agent can be used as the main step. The chemical solution. The main step may include a step of at least partially reducing the organic thin film pattern 4. The chemical solution used in the removal step of each of the above embodiments will be described below. The chemical solution described below is not only borrowed by Α μ 1 Emperor is used in the method of the above embodiment's any method which can also be used for processing a substrate. In the examples mentioned later, the difficulty of removing the barrier layer formed on the surface of the organic thin film pattern 4 can be known from the following. And the residual characteristics of the organic thin film pattern 4 except for the partial deformation layer, and the best example of the chemical>column liquid used in the removal step is listed. First, the preparation of 7% ammonium nitrate, 18% ammonium cerium nitrate and 75 %水## The glass substrate is used as the substrate 1, and a chromium film as the conductive film 2 is formed thereon to have a thickness of 200 nm. An organic thin film 3 (phenolic resin resist) is formed on the substrate 1 (for example, see Fig. 1), and then the organic thin film 3 is exposed to light, developed, and pre-baked to make the organic thin film 3 organic. Thin film pattern 4 (for example, see Fig. 1(B)).
2134-9097-PF 200813212 : 、接著ϋ字於基板1上形成之有機薄膜3浸泡於的 上述餘刻劑中,經恰當之钱刻時間以儀刻鉻薄膜(例如,參 見第/(C)圖)’其中’“恰當之钱刻時間,,係指去除未被 有機薄膜圖案4霜签夕* ^欠@时/、兹& μ 口呆4覆盍之鉻薄膜(導電薄膜2)部分所需的時 間。 然後’以水清洗基板1並乾燥。 稱後提及之範例說明製造基板!的實驗,特別是,具 有阻隔層形成於有機薄膜圖案4上之基板1β '然後,將基板1浸泡於3(TC的化學溶液中60秒,以 完f範例1—8與對照範例1-11的去除步驟,範例^與對 照靶例1-11所採用之化學溶液成分詳列於第6圖中。 第6圖中所提及之化學成分縮寫對照如下。 HA :經基胺 TMAH ··氫氧化四甲基銨 TEAH :氫氧化四乙基銨 DEHA : N,N-二乙基羥基胺 MEA : —乙醇胺 BDG · 一乙二醇單丁鍵 PW :水 如第6圖所示,範例1之化學溶液含有5 %重量百分 比的羥基胺水溶液、2 %重量百分比的氫氧化四曱基銨以及 93 %重里百分比的水。 範例2之化學溶液含有〇·5 %重量百分比的羥基胺水 溶液、2 %重量百分比的氫氧化四甲基銨以及97.5 %重量 2134-9097-PF 25 200813212 i 百分比(第6圖所示之“ 98”為四捨五入的數值)的水。 範例3之化學溶液含有3 〇 %重量百分比的羥基胺水溶 液、10 %重量百分比的氫氧化四甲基銨以及6〇 %重量百分 比的水。 範例4之化學溶液含有5 %重量百分比的羥基胺水溶 液、0.5 %重篁百分比的氫氧化四甲基錢以及Μ·。%重量 百分比(第6圖所示之“ 95”為四捨五入的數值)的水。 範例5之化學溶液含有5 %重量百分比的羥基胺水溶 液、2 %重量百分比的氫氧化四乙基銨以及%重量百分 比的水。 範例6之化學溶液含有5 %重量百分比的羥基胺水溶 液、10 %重量百分比的膽鹼以及93 %重量百分比的水。 範例7之化學溶液含有5 %重量百分比的N,N-二乙基 羥基胺水溶液、2 %重量百分比的氫氧化四甲基銨以及93% 重量百分比的水。 範例8之化學溶液含有5 %重量百分比的肼水溶液、2 %重量百分比的氫氧化四曱基銨以及93 %重量百分比的水。 對照範例1之化學溶液含有2.38 %重量百分比(第6 圖所不之2.4為四捨五入的數值)的氫氧化四曱基銨水 溶液。 對照範例2之化學溶液含有2〇 %重量百分比的氫氧化 四甲基銨水溶液。 對照範例3之化學溶液含有5 %重量百分比的羥基胺 水溶液。 2134-9097-PF 262134-9097-PF 200813212: Next, the organic film 3 formed on the substrate 1 is immersed in the above-mentioned residual agent, and the chromium film is etched with appropriate time (for example, see the figure /(C) ) 'Where' the 'appropriate money engraved time,' refers to the removal of the chrome film (conducting film 2) that is not covered by the organic film pattern 4 * owe @ 时 /, 兹 & μ 口 4 Then, the substrate 1 is washed with water and dried. The example mentioned later illustrates the fabrication of the substrate! In particular, the substrate 1β having the barrier layer formed on the organic thin film pattern 4 is then immersed in the substrate 1 In the chemical solution of 3 (TC for 60 seconds, the removal procedure of Example 1-8 and Comparative Example 1-11, the chemical solution components used in the example and control target 1-11 are detailed in Figure 6 The chemical composition abbreviations mentioned in Figure 6 are as follows: HA: via amine amine TMAH · tetramethylammonium hydroxide TEAH: tetraethylammonium hydroxide DEHA: N,N-diethylhydroxylamine MEA: - ethanolamine BDG · monoethylene glycol monobutyl bond PW: water as shown in Figure 6, the chemical solution of Example 1 contains 5% by weight Percent of aqueous hydroxylamine solution, 2% by weight of tetradecylammonium hydroxide and 93% by weight of water. The chemical solution of Example 2 contains 〇·5% by weight of aqueous hydroxylamine solution, 2% by weight of hydrazine hydroxide Methylammonium and 97.5 % by weight 2134-9097-PF 25 200813212 i Percent ("98" shown in Figure 6 is a rounded value) of water. The chemical solution of Example 3 contains 3 % by weight of aqueous hydroxylamine solution, 10% by weight of tetramethylammonium hydroxide and 6% by weight of water. The chemical solution of Example 4 contains 5% by weight aqueous solution of hydroxylamine, 0.5% by weight of tetramethylammonium hydroxide, and hydrazine. % by weight ("95" shown in Figure 6 is the rounded value) of water. The chemical solution of Example 5 contains 5% by weight aqueous solution of hydroxylamine, 2% by weight of tetraethylammonium hydroxide and % Percent by weight of water. The chemical solution of Example 6 contained 5% by weight aqueous hydroxylamine solution, 10% by weight choline, and 93% by weight water. The chemical solution of Example 7 contained 5% by weight of an aqueous solution of N,N-diethylhydroxyamine, 2% by weight of tetramethylammonium hydroxide, and 93% by weight of water. The chemical solution of Example 8 contained 5% by weight. Percent aqueous solution of hydrazine, 2% by weight of tetradecylammonium hydroxide and 93% by weight of water. The chemical solution of Comparative Example 1 contained 2.38 % by weight (2.4 in the 6th figure is a rounded value) of hydrogen An aqueous solution of tetradecyl ammonium is oxidized. The chemical solution of Comparative Example 2 contained 2% by weight of an aqueous solution of tetramethylammonium hydroxide. The chemical solution of Comparative Example 3 contained 5% by weight of an aqueous solution of hydroxylamine. 2134-9097-PF 26
I 200813212 對照範例4之化學溶液含有2"重量百分比的一乙醇 胺、60 %重量百A比的有機溶劑(二乙二醇單丁醚)以及2〇 %重量百分比的水。 對照範例5之化學溶液含有4"重量百分比的一乙醇 胺以及60 %重篁百分比的有機溶劑(二乙二醇單丁醚)。 對照範例6之化學溶液由有機溶劑(二乙二醇單丁鱗) 構成。 對照範例7之化學溶液含有5%重量百分比的經基胺、 5 %重量百分比的有機溶劑(二乙二醇單丁鍵)以及9〇 %重 量百分比的水。 對照IU列8之化學溶液含有5%重量百分比的經基胺、 15 %重量百分比的氫氧化四甲基銨以及8〇 %重量百分比的 水0 對照範例9之化學溶液含有5 %重量百分比的㈣胺、 ο·ι %重量百分比的氫氧化四曱基銨以及94·9 %重量百分 比(第6圖所示之“95”為四捨五入的數值)的水。 對照範例10之化學溶液含有4〇 %重量百分比的羥基 胺、2 %重置百分比的氫氧化四甲基銨以及58 %重量百分 比的水。 對照範例11之化學溶液含有〇· 2 %重量百分比的羥基 胺、2 %重量百分比的氫氧化四曱基銨以及97· 8 %重量百 分比(第6圖所示之98”為四捨五入的數值)的水。 將範例1 -8與對照範例丨—丨丨之化學溶液用於基板1 上,去除步驟元成後以純水清洗基板1,以空氣槍喷出氮 2134-9097-PF 27 200813212 氣(N2)將基板1上的純 ㈣乾’如此便製得乾燥之基板卜 有機溥膜圖案4於各一|^ η 4-^^^ μ ^ , '母一基板1的殘留程度可由光學顯 礒鏡硯察有機薄膜圖案4的變化情形而得知。 觀察結果詳列於筮β 與#、'r mu 、 圖之“A1” (有機薄膜圖案4以化 本》合液加作後)一攔中。 鑑定標準如下。 “〇” ··有機薄膜圖案幾乎沒變化。 △•邛分除了變形層外之有機薄膜圖案被除去, 但變形層殘留,有機薄膜圖案混合不均勾。 有機薄膜圖案與變形層完全混合。 f 〇表不有部分除了變形層外之有機薄膜圖案 沒被除去’且僅除去變形層(例如’因㈣鉻薄膜所造成之 變形層或沉積層)’由於_鉻薄膜所造成之變形層非常 薄,顯微鏡影像上幾乎沒變化,如果部分除了變形層外之 有機薄膜圖案4與因餃刻鉻薄膜所造成之變形層於去除步 驟中並未被除去,顯微鏡影像上便幾乎沒變化。 將於上述去❹驟前後幾乎《支變化之具錢薄膜圖案 4之基板1(即於A1攔位中標示“〇,,的基板。浸泡於含 2.38 %重量百分比氫氧化四甲基銨水溶液的顯影劑中,室 溫60秒,以過度顯影有機薄膜圖案4。 用純水清洗基板1,然後以空氣槍喷出氮氣(N2)將基板 1上的純水吹乾,如此便製得乾燥之基板1。 有機薄膜圖案4於每一基板1的殘留程度可由光學顯 微鏡觀察有機薄膜圖案4的變化情形而得知。 2134-9097-PF 28 200813212 觀察結果詳列於第6圖之 顯影劑後)一欄中。 (有機薄膜圖案浸泡 鑑定標準如下。 ‘〇·有機薄膜圖案混合岣勻。 “△ •有機薄膜圖案混合不均勻。 二::有機薄膜圖案未浸入顯影劑 由於蝕刻鉻薄膜,造成於有 形層’當於去除步驟中採用含第6圖:圖案:表面形成變 液完全除去有機薄膜圖案4時,化二=分的化學溶 鉻薄膜而造成之變彤;& 予备液具有去除因蝕刻 人〜支^層的功能,但 去部分除了變形層外I 太強,因此,亦除 法在有機薄膜圖案4上再製圖,雖舞 =右:無 膜圖案4上再製圖。 、、、要目的為於有機薄 如果去除步驟中採用含第 可除去部分除了變形層外之有二ΤΛ:學溶液 因姓刻鉻薄膜而造叙變形層 〜法除去 的變形声&蛣而、曰人i 了犯疋化學溶液穿透較弱 、?Γ域而混合部分除了變形層外之有機薄膜圖荦所 每成,此化學溶液並不適用於用 、⑽: 製圖的主步驟。 穷獨謂圖案4上再 干之: = 膜圖案4經於去除步驟尹採用含第6圖所 無f去除變形層,但穿透因钱刻絡薄媒而造成之:= 層G域’並於較弱變形層區域混合部分除 … 機薄膜圖案,由於變形層並未 化風/層外之有 此化學溶液並不適用I 200813212 The chemical solution of Comparative Example 4 contained 2 "% by weight of monoethanolamine, 60% by weight of A ratio of organic solvent (diethylene glycol monobutyl ether) and 2% by weight of water. The chemical solution of Comparative Example 5 contained 4 "% by weight of monoethanolamine and 60% by weight of organic solvent (diethylene glycol monobutyl ether). The chemical solution of Comparative Example 6 was composed of an organic solvent (diethylene glycol monobutyl scale). The chemical solution of Comparative Example 7 contained 5% by weight of base amine, 5% by weight of organic solvent (diethylene glycol monobutyl bond) and 9 % by weight of water. The chemical solution of the control IU column 8 contains 5% by weight of base amine, 15% by weight of tetramethylammonium hydroxide and 8 % by weight of water. 0 The chemical solution of Example 9 contains 5% by weight of (IV) Amine, ο·ι% by weight of tetradecylammonium hydroxide and 94.9 % by weight ("95" shown in Figure 6 is a rounded value) of water. The chemical solution of Comparative Example 10 contained 4% by weight of hydroxyamine, 2% by weight of tetramethylammonium hydroxide, and 58% by weight of water. The chemical solution of Comparative Example 11 contained 2% by weight of hydroxylamine, 2% by weight of tetradecylammonium hydroxide, and 97.8 % by weight (98 shown in Figure 6 is a rounded value). Water. The chemical solutions of Examples 1 -8 and the control example 用于-丨丨 were applied to the substrate 1. After removing the steps, the substrate 1 was washed with pure water, and the air was sprayed with nitrogen 2134-9097-PF 27 200813212 ( N2) The pure (four) dry on the substrate 1 is thus prepared to obtain a dried substrate, and the organic ruthenium film pattern 4 is formed in each of the layers of the substrate 1 by an optical sensation. The mirror is observed in the change of the organic thin film pattern 4. The observation results are detailed in 筮β and #, 'r mu, and the image "A1" (the organic film pattern 4 is added to the liquid) The identification criteria are as follows: “〇” ·· The organic film pattern is almost unchanged. △• The organic film pattern except the deformed layer is removed, but the deformed layer remains and the organic film pattern is mixed unevenly. The organic film pattern and The deformed layer is completely mixed. f 〇There is no part except the deformation The outer organic film pattern is not removed' and only the deformed layer is removed (for example, 'deformed layer or deposited layer due to the (four) chromium film). The deformed layer due to the _chrome film is very thin, and the microscope image hardly changes. If the organic thin film pattern 4 except for the deformed layer and the deformed layer caused by the chrome film of the dumpling are not removed in the removing step, there is almost no change in the microscope image. Substrate 1 with the money film pattern 4 (ie, the substrate labeled "〇," in the A1 stop. Soaked in a developer containing 2.38 % by weight aqueous solution of tetramethylammonium hydroxide, at room temperature for 60 seconds, excessive Developing the organic thin film pattern 4. The substrate 1 is washed with pure water, and then pure water on the substrate 1 is blown off by blowing nitrogen gas (N2) with an air gun, thereby preparing a dried substrate 1. The organic thin film pattern 4 is applied to each substrate. The degree of residue of 1 can be known by observing the change of the organic thin film pattern 4 by an optical microscope. 2134-9097-PF 28 200813212 The observation results are detailed in the column after the developer in Fig. 6. (The organic film pattern immersion identification standard is as follows. '〇·Organic film pattern is mixed and kneaded. △•The organic film pattern is unevenly mixed. 2: The organic film pattern is not immersed in the developer due to etching of the chrome film, resulting in the tangible layer' In the removal step, the image containing: FIG. 6 is used: when the surface is formed into a liquid to completely remove the organic thin film pattern 4, the chemically chromized film is turned into two points, and the chrome is formed; The function of the support layer, but the removal part is too strong except for the deformation layer. Therefore, the division is also performed on the organic thin film pattern 4, although the dance = right: no film pattern 4 is re-patterned. If the removal step is carried out, the second part of the removal step is used except for the deformed layer. The learning solution is made by the chrome film of the surname and the deformed layer is removed. The deformation sound is removed and the 曰人i is guilty. The chemical solution penetrates weakly, the Γ domain and the mixed part of the organic film other than the deformed layer, the chemical solution is not suitable for use, (10): the main step of the drawing. Dry: = Membrane pattern 4 is removed in the step of removing the deformed layer by using the f without the f in Fig. 6, but the penetration is caused by the money engraving thin medium: = layer G domain 'and mixed in the weakly deformed layer area Partially except... The film pattern is not applicable because the deformed layer is not vaporized/outside.
2134-9097-PF 29 200813212 於用來在有機薄膜圖案4上再製圖的主步驟。 若有機薄膜圖案4經採用含第6圖所示之成分的化學 溶液之去除步驟後幾乎沒變化,表示有機薄膜㈣4並未 被除去,僅除去因㈣鉻薄膜而造成之變形層,由於蚀刻 鉻薄膜所造成之變形層非常薄,顯微鏡影像上幾乎沒變 化’如果部分除了變形層外之有機薄膜圖t 4與因钱刻絡 薄膜所造成之變形層於去除步驟中並未被除去,顯微鏡影 像上便幾乎沒變化。 如此來,去除因餘刻絡薄膜所造成之變形層與否可 :採用顯影劑來顯影有機薄膜㈣4此一步驟的功效來判 疋’上述顯影劑無法除去因姓刻鉻薄膜所造成之變形層, 匕方將頌衫劑應用於具有因蝕刻鉻薄膜所造成之變形 =有«膜圖案4時,有機薄膜㈣4不均句或僅部分 換α之若將顯影劑應用於無變形層形成的有機薄 膜圖案4 _,有機薄膜圖案4便可混合均勻,因無變形層 變避免顯影劑滲入有機薄膜圖案4。 由第6圖所示,於去除步驟中採用範例^中之化學 溶液可以僅去阻πβ m -r- x 于、阻b層而不除去部分除了變形層外之有機 薄膜圖案。 相纣 ^重量百分比的氫氧化四曱基銨水溶液 (對…、範例1 )、5 %重量百分比的輕基胺水溶液(對照範例 3)、含f乙醇胺及有機溶劑b乙二醇單頂)之化學溶液 (對…、fe例5)有機溶劑構成之化學溶液(對照範例6 )、經 土胺’、乙醇胺水溶液(對照範例Ή以及含適當濃度羥基2134-9097-PF 29 200813212 The main step for re-patterning on the organic film pattern 4. If the organic thin film pattern 4 is hardly changed after the removal step using the chemical solution containing the components shown in FIG. 6, it means that the organic thin film (4) 4 is not removed, and only the deformed layer due to the (four) chromium thin film is removed, since the chromium is etched. The deformed layer caused by the film is very thin, and there is almost no change in the microscope image. 'If the organic thin film t 4 except the deformed layer and the deformed layer caused by the money engraved film are not removed in the removal step, the microscope image There is almost no change on the top. In this way, the deformation layer caused by the residual film can be removed or not: the developer can be used to develop the organic film (4). The effect of the step is to judge that the developer cannot remove the deformed layer caused by the chrome film.匕 颂 颂 颂 颂 颂 颂 颂 颂 颂 颂 颂 颂 颂 应用于 应用于 应用于 应用于 应用于 应用于 应用于 应用于 应用于 应用于 应用于 应用于 应用于 = = = = = = = = = = = = = = = = = = = = = = = = The film pattern 4 _, the organic film pattern 4 can be uniformly mixed, and the developer is prevented from penetrating into the organic film pattern 4 due to the deformation-free layer. As shown in Fig. 6, the chemical solution in the example can be used in the removal step to remove only the πβ m -r- x layer and block the b layer without removing some of the organic thin film pattern except the deformed layer.重量% by weight of aqueous solution of tetradecylammonium hydroxide (for example, Example 1), 5% by weight aqueous solution of light amine (Control Example 3), containing f-ethanolamine and organic solvent b-ethylene glycol single top) Chemical solution (for example, fe case 5) chemical solution composed of organic solvent (Comparative Example 6), tertamine', ethanolamine aqueous solution (control example hydrazine and hydroxyl group with appropriate concentration)
2134-9097-PF 30 200813212 胺但風乳化四甲基銨濃度不足之化學溶液(對照範例9) 缺乏去除阻隔層的功能。 2〇 %重量百分比的氫氧化四甲基銨水溶液(對昭、範例 2)、含一乙醇胺、有機溶劑(二乙二醇單丁鱗)及水之化學 溶液t對照範例4)、適當濃度經基胺水溶液,但氫氧化四 甲士銨濃度太高(對照範例8)、適當濃度氫氧化四甲基銨 ^夜仁羥基胺濃度太高(對照範例1 〇)以及適當濃度氫 :化四甲基銨水溶液,但羥基胺濃度不足之化學溶液⑽照 靶例11)皆不適用於去除步驟,因其去除變形層外,更完 全除去有機薄膜圖案4的未變形部分。 由上述分析,上述實施例之化學溶液最好含有介於〇· 5 ^ 3〇 %重量百分比的範圍内之第一成分(至少含有經基胺 何生物與肼衍生物之―),且上述實施例之化學溶液最好含 有於0.2至1〇 %重量百分比的範圍内之第二成分(介於 〇· 5至1〇 %重量百分比的範圍内更佳)。 以下將說明第5圖。 ^第5圖繪示出當用於去除步驟之化學溶液中的羥基胺 衍生物與第二成分(例如,氫氧化四烷基銨)混合比例改變 時,去除形成於有機薄膜圖案4上之阻隔層的第—去除速 (刀鐘),以及去除起始有機薄膜圖案中除了變形層外 的部分第二去除速度(A/分鐘)如何變化。 曰 如第5圖所示,當羥基胺衍生物的混合比例增加時 (即,氳氧化四烷基銨的混合比例降低),第一去除速度也 隨著增加。 2134-9097-pf 31 200813212 如第5圖所示,當羥基胺衍生物的混合比例為零時 (即,氫氧化四烷基銨的混合比例為一),第二去除速度相 對較咼,當羥基胺衍生物的混合比例增加,介於0至0. 3 的範圍内時(即,氫氧化四烷基銨的混合比例介於1至〇. 7 的fe圍内)’第二去除速度變小;當羥基胺衍生物的混合比 例w於0 · 3至〇 · 7的範圍内時(即,氫氧化四烷基銨的混合 比例介於〇·7至0·3的範圍内),第二去除速度相對較低; 換。之若私基胺衍生物的混合比例介於〇 · 3至〇 · 7的範 圍内時,有機薄膜圖案中除了變形層外的部分幾乎不會被 除去,當羥基胺衍生物的混合比例增加,介於〇 · 7至工的 章圍内寺(即,氣氧化四烧基銨的混合比例介於〇 · 3至〇的 範圍内),第二去除速度又變大。 · 如此來,為避免有機薄膜圖案中除了變形層外的部 、示去用於去除步驟中之化學溶液混合物内的羥基胺 何生物比例最好介於〇· 3至0.7的範圍内,也可在上述混 物匕例|&圍内’藉由提高第_去除速度來縮短完成去除 步驟所需的時間,,亦即,增加羥基胺衍生物的混合比例。 、甚至就算第_去除速度低於第二去除速度,適當的控 制進行去除步驟的時間亦可完美的完成去除步驟。 少如此一來,如果V1/V2的比例大於或等於〇·5,其中 VI係為形成於有機薄膜圖案4上之阻隔層(變形層)的混合 速度❿V2為有機薄膜圖案中除了變形層外的部分的混合 ^ ^亦即用於去除步驟中之化學溶液混合物内的羥基 卜7物比例大於或等於約〇 · 2 3,便可能得到最佳之去除2134-9097-PF 30 200813212 A chemical solution with an insufficient concentration of amine but wind emulsified tetramethylammonium (Comparative Example 9) lacks the function of removing the barrier layer. 2% by weight of aqueous solution of tetramethylammonium hydroxide (Zhao Zhao, Example 2), containing 1-ethanolamine, organic solvent (diethylene glycol monobutyl scale) and water chemical solution t comparison example 4), appropriate concentration Alkylamine aqueous solution, but the concentration of tetramethylammonium hydroxide is too high (Comparative Example 8), the concentration of tetramethylammonium hydroxide at night is too high (control example 1 〇) and the appropriate concentration of hydrogen: The aqueous solution of the ammonium amide, but the chemical solution (10) having an insufficient concentration of hydroxylamine is not suitable for the removal step, and the undeformed portion of the organic thin film pattern 4 is more completely removed except that the deformed layer is removed. From the above analysis, the chemical solution of the above embodiment preferably contains the first component (containing at least the amino group and the guanidine derivative) in a range of 〇·5 ^ 3 % by weight, and the above implementation The chemical solution of the example preferably contains the second component in the range of 0.2 to 1% by weight (more preferably in the range of 〇·5 to 1% by weight). Figure 5 will be explained below. ^Fig. 5 illustrates the removal of the barrier formed on the organic thin film pattern 4 when the mixing ratio of the hydroxylamine derivative in the chemical solution for the removal step to the second component (for example, tetraalkylammonium hydroxide) is changed. The first removal speed (knife clock) of the layer, and how the second removal speed (A/min) of the portion other than the deformation layer in the starting organic film pattern is removed.曰 As shown in Fig. 5, when the mixing ratio of the hydroxylamine derivative is increased (i.e., the mixing ratio of the tetraalkylammonium oxide is decreased), the first removal rate is also increased. 2134-9097-pf 31 200813212 As shown in Fig. 5, when the mixing ratio of the hydroxylamine derivative is zero (i.e., the mixing ratio of tetraalkylammonium hydroxide is one), the second removal rate is relatively high, when The mixing ratio of the hydroxylamine derivative is increased, and is in the range of 0 to 0.3 (that is, the mixing ratio of the tetraalkylammonium hydroxide is in the range of 1 to 〇. 7). Small; when the mixing ratio w of the hydroxylamine derivative is in the range of 0·3 to 〇·7 (that is, the mixing ratio of the tetraalkylammonium hydroxide is in the range of 〇·7 to 0.3), The second removal speed is relatively low; When the mixing ratio of the private amine derivative is in the range of 〇·3 to 〇·7, the portion other than the deformed layer in the organic thin film pattern is hardly removed, and when the mixing ratio of the hydroxylamine derivative is increased, Between the 〇·7 to the work of the Zhangwei Temple (that is, the mixing ratio of the gas oxidized tetrazolium is in the range of 〇·3 to 〇), the second removal speed becomes larger. · In this way, in order to avoid the portion of the organic thin film pattern other than the deformed layer, and the ratio of the hydroxylamine in the chemical solution mixture used in the removing step is preferably in the range of 〇·3 to 0.7, The time required to complete the removal step is shortened by increasing the first removal speed in the above-mentioned mixture example, &, that is, increasing the mixing ratio of the hydroxylamine derivative. Even if the _ removal speed is lower than the second removal speed, the proper control of the removal step time can also complete the removal step perfectly. In this case, if the ratio of V1/V2 is greater than or equal to 〇·5, where VI is the barrier layer (deformation layer) formed on the organic thin film pattern 4, the mixing speed ❿V2 is the organic thin film pattern except the deformed layer. The partial mixture ^ ^, that is, the ratio of the hydroxyl group in the chemical solution mixture used in the removal step is greater than or equal to about 〇 · 2 3, and the best removal is possible.
2134-9097-PF 32 200813212 步驟結果。 有機薄膜圖案中除了變形層外的部分的較慢混合速度 可使得較易控制完成去除步驟所需的時間,因此,有機薄 膜圖案中除了變形層外的部分的混合速度最好小於或等於 母分鐘1000A,小於或等於每分鐘100A的速度更好,尤以 小於或等於每分鐘50A的速度最佳。 上述第四實施例包括(a)於有機薄膜圖案4上再製圖 之主步驟,與後續的稍後敘述之混合/變形步驟,(b)於去 除形成於有機薄膜圖案4表面上之阻隔層步驟之後,以及 於有機薄膜圖案4上再製圖之主步驟之前進行稍後敘述之 此合/½形步驟,或(c)於去除形成於有機薄膜圖案4表面 上之阻隔層步驟之前完成後敘述之混合/變形步驟。 以下將敘述於上述第四實施例中所進行之混合/變形 步驟的乾例。 於有機薄膜圖案的的混合與相對應之變形步驟中(混 合/變形步驟),係因有機薄膜圖案與有機溶劑接觸,例如, 將有機薄膜圖案暴露於有機溶劑的氣體環境中,而混合並 迴焊有機薄膜圖案。 完成混合/變形步驟,例如,將基板1連同有機薄膜圖 案4,泡於有機溶液(主要為有機溶劑)中而使有機薄膜圖 案4變形(主要為混合與迴焊)。 混合/變形步驟包括惫駚_ 〃體處理步驟,其中採用惰性氣體 (例如,氮氣(N〇)使有機溶饬r u 液(主要為有機溶劑)沸騰氣 化’並將基板暴露於氣化之有機溶液的大氣環境中。2134-9097-PF 32 200813212 Step results. The slower mixing speed of the portion other than the deformed layer in the organic film pattern makes it easier to control the time required to complete the removing step, and therefore, the mixing speed of the portion other than the deformed layer in the organic film pattern is preferably less than or equal to the mother minute. 1000A, preferably less than or equal to 100A per minute, especially at a speed less than or equal to 50A per minute. The fourth embodiment described above includes (a) a main step of re-patterning on the organic thin film pattern 4, a subsequent mixing/deforming step to be described later, and (b) a step of removing the barrier layer formed on the surface of the organic thin film pattern 4. Thereafter, the step of splicing described later is performed before the main step of re-patterning on the organic thin film pattern 4, or (c) is performed after the step of removing the barrier layer formed on the surface of the organic thin film pattern 4 is completed. Mixing/deforming step. A dry example of the mixing/deformation step performed in the above fourth embodiment will be described below. In the mixing and corresponding deformation step of the organic thin film pattern (mixing/deforming step), the organic thin film pattern is contacted with an organic solvent, for example, the organic thin film pattern is exposed to a gaseous environment of an organic solvent, and mixed and returned. Weld the organic film pattern. The mixing/deforming step is completed, for example, by disposing the substrate 1 together with the organic film pattern 4 in an organic solution (mainly an organic solvent) to deform the organic film pattern 4 (mainly mixing and reflow). The mixing/deforming step includes a 惫駚_〃 body treatment step in which an organic solvent (for example, nitrogen (N〇) is used to boil the organic solvent (mainly an organic solvent) and the substrate is exposed to a vaporized organic The atmosphere of the solution.
2134-9097-PF 33 200813212 在用以使形成於基板上之有機薄膜圖案混合及變形之 此口 /文形步驟元成前’可先進行前處理,藉由濕步驟來至 少完成用以去除阻隔層的部分去除步驟,#即,使用化學 溶液來處理有機薄膜㈣,此前處理可去除阻隔層而不損 壞基板與/或有機薄膜圖案,確保可均句的完成接續之混合 /變形步驟。 變形步驟中,例如’由於兩相鄰之有機薄膜圖 【二成:一=膜圖案而使其區域變大,將有機薄膜 圖案千坦化,或使有機薄膜圖案變 蓋在基板上之電路圖案上。 膜而覆 進行混合/變形步驟之前,至少可於有_ 元成曝光、顯影、濕蝕刻及乾蝕刻之一。 示*上 於氣體環境施行步驟中,基板上之有機 露於各種氣體(例如,有機溶劑揮發而 口茶因暴 合變形,亦即,氣體環境施行步驟係於 )中而化 境中完成。 、有機溶劑的氣體環 表1為氣體環境施行步驟中所採用之、 [表1 ] 較佳有機溶劑。 醇類(R-0H) 烷氧基醇類 謎類(R-0-R ’ Ar-0-R,Ar-〇»Ar) 酮類 乙二醇類 2134-9097-PF 34 200813212 亞燒基乙二醇類 乙一醉* 類 於表1中,R為烧基或具取代基之烷基,而Ar為苯基 或本基外之芳香族基團。2134-9097-PF 33 200813212 The pre-treatment can be performed before the port/text step of mixing and deforming the organic thin film pattern formed on the substrate, and at least the removal step is performed by the wet step. Partial removal step of the layer, #ie, using a chemical solution to treat the organic film (4), which previously removes the barrier layer without damaging the substrate and/or organic film pattern, ensuring that the subsequent mixing/deformation steps are completed. In the deformation step, for example, 'the two adjacent organic thin film patterns [20%: pattern, the area becomes larger, the organic thin film pattern is tensified, or the organic thin film pattern is covered on the substrate. on. The film may be exposed to at least one of exposure, development, wet etching, and dry etching before the mixing/deforming step. In the gas environment application step, the organic substance on the substrate is exposed to various gases (for example, the organic solvent is volatilized and the tea is deformed due to the violent deformation, that is, the gas environment is carried out), and is completed in the environment. Gas Ring of Organic Solvent Table 1 is a preferred organic solvent used in the gas environment application step [Table 1]. Alcohols (R-0H) alkoxy alcohols (R-0-R 'Ar-0-R, Ar-〇»Ar) keto glycols 2134-9097-PF 34 200813212 The diols are intoxicated*. In Table 1, R is a alkyl group or a substituted alkyl group, and Ar is a phenyl group or an aromatic group other than the base group.
表2為氣體環境施行步驟中 具體範例。 [表2] CH3〇H,C2H5〇H,CH3(CH2)XOH 異丙醇(IPA) 乙二醇乙醚 甲氧基醇類 長鍵烧基醋類 一乙醇胺(MEA) 一乙基胺 二乙基胺 三乙基胺 一異丙基胺 一異丙基胺 三異丙基胺 一 丁基胺 二丁基胺 三丁基胺 羥基胺 二乙基羥基胺 2134-9097-PF 35 200813212 二乙基羥基胺酐 吡啶 甲基吼啶 丙酮 乙醯丙酮 二氧陸圜 乙酸乙酯 乙酸丁酯 甲苯 甲基乙基酮(MEK) 二乙基嗣 二曱基亞甲砜(DMS0) 甲基異丁基酮(MIBK) 丁基二甘醇 正乙酸丁酯(nBA) 丁内酯 乙二醇醚醋酸(ECA) 乳酸乙酯 丙酮酸乙酯 2-庚酮 醋酸3-曱氧基丁酯 乙二醇 丙二醇 丁二醇 2134-9097-PF 36 200813212 乙二醇單乙醚 二乙二醇單乙醚 乙二醇單乙醚醋酸 乙二醇單甲醚 乙二醇單甲醚醋酸 乙二醇單正丁醚 聚乙二醇 聚丙二醇 聚丁二醇 聚乙二醇單乙醚 聚二乙二醇單乙醚 聚乙二醇單乙醚醋酸 聚乙二醇單甲醚 聚乙二醇單甲醚醋酸 聚乙二醇單正丁醚 3-曱氧基丙酸曱酯(MMP) 丙二醇單甲醚(PGME) 丙二醇單甲醚醋酸(PGMEA) 丙二醇單丙醚(PGP) 丙二醇單乙醚(PGEE) 3-乙氧基丙酸乙酯(FEP) 二丙二醇單乙醚 三丙二醇單乙醚 聚丙二醇單乙醚 2134-9097-PF 37 200813212 •讀 丙二醇單甲醚丙酸 丙酸3-甲氧基甲酯 丙酸3-乙氧基甲酯 N-甲基-2-吡咯烷酮(NMP) 當有機溶劑滲入而使有機薄膜圖案變形時,便完成以 由有機溶劑產生之氣體施行於有機薄膜圖案之氣體環境施 行步驟。 ,例如,有機薄膜圖案可溶於水、酸或鹼中,便可採用 水溶液、酸溶液或鹼溶液產生之氣體來完成氣體環境施行 步驟。 於上述實施例中,化學溶液用於去除整個有機薄膜之 W,或用以去除整個有機薄膜,化學溶液亦可用以清洗無 有機薄膜形成之表面,或清洗掉去除整個有機薄膜後的殘 餘物。 化予/谷液可用以清除基版表面的殘餘物,或於上述處 理基板的方法中的任一階段來清洗基板。 所有上述提及之處理基板的方法、化學溶液、清洗基 板表面的方法以及清洗掉去除整個有機薄膜後的殘餘物的 方法皆適用於如液晶顯示器(LCD)(包括垂直電場型液晶顯 不裔、水平電場型(橫向電場型)液晶顯示器、背光型液晶 顯不器與半發射型液晶顯示器)、電致發光(EL)顯示器、場 發射(FED)顯示器、螢光顯示器與半導體顯示器之顯示元 件,電漿顯示平面(PDP)之主動元件的製造方法,或含積體 電路之基板的製造方法等。 2134-9097-PF 38 200813212 *上述實施例之化學溶液最好可於主㈣中將整個有機 薄膜圖案去除。 上述有機薄膜圖案含有有機光敏薄膜之實施例中,最 好至少於光活化有機薄膜圖案後才在去除步驟中採用化學 溶液。 上述實施例之化學溶液中的經基胺衍生物最好為 咖-他-)]_,其中每一 _R2分別為c^c4之烧基 或备基烧基,且絲胺料物至少含有經基胺及n n_二乙 基羥基胺之一更佳。 上述實施例之化學溶液中的胼衍生物最好為 [I勝靡[(—r3)(-r4)],其中每—^、…分 別為氫原+、甲基、乙基及苯基之_,且肼衍生物至少含 有耕、甲基肼、1,卜二甲基肼及苯基肼之一更佳。 上述實施例之化學溶液中的第二成分最好至少含有氫 軋化四烷基銨、氫氧化鹼金屬及碳酸鹼金屬之一。 上述實施例之化學溶液中的氫氧化四烧基銨最好為 [(Rl—他-版版)]敵,其中每 :為Π至C4之⑽或絲貌基之―,且氫氧化四烧基錢 取好至少含有氫氧化四甲基銨、氫氧化四乙基錢、膽驗及 虱氧化二甲基雙(2-羥基乙基)銨之一更佳。 ^述實施例之化學溶液中的氫氧切金屬最好至少含 有氣氧化納與鼠氧化卸之^一。 上述實施例之化學溶液中的Z山缺μ 山 子,合欣Τ的妷酸鹼金屬最好至少含有 碳酸鈉、碳酸氫鈉、碳酸鉀與碳酸氫鉀之一。 2134-9097-PF 39 200813212 上述實施例之化學溶液中的隹 t ❼第一成分的含量最杯 U至30 %重量百分比的範圍内’若化學溶液中 ^ 分的含量為x%重量百分比’且X小於〇.5,或” 分比,且γ大於30,則除變形居饨 ^ ^ 里百 膜圖案。 ⑺有機薄 上述實施例之化學溶液中的篦― π第一成分的含量最 0·2至10%重量百分比的範圍向 ; 刃乾圍内,若化學溶液中之第一士 分的含量為X %重量百分比,且χ 一成 Χ小於〇·2,則化學溶液將 無法去除於有機薄膜圖案表面 、 、 观您阻™層,而若化學、玄 液中之第二成分的含量為"重量百分比,且υ大於:, 則除變形層夕卜,亦會除去部份有機薄膜㈣。、, 上述實施例之化學溶液中的羥基胺衍生物最好至少含 有-種[(R㈠(R2 —)]_,其中每_嶋分別為Cm* 之烧基或經基燒基、經基胺與N,N_:乙基録胺之一,骄 衍,物最好至少含有—種[(Ri_)(R2_)]nn[( —R3)(m,其 母R R2 R3與L分別為氫原子、甲基、乙基及笨基 :-、肼、甲基肼、1,卜二甲基肼與苯基肼之一,且化: /合液中之第一成分的含量最好介於0 5至%重量百分比 的範圍内。 上述實施例之化學溶液中的第二成分最好至少含有氫 氧化烧基叙、風氧化驗金屬及碳酸驗金屬之一,氫氧化 四烧基銨為URiH)(m-)]r()H·,其中每-n R3與R4分別為C1至C4之烷基或羥基烷基,或至少含有氫 一 甲土叙風氧化四乙基敍、膽驗及氫氧化二尹基雙Table 2 shows specific examples in the gas environment implementation steps. [Table 2] CH3〇H, C2H5〇H, CH3(CH2)XOH Isopropanol (IPA) Ethylene glycol diethyl ether methoxy alcohol long-chain alkyl acetophenone monoethanolamine (MEA) monoethylamine diethyl Amine triethylamine monoisopropylamine monoisopropylamine triisopropylamine monobutylamine dibutylamine tributylamine hydroxylamine diethylhydroxylamine 2134-9097-PF 35 200813212 diethylhydroxyl Amine anhydride pyridine methyl acridine acetone acetonitrile acetone dioxane ethyl acetate ethyl acetate butyl toluene methyl ethyl ketone (MEK) diethyl hydrazine dimethyl sulfoxide (DMS0) methyl isobutyl ketone (MIBK Butyl diglycol butyl acetate (nBA) butyrolactone glycol ether acetate (ECA) ethyl lactate ethyl pyruvate ethyl 2-heptanone acetate 3-decyl butyl butyl glycol ethylene glycol propylene glycol butanediol 2134 -9097-PF 36 200813212 Ethylene glycol monoethyl ether diethylene glycol monoethyl ether glycol monoethyl ether acetate ethylene glycol monomethyl ether glycol monomethyl ether glycol ethylene glycol mono-n-butyl ether polyethylene glycol polypropylene glycol polybutylene Alcohol polyethylene glycol monoethyl ether polydiethylene glycol monoethyl ether polyethylene glycol monoethyl ether acetate polyethylene glycol monomethyl ether polyethylene glycol monomethyl ether acetate poly Ethylene glycol mono-n-butyl ether 3-decyloxypropionate (MMP) Propylene glycol monomethyl ether (PGME) Propylene glycol monomethyl ether acetate (PGMEA) Propylene glycol monopropyl ether (PGP) Propylene glycol monoethyl ether (PGEE) 3-B Ethyl oxypropionate (FEP) Dipropylene glycol monoethyl ether tripropylene glycol monoethyl ether polypropylene glycol monoethyl ether 2134-9097-PF 37 200813212 • Read propylene glycol monomethyl ether propionic acid propionic acid 3-methoxymethyl propionic acid 3-B Oxymethyl Methyl N-methyl-2-pyrrolidone (NMP) When an organic solvent is infiltrated to deform an organic thin film pattern, a gas environment carrying out step of applying a gas generated from an organic solvent to the organic thin film pattern is completed. For example, if the organic thin film pattern is soluble in water, acid or alkali, the gas generated by the aqueous solution, the acid solution or the alkali solution can be used to carry out the gas environment carrying out step. In the above embodiments, the chemical solution is used to remove the entire organic film, or to remove the entire organic film. The chemical solution can also be used to clean the surface formed without the organic film, or to wash away the residue after removing the entire organic film. The crystallization/grain can be used to remove residues from the surface of the substrate or to clean the substrate at any of the above methods of treating the substrate. All of the above-mentioned methods of processing a substrate, a chemical solution, a method of cleaning a surface of a substrate, and a method of cleaning away residues after removing the entire organic film are applicable to, for example, a liquid crystal display (LCD) (including a vertical electric field type liquid crystal display, Horizontal electric field type (transverse electric field type) liquid crystal display, backlit type liquid crystal display and semi-emissive liquid crystal display), electroluminescence (EL) display, field emission (FED) display, display device of fluorescent display and semiconductor display, A method of manufacturing an active device of a plasma display plane (PDP), a method of manufacturing a substrate including an integrated circuit, and the like. 2134-9097-PF 38 200813212 * The chemical solution of the above embodiment preferably removes the entire organic film pattern in the main (4). In the embodiment in which the above organic thin film pattern contains an organic photosensitive film, it is preferable to use a chemical solution in the removing step at least after the photoactivated organic thin film pattern. Preferably, the transamine derivative in the chemical solution of the above embodiment is ca-he-)], wherein each _R2 is a calcination group or a base group of c^c4, respectively, and the silk amine material contains at least More preferably, one of a base amine and n n - diethylhydroxylamine. The anthracene derivative in the chemical solution of the above embodiment is preferably [I 靡 靡 [(-r3) (-r4)], wherein each -^, ... is a hydrogen source +, a methyl group, an ethyl group and a phenyl group, respectively. Further, the hydrazine derivative preferably contains at least one of cultivating, methyl hydrazine, 1, dimethyl hydrazine and phenyl hydrazine. The second component in the chemical solution of the above embodiment preferably contains at least one of hydrogenated tetraalkylammonium hydroxide, alkali metal hydroxide and alkali metal carbonate. Preferably, the tetra-alkylammonium hydroxide in the chemical solution of the above embodiment is [(Rl-he-plate)] enemies, wherein each: is Π to C4 (10) or silky base, and the oxyhydrin Preferably, the base is preferably at least one of tetramethylammonium hydroxide, tetraethylammonium hydroxide, chlorination, and bis(2-hydroxyethyl)ammonium oxide. Preferably, the oxyhydrin metal in the chemical solution of the embodiment contains at least a gas oxidizing nanoparticle and a mouse oxidizing agent. In the chemical solution of the above embodiment, it is preferable that the bismuth citrate alkali metal contains at least one of sodium carbonate, sodium hydrogencarbonate, potassium carbonate and potassium hydrogencarbonate. 2134-9097-PF 39 200813212 The content of the first component of 隹t ❼ in the chemical solution of the above embodiment is in the range of U to 30% by weight of the cup, if the content of the chemical solution is x% by weight' X is less than 〇.5, or "ratio", and γ is greater than 30, in addition to the deformation of the ^ ^ ^ 百 film pattern. (7) organic thin in the chemical solution of the above example, the content of 第一 π first component is the most 2 to 10% by weight of the range; in the blade circumference, if the content of the first part of the chemical solution is X% by weight, and the χ χ Χ is less than 〇·2, the chemical solution cannot be removed from the organic The surface of the film pattern, and the layer of the TM layer, if the content of the second component in the chemical or quaternary liquid is "% by weight, and υ is greater than:, in addition to the deformed layer, part of the organic film is removed (4) Preferably, the hydroxylamine derivative in the chemical solution of the above embodiment contains at least one species [(R(i)(R2—)]), wherein each _ 嶋 is a Cm* group or a carbyl group, a thiol group. One of the amines and N,N_:ethylamine, the arrogant, preferably contains at least one species [(Ri_)(R2) _)]nn[(—R3)(m, the parent R R2 R3 and L are respectively hydrogen atom, methyl group, ethyl group and stupid group: -, fluorene, methyl hydrazine, 1, dimethyl hydrazine and benzene One of the bases, and the content of the first component in the liquid mixture is preferably in the range of from 0.5 to 5% by weight. The second component of the chemical solution of the above embodiment preferably contains at least hydrogen hydroxide. One of the metals, the metal oxide and the carbonic acid test, uranyl hydroxide is URiH)(m-)]r()H·, wherein each -n R3 and R4 are C1 to C4 alkyl or a hydroxyalkyl group, or at least a hydrogen-containing one-way soil, a oxidized tetraethyl sulphate, a succinct test, and a diinthyl double hydroxide
2134-9097-PF 40 200813212 (2 - #里基乙基)錢之一,氫氣化私a屈 卜匕 飞虱化鹼金屬至少含有氫氧化鈉與 虱氧化鉀之一,碳酸鹼金屬 萄主夕S有石反酸鈉、碳酸氫鈉、 碳酸鉀與碳酸氫鉀之一, 且L入 且化學溶液中之第二成分的含量 最好介於0·2至10 %重量百分比的範圍内。 上述實施例之化學溶液中的經基胺衍生物最好至少含 有一種咖-他-)_,其中每m分別為cuc4 u基或絲烧基、經基胺與N,N-二乙基經基胺之一,肼 何生物至少含有一種[(Ri—)(R2—)]NN[(—R3)(u],其中每2134-9097-PF 40 200813212 (2 - #里基ethyl) One of the money, hydrogenated private a 屈 匕 匕 匕 碱 碱 金属 金属 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少 至少Preferably, the content of the second component of the chemical solution is preferably in the range of from 0.2 to 10% by weight of the sodium sulphate, sodium hydrogencarbonate, potassium carbonate and potassium hydrogencarbonate. Preferably, the transamidamine derivative in the chemical solution of the above embodiment contains at least one coffee-----, wherein each m is cuc4 u-based or mercapto-based, trans-amine and N,N-diethyl One of the base amines, the organism contains at least one [(Ri-)(R2-)]NN[(-R3)(u], each of which
Ri R2 R3與R4分別為氫原子、甲基、乙基及苯基之一、 肼甲基肼、1,:l 一二甲基肼與苯基肼之一,化學溶液中第 一成分含量最好介於〇· 5至3〇 %重量百分比的範圍内,第 成刀至夕3有鼠氧化四烧基錄、氫氧化驗金屬及碳酸鹼 孟屬之一,氫氧化四烷基銨為 [〇^-)(1^-)(1^-)〇^一)]^011-,其中每一1、1?2、1?3與1?4分 別為C1至C4之烧基或經基烧基之一,或至少含有氫氧化 四甲基銨、氫氧化四乙基銨、膽鹼及氫氧化二甲基雙(2一 經基乙基)銨之一,氫氧化鹼金屬至少含有氫氧化鈉與氫氧 化鉀之一,碳酸鹼金屬至少含有碳酸鈉、碳酸氫鈉、碳酸 鉀與碳酸氫鉀之一,且化學溶液中之第二成分的含量最好 介於〇· 2至1〇 %重量百分比的範圍内。 去除步驟最好包括以化學溶液清洗基板的步驟,其僅 去除有機薄膜圖案表面之阻隔層而不會去除部分除變形層 外之有機薄膜圖案。 上述實施例之化學溶液中,有機薄膜圖案中除了變形 2134-9097-PF 41 200813212 s卜的。p刀最好以小於或等^每分鐘i 的速度混合, 小於或等於每分鐘lw的速度更好,尤以小於或等於每分 鐘5〇A的速度最佳,以此設定的速度,完成去除步驟後, 因有機薄膜圖案的殘餘量足夠用以在於有機薄膜圖案上製 圖。 *上述實施例之化學溶液中的V1/V2的比例最好大於或 等;0. 5纟中VI係為阻隔層的混合速度,而V2為有機 + 、圖案中除了變形層外的部分的混合速度,νι的比 例最好小於或等於5. 〇。 々例如,V1/V2的比例最好大於或等於〇·5(例如,小於 或等於1〇〇〇) ’其中V1係為阻隔層的混合速度,而ν2為 有機薄膜圖案中除了變形層外的部分的混合速度,且有機 4膜圖案中除了變形層的部分的混合速度小於或等於每分 鐘 1 000A 〇 V1/V2的比例最好大於或等於〇 5(例如,小於或等於 1 000) ’其中VI係為阻隔層的混合速度,而V2為有機薄膜 圖案中除了變形層外的部分的混合速度,1有機薄膜圖案 中除了變形層的部分的混合速度小於或等於每分鐘100A。 V1/V2的比例最好大於或等於〇 5(例如,小於或等於 1〇〇〇),其中vi係為阻隔層的混合速度,而V2為有機薄膜 圖案中除了變形層外的部分的混合速度,i有機薄膜圖案 中除了變形層的部分的混合速度小於或等於每分鐘5〇a。 例如,變形層至少包括因熟化、熱氧化與熱硬化之一 所導致之有機薄膜圖案表面變形。 2134-9097-PF 42 200813212 ι形層包括因濕蝕刻所導致之有機薄膜圖案表面 形。 Ί I形層包括因乾蝕刻或灰化所導致之有機薄膜 面變形。 茶表 *例如,沉積層包括因乾蝕刻所產生之沉積物沉積於有 機薄膜圖案表面所造成之薄層,巾變形層包括因乾餘刻所 產生之沉積物所導致之有機薄膜圖案表面變形。 上述實施例之化學溶液中,最好原本形成於基板上之 有機薄膜圖案包括以印刷或微影技術的方式形成之有機薄 ^上述實施例之化學溶液中,有機薄膜圖案最好含有光 敏性有機薄膜,例如,光敏性有機薄膜包括正型光敏性有 機薄膜與負型光敏性有機薄膜。 上述實施例之化學溶液甲,例如,正型光敏性有機薄 膜最好以酚醛樹脂為主要成分。 上述實施例之化學溶液中,若暴露於光線中’光敏性 有機薄膜最好可溶於鹼申。 化學溶液最好具有顯影有機薄膜圖案的功能。 上述實施例之化學溶液中之氫氧化四燒基銨最好含有 具有顯影有機薄膜圖案功能的成分。 例如,基板為半導體基板或顯示器單元採用之基板。 依據上述實施例,於處理基板的方法中,最好至少呷 分有機薄膜圖案在主步驟中被縮小或去除。 ° 依據上述實施例,於處理基板的方法中,最好整個有 2134-9097-PF 43 200813212 機薄膜圖案在主步驟中被縮小或去除。 依據上述實施例’於處理基板的方法 色劑或具顯影功能々 破好採用剝 之化學溶液可為市售之顯影劑。 衫功能 依據上述實施例,於處理基板的方法 於去除步驟前,採用有^ ^ 另外包括 薄膜圖案下之下方壤 配置於有機 緊接於第一薄膜處理牛驄+ 处里少驟,以及 驟,其以有機薄膜圖宰為光I 第-薄臈處理步 (康上述實施例,於處理基板的方法中 好於第二薄膜處理步驟中製成錐狀或階梯狀之圖案最 依據上述實施例’於處理基板的方 至少緊接於去除步驟或主 W好另外包括 ^ ^ v驟之一後之有機薄膜圖案0 的有機薄膜圖案處理步驟, ^壬 人+ , 有機溥膜圖案處理步驟包括温 a有機薄膜圖案並變形之混合/變形步驟。 依據上述實施例,於處理基板的方法中最好另外包括 至少緊接於去除步驟或主牛“ 1 联好另卜。括 ..^ v驟之一後之有機薄膜圖案製程 的有機薄膜圖案處理步驟, 熱有機薄臈圖案之加驟包括加 之混合/變形步驟。 文仏 依據上述實施例’於處理基板的方法中於有機薄膜圖 ^理步驟之前最好於有機薄膜圖案上至少施行曝光、顯 衫、濕或乾蝕刻之一。 依據上述實施例,於處理基板的方法中最好另外包括Ri R2 R3 and R4 are each one of a hydrogen atom, a methyl group, an ethyl group and a phenyl group, a hydrazine methyl hydrazine, a 1,1 dimethyl hydrazine and a phenyl hydrazine, and the first component of the chemical solution is the most It is in the range of 至·5 to 3〇% by weight, and the first knives and eves have a oxidized four-burning base, one of the hydroxides and one of the carbonates, and the tetraalkylammonium hydroxide is [ 〇^-)(1^-)(1^-)〇^一)]^011-, where each of 1,1?2, 1?3 and 1?4 is a C1 to C4 alkyl or a base One of the bases, or at least one of tetramethylammonium hydroxide, tetraethylammonium hydroxide, choline and dimethyl bis(2-aminoethyl)ammonium hydroxide, the alkali metal hydroxide containing at least hydroxide One of sodium and potassium hydroxide, the alkali metal carbonate contains at least one of sodium carbonate, sodium hydrogencarbonate, potassium carbonate and potassium hydrogencarbonate, and the content of the second component in the chemical solution is preferably between 〇·2 and 1%. Within the weight percentage range. The removing step preferably includes the step of cleaning the substrate with a chemical solution which removes only the barrier layer of the surface of the organic thin film pattern without removing the organic thin film pattern partially excluding the deformed layer. In the chemical solution of the above embodiment, the organic thin film pattern is in addition to the deformation 2134-9097-PF 41 200813212 s. Preferably, the p-knife is mixed at a speed less than or equal to ^i per minute, preferably less than or equal to 1 w per minute, especially at a speed less than or equal to 5 〇A per minute, and the removal is completed at the set speed. After the step, the residual amount of the organic thin film pattern is sufficient for patterning on the organic thin film pattern. * The ratio of V1/V2 in the chemical solution of the above embodiment is preferably greater than or equal; 0.5 is the mixing speed of the barrier layer, and V2 is the mixing of the organic +, the portion of the pattern other than the deformed layer. The speed, the ratio of νι is preferably less than or equal to 5. 〇. For example, the ratio of V1/V2 is preferably greater than or equal to 〇·5 (for example, less than or equal to 1 〇〇〇) 'where V1 is the mixing speed of the barrier layer, and ν2 is the organic thin film pattern except the deformed layer. a portion of the mixing speed, and the mixing speed of the portion other than the deformed layer in the organic 4 film pattern is less than or equal to 1 000 A 〇V1/V2 per minute, preferably greater than or equal to 〇5 (for example, less than or equal to 1 000). VI is the mixing speed of the barrier layer, and V2 is the mixing speed of the portion other than the deformed layer in the organic thin film pattern, and the mixing speed of the portion other than the deformed layer in the organic thin film pattern is less than or equal to 100 A per minute. The ratio of V1/V2 is preferably greater than or equal to 〇5 (for example, less than or equal to 1 〇〇〇), wherein vi is the mixing speed of the barrier layer, and V2 is the mixing speed of the portion other than the deformed layer in the organic thin film pattern. The mixing speed of the portion other than the deformed layer in the i-th organic film pattern is less than or equal to 5 〇a per minute. For example, the deformed layer includes at least surface deformation of the organic film pattern caused by one of curing, thermal oxidation, and thermal hardening. 2134-9097-PF 42 200813212 The ι-shaped layer includes the surface shape of the organic thin film pattern caused by wet etching. Ί The I-shaped layer includes the deformation of the organic film due to dry etching or ashing. Tea Table * For example, the deposited layer includes a thin layer caused by deposition of deposits due to dry etching on the surface of the organic film pattern, and the deformed layer of the towel includes surface deformation of the organic thin film pattern caused by deposits generated by dry etching. In the chemical solution of the above embodiment, preferably, the organic thin film pattern originally formed on the substrate comprises an organic thin film formed by printing or lithography. In the chemical solution of the above embodiment, the organic thin film pattern preferably contains photosensitive organic The film, for example, the photosensitive organic film includes a positive photosensitive organic film and a negative photosensitive organic film. The chemical solution A of the above embodiment, for example, a positive photosensitive organic film preferably contains a phenol resin as a main component. In the chemical solution of the above embodiment, if exposed to light, the photosensitive organic film is preferably soluble in alkali. The chemical solution preferably has the function of developing an organic thin film pattern. The tetraalkylammonium hydroxide in the chemical solution of the above embodiment preferably contains a component having a function of developing an organic thin film pattern. For example, the substrate is a substrate used for a semiconductor substrate or a display unit. According to the above embodiment, in the method of processing the substrate, it is preferable that at least the organic thin film pattern is reduced or removed in the main step. According to the above embodiment, in the method of processing the substrate, it is preferable that the entire film pattern of 2134-9097-PF 43 200813212 is reduced or removed in the main step. The method of treating a substrate according to the above embodiment's toner or developing function 破 breaking the chemical solution using peeling can be a commercially available developer. The function of the shirt is according to the above embodiment, and the method for processing the substrate is performed before the removing step, and the lower layer of the underlying film is disposed in the organic film immediately adjacent to the first film processing burdock +, and The organic thin film is used as the light I first-thin treatment step (the above embodiment, in the method of processing the substrate is better than the second thin film processing step to form a tapered or stepped pattern according to the above embodiment. The organic thin film pattern processing step of the organic thin film pattern 0 after the substrate is processed at least immediately after the removing step or the main W is further included, the organic germanium film pattern processing step includes temperature a The mixing/deforming step of the organic film pattern and deformation. According to the above embodiment, in the method of processing the substrate, it is preferable to additionally include at least one of the steps immediately following the removal step or the main cow "1. The organic thin film pattern processing step of the organic film pattern process, the step of adding the hot organic thin pattern includes a mixing/deformation step. The method for processing the substrate according to the above embodiment The organic thin film in the step of FIG. ^ Before processing on the organic thin film pattern is preferably performed at least exposure, development shirt, one of wet or dry etching. According to the above embodiment, in the method for processing substrate preferably further comprises
2134—9〇97_PF 44 200813212 於混合/變形步驟前,採用有機薄膜圖 有機薄膜圖案下之下方薄媒上製圓之下’在配置於 依據上述實施例,於處理基板的方法最,圖步驟。 於混合/變形步驟後,採用有機薄臈圖案為光:好另外包括 有機薄膜圖案下之下方薄膜上製圖之下㈣,在配置於 依據上述實施例,於處理基板的方法中有^圖^驟。 的區域最好於混合/變形步驟中增加。 、輕圖案 依據上述實施例,於處理基板的方 薄膜圖案最好在混合/變形步驟中相互結合。鄰之有機 依據上述實施例’於處理基板的方 最好在混合/變形步驟中平坦化。 有機輕圖案 述實施例’於處理基板的方法中有機薄膜圖案 財變形’使有機_圖案做為絕緣薄 膜而覆盍在基板上之電路圖案上。 依據上述實施例,於處理基板的方法中,因於混人/ 變形步驟中㈣有機溶液而使有機薄膜圖案混合/迴焊;1 依據上述實施例,於處理基板的方法中所採用之有機 溶液最好至少含有下述有機溶劑之一: (a)醇類(R-OH) (b) 醚類(R-〇-R,Ar —〇 —R,打―〇 —Ar) (c) 酯類 (d) 酮類及 (e ) 乙二醇醚類 其中,R為烷基或具取代基之烷基,而為苯基或苯 2134-9097-PF 45 200813212 基外之芳香族基團。 依據上述實施例’於處理基板的方法十因有機薄膜圖 案與有機溶液接觸而造成混合/迴焊現象。 依據上述實施例,於處理基板的方法中因將有機薄膜 圖案浸泡於有機溶液中而造成混合/迴焊現象。 依據上述實施例,於處理基板的方法中因將有機薄膜 圖案暴露於有機溶液蒸氣中而造成混合/迴焊現象。 依據上述實施例,於處理基板的方法中之混合/變形步 驟包括將有機薄膜圖案暴露於氣化之有機溶液的大氣環境 中之氣體環境施行步驟。 々依據上述實施例,於處理基板的方法中之大氣環境係 採用惰性氣體使有機溶液沸騰氣化而成。 依據上述實施例,於處理基板的方法中,有機薄膜圖 案最好至少具有兩種不同厚度的部分。 依據上述實施例,於處理基板的方法中,有機薄膜圖 案最好因不同曝光程度而至少具有兩種不同厚度的部分。 為製造具有二或多種不同厚度之有機薄膜圖案,用以 ^機薄膜圖案之第—曝光步驟係用二或多種曝光程度 於=薄膜圖案上進行,例如,於起始曝光中,採用可使 夕種私度光線通過的光罩,顯影(此“顯影’,係用以製 仏起始有機薄膜圖案,與主步 ^ ^ ^囉時所進仃之顯影不同)已控 正多種曝光程度的有機薄膜圖帛,如果抗㈣案為 如餘圖案,高程度曝光之有機薄膜圖案部分會變薄, 如果抗蝕圖案為負型抗蝕圖莹2134—9〇97_PF 44 200813212 Before the mixing/deformation step, the organic thin film pattern is used under the thin film on the lower thin film under the organic thin film pattern. The method is the same as the method for processing the substrate according to the above embodiment. After the mixing/deforming step, the organic thin enamel pattern is used as light: preferably, the film is formed on the lower film under the organic film pattern (4), and is disposed in the method for processing the substrate according to the above embodiment. . The area is preferably added during the mixing/deforming step. Light pattern According to the above embodiment, the square film patterns on the substrate are preferably bonded to each other in the mixing/deforming step. The organic layer adjacent to the substrate is preferably planarized in the mixing/deforming step in accordance with the above embodiment. Organic Light Pattern Embodiment The organic thin film pattern in the method of processing a substrate is made by coating an organic film as an insulating film on a circuit pattern on a substrate. According to the above embodiment, in the method of processing the substrate, the organic thin film pattern is mixed/reflowed due to the (IV) organic solution in the mixing/deformation step; 1 the organic solution used in the method of processing the substrate according to the above embodiment It is preferred to contain at least one of the following organic solvents: (a) alcohols (R-OH) (b) ethers (R-〇-R, Ar-〇-R, 〇-〇-Ar) (c) esters (d) ketones and (e) glycol ethers wherein R is an alkyl group or a substituted alkyl group, and is an aromatic group other than a phenyl group or a benzene 2134-9097-PF 45 200813212 group. According to the above embodiment, the method of treating a substrate causes a mixing/reflow phenomenon due to contact of an organic thin film pattern with an organic solution. According to the above embodiment, the mixing/reflow phenomenon is caused by immersing the organic thin film pattern in the organic solution in the method of processing the substrate. According to the above embodiment, the mixing/reflow phenomenon is caused by exposing the organic thin film pattern to the organic solution vapor in the method of processing the substrate. According to the above embodiment, the mixing/deforming step in the method of processing the substrate comprises the step of exposing the organic thin film pattern to a gaseous environment in an atmospheric environment of the vaporized organic solution. According to the above embodiment, the atmosphere in the method of processing a substrate is formed by boiling an organic solution by using an inert gas. According to the above embodiment, in the method of processing a substrate, the organic film pattern preferably has at least two portions having different thicknesses. According to the above embodiment, in the method of processing a substrate, the organic thin film pattern preferably has at least two portions having different thicknesses due to different exposure degrees. In order to manufacture an organic film pattern having two or more different thicknesses, the first exposure step for the film pattern is performed on the film pattern by two or more exposure degrees, for example, in the initial exposure, A kind of viscous light passing through the reticle, developed (this "development", used to make the initial organic film pattern, different from the development of the main step ^ ^ ^ 啰) has been controlled by a variety of exposure levels of organic In the case of the film pattern, if the anti-(4) case is a residual pattern, the portion of the organic film pattern with a high degree of exposure is thinned, if the resist pattern is a negative resist pattern
抗#圖案,則低程度曝光之有機薄膜 2134-9097-PF 46 200813212 圖=分會變薄,如此一來,所得之有機薄膜 一或多種不同厚度。 、便具有 …由起始曝光的由來,可藉由主步驟的顯影 較薄的部份或去除有機薄膜圖案中厚度較小的部份、。疋呆留 就主步驟的顯影中所採用之顯影溶液而言,1田 造起始有機薄膜圖案之顯影步驟中所使用的為正製 劑,則此時亦採用正型顯影試劑,而若用以製私具衫試 薄膜圖案之顯影步驟中所使用的為負型顯影試劑,2機 亦採用負型顯影試劑。 貝J此時 用以決定保留較薄的部份或去 較小的部份之主步驟,最好避免使有機薄膜二=厚度 於處理有機薄膜圖案步驟完成前,〜先,而 機薄膜圖案後來進行。 於基板切成起始有 依據上述實施例,於處理基板的方法中 採用有機薄膜圖案為光罩,在配置於有機薄卜=括 方薄膜上製圖之下方薄膜製圖步驟 、门案下之下 二中去除具相對較薄厚度的有機薄膜圖 驟’如此便可留下較去除部份厚的有機薄膜圖案。v 依據上述實施例,於處理基板的方法 二 在選擇步驟後的在配置於有機薄取另外包括 圖之第二下方薄膜製圈步驟。a案下之下方薄膜上製 苹步使案曝光’而於處理有機_ 茶步驟凡成别,且於基板上形成起始有 行有機薄膜®案處理步財之曝光 ,、圖案後來進 +先步驟’可製得具新面貌 47Anti-# pattern, low exposure organic film 2134-9097-PF 46 200813212 Figure = the thinning of the fraction, so that the resulting organic film has one or more different thicknesses. From the origin of the initial exposure, the thinner portion can be developed by the main step or the less thick portion of the organic thin film pattern can be removed. In the development solution used in the development of the main step, the positive preparation is used in the development step of the first organic film pattern, and the positive development reagent is also used at this time. The negative development reagent is used in the development step of the private shirt test film pattern, and the negative development reagent is also used in the second machine. Bay J is now used to determine the main step of retaining the thinner part or going to the smaller part. It is best to avoid making the organic film two thicknesses before the step of processing the organic film pattern is completed, first, and then the film pattern is later get on. According to the above embodiment, in the method of processing the substrate, the organic film pattern is used as a mask, and the film is formed on the organic thin cloth = square film. The removal of the organic film with a relatively thin thickness can be carried out to leave a portion of the thicker organic film pattern. v According to the above embodiment, the method for processing the substrate is followed by the step of selecting the second film forming step in the organic thin film after the selecting step. In the case of a, the film is exposed on the lower film, and the organic film is processed. The exposure of the organic film is formed on the substrate, and the pattern is followed by the first step. 'Can be made with a new look 47
2134-9097-PF 200813212 (圖案)之有機薄膜圖案。 依據上述實施例,於處理基板的方法中,2134-9097-PF 200813212 (pattern) organic film pattern. According to the above embodiment, in the method of processing a substrate,
可選擇性於去除步驟中去除。 H 依據上述實施例,於處理基板的方法中,於去除步驟 中去除阻隔層使得有機薄膜圖案中除了變形層外的部=殘 留並裸露。 依據上述實施例,於處理基板的方法中最好另外包括 採用有機薄膜圖案為光罩,在配置於有機薄膜圖案下之下 方薄膜上製圖之下方薄膜製圖步驟,且於去除步驟前進行。 此去除步驟可於有機薄膜圖案的曝光步驟(此步驟不 同於有機薄膜的起始曝光步驟)後、去除步驟進行間或去除 步驟與主步驟間完成。 有機薄膜圖案的曝光步驟最好僅於基板中所需區域 (前表面)之有機薄膜圖案部分上進行。 一 70成有機薄膜圖案的曝光步驟可使整個基板充分曝 光,或依據照光的區域來決定有機薄膜圖案的新面貌(圖 案)。 例如,g依據照光的區域來決定有機薄膜圖案的新面 貌(圖案),便可至少將一個有機薄膜圖案分成複數個區域。 於半導體基板、液晶顯示器基板或其他基板上形成有 機薄膜圖案且再次處理有機薄膜圖案後,可不處理配置於 有機4膜圖案下之下方薄膜而直接使用有機薄膜圖案,例 如,當有機薄膜圖案由絕緣材料構成時,有機薄膜圖案可 做為絕緣薄膜圖案。 2134-9097-pf 48 200813212 化學溶液可含有如抗钱劑或安定劑之添加劑。It can be selectively removed in the removal step. H According to the above embodiment, in the method of processing a substrate, the barrier layer is removed in the removing step so that the portion other than the deformed layer in the organic thin film pattern is left and bare. According to the above embodiment, the method of processing the substrate preferably further comprises the step of patterning the lower film on the lower film disposed under the organic film pattern using the organic film pattern as a mask, and performing the step before the removing step. This removal step can be performed after the exposure step of the organic thin film pattern (this step is different from the initial exposure step of the organic thin film), between the removal steps, or between the removal step and the main step. The exposing step of the organic thin film pattern is preferably performed only on the portion of the organic thin film pattern of the desired region (front surface) in the substrate. The exposure step of a 70% organic film pattern allows the entire substrate to be fully exposed, or the new appearance of the organic film pattern (pattern) depending on the area of the illumination. For example, g determines a new face (pattern) of the organic film pattern depending on the area of the light, and at least one organic film pattern can be divided into a plurality of regions. After the organic thin film pattern is formed on the semiconductor substrate, the liquid crystal display substrate, or other substrate, and the organic thin film pattern is processed again, the organic thin film pattern can be directly used without processing the underlying thin film disposed under the organic 4 film pattern, for example, when the organic thin film pattern is insulated When the material is composed, the organic film pattern can be used as an insulating film pattern. 2134-9097-pf 48 200813212 Chemical solutions may contain additives such as anti-money agents or stabilizers.
。於製造具基板之元件的方法令,顯示器可 器、電致發光⑽顯示器、場發射顯示器或電浆顯=。不 以下將敘述上述實施例的優點。 W =述實施财,去除步驟可除㈣成於有 ^面:層而不需混合有機薄膜圖案,以,便可順 利進仃苐二或往後之有機薄膜圖案顯影,或順利進行去除 步驟後之用以處理有冑薄膜圖案之主步驟。 、 雖然本發明已以實施例揭露如上,然其並非用以定義 本發明,任何熟習此項技藝者,在不脫離本發明之精神和 範圍内,當可作更動與_,因此本發明之保護範圍當視 後附之申請專利範圍所界定者為準。 田 【圖式簡單說明】 第1(A)〜(F)圖係依據第一實施例,繪示出處理基板之 方法中完成個別步驟之狀態。 第2(A)〜(F)圖係依據第二實施例,繪示出處理基板之 方法中完成個別步驟之狀態。 第3(A)〜(F)圖係依據第三實施例,繪示出處理基板之 方法中完成個別步驟之狀態。 第4 (A)〜(F )圖係依據第四實施例,繪示出處理基板之 方法中完成個別步驟之狀態。 第5圖繪示出當用於去除步驟之化學溶液中的羥基胺 衍生物與第二成分(例如,氫氧化四烷基銨)混合比例改變 2134-9097-PF 49 200813212 時,去除形成於有機薄模圖案 廑U/分鐘),以及去除 之阻隔層的第一去除速 的部分第n…o'戍溥骐圖案中除了變形層外 刀弟一去除逮度(A/分鐘)如何變化。. A method of manufacturing a component having a substrate, a display device, an electroluminescence (10) display, a field emission display, or a plasma display. The advantages of the above embodiments will not be described below. W = the implementation of the financial, the removal step can be divided (4) into the surface: without the need to mix the organic film pattern, so that the second or subsequent organic film pattern can be smoothly developed, or after the removal step The main step for processing a flawed film pattern. The present invention has been disclosed in the above embodiments, but it is not intended to define the present invention. Any one skilled in the art can protect the present invention without departing from the spirit and scope of the present invention. The scope is subject to the definition of the scope of the patent application attached. Field [Simplified Description of the Drawings] The first (A) to (F) drawings illustrate the state in which the individual steps are completed in the method of processing the substrate according to the first embodiment. The second (A) to (F) drawings illustrate the state in which the individual steps are completed in the method of processing the substrate in accordance with the second embodiment. The third (A) to (F) drawings illustrate the state in which the individual steps are completed in the method of processing the substrate in accordance with the third embodiment. The fourth (A) to (F) drawings illustrate the state in which the individual steps are completed in the method of processing the substrate in accordance with the fourth embodiment. Figure 5 is a diagram showing that when the mixing ratio of the hydroxylamine derivative to the second component (e.g., tetraalkylammonium hydroxide) in the chemical solution used in the removal step is changed, 2134-9097-PF 49 200813212, the removal is formed in organic The thin pattern 廑U/min), and the portion of the first removal speed of the removed barrier layer in the n...o'戍溥骐 pattern, except for the deformation layer, how the removal degree (A/minute) changes.
苐6圖為範例1 ~ 8與對昭截休丨1 ^TO η玎…、乾例1 -1所採用之化學溶液 成分列表。 第7 (A)〜(F)圖繪示出處理基板之相對應方法中完成個 別步驟之狀態。 【主要元件符號說明】 1〜基板; 2〜導電薄膜; 3〜有機薄膜; 4〜有機薄膜圖案; 5〜有機薄膜圖案; 6〜半導體薄膜; 7〜有機薄膜圖案; 101〜基板; 102〜導電薄膜; 103〜有機薄膜; 104〜有機薄膜圖案。苐6 is a list of chemical solution components used in Examples 1 to 8 and in the case of Shou Intern 丨 1 ^TO η玎..., Dry Example 1-1. The seventh (A) to (F) diagrams show the state in which the individual steps are performed in the corresponding method of processing the substrate. [Main component symbol description] 1~substrate; 2~conductive film; 3~organic film; 4~organic film pattern; 5~organic film pattern; 6~semiconductor film; 7~organic film pattern; 101~substrate; Film; 103~organic film; 104~organic film pattern.
2134-9097-PF 502134-9097-PF 50
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| JP2006251513A JP5224228B2 (en) | 2006-09-15 | 2006-09-15 | Substrate processing method using chemicals |
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| TWI693652B (en) * | 2014-09-18 | 2020-05-11 | 美商蘭姆研究公司 | Systems and methods for drying high aspect ratio structures without collapse using stimuli-responsive sacrificial bracing material |
| US11862473B2 (en) | 2020-05-12 | 2024-01-02 | Lam Research Corporation | Controlled degradation of a stimuli-responsive polymer film |
| US12119218B2 (en) | 2019-01-29 | 2024-10-15 | Lam Research Corporation | Sacrificial protection layer for environmentally sensitive surfaces of substrates |
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| JP2010050231A (en) * | 2008-08-20 | 2010-03-04 | Nec Lcd Technologies Ltd | Chemical for dissolving and deforming and dissolving and deforming treatment method of organic film pattern |
| JP5234340B2 (en) * | 2008-08-20 | 2013-07-10 | Nltテクノロジー株式会社 | Chemical solution for dissolution deformation and method for dissolution deformation treatment of organic film pattern |
| JP2010073895A (en) * | 2008-09-18 | 2010-04-02 | Nec Electronics Corp | Method for manufacturing semiconductor device |
| JP5375005B2 (en) * | 2008-09-30 | 2013-12-25 | ソニー株式会社 | Microbead manufacturing method |
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| CN105573071A (en) * | 2015-05-26 | 2016-05-11 | 叶旖婷 | Efficient and environment-friendly film-stripping solution capable of keeping copper surface bright and concentrated solution of film-stripping solution |
| JP7490834B2 (en) * | 2022-01-31 | 2024-05-27 | 花王株式会社 | How to remove the resin mask |
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2007
- 2007-08-24 TW TW096131459A patent/TWI406938B/en not_active IP Right Cessation
- 2007-09-14 KR KR1020070093786A patent/KR100904966B1/en not_active Expired - Fee Related
- 2007-09-17 CN CN2007101542962A patent/CN101144987B/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI470368B (en) * | 2008-12-16 | 2015-01-21 | V科技股份有限公司 | Convex pattern forming method, exposure device and mask |
| TWI413286B (en) * | 2009-02-17 | 2013-10-21 | Ind Tech Res Inst | Method for fabricating a device and method for patterning a organic semiconductor layer |
| TWI693652B (en) * | 2014-09-18 | 2020-05-11 | 美商蘭姆研究公司 | Systems and methods for drying high aspect ratio structures without collapse using stimuli-responsive sacrificial bracing material |
| TWI815007B (en) * | 2014-09-18 | 2023-09-11 | 美商蘭姆研究公司 | Systems and methods for processing substrate using stimuli-responsive sacrificial bracing material |
| US12119218B2 (en) | 2019-01-29 | 2024-10-15 | Lam Research Corporation | Sacrificial protection layer for environmentally sensitive surfaces of substrates |
| US12322588B2 (en) | 2019-09-04 | 2025-06-03 | Lam Research Corporation | Stimulus responsive polymer films and formulations |
| US11862473B2 (en) | 2020-05-12 | 2024-01-02 | Lam Research Corporation | Controlled degradation of a stimuli-responsive polymer film |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101144987A (en) | 2008-03-19 |
| KR100904966B1 (en) | 2009-06-26 |
| TWI406938B (en) | 2013-09-01 |
| JP5224228B2 (en) | 2013-07-03 |
| CN101144987B (en) | 2012-01-04 |
| KR20080025348A (en) | 2008-03-20 |
| JP2008072059A (en) | 2008-03-27 |
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