TW200815497A - Process for production of high molecular weight polyhydroxy acid - Google Patents
Process for production of high molecular weight polyhydroxy acid Download PDFInfo
- Publication number
- TW200815497A TW200815497A TW96132873A TW96132873A TW200815497A TW 200815497 A TW200815497 A TW 200815497A TW 96132873 A TW96132873 A TW 96132873A TW 96132873 A TW96132873 A TW 96132873A TW 200815497 A TW200815497 A TW 200815497A
- Authority
- TW
- Taiwan
- Prior art keywords
- acid
- molecular weight
- high molecular
- polyhydroxy acid
- producing
- Prior art date
Links
- 229920001273 Polyhydroxy acid Polymers 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims abstract description 33
- 230000008569 process Effects 0.000 title claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 title claims description 32
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 24
- 239000007822 coupling agent Substances 0.000 claims abstract description 24
- 150000001261 hydroxy acids Chemical class 0.000 claims abstract description 19
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 17
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 5
- 239000002253 acid Substances 0.000 claims description 55
- 238000006116 polymerization reaction Methods 0.000 claims description 38
- -1 aromatic diols Chemical class 0.000 claims description 31
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 22
- 238000003756 stirring Methods 0.000 claims description 19
- 239000003054 catalyst Substances 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 18
- 238000009833 condensation Methods 0.000 claims description 15
- 230000005494 condensation Effects 0.000 claims description 15
- 150000002009 diols Chemical class 0.000 claims description 15
- 150000007519 polyprotic acids Polymers 0.000 claims description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 11
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims description 11
- 239000000178 monomer Substances 0.000 claims description 11
- 239000012948 isocyanate Substances 0.000 claims description 10
- 229920005862 polyol Polymers 0.000 claims description 10
- 150000003077 polyols Chemical class 0.000 claims description 10
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 9
- 230000015572 biosynthetic process Effects 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 150000002978 peroxides Chemical class 0.000 claims description 7
- 150000002513 isocyanates Chemical class 0.000 claims description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 5
- 239000003381 stabilizer Substances 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 claims description 4
- 239000012298 atmosphere Substances 0.000 claims description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 3
- DMEGYFMYUHOHGS-UHFFFAOYSA-N cycloheptane Chemical class C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 150000002923 oximes Chemical group 0.000 claims description 3
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 2
- 238000004891 communication Methods 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims description 2
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052707 ruthenium Inorganic materials 0.000 claims description 2
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims 4
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical class CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims 2
- 150000001298 alcohols Chemical class 0.000 claims 2
- 150000005846 sugar alcohols Polymers 0.000 claims 2
- QHGNHLZPVBIIPX-UHFFFAOYSA-N tin(ii) oxide Chemical compound [Sn]=O QHGNHLZPVBIIPX-UHFFFAOYSA-N 0.000 claims 2
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical group C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 claims 1
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 claims 1
- UGPWRRVOLLMHSC-UHFFFAOYSA-N 2-[3-(2-hydroxypropan-2-yl)phenyl]propan-2-ol Chemical class CC(C)(O)C1=CC=CC(C(C)(C)O)=C1 UGPWRRVOLLMHSC-UHFFFAOYSA-N 0.000 claims 1
- NCMZYETVQBXFJN-UHFFFAOYSA-N O.O.O.O.O.O.OCC(O)CO Chemical compound O.O.O.O.O.O.OCC(O)CO NCMZYETVQBXFJN-UHFFFAOYSA-N 0.000 claims 1
- 229910021626 Tin(II) chloride Inorganic materials 0.000 claims 1
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 claims 1
- 229910052797 bismuth Inorganic materials 0.000 claims 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims 1
- 229910000420 cerium oxide Inorganic materials 0.000 claims 1
- FWGNBHVCSBZRDK-UHFFFAOYSA-N cyclodecane-1,1-diol Chemical class OC1(O)CCCCCCCCC1 FWGNBHVCSBZRDK-UHFFFAOYSA-N 0.000 claims 1
- YGXXZMDWSWSCSI-UYUJGIFYSA-N cyclodiol Chemical compound OC1=CC=C2[C@H]3CC[C@](C)(C(CC4)(O)CC5)C45[C@@H]3CCC2=C1 YGXXZMDWSWSCSI-UYUJGIFYSA-N 0.000 claims 1
- SUGGJLOBTAREMB-UHFFFAOYSA-N cyclooctane-1,1-diol Chemical class OC1(O)CCCCCCC1 SUGGJLOBTAREMB-UHFFFAOYSA-N 0.000 claims 1
- UYDJAHJCGZTTHB-UHFFFAOYSA-N cyclopentane-1,1-diol Chemical class OC1(O)CCCC1 UYDJAHJCGZTTHB-UHFFFAOYSA-N 0.000 claims 1
- GPSINNCBFURFNQ-UHFFFAOYSA-N cyclopropylhydrazine Chemical compound NNC1CC1 GPSINNCBFURFNQ-UHFFFAOYSA-N 0.000 claims 1
- 239000002934 diuretic Substances 0.000 claims 1
- 230000001882 diuretic effect Effects 0.000 claims 1
- 238000000855 fermentation Methods 0.000 claims 1
- 230000004151 fermentation Effects 0.000 claims 1
- 238000007306 functionalization reaction Methods 0.000 claims 1
- 150000007857 hydrazones Chemical class 0.000 claims 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical class CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 claims 1
- 239000000049 pigment Substances 0.000 claims 1
- 235000011150 stannous chloride Nutrition 0.000 claims 1
- 239000001119 stannous chloride Substances 0.000 claims 1
- 239000004246 zinc acetate Substances 0.000 claims 1
- 229920001730 Moisture cure polyurethane Polymers 0.000 abstract description 4
- 229920000642 polymer Polymers 0.000 description 41
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 38
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 28
- 239000000047 product Substances 0.000 description 22
- 230000009477 glass transition Effects 0.000 description 21
- 229910052757 nitrogen Inorganic materials 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- JVTAAEKCZFNVCJ-REOHCLBHSA-N L-lactic acid Chemical compound C[C@H](O)C(O)=O JVTAAEKCZFNVCJ-REOHCLBHSA-N 0.000 description 18
- 238000000113 differential scanning calorimetry Methods 0.000 description 18
- 229920000747 poly(lactic acid) Polymers 0.000 description 16
- 239000004626 polylactic acid Substances 0.000 description 15
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 14
- 239000004310 lactic acid Substances 0.000 description 13
- 235000014655 lactic acid Nutrition 0.000 description 13
- 230000008018 melting Effects 0.000 description 12
- 238000002844 melting Methods 0.000 description 12
- 238000006068 polycondensation reaction Methods 0.000 description 12
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 11
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 11
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 10
- 239000011541 reaction mixture Substances 0.000 description 10
- 230000005587 bubbling Effects 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 7
- 125000001931 aliphatic group Chemical group 0.000 description 7
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 5
- 125000004122 cyclic group Chemical group 0.000 description 5
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 5
- 239000000052 vinegar Substances 0.000 description 5
- 235000021419 vinegar Nutrition 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- WWZKQHOCKIZLMA-UHFFFAOYSA-N Caprylic acid Natural products CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 4
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 125000005442 diisocyanate group Chemical group 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000005056 polyisocyanate Chemical group 0.000 description 4
- 229920001228 polyisocyanate Chemical group 0.000 description 4
- KQTIIICEAUMSDG-UHFFFAOYSA-N tricarballylic acid Chemical compound OC(=O)CC(C(O)=O)CC(O)=O KQTIIICEAUMSDG-UHFFFAOYSA-N 0.000 description 4
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000006482 condensation reaction Methods 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 150000004706 metal oxides Chemical class 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000010977 unit operation Methods 0.000 description 3
- OVBFMEVBMNZIBR-UHFFFAOYSA-N -2-Methylpentanoic acid Natural products CCCC(C)C(O)=O OVBFMEVBMNZIBR-UHFFFAOYSA-N 0.000 description 2
- NNOZGCICXAYKLW-UHFFFAOYSA-N 1,2-bis(2-isocyanatopropan-2-yl)benzene Chemical compound O=C=NC(C)(C)C1=CC=CC=C1C(C)(C)N=C=O NNOZGCICXAYKLW-UHFFFAOYSA-N 0.000 description 2
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 2
- IVIDDMGBRCPGLJ-UHFFFAOYSA-N 2,3-bis(oxiran-2-ylmethoxy)propan-1-ol Chemical compound C1OC1COC(CO)COCC1CO1 IVIDDMGBRCPGLJ-UHFFFAOYSA-N 0.000 description 2
- DMUXSGAKEXSNGN-UHFFFAOYSA-N 2-ethyloctanoic acid Chemical compound CCCCCCC(CC)C(O)=O DMUXSGAKEXSNGN-UHFFFAOYSA-N 0.000 description 2
- KNOSPDPCNMAPLA-UHFFFAOYSA-N 2-hydroxy-2-pentyloctanoic acid Chemical compound CCCCCCC(O)(C(O)=O)CCCCC KNOSPDPCNMAPLA-UHFFFAOYSA-N 0.000 description 2
- CVKMFSAVYPAZTQ-UHFFFAOYSA-N 2-methylhexanoic acid Chemical compound CCCCC(C)C(O)=O CVKMFSAVYPAZTQ-UHFFFAOYSA-N 0.000 description 2
- ATUUSOSLBXVJKL-UHFFFAOYSA-N 3-ethylpentanoic acid Chemical compound CCC(CC)CC(O)=O ATUUSOSLBXVJKL-UHFFFAOYSA-N 0.000 description 2
- RGRNSTGIHROKJB-UHFFFAOYSA-N 3-hydroxy-3-methylhexanoic acid Chemical compound CCCC(C)(O)CC(O)=O RGRNSTGIHROKJB-UHFFFAOYSA-N 0.000 description 2
- VHOZGIBKJJMDLO-UHFFFAOYSA-N 3-hydroxy-3-methyloctanoic acid Chemical compound CCCCCC(C)(O)CC(O)=O VHOZGIBKJJMDLO-UHFFFAOYSA-N 0.000 description 2
- WHBMMWSBFZVSSR-UHFFFAOYSA-N 3-hydroxybutyric acid Chemical compound CC(O)CC(O)=O WHBMMWSBFZVSSR-UHFFFAOYSA-N 0.000 description 2
- AXFYFNCPONWUHW-UHFFFAOYSA-N 3-hydroxyisovaleric acid Chemical compound CC(C)(O)CC(O)=O AXFYFNCPONWUHW-UHFFFAOYSA-N 0.000 description 2
- NDPLAKGOSZHTPH-UHFFFAOYSA-N 3-hydroxyoctanoic acid Chemical compound CCCCCC(O)CC(O)=O NDPLAKGOSZHTPH-UHFFFAOYSA-N 0.000 description 2
- REKYPYSUBKSCAT-UHFFFAOYSA-N 3-hydroxypentanoic acid Chemical compound CCC(O)CC(O)=O REKYPYSUBKSCAT-UHFFFAOYSA-N 0.000 description 2
- ALRHLSYJTWAHJZ-UHFFFAOYSA-N 3-hydroxypropionic acid Chemical compound OCCC(O)=O ALRHLSYJTWAHJZ-UHFFFAOYSA-N 0.000 description 2
- FMHKPLXYWVCLME-UHFFFAOYSA-N 4-hydroxy-valeric acid Chemical compound CC(O)CCC(O)=O FMHKPLXYWVCLME-UHFFFAOYSA-N 0.000 description 2
- MHPUGCYGQWGLJL-UHFFFAOYSA-N 5-methyl-hexanoic acid Chemical compound CC(C)CCCC(O)=O MHPUGCYGQWGLJL-UHFFFAOYSA-N 0.000 description 2
- GPOPHQSTNHUENT-UHFFFAOYSA-N 6-Methyl caprylic acid Chemical compound CCC(C)CCCCC(O)=O GPOPHQSTNHUENT-UHFFFAOYSA-N 0.000 description 2
- XZOYHFBNQHPJRQ-UHFFFAOYSA-N 7-methyloctanoic acid Chemical compound CC(C)CCCCCC(O)=O XZOYHFBNQHPJRQ-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 description 2
- NBBUYPNTAABDEY-UHFFFAOYSA-N cyclobutane-1,1-diol Chemical compound OC1(O)CCC1 NBBUYPNTAABDEY-UHFFFAOYSA-N 0.000 description 2
- ZJAPOEKGBGSNBG-UHFFFAOYSA-N cyclopropane-1,1-diol Chemical compound OC1(O)CC1 ZJAPOEKGBGSNBG-UHFFFAOYSA-N 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- YYZUSRORWSJGET-UHFFFAOYSA-N ethyl octanoate Chemical compound CCCCCCCC(=O)OCC YYZUSRORWSJGET-UHFFFAOYSA-N 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 2
- ROBFUDYVXSDBQM-UHFFFAOYSA-N hydroxymalonic acid Chemical compound OC(=O)C(O)C(O)=O ROBFUDYVXSDBQM-UHFFFAOYSA-N 0.000 description 2
- 239000007943 implant Substances 0.000 description 2
- 150000002632 lipids Chemical class 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- YDSWCNNOKPMOTP-UHFFFAOYSA-N mellitic acid Chemical compound OC(=O)C1=C(C(O)=O)C(C(O)=O)=C(C(O)=O)C(C(O)=O)=C1C(O)=O YDSWCNNOKPMOTP-UHFFFAOYSA-N 0.000 description 2
- 239000008267 milk Substances 0.000 description 2
- 210000004080 milk Anatomy 0.000 description 2
- 235000013336 milk Nutrition 0.000 description 2
- 150000002894 organic compounds Chemical group 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- KJIFKLIQANRMOU-UHFFFAOYSA-N oxidanium;4-methylbenzenesulfonate Chemical compound O.CC1=CC=C(S(O)(=O)=O)C=C1 KJIFKLIQANRMOU-UHFFFAOYSA-N 0.000 description 2
- MLDWIYATQASALW-UHFFFAOYSA-N pent-1-ene-1,1-diol Chemical compound CCCC=C(O)O MLDWIYATQASALW-UHFFFAOYSA-N 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- UBXAKNTVXQMEAG-UHFFFAOYSA-L strontium sulfate Chemical compound [Sr+2].[O-]S([O-])(=O)=O UBXAKNTVXQMEAG-UHFFFAOYSA-L 0.000 description 2
- 239000001384 succinic acid Substances 0.000 description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 2
- SZHOJFHSIKHZHA-UHFFFAOYSA-N tridecanoic acid Chemical compound CCCCCCCCCCCCC(O)=O SZHOJFHSIKHZHA-UHFFFAOYSA-N 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- ORTVZLZNOYNASJ-UPHRSURJSA-N (z)-but-2-ene-1,4-diol Chemical compound OC\C=C/CO ORTVZLZNOYNASJ-UPHRSURJSA-N 0.000 description 1
- RBNPOMFGQQGHHO-UHFFFAOYSA-N -2,3-Dihydroxypropanoic acid Natural products OCC(O)C(O)=O RBNPOMFGQQGHHO-UHFFFAOYSA-N 0.000 description 1
- AARUKZVPSZZDPQ-UHFFFAOYSA-N 1,1-dihydroxyhydrazine Chemical class NN(O)O AARUKZVPSZZDPQ-UHFFFAOYSA-N 0.000 description 1
- MOTGYRRBAXQEOK-UHFFFAOYSA-N 2,2-dibutyloctanoic acid Chemical compound CCCCCCC(CCCC)(CCCC)C(O)=O MOTGYRRBAXQEOK-UHFFFAOYSA-N 0.000 description 1
- LGIVGMPBHKLNRY-UHFFFAOYSA-N 2,3,3-trimethylcyclohexane-1,1,2-tricarboxylic acid Chemical compound CC1(C)CCCC(C(O)=O)(C(O)=O)C1(C)C(O)=O LGIVGMPBHKLNRY-UHFFFAOYSA-N 0.000 description 1
- CFPOJWPDQWJEMO-UHFFFAOYSA-N 2-(1,2-dicarboxyethoxy)butanedioic acid Chemical compound OC(=O)CC(C(O)=O)OC(C(O)=O)CC(O)=O CFPOJWPDQWJEMO-UHFFFAOYSA-N 0.000 description 1
- VKSGSABLSVQMNY-UHFFFAOYSA-N 2-(2-sulfanylethyl)pentanoic acid Chemical compound CCCC(C(O)=O)CCS VKSGSABLSVQMNY-UHFFFAOYSA-N 0.000 description 1
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- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 1
- 210000003041 ligament Anatomy 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002074 melt spinning Methods 0.000 description 1
- 239000004750 melt-blown nonwoven Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- ZTJARVRVROMAGX-UHFFFAOYSA-N n-(iminomethylidene)hydroxylamine Chemical compound ON=C=N ZTJARVRVROMAGX-UHFFFAOYSA-N 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N n-hexanoic acid Natural products CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- VVGIYYKRAMHVLU-UHFFFAOYSA-N newbouldiamide Natural products CCCCCCCCCCCCCCCCCCCC(O)C(O)C(O)C(CO)NC(=O)CCCCCCCCCCCCCCCCC VVGIYYKRAMHVLU-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- CNIOISKOUFHOBZ-UHFFFAOYSA-N octanoic acid;prop-1-ene Chemical compound CC=C.CCCCCCCC(O)=O CNIOISKOUFHOBZ-UHFFFAOYSA-N 0.000 description 1
- 238000006384 oligomerization reaction Methods 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- 230000020477 pH reduction Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- CMPGPLIIWXTGON-UHFFFAOYSA-N pent-1-ene-2,4-diol Chemical compound CC(O)CC(O)=C CMPGPLIIWXTGON-UHFFFAOYSA-N 0.000 description 1
- JJAIIULJXXEFLV-UHFFFAOYSA-N pentane-2,3,4-triol Chemical compound CC(O)C(O)C(C)O JJAIIULJXXEFLV-UHFFFAOYSA-N 0.000 description 1
- XLMFDCKSFJWJTP-UHFFFAOYSA-N pentane-2,3-diol Chemical compound CCC(O)C(C)O XLMFDCKSFJWJTP-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 125000000864 peroxy group Chemical group O(O*)* 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920005575 poly(amic acid) Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- MTTKOBXFUGIESR-UHFFFAOYSA-N prop-1-ene-1,3-diol Chemical compound OCC=CO MTTKOBXFUGIESR-UHFFFAOYSA-N 0.000 description 1
- GBUIEYIEDRACFN-UHFFFAOYSA-N propane-1,1-diol;propane-1,2-diol Chemical compound CCC(O)O.CC(O)CO GBUIEYIEDRACFN-UHFFFAOYSA-N 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- CDAISMWEOUEBRE-UHFFFAOYSA-N scyllo-inosotol Natural products OC1C(O)C(O)C(O)C(O)C1O CDAISMWEOUEBRE-UHFFFAOYSA-N 0.000 description 1
- 210000004872 soft tissue Anatomy 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 235000003702 sterols Nutrition 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- PFBLRDXPNUJYJM-UHFFFAOYSA-N tert-butyl 2-methylpropaneperoxoate Chemical compound CC(C)C(=O)OOC(C)(C)C PFBLRDXPNUJYJM-UHFFFAOYSA-N 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 229940005605 valeric acid Drugs 0.000 description 1
- 229960000604 valproic acid Drugs 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 description 1
- 229940007718 zinc hydroxide Drugs 0.000 description 1
- 229910021511 zinc hydroxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/82—Preparation processes characterised by the catalyst used
- C08G63/823—Preparation processes characterised by the catalyst used for the preparation of polylactones or polylactides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/06—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from hydroxycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/68—Polyesters containing atoms other than carbon, hydrogen and oxygen
- C08G63/685—Polyesters containing atoms other than carbon, hydrogen and oxygen containing nitrogen
- C08G63/6852—Polyesters containing atoms other than carbon, hydrogen and oxygen containing nitrogen derived from hydroxy carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/005—Stabilisers against oxidation, heat, light, ozone
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/14—Peroxides
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
Description
200815497 25304pif 九、發明說明: I發明所屬之技術領域】 本發明大致是關於一種高分子量(high molecular weight) - 多羥基酸(polyhydroxy acid)的製造方法。本發明也是關於一 • 種實施所述方法的系統。 :【先前技術】 由於多羥基酸之化學、機械以及物理性質,其為極有 〇 用之材料。近年來,因為多羥基酸可在自然條件下藉由微 生物(microorganisms)降解為二氧化碳及水,所以歸因於其 生物降解性,多羥基酸之經濟重要性日益增加。 多羥基酸(諸如聚乳酸(polylactic acid))已使用習知 熔融紡絲方法(melt-Spinning process)編織為纖維。也容易 由聚乳酸製備紡黏(spunbound)及熔噴(meitbi〇wn)非編織 纖維(1101>〜(^1^1^叫。這些材料可用於各種應用中,如 家用及工業擦拭布、尿布、女性衛生產品、拋棄式服裝 (garment)以及抗UV織物。此外,因為聚乳酸可生物吸^ Ο 且了由生物糸統(bi〇l〇gical system)消化,所以其可易於用 在骨或軟組織中之植入物(implants)且用於可再吸收缝合 線(resorbable sutures) 〇 為用於某些應用(諸如醫學植入物、衣服、車身、電 • 腦主體以及其他相關組件)中,多羥基酸須且有至少5〇 〇〇〇 .峨㈣之高分子量’以顯示超過特定=二= 度(mechanical strength) ° 已知-種用於製造聚經基羧酸之方法,包括在含有機 200815497 25304pif /谷齊彳之反應此合物中及在實質上不存在水之情況下,經由 縮合反應使脂族單羥基羧酸(aliphatic m〇n〇_hydr()xy carboxylic acid)脫水,以獲得具有至少約5〇,⑽〇之重量平 均分子量的聚羥基羧酸。然而,此方法依賴於可能對環境 有害之有機溶劑的使用。此外,有機溶劑須自最終聚合物 移除,而增加加工成本。 Ο ο 允已知一種用於製造高分子量聚乳酸之方法,包括使用 辛酸亞錫(stannous octoate)催化劑開環聚合乳酸交酯 (^actide),。然而,該方法包括由乳酸之寡縮合物形成乳酸交 醋。在製造高分子量聚乳酸之前,鏡交§旨_分離且純 化,而增加製造成本。 曰主k些已知方法伴隨的問題在於,純化步驟複雜且因此 ^ ’因為其需要使用多單元操作(亦即蒸顧塔、蒸發器、 雜=換器、泵等),以便從環狀二聚體(cyclic dimers)來分 通其㈣謂(如乳酸及其絲物)。目為這些單元操作 成;具空及高溫下操作,所以資金、操作以及維持 尸§大。有可能減少蒸餾步驟的數目,然而,這將使 之回收率顯著降低,進而降低產率,且隨後 衣造過程之經濟成本。 中產座尚刀子畺多备基酸之合成包括在縮聚脫水反應 劑,且為釗產物之水。產生的水會成為聚合反應之抑制 合成方、、難以有效且實質地自反應物聚合物移除。已知有 steps),法已經提出複雜的水移除步驟(water removal 如水的連續蒸餾(successive distillation)及環狀二聚 200815497 25304pif 體。然而’在這些方法中使用之設備設計效率低,且已造 成饋入產物(feed product)與環狀二聚體損失。 所以需要提供一種製造高分子量多羥基酸之方法,以 克服或至少改善上述缺點之一或多者。 另外’也需要提供一種用於製造高分子量多羥基酸之 系統,以克服或至少改善上述缺點之一或多者。 I發明内容】 根據第一方面,提供一種高分子量多羥基酸的製造方 法,包括以下步驟: (a)使每基酸(hydroxy acid)與官能化劑(functionalizing agent) 縮合, 官能化劑經選定以在縮合後形成其上具有 上少二個末女而备基(terminal hydroxyl groups)之多經基酸預 聚合物(prepolymer);及 (b )使預t合物在形成南分子量多經基酸之條件下, 在偶合劑(coupling agent)存在下進行聚合。 在一貫施例中’偶合劑為異氰酸酯(isocyanate)偶合劑。 有利地,其上具有至少三個末端羥基之多羥基酸預聚 合物容許在上述聚合的步驟中形成高分子量多羥基酸。 有利地,相對於具有少於三個末端羥基之預聚合物而 σ 其上具有至/二個末端無基之多每基酸預聚合物利用 較少的異氰酸酯偶合劑。 根據第二方面,提供具有至少三個末端經基之多經基 酸預聚合物用於製造高分子量多羥基酸的用途,該用途包 括以下步驟: 7 200815497 25304pif (a)在形成高分子好絲酸之條件下, 在下使預聚合物聚合。 根據第二方面,提供一種用包括以下步驟之 1 • 的南分子量多經基酸: Ik • (Μ使羥基酸與官能化劑縮合,官能化劑經選定以/ 縮合後,形成其上具有至少三個末端羥基之多200815497 25304pif IX. Description of the Invention: Field of the Invention The present invention relates generally to a method for producing a high molecular weight polyhydroxy acid. The invention is also directed to a system for implementing the method. : [Prior Art] Due to the chemical, mechanical, and physical properties of polyhydroxy acids, it is a very useful material. In recent years, since polyhydroxy acids can be degraded into carbon dioxide and water by microorganisms under natural conditions, the economic importance of polyhydroxy acids is increasing due to their biodegradability. Polyhydroxy acids, such as polylactic acid, have been woven into fibers using the conventional melt-spinning process. It is also easy to prepare spunbound and melt-blown non-woven fibers from polylactic acid (1101>~(^1^1^. These materials can be used in various applications such as household and industrial wipes, diapers). , feminine hygiene products, disposable garments, and anti-UV fabrics. In addition, because polylactic acid is bioabsorbable and is digested by bio〇l〇gical system, it can be easily used in bone or Implants in soft tissue and for resorbable sutures are used in certain applications (such as medical implants, clothing, body, electric brain subjects, and other related components). a polyhydroxy acid whisker having a high molecular weight of at least 5 峨. (4) to indicate a specific mechanical = a mechanical strength. A method for producing a polycarboxylic acid, including The reaction of the machine 200815497 25304pif / glutinous oxime in the compound and in the absence of water in substantial form, the aliphatic monohydroxycarboxylic acid (aliphatic m〇n〇_hydr() xy carboxylic acid) is dehydrated by a condensation reaction. To obtain at least about 5 〇, (10) A polyhydroxycarboxylic acid having a weight average molecular weight. However, this method relies on the use of an organic solvent which may be harmful to the environment. In addition, the organic solvent must be removed from the final polymer to increase the processing cost. Ο ο A method for producing a high molecular weight polylactic acid comprising ring-opening polymerization of lactide using a stannous octoate catalyst. However, the method comprises forming a lactic acid vinegar from an oligocondensate of lactic acid. Prior to the high molecular weight polylactic acid, the mirror was used to separate and purify, which increased the manufacturing cost. The problem associated with some known methods is that the purification step is complicated and therefore because it requires the use of multi-unit operations (ie steaming) Guta, evaporator, miscellaneous converter, pump, etc., in order to separate from the cyclic dimers (such as lactic acid and its filaments). And operate at high temperatures, so the capital, operation and maintenance of the corpse is large. It is possible to reduce the number of distillation steps, however, this will make the recovery rate significantly lower, thereby reducing the yield, and with The economic cost of the post-coating process. The synthesis of the multi-prepared base acid of the middle-aged knives includes the polycondensation dehydration reagent and the water of the hydrazine product. The produced water will become the inhibition synthesis of the polymerization reaction, and it is difficult to be effective and substantial. The removal from the reactant polymer. Known steps, the process has proposed a complex water removal step (water removal such as continuous distillation of water and cyclic dimerization 200815497 25304pif body). However, the equipment used in these methods is inefficiently designed and has resulted in loss of feed product and cyclic dimer. It is therefore desirable to provide a process for making high molecular weight polyhydroxy acids that overcomes or at least ameliorates one or more of the above disadvantages. Further, it is also desirable to provide a system for making high molecular weight polyhydroxy acids to overcome or at least ameliorate one or more of the above disadvantages. SUMMARY OF THE INVENTION According to a first aspect, a method for producing a high molecular weight polyhydroxy acid is provided, comprising the steps of: (a) condensing a hydroxy acid with a functionalizing agent, and selecting a functionalizing agent Forming a polyperacid prepolymer having a terminal hydroxyl groups on the second after condensation; and (b) forming a pre-t-form in the formation of a south molecular weight poly-based group The polymerization is carried out in the presence of a coupling agent under acidic conditions. In a consistent application, the coupling agent is an isocyanate coupling agent. Advantageously, the polyhydroxy acid prepolymer having at least three terminal hydroxyl groups thereon allows for the formation of high molecular weight polyhydroxy acids in the above polymerization step. Advantageously, less isocyanate coupling agent is used per base acid prepolymer relative to the prepolymer having less than three terminal hydroxyl groups, σ having up to two ends without base. According to a second aspect, there is provided the use of a polybasic acid prepolymer having at least three terminal groups for the manufacture of a high molecular weight polyhydroxy acid, the use comprising the steps of: 7 200815497 25304pif (a) in forming a polymeric filament The prepolymer is polymerized under acid conditions. According to a second aspect, there is provided a Southern molecular weight polybasic acid comprising: 1 k: (1) Μ condensing a hydroxy acid with a functionalizing agent, the functionalizing agent is selected to be condensed, formed thereon to have at least Three terminal hydroxyl groups
合物;及 艰I 〇 (b)使麟合物麵彡成高分子量乡綠酸之條件下, 在偶合劑存在下進行聚合。 根據第四方面,提供一種反應器(react〇r),其具有一個 反應區(reaction zone) ’這個反應區含有一種具有至少三個 末端羥基之多羥基酸預聚合物與偶合劑之聚合單體混合物 (polymerizing monomeric mixture),其中該反應區是在由聚 合單體混合物形成高分子量多經基酸之條件下操作。 【貫施方式】 μ 定義 G 本文中使用之以下用詞及術語應具有所示含義: 術語“南分子量多經基酸”意謂具有大於l〇Q,⑽〇、較佳 大於150,000之分子量的多經基酸。在一些實施例中,多 羥基酸之高分子量為約100,000至約450,000。 ' 如本文中所用之術語“羥基酸,,意謂其中脂族基團或芳 • 族基團之一或多個氫原子經羥基置換的羧酸。 如本文中所用之術語“多羧基酸”意謂重複經基酸單體 單元之聚合物。 200815497 25304pif 術語“脂族羥基羧酸”一般是指在分子中具有醇羥基 (alcoholic hydroxyl)及羧基之酸,諸如乳酸(lactic acid)、乙 醇酸(glycolic acid)、蘋果酸(malic acid)、酒石酸(tartaric acid)、棒樣酸(citric acid)、氫丙烯酸(hydroacrylic acid)、α-羥基丁酸(α-hydroxybutyric acid)、甘油酸(glyceric acid)、 羥丙二酸(tartronic acid)以及類似脂族羥基羧酸。 Ο u 在本說明書上下文中之術語“官能化劑”廣泛地理解為 包括能夠與羥基酸進行縮合反應(condensati〇n reacti〇n)形 成具有至少二個末端經基之預聚合物的任何化合物。官能 化劑可包括至少一種多元醇及視情況多鲮酸 (polycarboxylic acid)及二醇(di〇i)中之至少一者或與二 合之多叛酸。 ” ’立 術^夕元醇”意謂具有至少三個羥基且 :現:官能基之醇。多元醇之例示性非限制性二 鏈可為直鏈、支鏈、芳族絲賴)季戊哺 敎 醇、三季戊四醇、甘油、甘油(及/或其他多—:醇ΤΪ= 及環狀縮合產物(諸如二甘油、三甘油、之開放 以及六甘油;二縮水甘油醚、二縮水甘油/、五甘油 縮水甘油醚、甘油二縮水甘油醚、丁烷H二乙二醇二 _、三㈣基丙m甘細、缩水甘油 1,2,4,5·環己烷四甲醇、以㈣烷四醇,四曱醇、 醇、1,5,8-壬烧三醇、^义壬院三醇、广3,5-庚燒四 1,3,5-庚烧三醇、2,4,6_庚烧三醇、4,4•二,,其 '庚燒四醇、 土、2,3'戊烷三 9 200815497 25304pif 醇、1,1,3-環己烧三甲醇、U4·環庚烷三醇、環丙烷 三醇、1,2,3-環丙烷三甲醇、丨,2,3_環丁烷三醇、l,2,4-環丁 :!:完三醇、1,2,3,4-環丁烷四醇、hi二曱基-以义‘環丁烷四 醇、1-經基環丁烷曱醇、][,2,3_戊烷三醇、U4-戊烷三醇、 2,3,4-戊烧三醇、l,2,3-環戊烷三醇、ι,2,3-己烷三醇、1,2,4-己烧三醇、1,2,3,4-己烷四醇、環己烷三醇、1,2,5-環 己烷三醇、1,2,3,‘環己烷四醇、12,3,5-環己烷四醇、肌醇 (inositol)以及其混合物。 術语多羧酸”包括具有一個以上緩基之所有酸。多幾 酸之例示性非限制性實例包括檸檬酸(亦即,2_羥基-1,2,3-丙烷三曱酸)、1,2,3-丙烷三甲酸、i,2,3,4-丁烷四曱酸、酒 石酸酯單丁二酸、酒石酸酯二丁二酸、氧基二丁二酸(亦 即,2,2匕氧基雙(丁二酸))、硫基二丁二酸、反小丙稀 三曱酸、所有順_1,2,3,4-環戊烧四甲酸、苯六甲酸、烧基β 環烧基三甲酸、三甲基-環己烷三甲酸、U.5-三曱基+3,^ 環己少元二曱酸、1,2,3-丙烧三甲酸、1,2,3,4_丁烧四曱酸、 1,2,3,4,5,6-環己烷六曱酸、環烷基三曱酸、環烧基四甲酸、 環烷基五曱酸、環烷基六甲酸以及其混合物。 如本文中所用,術語“二醇”是指其上具有至少兩個醇 官能基之所有分子。例示性非限制性二醇包括飽和及不飽 和烷基二醇,諸如乙烷二醇(乙二醇)、乙烯二醇、二乙二 醇、新戊二醇、hi丙烷二醇(丙二醇)、-丙烷二醇、 2,3-丙烧二醇、1,2_丙焊二醇、1,3-丙烯二醇、2,3-丙稀二醇、 1,4-丁燒一醇、1,3-丁烧二醇、1,2-丁烧二醇、2,4-丁炫二醇、 10 200815497 25304pif ΟAnd 艰 I 〇 (b) The polymerization is carried out in the presence of a coupling agent under conditions in which the chloroform is mashed into a high molecular weight chloroform. According to a fourth aspect, there is provided a reactor (react〇r) having a reaction zone 'this reaction zone containing a polyhydroxy acid prepolymer having at least three terminal hydroxyl groups and a polymerization monomer of a coupling agent A polymerizing monomeric mixture wherein the reaction zone is operated under conditions which form a high molecular weight polybasic acid from a mixture of polymerized monomers. [Comprehensive mode] μ Definition G The following terms and terms used herein shall have the meanings indicated: The term "Southern molecular weight polybasic acid" means having a molecular weight greater than 10 , Q, (10) 〇, preferably greater than 150,000. Polybasic acid. In some embodiments, the polyhydroxy acid has a high molecular weight of from about 100,000 to about 450,000. The term "hydroxy acid," as used herein, means a carboxylic acid in which one or more hydrogen atoms of an aliphatic group or an aromatic group are replaced by a hydroxy group. The term "polycarboxylic acid" as used herein. A polymer that repeats a transbasic acid monomer unit. 200815497 25304pif The term "aliphatic hydroxycarboxylic acid" generally refers to an acid having an alcoholic hydroxyl group and a carboxyl group in the molecule, such as lactic acid, glycolic acid. (glycolic acid), malic acid, tartaric acid, citric acid, hydroacrylic acid, α-hydroxybutyric acid, glyceric acid ), tartronic acid and similar aliphatic hydroxycarboxylic acids. Ο u The term "functionalizing agent" in the context of the present specification is broadly understood to include the ability to carry out a condensation reaction with a hydroxy acid (condensati〇n reacti〇). n) forming any compound having at least two terminal via-based prepolymers. The functionalizing agent may comprise at least one polyol and optionally at least one of polycarboxylic acid and diol (di〇i) Or a combination of a lottery. " ' 立 ^ 醇 醇 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意 意Branched, aromatic lysine) pentaerythritol, tripentaerythritol, glycerol, glycerol (and/or other poly-: alcohol oxime = and cyclic condensation products (such as diglycerin, triglycerin, open and hexaglycerol; Diglycidyl ether, diglycidyl/, pentaglycerol glycidyl ether, glycerol diglycidyl ether, butane H diethylene glycol di-, tris(tetra)ylpropanyl m-glycol, glycidol 1,2,4,5· Cyclohexane tetramethanol, (tetra)alkanol, tetradecyl alcohol, alcohol, 1,5,8-triolol, yiyiyuan triol, guang 3,5-heptan 4,3,5- Glycerol, 2,4,6-heptatriol, 4,4•2, which is a heptyl alcohol, earth, 2,3'pentane, three 9 200815497 25304pif alcohol, 1,1,3- Cyclohexane trimethyl alcohol, U4·cycloheptane triol, cyclopropane triol, 1,2,3-cyclopropane trimethanol, hydrazine, 2,3-cyclobutane triol, 1,2,4-cyclobutane :!:triol, 1,2,3,4-cyclobutanetetraol, hi dimercapto-yi' cyclobutanetetraol 1-by-cyclobutane sterol,][,2,3-pentanetriol, U4-pentanetriol, 2,3,4-pentanetriol, 1,2,3-cyclopentane III Alcohol, iota, 2,3-hexanetriol, 1,2,4-hexane triol, 1,2,3,4-hexanetetraol, cyclohexanetriol, 1,2,5-ring Hexanetriol, 1,2,3, 'cyclohexanetetraol, 12,3,5-cyclohexanetetraol, inositol, and mixtures thereof. The term polycarboxylic acid "includes all acids having more than one buffer. Exemplary, non-limiting examples of polyacids include citric acid (ie, 2-hydroxy-1,2,3-propane tridecanoic acid), 1 , 2,3-propane tricarboxylic acid, i, 2,3,4-butane tetradecanoic acid, tartrate monosuccinic acid, tartrate disuccinic acid, oxydisuccinic acid (ie, 2, 2匕oxybis(succinic acid)), thiosuccinic acid, anti-small succinic acid, all cis_1,2,3,4-cyclopentanetetracarboxylic acid, mellitic acid, alkylene Cycloalkyl tricarboxylic acid, trimethyl-cyclohexane tricarboxylic acid, U.5-trimethylidene+3,^cyclohexamethylene dicarboxylic acid, 1,2,3-propanetricarboxylic acid, 1,2, 3,4_butadienic acid, 1,2,3,4,5,6-cyclohexanehexanic acid, cycloalkyltricarboxylic acid, cycloalkyltetracarboxylic acid, cycloalkylpentanoic acid, ring Alkyl hexacarboxylic acid and mixtures thereof. As used herein, the term "diol" refers to all molecules having at least two alcohol functional groups thereon. Exemplary non-limiting diols include saturated and unsaturated alkyl diols, Such as ethanediol (ethylene glycol), ethylene glycol, diethylene glycol, neopentyl glycol, hi propanediol Propylene glycol), propane diol, 2,3-propane diol, 1,2-propylene diol, 1,3-propene diol, 2,3-propane diol, 1,4-butanone Alcohol, 1,3-butanediol, 1,2-butanediol, 2,4-butanediol, 10 200815497 25304pif Ο
/2 丁 :―醇、3,4_ 丁烷二醇、认丁烯二醇、1,3-丁烯二醇、 ,二—醇、2,4_ 丁烯二醇、2,3_ 丁烯二醇、3,‘丁烯二醇、 二醇、!·3·戊烧二醇、戊垸二醇、2,3.戊燒二醇、 醇、戍烯二醇、!各戊烯二醇、m•戊烯二醇、 ^戍H 2,4_戊烯二醇、經錄取代之二醇(諸如2-甲基,5·戍烧二醇)以及環烧二醇(諸如1,4-環己燒二甲 Ϊ 一己烧二甲醇、1,4_環己烧二乙醇)、1,6·己燒二醇、 元二醇(諸如聚乙二醇、聚丙二醇、伸乙基丙二醇、聚 伸乙基丙二醇、伸乙基丙二醇共聚物以及伸乙基丁二醇= 聚物)、1,4·環戊燒二甲醇、以環戊垸二甲醇、u•環丙^ 二醇、環丙烷二醇、環丙烷二曱醇、1,2-環丙烷: 曱.、1,1-環丁烷二醇、1,2_環丁烷二醇、環丁烷二醇、 1,2_環丁烷二甲醇、2_曱基_ι,2_丁烷二醇、3_曱基_2,2_丁烷 —醇、1,1_環戊烧二醇、1,2-環戊烷二醇、丨,3_環戊烷二醇、 L2-己烷二醇、丨,3·己烷二醇、U-環己烷二醇、1,2-環己烷 —醇、1,4-環己烧二醇。 、,術語“催化劑(catalyst),,廣泛理解為包括增加脂族經基 羧酸之反應速率或多羥基酸之聚合速率(rate),而在反應$ 貫質上不消耗的任何物質。 術語“聚合”及其語法變體不僅意謂“均聚合,,,而也意 明共聚合”。這種術語廣泛理解為包括單體分子彼此或與 夕每基酸之聚合物鏈在化學反應中反應,藉以形成多經基 酸之更大分子量聚合物鏈的任何方法。聚合機制可為陽離 子聚合、陰離子聚合、配位聚合或自由基聚合。多羥基酸 200815497 聚合物鏈可為線性鏈或三維網狀(three-dimensional network)聚合物鏈。舉例而言,上述術語可包括環狀二聚 體與多羥基酸之開環反應,進而增大多羥基酸之分子量。 術語“聚合物”不僅包括“均聚物”,也包括“共聚物,,。 術語“預聚合物”表示包括可進一步聚合之羥基敌酸單 體單元之單體的低分子量聚合物。通常,預聚合物之分子 量約小於100,000,更通常介於約15,〇〇〇與約60,000之間。 舉例而言,術語“聚乳酸預聚合物,,應指具有小於1〇〇5〇〇〇 之分子量,且可進一步聚合為更高分子量的聚乳酸。 術語“經基”描述當其為有機化合物中之取代基時的官 能基-OH。 ,、術語“偶合劑,,是指能夠有助於聚合反應中兩種或兩種 以上預聚合物之間偶合的任何試劑。 術5吾異氰酸酯偶合劑”是指含有原子々含处/2 D: Alcohol, 3,4-butanediol, butylene glycol, 1,3-butenediol, di-alcohol, 2,4-butenediol, 2,3-butenediol , 3, 'butene diol, diol,! ·3 · Ethylene diol, amyl diol, 2, 3. Ethylene diol, alcohol, terpene diol, pentene diol, m pentene diol, ^ 戍 H 2, 4 _ Pentene diol, a substituted diol (such as 2-methyl, hydrazine diol) and a cyclic diol (such as 1,4-cyclohexane dimethyl hydrazine hexanol dimethanol, 1, 4) _cyclohexene diethanol), 1,6·hexane diol, diol (such as polyethylene glycol, polypropylene glycol, ethyl propylene glycol, polyethyl propylene glycol, ethylene propylene glycol copolymer and ethylene Butylene glycol = polymer), 1,4·cyclopentane dimethanol, cyclopentanyl dimethanol, u•cyclopropanediol, cyclopropanediol, cyclopropane dinonol, 1,2-ring Propane: 曱., 1,1-cyclobutanediol, 1,2-cyclobutanediol, cyclobutanediol, 1,2-cyclobutane dimethanol, 2_fluorenyl_ι, 2_ Butanediol, 3_mercapto-2,2-butane-alcohol, 1,1-cyclopentene diol, 1,2-cyclopentanediol, hydrazine, 3-cyclopentanediol, L2 - hexanediol, hydrazine, 3·hexane diol, U-cyclohexane diol, 1,2-cyclohexane-alcohol, 1,4-cyclohexane diol. The term "catalyst" is broadly understood to include any substance which increases the rate of reaction of an aliphatic carboxylic acid or the rate of polymerization of a polyhydroxy acid, but which is not consumed in the reaction. "Aggregation" and its grammatical variants are not only meant to mean "homopolymerization, but also to be copolymerized." This term is broadly understood to include the reaction of monomer molecules with each other or with a polymer chain of ceramide per acid. Any method by which a larger molecular weight polymer chain of a polybasic acid is formed. The polymerization mechanism may be cationic polymerization, anionic polymerization, coordination polymerization or radical polymerization. The polyhydroxy acid 200815497 polymer chain may be a linear chain or a three-dimensional network. Three-dimensional network polymer chain. For example, the above terms may include ring-opening reaction of a cyclic dimer with a polyhydroxy acid, thereby increasing the molecular weight of the polyhydroxy acid. The term "polymer" includes not only "all "polymer", also includes "copolymer,". The term "prepolymer" means a low molecular weight polymer comprising a monomer of a further polymerizable hydroxyclay monomer unit. Typically, the prepolymer has a molecular weight of less than about 100,000, more typically between about 15, and about 60,000. For example, the term "polylactic acid prepolymer, shall mean a polylactic acid having a molecular weight of less than 1 〇〇 5 , and which may be further polymerized to a higher molecular weight. The term "base group" describes when it is an organic compound. The functional group -OH in the case of a substituent, the term "coupling agent", refers to any agent capable of facilitating coupling between two or more prepolymers in a polymerization reaction. "5 isocyanate coupling agent" means that it contains atomic cerium
例示性二異氛 酯 異氰酸酯及聚異氰酸酯 基團之任何有機化合物。 U酸酯化各私6 f‘ A _ U .Exemplary diisomeric esters Any organic compound of isocyanate and polyisocyanate groups. U acidification of each private 6 f ‘ A _ U .
氰酸 S旨(hexamethylenCyanate S (hexamethylen
苯· W 12 200815497 25304pifBenzene·W 12 200815497 25304pif
u diisocyanate,HMDI )及四曱基二曱苯二異氰酸酯 (tetramethylxylylene diisocyanate,TMXDI);脂環族聚異 氣酸i旨’諸如異佛11¾二異氰酸酯(isophorone diisocyanate, IPDI);芳基脂族聚異氰酸酯,諸如二甲苯二異氰酸酯;以 及由碳化二醯亞胺或異三聚氰酸酯修飾之上述聚異氰酸 酯;其可單獨或以兩者或兩者以上之組合的形式使用。例 示性市售聚異氰酸酯為CORONATE HX™及CORONATE HXR™ ’兩者均來自 Nippon Polyurethene Ind· Co· Ltd。 術語“聚合條件(p〇lymerizati〇n c〇nditi〇ns),,及其語法 變體(grammatical variations)在本文中定義為,意謂足以促 進多經基酸聚合之如溫度及壓力的條件。 術語“反應區”廣泛理解為包括其中發生多羥基酸預聚 合物之脫水縮合反應,以形成高分子量多羥基酸的任何區 域(region)或空間(space)。 除非另外說明,否則術語“包括(comprise)”及其語法變 體思欲表不“開放”或“包括性,,語言,以使得其包括所述要 素,且也容許包括額外未提及之要素。 〜 如本文中所用,在調配物組份濃度之上下文中之 “約”通常意謂指示值之+/_5%,更通f為指示值之 更通常為指示值之+/_3%,更通f為指示值之+/_2%,甚 +更為指示值之+M%,且甚至更通常為指示值之 13 目的,且不應理解為對所揭露範圍之範嘴的固定限制。因 此,應認為顧之料具㈣定減之所村能子範園 ΪΤΓΓ相及在ΐ個範圍内之個別數值。舉例而言,應 L、=至6之耗圍之描述具有特^揭露之子範圍,諸 在彼f鬥肉至4、1至5、2至4、2至6、3至6等,以及 在彼耗圍内之個別數字,例如 應用於任何範圍寬度。 Ο Ο 200815497 25304pif 2、3、4、5以及6。此 實施例之揭露内容 MJI多經基酸之方法 現,揭露用於製造高分子量多絲酸、尤其是多赫 二二'更ΐ其是m方法的例示性非限制性實施例。 例:阿分子里多經基酸可由脂族經基酸直接製造。舉 ^八ii在—實施例中,這種方法可驗從乳酸直接製造 阿刀子1聚乳酸。 該方法包括以下步驟: 使減酸與官能化劑縮合,官能化.選定以在 物^ ^成其上具有至少三個末端經基之多錄酸預聚合 羥基酸之條件下, 社芳II酸酯偶合劑存在下進行聚合。 例示性脂隸基酸包括(例如)乳酸、乙醇酸、2老 ς丁酸、2老基減、2_錄己酸、2_絲庚酸、2_經基辛 美Τ :漆2-曱基丙酸、2_羥基甲基丁酸、2·羥基-2-乙 土 -义、2老基-2-甲基戊酸、2老基么乙基戊酸、2_經基 14 Ο u 200815497 25304pif -2-丙基戊酸、2-羥基-2-丁基戊酸、2-羥基-2-甲基己酸、2_ 每基-2-乙基己酸、2-羧基-2-丙基己酸、2-羥基_2_丁基己 酸、2-羥基-2-戊基己酸、2_羥基_2_曱基庚酸、孓羥基_^_乙 基庚酸、2-羥基-2-丙基庚酸、2_羥基_2_丁基庚酸、2_羥基 -2-戊基庚酸、2-羥基-2-己基庚酸、2-羥基-2-甲基辛酸、2_ 羥基-2_乙基辛酸、2-羥基-2-丙基辛酸、2-羥基丁基辛 酸、2-羥基-2-戊基辛酸、2-羥基-2-己基辛酸、羥基_2_庚 基辛酸、3-羥基丙酸、3_羥基丁酸、3_羥基戊酸、>羥基己 酸、3-羥基庚酸、3_羥基辛酸、3_羥基_3_甲基丁酸、3_羥 基-3-甲基戊酸、3-羥基-3-曱基庚酸、3_羥基_3_乙基戊酸、 3-羥基-3-甲基己酸、3_羥基_3_乙基己酸、3_羥基_3_丙基己 酸、3-羥基·3-甲基庚酸、玲基士乙基庚酸、經基各丙 基庚酸、3-羥基-3-丁基庚酸、3-羥基-3-甲基辛酸、3_羥基 ^3-乙基辛酸、3_羥基_3_丙基辛酸、3_羥基_3_丁基辛酸,= 經基-3-戊基辛酸、4-羥基丁酸、4_羥基戊酸、4_羥基己酸、 ,基庚酸、4-羥基辛酸、心經基+甲基戊酸、‘羥基| 甲基己酸、4_羥基_4_乙基己酸、4老基_4甲基庚酸、心經 基-4-乙基庚酸、4_羥基丙基庚酸、4_羥基_4_曱基辛酸、 4邊基冰乙基辛酸、4_錄_4·丙基辛酸、•基冰丁基辛 酸、5-經基戊酸、5-羧基己酸、5老基庚酸、5邊基辛ς、 5’基·5-甲基己酸、5邊基j曱基庚酸、5邊基^乙 ^、5-羥基-5-曱基辛酸、5邊基士乙基辛酸、5_經基;丙 土辛酸、6-羥基己酸、6_羥基庚酸、6_羥基辛酸、6_羥基 甲基庚酸、6-經基各甲基辛酸、6邊基+乙基辛酸工、^ 15 Ο Ο 200815497 25304pif 基庚酸、7·絲辛酸、7嘴基_7_甲基辛酸、8_經基辛酸、 其他脂族絲細£、該㈣之混合細及該⑽之寡聚物。 -些脂族絲敍絲合物在分子巾射光學活性碳 且分別區分為d_異構體axiSQmer)、L•異構體以及d/l-異 構體形式。這些異構體之任―者可用於所揭露方法中 例而言,脂顧基酸可為乳酸,其可為光學活 D-乳酸交酯或錢學非雜(亦即,D 酸交醋)或光學活性及惰式的混合物。 ’ 縮合步驟(a)可包括以下步驟: 。「力^ 基酸自約机加熱至約21〇°C,或自約1⑽ C加熱至約200°C。 經基==⑻可在惰性氣氛中進行,如被注入經過 縮合步驟(a)可包細下步驟: 空。⑽當錄酸財能化狀麟,向減酸施加真 真空可以在約〇1 加。在-實施例中,直J;mHg至約600醜母之範圍施 之範圍施加。〜工可以在約5麵Hg至,約200 mmHgu diisocyanate, HMDI ) and tetramethylxylylene diisocyanate (TMXDI); alicyclic polyisoxic acid i such as isophorone diisocyanate (IPDI); aryl aliphatic polyisocyanate , such as xylene diisocyanate; and the above polyisocyanate modified by carbodiimide or isomeric cyanate; it may be used singly or in combination of two or more. Exemplary commercially available polyisocyanates are CORONATE HXTM and CORONATE HXRTM' both from Nippon Polyurethene Ind Co. Ltd. The term "polymerization conditions", and grammatical variations thereof, is defined herein to mean conditions such as temperature and pressure sufficient to promote polymerization of a polyamic acid. "Reaction zone" is broadly understood to include any region or space in which a dehydration condensation reaction of a polyhydroxy acid prepolymer occurs to form a high molecular weight polyhydroxy acid. Unless otherwise stated, the term "comprises" And its grammatical variants are not "open" or "included," so that they include the elements, and also include additional elements not mentioned. ~ As used herein, "about" in the context of a concentration of a formulation component generally means +/_5% of the indicated value, and more f is the indicated value, more typically +/_3% of the indicated value, more f is +/_2% of the indicated value, and even + is more indicative of the value of +M%, and is even more generally the 13th indication of the indication value, and should not be construed as a fixed limitation on the scope of the disclosed range. Therefore, it should be considered that the material of the village (4) is determined by the number of the villages and the individual values within the scope. For example, the description of the consumption of L, = to 6 has a sub-scope range, which is in the case of 4, 1 to 5, 2 to 4, 2 to 6, 3 to 6, etc. The individual figures in the range, for example, apply to any range of widths. Ο Ο 200815497 25304pif 2, 3, 4, 5 and 6. SUMMARY OF THE PREFERRED EMBODIMENT The method of MJI polybasic acid now discloses an illustrative, non-limiting embodiment for the manufacture of high molecular weight polyfilament acids, especially Doher II. Example: The polybasic acid in the molecule can be directly produced from an aliphatic group-based acid. In the example, this method can be used to directly manufacture arsenic 1 polylactic acid from lactic acid. The method comprises the steps of: condensing an acid-reducing agent with a functionalizing agent, and functionalizing it to be selected to form a pre-polymerized hydroxy acid having at least three terminal groups via a polyacid acid prepolymerized hydroxy acid. The polymerization is carried out in the presence of an ester coupling agent. Exemplary lipid ligament acids include, for example, lactic acid, glycolic acid, 2 ruthenium butyrate, 2 ruthenium reduction, 2 _ hexanoic acid, 2 dextroheptanoic acid, 2 _ carbazinamide: lacquer 2-曱Propionic acid, 2-hydroxymethylbutyric acid, 2·hydroxy-2-ethylidene-yi, 2-mercapto-2-methylpentanoic acid, 2 mercaptoethyl valeric acid, 2_radio-based 14 Ο u 200815497 25304pif-2-propylpentanoic acid, 2-hydroxy-2-butylpentanoic acid, 2-hydroxy-2-methylhexanoic acid, 2-based per-2-ethylhexanoic acid, 2-carboxy-2-propanyl Hexanoic acid, 2-hydroxy-2-butylhexanoic acid, 2-hydroxy-2-pentylhexanoic acid, 2-hydroxy-2-indoleyl heptanoic acid, hydrazine hydroxy group, ethyl 2-heptanoic acid, 2-hydroxyl group 2-propylheptanoic acid, 2-hydroxy-2-butenoheptanoic acid, 2-hydroxy-2-pentylheptanoic acid, 2-hydroxy-2-hexylheptanoic acid, 2-hydroxy-2-methyloctanoic acid, 2-hydroxyl -2_ethyloctanoic acid, 2-hydroxy-2-propyloctanoic acid, 2-hydroxybutyloctanoic acid, 2-hydroxy-2-pentyloctanoic acid, 2-hydroxy-2-hexyloctanoic acid, hydroxy-2-heptyloctanoic acid , 3-hydroxypropionic acid, 3-hydroxybutyric acid, 3-hydroxyvaleric acid, >hydroxycaproic acid, 3-hydroxyheptanoic acid, 3-hydroxyoctanoic acid, 3-hydroxy-3-methylbutyric acid, 3-hydroxyl -3-methylpentanoic acid, 3-hydroxy-3-mercaptoheptanoic acid, 3-hydroxyl group 3-ethyl valeric acid, 3-hydroxy-3-methylhexanoic acid, 3-hydroxy-3-ethylhexanoic acid, 3-hydroxy-3-methylhexanoic acid, 3-hydroxy-3-methylheptanoic acid , Ling Kesi ethyl heptanoic acid, trans- propyl heptanoic acid, 3-hydroxy-3-butylheptanoic acid, 3-hydroxy-3-methyloctanoic acid, 3-hydroxy-3-methyloctanoic acid, 3-hydroxyl group 3_propyloctanoic acid, 3-hydroxy-3-indolyl acid, = benzyl-3-pentyl octanoic acid, 4-hydroxybutyric acid, 4-hydroxyvaleric acid, 4-hydroxyhexanoic acid, hexaheptanoic acid, 4 -hydroxyoctanoic acid, pericyl group + methylvaleric acid, 'hydroxyl|methylhexanoic acid, 4_hydroxy-4-ethylhexanoic acid, 4 old base_4 methylheptanoic acid, cardio-yl-4-ethylheptanoic acid , 4_hydroxypropylheptanoic acid, 4-hydroxy-4-indolyloctanoic acid, 4-sided glacial ethyl octanoic acid, 4_recorded _4·propyl octanoic acid, • butyl butyl octanoic acid, 5- valeric acid , 5-carboxyhexanoic acid, 5 yl heptanoic acid, 5 octyl octyl hydrazide, 5' yl 5-methylhexanoic acid, 5 aryl j decyl heptanoic acid, 5 aryl group, ethyl group, 5-hydroxy group 5-mercaptooctanoic acid, 5-sided ketone ethyl octanoic acid, 5-hydroxyl group; propylene octanoic acid, 6-hydroxycaproic acid, 6-hydroxyheptanoic acid, 6-hydroxyoctanoic acid, 6-hydroxymethylheptanoic acid, 6- Methyl octanoic acid, 6-mercapto + ethyl octanoate , 15 15 Ο Ο 200815497 25304pif hexaheptanoic acid, 7-methyl octanoic acid, 7-mercapto _7-methyl octanoic acid, 8 _ octyl octanoic acid, other aliphatic silk fine, the mixture of (4) and the oligomerization of (10) Things. - These aliphatic silk filaments are optically active carbon in the molecular towel and are distinguished as the d_isomer axiSQmer), the L• isomer and the d/l-isomer form, respectively. Any of these isomers may be used in the disclosed method. The lipid acid may be lactic acid, which may be optically active D-lactide or toxic (ie, D acid vinegar). Or an optically active and inert mixture. The condensation step (a) may comprise the following steps: "The base acid is heated from the automaton to about 21 ° C, or from about 1 (10) C to about 200 ° C. The base == (8) can be carried out in an inert atmosphere, such as being injected through the condensation step (a) Packing the steps: empty. (10) When recording the acidity of the acid, applying a true vacuum to the acid reduction can be added at about 。1. In the embodiment, straight J; mHg to about 600 ugly range Apply. ~Work can be on about 5 sides Hg to about 200 mmHg
Phase)^*^^ 的通過(PaSsage) , ^地’真空也可用於增加穿過膜的水 stream)之形成。而促進滲透蒸汽流(penneate vapor 縮合步驟(a)可包知下步驟: 200815497 25304pif (a3)攪拌經基酸與官能化劑之混合物。前述授 以約200 rpto之速度進行。 見 縮合步驟(a)可包括以下步驟: (a4)藉由真空及/或氮,移除在縮聚期間形成之冷凝 水。 縮合步驟(a)可包括以下步驟: 劑 Γ ο ⑻當錄酸經麟合作科,向絲輯供催化 催化劑可適用於脫水(dehydration)。 m r可^ί發明中之例示性催化劑為週期表1族、11族、 m無、ΙΜ以及ν族中之金屬、金屬鹽、氫氧化及 虱化物,且包括(例如)鋅、錫、銘 及其他金屬,諸如氧化錫、氧化銻、氧化錯= ’鎮、乳化鈦以及其他金屬氧化物;氯“乳 氧化鎂、氫氧化銘、氫氧化鋅、虱氧蝴、氫 乳化鎳、風乳化銅、氫氧化鎚、 ^ ί化:酸及其他金屬氣氧化物;蝴:硫: 齊以及其他金屬石Ϊ酸酉f、石炭酸^韻 、乳_及其他有機屬ft 氟τ/兀石頁酸锡、對甲贫 人一 丁基錫氧化物及上2严f及其他有機-酸金屬鹽、二 4孟屬之其他有機金屬氧化物、上述金 17 200815497 25304pif 屬之鈦異丙氧化物及其他金屬烷氧化物、二乙基鋅及上述 金屬之其他烷基金屬,以及離子交換樹脂。液相中這些催 化劑之量在0.0001重量%-1〇重量%之範圍内。在一實施例 • 中,催 '化劑是由辛酸錫(2_乙基己酸錫 • [II](tin[II]2-ethylhexanoate))、氯化錫(2-氣化錫 [II](tin[II]2-chloride))、單水合甲苯+ 石黃酸 (toluene-4-sulfonic acid monohydrate,TSA)、辛酸辞以及 ^ 氯化鋅所構成的族群中選出。 縮合步驟(a)可包括以下步驟: (a6)添加 ε-己内醋(ε-caprolactone)。 有利地,ε-己内酯的添加可產生機械堅韌且也具延性 之聚合產物。 重要的是,應仔細選擇官能化劑,以確保在官能化劑 與羥基酸反應時,在預聚合物之末端上形成至少三個' ^交 佳四個經基。為確保在所形成預聚合物之末端上形成至^ 三個羥基,官能化劑應包括以下各物中之一或多者: 〇 (i)多元醇; / · (ii) 多元醇及多羧酸; (iii) 多元醇及二醇;及 (iv) 多羧酸及二醇。 . 官能化劑之組成可為以下之任一者: . (丨)一或多種多元醇; (u)10重置%至90重量%的多元醇且其餘為多羧酸; (出)K)重量%至9〇重量%的多元醇且其餘為二醇; 18 200815497 253U4pli 及 (IV) 10重量%至90重量%的多羧酸且其餘為二醇。 —具有至少三個末端羥基之預聚合物是由脂族羥基酸或 其寡聚物形成。該預聚合物可為熔融狀態(m〇lten 5加旬, 且可具有15,〇〇〇至60,000之重量平均分子量。 有利地,該預聚合物是由羥基酸形成,且25〜〇.謝0/〇 =預聚合物是由含有至少三㈣能端基之官能化劑及/或 、,一 0.001 /〇之二醇單體及/或50〜〇·〇〇! 0/〇之二酸形成,其中 說基之莫耳數大於酸基。 人這種方法包括向所开》成之多羥基酸中添加異氰酸酯偶 佘蜊,以進一步藉由偶合聚合預聚合物。 聚合步驟(b)可包括以下步驟: 。(bl)將多羥基酸自約!^^加熱至約25〇。〇,或自約 4〇C加熱至約200°C,更佳自約16『c加熱至、約18〇〇c。 聚合步驟(b)可包括以下步驟:The passage of Phase)^*^^ (PaSsage), ^ground vacuum can also be used to increase the formation of water streams through the membrane. While promoting the permeate vapor stream (penneate vapor condensation step (a), the next step can be ascertained: 200815497 25304pif (a3) Stirring a mixture of a base acid and a functionalizing agent. The above is carried out at a rate of about 200 rpto. See condensation step (a The method may include the following steps: (a4) removing the condensed water formed during the polycondensation by vacuum and/or nitrogen. The condensation step (a) may include the following steps: Γ ( (8) when recording acid through the collateral cooperation, The silk catalyst catalyst can be applied to dehydration. The exemplary catalysts in the invention are metals, metal salts, hydroxides and cesium in Group 1, Group 11, m, ΙΜ and ν groups of the periodic table. And include, for example, zinc, tin, and other metals, such as tin oxide, antimony oxide, oxidized error = 'town, emulsified titanium and other metal oxides; chlorine "milk magnesium oxide, hydroxide, zinc hydroxide , oxime butterfly, hydrogen emulsified nickel, wind emulsified copper, oxidized hammer, ^ ̄: acid and other metal oxides; butterfly: sulfur: Qi and other metal samarium citrate f, carbolic acid ^ rhyme, milk _ and Other organic gen Fluorine / strontium sulphate To a poor person, monobutyltin oxide and upper 2 and other organic-acid metal salts, other organic metal oxides of the genus 4, the above-mentioned gold isothermal oxides and other metal alkoxides of the genus 200817497 25304pif , diethyl zinc and other metal alkyls of the above metals, and ion exchange resins. The amount of these catalysts in the liquid phase is in the range of 0.0001% by weight to 1% by weight. In an embodiment, the catalyst It is made up of tin octoate ( tin [II] 2-ethylhexanoate), tin chloride (2- tin [II] (tin [II] 2-chloride)), The group consisting of toluene-4-sulfonic acid monohydrate (TSA), octanoic acid, and zinc chloride is selected. The condensation step (a) may include the following steps: (a6) adding ε-hex Vinegar (ε-caprolactone). Advantageously, the addition of ε-caprolactone produces a mechanically tough and also ductile polymeric product. Importantly, the functionalizing agent should be carefully selected to ensure that the functionalizing agent and the hydroxy acid are present. At the time of the reaction, at least three of the four radicals are formed on the end of the prepolymer. To ensure that three hydroxyl groups are formed on the end of the formed prepolymer, the functionalizing agent should include one or more of the following: 〇 (i) polyol; / (ii) polyol and polycarboxylic acid (iii) Polyols and diols; and (iv) Polycarboxylic acids and diols. The composition of the functionalizing agent may be any of the following: (丨) one or more polyols; (u) 10 weights % to 90% by weight of the polyol and the balance being a polycarboxylic acid; (out) K) by weight to 9% by weight of the polyol and the balance being the diol; 18 200815497 253U4pli and (IV) 10% by weight to 90% by weight % polycarboxylic acid and the balance being a diol. - The prepolymer having at least three terminal hydroxyl groups is formed from an aliphatic hydroxy acid or an oligomer thereof. The prepolymer may be in a molten state (m加lten 5 ng, and may have a weight average molecular weight of 15, 〇〇〇 to 60,000. Advantageously, the prepolymer is formed from a hydroxy acid, and 25~〇. 0/〇 = prepolymer is a functionalizer containing at least three (four) energy end groups and / or, a 0.001 / 〇 diol monomer and / or 50 ~ 〇 · 〇〇! 0 / 〇 diacid Forming, wherein the molar number of the base is greater than the acid group. The method of the human body comprises adding an isocyanate oxime to the polyhydroxy acid formed to further polymerize the prepolymer by coupling. The polymerization step (b) can be The method comprises the following steps: (bl) heating the polyhydroxy acid from about ^ to ^25 〇. 〇, or heating from about 4 〇C to about 200 ° C, more preferably from about 16 『c heating to about 18 〇〇c. The polymerization step (b) may comprise the following steps:
jb2)以約30rpm之旋轉速度攪拌多羥基酸。 步驟(b)可包括向預聚合物或卿成之多經基酸 脊:加私疋劑(StablllZer)之步驟。穩定劑可為一或多種過氧 9Ί〇 %適:的過氧化物被已公開之歐洲專利第EP 0 737 號教示,且併入本案供參考。 有利地,過氧化物的添加可減緩莫耳量(励以輝) 所开j丨此將藉由減少鏈之斷裂(seissi°n),而有效穩定 所形成之多羥基酸。 當作穩定劑的過氧化物可具有短半衰期伽腿e)。在 19 200815497 25304pif 只%例中,過氧化物之半衰期低於i〇秒或低於$秒。 可使用之例示性過氧化物為有機過氧基化合物,且包 括(例如)二月桂喊過氧化物、第三丁基過氧基-二乙基 乙H第二丁基過氧基_2_乙基己酸_、第三丁基過氧基 異丁酸酯、第三丁基過氧基乙酸酯、第三丁基過氧基苯甲 酸酷以及二苯曱醯基過氧化物。 、在:貫施例中,提供一種由粗乳酸㈣如 製造聚乳酸的方法,包括以下步驟: (a)以攪拌(agitation)並在 50°C 至 21〇t:或 l〇〇t:至 200 〇C之溫度下加熱,使粗乳酸與官能化劑聚合,以形成具 有在、力1〇,〇〇〇至約1〇〇,〇〇〇之範圍内之分子量的聚乳酸 聚合物; ' (^ )以攪拌並在1401至2501或140。(:至2001:、更 佳160C至180。(:之間的溫度下,聚合與異驗醋偶合劑混 合之聚乳酸預聚合物,以獲得約1〇〇,〇〇〇至約45〇,〇〇〇,或 150,000至約350,000之分子量的聚乳酸。 ’ 本發明人已觀察到,預聚合物鏈之增加可降低異氰酸 酯偶=劑之用量。然而,短預聚合物鏈(亦即小於/1〇^㈧ 分子量)比較長鏈(亦即大於5〇,〇〇〇分子量)更易移動, 因此在較短預聚合物鏈中更可能存在異氰酸醋盥羥基之門 的反應。在不受理論限制的情況下,將至少三個^㈣ f入預聚合物中可使預聚合物、即使較長鏈預聚合物具^ 高反應性。因此,相對於由短鏈預聚合物製造之多羥基酸 聚合物而言,具有至少三個末端羥基之多羥基酸 20 200815497 253U4pit 取^力於車又大1 (W e 1 ght)多羥基酸聚合物在較短時間段内 料,更具反應性之❻基酸預聚合物也可使用於 衣&向/刀子量多羥基酸聚合物所必需之偶合劑減少。 * 基酸之系絲上 • /現將揭露用於實施製造上述多羥基酸之方法之反應器 及系統的例示性、非限制性實施例。 抑這種系統包括具有聚合單體混合物之反應區的反應 〇 器,所述聚合單體混合物包括具有至少三個末端羥基之多 „聚合物與異氰義偶合劑。其巾,反應區是在由 I合單體混合物形成高分子量多羥基酸之條件下操作。 上^^反應器可包括每繞封閉腔室(enclosed chamber)之 主乂 4刀外表面的液體夾套(fluid jacket),以接收其中使 用之加熱液體。在使用中,反應區是在與真空連通的液體 内,反應器包括置於封閉腔室内之攪拌器(agitat〇r),以攪 拌其中使用之液相。 上述反應裔可為螺桿擠壓機(screw extruder)。可選定 Cj 不同螺#’以獲得不同所需壓縮(c〇mpressi〇n)。擠壓機具 有耐酸機筒(acid-resistant barrel)及螺桿,且擠壓機螺桿具 有介於約1.5:1與3:1之間的壓縮比。同樣地,不同螺桿組 態(configurations)提供不同混合類型。螺桿設計之一些實 - 例包括不具有混合區(mixing section)、具有一個混合區及 .兩個混合區之螺桿。 在一實施例中,擠壓機為雙螺桿擠壓機(twin screw extruder)。儘管仍可使用單螺桿擠壓機,但相對於單螺桿 21 200815497 25304pif 擠壓機而言,雙螺桿混合㈣提供更穩定流师㈣,)、更 易進料(feeding)以及更佳過程控制之優點。這歸因於由雙 累仟產生之正抽吸效應(p〇si^ve 及缺乏壓 縮。例不性雙螺桿擠壓機揭露於國際PCT已公開申請案第 WO/2003/035349 號中。 實例(Examples) 本發明之非限制性實例將關於特定實施例及實驗例更 詳細地進一步描述,其不應理解為以任何方式限制本發明 之範彆。舉例而言,儘管將要描述之特定實施例及實驗例 疋關於聚乳酸之形成,但應瞭解在本文中揭露之方法及裝 置可用於製造其他聚經基幾酸(polyhydroxycarboxyHe acids) 〇 實例1 在真空下向具有12L容量之反應器中饋入9kg之88 重量 %商業 L-乳酸(Archer Daniels Midland Co, Decatur, IL USA)、55 g 1,4-丁烧二醇(99%,Lancaster)以及 9 g 甘油 (98/ί), Sigma-Aldrich) ’且添加9 g作為催化劑之辛酸亞 錫(95%,Sigma-Aldrich)。在200 rpm之攪拌速度下,在 100 C下加熱反應混合物。在氮鼓泡(nitrogen bubbling)下使 溫度自100°C穩定升高至190°C。使真空以100mmHg/h之 速率,自600 mmHg增至100 mmHg,且隨後自1〇〇 mmHg 穩定增至5 mmHg。整個聚合為約20小時至40小時。藉 由真空及氮,移除在縮聚(polycondensation)期間所形成之 冷凝水。獲得具有24,449之Mw及1·37之多分散性 22 200815497 25304ριί (polydisp-ersity)的預聚合物。DSC分析指示預聚合物之玻 璃轉移溫度為46.6C ’其中溶融峰(melting peak)在141.4 〇C下。 實例2 , 將3 kg自實例1製備之預聚合物與86.1 g六亞曱基二 異氰酸酯(99%,Merck)混合。將混合物饋入雙螺桿擠壓 機(TE35, L/D=54, Coperion Keya (Nanjing) Machinery Co” ❹ LtcLN_ing,China)中,沿雙螺桿擠壓機之十三個等間隔 溫度區(equally spaced temperature zones)具有 160-180-180-180-180-180-180-180-180-180-180-180-180-160 C之溫度概況,且旋轉速度為3Q rpm。雙螺桿擠壓 機中之總及應時間為約8分鐘。所得產物聚合物為透明 的’其具有227J89之Mw及2·86之多分散性。DSC分析 指示聚合物之玻璃轉移溫度為5〇t:。 實例3 除所使用之六亞甲基二異氰酸酯(99〇/〇, Merck)之量 D 為84·3 g之外,如實例2般進行聚合。所得產物聚合物為 透明的,其具有187,397之Mw及2.86之多分散性。DSC 分析指示聚合物之玻璃轉移溫度為49°C。 實例4 - 向具有12 L容量之反應器中饋入9 kg之88重量%商 業 L·乳酸(ADM,USA)、50 g 1,4-丁烷二醇(99%, Lancaster)以及 12 g 甘油(98%,Sigma_Aldrich),且添加 8 g作為催化劑之辛酸亞錫(95%,Sigma_Aldrich)。在200 23 200815497 25304pif rpm之攪拌速度下,在1G(rc:T加熱反應混合物。在氮鼓 泡下使溫度自1〇0它穩定升高至19〇r。使真空以100 mmHg/h之速率自6〇〇 mmHg增至1〇〇 mmHg,且隨後自 • 丨00^111111^穩定增至5 mmHg。整個聚合為約20小時至4〇 . 小枯:藉由真空及/或氮,移除在縮聚期間所形成之冷凝 水。獲得具有2〇,5〇8之Mw及1.39之多分散性的預聚合 物。DSC分析指示預聚合物之玻璃轉移溫度為5〇·5^,其 中熔融峰在141.7。(:下。 〃 ( 實例5 在溫度160 C及攪拌速度20 rpm下,將80 g自實例4 製備之預聚合物饋入Banbury混合器(Changzhou,China) 中。當熔融完成時,將L9 g六亞曱基二異氰酸酯(99%, Merck)添加至經均一混合之預聚合物中。隨後將溫度升 咼至180°C,並進一步進行聚合1〇分鐘。獲得具有3ι3,983 之Mw及5·01之多分散性的產物聚合物。DSC分析指示聚 合物之玻璃轉移溫度為54.8°C。 U 實例6 將3.54 kg自實例4製備之預聚合物與99.1 g六亞甲 基二異氰酸酯(99%,Merck)混合。將混合物饋入實例2 之雙螺桿擠壓機中,沿雙螺桿擠壓機之十三個等間隔溫度 . 區具有 160-18(Μ80·180-180-180-18(M80-180-180_ 180-18(M80-160°C之溫度概況且旋轉速度為30 rpm。在雙 螺桿擠壓機中之總反應時間為約8分鐘。所得產物聚合物 為透明的,其具有275,585之Mw及5·〇6之多分散性。^sc 24 200815497 2^3U4plt 分析指示聚合物之破璃轉移溫度為52.〇°c。 " 實例7 向具有12 L容量之反應器中饋入9 kg之88重量〇/0商 業 L-乳酸(ADM,USA )、720 g 的 g-己内 g旨(99% Lancaster)、62 g 的 1,4_丁烧二醇(99%,Lancaster)以及 9.5 g甘油(98%,Sigma-Aldrich),且添加9 g作為催化劑 之辛酸亞錫(95%,Sigma-Aldrich)。在200 rpm之攪拌速 度下,在100°c下加熱反應混合物。在氮鼓泡下使溫度自 100 C %疋升尚至190 C。使真空以1〇〇 mmHg/h之速率自 6〇〇mmHg增至100mmHg,且隨後自loOmmHg穩定增至 5 mmHg。整個聚合為約2〇小時至4〇小時。藉由真空及/ 或氮移除在縮聚期間所形成之冷凝水。獲得具有19,258之Jb2) The polyhydroxy acid was stirred at a rotation speed of about 30 rpm. Step (b) may comprise the step of adding a pre-polymer or a polybasic acid ridge: a smectic agent (StablllZer). The stabilizer may be one or more peroxygen peroxides. The peroxides are taught by the published European Patent No. EP 0 737 and incorporated herein by reference. Advantageously, the addition of a peroxide slows down the amount of molybdenum, which will effectively stabilize the formed polyhydroxy acid by reducing the chain breakage (seissi°n). The peroxide as a stabilizer may have a short half-life gamma leg e). In the only example of 19 200815497 25304pif, the half-life of peroxide is less than i〇 seconds or less than $ seconds. Exemplary peroxides that can be used are organic peroxy compounds, and include, for example, lauric acid, tert-butylperoxy-diethylethylene H, second butylperoxy-2, Ethylhexanoic acid _, tert-butylperoxy isobutyrate, tert-butylperoxyacetate, tert-butylperoxybenzoic acid and diphenylguanidino peroxide. In a method, a method for producing polylactic acid from crude lactic acid (IV) is provided, which comprises the following steps: (a) agitation and at 50 ° C to 21 〇 t: or l 〇〇 t: to Heating at a temperature of 200 〇C to polymerize the crude lactic acid with a functionalizing agent to form a polylactic acid polymer having a molecular weight in the range of from 1 Torr to about 1 Torr; (^) to stir and at 1401 to 2501 or 140. (: to 2001: more preferably 160C to 180. (: at a temperature of between, polymerizing the polylactic acid prepolymer mixed with the vinegar coupling agent to obtain about 1 〇〇, 〇〇〇 to about 45 〇, 〇〇〇, or a polylactic acid having a molecular weight of from 150,000 to about 350,000. The inventors have observed that an increase in the prepolymer chain can reduce the amount of isocyanate coupling agent. However, a short prepolymer chain (i.e., less than / 1〇^(8) Molecular weight) The longer chain (that is, greater than 5 〇, 〇〇〇 molecular weight) is more mobile, so the reaction of the isocyanate hydroxy group is more likely to occur in the shorter prepolymer chain. In the case of theoretical limitations, the incorporation of at least three ^(tetra)f into the prepolymer allows the prepolymer, even the longer chain prepolymer, to be highly reactive. Therefore, it is more expensive than the short chain prepolymer. In the case of a hydroxy acid polymer, a polyhydroxy acid having at least three terminal hydroxyl groups 20 200815497 253U4pit is taken from a vehicle and a 1 (W e 1 ght) polyhydroxy acid polymer is more reactive in a shorter period of time. Alkaloid acid prepolymer can also be used for clothing & The coupling agent necessary for the acid polymer is reduced. * On the base of the acid; / An illustrative, non-limiting example of a reactor and system for carrying out the process for producing the above polyhydroxy acid will now be disclosed. The system comprises a reaction vessel having a reaction zone of a polymerization monomer mixture comprising a polymer having at least three terminal hydroxyl groups, a polymer and an isocyanide coupling agent. The reaction zone is formed by I The monomer mixture is operated under conditions of forming a high molecular weight polyhydroxy acid. The upper reactor may include a fluid jacket around the outer surface of the main 乂 4 knife of the enclosed chamber to receive the use therein. The liquid is heated. In use, the reaction zone is in a liquid in communication with the vacuum, and the reactor comprises a stirrer (agitat〇r) placed in the closed chamber to agitate the liquid phase used therein. Screw extruder. Cj different screw can be selected to obtain different required compression (c〇mpressi〇n). The extruder has an acid-resistant barrel and a screw, and the extruder screw The rods have a compression ratio of between about 1.5:1 and 3: 1. Likewise, different screw configurations provide different types of mixing. Some examples of screw designs include no mixing section, A screw having a mixing zone and two mixing zones. In one embodiment, the extruder is a twin screw extruder. Although a single screw extruder can still be used, it is relative to a single screw 21 For the 200815497 25304pif extruder, twin-screw mixing (4) offers the advantages of a more stable flow (4), easier feeding and better process control. This is due to the positive suction effect (p〇si^ve and lack of compression) resulting from the double enthalpy. An example of a non-linear twin-screw extruder is disclosed in International PCT Published Application No. WO/2003/035349. The non-limiting examples of the invention are further described in more detail with respect to particular examples and experimental examples, which are not to be construed as limiting the scope of the invention in any way. For example, although specific embodiments are described And experimental examples regarding the formation of polylactic acid, but it should be understood that the methods and apparatus disclosed herein can be used to make other polyhydroxycarboxyhe acids. Example 1 Feeding into a reactor having a capacity of 12 L under vacuum 9kg of 88% by weight commercial L-lactic acid (Archer Daniels Midland Co, Decatur, IL USA), 55 g 1,4-butanediol (99%, Lancaster) and 9 g glycerol (98/ί), Sigma-Aldrich And '9 g of stannous octoate (95%, Sigma-Aldrich) was added as a catalyst. The reaction mixture was heated at 100 C at a stirring speed of 200 rpm. The temperature was steadily increased from 100 ° C to 190 ° C under nitrogen bubbling. The vacuum was increased from 600 mmHg to 100 mmHg at a rate of 100 mmHg/h and then steadily increased from 1 〇〇 mmHg to 5 mmHg. The entire polymerization is about 20 hours to 40 hours. The condensed water formed during the polycondensation is removed by vacuum and nitrogen. A prepolymer having a Mw of 24,449 and a dispersibility of 1.37, 2008 2008 497 25304 ρί (polydisp-ersity) was obtained. DSC analysis indicated that the glass transition temperature of the prepolymer was 46.6 C' where the melting peak was at 141.4 〇C. Example 2, 3 kg of the prepolymer prepared from Example 1 was mixed with 86.1 g of hexakisium diisocyanate (99%, Merck). The mixture was fed into a twin-screw extruder (TE35, L/D=54, Coperion Keya (Nanjing) Machinery Co" ❹ LtcLN_ing, China), along the thirteen equally spaced temperature zones of the twin-screw extruder (equally spaced Temperature zones) have a temperature profile of 160-180-180-180-180-180-180-180-180-180-180-180-180-160 C and a rotational speed of 3Q rpm. The total time was about 8 minutes. The resulting product polymer was transparent 'having a Mw of 227 J89 and a polydispersity of 2.86. DSC analysis indicated that the glass transition temperature of the polymer was 5 〇t: Example 3 Polymerization was carried out as in Example 2 except that the amount of D of hexamethylene diisocyanate (99 〇/〇, Merck) was 84. 3 g. The resulting product polymer was transparent, having a Mw of 187,397 and 2.86. Polydispersity. DSC analysis indicated that the glass transition temperature of the polymer was 49 ° C. Example 4 - Feeding 9 kg of 88 kg of commercial L. lactic acid (ADM, USA), 50 g into a reactor with a capacity of 12 L 1,4-butanediol (99%, Lancaster) and 12 g glycerol (98%, Sigma_Aldrich) with 8 g as catalyst Stannous octoate (95%, Sigma_Aldrich). The reaction mixture was heated at 1 G (rc:T) at a stirring speed of 200 23 200815497 25304 pif rpm. The temperature was steadily increased from 1 〇0 to 19 在 under nitrogen bubbling. r. Increase the vacuum from 6〇〇mmHg to 1〇〇mmHg at a rate of 100 mmHg/h, and then increase from 丨00^111111^ to 5 mmHg. The whole polymerization is about 20 hours to 4 〇. : The condensed water formed during the polycondensation is removed by vacuum and/or nitrogen. A prepolymer having a Mw of 2 〇, 5 〇 8 and a polydispersity of 1.39 is obtained. DSC analysis indicates glass transfer of the prepolymer The temperature was 5 〇·5^, where the melting peak was at 141.7. (:. 〃 (Example 5) 80 g of the prepolymer prepared from Example 4 was fed into a Banbury mixer at a temperature of 160 C and a stirring speed of 20 rpm. Changzhou, China). When the melting is completed, L9 g hexamethylene diisocyanate (99%, Merck) is added to the uniformly mixed prepolymer, and then the temperature is raised to 180 ° C, and further Polymerization was carried out for 1 minute to obtain a product polymer having a Mw of 3, 3, 983 and a polydispersity of 5.01. DSC analysis indicated that the glass transition temperature of the polymer was 54.8 °C. U Example 6 3.54 kg of the prepolymer prepared from Example 4 was mixed with 99.1 g of hexamethylene diisocyanate (99%, Merck). The mixture was fed into the twin-screw extruder of Example 2, along the twelve equally spaced temperatures of the twin-screw extruder. The zone had 160-18 (Μ80·180-180-180-18 (M80-180-180_180) -18 (M80-160 ° C temperature profile and rotation speed of 30 rpm. The total reaction time in the twin-screw extruder is about 8 minutes. The resulting product polymer is transparent, it has Mw of 275,585 and 5·分散6 is more dispersible. ^sc 24 200815497 2^3U4plt analysis indicates that the glass transition temperature of the polymer is 52. 〇 ° C. &Example; Example 7 feeding 9 kg of 88 kg to a reactor with a capacity of 12 L 〇/0 commercial L-lactic acid (ADM, USA), 720 g of g-hexine (99% Lancaster), 62 g of 1,4-butanediol (99%, Lancaster) and 9.5 g of glycerol ( 98%, Sigma-Aldrich), and 9 g of stannous octoate (95%, Sigma-Aldrich) was added as a catalyst. The reaction mixture was heated at 100 ° C at a stirring speed of 200 rpm. The temperature was ramped from 100 C % to 190 C. The vacuum was increased from 6 〇〇 mmHg to 100 mm Hg at a rate of 1 〇〇 mmHg/h, and then steadily increased from loOmmHg to 5 mmHg. The entire polymerization was 2〇 hours to 4〇 hours by vacuum and / or nitrogen removal of the condensation water formed during the polycondensation. The obtained having 19,258
Mw及I·3之多分散性的預聚合物。DSC分析指示預聚合 物之玻璃轉移溫度為35.9。(:。 實例8 在/JHL度16〇°c及攪拌速度20 rpm下將80 g自實例7製 備之預來0物饋入Banbury混合器(Changzhou,China) 中。當熔融完成時,將1·9 g六亞曱基二異氰酸酯(99%, ^lerck)添加至經均一混合之預聚合物中。隨後將溫度升 回至180 C ’且進—步進行聚合10分鐘。獲得具有213,599 之Mw及4·〇7之多分散性的產物聚合物。DSC分析指示聚 合物之玻璃轉移溫度為41t。 實例9 除所使用之六亞甲基二異氰酸酯(99%,Merck)之量 200815497 25304pif 為2·1 g之外,如實例7般進行聚合。所得產物,聚合物為 透明的,其具有254,492之Mw及4·49之多分散性。DSC 分析指示聚合物之玻璃轉移溫度為41°C。 實例10 向具有12 L容量之反應器中饋入9 kg之88重量%商 業 L-乳酸(Archer Daniels Midland Co,Decatur,Illinois USA)、60.5 g 1,4-丁烷二醇(99%,Lancaster)以及 5 g 季 、 戊四醇(98%,Sigma-Aldrich),且添加9 g作為催化劑之 ( 辛酸亞錫(95%,Sigma·Aldrich)。在200 rpm之攪掉速度 下,在100°C下加熱反應混合物。在氮鼓泡下使溫度自1〇〇 °C穩定升高至190°C。使真空以100mmHg/h之速率自6〇〇 mmHg增至1〇〇 mmHg,且隨後自1〇〇 mmHg穩定增至5 mmHg。整個聚合為約20小時至40小時。藉由真空及/成 氮移除在縮聚期間所形成之冷凝水。獲得具有21 916之 Mw及1·4之多分散性的預聚合物。DSC分析指示預聚合 物之玻璃轉移溫度為51.6^,其中熔融峰在141.3¾下。 〇 實例11 將3.05 kg自實例10製備之預聚合物與&5.7 g六亞甲 基二異氰酸酯(99%,Merck)混合。將混合物饋入實例? 之雙螺桿擠壓機中,沿雙螺桿擠壓機之十三個等間^溫度 • 區具有 160-180-180-18CM 80-180-180-180-180-180- . l8(M8(M8〇-16〇°C之溫度概況且旋轉速度為30rpm。在雙 螺桿擠壓機中之總反應時間為約8分鐘。所得產物聚合2 為透明的’其具有260,973之Mw及3.42之多分散性。dsc 26 200815497 25304pif 分析指示聚合物之玻璃轉移溫度為5L6t:。 實例12 向具有500 ml容量之反應器中饋入400 g之88重量% 商業 L-乳酸(Archer Daniels Midland Co, Decatur,Illin〇is, USA)、0·8 g 丁二酸(99%,Lancaster)、3.4 g 1,4-丁燒二醇 (99%,Lancaster)以及 0·2 g 季戊四醇(98%,sigma-A polydisperse prepolymer of Mw and I·3. DSC analysis indicated that the prepolymer had a glass transition temperature of 35.9. (Example 8. 80 g of the pre-formed material prepared from Example 7 was fed into a Banbury mixer (Changzhou, China) at a /JHL degree of 16 ° C and a stirring speed of 20 rpm. When the melting was completed, 1 9 g of hexamethylene diisocyanate (99%, ^lerck) was added to the uniformly mixed prepolymer. The temperature was then raised back to 180 C ' and polymerization was carried out for 10 minutes. A Mw of 213,599 was obtained. And a polydisperse product polymer of 4. DS 7. DSC analysis indicated that the glass transition temperature of the polymer was 41 t. Example 9 In addition to the amount of hexamethylene diisocyanate (99%, Merck) used, 200815497 25304pif was 2 - 1 g, polymerization was carried out as in Example 7. The obtained product, the polymer was transparent, having a Mw of 254, 492 and a polydispersity of 4.49. DSC analysis indicated that the glass transition temperature of the polymer was 41 °C. Example 10 A 9 kg capacity reactor was fed with 9 kg of 88 wt% commercial L-lactic acid (Archer Daniels Midland Co, Decatur, Illinois USA), 60.5 g 1,4-butanediol (99%, Lancaster). And 5 g of quaternary, pentaerythritol (98%, Sigma-Aldrich) with 9 g added (Synthesis of stannous octoate (95%, Sigma Aldrich). The reaction mixture was heated at 100 ° C at a stirring speed of 200 rpm. The temperature was steadily increased from 1 ° C under nitrogen bubbling. To 190 ° C. The vacuum was increased from 6 〇〇 mmHg to 1 〇〇 mmHg at a rate of 100 mm Hg / h, and then steadily increased from 1 〇〇 mmHg to 5 mm Hg. The entire polymerization was about 20 to 40 hours. The vacuum and/or nitrogen were removed to remove the condensed water formed during the polycondensation. A prepolymer having a Mw of 21 916 and a dispersity of 1.4 was obtained. DSC analysis indicated that the glass transition temperature of the prepolymer was 51.6^, wherein The melting peak was at 141.33⁄4. 〇 Example 11 3.05 kg of the prepolymer prepared from Example 10 was mixed with & 5.7 g of hexamethylene diisocyanate (99%, Merck). The mixture was fed into the example? In the press, the thirteen equal intervals along the twin-screw extruder have a temperature of 160-180-180-18CM 80-180-180-180-180-180-. l8 (M8(M8〇-16〇) The temperature profile of ° C and the rotational speed is 30 rpm. The total reaction time in the twin-screw extruder is about 8 minutes. The resulting product polymerization 2 is transparent 'it has The scatter of Mw and 3.42 of 260,973. Dsc 26 200815497 25304pif Analysis indicates that the glass transition temperature of the polymer is 5L6t:. Example 12 400 g of 88 wt% commercial L-lactic acid (Archer Daniels Midland Co, Decatur, Illin〇is, USA), 0. 8 g of succinic acid (99%, Lancaster) were fed into a reactor having a capacity of 500 ml. ), 3.4 g of 1,4-butanediol (99%, Lancaster) and 0.2 g of pentaerythritol (98%, sigma-
Aldrich),且添力口 0·4 g作為催化劑之辛酸亞錫(95〇/0, Sigma-Aldrich)。在200 rpm之攪拌速度下在1〇〇艺下加熱 反應混合物。在氮鼓泡下使溫度自loot:穩定升高至19〇 C。真空則以100 mmHg/h之速率自600 mmHg增至1〇〇 mmHg,且隨後自1〇〇 mmHg穩定增至5 mmHg。整個聚合 為約20小時至40小時。藉由真空及/或氮,移除在縮聚期 間所形成之冷凝水。獲得具有20,266之Mw及1·34之多 分散性的預聚合物。DSC分析指示預聚合物之破璃轉移温 度為47C ’其中溶融峰在i47.4°C下。 實例13 在溫度16〇r及攪拌速度20 rpm下將80 g自實例12 製備之預聚合物饋入Banbury混合器' (changzh〇u,⑶⑽) 中。當熔融完成時,將h9 g六亞曱基二異氰酸酯(99%, =erck) |力ni經均—混合之預聚合物中。隨後將溫度升 高至180 C,並進一步進行聚合1〇分鐘。獲得具有2ιι,撕 之Mw及3·〇ι之多分散性的產物聚合物。dsc分析指 合物之玻螭轉移溫度為52.9°C。 、 實例14 27 200815497 25304pif 向具有500 ml容量之反應器中饋入400 g之88重量% 商業 L_乳酸(Archer Daniels Midland Co, Decatur,Illinois, USA)、2·7 g 丁烷二醇(99%,Lancaster)以及 0·25 g • 甘油二縮水甘油醚(工業級,Sigma-Aldrich),且添加0.4 g - 作為催化劑之辛酸亞錫(95%,Sigma-Aldrich)。在2⑻rpm 之攪拌速度下在100t下加熱反應混合物。在氮鼓泡下使 溫度自100。(3穩定升高至190°C。使真空以100 mmHg/h之 速率自600 mmHg增至100 mmHg,且隨後自100 mmHg 穩定增至5 mmHg。整個聚合為約20小時至40小時。藉 由真空及/或氮^ ’移除在縮聚期間所形成之冷凝水。獲得具 有20,392之Mw及1·42之多分散性的預聚合物。DSC分 析指示預聚合物之玻璃轉移溫度為49.5°C,其中熔融峰在 15UX:下。 實例15 在溫度160°C及攪拌速度20 rpm下將80 g自實例14 ◎ 製備之預聚合物饋入Banbury混合器(Changzhou,China) 中。當熔融完成時,將1·9 g六亞曱基二異氰酸酯(99%, Merck)添加至經均一混合之預聚合物中。隨後將溫度升 高至180°C且進一步進行聚合10分鐘。獲得具有215,962 之Mw及2.79之多分散性的產物聚合物。DSC分析指示聚 ‘ 合物之玻璃轉移溫度為54.5°C。 實例16 向具有12 L容量之反應器中饋入400 g之88重量% 商業 L-乳酸(Archer Daniels Midland Co, Decatur,Illinois, 28 200815497 25304pif USA)及 2.82 g 1,4-丁烧二醇(99%,Lancaster),且添加 〇·4 g作為催化劑之辛酸亞錫(95%,Sigma-Aldrich)。在200 rPm之攪拌速度下在l〇〇°C下加熱反應混合物。在氮鼓泡 下使溫度自loot:穩定升高至190°C。使真空以1〇〇 mmHg/h之速率自600 mmHg增至1〇〇 mmHg,且隨後自 100 mmHg穩定增至5 mmHg。整個聚合為約20小時至40 小時。藉由真空及/或氮,移除在縮聚期間所形成之冷凝 水。獲得具有21,370之Mw及1.39之多分散性的預聚合 物。DSC分析指示預聚合物之玻璃轉移溫度為50.2°C,其 中熔融蜂在15〇.5°C下。 實例17 向具有500 ml容量之反應器中饋入500 g之88重量% 商業 L-乳酸(Archer Daniels Midland Co, Decatur,Illinois, USA)及 6.65 g 季戊四醇(98%,Sigma-Aldrich),且添加 〇·4 g作為催化劑之辛酸亞錫(95g/g,sigma_Akirich)。在200 rpm之攪拌速度下在i〇(rc下加熱反應混合物。在氮鼓泡 下使溫度自1〇〇。(:穩定升高至190°C。使真空以1〇〇 mmHg/h之速率自6〇〇 mmHg增至1〇〇 mmHg,且隨後自 100 mmHg穩定增至5 mmHg。整個聚合為約20小時至40 小時。藉由真空及/或氮,移除在縮聚期間所形成之冷凝 水。獲得具有14,754之Mw及ΐ·3〇之多分散性的預聚合 物。DSC分析指示預聚合物之玻璃轉移溫度為49.5°C,其 中熔融峰在15ΐ·2°〇下。 實例18 29 200815497 25304pif 在溫度160°C及攪拌速度20 rpm下將76 g自實例16 製備之預聚合物及4 g自實例17製備之活性中心寡聚物 (active center oligomer)饋入 Banbury 混合器(Changzhou,Aldrich), and adding 0.4 g of stannous octoate as a catalyst (95 〇/0, Sigma-Aldrich). The reaction mixture was heated at 1 rpm under a stirring speed of 200 rpm. The temperature was steadily increased from loot: to 19 〇 C under nitrogen bubbling. The vacuum was increased from 600 mmHg to 1 〇〇 mmHg at a rate of 100 mmHg/h and then steadily increased from 1 〇〇 mmHg to 5 mmHg. The entire polymerization is about 20 hours to 40 hours. The condensed water formed during the polycondensation is removed by vacuum and/or nitrogen. A prepolymer having a Mw of 20,266 and a dispersity of 1.34 was obtained. The DSC analysis indicated that the pre-polymer had a glass transition temperature of 47 C' where the melting peak was at i47.4 °C. Example 13 80 g of the prepolymer prepared from Example 12 was fed into a Banbury mixer' (changzh〇u, (3) (10)) at a temperature of 16 Torr and a stirring speed of 20 rpm. When the melting is complete, h9 g hexamethylene diisocyanate (99%, = erck) is applied to the homogeneously mixed prepolymer. The temperature was then raised to 180 C and further polymerization was carried out for 1 minute. A product polymer having a dispersibility of 2 ιι, tearing Mw and 3·〇ι was obtained. The glass transition temperature of the dsc assay was 52.9 °C. Example 14 27 200815497 25304pif 400 g of 88% by weight commercial L_lactic acid (Archer Daniels Midland Co, Decatur, Illinois, USA), 2·7 g butanediol (99) were fed into a reactor having a capacity of 500 ml. %, Lancaster) and 0·25 g • glycerol diglycidyl ether (industrial grade, Sigma-Aldrich) with 0.4 g - stannous octoate (95%, Sigma-Aldrich) as catalyst. The reaction mixture was heated at 100 t at a stirring speed of 2 (8) rpm. The temperature was varied from 100 under nitrogen bubbling. (3 steadily increased to 190 ° C. The vacuum was increased from 600 mmHg to 100 mmHg at a rate of 100 mmHg / h, and then increased from 100 mmHg to 5 mmHg. The entire polymerization was about 20 hours to 40 hours. Vacuum and / or nitrogen ^ 'removed the condensed water formed during the polycondensation. A prepolymer having a Mw of 20,392 and a polydispersity of 1.42 was obtained. DSC analysis indicated that the glass transition temperature of the prepolymer was 49.5 ° C Where the melting peak is at 15 UX: Example 15 80 g of the prepolymer prepared from Example 14 ◎ was fed into a Banbury mixer (Changzhou, China) at a temperature of 160 ° C and a stirring speed of 20 rpm. 1. 9 g of hexakisyl diisocyanate (99%, Merck) was added to the uniformly mixed prepolymer. Then the temperature was raised to 180 ° C and further polymerization was carried out for 10 minutes. Mw having 215,962 was obtained. And a polydisperse product polymer of 2.79. DSC analysis indicated that the glass transition temperature of the polymer was 54.5 ° C. Example 16 Feeding 400 g of 88 wt% commercial L-lactic acid into a reactor having a capacity of 12 L (Archer Daniels Midland Co, Decatur, Illinois, 28 2008 15497 25304 pif USA) and 2.82 g of 1,4-butanediol (99%, Lancaster) with 〇·4 g as catalyst for stannous octoate (95%, Sigma-Aldrich) at a stirring speed of 200 rPm The reaction mixture was heated at 10 ° C. The temperature was gradually increased from loot: to 190 ° C under nitrogen bubbling. The vacuum was increased from 600 mmHg to 1 〇〇 mmHg at a rate of 1 〇〇 mmHg / h, And then steadily increased from 100 mmHg to 5 mmHg. The entire polymerization was about 20 hours to 40 hours. The condensed water formed during the polycondensation was removed by vacuum and/or nitrogen. Mw of 21.370 was obtained and 1.39 was obtained. Polydisperse prepolymer. DSC analysis indicated that the glass transition temperature of the prepolymer was 50.2 ° C, where the molten bees were at 15 ° C. 5 ° C. Example 17 Feeding 500 g into a reactor with a capacity of 500 ml 88% by weight of commercial L-lactic acid (Archer Daniels Midland Co, Decatur, Illinois, USA) and 6.65 g of pentaerythritol (98%, Sigma-Aldrich), and adding 〇·4 g as a catalyst of stannous octoate (95 g/g, sigma_Akirich) The reaction mixture was heated at i rpm (rc) at a stirring speed of 200 rpm. The temperature was allowed to rise from 1 Torr under nitrogen bubbling. (: Stabilized to 190 ° C. Increase the vacuum from 6 〇〇 mmHg to 1 〇〇 mmHg at a rate of 1 〇〇 mmHg / h, and then increase from 100 mmHg to 5 mmHg. The entire polymerization is about 20 hours Up to 40 hours. The condensed water formed during the polycondensation was removed by vacuum and/or nitrogen. A prepolymer having a polydispersity of Mw of 144 and ΐ3 was obtained. DSC analysis indicated the glass of the prepolymer. The transfer temperature was 49.5 ° C with a melting peak at 15 ° · 2 ° 。. Example 18 29 200815497 25304pif 76 g of prepolymer prepared from Example 16 and 4 g of self-example were prepared at a temperature of 160 ° C and a stirring speed of 20 rpm. 17 prepared active center oligomers fed into the Banbury mixer (Changzhou,
China)中。當熔融完成時,將2.1 g六亞曱基二異氰酸酯 (99 /^>,Merck )添加至經均^混合之預聚合物與活性中心 寡聚物之混合物中。隨後將溫度升高至18〇亡,且進一步 進行聚合10分鐘。獲得具有170,276之]Viw及3.73之多 ΟChina). When the melting was completed, 2.1 g of hexakirylidene diisocyanate (99 /^>, Merck) was added to the mixture of the uniformly mixed prepolymer and the active center oligomer. The temperature was then raised to 18 deaths and further polymerization was carried out for 10 minutes. Get as many as 170,276] Viw and 3.73 Ο
分散性的產物聚合物。DSC分析指示聚合物之玻璃轉移溫 度為55°C。 比較性實例19 在溫度160°C及攪拌速度20 rpm下將8〇 g自實例16 製偏之預聚合物饋入B anbury混合器(Changzhou, China ) 中。當熔融完成時,將2.1 g六亞甲基二異氰酸酯(99% Merck)添加至經均一混合之預聚合物中。隨後將溫度升 高至180°C且進-步進行聚合20分鐘,其中以每1〇分鐘 時間間隔收集樣品產物。在聚合1G分鐘後,獲得具有 101,777之Mw及2.17之多分散性的產物聚合物。DSC分 析指示預聚合物之破璃轉移溫度為54t。另外聚人1〇八 ΐϊΠΐ”9,489之MW及2.43之多細生口的產二 承合物。DSC /刀析指示聚合物之玻璃轉移溫度為5代。 應瞭解因為這個比較性實例僅佶 ^ ^ y ^ ,^L^平乂I王戶、例僅使用二醇來形成預聚合 —u u A曰沁成低分子量聚合物。因此, 貫例—之預4、δ物不具有三個末端經基,且因此在這個比 較性貫例中不可能獲得高分子量聚乳酸。 30 200815497 25304pif 實例20 向具有12L容量之反應器中饋入9 kg之88重量%商 業 L-乳酸(Archer Daniels Midland Co,Decatur,Illin〇is, USA)、19.5 g 1,4-丁烧二醇(99〇/〇,Lancaster)以及 9 〇 g 季戊四醇(98%,Sigma-Aldrich),且添加8 g作為催化劑 之辛酸亞錫(95%,Sigma-Aldrich)。在200 rpm之攪拌速 度下在100°c下加熱反應混合物。在氮鼓泡下使溫度自1〇〇 C穩定升鬲至190°C。使真空以100 mmHg/h之速率自600 mmHg增至1〇〇 mmHg,且隨後自1〇〇 mmHg穩定增至5 mmHg。整個聚合為約20小時至40小時。藉由真空及/或 氛’移除在縮聚期間所形成之冷凝水。獲得具有43,923之 Mw及1·72之多分散性的預聚合物。DSC分析指示預聚合 物之玻璃轉移溫度為53.lt,其中熔融峰在148°C下。 實例21 將1.9 kg自實例20製備之預聚合物與36.5 g六亞甲 基二異氰酸酯(99%,Merck)混合。將混合物饋入雙螺桿 擠壓機(L/D=40, Jieya,China)中,沿雙螺桿擠壓機之六 個等間隔溫度區具有l60_175_18〇_18〇_18〇_175_165t:之溫 度概況且旋轉速度為60 rpm。在雙螺桿擠壓機中之總反應 時間為約2分鐘。所得產物聚合物為透明的,其具有 284,767之Mw及5·37之多分散性。DSC分析指示聚合物 之玻璃轉移溫度為56T:。 實例22 向具有12 L容量之反應器中饋入8776 g之88重量0/〇 31 Ο ο 200815497 25304pif 商業 L-乳酸(Archer Daniels Midland Co, Decatur, Illinois, USA )、19.5 g 丁:):完二醇(99%,Lancaster )、250 g g _ 己内酯(99%,Lancaster)以及9·0 g季戊四醇(98〇/〇,Dispersible product polymer. DSC analysis indicated that the glass transition temperature of the polymer was 55 °C. Comparative Example 19 8 〇g of the prepolymer from Example 16 was fed into a Banbury mixer (Changzhou, China) at a temperature of 160 ° C and a stirring speed of 20 rpm. When the melting was completed, 2.1 g of hexamethylene diisocyanate (99% Merck) was added to the uniformly mixed prepolymer. The temperature was then raised to 180 ° C and polymerization was carried out for 20 minutes, wherein the sample product was collected at intervals of 1 minute. After 1 G minutes of polymerization, a product polymer having a Mw of 101,777 and a polydispersity of 2.17 was obtained. The DSC analysis indicated that the pre-polymer had a glass transition temperature of 54t. In addition, the product has a MW of 9,8 489 and a production of two fines of 2.43. The DSC / knife analysis indicates that the glass transition temperature of the polymer is 5 generations. It should be understood that because this comparative example is only 佶 ^ ^ y ^ , ^L^ 平乂 I Wang, for example, only use diol to form prepolymerized-uu A 低 into a low molecular weight polymer. Therefore, the pre-four, δ objects do not have three terminal groups. And therefore it is not possible to obtain high molecular weight polylactic acid in this comparative example. 30 200815497 25304pif Example 20 Feeding 9 kg of 88 wt% commercial L-lactic acid into a reactor with a capacity of 12 L (Archer Daniels Midland Co, Decatur , Illin〇is, USA), 19.5 g 1,4-butanediol (99 〇/〇, Lancaster) and 9 〇g pentaerythritol (98%, Sigma-Aldrich) with 8 g of stannous octoate as catalyst (95%, Sigma-Aldrich). The reaction mixture was heated at 100 ° C at a stirring speed of 200 rpm. The temperature was ramped from 1 ° C to 190 ° C under nitrogen bubbling. The vacuum was made 100 mmHg. /h rate increased from 600 mmHg to 1〇〇mmHg, and then increased from 1〇〇mmHg to 5 mmH g. The entire polymerization is about 20 hours to 40 hours. The condensed water formed during the polycondensation is removed by vacuum and/or atmosphere. A prepolymer having a Mw of 43,923 and a polydispersity of 1.72 is obtained. Analysis indicated that the prepolymer had a glass transition temperature of 53.lt with a melting peak at 148 ° C. Example 21 1.9 kg of prepolymer prepared from Example 20 with 36.5 g of hexamethylene diisocyanate (99%, Merck) Mixing. The mixture was fed into a twin-screw extruder (L/D=40, Jieya, China) with six equal-temperature zones along the twin-screw extruder with l60_175_18〇_18〇_18〇_175_165t: The temperature profile and the rotational speed were 60 rpm. The total reaction time in the twin-screw extruder was about 2 minutes. The resulting product polymer was transparent with a Mw of 284,767 and a dispersibility of 5.37. DSC analysis The glass transition temperature of the indicated polymer was 56 T: Example 22 A reactor with a capacity of 12 L was fed with 8876 g of 88 weight 0/〇31 ο ο 200815497 25304pif commercial L-lactic acid (Archer Daniels Midland Co, Decatur, Illinois , USA ), 19.5 g D::: complete diol (99%, Lancas Ter ), 250 g g _ caprolactone (99%, Lancaster) and 9·0 g pentaerythritol (98〇/〇,
Sigma-Aldrich),且添加8 g作為催化劑之辛酸亞錫(95%,Sigma-Aldrich), and adding 8 g of stannous octoate as a catalyst (95%,
Sigma-Aldrich)。在200 rpm之攪拌速度下在10(rc下加熱Sigma-Aldrich). Heating at 10 (rc) at a stirring speed of 200 rpm
反應混合物。在氮鼓泡下使溫度自1〇〇艺穩定升高至DO °C。使真空以100 mmHg/h之速率自600 mmHg增至100 mmHg’且隨後自l〇〇mmHg穩定增至5mmHg。整個聚合 為約20小時至40小時。藉由真空及/或氮,移除在縮聚期 閤所形成之冷/旋水。彳隻得具有47,242之Mw及1.75之多 分散性的預聚合物。DSC分析指示預聚合物之玻璃轉移溫 度為 48.1°C。 實例23 ,在溫度16(TC及攪拌速度2〇 rpm下將8〇 g自實例22Reaction mixture. The temperature was steadily increased from 1 ° to DO °C under nitrogen bubbling. The vacuum was increased from 600 mmHg to 100 mmHg' at a rate of 100 mmHg/h and then steadily increased from l〇〇mmHg to 5 mmHg. The entire polymerization is about 20 hours to 40 hours. The cold/spin water formed during the polycondensation period is removed by vacuum and/or nitrogen. The crucible has only a prepolymer having a Mw of 47,242 and a dispersibility of 1.75. DSC analysis indicated that the prepolymer had a glass transition temperature of 48.1 °C. Example 23, 8 〇g from Example 22 at a temperature of 16 (TC and agitation speed of 2 rpm)
Banbury (Changzhou, China) Z二‘融凡成日守,將L0 g六亞甲基二異氰酸酉旨(99%, :iJ"加至經均—混合之預聚合物中。隨後將溫度升 Γ Μ ^且進一步進行聚合5分鐘。獲得具有252,322 之多分散性的產物聚合物。㈣分析指示聚 合物之破墦轉移溫度為50.5t:。 應用(Applicati_) 所製製傷具有高分子™ 可用於諸如醫夠的機械, 200815497 25304pif 而且,所揭露的方法有效製備高分子量多經基酸,盆 中自系統損失極少的預聚合物及乳酸。 土 - 所揭露的方法能形成高分子量多 :昂貴r步驟(亦即關於由乳酸交醋形成高 文m揭露的方法不f使用多單元操作㈣ umt 〇peratlons)(亦即蒸餾塔、蒸發哭、埶六 (^P|LS^S|) ΟBanbury (Changzhou, China) Z II's singularity, the L0 g hexamethylene diisocyanate (99%, :iJ" added to the average-mixed prepolymer. The product was further polymerized for 5 minutes to obtain a product polymer having a polydispersity of 252,322. (4) Analysis indicates that the polymer has a break transfer temperature of 50.5 t: Application (Applicati_) The manufactured product has a polymer TM It can be used in machinery such as medical equipment, 200815497 25304pif Moreover, the disclosed method is effective for preparing high molecular weight polybasic acid, prepolymer and lactic acid which have little loss from the system in the pot. Soil - The disclosed method can form high molecular weight: The expensive r step (that is, the method disclosed by the lactic acid vinegar forming high text m does not use multi-unit operation (4) umt 〇peratlons) (ie distillation tower, evaporation cry, 埶6 (^P|LS^S|) Ο
CJ 法比其他分子量_聊乳酸方綠 = 所揭預聚合物轉化為聚乳酸之短聚合時間, U。、 /不而後雜设備來處理高黏度聚乳酸產物。因 造過於多單元操作,來製造高分子量聚魏。製 戶It 一反應器、接著雙螺桿擠壓機中發生。 右2 _系統及方法相對易於操作且維持。 副產物,所揭露的系統及方法不產生任何危害環境之 胃見’本發明所屬技術領域巾具有通常知 露内容之後,應顯而易見不轉本發明 更及:C明之各種其他變更及修改,且希望所有i 卞及知改在隨财請專職目之料 又 【圖式簡單說明】 無 【主要元件符號說明】 鼓 33CJ method than other molecular weights _ lactic acid square green = the short polymerization time of the prepolymer converted to polylactic acid, U. / / No later miscellaneous equipment to handle high viscosity polylactic acid products. High molecular weight poly-wei is produced due to over-unit operation. The reactor It takes place in a reactor followed by a twin screw extruder. The right 2 _ system and method are relatively easy to operate and maintain. By-products, the disclosed systems and methods do not produce any environmentally harmful stomachs. 'After the disclosure of the technical field of the present invention, it should be apparent that the present invention will not be changed to any other changes and modifications of C. All i 卞 知 知 知 知 知 知 随 随 随 随 随 随 随 随 随 随 随 随 随 随 随 随 随 33 33 33 33 33 33 33 33
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| CN112469764A (en) * | 2018-10-29 | 2021-03-09 | 上海浦景化工技术股份有限公司 | Polyglycolic acid resin and method for producing same |
| CN112513133A (en) * | 2018-10-29 | 2021-03-16 | 上海浦景化工技术股份有限公司 | Novel polyglycolic acid and polycondensation preparation method thereof |
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| US11548979B2 (en) * | 2019-12-27 | 2023-01-10 | Dak Americas Llc | Poly(glycolic acid) for containers and films with reduced gas permeability |
| CN111454553A (en) * | 2020-05-18 | 2020-07-28 | 长沙乐远化工科技有限公司 | Modified polylactic acid material and preparation method thereof |
| CN116355327B (en) * | 2023-04-10 | 2023-08-29 | 舒氏集团有限公司 | Preparation method of degradable PVC film and adhesive tape |
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| US5202413A (en) * | 1993-02-16 | 1993-04-13 | E. I. Du Pont De Nemours And Company | Alternating (ABA)N polylactide block copolymers |
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| CN112469764A (en) * | 2018-10-29 | 2021-03-09 | 上海浦景化工技术股份有限公司 | Polyglycolic acid resin and method for producing same |
| CN112513133A (en) * | 2018-10-29 | 2021-03-16 | 上海浦景化工技术股份有限公司 | Novel polyglycolic acid and polycondensation preparation method thereof |
| CN112469764B (en) * | 2018-10-29 | 2023-09-26 | 上海浦景化工技术股份有限公司 | Polyglycolic acid resin and preparation method thereof |
| US12065531B2 (en) | 2018-10-29 | 2024-08-20 | Pujing Chemical Industry Co., Ltd. | Polyglycolic acid resin and production process thereof |
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