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JP4078012B2 - Automatic drainage device - Google Patents

Automatic drainage device Download PDF

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Publication number
JP4078012B2
JP4078012B2 JP2000154251A JP2000154251A JP4078012B2 JP 4078012 B2 JP4078012 B2 JP 4078012B2 JP 2000154251 A JP2000154251 A JP 2000154251A JP 2000154251 A JP2000154251 A JP 2000154251A JP 4078012 B2 JP4078012 B2 JP 4078012B2
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JP
Japan
Prior art keywords
shaft
drain plug
drainage device
automatic drainage
power conversion
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JP2000154251A
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Japanese (ja)
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JP2001329591A (en
Inventor
陽一 前田
健二 佐々木
祐二 高須
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Toto Ltd
Aichi Electric Co Ltd
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Toto Ltd
Aichi Electric Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、浴槽の排水口部に取付けられた排水栓を、手動と電動の両方で開閉操作できる自動排水装置の改良に関する。
【0002】
【従来の技術】
従来、浴槽の排水口を開閉させる方法には、浴槽内槽面上部に掛止されたチェーンの他端に連接されたゴム栓などの栓体を排水口に抜き差しする方法や、浴槽上面に設けられたボタンの押動操作と、開栓および閉栓状態を保持するロック機構を備えた排水栓とを浴槽外側からワイヤなどで連動させて開閉を行なう方法などがある。とくに後者は入浴時や清掃時に邪魔となるチェーンやその掛止部が浴槽内に無いこと、ならびに閉栓の際、栓を排水口に差し込むために身体をかがませる必要がなく浴槽上面のボタンを指で押動するのみで開栓と閉栓が容易に行えることからその需要が増加してきている。
【0003】
さらにその利便性を高めるため、浴槽上面のボタンの押動操作のみならず、浴室外からのスイッチ操作により電動機を作動させ、排水栓を開閉させる、浴槽用の自動排水装置の技術が、特開平10−212747などをはじめ多数発明されている。
【0004】
【発明が解決しようとする課題】
このような手動および電動の動作を両立させた自動排水装置を得るためには、浴槽上面のボタンの押動操作による動作と、電動機による動作の両方が排水栓と連動している連結軸へ伝達されることが必要である。しかしそのためには、構造が複雑になり、部品点数が多くなること、そして組立手順が複雑になることなどが問題であった。
【0005】
一方、自動排水装置を構成する場合、従来から存在する、浴槽上面に設けられたボタンの押動操作と、開栓および閉栓状態を保持するロック機構を備えた排水栓とを浴槽外側からワイヤなどで連動させて開閉を行なう浴槽排水装置(以下、「既存の浴槽排水装置」という)の部品を多く流用し、電動機ならびにその動力変換手段やそれらを収容するケーシングなどの操作部(電動機周辺部品)のみを追加する方法が新作部品を最小限にとどめることができ、有効である。しかし、このような部品の流用は流用する部品の改良やコストダウンなどに伴う形状変更が発生した場合に、操作部(電動機周辺部品)の部品まで影響が及ぶことがあり、問題であった。
【0006】
また、排水栓が踏みつけられるなど、何らかの過大な反抗力が排水栓にはたらいているときに開栓あるいは閉栓操作をしようとした場合、手動によるボタンの押動操作であれば、反抗力が操作者の手に伝わり、前記操作者は栓が踏みつけられているなどの異常を即座に感知できるため、操作を中断することができるが、電動機による開栓あるいは閉栓操作であれば、電動機またはその制御回路は該反抗力を感知できずに動作を継続し、動力伝達部品の破損もしくはモータ焼損などの故障をまねくおそれがあった。
【0007】
さらに、排水の途中で排水栓を閉栓する場合、前記排水栓は閉栓の瞬間に排水流の圧力によって急激に閉栓する現象を起こす。この閉栓動作を電動にて行った場合、電動機による操作軸の上動速度よりも速い速度で、前記操作軸が操作ワイヤと連結軸を介して上動しようとするため、操作ワイヤ、被覆部材、電動機および動力変換手段などに過度な応力が加わり、被覆部材の変形による排水栓の動作不良や部品の破壊等の不具合を誘発するおそれがあった。
【0008】
請求項1記載の自動排水装置は、排水栓の開閉操作を操作ワイヤを介して手動または電動により行う操作部と、前記排水栓の開栓状態を保持するロック機構を備えた排水装置において、手動操作にて上下動する操作軸と、電動操作を前記操作軸の上下動に変換する動力変換手段を備え、前記操作軸と操作ワイヤを接続する連結軸との間に、動力変換手段の動作を連結軸に伝達する従動部材を揺動不能に挟持させるとともに、押下した連結軸を所定位置まで上動させる第1のばね部材を具備し、かつ、従動部材に複数のガイド板を突設して、当該従動部材を動力変換手段と連結軸との間に揺動不能に挟持して構成した。
【0010】
請求項記載の自動排水装置は、請求項記載の自動排水装置において、従動部材の側面に磁性部材を備え、該磁性部材の磁力を検知する位置検出手段は、前記従動部材が所定位置に達したとき磁性部材と対向する位置に配置するとともに、ガイド板の1つに電動機の出力軸を挿通する切欠を形成した
【0011】
請求項記載の自動排水装置は、請求項記載の自動排水装置において、従動部材の上面に磁性部材を備え、該磁性部材の磁力を検知する位置検出手段は前記従動部材が最上端に達したとき磁性部材を対向する位置に配置するとともに、ガイド板の1つに電動機の出力軸を挿通する切欠を形成した。
【0012】
請求項記載の自動排水装置は、請求項記載の自動排水装置において、動力変換手段は操作軸を挿通して上下方向にのみ昇降滑動する被係合部材と、前記被係合部材の側面に穿設した横長な係合溝に横移動可能に係合するアーム部と、このアーム部を回転駆動して前記被係合部材を昇降させる電動機からなり、前記被係合部材は側面に縦方向に貫通した嵌合溝を備え、該嵌合溝には、ケーシングに止着した筺体を上下動可能に嵌合させるとともに、該筺体内に前記磁性部材の磁力を検知する位置検出手段を配置し、前記従動部材が最上端に達したとき磁性部材と対向するように構成した。
【0013】
請求項記載の自動排水装置は、排水栓の開閉操作を操作ワイヤを介して手動または電動により行う操作部と、前記排水栓の開栓状態を保持するロック機構を備えた排水装置において、手動操作にて上下動する操作軸と、電動操作を前記操作軸の上下動に変換する動力変換手段を備え、前記動力変換手段と操作ワイヤを接続する連結軸との間に、動力変換手段の動作を連結軸に伝達する従動部材を揺動不能に挟持させるとともに、押下した連結軸を所定位置まで上動させる第1のばね部材を具備し、かつ、前記連結軸を押下する際、所定値以上の反抗力が連結軸に付加されたとき、前記連結軸と連動してガイド筒と、前記ガイド筒を上方へ付勢する第2のばね部材を備えて構成した。
【0014】
請求項記載の自動排水装置は、請求項記載の自動排水装置において、ガイド筒と第2のばね部材との間にスペーサを介在させて構成するとともに、前記スペーサはガイド筒、第2のばね部材および収容筒と滑動良好な材質よりなるように構成した。
【0015】
請求項記載の自動排水装置は、請求項記載の自動排水装置において、動力変換手段を排水栓の上下動作長以上のストロークで操作軸を上下動可能に設定した。
【0016】
【発明の実施の形態】
以下、本発明の実施の形態を図1ないし図15により説明する。図1は本発明よりなる浴槽用の自動排水装置Aの実施例について示すもので、前記自動排水装置Aは、浴槽9のリム部の最上縁9aに取付けられて、浴槽9の底面9bに設けられた排水栓10を自由に開閉操作する操作部11と、浴槽9の底面9b下側の空所に設置されて、前記排水栓10の開栓状態を保持するロック機構12と、前記操作部11とロック機構12とを連動する長さ方向に剛性を有する操作ワイヤ13とによって概略構成されている。
【0017】
また、図1で示す14は、浴槽9の外槽側において、操作部11とロック機構12とを連接する操作ワイヤ13を挿通保持するために配設した挿通管で、その上方端は操作部11の下方端に連結し(図示せず)、下方端は浴槽9の排水口15と連通する排水管16に連接されている。また、前記自動排水装置Aを構成するロック機構12は、前記排水管16内において、浴槽9の底面9b下側に止ねじ等の固定手段を用いて止着されており、操作部11により排水栓10が開栓されたとき、その開栓状態を保持するよう構成されている。
【0018】
つづいて、前記操作部11の構造を図2により説明する。図2は前記操作部11の要部切欠断面図を示し、17は浴槽9のリム部最上縁9aに穿孔した嵌込孔18に嵌込まれ、内周側に手動操作用の押ボタン19(以下、手動ボタンと記載する)を上下動可能に取付けた有底筒状の案内筒で、この案内筒17の底面中央には、前記手動ボタン19に連結した操作軸20を挿通する軸通孔17aが開口している。
【0019】
そして、前記案内筒17には、浴槽9のリム部最上縁9aを、案内筒17の掛止片17bとの間で挟持した状態で収容筒21がねじ止されており、この収容筒21の側面には、電動機34を収容した駆動部収容筐23が、図5に示すように、締付ねじ24により締着保持されている。
【0020】
前記収容筒21の下端狭隘部21aには、これに例えば、ねじ込みにより螺着された有底筒状の袋ナット25底面との間で、ガイド筒26が所定弾性力を備えた第2のばね部材27によって、円板部26aを収容筒21の張出部21b下面に当接させて取付けられている。
【0021】
前記袋ナット25の底面中央には、前記ガイド筒26の筒部26b下端に螺合される被覆部材29が挿通する挿通孔30が穿設され、前記被覆部材29の孔部29aから前記ガイド筒26内に引込まれる操作ワイヤ13は、第1のばね部材31を介して連結軸32の傘部32a先端に圧着固定されている。なお、前記ばね部材27は、袋ナット25の挿通孔30に内側に向けて突設した突出片25aにより、前記袋ナット25内から外れることを確実に防止している。
【0022】
前記連結軸32はガイド筒26の筒部26b内から、その上端を収容筒21内に進入させて取付けられ、前記連結軸32の上端は収容筒21内に備えた従動部材33の下面に当接され、該従動部材33を操作軸20との間で揺動不能に挟持している。このとき前記操作軸20と連結軸32は、従動部材33が収容筒21内で揺動しない程度の充分な接触面積を有する断面形状(例えば、円形状)で構成することができる。また、新設部品を少なくする上で、前記ガイド筒26、連結軸32、操作ワイヤ13、被覆部材29およびこれより排水栓側の部品(ロック機構12を含む)は、既存の浴槽排水装置の部品から流用することが望ましい。
【0023】
図3は前記従動部材33を示す概略構成図であり、同図(a)は前記従動部材33を図2に示すY−Y矢視方向より示した図である。また、同図(b)は従動部材33の外観を示す斜視図である。図3(a)、(b)に示すように前記従動部材33は円板上の台座33aと、前記台座33a上に複数(任意数)起立して備えたガイド板33b、および、前記ガイド板のうち図2に示す電動機34の出力軸35が挿通する切欠36aを備えた回転防止ガイド板36から構成されている。
【0024】
また、前記従動部材33の台座33aには、前記回転防止ガイド板36の基端下側に所定の磁気力を備えた永久磁石などの磁性部材37が取付けられ、図2に示すように前記ガイド板33bを収容筒21の内壁面と後述する被係合部材間の隙間を沿うようにして、操作軸20と連結軸32の間に揺動不能に挟持されている。
【0025】
前記従動部材33の上方には、電動機34の回転を減速機構を介して出力する出力軸35の回転運動を、前記操作軸20の上下運動に変換するための動力変換手段38が取付けられており、39は操作軸20下端近傍に固定した止輪40を下面に穿設した凹溝39aに嵌込した被係合部材である。
【0026】
つづいて、前記動力変換手段38の構成を図4により説明する。図4は前記動力変換手段38を、図2のY−Y’矢視方向から示す図であり、図4(a)で示す39は、操作軸20に沿って上下方向に所定の距離滑動するよう取付けた被係合部材である。この被係合部材39の一側面(図2の電動機34が位置する方向の側面)には、電動機34の出力軸35先端に嵌着した、係合部材41のアーム部41a(係合部材41は、円柱状のアーム部41aと、出力軸35先端に形成した鍵突起35aを嵌合固定する鍵溝41cを備えた、例えば、長円状の支持部41bとによって構成する)が係合する係合溝42が穿設され、この係合溝42は図4(a)に示すように、その横幅寸法を電動機34の出力軸35の軸中心とアーム部41aの軸中心間距離(図4(a)のX)とアーム部41aを成す円柱の半径rの和の2倍以上の長さ寸法を有して形成されている。つまり、2(X+r)≦(係合溝幅)の関係が成立するように形成されている。
【0027】
そして、前記被係合部材39の下面には、操作軸20の下端近傍に止着した止輪40が嵌合される凹溝39aが穿設され、前記被係合部材39は通常時、前記止輪40に凹溝39aを乗載した状態で操作軸20上に支持されている。
【0028】
図4(b)は、前記動力変換手段38を図2のZ−Z’矢視方向から示す図であり、電動機34の出力軸35の先端には、前記のように係合部材41の基部を構成する長円状の支持部41bが、鍵溝41cを出力軸35の鍵突起35aに嵌着して固定され、前記支持部41bに垂設するアーム部41aは、その先端を被係合部材39の係合溝42の底面42aと当接しない位置で前記係合溝42に沿って横方向に滑動可能に係合されている。
【0029】
また、前記係合部材41を嵌着する出力軸35は、前記従動部材の台座33aに起立して備えられた回転防止ガイド板36の切欠36aを挿通するため、従動部材33の回転運動が阻止される。そして、前記被係合部材39は、ガイド板33bおよび回転防止ガイド板36の存在により、収容筒21内をガタツクことなく、良好に上下動できる。
【0030】
なお、図2に示す43は、例えば、収容筒21の下段部に取付けられて、磁性部材37の磁気力に反応してスイッチング動作する、リードスイッチ等の位置検出手段であり、例えば、排水栓の位置検出信号を後述の図14に示す浴槽9から離れた場所に設置した操作パネルの開閉表示手段に表示させることにより、排水栓10の開閉状態を容易に把握することができる。なお、前記位置検出手段の取付位置は前記収容筒21の下段部に限らず、磁性部材37の磁気力を検知してスイッチング動作することにより、排水栓10の開閉状態を認識できる位置であればどこでも良い。
【0031】
次に、前記操作部11を組立てる場合について説明する。最初に、収容筒21の下端狭隘部21aの上部にある張出部21bの下面に、ガイド筒26の円板部26aを当接させる。そのときガイド筒26は、あらかじめ、上から前記第2のばね部材27、袋ナット25に開口した挿通孔30の順に挿通した状態で取付けられる。この状態で袋ナット25を収容筒21の下端狭隘部21aの外周面に設けられたねじ部と螺着させることにより、円板部26aと袋ナット25に挟まれた第2のばね部材27が圧縮され、収容筒26は張出部21bに向かって所定の力で押しつけられる。
【0032】
このとき、図12に示すように、前記第2のばね部材27とガイド筒26の円板部26aとの間に、円板部26a、第2のばね部材27および収容筒21の下端狭隘部21aの内面と滑動良好な材質(例えば、ポリオキシメチレンやポリプロピレン)よりなるスペーサ65を介することにより、前記袋ナット25は収容筒21の下端狭隘部21aに、操作ワイヤ13および第2のばね部材27のねじれを生じることなく、良好に螺着することができる。
【0033】
なお、前記ガイド筒26の円板部26aと収容筒21の張出部21bとの間に予めストロークを調整するためのライナ64(図12参照)を具備しておくと、経年使用でのワイヤ13の摩耗や被覆部材29の伸びなどにより排水栓10のロック機構12を作動させるためのストロークに不足が発生した際、該ライナ64を取り去るだけでストローク不足を解消することができる。これにより、ワイヤ13の交換といった工事が不要となり、メンテナンス性が向上する。
【0034】
一方、前記収容筒21内に進入した連結軸32の上面には、収容筒21の上端開口部から収容筒21内に取入れた従動部材33が、ガイド板33bを上方へ向けた状態で載置される。また、同じく収容筒21の上端開口部より進入し、上端に手動ボタン19を止着し、下端に前記被係合部材39を挿通した操作軸20が、被係合部材39の凹溝39aに止輪40を嵌合した状態で前記従動部材33の上面に載置される。これにより、前記従動部材33はそれぞれ充分な接触面積を備えた操作軸20と連結軸32の間に揺動不能に挟持される。
【0035】
このとき前記被係合部材39は係合溝42に係合部材41のアーム部41aを係合させる。一方、前記係合部材41の支持部41bは、収容筒21の側面に穿設された挿通孔44の駆動部収容筐23側から挿入された出力軸35の一端と嵌合され、前記出力軸35は挿通孔44の内面とOリング35bによって防水される。
【0036】
前記出力軸35の駆動部収容筐23側の突出端には電動機34が連動可能に取付けられ、該電動機34を収容筒21の側面に固定ねじ45にて締付固定することにより、前記出力軸35は被係合部材39ならびに係合部材41と電動機34の間に位置することとなり、出力軸35および係合部材41は収容筒21内で脱落することなく保持される。また、被係合部材39は操作軸20上に係合部材41のアーム部41aに支持されて取付けられる。
【0037】
前記収容筒21の側面には、前記電動機34の外側から電動機34を収容するための駆動部収容筐23をパッキン46を介して当接し、この状態で図5に示すように、締付ねじ24を用いて収容筒21に設けられた取付け孔に止着することにより、電動機34を防水構造で被覆する。
【0038】
そして、前記収容筒21を浴槽9のリム部最上縁9aに形成した嵌込孔18の下側から緩衝および防水用のパッキン47を介して当接し、外周に雄ねじを形成した案内筒17を前記嵌込孔18を挿通して、収容筒21の上部内面に形成した雌ねじ部に螺合することにより、収容筒21は浴槽9のリム部最上縁9aに取付けられる。
【0039】
このように収容筒21を浴槽9へ取付けることにより、本発明の自動排水装置Aにおける操作部11は組立を完了する。なお、図2に示す磁性部材37と位置検出手段43は、前記操作部11を組立てる際、予め従動部材33と収容筒21の下段部に各々取付けておくものとする。
【0040】
次に、図7に示す排水栓10のロック機構12の構造について説明する。図7において48は排水管16内に遊合されて、止ねじ49により排水管16とともに浴槽9の底面9bに固定された本体筒である。また、50は前記本体筒48の内壁面軸方向に沿って、かつ周方向に複数条形成されたガイド片である。51は一端を排水栓10に止着し、他端は排水口15を通して本体筒48内に遊嵌した軸杆である。52は前記軸杆51の下部を中空状に穿設した押動孔で、この押動孔52の上端には、本体筒48下端開口から挿入した操作ワイヤ13の先端が当接している。
【0041】
53は前記軸杆51の下部外周に一体的に固定した止着環である。54は前記止着環53の上方にて前記軸杆51に対して回転および上下動可能に取付けた可動環である。53a、54aは前記止着環53と可動環54の外周側にそれぞれ形成されて、前記ガイド片50に嵌合保持される突片を示し、また、53b、54bは止着環53の上端と可動環54の下端にそれぞれ噛合可能に形成した鋸刃状の噛合歯である。50bは前記ガイド片50の上端に形成した鋸刃状の噛合歯である。
【0042】
55は前記軸杆51の胴央(可動環47の上方近傍)に突設した鍔片で、この鍔片55と浴槽9底面9bとの間には、前記排水栓10が開栓したとき、これを閉塞する方向に付勢するばね部材56が介挿されて、ロック機構12は構成されている。なお、図7,8に示す66は、前記排水口15と排水管16間を連通させる通水孔である
【0043】
つづいて、前記操作部11の動作について説明する。まず、前記操作部11を電動により駆動して図7に示す排水栓10を開操作する場合、自動排水装置Aの操作部11が図2の状態にあるとき、即ち、手動ボタン19の上面と案内筒17の掛止片17bの上面とが一致しているとき。浴槽9の底面9bにある排水栓10は図7に示すような閉栓状態にある。この状態で、図2に示す操作部11の電動機34を駆動すると、前記電動機34は内部に収納した図示しない減速歯車からなる減速機構を介して出力軸35をゆっくりと回転させる。
【0044】
前記出力軸35の回転駆動によって、出力軸35の先端に嵌合された係合部材41は、そのアーム部41aを出力軸35の軸心回りに回転させ、図4(a)に示す被係合部材39の係合溝42の下面42bに接触し、かつ、係合溝42内を図4(a)の右方向もしくは左方向に移動することにより、前記被係合部材39を下方へ下降させる。
【0045】
前記被係合部材39が下方へ下降すると、前記被係合部材39の下端と当接した従動部材33は連結軸32を下方へ押下げる。このとき、前記操作軸20と連結軸32は従動部材32を挟んで直線的に配置されるため、操作軸20を挿通する被係合部材39の下降は良好に連結軸32に伝達することができるとともに、前記連結軸32は従動部材33と充分な接触面積で当接しているため、繰返使用により前記連結軸32に多少のガタやグラツキが生じても、問題なく従動部材33との間で動力を伝達することができる。
【0046】
その際、前記従動部材33にはU字状の切欠36aに電動機34の出力軸35を挿通した回転防止ガイド板36が取付けられているため、前記従動部材33は横方向の回転が制限された状態で下降動作することができる。すなわち、前記従動部材33に取付けた磁性部材37は下降した際、必然的に位置検出手段43の正面に位置するように構成されている。
【0047】
連結軸32が下降すると、傘部32aに圧着固定した操作ワイヤ13はガイド筒26より押出され、浴槽9のリム部内に配管した挿通管14(図7参照)内を通って、図7に示すロック機構12の軸杆51をばね部材56の付勢力に抗して押上げる。これにより、排水栓10は図8に示す2点鎖線の位置まで上動するが、前記軸杆51が押上げられる過程において、これに固定される止着環53は、鋸刃状の噛合歯53bが可動環54の噛合歯54bに当接し、突片53a、54aが本体筒48内壁に形成したガイド片50に嵌合されていることにより、回転することなく軸杆51とともに上方へ押上げられる。
【0048】
前記軸杆51および排水栓10が図8に示す2点鎖線の位置まで上動すると、可動環54の突片54aはガイド片50から開放されて回転可能となり、止着環53の噛合歯53b上を滑動して、軸杆51を中心として微少角度回動する。一方、図6に示すように出力軸35が図2の位相に対して1回転すると、出力軸35に嵌合した係合部材41のアーム部41aは、図4(a)に示す係合溝42の上面42cに衝接して、被係合部材39を図9に示す位置まで上動させる。
【0049】
この結果、前記連結軸32は、被係合部材39下端と従動部材33との当接が解けることにより、下方への押下力がなくなるため、傘部32aに衝接している第1のばね部材31の付勢力により上動し、操作ワイヤ13の押下動作を終了する。前記操作ワイヤ13の押下動作が終了すると、図8に示す排水栓10および軸杆51は、自重とばね部材56の付勢力によって下降する。
【0050】
然るに、前記排水栓10および軸杆51が図8に示す2点鎖線の位置から実線で示す位置まで下降すると、軸杆51に対して微少角度回動した可動環54の噛合歯54bがガイド片50に形成した噛合歯50b上に係合される。結果、軸杆51がさらに下降しようとしても、可動環54の上端に軸杆51に突設した鍔片55が受止められ、軸杆51、排水栓10が下降するのを阻止して排水栓10の開栓状態を保持する。
【0051】
前記排水栓10が開栓保持された状態では、図9に示す手動ボタン19と操作軸20、従動部材33、連結軸32は、第1のばね部材31により押上げられる位置、即ち、第1のばね部材31の付勢力と手動ボタン19、操作軸20および従動部材33、連結軸32の自重とが釣合う位置まで上動して停止する。
【0052】
このとき、前記被係合部材39は、排水栓10を開栓するために1回転した出力軸35の動きと連動して、図2に示す初期位置(排水栓10が閉栓状態にある位置)と同位置(図9に示す位置)まで上動しているが、手動ボタン19は被係合部材39が操作軸20上を滑動して上昇するため、図6に示す最大押下位置から図9に示すやや上昇した位置(第1のばね部材31によって上動される位置)で停止することとなる。したがって操作者は前記手動ボタン19の凹み状態より排水栓10が開栓されていることを容易かつ確実に認識することができる。
【0053】
次に、前記排水栓10を電動操作により閉栓させる際は、再度、図9において電動機34を駆動すると、電動機34は、前述した排水栓10の開栓動作と同様に、出力軸35を回転して係合部材41のアーム部41aにより被係合部材39を下降させる(図6参照)。この結果、再び前記操作ワイヤ13が押動されて軸杆51が上昇し、図8に示す排水栓10は、実線で示す位置から2点鎖線で示す位置まで再び上動する。
【0054】
そして、前記軸杆51が上昇するのに伴い、軸杆51に固定された止着環53が可動環54を衝接しながら押し上げる。すると、開栓保持時にガイド片50の上端と係合状態にあった可動環54は、鋸刃状に形成した噛合歯54bがガイド片50の噛合歯50bから開放されて回転可能となり、止着環53の噛合歯53b上を滑動して、軸杆51を中心として微少角度回転し、ガイド片50との係合状態が解除される。
【0055】
つづいて、図6に示す電動機34の出力軸35が1回転して被係合部材39を図2に示す初期位置に復帰させると、図8に示すように、可動環54は、鋸刃状に形成した噛合歯54bがガイド片50上端の噛合歯50b上を滑落することにより、軸杆51を中心としてさらに微少角度回転する。すると、排水栓10と軸杆51は、その自重ならびにばね部材56の付勢力により、止着環53と可動環54の各々の突片53a、54aをガイド片50に沿わせた状態で降下する。
【0056】
この一連の動作によって、前記排水栓10は図8に2点鎖線で示す位置から図7に示す原位置まで下降し、排水口15を閉塞する。前記排水栓10が閉栓されると、軸杆51の押動孔52内に挿入した操作ワイヤ13は、前記押動孔52の上端面により下方へ押出される状態で作動し、浴槽9リム部内の挿通管14内を介して図2に示す連結軸32の傘部32aを押上げる。
【0057】
この操作ワイヤ13による押上力と第1のばね部材31の付勢力によって、前記連結軸32は従動部材33および操作軸20を介して、手動ボタン19をその上面が案内筒17の掛止片17b上面とほぼ一致する高さまで復帰させることができるため、操作者は、排水栓10が閉栓状態にあることを容易かつ確実に認識することができる。
【0058】
以上説明したように、本発明の排水装置は、電動で排水栓10を開閉操作する場合、操作者は操作部11の電動機34を駆動して、出力軸35を1回転させることにより、排水栓10の開栓と閉栓を確実かつ容易に切換えることができる。また、前記排水栓10の開栓時、手動ボタン19は案内筒17内の深所に位置し、排水栓10の閉栓時は案内筒17の掛止片17b上面と手動ボタン19の上面がほぼ一致する高さに位置するため、操作者は排水栓10の開閉栓状態を手動ボタン19の位置状況により容易かつ確実に認識することができる。
【0059】
つづいて、図2に示す操作部11によって排水栓10を手動で開閉操作する場合について説明する。図2に示す操作部11の手動ボタン19を図10に示すように押下すると、前記手動ボタン19と止着した操作軸20は、被係合部材39の挿通孔39bを滑動し、従動部材33を介して連結軸32を下方へ押下げる。この押下動作により、連結軸32は操作ワイヤ13を第1のばね部材31の付勢力に抗して、図7に示す排水栓10のロック機構12側へ押動する。
【0060】
操作ワイヤ13の押動によって前記ロック機構12は、軸杆51を図8の2点鎖線で示す位置まで押上げる。この際、前記したように、可動環54が突片54aをガイド片50から解放することにより軸杆51を中心として微少角度回動し、ガイド片50の上端に形成された噛合歯50bに係合される。
【0061】
これにより、操作者が図10に示す手動ボタン19から手を離して、操作ワイヤ13がロック機構12側に押出されなくなっても、前記排水栓10は図8に2点鎖線で示す位置から実線で示す位置まで下降するものの、軸杆51の鍔片55が前記可動環54の上端に衝接しているため、これよりも下降はせず、良好に開栓状態を保持できる。
【0062】
そして、操作者が手動ボタン19から手を離すと、図10に示す連結軸32は下方への押動力がなくなるため、連結軸32の傘部32aに当接する第1のばね部材31の付勢力と手動ボタン19、操作軸20、従動部材33および連結軸32の自重とが釣合う位置(図10に示す位置から図9に示す位置)まで上動して停止する。その結果、手動ボタン19は図10に示す最大押下位置からやや上昇した位置(図9参照)にて停止し、操作者は前記手動ボタン19を視認することで排水栓10の開栓状態を認識できる。
【0063】
つづいて、前記のごとく手動開栓した排水栓10を手動により閉栓する際は、再度、図9の位置にある手動ボタン19を押動することにより、操作軸20および従動部材33を介して連結軸32先端の傘部32aに圧着した操作ワイヤ13を、図8に示す排水栓10のロック機構12側へ押出する。
【0064】
前記ロック機構12側に押出された操作ワイヤ13は、軸杆51の押動孔52の上端面に衝接してこれを上方へ押動し、排水栓10を図8に2点鎖線で示す位置まで押上げる。このとき、排水栓10の開栓保持状態において係合していた可動環54とカイド片50との係合が解かれ、前記排水栓10と軸杆51は、自重とばね部材56の付勢力によって下方へ押下げられ、前記排水口15は排水栓10により閉塞される。
【0065】
すると、前記排水栓10の閉栓動作にともない軸杆51の押動孔52上端面に当接する操作ワイヤ13は、図10に示す操作部11側へ押し返されて、第1のばね部材31とともに連結軸32を上方へ押し上げる。この連結軸32の上動により、手動ボタン19は、従動部材33ならびに操作軸20を介して図2に示す案内筒17の掛止片17bの上面とほぼ一致する位置に復帰する。
【0066】
つまり、本発明の自動排水装置Aにおいて、排水栓10を手動操作によって開閉する場合、操作者は浴槽9のリム部最上縁9aに設置した手動ボタン19を押動操作することにより、排水栓10の開栓および閉栓状態を順次切換えることができる。また、前記排水栓10の開閉操作において、例えば、電動により開栓した排水栓10を手動により閉栓したり、逆に手動で開栓した排水栓10を電動操作により閉栓するようにしてもよいことは言うまでもない。
【0067】
次に、前述の如く電動または手動により排水栓10を開栓する際、前記排水栓10に何らかの過大な荷重(排水栓10の上から踏みつけたれた場合等)が加わっているときの前記操作部11の動作について説明する。
【0068】
前記排水栓10に過大な荷重が加わっているときに、電動もしくは手動により操作軸20を下方へ押下げた場合、連結軸32の傘部32aに圧着固定した操作ワイヤ13は、前記過大な荷重の影響により排水栓10を開栓することができないため、ガイド筒26の筒部26b内から前記操作ワイヤ13を良好に外部へ導出することができず、前記筒部26b内もしくは被覆部材29の孔部29a内において捩れを生じさせてしまう。
【0069】
この操作ワイヤ13の捩れは、前記操作ワイヤ13と被覆部材29の孔部29a内壁間に摩擦を生じ、ガイド筒26を図11に示すように第2のばね部材27の付勢力に抗して、一体的に螺着した被覆部材29とともに下方へ押下げする。つまり、排水栓10に加わる過大な加重が第2のばね部材27の上方への付勢力より大である場合、前記ガイド筒26は連結軸32の押下と連動して下方へ押動される。
【0070】
これにより、前記連結軸32は筒部26bおよび被覆部材29の孔部29a内の操作ワイヤ13をこれ以上捩れさせることなく、出力軸35の回転に伴い操作軸20を下方へ良好に移動させることができる。したがって、前記出力軸35と連動する電動機34内の減速機構は、前記過大な加重の影響によりこれを破損したり不具合を生じるといったことは全くなく、操作部11の耐久性および信頼性を向上することができる。
【0071】
また、排水の途中で排水栓10を閉栓する場合、排水栓10は閉栓の瞬間に排水流の圧力によって急激に閉栓する現象を起こす。この閉栓動作を電動にて行った場合、電動機34による操作軸20の上動速度よりも速い速度で、操作軸20が操作ワイヤ13と連結軸32を介して上動しようとするため、操作ワイヤ13、被覆部材29、電動機34および動力変換手段38などに過度な応力が加わり、被覆部材29の変形による排水栓の動作不良や部品の破壊等の不具合を誘発する恐れがあった。
【0072】
然るに、本発明の自動排水装置は、排水栓10の急激な閉栓動作とこれよりも速い操作軸20の上動により、前記操作軸20との間に連結軸32を介して接続される操作ワイヤ13は、被覆部材29の孔部29a内で捩れを生じ、この捩れにより前記操作ワイヤ13は前記被覆部材29の孔部29a内壁間に摩擦を生じさせる。
【0073】
すると、前記操作ワイヤ13と孔部29a内壁間の摩擦力によって、図11に示すガイド筒26は第2のばね部材27の付勢力に抗して、一体的に螺着した被覆部材29とともに下方へ降下する。これにより、前記操作ワイヤ13は操作軸20を電動機34による上動速度を超えて上動させることはなく、電動機34や被係合部材39等の動力変換手段38を破損することなく、良好に動作させることができる。
【0074】
なお、前記ガイド筒26の円板部26aと袋ナット25の底面間に取付けた第2のばね部材27は、電動機34による動力変換手段38の最大昇降動力および破壊荷重よりも小さく、かつ浴槽9を満水にしたときの排水栓10の開栓に要する力以上の付勢力を備えたものを利用することとし、前記操作ワイヤ13と被覆部材29の孔部29a内壁は、両者間に所定の摩擦力が生じる材質にて構成するものとする。
【0075】
このように、本発明の自動排水装置における操作部11は、排水栓10に不要な加重が加わった状態で操作軸20を押下操作したとき、および排水途中で排水栓10を閉栓した時に、装置11が故障したり、不具合が生じることを確実に回避できる手段を備えて構成されているため、安全性ならびに信頼性の高い排水栓開閉装置を提供することができる。
【0076】
図12は本発明の他の実施例における排水装置Aの操作部11を示す縦断面図である。なお、図12において、図2に示す操作部11と同一部品は同一符号を付して説明を省略する。
【0077】
図12において、57は収容筒21の側面(電動機34と対向する側)に穿設した取付孔であり、58は前記取付孔57の縁部に筐体鍔片58aを係止して嵌込固定される有底角筒状の筐体である。
【0078】
39bは図2に示す被係合部材39と同様に、係合部材41のアーム部41aを係合溝42に係合した状態で、操作軸20上を上下方向に所定の距離滑動可能に構成した被係合部材である。そして前記被係合部材39bの側面には縦方向に貫通した嵌合溝59が形成され、前記嵌合溝59には筐体58の底部を嵌込むことにより、前記被係合部材39bは回動が抑制された状態で上下動可能に取付けられる。
【0079】
図12において、37aは従動部材33の上面において筐体58の下端に衝接可能な位置に嵌着された磁性部材であり、43aは前記筐体58内の前記磁性部材37aと対向する位置に配置され、前記磁性部材37aが接近した際に磁気力に反応してスイッチング動作する、リードスイッチ等の位置検出手段である。
【0080】
図13は前記被係合部材39bと筐体58および係合部材41との係合状態を図12に示すZ−Z’矢視方向から示した図である。図13に示すように、被係合部材39bは嵌合溝59に筐体58の底部を嵌込むことによりその回動が抑制され、操作軸20上を上下動する。なお、被係合部材39bの下方に位置する従動部材33は上方へ向けて突設した回転防止ガイド板36の切欠36aに電動機34の出力軸35を挿通することによって、回動することが抑制される。
【0081】
前記図12に示す操作部11の組立順序としては、図2に示す操作部11の組立手順とほぼ同一であるが、異なる手順としては収容筒21の取付孔57に予め筐体58を嵌着しておき、収容筒21の上端開口部より手動ボタン19を止着した操作軸20を進入させる際、前記操作軸20を挿通した被係合部材39bの嵌合溝59に前記筐体58の底部を嵌込むようにした点である。その他の手順は図2に示す操作部11の組立と同一であるため、ここでは割愛する。
【0082】
つづいて、前記図12に示す操作部11動作であるが、排水栓10の開・閉栓する動作については手動・電動問わず、図2に示す操作部11の動作と同一であるが、手動・電動により被係合部材39aが上下動する際、前記被係合部材39bは嵌合溝59に筐体58が嵌込まれているため、回動が抑制され良好に操作軸20上を上下動することができる。
【0083】
この結果、前記被係合部材39bの係合溝42には、係合部材41のアーム部41aが的確に係合した状態を常時維持することができ、電動機34の出力軸35の回転運動を連結軸32の上下運動に確実に変換することができる。また、被係合部材39bのガタツキが解消されるため、被係合部材39bを動作させるときに生じる騒音をなくすことができる。
【0084】
図14は本発明の自動排水装置Aを制御する制御装置を示し、図14において、60は例えば、浴室の壁面に設置されて、浴槽9への給・排水を指示するスイッチ60a、60bを備えた操作パネルを示し、また、61は電動機34と排水栓10の位置検出手段43および操作パネル60を制御するためのコントローラで、62は電動機34およびコントローラ61に電力を供給する電源である。
【0085】
そして、今、排水栓10が開栓した状態にあるとき、操作部11の従動部材33は図6に示すように案内筒17の深所に位置しているため、前記従動部材33に取付けた磁性部材37の磁束は位置検出手段43を良好に通過する。例えば、位置検出手段43がリードスイッチである場合、位置検出手段43は投入状態となる。この状態で前記操作パネル60の給水スイッチ60aを投入すると、コントローラ61はリードスイッチの投入状態より排水栓10が開栓状態にあることを認識し、図15に示すデータテーブルにしたがって電動機34の出力軸35を1回転することにより、排水栓10を閉栓し、浴槽9に給水を行なう。
【0086】
また、前記排水栓10が閉栓状態にあるとき、操作部11の従動部材33は図2に示す案内筒17内の上面に位置しているため、前記従動部材33に取付けた磁性部材37の磁束は位置検出手段43を通過せず、リードスイッチは投入状態にない。この状態で前記操作パネル60の給水スイッチ60aが投入されると、コントローラ61はリードスイッチの開放状態より排水栓10が閉栓状態にあることを認識し、図15に示すデータテーブルにしたがって電動機34を駆動することなく、排水栓10の閉栓状態を維持したまま、浴槽9に給水を行なう。
【0087】
さらに、前記排水栓10が閉栓状態にあるときに、排水スイッチ60bが投入された場合、コントローラ61はリードスイッチの開放状態より排水栓10の閉栓を認識し、排水のために電動機34の出力軸35を1回転させて排水栓10を開栓して、浴槽9内の排水を行なう。
【0088】
また、前記排水栓10が開栓した状態にあるときに、排水スイッチ60bが投入された場合、コントローラ61はリードスイッチの投入状態より排水栓10の開栓を認識し、電動機34を駆動することなく、排水栓10の開栓状態を維持する。
【0089】
このように、本発明の自動排水装置Aは、コントローラ61により排水栓10の開閉動作と浴槽9への給・排水を的確に制御できるため、操作者は操作パネル60上の給・排水スイッチ60a、60bを任意に投入することにより、確実に排水栓10の開閉操作を行って浴槽9内に湯水を給・排水することができる。その結果、例えば、排水栓10の開栓状態に気づかずに浴槽9へ給水を行なって、水を無駄にしてしまうといった問題は確実に防止することができる。
【0090】
また、前記操作パネル60にLED等の発光素子からなる表示手段63を備え、該表示手段63の灯火状態を変化させることにより、前記排水栓10の開閉状態をより確実に操作者に認識させるようにしてもよい。
【0091】
さらに、磁性部材37を従動部材33に取付け、磁性部材37の磁束を検知する位置検出手段43とこれに接続される電気信号線を駆動部収容筐23内に収容した場合、位置検出手段43が外気にさらされて劣化するといった問題を防止することができる。
【0092】
なお、図14の制御装置を図12に示す自動排水装置に利用する場合は、図14に示すコントローラ61は、リードスイッチ43aが投入状態にあるとき排水栓10が閉栓していると認識し、リードスイッチ43aが開放状態にあるとき排水栓10が開栓していると認識するように設計する必要がある。
【0093】
また、図12に示す自動排水装置は従動部材33に取付けた磁性部材37aが、筐体58内に配置したリードスイッチ43aに対して平行に動作する、いわゆる接近型に配置されたものであるため、図2に示すように、リードスイッチ43aに対して磁性部材37aが垂直に動作する、いわゆる通過型配置のものと比較して磁性部材37aの磁力の検出感度を向上させ、装置の信頼性を飛躍的に上昇させることができる。
【0094】
以上説明したように、本発明の自動排水装置は、動力変換手段と連結軸の間に、従動部材を揺動不能に挟持させたため、従動部材に当接させる連結軸は先端の形状に制約が少なく、容易に既存の浴槽排水装置の部品から連結軸を流用することができ、ひいてはガイド筒や操作ワイヤ、そして被覆部材他、これより排水栓側の部品も既存の浴槽排水装置の部品を流用することができるため、新作部材を最小限に留めながら自動排水装置を構成することができる。
【0095】
また、本発明の自動排水装置は、従動部材の回転動作を防止するガイド板を備えて構成したので、前記従動部材に磁性部材を備えた場合、前記磁性部材は前記ガイド板の存在により真下に下降し、位置検出手段の正面位置に確実に降下することができ、磁性部材の磁力を良好に検出することができる。
【0096】
さらに、本発明の自動排水装置は、被係合部材の回動を防止する筐体を取付けることにより、前記被係合部材の上下動によるガタツキを解消し、係合溝から係合部材のアーム部41aが外れたり、前記ガタツキにより騒音が発生することを確実に防止することができる。
【0097】
また、本発明の自動排水装置は、従動部材の上面に磁性部材を備え、筐体内に磁性部材の磁力を検知する位置検出手段を配置することによって、前記磁性部材の磁力を接近型の配置で検出することができ、検出感度を飛躍的に向上することができる。
【0098】
さらに、本発明の自動排水装置は、排水栓に不要な加重が加わって、前記排水栓を良好に開栓できない場合や、排水流の圧力により排水栓が急激に閉栓する場合に、手動または電動による動力が必要以上に排水栓に伝達されることを回避する手段、または、排水栓の閉栓によって操作軸が強制的に上動することを回避する手段を備えて構成したので、動力変換手段や操作ワイヤおよび被覆部材が損傷したり故障したりすることを確実に防止できる。
【0099】
【発明の効果】
請求項1に記載した自動排水装置は、手動または電動操作により操作ワイヤを介して排水栓を開閉操作する機構を比較的簡素で容易な構造にて実現できるとともに、前記従動部材に当接させる連結軸の先端の形状に制約が少なく、容易に既存の浴槽排水装置の部品(連結軸、ガイド筒、操作ワイヤ、被覆部材そして排水栓他)を流用することができるため、新作部材を最小限に留めながら自動排水装置を構成することができる。
【0100】
また、請求項に記載した自動排水装置は、従動部材に複数のガイド板を突設して構成したので、前記従動部材は操作軸の上下動に連動して、揺動することなく良好に上下動することが可能となり、装置の信頼性を向上することができる。
【0101】
請求項に記載した自動排水装置は、磁性部材を従動部材の側面に取付けることにより、前記磁性部材の磁力を検知する位置検出手段を前記従動部材が最上端に達したとき、磁性部材と対向する位置に配置することができるので、前記位置検出手段に接続する電気信号線を駆動部収容筺内に配置することができ、前記位置検出手段および電気信号線が外気に接触して劣化・損傷するという問題を確実に防止することができる。
【0102】
請求項に記載した自動排水装置は、従動部材に取付けた磁性部材と、磁性部材の磁力を検知する位置検出手段をいわゆる接近型に配置することができるため、位置検出手段における磁力検知の感度を飛躍的に向上することができ、排水栓の開閉不良を確実に
【0103】
請求項に記載した自動排水装置は、筺体により被係合部材の回動を抑制することができるため、前記被係合部材が上下動の際にガタつくというようなことがなく、係合溝から係合部材のアーム部が外れるなどの問題を確実に防止することができ、装置の信頼性を向上することができる。
【0104】
請求項に記載した自動排水装置は、排水栓の開栓あるいは閉栓途中において、排水栓に外部から強制的に押圧する荷重が加えられた場合、連結軸の反抗力が所定値以上となったときに前記連結軸とともにガイド筒を降下させることによって、過大な荷重が電動機や操作部を構成する各種部品に加わることを防ぐため、操作部の破損や故障を防止し、信頼性を格段に向上させることができる。
【0105】
請求項に記載した自動排水装置は、ガイド筒と第2のばね部材との間に滑動自在な材質よりなるスペーサを介在したため、操作部の組立で袋ナットを収容筒下部に螺合させる際、前記第2のばね部材および操作ワイヤが捩れにくく、組立性が向上する。また、前記スペーサの介在により、前記第2のばね部材をガイド筒の形状に関係なく取付けることが可能となり、ガイド筒を既存の排水栓の部品から流用する際、形状の制約が少なくなる。
【0106】
請求項に記載した自動排水装置は、排水栓の上下動作長以上のストロークで操作軸を上下動可能に動力変換手段を構成したので、排水栓の開閉操作時における操作ワイヤび曲がりおよび被覆部材の伸びに起因した排水栓のストローク不足を解消し、確実に前記排水栓を開栓または閉栓することができる。
【図面の簡単な説明】
【図1】本発明の自動排水装置を示す構成図である。
【図2】本発明の自動排水装置を構成する操作部の要部切欠断面である。
【図3】前記操作部を構成する従動部材を抽出して示す拡大図である。
【図4】前記操作部を構成する動力変換手段を抽出して示す拡大図である。
【図5】前記操作部を側面から見た外観図である。
【図6】前記操作部を電動により動作させた状態を示す動作説明図である。
【図7】本発明の自動排水装置を構成する排水栓とロック機構との結合状態を示す断面図である。
【図8】排水栓を開栓ロックした状態を示す説明図である。
【図9】前記ロック状態における操作部の状態を示す説明図である。
【図10】前記操作部を手動により動作させた状態を示す動作説明図である。
【図11】排水栓に不要な加重が加わった状態で、前記操作部を電動により動作させた状態を示す動作説明図である。
【図12】本発明の請求項5記載の自動排水装置を構成する操作部の要部切欠き断面である。
【図13】本発明の請求項5記載の自動排水装置を構成する操作部の要部切欠き断面である。
【図14】本発明の自動排水装置の制御装置を示すブロック図である。
【図15】前記制御装置における制御データテーブルである。
【符号の説明】
9 浴槽
9a リム部最上縁
10 排水栓
11 操作部
12 ロック機構
13 操作ワイヤ
14 挿通管
16 排水管
17 案内筒
17a 軸通孔
17b 掛止片
18 嵌込孔
19 手動ボタン
20 操作軸
21 収容筒
21a 下端狭隘部
21b 張出部
23 駆動部収容筐
24 締付ねじ
25 袋ナット
25a 突出片
26 ガイド筒
26a 円板部
26b 筒部
27 第2のばね部材
29 被覆部材
29a 孔部
30 挿通口
31 第1のばね部材
32 連結軸
32a 傘部
33 従動部材
33a 台座
33b ガイド板
34 電動機
35 出力軸
35b Oリング
36 回転防止ガイド板
37,37a 磁性部材
38,38a 動力変換手段
39,39b 被係合部材
39a 凹溝
40 止輪
41 係合部材
41a アーム部
41b 支持部
41c 鍵溝
42 係合溝
42a 底面
42b 下面
43c 上面
43 43a 位置検出手段
46 パッキン
47 防水用パッキン
48 本体筒
49 止ねじ
50 ガイド片
50b,53b,54b 噛合歯
51 軸杆
52 押動杆
53 止着環
53a,54a 突片
54 可動環
55 鍔片
56 ばね部材
57 取付孔
58 筐体
58a 筐体鍔片
59 嵌合溝
60 操作パネル
60a 給水スイッチ
60b 排水スイッチ
61 コントローラ
63 開閉表示手段
64 ライナ
65 スペーサ
66 通水孔
A 自動排水装置
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an improvement of an automatic drain device that can open and close a drain plug attached to a drain port of a bathtub both manually and electrically.
[0002]
[Prior art]
Conventional methods for opening and closing the drain outlet of the bathtub include a method of inserting and removing a plug body such as a rubber plug connected to the other end of the chain hooked on the upper surface of the tank in the bathtub, For example, there is a method of opening and closing a button by pushing a button and a drain plug provided with a lock mechanism for maintaining the open and closed state in conjunction with a wire or the like from the outside of the bathtub. In particular, in the latter case, there is no chain or its latching part in the bathtub that gets in the way when taking a bath or cleaning, and when closing the cap, there is no need to bend the body in order to insert the plug into the drain. The demand is increasing because it can be easily opened and closed simply by pushing with a finger.
[0003]
In order to further improve the convenience, the technology of an automatic drainage device for a bathtub that opens and closes a drain plug by operating a motor not only by pushing a button on the top surface of the bathtub but also by operating a switch from outside the bathroom is disclosed in Japanese Patent Laid-Open No. Many inventions such as 10-2127747 have been invented.
[0004]
[Problems to be solved by the invention]
In order to obtain such an automatic drainage device that achieves both manual and electric operation, both the operation by pushing the button on the top of the bathtub and the operation by the electric motor are transmitted to the connecting shaft linked to the drain plug. It is necessary to be done. However, for that purpose, the structure is complicated, the number of parts is increased, and the assembly procedure is complicated.
[0005]
On the other hand, when constructing an automatic drainage device, a conventional operation of pushing a button provided on the upper surface of the bathtub and a drainage plug provided with a lock mechanism that holds the open and closed state from the outside of the bathtub, etc. Many parts of the bathtub drainage device (hereinafter referred to as “existing bathtub drainage device”) that opens and closes in conjunction with the motor, and the motor, its power conversion means, and the operation part such as the casing that houses them (motor peripheral components) The method of adding only can minimize new parts and is effective. However, diversion of such parts has been a problem, since it may affect the parts of the operation unit (motor peripheral parts) when a shape change occurs due to improvement of the diverted parts or cost reduction.
[0006]
Also, if an attempt is made to open or close the drain plug when there is some excessive reaction force acting on the drain plug, such as when the drain plug is stepped on, if the button is manually pressed, the reaction force will be The operator can immediately detect an abnormality such as a stopper being stepped on, so that the operation can be interrupted. However, if the opening or closing operation is performed by an electric motor, the electric motor or its control circuit Continued to operate without sensing the reaction force, and there was a risk of failure such as damage to the power transmission components or motor burnout.
[0007]
Further, when the drain plug is closed in the middle of drainage, the drain plug suddenly closes due to the pressure of the drain flow at the moment of closing. When this plugging operation is performed electrically, the operation shaft tends to move up via the operation wire and the connecting shaft at a speed faster than the upward movement speed of the operation shaft by the electric motor. Excessive stress is applied to the electric motor and power conversion means, and there is a risk of causing malfunctions such as malfunction of the drain plug and destruction of parts due to deformation of the covering member.
[0008]
The automatic drainage device according to claim 1 is a drainage device provided with an operation unit for manually or electrically operating a drain plug through an operation wire, and a lock mechanism for holding an open state of the drain plug. An operation shaft that moves up and down by operation, and power conversion means that converts electric operation into up and down movement of the operation shaft, Operation axis And a connecting shaft for connecting the operation wire, a first spring for holding the driven member for transmitting the operation of the power conversion means to the connecting shaft so as not to swing, and for moving the pressed connecting shaft up to a predetermined position. With components In addition, a plurality of guide plates are provided on the driven member so that the driven member is not swingable between the power conversion means and the connecting shaft. And configured.
[0010]
Claim 2 The automatic drainage device according to claim 1 In the described automatic drainage device, the driven member The position detection means for detecting the magnetic force of the magnetic member is disposed at a position facing the magnetic member when the driven member reaches a predetermined position, and one of the guide plates is provided with a motor. Formed a notch through the output shaft .
[0011]
Claim 3 The automatic drainage device according to claim 1 In the automatic drainage device described above, a magnetic member is provided on the upper surface of the driven member, and the position detecting means for detecting the magnetic force of the magnetic member is arranged at a position facing the magnetic member when the driven member reaches the uppermost end, A notch for inserting the output shaft of the electric motor was formed in one of the guide plates.
[0012]
Claim 4 The automatic drainage device according to claim 3 In the automatic drainage apparatus described above, the power conversion means can be moved laterally through an engaged member inserted through the operating shaft and sliding up and down only in the vertical direction, and a horizontally long engaging groove formed in a side surface of the engaged member. And an electric motor that rotates and drives the arm member to move the engaged member up and down, and the engaged member has a fitting groove that penetrates in the vertical direction on the side surface. In the groove, a housing fixed to the casing is fitted so as to be movable up and down, and position detecting means for detecting the magnetic force of the magnetic member is arranged in the housing, and the magnetic member is magnetic when the driven member reaches the uppermost end. It comprised so that it might oppose a member.
[0013]
Claim 5 The automatic drainage device described is An operation portion that performs manual or electric operation to open and close the drain plug manually or electrically via an operation wire, and a drainage device that includes a lock mechanism that holds the open state of the drain plug, an operation shaft that moves up and down manually. Power conversion means for converting electric operation into vertical movement of the operation shaft is provided, and a driven member that transmits the operation of the power conversion means to the connection shaft is swung between the power conversion means and the connection shaft that connects the operation wire. A first spring member that is held immovably and moves the pressed connecting shaft up to a predetermined position; and When pressing down the connecting shaft, when a reaction force of a predetermined value or more is applied to the connecting shaft, the guide tube is interlocked with the connecting shaft, and a second spring member that biases the guide tube upward is provided. Configured.
[0014]
Claim 6 The automatic drainage device according to claim 5 In the automatic drainage device described above, a spacer is interposed between the guide tube and the second spring member, and the spacer is made of a material that slides well with the guide tube, the second spring member, and the housing tube. Configured.
[0015]
Claim 7 The automatic drainage device according to claim 5 In the automatic drainage apparatus described, the power conversion means is set so that the operation shaft can be moved up and down with a stroke longer than the vertical movement length of the drain plug.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to FIGS. FIG. 1 shows an embodiment of an automatic drain device A for a bathtub according to the present invention. The automatic drain device A is attached to the uppermost edge 9 a of the rim portion of the bathtub 9 and is provided on the bottom surface 9 b of the bathtub 9. An operation part 11 for freely opening and closing the drain plug 10, a lock mechanism 12 which is installed in a space below the bottom surface 9 b of the bathtub 9 and holds the drain plug 10 open, and the operation part 11 and an operation wire 13 having rigidity in the length direction for interlocking the lock mechanism 12 with the lock mechanism 12.
[0017]
Further, 14 shown in FIG. 1 is an insertion tube disposed for inserting and holding the operation wire 13 connecting the operation unit 11 and the lock mechanism 12 on the outer tub side of the bathtub 9, and the upper end thereof is the operation unit. 11 is connected to a lower end (not shown), and the lower end is connected to a drain pipe 16 communicating with a drain port 15 of the bathtub 9. The lock mechanism 12 constituting the automatic drainage device A is fixed to the lower side of the bottom surface 9b of the bathtub 9 using a fixing means such as a set screw in the drain pipe 16, and is drained by the operation unit 11. When the stopper 10 is opened, the opening state is maintained.
[0018]
Next, the structure of the operation unit 11 will be described with reference to FIG. FIG. 2 shows a cutaway cross-sectional view of the main part of the operation part 11, and 17 is fitted in a fitting hole 18 drilled in the rim top edge 9 a of the bathtub 9, and a manual operation push button 19 ( (Hereinafter referred to as a manual button) is a bottomed cylindrical guide tube that is attached so as to be movable up and down. A shaft through hole through which the operation shaft 20 connected to the manual button 19 is inserted at the center of the bottom surface of the guide tube 17 17a is open.
[0019]
And the accommodation cylinder 21 is screwed to the said guide cylinder 17 in the state which clamped the rim | limb uppermost edge 9a of the bathtub 9 between the latching pieces 17b of the guide cylinder 17, On the side surface, the drive unit housing 23 housing the electric motor 34 is fastened and held by a fastening screw 24 as shown in FIG.
[0020]
A second spring in which the guide tube 26 has a predetermined elastic force between the bottom narrow portion 21a of the housing tube 21 and the bottom surface of the bottomed tubular cap nut 25 screwed to the lower tube 21a, for example. By the member 27, the disk part 26 a is attached to the lower surface of the overhang part 21 b of the housing cylinder 21.
[0021]
In the center of the bottom surface of the cap nut 25, an insertion hole 30 through which a covering member 29 threadedly engaged with the lower end of the cylindrical portion 26b of the guide cylinder 26 is inserted, and the guide cylinder is inserted through the hole 29a of the covering member 29. The operation wire 13 drawn into the inside 26 is crimped and fixed to the tip of the umbrella portion 32 a of the connecting shaft 32 via the first spring member 31. Note that the spring member 27 reliably prevents the spring member 27 from coming off from the cap nut 25 by a protruding piece 25a projecting inwardly into the insertion hole 30 of the cap nut 25.
[0022]
The connecting shaft 32 is attached from the inside of the tube portion 26 b of the guide tube 26 with its upper end entering the housing tube 21, and the upper end of the connecting shaft 32 contacts the lower surface of the driven member 33 provided in the housing tube 21. The driven member 33 is in contact with the operation shaft 20 so as not to swing. At this time, the operating shaft 20 and the connecting shaft 32 can be formed in a cross-sectional shape (for example, a circular shape) having a sufficient contact area such that the driven member 33 does not swing in the housing cylinder 21. Further, in order to reduce the number of newly installed parts, the guide tube 26, the connecting shaft 32, the operation wire 13, the covering member 29, and the parts on the drain plug side (including the lock mechanism 12) are the parts of the existing bathtub drainage device. It is desirable to divert from.
[0023]
FIG. 3 is a schematic configuration diagram showing the driven member 33, and FIG. 3A is a diagram showing the driven member 33 from the direction of arrows YY shown in FIG. FIG. 2B is a perspective view showing the appearance of the driven member 33. As shown in FIGS. 3A and 3B, the driven member 33 includes a pedestal 33a on a circular plate, a guide plate 33b provided with a plurality (arbitrary number) of standing on the pedestal 33a, and the guide plate. Among these, the rotation prevention guide plate 36 includes a notch 36a through which the output shaft 35 of the electric motor 34 shown in FIG. 2 is inserted.
[0024]
Further, a magnetic member 37 such as a permanent magnet having a predetermined magnetic force is attached to the pedestal 33a of the driven member 33 on the lower side of the base end of the rotation preventing guide plate 36. As shown in FIG. The plate 33b is sandwiched between the operation shaft 20 and the connecting shaft 32 so as not to be swingable along a gap between the inner wall surface of the housing cylinder 21 and an engaged member described later.
[0025]
Above the driven member 33, power conversion means 38 for converting the rotational movement of the output shaft 35 that outputs the rotation of the electric motor 34 through the speed reduction mechanism into the vertical movement of the operation shaft 20 is attached. , 39 is an engaged member fitted in a concave groove 39a having a retaining ring 40 fixed in the vicinity of the lower end of the operation shaft 20 formed in the lower surface.
[0026]
Next, the configuration of the power conversion means 38 will be described with reference to FIG. FIG. 4 is a view showing the power conversion means 38 from the direction of the arrow YY ′ in FIG. 2. Reference numeral 39 shown in FIG. 4A slides up and down along the operation shaft 20 by a predetermined distance. It is the engaged member attached so. On one side surface (the side surface in the direction in which the electric motor 34 in FIG. 2 is located) of the engaged member 39, the arm portion 41 a (the engaging member 41) of the engaging member 41 fitted to the tip of the output shaft 35 of the electric motor 34. Is constituted by a cylindrical arm portion 41a and a key groove 41c for fitting and fixing a key projection 35a formed at the tip of the output shaft 35, for example, an oval support portion 41b). As shown in FIG. 4A, the engaging groove 42 has a lateral width that is the distance between the axial center of the output shaft 35 of the motor 34 and the axial center of the arm portion 41a (FIG. 4). It is formed to have a length dimension that is at least twice as long as the sum of the radius r of the column forming X and the arm portion 41a. That is, it is formed so that a relationship of 2 (X + r) ≦ (engagement groove width) is established.
[0027]
A concave groove 39a into which a retaining ring 40 fixed to the vicinity of the lower end of the operation shaft 20 is fitted is formed in the lower surface of the engaged member 39, and the engaged member 39 is normally connected to the engagement member 39. The retaining ring 40 is supported on the operation shaft 20 with the concave groove 39a mounted thereon.
[0028]
FIG. 4B is a diagram showing the power conversion means 38 from the direction of the arrow ZZ ′ in FIG. 2. At the tip of the output shaft 35 of the electric motor 34, the base portion of the engaging member 41 as described above. The ellipse-shaped support portion 41b is fixed by fitting the key groove 41c to the key projection 35a of the output shaft 35, and the arm portion 41a suspended from the support portion 41b is engaged at its tip. The member 39 is engaged with the engaging groove 42 so as to be slidable in the lateral direction at a position where it does not contact the bottom surface 42 a of the engaging groove 42.
[0029]
Further, since the output shaft 35 to which the engaging member 41 is fitted passes through the notch 36a of the anti-rotation guide plate 36 provided upright on the base 33a of the driven member, the rotational movement of the driven member 33 is prevented. Is done. The engaged member 39 can move up and down satisfactorily due to the presence of the guide plate 33b and the rotation prevention guide plate 36 without rattling in the accommodating cylinder 21.
[0030]
2 is a position detecting means such as a reed switch that is attached to the lower part of the housing cylinder 21 and performs a switching operation in response to the magnetic force of the magnetic member 37. This position detection signal is displayed on the open / close display means of the operation panel installed at a location away from the bathtub 9 shown in FIG. 14 described later, whereby the open / close state of the drain plug 10 can be easily grasped. The attachment position of the position detection means is not limited to the lower stage portion of the housing cylinder 21, but can be any position that can recognize the open / close state of the drain plug 10 by detecting the magnetic force of the magnetic member 37 and performing a switching operation. Good anywhere.
[0031]
Next, the case where the said operation part 11 is assembled is demonstrated. First, the disc part 26a of the guide cylinder 26 is brought into contact with the lower surface of the overhanging part 21b above the lower end narrow part 21a of the housing cylinder 21. At that time, the guide tube 26 is attached in a state in which the second spring member 27 and the insertion hole 30 opened to the cap nut 25 are inserted in this order from the top. In this state, the second nut 27 sandwiched between the disc portion 26a and the cap nut 25 is secured by screwing the cap nut 25 with the screw portion provided on the outer peripheral surface of the lower end narrow portion 21a of the housing cylinder 21. After being compressed, the storage cylinder 26 is pressed toward the overhang portion 21b with a predetermined force.
[0032]
At this time, as shown in FIG. 12, between the second spring member 27 and the disc portion 26a of the guide cylinder 26, the disc portion 26a, the second spring member 27, and the lower end narrow portion of the accommodating cylinder 21 are provided. By means of a spacer 65 made of a material (for example, polyoxymethylene or polypropylene) having a good sliding property with the inner surface of 21a, the cap nut 25 is connected to the lower end narrow portion 21a of the accommodating cylinder 21, and the operation wire 13 and the second spring member. 27 can be screwed well without causing twisting.
[0033]
If a liner 64 (see FIG. 12) for adjusting the stroke is provided in advance between the disk portion 26a of the guide tube 26 and the overhanging portion 21b of the housing tube 21, a wire for aged use is provided. When the stroke for operating the lock mechanism 12 of the drain plug 10 is insufficient due to the wear of the cover 13 or the extension of the covering member 29, the stroke shortage can be eliminated by simply removing the liner 64. This eliminates the need for work such as replacement of the wire 13 and improves maintainability.
[0034]
On the other hand, on the upper surface of the connecting shaft 32 that has entered the housing cylinder 21, the driven member 33 taken into the housing cylinder 21 from the upper end opening of the housing cylinder 21 is placed with the guide plate 33b facing upward. Is done. Similarly, the operation shaft 20 that enters from the upper end opening of the housing cylinder 21, the manual button 19 is fastened to the upper end, and the engaged member 39 is inserted to the lower end is inserted into the groove 39 a of the engaged member 39. It is placed on the upper surface of the driven member 33 with the retaining ring 40 fitted. As a result, the driven member 33 is sandwiched between the operation shaft 20 having a sufficient contact area and the connecting shaft 32 so as not to swing.
[0035]
At this time, the engaged member 39 engages the arm portion 41 a of the engaging member 41 with the engaging groove 42. On the other hand, the support portion 41 b of the engagement member 41 is fitted to one end of an output shaft 35 inserted from the drive portion housing case 23 side of the insertion hole 44 formed in the side surface of the housing cylinder 21, and the output shaft 35 is waterproofed by the inner surface of the insertion hole 44 and the O-ring 35b.
[0036]
An electric motor 34 is attached to the projecting end of the output shaft 35 on the drive unit housing 23 side so as to be interlocked. The electric motor 34 is fastened and fixed to the side surface of the housing cylinder 21 with a fixing screw 45, whereby the output shaft 35 is positioned between the engaged member 39 and the engaging member 41 and the electric motor 34, and the output shaft 35 and the engaging member 41 are held in the housing cylinder 21 without falling off. The engaged member 39 is attached to the operation shaft 20 while being supported by the arm portion 41 a of the engaging member 41.
[0037]
A drive unit housing 23 for housing the motor 34 from the outside of the motor 34 is brought into contact with the side surface of the housing cylinder 21 via a packing 46. In this state, as shown in FIG. The motor 34 is covered with a waterproof structure by being fastened to a mounting hole provided in the housing cylinder 21 using
[0038]
Then, the guide cylinder 17 having the outer cylinder formed on the outer periphery is brought into contact with the accommodating cylinder 21 from the lower side of the fitting hole 18 formed on the rim top edge 9a of the bathtub 9 via a cushioning and waterproof packing 47. The housing cylinder 21 is attached to the rim portion uppermost edge 9 a of the bathtub 9 by being inserted through the fitting hole 18 and screwed into a female thread portion formed on the upper inner surface of the housing cylinder 21.
[0039]
Thus, by attaching the accommodation cylinder 21 to the bathtub 9, the operation part 11 in the automatic drainage apparatus A of this invention completes an assembly. Note that the magnetic member 37 and the position detecting means 43 shown in FIG. 2 are attached to the driven member 33 and the lower portion of the housing cylinder 21 in advance when the operation unit 11 is assembled.
[0040]
Next, the structure of the lock mechanism 12 of the drain plug 10 shown in FIG. 7 will be described. In FIG. 7, 48 is a main body cylinder that is loosely fitted in the drain pipe 16 and fixed to the bottom surface 9 b of the bathtub 9 together with the drain pipe 16 by a set screw 49. A plurality of guide pieces 50 are formed along the inner wall surface axial direction of the main body cylinder 48 and in the circumferential direction. Reference numeral 51 denotes a shaft rod having one end fastened to the drain plug 10 and the other end loosely fitted into the main body cylinder 48 through the drain port 15. Reference numeral 52 denotes a push hole in which a lower portion of the shaft rod 51 is formed in a hollow shape. The tip of the operation wire 13 inserted from the lower end opening of the main body cylinder 48 is in contact with the upper end of the push hole 52.
[0041]
A fastening ring 53 is integrally fixed to the lower outer periphery of the shaft rod 51. Reference numeral 54 denotes a movable ring attached to the shaft 51 so as to be rotatable and vertically movable above the fastening ring 53. 53a and 54a are projecting pieces formed on the outer peripheral sides of the fastening ring 53 and the movable ring 54 and fitted and held on the guide piece 50, respectively, and 53b and 54b are upper ends of the fastening ring 53 and It is a saw blade-like meshing tooth formed so as to be meshable with the lower end of the movable ring 54. Reference numeral 50b denotes a saw-toothed engagement tooth formed on the upper end of the guide piece 50.
[0042]
55 is a flange protruding from the center of the shaft rod 51 (near the upper portion of the movable ring 47). Between the flange 55 and the bottom surface 9b of the bathtub 9, when the drain plug 10 is opened, The lock mechanism 12 is configured by inserting a spring member 56 that urges it in the closing direction. In addition, 66 shown in FIGS. 7 and 8 is a water passage hole for communicating between the drain port 15 and the drain pipe 16.
[0043]
Next, the operation of the operation unit 11 will be described. First, when the operation unit 11 is electrically driven to open the drain plug 10 shown in FIG. 7, when the operation unit 11 of the automatic drain device A is in the state shown in FIG. When the upper surface of the latching piece 17b of the guide cylinder 17 coincides. The drain plug 10 on the bottom surface 9b of the bathtub 9 is in a closed state as shown in FIG. In this state, when the electric motor 34 of the operation unit 11 shown in FIG. 2 is driven, the electric motor 34 slowly rotates the output shaft 35 through a reduction mechanism including a reduction gear (not shown) housed inside.
[0044]
The engagement member 41 fitted to the tip of the output shaft 35 by rotating the output shaft 35 rotates its arm portion 41a around the axis of the output shaft 35, and the engaged member shown in FIG. The engaged member 39 is moved downward by coming into contact with the lower surface 42b of the engaging groove 42 of the joint member 39 and moving in the engaging groove 42 to the right or left in FIG. 4A. Let
[0045]
When the engaged member 39 is lowered, the driven member 33 that is in contact with the lower end of the engaged member 39 pushes the connecting shaft 32 downward. At this time, since the operating shaft 20 and the connecting shaft 32 are linearly arranged with the driven member 32 interposed therebetween, the lowering of the engaged member 39 inserted through the operating shaft 20 can be transmitted to the connecting shaft 32 satisfactorily. In addition, since the connecting shaft 32 is in contact with the driven member 33 with a sufficient contact area, there is no problem even if the connecting shaft 32 is somewhat loose or uneven due to repeated use. Can transmit power.
[0046]
At this time, the driven member 33 is provided with a rotation-preventing guide plate 36 through which the output shaft 35 of the electric motor 34 is inserted into a U-shaped notch 36a, so that the driven member 33 is restricted from rotating in the lateral direction. It is possible to move down in the state. That is, the magnetic member 37 attached to the driven member 33 is inevitably positioned in front of the position detecting means 43 when lowered.
[0047]
When the connecting shaft 32 is lowered, the operation wire 13 crimped and fixed to the umbrella portion 32a is pushed out from the guide tube 26, passes through the insertion tube 14 (see FIG. 7) piped into the rim portion of the bathtub 9, and is shown in FIG. The shaft rod 51 of the lock mechanism 12 is pushed up against the urging force of the spring member 56. As a result, the drain plug 10 moves up to the position of the chain double-dashed line shown in FIG. 8, but in the process in which the shaft 51 is pushed up, the fastening ring 53 fixed thereto is a saw-toothed engagement tooth. 53b abuts on the meshing tooth 54b of the movable ring 54, and the projecting pieces 53a and 54a are fitted to the guide piece 50 formed on the inner wall of the main body cylinder 48, so that it is pushed upward together with the shaft 51 without rotating. It is done.
[0048]
When the shaft 51 and the drain plug 10 are moved up to the position of the two-dot chain line shown in FIG. 8, the projecting piece 54a of the movable ring 54 is released from the guide piece 50 and can rotate, and the meshing teeth 53b of the fastening ring 53 It slides up and rotates around a shaft 51 by a slight angle. On the other hand, as shown in FIG. 6, when the output shaft 35 makes one rotation with respect to the phase of FIG. 2, the arm portion 41 a of the engaging member 41 fitted to the output shaft 35 becomes the engaging groove shown in FIG. The abutted member 39 is moved up to the position shown in FIG.
[0049]
As a result, the connecting shaft 32 is free from the downward pressing force when the lower end of the engaged member 39 and the driven member 33 are released, so that the first spring member is in contact with the umbrella portion 32a. When the operation wire 13 is pushed down by the urging force 31, the pressing operation of the operation wire 13 is finished. When the pressing operation of the operation wire 13 is completed, the drain plug 10 and the shaft rod 51 shown in FIG. 8 are lowered by the own weight and the urging force of the spring member 56.
[0050]
However, when the drain plug 10 and the shaft rod 51 are lowered from the position indicated by the two-dot chain line shown in FIG. 8 to the position indicated by the solid line, the meshing teeth 54b of the movable ring 54 rotated by a slight angle with respect to the shaft rod 51 are guided by the guide piece. 50 is engaged on the meshing teeth 50 b formed on the shaft 50. As a result, even if the shaft rod 51 is further lowered, the rod piece 55 projecting from the shaft rod 51 is received at the upper end of the movable ring 54, and the shaft rod 51 and the drain plug 10 are prevented from descending. 10 open states are maintained.
[0051]
In a state where the drain plug 10 is held open, the manual button 19, the operation shaft 20, the driven member 33, and the connecting shaft 32 shown in FIG. 9 are pushed up by the first spring member 31, that is, the first The urging force of the spring member 31 and the manual button 19, the operation shaft 20, the driven member 33, and the weight of the connecting shaft 32 are moved upward to stop.
[0052]
At this time, the engaged member 39 is interlocked with the movement of the output shaft 35 rotated once to open the drain plug 10, and the initial position shown in FIG. 2 (the position where the drain plug 10 is in the closed state). 9 (position shown in FIG. 9), but the manual button 19 is lifted from the maximum pressed position shown in FIG. It stops at the slightly raised position shown in (position moved up by the first spring member 31). Therefore, the operator can easily and reliably recognize that the drain plug 10 is opened from the depressed state of the manual button 19.
[0053]
Next, when the drain plug 10 is closed by electric operation, when the electric motor 34 is driven again in FIG. 9, the electric motor 34 rotates the output shaft 35 in the same manner as the above-described opening operation of the drain plug 10. Then, the engaged member 39 is lowered by the arm portion 41a of the engaging member 41 (see FIG. 6). As a result, the operation wire 13 is pushed again, the shaft rod 51 is raised, and the drain plug 10 shown in FIG. 8 moves up again from the position indicated by the solid line to the position indicated by the two-dot chain line.
[0054]
Then, as the shaft rod 51 rises, the fastening ring 53 fixed to the shaft rod 51 pushes up the movable ring 54 while abutting against it. Then, the movable ring 54 that has been engaged with the upper end of the guide piece 50 when the stopper is held open can be rotated with the meshing teeth 54b formed in a saw blade shape being released from the meshing teeth 50b of the guide piece 50, and can be fixed. By sliding on the meshing teeth 53b of the ring 53, the shaft 53 is rotated by a slight angle around the shaft rod 51, and the engaged state with the guide piece 50 is released.
[0055]
Subsequently, when the output shaft 35 of the electric motor 34 shown in FIG. 6 makes one rotation to return the engaged member 39 to the initial position shown in FIG. 2, the movable ring 54 has a saw-tooth shape as shown in FIG. When the meshing teeth 54b formed in this manner slide down on the meshing teeth 50b at the upper end of the guide piece 50, the meshing teeth 54b are further rotated by a slight angle around the shaft 51. Then, the drain plug 10 and the shaft rod 51 are lowered in a state where the projecting pieces 53a and 54a of the fastening ring 53 and the movable ring 54 are along the guide piece 50 by its own weight and the biasing force of the spring member 56. .
[0056]
By this series of operations, the drain plug 10 is lowered from the position shown by the two-dot chain line in FIG. 8 to the original position shown in FIG. When the drain plug 10 is closed, the operation wire 13 inserted into the push hole 52 of the shaft rod 51 operates in a state where the operation wire 13 is pushed downward by the upper end surface of the push hole 52, and the inside of the tub 9 rim portion is operated. 2 is pushed up through the insertion tube 14 of the connecting shaft 32 shown in FIG.
[0057]
Due to the push-up force by the operation wire 13 and the urging force of the first spring member 31, the connecting shaft 32 is connected to the manual button 19 via the driven member 33 and the operation shaft 20, and the upper surface of the manual button 19 is the latching piece 17 b of the guide tube 17. Since the height can be returned to substantially the same level as the upper surface, the operator can easily and reliably recognize that the drain plug 10 is closed.
[0058]
As described above, in the drainage device of the present invention, when the drain plug 10 is electrically opened and closed, the operator drives the motor 34 of the operation unit 11 to rotate the output shaft 35 once, so that the drain plug It is possible to switch between 10 opening and closing reliably and easily. Further, when the drain plug 10 is opened, the manual button 19 is located deep in the guide tube 17, and when the drain plug 10 is closed, the upper surface of the latching piece 17b of the guide tube 17 and the upper surface of the manual button 19 are almost the same. Since they are located at the matching height, the operator can easily and reliably recognize the open / close state of the drain plug 10 according to the position of the manual button 19.
[0059]
Next, a case where the drain plug 10 is manually opened and closed by the operation unit 11 shown in FIG. 2 will be described. When the manual button 19 of the operation unit 11 shown in FIG. 2 is pressed as shown in FIG. 10, the operation shaft 20 fixed to the manual button 19 slides through the insertion hole 39 b of the engaged member 39, and the driven member 33. Then, the connecting shaft 32 is pushed downward. By this pressing operation, the connecting shaft 32 pushes the operation wire 13 against the urging force of the first spring member 31 to the lock mechanism 12 side of the drain plug 10 shown in FIG.
[0060]
The lock mechanism 12 pushes up the shaft 51 to the position indicated by the two-dot chain line in FIG. 8 by pushing the operation wire 13. At this time, as described above, the movable ring 54 is rotated by a small angle around the shaft rod 51 by releasing the protruding piece 54 a from the guide piece 50, and is engaged with the meshing teeth 50 b formed at the upper end of the guide piece 50. Combined.
[0061]
Thus, even if the operator releases his hand from the manual button 19 shown in FIG. 10 and the operation wire 13 is not pushed out to the lock mechanism 12 side, the drain plug 10 is shown as a solid line from the position shown by the two-dot chain line in FIG. However, since the rod piece 55 of the shaft rod 51 is in contact with the upper end of the movable ring 54, it is not lowered more than this, and the open state can be maintained satisfactorily.
[0062]
When the operator releases the hand from the manual button 19, the connecting shaft 32 shown in FIG. 10 has no downward pushing force, and therefore the biasing force of the first spring member 31 that abuts against the umbrella portion 32 a of the connecting shaft 32. And the manual button 19, the operating shaft 20, the driven member 33, and the weight of the connecting shaft 32 are moved up to a position (from the position shown in FIG. 10 to the position shown in FIG. 9) and stopped. As a result, the manual button 19 stops at a position slightly raised from the maximum pressed position shown in FIG. 10 (see FIG. 9), and the operator recognizes the open state of the drain plug 10 by visually checking the manual button 19. it can.
[0063]
Subsequently, when manually closing the drain plug 10 that has been manually opened as described above, the manual button 19 located at the position of FIG. 9 is pushed again to connect the drain plug 10 via the operation shaft 20 and the driven member 33. The operation wire 13 crimped to the umbrella portion 32a at the tip of the shaft 32 is pushed out to the lock mechanism 12 side of the drain plug 10 shown in FIG.
[0064]
The operation wire 13 pushed out to the lock mechanism 12 side comes into contact with the upper end surface of the pushing hole 52 of the shaft 51 and pushes it upward, and the drain plug 10 is shown in a position indicated by a two-dot chain line in FIG. Push up. At this time, the engagement between the movable ring 54 and the guide piece 50 engaged in the state in which the drain plug 10 is held open is released, and the drain plug 10 and the shaft rod 51 have their own weight and the biasing force of the spring member 56. The drain port 15 is closed by the drain plug 10.
[0065]
Then, the operation wire 13 that comes into contact with the upper end surface of the push hole 52 of the shaft rod 51 in accordance with the closing operation of the drain plug 10 is pushed back to the operation portion 11 side shown in FIG. 10 together with the first spring member 31. The connecting shaft 32 is pushed upward. By the upward movement of the connecting shaft 32, the manual button 19 is returned to a position substantially coinciding with the upper surface of the latching piece 17 b of the guide cylinder 17 shown in FIG. 2 via the driven member 33 and the operation shaft 20.
[0066]
That is, in the automatic drain apparatus A of the present invention, when the drain plug 10 is opened and closed by manual operation, the operator pushes the manual button 19 installed on the rim portion uppermost edge 9a of the bathtub 9 to thereby operate the drain plug 10. It is possible to sequentially switch between opening and closing states. Further, in the opening / closing operation of the drain plug 10, for example, the drain plug 10 that is electrically opened may be manually closed, or conversely, the drain plug 10 that is manually opened may be closed by an electric operation. Needless to say.
[0067]
Next, when the drain plug 10 is opened electrically or manually as described above, the operation portion when an excessive load (such as when stepped on the drain plug 10) is applied to the drain plug 10 11 will be described.
[0068]
When an excessive load is applied to the drain plug 10, when the operation shaft 20 is pushed down by electric or manual operation, the operation wire 13 that is crimped and fixed to the umbrella portion 32 a of the connecting shaft 32 has the excessive load. Since the drain plug 10 cannot be opened due to the influence of the above, the operation wire 13 cannot be led out from the cylinder portion 26b of the guide cylinder 26 to the outside, and the inside of the cylinder portion 26b or the covering member 29 Twist is caused in the hole 29a.
[0069]
This twisting of the operation wire 13 causes friction between the operation wire 13 and the inner wall of the hole 29a of the covering member 29, and the guide tube 26 resists the urging force of the second spring member 27 as shown in FIG. Then, it is pushed down together with the covering member 29 screwed together. That is, when the excessive load applied to the drain plug 10 is larger than the upward biasing force of the second spring member 27, the guide cylinder 26 is pushed downward in conjunction with the depression of the connecting shaft 32.
[0070]
As a result, the connecting shaft 32 can move the operating shaft 20 downward in accordance with the rotation of the output shaft 35 without twisting the operating wire 13 in the hole portion 29a of the cylindrical portion 26b and the covering member 29 any more. Can do. Therefore, the speed reduction mechanism in the electric motor 34 interlocked with the output shaft 35 is never damaged or caused by the influence of the excessive load, and the durability and reliability of the operation unit 11 are improved. be able to.
[0071]
Further, when the drain plug 10 is closed in the middle of drainage, the drain plug 10 suddenly closes due to the pressure of the drain flow at the moment of closing. When this plugging operation is performed electrically, the operation shaft 20 tends to move up via the operation wire 13 and the connecting shaft 32 at a speed faster than the upward movement speed of the operation shaft 20 by the electric motor 34. 13, excessive stress is applied to the covering member 29, the electric motor 34, the power conversion means 38, etc., and there is a risk of inducing malfunctions such as malfunction of the drain plug and destruction of parts due to deformation of the covering member 29.
[0072]
However, the automatic drainage device of the present invention is connected to the operation shaft 20 via the connecting shaft 32 by the sudden closing operation of the drain plug 10 and the faster upward movement of the operation shaft 20. 13 is twisted in the hole 29 a of the covering member 29, and the operation wire 13 causes friction between the inner walls of the hole 29 a of the covering member 29 due to the twist.
[0073]
Then, due to the frictional force between the operation wire 13 and the inner wall of the hole 29a, the guide tube 26 shown in FIG. 11 moves downward together with the covering member 29 screwed together integrally against the urging force of the second spring member 27. To descend. Thereby, the operation wire 13 does not cause the operation shaft 20 to move up beyond the upward movement speed of the electric motor 34, and the power conversion means 38 such as the electric motor 34 and the engaged member 39 is not damaged. It can be operated.
[0074]
The second spring member 27 attached between the disk portion 26a of the guide tube 26 and the bottom surface of the cap nut 25 is smaller than the maximum lifting power and breaking load of the power conversion means 38 by the electric motor 34, and the bathtub 9 And the operation wire 13 and the inner wall of the hole 29a of the covering member 29 have a predetermined friction between them. It shall be composed of a material that generates force.
[0075]
As described above, the operation unit 11 in the automatic drainage device of the present invention is a device that is operated when the operation shaft 20 is pushed down with an unnecessary load applied to the drain plug 10 and when the drain plug 10 is closed during drainage. Since 11 is configured to include means that can reliably avoid the occurrence of failure or malfunction, a drain plug opening / closing device with high safety and reliability can be provided.
[0076]
FIG. 12 is a longitudinal sectional view showing the operation unit 11 of the drainage device A in another embodiment of the present invention. In FIG. 12, the same components as those of the operation unit 11 shown in FIG.
[0077]
In FIG. 12, 57 is a mounting hole drilled in the side surface (side facing the electric motor 34) of the housing cylinder 21, and 58 is engaged by engaging the casing flange 58a with the edge of the mounting hole 57. It is a bottomed rectangular tube-shaped housing that is fixed.
[0078]
Similarly to the engaged member 39 shown in FIG. 2, 39 b is configured to be slidable by a predetermined distance in the vertical direction on the operating shaft 20 with the arm portion 41 a of the engaging member 41 engaged with the engaging groove 42. This is the engaged member. A fitting groove 59 penetrating in the vertical direction is formed on the side surface of the engaged member 39b, and the bottom of the housing 58 is fitted into the fitting groove 59 so that the engaged member 39b is rotated. It is mounted so that it can move up and down with its movement suppressed.
[0079]
In FIG. 12, reference numeral 37a denotes a magnetic member fitted on the upper surface of the driven member 33 at a position where it can come into contact with the lower end of the casing 58, and 43a denotes a position facing the magnetic member 37a in the casing 58. Position detecting means such as a reed switch that is arranged and performs a switching operation in response to a magnetic force when the magnetic member 37a approaches.
[0080]
FIG. 13 is a view showing the engaged state of the engaged member 39b, the housing 58 and the engaging member 41 from the direction of the arrows ZZ ′ shown in FIG. As shown in FIG. 13, the engaged member 39 b is restrained from rotating by fitting the bottom portion of the housing 58 into the fitting groove 59, and moves up and down on the operation shaft 20. The driven member 33 located below the engaged member 39b is prevented from rotating by inserting the output shaft 35 of the electric motor 34 into the notch 36a of the rotation prevention guide plate 36 projecting upward. Is done.
[0081]
The assembly sequence of the operation unit 11 shown in FIG. 12 is almost the same as the assembly procedure of the operation unit 11 shown in FIG. 2, but as a different procedure, the housing 58 is fitted in the mounting hole 57 of the housing cylinder 21 in advance. In addition, when the operation shaft 20 with the manual button 19 fastened is inserted from the upper end opening of the housing cylinder 21, the housing 58 is inserted into the fitting groove 59 of the engaged member 39b through which the operation shaft 20 is inserted. This is the point where the bottom is fitted. Since other procedures are the same as the assembly of the operation unit 11 shown in FIG. 2, they are omitted here.
[0082]
Subsequently, the operation of the operation unit 11 shown in FIG. 12 is the same as the operation of the operation unit 11 shown in FIG. When the engaged member 39a moves up and down by electricity, the housing 58 is fitted in the fitting groove 59 of the engaged member 39b. can do.
[0083]
As a result, the engagement groove 42 of the engaged member 39b can always maintain the state in which the arm portion 41a of the engagement member 41 is accurately engaged, and the rotational movement of the output shaft 35 of the electric motor 34 can be maintained. It can be reliably converted into the vertical movement of the connecting shaft 32. Further, since the backlash of the engaged member 39b is eliminated, noise generated when the engaged member 39b is operated can be eliminated.
[0084]
FIG. 14 shows a control device for controlling the automatic drain device A of the present invention. In FIG. 14, reference numeral 60 is provided on the wall surface of the bathroom, for example, and includes switches 60a and 60b for instructing water supply / drainage to the bathtub 9. Reference numeral 61 denotes a controller for controlling the electric motor 34, the position detecting means 43 of the drain plug 10 and the operation panel 60, and 62 is a power source for supplying electric power to the electric motor 34 and the controller 61.
[0085]
And now, when the drain plug 10 is in the opened state, the driven member 33 of the operation portion 11 is located in the deep part of the guide cylinder 17 as shown in FIG. The magnetic flux of the magnetic member 37 passes through the position detecting means 43 satisfactorily. For example, when the position detection means 43 is a reed switch, the position detection means 43 is turned on. When the water supply switch 60a of the operation panel 60 is turned on in this state, the controller 61 recognizes that the drain plug 10 is in the open state from the state where the reed switch is turned on, and outputs the motor 34 according to the data table shown in FIG. By rotating the shaft 35 once, the drain plug 10 is closed and water is supplied to the bathtub 9.
[0086]
Further, when the drain plug 10 is in the closed state, the driven member 33 of the operation portion 11 is located on the upper surface in the guide tube 17 shown in FIG. 2, and therefore the magnetic flux of the magnetic member 37 attached to the driven member 33 is. Does not pass through the position detecting means 43 and the reed switch is not in the on state. When the water supply switch 60a of the operation panel 60 is turned on in this state, the controller 61 recognizes that the drain plug 10 is in the closed state from the open state of the reed switch, and turns the motor 34 in accordance with the data table shown in FIG. Water is supplied to the bathtub 9 while the drain plug 10 is kept closed without being driven.
[0087]
Further, when the drain switch 60b is turned on when the drain plug 10 is in the closed state, the controller 61 recognizes the closure of the drain plug 10 from the open state of the reed switch, and the output shaft of the electric motor 34 for draining. 35 is rotated once to open the drain plug 10 to drain the water in the bathtub 9.
[0088]
Further, when the drain switch 60b is turned on when the drain plug 10 is in the opened state, the controller 61 recognizes that the drain plug 10 has been opened based on the reed switch being turned on, and drives the motor 34. And the open state of the drain plug 10 is maintained.
[0089]
Thus, since the automatic drain apparatus A of the present invention can accurately control the opening / closing operation of the drain plug 10 and the supply / drainage to the bathtub 9 by the controller 61, the operator can supply / drain switch 60a on the operation panel 60. , 60b can be arbitrarily inserted to open and close the drain plug 10 to supply and drain hot water into the bathtub 9. As a result, for example, the problem that water is supplied to the bathtub 9 without noticing the open state of the drain plug 10 and water is wasted can be reliably prevented.
[0090]
Further, the operation panel 60 is provided with a display means 63 made of a light emitting element such as an LED, and the lighting state of the display means 63 is changed so that the operator can more reliably recognize the open / closed state of the drain plug 10. It may be.
[0091]
Further, when the magnetic member 37 is attached to the driven member 33 and the position detecting means 43 for detecting the magnetic flux of the magnetic member 37 and the electric signal line connected thereto are accommodated in the drive housing 23, the position detecting means 43 Problems such as deterioration due to exposure to the outside air can be prevented.
[0092]
When the control device shown in FIG. 14 is used in the automatic drain device shown in FIG. 12, the controller 61 shown in FIG. 14 recognizes that the drain plug 10 is closed when the reed switch 43a is in the on state. When the reed switch 43a is in the open state, it is necessary to design so that the drain plug 10 is recognized as being open.
[0093]
Further, in the automatic drainage device shown in FIG. 12, the magnetic member 37a attached to the driven member 33 is arranged in a so-called approach type that operates in parallel to the reed switch 43a arranged in the housing 58. As shown in FIG. 2, the magnetic member 37a operates perpendicularly to the reed switch 43a, so that the detection sensitivity of the magnetic force of the magnetic member 37a is improved and the reliability of the device is improved as compared with a so-called passing arrangement. It can be increased dramatically.
[0094]
As described above, in the automatic drainage device of the present invention, the driven member is sandwiched between the power conversion means and the connecting shaft so as not to swing. Therefore, the connecting shaft to be brought into contact with the driven member has a restriction on the shape of the tip. The connection shaft can be diverted easily from existing parts of the bathtub drainage device, and as a result, the guide tube, the operation wire, the covering member, etc., and the parts on the drainage tap side can also be diverted from the existing bathtub drainage device parts. Therefore, the automatic drainage device can be configured while keeping the new member to a minimum.
[0095]
In addition, since the automatic drainage device of the present invention is configured to include a guide plate that prevents the driven member from rotating, when the driven member includes a magnetic member, the magnetic member is positioned directly below due to the presence of the guide plate. It can be lowered and reliably lowered to the front position of the position detecting means, and the magnetic force of the magnetic member can be detected well.
[0096]
Furthermore, the automatic drainage device of the present invention eliminates the backlash caused by the vertical movement of the engaged member by attaching a housing that prevents the engaged member from rotating, and the engagement member arm extends from the engagement groove. It is possible to reliably prevent the part 41a from coming off and noise from being generated due to the rattling.
[0097]
Further, the automatic drainage device of the present invention includes a magnetic member on the upper surface of the driven member, and by disposing a position detection means for detecting the magnetic force of the magnetic member in the housing, the magnetic force of the magnetic member can be arranged in an proximity type arrangement. Thus, the detection sensitivity can be improved dramatically.
[0098]
Furthermore, the automatic drainage device of the present invention is manually or electrically operated when an unnecessary load is applied to the drainage plug and the drainage plug cannot be opened satisfactorily or when the drainage plug is abruptly closed due to the pressure of the drainage flow. Since it is configured to include means for avoiding unnecessarily transmission of power by the drain plug, or means for avoiding forcible upward movement of the operation shaft due to closure of the drain plug, It is possible to reliably prevent the operation wire and the covering member from being damaged or broken.
[0099]
【The invention's effect】
The automatic drainage device according to claim 1 can realize a mechanism for opening and closing the drain plug via an operation wire by manual or electric operation with a relatively simple and easy structure, and a connection that makes contact with the driven member There are few restrictions on the shape of the tip of the shaft, and parts of the existing bathtub drainage device (connection shaft, guide tube, operation wire, covering member, drain plug, etc.) can be diverted easily, minimizing new parts An automatic drainage device can be constructed while retaining.
[0100]
Also, Claim 1 Since the automatic drainage device described in the above is configured by projecting a plurality of guide plates on the driven member, the driven member can move up and down well without swinging in conjunction with the vertical movement of the operation shaft. Thus, the reliability of the apparatus can be improved.
[0101]
Claim 2 In the automatic drainage apparatus described in the above, the position detection means for detecting the magnetic force of the magnetic member is attached to the side surface of the driven member so that when the driven member reaches the uppermost end, the position is opposite to the magnetic member. Since the electric signal line connected to the position detecting means can be arranged in the drive unit housing cage, the position detecting means and the electric signal line are in contact with the outside air and deteriorated / damaged. Can be reliably prevented.
[0102]
Claim 3 Described in did Since the automatic drainage device can arrange the magnetic member attached to the driven member and the position detection means for detecting the magnetic force of the magnetic member in a so-called approach type, the sensitivity of magnetic force detection in the position detection means is greatly improved. Can reliably open and close the drain valve
[0103]
Claim 4 Since the automatic drainage device described in (1) can suppress the rotation of the engaged member by the housing, the engaged member does not rattle when it moves up and down, and is engaged from the engaging groove. Problems such as disengagement of the arm portion of the combined member can be reliably prevented, and the reliability of the apparatus can be improved.
[0104]
Claim 5 In the automatic drainage device described in the above, when a load forcibly pressing the drainage plug from the outside is applied during the opening or closing of the drainage plug, when the reaction force of the connecting shaft exceeds a predetermined value, By lowering the guide cylinder together with the connecting shaft, it prevents the excessive load from being applied to the motor and the various parts that make up the operating section. Great reliability Can be improved.
[0105]
Claim 6 In the automatic drainage device described in the above, a spacer made of a slidable material is interposed between the guide tube and the second spring member. The two spring members and the operation wire are difficult to twist, and the assemblability is improved. In addition, the second spring member can be attached regardless of the shape of the guide cylinder due to the interposition of the spacer, and there are fewer restrictions on the shape when the guide cylinder is diverted from existing drain plug components.
[0106]
Claim 7 The automatic drainage device described in 1) is configured with power conversion means that allows the operation shaft to move up and down with a stroke longer than the vertical movement length of the drainage plug. It is possible to solve the shortage of the drain plug stroke caused and to open or close the drain plug with certainty.
[Brief description of the drawings]
FIG. 1 is a configuration diagram showing an automatic drain device of the present invention.
FIG. 2 is a cutaway cross-sectional view of a main part of an operation unit constituting the automatic drainage device of the present invention.
FIG. 3 is an enlarged view showing a driven member constituting the operation unit.
FIG. 4 is an enlarged view showing a power conversion means that constitutes the operation unit.
FIG. 5 is an external view of the operation unit as viewed from the side.
FIG. 6 is an operation explanatory diagram illustrating a state in which the operation unit is operated electrically.
FIG. 7 is a cross-sectional view showing a coupling state between a drain plug and a lock mechanism constituting the automatic drain device of the present invention.
FIG. 8 is an explanatory view showing a state in which the drain plug is locked to be opened.
FIG. 9 is an explanatory diagram illustrating a state of the operation unit in the locked state.
FIG. 10 is an operation explanatory diagram illustrating a state where the operation unit is manually operated.
FIG. 11 is an operation explanatory view showing a state in which the operation unit is operated electrically while an unnecessary load is applied to the drain plug.
FIG. 12 is a cutaway cross-sectional view of a main part of an operation unit constituting the automatic drainage device according to claim 5 of the present invention.
FIG. 13 is a cutaway cross-sectional view of a main part of an operation unit constituting the automatic drainage device according to claim 5 of the present invention.
FIG. 14 is a block diagram showing a control device of the automatic drain device of the present invention.
FIG. 15 is a control data table in the control device.
[Explanation of symbols]
9 Bathtub
9a Top edge of rim
10 Drain tap
11 Operation unit
12 Locking mechanism
13 Operation wire
14 Intubation tube
16 Drain pipe
17 Guide tube
17a Shaft through hole
17b Hanging piece
18 Insertion hole
19 Manual button
20 Operation axis
21 container
21a Bottom narrow part
21b Overhang
23 Drive housing
24 Tightening screw
25 Cap nut
25a protruding piece
26 Guide tube
26a Disc part
26b Tube part
27 Second spring member
29 Coating member
29a hole
30 insertion port
31 First spring member
32 connecting shaft
32a Umbrella
33 Follower
33a pedestal
33b Guide plate
34 Electric motor
35 Output shaft
35b O-ring
36 Anti-rotation guide plate
37, 37a Magnetic member
38,38a Power conversion means
39, 39b Engaged member
39a Groove
40 Retaining ring
41 engaging member
41a Arm part
41b Support part
41c keyway
42 engaging groove
42a Bottom
42b bottom surface
43c top surface
43 43a Position detection means
46 Packing
47 Waterproof packing
48 Body cylinder
49 Set screw
50 guide pieces
50b, 53b, 54b meshing teeth
51 shaft
52 Pusher
53 Fastening ring
53a, 54a
54 Movable ring
55 pieces
56 Spring member
57 Mounting hole
58 Enclosure
58a housing piece
59 Fitting groove
60 Operation panel
60a Water supply switch
60b Drain switch
61 controller
63 Open / close indication means
64 liner
65 Spacer
66 Water vent
A Automatic drainage device

Claims (7)

排水栓の開閉操作を操作ワイヤを介して手動または電動により行う操作部と、前記排水栓の開閉状態を保持するロック機構を備えた排水装置において、手動操作にて上下動する操作軸と、電動操作を前記操作軸の上下動に変換する動力変換手段を備え、前記操作軸と操作ワイヤを接続する連結軸との間に、動力変換手段の動作を連結軸に伝達する従動部材を揺動不能に挟持させるとともに、押下した連結軸を所定位置まで上動させる第1のばね部材を具備し、前記従動部材は、複数のガイド板を突設することにより動力変換手段と連結軸との間に揺動不能に取付けられることを特徴とする自動排水装置。An operation unit that manually or electrically opens and closes the drain plug, and a drainage device that includes a lock mechanism that holds the open / close state of the drain plug. Power conversion means for converting the operation into vertical movement of the operation shaft is provided, and the driven member that transmits the operation of the power conversion means to the connection shaft cannot swing between the operation shaft and the connection shaft that connects the operation wire. And a first spring member that moves the pressed connection shaft up to a predetermined position , and the driven member projects a plurality of guide plates between the power conversion means and the connection shaft. An automatic drainage device which is mounted so as not to swing . 前記従動部材は磁性部材を側面に備え、該磁性部材の磁力を検知する位置検出手段は、前記従動部材が所定位置に達したとき前記磁性部材と対向する位置に配置するとともに、前記ガイド板は、電動機の出力軸を挿通する切欠を備えて構成したことを特徴とする請求項1記載の自動排水装置。The driven member includes a magnetic member on a side surface, and the position detecting means for detecting the magnetic force of the magnetic member is disposed at a position facing the magnetic member when the driven member reaches a predetermined position, and the guide plate is 2. The automatic drainage device according to claim 1, further comprising a notch through which the output shaft of the electric motor is inserted . 前記従動部材は磁性部材を上面に備え、該磁性部材の磁力を検知する位置検出手段は、前記従動部材が近接したとき前記磁性部材により作動する位置に配置するとともに、前記ガイド板は、電動機の出力軸を挿通する切欠を備えて構成したことを特徴とする請求項記載の自動排水装置。The driven member comprises a magnetic member on the upper surface, the position detecting means for detecting the magnetic force of the magnetic member is configured to place in a position that is operated by the magnetic member when the driven member are close, the guide plate motor automatic drainage device according to claim 1, characterized by being configured with a notch for inserting the output shaft of the. 前記動力変換手段は、操作軸を挿通して上下方向にのみ昇降滑動する被係合部材と、前記被係合部材の側面に穿設した横長な係合溝に横移動可能に係合するアーム部と、このアーム部を回転駆動して前記被係合部材を昇降させる電動機からなり、前記被係合部材は側面に縦方向に貫通した嵌合溝を備え、該嵌合溝にはケーシングに止着した筺体を上下動可能に嵌合させるとともに、該筺体内に前記磁性部材の磁力を検知する位置検出手段を配置し、前記従動部材が最上端に達したとき磁性部材と対向するように構成したことを特徴とする請求項記載の自動排水装置。The power conversion means includes an engaged member that passes through the operation shaft and slides up and down only in an up-and-down direction, and an arm that is movably engaged with a horizontally long engaging groove formed in a side surface of the engaged member. And an electric motor that drives the arm member up and down to move the engaged member up and down, and the engaged member has a fitting groove penetrating in the vertical direction on the side surface. The fixed housing is fitted so as to be movable up and down, and position detecting means for detecting the magnetic force of the magnetic member is arranged in the housing so that the driven member faces the magnetic member when it reaches the uppermost end. The automatic drainage device according to claim 3 , wherein the automatic drainage device is configured. 排水栓の開閉操作を操作ワイヤを介して手動または電動により行う操作部と、前記排水栓の開閉状態を保持するロック機構を備えた排水装置において、手動操作にて上下動する操作軸と、電動操作を前記操作軸の上下動に変換する動力変換手段を備え、前記動力変換手段と操作ワイヤを接続する連結軸との間に、動力変換手段の動作を連結軸に伝達する従動部材を揺動不能に挟持させるとともに、押下した連結軸を所定位置まで上動させる第1のばね部材を具備し、前記連結軸を押下する際、所定値以上の反抗力が連結軸に付加されたとき、前記連結軸と連動して押下するガイド筒と、前記ガイド筒を上方へ付勢する第2のばね部材を備えて構成したことを特徴とする自動排水装置。 An operation unit that manually or electrically opens and closes the drain plug, and a drainage device that includes a lock mechanism that holds the open / close state of the drain plug. Power conversion means for converting the operation into vertical movement of the operation shaft is provided, and a driven member for transmitting the operation of the power conversion means to the connection shaft is oscillated between the power conversion means and the connection shaft connecting the operation wire. And a first spring member that causes the pressed connection shaft to move up to a predetermined position, and when the connection shaft is pressed down, when a reaction force greater than a predetermined value is applied to the connection shaft, An automatic drainage device comprising: a guide cylinder that is pressed in conjunction with a connecting shaft; and a second spring member that biases the guide cylinder upward . 前記ガイド筒は、第2のばね部材との間にスペーサを介在させて構成させるとともに、前記スペーサはガイド筒、第2のばね部材および収容筒と滑動良好な材質より成ることを特徴とする請求項記載の自動排水装置。The guide tube is configured by interposing a spacer between the guide tube, the second spring member, and the housing tube, and a spacer is interposed between the guide tube, the second spring member, and the housing tube. Item 6. An automatic drainage device according to item 5 . 前記動力変換手段は排水栓の上下動作長以上のストロークで操作軸を上下動可能に設定したことを特徴とする請求項記載の自動排水装置。6. The automatic drainage device according to claim 5, wherein the power conversion means is set so that the operation shaft can be moved up and down by a stroke longer than the vertical operation length of the drain plug .
JP2000154251A 2000-05-25 2000-05-25 Automatic drainage device Expired - Fee Related JP4078012B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000154251A JP4078012B2 (en) 2000-05-25 2000-05-25 Automatic drainage device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000154251A JP4078012B2 (en) 2000-05-25 2000-05-25 Automatic drainage device

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JP4766807B2 (en) * 2001-09-28 2011-09-07 育實 太田 Drain plug device
JP3882165B2 (en) * 2002-02-25 2007-02-14 株式会社Inax Drain plug device
JP3861201B2 (en) * 2002-02-25 2006-12-20 株式会社Inax Drain plug device
US9260846B2 (en) 2011-08-18 2016-02-16 Kohler Co. Drain control assembly
JP6340166B2 (en) * 2013-05-20 2018-06-06 株式会社日本アルファ Drain plug device
JP6123550B2 (en) * 2013-07-30 2017-05-10 株式会社デンソー Drainage equipment
JP5999045B2 (en) * 2013-07-30 2016-09-28 株式会社デンソー Drainage equipment
JP5999046B2 (en) * 2013-07-30 2016-09-28 株式会社デンソー Drainage equipment
JP7536271B2 (en) * 2018-10-05 2024-08-20 株式会社日本アルファ Electric operation device
JP7286130B2 (en) * 2018-10-05 2023-06-05 株式会社日本アルファ Operating device

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JP3184916B2 (en) * 1997-01-31 2001-07-09 マツイ機器工業株式会社 Drain tap device
JP2000110219A (en) * 1998-10-09 2000-04-18 Toto Ltd Drainage equipment
JP3871838B2 (en) * 1999-02-16 2007-01-24 愛知電機株式会社 Automatic drainage device

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