JP2008279083A - Electromagnetic induction cooker using ceramic pot - Google Patents
Electromagnetic induction cooker using ceramic pot Download PDFInfo
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- JP2008279083A JP2008279083A JP2007126159A JP2007126159A JP2008279083A JP 2008279083 A JP2008279083 A JP 2008279083A JP 2007126159 A JP2007126159 A JP 2007126159A JP 2007126159 A JP2007126159 A JP 2007126159A JP 2008279083 A JP2008279083 A JP 2008279083A
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- Prior art keywords
- fluororesin
- electromagnetic induction
- film
- ceramic
- induction heating
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- 239000000919 ceramic Substances 0.000 title claims abstract description 42
- 230000005674 electromagnetic induction Effects 0.000 title claims abstract description 33
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000011248 coating agent Substances 0.000 claims abstract description 7
- 238000000576 coating method Methods 0.000 claims abstract description 7
- 229910052751 metal Inorganic materials 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims abstract description 6
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 5
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 5
- 238000007788 roughening Methods 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 36
- 239000010410 layer Substances 0.000 claims description 18
- 238000005488 sandblasting Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 2
- 239000002356 single layer Substances 0.000 claims 1
- 238000010411 cooking Methods 0.000 abstract description 11
- 235000007164 Oryza sativa Nutrition 0.000 abstract description 10
- 235000009566 rice Nutrition 0.000 abstract description 10
- 238000005507 spraying Methods 0.000 abstract description 4
- 238000007750 plasma spraying Methods 0.000 abstract description 3
- 240000007594 Oryza sativa Species 0.000 abstract 1
- 239000004576 sand Substances 0.000 abstract 1
- 241000209094 Oryza Species 0.000 description 9
- 239000004927 clay Substances 0.000 description 7
- 239000006185 dispersion Substances 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 229910052571 earthenware Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000004812 Fluorinated ethylene propylene Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920009441 perflouroethylene propylene Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
本発明は電磁誘導加熱調理器に関し、特にセラミック鍋を使用した電磁誘導加熱調理器に関する。 The present invention relates to an electromagnetic induction heating cooker, and more particularly to an electromagnetic induction heating cooker using a ceramic pan.
今日、調理用セラミック容器の代表は土鍋であるが、近年電磁誘導加熱器の普及により、土鍋に非粘性の高いフッ素樹脂の塗装が要求されている。 Today, ceramic pots for cooking are representative of clay pots, but in recent years, with the spread of electromagnetic induction heaters, clay pots are required to be coated with non-viscous fluororesin.
特許文献1は、調理容器の内面にフッ素樹脂を主成分とする非粘着層を設け、この調理容器の裏面に所定の厚みを有する熱伝導の良い非磁性金属材料からなる均熱層を設けた加熱調理器の発明である。
しかしながら、一般調理用と異なり、電磁誘導加熱は磁性体の部分等において、急激な温度上昇があり、土鍋の熱分散の悪さから、繰り返しの過熱に対して剥がれが生じる。このため、電磁誘導加熱用調理器として、フッ素樹脂膜の実質的な実現はなされていない。 However, unlike general cooking, electromagnetic induction heating has a rapid temperature rise in the magnetic part and the like, and peeling due to repeated overheating occurs due to poor heat dispersion in the earthenware pot. For this reason, substantial realization of a fluororesin film has not been made as an electromagnetic induction heating cooker.
また、一般用調理用鍋は土鍋にサンドブラスト処理を行い、粗化し、例えばポリエチレンルホンや、フッ化エチレンプロビン等を含む下塗用塗料を塗布し、その上にフッ素樹脂を塗布している。しかし、電磁誘導加熱用調理器としては使用に耐えられず、下塗面から剥がれてしまい、炊飯用土鍋を含め、実用的なフッ素樹脂の塗布膜は得られていない。 Moreover, the cooking pot for general use performs a sandblasting process on the earthen pot and roughens it, for example, applies an undercoating paint containing polyethylene rufone, fluorinated ethylene propylene or the like, and applies a fluororesin thereon. However, it cannot be used as a cooker for electromagnetic induction heating, and peels off from the undercoat surface, and a practical fluororesin coating film including a rice cooking pot has not been obtained.
そこで、本発明は炊飯用土鍋等の電磁誘導加熱調理器に実用的なフッ素樹脂コーティングを可能とする電磁誘導加熱調理器を実現することを目的とする。 Then, an object of this invention is to implement | achieve the electromagnetic induction heating cooking appliance which enables practical fluororesin coating to electromagnetic induction heating cooking appliances, such as a clay pot for rice cooking.
上記課題は本発明によれば、セラミック鍋の表面に形成され、該セラミック鍋よりも金属及び金属酸化物を多く含むアルミナ膜と、該アルミナ膜の表面に形成されたフッ素樹脂膜とを有する電磁誘導加熱調理器を提供することによって達成できる。 According to the present invention, there is provided an electromagnetic wave comprising an alumina film formed on the surface of a ceramic pan, containing an amount of metal and metal oxide more than the ceramic pan, and a fluororesin film formed on the surface of the alumina film. This can be achieved by providing an induction cooker.
また、前記アルミナ膜は、例えば前記セラミック鍋をサンドブラストによって粗化した後形成される構成である。 The alumina film is formed after the ceramic pan is roughened by sandblasting, for example.
また、前記フッ素樹脂膜は、例えば前記セラミック膜の表面に形成されたフッ素樹脂の下層と、該下層上に形成されたフッ素樹脂の上層で構成される。
また、粗さ2〜10ミクロンの粗化が、例えば前記セラミック鍋の表面に形成される構成である。
Moreover, the said fluororesin film | membrane is comprised by the lower layer of the fluororesin formed, for example on the surface of the said ceramic film | membrane, and the upper layer of the fluororesin formed on this lower layer.
Moreover, the roughening of roughness 2-10 microns is the structure formed in the surface of the said ceramic pan, for example.
前記フッ素樹脂の下層は5〜15ミクロン、前記フッ素樹脂の上層は30〜60ミクロンで構成されている。 The lower layer of the fluororesin is 5 to 15 microns, and the upper layer of the fluororesin is 30 to 60 microns.
さらに、セラミック鍋の表面とフッ素樹脂膜の間に、前記セラミック鍋より金属及び金属酸化物を多く含むアルミナ等の膜を形成することを特徴とするセラミック鍋のフッ素樹脂塗装方法。 Furthermore, a film made of alumina or the like containing more metal and metal oxide than the ceramic pot is formed between the surface of the ceramic pot and the fluorine resin film.
本発明によれば、セラミック鍋の表面を予めサンドブラストで粗化した後、例えばメタリコン溶射やプラズマ溶射を使用してアルミナ膜を形成し、このアルミナ膜の熱分散効果、及びフッ素樹脂膜への密着効果により、その後フッ素樹脂膜を形成し、フッ素樹脂膜の剥がれを無くし、実用性のあるフッ素樹脂コーティグが施された電磁誘導加熱調理器用鍋を提供できる。 According to the present invention, after the surface of the ceramic pan is previously roughened by sandblasting, an alumina film is formed using, for example, metallicon spraying or plasma spraying, the heat dispersion effect of the alumina film, and adhesion to the fluororesin film Due to the effect, a pan for the electromagnetic induction heating cooker can be provided in which a fluororesin film is subsequently formed, the peeling of the fluororesin film is eliminated, and a practical fluororesin coating is applied.
以下、本発明の実施の形態を図面を参照しながら説明する。 Embodiments of the present invention will be described below with reference to the drawings.
図1は、本実施形態で使用する電磁誘導加熱調理器の構成を示す断面図である。尚、本例は、電磁誘導加熱調理器として電磁誘導加熱炊飯器の例を使用して説明する。 FIG. 1 is a cross-sectional view showing a configuration of an electromagnetic induction heating cooker used in the present embodiment. In addition, this example demonstrates using the example of an electromagnetic induction heating rice cooker as an electromagnetic induction heating cooker.
電磁誘導加熱炊飯器1は、本体2と蓋部3で構成され、本体2内にはセラミック鍋4が設けられている。また、このセラミック鍋4の下面には電磁誘導加熱用の加熱コイル5が配設されている。加熱コイル5は、スパイラル状に旋回され直列に高周波電源に接続されており、加熱コイル5に高周波電流が供給される構成であり、不図示の制御部により駆動制御され、セラミック鍋4の加熱調節を行う。
The electromagnetic induction heating rice cooker 1 includes a
図2はセラミック鍋4の構造を説明する図である。セラミック鍋4は電磁誘導加熱用土鍋(以下、単に土鍋で示す)7を基体として、土鍋7の内面(表面)にアルミナ等のセラミック膜8を成膜し、このセラミック膜8にフッ素樹脂の下層9を形成し、更にフッ素樹脂の下層9にフッ素樹脂の上層10を形成した構成である。
FIG. 2 is a view for explaining the structure of the
さらに、図3はセラミック鍋4の断面構成を示す図であり、アルミナ等のセラミック膜8を成膜は、土鍋7の表面7aをサンドブラストで粗化し、その後、例えばアルミニウム含有率95%以上のアルミナをメタリコン溶射(Thermal Spray)やプラズマ溶射を行って生成されている。具体的には、プラズマ等の熱源により溶融したアルミナ(セラミック)を上記のようにして表面7aが粗化された土鍋7に吹き付けることによりセラミック膜8を生成する。
Further, FIG. 3 is a diagram showing a cross-sectional configuration of the
また、上記セラミック膜8の上面に形成されるフッ素樹脂の下層9、及びフッ素樹脂の上層10は、セラミック膜8上にフッ素樹脂塗料を下塗り、及び上塗りした後、例えば400℃で20分程度焼成して生成される。このようにして製造された電磁誘導加熱炊飯器1は、密着と熱分散の機能を有する調理器として充分な寿命をもつ。尚、フッ素樹脂としては、例えば四フッ化エチレン樹脂等を使用する。
The fluororesin lower layer 9 and the fluororesin
このように構成することにより、セラミック鍋4に対するフッ素樹脂の密着性を向上することができる。また、熱の速やかな拡散を図り、フッ素樹脂と土鍋素材との間の部分温度上昇を押さえ、セラミック界面での蒸気の発生や含浸を押さえることによって、寿命の長い実用的なフッ素樹脂加工が施された電磁誘導加熱炊飯器1を提供することができる。
尚、上記実施形態の説明では、本発明の電磁誘導加熱調理器を電磁誘導加熱炊飯器1として説明したが、電磁誘導加熱炊飯器1に限らず電磁誘導加熱方式を採用する調理器全てに適応できるものである。
By comprising in this way, the adhesiveness of the fluororesin with respect to the
In the description of the above embodiment, the electromagnetic induction heating cooker of the present invention has been described as the electromagnetic induction heating rice cooker 1, but is not limited to the electromagnetic induction heating rice cooker 1 and is applicable to all cookers adopting the electromagnetic induction heating method. It can be done.
また、上記実施形態の説明では、セラミックとして、例えばアルミナを使用して説明したが、他のセラミック材料としてチタニアや酸化クロム等を使用する構成としてもよい。
さらに、アルミナ上へのフッ素膜の形成は、一層でもよい。
Further, in the description of the above embodiment, for example, alumina is used as the ceramic. However, titania, chromium oxide, or the like may be used as another ceramic material.
Furthermore, the formation of the fluorine film on the alumina may be one layer.
1・・・電磁誘導加熱炊飯器
2・・・本体
3・・・蓋部
4・・・セラミック鍋
5・・・加熱コイル
7・・・電磁誘導加熱用土鍋
8・・・セラミック膜
9・・・フッ素樹脂の下層
10・・フッ素樹脂の下層
DESCRIPTION OF SYMBOLS 1 ... Electromagnetic induction
Claims (7)
該アルミナ膜の上面に形成されたフッ素樹脂膜と、
を有することを特徴とする電磁誘導加熱調理器。 An alumina film formed on the surface of the ceramic pan and containing more metal and metal oxide than the ceramic pan;
A fluororesin film formed on the upper surface of the alumina film;
An electromagnetic induction heating cooker comprising:
The electromagnetic induction heating cooker according to claim 2, wherein, when a single layer of the fluororesin film is coated on the alumina film, the fluororesin film is thicker than the roughening of the ceramic.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007126159A JP2008279083A (en) | 2007-05-10 | 2007-05-10 | Electromagnetic induction cooker using ceramic pot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007126159A JP2008279083A (en) | 2007-05-10 | 2007-05-10 | Electromagnetic induction cooker using ceramic pot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2008279083A true JP2008279083A (en) | 2008-11-20 |
Family
ID=40140409
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2007126159A Withdrawn JP2008279083A (en) | 2007-05-10 | 2007-05-10 | Electromagnetic induction cooker using ceramic pot |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2008279083A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010240324A (en) * | 2009-04-09 | 2010-10-28 | Gls:Kk | Electromagnetic induction heating cooker and electromagnetic induction heating container |
| JP2011056062A (en) * | 2009-09-10 | 2011-03-24 | Mitsubishi Electric Corp | Heat cooker |
| JP2013092361A (en) * | 2012-12-28 | 2013-05-16 | Mitsubishi Electric Corp | Heating cooker and method for manufacturing the same |
| EP2940168A1 (en) * | 2014-04-30 | 2015-11-04 | Ennio Corrado | Film made of an alloy of aluminum and iron, use of such material in combination with an oscillating magnetic field and kitchen utensil for induction cooking, comprising such film |
-
2007
- 2007-05-10 JP JP2007126159A patent/JP2008279083A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010240324A (en) * | 2009-04-09 | 2010-10-28 | Gls:Kk | Electromagnetic induction heating cooker and electromagnetic induction heating container |
| JP2011056062A (en) * | 2009-09-10 | 2011-03-24 | Mitsubishi Electric Corp | Heat cooker |
| JP2013092361A (en) * | 2012-12-28 | 2013-05-16 | Mitsubishi Electric Corp | Heating cooker and method for manufacturing the same |
| EP2940168A1 (en) * | 2014-04-30 | 2015-11-04 | Ennio Corrado | Film made of an alloy of aluminum and iron, use of such material in combination with an oscillating magnetic field and kitchen utensil for induction cooking, comprising such film |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20100803 |