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TW200400093A - Adjustment of heat transfer in continuous casting molds in particular in the region of the meniscus - Google Patents

Adjustment of heat transfer in continuous casting molds in particular in the region of the meniscus Download PDF

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Publication number
TW200400093A
TW200400093A TW092104510A TW92104510A TW200400093A TW 200400093 A TW200400093 A TW 200400093A TW 092104510 A TW092104510 A TW 092104510A TW 92104510 A TW92104510 A TW 92104510A TW 200400093 A TW200400093 A TW 200400093A
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Taiwan
Prior art keywords
cooling
cooling channel
ingot mold
patent application
scope
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TW092104510A
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Chinese (zh)
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TWI268821B (en
Inventor
Dirk Mangler
Markus Reifferscheid
Uwe Plociennik
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Sms Demag Ag
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Priority claimed from DE10253735A external-priority patent/DE10253735A1/en
Application filed by Sms Demag Ag filed Critical Sms Demag Ag
Publication of TW200400093A publication Critical patent/TW200400093A/en
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Publication of TWI268821B publication Critical patent/TWI268821B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/055Cooling the moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/059Mould materials or platings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)

Abstract

The invention relates to a mold for the continuous casting of molten metals, in particular steel, comprising cooling channels (1), such as cooling grooves, cooling slits or cooling drillings in the side of the mold (2) away from the melt contact surface. According to the invention, the heat transfer in the mold can be improved, whereby the geometric arrangement of the heat transfer planar surfaces of a cooling channel (1) or a group of cooling channels is adjusted in form, cross-sectional area, circumference, boundary surface qualities, orientation with respect to contact surfaces, arrangement and/or arrangement density with respect to the contact surfaces for the local formation of thermal flux density and/or temperature of the contact surfaces (18) during casting operation and in particular in the region of the meniscus (11).

Description

200400093 玖、發明說明: 【發明所屬的技術領域】 本發明關於一種將炼融金屬,特別是鋼作連續鎮造用 的錠模’在該遠離與鐵水接觸的接觸面的那㈣模側中具 有冷卻通道’如冷卻槽、冷卻槽孔或冷卻孔。 【先前技術】 用於從鋼連續鑄造前鋼錠(vorbl0cken)或鋼板的習 知構造方式的連續鑄造錠模,㈣是呈板錠模形式的csp (緊密條帶生產)@模至少設有—些側壁,這些側壁由_ 支㈣及-内& (它較在支㈣上,與鐵水接觸)構成 。最好在該内板之朝向支持壁的那—側上設有互相平行的 冷媒通道,它們可設計成朝支持壁開放的槽孔的形式。 在實際構造方式的CSP錠模的場合,熱傳遞作用相對 於錠模高度的關係,特別是在槽液位面上方及下方的區域 中,會在某個限度内變化。舉例而S,錢模壁的溫度^槽 液位面上方漸下降。但如果在槽液位面的區域及/或在^ 上方的區域的熱過渡作用減少,錠模温度升高,這點有以 下的優點: —一由於錠模在槽液位面區域較熱,故鑄造粉較快熔 解; ' ——由於鑄造粉較快熔解,使條帶與錠模之間的潤滑 作用提高,結果使條帶表面的品質較佳。 —一由於潤滑作用較佳,使槽液位面下方的錠模表面 200400093 溫度較低,如此使熱應力減少,且形成裂痕傾向減少,因 此錠模的使用壽命延長; —一在槽液位面上方的錠模區域較熱,減少了在其位 面下方區域的麼應力。這點同樣可減少裂痕形成的情事, 可使旋模使用壽命延長。 藉著在連續鑄造錠模上作測量,可以得知’在該槽液 位面下方的20〜80ππη之間的區域,熱流密度的分佈達最大 值,而由此區域起,沿鑄造方向以及逆著鑄造方向,分佈 曲線形狀呈鏟形曲線的走勢。在此,肖高熱流密度的區域 約為120mm。 鐵水在錠杈中的溫度分佈的可關聯的坐標圖對應於一 個臥倚的拋物線的曲度,而士_在較高流密度區域中。 文獻德專利DE 38 40 448 C2提到一種連續鑄造錠模 ,特別是板錠模,其側壁各由一支持壁及一内板構成,該 内板固定在支持壁上,且與鐵水接觸,且在該内板之朝内 支持土的那一側上设有相向的冷媒通道,它們設計成朝支 持壁開口的槽孔的形式,槽孔的寬度小於槽孔之間的肋條 的寬度’而槽孔深度大於該肋條寬度。 區人洲專利EP 〇 551 311 B1提到一種液冷式可調整寬 度的板錠模,它用於連續鑄造鋼板格式的鋼條帶(特別是 用於厚M 1GG_以下者)。在此銳模,該寬側板與狹: 板&其杈伸的方向設計成使條帶的橫截面變大的方式,狹 ,板沿錠模高度範圍設成大致互相平行,而寬側板至少在 取小鋼板寬度的區域設計成凹形,使得由橫截面看時,這 200400093 種構成一弧形的錠模壁的弦高度(隆起高度)( Scheitelh0he)相對於在錠模的澆鑄側上的一個内接長方 形至多南出12mm/每1000mm鋼板寬度,而在錠模的條帶 出口端處寬側板的形狀對應於所要產生的條帶格式。寬側 板在狹側板的調整範圍内係設計成平坦面形式,而在背向 此造形側的那一側中設有槽孔式的通道。 在歐洲專利EP 〇 968 779 A1提到一種鋼板錠模的寬 側的设计,它具有一鑄造板,鑄造板有一内面及一與内面 對立的外面,其中該寬側有一個上方部分區域及一下方部 分區域,其中,至少該上方部分區域有一中區域及二個設 在其側面的側區域。此文獻中主張。將該鑄造板的内面設 以具有下切 W ( Hinterschmeidung,英:undercut )的槽 ,以形成冷卻通道,且該槽被充填件以形狀接合的方式遮 蓋住,該充填件放入該下切部中。 在美專利US-Patent 5, 207, 266提到一種水冷卻式銅 旋模’它包含一銅板’具有一個固定在其上之朝後的框, 形成冷卻通道’其中該主通道在固定銷(螺栓)區域的寬 度比在其他區域的寬度寬。該錠模包含較大通道的設計, 位於固定銷的區域在右側與左側的通道之間(不包括螺栓 的螺合部位)。在主通道與該加大的通道之間設有分枝通 道,其中,至少主通道的分枝通道與分枝區域有比該主通 道與加大通道更多的水面積區域。 為了要迅速、確實,且特別是均勻地形成一無裂痕的 條帶殼,故宜從該新月形部(Meniskus)下方的區域起一 200400093 直到旋模的出口開口作密集的冷卻或熱導離。為此,在習 知的旋模可作以下之可能措施: 調整較快的冷水速度, --將冷水溫度降低, 在冷卻通道中利用卻稜條將熱交換面積加大。 上述的各種變更方式已在連續鑄造設備用的錠模的設 計在實際上多方應用。 錠模的接觸板(它一般由一種銅合金構成)係與該液 態及凝固的金屬(鐵水)Γ直接地接觸」。該接觸板(亦 稱為「銅板」)係一種磨損(消耗)性部件,且係固定在 一載體(大多由鋼製成)上。 此可再回收使用(W1ederverwerten)的載板元件稱為 「水箱」。 、、、 錠模本身呈結晶化器的作用,換言之,從放入的鐵水 抽離許多能量,而形成一個有承載力的條帶殼,然後將該 條帶殼連續地從錠模拉離。在此,在該錠模中的滿位面( mlstand)的高度處在所謂的新月形部上形成第一個條帶 。「新月形部」表示條帶殼之早期發生區《,在此區域中 ,錠模的接觸面、固體及熔融的鑄造輔助劑、以及鐵水盥 條帶殼相會。所用鑄造補助劑有鑄造粉及油。它們藉潤滑 :用將金4(鐵水)與銅互相分隔開,並控制局部的 遞作用(第8圖)。 在新月形部上形成的第一條帶體積部分係以「拉 /又」經錠模通過。由於在鐵水與冷媒之間的所予之溫度梯 200400093 度,而沿冷卻通道的方向造成一局部能量流。其所含熱能 係利用該冷卻通道(它們被冷媒――大多為水——流過) 導離。條帶殼厚度也對應地增加。 在銳模結構中所形成的冷卻通道可做成完全位於銅板 内或也可在水箱元件内。習知者也有其混合構造類型。此 外還有變更方式廣泛使用,其中充填件設置在水箱與銅板 間的方式,可造成適當的冷卻通道。 基於製造技術的理由,具有長方形或圓形橫截面的冷 卻通道被廣泛使用。角落區域可修圓成圓滑狀。但利用適 當的充填件也可對接觸面做作何相向的u形、L形及τ形 設計。典型的冷卻通道裝置係單獨地或成組地遵循鑄造方 向換s之,係由上往下,且大多數和與鐵水的接觸面呈 等間隔。這種設計的目的在於經由錠模的接觸面達到儘量 均勻的冷卻作用,這點在固定位置的區域往往只能有條件 地達成。往往將不同橫截面積及,或不同幾何形狀的冷卻 通道相鄰組合,俾將沿著鑄造寬度範圍的冷卻作用的均句 性進一步最佳化(第1 〇圖)。 “所有這些構造類型有一共同性質,即單一冷卻槽孔的 幾何性質沿其長度範圍其形狀與橫截面積保持不變。這種 做法’係使在冷卻通道長度範圍中之可用於冷卻之冷卻通 j面:保持不t。利用這種沿著一條假想流線的量平衡, 退可仔知,沿此冷卻通道長度範圍的流速保持相同。 關於這方面,只存在一種冷卻通道孔的特別類型,「 央移位銷」可從上往下放人該冷卻通道孔中。由於移位 10 200400093 銷(Verdrangerstift,英·· displacement pin)長度一般 比孔長度本身短,故在冷卻通道中造成橫截面變小,因此 使冷媒在此過渡區域加速。如此,在該橫截面變窄的區域 ,冷媒就流得較快,使冷卻作用對應地加強。但利用這種 措施,對冷卻通道的有效的冷卻面卻仍未被接觸到。 迄今之冷卻通道的習知結構設計係追求儘量均勻的冷 卻作用,#中在錠模板上實際存在的不均句的熱負荷分佈200400093 (1) Description of the invention: [Technical field to which the invention belongs] The present invention relates to an ingot mold for continuous forming of molten metal, especially steel, in the side of the mold away from the contact surface in contact with the molten iron. With cooling channels' such as cooling grooves, cooling groove holes or cooling holes. [Prior art] The continuous casting ingot mold used for the conventional construction method of steel ingots (vorbl0cken) or steel plates before continuous casting from steel, is a csp (compact strip production) in the form of a plate ingot mold. Side walls, these side walls are composed of _ support and -in & (it is on the support, contact with the molten iron). Refrigerant channels which are parallel to each other are preferably provided on the side of the inner plate facing the support wall, and they can be designed in the form of slot openings facing the support wall. In the case of a CSP ingot mold of an actual structure, the relationship between the heat transfer effect and the height of the ingot mold, especially in the area above and below the tank level surface, may change within a certain limit. For example, S, the temperature of the mold wall gradually decreases above the liquid level surface. However, if the thermal transition effect in the area of the tank level surface and / or the area above ^ is reduced and the temperature of the ingot mold increases, this has the following advantages:-First, because the ingot mold is hot in the area of the tank level surface, Therefore, the foundry powder dissolves faster; '——As the foundry powder dissolves faster, the lubricating effect between the strip and the ingot mold is improved, and as a result, the surface quality of the strip is better. — First, due to better lubrication, the temperature of the surface of the ingot mold below the tank level surface is 200400093, which lowers the thermal stress and reduces the tendency to form cracks, so the service life of the ingot mold is prolonged; The upper ingot mold area is hotter, reducing stress in the area below its plane. This can also reduce the occurrence of cracks and extend the service life of the rotary die. By measuring on the continuous casting ingot mold, it can be known that 'the area between 20 ~ 80ππη below the tank liquid level has a maximum heat flux distribution, and from this area, along the casting direction and inverse Along the casting direction, the shape of the distribution curve is a shovel curve. Here, the area with a high heat flux density is about 120 mm. The correlative graph of the temperature distribution of the molten iron in the ingots corresponds to the curvature of a reclining parabola, while in the region of higher flow density. The German patent DE 38 40 448 C2 mentions a continuous casting ingot mold, especially a plate ingot mold, the side walls of which are each composed of a support wall and an inner plate, the inner plate is fixed on the support wall and is in contact with the molten iron, On the side of the inner plate that supports the soil inward, opposite refrigerant channels are provided. They are designed in the form of slot holes that open toward the support wall. The width of the slot holes is smaller than the width of the ribs between the slot holes. The slot depth is greater than the rib width. District Renzhou patent EP 0 551 311 B1 mentions a liquid-cooled, adjustable-width plate ingot mold, which is used for continuous casting of steel strips in a steel plate format (especially for those thicker than M 1GG_). In this sharp mold, the wide side plate and the narrow side: the direction of the extension of the plate is designed to make the cross-section of the strip larger, narrow, and the plate is set to be substantially parallel to each other along the height range of the ingot mold, and the wide side plate is at least The area where the width of the small steel plate is taken is designed to be concave, so that when viewed in cross section, the chord height (swell height) of these 200400093 kinds of arc mold wall (Scheitelh0he) is relative to that on the casting side of the mold. An inscribed rectangle extends up to 12mm south of the steel plate per 1000mm width, and the shape of the wide side plate at the strip exit end of the ingot mold corresponds to the strip format to be produced. The wide side plate is designed as a flat surface within the adjustment range of the narrow side plate, and a slot-type channel is provided in the side facing away from this shaping side. European patent EP 0968 779 A1 mentions the design of a wide side of a steel plate ingot mold, which has a cast plate, the cast plate has an inner surface and an outer surface that is opposed to the inner surface, wherein the wide side has an upper partial area and a lower portion A partial region, wherein at least the upper partial region has a middle region and two side regions provided on its side. Claimed in this document. The inner surface of the cast plate is provided with a groove having an undercut W (Hinterschmeidung, English: undercut) to form a cooling channel, and the groove is covered by a filler in a form-joint manner, and the filler is placed in the undercut. US-Patent 5, 207, 266 refers to a water-cooled copper rotary mold 'it contains a copper plate' with a rear-facing frame fixed on it, forming a cooling channel ', wherein the main channel is on a fixed pin ( Bolt) area is wider than in other areas. The ingot mold contains a larger channel design, and the area of the fixing pin is between the channel on the right and the left (excluding the screwed part of the bolt). A branch channel is provided between the main channel and the enlarged channel, and at least the branch channel and the branch area of the main channel have a larger water area area than the main channel and the enlarged channel. In order to form a crack-free strip shell quickly, surely, and especially uniformly, it is advisable to start from the area under the crescent (Meniskus) 200400093 until the exit opening of the rotary die for intensive cooling or heat conduction. from. For this reason, the conventional rotary mold can make the following possible measures: Adjust the faster cold water speed,-reduce the cold water temperature, and use the ribs in the cooling channel to increase the heat exchange area. The various modifications described above have been applied to practically various designs of ingot molds for continuous casting equipment. The contact plate of the ingot mold (which is generally composed of a copper alloy) is in direct contact with the liquid and solidified metal (hot metal) Γ ". The contact plate (also called "copper plate") is a wear (expendable) part and is fixed to a carrier (mostly made of steel). This reusable (W1ederverwerten) carrier board component is called a "water tank". The ingot mold itself acts as a crystallizer. In other words, a lot of energy is extracted from the molten iron to form a bearing strip shell, and the strip shell is continuously pulled away from the ingot mold. . Here, the first strip is formed on the so-called crescent at the height of the mlstand in the ingot mold. "Crescent" means the zone of early occurrence of strip shells, in which the contact surface of the ingot mold, solid and molten casting aids, and the strip shell of molten iron meet. The casting aids used are foundry powder and oil. They are lubricated by separating gold 4 (hot metal) and copper from each other and controlling local transfer (Figure 8). The first strip volume formed on the crescent is passed through the ingot mold in a "pull / again" manner. Due to the 200400093 degree temperature gradient between the molten iron and the refrigerant, a local energy flow is caused in the direction of the cooling channel. The thermal energy contained in it is dissipated by this cooling channel (they are flowed through by refrigerant—mostly water). The strip shell thickness also increases correspondingly. The cooling channels formed in the die structure can be made entirely inside the copper plate or inside the water tank element. Learners also have their hybrid construction types. In addition, there are also widely used modification methods, in which the filling member is arranged between the water tank and the copper plate, which can cause an appropriate cooling channel. For reasons of manufacturing technology, cooling channels with rectangular or circular cross sections are widely used. The corner area can be rounded into a smooth shape. However, the U-shaped, L-shaped, and τ-shaped design of the contact surfaces can also be made by using appropriate fillers. Typical cooling channel devices follow the casting direction individually or in groups for s, from top to bottom, and most are at equal intervals from the contact surface with the molten iron. The purpose of this design is to achieve the most uniform cooling effect through the contact surface of the ingot mold, which can only be achieved conditionally in the area of the fixed position. Often, cooling channels with different cross-sectional areas and different geometric shapes are combined adjacently, and the uniformity of the cooling effect along the casting width range is further optimized (Figure 10). "All these types of construction have one thing in common, namely that the geometry of a single cooling slot remains the same in shape and cross-sectional area along its length. This practice 'makes cooling channels available for cooling in the length of the cooling channels. Face j: keep not t. With this quantity balance along an imaginary flow line, it is clear that the flow velocity along the length of this cooling channel remains the same. In this regard, there is only one special type of cooling channel hole, The "central displacement pin" can be put into the cooling channel hole from top to bottom. Since the length of the displacement pin is generally shorter than the length of the hole itself, the cross-section becomes smaller in the cooling channel, which accelerates the refrigerant in this transition area. In this way, in the area where the cross section becomes narrow, the refrigerant flows faster, and the cooling effect is correspondingly enhanced. However, with this measure, the effective cooling surface of the cooling channel has not been touched. The conventional structural design of the cooling channels so far has pursued as uniform cooling as possible, and the heat load distribution of the uneven sentence actually existing on the ingot template in #

並不作考慮。根據所需的多次元(多維)考量,在熱負荷 分佈的不均勻可分成二種: 平行於鑄造方向的不均勻, 垂直於鑄造方向的不均勻。 在冷卻料巾,熱從鐵水過渡(傳遞)沿鑄造方向 冷部通過道巾的冷媒中的作料簡化成-度空間的埶傳 形式’利用數個層來考量,在能量平衡方程式中要考慮 1)熱從鐵水過渡(傳遞)到形成的條帶殼 ^ 2 )熱經條帶殼傳導Not considered. According to the required multidimensional (multidimensional) considerations, the unevenness in heat load distribution can be divided into two types: unevenness parallel to the casting direction, and unevenness perpendicular to the casting direction. In the cooling material towel, the heat transfers (transfers) from the molten iron along the casting direction. The material in the refrigerant passing through the towel in the cold section is reduced to a -degree space transmission method. 1) Heat transfer (transfer) from molten iron to the formed strip shell ^ 2) Heat conduction through the strip shell

3) 熱經潤滑劑層傳導 4) 熱經銅板傳導 5) 熱過渡(傳遞)到冷媒中 在位置固定(qQ十;μ·.、 η ^ r .. 盯)的情形,來源熱不必考;t 關於熱經條帶殼傳導的情形, 可巧 拉長度犯圍分佈不均勻的原因 —條帶殼’且它沿鑄造方向進—^^位面才形' 把其餘所有參數都設成怪定,則可因此如果我' 、預功:熱流在鑄造液y 11 200400093 面處具有其最大值,且如此遂沿鑄造方向連續遞減。沿著 整段冷卻通長度作積分,可導出平均熱流。由於熱傳導的 多次元性(mul tipie dimensional ity )——在禱造液位面 上方沒有熱量進入 故該熱流密度之理論上尖銳形狀的 走勢係平滑者,而最大值的位置沿鑄造方向移動(第9圖 )° ° 局部熱流密度的操作測量顯示:相對於該平均熱流, 在鑄造液位面區域中局部的值要高出1·5〜3倍,反之,在 欽模腳處的值低到其0.3〜〇.6倍。最大值的位置各依設備 及程序參數而定,係位在本來之鑄造液位面的位置以下2〇 〜70mm。平均熱流密度的絕對值,一方面受鑄造粉影響, 但另方面也特別受鑄造速度影響。因此在該文獻中,平熱 流密度在0.9米/分的鑄造速度時為1〇MW//平方米,在 3. 〇米/分的鑄造速度時為2. 〇MW//平方米,在5. 5米/分 的鑄造速度時為3‘OMW/平方米。利用以上因素,至少可 5平估出所能期待的局部熱流密度。 由於熱流密度沿鑄造方向分佈不均,使得在錠模板上 的主要熱磨損幾乎無例外地都在鑄造液位面區域發生。這 種磨損呈溝(Riefen)、裂痕、變形、甚至可能是這些事 先施覆的層移位(Abplatzung)的情事方式表現出來。 而沿寬度方向,錠模板的負荷也是完全不同。不均勻 性大多係由於錢模中形成之鐵水流場所致。這些過程與 供應鐵水的料管(TauGhausguB)的幾何設計、接觸面的 幾何形狀、及其他程序值緊密相關。在鑄造位面形成處的 12 200400093 位置固定及4立署非m a 口疋(instationary)的過程造成該新 均Γ形成(大多因設備而異)。這種不均勻 均句地、:::十ί成不均勻的熱分佈,0此主要的損傷並非 …沿錠模寬度範圍形成,而係集中在特定位置發生。 本^明係針對上述先行技術著手,其目的在利用一條 友、入:且冷部通道之傳熱面區域的特別的幾何設計,使這種 ▽ Ρ通道的冷料用有決定性的熱傳遞作用能配合鍵模 之舁鐵水接觸的接觸面的各局部熱流密度。 思種目的係利用申請專利範圍第1項主發明的特點達 成0 人/、他之本發明對熱傳遞的影響以及對冷卻作用(例如 ~部通道的冷料用)㈣響方式見於巾請專利範圍副屬 項置在此,舉例而言,要影響改變一通道的局部冷卻作用 ,其形狀、橫截面積、周圍、界限面性質、方向性及相對 於接觸面的設置方式可局部改變。 此外’舉例而言,可將通道底上或側壁上的有效熱交 換面積加大或縮小。 舉例而言’可藉著在冷卻通道的底或側面形成溝( Riefen )而使表面積大大增加大幾乎兩倍,如此在相同冷 媒流速時,造成較高之熱流密度及更加密集得多的冷卻作 用,且有一顯著的優點··錠模溫度大為降低,因此除了錠 模材料負荷較小外,冷卻水的水壓也可降低。 在此’舉例而言,比較性的溫度計算得到以下的值: 在冷部槽底的熱交換面的光滑表面 13 200400093 173°C對水的溫度 5〇7t對條帶的溫度 131°C對水的溫度 依本發明之較大表面積 462°C對條帶的溫度 差=462- 507= - v3) Heat conduction through the lubricant layer 4) Heat conduction through the copper plate 5) Thermal transition (transfer) to the refrigerant in a fixed position (qQ ten; μ ·., Η ^ r ..), the source heat need not be considered; t Regarding the conduction of the strip through the shell, the reason for the uneven distribution of the length can be drawn—the strip shell 'and it moves in the casting direction—the ^^ plane is shaped'. All other parameters are set to be strange, Then, if I ', the pre-work: the heat flow has its maximum value at the surface of the casting fluid y 11 200400093, and so it continuously decreases in the direction of casting. Integrate along the entire length of the cooling passage to derive the average heat flow. Due to the mul tipie dimensionality of heat conduction—there is no heat above the level surface of the prayer, the theoretically sharp shape of the heat flux density is smooth, and the position of the maximum value moves in the casting direction (section (Figure 9) The operation measurement of the local heat flux density in ° ° shows that relative to the average heat flux, the local value in the area of the casting liquid level surface is 1.5 to 3 times higher. On the contrary, the value at the foot of the die is as low as Its 0.3 ~ 0.6 times. The position of the maximum value depends on the equipment and program parameters, and it is located 20 to 70 mm below the original casting liquid level. The absolute value of the average heat flux is affected by the casting powder on the one hand, but also by the casting speed on the other. Therefore, in this document, the flat heat flow density is 10 MW // m 2 at a casting speed of 0.9 m / min, and 2.0 MW // m 2 at a casting speed of 3.0 m / min, at 5 3'OMW / m2 at a casting speed of 5 m / min. Using the above factors, at least 5 levels can be used to estimate the expected local heat flux. Due to the uneven distribution of the heat flux density in the casting direction, the main thermal wear on the ingot template occurs almost without exception in the area of the casting level surface. This wear is manifested in the form of rifts, fissures, deformations, and possibly even Abplatzung. In the width direction, the load of the ingot template is completely different. The inhomogeneity is mostly due to the molten iron flow formed in the money mold. These processes are closely related to the geometric design of the molten iron supply pipe (TauGhausguB), the geometry of the contact surface, and other program values. The process of fixing the position at the location of the foundry plane and the establishment of 4 non-ma mouths (instationary) resulted in the formation of this new average Γ (mostly different depending on the equipment). This kind of unevenness is evenly distributed :::: 10 into an uneven heat distribution. The main damage is not… formed along the width of the ingot mold, but occurs at a specific location. This article is aimed at the above-mentioned advanced technology. The purpose is to use a special geometric design of the heat transfer surface area of the cold channel, so that the cold material of this ▽ P channel has a decisive heat transfer effect. It can match the local heat flow density of the contact surface of the hot metal of the key mold. The purpose of thinking is to use the characteristics of the first main invention of the scope of patent application to achieve 0 people. His influence on the heat transfer and cooling effect of the invention (for example, for the cold material of the channel) can be seen in the towel. Patent The range subordinate items are placed here. For example, to affect the local cooling effect of changing a channel, its shape, cross-sectional area, periphery, nature of the boundary surface, directionality, and the way of setting relative to the contact surface can be locally changed. In addition, for example, the effective heat exchange area on the bottom or side walls of the channel can be increased or decreased. For example, 'by forming grooves (Riefen) on the bottom or side of the cooling channel, the surface area can be greatly increased by almost two times, so that at the same refrigerant flow rate, it results in a higher heat flux density and a much more dense cooling effect. And, there is a significant advantage · The temperature of the ingot mold is greatly reduced, so in addition to the less material load on the ingot mold, the water pressure of the cooling water can also be reduced. Here, for example, a comparative temperature calculation yields the following values: The smooth surface of the heat exchange surface at the bottom of the cold part 13 200400093 173 ° C to water temperature 507t to strip temperature 131 ° C to The temperature of water according to the present invention has a large surface area of 462 ° C. The temperature difference to the strip = 462- 507 =-v

4b C 差=131 - 173= - 42〇C 這些數字顯示本發明措施的正面效果。也可在鑽孔的 CSP錠模的場合(特別是在新月形區域)㈣—種空間工 具以人為方式將冷卻通道表面積加大。 本發明的其他特點係見於其他中請專利附屬項,在此 ’要料卻通道表面積以人為方式加大,並不在槽液位面 上方著手’因為在鍵模的此區域中’熱傳遞作用早就要減 少,以幫助鑄造粉末溶解。 要在槽液位面上減少熱傳遞的方法係用以下方式達成 在槽液位面上方在冷卻孔中插入匣, 將槽液位面上方的孔作施覆, ——在槽液位面上方將由較低導熱性的材料構的充入 料放入。 同時,由於在槽液位面上方錠模的一個較熱的區域而 使得錠槽中的應力減少,且因此減少條帶形成裂痕的情事 ,同時提高錠模的可用性(Verftigbarkeit,英·· availability)0 在此,特宜採取以下措施:藉著沿錠模高度範圍作變 化以配合其熱流密度的不均分佈,而將冷卻通道的傳熱面 區域的熱導離。 … 200400093 如此,在該錠模中,沿錠模高度範圍的溫度走勢還可 句勻’且可避免產生中的條帶殼的材料受較大應力以 及形成裂痕的情形。 本發明在以下利用實施例詳細說明。 【圖式】 第1圖係一錠模壁垂直於其走勢的一部段放大剖面圖, 第2圖係第i圖之錠模部的另一部分段的剖面圖, 第3圖係冷卻通道孔,其内面具有溝, 第4及第5圖係熱交換面之比較的部分,它分分別不 具或具有加大的底面積, 第6圖係在槽液位面下方之熱流密度q對錠模高度h 的走勢圖, 第7圖係同樣地在槽液位面下方之槽的深度R對錠模 高度Η的走勢以及對應的溫度τ的相關走勢,其中τ係 在新月形區域上方及下方, ’ 第8圖係一錠模壁的一段的剖面,其中顯示其冷卻通 道及相關的熱流, 第9圖係用於作比較的二個相鄰的座標圖,它們顯示 平均的或總括的(global)熱流密度與溫度, 第10圖係相當之熱交換器底的設計的冷卻通道的部分, 第11圖係該熱交換器底的其他設計, 刀 第12圖係沿著該錠模高度作配合的熱流密度的分佈, Q niM係在槽液位面下方。 15 200400093 【圖號】 (1) 冷卻槽 (2) 背向側 (3) 稜條 (4) 深度 (5) 支持壁 (6) 内板 (7) 冷媒通道 (8) 冷媒孑L (9) 壁部 (10) 部段 (11) 熱交換溝槽在槽液位面高度處的開始 (12) 最大溝槽深度 (13) 最大溝槽深度的末端 (14) 槽溝之深度減少部的末端 (15)〜(17) 達到恆定槽溝深度 (18) 接觸板、接觸面 (19) 條帶殼 (20) 支持板4b C difference = 131-173 =-42 ° C These numbers show the positive effects of the measures of the invention. Can also be used in the case of drilled CSP ingot molds (especially in the crescent-shaped area)-a space tool to artificially increase the surface area of the cooling channel. Other features of the present invention are found in other patent claims, where 'the material is required to increase the surface area of the channel artificially and do not start above the level surface of the tank' because the heat transfer effect is early in this area of the key mold Reduce it to help dissolve the foundry powder. The method to reduce heat transfer on the tank level surface is to insert the box in the cooling hole above the tank level surface, and cover the hole above the tank level surface, above the tank level surface. A charge made of a material with a lower thermal conductivity is placed. At the same time, the stress in the ingot groove is reduced due to a hot area of the ingot mold above the level surface of the groove, and thus the occurrence of cracks in the strip is reduced, while the availability of the ingot mold is improved (Verftigbarkeit, English · availability) 0 Here, it is particularly appropriate to take the following measures: by making changes along the height range of the ingot mold to match the uneven distribution of its heat flow density, the heat of the heat transfer surface area of the cooling channel is conducted away. … 200400093 In this way, in this ingot mold, the temperature trend along the height range of the ingot mold can be evened out ', and the material of the strip shell that is being produced can be prevented from being subject to greater stress and cracks. The present invention is explained in detail in the following examples. [Figure] Figure 1 is an enlarged sectional view of a section of an ingot mold wall perpendicular to its trend, Figure 2 is a sectional view of another section of the ingot mold section in Figure i, and Figure 3 is a cooling channel hole The inner surface has a groove. Figures 4 and 5 are the comparison parts of the heat exchange surface, which are respectively without or have an enlarged bottom area. Figure 6 is the heat flow density q below the tank level surface to the ingot mold. The graph of the height h, FIG. 7 is the same trend of the depth R of the groove below the tank liquid level to the height of the ingot mold and the corresponding trend of the temperature τ, where τ is above and below the crescent-shaped area Figure 8 is a section of a section of an ingot mold wall, showing its cooling channels and related heat flows, and Figure 9 is two adjacent coordinate diagrams for comparison, which show average or collective ( global) Heat flow density and temperature, Figure 10 is the part of the cooling channel of the heat exchanger bottom design, Figure 11 is the other design of the heat exchanger bottom, and Figure 12 is made along the height of the mold. The distribution of the matched heat flux density, Q niM is below the tank level surface. 15 200400093 [Figure No.] (1) Cooling tank (2) Back side (3) Ribs (4) Depth (5) Support wall (6) Inner plate (7) Refrigerant channel (8) Refrigerant 孑 L (9) Wall (10) Section (11) The beginning of the heat exchange groove at the height of the tank liquid level (12) The maximum groove depth (13) The end of the maximum groove depth (14) The end of the groove depth reduction portion (15) ~ (17) Achieving a constant groove depth (18) Contact plate, contact surface (19) Strip shell (20) Support plate

【實施方式】 第1圖以放大圖2示一旋模壁之背向鐵水那一側(2)的 一部段,以及其中所設的槽孔形冷卻槽(1)。冷卻槽(丨)寬 度B,深度T。冷卻槽(1)的底區域依本發明,其廓形具有 溝(3)。如此其面積比起如第4圖之平坦設計約增倍。 16 200400093 在此,該冷卻槽、冷卻槽孔或冷卻孔的傳熱的面區域 的熱導離作用係利用一種配合措施達成,此配合措施係沿 著錠模高度範圍作變化以配合其熱流密度不均的分佈,如 第6圖所示。 為此目的,該溝(3)的深度(4)可變,例如在之 間改變’而開口角度在30。〜60。間,以改變熱傳遞的密 集度。溝(3)可設計成具開口角度多可達約6〇。而高产可 達約4咖,相隔距離“A”,且像一螺紋的廊形。當^ = 做成其他能加大冷卻作用之表面積的形狀,例如波形、梯 形、齒形或設稜條。 第2圖顯示一鍵模壁的一部段(1〇),包含各一支持壁 ⑸的-段及一内板⑻的一段,它們互相以密封方式相; 靠而接合’特別U螺絲互相接合,内板(6)被冷卻通道 (7)穿過,冷卻通道(7)設計成槽孔形式,向支持壁(〇開口 ’且被支持壁⑸蓋住。依本發明,該槽孔的底設有敎交換 面⑺,該熱交換面⑶包含溝穿過,且造成人為加大的孰 流密度。 ” 第3圖顯示一鍵模壁的任意部分段⑽以及設在盆中 的冷卻通道孔⑻,其内壁⑻設計成槽冑或溝⑶的形狀。 第4及第5圖利用互不同的熱交換底⑴)及⑽的設 計的冷通道⑺⑺的圖示部分顯示平滑的構造(⑴及由溝 (12)構成的構造及相關的溫度值。這些值顯示,且有溝底 ⑽的實施例,在所要比較的料參數之始終相同的計算 條件下,溫度有明顯下降。 17 200400093 第6圖顯示’沿錠模高度範圍依本發明作配合的熱流 密度分佈圖,q max在槽液位面(Bad )下方的一有限範圍 中。第7圖中的溫度曲線對應地顯示在該熱交換槽溝的可 變深度R的範圍(13)〜(17)之間的溫度最大值Tmax,而 在點(14)與(15)之間。熬交換槽溝(3)在(13)處在槽液位面 的高度開始。在(14)處達到最大槽溝深度(4)。這種最大槽 溝深度一直到(15)為止,再於路徑上經(16)減少到原來的 位準。 第8圖的剖面圖顯示一錠模的一寬側壁,包含一支持 板(20)及一固定在其上的接觸板(18)。及一層鑄造辅助劑 ,及圖示的冷媒通道(7)、一個沿鑄造方向形成的鑄造殼 (1 9)、以及一股可分配的熱流。 第9圖對第6、7圖作補充,以坐標圖顯示局部熱流密 度/溫度(就傳熱冷卻通道面作比較)與半月形位置的關 係的走勢圖。 第10及11圖分別顯示冷卻槽孔實施(特別是美底區 域)的不同設計可能方式。 i _ 第12圖以表格形式顯示與這些冷卻通道的設^十相白、 以性質: ' --通道橫截面積 ——有效冷卻通道壁面積 --其距接觸面的距離 --如此所造成的冷卻效果 其中所有的值為相對值且只是用例子作評估 18[Embodiment] Fig. 1 is an enlarged view of Fig. 2 showing a section of a rotary mold wall facing away from the molten iron side (2), and a slot-shaped cooling groove (1) provided therein. Cooling groove (丨) width B, depth T. The bottom area of the cooling tank (1) according to the invention has a groove (3) in its profile. As a result, its area is approximately doubled compared to the flat design shown in Figure 4. 16 200400093 Here, the thermal conductivity of the cooling groove, cooling slot or the area of the heat transfer surface of the cooling hole is achieved by using a coordination measure that changes along the height range of the ingot mold to match its heat flow density. The uneven distribution is shown in Figure 6. For this purpose, the depth (4) of the groove (3) is variable, e.g. changing between 'and the opening angle is 30. ~ 60. To change the density of heat transfer. The groove (3) can be designed with an opening angle of up to about 60. The high yield can reach about 4 coffees, separated by a distance of "A", and resembles a threaded corridor. When ^ = is made into other shapes that can increase the surface area of the cooling effect, such as waveforms, ladders, teeth, or ribs. Fig. 2 shows a section (10) of a key mold wall, including a-section supporting an alcove and a section of an inner panel, which are mutually sealed in a sealed manner; the special U screws are used to join each other. The inner plate (6) is penetrated by the cooling channel (7), and the cooling channel (7) is designed as a slot hole, which is open to the support wall (0) and is covered by the support niches. According to the present invention, the bottom of the slot hole There is a 敎 exchange surface⑺, the heat exchange surface ⑶ includes trenches, and causes artificially increased flow density. "Figure 3 shows any part of the wall of a key mold ⑽ and the cooling channel holes provided in the basin ⑻, the inner wall ⑻ is designed in the shape of a trough 沟 or groove ⑶. Figures 4 and 5 use mutually different heat exchange bases ⑴) and ⑽ The design of the cold aisle ⑺⑺ shows a smooth structure (⑴ and 由The structure of the trench (12) and the relevant temperature values. These values show that in the example with a trench bottom, the temperature has dropped significantly under the same calculation conditions for the material parameters to be compared. 17 200400093 Figure 6 Shows the heat flux density analysis according to the invention along the height range of the ingot mold. In the layout, q max is in a limited range below the tank level surface (Bad). The temperature curve in Figure 7 is correspondingly displayed in the range of the variable depth R of the heat exchange groove (13) ~ (17) Between the maximum temperature Tmax, and between points (14) and (15). The boil exchange groove (3) starts at the height of the tank liquid level at (13). The maximum groove is reached at (14) Groove depth (4). This maximum groove depth is up to (15), and then reduced to the original level by (16) on the path. The sectional view of Figure 8 shows a wide side wall of an ingot mold, including A support plate (20) and a contact plate (18) fixed on it; a layer of casting aid, and a refrigerant passage (7) shown in the figure, a casting shell (19) formed along the casting direction, and a Distributable heat flow. Figure 9 supplements Figures 6 and 7 and shows the trend of the relationship between the local heat flux density / temperature (compared to the heat transfer cooling channel surface) and the position of the meniscus in a graph. Figure 11 shows the different design possibilities for the implementation of the cooling slots (especially the US bottom area). I _ Figure 12 is shown in table form. The properties of these cooling channels are as follows: '--the cross-sectional area of the channel--the area of the effective cooling channel wall--the distance from the contact surface--the cooling effect caused by it, where all the values are Relative values and only examples for evaluation 18

Claims (1)

200400093 拾、申請專利範圍: 土1 · 一種將熔融金屬特別是鋼作連續鑄造用的錠模, 在退離與鐵水接觸的接觸面的那個錠模側⑵中具有冷卻通 道(1)’例如冷卻槽、冷卻槽孔或冷卻孔,其特徵在·· 一個冷卻通道(1)或一組冷卻通道的傳熱面區域的幾何 性質在形ίί大、橫截面積、界限面性質、朝接觸面的方向性 、汉置及/或設置厚度係相對於在鑄造作業中〔且特別是 鑄xe位面區域(1 1 )中〕熱流密度的局部構造的接觸面以及 /或該接觸面(18)的溫度作配合。 乙·如甲請專利範圍第1項之錠模,其中: 一條冷卻通道的形狀、橫截面、周圍、界限面性質、 方向性及相對於接觸面的設置及設置密度作局部變化,以 影響其局部冷卻效果。 3 ·如申請專利範圍第1或第2項之錠模,其中: 在至少一冷卻通道(1 )或一組冷卻通道中的幾何設計係 個別地或組合使用。 4 .如申請專利範圍第1或第2項之錠模,其中: 一條冷卻通道(1)或一組冷卻通道的幾何設計係做成在 其互相過渡接合處呈平滑式或跳躍式的變化。 5 ·如申請專利範圍第1或第2項之錠模,其中: 對應於該冷卻通道(1)在最大熱流密度或接觸面(18)的 最大溫度的區域的設計而使該冷卻通道(1)的冷卻效果最大 化。 6 ·如申請專利範圍第1或第2項之錠模,其中: 19 200400093 將-冷卻通道的有效熱交換面積在通道底 加大或變小以改變其局部冷卻密集度。 配3 7 .如申請專利範圍第1或第2項之錠鎮,发中. 在冷卻通道中的熱交換面積加大的作用,係' . 加入的槽或槽溝將其橫截面設計成長方形、三角形另外 、圓弧形或橢圓弧形或任何由形狀以及利用:數目’、梯形 ^度及其位置呈平行或在其他㈣位置配;冷卻通= 8 .如申請專利範圍第}或第2項之錠模,其中· 將該冷卻通道⑴的熱傳遞面就其界限面性質作: 例如做成-定的壁粗糖構造以提高熱傳遞或施加入:, 層減少熱傳遞以影響局部冷卻密集度。 ^之 9 ·如申請專利範圍第1或第2項之錠模,其中: 將一冷卻通道之等邊橫截面積藉加入附加的槽到底面 或側面而加大或加入移位體而將該橫截面積減少以改微盆 局部冷卻密集度。 文,、 I 0 ·如申請專利範圍第i或第2項之錠模,其中: 將附加的槽設在冷卻通道底及/或側面或放入移位體 及/或/或將冷卻體(1)設以變化的壁構造,以改變冷卻通 道⑴的局料卻密集I及改變原先相對於接觸Φ呈直線朝 向的冷媒流。 II 如申睛專利範圍第1或第2項之旋模,其中·· 將冷卻通道(1)局部地或整體地設成使其對接觸面的距 離及/或設置密度一―即冷卻通道數目/每長度單位的錠 200400093 模寬度作改變,以改變冷卻通道(1)的局部冷卻密集度。拾壹、圖式: 如次頁。200400093 The scope of patent application: Soil 1 · An ingot mold for continuous casting of molten metal, especially steel, has a cooling channel (1) in the side of the ingot mold that is retracted from the contact surface with the molten iron. Cooling trough, cooling slot or cooling hole, which is characterized by the geometrical properties of the heat transfer surface area of a cooling channel (1) or a group of cooling channels The directionality, placement and / or set thickness are relative to a locally structured contact surface and / or the contact surface (18) relative to the heat flux density in the casting operation (and especially in the cast xe plane area (1 1)). Temperature. B. The ingot mold according to item 1 of the patent scope, where: The shape, cross section, periphery, nature of the boundary surface, directionality, and the setting and setting density of the contact surface are changed locally to affect the cooling channel. Local cooling effect. 3. The ingot mold according to item 1 or 2 of the scope of patent application, wherein: the geometric design in at least one cooling channel (1) or a group of cooling channels is used individually or in combination. 4. The ingot mold according to item 1 or 2 of the scope of patent application, wherein: the geometric design of a cooling channel (1) or a group of cooling channels is made to change smoothly or in a jumping manner at the transitional joints. 5. If the ingot mold of item 1 or 2 of the patent application scope, wherein: the cooling channel (1) is designed in a region corresponding to the maximum heat flux density or the maximum temperature of the contact surface (18), the cooling channel (1 ) The cooling effect is maximized. 6 · If the ingot mold of the first or second item of the patent application scope, where: 19 200400093 The effective heat exchange area of the cooling channel is increased or reduced at the bottom of the channel to change its local cooling density. Match 37. For example, the ingot town of item 1 or 2 of the scope of patent application, during the development. The effect of increasing the heat exchange area in the cooling channel is the system. The cross section of the added groove or groove is designed to be rectangular. , Triangle in addition, circular arc or elliptical arc or any shape and use: number ', trapezoidal angle and its position are parallel or arranged at other positions; cooling channel = 8. If the scope of the patent application is No.} or No. 2 The ingot mold of the item, wherein the heat transfer surface of the cooling channel ⑴ is made based on its boundary surface properties: For example, it is made of a fixed wall of coarse sugar structure to improve heat transfer or is applied to: The layer reduces heat transfer to affect local cooling intensities degree. ^ Of 9 · If the ingot mold of the first or second scope of the patent application, wherein: the equilateral cross-sectional area of a cooling channel is increased by adding an additional groove to the bottom or side, or a displacement body is added to the The cross-sectional area was reduced to improve the local cooling intensity of the micropot. Article, I 0 · If the ingot mold of item i or item 2 of the patent application scope, wherein: an additional groove is set at the bottom and / or side of the cooling channel or placed in a displacement body and / or the cooling body ( 1) It is set to change the wall structure to change the local material density of the cooling channel ⑴ and to change the refrigerant flow originally oriented in a straight line with respect to the contact Φ. II For example, the rotating mold of the first or second scope of the patent application, where the cooling channel (1) is locally or wholly set to the distance from the contact surface and / or the density is set-the number of cooling channels The ingot 200400093 die width per length unit is changed to change the local cooling intensity of the cooling channel (1). One, schema: as the next page. 21twenty one
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MXPA04010647A (en) 2005-02-17
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CA2483784A1 (en) 2003-11-13
RU2310543C2 (en) 2007-11-20
AU2003233795A1 (en) 2003-11-17
US20050115695A1 (en) 2005-06-02
EP1499462A1 (en) 2005-01-26
PL371553A1 (en) 2005-06-27
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WO2003092931A1 (en) 2003-11-13
TWI268821B (en) 2006-12-21

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