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JP2019058107A - Bread quality improver - Google Patents

Bread quality improver Download PDF

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JP2019058107A
JP2019058107A JP2017185494A JP2017185494A JP2019058107A JP 2019058107 A JP2019058107 A JP 2019058107A JP 2017185494 A JP2017185494 A JP 2017185494A JP 2017185494 A JP2017185494 A JP 2017185494A JP 2019058107 A JP2019058107 A JP 2019058107A
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bread
starch
emulsifier
acid ester
oil
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JP7152847B2 (en
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直也 佐々木
Naoya Sasaki
直也 佐々木
倫江 越野
Tomoe Etsuno
倫江 越野
慎也 瀬川
Shinya Segawa
慎也 瀬川
孝朗 清水
Takao Shimizu
孝朗 清水
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Riken Vitamin Co Ltd
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Abstract

【課題】乳化剤を含有しないパンの保型性を向上させるためのパン用品質改良剤を提供すること。【解決手段】乳化剤を含有しないパンの製造に用いられるパン用品質改良剤であって、難消化性澱粉及び/又は難消化性デキストリンを有効成分とするパン用品質改良剤。【選択図】なしPROBLEM TO BE SOLVED: To provide a quality improving agent for bread for improving the shape retention of bread containing no emulsifier. SOLUTION: The bread quality improving agent used for producing bread containing no emulsifier and containing indigestible starch and / or indigestible dextrin as an active ingredient. [Selection diagram] None

Description

本発明は、パン用品質改良剤に関する。   The present invention relates to bread quality improvers.

従来、グリセリン脂肪酸エステル、プロピレングリコール脂肪酸エステル、ステアロイル乳酸ナトリウム又はステアロイル乳酸カルシウム等の乳化剤が、パン用の品質改良剤として使用されてきた。近年、これらの乳化剤を含有しないパンの製造が行われている。一般的に、このようなパンには、製造後の老化を防止するため、α−アミラーゼ等の酵素が添加される。しかし、酵素が添加されたパンは、その構造が酵素により弱くなっているため製造後につぶれてしまい、保型性に劣るという問題がある。   Heretofore, emulsifiers such as glycerin fatty acid ester, propylene glycol fatty acid ester, sodium stearoyl lactate or calcium stearoyl lactate have been used as quality improvers for bread. In recent years, breads containing no such emulsifiers have been produced. Generally, in such bread, an enzyme such as α-amylase is added to prevent aging after production. However, the bread to which the enzyme is added has a problem that the bread is crushed after production because the structure is weakened by the enzyme, and the shape retention property is inferior.

パンの保型性に関する技術としては、うるち米を原料米とし、(i)平均粒径が100μm〜150μmであり、(ii)50μm〜200μmの粒度幅に70%以上が含まれ、かつ(iii)損傷澱粉が5%未満のパン用米粉(特許文献1参照)等が開示されている。しかし、当該技術には米粉含有パンに制限されるという問題があり、乳化剤を含有しないパン全般に対し、優れた保型性向上効果を発揮できるパン用品質改良剤が求められていた。   The techniques relating to the shape retention property of bread are: raw rice is used as raw material rice; (i) average particle diameter is 100 μm to 150 μm; (ii) 70% or more is included in particle size width of 50 μm to 200 μm; and (iii) Bread rice flour (see Patent Document 1) and the like in which damaged starch is less than 5% is disclosed. However, there is a problem in the art that the bread is limited to rice flour-containing bread, and there has been a demand for a bread quality improver capable of exhibiting an excellent shape-retaining property improvement effect on all breads not containing an emulsifier.

特開2013−66417号公報JP, 2013-66417, A

本発明は、乳化剤を含有しないパンの保型性を向上させるためのパン用品質改良剤を提供することを目的とする。   An object of the present invention is to provide a bread quality improver for improving the shape-retaining properties of bread which does not contain an emulsifier.

本発明者らは、上記課題を解決する為に鋭意研究を重ねた結果、難消化性澱粉及び難消化性デキストリンにパンの保型性向上効果があることを発見し、上記課題を解決することを見出した。本発明者らは、これらの知見に基づき更に研究を重ね、本発明を完成するに至った。
すなわち本発明は、下記(1)〜(3)からなっている。
(1)乳化剤を含有しないパンの製造に用いられるパン用品質改良剤であって、難消化性澱粉及び/又は難消化性デキストリンを有効成分とするパン用品質改良剤。
(2)乳化剤を含有しないパンに対し難消化性澱粉及び/又は難消化性デキストリンを添加する、乳化剤を含有しないパンの品質改良方法。
(3)難消化性澱粉及び/又は難消化性デキストリンを含有し、乳化剤を含有しないパン。
As a result of extensive research to solve the above problems, the present inventors have found that indigestible starch and indigestible dextrin have an effect of improving the shape retention of bread, and solve the above problems. Found out. The present inventors have further studied based on these findings to complete the present invention.
That is, the present invention consists of the following (1) to (3).
(1) A bread quality improver for use in the production of an emulsifier-free bread, which comprises an indigestible starch and / or an indigestible dextrin as an active ingredient.
(2) A method for improving the quality of an emulsifier-free bread, which comprises adding indigestible starch and / or indigestible dextrin to bread containing no emulsifier.
(3) Bread containing resistant starch and / or resistant dextrin and containing no emulsifier.

本発明のパン用品質改良剤を添加した、乳化剤を含有しないパンは、酵素を含有する場合でも十分な保型性を有している。   The emulsifier-free bread to which the bread quality improver of the present invention is added has sufficient shape retention even when it contains an enzyme.

本発明のパン用品質改良剤に用いられる難消化性澱粉は、人の消化酵素で消化されにくい澱粉である。該難消化性澱粉は、例えば(1)澱粉を湿熱処理する方法又は(2)澱粉に脱分枝化酵素を作用させて脱分枝させ、得られる生成物を放置して老化させる方法等により得ることができる。   The indigestible starch used for the bread quality improver of the present invention is a starch which is difficult to be digested by human digestive enzymes. The indigestible starch can be obtained, for example, by (1) a method of subjecting starch to moist heat treatment or (2) allowing debranching enzyme to act on starch to debranch and leave the resulting product to age. You can get it.

上記難消化性澱粉の原料となる澱粉としては、食用として利用可能なものであれば特に制限はなく、例えばコーンスターチ、馬鈴薯澱粉、甘藷澱粉、小麦澱粉、米澱粉、片栗澱粉、葛澱粉、蕨澱粉又はサゴ澱粉等が挙げられる。また、ウルチ種、ワキシー種又はハイアミロース種のように、育種学的手法又は遺伝子工学的手法において改良されたものを用いても良い。更に、これらの澱粉に酸処理、アルカリ処理、酸化処理、エステル化処理、エーテル化処理、リン酸化処理、架橋処理、加熱処理、α化処理、粉砕処理及び酵素処理等から選ばれる1種又は2種以上の処理を施した加工澱粉を用いても良い。   The starch used as the raw material of the above resistant starch is not particularly limited as long as it can be used for food, and for example, corn starch, potato starch, sweet potato starch, wheat starch, rice starch, starch starch, potato starch, potato starch Or Sago starch etc. are mentioned. Also, those modified in breeding methods or genetic engineering methods may be used, such as urchin species, waxy species or high amylose species. Furthermore, one or two selected from acid treatment, alkali treatment, oxidation treatment, esterification treatment, etherification treatment, phosphorylation treatment, crosslinking treatment, heat treatment, gelatinization treatment, pulverization treatment, enzyme treatment and the like to these starches You may use the processed starch which processed the seed | species or more.

商業的に販売されている難消化性澱粉としては、例えばアラウンドスターAX−800(商品名;三和澱粉工業社製)又はアラウンドスターAX−500(商品名;三和澱粉工業社製)等が挙げられ、本発明ではこれらを用いることができる。   Examples of commercially available resistant starch which is commercially available include Aroundstar AX-800 (trade name; manufactured by Sanwa Starch Co., Ltd.) or Aroundstar AX-500 (trade name; manufactured by Sanwa Starch Co., Ltd.) These can be used in the present invention.

本発明のパン用品質改良剤に用いられる難消化性デキストリンは、人の消化酵素で消化されにくいデキストリンである。該難消化性デキストリンは、例えば、澱粉に微量の酸を添加し、高温で加熱処理を行うことで焙焼デキストリンを得た後、消化酵素で処理を行い、消化酵素による分解を受けずに残った画分を分画して得ることができる。また、分画して得られたものに水素添加して還元処理を行った還元難消化性デキストリンを用いることもできる。   The indigestible dextrin used for the bread quality improver of the present invention is dextrin which is difficult to be digested by human digestive enzymes. The indigestible dextrin is obtained, for example, by adding a trace amount of acid to starch and performing heat treatment at a high temperature to obtain roasted dextrin, and then treatment with a digestive enzyme and remaining without being degraded by the digestive enzyme Fractions can be obtained by fractionation. In addition, reduced indigestible dextrin obtained by subjecting the product obtained by fractionation to a reduction treatment by hydrogenation can also be used.

上記難消化性デキストリンの原料となる澱粉としては、上記難消化性澱粉の原料となる澱粉と同様のものを用いることができる。   As starch used as the raw material of said indigestible dextrin, the thing similar to starch used as the raw material of said indigestible starch can be used.

商業的に販売されている難消化性デキストリンとしては、例えばファイバーソル2(商品名;還元処理していない難消化性デキストリン;松谷化学工業社製)又はファイバーソル2H(商品名;還元難消化性デキストリン;松谷化学工業社製)等が挙げられ、本発明ではこれらを用いることができる。   Commercially available indigestible dextrins include, for example, Fibersol 2 (trade name; nondigestible indigestible dextrin; manufactured by Matsutani Chemical Industry Co., Ltd.) or Fibrsol 2 H (trade name; reduced indigestion resistance) Dextrin; manufactured by Matsutani Chemical Industry Co., Ltd.) and the like, and these can be used in the present invention.

本発明のパン用品質改良剤には、更に粉末状油脂を含有することが好ましい。該粉末状油脂としては、例えば(1)油脂及び粉末化基材(更に、必要に応じて乳化剤)を含む水中油型乳化液を噴霧乾燥して得られる粉末状油脂(以下「粉末油脂」という)又は(2)油脂を噴霧冷却して得られる粉末状油脂(以下「油脂粉末」という)等が挙げられる。   The bread quality improver of the present invention preferably further contains a powdered oil. The powdery fat and oil includes, for example, (1) a powdery fat and oil (hereinafter referred to as "powdery fat and oil" obtained by spray drying an oil-in-water emulsion containing a fat and oil and a powdered base material (and optionally an emulsifier). Or (2) powdery fats and oils obtained by spray-cooling fats and oils (hereinafter referred to as "fats and oils powder") and the like.

上記粉末状油脂の原料となる油脂としては、例えば大豆油、菜種油、トウモロコシ油、綿実油、ヒマワリ油、サフラワー油、パーム油、ヤシ油、パーム核油等の植物性油脂、豚脂、牛脂、鶏脂等の動物性油脂、これらの油脂のエステル交換油若しくは硬化油、フィトステロール若しくはコレステロール等のステロール類又はミツロウ若しくはカルナバロウ等のワックス類等が挙げられ、好ましくは融点50℃以上の硬化油である。   As fats and oils used as a raw material of the said powdery fats and oils, vegetable fats and oils, such as soybean oil, rapeseed oil, corn oil, cottonseed oil, sunflower oil, safflower oil, palm oil, coconut oil, palm kernel oil, pork fat, beef fat, Animal fats and oils such as chicken fat, transesterified oils or hardened oils of these fats and oils, sterols such as phytosterols or cholesterol, waxes such as beeswax or carnauba wax, etc. are mentioned, preferably hardened oils having a melting point of 50 ° C. or higher .

上記粉末状油脂のうち、粉末油脂の原料となる粉末化基材としては、例えば乳蛋白、大豆蛋白、小麦蛋白、トウモロコシ蛋白、脱脂粉乳、小麦粉若しくは脱脂大豆粉等の蛋白質、トウモロコシ澱粉、小麦澱粉、タピオカ澱粉、馬鈴薯澱粉若しくはそれらの加工澱粉、グルコース若しくは乳糖等の糖類、グアーガム若しくはキサンタンガム等のガム質又はデキストリン等が挙げられ、好ましくは、乳蛋白(例えば、カゼインナトリウム等)、加工澱粉(例えば、オクテニルコハク酸デンプンナトリウム等)、デキストリンである。   Among the above powdery fats and oils, as a powdered base material used as a raw material of powdered fats and oils, for example, milk protein, soy protein, wheat protein, corn protein, skimmed milk powder, protein such as wheat flour or skimmed soybean powder, corn starch, wheat starch And tapioca starch, potato starch or modified starch thereof, saccharide such as glucose or lactose, gum such as guar gum or xanthan gum or dextrin, preferably milk protein (eg, casein sodium etc.), modified starch (eg, casein etc.) , Octenyl succinate sodium, etc.), dextrin.

上記粉末状油脂のうち、粉末油脂の原料となる乳化剤としては、例えばグリセリン脂肪酸エステル、ショ糖脂肪酸エステル、ソルビタン脂肪酸エステル、プロピレングリコール脂肪酸エステル、ステアロイル乳酸ナトリウム、ステアロイル乳酸カルシウム又はレシチン等が挙げられる。該グリセリン脂肪酸エステルには、グリセリンモノ脂肪酸エステル、グリセリンジ脂肪酸エステル、グリセリン酢酸脂肪酸エステル、グリセリン乳酸脂肪酸エステル、グリセリンクエン酸脂肪酸エステル、グリセリンコハク酸脂肪酸エステル、グリセリンジアセチル酒石酸脂肪酸エステル、ポリグリセリン脂肪酸エステル又はポリグリセリン縮合リシノール酸エステル等が含まれる。該レシチンには、分別レシチン、酵素分解レシチン又は酵素処理レシチン等が含まれる。これらのうち好ましい乳化剤は、グリセリンモノ脂肪酸エステル、グリセリンジアセチル酒石酸脂肪酸エステル、ステアロイル乳酸ナトリウム又はレシチンである。
なお、本発明において、粉末油脂の原料として乳化剤を用いるためには、該粉末油脂をパンに用いる場合に後述する食品表示基準(平成27年内閣府令第10号)上のキャリーオーバーに該当することにより、乳化剤を含有しないパンの条件を満たす必要がある。
As an emulsifier used as a raw material of powder fats and oils among said powdery fats and oils, glycerol fatty acid ester, sucrose fatty acid ester, sorbitan fatty acid ester, propylene glycol fatty acid ester, stearoyl sodium lactate, a stearoyl calcium lactate, a lecithin etc. are mentioned, for example. Examples of the glycerin fatty acid ester include glycerin mono fatty acid ester, glycerin di fatty acid ester, glycerin acetic acid fatty acid ester, glycerin lactic acid fatty acid ester, glycerin citric acid fatty acid ester, glycerin succinic acid fatty acid ester, glycerin diacetyl tartaric acid fatty acid ester, polyglycerin fatty acid ester or Included are polyglycerin condensed ricinoleate and the like. The lecithin includes fractionated lecithin, enzyme-degraded lecithin, enzyme-treated lecithin and the like. Among these, preferred emulsifiers are glycerin monofatty acid ester, glycerin diacetyl tartaric acid fatty acid ester, stearoyl sodium lactate or lecithin.
In addition, in this invention, in order to use an emulsifier as a raw material of powder fats and oils, when using the said powder fats and oils for bread, it corresponds to the carryover on the food display standard (2015 Cabinet Office Ordinance 10) mentioned later. It is necessary to satisfy the condition of bread which does not contain an emulsifier.

商業的に販売されている粉末状油脂としては、例えば、油脂粉末として、スプレーファットPM(商品名;パーム極度硬化油;融点約58℃;理研ビタミン社製)等が挙げられる。   Examples of commercially available powdery fats and oils include Spray Fat PM (trade name; extremely hardened palm oil; melting point about 58 ° C .; manufactured by Riken Vitamin Co., Ltd.) as fat and oil powder.

本発明のパン用品質改良剤が粉末状油脂を含有する場合の、難消化性澱粉及び/又は難消化性デキストリン、粉末状油脂の配合量としては、パン用品質改良剤100質量%中、難消化性澱粉及び/又は難消化性デキストリンが通常5〜50質量%、好ましくは10〜40質量%、粉末状油脂が通常10〜70質量%、好ましくは30〜60質量%である。   In the case where the bread quality improver of the present invention contains powdery fats and oils, the blending amount of the indigestible starch and / or indigestible dextrin and powdery fats and oils is 100% by mass of the bread quality improver, The digestible starch and / or indigestible dextrin is usually 5 to 50% by mass, preferably 10 to 40% by mass, and the powdered oil is usually 10 to 70% by mass, preferably 30 to 60% by mass.

本発明のパン用品質改良剤には、本発明の目的を阻害しない範囲でパンに通常用いられる任意の成分が含まれても良く、例えば、加工澱粉等が挙げられる。   The bread quality improver of the present invention may contain any component that is commonly used in breads as long as the object of the present invention is not impaired, and examples thereof include modified starch and the like.

本発明のパン用品質改良剤は、乳化剤を含有しないパンに添加して用いる。該乳化剤としては、一般的にパンに用いられる乳化剤であれば特に制限はなく、例えばグリセリン脂肪酸エステル、ショ糖脂肪酸エステル、ソルビタン脂肪酸エステル、プロピレングリコール脂肪酸エステル、ステアロイル乳酸ナトリウム、ステアロイル乳酸カルシウム又はレシチン等が挙げられる。該グリセリン脂肪酸エステルには、グリセリンモノ脂肪酸エステル、グリセリンジ脂肪酸エステル、グリセリン酢酸脂肪酸エステル、グリセリン乳酸脂肪酸エステル、グリセリンクエン酸脂肪酸エステル、グリセリンコハク酸脂肪酸エステル、グリセリンジアセチル酒石酸脂肪酸エステル、ポリグリセリン脂肪酸エステル又はポリグリセリン縮合リシノール酸エステル等が含まれる。該レシチンには、分別レシチン、酵素分解レシチン又は酵素処理レシチン等が含まれる。   The bread quality improver of the present invention is used by adding to an emulsifier-free bread. The emulsifier is not particularly limited as long as it is an emulsifier generally used for bread, and examples thereof include glycerin fatty acid ester, sucrose fatty acid ester, sorbitan fatty acid ester, propylene glycol fatty acid ester, sodium stearoyl lactate, calcium stearoyl lactate or lecithin etc. Can be mentioned. Examples of the glycerin fatty acid ester include glycerin mono fatty acid ester, glycerin di fatty acid ester, glycerin acetic acid fatty acid ester, glycerin lactic acid fatty acid ester, glycerin citric acid fatty acid ester, glycerin succinic acid fatty acid ester, glycerin diacetyl tartaric acid fatty acid ester, polyglycerin fatty acid ester or Included are polyglycerin condensed ricinoleate and the like. The lecithin includes fractionated lecithin, enzyme-degraded lecithin, enzyme-treated lecithin and the like.

前記「乳化剤を含有しないパン」について、「乳化剤を含有しない」の意味としては、(1)該パン及び該パンの原材料の製造又は加工において乳化剤が使用されていない場合及び(2)該パンの製造又は加工において乳化剤が使用されてない場合で、かつ、該パンの原材料の製造又は加工において乳化剤が使用されているものの、食品表示基準(平成27年内閣府令第10号)におけるキャリーオーバーに該当することにより乳化剤の表示を省略できる場合の、双方の意味を含む。該キャリーオーバーに該当する場合としては、原材料の製造又は加工に使用される乳化剤の量が、乳化剤を含有しないパンの原材料中の穀粉類100質量部に対し、例えば、0.01質量部未満、更には0.1質量部未満となる量である場合が挙げられる。   The meaning of "an emulsifier-free bread" as to "the bread which does not contain an emulsifier" includes (1) when the emulsifier is not used in the production or processing of the bread and the raw material of the bread, and (2) the bread Although no emulsifier is used in production or processing, and an emulsifier is used in production or processing of the raw material of the bread, it corresponds to a carryover in food labeling standards (Cabinet Office Dec. 10, 2015) The meaning of both can be included when it is possible to omit the indication of the emulsifier. In the case corresponding to the carryover, the amount of emulsifier used in the production or processing of the raw material is, for example, less than 0.01 parts by mass with respect to 100 parts by mass of flour in the bread raw material containing no emulsifier. Furthermore, the case where it is the quantity used as less than 0.1 mass part is mentioned.

前記「乳化剤を含有しないパン」について、該パンとしては、例えば食パン、ロール、調理パン(惣菜パン)、菓子パン又は特殊パン等が挙げられる。該食パンとしては、例えば白パン、黒パン又はバラエティーブレット等が挙げられる。該ロールとしては、例えばテーブルロール又はバターロール等が挙げられる。該調理パン(惣菜パン)としては、例えばホットドッグ又はハンバーガー等が挙げられる。該菓子パンとしては、例えばあんぱん、ジャムパン、クリームパン、メロンパン又はスイートロール等が挙げられる。該特殊パンとしては、例えばマフィン等が挙げられる。   As the above-mentioned "bread containing no emulsifier", examples of the bread include bread, rolls, cooked bread (boiled vegetables bread), confectionery bread, special bread and the like. Examples of the bread include white bread, black bread, variety bread, and the like. Examples of the roll include table rolls and butter rolls. Examples of the cooking bread (boiled vegetables bread) include hot dogs and hamburgers. Examples of the confectionery bread include anpan, jam bread, cream bread, melon bread and sweet roll. Examples of the special bread include muffins and the like.

本発明のパン用品質改良剤の、乳化剤を含有しないパンに対する添加量としては、本発明のパン用品質改良剤の有効成分である難消化性澱粉及び/又は難消化性デキストリンの添加量が、乳化剤を含有しないパンの原材料中の穀粉類100質量部に対し、通常0.1〜2.0質量部、好ましくは0.3〜1.0質量部となるように調製されるのが好ましい。添加量が2.0質量部を超えると、該乳化剤を含有しないパンが硬くなる場合があり好ましくない。   As the addition amount of the bread quality improver of the present invention to the emulsifier-free bread, the addition amount of the indigestible starch and / or the indigestible dextrin which is the active ingredient of the bread quality improver of the present invention is It is preferable to prepare so that it will be usually 0.1-2.0 mass parts, preferably 0.3-1.0 mass parts with respect to 100 mass parts of flours in the raw material of bread which does not contain an emulsifier. If the addition amount exceeds 2.0 parts by mass, the bread containing no emulsifier may become hard, which is not preferable.

本発明のパン用品質改良剤の添加方法としては特に制限はなく、乳化剤を含有しないパンの製造工程において他の原材料(例えば穀粉類、乳製品、油脂類又は糖類等)と共に用いることができる。   There is no restriction | limiting in particular as an addition method of the bread quality improvement agent of this invention, It can be used with other raw materials (For example, flours, dairy products, fats or oils, saccharides etc.) in the manufacturing process of bread which does not contain an emulsifier.

上記穀粉類としては、例えば、強力粉、準強力粉、超強力粉、中力粉、薄力粉等の小麦粉、ライ麦粉又は米粉等が挙げられる。上記乳製品としては、牛乳、濃縮乳、脱脂粉乳又は全脂粉乳等が挙げられる。上記油脂類としては、バター、マーガリン、ファットスプレッド、ショートニング又はラード等が挙げられる。上記糖類としては、上白糖、グラニュー糖、黒糖、果糖ぶどう糖液糖又は還元水あめ等が挙げられる。   Examples of the above-mentioned flours include flours such as strong flour, semi-strong flour, super-strong flour, medium-strength flour, weak flour and the like, rye flour, rice flour and the like. As said dairy products, milk, concentrated milk, skimmed milk powder or whole milk powder milk etc. are mentioned. As said fats and oils, butter, margarine, fat spread, shortening, lard etc. are mentioned. Examples of the above-mentioned saccharides include white-sugar, granulated sugar, brown sugar, fructose-glucose liquid sugar, reduced starch syrup and the like.

本発明のパン用品質改良剤を用いた乳化剤を含有しないパンの製造方法に特に制限はなく、一般に行われている製造方法をそのまま適用することができる。例えば直捏法(ストレート法)、中種法、液種法、生地リタード法又は冷凍生地法等が挙げられる。   There is no restriction | limiting in particular in the manufacturing method of the bread | pan which does not contain the emulsifier using the bread quality improvement agent of this invention, The manufacturing method currently generally performed can be applied as it is. For example, a direct paste method (straight method), a medium type method, a liquid type method, a dough retard method, a frozen dough method and the like can be mentioned.

難消化性澱粉及び/又は難消化性デキストリンを添加することで製造された、乳化剤を含有しないパンは、原材料として酵素を含有する場合でも十分な保型性を有している。該酵素としては、一般的に老化防止目的でパンに用いられる酵素であれば特に制限はなく、例えば、α−アミラーゼ、β−アミラーゼ、グルコアミラーゼ、イソアミラーゼ、プロテアーゼ、グルコースオキシダーゼ、セルラーゼ、ヘミセルラーゼ又はリパーゼ等が挙げられる。   The emulsifier-free bread produced by adding resistant starch and / or resistant dextrin has sufficient shape retention even when containing enzymes as a raw material. The enzyme is not particularly limited as long as it is an enzyme generally used for bread for the purpose of preventing aging, for example, α-amylase, β-amylase, glucoamylase, isoamylase, protease, glucose oxidase, cellulase, hemicellulase Or lipase and the like.

乳化剤を含有しないパンに対し難消化性澱粉及び/又は難消化性デキストリンを添加する、乳化剤を含有しないパンの品質改良方法、及び難消化性澱粉及び/又は難消化性デキストリンを含有し、乳化剤を含有しないパンは、それぞれ本発明の形態の一つである。   A method for improving the quality of bread without emulsifier, which comprises adding resistant starch and / or resistant dextrin to bread not containing emulsifier, and containing resistant starch and / or resistant digestive dextrin, the emulsifier being added Each bread which does not contain is one of the forms of the present invention.

以下に本発明を実施例で説明するが、これは本発明を単に説明するだけのものであって、本発明を限定するものではない。   The invention will now be described by way of example, which is merely illustrative of the invention and is not limiting.

<粉末状油脂(粉末油脂)の試作>
パン用品質改良剤の作製にあたり、原材料として用いた粉末状油脂を下記のとおり試作した。
(1)原材料
1)パーム極度硬化油(商品名:パーム硬化油;横関油脂工業社製)
2)グリセリンジアセチル酒石酸脂肪酸エステル(商品名:ポエムW−60;理研ビタミン社製)
3)カゼインナトリウム(商品名:ALANATE‐180;フォンテラ社製)
4)デキストリン(商品名:パインデックス#2;松谷化学工業社製)
5)水
<Prototype of powdered oil and fat (powdered oil and fat)>
The powdery fats and oils used as a raw material were produced as follows at the time of preparation of the quality improver for breads.
(1) Raw materials 1) Extremely hardened palm oil (trade name: hardened palm oil; manufactured by Yokozeki Yushi Kogyo Co., Ltd.)
2) Glycerin diacetyl tartaric acid fatty acid ester (trade name: Poem W-60; manufactured by Riken Vitamin Co., Ltd.)
3) Sodium casein (trade name: ALANATE-180; made by Fontera)
4) Dextrin (trade name: PAIndex # 2; manufactured by Matsutani Chemical Industry Co., Ltd.)
5) Water

なお、原材料として用いたグリセリンジアセチル酒石酸脂肪酸エステルは、以下に示す粉末状油脂1(試作品)を用いた菓子パンに関し、食品表示基準(平成27年内閣府令第10号)上のキャリーオーバーに該当する。   In addition, glycerin diacetyl tartaric acid fatty acid ester used as a raw material corresponds to the carryover on a food display standard (Cabinet Office Ordinance No. 10 in 2015) regarding a confectionery bread using powdery fats and oils 1 (prototype) shown below. .

(2)配合
上記原材料を用いて作製した粉末状油脂1(試作品)の配合組成を表1に示した。
(2) Blending The blending composition of the powdery fat and oil 1 (prototype) produced using the above-mentioned raw materials is shown in Table 1.

Figure 2019058107
Figure 2019058107

(3)試作方法
表1に記載の原材料(合計1000g)を用い、油相部の原材料を加温しながらスパチュラで混合して70℃とした。一方、水相部の原材料を乳化機(型式:クレアミクスCLM−0.8S;エムテクニック社製)を用いて4000rpmの条件で撹拌混合しながら加温して70℃とした。該油相部を水相部に加えて乳化機(型式:クレアミクスCLM−0.8S;エムテクニック社製)を用いて8000rpm、10分間の条件で均質化した後、更に高圧式均質化処理機(型式:HV−OA−08−1.5S;イズミフードマシナリ社製)を用いて20MPaの条件で均質化して水中油型乳化液を得た。
得られた水中油型乳化液をスプレードライヤー(型式:L−81;大川原化工機社製)を用いて、噴霧乾燥(送風温度180℃、排風出口温度90℃)して粉末状油脂1(試作品)を500g得た。
(3) Trial Method Using the raw materials listed in Table 1 (total 1000 g), the raw materials in the oil phase were mixed with a spatula while heating to 70 ° C. On the other hand, the raw material of the water phase part was heated to 70 ° C. while stirring and mixing under the conditions of 4000 rpm using an emulsifying machine (type: Cleamix CLM-0.8S; manufactured by M Technique Co., Ltd.). The oil phase portion is added to the water phase portion and homogenized under conditions of 8000 rpm for 10 minutes using an emulsifying machine (type: Cleamix CLM-0.8S; manufactured by Emtechnics Co., Ltd.), and then a high pressure homogenization processor The mixture was homogenized under the conditions of 20 MPa using (Model: HV-OA-08-1.5S; manufactured by Izumi Food Machinery Co., Ltd.) to obtain an oil-in-water emulsion.
The obtained oil-in-water emulsion was spray-dried (air temperature 180 ° C., exhaust air outlet temperature 90 ° C.) using a spray dryer (model: L-81; manufactured by Ogawara Kako Co., Ltd.) to obtain powdered oil 1 I got 500g of prototype.

<パン用品質改良剤の作製>
(1)原材料
1)難消化性澱粉(商品名:アラウンドスターAX−800;三和澱粉工業社製)
2)難消化性デキストリン(商品名:ファイバーソル2;松谷化学工業社製)
3)還元難消化性デキストリン(商品名:ファイバーソル2H;松谷化学工業社製)
4)粉末状油脂1(試作品)
5)粉末状油脂2(商品名:スプレーファットPM;パーム極度硬化油の油脂粉末;融点約58℃;理研ビタミン社製)
<Preparation of quality improver for bread>
(1) Raw materials 1) Resistant starch (trade name: Around Star AX-800; manufactured by Sanwa Starch Co., Ltd.)
2) Indigestible dextrin (trade name: Fibresol 2; manufactured by Matsutani Chemical Industry Co., Ltd.)
3) Reduced indigestible dextrin (trade name: Fibresol 2H; made by Matsutani Chemical Industry Co., Ltd.)
4) Powdered fat and oil 1 (prototype)
5) Powdered fat and oil 2 (trade name: Spray Fat PM; fat and oil powder of extremely hardened palm oil; melting point about 58 ° C .; Riken Vitamin Co., Ltd.)

(2)配合
上記原材料を用いて作製したパン用品質改良剤1〜6の配合割合を表2に示した。
(2) Blending Table 2 shows blending ratios of the bread quality improvers 1 to 6 prepared using the above-mentioned raw materials.

Figure 2019058107
Figure 2019058107

(3)作製方法
表2に示した配合割合に従って原材料の合計が20gとなるように量りとり、500mL容のポリエチレン製の袋に入れ、その袋の口を縛ったものを手で持ち、1分間均一になるように混合し、パン用品質改良剤4〜6を作製した。なお、パン用品質改良剤1〜3は各原材料をそのままパン用品質改良剤として用いた。
(3) Preparation method Measure according to the mixing ratio shown in Table 2 so that the total amount of raw materials is 20 g, put it in a 500 mL polyethylene bag, hold it by hand with the mouth of the bag tied, and hold for 1 minute It mixed so that it might become uniform, and produced the quality improvers 4 to 6 for bread. The bread quality improvers 1 to 3 used the respective raw materials as they were as the bread quality improver.

<乳化剤を含有しない菓子パン(スイートロール)の作製>
(1)原材料
1)強力粉(商品名:カメリア;日清製粉社製)
2)イースト(商品名:レギュラーイースト;オリエンタル酵母工業社製)
3)イーストフード(商品名:ドウナチュラルS;オリエンタル酵母工業社製)
4)小麦蛋白(商品名:エマソフトTK;理研ビタミン社製)
5)上白糖(フジ日本精糖社製)
6)液卵(商品名:エクセルエッグHV;キユーピー卵社製)
7)α−アミラーゼ(商品名:スミチームAS;新日本化学工業社製)
8)パン用品質改良剤1〜6
9)食塩(商品名:赤穂塩R;日本海水社製)
10)脱脂粉乳(高梨乳業社製)
11)ショートニング(商品名:スーパーアトランタ;J−オイルミルズ社製)
<Preparation of confectionery bread (sweet roll) containing no emulsifier>
(1) Raw materials 1) Strong flour (trade name: Camellia; manufactured by Nisshin Seifun Co., Ltd.)
2) Yeast (trade name: regular yeast; manufactured by Oriental Yeast Co., Ltd.)
3) Yeast food (trade name: Donatural S; manufactured by Oriental Yeast Co., Ltd.)
4) Wheat protein (trade name: Emmasoft TK; manufactured by Riken Vitamin Co., Ltd.)
5) Upper white sugar (manufactured by Fuji Nippon Sugar Sugar Co., Ltd.)
6) Liquid egg (trade name: Excel egg HV; manufactured by Kewpie Egg Co., Ltd.)
7) α-Amylase (trade name: Sumi Team AS; manufactured by Shin Nippon Chemical Industry Co., Ltd.)
8) Bread improvers 1 to 6
9) Sodium chloride (trade name: Akohoshio R; manufactured by Nippon Seikai Co., Ltd.)
10) Skimmed milk powder (made by Takanashi Milk Industry Co., Ltd.)
11) Shorting (trade name: Super Atlanta; manufactured by J-Oil Mills)

(2)使用機材
1)ミキサー(型式:HPI−20M;20Lミキサーボール及びステンレスフック使
用;関東混合機工業社製)
2)発酵槽(型式:PNM−32F2;共立プラント工業社製)
3)分割機(型式:DQE;オシキリ社製)
4)ラウンダー(型式:RQ;オシキリ社製)
5)モルダー(型式:WFS;オシキリ社製)
6)ホイロ(型式:サンキャビネットTCH−2660N;三幸機械社製)
7)オーブン(型式:ニューコンポオーブンTMC−GGG−31S;三幸機械社製)
(2) Equipment used 1) Mixer (Model: HPI-20M; using 20L mixer ball and stainless steel hook; manufactured by Kanto Mixing Machine Industry Co., Ltd.)
2) Fermenter (Model: PNM-32F2; manufactured by Kyoritsu Plant Kogyo Co., Ltd.)
3) Divider (Model: DQE; manufactured by Oshikiri)
4) Rounder (Model: RQ; manufactured by Oshikiri)
5) Mulder (Model: WFS; manufactured by Oshikiri)
6) Hiro (Model: Sun cabinet TCH-2660N; manufactured by Sanko Machinery Co., Ltd.)
7) Oven (Model: New Component Oven TMC-GGG-31S; manufactured by Sanko Machinery Co., Ltd.)

(3)配合
上記原材料及び機材を用いて作製した菓子パンの配合割合を表3に示した。ここで、表3の配合割合は、使用する小麦粉の全量(即ち、中種及び本捏の合計量)を100質量%に換算する「ベーカーズパーセント」により表記した。また、使用した小麦粉(強力粉)の全量は2kgとした。また、比較例として、菓子パン7はパン用品質改良剤を使用せずに作製した。
(3) Blending The blending ratio of the confectionery bread produced using the above-mentioned raw materials and equipment is shown in Table 3. Here, the compounding ratio of Table 3 was described by the "Bakers percent" which converts into 100 mass% the whole quantity (namely, the sum total of a seed and a wheat flour) of the wheat flour to be used. In addition, the total amount of used flour (strong flour) was 2 kg. Moreover, as a comparative example, the confectionery bread 7 was produced without using a bread quality improver.

Figure 2019058107
Figure 2019058107

(4)製パン工程
表3に示した中種原材料をミキサーに入れ、低速3分及び中速2分で混捏し、中種生地とした。捏上温度は26℃とした。
次に、得られた中種生地を庫内温度27℃相対湿度80%の発酵槽にて、2.5時間一次発酵(中種発酵)させた。一次発酵終了時の中種生地の温度は30℃とした。
(4) Bread-making process The middle-class raw material shown in Table 3 was put into a mixer, and mixed at low speed 3 minutes and middle-speed 2 minutes to make a middle-class dough. The pumping temperature was 26 ° C.
Next, the obtained medium-sized dough was subjected to primary fermentation (medium-sized fermentation) for 2.5 hours in a fermenter at an internal temperature of 27 ° C. and a relative humidity of 80%. The temperature of the medium seed dough at the end of the primary fermentation was 30 ° C.

次に、発酵した中種生地及び表3に示した本捏原材料(ショートニングを除く)をミキサーに入れ、低速3分、中速2分及び高速3分で混捏した後、これに残りの本捏原材料(ショートニング)を加えて低速1分、中速2分及び高速5分で混捏した。捏上温度は27℃とした。   Next, the fermented medium seed dough and the main raw material (except for shortening) shown in Table 3 are put into a mixer and mixed at a low speed 3 minutes, a medium speed 2 minutes and a high speed 3 minutes, The raw materials (shortening) were added and mixed at low speed 1 minute, medium speed 2 minutes and high speed 5 minutes. The pumping temperature was 27 ° C.

次に、庫内温度27℃相対湿度80%の発酵槽にてフロアータイムを30分取った後、その生地を分割機で70gに分割した。分割した生地をラウンダーで丸め、室温(25℃)にてベンチタイムを20分取り、モルダーで葉巻状に成型し天板に並べ、庫内温度38℃相対湿度85%の発酵槽で60分発酵(ホイロ)を行った。   Next, after taking a floor time of 30 minutes in a fermenter at a container temperature of 27 ° C. and a relative humidity of 80%, the dough was divided into 70 g by a dividing machine. Round the divided dough with a rounder, take a bench time of 20 minutes at room temperature (25 ° C), mold it into a cigar shape with a molder, arrange in a baking sheet, and ferment 60 minutes in a fermenter with an internal temperature of 38 ° C and a relative humidity of 85%. (Hiro) was done.

次に、ホイロ後の生地を上火205℃、下火180℃のオーブンで8分間焼成し、菓子パン1〜7を得た。   Next, the dough after grilling was baked in an oven at an upper temperature of 205 ° C. and a lower temperature of 180 ° C. for 8 minutes to obtain confectionery bread 1 to 7.

<乳化剤を含有しない菓子パンの保型性の評価>
得られた菓子パン1〜7を天板からパン箱へ移し、室温で50分間冷却した後、ポリエチレン製の袋に密閉し、更に室温にて24時間保管後、レーザー体積計(型式:Selnac WinVM2100;K−AXIS社製)を用いて中心部の高さ(mm)を測定し、比較例である菓子パン7との中心部の高さの差を算出した。結果を表4に示す。なお、数値の前の「+」は比較例よりも中心部が高いことを示し、比較例と比べ+1mm以上である場合、保型性を十分に有していると判断した。
<Evaluation of shape retention of confectionery bread containing no emulsifier>
The obtained confectionery bread 1 to 7 is transferred from a baking sheet to a baking box, cooled at room temperature for 50 minutes, sealed in a polyethylene bag, and stored at room temperature for 24 hours, laser volumetric meter (type: Selnac WinVM2100; The height (mm) of the center part was measured using K-AXIS company make), and the difference of the height of the center part with confectionery bread 7 which is a comparative example was computed. The results are shown in Table 4. In addition, "+" in front of a numerical value shows that a center part is higher than a comparative example, and when it was +1 mm or more compared with a comparative example, it was judged that it had sufficient form retention.

Figure 2019058107
Figure 2019058107

表4の結果から明らかなように、実施例であるパン用品質改良剤1〜6を添加した菓子パン1〜6は、製造後も十分な保型性を有していた。特に、パン用品質改良剤中に粉末状油脂を含有するパン用品質改良剤5及び6を添加した菓子パン5及び6は、優れた保型性を有していた。   As is clear from the results of Table 4, confectionery breads 1 to 6 to which bread quality improvers 1 to 6 of the examples were added had sufficient shape retention even after production. In particular, confectionery breads 5 and 6 in which bread quality improvers 5 and 6 containing powdery fats and oils were added to the bread quality improver had excellent shape retention.

Claims (3)

乳化剤を含有しないパンの製造に用いられるパン用品質改良剤であって、難消化性澱粉及び/又は難消化性デキストリンを有効成分とするパン用品質改良剤。 A bread quality improver for use in the production of an emulsifier-free bread, the bread quality improver comprising indigestible starch and / or indigestible dextrin as an active ingredient. 乳化剤を含有しないパンに対し難消化性澱粉及び/又は難消化性デキストリンを添加する、乳化剤を含有しないパンの品質改良方法。 A method for improving the quality of an emulsifier-free bread, comprising adding indigestible starch and / or indigestible dextrin to bread containing no emulsifier. 難消化性澱粉及び/又は難消化性デキストリンを含有し、乳化剤を含有しないパン。 Bread containing an indigestible starch and / or an indigestible dextrin and containing no emulsifier.
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