JP2010511015A - オレフィンのヒドロホルミル化法 - Google Patents
オレフィンのヒドロホルミル化法 Download PDFInfo
- Publication number
- JP2010511015A JP2010511015A JP2009538717A JP2009538717A JP2010511015A JP 2010511015 A JP2010511015 A JP 2010511015A JP 2009538717 A JP2009538717 A JP 2009538717A JP 2009538717 A JP2009538717 A JP 2009538717A JP 2010511015 A JP2010511015 A JP 2010511015A
- Authority
- JP
- Japan
- Prior art keywords
- olefin
- hydroformylation
- stream
- olefins
- linear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 150000001336 alkenes Chemical class 0.000 title claims abstract description 250
- 238000007037 hydroformylation reaction Methods 0.000 title claims abstract description 220
- 238000000034 method Methods 0.000 claims abstract description 194
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims abstract description 173
- 230000008569 process Effects 0.000 claims abstract description 122
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 33
- YLQLIQIAXYRMDL-UHFFFAOYSA-N propylheptyl alcohol Chemical compound CCCCCC(CO)CCC YLQLIQIAXYRMDL-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000006243 chemical reaction Methods 0.000 claims description 157
- 239000003054 catalyst Substances 0.000 claims description 108
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 claims description 107
- IAQRGUVFOMOMEM-UHFFFAOYSA-N but-2-ene Chemical compound CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 claims description 101
- 238000006317 isomerization reaction Methods 0.000 claims description 97
- 238000000926 separation method Methods 0.000 claims description 85
- 150000001875 compounds Chemical class 0.000 claims description 83
- 238000004821 distillation Methods 0.000 claims description 83
- 239000001257 hydrogen Substances 0.000 claims description 77
- 229910052739 hydrogen Inorganic materials 0.000 claims description 77
- -1 heterocycloalkoxy Chemical group 0.000 claims description 74
- 125000000217 alkyl group Chemical group 0.000 claims description 68
- 125000003118 aryl group Chemical group 0.000 claims description 61
- 239000000203 mixture Substances 0.000 claims description 61
- 125000001424 substituent group Chemical group 0.000 claims description 55
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 50
- 239000012528 membrane Substances 0.000 claims description 44
- 238000005984 hydrogenation reaction Methods 0.000 claims description 43
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 40
- XNMQEEKYCVKGBD-UHFFFAOYSA-N dimethylacetylene Natural products CC#CC XNMQEEKYCVKGBD-UHFFFAOYSA-N 0.000 claims description 40
- 150000002431 hydrogen Chemical class 0.000 claims description 37
- 125000001072 heteroaryl group Chemical group 0.000 claims description 32
- 229930195734 saturated hydrocarbon Natural products 0.000 claims description 32
- 125000000592 heterocycloalkyl group Chemical group 0.000 claims description 31
- 229910052698 phosphorus Inorganic materials 0.000 claims description 31
- 229910052736 halogen Inorganic materials 0.000 claims description 27
- 239000003446 ligand Substances 0.000 claims description 27
- 125000003545 alkoxy group Chemical group 0.000 claims description 26
- 150000002367 halogens Chemical class 0.000 claims description 26
- 229930195733 hydrocarbon Natural products 0.000 claims description 25
- 239000004215 Carbon black (E152) Substances 0.000 claims description 23
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N pentanal Chemical compound CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 claims description 23
- 150000007942 carboxylates Chemical class 0.000 claims description 20
- 125000004437 phosphorous atom Chemical group 0.000 claims description 19
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 19
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 16
- 239000010948 rhodium Substances 0.000 claims description 16
- 238000005882 aldol condensation reaction Methods 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 229910052703 rhodium Inorganic materials 0.000 claims description 15
- 125000002252 acyl group Chemical group 0.000 claims description 14
- 239000013522 chelant Substances 0.000 claims description 14
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical group [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 14
- 125000000623 heterocyclic group Chemical group 0.000 claims description 13
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 13
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 claims description 11
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 10
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 9
- 238000000895 extractive distillation Methods 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 125000004104 aryloxy group Chemical group 0.000 claims description 5
- 125000000000 cycloalkoxy group Chemical group 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 125000005418 aryl aryl group Chemical group 0.000 claims description 4
- 230000000737 periodic effect Effects 0.000 claims description 4
- 238000004587 chromatography analysis Methods 0.000 claims description 3
- 238000006555 catalytic reaction Methods 0.000 claims description 2
- 125000000896 monocarboxylic acid group Chemical group 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 5
- 239000000047 product Substances 0.000 description 76
- 239000007789 gas Substances 0.000 description 71
- 239000012071 phase Substances 0.000 description 35
- 238000009835 boiling Methods 0.000 description 32
- 239000007788 liquid Substances 0.000 description 32
- 239000007791 liquid phase Substances 0.000 description 30
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 27
- 150000002430 hydrocarbons Chemical class 0.000 description 26
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 22
- 230000015572 biosynthetic process Effects 0.000 description 21
- 229910052760 oxygen Inorganic materials 0.000 description 21
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 21
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 20
- 239000006227 byproduct Substances 0.000 description 19
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 19
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 19
- 238000003786 synthesis reaction Methods 0.000 description 18
- 150000003254 radicals Chemical class 0.000 description 17
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 16
- 150000001299 aldehydes Chemical class 0.000 description 16
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 16
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 16
- 238000005194 fractionation Methods 0.000 description 14
- 125000000168 pyrrolyl group Chemical group 0.000 description 14
- 229910052717 sulfur Inorganic materials 0.000 description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 13
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 13
- 125000002947 alkylene group Chemical group 0.000 description 13
- 125000005842 heteroatom Chemical group 0.000 description 13
- 239000011574 phosphorus Substances 0.000 description 13
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 12
- 238000009833 condensation Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 12
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- 125000004453 alkoxycarbonyl group Chemical group 0.000 description 10
- 150000001450 anions Chemical class 0.000 description 10
- 230000005494 condensation Effects 0.000 description 10
- 229910052757 nitrogen Inorganic materials 0.000 description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- 125000004122 cyclic group Chemical group 0.000 description 9
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
- 125000004430 oxygen atom Chemical group O* 0.000 description 9
- 239000012466 permeate Substances 0.000 description 9
- 125000004429 atom Chemical group 0.000 description 8
- 238000007872 degassing Methods 0.000 description 8
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 8
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 8
- 229920006395 saturated elastomer Polymers 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical group C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 7
- 239000001273 butane Substances 0.000 description 7
- 150000001768 cations Chemical class 0.000 description 7
- 238000000605 extraction Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- RYPKRALMXUUNKS-UHFFFAOYSA-N 2-Hexene Natural products CCCC=CC RYPKRALMXUUNKS-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 150000001345 alkine derivatives Chemical class 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 229910021645 metal ion Inorganic materials 0.000 description 6
- QMMOXUPEWRXHJS-UHFFFAOYSA-N pentene-2 Natural products CCC=CC QMMOXUPEWRXHJS-UHFFFAOYSA-N 0.000 description 6
- 239000004711 α-olefin Substances 0.000 description 6
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 5
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical group [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 5
- 150000001298 alcohols Chemical class 0.000 description 5
- 239000000460 chlorine Chemical group 0.000 description 5
- 229910052801 chlorine Inorganic materials 0.000 description 5
- 229910017052 cobalt Inorganic materials 0.000 description 5
- 239000010941 cobalt Substances 0.000 description 5
- 238000005336 cracking Methods 0.000 description 5
- 238000006356 dehydrogenation reaction Methods 0.000 description 5
- 230000022244 formylation Effects 0.000 description 5
- 238000006170 formylation reaction Methods 0.000 description 5
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 5
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 5
- 125000001624 naphthyl group Chemical group 0.000 description 5
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 5
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 5
- 239000012465 retentate Substances 0.000 description 5
- 229910052707 ruthenium Inorganic materials 0.000 description 5
- 150000003573 thiols Chemical class 0.000 description 5
- 239000010457 zeolite Substances 0.000 description 5
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 4
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical group C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 4
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 4
- 229910052731 fluorine Inorganic materials 0.000 description 4
- 239000011737 fluorine Substances 0.000 description 4
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 4
- 239000002808 molecular sieve Substances 0.000 description 4
- 125000004433 nitrogen atom Chemical group N* 0.000 description 4
- 125000004043 oxo group Chemical group O=* 0.000 description 4
- XRBCRPZXSCBRTK-UHFFFAOYSA-N phosphonous acid Chemical class OPO XRBCRPZXSCBRTK-UHFFFAOYSA-N 0.000 description 4
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 4
- 239000004014 plasticizer Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 4
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- 0 C*c1c(C)c(C)c(C)c(OC23)c1*C2=C(*)C(*)=C(*)C3=C Chemical compound C*c1c(C)c(C)c(C)c(OC23)c1*C2=C(*)C(*)=C(*)C3=C 0.000 description 3
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- IAQRGUVFOMOMEM-ARJAWSKDSA-N cis-but-2-ene Chemical compound C\C=C/C IAQRGUVFOMOMEM-ARJAWSKDSA-N 0.000 description 3
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- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
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- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 150000002790 naphthalenes Chemical class 0.000 description 1
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- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 229940110728 nitrogen / oxygen Drugs 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 238000006384 oligomerization reaction Methods 0.000 description 1
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- 125000000160 oxazolidinyl group Chemical group 0.000 description 1
- SJLOMQIUPFZJAN-UHFFFAOYSA-N oxorhodium Chemical compound [Rh]=O SJLOMQIUPFZJAN-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 125000003538 pentan-3-yl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000005373 pervaporation Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 125000001792 phenanthrenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C=CC12)* 0.000 description 1
- 229910000064 phosphane Inorganic materials 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 150000004857 phospholes Chemical class 0.000 description 1
- UNQNIRQQBJCMQR-UHFFFAOYSA-N phosphorine Chemical compound C1=CC=PC=C1 UNQNIRQQBJCMQR-UHFFFAOYSA-N 0.000 description 1
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- 125000003386 piperidinyl group Chemical group 0.000 description 1
- 239000003495 polar organic solvent Substances 0.000 description 1
- 229920006112 polar polymer Polymers 0.000 description 1
- 229920001643 poly(ether ketone) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920006294 polydialkylsiloxane Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
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- 239000002861 polymer material Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 description 1
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- 150000003140 primary amides Chemical class 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 125000000561 purinyl group Chemical group N1=C(N=C2N=CNC2=C1)* 0.000 description 1
- 125000003373 pyrazinyl group Chemical group 0.000 description 1
- 125000003072 pyrazolidinyl group Chemical group 0.000 description 1
- 125000003226 pyrazolyl group Chemical group 0.000 description 1
- 125000002098 pyridazinyl group Chemical group 0.000 description 1
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- 125000002943 quinolinyl group Chemical group N1=C(C=CC2=CC=CC=C12)* 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 150000003284 rhodium compounds Chemical class 0.000 description 1
- 229910003450 rhodium oxide Inorganic materials 0.000 description 1
- ITDJKCJYYAQMRO-UHFFFAOYSA-L rhodium(2+);diacetate Chemical compound [Rh+2].CC([O-])=O.CC([O-])=O ITDJKCJYYAQMRO-UHFFFAOYSA-L 0.000 description 1
- VXNYVYJABGOSBX-UHFFFAOYSA-N rhodium(3+);trinitrate Chemical compound [Rh+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VXNYVYJABGOSBX-UHFFFAOYSA-N 0.000 description 1
- YWFDDXXMOPZFFM-UHFFFAOYSA-H rhodium(3+);trisulfate Chemical compound [Rh+3].[Rh+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O YWFDDXXMOPZFFM-UHFFFAOYSA-H 0.000 description 1
- SONJTKJMTWTJCT-UHFFFAOYSA-K rhodium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Rh+3] SONJTKJMTWTJCT-UHFFFAOYSA-K 0.000 description 1
- 125000006413 ring segment Chemical group 0.000 description 1
- 150000003304 ruthenium compounds Chemical class 0.000 description 1
- 229910001925 ruthenium oxide Inorganic materials 0.000 description 1
- YBCAZPLXEGKKFM-UHFFFAOYSA-K ruthenium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Ru+3] YBCAZPLXEGKKFM-UHFFFAOYSA-K 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000010517 secondary reaction Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
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- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000005415 substituted alkoxy group Chemical group 0.000 description 1
- 125000000547 substituted alkyl group Chemical group 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 150000003459 sulfonic acid esters Chemical group 0.000 description 1
- 125000000542 sulfonic acid group Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- LMBFAGIMSUYTBN-MPZNNTNKSA-N teixobactin Chemical compound C([C@H](C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](CO)C(=O)N[C@H](CCC(N)=O)C(=O)N[C@H]([C@@H](C)CC)C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](CO)C(=O)N[C@H]1C(N[C@@H](C)C(=O)N[C@@H](C[C@@H]2NC(=N)NC2)C(=O)N[C@H](C(=O)O[C@H]1C)[C@@H](C)CC)=O)NC)C1=CC=CC=C1 LMBFAGIMSUYTBN-MPZNNTNKSA-N 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000005207 tetraalkylammonium group Chemical group 0.000 description 1
- 125000001935 tetracenyl group Chemical group C1(=CC=CC2=CC3=CC4=CC=CC=C4C=C3C=C12)* 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 125000003718 tetrahydrofuranyl group Chemical group 0.000 description 1
- 125000001412 tetrahydropyranyl group Chemical group 0.000 description 1
- 125000003507 tetrahydrothiofenyl group Chemical group 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 238000004227 thermal cracking Methods 0.000 description 1
- 125000001984 thiazolidinyl group Chemical group 0.000 description 1
- 125000004149 thio group Chemical group *S* 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-M toluene-4-sulfonate Chemical compound CC1=CC=C(S([O-])(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-M 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 150000003623 transition metal compounds Chemical class 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 1
- JSPLKZUTYZBBKA-UHFFFAOYSA-N trioxidane Chemical compound OOO JSPLKZUTYZBBKA-UHFFFAOYSA-N 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
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- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/132—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group
- C07C29/136—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH
- C07C29/14—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of a —CHO group
- C07C29/141—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of a —CHO group with hydrogen or hydrogen-containing gases
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- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
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- C07C45/49—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reaction with carbon monoxide
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- C07C45/72—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms by reaction of compounds containing >C = O groups with the same or other compounds containing >C = O groups
- C07C45/74—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms by reaction of compounds containing >C = O groups with the same or other compounds containing >C = O groups combined with dehydration
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Abstract
Description
(i)ヒドロホルミル化
ヒドロホルミル化用の使用材料として、特に1−ブテンと2−ブテンの混合物及び1−ブテン及び/又は2−ブテンを含有する工業的に得られるC4−炭化水素流が好適である。有利には前記C4−ラフィネートが好適であり、これは全範囲本発明に関連する。
(ii)分別
好適な修正方法により工程(i)で得られた生成物富化流れに更に分別を行い、n−バレルアルデヒド富化留分を製出する。ヒドロホルミル化生成物のn−バレルアルデヒド富化留分及びn−バレルアルデヒド削減留分への分別は、常用の当業者に公知方法により行う。有利には公知分離装置、例えば蒸留塔、例えば所望により鐘泡、有孔プレート、有孔底、弁等を装備していてよいプレート塔、蒸発器、例えば薄層蒸発器、流下液膜式蒸発器、Wischblatt蒸発器等を使用して行う。
(iii)アルドール縮合
C5−アルデヒド2分子を縮合して、α,β−不飽和C10−アルデヒドにすることができる。アルドール縮合は、自体公知の方法で、例えば水性塩基、例えば水酸化ナトリウム溶液又は水酸化カリウム溶液の作用によって行う。代わりに、不均質塩基性触媒、例えば酸化マグネシウム及び/又は酸化アルミニウムを使用することもできる(例えばEP−A792862参照)。その際、n−バレルアルデヒド2分子の縮合で2−プロピル−2−ヘプタのールが生成する。工程(i)又は工程(ii)で分別後に得られるヒドロホルミル化生成物がなおその他のC5−アルデヒド、例えば2−メチルブタノール及び場合により2,2−ジメチルプロパナール又は3−メチルブタナール又は痕跡のその他のアルデヒドを有する限り、これらは同じくアルドール縮合で反応し、その際可能な全てのアルデヒド組合せの縮合生成物、例えば2−プロピル−4−メチル−2−ヘキセナールが生じる。例えば30質量%までのこれら縮合生成物の割合は、可塑剤アルコールとして好適な2−プロピルヘプタノール含有C10−アルコール混合物への有利な更なる加工を妨げない。
(iv)水素添加
アルドール縮合の生成物を水素を用いて触媒作用により水素添加してC10−アルコール、例えば特に2−プロピルヘプタノールにすることができる。
(v)分別
所望により水素添加生成物に更に分別を行い、2−プロピルヘプタノール富化留分及び2−プロピルヘプタノール削減留分を製出することができる。この分別は、常用の当業者に公知の方法により、例えば蒸留により行うことができる。得られる2−プロピルヘプタノールは、常用の当業者に公知の方法により更に加工して可塑剤にすることができる。
図1は、方法工程(I)を用いる本発明による方法の有利な実施態様の略図を表す。オレフィン含有供給1を蒸留塔2に供給する。蒸留塔2の下部で内部位二重結合を有する線状Ci−オレフィンを富化した流れ3を取出し、第1反応帯域4(二重結合異性体化)に供給する。第1反応帯域4中で流れ3を二重結合異性体化触媒の存在で反応させるが、その際内部位二重結合を有する線状Ci−オレフィンの少なくとも一部を末端位二重結合を有する線状Ci−オレフィンへ変える。第1反応帯域4からの排出物5を、蒸留塔2の流れ3の取出し場所より上にある場所で蒸留塔2へ戻す。蒸留塔2のカン部で内部位二重結合を有する線状Ci−オレフィンを富化した流れ7を取出し、これを方法から出す。蒸留塔2の上部で、末端位二重結合を有する線状Ci−オレフィンを富化した流れ6を取出し、これを選択的水素添加工程8に供給する。水素添加工程8で流れ6に含まれる複数個不飽和の化合物を選択的に水素添加して1個エチレン性不飽和のオレフィンにする。水素添加工程8からの排出物9を一酸化炭素及び水(これは両方とも流れ10を介して装入する)並びに回収されたヒドロホルミル化触媒を含有する分離工程17からの排出物12と一緒に、第2反応帯域11(ヒドロホルミル化)に供給する。第2反応帯域11で一緒にした流れ9、10及び12をヒドロホルミル化触媒の存在で反応させる。第2反応帯域11からのヒドロホルミル化生成物を含有する排出物13を分離工程14でガス抜きする。分離工程14からの排ガスを流れ15として排出する。分離工程14からのガス抜きした排出物16を、主としてCi−炭化水素から成る分離工程19からの流れ23と一緒に分離工程17に供給する。分離工程17でヒドロホルミル化触媒の回収を行う。こうして回収したヒドロホルミル化触媒を流れ12を介して第2反応帯域11に戻す。分離工程17からの排出物18は、主としてCi−炭化水素、Ci+1−ヒドロホルミル化生成物及び場合により比較的高い沸点を有する化合物を含有する。排出物18を分離工程19に供給し、そこでCi+1−ヒドロホルミル化生成物及び場合により比較的高い沸点の化合物を分離し、流れ20として排出する。Ci−炭化水素を流れ21として分離工程19から排出し、部分的に流れ22を介して排出し、部分的に流れ23を介して分離工程17に戻す。
他に記載のない限り、%は質量%(質量%)である。
方法実施に関しては図3に関連する。ソフトウェアCHEMASIM(http://chemasim.itt.uni−stuttgart.de参照)を用いてシュミレーションし、その際下記の想定を使用した:−ヒドロホルミル化の速度常数:kHF=4.1h−1、−水素添加の速度常数:kHF=0.23h−1、 平衡反応−2−ブテン<=>1−ブテンは平衡変換率に関して記載した。
ナフサ−クラッカーからの粗−C4−流を全部選択的水素添加工程に供給し、そこで複数個不飽和の化合物、例えば1,3−ブタジエン、アルキン及びアレンをアルケンに水素添加する。引き続き水素添加工程からの排出物からその中に含有されるイソブテンを徹底的に分離する。
図2: 1 第1反応帯域、 2 オレフィン含有供給、 3 流れ、 4 排出物、 5 分離工程、 6 流れ、 7 排出物、 8 分離工程、 9 流れ、 10 排出物、 11 分離工程、 12 オレフィン削減留分、 13 オレフィン富化留分、 14 第2反応帯域、 15 排出物
図3: A 蒸留塔、 B 反応器、 C 水素添加工程、 D 第1ヒドロホルミル化反応器、 E 第2ヒドロホルミル化反応器、 F 圧分離機、 G フラッシャー/ストリッパー、 H 炭化水素回収工程、 1,2 流れ、 3 流れ排出物、 4 流れ、 5 流れ、 6 流れ、 7 排出物、 8 合成ガス流れ、 9 排出物、 10 合成ガス、 11 排出物、 12 排ガス流、 13 排ガス流、 14 流れ、 15 排ガス流、 16 排出物、 17 触媒還流、 18 流れ、 19 流れ、 20 流れ
Claims (20)
- 少なくとも4個の炭素原子を有するオレフィンのヒドロホルミル化法において、末端位二重結合を有する線状Ci−オレフィン及び内部位二重結合を有する少なくとも1種の線状Ci−オレフィンを含有する(その際、iは少なくとも4の整数を表す)オレフィン含有供給を使用し、オレフィン含有の供給にヒドロホルミル化を行うが、その際、オレフィン含有供給に(I)ヒドロホルミル化前に部分的に先ず二重結合異性体化を行い、その際、二重結合異性体化工程に内部位二重結合を有する線状Ci−オレフィンを富化した流れを供給するか;又は(II)先ずヒドロホルミル化を行い、ヒドロホルミル化工程からの排出物から内部位二重結合を有する未反応の線状Ci−オレフィンを含有する流れを分離し、分離した流れに少なくとも部分的に二重結合異性体化を行うことによって;ヒドロホルミル化工程に供給される流れ中の末端位二重結合を有する線状Ci−オレフィンの含量を二重結合異性体化によって高めかつその際、二重結合異性体化からの排出物又は排出物の一部をヒドロホルミル化工程に供給する流れを調製するために使用する、オレフィンのヒドロホルミル化法。
- 1−ブテン及び2−ブテンを含有するオレフィン含有供給を使用する、請求項1に記載の方法。
- オレフィン供給がラフィネートIIである、請求項2に記載の方法。
- オレフィン含有供給に方法工程(I)を行うが、その際、(Ia)オレフィン含有供給を蒸留塔に供給し;(Ib)蒸留塔の下部で内部位二重結合を有する線状Ci−オレフィンを富化した流れを取出し、取出した流れを少なくとも部分的に第1反応帯域に供給し、二重結合異性体化触媒の存在で反応させ;(Ic)第1反応帯域からの排出物を工程(Ib)で取出した流れの上で蒸留塔に戻し;(Id)蒸留塔の上部で末端位二重結合を有する線状Ci−オレフィンを富化した流れを取出し、取出した流れ並びに一酸化炭素及び水素を第2反応帯域に供給し、ヒドロホルミル化触媒の存在で反応させる、前記請求項のいずれか1項に記載の方法。
- 工程(Id)で取出した流れを第2反応帯域へ供給する前に選択的水素添加を行って複数個不飽和の化合物の含量を減らし、選択的水素添加からの排出物を第2反応帯域に供給する、請求項4に記載の方法。
- 工程(Ib)で取出した流れの一部又は蒸留塔のカン部で別々に取出した流れを選択的水素添加に供給する、請求項5に記載の方法。
- 工程(Ib)で取出した流れの一部又は蒸留塔のカン部で別々に取出した流れを方法から排出する、請求項4又は5のいずれか1項に記載の方法。
- 二重結合異性体化によって末端位二重結合を有する線状Ci−オレフィンに変える内部位二重結合を有する線状Ci−オレフィンの全変換率が、オレフィン含有供給中の内部位二重結合を有する線状Ci−オレフィンの全質量に対して、50〜99.9質量%の範囲である、請求項4から7までのいずれか1項に記載の方法。
- オレフィン含有供給に方法工程(II)を行うが、その際、(IIa)オレフィン供給並びに一酸化炭素及び水素を第1反応帯域に供給し、ヒドロホルミル化触媒の存在で反応させ;(IIb)第1反応帯域からの排出物から、内部位二重結合を有する未反応の線状Ci−オレフィンを含有する流れを分離し、これを二つの留分に分別するが、その中少なくとも一つは内部位二重結合を有する未反応の線状Ci−オレフィンを含有しており;(IIc)工程(IIb)から得た内部位二重結合を有する未反応の線状Ci−オレフィンを含有する留分を第2反応帯域に供給し、二重結合異性体化触媒の存在で反応させ;(IId)第2反応帯域からの排出物を工程(IIa)に戻す、請求項1から3までのいずれか1項に記載の方法。
- オレフィン含有供給及び/又は第2反応帯域からの排出物を工程(IIa)で使用する前に選択的水素添加を行って複数個不飽和の化合物の含量を減らす、請求項9に記載の方法。
- 工程(IIb)で得られた、工程(IIc)に供給しない留分を方法から排出する、請求項9又は10に記載の方法。
- 排出される留分の量が、方法(IIb)で分離された流れの全質量に対して、1〜75質量%の範囲である、請求項11に記載の方法。
- 工程(IIb)で分離された流れが、主として未反応オレフィン及び飽和炭化水素から成り、これをオレフィン富化留分及びオレフィン削減留分に分け、この中オレフィン富化留分を工程(IIc)に供給する、請求項9から12までのいずれか1項に記載の方法。
- 主として未反応オレフィン及び飽和炭化水素から成る流れをオレフィン富化留分及びオレフィン削減留分に分別するために、抽出蒸留、膜分離法、選択的吸収による分離又はこれら手段の少なくとも2種の組合せを行う、請求項13に記載の方法。
- 工程(IIc)に供給するオレフィンを富化した留分が、オレフィンを富化した留分の全質量に対して、少なくとも25質量%の内部位二重結合を有する線状Ci−オレフィンの含量を有する、請求項13又は14のいずれか1項に記載の方法。
- 工程(Id)又は(IIa)で使用されるヒドロホルミル化触媒が、配位子として少なくとも1種の有機燐(III)−化合物を有する元素の周期律の第VIII副族の金属の錯体少なくとも1種を含む、前記請求項のいずれか1項に記載の方法。
- 有機燐(III)−化合物が、一般式PR1R2R3[式中、R1、R2及びR3は、相互に無関係に、アルキル、シクロアルキル、ヘテロシクロアルキル、アリール又はヘタリールを表すが、その際、アルキル基は、シクロアルキル、ヘテロシクロアルキル、アリール、ヘタリール、アルコキシ、シクロアルコキシ、ヘテロシクロアルコキシ、アリールオキシ、ヘタリールオキシ、COOH、カルボキシレート、SO3H、スルホネート、NE1E2、NE1E2E3+Xー、ハロゲン、ニトロ、アシル又はシアノから選択した置換基1、2、3、4又は5個を有することができ、ここでE1、E2及E3は各々、水素、アルキル、シクロアルキル又はアリールから選択した同一又は異なる基を表し、X−は一価の陰イオン当量を表し、その際、シクロアルキル−、ヘテロシクロアルキル−、アリール−及びヘタリール基は、アルキル及び前にアルキル基R1、R2及びR3に関して挙げた置換基から選択した置換基1、2、3、4又は5個を有していてよく、その際、R1及びR2はそれらが結合している燐原子と一緒になって、場合により付加的に1、2又は3個シクロアルキル、ヘテロシクロアルキル、アリール又はヘタリールと縮合している5員から8員の複素環を表すことができ、その際、複素環及び場合により存在する場合には縮合された基は、相互に無関係に、アルキル及び前にアルキル基R1、R2及びR3に関して挙げた置換基から選択した置換基各々1、2、3又は4個を有することができる]の化合物から選択したものである、請求項16に記載の方法。
- ヒドロホルミル化触媒が、配位子としてトリフェニルホスフィンを含むロジウム錯体である、請求項17に記載の方法。
- 有機燐(III)−化合物が、式R1R2P−Y1−PR1R2[式中、R1及びR2は請求項17に記載したものを表し、Y1は2価の架橋性基を表す]のキレート化合物から選択されたものである、請求項16に記載の方法。
- (i)1−ブテン及び2−ブテンから成る混合物又は1−ブテン及び2−ブテンを含有するC4−炭化水素混合物に、請求項1から19までのいずれか1項で定義したように、ヒドロホルミル化を行って、n−バレルアルデヒドを含有するヒドロホルミル化生成物にし;(ii)場合によりヒドロホルミル化生成物に分別を行いn−バレルアルデヒド富化留分を得て;(iii)工程(i)で得たヒドロホルミル化生成物又は工程(ii)で得たn−バレルアルデヒド富化留分にアルドール縮合を行い;(iv)アルドール縮合の生成物に水素を用いて触媒作用により水素添加してアルコールにし;(v)場合により水素添加生成物に分別を行い、2−プロピルヘプタノール富化留分を得る、2−プロピルヘプタノールの製法。
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- 2007-11-29 MY MYPI20092225A patent/MY162609A/en unknown
- 2007-11-29 EP EP07847526A patent/EP2099731A1/de not_active Withdrawn
- 2007-11-29 WO PCT/EP2007/063010 patent/WO2008065171A1/de not_active Ceased
- 2007-11-29 CN CN2007800506064A patent/CN101600674B/zh not_active Expired - Fee Related
- 2007-11-29 CA CA002670935A patent/CA2670935A1/en not_active Abandoned
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- 2007-11-29 JP JP2009538717A patent/JP5631003B2/ja not_active Expired - Fee Related
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- 2007-11-30 TW TW096145722A patent/TW200835678A/zh unknown
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015536302A (ja) * | 2012-10-12 | 2015-12-21 | エボニック インダストリーズ アクチエンゲゼルシャフトEvonik Industries AG | C5アルデヒドを製造するための長時間安定した方法 |
| WO2016194822A1 (ja) * | 2015-05-29 | 2016-12-08 | Jxエネルギー株式会社 | 異性化触媒、直鎖オレフィンの製造方法及び化合物の製造方法 |
| JP2016221455A (ja) * | 2015-05-29 | 2016-12-28 | Jxエネルギー株式会社 | 異性化触媒、直鎖オレフィンの製造方法及び化合物の製造方法 |
| US10329218B2 (en) | 2015-05-29 | 2019-06-25 | Jxtg Nippon Oil & Energy Corporation | Isomerization catalyst, method for producing straight-chain olefin, and method for producing compound |
| WO2017077863A1 (ja) * | 2015-11-05 | 2017-05-11 | Jxエネルギー株式会社 | 異性化触媒、直鎖オレフィンの製造方法及び化合物の製造方法 |
| JP2017087107A (ja) * | 2015-11-05 | 2017-05-25 | Jxエネルギー株式会社 | 異性化触媒、直鎖オレフィンの製造方法及び化合物の製造方法 |
| JP2023520500A (ja) * | 2020-04-01 | 2023-05-17 | エクソンモービル ケミカル パテンツ インコーポレイテッド | フルオロホスフィン配位子を含むヒドロホルミル化触媒及びその前駆体 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2099731A1 (de) | 2009-09-16 |
| SG177133A1 (en) | 2012-01-30 |
| CN101600674A (zh) | 2009-12-09 |
| TW200835678A (en) | 2008-09-01 |
| KR20090086269A (ko) | 2009-08-11 |
| WO2008065171A1 (de) | 2008-06-05 |
| CA2670935A1 (en) | 2008-06-05 |
| MY162609A (en) | 2017-06-30 |
| JP5631003B2 (ja) | 2014-11-26 |
| MX2009005612A (es) | 2009-06-08 |
| KR101495929B1 (ko) | 2015-02-25 |
| US20100048959A1 (en) | 2010-02-25 |
| CN101600674B (zh) | 2013-09-11 |
| US9266808B2 (en) | 2016-02-23 |
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