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JP2008279083A - Electromagnetic induction cooker using ceramic pot - Google Patents

Electromagnetic induction cooker using ceramic pot Download PDF

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Publication number
JP2008279083A
JP2008279083A JP2007126159A JP2007126159A JP2008279083A JP 2008279083 A JP2008279083 A JP 2008279083A JP 2007126159 A JP2007126159 A JP 2007126159A JP 2007126159 A JP2007126159 A JP 2007126159A JP 2008279083 A JP2008279083 A JP 2008279083A
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fluororesin
electromagnetic induction
film
ceramic
induction heating
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JP2007126159A
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Masao Shimoda
政雄 霜田
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an electromagnetic induction cooker allowed to be coated with a practical fluororesin coating thereon in the electromagnetic induction cooker such as a rice cooking earthen pot. <P>SOLUTION: The pot for the electromagnetic induction cooker coated with the practical fluororesin coating consists of an alumina film formed on the inner surface of the ceramic pot and containing metal and an metal oxide relative to those of the ceramic pot, and a fluororesin film formed on the upper face of the alumina film, wherein the alumina film is formed by previously roughening the surface of the ceramic pot by sand blast and then subjected to, for example, metallikon spraying or plasma spraying so as to prevent easy peeling of the fluororesin film. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は電磁誘導加熱調理器に関し、特にセラミック鍋を使用した電磁誘導加熱調理器に関する。   The present invention relates to an electromagnetic induction heating cooker, and more particularly to an electromagnetic induction heating cooker using a ceramic pan.

今日、調理用セラミック容器の代表は土鍋であるが、近年電磁誘導加熱器の普及により、土鍋に非粘性の高いフッ素樹脂の塗装が要求されている。   Today, ceramic pots for cooking are representative of clay pots, but in recent years, with the spread of electromagnetic induction heaters, clay pots are required to be coated with non-viscous fluororesin.

特許文献1は、調理容器の内面にフッ素樹脂を主成分とする非粘着層を設け、この調理容器の裏面に所定の厚みを有する熱伝導の良い非磁性金属材料からなる均熱層を設けた加熱調理器の発明である。
特開平11−99064号公報
In Patent Document 1, a non-adhesive layer mainly composed of a fluororesin is provided on the inner surface of a cooking container, and a soaking layer made of a nonmagnetic metal material having a predetermined thickness and having a predetermined thickness is provided on the rear surface of the cooking container. It is an invention of a heating cooker.
JP 11-99064 A

しかしながら、一般調理用と異なり、電磁誘導加熱は磁性体の部分等において、急激な温度上昇があり、土鍋の熱分散の悪さから、繰り返しの過熱に対して剥がれが生じる。このため、電磁誘導加熱用調理器として、フッ素樹脂膜の実質的な実現はなされていない。   However, unlike general cooking, electromagnetic induction heating has a rapid temperature rise in the magnetic part and the like, and peeling due to repeated overheating occurs due to poor heat dispersion in the earthenware pot. For this reason, substantial realization of a fluororesin film has not been made as an electromagnetic induction heating cooker.

また、一般用調理用鍋は土鍋にサンドブラスト処理を行い、粗化し、例えばポリエチレンルホンや、フッ化エチレンプロビン等を含む下塗用塗料を塗布し、その上にフッ素樹脂を塗布している。しかし、電磁誘導加熱用調理器としては使用に耐えられず、下塗面から剥がれてしまい、炊飯用土鍋を含め、実用的なフッ素樹脂の塗布膜は得られていない。   Moreover, the cooking pot for general use performs a sandblasting process on the earthen pot and roughens it, for example, applies an undercoating paint containing polyethylene rufone, fluorinated ethylene propylene or the like, and applies a fluororesin thereon. However, it cannot be used as a cooker for electromagnetic induction heating, and peels off from the undercoat surface, and a practical fluororesin coating film including a rice cooking pot has not been obtained.

そこで、本発明は炊飯用土鍋等の電磁誘導加熱調理器に実用的なフッ素樹脂コーティングを可能とする電磁誘導加熱調理器を実現することを目的とする。   Then, an object of this invention is to implement | achieve the electromagnetic induction heating cooking appliance which enables practical fluororesin coating to electromagnetic induction heating cooking appliances, such as a clay pot for rice cooking.

上記課題は本発明によれば、セラミック鍋の表面に形成され、該セラミック鍋よりも金属及び金属酸化物を多く含むアルミナ膜と、該アルミナ膜の表面に形成されたフッ素樹脂膜とを有する電磁誘導加熱調理器を提供することによって達成できる。   According to the present invention, there is provided an electromagnetic wave comprising an alumina film formed on the surface of a ceramic pan, containing an amount of metal and metal oxide more than the ceramic pan, and a fluororesin film formed on the surface of the alumina film. This can be achieved by providing an induction cooker.

また、前記アルミナ膜は、例えば前記セラミック鍋をサンドブラストによって粗化した後形成される構成である。   The alumina film is formed after the ceramic pan is roughened by sandblasting, for example.

また、前記フッ素樹脂膜は、例えば前記セラミック膜の表面に形成されたフッ素樹脂の下層と、該下層上に形成されたフッ素樹脂の上層で構成される。
また、粗さ2〜10ミクロンの粗化が、例えば前記セラミック鍋の表面に形成される構成である。
Moreover, the said fluororesin film | membrane is comprised by the lower layer of the fluororesin formed, for example on the surface of the said ceramic film | membrane, and the upper layer of the fluororesin formed on this lower layer.
Moreover, the roughening of roughness 2-10 microns is the structure formed in the surface of the said ceramic pan, for example.

前記フッ素樹脂の下層は5〜15ミクロン、前記フッ素樹脂の上層は30〜60ミクロンで構成されている。   The lower layer of the fluororesin is 5 to 15 microns, and the upper layer of the fluororesin is 30 to 60 microns.

さらに、セラミック鍋の表面とフッ素樹脂膜の間に、前記セラミック鍋より金属及び金属酸化物を多く含むアルミナ等の膜を形成することを特徴とするセラミック鍋のフッ素樹脂塗装方法。   Furthermore, a film made of alumina or the like containing more metal and metal oxide than the ceramic pot is formed between the surface of the ceramic pot and the fluorine resin film.

本発明によれば、セラミック鍋の表面を予めサンドブラストで粗化した後、例えばメタリコン溶射やプラズマ溶射を使用してアルミナ膜を形成し、このアルミナ膜の熱分散効果、及びフッ素樹脂膜への密着効果により、その後フッ素樹脂膜を形成し、フッ素樹脂膜の剥がれを無くし、実用性のあるフッ素樹脂コーティグが施された電磁誘導加熱調理器用鍋を提供できる。   According to the present invention, after the surface of the ceramic pan is previously roughened by sandblasting, an alumina film is formed using, for example, metallicon spraying or plasma spraying, the heat dispersion effect of the alumina film, and adhesion to the fluororesin film Due to the effect, a pan for the electromagnetic induction heating cooker can be provided in which a fluororesin film is subsequently formed, the peeling of the fluororesin film is eliminated, and a practical fluororesin coating is applied.

以下、本発明の実施の形態を図面を参照しながら説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1は、本実施形態で使用する電磁誘導加熱調理器の構成を示す断面図である。尚、本例は、電磁誘導加熱調理器として電磁誘導加熱炊飯器の例を使用して説明する。   FIG. 1 is a cross-sectional view showing a configuration of an electromagnetic induction heating cooker used in the present embodiment. In addition, this example demonstrates using the example of an electromagnetic induction heating rice cooker as an electromagnetic induction heating cooker.

電磁誘導加熱炊飯器1は、本体2と蓋部3で構成され、本体2内にはセラミック鍋4が設けられている。また、このセラミック鍋4の下面には電磁誘導加熱用の加熱コイル5が配設されている。加熱コイル5は、スパイラル状に旋回され直列に高周波電源に接続されており、加熱コイル5に高周波電流が供給される構成であり、不図示の制御部により駆動制御され、セラミック鍋4の加熱調節を行う。   The electromagnetic induction heating rice cooker 1 includes a main body 2 and a lid portion 3, and a ceramic pan 4 is provided in the main body 2. A heating coil 5 for electromagnetic induction heating is disposed on the lower surface of the ceramic pan 4. The heating coil 5 is swirled in a spiral shape and connected in series to a high-frequency power source, and is configured to supply a high-frequency current to the heating coil 5. The heating coil 5 is driven and controlled by a control unit (not shown) to adjust the heating of the ceramic pan 4. I do.

図2はセラミック鍋4の構造を説明する図である。セラミック鍋4は電磁誘導加熱用土鍋(以下、単に土鍋で示す)7を基体として、土鍋7の内面(表面)にアルミナ等のセラミック膜8を成膜し、このセラミック膜8にフッ素樹脂の下層9を形成し、更にフッ素樹脂の下層9にフッ素樹脂の上層10を形成した構成である。   FIG. 2 is a view for explaining the structure of the ceramic pan 4. The ceramic pan 4 is a ceramic pan 8 made of alumina or the like formed on the inner surface (surface) of the clay pan 7 with the electromagnetic induction heating pan (hereinafter simply referred to as a clay pan) 7 as a base. 9, and an upper layer 10 of the fluororesin is formed on the lower layer 9 of the fluororesin.

さらに、図3はセラミック鍋4の断面構成を示す図であり、アルミナ等のセラミック膜8を成膜は、土鍋7の表面7aをサンドブラストで粗化し、その後、例えばアルミニウム含有率95%以上のアルミナをメタリコン溶射(Thermal Spray)やプラズマ溶射を行って生成されている。具体的には、プラズマ等の熱源により溶融したアルミナ(セラミック)を上記のようにして表面7aが粗化された土鍋7に吹き付けることによりセラミック膜8を生成する。   Further, FIG. 3 is a diagram showing a cross-sectional configuration of the ceramic pan 4. When the ceramic film 8 such as alumina is formed, the surface 7a of the clay pan 7 is roughened by sandblasting, and then, for example, alumina having an aluminum content of 95% or more. It is generated by metal spraying (Thermal Spray) or plasma spraying. Specifically, the ceramic film 8 is generated by spraying alumina (ceramic) melted by a heat source such as plasma onto the clay pot 7 whose surface 7a is roughened as described above.

また、上記セラミック膜8の上面に形成されるフッ素樹脂の下層9、及びフッ素樹脂の上層10は、セラミック膜8上にフッ素樹脂塗料を下塗り、及び上塗りした後、例えば400℃で20分程度焼成して生成される。このようにして製造された電磁誘導加熱炊飯器1は、密着と熱分散の機能を有する調理器として充分な寿命をもつ。尚、フッ素樹脂としては、例えば四フッ化エチレン樹脂等を使用する。   The fluororesin lower layer 9 and the fluororesin upper layer 10 formed on the upper surface of the ceramic film 8 are undercoated with a fluororesin coating on the ceramic film 8 and then baked at 400 ° C. for about 20 minutes, for example. Is generated. The electromagnetic induction heating rice cooker 1 manufactured in this way has a sufficient life as a cooker having functions of adhesion and heat dispersion. In addition, as a fluororesin, tetrafluoroethylene resin etc. are used, for example.

このように構成することにより、セラミック鍋4に対するフッ素樹脂の密着性を向上することができる。また、熱の速やかな拡散を図り、フッ素樹脂と土鍋素材との間の部分温度上昇を押さえ、セラミック界面での蒸気の発生や含浸を押さえることによって、寿命の長い実用的なフッ素樹脂加工が施された電磁誘導加熱炊飯器1を提供することができる。
尚、上記実施形態の説明では、本発明の電磁誘導加熱調理器を電磁誘導加熱炊飯器1として説明したが、電磁誘導加熱炊飯器1に限らず電磁誘導加熱方式を採用する調理器全てに適応できるものである。
By comprising in this way, the adhesiveness of the fluororesin with respect to the ceramic pan 4 can be improved. In addition, by diffusing heat quickly, suppressing the partial temperature rise between the fluororesin and the earthenware pot material, and suppressing the generation and impregnation of vapor at the ceramic interface, practical fluororesin processing with a long life is applied. The electromagnetic induction heating rice cooker 1 made can be provided.
In the description of the above embodiment, the electromagnetic induction heating cooker of the present invention has been described as the electromagnetic induction heating rice cooker 1, but is not limited to the electromagnetic induction heating rice cooker 1 and is applicable to all cookers adopting the electromagnetic induction heating method. It can be done.

また、上記実施形態の説明では、セラミックとして、例えばアルミナを使用して説明したが、他のセラミック材料としてチタニアや酸化クロム等を使用する構成としてもよい。
さらに、アルミナ上へのフッ素膜の形成は、一層でもよい。
Further, in the description of the above embodiment, for example, alumina is used as the ceramic. However, titania, chromium oxide, or the like may be used as another ceramic material.
Furthermore, the formation of the fluorine film on the alumina may be one layer.

本実施形態で使用する電磁誘導加熱調理器の構成を示す断面図である。It is sectional drawing which shows the structure of the electromagnetic induction heating cooking appliance used by this embodiment. セラミック鍋の構造を説明する図である。It is a figure explaining the structure of a ceramic pan. セラミック鍋の断面構成を示す図である。It is a figure which shows the cross-sectional structure of a ceramic pan.

符号の説明Explanation of symbols

1・・・電磁誘導加熱炊飯器
2・・・本体
3・・・蓋部
4・・・セラミック鍋
5・・・加熱コイル
7・・・電磁誘導加熱用土鍋
8・・・セラミック膜
9・・・フッ素樹脂の下層
10・・フッ素樹脂の下層
DESCRIPTION OF SYMBOLS 1 ... Electromagnetic induction heating rice cooker 2 ... Main body 3 ... Cover part 4 ... Ceramic pan 5 ... Heating coil 7 ... Earth pan 8 for electromagnetic induction heating ... Ceramic film 9 ...・ Lower layer of fluororesin 10 ・ ・ Lower layer of fluororesin

Claims (7)

セラミック鍋の表面に形成され、該セラミック鍋よりも金属及び金属酸化物を多く含むアルミナ膜と、
該アルミナ膜の上面に形成されたフッ素樹脂膜と、
を有することを特徴とする電磁誘導加熱調理器。
An alumina film formed on the surface of the ceramic pan and containing more metal and metal oxide than the ceramic pan;
A fluororesin film formed on the upper surface of the alumina film;
An electromagnetic induction heating cooker comprising:
前記アルミナ膜は、前記セラミック鍋をサンドブラストによって粗化した後形成されることを特徴とする請求項1記載の電磁誘導加熱調理器。 The electromagnetic induction heating cooker according to claim 1, wherein the alumina film is formed after the ceramic pan is roughened by sandblasting. 前記フッ素樹脂膜は、前記セラミック膜の表面に形成されたフッ素樹脂の下層と、該下層上に形成されたフッ素樹脂の上層で構成されることを特徴とする請求項1、又は2記載の電磁誘導加熱調理器。 3. The electromagnetic wave according to claim 1, wherein the fluororesin film is composed of a lower layer of a fluororesin formed on the surface of the ceramic film and an upper layer of the fluororesin formed on the lower layer. Induction heating cooker. 粗さ2〜10ミクロンの粗化が、前記セラミック鍋の表面に形成されることを特徴とする請求項2記載の電磁誘導加熱調理器。 The electromagnetic induction heating cooker according to claim 2, wherein a roughening having a roughness of 2 to 10 microns is formed on a surface of the ceramic pan. 前記フッ素樹脂の下層は、前記フッ素樹脂の上層より薄く形成されていることを特徴とする請求項3記載の電磁誘導加熱調理器。 The electromagnetic induction heating cooker according to claim 3, wherein the lower layer of the fluororesin is formed thinner than the upper layer of the fluororesin. セラミック鍋の表面とフッ素樹脂膜の間に、前記セラミック鍋より金属及び金属酸化物を多く含むアルミナ等の膜を形成することを特徴とするセラミック鍋のフッ素樹脂塗装方法。 A method for coating a ceramic pan with a fluororesin, comprising forming a film of alumina or the like containing more metal and metal oxide than the ceramic pan between the surface of the ceramic pan and a fluororesin film. 前記アルミナ膜上に一層のフッ素樹脂膜をコーティングする場合、前記セラミックの粗化よりフッ素樹脂膜が厚いことを特徴とする請求項2記載の電磁誘導加熱調理器。















The electromagnetic induction heating cooker according to claim 2, wherein, when a single layer of the fluororesin film is coated on the alumina film, the fluororesin film is thicker than the roughening of the ceramic.















JP2007126159A 2007-05-10 2007-05-10 Electromagnetic induction cooker using ceramic pot Withdrawn JP2008279083A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010240324A (en) * 2009-04-09 2010-10-28 Gls:Kk Electromagnetic induction heating cooker and electromagnetic induction heating container
JP2011056062A (en) * 2009-09-10 2011-03-24 Mitsubishi Electric Corp Heat cooker
JP2013092361A (en) * 2012-12-28 2013-05-16 Mitsubishi Electric Corp Heating cooker and method for manufacturing the same
EP2940168A1 (en) * 2014-04-30 2015-11-04 Ennio Corrado Film made of an alloy of aluminum and iron, use of such material in combination with an oscillating magnetic field and kitchen utensil for induction cooking, comprising such film

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010240324A (en) * 2009-04-09 2010-10-28 Gls:Kk Electromagnetic induction heating cooker and electromagnetic induction heating container
JP2011056062A (en) * 2009-09-10 2011-03-24 Mitsubishi Electric Corp Heat cooker
JP2013092361A (en) * 2012-12-28 2013-05-16 Mitsubishi Electric Corp Heating cooker and method for manufacturing the same
EP2940168A1 (en) * 2014-04-30 2015-11-04 Ennio Corrado Film made of an alloy of aluminum and iron, use of such material in combination with an oscillating magnetic field and kitchen utensil for induction cooking, comprising such film

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