JP2016072031A - Positive electrode for power storage element, power storage element using the same, and power storage device - Google Patents
Positive electrode for power storage element, power storage element using the same, and power storage device Download PDFInfo
- Publication number
- JP2016072031A JP2016072031A JP2014199096A JP2014199096A JP2016072031A JP 2016072031 A JP2016072031 A JP 2016072031A JP 2014199096 A JP2014199096 A JP 2014199096A JP 2014199096 A JP2014199096 A JP 2014199096A JP 2016072031 A JP2016072031 A JP 2016072031A
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- Prior art keywords
- positive electrode
- power storage
- storage element
- active material
- conductive layer
- Prior art date
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Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract
Description
本発明は、蓄電素子用正極とそれを用いた蓄電素子及び蓄電装置に関する。 The present invention relates to a positive electrode for a power storage element, a power storage element using the same, and a power storage device.
近年、携帯電話、ノートパソコン等の携帯機器用、電気自動車用などの電源としてエネルギー密度が高く、かつ自己放電が少なくてサイクル性能の良いリチウム二次電池等の蓄電素子が注目されている。 In recent years, power storage devices such as lithium secondary batteries having high energy density and low self-discharge and good cycle performance have attracted attention as power sources for portable devices such as mobile phones and notebook computers, and electric vehicles.
最近、熱的安定性が優れるポリアニオン系正極活物質が注目を集めている。このポリアニオン系正極活物質は、酸素が遷移金属以外の元素と共有結合することで固定化されているために、高温においても酸素を放出することが無く、正極活物質として使用することでリチウム二次電池の安全性を飛躍的に高めることができると考えられる。 Recently, polyanionic positive electrode active materials having excellent thermal stability have attracted attention. Since this polyanionic positive electrode active material is immobilized by covalently bonding oxygen to an element other than a transition metal, it does not release oxygen even at a high temperature. It is thought that the safety of the secondary battery can be dramatically improved.
このようなポリアニオン系正極活物質として、オリビン構造を有するリン酸鉄リチウム(LiFePO4)の研究が盛んに行われている。しかし、リン酸鉄リチウムは3.4V(vs.Li/Li+)の卑な電位でリチウムの挿入脱離が行われることに加えて、その結晶構造特有の電気伝導性やリチウムイオン伝導性の低さに由来する活物質の利用率及び高率充放電性能の低さのため、従来のリチウム含有遷移金属化合物に比べて入出力性能が低下する。そこで、約4V(vs.Li/Li+)付近に可逆電位を有するリン酸バナジウムリチウム(Li3V2(PO4)3)の検討が行われている。 As such a polyanionic positive electrode active material, lithium iron phosphate (LiFePO 4 ) having an olivine structure has been actively studied. However, in addition to lithium insertion and desorption at a low potential of 3.4 V (vs. Li / Li + ), lithium iron phosphate has electrical conductivity unique to its crystal structure and lithium ion conductivity. Due to the low utilization factor of the active material derived from lowness and low high rate charge / discharge performance, the input / output performance is degraded as compared with conventional lithium-containing transition metal compounds. Then, examination of lithium vanadium phosphate (Li 3 V 2 (PO 4 ) 3 ) having a reversible potential in the vicinity of about 4 V (vs. Li / Li + ) has been conducted.
一方、アルミニウム基材に関しては、基材表面における導電性低下やアルミニウムの溶出を改善する目的で、基材の表面を導電材料で被覆する技術が開示されている。 On the other hand, regarding the aluminum base material, a technique for coating the surface of the base material with a conductive material has been disclosed for the purpose of improving the decrease in conductivity on the surface of the base material and the elution of aluminum.
特許文献1には、「導電材料で形成された集電体に、カーボンの中間膜または前記導電材料よりも貴な金属の中間膜を設け、その上に活物質層を被覆することを特徴とするキャパシタまたは電池に使用される電極の製造方法。」(請求項1)の発明が開示されている。特許文献1によれば、「中間膜の厚みは、電解液の種類、中間層の材質などを考慮して適宜選択でき、上限値としては例えば1000nmまたは500nmを採用でき、下限値としては例えば10nmまたは30nmを採用できる。」(段落0009)との記載がある。また、実施例には、電気二重層キャパシタの実施例が示されている。 Patent Document 1 states that “a current collector formed of a conductive material is provided with a carbon intermediate film or an intermediate film of a metal nobler than the conductive material, and an active material layer is coated thereon. A method of manufacturing an electrode used for a capacitor or battery to be used. "(Claim 1) is disclosed. According to Patent Document 1, “the thickness of the intermediate film can be appropriately selected in consideration of the type of the electrolyte, the material of the intermediate layer, etc., and the upper limit value can be 1000 nm or 500 nm, for example, and the lower limit value is 10 nm, for example. Alternatively, 30 nm can be adopted ”(paragraph 0009). Moreover, the Example shows the Example of an electric double layer capacitor.
特許文献2には、「有機溶媒に対して膨潤性のない化合物と炭素微粒子とを含む皮膜を下層に備え、上層にバインダー、炭素微粒子及び正極活物質を含む皮膜を備えたアルミニウム箔からなることを特徴とする二次電池用正極。」(請求項6)の発明が開示されている。特許文献2によれば、「本発明に用いる正極活物質としては、特に限定されるものではなく、リチウム(イオン)が吸蔵・脱離することができる物質であれば良い。具体的には、従来用いられているコバルト酸リチウム(LiCoO2)、マンガン酸リチウム(LiMn2O4)、ニッケル酸リチウム(LiNiO2)、さらには、Co、Mn、Niの3元系リチウム化合物(Li(CoxMnyNiz)O2)、イオウ系(TiS2)、オリビン系(LiFePO4)などが好適である。」(段落0014)、「皮膜形成用化合物と炭素微粒子とを含む皮膜の作成には特に制限はなく、公知の方法を用いることができる。具体的には、キャスト法、バーコーター法、ディップ法、印刷法などである。これらの方法の内、皮膜の厚さを制御しやすい点からバーコーター法、キャスト法などが好適である。アルミニウム箔あるいは銅箔に上記の方法により、炭素微粒子含有皮膜を形成させることで集電体( 正極用あるいは負極用) とすることができる。さらに、その厚さとしては0.1μm以上10μm以下が好ましい。厚みが0.1μm以下であると所望の効果が得られないので好ましくない。一方、厚みが10μm以上になると二次電池1個の所定の体積中に占める活物質の比率が相対的に低下するので好ましくない。」(段落0026)との記載がある。実施例には、イオン透過性を有する化合物と炭素微粒子を含む皮膜の厚みが5μmであり、正極活物質としてコバルト酸リチウムを用いた例(実施例1)が例示されている。 Patent Document 2 states that “the lower layer includes a film containing a compound that does not swell with respect to an organic solvent and carbon fine particles, and the upper layer includes an aluminum foil that includes a film containing a binder, carbon fine particles, and a positive electrode active material. A positive electrode for a secondary battery characterized by the above. "(Claim 6) is disclosed. According to Patent Document 2, “The positive electrode active material used in the present invention is not particularly limited, and any material that can occlude / desorb lithium (ion) may be used. lithium cobaltate which has been used conventionally (LiCoO 2), lithium manganate (LiMn 2 O 4), lithium nickelate (LiNiO 2), furthermore, Co, Mn, 3 ternary lithium compounds Ni (Li (Co x Mn y Ni z) O 2) , sulfur-based (TiS 2), olivine (LiFePO 4) is preferable, and the like. "(paragraph 0014), the creation of a film and a" film-forming compound and carbon fine particles There is no particular limitation, and a known method can be used, specifically, casting method, bar coater method, dipping method, printing method, etc. Among these methods, the thickness of the film is controlled. The bar coater method, the cast method, etc. are preferred from the viewpoint of easy operation, and a current collector (for positive electrode or negative electrode) can be formed by forming a carbon fine particle-containing film on an aluminum foil or copper foil by the above method. Further, the thickness is preferably 0.1 μm or more and 10 μm or less, and the thickness of 0.1 μm or less is not preferable because a desired effect cannot be obtained, while the thickness of 10 μm or more is not preferable. “The ratio of the active material in a given volume is relatively low, which is not preferable.” (Paragraph 0026). In the examples, the thickness of a film containing an ion-permeable compound and carbon fine particles is 5 μm, and an example (Example 1) in which lithium cobaltate is used as a positive electrode active material is illustrated.
上記特許文献1には、活物質にリン酸バナジウムリチウムを用いる場合において、導電材料で形成された集電体(基材)に、カーボンの中間膜を設けることについての具体的な記載は皆無である。また、特許文献2には、好適な多くの正極活物質が記載されているが、正極活物質にリン酸バナジウムリチウムを含む場合において、炭素微粒子を含む皮膜を下層に備えることについての具体的な記載は無い。 In Patent Document 1, there is no specific description about providing a carbon intermediate film on a current collector (base material) formed of a conductive material when lithium vanadium phosphate is used as an active material. is there. Patent Document 2 describes many suitable positive electrode active materials. When the positive electrode active material contains lithium vanadium phosphate, a specific example of providing a film containing carbon fine particles as a lower layer is described. There is no description.
リン酸バナジウムリチウムの可逆電位は、リン酸鉄リチウムよりも高く、また、リン酸鉄リチウムよりも電子電導性、イオン伝導性に優れることから高い安全性と優れた出力性能を合わせ持つ正極活物質として期待されている。 The reversible potential of lithium vanadium phosphate is higher than that of lithium iron phosphate, and it has better electronic and ionic conductivity than lithium iron phosphate. As expected.
ところが、リン酸鉄リチウム等の活物質を用いた場合と比較して、リン酸バナジウムリチウムを含む活物質を用いた正極は、その電極作製工程において、活物質層がアルミニウム基材から剥離しやすいために電極加工性に乏しく、従来の正極では、活物質を含む合剤層中の活物質の密度が低くなるため、蓄電素子のエネルギー密度が小さくなるという課題を本発明者らは見出した。 However, in comparison with the case where an active material such as lithium iron phosphate is used, the positive electrode using the active material containing lithium vanadium phosphate is easily peeled off from the aluminum base material in the electrode manufacturing process. For this reason, the present inventors have found that the electrode processability is poor, and in the conventional positive electrode, the density of the active material in the mixture layer containing the active material is low, so that the energy density of the power storage element is low.
本発明は、上記課題に鑑みてなされたものであり、電極加工性に優れた蓄電素子用正極と、それを用いたエネルギー密度に優れた蓄電素子を提供することを目的としている。 This invention is made | formed in view of the said subject, and it aims at providing the positive electrode for electrical storage elements excellent in electrode workability, and the electrical storage element excellent in the energy density using the same.
本発明の第一の態様は、正極集電体と、リン酸バナジウムリチウムを含有する活物質を含有する正極合剤層と、前記正極集電体と前記正極合剤層との間に位置し、炭素質材料及び結着剤を含む導電層とを備える蓄電素子用正極である。 A first aspect of the present invention is located between a positive electrode current collector, a positive electrode mixture layer containing an active material containing lithium vanadium phosphate, and the positive electrode current collector and the positive electrode mixture layer. And a conductive layer containing a carbonaceous material and a binder.
本発明によれば、電極加工性に優れた蓄電素子用正極と、それを用いたエネルギー密度に優れた蓄電素子を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the positive electrode for electrical storage elements excellent in electrode workability, and the electrical storage element excellent in the energy density using the same can be provided.
実施形態及び作用効果は以下の通りである。但し、本明細書中に記載する作用機構には推定が含まれており、その正否は本発明を何ら制限するものではない。 Embodiments and operational effects are as follows. However, the action mechanism described in this specification includes estimation, and its correctness does not limit the present invention.
本発明は、正極集電体と、リン酸バナジウムリチウムを含有する活物質を含有する正極合剤層と、前記正極集電体と前記正極合剤層との間に位置し、炭素質材料及び結着剤を含む導電層とを備える蓄電素子用正極である。
このように、正極集電体と正極合剤層との間に、導電層を設けることにより、正極集電体に直接正極合剤層を形成させるよりも、合剤層の接着性が向上し、正極からの合材層の剥離が起こりにくくなり、正極のプレス等の電極加工性が改善される。
The present invention is located between a positive electrode current collector, a positive electrode mixture layer containing an active material containing lithium vanadium phosphate, and between the positive electrode current collector and the positive electrode mixture layer, and a carbonaceous material and It is a positive electrode for electrical storage elements provided with the conductive layer containing a binder.
Thus, by providing a conductive layer between the positive electrode current collector and the positive electrode mixture layer, the adhesion of the mixture layer is improved compared to forming the positive electrode mixture layer directly on the positive electrode current collector. Further, peeling of the composite material layer from the positive electrode hardly occurs, and electrode processability such as positive electrode pressing is improved.
なお、正極活物質中のリン酸バナジウムリチウムの含有量が多い程、本発明の効果は顕著なものとなるので、正極活物質中に占めるリン酸バナジウムリチウムの割合は多い方が好ましい。リン酸バナジウムリチウムが正極活物質中に最も多く含まれている、即ち、リン酸バナジウムリチウムを主成分とする正極活物質を用いることがより好ましい。 In addition, since the effect of this invention becomes so remarkable that there is much content of lithium vanadium phosphate in a positive electrode active material, the one where the ratio of lithium vanadium phosphate in a positive electrode active material is large is preferable. It is more preferable to use a positive electrode active material containing lithium vanadium phosphate most in the positive electrode active material, that is, lithium vanadium phosphate as a main component.
また、リン酸バナジウムリチウムを含有する活物質では、後述の実施例で示すように、導電層の厚みを制御することで、蓄電素子のエネルギー密度を高くすることができるので好ましい。
正極合剤層と導電層との接着性の観点から、導電層の厚みは0.2μm以上とすることが好ましい。 一方、蓄電素子のエネルギー密度の観点から、導電層の厚みは5μm以下とすることが好ましい。この様に、導電層の厚みを0.2μm以上、5μm以下の特定の範囲とすることにより導電層と合剤層間の接着性の向上による電極加工性と、蓄電素子のエネルギー密度を、より一層向上させることができるため好ましい。
さらに、蓄電素子の高率充放電性能とエネルギー密度の観点から、導電層の厚みは0.2μm以上2.5μm以下とすることがより好ましい。
In addition, an active material containing lithium vanadium phosphate is preferable because the energy density of the power storage element can be increased by controlling the thickness of the conductive layer, as described in Examples below.
From the viewpoint of adhesion between the positive electrode mixture layer and the conductive layer, the thickness of the conductive layer is preferably 0.2 μm or more. On the other hand, from the viewpoint of the energy density of the power storage element, the thickness of the conductive layer is preferably 5 μm or less. In this way, by setting the thickness of the conductive layer to a specific range of 0.2 μm or more and 5 μm or less, the electrode processability due to the improved adhesion between the conductive layer and the mixture layer, and the energy density of the storage element can be further increased. It is preferable because it can be improved.
Furthermore, the thickness of the conductive layer is more preferably 0.2 μm or more and 2.5 μm or less from the viewpoint of high rate charge / discharge performance and energy density of the energy storage device.
蓄電素子用正極における導電層の厚みは、導電層の表面に正極合剤層が存在しない部分、即ち、基材上に導電層のみが形成されている部分の厚みをマイクロメーター等で測定することにより、確認することができる。また、蓄電素子用電極の断面を走査型電子顕微鏡(SEM)、透過型電子顕微鏡観察(TEM)等により測定することで確認することが可能である。 The thickness of the conductive layer in the positive electrode for a storage element is measured with a micrometer or the like at the portion where the positive electrode mixture layer is not present on the surface of the conductive layer, that is, the portion where only the conductive layer is formed on the substrate. Can be confirmed. In addition, it is possible to confirm by measuring the cross section of the electrode for the electricity storage element with a scanning electron microscope (SEM), observation with a transmission electron microscope (TEM), or the like.
また、導電層の表面抵抗は、10Ω/cm2以下であることが好ましい。これにより、蓄電素子の高率充放電性能及びエネルギー密度が向上するため好ましい。
導電層の表面抵抗は、低抵抗率計(三菱化学株式会社製ロレスタAX MCP-T370)を用いた四端子法により測定することができる。
The surface resistance of the conductive layer is preferably 10 Ω / cm 2 or less. Thereby, since the high rate charge / discharge performance and energy density of an electrical storage element improve, it is preferable.
The surface resistance of the conductive layer can be measured by a four-terminal method using a low resistivity meter (Loresta AX MCP-T370 manufactured by Mitsubishi Chemical Corporation).
蓄電素子用正極に使用される正極集電体としては、アルミニウム及びその金属を含む合金等の金属材料;カーボンクロス、カーボンペーパー等の炭素質材料等が挙げられる。これらの中でも、アルミニウムが好ましい。
アルミニウムとしては、リチウム電池用に用いられている周知の材質のアルミニウム箔を使用することができる。アルミニウム箔の厚みは、基材の強度の観点から10μm以上であることが好ましく、また、エネルギー密度の観点から50μm以下であることが好ましい。より好ましくは、15μm〜30μmである。また、アルミニウム箔の表面をエッチング処理したものが、キャパシターやリチウムイオンキャパシター等で用いられている。その様なエッチング処理したアルミニウム箔は、表面の凹凸により導電層と箔との接着性のみならず、正極合剤層と導電層との接着性の向上にも寄与するため好ましい。
Examples of the positive electrode current collector used for the positive electrode for the storage element include metal materials such as aluminum and alloys containing the metal; carbonaceous materials such as carbon cloth and carbon paper. Among these, aluminum is preferable.
As aluminum, a well-known aluminum foil used for lithium batteries can be used. The thickness of the aluminum foil is preferably 10 μm or more from the viewpoint of the strength of the substrate, and is preferably 50 μm or less from the viewpoint of energy density. More preferably, it is 15 micrometers-30 micrometers. Moreover, what etched the surface of aluminum foil is used for a capacitor, a lithium ion capacitor, etc. Such an etched aluminum foil is preferable because it contributes not only to adhesion between the conductive layer and the foil but also to improvement in adhesion between the positive electrode mixture layer and the conductive layer due to surface irregularities.
導電層に含まれる炭素質材料としては、正極活物質よりも電子伝導性に優れた材料であれば良く、リチウム電池の正極に用いられている周知の導電材料や活物質が使用される。この様な炭素質材料としては例えば、アセチレンブラック、ケッチェンブラック、カーボンナノファイバー、グラファイト等が挙げられる。また、有機化合物を非酸素雰囲気下において熱分解することにより得られる炭素含有物を使用することもできる。原料の有機化合物としては、ポリビニルアルコール、ポリエチレングリコール等のポリマー、アスコルビン酸、クエン酸等の有機酸、メタノールやエタノール等のアルコール、アセチレン、一酸化炭素等の有機ガスが挙げられる。
また、導電層に含まれる炭素質材料の粒子径は小さいほうが好ましい。導電層を薄くするために、平均粒子径は1μm以下が好ましく、0.5μm以下がより好ましく、0.2μm以下が特に好ましい。
The carbonaceous material contained in the conductive layer may be any material that has better electronic conductivity than the positive electrode active material, and well-known conductive materials and active materials used for the positive electrode of lithium batteries are used. Examples of such a carbonaceous material include acetylene black, ketjen black, carbon nanofiber, and graphite. Moreover, the carbon containing material obtained by thermally decomposing an organic compound in non-oxygen atmosphere can also be used. Examples of the organic compound as a raw material include polymers such as polyvinyl alcohol and polyethylene glycol, organic acids such as ascorbic acid and citric acid, alcohols such as methanol and ethanol, and organic gases such as acetylene and carbon monoxide.
Moreover, it is preferable that the particle diameter of the carbonaceous material contained in the conductive layer is small. In order to make the conductive layer thin, the average particle size is preferably 1 μm or less, more preferably 0.5 μm or less, and particularly preferably 0.2 μm or less.
導電層に含まれる結着剤としては、ポリテトラフルオロエチレン(PTFE),ポリフッ化ビニリデン(PVDF)、エチレン−プロピレン−ジエンターポリマー(EPDM),スルホン化EPDM,スチレンブタジエンゴム(SBR)、キチンキトサン、ピロメリット酸等を1種または2種以上の混合物として用いることができる。これらの中でも、少なくとも、有機溶媒に膨潤しない性質のものを主成分として含む結着剤を用いることにより、導電層と正極合剤層との接着性を向上させることが可能となるので好ましい。中でも、キチンキトサン又はピロメリット酸を主成分とする結着剤が特に好ましい。 Examples of the binder contained in the conductive layer include polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), ethylene-propylene-diene terpolymer (EPDM), sulfonated EPDM, styrene butadiene rubber (SBR), and chitin chitosan. , Pyromellitic acid or the like can be used as one kind or a mixture of two or more kinds. Among these, it is preferable to use a binder containing, as a main component, a material that does not swell in an organic solvent, because the adhesion between the conductive layer and the positive electrode mixture layer can be improved. Among these, a binder mainly composed of chitin chitosan or pyromellitic acid is particularly preferable.
導電層の形成方法は、特に限定されるものではない。具体的には、前記炭素質材料と結着剤およびその他の材料を、N−メチルピロリドン,トルエン等の有機溶媒又は水に混合させた後混練したペーストを作製し、得られたペーストをアルミニウム基材の上に塗布した後、50℃〜250℃程度の温度で、10分〜120分程度加熱処理することにより好適に作製される。前記塗布方法については、例えば、アプリケーターロールなどのローラーコーティング、スクリーンコーティング、ドクターブレード方式、スピンコーティング、バーコーター等の手段を用いて任意の厚さ及び任意の形状に塗布することが望ましいが、これらに限定されるものではない。
前記ペースト中における炭素質材料の含有量は、炭素質材料と結着剤との質量和に対して、10〜98質量%が好ましく、50〜95質量%がより好ましく、70〜95質量%が特に好ましい。
The method for forming the conductive layer is not particularly limited. Specifically, the carbonaceous material, the binder, and other materials are mixed in an organic solvent such as N-methylpyrrolidone and toluene or water and then kneaded to prepare a paste. After coating on the material, it is suitably produced by heat treatment at a temperature of about 50 ° C. to 250 ° C. for about 10 minutes to 120 minutes. About the application method, for example, it is desirable to apply to any thickness and any shape using means such as roller coating such as applicator roll, screen coating, doctor blade method, spin coating, bar coater, etc. It is not limited to.
The content of the carbonaceous material in the paste is preferably 10 to 98% by mass, more preferably 50 to 95% by mass, and 70 to 95% by mass with respect to the mass sum of the carbonaceous material and the binder. Particularly preferred.
リン酸バナジウムリチウムを正極活物質として含有する正極合剤層を作製するに当たり、活物質の他に、アセチレンブラック、ケッチェンブラック、カーボンナノファイバー等の周知の導電剤や、ポリフッ化ビニリデン、シリコンブタジエンゴム、ポリテトラフルオロエチレン、カルボキシメチルセルロース等の周知の結着剤を周知の処方で用いることができる。具体的には、活物質と導電材と結着剤およびその他の材料を、N−メチルピロリドン,トルエン等の有機溶媒又は水に混合させた後混練することにより正極合剤層用ペーストを作製し、得られたペーストを導電層の上に塗布した後、50℃〜250℃程度の温度で、10分〜120分程度加熱処理することにより好適に作製される。 In preparing a positive electrode mixture layer containing lithium vanadium phosphate as a positive electrode active material, in addition to the active material, well-known conductive agents such as acetylene black, ketjen black, carbon nanofiber, polyvinylidene fluoride, silicon butadiene Known binders such as rubber, polytetrafluoroethylene, carboxymethylcellulose and the like can be used in known formulations. Specifically, an active material, a conductive material, a binder, and other materials are mixed in an organic solvent such as N-methylpyrrolidone and toluene or water and then kneaded to prepare a paste for a positive electrode mixture layer. Then, after the obtained paste is applied on the conductive layer, it is preferably produced by heat treatment at a temperature of about 50 ° C. to 250 ° C. for about 10 minutes to 120 minutes.
蓄電素子用正極は、電極中に含まれる水分量が少ない方が好ましく、具体的には1000ppm未満であることが好ましい。水分量を減少させる手段としては、高温・減圧環境において電極を乾燥する方法や、正極に含まれる水分を電気化学的に分解する方法が適している。 The positive electrode for a storage element preferably has a small amount of water contained in the electrode, and specifically, it is preferably less than 1000 ppm. As a means for reducing the amount of moisture, a method of drying the electrode in a high temperature and reduced pressure environment or a method of electrochemically decomposing moisture contained in the positive electrode is suitable.
また、導電層及び正極合剤層を合わせた厚さは蓄電素子のエネルギー密度の観点から10〜500μmであることが好ましい。 The combined thickness of the conductive layer and the positive electrode mixture layer is preferably 10 to 500 μm from the viewpoint of the energy density of the power storage element.
正極活物質に使用するリン酸バナジウムリチウムは、一般式Li3V2(PO4)3で表される。リン酸バナジウムリチウムには、その結晶構造に対応していくつかの種類が存在するが、中でも単斜晶(空間群P21/n)の結晶構造を有するものは、可逆電位が高く、理論充放電容量が197mAh/gと大きいことから、蓄電素子のエネルギー密度を大きくすることが可能となる好ましい。
また、リン酸バナジウムリチウムの結晶構造を保持可能な範囲において、リチウム、バナジウム、マンガン、リン及び酸素の一部が他の元素で置換されていることを妨げるものではない。置換する他の元素としては例えば、リチウムの場合は、ナトリウム、カリウム、マグネシウム等のアルカリ金属又はアルカリ土類金属が、バナジウム又は/及びマンガンの場合は、スカンジウム、チタン、クロム、鉄、コバルト、ニッケル、ジルコニウム、インジウム、アルミニウム等の金属が、リンの場合は、ケイ素、ホウ素、硫黄等が、酸素の場合はフッ素、塩素等が挙げられる。さらに、リン酸バナジウムリチウムを含有する二次電池用活物質の性能の向上等を目的として、本発明の効果を損なわない範囲において、意図的に不純物を共存させても良く、更に、合成工程などにおいて、意図しない不純物が混入されても構わない。
Lithium vanadium phosphate used for the positive electrode active material is represented by the general formula Li 3 V 2 (PO 4 ) 3 . There are several types of lithium vanadium phosphate corresponding to the crystal structure. Among them, those having a monoclinic crystal (space group P2 1 / n) crystal structure have a high reversible potential and are theoretically satisfactory. Since the discharge capacity is as large as 197 mAh / g, it is preferable that the energy density of the power storage element can be increased.
In addition, it does not prevent lithium, vanadium, manganese, phosphorus, and oxygen from being partially substituted with other elements as long as the crystal structure of lithium vanadium phosphate can be maintained. As other elements to be substituted, for example, in the case of lithium, alkali metal or alkaline earth metal such as sodium, potassium and magnesium, and in the case of vanadium or / and manganese, scandium, titanium, chromium, iron, cobalt, nickel In the case where the metal such as zirconium, indium and aluminum is phosphorus, silicon, boron, sulfur and the like are used, and in the case where oxygen is used, fluorine, chlorine and the like are mentioned. Furthermore, for the purpose of improving the performance of an active material for a secondary battery containing lithium vanadium phosphate, impurities may be intentionally coexisted within a range not impairing the effects of the present invention, and further, a synthesis step, etc. In this case, unintended impurities may be mixed.
リン酸バナジウムリチウムが、リチウム原子、バナジウム原子、マンガン原子、リン原子などを含んでいること及びその量は、高周波誘導結合プラズマ(ICP)発光分光分析により確認することができる。また、金属原子が互いに固溶していること及びその結晶構造については、粉末X線回折分析(XRD)により確認することができる。さらに、透過型電子顕微鏡観察(TEM)、エネルギー分散X線分光法(EDX)、走査電顕X線分析(EPMA)、高分解能電子顕微鏡分析(HRAEM)及び電子エネルギー損失分光法(EELS)などの分析機器を併用することにより、詳細な分析を行うことが可能である。 The lithium vanadium phosphate containing lithium atoms, vanadium atoms, manganese atoms, phosphorus atoms, and the like can be confirmed by high frequency inductively coupled plasma (ICP) emission spectroscopic analysis. Further, the fact that metal atoms are in solid solution and the crystal structure thereof can be confirmed by powder X-ray diffraction analysis (XRD). In addition, transmission electron microscope observation (TEM), energy dispersive X-ray spectroscopy (EDX), scanning electron microscope X-ray analysis (EPMA), high resolution electron microscope analysis (HRAEM), electron energy loss spectroscopy (EELS), etc. Detailed analysis can be performed by using an analytical instrument in combination.
リン酸バナジウムリチウムは、その粒子の表面又は内部に炭素化合物を備えていてもよい。この様に、炭素化合物を備えることは、リン酸バナジウムリチウムの充放電性能の向上に寄与するため好ましい。ここで、前記粒子とは、一次粒子、二次粒子、あるいは、より高次の粒子を指すものであり、それらの粒子の表面又は内部にカーボンなどの炭素化合物が付着、被覆等の形態で備えられている。 Lithium vanadium phosphate may have a carbon compound on the surface or inside of the particles. Thus, it is preferable to provide a carbon compound because it contributes to the improvement of the charge / discharge performance of lithium vanadium phosphate. Here, the particle refers to a primary particle, a secondary particle, or a higher order particle, and a carbon compound such as carbon adheres to the surface or inside of the particle, and is provided in a form such as a coating. It has been.
また、リン酸バナジウムリチウムは、二次粒子の平均粒子サイズが100μm以下の粉体として用いることが好ましい。特に、二次粒子の平均粒子径は0.1〜50μmがより好ましく、前記二次粒子を構成する一次粒子の粒径は1〜500nmであることが好ましい。また、粉体粒子の流動法窒素ガス吸着法によるBET比表面積は蓄電素子用正極の高率充放電性能を向上させるためにある程度大きい方が良く、1〜100m2/gが好ましい。より好ましくは5〜50m2/gである。 In addition, lithium vanadium phosphate is preferably used as a powder having an average particle size of secondary particles of 100 μm or less. In particular, the average particle size of the secondary particles is more preferably 0.1 to 50 μm, and the particle size of the primary particles constituting the secondary particles is preferably 1 to 500 nm. Further, the BET specific surface area of the powder particles by the flow method nitrogen gas adsorption method is preferably large to some extent in order to improve the high rate charge / discharge performance of the positive electrode for a storage element, and is preferably 1 to 100 m 2 / g. More preferably, it is 5-50 m < 2 > / g.
上記正極合剤層用ペーストの取り扱いの容易さの観点から、リン酸バナジウムリチウムに含まれる水分量は少ない方が好ましく、具体的には1000ppm未満であることが好ましい。水分量を減少させる手段としては、高温・減圧環境において正極を乾燥する方法が適している。 From the viewpoint of easy handling of the positive electrode mixture layer paste, it is preferable that the amount of water contained in the lithium vanadium phosphate is smaller, specifically, less than 1000 ppm. As a means for reducing the amount of moisture, a method of drying the positive electrode in a high temperature and reduced pressure environment is suitable.
蓄電素子用正極の対極としては、リチウムを吸蔵・放出可能なものであれば何ら限定されるものではなく、リチウム金属、リチウム合金(リチウム―アルミニウム、リチウム―鉛、リチウム―錫、リチウム―アルミニウム―錫、リチウム―ガリウム等のリチウム金属含有合金)等の他、合金、炭素材料(例えばグラファイト、ハードカーボン、低温焼成炭素、非晶質カーボン等)、金属酸化物、リチウム遷移金属複合酸化物、ポリリン酸化合物、ポリアニオン化合物等が挙げられる。また、リン酸バナジウムリチウムを対極の活物質として用いても良い。これらを、蓄電素子に用いる電解液の種類に応じて使用することができる。 The counter electrode of the positive electrode for the energy storage device is not limited as long as it can occlude and release lithium. Lithium metal, lithium alloy (lithium-aluminum, lithium-lead, lithium-tin, lithium-aluminum- Alloys, carbon materials (eg, graphite, hard carbon, low-temperature fired carbon, amorphous carbon, etc.), metal oxides, lithium transition metal composite oxides, polyphosphorus Examples include acid compounds and polyanion compounds. Moreover, you may use lithium vanadium phosphate as an active material of a counter electrode. These can be used according to the kind of electrolyte solution used for an electrical storage element.
溶媒としては、プロピレンカーボネート、エチレンカーボネート等の環状炭酸エステル類;γ−ブチロラクトン、γ−バレロラクトン等の環状エステル類;ジメチルカーボネート、ジエチルカーボネート、エチルメチルカーボネ−ト等の鎖状カーボネート類;ギ酸メチル、酢酸メチル、酪酸メチル等の鎖状エステル類;テトラヒドロフランまたはその誘導体;1,3−ジオキサン、1,4−ジオキサン、1,2−ジメトキシエタン、1,4−ジブトキシエタン、メチルジグライム等のエ−テル類;アセトニトリル、ベンゾニトリル等のニトリル類;ジオキソランまたはその誘導体;エチレンスルフィド、スルホラン、スルトンまたはその誘導体等の単独またはそれら2種以上の混合物等からなる非水溶媒や水を挙げることができるが、これらに限定されるものではない。 Examples of the solvent include cyclic carbonates such as propylene carbonate and ethylene carbonate; cyclic esters such as γ-butyrolactone and γ-valerolactone; chain carbonates such as dimethyl carbonate, diethyl carbonate, and ethyl methyl carbonate; formic acid Chain esters such as methyl, methyl acetate and methyl butyrate; tetrahydrofuran or derivatives thereof; 1,3-dioxane, 1,4-dioxane, 1,2-dimethoxyethane, 1,4-dibutoxyethane, methyldiglyme, etc. Ethers such as acetonitrile, nitriles such as benzonitrile, dioxolane or derivatives thereof, and non-aqueous solvents and water consisting of ethylene sulfide, sulfolane, sultone or derivatives thereof alone or a mixture of two or more thereof You can It is not limited.
電解質塩としては、例えば、LiBF4、LiPF6、LiClO4、LiN(C2F5SO2)2、LiN(CF3SO2)2等のイオン性化合物が挙げられ、これらのイオン性化合物を単独、あるいは2種類以上混合して用いることが可能である。また、リチウム以外の電解質塩を含ませることも可能であり、例えば、NaClO4等が挙げられる。電解液における電解質塩の濃度としては、高い電池性能を有する二次電池を確実に得るために、0.5mol/l以上5mol/l以下が好ましく、さらに好ましくは、1mol/l以上2.5mol/l以下である。 Examples of the electrolyte salt include ionic compounds such as LiBF 4 , LiPF 6 , LiClO 4 , LiN (C 2 F 5 SO 2 ) 2 , and LiN (CF 3 SO 2 ) 2. It can be used alone or in combination of two or more. It is also possible to include an electrolyte salt other than lithium, for example, NaClO 4, and the like. The concentration of the electrolyte salt in the electrolytic solution is preferably 0.5 mol / l or more and 5 mol / l or less, more preferably 1 mol / l or more and 2.5 mol / l, in order to reliably obtain a secondary battery having high battery performance. l or less.
図1に、本発明に係る非水電解質蓄電素子の一実施形態である矩形状の非水電解質蓄電素子1の概略図を示す。なお、同図は、容器内部を透視した図としている。図1に示す非水電解質蓄電素子1は、電極群2が外装体3に収納されている。電極群2は、正極活物質を備える正極と、負極活物質を備える負極とが、セパレーターを介して捲回されることにより形成されている。正極は、正極リード4’を介して正極端子4と電気的に接続され、負極は、負極リード5’を介して負極端子5と電気的に接続されている。そして、外装体内部やセパレーターに、非水電解質が保持されている。 FIG. 1 is a schematic view of a rectangular nonaqueous electrolyte storage element 1 which is an embodiment of a nonaqueous electrolyte storage element according to the present invention. In the figure, the inside of the container is seen through. In the nonaqueous electrolyte storage element 1 shown in FIG. 1, an electrode group 2 is housed in an exterior body 3. The electrode group 2 is formed by winding a positive electrode including a positive electrode active material and a negative electrode including a negative electrode active material via a separator. The positive electrode is electrically connected to the positive electrode terminal 4 via the positive electrode lead 4 ′, and the negative electrode is electrically connected to the negative electrode terminal 5 via the negative electrode lead 5 ′. And the nonaqueous electrolyte is hold | maintained in the exterior body and the separator.
本発明に係る非水電解質蓄電素子の構成については特に限定されるものではなく、円筒型、角型(矩形状)、扁平型等の非水電解質蓄電素子が一例として挙げられる。 The configuration of the nonaqueous electrolyte storage element according to the present invention is not particularly limited, and examples thereof include cylindrical, square (rectangular), flat, and other nonaqueous electrolyte storage elements.
本発明は、上記の非水電解質蓄電素子を複数備える蓄電装置としても実現することができる。蓄電装置の一実施形態を図2に示す。図2において、蓄電装置30は、複数の蓄電ユニット20を備えている。それぞれの蓄電ユニット20は、複数の非水電解質蓄電素子1を備えている。前記蓄電装置30は、電気自動車(EV)、ハイブリッド自動車(HEV)、プラグインハイブリッド自動車(PHEV)等の自動車用電源として搭載することができる。 The present invention can also be realized as a power storage device including a plurality of the above nonaqueous electrolyte power storage elements. One embodiment of a power storage device is shown in FIG. In FIG. 2, the power storage device 30 includes a plurality of power storage units 20. Each power storage unit 20 includes a plurality of nonaqueous electrolyte power storage elements 1. The power storage device 30 can be mounted as a power source for vehicles such as an electric vehicle (EV), a hybrid vehicle (HEV), and a plug-in hybrid vehicle (PHEV).
以後に記載する実施例においては、非水電解質蓄電素子としてリチウムイオン二次電池を例示するが、本発明はリチウムイオン二次電池に限らず、他の非水電解質蓄電素子にも適用可能である。 In the examples described below, a lithium ion secondary battery is exemplified as the nonaqueous electrolyte storage element, but the present invention is not limited to the lithium ion secondary battery, and can be applied to other nonaqueous electrolyte storage elements. .
まず、蓄電素子10の製造方法について説明する。なお、以下に説明する実施例は、いずれも、上述した実施の形態に係る蓄電素子10の一種であるリチウムイオン二次電池に関するものである。 First, the manufacturing method of the electrical storage element 10 is demonstrated. In addition, all of the examples described below relate to a lithium ion secondary battery which is a kind of the power storage element 10 according to the above-described embodiment.
(実施例1)
(導電層)
導電材(アセチレンブラック)とキチンキトサンを主成分とする結着剤(大日精化工業株式会社製:DCN)及び非水系溶媒としてNMPを用いて導電層用ペーストを作製した。ここで、導電剤、結着剤及びNMPの質量比率は20:1:19とした。導電層用ペーストは、プラネタリーミキサーを用いた混合・混練工程を経て作製した。この導電層用ペーストを厚さ15μmのアルミニウム箔基材の両面に塗布した後、150℃で乾燥を行うことで、導電層を作製した。なお、導電層の片面の厚みは2.5μm、片面の塗布質量は0.14mg/cm2であった。
Example 1
(Conductive layer)
A conductive layer paste was prepared using a conductive material (acetylene black) and chitin chitosan as binders (Daiichi Seika Kogyo Co., Ltd .: DCN) and NMP as a non-aqueous solvent. Here, the mass ratio of the conductive agent, the binder and the NMP was 20: 1: 19. The conductive layer paste was prepared through a mixing and kneading process using a planetary mixer. After apply | coating this paste for conductive layers on both surfaces of the 15-micrometer-thick aluminum foil base material, the conductive layer was produced by drying at 150 degreeC. In addition, the thickness of the single side | surface of a conductive layer was 2.5 micrometers, and the coating mass of the single side | surface was 0.14 mg / cm < 2 >.
(正極)
正極活物質(リン酸バナジウムリチウム(Li3V2(PO4)3)、粒子径:20μm、BET比表面積:11.6m2/g)、導電剤(アセチレンブラック)、結着剤としてポリフッ化ビニリデン(PVDF)及び非水系溶媒としてNMPを用いて正極合剤層用ペーストを作製した。ここで、前記PVDFは8%NMP溶液(クレハ社製#7208)を用いた。なお、正極活物質、導電剤及び結着剤の質量比率は90:5:5(固形分換算)とした。正極合剤層ペーストは、前記非水系溶媒の量を調整することにより、固形分(質量%)を調整し、プラネタリーミキサーを用いた混合・混練工程を経て作製した。本実施例においては、この正極ペーストの固形分濃度は30質量%に調整した。この正極ペーストを上記の導電性被覆層の上に塗布し、120℃で乾燥を行った。次に、ロールの温度を100℃に調整したロールプレス機によりプレスすることで正極を作製した。作製した正極の活物質層の片面塗布質量は13.4mg/cm2、多孔度は40%であった。なお、正極は充分に真空乾燥した後、電池作製に使用した。
(Positive electrode)
Positive electrode active material (lithium vanadium phosphate (Li 3 V 2 (PO 4 ) 3 ), particle size: 20 μm, BET specific surface area: 11.6 m 2 / g), conductive agent (acetylene black), polyfluoride as binder A paste for a positive electrode mixture layer was prepared using vinylidene (PVDF) and NMP as a non-aqueous solvent. Here, an 8% NMP solution (# 7208 manufactured by Kureha) was used as the PVDF. The mass ratio of the positive electrode active material, the conductive agent and the binder was 90: 5: 5 (in terms of solid content). The positive electrode mixture layer paste was prepared through a mixing / kneading step using a planetary mixer by adjusting the solid content (mass%) by adjusting the amount of the non-aqueous solvent. In this example, the solid content concentration of the positive electrode paste was adjusted to 30% by mass. This positive electrode paste was applied onto the conductive coating layer and dried at 120 ° C. Next, the positive electrode was produced by pressing with the roll press machine which adjusted the temperature of the roll to 100 degreeC. The active material layer of the produced positive electrode had a single-side coating mass of 13.4 mg / cm 2 and a porosity of 40%. The positive electrode was sufficiently vacuum dried and then used for battery production.
(負極)
負極活物質(グラファイト)、結着剤としてポリフッ化ビニリデン(PVDF)、及び非水系溶媒としてNMPを用いて負極合剤層用ペーストを作製した。ここで、前記PVDFを用いた。なお、負極活物質、結着剤の質量比率は94:6とした。負極ペーストは、前記非水系溶媒の量を調整することにより、固形分(質量%)を調整し、プラネタリーミキサーを用いた混練工程を経て作製した。この負極ペーストを厚さ10μmの銅箔の両面に塗布乾燥した後、ロールプレス機によりプレスすることで負極を作製した。作製した負極の合剤層塗布質量は5.39mg/cm2、多孔度は35%であった。なお、負極は充分に真空乾燥した後、電池作製に使用した。
(Negative electrode)
A negative electrode mixture layer paste was prepared using a negative electrode active material (graphite), polyvinylidene fluoride (PVDF) as a binder, and NMP as a non-aqueous solvent. Here, the PVDF was used. The mass ratio of the negative electrode active material and the binder was 94: 6. The negative electrode paste was prepared through a kneading step using a planetary mixer after adjusting the solid content (% by mass) by adjusting the amount of the non-aqueous solvent. This negative electrode paste was applied and dried on both sides of a copper foil having a thickness of 10 μm, and then pressed by a roll press to produce a negative electrode. The prepared negative electrode had a mixture layer coating mass of 5.39 mg / cm 2 and a porosity of 35%. The negative electrode was sufficiently vacuum dried and then used for battery production.
(非水電解質)
非水電解質は、エチレンカーボネート、ジメチルカーボネート、エチルメチルカーボネートを、体積比率で1:1:1となるように混合した溶媒に、塩濃度が1mol/LとなるようにLiPF6を溶解させ、さらにビニレンカーボネートが1質量%となるように添加することで作製した。非水電解質中の水分量は50ppm未満とした。
(Non-aqueous electrolyte)
The nonaqueous electrolyte is prepared by dissolving LiPF 6 in a solvent in which ethylene carbonate, dimethyl carbonate, and ethyl methyl carbonate are mixed at a volume ratio of 1: 1: 1 so that the salt concentration becomes 1 mol / L. It was prepared by adding vinylene carbonate so as to be 1% by mass. The amount of water in the nonaqueous electrolyte was less than 50 ppm.
(電池の作製)
正極、負極及びセパレータ(旭化成株式会社製:S6722)を積層・巻回して電極体とした後、正極板及び負極板に正極リード及び負極リードをそれぞれ溶接して容器に封入し、容器とふた板とをレーザー溶接した後、上記非水電解質を注入して封口することで電池を作製した。電池の寸法は、幅112mm、厚み21mm、高さ81mmであった。
(Production of battery)
A positive electrode, a negative electrode, and a separator (Asahi Kasei Co., Ltd. product: S6722) are laminated and wound to form an electrode body, and then the positive electrode lead and the negative electrode lead are welded to the positive electrode plate and the negative electrode plate, respectively, and sealed in the container. And the above non-aqueous electrolyte was injected and sealed to prepare a battery. The dimensions of the battery were 112 mm wide, 21 mm thick, and 81 mm high.
(実施例2)
正極の導電層の作製において、導電層の片面の厚みを0.2μm、片面の塗布質量を0.01mg/cm2としたこと、及び、実施例1の電池における正極容量/負極容量の比と同じ比になるように、正極合剤層の塗布質量を調整したことを除いては、実施例1と同様にして実施例2の電池を作製した。
(Example 2)
In the production of the positive electrode conductive layer, the thickness of one side of the conductive layer was 0.2 μm, the coating mass on one side was 0.01 mg / cm 2 , and the ratio of the positive electrode capacity / negative electrode capacity in the battery of Example 1 A battery of Example 2 was fabricated in the same manner as Example 1 except that the coating mass of the positive electrode mixture layer was adjusted so as to be the same ratio.
(実施例3)
正極の導電層の作製において、導電層の片面の厚みを1.0μm、片面の塗布質量を0.06mg/cm2としたこと、及び、実施例1の電池における正極容量/負極容量の比と同じ比になるように、正極合剤層の塗布質量を調整したことを除いては、実施例1と同様にして実施例3の電池を作製した。
(Example 3)
In the production of the positive electrode conductive layer, the thickness of one side of the conductive layer was 1.0 μm, the coating mass on one side was 0.06 mg / cm 2 , and the ratio of the positive electrode capacity / negative electrode capacity in the battery of Example 1 A battery of Example 3 was fabricated in the same manner as Example 1 except that the coating mass of the positive electrode mixture layer was adjusted so as to be the same ratio.
(実施例4)
正極の導電層の作製において、導電層の片面の厚みを5.0μm、片面の塗布質量を0.28mg/cm2としたこと、及び、実施例1の電池における正極容量/負極容量の比と同じ比になるように、正極合剤層の塗布質量を調整したことを除いては、実施例1と同様にして実施例4の電池を作製した。
Example 4
In the production of the positive electrode conductive layer, the thickness of one side of the conductive layer was 5.0 μm, the coating mass on one side was 0.28 mg / cm 2 , and the ratio of the positive electrode capacity / negative electrode capacity in the battery of Example 1 A battery of Example 4 was produced in the same manner as in Example 1 except that the coating mass of the positive electrode mixture layer was adjusted so as to be the same ratio.
(比較例1)
導電層を形成していないアルミニウム箔の両面に、実施例1と同じ正極ペーストを実施例1と同じ塗布質量となるように塗布したことを除いては、実施例1と同様にして比較例1の正極の作製を試みた。しかしながら、正極合剤層とアルミニウム箔とが剥離してしまい、電池を作製することができなかった。
(Comparative Example 1)
Comparative Example 1 was carried out in the same manner as in Example 1 except that the same positive electrode paste as in Example 1 was applied to both surfaces of the aluminum foil on which no conductive layer was formed so as to have the same coating mass as in Example 1. An attempt was made to produce a positive electrode. However, the positive electrode mixture layer and the aluminum foil peeled off, and the battery could not be produced.
(比較例2)
正極の作製において、正極活物質、導電剤及び結着剤の質量比率を80:8:12(固形分換算)として正極合剤層用ペーストを作製し、導電層を形成していないアルミニウム箔の両面に塗布したこと、及び、実施例1の電池における正極容量/負極容量の比と同じ比になるように、正極合剤層の塗布質量を調整したことを除いては、実施例1と同様にして比較例2の電池を作製した。
(Comparative Example 2)
In the production of the positive electrode, the positive electrode active material layer, the conductive agent and the binder were prepared at a mass ratio of 80: 8: 12 (in terms of solid content) to produce a positive electrode mixture layer paste, Similar to Example 1, except that the coating mass of the positive electrode mixture layer was adjusted so that the ratio was the same as the ratio of the positive electrode capacity / negative electrode capacity in the battery of Example 1 and that it was applied to both surfaces. Thus, a battery of Comparative Example 2 was produced.
(比較例3)
導電層を形成していないアルミニウム箔の両面に、正極活物質としてリン酸鉄リチウム(LiFePO4)を用いた正極合剤層ペーストを塗布したこと、及び、実施例1の電池における正極容量/負極容量の比と同じ比になるように、正極合剤層の塗布質量を調整したことを除いては、実施例1と同様にして比較例3の電池を作製した。
(Comparative Example 3)
The positive electrode mixture layer paste using lithium iron phosphate (LiFePO 4 ) as the positive electrode active material was applied to both surfaces of the aluminum foil on which the conductive layer was not formed, and the positive electrode capacity / negative electrode in the battery of Example 1 A battery of Comparative Example 3 was fabricated in the same manner as in Example 1 except that the coating mass of the positive electrode mixture layer was adjusted so as to be the same as the capacity ratio.
(比較例4)
正極活物質としてリン酸鉄リチウム(LiFePO4)を用いたこと、及び、実施例1の電池における正極容量/負極容量の比と同じ比になるように、正極合剤層の塗布質量を調整したことを除いては、実施例1と同様にして比較例4の電池を作製した。
(Comparative Example 4)
The coating mass of the positive electrode mixture layer was adjusted so that lithium iron phosphate (LiFePO 4 ) was used as the positive electrode active material and the same ratio as the positive electrode capacity / negative electrode capacity ratio in the battery of Example 1. Except for this, a battery of Comparative Example 4 was produced in the same manner as in Example 1.
(比較例5)
正極活物質としてリン酸鉄リチウム(LiFePO4)を用いたこと、導電層の片面の厚みを0.2μm、片面の塗布質量を0.01mg/cm2としたこと、及び、実施例1の電池における正極容量/負極容量の比と同じ比になるように、正極合剤層の塗布質量を調整したことを除いては、実施例1と同様にして比較例5の電池を作製した。
(Comparative Example 5)
Lithium iron phosphate (LiFePO 4 ) was used as the positive electrode active material, the thickness of one side of the conductive layer was 0.2 μm, the coating mass on one side was 0.01 mg / cm 2 , and the battery of Example 1 A battery of Comparative Example 5 was produced in the same manner as in Example 1 except that the coating mass of the positive electrode mixture layer was adjusted so as to have the same ratio as the positive electrode capacity / negative electrode capacity ratio.
ここで、上記正極容量とは、電極体において、正極合剤層が負極合剤層と対向する部分の正極活物質質量と予め設定した正極活物質の設定容量との積により算出される容量である。また、上記負極容量とは、電極体において、負極合剤層が正極合剤層と対向する部分の負極活物質質量と予め設定した負極活物質の設定容量との積により算出される容量である。
本実施例及び比較例では、予め設定した各活物質の設定容量として、以下の値を使用した。
リン酸バナジウムリチウム:128mAh/g
リン酸鉄リチウム:156mAh/g
グラファイト:340mAh/g
Here, the positive electrode capacity is a capacity calculated by the product of the mass of the positive electrode active material in a portion where the positive electrode mixture layer faces the negative electrode mixture layer and a preset capacity of the positive electrode active material in the electrode body. is there. The negative electrode capacity is a capacity calculated by the product of the mass of the negative electrode active material in the portion of the electrode body where the negative electrode mixture layer faces the positive electrode mixture layer and the preset capacity of the negative electrode active material. .
In the examples and comparative examples, the following values were used as the preset capacity of each active material.
Lithium vanadium phosphate: 128 mAh / g
Lithium iron phosphate: 156 mAh / g
Graphite: 340 mAh / g
(初期活性化工程)
上記のようにして作製された電池を、25℃に設定した恒温槽に移し、初期活性化工程を実施した。初期活性化工程は4サイクルの充放電サイクルから構成される。
実施例1と比較例1及び比較例2の電池においては、初回の充電条件は、電流値0.1CmA、電位4.2Vの定電流定電圧充電とした。充電時間は通電開始から16時間とした。初回の放電条件は、電流0.1CmA、終止電圧2.0Vの定電流放電とした。続いて、2〜4サイクル目の充電条件は、電流値0.2CmA、電位4.2Vの定電流定電圧充電とした。充電時間は通電開始から8時間とした。2〜4サイクル目の放電条件は、電流0.2CmA、終止電圧2.0Vの定電流放電とした。全てのサイクルにおいて、充電後及び放電後に30分の休止時間を設定した。
比較例3及び比較例4の電池においては、上記充電条件において、設定電圧を3.6Vとしたことを除いては、同じ充放電条件とした。
ここで、各電池に適用する電流値1CmAを表1に示す。
また、初期活性化工程の4サイクル目の放電データから、各電池の放電エネルギーの算出を行い、その値を各電池の質量で除した値を「電池のエネルギー密度(Wh/g)」とし、表1に示す。
(Initial activation process)
The battery produced as described above was transferred to a thermostat set at 25 ° C., and an initial activation step was performed. The initial activation process is composed of four charge / discharge cycles.
In the batteries of Example 1, Comparative Example 1 and Comparative Example 2, the initial charging conditions were constant current and constant voltage charging with a current value of 0.1 CmA and a potential of 4.2 V. The charging time was 16 hours from the start of energization. The initial discharge conditions were constant current discharge with a current of 0.1 CmA and a final voltage of 2.0V. Subsequently, the charging conditions for the second to fourth cycles were constant current and constant voltage charging with a current value of 0.2 CmA and a potential of 4.2 V. The charging time was 8 hours from the start of energization. The discharge conditions for the second to fourth cycles were constant current discharge with a current of 0.2 CmA and a final voltage of 2.0 V. In all cycles, a 30 minute rest period was set after charging and discharging.
The batteries of Comparative Example 3 and Comparative Example 4 were set to the same charge / discharge conditions except that the set voltage was 3.6 V in the above charging conditions.
Here, Table 1 shows a current value of 1 CmA applied to each battery.
Further, from the discharge data of the fourth cycle of the initial activation process, the discharge energy of each battery is calculated, and the value obtained by dividing the value by the mass of each battery is referred to as “battery energy density (Wh / g)”. Table 1 shows.
実施例1と比較例1を比較すると、正極活物質にリン酸バナジウムリチウムを含む場合、導電層を備えた実施例1の正極では正極合剤層の剥離は起こらず、電極加工性に優れていることが判る。
一方、比較例3の結果から、正極活物質にリン酸鉄リチウムを用いた場合には、活物質がリン酸バナジウムリチウムよりも電極加工性に優れていることから、導電層を備える必要が無いことが判る。
When Example 1 and Comparative Example 1 are compared, when the positive electrode active material contains lithium vanadium phosphate, the positive electrode mixture layer does not peel off in the positive electrode of Example 1 provided with a conductive layer, and the electrode processability is excellent. I know that.
On the other hand, from the result of Comparative Example 3, when lithium iron phosphate is used as the positive electrode active material, the active material is superior in electrode processability to lithium vanadium phosphate, and thus there is no need to provide a conductive layer. I understand that.
また、実施例1〜4と比較例2を比較すると、正極に導電層を備えることで、電池のエネルギー密度が優れていることが判る。 Moreover, when Examples 1-4 and Comparative Example 2 are compared, it turns out that the energy density of a battery is excellent by providing a conductive layer in a positive electrode.
さらに、実施例1〜4のいずれの電池も比較例2の電池と比較して、エネルギー密度が大きくなっているが、比較例4と比較例5の電池のエネルギー密度は、比較例3の電池よりも小さい。つまり、正極活物質にリン酸バナジウムリチウムを含む場合、導電層を備えた正極とすることで、電池のエネルギー密度が向上するが、正極活物質にリン酸鉄リチウムを用いた場合は、正極に導電層を配置しても電池のエネルギー密度は向上していない。
このことから、正極活物質にリン酸バナジウムリチウムを用いた電池では、正極活物質にリン酸鉄リチウムを用いた電池よりも、導電層の厚みによる電池のエネルギー密度への寄与が大きいと考えられる。
Furthermore, although the energy density of any of the batteries of Examples 1 to 4 is higher than that of the battery of Comparative Example 2, the energy density of the batteries of Comparative Examples 4 and 5 is the battery of Comparative Example 3. Smaller than. In other words, when the positive electrode active material contains lithium vanadium phosphate, the positive electrode provided with the conductive layer improves the energy density of the battery. However, when lithium iron phosphate is used as the positive electrode active material, the positive electrode Even if the conductive layer is disposed, the energy density of the battery is not improved.
From this, it is considered that the battery using lithium vanadium phosphate as the positive electrode active material contributes more to the battery energy density due to the thickness of the conductive layer than the battery using lithium iron phosphate as the positive electrode active material. .
本発明の蓄電素子用正極は、電極加工性に優れ、この蓄電素子用正極を用いた蓄電素子はエネルギー密度が改善されるので、電気自動車用電源、電子機器用電源、電力貯蔵用電源等の非水電解質用蓄電素子に有効に利用できる。
The positive electrode for a power storage device of the present invention is excellent in electrode processability, and the power storage device using this positive electrode for a power storage device has improved energy density, so that the power source for electric vehicles, the power source for electronic devices, the power source for power storage, etc. It can be effectively used for a non-aqueous electrolyte storage element.
Claims (4)
A power storage device comprising the power storage element according to claim 3.
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| CN115249810A (en) * | 2021-04-25 | 2022-10-28 | 恒大新能源技术(深圳)有限公司 | Composite current collector and preparation method thereof, battery pole piece, and secondary battery |
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| JP2019079661A (en) * | 2017-10-24 | 2019-05-23 | トヨタ自動車株式会社 | Nonaqueous electrolyte secondary battery |
| CN115249810A (en) * | 2021-04-25 | 2022-10-28 | 恒大新能源技术(深圳)有限公司 | Composite current collector and preparation method thereof, battery pole piece, and secondary battery |
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