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JP2018130891A - Apparatus and method for manufacturing pipe rehabilitation member - Google Patents

Apparatus and method for manufacturing pipe rehabilitation member Download PDF

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JP2018130891A
JP2018130891A JP2017026232A JP2017026232A JP2018130891A JP 2018130891 A JP2018130891 A JP 2018130891A JP 2017026232 A JP2017026232 A JP 2017026232A JP 2017026232 A JP2017026232 A JP 2017026232A JP 2018130891 A JP2018130891 A JP 2018130891A
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reinforcing member
pipe
fitting
manufacturing
roll
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JP7040894B2 (en
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明智 吉永
Akitomo Yoshinaga
明智 吉永
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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Abstract

【課題】金属製補強部材を帯状部材に取り付け可能な管路更生部材の製造装置及び製造方法の提供。【解決手段】帯状に形成された基板の表面に設けられた複数のリブを有する帯状部材1で、少なくとも1つの隣接する前記リブの間に帯状に延びる一対の側板部及び前記一対の側板部を連結する連結部を有する金属製の補強部材2を嵌め込み管路更生部材100を形成する製造装置で、帯状部材繰出しの第1繰り出し部3と補強部材を繰り出す第2繰り出し部4と第1繰り出し部から繰り出された隣接する前記リブの間に第2繰り出し部から繰り出された補強部材を嵌め込み管路更生部材を形成する嵌合部6と嵌合部を通過した管路更生部材を巻き取る巻き取りロール71を有する巻き取り部7とを備え第2繰り出し部から補強部材を直線状に繰り出して嵌合部へ供給し、第1繰り出し部から繰り出された帯状部材を補強部材の下方から嵌合部へ供給する様に構成されている製造装置。【選択図】図4PROBLEM TO BE SOLVED: To provide a manufacturing apparatus and a manufacturing method of a pipeline rehabilitation member capable of attaching a metal reinforcing member to a strip-shaped member. SOLUTION: A band-shaped member 1 having a plurality of ribs provided on the surface of a strip-shaped substrate has a pair of side plate portions extending in a strip shape between at least one adjacent ribs and the pair of side plate portions. In a manufacturing apparatus for forming a pipeline rehabilitation member 100 by fitting a metal reinforcing member 2 having a connecting portion to be connected, a first feeding portion 3 for feeding a strip-shaped member and a second feeding portion 4 and a first feeding portion for feeding the reinforcing member. A reinforcing member fed from the second feeding portion is fitted between the adjacent ribs fed from the fitting portion 6 to form a pipeline rehabilitation member, and a winding that winds up the pipeline rehabilitation member that has passed through the fitting portion. A winding portion 7 having a roll 71 is provided, and a reinforcing member is linearly fed from the second feeding portion to be supplied to the fitting portion, and the strip-shaped member fed from the first feeding portion is fed from below the reinforcing member to the fitting portion. A manufacturing device configured to supply to. [Selection diagram] Fig. 4

Description

本発明は、管路更生部材の製造装置及び製造方法に関する。   The present invention relates to an apparatus and a method for manufacturing a pipe retreading member.

従来より、老朽化した下水管路、上水管路、農業用水路、ガス管路などの既設管を更生する種々の方法が提案されている。その1つとして、次のような方法が提案されている。すなわち、既設管内において帯状の管路更生部材を螺旋状に供給し、先行する管路更生部材の一側縁部と周回遅れで後続する管路更生部材の他側縁部とを順次接合することにより、既設管の管路内に円筒状の更生管を形成する方法が提案されている。   Conventionally, various methods for rehabilitating existing pipes such as sewage pipes, water pipes, agricultural water pipes and gas pipes have been proposed. As one of them, the following method has been proposed. That is, a strip-shaped pipe rehabilitation member is spirally supplied in an existing pipe, and one side edge part of the preceding pipe line rehabilitation member and the other side edge part of the pipe line rehabilitation member that follows following the circulation delay are sequentially joined. Has proposed a method of forming a cylindrical rehabilitation pipe in a pipe line of an existing pipe.

このような管路更生部材は、複数のリブが平行に形成された樹脂製の帯状部材に対し、隣接するリブの間に金属製の補強部材を取り付けることで構成されている。例えば、特許文献1には、このような管路更生部材の製造装置が開示されている。より詳細に説明すると、特許文献1では、帯状部材を成形した後、これを繰り出すとともに、ロールに巻き取られた補強部材を繰り出し、これらを合流させる。その後で、隣接するリブの間に補強部材を嵌め込み、管路更生部材を形成する。こうして形成された管路更生部材は、巻き取りロールに巻き取られて保管される。   Such a pipe rehabilitation member is configured by attaching a metal reinforcing member between adjacent ribs to a resin band member in which a plurality of ribs are formed in parallel. For example, Patent Document 1 discloses a manufacturing apparatus for such a pipe retreading member. If it demonstrates in detail, in patent document 1, while shape | molding a strip | belt-shaped member, while extending | stretching this, it will extend | stretch the reinforcement member wound up by the roll, and will join these. Thereafter, a reinforcing member is fitted between adjacent ribs to form a pipe rehabilitation member. The duct rehabilitation member thus formed is wound and stored on a winding roll.

特開2012−250414号公報JP 2012-250414 A

しかしながら、上記製造装置では、金属材料で形成された補強部材の重量が重く、高剛性であるため、帯状部材との合流位置まで、補強部材を安定的に搬送するのが難しいという問題があった。本発明は、上記問題を解決するためになされたものであり、金属製の補強部材を安定的に搬送して、帯状部材に取り付けることができる、管路更生部材の製造装置及び製造方法を提供することを目的とする。   However, the above manufacturing apparatus has a problem that it is difficult to stably convey the reinforcing member to the joining position with the belt-like member because the reinforcing member formed of the metal material is heavy and has high rigidity. . The present invention has been made to solve the above problems, and provides a manufacturing apparatus and a manufacturing method for a pipe rehabilitation member that can stably convey a metal reinforcing member and attach it to a belt-like member. The purpose is to do.

本発明に係る管路更生部材の製造装置は、帯状に形成された基板、及び前記基板の表面に、当該基板の延びる方向に沿って平行に設けられた複数のリブ、を有する帯状部材、における少なくとも1つの隣接する前記リブの間に、帯状に延びる一対の側板部、及び前記一対の側板部を連結する連結部、を有する金属製の補強部材、を嵌め込み、管路更生部材を形成するための製造装置であって、前記帯状部材を繰り出すための第1繰り出し部と、前記補強部材を繰り出すための第2繰り出し部と、前記第1繰り出し部から繰り出された前記帯状部材における隣接する前記リブの間に、第2繰り出し部から繰り出された補強部材を嵌め込み、管路更生部材を形成する嵌合部と、前記嵌合部を通過した前記管路更生部材を巻き取る巻き取りロールを有する、巻き取り部と、を備え、前記第2繰り出し部から前記補強部材を直線状に繰り出して、前記嵌合部へ供給するとともに、前記第1繰り出し部から繰り出された前記帯状部材を、前記補強部材の下方から前記嵌合部へ供給するように構成されている。   An apparatus for manufacturing a pipe rehabilitation member according to the present invention is a belt-shaped member having a substrate formed in a strip shape and a plurality of ribs provided on the surface of the substrate in parallel along the direction in which the substrate extends. In order to fit a metal reinforcing member having a pair of side plate portions extending in a band shape and a connecting portion connecting the pair of side plate portions between at least one adjacent ribs to form a pipe rehabilitation member A first feeding part for feeding out the belt-like member, a second feeding part for feeding out the reinforcing member, and the adjacent ribs in the belt-like member fed out from the first feeding part A reinforcing member that is fed out from the second feeding portion, a fitting portion that forms a pipe rehabilitation member, and a winding roll that winds up the pipe rehabilitation member that has passed through the fitting portion. A rewinding portion, and the reinforcing member is fed out linearly from the second feeding portion and supplied to the fitting portion, and the belt-like member fed out from the first feeding portion is It is comprised so that it may supply to the said fitting part from the downward direction of a reinforcement member.

この構成によれば、補強部材を直線状に繰り出して嵌合部へ搬送し、帯状部材のリブの間に嵌め込んでいるため、搬送中に補強部材の向きが変わらず、補強部材を安定的に搬送することができる。すなわち、補強部材は金属材料で形成されているため、重量が重く、高剛性であるが、直線状に繰り出すことで、安定的に搬送することができる。例えば、補強部材を曲線状の経路に沿って搬送すると、補強部材が経路からずれたり、搬送速度がばらついたりするくなどの不具合が生じ得るが、上記のように構成することで、このような問題の発生を防止することができる。   According to this configuration, since the reinforcing member is fed out linearly and conveyed to the fitting portion and is fitted between the ribs of the belt-shaped member, the direction of the reinforcing member does not change during conveyance, and the reinforcing member is stably Can be conveyed. That is, since the reinforcing member is made of a metal material, it is heavy and highly rigid, but can be stably conveyed by being fed out linearly. For example, if the reinforcing member is conveyed along a curved path, the reinforcing member may deviate from the path or the conveying speed may vary, but by configuring as described above, Problems can be prevented from occurring.

上記製造装置においては、前記第2繰り出し部から繰り出された前記補強部材に対し、前記巻き取りロールの周方向に沿うように巻き癖を付与するベンディング部をさらに備えることができ、前記ベンディング部を通過した前記補強部材の延長上に前記嵌合部を配置することができる。   In the manufacturing apparatus, the reinforcing member that is fed out from the second feeding portion may further include a bending portion that imparts a curl to the circumferential direction of the winding roll, and the bending portion is The fitting portion can be arranged on the extension of the reinforcing member that has passed.

この構成によれば、次の効果を得ることができる。補強部材は、帯状部材に嵌め込まれた後、巻き取りロールに巻き取られるが、補強部材は金属材料で形成され、補強部材と帯状部材とは剛性が相違するため、補強部材を帯状部材にスムーズに嵌め込むことは容易ではない。そこで、上記のように、補強部材を帯状部材に嵌め込む前に、補強部材に巻き癖を付与すれば、補強部材を帯状部材にスムーズに嵌め込むことができる。   According to this configuration, the following effects can be obtained. After the reinforcing member is fitted into the belt-like member, it is wound around the take-up roll. However, the reinforcing member is formed of a metal material, and the rigidity of the reinforcing member is different from that of the belt-like member. It is not easy to fit in. Therefore, as described above, if a curl is applied to the reinforcing member before the reinforcing member is fitted into the belt-like member, the reinforcing member can be smoothly fitted into the belt-like member.

上記製造装置において、ベンディング部の構成は、特には限定されないが、例えば、以下のように構成することができる。すなわち、前記ベンディング部は、前記補強部材の上側に配置される少なくとも1つの上側ローラと、前記補強部材の下側に配置される少なくとも1つの下側ローラと、前記上側ローラの下流側に配置され、最下流にある前記上側ローラよりも下方に配置され、補強部材を上から押圧する、少なくとも1つの曲げローラと、を備えることができる。   In the manufacturing apparatus described above, the configuration of the bending unit is not particularly limited. For example, the bending unit can be configured as follows. That is, the bending portion is disposed at least one upper roller disposed above the reinforcing member, at least one lower roller disposed below the reinforcing member, and downstream of the upper roller. And at least one bending roller disposed below the uppermost roller located on the most downstream side and pressing the reinforcing member from above.

上記各製造装置においては、前記ベンディング部に配置される前記上側ローラ、下側ローラ、及び曲げローラは、前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記巻き取りロールの径方向に対し近接離間可能に構成することができる。   In each of the above manufacturing apparatuses, the upper roller, the lower roller, and the bending roller disposed in the bending portion are in accordance with the winding amount of the pipe line rehabilitation member wound around the winding roll. It can comprise so that it can approach and separate with respect to the radial direction of the said winding roll.

これにより、例えば、管路更生部材の巻き取りが進んで、巻き取りロールの径が大きくなったとき、ベンディング部の径方向の位置を移動させることができるため、ベンディング部と巻き取りロールとが干渉するのを防止することができる。   Thereby, for example, when the winding of the pipe rehabilitation member proceeds and the diameter of the winding roll increases, the bending portion and the winding roll can be moved because the radial position of the bending portion can be moved. Interference can be prevented.

上記各製造装置においては、前記嵌合部は、前記補強部材の上側に配置される少なくとも1つの上側ローラと、前記帯状部材の下側に配置される少なくとも1つの下側ローラと、を備えることができ、前記上側ローラ及び下側ローラは、前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記巻き取りロールの径方向に対し、近接離間可能に構成することができる。   In each of the manufacturing apparatuses, the fitting portion includes at least one upper roller disposed on the upper side of the reinforcing member and at least one lower roller disposed on the lower side of the belt-shaped member. The upper roller and the lower roller are configured to be close to and away from the radial direction of the take-up roll according to the take-up amount of the conduit rehabilitation member that is taken up by the take-up roll. can do.

これにより、例えば、管路更生部材の巻き取りが進んで、巻き取りロールの径が大きくなったとき、嵌合部の径方向の位置を移動させることができるため、嵌合部と巻き取りロールとが干渉するのを防止することができる。   Thereby, for example, when the winding of the pipe retreading member proceeds and the diameter of the winding roll becomes large, the radial position of the fitting portion can be moved, so the fitting portion and the winding roll Can be prevented from interfering with each other.

本発明に係る管路更生部材の製造方法は、帯状に形成された基板、及び前記基板の表面に、当該基板の延びる方向に沿って平行に設けられた複数のリブ、を有する帯状部材、における隣接する前記リブの間に、帯状に延びる一対の側板部、及び前記一対の側板部を連結する連結部、を有する金属製の補強部材、を嵌め込み、管路更生部材を製造するための製造方法であって、前記帯状部材を繰り出すステップと、前記補強部材を直線状に繰り出すステップと、直線状に繰り出された前記補強部材の下側に向けて、前記帯状部材を繰り出し、当該帯状部材における隣接する前記リブの間に、前記補強部材を嵌め込み、管路更生部材を形成するステップと、前記管路更生部材を巻き取りロールに巻き取るステップと、を備えている。   A method for manufacturing a pipe rehabilitation member according to the present invention includes: a strip-shaped member having a strip-shaped substrate; and a plurality of ribs provided on the surface of the substrate in parallel along a direction in which the substrate extends. A manufacturing method for manufacturing a pipe retreading member by fitting a metal reinforcing member having a pair of side plate portions extending in a strip shape and a connecting portion connecting the pair of side plate portions between adjacent ribs. A step of feeding out the belt-like member, a step of feeding out the reinforcing member in a straight line, and a step of feeding out the belt-like member toward the lower side of the reinforcing member fed out in a straight line. A step of fitting the reinforcing member between the ribs to form a pipe rehabilitation member; and a step of winding the pipe rehabilitation member around a take-up roll.

上記製造方法においては、前記補強部材を前記帯状部材の隣接する前記リブの間に嵌め込む前に、前記補強部材に対し、前記巻き取りロールの周方向に沿うように巻き癖を付与するステップ、をさらに備えることができる。   In the manufacturing method, before the reinforcing member is fitted between the adjacent ribs of the belt-shaped member, a step of giving a curl to the reinforcing member along the circumferential direction of the winding roll; Can further be provided.

上記各製造方法においては、前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記巻き癖を付与する位置を、前記巻き取りロールの径方向に移動させることができる。   In each said manufacturing method, according to the winding amount of the said pipeline renovation member currently wound by the said winding roll, the position which provides the said winding hook is moved to the radial direction of the said winding roll. Can do.

上記各製造方法においては、前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記帯状部材への前記補強部材の嵌め込み位置を、前記巻き取りロールの径方向に移動させることができる。   In each of the above manufacturing methods, the fitting position of the reinforcing member to the belt-like member is set in the radial direction of the winding roll according to the winding amount of the pipe line retreading member wound around the winding roll. Can be moved to.

本発明によれば、金属製の補強部材を安定的に搬送して、帯状部材に取り付けることができる。   According to the present invention, the metal reinforcing member can be stably conveyed and attached to the belt-like member.

本発明の一実施形態に係る管路更生部材の断面図である。It is sectional drawing of the pipe line renovation member which concerns on one Embodiment of this invention. 帯状部材の断面図である。It is sectional drawing of a strip | belt-shaped member. 補強部材の断面図である。It is sectional drawing of a reinforcement member. 管路更生部材の製造装置の側面図である。It is a side view of the manufacturing apparatus of a pipe line renovation member. ベンディング部の側面図である。It is a side view of a bending part. 嵌合部の側面図である。It is a side view of a fitting part. 嵌合部のローラの断面図である。It is sectional drawing of the roller of a fitting part. 補強部材の他の例を示す断面図である。It is sectional drawing which shows the other example of a reinforcement member.

以下、本発明に係る管路更生部材の製造装置及び製造方法の一実施形態について、図面を参照しつつ説明する。まず、管路更生部材について説明し、その後、管路更生部材の製造装置及び製造方法について説明する。   Hereinafter, an embodiment of a manufacturing apparatus and a manufacturing method of a pipe rehabilitation member according to the present invention will be described with reference to the drawings. First, the pipe retreading member will be described, and then the pipe retreading member manufacturing apparatus and manufacturing method will be described.

<1.管路更生部材>
図1は管路更生部材の断面図である。図1に示すように、管路更生部材100は、樹脂材料で形成された帯状部材1に、金属製の補強部材2を嵌め込むことで、形成される。以下、帯状部材1と補強部材2について詳細に説明する。
<1. Pipeline rehabilitation member>
FIG. 1 is a cross-sectional view of a pipe retreading member. As shown in FIG. 1, the pipe rehabilitation member 100 is formed by fitting a metal reinforcing member 2 into a belt-like member 1 made of a resin material. Hereinafter, the belt-like member 1 and the reinforcing member 2 will be described in detail.

<1−1.帯状部材>
図2は帯状部材の断面図である。図2に示すように、帯状部材1は、第1面111、及びこの第1面111の反対側の第2面112を有する帯状の基板11を有しており、これが後述するように第1ロール31に巻き取られている。以下では、第1ロール31への巻き取り方向を長手方向、これとは直交する方向を幅方向と称する。また、幅方向の両端部を第1端部101及び第2端部102と称することとする。
<1-1. Strip member>
FIG. 2 is a cross-sectional view of the belt-like member. As shown in FIG. 2, the band-shaped member 1 has a band-shaped substrate 11 having a first surface 111 and a second surface 112 on the opposite side of the first surface 111. It is wound around a roll 31. Below, the winding direction to the 1st roll 31 is called a longitudinal direction, and the direction orthogonal to this is called the width direction. Further, both end portions in the width direction are referred to as a first end portion 101 and a second end portion 102.

基板11の第1面111には、長手方向に沿って平行に並ぶ複数(本実施形態では3個)のリブ12が形成されている。各リブ12は、基板11の第1面111から起立する板状に形成されており、各リブ12の先端部には、基板11と平行に延びる抜け止め部13が形成されている。各抜け止め部13は、リブ12の幅よりもやや広い幅の板状に形成されており、後述するように、隣接するリブ12の間に嵌め込まれた補強部材2の抜け止めの役割を果たす。   On the first surface 111 of the substrate 11, a plurality of (three in this embodiment) ribs 12 arranged in parallel along the longitudinal direction are formed. Each rib 12 is formed in a plate shape standing from the first surface 111 of the substrate 11, and a retaining portion 13 extending in parallel with the substrate 11 is formed at the tip of each rib 12. Each retaining portion 13 is formed in a plate shape having a width slightly larger than the width of the rib 12, and plays the role of retaining the reinforcing member 2 fitted between the adjacent ribs 12 as will be described later. .

また、基板11の第1端部101には、突部材14が形成されている。この突部材14は、長手方向に延び、基板11の第1面111から突出する基部141と、この基部141の先端に設けられ、基部141よりも幅の広い断面半円状の係止部142とを備えている。一方、基板11の第2端部102には、突部材14が嵌まる係止溝15が形成されている。この係止溝15は、基板11の第2面112側に開放するように断面円形状に形成されており、長手方向に延びている。また、基板11の第1面111には、係止溝15と対応するように断面円形状の凸部16が形成されている。そして、この凸部16には断面T字状の抜け止め部17が形成されている。この抜け止め部17は、リブ12に設けられた抜け止め部13と概ね同じ高さに形成されている。   A projecting member 14 is formed on the first end 101 of the substrate 11. The projecting member 14 extends in the longitudinal direction, protrudes from the first surface 111 of the substrate 11, and is provided at the tip of the base 141, and has a semicircular locking portion 142 having a wider cross section than the base 141. And. On the other hand, the second end portion 102 of the substrate 11 is formed with a locking groove 15 into which the protruding member 14 is fitted. The locking groove 15 is formed in a circular cross section so as to open to the second surface 112 side of the substrate 11 and extends in the longitudinal direction. Further, a convex portion 16 having a circular cross section is formed on the first surface 111 of the substrate 11 so as to correspond to the locking groove 15. The convex portion 16 is formed with a retaining portion 17 having a T-shaped cross section. The retaining portion 17 is formed at substantially the same height as the retaining portion 13 provided on the rib 12.

以上のように形成された帯状部材1は、上述した基板11、リブ12、抜け止め部13,17、突部材14が樹脂材料によって一体的に形成されている。樹脂材料としては、例えば、ポリ塩化ビニル、ポリエチレン、ポリカーボネート、ポリエステル、及びこれらの混合物を用いることができる。   In the band-shaped member 1 formed as described above, the substrate 11, the rib 12, the retaining portions 13 and 17, and the protruding member 14 described above are integrally formed of a resin material. As the resin material, for example, polyvinyl chloride, polyethylene, polycarbonate, polyester, and a mixture thereof can be used.

<1−2.補強部材>
図3は補強部材の断面図である。図3に示すように、補強部材2は、金属材料で形成され、長手方向に延び、断面W字状に形成されている。ここでは、帯状部材1に嵌め込まれたときの基板11側を下端側、それとは反対側を上端側と称することとする。補強部材2の断面形状をより詳細に説明すると、長手方向に帯状に延びる一対の側板部21、22と、この側板部21、22の下端同士を連結し、上端側に凸の断面山型に形成された連結部23と、を備え、これらが一体的に形成されている。そして、この補強部材2は、幅方向に弾性変形可能となっており、これによって、帯状部材1の隣接するリブ12の間に嵌め込まれる。
<1-2. Reinforcing member>
FIG. 3 is a sectional view of the reinforcing member. As shown in FIG. 3, the reinforcing member 2 is made of a metal material, extends in the longitudinal direction, and has a W-shaped cross section. Here, the board | substrate 11 side when fitted in the strip | belt-shaped member 1 shall be called a lower end side, and the opposite side shall be called an upper end side. The cross-sectional shape of the reinforcing member 2 will be described in more detail. A pair of side plate portions 21 and 22 extending in a strip shape in the longitudinal direction and the lower ends of the side plate portions 21 and 22 are connected to each other to form a convex cross-sectional chevron shape on the upper end side. And are formed integrally with each other. The reinforcing member 2 is elastically deformable in the width direction, and is thereby fitted between the adjacent ribs 12 of the belt-like member 1.

<2.管路更生部材の製造装置>
次に、上記のように形成された帯状部材1に、補強部材2を嵌め込み、管路更生部材100を製造するための製造装置について説明する。図4は、この製造装置の側面図である。
<2. Equipment for manufacturing pipe rehabilitation members>
Next, a manufacturing apparatus for manufacturing the conduit retreading member 100 by fitting the reinforcing member 2 into the band-shaped member 1 formed as described above will be described. FIG. 4 is a side view of the manufacturing apparatus.

図4に示すように、この製造装置は、帯状部材1を繰り出す第1繰り出し部3、補強部材2を繰り出す第2繰り出し部4、補強部材2に巻き癖を付与するベンディング部5、帯状部材1に補強部材2を嵌め込み、管路更生部材100を形成する嵌合部6、及び管路更生部材100を巻き取る巻き取り部7、を備えている。以下では、図4の右側を上流側、左側を下流側と称することとする。   As shown in FIG. 4, the manufacturing apparatus includes a first feeding part 3 that feeds the belt-like member 1, a second feeding part 4 that feeds the reinforcing member 2, a bending part 5 that imparts curl to the reinforcing member 2, and the belt-like member 1. The reinforcing member 2 is fitted into the fitting portion 6 to form the pipe line rehabilitation member 100, and the winding part 7 for winding up the pipe line rehabilitation member 100 is provided. In the following, the right side of FIG. 4 is referred to as the upstream side, and the left side is referred to as the downstream side.

この装置は、平面視において、上流側から下流側に向かって、第2繰り出し部4、第1繰り出し部3、ベンディング部5、及び嵌合部6が、この順で概ね直線上に並んでいる。また、巻き取り部7は、後述するように巻き取りロール71を備えており、この巻き取りロール71の上方に、ベンディング部5及び嵌合部6が配置されている。より詳細には、ベンディング部5及び嵌合部6は、巻き取りロール71の周方向に沿うように配置されている。すなわち、ベンディング部5が、巻き取りロール71の上方に配置され、嵌合部6がベンディング部5よりも上流側で、且つベンディング部5よりもやや下方に配置されている。以下、各部について、詳細に説明する。   In this apparatus, in plan view, the second feeding portion 4, the first feeding portion 3, the bending portion 5, and the fitting portion 6 are arranged in a straight line in this order from the upstream side toward the downstream side. . In addition, the winding unit 7 includes a winding roll 71 as described later, and the bending unit 5 and the fitting unit 6 are disposed above the winding roll 71. In more detail, the bending part 5 and the fitting part 6 are arrange | positioned so that the circumferential direction of the winding roll 71 may be followed. That is, the bending part 5 is disposed above the winding roll 71, and the fitting part 6 is disposed on the upstream side of the bending part 5 and slightly below the bending part 5. Hereinafter, each part will be described in detail.

<2−1.第1繰り出し部及び第2繰り出し部>
第1繰り出し部3は、帯状部材1が巻き取られた第1ロール31と、この第1ロール31を回転駆動するモータ等の駆動部(図示省略)と、を備えている。帯状部材1は、第1面111が径方向外方を向くように第1ロール31に巻き取られている。同様に、第2繰り出し部4も、補強部材2が巻き取られた第2ロール41と、この第2ロール41を回転駆動するモータ等の駆動部(図示省略)と、を備えている。また、補強部材2は、上端側が径方向外方を向くように第2ロール41に巻き取られている。
<2-1. First feeding portion and second feeding portion>
The first feeding unit 3 includes a first roll 31 around which the belt-shaped member 1 is wound, and a drive unit (not shown) such as a motor that rotationally drives the first roll 31. The band-shaped member 1 is wound around the first roll 31 so that the first surface 111 faces radially outward. Similarly, the second feeding unit 4 also includes a second roll 41 around which the reinforcing member 2 is wound, and a drive unit (not shown) such as a motor that rotationally drives the second roll 41. The reinforcing member 2 is wound around the second roll 41 so that the upper end side faces radially outward.

そして、第2繰り出し部4からは、補強部材2が下流側に向かって直線状に繰り出され、ベンディング部5へねじられることなく供給されるようになっている。一方、第1繰り出し部3からも帯状部材1が下流側に直線状に繰り出されるようになっているが、帯状部材1は、補強部材2の下側を通過し、後述するガイド部8を介して、嵌合部6に向かってねじられることなく繰り出される。   The reinforcing member 2 is linearly fed toward the downstream side from the second feeding portion 4 and supplied without being twisted to the bending portion 5. On the other hand, the belt-like member 1 is also fed out linearly from the first feed-out portion 3, but the belt-like member 1 passes below the reinforcing member 2 and passes through a guide portion 8 described later. Then, it is fed out without being twisted toward the fitting portion 6.

<2−2.ベンディング部>
図5はベンディング部の側面図である。図5に示すように、ベンディング部5は、筐体50と、この筐体50の内部に収容される、2個の上側ローラ51,52と、これら上側ローラ51,52の下側に配置される下側ローラ53と、上側ローラ51,52の下流側に配置される曲げローラ54とを備えている。これら4つのローラ51〜54は、補強部材2の繰り出し方向に直交する方向に水平に延びる回転軸回りに回転可能に支持されている。
<2-2. Bending Department>
FIG. 5 is a side view of the bending portion. As shown in FIG. 5, the bending unit 5 is disposed on the casing 50, two upper rollers 51 and 52 housed in the casing 50, and below the upper rollers 51 and 52. A lower roller 53 and a bending roller 54 disposed on the downstream side of the upper rollers 51 and 52. These four rollers 51 to 54 are supported so as to be rotatable around a rotation axis extending horizontally in a direction orthogonal to the feeding direction of the reinforcing member 2.

2個の上側ローラ51,52は、上流側に配置される第1上側ローラ51、及び下流側に配置される第2上側ローラ52により構成され、これら2つの上側ローラ51,52は、同じ高さに配置されている。下側ローラ53は、第2上側ローラ52の下側に配置され、これら第2上側ローラ52及び下側ローラ53の間を補強部材2が通過するようになっている。したがって、これら第2上側ローラ52及び下側ローラ53の上下方向の隙間は、補強部材2の上下方向の高さと概ね同じか、やや広くなっている。また、これら3つのローラ51〜53によって、補強部材2は、下流側へ水平に案内される。   The two upper rollers 51 and 52 are configured by a first upper roller 51 disposed on the upstream side and a second upper roller 52 disposed on the downstream side, and these two upper rollers 51 and 52 have the same height. Is arranged. The lower roller 53 is disposed below the second upper roller 52, and the reinforcing member 2 passes between the second upper roller 52 and the lower roller 53. Accordingly, the vertical gap between the second upper roller 52 and the lower roller 53 is substantially the same as or slightly wider than the vertical height of the reinforcing member 2. Further, the reinforcing member 2 is guided horizontally to the downstream side by these three rollers 51 to 53.

そして、曲げローラ54は、第2上側ローラ52の下流側に配置され、且つ第2上側ローラ52よりもやや下側に配置されている。これにより、第2上側ローラ52及び下側ローラ53の間を水平に通過した補強部材2は、曲げローラ54によって上側から押圧され、下側に曲げ癖をつけられるようになっている。   The bending roller 54 is arranged on the downstream side of the second upper roller 52 and slightly below the second upper roller 52. As a result, the reinforcing member 2 that has passed horizontally between the second upper roller 52 and the lower roller 53 is pressed from above by the bending roller 54, and a bending ridge is provided on the lower side.

また、ベンディング部5の下方には、帯状部材1を嵌合部6側へ案内する一対のガイド部、つまり第1ガイド部81及び第2ガイド部82が設けられている。第1ガイド部81は、ベンディング部5の上流側の端部と対応する位置に設けられ、第1上側ガイドローラ811及び第1下側ガイドローラ812を備えている。第1上側ガイドローラ811及び第1下側ガイドローラ812は、上下方向に並び、これらの間を帯状部材1が通過する。一方、第2ガイド部は、ベンディング部5の下流側の端部と対応する位置に設けられ、第2上側ガイドローラ821及び第2下側ガイドローラ822を備えている。そして、第2上側ガイドローラ821及び第2下側ガイドローラ822も、上下方向に並び、第1ガイド部81を通過した帯状部材1が、これらの間を通過する。   A pair of guide portions for guiding the belt-like member 1 to the fitting portion 6 side, that is, a first guide portion 81 and a second guide portion 82 are provided below the bending portion 5. The first guide portion 81 is provided at a position corresponding to the upstream end portion of the bending portion 5, and includes a first upper guide roller 811 and a first lower guide roller 812. The first upper guide roller 811 and the first lower guide roller 812 are arranged in the vertical direction, and the belt-like member 1 passes between them. On the other hand, the second guide portion is provided at a position corresponding to the downstream end portion of the bending portion 5, and includes a second upper guide roller 821 and a second lower guide roller 822. And the 2nd upper side guide roller 821 and the 2nd lower side guide roller 822 are also located in the up-and-down direction, and the beltlike member 1 which passed the 1st guide part 81 passes between these.

そして、ベンディング部5を通過した補強部材2と、その下方のガイド部8を通過した帯状部材1が、これらの上流側に配置された嵌合部6において合流する。   And the reinforcement member 2 which passed the bending part 5 and the strip | belt-shaped member 1 which passed the guide part 8 of the lower part merge in the fitting part 6 arrange | positioned in these upstream.

<2−3.嵌合部>
図6は嵌合部の側面図、図7は嵌合部のローラの断面図である。図6に示すように、嵌合部6は、ベンディング部5よりも上流側で且つ、ベンディング部5よりも下方に配置されている。すなわち、上述したように、巻き取りロール71の外周面よりも径方向外方において、この外周面に沿うように、ベンディング部5及び嵌合部6がこの順で配置されている。
<2-3. Fitting part>
FIG. 6 is a side view of the fitting portion, and FIG. 7 is a cross-sectional view of the roller of the fitting portion. As shown in FIG. 6, the fitting portion 6 is disposed on the upstream side of the bending portion 5 and below the bending portion 5. That is, as described above, the bending portion 5 and the fitting portion 6 are arranged in this order along the outer peripheral surface at the outer side in the radial direction than the outer peripheral surface of the winding roll 71.

嵌合部6は、筐体61と、この筐体61に収容される複数のローラ62〜65と、これらローラ62〜65を移動させる移動機構66と、を備えている。筐体61は、巻き取りロール71を基準として径方向外方に延びるように形成されている。以下、特に断りのない限り、径方向及び周方向との文言は、巻き取りロール71を基準としたものとする。   The fitting unit 6 includes a housing 61, a plurality of rollers 62 to 65 accommodated in the housing 61, and a moving mechanism 66 that moves the rollers 62 to 65. The casing 61 is formed to extend radially outward with the take-up roll 71 as a reference. Hereinafter, unless otherwise specified, the terms “radial direction” and “circumferential direction” are based on the winding roll 71.

そして、この筐体61の内部には、上流側に配置される一対の第1大ローラ62と第1小ローラ63とが配置されており、第1大ローラ62が、第1小ローラ63よりも径方向外方に配置されている。図7に示すように、各第1大ローラは、所定間隔をおいて配置され、回転軸69によって連結されている。各第1大ローラ62は、補強部材2の側板部21,22と連結部23との間に挿入され、補強部材2を径方向外方から押圧するようになっている。一方、第1小ローラ63の軸方向の長さは、帯状部材1を径方向内方側で支持するように、リブ12間の幅よりも大きく形成されている。   A pair of first large roller 62 and first small roller 63 disposed on the upstream side are disposed inside the casing 61, and the first large roller 62 is more than the first small roller 63. Is also arranged radially outward. As shown in FIG. 7, the first large rollers are arranged at a predetermined interval and are connected by a rotation shaft 69. Each first large roller 62 is inserted between the side plate portions 21 and 22 of the reinforcing member 2 and the connecting portion 23 so as to press the reinforcing member 2 from the outside in the radial direction. On the other hand, the length of the first small roller 63 in the axial direction is formed larger than the width between the ribs 12 so as to support the belt-like member 1 on the radially inner side.

そして、これら第1大ローラ62と第1小ローラ63との間を帯状部材1及び補強部材2が通過するように構成されている。これにより、帯状部材1及び補強部材2が両ローラ62,63によって押圧され、帯状部材1のリブ12間に補強部材2が嵌め込まれる。したがって、両ローラ62,63の外周面の距離は、概ね帯状部材1が通過できる程度になっている。   The belt-shaped member 1 and the reinforcing member 2 are configured to pass between the first large roller 62 and the first small roller 63. As a result, the belt-like member 1 and the reinforcing member 2 are pressed by both rollers 62 and 63, and the reinforcing member 2 is fitted between the ribs 12 of the belt-like member 1. Therefore, the distance between the outer peripheral surfaces of the rollers 62 and 63 is such that the belt-like member 1 can pass therethrough.

そして、筐体61の内部において、これら第1大ローラ62及び第1大ローラの下流側には、第2大ローラ64及び第2小ローラ65が配置されている。第2大ローラ64は、第2小ローラ65よりも径方向外方に配置されており、これらローラ64,65の間を、第1大ローラ62及び第1小ローラ63を通過した帯状部材1及び補強部材2が通過し、これらが押圧される。   In the housing 61, a second large roller 64 and a second small roller 65 are disposed downstream of the first large roller 62 and the first large roller. The second large roller 64 is disposed radially outward from the second small roller 65, and the belt-like member 1 that has passed through the first large roller 62 and the first small roller 63 between these rollers 64, 65. And the reinforcing member 2 passes and these are pressed.

次に、移動機構66について説明する。上記4つのローラ62〜65は、支持部材661によって回転自在に支持されており、この支持部材661は、筐体61の内部で径方向に移動可能に支持されている。また、筐体61の内部には、径方向に延びるボールネジ662が配置されており、ボールネジ662の一端部は、支持部材661において、第1ローラ62,63と第2ローラ64,65との間にねじ込まれている。一方、ボールネジ662の他端部は、筐体61の径方向外方に配置されたサーボモータ663に連結されている。これにより、サーボモータ663が回転すると、支持部材661は、筐体61内で4つのローラ62〜65とともに径方向に移動する。したがって、帯状部材1と補強部材2とが嵌合する位置を径方向に移動させることができる。   Next, the moving mechanism 66 will be described. The four rollers 62 to 65 are rotatably supported by a support member 661, and the support member 661 is supported inside the housing 61 so as to be movable in the radial direction. A ball screw 662 extending in the radial direction is disposed inside the housing 61, and one end of the ball screw 662 is located between the first rollers 62 and 63 and the second rollers 64 and 65 in the support member 661. Screwed into. On the other hand, the other end of the ball screw 662 is connected to a servo motor 663 disposed radially outward of the housing 61. As a result, when the servo motor 663 rotates, the support member 661 moves in the radial direction together with the four rollers 62 to 65 in the housing 61. Therefore, the position where the belt-shaped member 1 and the reinforcing member 2 are fitted can be moved in the radial direction.

<2−4.巻き取り部>
次に、巻き取り部7について説明する。図4に示すように、巻き取り部7は、管路更生部材100を巻き取る巻き取りロール71と、この巻き取りロール71を回転駆動するモータ等の駆動部(図示省略)とを備えている。この巻き取りロール71には、嵌合部6を通過した管路更生部材100が巻き取られる。
<2-4. Winding part>
Next, the winding unit 7 will be described. As shown in FIG. 4, the winding unit 7 includes a winding roll 71 that winds up the pipe rehabilitation member 100 and a driving unit (not shown) such as a motor that rotationally drives the winding roll 71. . The pipe rehabilitation member 100 that has passed through the fitting portion 6 is taken up by the take-up roll 71.

<3.管路更生部材の製造方法>
次に、上記のように構成された管路更生部材100の製造装置の動作、つまり管路更生部材100の製造方法について説明する。
<3. Manufacturing Method for Pipe Rehabilitation Member>
Next, the operation of the manufacturing apparatus for the pipe rehabilitation member 100 configured as described above, that is, the method for manufacturing the pipe rehabilitation member 100 will be described.

まず、第1ロール31を回転駆動して帯状部材1を繰り出すとともに、第2ロール41も回転駆動して補強部材2を繰り出す。そして、第2ロール41から繰り出された補強部材2は、直線状にベンディング部5まで搬送され、ベンディング部5において、曲げ癖が付与される。すなわち、補強部材2は、ベンディング部5の第1及び第2上側ローラ51,52と、下側ローラ53とによってガイドされることで、水平方向に直進するが、その下流側に配置された曲げローラ54により、下側に押圧され、下側に曲げられる。これにより、金属製の補強部材2は、長手方向に沿って円弧を描くように曲げられ、嵌合部6に搬送される。   First, the first roll 31 is rotationally driven to feed out the belt-like member 1, and the second roll 41 is also rotationally driven to pay out the reinforcing member 2. Then, the reinforcing member 2 fed out from the second roll 41 is conveyed linearly to the bending part 5, and bending bends are given in the bending part 5. That is, the reinforcing member 2 is guided straight by the first and second upper rollers 51 and 52 of the bending portion 5 and the lower roller 53 so that the reinforcing member 2 moves straight in the horizontal direction, but the bending member disposed on the downstream side thereof. The roller 54 is pressed downward and bent downward. Thereby, the metal reinforcing member 2 is bent so as to draw an arc along the longitudinal direction, and is conveyed to the fitting portion 6.

一方、第1繰り出しロールから繰り出された帯状部材1は、補強部材2の下方を直線状に通過し、ベンディング部5の下方のガイド部8にガイドされながら、補強部材2の下端部側に接触する。そして、補強部材2と帯状部材1とは、接触した状態で、嵌合部6へ案内される。そして、嵌合部6においては、補強部材2と帯状部材1とが、大ローラ62,64と小ローラ63,65との間で径方向の内方及び外方から押圧される。これにより、帯状部材1の一の隣接するリブ12間に補強部材2が嵌め込まれ、管路更生部材100が形成される。このとき、補強部材2は幅方向に押圧されながらリブ12間に押し込まれる。そして、図1に示すように、補強部材2の各側板部21、22の上端部が、リブ12の先端に設けられた抜け止め部13に下側から係止し、これによって、補強部材2が帯状部材1から抜け出るのを防止される。   On the other hand, the belt-like member 1 fed out from the first feeding roll passes linearly below the reinforcing member 2 and contacts the lower end side of the reinforcing member 2 while being guided by the guide portion 8 below the bending portion 5. To do. And the reinforcement member 2 and the strip | belt-shaped member 1 are guided to the fitting part 6 in the state which contacted. In the fitting portion 6, the reinforcing member 2 and the belt-like member 1 are pressed between the large rollers 62 and 64 and the small rollers 63 and 65 from the inside and the outside in the radial direction. Thereby, the reinforcing member 2 is fitted between the adjacent ribs 12 of the belt-shaped member 1, and the pipe line rehabilitation member 100 is formed. At this time, the reinforcing member 2 is pushed between the ribs 12 while being pressed in the width direction. And as shown in FIG. 1, the upper end part of each side-plate part 21 and 22 of the reinforcement member 2 latches to the retaining part 13 provided in the front-end | tip of the rib 12 from the lower side, and, thereby, the reinforcement member 2 Is prevented from coming out of the belt-like member 1.

こうして、嵌合部6を通過した管路更生部材100は、下側に引っ張られながら、回転駆動する巻き取りロール71に巻き取られる。   Thus, the pipe rehabilitation member 100 that has passed through the fitting portion 6 is wound around the winding roll 71 that is rotationally driven while being pulled downward.

以上のように製造された管路更生部材100は、次のように既設管に施工される。すなわち、巻き取りロール71から繰り出されながら、既設管内において螺旋状に供給される。そして、先行する管路更生部材100の第1端部101の突部材14と周回遅れで後続する管路更生部材100の第2端部112の係止溝15とを順次接合することにより、既設管の管路内に円筒状の更生管が形成される。   The pipe rehabilitation member 100 manufactured as described above is applied to an existing pipe as follows. That is, while being fed from the take-up roll 71, it is supplied spirally in the existing pipe. Then, the projecting member 14 of the first end 101 of the preceding pipe rehabilitation member 100 and the locking groove 15 of the second end 112 of the subsequent pipe rehabilitation member 100 that is delayed in circulation are sequentially joined to each other. A cylindrical rehabilitation pipe is formed in the pipe line.

<4.特徴>
(1)補強部材2を直線状に繰り出して嵌合部6へ搬送し、帯状部材1のリブ12の間に嵌め込んでいるため、搬送中に補強部材2の向きが変わることがない。したがって、重量が重く、高剛性である補強部材2を安定的に搬送することができる。例えば、補強部材2を曲線状の経路に沿って搬送すると、補強部材2が経路からずれたり、搬送速度がばらつくなどの不具合が生じ得るが、上記のように構成することで、このような問題の発生を防止することができる。
<4. Features>
(1) Since the reinforcing member 2 is fed out linearly and conveyed to the fitting portion 6 and fitted between the ribs 12 of the belt-shaped member 1, the direction of the reinforcing member 2 does not change during conveyance. Therefore, the reinforcing member 2 which is heavy and has high rigidity can be stably conveyed. For example, if the reinforcing member 2 is transported along a curved path, the reinforcing member 2 may be displaced from the path or the transport speed may vary, but such a problem is caused by the above configuration. Can be prevented.

(2)補強部材2は金属材料で形成され、補強部材2と帯状部材1とは剛性が相違するため、補強部材2を帯状部材1にスムーズに嵌め込むことは容易ではない。これに対して、本実施形態においては、補強部材2を帯状部材1に嵌め込む前に、補強部材2に円弧状に曲がる巻き癖を付与するようにしている。これにより、補強部材2を帯状部材1にスムーズに嵌め込むことができる。 (2) Since the reinforcing member 2 is formed of a metal material, and the rigidity of the reinforcing member 2 and the belt-like member 1 is different, it is not easy to fit the reinforcing member 2 into the belt-like member 1 smoothly. On the other hand, in this embodiment, before the reinforcing member 2 is fitted into the belt-like member 1, a curl that bends in an arc shape is applied to the reinforcing member 2. Thereby, the reinforcing member 2 can be smoothly fitted into the band-shaped member 1.

(3)嵌合部6においては、ローラ62〜65を径方向に移動可能としているため、例えば、巻き取りロール71における管路更生部材100の巻き取りが進み、巻き取りロール71の径が大きくなったときには、嵌合部6のローラ62〜65を径方向外方に移動させ、巻き取りロールとの干渉を防止するようにしている。このようなローラ62〜65の移動は、種々の制御が可能であり、例えば、巻き取りロール71の径を測定し、これに応じて自動でローラ62〜65を移動させることができる。あるいは、手動でローラ62〜65を移動させることもできる。 (3) Since the rollers 62 to 65 can be moved in the radial direction in the fitting portion 6, for example, the winding of the pipe rehabilitation member 100 in the winding roll 71 proceeds, and the diameter of the winding roll 71 is large. When this happens, the rollers 62 to 65 of the fitting portion 6 are moved radially outward to prevent interference with the take-up roll. Such movement of the rollers 62 to 65 can be controlled in various ways. For example, the diameter of the take-up roll 71 can be measured, and the rollers 62 to 65 can be automatically moved in accordance with this measurement. Alternatively, the rollers 62 to 65 can be manually moved.

<5.変形例>
以上、本発明の一実施形態について説明したが、本発明は、上記実施形態に限定されるものではなく、その趣旨を逸脱しない限りにおいて、種々の変更が可能である。以下、変形例について説明する。但し、以下の変形例は適宜組合せ可能である。
<5. Modification>
As mentioned above, although one Embodiment of this invention was described, this invention is not limited to the said embodiment, A various change is possible unless it deviates from the meaning. Hereinafter, modified examples will be described. However, the following modifications can be combined as appropriate.

<5−1>
上記実施形態では、帯状部材1及び補強部材2をロールから繰り出しているが、これに限定されない。例えば、帯状部材1を樹脂により成形後、そのまま繰り出すこともできる。そして、補強部材2も同様にロールを用いずに、繰り出すことができる。
<5-1>
In the said embodiment, although the strip | belt-shaped member 1 and the reinforcement member 2 are drawn | fed out from the roll, it is not limited to this. For example, the belt-shaped member 1 can be fed out as it is after being molded from resin. And the reinforcing member 2 can be similarly extended without using a roll.

<5−2>
帯状部材1及び補強部材2の形態は、特には限定されない。例えば、帯状部材1については、基板11の一方の面に、少なくとも補強部材2が嵌まり込む一対のリブ12が形成されていればよい。したがって、リブ12の数や抜け止め部13、17のほか、連結のための突部材14や係止溝15の構成については、必要に応じて適宜設定することができる。
<5-2>
The form of the band-shaped member 1 and the reinforcing member 2 is not particularly limited. For example, for the band-shaped member 1, a pair of ribs 12 into which at least the reinforcing member 2 is fitted may be formed on one surface of the substrate 11. Therefore, in addition to the number of ribs 12 and retaining portions 13 and 17, the configuration of the projecting member 14 and the locking groove 15 for connection can be appropriately set as necessary.

また、補強部材2については、少なくとも、リブ12に当接する一対の側板部21と、これら側板部21,22を連結する連結部23で構成されていればよい。したがって、連結部23の構成は、適宜変更可能であり、例えば、図8に示すように、断面U字型の連結部にすることができる。   Further, the reinforcing member 2 only needs to be composed of at least a pair of side plate portions 21 that contact the ribs 12 and a connecting portion 23 that connects these side plate portions 21 and 22. Therefore, the configuration of the connecting portion 23 can be changed as appropriate, and for example, as shown in FIG. 8, it can be a connecting portion having a U-shaped cross section.

<5−3>
ベンディング部5は、補強部材2に曲げ癖を付与できるのであれば、種々の構成が可能であり、ロールの数、特には限定されない。また、上記実施形態のような、ロールによって押圧するのは一例であり、ロール以外で押圧してもよい。また、ベンディング部5も、嵌合部6と同様に、ロールを径方向に移動可能に構成することもでき、移動の制御も嵌合部6と同様にすることができる。
<5-3>
The bending part 5 can have various configurations as long as the bending member 5 can be provided with the bending member, and the number of rolls is not particularly limited. Moreover, pressing with a roll like the said embodiment is an example, and you may press other than a roll. The bending unit 5 can also be configured so that the roll can be moved in the radial direction in the same manner as the fitting unit 6, and the movement can be controlled in the same manner as the fitting unit 6.

<5−4>
嵌合部6の構成も特には限定されず、ロールなどで帯状部材1と補強部材2を挟み、補強部材2をリブ12の間に押し込めるように構成されていればよい。したがって、ロールの形状、数は特には限定されず、補強部材2の断面形状に合わせて、適宜変更することができる。また、嵌合部6を径方向に移動させる構成も特には限定されず、種々の構成が可能である。
<5-4>
The configuration of the fitting portion 6 is not particularly limited as long as the band-shaped member 1 and the reinforcing member 2 are sandwiched by a roll or the like, and the reinforcing member 2 may be pushed between the ribs 12. Therefore, the shape and number of rolls are not particularly limited, and can be appropriately changed according to the cross-sectional shape of the reinforcing member 2. Moreover, the structure which moves the fitting part 6 to radial direction is not specifically limited, Various structures are possible.

1 帯状部材
2 補強部材
5 ベンディング部
6 嵌合部
71 巻き取りロール
DESCRIPTION OF SYMBOLS 1 Band-shaped member 2 Reinforcement member 5 Bending part 6 Fitting part 71 Winding roll

Claims (9)

帯状に形成された基板、及び前記基板の表面に、当該基板の延びる方向に沿って平行に設けられた複数のリブ、を有する帯状部材、における少なくとも1組の隣接する前記リブの間に、
帯状に延びる一対の側板部、及び前記一対の側板部を連結する連結部、を有する金属製の補強部材、を嵌め込むことで、管路更生部材を形成するための製造装置であって、
前記帯状部材を繰り出すための第1繰り出し部と、
前記補強部材を繰り出すための第2繰り出し部と、
前記第1繰り出し部から繰り出された前記帯状部材における隣接する前記リブの間に、前記第2繰り出し部から繰り出された補強部材を嵌め込み、管路更生部材を形成する嵌合部と、
前記嵌合部を通過した前記管路更生部材を巻き取る巻き取りロールを有する、巻き取り部と、
を備え、
前記第2繰り出し部から前記補強部材を直線状に繰り出して、前記嵌合部へ供給するとともに、前記第1繰り出し部から繰り出された前記帯状部材を、前記補強部材の下方から前記嵌合部へ供給するように構成されている、管路更生部材の製造装置。
Between at least one set of adjacent ribs in a band-shaped member having a band-shaped substrate and a plurality of ribs provided on the surface of the substrate in parallel along the extending direction of the substrate,
It is a manufacturing apparatus for forming a pipe rehabilitation member by fitting a metal reinforcing member having a pair of side plate portions extending in a strip shape and a connecting portion for connecting the pair of side plate portions,
A first feeding portion for feeding the belt-shaped member;
A second feeding portion for feeding the reinforcing member;
A fitting part that fits a reinforcing member that is fed out from the second feeding part between the adjacent ribs in the belt-like member that is fed out from the first feeding part, and forms a pipe rehabilitation member;
A winding unit having a winding roll that winds up the pipe rehabilitation member that has passed through the fitting unit; and
With
The reinforcing member is fed out linearly from the second feeding portion and supplied to the fitting portion, and the belt-like member fed out from the first feeding portion is fed from below the reinforcing member to the fitting portion. An apparatus for manufacturing a pipe rehabilitation member configured to supply.
前記第2繰り出し部から繰り出された前記補強部材に対し、前記巻き取りロールの周方向に沿うように巻き癖を付与するベンディング部をさらに備え、
前記ベンディング部を通過した前記補強部材の延長上に前記嵌合部が配置されている、請求項1に記載の管路更生部材の製造装置。
A bending portion for providing curling ridges along the circumferential direction of the winding roll with respect to the reinforcing member that has been fed from the second feeding portion;
The manufacturing apparatus of the pipe rehabilitation member according to claim 1, wherein the fitting part is disposed on an extension of the reinforcing member that has passed through the bending part.
前記ベンディング部は、
前記補強部材の上側に配置される少なくとも1つの上側ローラと、
前記補強部材の下側に配置される少なくとも1つの下側ローラと、
前記上側ローラの下流側に配置され、最下流にある前記上側ローラよりも下方に配置され、前記補強部材を上から押圧する、少なくとも1つの曲げローラと、
を備えている、請求項2に記載の管路更生部材の製造装置。
The bending part is
At least one upper roller disposed above the reinforcing member;
At least one lower roller disposed below the reinforcing member;
At least one bending roller disposed downstream of the upper roller, disposed below the uppermost downstream roller, and pressing the reinforcing member from above;
The manufacturing apparatus of the pipe line renovation member of Claim 2 provided with these.
前記ベンディング部に配置される前記上側ローラ、下側ローラ、及び曲げローラは、前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記巻き取りロールの径方向に対し近接離間可能に構成されている、請求項2または3に記載の管路更生部材の製造装置。   The upper roller, the lower roller, and the bending roller disposed in the bending section are arranged in the radial direction of the winding roll according to the winding amount of the pipe line rehabilitation member wound around the winding roll. The apparatus for manufacturing a pipe rehabilitation member according to claim 2, wherein the apparatus is configured to be close to and away from the pipe. 前記嵌合部は、
前記補強部材の上側に配置される少なくとも1つの上側ローラと、
前記帯状部材の下側に配置される少なくとも1つの下側ローラと、
を備え、
前記上側ローラ及び下側ローラは、前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記巻き取りロールの径方向に対し、近接離間可能に構成されている、請求項1から4のいずれかに記載の管路更生部材の製造装置。
The fitting portion is
At least one upper roller disposed above the reinforcing member;
At least one lower roller disposed below the strip member;
With
The upper roller and the lower roller are configured to be close to and away from each other in the radial direction of the take-up roll according to the take-up amount of the conduit retreading member taken up by the take-up roll. An apparatus for manufacturing a pipe rehabilitation member according to any one of claims 1 to 4.
帯状に形成された基板、及び前記基板の表面に、当該基板の延びる方向に沿って平行に設けられた複数のリブ、を有する帯状部材、における隣接する前記リブの間に、
帯状に延びる一対の側板部、及び前記一対の側板部を連結する連結部、を有する金属製の補強部材、を嵌め込むことで、管路更生部材を製造するための製造方法であって、
前記帯状部材を繰り出すステップと、
前記補強部材を直線状に繰り出すステップと、
直線状に繰り出された前記補強部材の下側に向けて、前記帯状部材を繰り出し、当該帯状部材における隣接する前記リブの間に、前記補強部材を嵌め込み、管路更生部材を形成するステップと、
前記管路更生部材を巻き取りロールに巻き取るステップと、
を備えている、管路更生部材の製造方法。
Between adjacent ribs in a strip-shaped member having a strip-shaped substrate and a plurality of ribs provided on the surface of the substrate in parallel along the direction in which the substrate extends,
It is a manufacturing method for manufacturing a pipe rehabilitation member by fitting a metal reinforcing member having a pair of side plate portions extending in a band shape and a connecting portion connecting the pair of side plate portions,
Unwinding the strip member;
Extending the reinforcing member linearly;
Extending the strip-shaped member toward the lower side of the reinforcing member fed out linearly, fitting the reinforcing member between the adjacent ribs in the strip-shaped member, and forming a pipe rehabilitation member;
Winding the conduit retreading member around a winding roll;
A method for manufacturing a pipe retreading member.
前記補強部材を前記帯状部材の隣接する前記リブの間に嵌め込む前に、前記補強部材に対し、前記巻き取りロールの周方向に沿うように巻き癖を付与するステップ、をさらに備えている、請求項6に記載の管路更生部材の製造方法。   Before the reinforcing member is fitted between the adjacent ribs of the belt-like member, the reinforcing member is further provided with a step of providing a curl along the circumferential direction of the winding roll, A method for manufacturing a pipe rehabilitation member according to claim 6. 前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記巻き癖を付与する位置を、前記巻き取りロールの径方向に移動させる、請求項7に記載の管路更生部材の製造方法。   The pipe according to claim 7, wherein a position at which the winding rod is applied is moved in a radial direction of the winding roll in accordance with a winding amount of the pipe line retreading member wound on the winding roll. A method for manufacturing road rehabilitation members. 前記巻き取りロールに巻き取られている前記管路更生部材の巻き取り量に応じて、前記帯状部材への前記補強部材の嵌め込み位置を、前記巻き取りロールの径方向に移動させる、請求項6から8のいずれかに記載の管路更生部材の製造方法。   The fitting position of the reinforcing member to the belt-like member is moved in the radial direction of the take-up roll according to the take-up amount of the duct rehabilitation member taken up by the take-up roll. To 8. The method for producing a pipe rehabilitation member according to any one of claims 1 to 8.
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