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TW200812896A - Method for producing yarn bobbins and yarn processing machine - Google Patents

Method for producing yarn bobbins and yarn processing machine Download PDF

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Publication number
TW200812896A
TW200812896A TW096122759A TW96122759A TW200812896A TW 200812896 A TW200812896 A TW 200812896A TW 096122759 A TW096122759 A TW 096122759A TW 96122759 A TW96122759 A TW 96122759A TW 200812896 A TW200812896 A TW 200812896A
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TW
Taiwan
Prior art keywords
yarn
package
winding
processing machine
take
Prior art date
Application number
TW096122759A
Other languages
Chinese (zh)
Inventor
Robin Gutbrod
Original Assignee
Ssm Scharer Schweiter Mettler Ag
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Application filed by Ssm Scharer Schweiter Mettler Ag filed Critical Ssm Scharer Schweiter Mettler Ag
Publication of TW200812896A publication Critical patent/TW200812896A/en

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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H55/00Wound packages of filamentary material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

A method is proposed for producing yarn bobbins on a yarn processing machine 1 comprising the process steps - unwinding at least one filament yarn 5 from a supply package 4 held ready on a supply package tube holder 3 of the yarn processing machine 1, - production of a fancy yarn 7 by a yarn processing unit 6 of the yarn processing machine 1 from the filament yarn 5 and - producing a bobbin by winding the fancy yarn 7 onto a take-up package 2 on a take-up package holder 9 of the yarn processing machine 1, wherein a cross-wound dye package is wound as the take-up package 2.

Description

200812896 九、發明說明: 【發明所屬之技術領域】 本發明係關於-種用於生產紗線筒之方法及—種用於執 =該生產紗線筒之方法之紗.線加工機。於該用於生產紗線 筒之方法中’實施如下製程步騾:-自-已固持在該紗線 加工機之—供料捲裝管夾具上的供料捲裝退繞至少-根長 絲紗線;藉由該紗線加工機一 微炙办線加工早凡自該長絲紗 線生產4匕色紗線及藉由將該花色紗線捲繞在該紗線加工 筒 機之一捲取捲裝夾具上的一捲取捲裝上生產 【先前技術】 藉由包覆絲使用-空氣包覆噴嘴變形或包覆至少一芯絲 之方法用於(例如)生產花色紗線。因而將花色紗線理解為 -藉由機械及/或熱處理自至少一多絲紗線所生產之紗 線。」於執行該等方法之紗線加卫機包含(例如):-假撚 變形單元、一用作纱錄‘丁 w〜 + ' 早兀之空氣變形噴嘴或空氣包 覆嘴嘴。欲生產之花色紗線可包含(例如)由聚醯胺(Μ)製 成之紗線(例如,耐論)、龍舌蘭_或伊萊斯坦(其係由聚 處製成之紗線)或由並由 飞由/、中的各種紗線製成之多組分紗 線,其中PA紗線可被侗雜 饭假撚k形,亦即,其可係DTY紗線 (拉伸變形紗線)0如此 斤生產之紗線通常於下游製程中經 受進一步處理,舉例而言,花色紗線經常被染色。 假撚變形用於自塑膠播巨 夕樣扁干夕絲紗線生產一捲曲及結構 化花色紗線,其因i蓬髟4 八逢H秦放結構(填料)而具有一紡織 特性。出於此目的,诵赍6 、吊自一供料捲裝退繞該多絲紗線 12I962.doc 200812896 (絲),喂入一第一輸送系統,然後於一加熱器(主加熱器) 内加熱,於一冷卻執上冷卻,通過一假撚錠子及一位於其 後之第二輸送系統、一所謂的剝離輸送系統以然後捲繞於 一筒上。該加熱器、該冷卻執及該假撚錠子形成該假撚變 形單元。該假撚錠子用於在一工作製程中暫時地硬撚該多 絲紗線,亦即,藉由將一軸向扭矩傳遞至該長絲紗線以生 產.#、;的夕絲汾線或單絲紗線。將此暫撚(扭矩紗線狀態)200812896 IX. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD The present invention relates to a method for producing a yarn drum and a yarn processing machine for performing the method for producing the yarn drum. In the method for producing a yarn drum, 'the following process steps are carried out: - the supply roll that has been held on the supply winding pipe clamp of the yarn processing machine is unwound at least - a filament Yarn; by the yarn processing machine, a micro-twisting process is used to produce four-color yarn from the filament yarn and by winding the color yarn on one of the yarn processing machine A roll-to-roll on the package is produced. [Prior Art] A method of deforming or coating at least one core wire by using a covered yarn with an air-clad nozzle is used, for example, to produce a colored yarn. The color yarn is thus understood to be a yarn produced from at least one multifilament yarn by mechanical and/or heat treatment. The yarn hoisting machine for performing the methods includes, for example: a false twisting deformation unit, an air deformation nozzle or an air-covered nozzle for use as a yarn recording ‘Ding w~+’. The color yarn to be produced may comprise, for example, a yarn made of polyamidamine (for example, Nai), agave _ or Ilaystein (which is a yarn made of poly) Or a multi-component yarn made of and made of various yarns in which the PA yarn can be made into a k-shaped meal, that is, it can be a DTY yarn (tensile textured yarn) The yarn produced by the yarn is usually subjected to further processing in a downstream process, for example, the colored yarn is often dyed. The false twist deformation is used to produce a crimped and structured flower yarn from a plastic woven woven silk yarn, which has a textile characteristic due to the 髟 髟 H 秦 秦 秦. For this purpose, the crucible 6 is unwound from a supply roll to unwind the multifilament yarn 12I962.doc 200812896 (wire), fed into a first conveyor system and then in a heater (main heater) Heating, cooling on a cooling, passes through a false twisting spindle and a second delivery system located behind it, a so-called stripping conveyor system and then wound onto a barrel. The heater, the cooling handle, and the false twisting spindle form the false twist deforming unit. The false twist spindle is used to temporarily harden the multifilament yarn in a working process, that is, by transferring an axial torque to the filament yarn to produce a . Or monofilament yarn. Put this temporarily (torque yarn state)

指定為假撫(FD)。作為該加撚之一結果,形成一撚筒,其 返回至忒紗線加熱器(加撚區域)内,藉此在該假樵錠子之 前藉由加熱及冷卻熱固化該長絲紗線之扭矩紗線狀態。然 後,在該假撚錠子之後再次釋放該加撚。作為於該扭矩紗 線狀態内所實現之熱固化之一結果,該紗線展示合意捲曲 結構。 作為使用一摩擦假撚錠子作為該假撚錠子之結果,甚高 生產速度係可能。於該等摩擦加撚錠子内,直接地藉助^ 擦表面驅動該摩擦紗線。作為與該錠子相比(亦即,仓· 如,與一圓盤形摩擦單元之一圓盤相比)該絲之較小直裡 之結果,可達成該圓盤之旋轉與該長絲紗線之加撚之間^ 高輸送比例。三轴圓盤摩擦單元尤其適合於此目的。因 而,摩擦假撚錠子(特定而言,三軸圓盤摩擦 )土要用 於此目的’但亦可使用所謂的夹持假撚器,其藉助… 將-扭矩傳遞至該等長絲紗線。舉例而言,德國專利: 3743708 A1號中揭示此一圓盤摩擦單元。日》 寻利第 〇618侧A號闡述了-夾持加撚器。藉助摩擦賦予加^ 121962.doc 200812896 達成甚高旋轉速度及(因而)高生產速度成為可能。 用於加工長絲紗線的具有一空氣變形噴嘴(空氣變形機) 之紗線加工機亦係習知。於德國專利第39 〇9 516 A〗號中 揭示了此空氣變形機。空氣變形機用於永久地捲曲平滑 無結構長絲紗線。複數個喂入紗線(芯絲)可經加工以形成 一具有不同過剩量之長絲紗線(花色絲)之變形花色紗線。 在此氣私中,可將該等長絲紗線均勻地捲曲並視需要佈置 • 於該等喂入紗線周圍。該等包覆絲可包含各種絲線。經由 一輸送單元(例如,gdette)將該等長絲紗線(亦即,該等包 覆絲及該等芯絲)供料至一空氣變形喷嘴。 通過該空氣變形喷嘴之後,藉由一筒(其捲繞該=紗 線)接納該由複數個組分組成之產品花色紗線(亦即,一多 組分紗線)。在捲繞之前,可再次拉伸、固化、蜷縮及/或 整理該多組分紗線。 具有一空氣包覆喷嘴(空氣包覆機)之機器用於永久地彼 • 此黏結長絲紗線以形成一多組分紗線(空氣包覆紗線)。在 此情形中,將至少一包覆絲作為組分黏結至一芯絲。此製 程之目的係達成該多組分紗線内之連接結,其係盡可能均 勻且口而將4等組分連接在—起。於美國專利第6,4〇5,519 κ 中揭示了 二氣包覆機之一貫例。該芯絲通常係含彈性 體紗線。該等包覆絲可包含各種紗線。經由輸送單元(例 如,galette)將該等長絲紗線(亦即,該等包覆絲及該等芯 、糸)仏料至二氣包覆嘴嘴。在該多組分紗線已通過該空 氣包覆噴嘴之後,藉由一筒(將該多組分紗線捲繞於其上) 121962.doc 200812896 接納該多組分紗線。在捲繞之前,可再次固定、蜷縮及/ 或整理該多組分紗線。在該空氣包覆噴嘴中,藉助一空氣 噴口將該等包覆絲連接至該芯絲。為此目的,於該空氣包 覆噴嘴内以一不平行於該空氣包覆喷嘴之空氣包覆喷嘴軸 之噴口方向導向該空氣噴口。藉由一通道(於其中該等長 絲紗線經導向穿過該空氣包覆噴嘴)界定該空氣包覆噴嘴 之該空氣包覆喷嘴軸。 以用於生產紗線同之習知方法捲繞於該捲取捲裝上而生 產一筒(其中將該花色紗線捲繞於一管狀筒管上)。在此情 形中,該花色紗線經以一方式牢固地捲繞以使其牢固地環 繞該筒管,其中在一人造假撚變形HE花色紗線中捲繞密 度(亦即,每體積捲繞紗線(亦即,該紗線捲裝)之捲繞紗線 (紗線捲裝)之重量)大於300克每公升(g/i)係常見。舉例而 言,藉由(例如)500米每分鐘之花色紗線之高生產速度確定 此高捲繞密度,在生產製成期間該高生產速度導致一相對 高的絲密度,其又導致一高捲繞密度。 如此生產的筒之一缺點係其不適合於直接用於染色該捲 繞花色紗線。染色極高彈性的假撚變形花色紗線之主要問 題係其收縮率,於此情形中該筒之原始體積可減少高至 40%左右。該收縮率係因1〇〇至13〇。〇之製程溫度(其於染色 期間係常見)而導致。當染色具有一非彈性之筒(亦即,剛 性筒管)時,該筒之内層紗線捲繞不能收縮。於外層紗線 捲繞中發生收縮,藉此壓縮該等内層。在極端情形下,例 如在由PA製成之假撚變形花色紗線之情形下,該筒之内層 121962.doc 200812896 被完全地屋平。此導致該花色紗線之不均勻染色。在染色 車間’將該等筒再捲繞為較低密度捲繞染色捲裝以避:該 等問題。此外,該等染色捲裝具有非剛性筒管。藉由在藉 由一用於捲繞之筒管捲繞之後向下推動該紗線捲裝達成後 者。此-染色叙態亦習知為一套筒。因而,藉由將一相對 緻密筒再捲繞於-染色捲裝上(亦即,執行—額外再捲繞 製程)生產此-套筒。使用具有較大直徑之筒管於標準再 捲繞機上生產套筒。將約一千克之具有—約12〇克每公升 之捲繞密度之花色紗線捲繞於該等筒管上。首先,當生產 j筒時,通常將-剛性筒管安置於—相應再捲繞裝置之 一筒夾具上。將-彈性郝於此剛性筒管上,將該機之一 端插入該筒管之對應端内以使該等端不干擾該捲繞製程。 般而s : 一彈性圓筒狀結構可用於取代-紡織祿,亦 即’ -軟官或-任意彈性圓筒狀結構適合於替代該機,例 如’―彈性網。在已用適合於染色之捲繞密度捲繞該染色 捲裝之後,將該筒管與該襪及該捲起捲裝一起自該再捲繞 裝置之筒夾具取下。然後’將該襪之末端自該筒管拉出並 翻轉於該捲繞捲裝上,且將該剛性筒管自該捲裝壓出。_ 由該襪包裹之紗線捲裝(亦即,該套筒)適合於染色,乃因 其被以-相對低的密度捲繞且在收縮期間該筒捲繞之内層 未被阻礙。 【發明内容】 因而’本發明之目標係提供_種用於生產紗線筒之方法 及一種用於執行該生產紗線筒之方法之紗線加工機,其避 121962.doc 200812896Designated as false care (FD). As a result of the twisting, a cartridge is formed which is returned to the twisting yarn heater (twisting zone), whereby the filament yarn is cured by heating and cooling before the false twisting spindle Torque yarn status. Then, the twisting is released again after the false twisting spindle. As a result of one of the thermal cures achieved in the state of the torque yarn, the yarn exhibits a desirable crimp structure. As a result of using a friction false twisting spindle as the false twisting spindle, a very high production speed is possible. The friction yarns are driven directly by means of a rubbing surface in the frictionally twisted spindles. As a result of the smaller straightness of the wire compared to the spindle (i.e., compared to a disk of a disc-shaped friction unit), the rotation of the disk and the filament can be achieved. Between the twisting of the yarn ^ high conveying ratio. A triaxial disc friction unit is particularly suitable for this purpose. Thus, a friction false twist spindle (specifically, a triaxial disc friction) soil is used for this purpose 'but a so-called clamp false twister can also be used, which transfers the torque to the filament yarn by means of line. Such a disc friction unit is disclosed, for example, in German Patent No. 3,743,708 A1. Day" 寻利第 〇 618 side A describes the - clamping and twisting device. It is possible to achieve a very high rotational speed and (and thus a high production speed) by means of friction imparting the addition of 121962.doc 200812896. A yarn processing machine having an air deforming nozzle (air deforming machine) for processing filament yarns is also known. This air texturing machine is disclosed in German Patent No. 39 〇 9 516 A. The air texturing machine is used to permanently crimp smooth unstructured filament yarns. A plurality of feed yarns (core filaments) can be processed to form a textured yarn having a different excess amount of filament yarn (colored silk). In this arbitrarily, the filament yarns may be uniformly crimped and disposed as needed around the feed yarns. The coated wires can comprise a variety of wires. The filament yarns (i.e., the sheath filaments and the core filaments) are fed to an air deformation nozzle via a transport unit (e.g., a gdette). After the nozzle is deformed by the air, the product yarn (i.e., a multicomponent yarn) composed of a plurality of components is received by a cylinder (which is wound around the yarn). The multicomponent yarn can be stretched, cured, collapsed and/or finished again prior to winding. A machine having an air-clad nozzle (air coater) is used to permanently bond the filament yarns to form a multi-component yarn (air-coated yarn). In this case, at least one of the covered wires is bonded as a component to a core wire. The purpose of this process is to achieve a joint in the multicomponent yarn which is as uniform and as possible as possible to join the four components. A consistent example of a two-gas coating machine is disclosed in U.S. Patent No. 6,4,5,519. The core filament is typically comprised of an elastomeric yarn. The covered wires can comprise a variety of yarns. The filament yarns (i.e., the coated filaments and the cores, crucibles) are fed to a two-gas coated mouthpiece via a transport unit (e.g., a galette). After the multicomponent yarn has passed through the air-sealing nozzle, the multicomponent yarn is received by a barrel (on which the multicomponent yarn is wound) 121962.doc 200812896. The multicomponent yarn can be fixed, collapsed and/or finished again prior to winding. In the air-clad nozzle, the sheath wires are connected to the core wire by means of an air nozzle. For this purpose, the air vent is directed in the air-cladding nozzle in the direction of a nozzle that is not parallel to the air-coated nozzle shaft of the air-coated nozzle. The air-clad nozzle shaft of the air-clad nozzle is defined by a passage in which the filament yarns are directed through the air-sealing nozzle. A barrel is produced by winding on the take-up package in the same manner as in the conventional method for producing a yarn (where the color yarn is wound on a tubular bobbin). In this case, the color yarn is firmly wound in a manner to firmly surround the bobbin, wherein the density is wound in an artificial false twisted HE color yarn (i.e., the wound yarn per volume) It is common for the wire (i.e., the weight of the wound yarn (yarn package) of the yarn package) to be greater than 300 grams per liter (g/i). For example, this high winding density is determined by the high production speed of, for example, a 500 m per minute color yarn, which during production is produced to result in a relatively high filament density, which in turn leads to a high Winding density. One of the disadvantages of the cartridge thus produced is that it is not suitable for directly dyeing the wound yarn. The main problem with dyeing highly elastic false-twisted yarns is their shrinkage. In this case, the original volume of the cylinder can be reduced by up to about 40%. This shrinkage is due to 1〇〇 to 13〇. Caused by the process temperature of the crucible, which is common during dyeing. When the dyeing has a non-elastic cylinder (i.e., a rigid bobbin), the inner layer of the cylinder is not wound by the winding. Shrinkage occurs in the winding of the outer layer yarn, thereby compressing the inner layers. In extreme cases, such as in the case of false twisted textured yarns made of PA, the inner layer 121962.doc 200812896 of the barrel is completely flattened. This results in uneven dyeing of the color yarn. The drums were re-wound in a dyeing shop to a lower density wound dyed package to avoid such problems. In addition, the dyed packages have a non-rigid bobbin. The latter is achieved by pushing the yarn package downward after being wound by a bobbin for winding. This-staining state is also known as a sleeve. Thus, the sleeve is produced by rewinding a relatively dense cylinder onto a dyed package (i.e., performing an additional rewinding process). A sleeve is produced on a standard rewinder using a bobbin having a larger diameter. About one kilogram of a colored yarn having a winding density of about 12 grams per liter is wound around the bobbins. First, when the j-cylinder is produced, the rigid tube is usually placed on a barrel of the corresponding rewinding device. The elastic end of the machine is inserted into the corresponding end of the bobbin so that the ends do not interfere with the winding process. As a general rule: an elastic cylindrical structure can be used to replace the textile, that is, the - soft or arbitrary elastic cylindrical structure is suitable for replacing the machine, such as the 'elastic net. After the dye package has been wound with a winding density suitable for dyeing, the bobbin is removed from the reeling device cartridge together with the sock and the roll-up package. The end of the sock is then pulled from the bobbin and turned over onto the winding package, and the rigid bobbin is pressed out of the package. The yarn package (i.e., the sleeve) wrapped by the sock is suitable for dyeing because it is wound at a relatively low density and the inner layer of the barrel is unimpeded during shrinkage. SUMMARY OF THE INVENTION Accordingly, the object of the present invention is to provide a method for producing a yarn barrel and a yarn processing machine for performing the method for producing the yarn barrel, which avoids 121962.doc 200812896

免先前技術之缺點 前無需其之再捲繞 特定而言’在產品 花色紗線之染 色之 申明专利乾圍之用於生產_ ‘ 丁德、去』、 展、v綠同之方法及紗線 — ^ m屬甲明导利乾圍描述本發 實施例。 x 在根據本發明之用於生產紗線筒之方法中 工機上執行如下製程步驟: 明之較佳 於一紗線加 自已固持於该紗線加工機之一供料捲裝管夹且上之 料捲裝退繞至少一根長絲紗線; 〃 /、 藉由该紗線加工機之一紗線加工單元自 一花色紗線;及 該長絲紗線生產 -藉由將該花色紗線捲繞於該纱線加工機之—捲取捲裝夹 具上之-捲取捲裝上而生產—筒。根據本發明,將一交 叉捲繞染色捲裝捲繞為該捲取捲裝。 因而,自該長絲紗線於該紗線加工機上生產該花色紗線 並直接地捲繞於該相同紗線加卫機上之染色捲裝上,從而 2除根據先前技術之再捲繞。以一方式用一相對低的捲繞 密度捲繞該染色捲裝以便在不損壞該捲繞捲裝之情形下可 自一筒管移除該捲繞捲裝。 本發明係基於如下發現:在保持一高生產率的同時,可 直接地於一具有一紗線加工單元之紗線加工機上生產一交 叉捲繞染色捲裝中該染色捲裝具有夠低的播繞密 度以供染色。因而,可省去該再捲繞。 將-套筒捲繞為該染色捲裝,#中將一筒管置於該捲取 121962. doc -10- 200812896 捲l夾具上且將一彈性圓筒狀結構(特定而言,一襪)拉於 4筒&上,且其中將該花色紗線捲繞於該圓筒狀結構上。 較佳地’將該筒管組態為剛性,此簡化該套筒自該筒管之 私除。藉由將該染色捲裝組態為一套筒,在自該筒管移除 之後藉由該圓筒狀結構支撐及/或包裹該捲繞捲裝以便可 更穩定地且更容易地運輸該染色捲裝。 根據本發明之方法尤其適合於生產染色捲裝,其中藉助 々紗線加工單元假撚變形該長絲紗線及/或藉助一空氣包 覆噴嘴或一空氣變形喷嘴加工該長絲紗線以形成該花色紗 線。 尤其較佳之情形係在捲繞期間於該捲取捲裝夾具之前藉 助一絲鋪放裝置較佳地設定該染色捲裝之絲捲繞角度以大 於1 8°。藉由在捲繞期間該花色紗線之絲張力、該捲取捲 裝上之一支撐滾子之接觸壓力及該捲取捲裝上之交叉捲繞 之絲捲繞角度大致確定一欲捲繞之捲取捲裝之捲繞密度。 藉由增加絲捲繞角度可達成該紗線加工單元内之紗線加工 製程因捲繞密度之降低之最小影響。在此情形下,藉由該 捲取捲裝上之單絲捲繞與該捲取捲裝之徑向方向所包圍之 角度界定該絲捲繞角度。在其他方面相同之情形下,所選 擇之絲捲繞角度愈大’則捲繞密度愈小。此係自如下事實 中得出:當該絲捲繞角度係相當大時,當以一交又覆蓋方 式捲繞該絲捲繞時將較大空腔包圍於該捲起花色紗線之連 續層之間以便以較大絲捲繞角度將車父以較小絲捲繞角度時 為多之空氣包圍於該捲起花色紗線之該等層之間。在假撚 121962.doc 200812896 又形PA紗線之情形下,在一約5〇〇 —之習用生產速度 下,因一 18。之絲捲繞角度該捲繞密度降至3〇〇 g/1之最大 染色捲繞密度之下。 特定而言對於假撚變形PA或HE紗線,較佳地降該染色 捲裝之捲繞密度設定在9〇與3〇〇 g/1之間,較佳地9〇至15〇 g/卜此導致良好染色結杲(尤其關於均勻染色)。 -根據本發明之用於執行生產紗線筒之方法之紗線加工 機包含: -至少一供料捲裝管夾具; -一紗線加工單元’其用於自一已固持於該供料捲裝管夾 具上之供料捲裝之長絲紗線生產一花色紗線;及 -一捲取捲裝夾具,其用於捲繞一捲取捲裝上之花色紗 線。根據本發明,該紗線加工機經設定以將一交叉捲繞 染色捲裝生產為一捲取捲裝。 作為一結果,可藉由根據本發明之紗線加工機達成根據 本發明之方法之優點。 為於根據本發明之紗線加工機内生產一套筒,將一筒管 安置於該捲取捲裝夾具上,其中將一彈性圓筒狀結構(特 點而言,一襪)拉至該筒管上,且其中該紗線加工機經設 定以將該花色紗線捲繞於該圓筒狀結構上。 較佳地,將該染色捲裝捲繞於其上之筒管具有一乃與 1 80 mm之間之外徑。相應地藉此界定該染色捲裝之捲繞捲 裝之内徑。因在染色期間必須將該染色捲裝(或該等套筒) 安置於一錠子上,故該染色捲裝之捲繞捲裝之内徑必須係 121962.doc -12· 200812896 足夠大以便在染色期問續摄妓m 巴肩間4捲繞捲裝之内側與該錠子之間存 在一足以供收縮之空間。 在根據本發明之紗線加H該紗線加卫單元較佳地 包含一假撚變形單元或-空氣包覆噴嘴或-空氣變形噴 嘴。 若將一具有祕蚊該捲取捲裝之絲鋪放角度之構件之 絲鋪放裝置饰置於該捲取捲裝夾具之前,則可在不消弱該 紗線加工製程(特定而言,其製程速度)之情形下藉由以一乂 方式放大該絲鋪放角度而降低捲繞密度以便捲繞一具有足 夠低捲繞密度之毕0_ 木色捲裒此外,有利之情形係:該紗線 加工機具有用於在該花色紗線之捲起期間設定該花色紗線 之紗線張力之構件(例如,—輸送單元);及/或將—壓力滾 子及用於設定㈣力滾子上之捲取捲取之Μ力的構件佈置、 於《亥捲取捲裝夾具上。藉由該等構件可直接地影響欲捲繞 之染色捲裝之捲繞密度。 若欲在-根據本發明之紗線加工機内同時生產複數個花 色紗線或染色捲裝且因而提供複數個捲取捲裝夾具,有利 之情形係該等捲取捲裝夾具各自具有一單獨錠子驅動。然 後’ y獨立地設定欲於各個捲取捲裝夹具上捲繞之染色捲 裝之參數(特定而言,其捲繞密度)。或者,在此'紗線加 工機中提供該捲取捲裝夾具之—所謂的軸驅動亦係可能。 在此h形中,藉助一軸同時地驅動複數個捲取捲裝,此導 致以單個染色捲裝參數之複雜性為代價之較少裝置 【實施方式】 ' 。 121962.doc 200812896 圖1係一顯示一奸姑+ 線加工⑹經設定Μ 4明之、纱線加工機1之示意圖。紗 方法,亦即將_^1 根據本發明之用於生產紗線筒之 -紗線加工單元6(例如二杂色捲裝生產為捲取捲裝2。於 假撼變形單元)中自一 p ff m 持於-供料捲裝管失呈3… )中自已穩文固 以形成-花色紗線7。仏供料捲裝4加工一長絲紗線5 直接地捲繞於—作為捲:同紗線加工機1内將花色紗線7It is not necessary to re-wrap it before the shortcomings of the prior art. In the case of the dyeing of the product color yarn, the patented dry circumference is used for production _ 'Dingde, Go", exhibition, v green method and yarn — ^ m属明明Leiweiwei describes the embodiment of the present invention. x In the method for producing a yarn drum according to the present invention, the following process steps are carried out on the machine: It is preferred that a yarn is added to a supply roll holder of the yarn processing machine and is attached thereto. The reel is unwound at least one filament yarn; 〃 /, by one of the yarn processing machines, the yarn processing unit is from a color yarn; and the filament yarn is produced - by the yarn Winding is carried out on a take-up package on the take-up package of the yarn processing machine to produce a cylinder. According to the invention, a cross-wound dyed package is wound into the take-up package. Thus, the yarn yarn is produced from the filament yarn on the yarn processing machine and directly wound on the dyed package on the same yarn handler, thereby 2 rewinding according to the prior art. . The dyed package is wound in a manner with a relatively low winding density to remove the wound package from a bobbin without damaging the wound package. The present invention is based on the discovery that while maintaining a high productivity, the dyed package can be produced in a cross-wound dyeing package directly on a yarn processing machine having a yarn processing unit. The density is used for dyeing. Thus, the rewinding can be omitted. Winding the sleeve into the dyed package, placing a bobbin in the coil 121962. doc -10- 200812896 Volume 1 fixture and placing an elastic cylindrical structure (specifically, a sock) Pulled on the 4 cylinder & and wherein the color yarn is wound on the cylindrical structure. Preferably, the bobbin is configured to be rigid, which simplifies the private removal of the sleeve from the bobbin. By configuring the dye package as a sleeve, the package is supported and/or wrapped by the cylindrical structure after removal from the tube so that the package can be transported more stably and more easily Dyeing package. The method according to the invention is particularly suitable for producing a dyed package in which the filament yarn is deformed by means of a twisting yarn processing unit and/or the filament yarn is processed by means of an air-coated nozzle or an air-deformed nozzle to form The color yarn. It is particularly preferred that the winding angle of the dyed package is preferably set to be greater than 18° by means of a wire laying device prior to winding the package. Determining a desired winding by the wire tension of the color yarn during winding, the contact pressure of one of the support rollers on the take-up package, and the winding angle of the cross-wound wire on the take-up package The winding density of the package is taken up. The minimum effect of the yarn processing process in the yarn processing unit due to the reduction in winding density can be achieved by increasing the wire winding angle. In this case, the wire winding angle is defined by the angle at which the monofilament winding on the take-up package is surrounded by the radial direction of the take-up package. In other cases, the greater the winding angle of the selected filament, the smaller the winding density. This is derived from the fact that when the wire winding angle is relatively large, the larger cavity is surrounded by the continuous layer of the rolled up yarn when the wire is wound in an overlaid manner. To enclose the air between the layers of the rolled up yarn at a relatively large wire winding angle to enclose the vehicle with a smaller wire winding angle. In the case of a false PA 捻 121962.doc 200812896, in the case of a PA yarn, at a production speed of about 5 〇〇, a 18 is used. The winding angle of the wire is reduced to a maximum dyeing winding density of 3 〇〇 g/1. In particular, for false twisted PA or HE yarns, it is preferred to reduce the winding density of the dyed package between 9 〇 and 3 〇〇 g/1, preferably 9 〇 to 15 〇 g/b. This results in good staining of the scars (especially with regard to uniform dyeing). - A yarn processing machine according to the invention for carrying out a method for producing a yarn drum comprising: - at least one supply roll tube clamp; - a yarn processing unit for holding it from the supply roll The filament yarn of the supply package on the pipe clamp produces a color yarn; and - a coil take-up jig for winding a color yarn of a roll of the package. In accordance with the present invention, the yarn processing machine is configured to produce a cross-wound dyed package as a take-up package. As a result, the advantages of the method according to the invention can be achieved by a yarn processing machine according to the invention. In order to produce a sleeve in the yarn processing machine according to the present invention, a bobbin is placed on the take-up package, wherein an elastic cylindrical structure (in particular, a sock) is pulled to the bobbin And wherein the yarn processing machine is set to wind the color yarn on the cylindrical structure. Preferably, the bobbin on which the dyed package is wound has an outer diameter of between 1 and 80 mm. Accordingly, the inner diameter of the wound package of the dyed package is thereby defined. Since the dyed package (or sleeves) must be placed on a spindle during dyeing, the inner diameter of the wound package of the dyed package must be 121962.doc -12· 200812896 large enough to During the dyeing period, there is a space between the inner side of the 4 winding package and the spindle. The yarn applying unit according to the present invention preferably comprises a false twisting unit or an air-sealing nozzle or an air-deflending nozzle. If a wire laying device having a component for laying the angle of the coiled wire of the mosquito is placed in front of the winding package, the yarn processing process can be not weakened (specifically, In the case of process speed), the winding density is reduced by amplifying the wire laying angle in a meandering manner to wind a 0-wood color roll having a sufficiently low winding density. Further, the yarn is advantageously: The processing machine has means for setting the yarn tension of the color yarn during the winding of the color yarn (for example, a conveying unit); and/or a pressure roller and a setting (four) force roller The coils take the force of the components of the assembly, on the "Hui roll take-up fixture. The winding density of the dyed package to be wound can be directly influenced by the members. If it is desired to simultaneously produce a plurality of color yarns or dyed packages in a yarn processing machine according to the invention and thus provide a plurality of winding packages, it is advantageous if the winding packages each have a separate ingot Sub-driver. Then, 'y' independently sets the parameters (specifically, the winding density) of the dyed packages to be wound on the respective take-up packages. Alternatively, it is also possible to provide the winding package in this 'yarn machine' - so-called shaft drive. In this h-shape, a plurality of take-up packages are driven simultaneously by means of a single axis, which results in a lesser device at the expense of the complexity of a single dyeing package parameter [Embodiment]. 121962.doc 200812896 Fig. 1 is a schematic diagram showing a yarn processing machine 1 with a traitor + line processing (6) set. The yarn method, that is, the yarn processing unit 6 for producing a yarn cylinder according to the present invention (for example, the two-color package is produced as a take-up package 2 in a false twisting unit). Ff m is held in the - supply package tube lost 3...) itself is solidified to form - color yarn 7.仏Feeding package 4 processing a filament yarn 5 directly wound on - as a roll: the same yarn processing machine 1 will be colored yarn 7

將捲取捲裂2安裝於::拾褒2之交又捲繞染色捲裝上, 較佳地直接地藉;;加工機1之一捲取捲裝夾具9内’ 以捲繞花色紗線7。作為=馬達驅動捲取捲裝2之旋轉 乍為、、、口果,捲取捲裝夾具9具有一單 獨錠子驅動。將-套筒捲繞為該染色捲裝。為此目的,將 y筒管ig安置於捲取捲裝夾具9,且將—肋作為一彈性 圓)¾狀結構拉於筒;π μ ^ 士 、。 上。將化色紗線7捲繞於該圓筒狀 :冓 口而生產该染色捲裝之捲繞捲裝12。較佳地,在 捲繞期間藉助捲取捲裝夾具9上之—絲鋪放裝置14將該染 色捲,之絲捲繞角度設定為大於18。。此藉由根據所指示 之雙箭頭17相依於生產速度暨合意絲捲繞角度移動線鋪放 裝置14之絲導向件15而完成。 圖2a至2d顯示如何自根據本發明之紗線加工機之捲取捲 裝落捲一套筒20。圖2a自該捲取捲裝夾具取下之染色捲 裝’其中筒管10仍被佈置於紗線捲裝12之内,且拉出筒管 10之外的襪11之末端21仍位於筒管10中。 圖2b顯示在已將襪U之末端21自筒管〗〇拉出且翻轉於捲 繞捲裝12上之後之染色捲裝。 121962.doc -14- 200812896 圖2c顯示在將剛性筒管10自紗線捲裝12壓出時之染色捲 裝,其藉由箭頭22表示。 圖2d顯示藉由襪n包圍之染色捲裝之紗線捲裝12,亦 即,套筒20。 本叙明k出一種用於在一妙線加工機j上生產紗線筒之 方法,其包括如下製程步驟: -自一已固持於紗線加工機1之供料捲裝管夾具3上之供 料捲裝4退繞至少一長絲紗線5 ; ’、 -藉由紗線加工機!之紗線加工單元6自長絲紗線5生產 一花色紗線7 ;及 -藉由將花色紗線7捲繞於紗線加工機丨之一捲取捲裝夾 具9之捲取捲裝2上而生產一筒’其中將一交叉捲繞染色捲 裝捲繞為捲取捲裝2。 本么月並$限疋於上文戶斤洋細說明之例示性實施例。相 反,在一根本不同類型之實施例中諸多使用本發明特徵之 變化係可行。 【圖式簡單說明】 上文已關於一例示牲實施例參照該等圖式詳細蘭釋了本 發明。 圖1係一顯示一根據本發明之紗線加工機之示意圖。 圖2a至2峨示如何自該根據本發明之紗線加工機之播取 捲裝移除一套筒。 該等圖式中之圖形高度示意性地_ 吧頌不根據本發明之主要 要素且不應理解為依比例描繪。撻 捉供根據本發明之主要要 121962.doc -15- 200812896 素之各個組分以便可清晰地顯示其結構。 【主要元件符號說明】 1 紗線加工機 2 捲取捲裝 3 供料捲裝管夾具 4 供料捲裝 5 長絲紗線 ^ 6 紗線加工單元 7 花色紗線 9 捲取捲裝夾具 10 筒管 11 襪 12 捲繞捲裝 14 絲鋪放裝置 15 絲導向件 φ 17 雙箭頭 20 套筒 21 末端 121962.doc -16-The coiling and winding 2 is installed at: the intersection of the picking 2 and the winding of the dyed package, preferably directly;; one of the processing machines 1 is taken up in the winding jig 9 to wind the colored yarn 7. As the rotation of the motor-driven take-up package 2 is 、, ,, and the fruit, the take-up package jig 9 has a single spindle drive. The sleeve is wound into the dyed package. For this purpose, the y bobbin ig is placed in the take-up package jig 9 and the rib is pulled as an elastic circle into the cylinder; π μ ^ 士 , . on. The colored yarn 7 is wound around the cylindrical shape to produce the wound package 12 of the dyed package. Preferably, the winding speed of the dyed roll is set to be greater than 18 by the wire laying device 14 on the take-up package jig 9 during winding. . This is accomplished by moving the wire guide 15 of the wire placement device 14 in accordance with the indicated double arrow 17 in accordance with the production speed and the desired wire winding angle. Figures 2a to 2d show how a sleeve 20 can be unwound from a take-up reel of a yarn processing machine according to the present invention. Figure 2a a dye package taken from the take-up package jig where the bobbin 10 is still disposed within the yarn package 12 and the end 21 of the sock 11 outside the pull-out bobbin 10 is still located in the bobbin 10 in. Figure 2b shows the dyed package after the end 21 of the sock U has been pulled from the bobbin and turned over onto the reel package 12. 121962.doc -14- 200812896 Figure 2c shows a dyed package as the rigid bobbin 10 is extruded from the yarn package 12, indicated by arrow 22. Figure 2d shows the yarn package 12 of the dyed package surrounded by the sock n, i.e., the sleeve 20. The present invention provides a method for producing a yarn drum on a yarn processing machine j, which comprises the following process steps: - from a supply roll tube clamp 3 that has been held by the yarn processing machine 1 The supply package 4 unwinds at least one filament yarn 5; ', - by means of a yarn processing machine! The yarn processing unit 6 produces a color yarn 7 from the filament yarn 5; and - the winding package 2 of the winding package 9 by winding the color yarn 7 in the yarn processing machine A tube is produced from above, in which a cross-wound dyeing package is wound into a take-up package 2. This month and the following are limited to the illustrative embodiments described above. On the contrary, many variations of the features of the invention are possible in a fundamentally different type of embodiment. BRIEF DESCRIPTION OF THE DRAWINGS The invention has been described in detail above with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view showing a yarn processing machine in accordance with the present invention. Figures 2a through 2 illustrate how a sleeve can be removed from the take-up package of the yarn processing machine in accordance with the present invention. The figures in the drawings are highly schematic in nature and are not to be construed as limiting.捉 Capturing the main components of the main body according to the present invention so that the structure can be clearly displayed. [Description of main component symbols] 1 Yarn processing machine 2 Coiled package 3 Feeding package pipe clamp 4 Feeding package 5 Filament yarn ^ 6 Yarn processing unit 7 Color yarn 9 Coiling package 10 Bobbin 11 Socks 12 Winding package 14 Wire laying device 15 Wire guide φ 17 Double arrow 20 Sleeve 21 End 121962.doc -16-

Claims (1)

200812896 十、申請專利範圍: 之方法,其包括如 一種於一紗線加工機(1)上生產紗線筒 下製程步驟: 自-已固持、於該紗線加工機(4)之供料捲裝管失具⑺ 上之供料捲裝(4)退繞至少一長絲紗線(5); 藉由該紗線加工機⑴之一紗線加工單元⑹自該長絲 紗線(5)生產一花色紗線(7);及200812896 X. Patent application scope: The method comprises the following steps of producing a yarn barrel under a yarn processing machine (1): self-holding, feeding of the yarn processing machine (4) a supply package (4) on which the at least one filament yarn (5) is unwound; a yarn processing unit (6) of the yarn processing machine (1) from the filament yarn (5) Production of a color yarn (7); and -藉由將該花色紗線(7)捲繞於該紗線加工機(1)之一捲 取捲裝夾具(9)之一捲取捲裝(2)上來生產一筒,其中 將一交又捲繞染色捲裝捲繞為該捲取捲裝(2),其特徵 在於:將一套筒(20)捲繞為該染色捲裝,其中將一筒 言(10)女且於遠捲取捲裝夾具(9)上,且將一彈性圓筒 狀結構、特定而言為一襪(U)拉於該筒管(1〇)上,且 其中將該花色紗線(7)捲繞於該圓筒狀結構上。 2·如請求項1之生產紗線筒之方法,其特徵在於··藉助該 紗線加工單元假撚變形該長絲紗線及/或藉助一空 氣包覆喷嘴或一空氣變形噴嘴加工該長絲紗線以形成該 花色紗線。 3·如請求項1或2之生產紗線筒之方法,其特徵在於在捲繞 期間藉助該捲取捲裝夾具(9)前一絲鋪放裝置(丨4)較佳地 將該染色捲裝之絲捲繞角度設定為大於1 8。。 4·如請求項1或2之生產紗線筒之方法,其特徵在於將該染 色捲裝之捲繞密度設定在90 g/Ι與300 g/Ι之間,較佳地9〇 g /1 至 1 5 0 g /1 〇 121962.doc 200812896 5· 一種紗線加工機,其用於勃并^ 、執仃如明求項丨至4中任一 項之生產紗線筒之方法,其包括: T1 明求 -至少一供料捲裝管夾具(3); _ 一紗線加工單元(6),发用^ν &amp; 一 於自一已固持於該供料 _ 管夾具(3)上之供料捲妒 卄棬裝 化 婚装(4)之一長絲紗線(5)生產一 色紗線(7);及 厓 -一用於將該花色紗飨ί7λ祕&amp; 巴八綠am繞於—捲繞捲裝 ▲ 取捲裝夾具(9),JL中兮糾、括丄 ^ • 、中該紗線加工機(1)經設置以生產 一交又捲1 染色捲裝作為-捲取捲裝⑺,其特徵在 於.將-同官(10)安置於該捲取捲裝失具⑺上,其中 將一彈性圓筒狀結構、转索丄 — 特疋而g為一襪(11)拉至該筒 官⑽上,且其中該紗線加工機⑴經設置以將該花色 沙線(7)捲繞於該圓筒狀結構上。 6.如請求項5之紗線加工機,其特徵在於該筒管⑽具有一 在75 mm與180 mm之間之外徑。 籲7·如凊求項5或6之紗線加工機,其特徵在於該紗線加工單 包含一假撚變形單元或一空氣包覆喷嘴 形噴嘴。 义 ‘ 8.如%求項5或6之紗線加卫機’其特徵在於該紗線加工機 ,⑴具有用於在-花色紗線⑺之捲起期間設定該花色紗 線之紗線張力之構件,且/或其特徵在於該捲取捲裝夾具 (=佈置有—壓力滾子及用於設定該壓力滾子上該捲取 :裝(2)之壓力之構件’且/或其特徵在於該捲取捲裝夾 具(9)之前佈置有一具有用於設定該捲取捲裝(2)之一絲 121962.doc 200812896 鋪放角度之構件的絲鋪放裝置(14)。 9·如請求項5或6之紗線加工機,其特徵在於該捲取捲裝夾 具(9)具有一單個錠子驅動。- producing a cylinder by winding the color yarn (7) on one of the winding and winding jigs (2) of one of the yarn processing machines (1) And winding the dyed package to the take-up package (2), characterized in that a sleeve (20) is wound into the dyed package, wherein a tube (10) female and a distant roll Taking the package fixture (9) and pulling an elastic cylindrical structure, in particular a sock (U), onto the bobbin (1), and wherein the color yarn (7) is wound On the cylindrical structure. 2. The method of claim 1, wherein the yarn processing unit deforms the filament yarn and/or processes the length by means of an air-clad nozzle or an air-deformation nozzle. Silk yarn to form the yarn of the suit. 3. The method of producing a yarn cartridge according to claim 1 or 2, characterized in that the dyeing package is preferably carried out by means of a winding device (丨4) of the winding package jig (9) during winding. The wire winding angle is set to be greater than 18. . 4. A method of producing a yarn cartridge according to claim 1 or 2, characterized in that the winding density of the dyed package is set between 90 g/Ι and 300 g/Ι, preferably 9 〇g /1 To a method of producing a yarn cartridge according to any one of the items 4 to 4, which comprises : T1 明求 - at least one supply package pipe clamp (3); _ a yarn processing unit (6), hair ^ν &amp; one has been retained on the supply _ pipe clamp (3) One of the supply yarns (4), one of the filament yarns (5) produces a one-color yarn (7); and a cliff-one for the color yarn 飨ί7λ secret &amp; Ba Ba green am Wrapping-winding package ▲ taking the package jig (9), JL 兮 、, 丄 • ^ •, the yarn processing machine (1) is set to produce a cross roll 1 dyed roll as a roll The take-up package (7) is characterized in that - the same officer (10) is placed on the take-up reel (7), wherein an elastic cylindrical structure, a shackle - a shackle, and a sock (11) ) pulled onto the organ (10), and Yarn processing ⑴ arranged to suit the sand line (7) is wound on the cylindrical structure. 6. Yarn processing machine according to claim 5, characterized in that the bobbin (10) has an outer diameter of between 75 mm and 180 mm. A yarn processing machine according to claim 5 or 6, wherein the yarn processing unit comprises a false twist deformation unit or an air-coated nozzle nozzle. </ RTI> 8. The yarn aligner of the item 5 or 6 is characterized in that the yarn processing machine (1) has a yarn tension for setting the yarn of the color during the winding of the stencil (7) a member, and/or characterized by the take-up package (=a pressure roller and a member for setting the pressure on the pressure roller: the pressure of the assembly (2)' and/or characteristics thereof Prior to the winding package (9), a wire placement device (14) having means for setting the angle of the wire 121962.doc 200812896 of the take-up package (2) is arranged. A yarn processing machine of 5 or 6, characterized in that the take-up package (9) has a single spindle drive. 121962.doc121962.doc
TW096122759A 2006-06-23 2007-06-23 Method for producing yarn bobbins and yarn processing machine TW200812896A (en)

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