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JP2016032079A - Sticking method and sticking device of pressure-sensitive adhesive sheet - Google Patents

Sticking method and sticking device of pressure-sensitive adhesive sheet Download PDF

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JP2016032079A
JP2016032079A JP2014155294A JP2014155294A JP2016032079A JP 2016032079 A JP2016032079 A JP 2016032079A JP 2014155294 A JP2014155294 A JP 2014155294A JP 2014155294 A JP2014155294 A JP 2014155294A JP 2016032079 A JP2016032079 A JP 2016032079A
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sticking
adhesive sheet
opening
pressure
sensitive adhesive
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JP6319766B2 (en
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敏満 神田
Toshimitsu Kanda
敏満 神田
金子 智
Satoshi Kaneko
智 金子
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Lintec Corp
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Lintec Corp
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Abstract

【課題】被貼付部材と粘着シートとの間に空隙が発生するのを抑制する。
【解決手段】弾性を有する板状の貼付部材3を開口部4Aが形成されたフレーム4で保持し、開口部4A内に位置する貼付部材3の貼付面3Aと間隔をあけて対向するように被貼付部材8を配置し、貼付面3Aと被貼付部材8との間に粘着面6Aを被貼付部材8側に向けて粘着シート6を配置し、貼付面3Aとは反対側に流体を供給して貼付部材3を開口部4Aから膨張させることにより、貼付面3Aを被貼付部材8に押し付けて粘着シート6を貼付するときに、膨張していない状態の貼付部材3の貼付面3Aと被貼付部材8との間隔h(×10−3m)と、開口部4Aに内接する円の直径D(×10−3m)と、流体の供給量Q(×10−3/s)とを、Q×(h/D)≧0.75(×10−6/s)を満たすように制御する。
【選択図】図2
An object of the present invention is to suppress the generation of a gap between a member to be stuck and an adhesive sheet.
An elastic plate-like sticking member 3 is held by a frame 4 having an opening 4A so as to face a sticking surface 3A of the sticking member 3 located in the opening 4A with a gap. The adherend member 8 is disposed, the adhesive sheet 6 is disposed between the sticking surface 3A and the sticking member 8 with the adhesive surface 6A facing the sticking member 8 side, and fluid is supplied to the opposite side of the sticking surface 3A. Then, when the sticking member 3 is expanded from the opening 4A, the sticking surface 3A is pressed against the sticking member 8 to stick the adhesive sheet 6, and the sticking surface 3A of the sticking member 3 in the unexpanded state is covered with the sticking surface 3A. The distance h (× 10 −3 m) from the sticking member 8, the diameter D (× 10 −3 m) of the circle inscribed in the opening 4 A, and the fluid supply amount Q (× 10 −3 m 3 / s) preparative, Q × (h / D) 2 ≧ 0.75 (× 10 -6 m 3 / s) controlled to satisfy the That.
[Selection] Figure 2

Description

本発明は、半導体ウェハのような被貼付部材に保護テープのような粘着シートを貼付する粘着シートの貼付方法および貼付装置に関するものである。   The present invention relates to an adhesive sheet attaching method and an attaching device for attaching an adhesive sheet such as a protective tape to a member to be attached such as a semiconductor wafer.

このような粘着シートの貼付装置として、例えば特許文献1には、半導体ウェハのような板状部材(被貼付部材)を支持するテーブルと、この板状部材に沿って配置されたシートに押圧力を付与する変形可能な押圧部材(貼付部材)とを備え、この押圧部材をシートに近接するように変形させることにより、このシートの板状部材側の接着剤層(粘着面)によってシートを板状部材に貼付するものが記載されている。   As such an adhesive sheet sticking device, for example, Patent Document 1 discloses a table that supports a plate-like member (a member to be stuck) such as a semiconductor wafer and a pressing force applied to a sheet arranged along the plate-like member. And a deformable pressing member (sticking member) that imparts the sheet, and by deforming the pressing member so as to be close to the sheet, the sheet is plated by the adhesive layer (adhesive surface) on the plate-like member side of the sheet. What is affixed to a shaped member is described.

ここで、この特許文献1に記載された貼付装置では、前記テーブルを収容するケース内の第1の空間と、この第1の空間とは押圧部材を挟んで反対側に形成される第2の空間とを減圧または略真空状態とし、次いで第2の空間を減圧または略真空状態から開放することにより、その圧力差によって押圧部材をシートに近接するように変形させて板状部材に押し付け、シートを板状部材に貼付するようにしている。   Here, in the sticking device described in Patent Document 1, the first space in the case for housing the table and the first space are formed on the opposite side across the pressing member. The space is depressurized or substantially vacuumed, and then the second space is released from the depressurized or substantially vacuumed state, so that the pressure member is deformed so as to be close to the sheet by the pressure difference and is pressed against the plate-like member. Is affixed to the plate member.

特開2008−066597号公報JP 2008-066597 A

ところで、特に上述の半導体ウェハでは、シートが貼付される被貼付面に半球状の電極(バンプ)が形成されたものが最近多く用いられるようになってきており、こうした電極のような突起が被貼付面に形成されていると、貼付されたシートと被貼付面との間に空隙が生じ易くなってシートとの接着性が部分的に損なわれてしまう。半導体ウェハの場合、このようにシートとの接着性が損なわれると、例えばダイシング工程においてシートが貼付された半導体ウェハから半導体チップを切り出す際に半導体チップが飛散してしまったり、半導体ウェハの裏面研削時に供給される冷却水が空隙に侵入したりしてしまうおそれがある。なお、本明細書において空隙とは、粘着シートを被貼付部材に貼付した際に、粘着シートと被貼付部材との間に発生する未接着箇所(隙間)のことをいう。   By the way, in particular, in the above-described semiconductor wafers, those having hemispherical electrodes (bumps) formed on the surface to which the sheet is attached have recently been used frequently, and projections such as these electrodes have been used. If it is formed on the pasting surface, a gap is easily generated between the pasted sheet and the pasting surface, and the adhesiveness to the sheet is partially impaired. In the case of a semiconductor wafer, if the adhesiveness to the sheet is impaired in this way, for example, when the semiconductor chip is cut out from the semiconductor wafer to which the sheet is stuck in the dicing process, the semiconductor chip is scattered, or the backside grinding of the semiconductor wafer There is a possibility that the cooling water supplied sometimes enters the gap. In addition, in this specification, a space | gap means the non-adhesion location (gap) which generate | occur | produces between an adhesive sheet and a to-be-bonded member, when an adhesive sheet is stuck to a to-be-bonded member.

本発明は、このような背景の下になされたもので、被貼付部材の被貼付面に突起が形成されていても、粘着シートとの間に空隙が生じるのを抑制することが可能な粘着シートの貼付方法および貼付装置を提供することを目的としている。   The present invention has been made under such a background, and even if a protrusion is formed on a surface to be bonded of a member to be bonded, the pressure-sensitive adhesive capable of suppressing the generation of a gap between the pressure-sensitive adhesive sheet. It aims at providing the sticking method and sticking apparatus of a sheet | seat.

ここで、本発明の発明者が種々の研究を重ねたところ、このような粘着シートと被貼付部材との間に空隙が形成される事象について、被貼付面の中央部で発生し易いことが分かった。そして、さらに研究を進めたところ、このような被貼付面の中央部での空隙の発生を抑えるには、粘着シートを被貼付部材に圧着する貼付部材として流体の供給により膨張するものを用い、該貼付部材を膨らませる際の流体の供給量(流量)と、貼付部材と被貼付部材との間隔は大きく、また貼付部材が膨らむ部分の面積は小さくするのが効果的であるとの知見を得るに至った。   Here, when the inventor of the present invention has made various studies, the phenomenon in which a gap is formed between the pressure-sensitive adhesive sheet and the member to be bonded is likely to occur at the center of the surface to be bonded. I understood. And further research, in order to suppress the occurrence of such a gap in the central portion of the surface to be bonded, using a material that expands due to the supply of fluid as a bonding member that pressure-bonds the adhesive sheet to the member to be bonded, It has been found that it is effective to increase the fluid supply amount (flow rate) when inflating the affixing member, the interval between the affixing member and the affixed member to be large, and the area of the portion where the affixing member bulges to be small. I came to get.

本発明は、このような知見に基づいて前記目的を達成するためになされたもので、本発明の粘着シートの貼付方法は、弾性を有する板状の貼付部材を開口部が形成されたフレームにより保持するとともに、このフレームの前記開口部内に位置する前記貼付部材の貼付面と間隔をあけて対向するように被貼付部材を配置し、前記貼付面と前記被貼付部材との間に粘着面を前記被貼付部材側に向けて粘着シートを配置して、前記貼付部材の貼付面とは反対側に流体を供給して該貼付部材を前記開口部から前記被貼付部材側に膨張させることにより、前記貼付面を前記被貼付部材に押し付けて前記粘着シートを貼付する粘着シートの貼付方法であって、膨張していない状態の前記貼付部材の貼付面と前記被貼付部材との間隔h(×10−3m)と、前記開口部に内接する円の直径D(×10−3m)と、前記流体の供給量Q(×10−3/s)とを、Q×(h/D)≧0.75(×10−6/s)を満たすように制御することを特徴とする。 The present invention has been made in order to achieve the above-described object based on such knowledge, and the adhesive sheet sticking method of the present invention includes an elastic plate-like sticking member formed by a frame having an opening. The holding member is disposed so as to face the sticking surface of the sticking member located in the opening of the frame with a space therebetween, and an adhesive surface is provided between the sticking surface and the sticking member. By placing an adhesive sheet toward the pasting member side, supplying fluid to the side opposite to the pasting surface of the pasting member and expanding the pasting member from the opening to the pasting member side, A pressure-sensitive adhesive sheet sticking method for sticking the pressure-sensitive adhesive sheet by pressing the sticking surface against the member to be stuck, wherein an interval h (× 10) between the sticking surface of the sticking member in an unexpanded state and the sticking member -3 m), A diameter D (× 10 −3 m) of a circle inscribed in the opening and a supply amount Q (× 10 −3 m 3 / s) of the fluid are expressed by Q × (h / D) 2 ≧ 0.75 Control is performed so as to satisfy (× 10 −6 m 3 / s).

また、本発明の粘着シートの貼付装置は、開口部が形成されたフレームにより保持された弾性を有する板状の貼付部材と、このフレームの前記開口部内に位置する前記貼付部材の貼付面と間隔をあけて対向するように被貼付部材を配置する貼付部と、前記貼付部材の貼付面とは反対側に流体を供給して該貼付部材を前記開口部から前記被貼付部材側に膨張させることにより前記貼付面を前記被貼付部材に押し付ける流体供給手段とを備え、前記貼付面と前記被貼付部材との間に粘着面を前記被貼付部材側に向けて配置された粘着シートを前記被貼付部材に貼付する粘着シートの貼付装置であって、前記流体供給手段は、膨張していない状態の前記貼付部材の貼付面と前記被貼付部材との間隔h(×10−3m)と、前記開口部に内接する円の直径D(×10−3m)とに基づいて、前記流体の供給量Q(×10−3/s)を、Q×(h/D)≧0.75(×10−6/s)を満たすように制御する制御手段を有することを特徴とする。 The adhesive sheet sticking device of the present invention includes an elastic plate-like sticking member held by a frame in which an opening is formed, and an interval between the sticking surface of the sticking member located in the opening of the frame. A sticking portion that arranges the sticking member so as to face each other and supplying fluid to the side opposite to the sticking surface of the sticking member to expand the sticking member from the opening to the sticking member side And a fluid supply means for pressing the sticking surface against the member to be stuck, and an adhesive sheet disposed between the sticking surface and the member to be stuck facing the sticking member side. An adhesive sheet sticking device for sticking to a member, wherein the fluid supply means includes an interval h (× 10 −3 m) between the sticking surface of the sticking member in an unexpanded state and the sticking member, Of the circle inscribed in the opening Based on the diameter D (× 10 −3 m), the fluid supply amount Q (× 10 −3 m 3 / s) is expressed as Q × (h / D) 2 ≧ 0.75 (× 10 −6 m 3 / s), and a control means for controlling to satisfy 3 / s).

このような粘着シートの貼付方法および貼付装置では、h/Dの分母であるフレームの開口部に内接する円の直径Dを小さくして貼付部材が膨らむ部分を小さくしたり、分子である貼付部材と被貼付部材との間隔hを大きくしたりして、上述のようにQ×(h/D)が0.75(×10−6/s)以上と大きくなるように制御すると、貼付部材は貼付面が曲率の大きな球面状をなすように膨張し、その中央部から小さな面積で被貼付部材に押し付けられる。また、流体の供給量Qを増やすことによりQ×(h/D)を大きく制御すると、貼付部材が膨張して被貼付部材に押し付けられる際の貼付速度が増大する。なお、本明細書において膨張とは、弾性を有する貼付部材が前記流体によって圧力を受けることにより、フレームの開口部およびその周辺に位置する部分が弾性変形して伸び、被貼付部材側に押し出され、風船のように膨らむことをいう。 In such an adhesive sheet sticking method and sticking device, the diameter D of the circle inscribed in the opening of the frame, which is the denominator of h / D, is reduced to reduce the portion where the sticking member swells, or the sticking member that is a molecule When the distance h between the adhesive member and the member to be pasted is increased and, as described above, Q × (h / D) 2 is controlled to be as large as 0.75 (× 10 −6 m 3 / s), The affixing member expands so that the affixing surface has a spherical shape with a large curvature, and is pressed against the affixing member with a small area from the center. Further, when Q × (h / D) 2 is largely controlled by increasing the fluid supply amount Q, the sticking speed when the sticking member expands and is pressed against the sticking member increases. In this specification, the term “expansion” means that the elastic adhesive member receives pressure from the fluid, so that the opening portion of the frame and a portion located in the periphery thereof are elastically deformed and extended to be pushed out to the adherend member side. Swells like a balloon.

従って、貼付部材は被貼付部材の被貼付面中央部の比較的小さな面積の部分に圧力が集中して押し付けられ始め、そこから速やかに粘着シートが貼付されることになるので、特にこの被貼付面の中央部における空隙の発生を抑制することが可能となる。ただし、前記開口部の大きさによって決まる前記開口部に内接する円の直径Dは、選択される被貼付部材や粘着シートの大きさによって影響され、また貼付部材と被貼付部材との間隔hも自在に制御しようとすると装置の大型化や複雑化を招くので、本発明の貼付装置では前記制御手段によって流体の供給量Qを制御している。   Therefore, since the pressure-sensitive adhesive member starts to be pressed against a relatively small area at the center of the surface to be bonded, and the pressure-sensitive adhesive sheet is quickly applied from there, the adhesive member is particularly recommended. It becomes possible to suppress generation | occurrence | production of the space | gap in the center part of a surface. However, the diameter D of the circle inscribed in the opening determined by the size of the opening is influenced by the size of the selected member to be pasted and the adhesive sheet, and the interval h between the pasting member and the member to be pasted is also If the control is performed freely, the size and complexity of the apparatus will be increased. Therefore, in the sticking apparatus of the present invention, the fluid supply amount Q is controlled by the control means.

ここで、Q×(h/D)が0.75(×10−6/s)未満であると、後述する実施例で説明するように空隙の発生を十分に抑制することができない。また、空隙の発生をより確実に抑制するためには、Q×(h/D)は1.00(×10−6/s)以上であるのが好ましく、2.50(×10−6/s)以上であるのがさらに好ましい。なお、Q×(h/D)は大きいほど好ましいが、直径Dや間隔hには上述のように制約があり、また流体の供給量Qも、例えば特許文献1に記載されたように貼付部材の貼付面とは反対側の空間を減圧または略真空状態から開放することによって空気を供給する場合には上限があるので、Q×(h/D)は30.00(×10−6/s)以下とされるのが好ましく、20.00(×10−6/s)以下がさらに好ましく、10.00(×10−6/s)以下とされるのがより好ましい。 Here, when Q × (h / D) 2 is less than 0.75 (× 10 −6 m 3 / s), generation of voids cannot be sufficiently suppressed as will be described in an example described later. . In order to suppress the generation of voids more reliably, Q × (h / D) 2 is preferably 1.00 (× 10 −6 m 3 / s) or more, and 2.50 (× 10 More preferably, it is −6 m 3 / s) or more. Note that Q × (h / D) 2 is preferably as large as possible, but the diameter D and the interval h are limited as described above, and the fluid supply amount Q is also affixed as described in Patent Document 1, for example. Since there is an upper limit when air is supplied by releasing the space on the side opposite to the attachment surface of the member from a reduced pressure or a substantially vacuum state, Q × (h / D) 2 is 30.00 (× 10 −6 m 3 / s) or less, preferably 20.00 (× 10 −6 m 3 / s) or less, more preferably 10.00 (× 10 −6 m 3 / s) or less. More preferred.

以上説明したように、本発明によれば、被貼付部材の被貼付面の特に中央部において粘着シートとの間に空隙が生じるのを抑制することができ、例えば被貼付部材が半導体ウェハである場合に被貼付面に突起が形成されていても、ダイシング工程において切り出された半導体チップが未接着によって飛散したり、半導体ウェハの裏面研削時の冷却水が空隙に侵入したりするのを防ぐことができる。   As described above, according to the present invention, it is possible to suppress a gap from being formed between the adhesive sheet and the adhesive sheet, particularly in the central portion of the adherend member. For example, the adherend member is a semiconductor wafer. In some cases, even if protrusions are formed on the surface to be pasted, the semiconductor chip cut out in the dicing process is prevented from scattering due to non-adhesion, and cooling water entering the back surface of the semiconductor wafer is prevented from entering the gap. Can do.

本発明の粘着シートの貼付装置の一実施形態において、貼付部材が膨張していない状態を示す概略図である。In one Embodiment of the sticking apparatus of the adhesive sheet of this invention, it is the schematic which shows the state which the sticking member has not expanded. 図1に示す実施形態において、貼付部材が膨張して被貼付部材に押し付けられ始めた状態を示す概略図である。In embodiment shown in FIG. 1, it is the schematic which shows the state which the sticking member expanded and began to be pressed on the to-be-sticked member.

図1および図2は、本発明の粘着シートの貼付装置の一実施形態を示すものである。本実施形態の貼付装置においては、下部が開口した箱形の上ケース1と上部が開口した同じく箱形の下ケース2とが上下方向に対向して相対的に離接可能に設けられており、これら上下ケース1、2が接近して、開口した上部と下部が密着することにより、内部に密閉された閉空間が形成される。この上下ケース1、2内の閉空間は、図示されない真空ポンプ等の減圧装置に接続されていて、減圧状態または略真空状態まで減圧可能とされている。   1 and 2 show an embodiment of a pressure-sensitive adhesive sheet pasting device of the present invention. In the sticking device of the present embodiment, a box-shaped upper case 1 having an opening at the bottom and a box-shaped lower case 2 having an opening at the top are provided so as to be opposed to each other in the vertical direction. When the upper and lower cases 1 and 2 are close to each other and the upper and lower parts that are opened are in close contact with each other, a closed space sealed inside is formed. The closed spaces in the upper and lower cases 1 and 2 are connected to a decompression device such as a vacuum pump (not shown) and can be decompressed to a decompressed state or a substantially vacuum state.

上ケース1の天板部1Aの下面には、本実施形態における貼付部材として、ゴム等の弾性を有する板状のダイヤフラム3が、円形の開口部4Aが形成された円環板状のフレーム4によって保持されている。ダイヤフラム3は一定の厚さの円板状であり、フレーム4の開口部4Aがなす円と同心となるようにして、フレーム4と前記天板部1Aとの間に周縁部が挟み込まれるように固定されて保持される。このダイヤフラム3の下面の前記開口部4A内に位置する部分が本実施形態における貼付面3Aとされる。   On the lower surface of the top plate portion 1A of the upper case 1, a plate-like diaphragm 3 having elasticity such as rubber is used as a sticking member in this embodiment, and an annular plate-like frame 4 in which a circular opening 4A is formed. Is held by. The diaphragm 3 is a disk having a certain thickness, and is concentric with the circle formed by the opening 4A of the frame 4 so that the peripheral edge is sandwiched between the frame 4 and the top plate 1A. It is held fixed. A portion of the lower surface of the diaphragm 3 located in the opening 4A is a pasting surface 3A in the present embodiment.

なお、貼付部材としては、流体により伸縮可能な弾性体であれば特に限定されないが、天然ゴムや合成ゴムなどが好ましく、イソプレンゴム、ブタジエンゴム、スチレン・ブタジエンゴム、クロロプレンゴム、ニトリルゴム、アクリルゴム、ウレタンゴム、シリコーンゴムなどの合成ゴムが特に好ましい。また、貼付部材の形状は、板状であれば外形は特に限定されず、フレーム4の開口部4Aを包含する大きさがあれば、円形、楕円形、三角形、四角形、多角形、不定形等、装置の構造などに合わせて適宜選択すればよく、フレーム4の開口部4Aも同様に貼付部材に包含される大きさであれば円形に限定されることはない。   The sticking member is not particularly limited as long as it is an elastic body that can be expanded and contracted by a fluid, but natural rubber and synthetic rubber are preferable, and isoprene rubber, butadiene rubber, styrene-butadiene rubber, chloroprene rubber, nitrile rubber, acrylic rubber, and the like. Synthetic rubbers such as urethane rubber and silicone rubber are particularly preferred. In addition, the outer shape is not particularly limited as long as the shape of the sticking member is a plate shape. If the size includes the opening 4A of the frame 4, a circular shape, an elliptical shape, a triangular shape, a rectangular shape, a polygonal shape, an indefinite shape, or the like. The opening 4A of the frame 4 is not limited to a circular shape as long as the opening 4A of the frame 4 is similarly included in the sticking member.

さらに、貼付部材の厚さは、流体により伸縮可能であれば特に限定されないが、1mm以上20mm以下が好ましく、2mm以上10mm以下がさらに好ましい。当該貼付部材は伸ばされて変形した後に元のサイズに戻る必要があり、経年での耐久性が要求されるが、厚さが1mm未満であると当該耐久性に劣る場合がある。また、厚さが20mmを超えると板が硬くなり、流体によって所望のサイズまで伸びない場合がある。なお、この貼付部材は貼付面3Aが平坦とされるとともに、貼付面3Aとは反対側の面は、貼付面3Aの中央部の裏側に位置する部分が突出した凸状に形成されているのが好ましい。   Furthermore, the thickness of the sticking member is not particularly limited as long as it can be expanded and contracted by a fluid, but is preferably 1 mm or more and 20 mm or less, and more preferably 2 mm or more and 10 mm or less. The sticking member needs to return to its original size after being stretched and deformed, and durability over time is required, but if the thickness is less than 1 mm, the durability may be inferior. In addition, if the thickness exceeds 20 mm, the plate becomes hard and may not extend to a desired size by the fluid. The sticking member 3A has a flat sticking surface 3A, and the surface opposite to the sticking surface 3A is formed in a convex shape with a portion located on the back side of the central portion of the sticking surface 3A protruding. Is preferred.

こうして保持されたダイヤフラム3の前記貼付面3Aとは反対側の天板部1Aとの間の部分は、上下ケース1、2内の前記閉空間に対して気密とされるとともに、天板部1Aに接続された本実施形態における流体供給手段の一部としての配管5に連通している。配管5は、流量調整弁5Aを介して図示されない流体供給手段としての真空ポンプ等の減圧装置に接続されており、この流量調整弁5Aは、本実施形態における制御手段5Bとしてのコンピュータ等に接続されていて、配管5を通って供給される流体の流量が制御可能とされている。   The portion of the diaphragm 3 held in this way between the top plate portion 1A opposite to the attaching surface 3A is hermetically sealed with respect to the closed space in the upper and lower cases 1 and 2, and the top plate portion 1A. Is connected to a pipe 5 as a part of the fluid supply means in the present embodiment connected to. The pipe 5 is connected to a decompression device such as a vacuum pump as fluid supply means (not shown) via a flow rate adjusting valve 5A, and this flow rate adjusting valve 5A is connected to a computer or the like as the control means 5B in this embodiment. The flow rate of the fluid supplied through the pipe 5 is controllable.

さらに、本実施形態では、粘着シート6はダイヤフラム3の前記貼付面3Aに取り付けられて次述する被貼付部材との間に配置される。この粘着シート6は、前記開口部4Aよりも小径の円形に予め裁断されたもので、本実施形態では静電気により貼付面3Aに吸着されて配置される。こうして配置された粘着シート6の貼付面3Aとは反対側の下面は粘着剤が塗布された粘着面6Aとされている。   Furthermore, in this embodiment, the adhesive sheet 6 is attached to the pasting surface 3 </ b> A of the diaphragm 3 and disposed between the pasting member described below. The pressure-sensitive adhesive sheet 6 is preliminarily cut into a circular shape having a smaller diameter than the opening 4A, and in this embodiment, the pressure-sensitive adhesive sheet 6 is disposed by being adsorbed to the pasting surface 3A by static electricity. The lower surface of the pressure-sensitive adhesive sheet 6 arranged in this manner opposite to the sticking surface 3A is a pressure-sensitive adhesive surface 6A coated with a pressure-sensitive adhesive.

一方、ダイヤフラム3の直下において下ケース2の底部上面には貼付部としてのテーブル7が設置されており、このテーブル7上には本実施形態における被貼付部材として半導体ウェハ8が、ダイヤフラム3の前記貼付面3Aと間隔をあけて対向するように配設される。この半導体ウェハ8も円板状であって、円形をなす貼付面3Aおよびフレーム4の開口部4Aと同心に配設され、その外径は粘着シート6と同一とされている。   On the other hand, a table 7 as a pasting portion is installed on the upper surface of the bottom of the lower case 2 directly below the diaphragm 3, and the semiconductor wafer 8 as a member to be pasted in this embodiment is placed on the table 7 on the table 7. It arrange | positions so that it may oppose 3 A of sticking surfaces at intervals. The semiconductor wafer 8 is also disk-shaped, and is disposed concentrically with the circular pasting surface 3A and the opening 4A of the frame 4, and the outer diameter thereof is the same as that of the adhesive sheet 6.

このように構成された本実施形態の貼付装置によって半導体ウェハ8(被貼付部材)に粘着シート6を貼付する本発明の一実施形態の粘着シート6の貼付方法においては、まず上下ケース1、2を離間して内部の前記閉空間を開放した状態で、テーブル7上に半導体ウェハ8を配設するとともに、ダイヤフラム3の貼付面3Aに粘着シート6を吸着して配置する。次いで、上下ケース1、2を接近させて互いの上部と下部を密着させることにより、図1に示すように内部に密閉された閉空間を形成する。   In the sticking method of the pressure-sensitive adhesive sheet 6 according to one embodiment of the present invention in which the pressure-sensitive adhesive sheet 6 is stuck to the semiconductor wafer 8 (a member to be stuck) by the sticking device of the present embodiment configured as described above, first, the upper and lower cases 1, 2 The semiconductor wafer 8 is disposed on the table 7 in a state in which the closed space is opened while being spaced apart, and the adhesive sheet 6 is adsorbed and disposed on the attaching surface 3A of the diaphragm 3. Next, the upper and lower cases 1 and 2 are brought close to each other to bring the upper and lower portions into close contact with each other, thereby forming a closed space sealed inside as shown in FIG.

しかる後、この閉空間に接続された減圧装置と前記配管5に接続された減圧装置により、該閉空間と、ダイヤフラム3と上ケース1の天板部1Aとの間をそれぞれ徐々に減圧し、互いに等しい圧力の減圧状態または略真空状態にする。そして、所定の圧力となったなら、流量調整弁5Aを開けてダイヤフラム3の貼付面3Aとは反対側の天板部1Aとの間を大気圧下に開放することにより、上下ケース1、2内の貼付面3A側の前記閉空間との差圧によって図2に示すように貼付面3Aが球面状をなしてダイヤフラム3が半導体ウェハ8側に膨張する。すなわち、本実施形態では、ダイヤフラム(貼付部材)3を膨張させる流体は空気(大気)である。   Thereafter, the decompression device connected to the closed space and the decompression device connected to the pipe 5 gradually reduce the pressure between the closed space, the diaphragm 3 and the top plate portion 1A of the upper case 1, A reduced pressure state or a substantially vacuum state with the same pressure is used. When the predetermined pressure is reached, the upper and lower cases 1, 2 are opened by opening the flow regulating valve 5A and opening the space between the top plate portion 1A opposite to the attachment surface 3A of the diaphragm 3 under atmospheric pressure. As shown in FIG. 2, the adhesive surface 3 </ b> A has a spherical shape and the diaphragm 3 expands toward the semiconductor wafer 8 side due to the differential pressure with the closed space on the adhesive surface 3 </ b> A side. That is, in the present embodiment, the fluid that expands the diaphragm (sticking member) 3 is air (atmosphere).

こうして膨張したダイヤフラム3は貼付面3Aの中央部から半導体ウェハ8に押し付けられ、粘着シート6が半導体ウェハ8の上面(被貼付面)にその中央部から貼付させられる。このときの空気の供給量Q(×10−3/s)は、流量調整弁5Aとダイヤフラム3との間の配管5の途中に設置された図示しない流量計によって測定され、配管5に設けられた流量調整弁5Aの開閉を調整する前記制御手段5Bにより制御される。さらに図2に示した状態からダイヤフラム3が膨張すると、ダイヤフラム3が全体的に半導体ウェハ8に密着して粘着シート6の全面が半導体ウェハ8に貼付させられるので、上下ケース1、2を開いて半導体ウェハ8を取り出し、ダイシング工程等の後工程に移送する。 The diaphragm 3 thus expanded is pressed against the semiconductor wafer 8 from the central portion of the attaching surface 3A, and the adhesive sheet 6 is attached to the upper surface (surface to be attached) of the semiconductor wafer 8 from the central portion. The air supply amount Q (× 10 −3 m 3 / s) at this time is measured by a flow meter (not shown) installed in the middle of the pipe 5 between the flow regulating valve 5 A and the diaphragm 3. It is controlled by the control means 5B for adjusting the opening / closing of the provided flow rate adjusting valve 5A. Further, when the diaphragm 3 expands from the state shown in FIG. 2, the diaphragm 3 adheres to the semiconductor wafer 8 as a whole and the entire surface of the adhesive sheet 6 is adhered to the semiconductor wafer 8. The semiconductor wafer 8 is taken out and transferred to a subsequent process such as a dicing process.

そして、本実施形態の粘着シート6の貼付方法では、図1に示す膨張していない状態のダイヤフラム3の貼付面3Aと半導体ウェハ8との間隔h(×10−3m)と、フレーム4の前記開口部4Aの直径D(×10−3m)と、空気の前記供給量(流量)Q(×10−3/s)とを、Q×(h/D)≧0.75(×10−6/s)を満たすように制御する。また、本実施形態の粘着シート6の貼付装置では、これら間隔h(×10−3m)と直径D(×10−3m)に基づいて、上述のように制御手段5Bにより供給量Q(×10−3/s)を、Q×(h/D)≧0.75(×10−6/s)を満たすように制御している。なお、フレーム4の開口部4Aが円形でない場合には、前記直径Dは、開口部4Aに内接する円の直径D、すなわち開口部4Aに包含される最大の円の直径Dとすればよい。 And in the sticking method of the adhesive sheet 6 of this embodiment, the space | interval h (* 10 <-3> m) of the sticking surface 3A of the diaphragm 3 of the unexpanded state shown in FIG. The diameter D (× 10 −3 m) of the opening 4A and the supply amount (flow rate) Q (× 10 −3 m 3 / s) of air are expressed as Q × (h / D) 2 ≧ 0.75. Control is performed so as to satisfy (× 10 −6 m 3 / s). Moreover, in the sticking apparatus of the adhesive sheet 6 of this embodiment, based on these space | interval h (* 10 <-3> m) and diameter D (* 10 <-3> m), as mentioned above, the supply amount Q ( × 10 −3 m 3 / s) is controlled to satisfy Q × (h / D) 2 ≧ 0.75 (× 10 −6 m 3 / s). When the opening 4A of the frame 4 is not circular, the diameter D may be the diameter D of a circle inscribed in the opening 4A, that is, the diameter D of the largest circle included in the opening 4A.

このような粘着シート6の貼付方法および貼付装置において、Q×(h/D)が0.75(×10−6/s)以上と大きくなるように制御するには、供給量Qを増大させるか、間隔hを大きくするか、直径Dを小さくするか、あるいはこれらの手段のうち2つまたは3つすべてを併せて採用することになる。間隔hを大きくしたり、直径Dを小さくしたりすると、図2に示す膨張したダイヤフラム3が半導体ウェハ8に押し付けられ始める際の貼付面3Aがなす球面の曲率が大きくなり、より小さな面積で圧力が集中して貼付面3Aが半導体ウェハ8の被貼付面中央部を押圧し、粘着シート6が貼付させられる。また、供給量Qを増大させることは、こうしてダイヤフラム3を半導体ウェハ8に押し付けて粘着シート6を貼付する際の貼付速度を増大させることになる。 In such a sticking method and sticking device for the pressure-sensitive adhesive sheet 6, in order to control Q × (h / D) 2 to be larger than 0.75 (× 10 −6 m 3 / s), the supply amount Q , Increase the spacing h, decrease the diameter D, or employ two or all three of these means together. When the distance h is increased or the diameter D is decreased, the curvature of the spherical surface formed by the pasting surface 3A when the expanded diaphragm 3 shown in FIG. As a result, the sticking surface 3A presses the center of the surface to be stuck of the semiconductor wafer 8, and the adhesive sheet 6 is stuck. Further, increasing the supply amount Q increases the attaching speed when the adhesive sheet 6 is attached by pressing the diaphragm 3 against the semiconductor wafer 8 in this way.

従って、前記構成の粘着シート6の貼付方法および貼付装置によれば、特にダイヤフラム3が半導体ウェハ8の被貼付面の中央部から押し付けられる際の面積を小さくして粘着シート6を速やかに貼付することができるので、半導体ウェハ8の被貼付面中央部に発生し易い空隙を抑制することができる。このため、例えば被貼付面にバンプが形成された半導体ウェハ8が被貼付部材であっても、ダイシング工程において切り出された半導体チップが飛散したり、空隙に冷却水が侵入したりするような事態を防止することができる。   Therefore, according to the sticking method and sticking device for the pressure-sensitive adhesive sheet 6 having the above-described configuration, the pressure-sensitive adhesive sheet 6 can be quickly stuck by reducing the area when the diaphragm 3 is pressed from the center of the surface to be stuck of the semiconductor wafer 8. Therefore, it is possible to suppress a gap that is likely to occur at the center of the surface to be bonded of the semiconductor wafer 8. For this reason, for example, even if the semiconductor wafer 8 with the bumps formed on the surface to be bonded is a member to be bonded, the semiconductor chip cut out in the dicing process is scattered or the cooling water enters the gap. Can be prevented.

また、Q×(h/D)≧0.75(×10−6/s)を満たすようにするには、例えば供給量Qを一定として、テーブル7の高さを変えて間隔hを調整したり、フレーム4を開口部4Aの直径Dが異なるものと交換したりして制御することも可能であるが、間隔hを可変に調整しようとすると装置が大型化したり複雑化するおそれがあり、また開口部4Aの直径Dは被貼付部材や粘着シート6の大きさによって制限されることが多い。これに対して、本実施形態の粘着シート6の貼付装置においては、流体(空気)の供給量Qを制御手段5Bによって制御しており、装置構造の複雑化を招いたり、被貼付部材や粘着シート6の大きさに制限されたりすることなく、確実かつ精密な制御を行うことができる。 Further, in order to satisfy Q × (h / D) 2 ≧ 0.75 (× 10 −6 m 3 / s), for example, the supply amount Q is constant, the height of the table 7 is changed, and the interval h is set. It is also possible to control the frame 4 by exchanging the frame 4 with one having a different diameter D of the opening 4A. However, if the interval h is variably adjusted, the apparatus may be enlarged or complicated. In addition, the diameter D of the opening 4A is often limited by the size of the member to be pasted or the pressure-sensitive adhesive sheet 6. On the other hand, in the sticking device for the pressure sensitive adhesive sheet 6 of this embodiment, the supply amount Q of the fluid (air) is controlled by the control means 5B, which leads to complication of the device structure, and the member to be pasted and the pressure sensitive adhesive. Without being limited to the size of the sheet 6, reliable and precise control can be performed.

なお、特に本実施形態のようにダイヤフラム3の貼付面3Aとは反対側を減圧状態または略真空状態から大気に開放することによって流体としての空気を供給する場合には、供給量Qに上限があるので、Q×(h/D)は30.00(×10−6/s)以下とされるのが好ましく、20.00(×10−6/s)以下がさらに好ましく、10.00(×10−6/s)以下とされるのがより好ましい。ただし、供給する流体として空気以外の窒素、酸素、アルゴンなどのガスや水、オイル等の液体を供給してもよく、また上下ケース1、2内の閉空間を減圧することなく、流体を加圧して供給することによりダイヤフラム3を膨張させてもよい。 In particular, when air as a fluid is supplied by opening the side opposite to the attachment surface 3A of the diaphragm 3 from the reduced pressure state or the substantially vacuum state to the atmosphere as in this embodiment, there is an upper limit on the supply amount Q. Therefore, Q × (h / D) 2 is preferably 30.00 (× 10 −6 m 3 / s) or less, more preferably 20.00 (× 10 −6 m 3 / s) or less. More preferably, it is set to 10.00 (× 10 −6 m 3 / s) or less. However, other fluids such as nitrogen, oxygen, argon, and other liquids such as water, oil, etc. may be supplied as the fluid to be supplied. The diaphragm 3 may be expanded by supplying it with pressure.

また、本実施形態では、被貼付部材として半導体ウェハ8に粘着シート6を貼付する場合について説明したが、ガラス、偏光板、ビン、ボトル、段ボール箱、その他の物品等、半導体ウェハ8以外の被貼付部材に粘着シートを貼付するのに本発明を適用することも可能である。さらに、本実施形態では、貼付部材としてのダイヤフラム3の貼付面3Aに予め円形に裁断した粘着シート6を吸着させて被貼付部材に貼付しているが、例えばロールに巻いたテープ状の粘着シートを貼付部材と被貼付部材の間に繰り出して被貼付部材に貼付した後に裁断したり、あるいは裁断した粘着シートを支持テープに貼り付けて被貼付部材に貼付した後に支持テープを剥がしたりしてもよい。   Further, in the present embodiment, the case where the adhesive sheet 6 is pasted to the semiconductor wafer 8 as the member to be pasted has been described, but glass, polarizing plates, bottles, bottles, cardboard boxes, other articles, etc. other than the semiconductor wafer 8 are covered. It is also possible to apply the present invention to affix the adhesive sheet to the affixing member. Furthermore, in this embodiment, the pressure-sensitive adhesive sheet 6 cut into a circle in advance is adsorbed to the sticking surface 3A of the diaphragm 3 as a sticking member and stuck to the sticking member. For example, a tape-like pressure-sensitive adhesive sheet wound around a roll Even if the tape is fed between the pasting member and the pasting member and applied to the pasting member, it is cut, or the cut adhesive sheet is pasted on the supporting tape and pasted to the pasting member, and then the supporting tape is peeled off. Good.

以下、本発明の実施例を挙げて、本発明の効果について実証する。本実施例では、フレームの開口部の直径Dが375(×10−3m)、膨張していない状態のダイヤフラムと半導体ウェハとの間隔hが15(×10−3m)と20(×10−3m)の2種の前記実施形態の貼付装置を用いて、上下ケース内の閉空間とダイヤフラムと天板部との間の閉空間を略真空状態にまで減圧してから、制御手段によって流量調整弁の開閉を調整することにより空気の供給量Q(×10−3/s)がQ×(h/D)≧0.75(×10−6/s)を満たすように種々に制御しつつ、ダイヤフラムと天板部との間を大気圧下に開放し、直径8インチの半導体ウェハに直径8インチの粘着シート(リンテック株式会社製Adwill(登録商標)型番LE5000S)を貼付した。なお、ダイヤフラムは厚さ7mm、硬度65度のゴム製である。 Examples of the present invention will be given below to demonstrate the effects of the present invention. In this embodiment, the diameter D of the opening of the frame is 375 (× 10 −3 m), and the distance h between the unexpanded diaphragm and the semiconductor wafer is 15 (× 10 −3 m) and 20 (× 10 -3 m) Using the two types of the pasting device of the embodiment, the closed space in the upper and lower cases, the closed space between the diaphragm and the top plate portion are depressurized to a substantially vacuum state, and then the control means Air supply amount Q (× 10 −3 m 3 / s) satisfies Q × (h / D) 2 ≧ 0.75 (× 10 −6 m 3 / s) by adjusting the opening and closing of the flow regulating valve. In this way, the space between the diaphragm and the top plate is opened under atmospheric pressure, and an 8 inch diameter semiconductor wafer is bonded to an 8 inch diameter adhesive sheet (Adwill (registered trademark) model number LE5000S manufactured by Lintec Corporation). Was affixed. The diaphragm is made of rubber having a thickness of 7 mm and a hardness of 65 degrees.

また、これらの実施例に対する比較例として、間隔hが15(×10−3m)の前記貼付装置を用いて、Q×(h/D)が0.75(×10−6/s)未満となるように空気の供給量Q(×10−3/s)を制御して前記と同じ粘着シートを半導体ウェハに貼付した。そして、これらの実施例と比較例とで、貼付した粘着シートと半導体ウェハとの間に空隙が発生した部分の面積と粘着シートの面積との割合を目視で評価した。これらの結果を間隔h、供給量Q、およびQ×(h/D)とともに表1に示す。なお、評価は、空隙の発生が認められなかった場合を丸印、前記割合が1%未満で僅かな発生が認められた場合を三角印、前記割合が1〜3%の場合をバツ印としてある。 Moreover, as a comparative example with respect to these examples, Q × (h / D) 2 is 0.75 (× 10 −6 m 3 //) using the sticking device having an interval h of 15 (× 10 −3 m). The same pressure-sensitive adhesive sheet as described above was affixed to the semiconductor wafer by controlling the air supply amount Q (× 10 −3 m 3 / s) to be less than s). Then, in these examples and comparative examples, the ratio between the area of the portion where a gap was generated between the adhered adhesive sheet and the semiconductor wafer and the area of the adhesive sheet was visually evaluated. These results are shown in Table 1 together with the interval h, the supply amount Q, and Q × (h / D) 2 . In the evaluation, a case where no generation of voids is recognized is indicated by a round mark, a case where the ratio is less than 1% and a slight generation is observed, a triangular mark, and a case where the ratio is 1 to 3% is a cross mark. is there.

Figure 2016032079
Figure 2016032079

この表1の結果より、Q×(h/D)<0.75(×10−6/s)である比較例1では、空隙が粘着シートの面積の1%を超えて発生しているのに対して、Q×(h/D)≧0.75(×10−6/s)を満たす実施例1〜11では、空隙が発生している部分の面積は1%未満に抑制されていた。特に、Q×(h/D)≧2.50(×10−6/s)である実施例1〜5では、空隙は発生していなかった。 From the results of Table 1, in Comparative Example 1 where Q × (h / D) 2 <0.75 (× 10 −6 m 3 / s), voids occurred exceeding 1% of the area of the pressure-sensitive adhesive sheet. In contrast, in Examples 1 to 11 that satisfy Q × (h / D) 2 ≧ 0.75 (× 10 −6 m 3 / s), the area of the portion where the void is generated is 1%. It was suppressed to less than. In particular, in Examples 1 to 5 where Q × (h / D) 2 ≧ 2.50 (× 10 −6 m 3 / s), no voids were generated.

3 ダイヤフラム(貼付部材)
3A 貼付面
4 フレーム
4A フレーム4の開口部
5 配管(流体供給手段)
5A 流量調整弁
5B 制御手段
6 粘着シート
6A 粘着面
7 テーブル(貼付部)
8 半導体ウェハ(被貼付部材)
D フレーム4の開口部4Aの直径
h 膨張していない状態のダイヤフラム3と半導体ウェハ8との間隔
3 Diaphragm (Attaching material)
3A sticking surface 4 frame 4A opening of frame 4 5 piping (fluid supply means)
5A Flow adjustment valve 5B Control means 6 Adhesive sheet 6A Adhesive surface 7 Table (attachment part)
8 Semiconductor wafer (bonding material)
D Diameter of the opening 4A of the frame 4 h Distance between the unexpanded diaphragm 3 and the semiconductor wafer 8

Claims (2)

弾性を有する板状の貼付部材を開口部が形成されたフレームにより保持するとともに、このフレームの前記開口部内に位置する前記貼付部材の貼付面と間隔をあけて対向するように被貼付部材を配置し、前記貼付面と前記被貼付部材との間に粘着面を前記被貼付部材側に向けて粘着シートを配置して、前記貼付部材の貼付面とは反対側に流体を供給して該貼付部材を前記開口部から前記被貼付部材側に膨張させることにより、前記貼付面を前記被貼付部材に押し付けて前記粘着シートを貼付する粘着シートの貼付方法であって、
膨張していない状態の前記貼付部材の貼付面と前記被貼付部材との間隔h(×10−3m)と、前記開口部に内接する円の直径D(×10−3m)と、前記流体の供給量Q(×10−3/s)とを、Q×(h/D)≧0.75(×10−6/s)を満たすように制御することを特徴とする粘着シートの貼付方法。
An elastic plate-shaped sticking member is held by a frame in which an opening is formed, and the member to be stuck is arranged so as to face the sticking surface of the sticking member located in the opening of the frame with a gap. Then, an adhesive sheet is disposed between the sticking surface and the adherend member with the adhesive face facing the sticking member, and fluid is supplied to the opposite side of the sticking member to the sticking surface. A pressure-sensitive adhesive sheet sticking method for sticking the pressure-sensitive adhesive sheet by pressing the sticking surface against the sticking member by inflating a member from the opening to the sticking member side,
A distance h (× 10 −3 m) between the pasting surface of the pasting member in an unexpanded state and the member to be pasted, a diameter D (× 10 −3 m) of a circle inscribed in the opening, The fluid supply amount Q (× 10 −3 m 3 / s) is controlled so as to satisfy Q × (h / D) 2 ≧ 0.75 (× 10 −6 m 3 / s). How to stick the adhesive sheet.
開口部が形成されたフレームにより保持された弾性を有する板状の貼付部材と、このフレームの前記開口部内に位置する前記貼付部材の貼付面と間隔をあけて対向するように被貼付部材を配置する貼付部と、前記貼付部材の貼付面とは反対側に流体を供給して該貼付部材を前記開口部から前記被貼付部材側に膨張させることにより前記貼付面を前記被貼付部材に押し付ける流体供給手段とを備え、前記貼付面と前記被貼付部材との間に粘着面を前記被貼付部材側に向けて配置された粘着シートを前記被貼付部材に貼付する粘着シートの貼付装置であって、
前記流体供給手段は、膨張していない状態の前記貼付部材の貼付面と前記被貼付部材との間隔h(×10−3m)と、前記開口部に内接する円の直径D(×10−3m)とに基づいて、前記流体の供給量Q(×10−3/s)を、Q×(h/D)≧0.75(×10−6/s)を満たすように制御する制御手段を有することを特徴とする粘着シートの貼付装置。
The plate-like sticking member having elasticity held by the frame in which the opening is formed and the sticking member are arranged so as to face the sticking surface of the sticking member located in the opening of the frame with a space therebetween A fluid for supplying a fluid to the opposite side of the affixing part and the affixing surface of the affixing member and expanding the affixing member from the opening to the affixed member side, thereby pressing the affixing surface against the affixed member A pressure-sensitive adhesive sheet sticking device for sticking a pressure-sensitive adhesive sheet disposed between the sticking surface and the sticking member with the sticking surface facing the sticking member side to the sticking member. ,
It said fluid supply means, the distance h between the a landing member and attaching surface of the sticking member unexpanded (× 10 -3 m), the diameter D of the circle inscribed in the opening (× 10 - 3 m) and on the basis, the supply amount Q of the fluid (× 10 -3 m 3 / s ), satisfies the Q × (h / D) 2 ≧ 0.75 (× 10 -6 m 3 / s) A pressure-sensitive adhesive sheet affixing device, characterized by comprising control means for controlling in this manner.
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JPH0287545A (en) * 1988-09-24 1990-03-28 Nitto Denko Corp Tape bonding process of semiconductor wafer
JPH0590393A (en) * 1991-09-30 1993-04-09 Sony Corp Bonding device for semiconductor wafers
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20220115052A (en) * 2021-02-09 2022-08-17 가부시기가이샤 디스코 Protective member adhesion apparatus and protective member adhesion method
KR102875924B1 (en) 2021-02-09 2025-10-23 가부시기가이샤 디스코 Protective member adhesion apparatus and protective member adhesion method

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