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RU2013147163A - Формованная многослойная облицовка для теплоизоляции и звукоизоляции - Google Patents

Формованная многослойная облицовка для теплоизоляции и звукоизоляции Download PDF

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Publication number
RU2013147163A
RU2013147163A RU2013147163/05A RU2013147163A RU2013147163A RU 2013147163 A RU2013147163 A RU 2013147163A RU 2013147163/05 A RU2013147163/05 A RU 2013147163/05A RU 2013147163 A RU2013147163 A RU 2013147163A RU 2013147163 A RU2013147163 A RU 2013147163A
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RU
Russia
Prior art keywords
fibers
layer
reinforcing
paragraphs
multilayer
Prior art date
Application number
RU2013147163/05A
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English (en)
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RU2595669C2 (ru
Inventor
Томас БЮРГИН
Пьер ДАНЬЕР
Филипп ГОДАНО
Штефан КЕНИГБАУЭР
Венцель КРАУЗЕ
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Аутонойм Менеджмент Аг
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Publication of RU2013147163A publication Critical patent/RU2013147163A/ru
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Publication of RU2595669C2 publication Critical patent/RU2595669C2/ru

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    • D04H13/00—Other non-woven fabrics
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    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/049—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using steam or damp
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    • B29C70/02—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements, e.g. non-specified reinforcements, fibrous reinforcing inserts and fillers, e.g. particulate fillers, incorporated in matrix material, forming one or more layers and with or without non-reinforced or non-filled layers
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    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
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Abstract

1. Формованная находящимся под давлением паром многослойная облицовка для тепло- и звукоизоляции, содержащая первый слой, образующий армирующий слой, выполненный из смешанного полотна из полиамидного матричного материала в форме порошка или волокон, или хлопьев и армирующих волокон, и, по меньшей мере, второй слой, выбранный из слоя пенопласта с открытыми порами или теплоотражающего слоя, или второго армирующего слоя, выполненного из смешанного полотна из полиамидного матричного материала в форме порошка или волокон, или хлопьев, и армирующих волокон, и поэтому благодаря формованию находящимся под давлением паром все слои ламинируются вместе, и все имеющиеся смешанные полотна становятся объединенными с образованием пористых армирующих слоев.2. Многослойная облицовка по п. 1, которая дополнительно содержит третий слой из смешанного полотна, образующего армирующий слой, слой пенопласта или теплоотражающий слой.3. Многослойная облицовка по п. 1, в которой армирующими волокнами являются минералсодержащие волокна, такие как стеклянные волокна, базальтовые волокна или углеродные волокна, и/или синтетические волокна, имеющие температуру плавления, измеренную согласно дифференциальной сканирующей калориметрии (DSC), которая выше, чем температура плавления полиамида под давлением пара, такие как сложнополиэфирные волокна, и/или натуральные волокна, подобные волокнам из льна, кокоса или кенафа.4. Многослойная облицовка по любому из пп. 1-3, в которой армирующими волокнами является смесь минералсодержащих волокон, таких как стеклянные волокна, базальтовые волокна или углеродные волокна, и синтетических волокон, име�

Claims (19)

1. Формованная находящимся под давлением паром многослойная облицовка для тепло- и звукоизоляции, содержащая первый слой, образующий армирующий слой, выполненный из смешанного полотна из полиамидного матричного материала в форме порошка или волокон, или хлопьев и армирующих волокон, и, по меньшей мере, второй слой, выбранный из слоя пенопласта с открытыми порами или теплоотражающего слоя, или второго армирующего слоя, выполненного из смешанного полотна из полиамидного матричного материала в форме порошка или волокон, или хлопьев, и армирующих волокон, и поэтому благодаря формованию находящимся под давлением паром все слои ламинируются вместе, и все имеющиеся смешанные полотна становятся объединенными с образованием пористых армирующих слоев.
2. Многослойная облицовка по п. 1, которая дополнительно содержит третий слой из смешанного полотна, образующего армирующий слой, слой пенопласта или теплоотражающий слой.
3. Многослойная облицовка по п. 1, в которой армирующими волокнами являются минералсодержащие волокна, такие как стеклянные волокна, базальтовые волокна или углеродные волокна, и/или синтетические волокна, имеющие температуру плавления, измеренную согласно дифференциальной сканирующей калориметрии (DSC), которая выше, чем температура плавления полиамида под давлением пара, такие как сложнополиэфирные волокна, и/или натуральные волокна, подобные волокнам из льна, кокоса или кенафа.
4. Многослойная облицовка по любому из пп. 1-3, в которой армирующими волокнами является смесь минералсодержащих волокон, таких как стеклянные волокна, базальтовые волокна или углеродные волокна, и синтетических волокон, имеющих температуру плавления, измеренную согласно DSC, которая выше, чем температура плавления полиамида под давлением пара, таких как эфирные волокна, или натуральные волокна, подобные волокнам из льна, кокоса или кенафа.
5. Многослойная облицовка по любому из пп. 1-3, в которой, по меньшей мере, два из слоев, образующих армирующие слои, выполнены из смешанных полотен, и в которой, по меньшей мере, один из указанных смешанных полотен содержит смесь минералсодержащих волокон, таких как стеклянные волокна, базальтовые волокна или углеродные волокна, и синтетических волокон, имеющих температуру плавления, измеренную согласно DSC, которая выше, чем температура плавления полиамида под давлением пара, таких как полиэфирные волокна, или натуральные волокна, подобные волокнам из льна, кокоса или кенафа.
6. Многослойная облицовка по любому из пп. 1-3, в которой, по меньшей мере, два слоя являются армирующими слоями, и в которой указанные армирующие слои только частично ламинированы вместе, например, по краю, так что, по меньшей мере, около 80 % поверхности смежных армирующих слоев не находятся в контакте друг с другом, но разделены слоем воздуха.
7. Многослойная облицовка по любому из пп. 1-3, в которой смесь, образующая армирующий слой, представляет собой смесь около 20-40 мас.% полиамида, около 20-50 мас.% стеклянных волокон и 20-50 мас.% сложнополиэфирныхи/или натуральных волокон.
8. Многослойная облицовка по любому из пп. 1-3, в которой слоем пенопласта с открытыми порами является пенопласт без оболочечного слоя, предпочтительно, плита пенопласта.
9. Многослойная облицовка по любому из пп. 1-3, в которой слой пенопласта с открытыми порами выполнен из полиуретана (PUR) или сложного полиэфира (PET), или пенопласта, наполненного волокнами.
10. Многослойная облицовка по п. 1, в которой пенопласт содержит антипирен, предпочтительно, графит.
11. Многослойная облицовка по п. 1, в которой теплоотражающим слоем является одно из: нетканой или тканой ткани, обработанной покрытием, отражающим инфракрасное излучение, или пряжи из металлических нитей, или слоя металлической фольги, такой как алюминиевая или стальная фольга.
12. Многослойная облицовка по любому из пп. 1-3, в которой отражающий слой только частично покрывает смежный слой.
13. Многослойная облицовка по п. 1, в которой теплоотражающим слоем является слой металлической фольги, который содержит, по меньшей мере, частично сквозные отверстия, чтобы сделать фольгу проницаемой для воздуха, предпочтительно, перфорации, пробитые иглами отверстия или растрескивания с микроразрезами.
14. Многослойная облицовка по любому из пп. 11 или 13, в которой слой металлической фольги имеет толщину, по меньшей мере, приблизительно между 20-150 мкм, предпочтительно, между 50-80 мкм.
15. Многослойная облицовка по любому из пп. 1-3, в которой полиамидным матричным материалом является полиамид-6 или полиамид-6.6 или сополимер полиамида или смесь указанных полиамидов.
16. Многослойная облицовка по любому из пп. 1-3, в которой армирующий слой имеет массу площади в интервале от примерно 100 до 2000 г/м2.
17. Многослойная облицовка по любому из пп. 1-3, в которой армирующий слой имеет сопротивление потоку воздуха в интервале от около 500 до 1000 Н∙с/м3.
18. Многослойная облицовка по любому из пп. 1-3, причем многослойная облицовка имеет общее сопротивление потоку воздуха в интервале от 500 до 2500 Н∙с/м3.
19. Применение формованной находящимся под давлением паром многослойной облицовки по любому из пп. 1-18 в качестве автомобильной отделочной детали, например, закрывающей панели двигательного отсека, верхней, боковой или нижней крышки двигателя, крышки масляного поддона, защитного экрана под двигателем, противопожарной стенки, по меньшей мере, частично покрытой наружной приборной панели, воздухонаправляющей панели позади охлаждающего устройства двигательного отсека, багажной полки или грузового пола багажника.
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