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JP2012035770A - Pedal operation amount detection device - Google Patents

Pedal operation amount detection device Download PDF

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JP2012035770A
JP2012035770A JP2010177956A JP2010177956A JP2012035770A JP 2012035770 A JP2012035770 A JP 2012035770A JP 2010177956 A JP2010177956 A JP 2010177956A JP 2010177956 A JP2010177956 A JP 2010177956A JP 2012035770 A JP2012035770 A JP 2012035770A
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elongated hole
pedal
pedal operation
connecting pin
relative displacement
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JP5331070B2 (en
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Hiroaki Tsuzuki
弘明 都築
Noboru Fujiwara
昇 藤原
Takumi Uno
巧 宇野
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Toyoda Iron Works Co Ltd
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Toyoda Iron Works Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To prevent a pedal operation amount detected when a connection pin is brought into contact with one end of an elongated hole from being dispersed in a pedal operation amount detection device in which the relative displacement of an input member and an output member is prevented by bringing the connection pin into contact with one end of the elongated hole.SOLUTION: The stopper (one end) 28e of the elongated hole 28 includes a straight line L linearly extending in the direction at a right angle to a direction in which the elongated hole 28 and the clevis pin (connection pin) 26 are displaced relative to each other (in the longitudinal direction of the elongated hole 28), and the clevis pin 26 is brought into contact with the straight line L at all times. Therefore, even if an operation pedal 16 is depressed by a large pedal operation force F and the clevis pin 26 is brought into contact with the stopper 28e, the maximum displacement amount St1 is not dispersed. Consequently, the relative displacement amount St obtained when a depressing operation is performed by a pedal operation force F equal to or larger than a predetermined value is equal to a specified maximum displacement amount St1, and the detection accuracy of the pedal operation amount obtained based on the relative displacement amount St is improved.

Description

本発明はペダル操作量検出装置に係り、特に、大きなペダル操作力で踏込み操作された場合に検出されるペダル操作量のばらつきを防止する技術に関するものである。   The present invention relates to a pedal operation amount detection device, and more particularly to a technique for preventing variation in pedal operation amount detected when a pedal operation is performed with a large pedal operation force.

(a) ペダル操作力が加えられる入力部材と、(b) その入力部材から前記ペダル操作力が伝達されるとともに、そのペダル操作力に対応する反力が加えられる出力部材と、(c) 前記入力部材および前記出力部材の何れか一方に設けられた断面円形の連結ピンと、その入力部材および出力部材の他方に設けられてその連結ピンと係合させられる長穴と、前記入力部材に加えられる前記ペダル操作力に応じて弾性変形させられることにより前記長穴の長手方向へ前記連結ピンが移動するように前記入力部材と前記出力部材とが相対変位することを許容する弾性部材とを備え、前記長穴の一端部に前記連結ピンが当接させられることによって前記入力部材および前記出力部材の一定量以上の相対変位が阻止される可動連結機構と、を有し、(d) 前記ペダル操作力に応じて弾性変形させられる前記弾性部材の変形量または前記入力部材と前記出力部材との相対変位量を電気的に検出するペダル操作量検出装置が、例えば車両用のブレーキペダルのペダル操作力や踏込みストロークを検出する装置として提案されている。特許文献1、2に記載の装置はその一例で、特許文献1では入力部材と出力部材との相対変位量が変位センサによって電気的に検出され、特許文献2では弾性部材(棒状部材40)の変形量(歪)が歪ゲージによって電気的に検出されるようになっている。   (a) an input member to which a pedal operation force is applied; (b) an output member to which the pedal operation force is transmitted from the input member and a reaction force corresponding to the pedal operation force is applied; A connecting pin having a circular cross section provided on one of the input member and the output member, a long hole provided on the other of the input member and the output member and engaged with the connecting pin, and the above-mentioned applied to the input member An elastic member that allows the input member and the output member to be relatively displaced so that the connecting pin moves in the longitudinal direction of the elongated hole by being elastically deformed according to a pedal operation force; A movable coupling mechanism that prevents a certain amount of relative displacement of the input member and the output member by being brought into contact with one end portion of the elongated hole, and (d) the pedal operation A pedal operation amount detection device that electrically detects a deformation amount of the elastic member that is elastically deformed in accordance with an operation force or a relative displacement amount between the input member and the output member is, for example, a pedal operation of a brake pedal for a vehicle. It has been proposed as a device for detecting force and stepping stroke. The apparatus described in Patent Documents 1 and 2 is an example. In Patent Document 1, the relative displacement amount between the input member and the output member is electrically detected by a displacement sensor, and in Patent Document 2, the elastic member (bar-shaped member 40) is detected. The amount of deformation (strain) is electrically detected by a strain gauge.

図4の(a) は、このような従来のペダル操作量検出装置の一例を説明する概略図で、ペダル操作力Fにより図の左方向へ踏込み操作される常用ブレーキ用の操作ペダル100には、その操作ペダル100の移動平面(図4の紙面と平行な平面)に対して垂直に連結ピン102が固設されている一方、油圧等によるブレーキ反力Rが作用させられるオペレーティングロッド104には長穴106が設けられ、その長穴106に連結ピン102が係合させられている。オペレーティングロッド104は、操作ペダル100との間に配設された皿ばね等の弾性部材108によりブレーキ反力Rと反対方向へ付勢され、長穴106の長手方向の一方の端部である初期位置端106sに連結ピン102が当接する初期状態に保持されるが、操作ペダル100にペダル操作力Fが加えられると、そのペダル操作力Fに対応して発生するブレーキ反力Rにより、弾性部材108を弾性変形させつつ連結ピン102に対して図4の右方向へ相対変位させられる。そして、この相対変位量Stはペダル操作力Fに対応するため、この相対変位量Stを例えば磁気センサ等の変位センサによって検出することにより、予め定められた換算式やマップからペダル操作力F、或いは操作ペダル100の踏込みストロークを求めることができる。また、大きなペダル操作力Fが加えられた場合、一点鎖線で示すように長穴106の他方の端部であるストッパ部106eに連結ピン102が達すると、操作ペダル100およびオペレーティングロッド104のそれ以上の相対変位が阻止され、弾性部材108の過度の変形や損傷等が防止されるとともに、相対変位量Stは連結ピン102がストッパ部106eに当接する最大変位量St1に維持される。この例では、操作ペダル100が入力部材に相当し、オペレーティングロッド104が出力部材に相当し、ストッパ部106eが一端部に相当する。   FIG. 4A is a schematic diagram for explaining an example of such a conventional pedal operation amount detection device. The operation pedal 100 for the service brake 100 that is depressed in the left direction by the pedal operation force F is shown in FIG. A connecting pin 102 is fixed perpendicularly to a plane of movement of the operation pedal 100 (a plane parallel to the paper surface of FIG. 4), while an operating rod 104 to which a brake reaction force R by hydraulic pressure or the like is applied is provided. A long hole 106 is provided, and the connecting pin 102 is engaged with the long hole 106. The operating rod 104 is urged in the direction opposite to the brake reaction force R by an elastic member 108 such as a disc spring disposed between the operating pedal 100 and an initial portion which is one end in the longitudinal direction of the long hole 106. Although the connecting pin 102 is held in the initial state in which the position end 106s comes into contact with the position end 106s, when the pedal operating force F is applied to the operating pedal 100, the elastic member is generated by the brake reaction force R generated in response to the pedal operating force F. 4 is displaced relative to the connecting pin 102 in the right direction in FIG. 4 while being elastically deformed. Since the relative displacement amount St corresponds to the pedal operation force F, by detecting the relative displacement amount St using a displacement sensor such as a magnetic sensor, the pedal operation force F, Alternatively, the depression stroke of the operation pedal 100 can be obtained. Further, when a large pedal operation force F is applied, when the connecting pin 102 reaches the stopper portion 106e, which is the other end portion of the long hole 106, as shown by the alternate long and short dash line, the operation pedal 100 and the operating rod 104 are more than that. The relative displacement St is prevented from being excessively deformed or damaged, and the relative displacement St is maintained at the maximum displacement St1 at which the connecting pin 102 abuts against the stopper portion 106e. In this example, the operation pedal 100 corresponds to an input member, the operating rod 104 corresponds to an output member, and the stopper portion 106e corresponds to one end portion.

米国特許第5563355A号公報US Pat. No. 5,563,355A 特開2000−103325号公報JP 2000-103325 A

ところで、前記長穴106は長円形状を成していて、ストッパ部106eは半円弧形状を成している一方、長穴106の長手方向に対して直角方向、すなわち連結ピン102と長穴106との相対変位方向に対して直角方向(図4(b) における上下方向)には、各部の寸法誤差などに拘らず連結ピン102が長穴106の長手方向へ相対移動することが許容されるように所定の遊びが設けられている。このため、連結ピン102と長穴106との摺動抵抗などで、図4の(b) に破線で示す位置までしか相対的に移動できない場合があり、この場合の最大変位量St2は、一点鎖線で示すようにストッパ部106eの半円弧形状の中央部分に連結ピン102が当接する場合の最大変位量St1よりも誤差ΔStだけ小さくなる。このように、同じペダル操作力で踏込み操作しても最大変位量St1、St2が相違し、その最大変位量St1、St2から求められるペダル操作量(ペダル操作力Fや踏込みストローク)が相違することがあるとともに、最大変位量St1との誤差ΔSt部分の相対変位量Stを検出できないことがあった。   By the way, the elongated hole 106 has an elliptical shape, and the stopper portion 106e has a semicircular arc shape. On the other hand, the elongated direction is perpendicular to the longitudinal direction of the elongated hole 106, that is, the connecting pin 102 and the elongated hole 106. In the direction perpendicular to the relative displacement direction (the vertical direction in FIG. 4B), the connecting pin 102 is allowed to move in the longitudinal direction of the long hole 106 regardless of the dimensional error of each part. A predetermined play is provided. For this reason, there may be a case where relative movement is possible only to the position indicated by the broken line in FIG. 4B due to the sliding resistance between the connecting pin 102 and the long hole 106, and the maximum displacement St2 in this case is one point. As indicated by the chain line, the error ΔSt becomes smaller than the maximum displacement St1 when the connecting pin 102 comes into contact with the center portion of the semicircular arc shape of the stopper portion 106e. As described above, even if the pedal operation is performed with the same pedal operation force, the maximum displacement amounts St1 and St2 are different, and the pedal operation amount (the pedal operation force F and the depression stroke) obtained from the maximum displacement amounts St1 and St2 is different. In addition, there is a case where the relative displacement St of the error ΔSt with respect to the maximum displacement St1 cannot be detected.

本発明は以上の事情を背景として為されたもので、その目的とするところは、連結ピンが長穴の一端部に当接させられることにより入力部材および出力部材の相対変位が阻止されるペダル操作量検出装置において、その連結ピンが長穴の一端部に当接させられた場合に検出されるペダル操作量のばらつきを防止して検出精度を向上させることにある。   The present invention has been made in the background of the above circumstances, and its object is to prevent a relative displacement between the input member and the output member by bringing the connecting pin into contact with one end of the elongated hole. In the operation amount detection device, the detection accuracy is improved by preventing variation in the pedal operation amount detected when the connecting pin is brought into contact with one end of the elongated hole.

かかる目的を達成するために、第1発明は、(a) ペダル操作力が加えられる入力部材と、(b) その入力部材から前記ペダル操作力が伝達されるとともに、そのペダル操作力に対応する反力が加えられる出力部材と、(c) 前記入力部材および前記出力部材の何れか一方に設けられた断面円形の連結ピンと、それ等の入力部材および出力部材の他方に設けられてその連結ピンと係合させられる長穴と、前記入力部材に加えられる前記ペダル操作力に応じて弾性変形させられることにより前記長穴の長手方向へ前記連結ピンが移動するように前記入力部材と前記出力部材とが相対変位することを許容する弾性部材とを備え、前記長穴の一端部に前記連結ピンが当接させられることによって前記入力部材および前記出力部材の一定量以上の相対変位が阻止される可動連結機構と、を有し、(d) 前記ペダル操作力に応じて弾性変形させられる前記弾性部材の変形量または前記入力部材と前記出力部材との相対変位量を電気的に検出するペダル操作量検出装置において、(e) 前記長穴の前記一端部は、その長穴と前記連結ピンとの相対変位方向に対して直角方向に直線状に延びる直線部を備えており、その直角方向におけるその長穴と連結ピンとの遊びに拘らずその連結ピンが常にその直線部に当接させられることを特徴とする。   In order to achieve such an object, the first invention provides (a) an input member to which a pedal operating force is applied, and (b) the pedal operating force is transmitted from the input member and corresponds to the pedal operating force. An output member to which a reaction force is applied; (c) a connection pin having a circular cross section provided on one of the input member and the output member; and a connection pin provided on the other of the input member and the output member. The input member and the output member so that the connecting pin moves in the longitudinal direction of the elongated hole by being elastically deformed according to the pedal operation force applied to the input member, and the elongated hole to be engaged And an elastic member that allows relative displacement of the input member, and the connection pin is brought into contact with one end of the elongated hole to prevent a certain amount of relative displacement of the input member and the output member. (D) a pedal that electrically detects a deformation amount of the elastic member that is elastically deformed according to the pedal operation force or a relative displacement amount between the input member and the output member. In the operation amount detection device, (e) the one end portion of the elongated hole includes a linear portion that extends linearly in a direction perpendicular to the direction of relative displacement between the elongated hole and the connecting pin. Regardless of the play between the elongated hole and the connecting pin, the connecting pin is always brought into contact with the straight portion.

第2発明は、第1発明のペダル操作量検出装置において、(a) 前記長穴は、前記一端部を含む第1スライド部と、その一端部から離間する方向へその第1スライド部に連続して設けられた第2スライド部とを有する一方、(b) その長穴と前記連結ピンとの相対変位方向に対して直角な方向の幅寸法は、前記第2スライド部よりも前記第1スライド部の方が大きいとともに、(c) その相対変位方向における前記第1スライド部の長さ寸法は前記連結ピンの半径より小さく、その連結ピンは前記直線部に当接するまで前記第2スライド部によって案内されることを特徴とする。   According to a second aspect of the present invention, in the pedal operation amount detection device according to the first aspect of the invention, (a) the elongated hole is continuous with the first slide portion in a direction away from the first slide portion including the one end portion. (B) the width dimension in the direction perpendicular to the relative displacement direction of the elongated hole and the connecting pin is greater than the first slide than the second slide part. (C) the length dimension of the first slide part in the relative displacement direction is smaller than the radius of the connecting pin, and the connecting pin is moved by the second slide part until it abuts the linear part. It is characterized by being guided.

第3発明は、第1発明または第2発明のペダル操作量検出装置において、前記長穴の前記一端部における前記直線部の内壁面には、その長穴の貫通方向において前記連結ピンが当接させられる当接位置から滑らか後退する退避部が設けられていることを特徴とする。   According to a third aspect of the present invention, in the pedal operation amount detection device according to the first or second aspect of the invention, the connecting pin abuts the inner wall surface of the straight portion at the one end of the elongated hole in the penetration direction of the elongated hole. A retracting portion that smoothly retreats from the abutted position is provided.

第4発明は、第1発明または第2発明のペダル操作量検出装置において、前記長穴の前記一端部における前記直線部の内壁面は、その長穴の貫通方向と略平行に設けられた平坦面であることを特徴とする。   4th invention is the pedal operation amount detection apparatus of 1st invention or 2nd invention, The inner wall surface of the said linear part in the said one end part of the said long hole is the flat provided substantially parallel to the penetration direction of the long hole It is a surface.

このようなペダル操作量検出装置においては、可動連結機構の長穴の一端部が、その長穴と連結ピンとの相対変位方向に対して直角方向に直線状に延びる直線部を備えており、その直角方向における長穴と連結ピンとの遊びに拘らず連結ピンが常にその直線部に当接させられるようになっているため、大きなペダル操作力により連結ピンが長穴の一端部に当接させられる最大変位量、或いは弾性部材の最大変形量がばらつくことがない。これにより、所定値以上の大きなペダル操作力で踏込み操作された場合の最大変位量或いは最大変形量が一定になり、それ等の最大変位量或いは最大変形量に基づいて求められるペダル操作量のばらつきが防止されて検出精度が向上する。言い換えれば、一端部に対する連結ピンの当接位置のばらつきに拘らず、相対変位量や変形量が常に一定の最大変位量、最大変形量になるまで、その相対変位量、変形量に基づいてペダル操作量を高い精度で検出することができる。   In such a pedal operation amount detection device, one end of the elongated hole of the movable coupling mechanism includes a linear portion extending linearly in a direction perpendicular to the direction of relative displacement between the elongated hole and the coupling pin. Regardless of the play between the elongated hole and the connecting pin in the right-angle direction, the connecting pin is always brought into contact with the straight portion, so that the connecting pin is brought into contact with one end of the elongated hole by a large pedal operation force. The maximum displacement amount or the maximum deformation amount of the elastic member does not vary. As a result, the maximum displacement amount or the maximum deformation amount when the pedal is operated with a large pedal operation force equal to or greater than a predetermined value becomes constant, and the pedal operation amount variation obtained based on the maximum displacement amount or the maximum deformation amount is constant. Is prevented and detection accuracy is improved. In other words, the pedal is based on the relative displacement amount and the deformation amount until the relative displacement amount and the deformation amount are always the constant maximum displacement amount and the maximum deformation amount regardless of variations in the contact position of the connecting pin with respect to the one end. The operation amount can be detected with high accuracy.

第2発明では、前記長穴が第1スライド部および第2スライド部を有し、一端部を含む第1スライド部の幅寸法が第2スライド部の幅寸法よりも大きくされているため、その一端部に十分な長さの直線部を確保つつコーナーRを比較的大きくすることが可能で、プレスによる打ち抜き加工等により長穴を簡単且つ安価に形成できる。連結ピンは、直線部に当接するまで第2スライド部によって案内されるため、第1スライド部のコーナーRを大きくしても、そのコーナーRに連結ピンが当接して最大変位量や弾性部材の最大変形量がばらつくことを回避できる。また、第1スライド部の幅寸法が大きくされることにより、連結ピンの両側に所定の空隙が形成されるため、その空隙によって異物が回収、排出されるようになり、連結ピンと直線部との間に異物を挟み込んで検出精度が低下することが抑制される。   In the second invention, the elongated hole has a first slide part and a second slide part, and the width dimension of the first slide part including the one end is made larger than the width dimension of the second slide part. The corner R can be made relatively large while ensuring a sufficiently long straight portion at one end, and a long hole can be formed easily and inexpensively by punching with a press or the like. Since the connecting pin is guided by the second slide portion until it comes into contact with the linear portion, even if the corner R of the first slide portion is enlarged, the connecting pin comes into contact with the corner R and the maximum displacement amount or the elastic member It is possible to avoid variations in the maximum deformation amount. In addition, since the predetermined gap is formed on both sides of the connecting pin by increasing the width dimension of the first slide part, foreign matter is collected and discharged by the gap, and the connection pin and the linear part It is possible to prevent the detection accuracy from deteriorating due to a foreign object interposed therebetween.

第3発明では、長穴の一端部における直線部の内壁面に、その長穴の貫通方向において連結ピンが当接させられる当接位置から滑らか後退する退避部が設けられているため、その退避部によって異物が回収、排出されるようになり、連結ピンと直線部との間に異物を挟み込んで検出精度が低下することが抑制される。   In the third aspect of the invention, the inner wall surface of the straight portion at one end of the elongated hole is provided with a retracting portion that smoothly retreats from the abutting position where the connecting pin abuts in the penetrating direction of the elongated hole. The foreign matter is collected and discharged by the portion, and it is suppressed that the foreign matter is sandwiched between the connecting pin and the straight portion and the detection accuracy is lowered.

第4発明では、長穴の一端部における直線部の内壁面が、その長穴の貫通方向と略平行に設けられた平端面であるため、第3発明のように退避部を設ける場合に比較して長穴の成形が容易であり、例えばプレス加工により簡単且つ安価に製造できる。   In the fourth invention, since the inner wall surface of the straight portion at one end of the elongated hole is a flat end surface provided substantially parallel to the penetrating direction of the elongated hole, compared with the case where the retracting portion is provided as in the third invention. Thus, the long hole can be easily formed, and can be manufactured easily and inexpensively by, for example, press working.

本発明の一実施例であるペダル操作量検出装置が設けられた常用ブレーキ用の車両用操作ペダル装置の一例を説明する図で、(a) は正面図、(b) は(a) におけるIB−IB断面の拡大図、(c) は(b) におけるIC−IC断面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure explaining an example of the vehicle operation pedal apparatus for service brakes provided with the pedal operation amount detection apparatus which is one Example of this invention, (a) is a front view, (b) is IB in (a). (C) is an IC-IC cross-sectional view in (b). 本発明の他の実施例を説明する図で、図1(c) に相当する断面図である。It is a figure explaining the other Example of this invention, and is sectional drawing equivalent to FIG.1 (c). 本発明の更に別の実施例を説明する図で、(a) 〜(c) の何れも図1(b) に相当する断面図である。FIG. 6 is a diagram for explaining still another embodiment of the present invention, in which any of (a) to (c) is a cross-sectional view corresponding to FIG. 1 (b). 従来のペダル操作量検出装置の一例を説明する図で、(a) は可動連結機構部分の正面図、(b) は連結ピンが長穴の一端部に当接する際の位置ずれを説明する図である。It is a figure explaining an example of the conventional pedal operation amount detection apparatus, (a) is a front view of a movable connection mechanism part, (b) is a figure explaining position shift when a connection pin contacts one end part of a slot. It is.

本発明のペダル操作量検出装置は、ブレーキペダルやアクセルペダルなどの車両用操作ペダルのペダル操作量、すなわちペダル操作力や踏込みストロークを検出する装置として好適に用いられるが、車両用以外の操作ペダルのペダル操作量検出装置にも適用され得る。車両用操作ペダルは、機械的にホイールブレーキ等を作動させるように構成されるが、電気的に検出したペダル操作量に応じて電気的にホイールブレーキや車両駆動装置等を制御する電気式(バイワイヤ方式)の操作ペダル装置であっても良い。   The pedal operation amount detection device of the present invention is preferably used as a device for detecting the pedal operation amount of a vehicle operation pedal such as a brake pedal or an accelerator pedal, that is, a pedal operation force or a depression stroke. It can also be applied to the pedal operation amount detection apparatus. The vehicle operation pedal is configured to mechanically operate a wheel brake or the like, but is electrically operated (by-wire) that electrically controls the wheel brake, the vehicle drive device, and the like according to the electrically detected pedal operation amount. Type) operating pedal device.

入力部材は、足踏み操作される操作ペダルそのものでも良いが、中間レバーや連結リンクを介してペダル操作力が伝達される場合、その中間レバーや連結リンクを入力部材として用いることもできる。出力部材は、それ等の操作ペダルや中間レバーに可動連結機構を介して連結され、ペダル操作力が伝達されるとともに反力が加えられる部材で、例えばブレーキ反力が直接加えられるブレーキブースタのオペレーティングロッドやブレーキマスタシリンダのプッシュロッドなどである。操作ペダルに連結される連結リンクや、その連結リンクに連結される中間レバー等を出力部材として用いることもできる。バイワイヤ方式の操作ペダル装置の場合、ばね等の反力機構等によって出力部材に反力が加えられるようにすれば良い。   The input member may be the operation pedal itself that is stepped on. However, when the pedal operation force is transmitted through the intermediate lever or the connection link, the intermediate lever or the connection link may be used as the input member. The output member is a member that is connected to such an operation pedal or an intermediate lever through a movable connection mechanism, to which a pedal operation force is transmitted and a reaction force is applied, for example, an operating of a brake booster to which a brake reaction force is directly applied. These are rods and push rods for brake master cylinders. A connection link connected to the operation pedal, an intermediate lever connected to the connection link, or the like can also be used as the output member. In the case of a by-wire type operating pedal device, a reaction force may be applied to the output member by a reaction force mechanism such as a spring.

可動連結機構の連結ピンおよび長穴は、入力部材および出力部材の一方および他方に設けられれば良く、連結ピンを入力部材に設けるとともに長穴を出力部材に設けるようにしても良いし、連結ピンを出力部材に設けるとともに長穴を入力部材に設けるようにしても良い。長穴は、連結ピンがペダル操作力に応じて相対変位することを許容するとともに、一定量以上の相対変位を阻止するためのもので、その相対変位方向に長い直線状或いは円弧状に形成され、少なくとも一端部に直線部が設けられるが、他端部は従来と同様に半円弧形状などでも良い。連結ピンと長穴が円弧状に相対変位させられる場合、円弧状の長穴が望ましいが、その相対変位を許容できる直線状の長穴を設けることも可能である。操作ペダルが踏込み操作される前の初期状態において、長穴の一端部と反対側の端部に連結ピンが当接させられる場合、その端部にも一端部と同様な直線部を設けることが望ましい。初期状態において連結ピンが長穴の長手方向の中間位置に保持される場合は、一端部と反対側の端部の形状は適宜定められる。   The connecting pin and the long hole of the movable connecting mechanism may be provided in one and the other of the input member and the output member, and the connecting pin may be provided in the input member and the long hole may be provided in the output member. May be provided in the output member and a long hole may be provided in the input member. The long hole allows the connecting pin to be relatively displaced according to the pedal operation force and prevents a relative displacement of a certain amount or more, and is formed in a linear or arc shape that is long in the relative displacement direction. The straight part is provided at least at one end, but the other end may have a semicircular arc shape as in the conventional case. When the connecting pin and the elongated hole are relatively displaced in an arc shape, the arc-shaped elongated hole is desirable, but it is also possible to provide a linear elongated hole that can allow the relative displacement. In the initial state before the operation pedal is depressed, when the connecting pin is brought into contact with the end opposite to the one end of the elongated hole, a linear portion similar to the one end may be provided at the end. desirable. When the connecting pin is held at an intermediate position in the longitudinal direction of the elongated hole in the initial state, the shape of the end portion on the opposite side to the one end portion is appropriately determined.

可動連結機構に配設される弾性部材は、その弾性により入力部材から出力部材にペダル操作力を伝達するもので、ペダル操作力に応じて弾性変形させられることにより、連結ピンが長穴の長手方向へ移動するように入力部材と出力部材とが相対変位することを許容する。この弾性部材としては、コイルスプリングや皿ばね等のばね部材が好適に用いられるが、ゴム等の弾性体や磁性体を採用することもできる。前記特許文献2に記載のたわみ変形可能な棒状の部材を弾性部材として採用することもできる。弾性部材は、例えば入力部材と出力部材との間に配設されるが、入力部材および出力部材の一方に揺動レバーを揺動可能に配設して他方に相対回動可能に連結した場合、その揺動レバーと一方の部材との間に弾性部材を介在させても良い。   The elastic member disposed in the movable connecting mechanism transmits the pedal operating force from the input member to the output member by its elasticity, and is elastically deformed according to the pedal operating force, so that the connecting pin becomes the length of the elongated hole. The input member and the output member are allowed to be relatively displaced so as to move in the direction. As this elastic member, a spring member such as a coil spring or a disc spring is preferably used, but an elastic body such as rubber or a magnetic body can also be employed. The rod-shaped member that can be flexibly deformed as described in Patent Document 2 can also be adopted as the elastic member. The elastic member is disposed, for example, between the input member and the output member, but when a swing lever is swingably disposed on one of the input member and the output member and connected to the other so as to be relatively rotatable. An elastic member may be interposed between the swing lever and one member.

ペダル操作力に応じて相対変位する入力部材と出力部材との相対変位量を電気的に検出するため、例えば磁気センサや光学式、静電容量式等の各種の変位センサが用いられる。そして、この相対変位量に基づいて、例えば予め定められた換算式やマップからペダル操作力や踏込みストロークなどのペダル操作量が求められる。入力部材と出力部材との相対変位量を直接検出することもできるが、それ等の相対変位に対応して変位する他の部分の相対変位量(回転角度などを含む)を検出しても良い。また、入力部材と出力部材との相対変位を許容する弾性部材は、上記相対変位量に対応して変形させられるため、その弾性部材の変形量(圧縮歪や引張歪、たわみ変形など)を歪ゲージ等により検出してペダル操作量を求めることもできる。   In order to electrically detect the relative displacement amount between the input member and the output member that are relatively displaced according to the pedal operation force, for example, various displacement sensors such as a magnetic sensor, an optical type, and a capacitance type are used. Then, based on the relative displacement amount, for example, a pedal operation amount such as a pedal operation force or a stepping stroke is obtained from a predetermined conversion formula or map. Although the relative displacement amount between the input member and the output member can be directly detected, the relative displacement amount (including the rotation angle and the like) of other portions displaced in accordance with the relative displacement may be detected. . Further, since the elastic member that allows relative displacement between the input member and the output member is deformed in accordance with the relative displacement amount, the deformation amount (compression strain, tensile strain, deflection deformation, etc.) of the elastic member is distorted. The pedal operation amount can also be obtained by detecting with a gauge or the like.

第2発明では、幅寸法が異なる第1スライド部および第2スライド部を有する長穴が設けられているが、他の発明の実施に際しては、一定の幅寸法の長方形等の長穴が設けられても良い。連結ピンが当接させられる一端部は、長穴の長手方向と直角な方向(円弧状の長穴の場合は円弧の法線方向)における連結ピンと長穴との遊びに拘らず直線部に連結ピンが当接する限り、その直線部の両側のコーナー部に所定の丸みや傾斜等が設けられても良い。第2発明の長穴は、コーナーRの大きさを適当に設定することによりプレスによる打ち抜き加工によって簡単に形成することができるが、フライス加工やレーザ加工等の他の加工方法で長穴を形成することも可能である。また、必ずしもコーナーRを設ける必要はなく、コーナーが略直角の長穴を採用することもできる。   In the second invention, a long hole having a first slide portion and a second slide portion having different width dimensions is provided. However, when implementing another invention, a long hole such as a rectangle having a certain width dimension is provided. May be. One end where the connecting pin abuts is connected to the straight part regardless of the play between the connecting pin and the slot in the direction perpendicular to the longitudinal direction of the slot (in the case of an arc-shaped slot, the normal direction of the arc) As long as the pin abuts, a predetermined roundness or inclination may be provided at the corners on both sides of the linear portion. The long hole of the second invention can be easily formed by punching with a press by appropriately setting the size of the corner R. However, the long hole is formed by other processing methods such as milling and laser processing. It is also possible to do. Further, it is not always necessary to provide the corner R, and it is possible to adopt a long hole having a substantially right corner.

第3発明では、長穴の一端部に設けられる直線部の内壁面に退避部が設けられ、異物が回収、排出されるようになっているが、他の発明の実施に際しては、第4発明のように長穴の貫通方向と略平行に設けられた平坦面であっても良い。退避部は、例えば直線状に傾斜した平坦な傾斜面や、円弧状に湾曲した湾曲面などが適当である。   In the third invention, a retracting portion is provided on the inner wall surface of the straight portion provided at one end of the elongated hole so that foreign matter is collected and discharged. The flat surface provided substantially parallel to the penetration direction of a long hole like this may be sufficient. For example, a flat inclined surface that is linearly inclined, a curved surface that is curved in an arc shape, or the like is appropriate as the retracting portion.

以下、本発明の実施例を、図面を参照しつつ詳細に説明する。
図1は、本発明の一実施例であるペダル操作量検出装置10が設けられた車両の常用ブレーキ用の操作ペダル装置8を示す図で、(a) は正面図(車両搭載状態では車両の左側から見た図)、(b) は(a) におけるIB−IB断面の拡大図、(c) は(b) におけるIC−IC断面図である。車両に一体的に固設されるペダルサポート12には、略水平な支持軸14の軸心まわりに回動可能に操作ペダル16が配設されている。操作ペダル16は、制動要求に応じて運転者により足踏み操作されるもので、下端部には踏部(パッド)18が設けられているとともに、中間部分には可動連結機構20を介してブレーキブースタのオペレーティングロッド22が連結されている。操作ペダル16は、ペダル操作力Fが加えられる入力部材に相当し、オペレーティングロッド22は、その操作ペダル16から可動連結機構20を介してペダル操作力Fが伝達されるとともに、そのペダル操作力Fに対応するブレーキ反力Rがブレーキブースタによって作用させられる出力部材に相当する。なお、電気的にホイールブレーキを制御するバイワイヤ方式の操作ペダル装置の場合には、反力機構等によって所定の反力が作用させられる反力部材がオペレーティングロッド22の代りに連結される。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a view showing an operation pedal device 8 for a service brake of a vehicle provided with a pedal operation amount detection device 10 according to an embodiment of the present invention. FIG. (B) is an enlarged view of the IB-IB cross section in (a), and (c) is an IC-IC cross sectional view in (b). An operation pedal 16 is disposed on a pedal support 12 that is integrally fixed to the vehicle so as to be rotatable around a substantially horizontal support shaft 14. The operation pedal 16 is stepped on by a driver in response to a braking request. A stepped portion (pad) 18 is provided at a lower end portion, and a brake booster is provided at an intermediate portion via a movable connecting mechanism 20. Operating rods 22 are connected. The operating pedal 16 corresponds to an input member to which a pedal operating force F is applied, and the operating rod 22 receives the pedal operating force F from the operating pedal 16 via the movable coupling mechanism 20 and the pedal operating force F. The brake reaction force R corresponding to is equivalent to an output member acted by the brake booster. In the case of a by-wire type operation pedal device that electrically controls the wheel brake, a reaction force member to which a predetermined reaction force is applied by a reaction force mechanism or the like is connected instead of the operating rod 22.

オペレーティングロッド22の端部には、ねじ結合等により二股状(U字形状)のクレビス24が一体的に固設されているとともに、前記支持軸14と平行に断面円形の円柱形状のクレビスピン26が取り付けられている。操作ペダル16には、支持軸14と平行な支持ピン32まわりに揺動可能に揺動レバー30が設けられており、クレビスピン26はその揺動レバー30に相対回動可能に連結されているとともに、操作ペダル16に設けられた長穴28内を挿通させられている。操作ペダル16および揺動レバー30は、二股状のクレビス24の内側に挿入されており、クレビスピン26は、その両端部がそれぞれ操作ペダル16および揺動レバー30の外側へ突き出しているとともにクレビス24を貫通させられ、スナップリング等により抜出し不能とされている。   A bifurcated (U-shaped) clevis 24 is integrally fixed to the end of the operating rod 22 by screw connection or the like, and a cylindrical clevis pin 26 having a circular cross section parallel to the support shaft 14 is provided. It is attached. The operation pedal 16 is provided with a swing lever 30 that can swing around a support pin 32 parallel to the support shaft 14, and the clevis pin 26 is connected to the swing lever 30 so as to be relatively rotatable. The inside of the long hole 28 provided in the operation pedal 16 is inserted. The operation pedal 16 and the swing lever 30 are inserted inside the bifurcated clevis 24, and both ends of the clevis pin 26 protrude to the outside of the operation pedal 16 and the swing lever 30, respectively. It is penetrated and cannot be removed by a snap ring or the like.

前記可動連結機構20は、上記クレビスピン26、長穴28、および揺動レバー30を含んで構成されており、長穴28はオペレーティングロッド22の軸線方向に長い直線状の長穴で、クレビスピン26は所定の遊びを有する状態でその長穴28の長手方向へ操作ペダル16に対して相対変位可能とされている。また、前記揺動レバー30と操作ペダル16との間には、圧縮コイルスプリング或いは皿ばね等のばね部材から成る弾性部材34が配設されており、揺動レバー30を前記ブレーキ反力Rと反対方向へ付勢することにより、クレビスピン26が長穴28の長手方向の一方の端部である初期位置端28s、すなわち図1における左端部に当接する初期状態に保持する。ペダル操作力F=0の非ペダル操作時には、操作ペダル16、オペレーティングロッド22、および揺動レバー30は、この初期状態に保持される。図1は、この初期状態である。本実施例ではクレビスピン26が連結ピンに相当する。なお、本実施例では直線状の長穴28が設けられているが、支持ピン32を中心とする円弧状の長穴を設けることもできる。何れの場合も、各部の寸法誤差等に拘らずクレビスピン26が長穴28の長手方向へ相対変位できるように、その相対変位方向に対して直角な方向(図1(c) の上下方向)に所定の遊びを有する幅寸法で設けられている。   The movable connecting mechanism 20 includes the clevis pin 26, the long hole 28, and the swing lever 30. The long hole 28 is a straight long hole that is long in the axial direction of the operating rod 22, and the clevis pin 26 is In a state having a predetermined play, it can be displaced relative to the operation pedal 16 in the longitudinal direction of the long hole 28. Further, an elastic member 34 made of a spring member such as a compression coil spring or a disc spring is disposed between the swing lever 30 and the operation pedal 16, and the swing lever 30 is connected to the brake reaction force R. By urging in the opposite direction, the clevis pin 26 is maintained in the initial state where it abuts on the initial position end 28s which is one end of the long hole 28 in the longitudinal direction, that is, the left end in FIG. When the pedal operating force F = 0 is not operated, the operating pedal 16, the operating rod 22, and the swing lever 30 are held in this initial state. FIG. 1 shows this initial state. In this embodiment, the clevis pin 26 corresponds to a connecting pin. In this embodiment, the straight elongated hole 28 is provided, but an arc-shaped elongated hole with the support pin 32 as the center may be provided. In any case, the clevis pin 26 can be displaced in the longitudinal direction of the long hole 28 irrespective of the dimensional error of each part, etc., in a direction perpendicular to the relative displacement direction (vertical direction in FIG. 1 (c)). It is provided with a width dimension having a predetermined play.

上記初期状態において、操作ペダル16にペダル操作力Fが加えられると、そのペダル操作力Fは、操作ペダル16から弾性部材34および揺動レバー30を介してクレビスピン26からオペレーティングロッド22に伝達される。そして、そのペダル操作力Fに対応してブレーキ反力Rがオペレーティングロッド22に作用させられると、弾性部材34を弾性変形させつつクレビスピン26が長穴28の初期位置端28sから離間するように、操作ペダル16とオペレーティングロッド22とが相対変位させられる。図1(c) の一点鎖線は、ペダル操作力Fに応じてクレビスピン26が長穴28に対して相対変位させられた状態で、この時のクレビスピン26の相対変位量Stはペダル操作力Fに対応するため、この相対変位量Stを検出することにより、予め定められた換算式やマップからペダル操作力F、或いは操作ペダル16の踏込みストロークを求めることができる。クレビスピン26は、長穴28に案内されつつその長穴28の長手方向へ相対移動させられるため、相対変位量Stは、この長穴28の長手方向の移動量である。操作ペダル16には、この相対変位量Stを電気的に検出するために、例えば磁気センサ等の変位センサ36が設けられているとともに、この変位センサ36はワイヤハーネス38およびコネクタ40を介して車両の制御回路部に接続されており、相対変位量Stに基づいてペダル操作力Fや踏込みストロークが求められる。本実施例では、前記可動連結機構20および変位センサ36を含んでペダル操作量検出装置10が構成されている。   In the initial state, when a pedal operation force F is applied to the operation pedal 16, the pedal operation force F is transmitted from the operation pedal 16 to the operating rod 22 from the clevis pin 26 via the elastic member 34 and the swing lever 30. . When the brake reaction force R is applied to the operating rod 22 in response to the pedal operating force F, the clevis pin 26 is separated from the initial position end 28s of the elongated hole 28 while elastically deforming the elastic member 34. The operation pedal 16 and the operating rod 22 are relatively displaced. 1 (c) shows a state in which the clevis pin 26 is relatively displaced with respect to the elongated hole 28 in accordance with the pedal operating force F, and the relative displacement St of the clevis pin 26 at this time is the pedal operating force F. Therefore, by detecting the relative displacement St, the pedal operation force F or the depression stroke of the operation pedal 16 can be obtained from a predetermined conversion formula or map. Since the clevis pin 26 is guided in the elongated hole 28 and is relatively moved in the longitudinal direction of the elongated hole 28, the relative displacement St is the amount of movement of the elongated hole 28 in the longitudinal direction. In order to electrically detect the relative displacement St, the operation pedal 16 is provided with a displacement sensor 36 such as a magnetic sensor. The displacement sensor 36 is connected to the vehicle via a wire harness 38 and a connector 40. The pedal operation force F and the stepping stroke are obtained based on the relative displacement St. In the present embodiment, the pedal operation amount detection device 10 includes the movable coupling mechanism 20 and the displacement sensor 36.

一方、所定値以上の大きなペダル操作力Fが加えられた場合、図1の(c) に点線で示すように長穴28の他方の端部であるストッパ部28eにクレビスピン26が達すると、操作ペダル16およびオペレーティングロッド22のそれ以上の相対変位が阻止され、弾性部材34の過度の変形や損傷等が防止されるとともに、以後はクレビスピン26が操作ペダル16と一体的に支持軸14まわりに回動させられてオペレーティングロッド22を左方向へ押圧する。この場合、相対変位量Stは、クレビスピン26がストッパ部28eに当接する最大変位量St1に維持される。上記ストッパ部28eは、操作ペダル16とオペレーティングロッド22との相対変位を阻止する一端部に相当する。   On the other hand, when a large pedal operating force F greater than a predetermined value is applied, when the clevis pin 26 reaches the stopper 28e, which is the other end of the elongated hole 28, as shown by the dotted line in FIG. Further relative displacement of the pedal 16 and the operating rod 22 is prevented, and excessive deformation or damage of the elastic member 34 is prevented. Thereafter, the clevis pin 26 rotates around the support shaft 14 integrally with the operation pedal 16. It is moved and pushes the operating rod 22 to the left. In this case, the relative displacement St is maintained at the maximum displacement St1 at which the clevis pin 26 contacts the stopper portion 28e. The stopper portion 28e corresponds to one end portion that prevents relative displacement between the operating pedal 16 and the operating rod 22.

ここで、長穴28は、四隅のコーナーRがクレビスピン26の半径よりも小さい長方形状を成しており、大きなペダル操作力Fが加えられた場合にクレビスピン26が当接させられるストッパ部28eは、両端のコーナー部分を除いて直線状を成している。すなわち、クレビスピン26は、長穴28の長手方向へ相対変位させられるが、ストッパ部28eは、その相対変位方向に対して直角方向(具体的には支持ピン32を通る方向)に直線状に延びる直線部Lを備えているのであり、クレビスピン26は常に確実にその直線部Lに当接させられる。長穴28の幅寸法、すなわちクレビスピン26の相対変位方向と直角で図1(c) における上下方向の寸法は、クレビスピン26の直径寸法よりも大きく、所定の遊びが設けられているが、その直角方向の遊びに拘らずクレビスピン26は常にストッパ部28eの直線部Lに当接させられるのである。図1(c) の破線は、各部の遊びや振動等によりクレビスピン26が長穴28の長手方向に延びる一方の側壁に摺接した状態でストッパ部28eに当接させられた状態を示したものであるが、相対変位量Stの相対変位方向すなわち図1(c) における左右方向の位置は、ストッパ部28eのどの部分に当接しても同じであり、一定の最大変位量St1となる。なお、反対側の初期位置端28sもストッパ部28eと同様に直線部を備えており、クレビスピン26は常にその直線部に当接させられるようになっている。   Here, the elongated hole 28 has a rectangular shape in which the corners R at the four corners are smaller than the radius of the clevis pin 26, and the stopper portion 28e with which the clevis pin 26 is brought into contact when a large pedal operating force F is applied is provided. The shape is linear except for the corners at both ends. That is, the clevis pin 26 is relatively displaced in the longitudinal direction of the elongated hole 28, but the stopper portion 28e extends linearly in a direction perpendicular to the relative displacement direction (specifically, a direction passing through the support pin 32). Since the straight portion L is provided, the clevis pin 26 is always brought into contact with the straight portion L reliably. The width dimension of the long hole 28, that is, the vertical dimension in FIG. 1 (c) perpendicular to the relative displacement direction of the clevis pin 26 is larger than the diameter dimension of the clevis pin 26 and is provided with a predetermined play. Regardless of direction play, the clevis pin 26 is always brought into contact with the straight portion L of the stopper portion 28e. The broken line in FIG. 1 (c) shows a state in which the clevis pin 26 is brought into contact with the stopper portion 28e while being in sliding contact with one side wall extending in the longitudinal direction of the elongated hole 28 due to play or vibration of each portion. However, the relative displacement direction St of the relative displacement direction, that is, the position in the left-right direction in FIG. 1C is the same regardless of which portion of the stopper portion 28e abuts, and is a constant maximum displacement amount St1. The initial position end 28s on the opposite side is also provided with a straight portion like the stopper portion 28e, and the clevis pin 26 is always brought into contact with the straight portion.

このように、本実施例のペダル操作量検出装置10は、長穴28のストッパ部28eが、その長穴28とクレビスピン26との相対変位方向に対して直角方向に直線状に延びる直線部Lを備えており、その直角方向における長穴28とクレビスピン26との遊びに拘らずクレビスピン26が常にその直線部Lに当接させられるため、操作ペダル16が大きなペダル操作力Fで踏込み操作されてクレビスピン26がストッパ部28eに当接する場合の最大変位量St1がばらつくことがない。これにより、所定値以上の大きなペダル操作力Fで踏込み操作された場合の相対変位量Stが一定の最大変位量St1になり、その相対変位量Stに基づいて求められるペダル操作量のばらつきが防止されて検出精度が向上する。言い換えれば、ストッパ部28eに対するクレビスピン28の当接位置のばらつきに拘らず、相対変位量Stが常に一定の最大変位量St1に達するまで、その相対変位量Stに基づいてペダル操作量を高い精度で検出することができる。   Thus, in the pedal operation amount detection device 10 of the present embodiment, the stopper portion 28e of the elongated hole 28 extends linearly in a direction perpendicular to the relative displacement direction between the elongated hole 28 and the clevis pin 26. Since the clevis pin 26 is always brought into contact with the straight portion L regardless of the play between the elongated hole 28 and the clevis pin 26 in the right-angle direction, the operation pedal 16 is depressed with a large pedal operation force F. The maximum amount of displacement St1 when the clevis pin 26 abuts against the stopper portion 28e does not vary. As a result, the relative displacement St when the pedal is operated with a large pedal operating force F greater than or equal to a predetermined value becomes a constant maximum displacement St1, and variations in the pedal operation amount obtained based on the relative displacement St are prevented. Detection accuracy is improved. In other words, regardless of variations in the contact position of the clevis pin 28 with respect to the stopper portion 28e, the pedal operation amount is accurately determined based on the relative displacement St until the relative displacement St reaches the constant maximum displacement St1. Can be detected.

また、本実施例では、長穴28が操作ペダル12に対して垂直方向すなわち図1(b) において上下方向に貫通するように設けられており、その長穴28のストッパ部28eにおける直線部Lの内壁面は貫通方向と平行な平坦面で、反対側の初期位置端28sの直線部の内壁面や長手方向の側壁も貫通方向と平行な平坦面とされている。このため、その長穴28の加工が容易で、例えばプレスによる打ち抜き加工等によって簡単且つ安価に形成できる。   In this embodiment, the long hole 28 is provided so as to penetrate the operation pedal 12 in the vertical direction, that is, in the vertical direction in FIG. 1B, and the straight portion L in the stopper portion 28e of the long hole 28 is provided. The inner wall surface is a flat surface parallel to the penetration direction, and the inner wall surface and the side wall in the longitudinal direction of the linear portion of the opposite initial position end 28s are also flat surfaces parallel to the penetration direction. For this reason, the long hole 28 can be easily processed, and can be formed easily and inexpensively, for example, by punching with a press.

次に、本発明の他の実施例を説明する。なお、以下の実施例において前記実施例と実質的に共通する部分には同一の符号を付して詳しい説明を省略する。   Next, another embodiment of the present invention will be described. In the following embodiments, parts that are substantially the same as those in the above embodiments are denoted by the same reference numerals, and detailed description thereof is omitted.

図2は前記図1の(c) に相当する断面図で、この長穴50は、幅寸法が異なる第1スライド部52および第2スライド部54を連続して備えている。第1スライド部52は、操作ペダル16が大きなペダル操作力Fで踏込み操作された場合にクレビスピン26が当接させられるストッパ部50eを含んでいるとともに、第2スライド部54よりも幅寸法が大きい。また、第1スライド部52の長さ寸法、すなわち長穴50の長手方向(図2における左右方向)の長さは、クレビスピン26の半径より小さく、クレビスピン26は、一点鎖線で示すようにストッパ部50eに当接する場合を含めて相対移動範囲の全域で第2スライド部54に案内されつつ移動させられる。ストッパ部50eは、前記実施例と同様に長穴50の長手方向すなわち相対変位方向に対して直角方向に延びる直線部Lを備えており、第2スライド部54によって案内されるクレビスピン26は、その第2スライド部54との間の遊びに拘らず常にその直線部Lに当接させられるようになっている。上記ストッパ部50eは一端部に相当する。なお、初期位置端50s側にも、第1スライド部52と同様の幅広部を例えば対称的に設けることも可能である。   FIG. 2 is a cross-sectional view corresponding to FIG. 1C, and the elongated hole 50 is provided with a first slide portion 52 and a second slide portion 54 having different width dimensions. The first slide portion 52 includes a stopper portion 50e against which the clevis pin 26 comes into contact when the operation pedal 16 is depressed with a large pedal operation force F, and has a width dimension larger than that of the second slide portion 54. . Further, the length dimension of the first slide portion 52, that is, the length of the long hole 50 in the longitudinal direction (left-right direction in FIG. 2) is smaller than the radius of the clevis pin 26, and the clevis pin 26 is a stopper portion as shown by a one-dot chain line. It is moved while being guided by the second slide portion 54 in the entire relative movement range including the case where it abuts against 50e. The stopper portion 50e is provided with a straight portion L extending in a direction perpendicular to the longitudinal direction of the elongated hole 50, that is, the relative displacement direction, as in the above-described embodiment, and the clevis pin 26 guided by the second slide portion 54 is Regardless of play with the second slide portion 54, the straight portion L is always brought into contact with the second slide portion 54. The stopper portion 50e corresponds to one end portion. Note that a wide portion similar to the first slide portion 52 can also be provided symmetrically on the initial position end 50s side, for example.

このように、本実施例においてもクレビスピン26がストッパ部50eの直線部Lに当接させられることから、長穴50との間の遊びによってクレビスピン26の当接位置がばらついても相対変位方向の位置は同じであり、前記実施例と同様に一定の最大変位量St1に達するまで常に高い精度で相対変位量Stを検出できる。また、第1スライド部52の幅寸法が第2スライド部54の幅寸法よりも大きくされているため、ストッパ部50eに十分な長さの直線部Lを確保つつコーナーRを比較的大きくすることが可能で、プレスによる打ち抜き加工等により長穴50を簡単且つ安価に形成できる。クレビスピン26は、直線部Lに当接するまで第2スライド部54によって案内されるため、第1スライド部52のコーナーRを大きくしても、そのコーナーRにクレビスピン26が当接して最大変位量St1がばらつくことを回避できる。更に、第1スライド部52の幅寸法が大きくされることにより、クレビスピン26の両側(図2における上下)に所定の空隙が形成されるため、その空隙によって異物が回収、排出されるようになり、クレビスピン26と直線部Lとの間に異物を挟み込んで検出精度が低下することが抑制される。   Thus, also in the present embodiment, since the clevis pin 26 is brought into contact with the linear portion L of the stopper portion 50e, even if the contact position of the clevis pin 26 varies due to play with the elongated hole 50, the relative displacement direction is increased. The positions are the same, and the relative displacement St can always be detected with high accuracy until the constant maximum displacement St1 is reached, as in the previous embodiment. In addition, since the width dimension of the first slide portion 52 is larger than the width dimension of the second slide portion 54, the corner R is made relatively large while ensuring a sufficiently long straight portion L in the stopper portion 50e. The long hole 50 can be formed easily and inexpensively by punching with a press or the like. Since the clevis pin 26 is guided by the second slide portion 54 until it abuts on the straight portion L, even if the corner R of the first slide portion 52 is enlarged, the clevis pin 26 abuts on the corner R and the maximum displacement St1. Can be avoided. Furthermore, since the predetermined gap is formed on both sides (upper and lower in FIG. 2) of the clevis pin 26 by increasing the width dimension of the first slide portion 52, foreign matter is collected and discharged by the gap. In addition, it is possible to suppress a decrease in detection accuracy due to a foreign object sandwiched between the clevis pin 26 and the linear portion L.

図3は、本発明の更に別の実施例を説明する図で、(a) 〜(c) の何れも図1(b) に相当する断面図であり、何れの場合も前記図1の実施例に比較して長穴28の貫通方向の形状が相違する。すなわち、一端部28aに図1(c) に示す直線部Lが設けられる点は同じであるが、その直線部Lの内壁面には、長穴28の貫通方向すなわち操作ペダル16の板厚方向(図3(a) 〜(c) の各々の上下方向)において、クレビスピン26が当接させられる当接位置から滑らか後退する退避部60、62、64が設けられている。図3(a) の退避部60は、操作ペダル16の板厚方向の中央から両側の開口部へ向かうに従って対称的に直線的に斜めに後退するように一対設けられており、図3(b) の退避部62は、操作ペダル16の板厚方向の一端から他端へ向かうに従って直線的に斜めに後退するように設けられている。また、図3(c) の退避部64は、操作ペダル16の板厚方向の中央から両側の開口部へ向かうに従って対称的に円弧状に湾曲して後退するように一対設けられており、全体として半円弧形状を成している。   FIG. 3 is a view for explaining still another embodiment of the present invention, and all of (a) to (c) are cross-sectional views corresponding to FIG. 1 (b). Compared to the example, the shape of the elongated hole 28 in the penetrating direction is different. That is, the point that the straight portion L shown in FIG. 1C is provided in the one end portion 28a is the same, but on the inner wall surface of the straight portion L, the penetration direction of the long hole 28, that is, the thickness direction of the operation pedal 16 is provided. In (the vertical direction of each of FIGS. 3 (a) to 3 (c)), retracting portions 60, 62, and 64 are provided that smoothly retreat from the contact position with which the clevis pin 26 is contacted. A pair of retracting portions 60 in FIG. 3 (a) are provided so as to recede symmetrically and obliquely obliquely from the center in the thickness direction of the operation pedal 16 toward the openings on both sides. ) Is provided so as to recede linearly and obliquely from one end to the other end of the operation pedal 16 in the plate thickness direction. Also, a pair of retracting portions 64 in FIG. 3 (c) are provided so as to be curved and retracted symmetrically in a circular arc shape from the center in the plate thickness direction of the operation pedal 16 toward the openings on both sides. As a semicircular arc shape.

このような図3の(a) 〜(c) の各実施例においても、ストッパ部28eに直線部Lが設けられることから、前記図1の実施例と同様に一定の最大変位量St1に達するまで常に高い精度で相対変位量Stを検出できる。加えて、これ等の実施例では、その直線部Lを有するストッパ部28eの内壁面に、長穴28の貫通方向においてクレビスピン26が当接させられる当接位置から滑らか後退する退避部60、62、64が設けられているため、その退避部60、62、64によって異物が回収、排出されるようになり、クレビスピン26と直線部Lとの間に異物を挟み込んで検出精度が低下することが抑制される。   In each of the embodiments shown in FIGS. 3A to 3C, since the straight portion L is provided in the stopper portion 28e, the constant maximum displacement St1 is reached as in the embodiment shown in FIG. The relative displacement St can always be detected with high accuracy. In addition, in these embodiments, the retreating portions 60 and 62 that smoothly retreat from the contact position where the clevis pin 26 is brought into contact with the inner wall surface of the stopper portion 28e having the straight portion L in the penetration direction of the elongated hole 28. 64, the foreign matter is collected and discharged by the retracting portions 60, 62, and 64, and the foreign matter is sandwiched between the clevis pin 26 and the straight portion L, so that the detection accuracy is lowered. It is suppressed.

以上、本発明の実施例を図面に基づいて詳細に説明したが、これ等はあくまでも一実施形態であり、本発明は当業者の知識に基づいて種々の変更、改良を加えた態様で実施することができる。   As mentioned above, although the Example of this invention was described in detail based on drawing, these are one Embodiment to the last, This invention is implemented in the aspect which added the various change and improvement based on the knowledge of those skilled in the art. be able to.

8:操作ペダル装置 10:ペダル操作量検出装置 16:操作ペダル(入力部材) 20:可動連結機構 22:オペレーティングロッド(出力部材) 26:クレビスピン(連結ピン) 28、50:長穴 28e、50e:ストッパ部(一端部) 34:弾性部材 52:第1スライド部 54:第2スライド部 60、62、64:退避部 F:ペダル操作力 R:ブレーキ反力(反力) St:相対変位量 L:直線部   8: Operation pedal device 10: Pedal operation amount detection device 16: Operation pedal (input member) 20: Movable connection mechanism 22: Operating rod (output member) 26: Clevis pin (connection pin) 28, 50: Long hole 28e, 50e: Stopper portion (one end portion) 34: elastic member 52: first slide portion 54: second slide portion 60, 62, 64: retracting portion F: pedal operation force R: brake reaction force (reaction force) St: relative displacement L : Straight section

Claims (4)

ペダル操作力が加えられる入力部材と、
該入力部材から前記ペダル操作力が伝達されるとともに、該ペダル操作力に対応する反力が加えられる出力部材と、
前記入力部材および前記出力部材の何れか一方に設けられた断面円形の連結ピンと、前記入力部材および前記出力部材の他方に設けられて該連結ピンと係合させられる長穴と、前記入力部材に加えられる前記ペダル操作力に応じて弾性変形させられることにより前記長穴の長手方向へ前記連結ピンが移動するように前記入力部材と前記出力部材とが相対変位することを許容する弾性部材とを備え、前記長穴の一端部に前記連結ピンが当接させられることによって前記入力部材および前記出力部材の一定量以上の相対変位が阻止される可動連結機構と、
を有し、前記ペダル操作力に応じて弾性変形させられる前記弾性部材の変形量または前記入力部材と前記出力部材との相対変位量を電気的に検出するペダル操作量検出装置において、
前記長穴の前記一端部は、該長穴と前記連結ピンとの相対変位方向に対して直角方向に直線状に延びる直線部を備えており、該直角方向における該長穴と該連結ピンとの遊びに拘らず該連結ピンが常に該直線部に当接させられる
ことを特徴とするペダル操作量検出装置。
An input member to which pedal operation force is applied;
An output member to which the pedal operating force is transmitted from the input member and a reaction force corresponding to the pedal operating force is applied;
In addition to the input member, a connecting pin having a circular cross section provided in one of the input member and the output member, a slot provided in the other of the input member and the output member and engaged with the connecting pin, And an elastic member that allows the input member and the output member to be relatively displaced so that the connecting pin moves in the longitudinal direction of the elongated hole by being elastically deformed according to the pedal operating force. A movable connecting mechanism that prevents a certain amount of relative displacement of the input member and the output member by contacting the connecting pin with one end of the elongated hole;
A pedal operation amount detection device that electrically detects a deformation amount of the elastic member that is elastically deformed according to the pedal operation force or a relative displacement amount between the input member and the output member;
The one end portion of the elongated hole includes a linear portion extending linearly in a direction perpendicular to the relative displacement direction between the elongated hole and the connecting pin, and the play between the elongated hole and the connecting pin in the perpendicular direction is provided. Regardless of whether the connecting pin is always brought into contact with the straight portion, the pedal operation amount detecting device.
前記長穴は、前記一端部を含む第1スライド部と、該一端部から離間する方向へ該第1スライド部に連続して設けられた第2スライド部とを有する一方、
該長穴と前記連結ピンとの相対変位方向に対して直角な方向の幅寸法は、前記第2スライド部よりも前記第1スライド部の方が大きいとともに、
該相対変位方向における前記第1スライド部の長さ寸法は前記連結ピンの半径より小さく、該連結ピンは前記直線部に当接するまで前記第2スライド部によって案内される
ことを特徴とする請求項1に記載のペダル操作量検出装置。
While the elongated hole has a first slide part including the one end part and a second slide part provided continuously to the first slide part in a direction away from the one end part,
The width dimension in the direction perpendicular to the relative displacement direction between the elongated hole and the connecting pin is larger in the first slide part than in the second slide part,
The length dimension of the said 1st slide part in this relative displacement direction is smaller than the radius of the said connection pin, and this connection pin is guided by the said 2nd slide part until it contact | abuts to the said linear part. The pedal operation amount detection device according to 1.
前記長穴の前記一端部における前記直線部の内壁面には、該長穴の貫通方向において前記連結ピンが当接させられる当接位置から滑らか後退する退避部が設けられている
ことを特徴とする請求項1または2に記載のペダル操作量検出装置。
The inner wall surface of the straight portion at the one end of the elongated hole is provided with a retreating portion that smoothly retreats from a contact position where the connecting pin is contacted in the penetration direction of the elongated hole. The pedal operation amount detection device according to claim 1 or 2.
前記長穴の前記一端部における前記直線部の内壁面は、該長穴の貫通方向と略平行に設けられた平坦面である
ことを特徴とする請求項1または2に記載のペダル操作量検出装置。
3. The pedal operation amount detection according to claim 1, wherein an inner wall surface of the linear portion at the one end portion of the elongated hole is a flat surface provided substantially parallel to a penetration direction of the elongated hole. apparatus.
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Publication number Priority date Publication date Assignee Title
JP2016097870A (en) * 2014-11-25 2016-05-30 株式会社デンソー Brake control system
CN118953289A (en) * 2024-09-11 2024-11-15 一汽解放汽车有限公司 Brake pedal assembly, braking method and vehicle

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Publication number Priority date Publication date Assignee Title
JP2016097870A (en) * 2014-11-25 2016-05-30 株式会社デンソー Brake control system
CN118953289A (en) * 2024-09-11 2024-11-15 一汽解放汽车有限公司 Brake pedal assembly, braking method and vehicle

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