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JP2008101664A - Induction heating apparatus for outer ring of constant velocity joint - Google Patents

Induction heating apparatus for outer ring of constant velocity joint Download PDF

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JP2008101664A
JP2008101664A JP2006283485A JP2006283485A JP2008101664A JP 2008101664 A JP2008101664 A JP 2008101664A JP 2006283485 A JP2006283485 A JP 2006283485A JP 2006283485 A JP2006283485 A JP 2006283485A JP 2008101664 A JP2008101664 A JP 2008101664A
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induction heating
outer ring
coil
constant velocity
velocity joint
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Shintaro Suzuki
慎太郎 鈴木
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2006283485A priority Critical patent/JP2008101664A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To suitably perform tempering treatment by effectively induction-heating only a hardened layer formed on a cup part inside diameter surface of an outer ring of a constant velocity joint. <P>SOLUTION: A coil 2a for induction-heating a stem part 11a is disposed in such a manner of winding in the circumferential direction on an outside diameter side of the stem part 11a, a coil 2b for induction-heating a cup part 11b is divided into three in the circumferential direction of the cup part 11b in such a manner of going around in the axial direction on an outside diameter side of the cup part 11b, and the divided coils 2b are arranged on an outside diameter side of a recessed groove 14 spaced apart in the circumferential direction of the cup part 11b, and thereby, only the hardened layer formed on a roller guide inner surface 12a formed on an inside diameter side of the recessed groove 14 is effectively induction-heated, and tempering treatment can be suitably performed. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、等速ジョイントの外輪を誘導加熱で焼戻し処理する等速ジョイント外輪の誘導加熱装置に関する。   The present invention relates to an induction heating device for a constant velocity joint outer ring that temperes the outer ring of the constant velocity joint by induction heating.

等速ジョイントの外輪には、転動体が転動する複数のトラック溝が内径面の円周方向に間隔をあけて設けられたカップ部と、カップ部の底から軸方向に延び、外径面の一部にセレーション等の歯型部が形成されたステム部とを有するものがある。転動体はボールやトラニオンのローラとされ、軸方向に伸縮するトリポード型等速ジョイントの外輪は、本発明の実施形態を説明する図2(b)に示すように、円筒状カップ部11bの内径面に120°の位相で軸方向に延びる3本の横長形状断面のトラック溝12が形成され、その両側の側面にローラが転動するローラ案内面12aが設けられている。向かい合ったローラ案内面12aは大内径部13aによって結ばれ、各トラック溝12は小内径部13bによって接続されている。   The outer ring of the constant velocity joint has a cup portion in which a plurality of track grooves on which rolling elements roll are provided at intervals in the circumferential direction of the inner diameter surface, and an outer diameter surface extending in the axial direction from the bottom of the cup portion. Some of them have a stem portion in which a tooth mold portion such as serration is formed. The rolling element is a ball or trunnion roller, and the outer ring of a tripod type constant velocity joint that expands and contracts in the axial direction has an inner diameter of a cylindrical cup portion 11b as shown in FIG. 2 (b) explaining the embodiment of the present invention. Three horizontally elongated track grooves 12 extending in the axial direction with a phase of 120 ° are formed on the surface, and roller guide surfaces 12a on which the rollers roll are provided on both side surfaces. The roller guide surfaces 12a facing each other are connected by a large inner diameter portion 13a, and each track groove 12 is connected by a small inner diameter portion 13b.

このような等速ジョイントの外輪は、ステム部外径面やカップ部内径面のトラック溝のローラ案内面に硬化層を形成するために焼入れ処理が施され、こののち、焼入れ処理で形成された硬化層近傍の応力を解放するために焼戻し処理が施されるが、焼戻し処理を誘導加熱で行うことがある(例えば、特許文献1参照)。   The outer ring of such a constant velocity joint was subjected to a quenching process to form a hardened layer on the roller guide surface of the track groove on the outer diameter surface of the stem part and the inner diameter surface of the cup part, and then formed by the quenching process. A tempering process is performed to release stress in the vicinity of the hardened layer, but the tempering process may be performed by induction heating (see, for example, Patent Document 1).

このような誘導加熱による等速ジョイント外輪の焼戻し処理では、図3(a)、(b)に示すような丸形のソレノイドコイル21や、図4(a)、(b)に示すようなヘアピンコイル22が用いられ、受け台23に載せた等速ジョイントの外輪24をソレノイドコイル21やヘアピンコイル22の中に移動させ、これらのコイル21、22に高周波電流を流すことにより、外輪24を誘導加熱している。外輪24の外周側を螺旋状に覆うソレノイドコイル21を用いる場合は、そのまま外輪24の全周を均等に加熱できるが、外輪24の外周側で軸方向に延びるヘアピンコイル22を用いる場合は、外輪24を載せた受け台23を回転させて、外輪24の全周を均等に加熱するようにしている。なお、各コイル21、22に流されるコイル電流の大きさや周波数は、外輪24の種類や形状によって適宜設定される。   In such a tempering process of the constant velocity joint outer ring by induction heating, a round solenoid coil 21 as shown in FIGS. 3 (a) and 3 (b) or a hairpin as shown in FIGS. 4 (a) and 4 (b). The coil 22 is used, and the outer ring 24 of the constant velocity joint mounted on the cradle 23 is moved into the solenoid coil 21 and the hairpin coil 22, and high frequency current is passed through these coils 21, 22 to induce the outer ring 24. Heating. When the solenoid coil 21 that covers the outer peripheral side of the outer ring 24 spirally is used, the entire outer periphery of the outer ring 24 can be heated evenly, but when the hairpin coil 22 that extends in the axial direction on the outer peripheral side of the outer ring 24 is used, The cradle 23 on which 24 is mounted is rotated so that the entire circumference of the outer ring 24 is heated evenly. The magnitude and frequency of the coil current flowing through the coils 21 and 22 are appropriately set depending on the type and shape of the outer ring 24.

特開平5−9584号公報Japanese Patent Laid-Open No. 5-9584

上述した等速ジョイント外輪を外周側から全周を加熱して焼戻し処理する従来の誘導加熱装置は、焼入れ処理で形成された硬化層が外径面の全周にあるステム部では、周方向にわたって均一に焼戻し処理できるが、トラック溝のローラ案内面の硬化層が内径面の周方向一部にあるカップ部は、硬化層が形成されていない周方向部分も余分に加熱され、特に、図2(b)に示したように、向かい合ったローラ案内面12aが大内径部13aによって結ばれたトリポード型等速ジョイントの外輪11は、大内径部13aが加熱され過ぎて、大内径部13aの外径面に酸化膜が発生し、焼戻し処理後の塗装の密着性等に悪影響を及ぼす問題がある。また、このような酸化膜の発生を防止しようとして、焼戻し温度を下げると、硬化層の焼戻し処理が不十分となる。   In the conventional induction heating apparatus that heats the entire circumference of the constant velocity joint outer ring described above from the outer periphery side and temperes the stem portion where the hardened layer formed by the quenching process is on the entire circumference of the outer diameter surface, it extends over the circumferential direction. Although the tempering process can be performed uniformly, the cup portion in which the hardened layer of the roller guide surface of the track groove is partly in the circumferential direction of the inner diameter surface is also heated excessively in the circumferential portion where the hardened layer is not formed. As shown in (b), the outer ring 11 of the tripod type constant velocity joint in which the roller guide surfaces 12a facing each other are connected by the large inner diameter portion 13a, the large inner diameter portion 13a is overheated, and the outer ring 11 is outside the large inner diameter portion 13a. There is a problem that an oxide film is generated on the diameter surface, which adversely affects the adhesion of the paint after tempering. Further, if the tempering temperature is lowered in order to prevent the generation of such an oxide film, the tempering treatment of the hardened layer becomes insufficient.

そこで、本発明の課題は、等速ジョイント外輪のカップ部内径面に形成された硬化層の部分のみを効率よく誘導加熱して、十分に焼戻し処理できるようにすることである。   Accordingly, an object of the present invention is to efficiently induction-heat only the portion of the hardened layer formed on the inner diameter surface of the cup portion of the constant velocity joint outer ring so that it can be sufficiently tempered.

上記の課題を解決するために、本発明は、転動体が転走する複数のトラック溝が内径面の円周方向に間隔をあけて設けられたカップ部と、カップ部の底から軸方向に延びるステム部とを有する等速ジョイントの外輪を、誘導加熱で焼戻し処理する等速ジョイント外輪の誘導加熱装置において、前記ステム部を誘導加熱するコイルを、ステム部の外径側で円周方向に周回するように配置し、前記カップ部を誘導加熱するコイルを、カップ部の外径側で軸方向に周回するように配置して、カップ部の円周方向部位での誘導加熱度合いに差を付与する手段を設けた構成を採用した。   In order to solve the above-mentioned problems, the present invention provides a cup portion in which a plurality of track grooves on which rolling elements roll are provided at intervals in the circumferential direction of the inner diameter surface, and an axial direction from the bottom of the cup portion. In a constant velocity joint outer ring induction heating apparatus for tempering an outer ring of a constant velocity joint having an extending stem portion by induction heating, the coil for induction heating the stem portion is arranged circumferentially on the outer diameter side of the stem portion. The coil for induction heating is arranged so as to circulate, and the coil for induction heating is arranged so as to circulate in the axial direction on the outer diameter side of the cup part. The structure provided with the means to provide was employ | adopted.

すなわち、ステム部を誘導加熱するコイルを、ステム部の外径側で円周方向に周回するように配置し、カップ部を誘導加熱するコイルを、カップ部の外径側で軸方向に周回するように配置して、カップ部の円周方向部位での誘導加熱度合いに差を付与する手段を設けることにより、等速ジョイント外輪のカップ部内径面に形成された硬化層の部分のみを効率よく誘導加熱して、十分に焼戻し処理できるようにした。   That is, the coil for induction heating of the stem portion is arranged to circulate in the circumferential direction on the outer diameter side of the stem portion, and the coil for induction heating of the cup portion is circulated in the axial direction on the outer diameter side of the cup portion. By providing a means for providing a difference in the degree of induction heating in the circumferential portion of the cup portion, it is possible to efficiently remove only the portion of the hardened layer formed on the inner diameter surface of the cup portion of the constant velocity joint outer ring. Induction heating was used to ensure sufficient tempering treatment.

前記カップ部の円周方向部位での誘導加熱度合いに差を付与する手段としては、前記軸方向に周回するコイルを前記カップ部の円周方向で複数に分割し、この分割した複数のコイルをカップ部の円周方向で間隔を開けて配置する手段を採用することができる。   As means for giving a difference in the degree of induction heating in the circumferential part of the cup part, the coil that circulates in the axial direction is divided into a plurality of parts in the circumferential direction of the cup part, and the divided coils are A means for arranging the cup portions at intervals in the circumferential direction can be employed.

前記ステム部を誘導加熱するコイルと、前記カップ部を誘導加熱するコイルとを、同一電源に並列または直列に接続することにより、1台の高周波電源で誘導加熱できるので、従来の誘導加熱装置と同程度の価格に抑えることができる。   By connecting the coil for induction heating the stem portion and the coil for induction heating the cup portion in parallel or in series to the same power source, induction heating can be performed with a single high frequency power source. The price can be kept at the same level.

本発明の等速ジョイント外輪の誘導加熱装置は、ステム部を誘導加熱するコイルを、ステム部の外径側で円周方向に周回するように配置し、カップ部を誘導加熱するコイルを、カップ部の外径側で軸方向に周回するように配置して、カップ部の円周方向部位での誘導加熱度合いに差を付与する手段を設けたので、等速ジョイント外輪のカップ部内径面に形成された硬化層の部分のみを効率よく誘導加熱して、十分に焼戻し処理することができ、余分な加熱によるカップ部外径面での酸化膜の発生も防止することができる。   In the induction heating device for constant velocity joint outer ring of the present invention, the coil for induction heating the stem portion is arranged to circulate in the circumferential direction on the outer diameter side of the stem portion, and the coil for induction heating of the cup portion is connected to the cup. Since it is arranged so as to circulate in the axial direction on the outer diameter side of the part, and a means for giving a difference to the induction heating degree in the circumferential part of the cup part is provided, the cup part inner diameter surface of the constant velocity joint outer ring is provided. Only the portion of the formed hardened layer can be efficiently induction-heated and sufficiently tempered, and generation of an oxide film on the outer diameter surface of the cup portion due to excessive heating can be prevented.

以下、図面に基づき、本発明の実施形態を説明する。この等速ジョイント外輪の誘導加熱装置は焼戻し処理用のものであり、図1および図2(a)、(b)に示すように、上下の固定治具1a、1bで位置決め固定した等速ジョイント外輪11のステム部11aの外径側で円周方向に周回するように配置されたコイル2aと、カップ部11bの外径側で軸方向に周回し、3つに分割されて円周方向に120°の位相で配置されたコイル2bとを備え、これらのコイル2a、2bが同一の高周波電源(図示省略)に並列または直列に接続されて、それぞれステム部11aとカップ部11bを誘導加熱するようになっている。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. This induction heating device for the constant velocity joint outer ring is for tempering, and as shown in FIGS. 1 and 2A and 2B, the constant velocity joint is positioned and fixed by the upper and lower fixing jigs 1a and 1b. The coil 2a is arranged to circulate in the circumferential direction on the outer diameter side of the stem portion 11a of the outer ring 11, and the coil 2a circulates in the axial direction on the outer diameter side of the cup portion 11b, and is divided into three parts in the circumferential direction. A coil 2b arranged at a phase of 120 °, and these coils 2a and 2b are connected in parallel or in series to the same high-frequency power source (not shown) to inductively heat the stem portion 11a and the cup portion 11b, respectively. It is like that.

前記等速ジョイント外輪11は、転動体がトラニオンのローラとされたトリポード型のものであり、カップ部11bが円筒状とされ、その内径面に120°の位相で軸方向に延びる3本の横長形状断面のトラック溝12が形成され、その両側の側面のローラが転動するローラ案内面12aに、事前の焼入れ処理で硬化層が形成されている。向かい合ったローラ案内面12aは大内径部13aによって結ばれ、各トラック溝12は小内径部13bによって接続されており、カップ部11bの外径面には、各トラック溝12の間に相当する円周方向部位で軸方向に延びる凹溝14が形成されている。また、ステム部11aの一部には、セレーションの歯型部15が形成されており、その全周にわたって硬化層が形成されている。   The constant velocity joint outer ring 11 is a tripod type whose rolling element is a trunnion roller, the cup portion 11b is cylindrical, and three laterally elongated axially extending phases of 120 ° on the inner diameter surface thereof. A track groove 12 having a cross section is formed, and a hardened layer is formed by a prior quenching process on the roller guide surface 12a on which the rollers on both side surfaces roll. The roller guide surfaces 12a facing each other are connected by a large inner diameter portion 13a, each track groove 12 is connected by a small inner diameter portion 13b, and a circle corresponding to the space between each track groove 12 is formed on the outer diameter surface of the cup portion 11b. A concave groove 14 extending in the axial direction is formed at the circumferential portion. Further, a serrated tooth mold portion 15 is formed in a part of the stem portion 11a, and a hardened layer is formed over the entire circumference thereof.

前記ステム部11aの外径側で円周方向に周回するコイル2aは、ステム部11aの硬化層を全周にわたって均一に誘導加熱する。また、軸方向に周回する3つに分割されたコイル2bは、カップ部11bの外径側で凹溝14が形成された部位に配置され、各凹溝14の内径側に位置する各トラック溝12のローラ案内面12aの部分のみを軸方向に均一に誘導加熱する。したがって、焼入れ処理で硬化層が形成されたステム部11aの外径面とカップ部11bの各ローラ案内面12aの部分が、効率よく均一に焼き戻し処理される。   The coil 2a that circulates in the circumferential direction on the outer diameter side of the stem portion 11a uniformly induction-heats the hardened layer of the stem portion 11a over the entire circumference. Further, the coil 2b divided into three that circulates in the axial direction is disposed in a portion where the concave groove 14 is formed on the outer diameter side of the cup portion 11b, and each track groove located on the inner diameter side of each concave groove 14 Only the portion of the 12 roller guide surfaces 12a is induction-heated uniformly in the axial direction. Therefore, the outer diameter surface of the stem portion 11a on which the hardened layer is formed by the quenching process and the portions of the roller guide surfaces 12a of the cup portion 11b are tempered efficiently and uniformly.

上述した実施形態では、カップ部を誘導加熱する軸方向に周回するコイルを円周方向で分割し、カップ部の外径側の円周方向で間隔を開けて配置したが、これらのコイルを円周方向で分割せずに、その周回密度を円周方向で変化させて、カップ部の円周方向部位での誘導加熱度合いに差を付与することもできる。   In the embodiment described above, the coil that circulates in the axial direction in which the cup portion is induction-heated is divided in the circumferential direction and arranged at intervals in the circumferential direction on the outer diameter side of the cup portion. Instead of dividing in the circumferential direction, the circulation density can be changed in the circumferential direction to give a difference in the degree of induction heating in the circumferential portion of the cup portion.

等速ジョイント外輪の誘導加熱装置の実施形態を示す正面図Front view showing an embodiment of an induction heating device for constant velocity joint outer ring aは図1のIIa−IIa線に沿った断面図、bは図1のIIb−IIb線に沿った断面図a is a sectional view taken along line IIa-IIa in FIG. 1, and b is a sectional view taken along line IIb-IIb in FIG. aは従来の誘導加熱装置を示す正面断面図、bはaの平面図a is a front sectional view showing a conventional induction heating apparatus, and b is a plan view of a. aは従来の他の誘導加熱装置を示す正面図、bはaの平面図a is a front view showing another conventional induction heating apparatus, and b is a plan view of a.

符号の説明Explanation of symbols

1a、1b 固定治具
2a、2b コイル
11 等速ジョイント外輪
11a ステム部
11b カップ部
12 トラック溝
12a ローラ案内面
13a 大内径部
13b 小内径部
14 凹溝
15 歯型部
1a, 1b Fixing jig 2a, 2b Coil 11 Constant velocity joint outer ring 11a Stem portion 11b Cup portion 12 Track groove 12a Roller guide surface 13a Large inner diameter portion 13b Small inner diameter portion 14 Concave groove 15 Tooth shape portion

Claims (3)

転動体が転走する複数のトラック溝が内径面の円周方向に間隔をあけて設けられたカップ部と、カップ部の底から軸方向に延びるステム部とを有する等速ジョイントの外輪を、誘導加熱で焼戻し処理する等速ジョイント外輪の誘導加熱装置において、前記ステム部を誘導加熱するコイルを、ステム部の外径側で円周方向に周回するように配置し、前記カップ部を誘導加熱するコイルを、カップ部の外径側で軸方向に周回するように配置して、カップ部の円周方向部位での誘導加熱度合いに差を付与する手段を設けたことを特徴とする等速ジョイント外輪の誘導加熱装置。   An outer ring of a constant velocity joint having a cup portion in which a plurality of track grooves on which the rolling elements roll are spaced apart in the circumferential direction of the inner diameter surface, and a stem portion extending in the axial direction from the bottom of the cup portion, In the induction heating device for a constant velocity joint outer ring tempered by induction heating, a coil for induction heating the stem portion is arranged so as to circulate in the circumferential direction on the outer diameter side of the stem portion, and the cup portion is induction heated. The coil is arranged so as to circulate in the axial direction on the outer diameter side of the cup portion, and provided with means for giving a difference in the degree of induction heating at the circumferential portion of the cup portion. Induction heating device for joint outer ring. 前記カップ部の円周方向部位での誘導加熱度合いに差を付与する手段が、前記軸方向に周回するコイルを前記カップ部の円周方向で複数に分割し、この分割した複数のコイルをカップ部の円周方向で間隔を開けて配置したものである請求項1に記載の等速ジョイント外輪の誘導加熱装置。   The means for providing a difference in the degree of induction heating in the circumferential portion of the cup portion divides the coil that circulates in the axial direction into a plurality of portions in the circumferential direction of the cup portion, and the plurality of divided coils are cupped. The induction heating device for a constant velocity joint outer ring according to claim 1, wherein the constant velocity joint outer ring is arranged at intervals in a circumferential direction of the portion. 前記ステム部を誘導加熱するコイルと、前記カップ部を誘導加熱するコイルとを、同一電源に並列または直列に接続した請求項1または2に記載の等速ジョイント外輪の誘導加熱装置。   The induction heating device for a constant velocity joint outer ring according to claim 1 or 2, wherein a coil for induction heating the stem portion and a coil for induction heating the cup portion are connected in parallel or in series to the same power source.
JP2006283485A 2006-10-18 2006-10-18 Induction heating apparatus for outer ring of constant velocity joint Pending JP2008101664A (en)

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JP2006283485A JP2008101664A (en) 2006-10-18 2006-10-18 Induction heating apparatus for outer ring of constant velocity joint

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