RU2008121607A - Огнеупорные формованные изделия или материалы и способы их производства - Google Patents
Огнеупорные формованные изделия или материалы и способы их производства Download PDFInfo
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- RU2008121607A RU2008121607A RU2008121607/03A RU2008121607A RU2008121607A RU 2008121607 A RU2008121607 A RU 2008121607A RU 2008121607/03 A RU2008121607/03 A RU 2008121607/03A RU 2008121607 A RU2008121607 A RU 2008121607A RU 2008121607 A RU2008121607 A RU 2008121607A
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- Prior art keywords
- oxide
- refractory
- carbon
- binder
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- 239000000463 material Substances 0.000 title claims abstract 9
- 238000004519 manufacturing process Methods 0.000 title claims abstract 3
- 238000000034 method Methods 0.000 title claims 10
- 230000009970 fire resistant effect Effects 0.000 title 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract 18
- 239000011230 binding agent Substances 0.000 claims abstract 18
- 239000000203 mixture Substances 0.000 claims abstract 18
- 229910052799 carbon Inorganic materials 0.000 claims abstract 16
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract 14
- 229910052751 metal Inorganic materials 0.000 claims abstract 13
- 239000002184 metal Substances 0.000 claims abstract 13
- YDZQQRWRVYGNER-UHFFFAOYSA-N iron;titanium;trihydrate Chemical compound O.O.O.[Ti].[Fe] YDZQQRWRVYGNER-UHFFFAOYSA-N 0.000 claims abstract 7
- 239000002245 particle Substances 0.000 claims abstract 7
- 239000004408 titanium dioxide Substances 0.000 claims abstract 7
- 239000011159 matrix material Substances 0.000 claims abstract 6
- 150000002739 metals Chemical class 0.000 claims abstract 6
- 229910052719 titanium Inorganic materials 0.000 claims abstract 6
- 239000010936 titanium Substances 0.000 claims abstract 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims abstract 5
- 229910052749 magnesium Inorganic materials 0.000 claims abstract 5
- 239000011777 magnesium Substances 0.000 claims abstract 5
- 239000011280 coal tar Substances 0.000 claims abstract 4
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 claims abstract 4
- 229910052582 BN Inorganic materials 0.000 claims abstract 3
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims abstract 3
- 229910052581 Si3N4 Inorganic materials 0.000 claims abstract 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract 3
- 229910052782 aluminium Inorganic materials 0.000 claims abstract 3
- 229910001570 bauxite Inorganic materials 0.000 claims abstract 3
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims abstract 3
- 239000010439 graphite Substances 0.000 claims abstract 3
- 229910002804 graphite Inorganic materials 0.000 claims abstract 3
- 229910052742 iron Inorganic materials 0.000 claims abstract 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract 3
- 239000000395 magnesium oxide Substances 0.000 claims abstract 3
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims abstract 3
- 150000001247 metal acetylides Chemical class 0.000 claims abstract 3
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract 3
- 229910052863 mullite Inorganic materials 0.000 claims abstract 3
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 claims abstract 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims abstract 3
- 229910052710 silicon Inorganic materials 0.000 claims abstract 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims abstract 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims abstract 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims abstract 3
- 239000004071 soot Substances 0.000 claims abstract 3
- 229910052596 spinel Inorganic materials 0.000 claims abstract 3
- 239000011029 spinel Substances 0.000 claims abstract 3
- 239000010426 asphalt Substances 0.000 claims abstract 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract 2
- -1 magnesium aluminate Chemical class 0.000 claims abstract 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims abstract 2
- 229920003002 synthetic resin Polymers 0.000 claims abstract 2
- 239000000057 synthetic resin Substances 0.000 claims abstract 2
- 229910001928 zirconium oxide Inorganic materials 0.000 claims abstract 2
- 238000003763 carbonization Methods 0.000 claims 3
- 239000007822 coupling agent Substances 0.000 claims 2
- 229910010413 TiO 2 Inorganic materials 0.000 claims 1
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 1
- 239000011449 brick Substances 0.000 claims 1
- 239000011819 refractory material Substances 0.000 claims 1
- 229910052727 yttrium Inorganic materials 0.000 claims 1
- 229910052726 zirconium Inorganic materials 0.000 claims 1
- 229910002971 CaTiO3 Inorganic materials 0.000 abstract 2
- 229910005451 FeTiO3 Inorganic materials 0.000 abstract 2
- 229910017676 MgTiO3 Inorganic materials 0.000 abstract 2
- 229910002113 barium titanate Inorganic materials 0.000 abstract 1
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Abstract
1. Огнеупорные формованные изделия или материалы на основе карбонизированной смеси оксидных, и/или неоксидных, и/или углеродсодержащих огнеупорных зерен и связующего агента, к которой добавляют тонкозернистый диоксид титана, или ильменит, или FeTiO3, или CaTiO3, или MgTiO3, или BaTiO3, или их комбинацию, или дополнительно частицы одного или более элементарных металлов и в которой (карбонизированной смеси) связующая матрица содержит фазы карбида титана и/или фазы карбонитрида титана. ! 2. Огнеупорные формованные изделия или материалы по п.1, отличающиеся тем, что частицы одного или более элементарных металлов выбирают из Al, Si, Ti, Mg, Fe, Mo и/или W, и что связующая матрица дополнительно содержит карбиды металлов и/или оксикарбиды металлов. ! 3. Огнеупорные формованные изделия или материалы по п.1 или 2, отличающиеся тем, что оксидные огнеупорные зерна состоят из оксида магния, или оксида алюминия, или цирконийоксидного муллита, или диоксида циркония, или магний-алюминатного шпинеля, или боксита, или оксида иттрия, или смесей этих оксидов, тем, что неоксидные огнеупорные зерна состоят из карбида кремния, или нитрида кремния, или нитрида бора, или из их смесей, и тем, что углеродсодержащие огнеупорные зерна состоят из графита и/или сажи. ! 4. Способ получения огнеупорных формованных изделий или материалов из смеси оксидных, и/или неоксидных, и/или углеродсодержащих огнеупорных зерен и связующего агента на основе синтетической смолы, и/или битума, и/или синтетической угольной смолы, и/или природной угольной смолы, отличающийся тем, что к связующему агенту добавляют тонкозернистые диоксид титана, и/или ильменит и/или FeTiO3, и/или CaTiO3, и/или MgTiO3, и/и
Claims (15)
1. Огнеупорные формованные изделия или материалы на основе карбонизированной смеси оксидных, и/или неоксидных, и/или углеродсодержащих огнеупорных зерен и связующего агента, к которой добавляют тонкозернистый диоксид титана, или ильменит, или FeTiO3, или CaTiO3, или MgTiO3, или BaTiO3, или их комбинацию, или дополнительно частицы одного или более элементарных металлов и в которой (карбонизированной смеси) связующая матрица содержит фазы карбида титана и/или фазы карбонитрида титана.
2. Огнеупорные формованные изделия или материалы по п.1, отличающиеся тем, что частицы одного или более элементарных металлов выбирают из Al, Si, Ti, Mg, Fe, Mo и/или W, и что связующая матрица дополнительно содержит карбиды металлов и/или оксикарбиды металлов.
3. Огнеупорные формованные изделия или материалы по п.1 или 2, отличающиеся тем, что оксидные огнеупорные зерна состоят из оксида магния, или оксида алюминия, или цирконийоксидного муллита, или диоксида циркония, или магний-алюминатного шпинеля, или боксита, или оксида иттрия, или смесей этих оксидов, тем, что неоксидные огнеупорные зерна состоят из карбида кремния, или нитрида кремния, или нитрида бора, или из их смесей, и тем, что углеродсодержащие огнеупорные зерна состоят из графита и/или сажи.
4. Способ получения огнеупорных формованных изделий или материалов из смеси оксидных, и/или неоксидных, и/или углеродсодержащих огнеупорных зерен и связующего агента на основе синтетической смолы, и/или битума, и/или синтетической угольной смолы, и/или природной угольной смолы, отличающийся тем, что к связующему агенту добавляют тонкозернистые диоксид титана, и/или ильменит и/или FeTiO3, и/или CaTiO3, и/или MgTiO3, и/или BaTiO3, и тем, что смесь карбонизуют при температуре, при которой в связующей матрице образуются фазы карбида титана и/или фазы карбонитрида титана.
5. Способ по п.4, отличающийся тем, что при добавлении только одного диоксида титана температура карбонизации выше 1200°С.
6. Способ по п.4, отличающийся тем, что при добавлении ильменита, и/или FeTiO3, и/или CaTiO3, и/или MgTiO3, и/или BaTiO3 вместе с TiO2 или без него температура карбонизации ниже 1200°С.
7. Способ по п.4, отличающийся тем, что к смеси и/или связующему агенту дополнительно добавляют частицы одного или более элементарных металлов, выбираемых из Al, Si, Ti, Y, Mg, Fe, Mo и/или W, что смесь карбонизируют до 1000°С и при этом в связующей матрице образуются фазы карбида титана и/или фазы карбонитрида титана и карбиды металлов и/или оксикарбиды металлов.
8. Способ по п.4, отличающийся тем, что оксидными огнеупорными зернами являются оксид магния, оксид алюминия, цирконийоксидный муллит, диоксид циркония, магний-алюминатный шпинель, боксит или оксид иттрия, или смеси этих оксидов, тем, что неоксидными огнеупорными зернами являются карбид кремния, нитрид кремния, нитрид бора или их смеси, и тем, что углеродсодержащие огнеупорные зерна состоят из графита и/или сажи.
9. Способ по п.4, отличающийся тем, что к связующему агенту добавляют тонкозернистые диоксид титана, и/или ильменит, и/или FeTiO3, и/или CaTiO3, и/или MgTiO3, и/или BaTiO3 в максимальном количестве, равном 2 вес.%.
10. Способ по п.4, отличающийся тем, что к связующему агенту или смеси добавляют частицы одного или более элементарных металлов в максимальном количестве, равном 3 вес.% в расчете на смесь.
11. Способ по п.4, отличающийся тем, что, с целью получения формованных изделий смесь перед карбонизацией формуют и прессуют.
12. Способ по п.4, отличающийся тем, что размер зерна диоксида титана, и/или ильменита, и/или FeTiO3, и/или CaTiO3, и/или MgTiO3, и/или BaTiO3 меньше 5 мкм.
13. Способ по п.4, отличающийся тем, что размер частиц добавленного металла составляет от 5 до 150 мкм.
14. Применение огнеупорного формованного изделия или огнеупорного материала по пп.1-3 для изделий на углеродном связующем или углеродсодержащих изделий.
15. Применение по п.14, отличающееся тем, что изделия на углеродном связующем прессуют в кирпичи на углеродном связующем, диски задвижки на углеродном связующем или подводные сопла на углеродном связующем или отлитые углеродсодержащие и/или отлитые углеродсодержащие продукты или заглушки на углеродном связующем.
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| Application Number | Priority Date | Filing Date | Title |
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| DE102005051953.9 | 2005-10-29 | ||
| DE102005051953A DE102005051953B3 (de) | 2005-10-29 | 2005-10-29 | Verfahren zur Herstellung von feuerfesten Formkörpern oder Massen |
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| WO (1) | WO2007048406A1 (ru) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2659526A1 (en) | 2006-08-02 | 2008-02-07 | Sachtleben Chemie Gmbh | Titanium-containing additive |
| BRPI0720000A2 (pt) * | 2006-12-08 | 2013-12-17 | Sachtleben Chemie Gmbh | Corpo moldado contendo titâno |
| EP2072482A1 (de) * | 2007-12-17 | 2009-06-24 | Evonik Degussa GmbH | Gemenge und daraus hergestellte feuerfeste Formkörper oder Massen mit hoher Hydratationsbeständigkeit |
| DE112009001999T5 (de) * | 2008-08-29 | 2011-09-29 | Showa Denko K.K. | Cermetteil mit bedeckter Oberfläche und Verfahren zum Herstellen desselben |
| CN101475390B (zh) * | 2009-01-16 | 2012-05-02 | 成都蜀冶新材料有限责任公司 | 莫来石结合铝锆质耐火浇注料及其使用方法 |
| CN101514493B (zh) * | 2009-02-27 | 2011-05-11 | 山东大学 | 原位生长碳氮化钛系晶须材料及其制备方法 |
| CN106829925A (zh) * | 2009-07-17 | 2017-06-13 | 西南纳米科技公司 | 用于制备多壁碳纳米管的催化剂和方法 |
| EP2415880A1 (de) * | 2010-08-03 | 2012-02-08 | Sachtleben Chemie GmbH | Koks- und titanhaltiger Zuschlagsstoff und dessen Verwendung zur Reparatur der Auskleidung von metallurgischen Gefäßen |
| CN102049464B (zh) * | 2011-01-26 | 2012-07-04 | 东风汽车有限公司 | 实型铸造专用涂料及其制备方法 |
| CN102992805B (zh) * | 2012-11-27 | 2014-12-10 | 方大炭素新材料科技股份有限公司 | 一种高导热超微孔炭砖及其制备方法 |
| CN103350446A (zh) * | 2013-08-01 | 2013-10-16 | 三门峡阳光铸材有限公司 | 一种铸造用纤维浇口杯的制备方法 |
| DE102016100810A1 (de) * | 2016-01-19 | 2017-07-20 | Deutsche Edelstahlwerke Gmbh | Feuerfestwerkstoff und dessen Verwendung |
| CN107344824A (zh) * | 2017-07-27 | 2017-11-14 | 合肥伊只门窗有限公司 | 一种隔音效果好的防火门芯板材料及其制备方法 |
| CA3088205A1 (en) | 2018-02-09 | 2019-08-15 | Vesuvius Usa Corporation | Refractory compositions and in situ anti-oxidation barrier layers |
| CN113800923A (zh) * | 2021-08-30 | 2021-12-17 | 中国科学院金属研究所 | 防结瘤材料、浸入式水口内衬、浸入式水口及其制备方法 |
| CN114014638A (zh) * | 2021-09-10 | 2022-02-08 | 河南竹林庆州耐火材料有限公司 | 一种有效抵抗富钛熔渣强烈侵蚀的镁碳砖制备方法 |
| CN116287959B (zh) * | 2022-12-26 | 2024-12-17 | 湖南长红铸造有限公司 | 一种球墨铸铁及其制备方法与应用 |
| US12454464B1 (en) * | 2025-05-16 | 2025-10-28 | Imam Mohammad Ibn Saud Islamic University | Calcium titanate/magnesium titanate/carbon-based nanocomposite |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5290507A (en) * | 1976-01-26 | 1977-07-29 | Shinagawa Refractories Co | Refractories*compositions therefor and manufacture |
| JPH0657619B2 (ja) * | 1987-12-28 | 1994-08-03 | 品川白煉瓦株式会社 | カーボン含有耐火物 |
| JPH06219822A (ja) * | 1993-01-28 | 1994-08-09 | Toshiba Ceramics Co Ltd | マグネシア・カーボンれんが |
| DE4304724C1 (de) * | 1993-02-17 | 1994-05-05 | Metallgesellschaft Ag | Titanhaltiger Zuschlagsstoff und dessen Verwendung zur Erhöhung der Haltbarkeit der feuerfesten Ausmauerung eines Ofens |
| KR100297091B1 (ko) * | 1993-12-09 | 2001-11-05 | 고래마츠 교지 | 크롬-프리벽돌 |
| FR2727400B1 (fr) * | 1994-11-24 | 1996-12-27 | Savoie Refractaires | Nouveaux materiaux formes de grains refractaires lies par une matrice de nitrure d'aluminium ou de sialon contenant du nitrure de titane et des particules de graphite et/ou de nitrure de bore dispersees |
| DE19935251A1 (de) * | 1999-07-27 | 2001-02-08 | Metallgesellschaft Ag | Anwendung TiO¶2¶-haltiger partikulärer Materialien für feuerfeste Erzeugnisse |
| DE19954893B4 (de) * | 1999-11-15 | 2006-06-08 | Refratechnik Holding Gmbh | Kohlenstoffhaltiger feuerfester Formkörper und kohlenstoffhaltige feuerfeste Masse mit verbessertem Oxidationsverhalten sowie Verfahren zu deren Herstellung und Verfahren zur Herstellung von graphitischem Kohlenstoff aus Kunstharz |
| DE60120675T2 (de) * | 2000-03-30 | 2007-06-14 | Nippon Steel Corp. | Kohlenstoffhaltiges, feuerfestes material und verfahren zur herstellung desselben |
-
2005
- 2005-10-29 DE DE102005051953A patent/DE102005051953B3/de not_active Expired - Fee Related
-
2006
- 2006-10-27 WO PCT/DE2006/001911 patent/WO2007048406A1/de not_active Ceased
- 2006-10-27 EP EP06818036A patent/EP1957426A1/de not_active Withdrawn
- 2006-10-27 US US12/091,956 patent/US20080280152A1/en not_active Abandoned
- 2006-10-27 RU RU2008121607/03A patent/RU2008121607A/ru not_active Application Discontinuation
- 2006-10-27 CN CNA2006800404884A patent/CN101356136A/zh active Pending
- 2006-10-27 BR BRPI0618082-5A patent/BRPI0618082A2/pt not_active Application Discontinuation
Also Published As
| Publication number | Publication date |
|---|---|
| CN101356136A (zh) | 2009-01-28 |
| BRPI0618082A2 (pt) | 2011-08-16 |
| WO2007048406A1 (de) | 2007-05-03 |
| EP1957426A1 (de) | 2008-08-20 |
| DE102005051953B3 (de) | 2007-06-06 |
| US20080280152A1 (en) | 2008-11-13 |
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| Date | Code | Title | Description |
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| FA92 | Acknowledgement of application withdrawn (lack of supplementary materials submitted) |
Effective date: 20110616 |