JP2008101123A - Modified polyimide resin composition, paste composed thereof and electronic device produced therefrom - Google Patents
Modified polyimide resin composition, paste composed thereof and electronic device produced therefrom Download PDFInfo
- Publication number
- JP2008101123A JP2008101123A JP2006285036A JP2006285036A JP2008101123A JP 2008101123 A JP2008101123 A JP 2008101123A JP 2006285036 A JP2006285036 A JP 2006285036A JP 2006285036 A JP2006285036 A JP 2006285036A JP 2008101123 A JP2008101123 A JP 2008101123A
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- JP
- Japan
- Prior art keywords
- polyimide resin
- solvent
- modified polyimide
- resin composition
- component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920001721 polyimide Polymers 0.000 title claims abstract description 91
- 239000009719 polyimide resin Substances 0.000 title claims abstract description 89
- 239000000203 mixture Substances 0.000 title claims abstract description 42
- 239000002904 solvent Substances 0.000 claims abstract description 54
- 239000003822 epoxy resin Substances 0.000 claims abstract description 35
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 35
- 239000002253 acid Substances 0.000 claims abstract description 17
- 239000010410 layer Substances 0.000 claims abstract description 17
- 229910000679 solder Inorganic materials 0.000 claims abstract description 17
- 238000006243 chemical reaction Methods 0.000 claims abstract description 15
- 125000004018 acid anhydride group Chemical group 0.000 claims abstract description 10
- 239000011229 interlayer Substances 0.000 claims abstract description 10
- 229920000768 polyamine Polymers 0.000 claims abstract description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000012790 adhesive layer Substances 0.000 claims abstract description 8
- 125000002723 alicyclic group Chemical group 0.000 claims abstract description 8
- 239000003960 organic solvent Substances 0.000 claims abstract description 7
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 6
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims abstract description 5
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 claims abstract description 4
- 150000002576 ketones Chemical class 0.000 claims abstract description 4
- 238000006467 substitution reaction Methods 0.000 claims abstract description 4
- 229920005862 polyol Polymers 0.000 claims abstract description 3
- 150000003077 polyols Chemical class 0.000 claims abstract description 3
- 238000001035 drying Methods 0.000 claims description 18
- 239000011256 inorganic filler Substances 0.000 claims description 9
- 239000012766 organic filler Substances 0.000 claims description 8
- 239000011241 protective layer Substances 0.000 claims description 7
- 238000002834 transmittance Methods 0.000 claims description 7
- 125000002947 alkylene group Chemical group 0.000 claims description 2
- 125000000732 arylene group Chemical group 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 239000004615 ingredient Substances 0.000 claims description 2
- 239000011342 resin composition Substances 0.000 abstract description 2
- 238000009413 insulation Methods 0.000 abstract 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 50
- 229910052757 nitrogen Inorganic materials 0.000 description 25
- -1 polysiloxane Polymers 0.000 description 22
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 21
- 238000000034 method Methods 0.000 description 21
- 229920005989 resin Polymers 0.000 description 15
- 239000011347 resin Substances 0.000 description 15
- 239000000243 solution Substances 0.000 description 15
- 239000000126 substance Substances 0.000 description 15
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 13
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 12
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- 239000012948 isocyanate Substances 0.000 description 11
- 150000002513 isocyanates Chemical class 0.000 description 11
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 10
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 10
- 239000005056 polyisocyanate Substances 0.000 description 10
- 229920001228 polyisocyanate Polymers 0.000 description 10
- 239000000758 substrate Substances 0.000 description 10
- 230000007423 decrease Effects 0.000 description 9
- 150000002009 diols Chemical class 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000005058 Isophorone diisocyanate Substances 0.000 description 8
- 125000001931 aliphatic group Chemical group 0.000 description 8
- 125000003118 aryl group Chemical group 0.000 description 8
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- 239000011698 potassium fluoride Substances 0.000 description 8
- 125000005591 trimellitate group Chemical group 0.000 description 8
- 239000002966 varnish Substances 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 7
- 239000003054 catalyst Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 239000000976 ink Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 6
- 150000001412 amines Chemical class 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- NROKBHXJSPEDAR-UHFFFAOYSA-M potassium fluoride Chemical compound [F-].[K+] NROKBHXJSPEDAR-UHFFFAOYSA-M 0.000 description 6
- 238000007639 printing Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 229910010413 TiO 2 Inorganic materials 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 239000011889 copper foil Substances 0.000 description 5
- 229920003986 novolac Polymers 0.000 description 5
- 239000001294 propane Substances 0.000 description 5
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 5
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 4
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 230000005856 abnormality Effects 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000007334 copolymerization reaction Methods 0.000 description 4
- 239000003085 diluting agent Substances 0.000 description 4
- 239000000539 dimer Substances 0.000 description 4
- 230000001771 impaired effect Effects 0.000 description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 4
- 229920001610 polycaprolactone Polymers 0.000 description 4
- 239000004632 polycaprolactone Substances 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 230000009974 thixotropic effect Effects 0.000 description 4
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000002981 blocking agent Substances 0.000 description 3
- 125000002843 carboxylic acid group Chemical group 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 235000003270 potassium fluoride Nutrition 0.000 description 3
- OUPZKGBUJRBPGC-UHFFFAOYSA-N 1,3,5-tris(oxiran-2-ylmethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound O=C1N(CC2OC2)C(=O)N(CC2OC2)C(=O)N1CC1CO1 OUPZKGBUJRBPGC-UHFFFAOYSA-N 0.000 description 2
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical class O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 2
- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 2
- DCTOHCCUXLBQMS-UHFFFAOYSA-N 1-undecene Chemical compound CCCCCCCCCC=C DCTOHCCUXLBQMS-UHFFFAOYSA-N 0.000 description 2
- OISVCGZHLKNMSJ-UHFFFAOYSA-N 2,6-dimethylpyridine Chemical compound CC1=CC=CC(C)=N1 OISVCGZHLKNMSJ-UHFFFAOYSA-N 0.000 description 2
- WXUAQHNMJWJLTG-UHFFFAOYSA-N 2-methylbutanedioic acid Chemical compound OC(=O)C(C)CC(O)=O WXUAQHNMJWJLTG-UHFFFAOYSA-N 0.000 description 2
- SNHKMHUMILUWSJ-UHFFFAOYSA-N 5-(1,3-dioxo-3a,4,5,6,7,7a-hexahydro-2-benzofuran-5-yl)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CC2C(=O)OC(=O)C2CC1C1CC2C(=O)OC(=O)C2CC1 SNHKMHUMILUWSJ-UHFFFAOYSA-N 0.000 description 2
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 2
- 229910002012 Aerosil® Inorganic materials 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 229920001665 Poly-4-vinylphenol Polymers 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical class NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000004964 aerogel Substances 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- CJYIPJMCGHGFNN-UHFFFAOYSA-N bicyclo[2.2.1]heptane-2,3,5,6-tetracarboxylic acid Chemical compound C1C2C(C(O)=O)C(C(=O)O)C1C(C(O)=O)C2C(O)=O CJYIPJMCGHGFNN-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 230000001143 conditioned effect Effects 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 2
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- JJOJFIHJIRWASH-UHFFFAOYSA-N icosanedioic acid Chemical compound OC(=O)CCCCCCCCCCCCCCCCCCC(O)=O JJOJFIHJIRWASH-UHFFFAOYSA-N 0.000 description 2
- 150000003949 imides Chemical class 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 2
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000005001 laminate film Substances 0.000 description 2
- 229910052451 lead zirconate titanate Inorganic materials 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine powder Natural products NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 150000002923 oximes Chemical class 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 239000002798 polar solvent Substances 0.000 description 2
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- 230000002087 whitening effect Effects 0.000 description 2
- KYVBNYUBXIEUFW-UHFFFAOYSA-N 1,1,3,3-tetramethylguanidine Chemical compound CN(C)C(=N)N(C)C KYVBNYUBXIEUFW-UHFFFAOYSA-N 0.000 description 1
- VZXTWGWHSMCWGA-UHFFFAOYSA-N 1,3,5-triazine-2,4-diamine Chemical compound NC1=NC=NC(N)=N1 VZXTWGWHSMCWGA-UHFFFAOYSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- OHLKMGYGBHFODF-UHFFFAOYSA-N 1,4-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=C(CN=C=O)C=C1 OHLKMGYGBHFODF-UHFFFAOYSA-N 0.000 description 1
- ATOUXIOKEJWULN-UHFFFAOYSA-N 1,6-diisocyanato-2,2,4-trimethylhexane Chemical compound O=C=NCCC(C)CC(C)(C)CN=C=O ATOUXIOKEJWULN-UHFFFAOYSA-N 0.000 description 1
- LFSYUSUFCBOHGU-UHFFFAOYSA-N 1-isocyanato-2-[(4-isocyanatophenyl)methyl]benzene Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=CC=C1N=C=O LFSYUSUFCBOHGU-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
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- 229920001223 polyethylene glycol Polymers 0.000 description 1
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- 229920001451 polypropylene glycol Polymers 0.000 description 1
- CUQOHAYJWVTKDE-UHFFFAOYSA-N potassium;butan-1-olate Chemical compound [K+].CCCC[O-] CUQOHAYJWVTKDE-UHFFFAOYSA-N 0.000 description 1
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- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
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- OAXARSVKYJPDPA-UHFFFAOYSA-N tert-butyl 4-prop-2-ynylpiperazine-1-carboxylate Chemical compound CC(C)(C)OC(=O)N1CCN(CC#C)CC1 OAXARSVKYJPDPA-UHFFFAOYSA-N 0.000 description 1
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- NLEPUYHEOSKYJK-UHFFFAOYSA-O tributyl-(2,5-dihydroxyphenyl)phosphanium Chemical compound CCCC[P+](CCCC)(CCCC)C1=CC(O)=CC=C1O NLEPUYHEOSKYJK-UHFFFAOYSA-O 0.000 description 1
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Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
Abstract
Description
本発明は、優れた耐熱性、柔軟性及び充分な無色透明性を併せ持ち、印刷機、ディスペンサー又はスピンコーターなどの塗布方法に適した変性ポリイミド系樹脂組成物、それからなるペースト、及びそれから得られるソルダーレジスト層、表面保護層、層間絶縁層又は接着層を有する電子部品に関する。 The present invention relates to a modified polyimide resin composition having excellent heat resistance, flexibility and sufficient colorless transparency and suitable for a coating method such as a printing press, a dispenser or a spin coater, a paste comprising the same, and a solder obtained therefrom The present invention relates to an electronic component having a resist layer, a surface protective layer, an interlayer insulating layer, or an adhesive layer.
現在、フレキシブルプリント配線基板は柔軟性や小スペース性を要する電子機器部品、例えば、液晶ディスプレイ、プラズマディスプレイなどの表示装置用デバイス実装基板や、携帯電話、デジタルカメラ、携帯型ゲーム機などの基板間中継ケーブル、操作スイッチ部基板等に広く使用されている。一方、折り曲げ可能なペーパーディスプレイ等の開発に伴い、現行のガラス基板に代わる透明フィルム基板の必要性が増している。そこでフレキシブルプリント配線基板の、透明フィルム基板への適用が考えられているが、このような用途には、現在フレキシブルプリント配線基板に用いられている全芳香族ポリイミド(商品名としてカネカ(株)社製アピカル等)は、黄褐色に着色しているため適用できない。そこで、このような用途に適用可能な各種の無色透明ポリイミド系樹脂が提案されている。 Currently, flexible printed wiring boards are required for electronic equipment components that require flexibility and small space, for example, between device mounting boards for display devices such as liquid crystal displays and plasma displays, and boards such as mobile phones, digital cameras, and portable game machines. Widely used for relay cables, operation switch board, etc. On the other hand, with the development of foldable paper displays and the like, there is an increasing need for a transparent film substrate to replace the current glass substrate. Therefore, flexible printed wiring boards are considered to be applied to transparent film substrates. For such applications, all-aromatic polyimides currently used in flexible printed wiring boards (trade name Kaneka Corporation) Manufactured by Apical etc. are not applicable because they are colored yellowish brown. Therefore, various colorless and transparent polyimide resins that can be used for such applications have been proposed.
一方、ソルダーレジスト層、表面保護層、層間絶縁層又は接着層としてポリイミド系樹脂を用いるには溶媒溶解性が必要なため、溶媒可溶な閉環型ポリイミド系樹脂からなる配合物が提案されている。しかしながら、従来、ワニス化のための溶媒としてはN−メチル−2−ピロリドン等の高沸点窒素系極性溶媒が用いられているため、乾燥/硬化時には200℃以上の高温硬化が必要となり、電子部材の熱劣化が生じる問題があった。また、基材へワニスを塗工した後、放置が長くなった場合、高沸点窒素系溶媒の吸湿によるインキ、塗膜の白化及びボイドが生じ、作業条件が煩雑になる問題があった。 On the other hand, in order to use a polyimide resin as a solder resist layer, a surface protective layer, an interlayer insulating layer, or an adhesive layer, a solvent solubility is required, and therefore a composition comprising a solvent-soluble ring-closing polyimide resin has been proposed. . However, conventionally, a high boiling nitrogen-based polar solvent such as N-methyl-2-pyrrolidone has been used as a solvent for varnishing, and therefore high temperature curing of 200 ° C. or higher is required at the time of drying / curing. There was a problem that the thermal degradation of the. In addition, when the varnish is applied to the substrate and then left standing for a long time, there is a problem that ink, whitening of the coating film, and voids are generated due to moisture absorption of the high boiling point nitrogen-based solvent, and the working conditions become complicated.
さらにポリイミド系樹脂は一般的に高弾性率で硬いため、フィルム、銅箔などの基材に積層した場合、弾性率の差から反り等が発生するため問題がある。また、硬化膜は柔軟性に欠け、屈曲性に劣る問題があった。 Furthermore, since the polyimide resin is generally hard with a high elastic modulus, there is a problem when it is laminated on a substrate such as a film or a copper foil because warpage or the like is generated due to a difference in elastic modulus. In addition, the cured film lacks flexibility and has a problem of poor flexibility.
非窒素系溶媒に可溶であり、樹脂を可撓化及び低弾性率化した低反り及び柔軟性を有するポリイミド系樹脂としては、例えば特許文献1、特許文献2等に、ポリシロキサン変性ポリイミド系樹脂が開示されている。
これらのポリシロキサン変性ポリイミド系樹脂は、低弾性率化のため高価なジメチルシロキサン結合を有するジアミンを出発原料として用いており、経済性に劣る。また、ポリシロキサン共重合量の増加に伴い、密着性、耐溶剤性、耐薬品性が低下する問題がある。
Examples of polyimide resins that are soluble in non-nitrogen solvents and have low warpage and flexibility by making the resin flexible and have a low elastic modulus include, for example, Patent Document 1, Patent Document 2, and the like. A resin is disclosed.
These polysiloxane-modified polyimide resins use a diamine having an expensive dimethylsiloxane bond as a starting material for reducing the elastic modulus, and are inferior in economic efficiency. In addition, as the amount of polysiloxane copolymerized increases, there is a problem that adhesion, solvent resistance, and chemical resistance decrease.
これらの欠点を改良するために、例えば特許文献3等に、ポリカーボネート変性ポリイミド系樹脂を用いたペーストが開示されている。 In order to improve these defects, for example, Patent Document 3 discloses a paste using a polycarbonate-modified polyimide resin.
ここに開示されているポリカーボネート変性ポリイミド系樹脂は、ポリシロキサンに由来する欠点が改良されており、かつ良好な印刷適性を有するが、この樹脂から得られるペーストでは、依然として透明基板のような用途に適用できる無色透明性は得られない。 The polycarbonate-modified polyimide resin disclosed here has improved defects derived from polysiloxane and has good printability, but the paste obtained from this resin is still suitable for applications such as transparent substrates. Applicable colorless transparency cannot be obtained.
非窒素系溶媒に可溶であり、樹脂を透明化したポリイミド系樹脂として、特許文献4、特許文献5、特許文献6では、乾燥膜厚が30μmでの波長500nmにおける光線透過率が75%以上であるポリイミド系樹脂組成物及びそのワニスが開示されている。また、(特許文献7)では膜厚25μm厚のフィルムとしたときの400nmでの光線透過率が81%以上のポリイミド系樹脂が開示されている。ここに開示されているポリイミド系樹脂は、無色透明性、非窒素系溶媒への溶解性に優れているが、弾性率が高いため、積層体とした場合のそりが大きく柔軟性に劣る。さらに半田耐熱性や印刷性については言及されていない。 As a polyimide resin that is soluble in a non-nitrogen solvent and has a transparent resin, in Patent Document 4, Patent Document 5, and Patent Document 6, the light transmittance at a wavelength of 500 nm with a dry film thickness of 30 μm is 75% or more. A polyimide resin composition and its varnish are disclosed. (Patent Document 7) discloses a polyimide resin having a light transmittance of 81% or more at 400 nm when a film having a thickness of 25 μm is formed. The polyimide resin disclosed here is colorless and transparent and excellent in solubility in a non-nitrogen solvent, but has a high elastic modulus, so that warpage in the case of a laminate is large and poor in flexibility. Furthermore, no mention is made of solder heat resistance and printability.
一方、特許文献8には共重合成分としてポリエーテル、ポリエステル、ポリアクリロニトリル−ブタジエン共重合体、ポリカーボネートジオールおよびダイマー酸からなる群から選択される少なくとも1種の成分を含有し、イソホロン残基を有するモノマーを必須成分とするポリイミド系樹脂が開示されている。ここに開示されているポリイミド系樹脂は無色透明性、非窒素系溶媒への溶解性に優れることが予想されるが、本発明の目的とする透明フィルム基板用途として、そり、半田耐熱性や印刷適性を同時に満足するものではない。また、反応溶媒のままではワニス安定性が低く経時で樹脂が析出しやすく、使用上の目的からも、さらに溶解性の高い低沸点溶媒への全置換がおこなわれており、経済性に劣る。
かかる例からわかるように、これまでの従来技術では、(1)無色透明性(2)非窒素系溶媒溶解性(3)低温乾燥/硬化性(4)低そり性(5)屈曲性(6)印刷適性、を満足する透明基板用のソルダーレジスト層、表面保護層、層間絶縁層又は接着層として適用可能なポリイミド系樹脂組成物は得られていなかった。本発明は、上記の従来技術の問題点を解消し、(1)無色透明性(2)非窒素系溶媒溶解性(3)低温乾燥/硬化性(4)低そり性(5)屈曲性(6)印刷適性に優れ、耐熱性、耐薬品性、電気特性、作業性及び経済性に優れる変性ポリイミド系樹脂組成物、それからなるペースト及びそれから得られるソルダーレジスト層、表面保護層、層間絶縁層又は接着層を有する電子部品を提供することを課題とする。 As can be seen from these examples, in the conventional techniques so far, (1) colorless transparency (2) non-nitrogen solvent solubility (3) low temperature drying / curing property (4) low warpage (5) flexibility (6 ) A polyimide resin composition applicable as a solder resist layer, a surface protective layer, an interlayer insulating layer or an adhesive layer for a transparent substrate that satisfies printability has not been obtained. The present invention eliminates the above-mentioned problems of the prior art, and (1) colorless and transparent (2) non-nitrogen solvent solubility (3) low temperature drying / curability (4) low warpage (5) flexibility ( 6) Modified polyimide resin composition with excellent printability, heat resistance, chemical resistance, electrical properties, workability and economy, paste comprising the same and solder resist layer, surface protective layer, interlayer insulating layer obtained therefrom It is an object to provide an electronic component having an adhesive layer.
本発明者らは、上記課題を解決するために、鋭意研究した結果、遂に本発明を完成するに至った。すなわち本発明は、以下の構成からなる。
(1)(A)成分として、(a)酸無水物基を有する3価及び/又は4価のポリカルボン酸誘導体、(b)下記一般式(1)で表されるポリオール、(c)脂環族ポリアミン残基誘導体を必須の成分として、エーテル系溶媒、エステル系溶媒、ケトン系溶媒及び芳香族炭化水素系溶媒から選ばれる有機溶媒中で反応させて得られる変性ポリイミド系樹脂、
(B)成分として、1分子あたり2個以上のエポキシ基を有するエポキシ樹脂、
を含有し、反応後に溶媒置換をおこなわず、上記以外の有機溶媒を実質的に含有しないことを特徴とする変性ポリイミド系樹脂組成物。
As a result of intensive studies in order to solve the above problems, the present inventors have finally completed the present invention. That is, this invention consists of the following structures.
(1) As component (A), (a) a trivalent and / or tetravalent polycarboxylic acid derivative having an acid anhydride group, (b) a polyol represented by the following general formula (1), (c) fat A modified polyimide resin obtained by reacting in an organic solvent selected from an ether solvent, an ester solvent, a ketone solvent and an aromatic hydrocarbon solvent, with the cyclic polyamine residue derivative as an essential component,
(B) As an ingredient, an epoxy resin having two or more epoxy groups per molecule,
A modified polyimide resin composition characterized in that it contains no organic solvent other than those mentioned above, and does not undergo solvent substitution after the reaction.
(2)溶媒が乾燥され硬化した厚み20μのフィルム形状にて400nmの光線透過率が65%以上であり、かつ25℃における破断伸びが70%以上、引張り弾性率が1.2GPa以下である、前記(1)記載の変性ポリイミド系樹脂組成物。 (2) The light transmittance at 400 nm is 65% or more in a film shape having a thickness of 20 μm obtained by drying and curing the solvent, the elongation at break at 25 ° C. is 70% or more, and the tensile elastic modulus is 1.2 GPa or less. The modified polyimide resin composition according to the above (1).
(3)さらに(C)成分として、無機あるいは有機フィラーを含有し、揺変度で1.3以上のチクソトロピー性を有する前記(1)記載の変性ポリイミド系樹脂組成物。 (3) The modified polyimide resin composition according to (1), further containing an inorganic or organic filler as component (C) and having thixotropy of 1.3 or more in terms of the degree of change.
(4)前記(2)または(3)記載の変性ポリイミド系樹脂組成物からなるペースト。 (4) A paste comprising the modified polyimide resin composition according to (2) or (3).
(5)請求項1〜4のいずれかに記載の変性ポリイミド系樹脂組成物またはペーストを乾燥硬化して得られるソルダーレジスト層、表面保護層、層間絶縁層又は接着層を有する電子部品。 (5) An electronic component having a solder resist layer, a surface protective layer, an interlayer insulating layer, or an adhesive layer obtained by drying and curing the modified polyimide resin composition or paste according to any one of claims 1 to 4.
本発明により、従来同時に満足することが困難であった(1)無色透明性(2)非窒素系溶媒溶解性(3)低温乾燥/硬化性(4)低そり性(5)屈曲性(6)印刷適性に優れ、かつ耐熱性、耐薬品性、電気特性、作業性及び経済性に優れる変性ポリイミド系樹脂組成物、それからなるペースト及びそれから得られるソルダーレジスト層、表面保護層、層間絶縁層又は接着層を有する電子部品を提供できるので、産業界に寄与すること大である。 According to the present invention, (1) colorless transparency (2) non-nitrogen solvent solubility (3) low temperature drying / curability (4) low warpage (5) flexibility (6) ) Modified polyimide resin composition with excellent printability and excellent heat resistance, chemical resistance, electrical properties, workability and economy, paste composed thereof and solder resist layer, surface protective layer, interlayer insulating layer obtained therefrom Since an electronic component having an adhesive layer can be provided, it is important to contribute to the industry.
以下、本発明を詳しく説明する。
本発明の変性ポリイミド系樹脂組成物とそれからなるペーストは、(A)成分として変性ポリイミド系樹脂、(B)成分として1分子あたり2個以上のエポキシ基を有するエポキシ樹脂、あるいはさらに(C)成分として無機あるいは有機フィラーを含有する。
The present invention will be described in detail below.
The modified polyimide resin composition of the present invention and the paste comprising the same are a modified polyimide resin as component (A), an epoxy resin having two or more epoxy groups per molecule as component (B), or a component (C). As an inorganic or organic filler.
<変性ポリイミド系樹脂(A)成分>
本発明で用いられる(A)成分の変性ポリイミド系樹脂は、酸無水物基を有するポリカルボン酸成分とイソシアネート成分から製造する方法(イソシアネート法)、または酸無水物基を有するポリカルボン酸成分とアミンを反応させアミック酸にした後、閉環させる方法(直接法)などの公知の方法で製造される。工業的には、イソシアネート法が有利である。
<Modified polyimide resin (A) component>
The modified polyimide resin of component (A) used in the present invention is a method of producing from a polycarboxylic acid component having an acid anhydride group and an isocyanate component (isocyanate method), or a polycarboxylic acid component having an acid anhydride group It is produced by a known method such as a method (direct method) in which an amine is reacted to form an amic acid, followed by ring closure. Industrially, the isocyanate method is advantageous.
本発明で用いられる変性ポリイミド系樹脂を構成する(a)成分として、一般にイソシアネート成分やアミン成分と反応してポリイミド系樹脂を形成する、酸無水物基を有する3価又は4価のポリカルボン酸誘導体が用いられる。芳香族ポリカルボン酸誘導体として、例えば、トリメリット酸無水物、ピロメリット酸二無水物、エチレングリコールビスアンヒドロトリメリテート、プロピレングリコールビスアンヒドロトリメリテート、1,4−ブタンジオールビスアンヒドロトリメリテート、ヘキサメチレングリコールビスアンヒドロトリメリテート、ポリエチレングリコールビスアンヒドロトリメリテート、ポリプロピレングリコールビスアンヒドロトリメリテート等のアルキレングリコールビスアンヒドロトリメリテート、3,3′,4,4′−ベンゾフェノンテトラカルボン酸二無水物、3,3′,4,4′−ビフェニルテトラカルボン酸二無水物、1,2,5,6−ナフタレンテトラカルボン酸二無水物、1,4,5,8−ナフタレンテトラカルボン酸二無水物、2,3,5,6−ピリジンテトラカルボン酸二無水物、3,4,9,10−ペリレンテトラカルボン酸二無水物、3,3′,4,4′−ジフェニルスルホンテトラカルボン酸二無水物、m−ターフェニル−3,3′,4,4′−テトラカルボン酸二無水物、4,4′−オキシジフタル酸二無水物、 1,1,1,3,3,3−ヘキサフルオロ−2,2−ビス(2,3−又は3,4−ジカルボキシフェニル)プロパン二無水物、2,2−ビス(2,3−又は3,4−ジカルボキシフェニル)プロパン二無水物、2,2−ビス[4−(2,3−又は3,4−ジカルボキシフェノキシ)フェニル]プロパン二無水物、1,1,1,3,3,3−ヘキサフルオロ−2,2−ビス[4−(2,3−又は3,4−ジカルボキシフェノキシ)フェニル]プロパン二無水物、1,3−ビス(3,4−ジカルボキシフェニル)−1,1,3,3−テトラメチルジシロキサン二無水物等が挙げられる。 As the component (a) constituting the modified polyimide resin used in the present invention, a trivalent or tetravalent polycarboxylic acid having an acid anhydride group that generally reacts with an isocyanate component or an amine component to form a polyimide resin. Derivatives are used. Examples of aromatic polycarboxylic acid derivatives include trimellitic anhydride, pyromellitic dianhydride, ethylene glycol bisanhydro trimellitate, propylene glycol bisanhydro trimellitate, 1,4-butanediol bisanhydro. Alkylene glycol bisanhydro trimellitate such as trimellitate, hexamethylene glycol bisanhydro trimellitate, polyethylene glycol bisanhydro trimellitate, polypropylene glycol bisanhydro trimellitate, 3,3 ', 4,4 '-Benzophenonetetracarboxylic dianhydride, 3,3', 4,4'-biphenyltetracarboxylic dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 1,4,5 8-Naphthalenetetracarboxylic dianhydride 2,3,5,6-pyridinetetracarboxylic dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, 3,3 ', 4,4'-diphenylsulfone tetracarboxylic dianhydride , M-terphenyl-3,3 ', 4,4'-tetracarboxylic dianhydride, 4,4'-oxydiphthalic dianhydride, 1,1,1,3,3,3-hexafluoro- 2,2-bis (2,3- or 3,4-dicarboxyphenyl) propane dianhydride, 2,2-bis (2,3- or 3,4-dicarboxyphenyl) propane dianhydride, 2, 2-bis [4- (2,3- or 3,4-dicarboxyphenoxy) phenyl] propane dianhydride, 1,1,1,3,3,3-hexafluoro-2,2-bis [4- (2,3- or 3,4-dicarboxyphenoxy) phenyl] propane Examples thereof include dianhydrides and 1,3-bis (3,4-dicarboxyphenyl) -1,1,3,3-tetramethyldisiloxane dianhydride.
また脂肪族あるいは脂環族ポリカルボン酸誘導体として、例えば、ブタン−1,2,3,4−テトラカルボン酸二無水物、ペンタン−1,2,4,5−テトラカルボン酸二無水物、シクロブタンテトラカルボン酸二無水物、ヘキサヒドロピロメリット酸二無水物、シクロヘキサ−1−エン−2,3,5,6−テトラカルボン酸二無水物、3−エチルシクロヘキサ−1−エン−3−(1,2),5,6−テトラカルボン酸二無水物、1−メチル−3−エチルシクロヘキサン−3−(1,2),5,6−テトラカルボン酸二無水物、1−メチル−3−エチルシクロヘキサ−1−エン−3−(1,2),5,6−テトラカルボン酸二無水物、1−エチルシクロヘキサン−1−(1,2),3,4−テトラカルボン酸二無水物、1−プロピルシクロヘキサン−1−(2,3),3,4−テトラカルボン酸二無水物、1,3−ジプロピルシクロヘキサン−1−(2,3),3−(2,3)−テトラカルボン酸二無水物、ジシクロヘキシル−3,4,3’,4’−テトラカルボン酸二無水 物、ビシクロ[2.2.1]ヘプタン−2,3,5,6−テトラカルボン酸二無水物、1−プロピルシクロヘキサン−1−(2,3),3,4−テトラカルボン酸二無水物、1,3−ジプロピルシクロヘキサン−1−(2,3),3−(2,3)−テトラカルボン酸二無水物、ジシクロヘキシル−3,4,3’,4’−テトラカルボン酸二無水物、ビシクロ[2.2.1]ヘプタン−2,3,5,6−テトラカルボン酸二無水物、ビシクロ[2.2.2]オクタン−2,3,5,6−テトラカルボン酸二無水物、ビシクロ[2.2.2]オクト−7−エン−2,3,5,6−テトラカルボン酸二無水物、ヘキサヒドロトリメリット酸無水物等が挙げられる。 Examples of the aliphatic or alicyclic polycarboxylic acid derivatives include butane-1,2,3,4-tetracarboxylic dianhydride, pentane-1,2,4,5-tetracarboxylic dianhydride, and cyclobutane. Tetracarboxylic dianhydride, hexahydropyromellitic dianhydride, cyclohex-1-ene-2,3,5,6-tetracarboxylic dianhydride, 3-ethylcyclohex-1-ene-3- ( 1,2), 5,6-tetracarboxylic dianhydride, 1-methyl-3-ethylcyclohexane-3- (1,2), 5,6-tetracarboxylic dianhydride, 1-methyl-3- Ethylcyclohex-1-ene-3- (1,2), 5,6-tetracarboxylic dianhydride, 1-ethylcyclohexane-1- (1,2), 3,4-tetracarboxylic dianhydride 1-propylcyclohe Sun-1- (2,3), 3,4-tetracarboxylic dianhydride, 1,3-dipropylcyclohexane-1- (2,3), 3- (2,3) -tetracarboxylic dianhydride , Dicyclohexyl-3,4,3 ′, 4′-tetracarboxylic dianhydride, bicyclo [2.2.1] heptane-2,3,5,6-tetracarboxylic dianhydride, 1-propylcyclohexane -1- (2,3), 3,4-tetracarboxylic dianhydride, 1,3-dipropylcyclohexane-1- (2,3), 3- (2,3) -tetracarboxylic dianhydride , Dicyclohexyl-3,4,3 ′, 4′-tetracarboxylic dianhydride, bicyclo [2.2.1] heptane-2,3,5,6-tetracarboxylic dianhydride, bicyclo [2.2 .2] Octane-2,3,5,6-tetracarboxylic dianhydride , Bicyclo [2.2.2] oct-7-ene-2,3,5,6-tetracarboxylic dianhydride, hexahydroterephthalic trimellitic anhydride, and the like.
これらの3価又は4価のポリカルボン酸誘導体は単独でも二種以上を組み合わせて用いても構わない。耐熱性、透明性、密着性、コスト面などを考慮すれば、ピロメリット酸二無水物、トリメリット酸無水物が好ましく、トリメリット酸無水物が更に好ましい。 These trivalent or tetravalent polycarboxylic acid derivatives may be used alone or in combination of two or more. In view of heat resistance, transparency, adhesion, cost, etc., pyromellitic dianhydride and trimellitic anhydride are preferable, and trimellitic anhydride is more preferable.
なお、本発明で用いられる変性ポリイミド系樹脂においては、目的とする性能を損なわない範囲で必要に応じ、さらに脂肪族、脂環族、芳香族ポリカルボン酸類を共重合しても構わない。脂肪族ジカルボン酸としては、例えばコハク酸、グルタル酸、アジピン酸、スベリン酸、アゼライン酸、セバシン酸、デカン二酸、ドデカン二酸、エイコサン二酸、2−メチルコハク酸、2−メチルアジピン酸、3−メチルアジピン酸、3−メチルペンタンジカルボン酸、2−メチルオクタンジカルボン酸、3,8−ジメチルデカンジカルボン酸、3,7−ジメチルデカンジカルボン酸、9,12−ジメチルエイコサン二酸、フマル酸、マレイン酸、ダイマー酸、水添ダイマー酸等、脂環族ジカルボン酸としては、例えば1,4−シクロヘキサンジカルボン酸、1,3−シクロヘキサンジカルボン酸、1,2−シクロヘキサンジカルボン酸、4,4′−ジシクロヘキシルジカルボン酸等、芳香族ジカルボン酸としては、例えばイソフタル酸、テレフタル酸、オルソフタル酸、ナフタレンジカルボン酸、オキシジ安息香酸、スチルベンジカルボン酸等が挙げられる。これらのジカルボン酸類は単独でも二種以上を組み合わせて用いても構わない。耐熱性、透明性、密着性、コスト面などを考慮すれば、1,4−シクロヘキサンジカルボン酸、ダイマー酸が好ましく、1,4−シクロヘキサンジカルボン酸が更に好ましい。また、本発明ではシクロヘキサンジカルボン酸の共重合量は15モル%以上が好ましい。シクロヘキサンジカルボン酸の共重合量が15モル%未満になると、着色が大きくなり、光学用途には使用できない場合がある。 In the modified polyimide resin used in the present invention, aliphatic, alicyclic, and aromatic polycarboxylic acids may be further copolymerized as necessary as long as the target performance is not impaired. Examples of the aliphatic dicarboxylic acid include succinic acid, glutaric acid, adipic acid, suberic acid, azelaic acid, sebacic acid, decanedioic acid, dodecanedioic acid, eicosanedioic acid, 2-methylsuccinic acid, 2-methyladipic acid, 3 -Methyladipic acid, 3-methylpentanedicarboxylic acid, 2-methyloctanedicarboxylic acid, 3,8-dimethyldecanedicarboxylic acid, 3,7-dimethyldecanedicarboxylic acid, 9,12-dimethyleicosane diacid, fumaric acid, Examples of the alicyclic dicarboxylic acid such as maleic acid, dimer acid, hydrogenated dimer acid, etc. include 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid, 4,4′- Examples of aromatic dicarboxylic acids such as dicyclohexyl dicarboxylic acid include isophthalic acid, Refutaru acid, orthophthalic acid, naphthalenedicarboxylic acid, oxydibenzoic acid, stilbene dicarboxylic acid and the like. These dicarboxylic acids may be used alone or in combination of two or more. Considering heat resistance, transparency, adhesion, cost, etc., 1,4-cyclohexanedicarboxylic acid and dimer acid are preferable, and 1,4-cyclohexanedicarboxylic acid is more preferable. In the present invention, the copolymerization amount of cyclohexanedicarboxylic acid is preferably 15 mol% or more. When the copolymerization amount of cyclohexanedicarboxylic acid is less than 15 mol%, the coloring becomes large and may not be used for optical applications.
本発明で用いられる変性ポリイミド系樹脂を構成する、上記の一般式(1)で表される(b)成分のポリカプロラクトンジオール類は、ポリイミド系樹脂に屈曲性、低そり性、溶解性等を付与する可撓性成分として共重合される。これらを共重合することで樹脂の弾性率が低下するとともに、重合溶媒として用いた非窒素系溶媒への溶解(ワニス)安定性が増す。 The polycaprolactone diol of the component (b) represented by the general formula (1) constituting the modified polyimide resin used in the present invention has flexibility, low warpage, solubility, etc. to the polyimide resin. Copolymerized as a flexible component to be applied. By copolymerizing these, the elastic modulus of the resin is lowered, and the solubility (varnish) stability in a non-nitrogen solvent used as a polymerization solvent is increased.
例えば、ダイセル化学工業(株)製の商品名PLACCELとして市販されるものが挙げられる。数平均分子量は300〜5000のものが用いられる。分子量が300未満になると、屈曲性や低そり性が不充分となり、5000より大きくなると、変性反応が進行しない場合がある。 For example, what is marketed as Daicel Chemical Industries, Ltd. brand name PLACEL is mentioned. A number average molecular weight of 300-5000 is used. If the molecular weight is less than 300, flexibility and low warpage are insufficient, and if it exceeds 5000, the modification reaction may not proceed.
(b)成分の共重合量は、ポリウレタンとしての重量が変性ポリイミド系樹脂の20重量%以上、65重量%以下とすることが好ましく、30重量%以上、50重量%以下とすることが更に好ましい。30重量%未満では弾性率が充分に低下せず、積層した場合にそりが発生したり、非窒素系溶媒への溶解性が低下するため、5℃〜30℃において1ヶ月以内に樹脂が析出してくる恐れがある。特に本発明で好ましく用いられるγ−ブチロラクトンやシクロヘキサノンを溶媒として用いた場合に顕著である。一方、65重量%を超えると、機械特性、耐熱性が低下する場合がある。 The copolymerization amount of the component (b) is preferably 20% by weight or more and 65% by weight or less, more preferably 30% by weight or more and 50% by weight or less, based on the modified polyimide resin. . If it is less than 30% by weight, the elastic modulus does not sufficiently decrease, and warpage occurs when laminated, and the solubility in non-nitrogen solvents decreases, so that the resin precipitates within 5 months at 30 ° C to 30 ° C. There is a risk of coming. This is particularly remarkable when γ-butyrolactone or cyclohexanone preferably used in the present invention is used as a solvent. On the other hand, if it exceeds 65% by weight, mechanical properties and heat resistance may be deteriorated.
なお、本発明においてはポリカプロラクトンジオール類のほかに、目的とする性能を損なわない範囲で必要に応じ、さらに他の可撓性成分を共重合しても構わない。例えば、脂肪族/芳香族ポリエステルジオール類(東洋紡績(株)製、商品名VYLON220)、脂肪族/芳香族ポリカーボネートジオール類(ダイセル化学工業(株)製、商品名PLACCEL−CD220等)、カルボキシ変性アクリロニトリルブタジエンゴム類(宇部興産(株)製、商品名HycarCTBN1300×13等)、ポリジメチルシロキサンジオール、ポリメチルフェニルシロキサンジオール、カルボキシ変性ポリジメチルシロキサン類といったポリシロキサン誘導体等が挙げられる。 In the present invention, in addition to the polycaprolactone diols, other flexible components may be copolymerized as necessary as long as the target performance is not impaired. For example, aliphatic / aromatic polyester diols (trade name VYLON220 manufactured by Toyobo Co., Ltd.), aliphatic / aromatic polycarbonate diols (trade name PLACEL-CD220 manufactured by Daicel Chemical Industries, Ltd.), carboxy-modified Examples include acrylonitrile butadiene rubbers (manufactured by Ube Industries, trade name Hycar CTBN 1300 × 13), polysiloxane derivatives such as polydimethylsiloxane diol, polymethylphenylsiloxane diol, and carboxy-modified polydimethylsiloxanes.
本発明で用いられる変性ポリイミド系樹脂を構成する、(c)成分の脂環族ポリアミン残基誘導体として、ポリイソシアネートでは例えば、イソホロンジイソシアネート、4,4′−ジシクロヘキシルメタンジイソシアネート、トランスシクロヘキサン−1,4−ジイソシアネート、水添m−キシリレンジイソシアネート等が挙げられる。耐熱性、透明性、密着性、コスト面などを考慮すれば、イソホロンジイソシアネート、4,4′−ジシクロヘキシルメタンジイソシアネートが好ましい。 As the (c) component alicyclic polyamine residue derivative constituting the modified polyimide resin used in the present invention, polyisocyanates include, for example, isophorone diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, transcyclohexane-1,4. -Diisocyanate, hydrogenated m-xylylene diisocyanate, etc. are mentioned. Considering heat resistance, transparency, adhesion, cost, etc., isophorone diisocyanate and 4,4′-dicyclohexylmethane diisocyanate are preferable.
なお、本発明で用いられる変性ポリイミド系樹脂においては、脂環族ポリイソシアネートのほかに、目的とする性能を損なわない範囲で必要に応じ、さらに芳香族、脂肪族ポリアミン残基を与えるポリイソシアネートを共重合しても構わない。芳香族ポリイソシアネートとして、例えば、ジフェニルメタン−2,4′−ジイソシアネート、3,2′−又は3,3′−又は 4,2′−又は4,3′−又は5,2′−又は5,3′−又は6,2′−又は6,3′−ジメチルジフェニルメタン−2,4′−ジイソシアネート、3,2′− 又は3,3′−又は4,2′−又は4,3′−又は5,2′−又は5,3′−又は6,2′−又は6,3′−ジエチルジフェニルメタン−2,4′−ジイソシアネート、3,2′−又は3,3′−又は4,2′−又は4,3′−又は5,2′−又は5,3′−又は6,2′−又は6,3′−ジメトキシジフェニルメタン−2,4′−ジイソシアネート、ジフェニルメタン−4,4′−ジイソシアネート、ジフェニルメタン−3,3′−ジイソシアネート、ジフェニルメタン−3, 4′−ジイソシアネート、ジフェニルエーテル−4,4′−ジイソシアネート、ベンゾフェノン−4,4′−ジイソシアネート、ジフェニルスルホン−4,4′ −ジイソシアネート、トリレン−2,4−ジイソシアネート、トリレン−2,6−ジイソシアネート、m−キシリレンジイソシアネート、p−キシリレンジイソシアネート、ナフタレン−2,6−ジイソシアネート、4,4′−[2,2ビス(4−フェノキシフェニル)プロパン]ジイソシアネート、3,3’または2,2’−ジメチルビフェニル−4,4’ −ジイソシアネート、3,3’− または2,2’−ジエチルビフェニル−4,4’−ジイソシアネート、3,3’−ジメトキシビフェニル−4,4’−ジイソシアネート、3,3’−ジエトキシビフェニル−4,4’−ジイソシアネート等が挙げられる。 In addition, in the modified polyimide resin used in the present invention, in addition to the alicyclic polyisocyanate, a polyisocyanate that gives an aromatic or aliphatic polyamine residue may be used as long as the desired performance is not impaired. It may be copolymerized. As aromatic polyisocyanates, for example, diphenylmethane-2,4'-diisocyanate, 3,2'- or 3,3'- or 4,2'- or 4,3'- or 5,2'- or 5,3 '-Or 6,2'- or 6,3'-dimethyldiphenylmethane-2,4'-diisocyanate, 3,2'- or 3,3'- or 4,2'- or 4,3'- or 5, 2'- or 5,3'- or 6,2'- or 6,3'-diethyldiphenylmethane-2,4'-diisocyanate, 3,2'- or 3,3'- or 4,2'- or 4 , 3'- or 5,2'- or 5,3'- or 6,2'- or 6,3'-dimethoxydiphenylmethane-2,4'-diisocyanate, diphenylmethane-4,4'-diisocyanate, diphenylmethane-3 , 3'-Diisocyanate Diphenylmethane-3,4'-diisocyanate, diphenylether-4,4'-diisocyanate, benzophenone-4,4'-diisocyanate, diphenylsulfone-4,4'-diisocyanate, tolylene-2,4-diisocyanate, tolylene-2,6 -Diisocyanate, m-xylylene diisocyanate, p-xylylene diisocyanate, naphthalene-2,6-diisocyanate, 4,4 '-[2,2bis (4-phenoxyphenyl) propane] diisocyanate, 3,3' or 2, 2'-dimethylbiphenyl-4,4'-diisocyanate, 3,3'- or 2,2'-diethylbiphenyl-4,4'-diisocyanate, 3,3'-dimethoxybiphenyl-4,4'-diisocyanate, 3, , 3'-diethoxy Phenyl-4,4'-diisocyanate.
また、脂肪族ポリイソシアネートとして、例えば、ヘキサメチレンジイソシアネート、2,2,4−トリメチルヘキサメチレンジイソシアネート、リジンジイソシアネート等が挙げられる。これらの芳香族、脂肪族ポリイソシアネートの共重合量は通常、全イソシアネート量に対して20mol%以下とすることが好ましく、10mol%以下とすることが更に好ましい。20mol%を超えると、透明性、耐熱性が損なわれる場合が多い。 Examples of the aliphatic polyisocyanate include hexamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, and lysine diisocyanate. The copolymerization amount of these aromatic and aliphatic polyisocyanates is usually preferably 20 mol% or less, more preferably 10 mol% or less, based on the total isocyanate amount. When it exceeds 20 mol%, transparency and heat resistance are often impaired.
さらに3官能以上のポリイソシアネートを用いてもよく、経日変化を避けるために必要なブロック剤で安定化したものを使用してもよい。ブロック剤としては、アルコール、フェノール、オキシム等があるが、特に制限はない。これらのポリイソシアネートは単独でも二種以上を組み合わせて用いても構わない。イソシアネート過剰で重合した場合、重合終了後に樹脂末端のイソシアネート基をアルコール類、ラクタム類、オキシム類等のブロック剤でブロックすることもできる。 Further, a polyisocyanate having 3 or more functional groups may be used, and a polyisocyanate stabilized with a blocking agent necessary for avoiding a change with time may be used. Examples of the blocking agent include alcohol, phenol and oxime, but there is no particular limitation. These polyisocyanates may be used alone or in combination of two or more. When the polymerization is carried out with an excess of isocyanate, the isocyanate group at the end of the resin can be blocked with a blocking agent such as alcohols, lactams or oximes after completion of the polymerization.
なお、本発明で用いられる変性ポリイミド系樹脂を直接法で製造する場合、(c)成分の脂環族ポリアミン残基誘導体として、ポリアミンでは例えば、イソホロンジアミン、1,4−トランスシクロヘキサンジアミン、4,4′−ジアミノジシクロヘキシルメタン、水添m−キシリレンジアミン等が挙げられる。これらのポリアミン類は単独でも二種以上を組み合わせて用いても構わない。また、目的とする性能を損なわない範囲で必要に応じ、さらに芳香族、脂肪族ジアミンを共重合しても構わない。 When the modified polyimide resin used in the present invention is produced by a direct method, as the alicyclic polyamine residue derivative of component (c), polyamines include, for example, isophorone diamine, 1,4-transcyclohexane diamine, 4, Examples include 4'-diaminodicyclohexylmethane, hydrogenated m-xylylenediamine and the like. These polyamines may be used alone or in combination of two or more. Moreover, you may copolymerize aromatic and aliphatic diamine as needed in the range which does not impair the target performance.
イソシアネート法の場合、(a)成分の酸無水物基を有する3価又は4価のポリカルボン酸誘導体と、(b)成分の一般式(1)で表されるポリカプロラクトンジオールおよび(c)成分のポリアミン残基を与えるポリイソシアネートの配合量は、酸無水物基数、カルボン酸基数及び水酸基数とイソシアネート基数の比率が、イソシアネート基数/酸無水物基数+カルボン酸基数+水酸基数=0.80〜1.20となるようにすることが好ましい。0.8未満又は1.20を超えると、変性ポリイミド系樹脂の分子量を高くすることが困難になり、耐熱性が低下したり、塗膜が脆い場合がある。 In the case of the isocyanate method, the (a) component trivalent or tetravalent polycarboxylic acid derivative having an acid anhydride group, the (b) component polycaprolactone diol represented by the general formula (1), and the (c) component The amount of the polyisocyanate that gives the polyamine residue is such that the number of acid anhydride groups, the number of carboxylic acid groups, and the ratio of the number of hydroxyl groups to the number of isocyanate groups are: isocyanate group number / acid anhydride group number + carboxylic acid group number + hydroxyl group number = 0.80. It is preferable to be 1.20. If it is less than 0.8 or exceeds 1.20, it will be difficult to increase the molecular weight of the modified polyimide resin, and the heat resistance may be lowered or the coating film may be brittle.
本発明で用いられる変性ポリイミド系樹脂の重合反応は、エーテル系溶媒、エステル系溶媒、ケトン系溶媒及び芳香族炭化水素系溶媒から選ばれる有機溶媒の存在下に、例えばイソシアネート法では遊離発生してくる炭酸ガスを反応系より除去しながら加熱縮合させることにより行う。 The polymerization reaction of the modified polyimide resin used in the present invention is generated free in the presence of an organic solvent selected from an ether solvent, an ester solvent, a ketone solvent and an aromatic hydrocarbon solvent, for example, in the isocyanate method. It is carried out by heat condensation while removing the coming carbon dioxide gas from the reaction system.
上記溶媒としてはエーテル系溶媒では例えば、ジエチレングリコールジメチルエーテル(ジグライム)、ジエチレングリコールジエチルエーテル(エチルジグライム)、トリエチレングリコールジメチルエーテル(トリグライム)、トリエチレングリコールジエチルエーテル(エチルトリグライム)等、エステル系溶媒では例えば、γ−ブチロラクトン、酢酸セロソルブ等、ケトン系溶媒では例えば、メチルイソブチルケトン、シクロペンタノン、シクロヘキサノン、イソホロン等、芳香族炭化水素系溶媒では例えば、トルエン、キシレン、ソルベッソ等が挙げられる。これらは単独でも二種以上を組み合わせて用いても構わない。 Examples of the solvent include ether solvents such as diethylene glycol dimethyl ether (diglyme), diethylene glycol diethyl ether (ethyl diglyme), triethylene glycol dimethyl ether (triglyme), and triethylene glycol diethyl ether (ethyl triglyme). Examples of ketone solvents such as methyl isobutyl ketone, cyclopentanone, cyclohexanone, isophorone, and the like, and aromatic hydrocarbon solvents such as toluene, xylene, and solvesso. These may be used alone or in combination of two or more.
本発明で用いられる変性ポリイミド系樹脂を製造する際には、生成する樹脂を溶解する溶媒を選択して用いることが好ましく、重合後、そのまま組成物、ペーストの溶媒として好適なものを用いることがさらに好ましい。この場合、溶媒置換などの煩雑な操作が無くなり、安価に製造することが可能となる。沸点は140℃以上230℃以下のものが好ましい。140℃未満では、重合反応中に溶媒が揮発する恐れがある他、例えばスクリーン印刷をおこなう場合、溶媒の揮発がはやく版詰まりをおこす可能性がある。230℃を超えると、低温乾燥/硬化性を付与することが困難になる。比較的高揮発性であって、低温乾燥/硬化性を付与でき、かつワニス安定性に優れ、効率良く均一系で反応を行うためには、γ−ブチロラクトン、シクロヘキサノンが好ましい。 When producing the modified polyimide resin used in the present invention, it is preferable to select and use a solvent that dissolves the resin to be formed. After polymerization, a suitable solvent for the composition and paste should be used as it is. Further preferred. In this case, complicated operations such as solvent replacement are eliminated, and it becomes possible to manufacture at low cost. The boiling point is preferably 140 ° C or higher and 230 ° C or lower. When the temperature is lower than 140 ° C., the solvent may be volatilized during the polymerization reaction. In addition, when screen printing is performed, for example, the solvent volatilization may quickly cause clogging. When it exceeds 230 ° C., it becomes difficult to impart low temperature drying / curing properties. Γ-butyrolactone and cyclohexanone are preferred for relatively high volatility, imparting low temperature drying / curing properties, excellent varnish stability, and conducting the reaction in a homogeneous system efficiently.
溶媒の使用量は、生成する変性ポリイミド系樹脂の0.8〜5.0倍(重量比)とすることが好ましい。0.8倍未満では、合成時の粘度が高すぎて、攪拌不能により合成が困難となる傾向があり、5.0倍を超えると、反応速度が低下する傾向がある。 The amount of solvent used is preferably 0.8 to 5.0 times (weight ratio) of the modified polyimide resin to be produced. If it is less than 0.8 times, the viscosity at the time of synthesis is too high, and the synthesis tends to be difficult due to the inability to stir. If it exceeds 5.0 times, the reaction rate tends to decrease.
イソシアネート法の場合、反応温度は、70〜210℃とすることが好ましく、100〜190℃とすることがより好ましく、120〜180℃とすることが特に好ましい。80℃未満では反応時間が長くなり過ぎ、210℃を超えると反応中に三次元化反応が生じてゲル化が起こり易い。反応時間は、バッチの規模、採用される反応条件により適宜選択することができる。 In the case of the isocyanate method, the reaction temperature is preferably 70 to 210 ° C, more preferably 100 to 190 ° C, and particularly preferably 120 to 180 ° C. If it is less than 80 ° C., the reaction time becomes too long, and if it exceeds 210 ° C., a three-dimensional reaction occurs during the reaction and gelation tends to occur. The reaction time can be appropriately selected depending on the scale of the batch and the reaction conditions employed.
イソシアネート法の場合、反応を促進するためにトリエチルアミン、ルチジン、ピコリン、ウンデセン、トリエチレンジアミン等のアミン類、リチウムメチラート、ナトリウムメチラート、ナトリウムエチラート、カリウムブトキサイド、フッ化カリウム、フッ化ナトリウム等のアルカリ金属、アルカリ土類金属化合物あるいはチタン、コバルト、スズ、亜鉛などの金属、半金属化合物などの触媒の存在下に行ってもよい。好ましくはフッ化カリウム、ナトリウムメチラートのような分子中にアルカリ金属、ハロゲンを含むものが、触媒活性が高く好ましい。 In the case of the isocyanate method, amines such as triethylamine, lutidine, picoline, undecene, triethylenediamine, lithium methylate, sodium methylate, sodium ethylate, potassium butoxide, potassium fluoride, sodium fluoride are used to accelerate the reaction. The reaction may be carried out in the presence of a catalyst such as an alkali metal such as alkali metal, an alkaline earth metal compound, a metal such as titanium, cobalt, tin, or zinc, or a metalloid compound. Those having an alkali metal or halogen in the molecule, such as potassium fluoride and sodium methylate, are preferred because of high catalytic activity.
本発明で用いられる変性ポリイミド系樹脂の製造方法としては、イソシアネート法の場合、例えば、(1)(a)成分、(b)成分と(c)成分とを一度に使用し、反応させて変性ポリイミド系樹脂を得る方法、(2)(a)成分及び/又は(b)成分と過剰量の(c)成分とを反応させて末端にイソシアネート基を有する変性イミド系オリゴマーを合成した後、(a)成分及び/又は(b)成分を追加し反応させて変性ポリイミド系樹脂を得る方法、(3)過剰量の(a)成分及び/又は(b)成分と(c)成分とを反応させて末端にカルボン酸基及び/又は酸無水物基及び/又は水酸基を有する変性イミド系オリゴマーを合成した後、(c)成分を追加し反応させて変性ポリイミド系樹脂を得る方法、が挙げられる。 As a manufacturing method of the modified polyimide resin used in the present invention, in the case of the isocyanate method, for example, (1) (a) component, (b) component and (c) component are used at a time and reacted for modification. (2) After obtaining a modified imide oligomer having an isocyanate group at the terminal by reacting the component (a) and / or the component (b) with an excessive amount of the component (c), a) a method of adding a component and / or (b) component and reacting to obtain a modified polyimide resin; (3) reacting an excess amount of the component (a) and / or component (b) with the component (c); And a modified imide oligomer having a carboxylic acid group and / or an acid anhydride group and / or a hydroxyl group at the terminal is synthesized, and then a component (c) is added and reacted to obtain a modified polyimide resin.
本発明で用いられる変性ポリイミド系樹脂の対数粘度は好ましくは0.1dl/g以上2.0dl/g以下であり、更に好ましくは0.2dl/g以上1.8dl/g以下である。対数粘度が0.1dl/g以下では耐熱性が低下したり、塗膜が脆い場合がある。またペーストのタック性が強く版離れが悪くなる。一方2.0dl/g以上では溶媒に溶解しにくくなり、重合中に不溶化しやすい。また、ワニスの粘度が高くなりハンドリングが困難になったり、基材との密着性が低下する。さらにペーストの不揮発分濃度を高くすることができなくなり、厚膜形成が困難になる。 The logarithmic viscosity of the modified polyimide resin used in the present invention is preferably from 0.1 dl / g to 2.0 dl / g, and more preferably from 0.2 dl / g to 1.8 dl / g. When the logarithmic viscosity is 0.1 dl / g or less, the heat resistance may be lowered or the coating film may be brittle. In addition, the tackiness of the paste is strong and the separation of the plate is poor. On the other hand, at 2.0 dl / g or more, it becomes difficult to dissolve in a solvent, and it tends to become insoluble during polymerization. In addition, the viscosity of the varnish becomes high and handling becomes difficult, and the adhesion to the base material decreases. Furthermore, the nonvolatile content concentration of the paste cannot be increased, and it becomes difficult to form a thick film.
本発明で用いられる変性ポリイミド系樹脂のガラス転移温度は好ましくは80℃以上である。更に好ましくは130℃以上、最も好ましくは180℃以上である。80℃以下では光学用途に用いるときに耐熱性が不足し、また樹脂がブロッキングする恐れがある。上限は特に限定されないが、溶剤溶解性の観点から400℃以下が好ましい。 The glass transition temperature of the modified polyimide resin used in the present invention is preferably 80 ° C. or higher. More preferably, it is 130 degreeC or more, Most preferably, it is 180 degreeC or more. If it is 80 ° C. or lower, the heat resistance is insufficient when used in optical applications, and the resin may be blocked. Although an upper limit is not specifically limited, 400 degreeC or less is preferable from a solvent solubility viewpoint.
<エポキシ樹脂(B)成分>
本発明で用いられる(B)成分のエポキシ樹脂としては、例えば、油化シェルエポキシ(株)製の商品名エピコート828、1001等のビスフェノールA型エポキシ樹脂、東都化成(株)製の商品名ST−2004、2007等の水添ビスフェノールA型エポキシ樹脂、東都化成(株)製の商品名YDF−170、2004等のビスフェノールF型エポキシ樹脂、東都化成(株)製の商品名YDB−400、600等の臭素化ビスフェノールA型エポキシ樹脂、油化シェルエポキシ(株)製の商品名エピコート152、154、日本化薬(株)製の商品名EPPN−201、BREN、ダウケミカル社製の商品名DEN−438等のフェノールノボラック型エポキシ樹脂、東都化成(株)製の商品名YDCN−702、703、日本化薬(株)製の商品名EOCN−125S、103S、104S等のo−クレゾールノボラック型エポキシ樹脂、東都化成(株)製の商品名YD−171等の可撓性エポキシ樹脂、油化シェルエポキシ(株)製の商品名Epon1031S、チバ・スペシャルティ・ケミカルズ(株)製の商品名アラルダイト0163、ナガセケムテック(株)製の商品名デナコールEX−611、EX−614、EX−622、EX−512、EX−521、EX−421、EX−411、EX−321等の多官能エポキシ樹脂、油化シェルエポキシ(株)製の商品名エピコート604、東都化成(株)製の商品名YH−434、三菱ガス化学(株)製の商品名TETRAD−X、TETRAD−C、日本化薬(株)製の商品名GAN、住友化学(株)製の商品名ELM−120等のアミン型エポキシ樹脂、チバ・スペシャルティ・ケミカルズ(株)製の商品名アラルダイトPT810等の複素環含有エポキシ樹脂、ダイセル化学工業(株)製の商品名セロキサイド2021、EHPE3150、UCC社製のERL4234等の脂環式エポキシ樹脂、大日本インキ化学工業(株)製の商品名エピクロンEXA−1514等のビスフェノールS型エポキシ樹脂、日産化学工業(株)製のTEPIC等のトリグリシジルイソシアヌレート、油化シェルエポキシ(株)製の商品名YX−4000等のビキシレノール型エポキシ樹脂、油化シェルエポキシ(株)製の商品名YL−6056等のビスフェノール型エポキシ樹脂、等が挙げられ、これらを単独で又は2種類以上組み合わせて用いても構わない。
<Epoxy resin (B) component>
Examples of the epoxy resin of component (B) used in the present invention include bisphenol A type epoxy resins such as trade name Epicoat 828 and 1001 manufactured by Yuka Shell Epoxy Co., Ltd., and trade name ST manufactured by Tohto Kasei Co., Ltd. -Hydrogenated bisphenol A type epoxy resins such as 2004 and 2007, trade name YDF-170 manufactured by Toto Kasei Co., Ltd., bisphenol F type epoxy resins such as 2004, product names YDB-400 and 600 manufactured by Toto Kasei Co., Ltd. Brominated bisphenol A type epoxy resins such as Equat Shell Epoxy Co., Ltd., Epicoat 152, 154, Nippon Kayaku Co., Ltd., trade name EPPN-201, BREN, Dow Chemical Co., Ltd., trade name DEN Phenolic novolac type epoxy resin such as -438, trade name YDCN-702, 703 manufactured by Toto Kasei Co., Ltd., trade name EOCN manufactured by Nippon Kayaku Co., Ltd. 125S, 103S, 104S, etc. o-cresol novolac type epoxy resins, Todo Kasei Co., Ltd. trade name YD-171 etc., flexible epoxy resin, Yuka Shell Epoxy Co., Ltd. trade name Epon 1031S, Ciba Trade names Araldite 0163 manufactured by Specialty Chemicals Co., Ltd., trade names Denacol EX-611, EX-614, EX-622, EX-512, EX-521, EX-521, EX- manufactured by Nagase Chemtech Co., Ltd. 411, EX-321 polyfunctional epoxy resin, Yuka Shell Epoxy Co., Ltd. trade name Epicoat 604, Toto Kasei Co., Ltd. trade name YH-434, Mitsubishi Gas Chemical Co., Ltd. trade name TETRAD -X, TETRAD-C, Nippon Kayaku Co., Ltd. trade name GAN, Sumitomo Chemical Co., Ltd. trade name ELM-120, and other amine type epoxy resins, Heterocyclic epoxy resins such as the product name Araldite PT810 manufactured by Peachty Chemicals, Inc., the product names Celoxide 2021, EHPE3150 manufactured by Daicel Chemical Industries, Ltd., ERL4234 manufactured by UCC, etc., Dainippon Bisphenol S type epoxy resin such as Epiklon EXA-1514 manufactured by Ink Chemical Industry Co., Ltd., Triglycidyl isocyanurate such as TEPIC manufactured by Nissan Chemical Industry Co., Ltd., trade name YX manufactured by Yuka Shell Epoxy Co., Ltd. Bisphenol-type epoxy resins such as -4000 and bisphenol-type epoxy resins such as YL-6056 manufactured by Yuka Shell Epoxy Co., Ltd., and the like may be used alone or in combination of two or more. Absent.
これらのエポキシ樹脂のうち、1分子中にエポキシ基を2個より多く有するフェノールノボラック型エポキシ樹脂、o−クレゾールノボラック型エポキシ樹脂、アミン型エポキシ樹脂は、耐溶剤性、耐薬品性、耐湿性の向上の点で好ましい。 Among these epoxy resins, phenol novolac type epoxy resins having more than two epoxy groups in one molecule, o-cresol novolac type epoxy resins, and amine type epoxy resins have solvent resistance, chemical resistance, and moisture resistance. It is preferable in terms of improvement.
本発明で用いられる(B)成分のエポキシ樹脂の使用量は、(A)成分の変性ポリイミド系樹脂100質量部に対して好ましくは1〜50質量部、更に好ましくは2〜40質量部、特に好ましくは3〜30質量部とされる。エポキシ樹脂の配合量が1質量部未満では、半田耐熱性、耐溶剤性、耐薬品性、耐湿性が低下する傾向にあり、50質量部を超えると、機械特性、耐熱性、ワニス安定性及び変性ポリイミド系樹脂との相溶性が低下する傾向にある。 The amount of the (B) component epoxy resin used in the present invention is preferably 1 to 50 parts by weight, more preferably 2 to 40 parts by weight, especially 100 parts by weight of the modified polyimide resin (A). Preferably it is 3-30 mass parts. When the amount of the epoxy resin is less than 1 part by mass, solder heat resistance, solvent resistance, chemical resistance, and moisture resistance tend to decrease. When the amount exceeds 50 parts by mass, mechanical properties, heat resistance, varnish stability and The compatibility with the modified polyimide resin tends to decrease.
本発明で用いられる(B)成分のエポキシ樹脂には、希釈剤としてさらに、1分子中にエポキシ基を1個だけ有するエポキシ化合物を含んでいても構わない。 The epoxy resin of component (B) used in the present invention may further contain an epoxy compound having only one epoxy group in one molecule as a diluent.
エポキシ樹脂の添加方法としては、あらかじめ添加するエポキシ樹脂を変性ポリイミド系樹脂に含まれる溶媒と同一の溶媒に溶解してから添加してもよく、また直接、変性ポリイミド系樹脂に添加してもよい。 As an addition method of the epoxy resin, it may be added after dissolving the epoxy resin added in advance in the same solvent as the solvent contained in the modified polyimide resin, or may be added directly to the modified polyimide resin. .
密着性、耐薬品性、耐熱性等の特性をより一層向上するためにエポキシ樹脂硬化剤を併用してもよい。このようなエポキシ樹脂硬化剤の具体例としては、例えば、四国化成工業(株)製、2MZ、2E4MZ、C11Z、C17Z、2PZ、1B2MZ、2MZ−CN、2E4MZ−CN,C11Z−CN、2PZ−CN、2PHZ−CN、2MZ−CNS、2E4MZ−CNS、2PZ−CNS、2MZ−AZINE、2E4MZ−AZINE、C11Z −AZINE、2MA−OK、2P4MHZ、2PHZ、2P4BHZ等のイミダゾール誘導体、アセトグアナミン、ベンゾグアナミン等のグアナミン類、ジアミノジフェニルメタン、m−フェニレンジアミン、m−キシレンジアミン、ジアミノジフェニルスルホン、ジシアンジアミド、尿素、尿素誘導体、メラミン、多塩基ヒドラジド等のポリアミン類、これらの有機酸塩および/またはエポキシアダクト、三フッ化ホウ素のアミン錯体、エチルジアミノ−S−トリアジン、2,4−ジアミノ−S−トリアジン,2,4−ジアミノ−6−キシリル−S−トリアジン等のトリアジン誘導体類、トリメチルアミン、トリエタノールアミン、N,N−ジメチルオクチルアミン、N−ベンジルジメチルアミン、ピリジン、N−メチルモルホリン、ヘキサ(N−メチル)メラミン、2,4,6−トリス(ジメチルアミノフェノール)、テトラメチルグアニジン、m−アミノフェノール等の三級アミン類、ポリビニルフェノール、ポリビニルフェノール臭素化物、トリブチルホスフィン、トリフェニルホスフィン、トリス−2−シアノエチルホスフィン等の有機ホスフィン類、トリ−n−ブチル(2,5−ジヒドロキシフェニル)ホスホニウムブロマイド、ヘキサデシルトリブチルホスホニウムクロライド等の四級ホスホニウム塩類、ベンジルトリメチルアンモニウムクロライド、フェニルトリブチルアンモニウムクロライド等の四級アンモニウム塩類、前記ポリカルボン酸無水物、ジフェニルヨードニウムテトラフルオロボロエート、トリフェニルスルホニウムヘキサフルオロアンチモネート、2,4,6−トリフェニルチオピリリウムヘキサフルオロホスフェート、イルガキュアー261(チバ・スペシャルティ・ケミカルズ(株)製)、オプトマ−SP−170(ADEKA(株)製)等の光カチオン重合触媒、スチレン−無水マレイン酸樹脂、フェニルイソシアネートとジメチルアミンの等モル反応物や、トリレンジイソシアネート、イソホロンジイソシアネート等の有機ポリイソシアネートとジメチルアミンの等モル反応物等の、公知慣用の硬化剤類あるいは硬化促進剤類などが挙げられ、これらを単独で又は2種類以上組み合わせて用いても構わない。 In order to further improve the properties such as adhesion, chemical resistance and heat resistance, an epoxy resin curing agent may be used in combination. Specific examples of such epoxy resin curing agents, for example, Shikoku Chemicals Corp., 2MZ, 2E4MZ, C 11 Z , C 17 Z, 2PZ, 1B2MZ, 2MZ-CN, 2E4MZ-CN, C 11 Z -CN, 2PZ-CN, 2PHZ- CN, 2MZ-CNS, 2E4MZ-CNS, 2PZ-CNS, 2MZ-AZINE, 2E4MZ-AZINE, C 11 Z -AZINE, 2MA-OK, 2P4MHZ, 2PHZ, imidazole derivatives such 2P4BHZ , Guanamines such as acetoguanamine and benzoguanamine, polyaminos such as diaminodiphenylmethane, m-phenylenediamine, m-xylenediamine, diaminodiphenylsulfone, dicyandiamide, urea, urea derivatives, melamine and polybasic hydrazides, organic acid salts thereof and / Or d Xiaduct, amine complex of boron trifluoride, triazine derivatives such as ethyldiamino-S-triazine, 2,4-diamino-S-triazine, 2,4-diamino-6-xylyl-S-triazine, trimethylamine, triethanol Amine, N, N-dimethyloctylamine, N-benzyldimethylamine, pyridine, N-methylmorpholine, hexa (N-methyl) melamine, 2,4,6-tris (dimethylaminophenol), tetramethylguanidine, m- Tertiary amines such as aminophenol, polyvinylphenol, polyvinylphenol bromide, organic phosphines such as tributylphosphine, triphenylphosphine, tris-2-cyanoethylphosphine, tri-n-butyl (2,5-dihydroxyphenyl) phosphonium The Quaternary phosphonium salts such as romide, hexadecyltributylphosphonium chloride, quaternary ammonium salts such as benzyltrimethylammonium chloride, phenyltributylammonium chloride, the polycarboxylic acid anhydride, diphenyliodonium tetrafluoroboroate, triphenylsulfonium hexafluoroantimony Photocationic polymerization catalysts such as Nate, 2,4,6-triphenylthiopyrylium hexafluorophosphate, Irgacure 261 (manufactured by Ciba Specialty Chemicals), Optoma-SP-170 (manufactured by ADEKA) , Styrene-maleic anhydride resin, equimolar reaction product of phenyl isocyanate and dimethylamine, and organic polymethylene such as tolylene diisocyanate and isophorone diisocyanate. Such as equimolar reaction product of cyanate and dimethylamine, it is like hardeners or curing accelerators such conventionally known, may be used in combination singly, or two or more kinds.
エポキシ樹脂硬化剤の使用量は、前記エポキシ化合物100重量部に対して、0〜10重量部が好ましく、0〜5重量部が更に好ましい。 The amount of the epoxy resin curing agent used is preferably 0 to 10 parts by weight, more preferably 0 to 5 parts by weight, based on 100 parts by weight of the epoxy compound.
<無機あるいは有機微粒子(C)成分>
本発明の変性ポリイミド系樹脂組成物には、塗工、印刷時の作業性及び被膜形成前後の膜特性を向上させるため、(C)成分として無機あるいは有機フィラーが添加される。
<Inorganic or organic fine particle (C) component>
To the modified polyimide resin composition of the present invention, an inorganic or organic filler is added as the component (C) in order to improve the workability during coating and printing and the film properties before and after film formation.
本発明で用いられる無機あるいは有機フィラーとしては、上記した変性ポリイミド系樹脂中に分散してペーストを形成し、そのペーストにチキソトロピー性を付与できるものであればよく特に制限はない。このような無機フィラーとしては、例えば、シリカ(SiO2)、アルミナ(Al2O3)、チタニア(TiO2)、酸化タンタル(Ta2O5)、ジルコニア(ZrO2)、窒化硅素(Si3N4)、チタン酸バリウム(BaO・TiO2)、炭酸バリウム(BaCO3)、チタン酸鉛(PbO・TiO2)、チタン酸ジルコン酸鉛(PZT)、チタン酸ジルコン酸ランタン鉛(PLZT)、酸化ガリウム(Ga2O3)、スピネル(MgO・Al2O3)、ムライト(3Al2O3・2SiO2)、コーディエライト(2MgO・2Al2O3・5SiO2)、タルク(3MgO・4SiO2・H2O)、チタン酸アルミニウム(TiO2−Al2O3)、イットリア含有ジルコニア(Y2O3−ZrO2)、硅酸バリウム(BaO・8SiO2)、窒化ホウ素(BN)、炭酸カルシウム(CaCO3)、硫酸カルシウム(CaSO4)、酸化亜鉛(ZnO)、チタン酸マグネシウム(MgO・TiO2)、硫酸バリウム(BaSO4)、有機ベントナイト、カーボン(C)などを使用することができ、これらは単独でも二種以上を組み合わせて用いても構わない。 The inorganic or organic filler used in the present invention is not particularly limited as long as it can be dispersed in the above-described modified polyimide resin to form a paste and can impart thixotropic properties to the paste. Examples of such inorganic fillers include silica (SiO 2 ), alumina (Al 2 O 3 ), titania (TiO 2 ), tantalum oxide (Ta 2 O 5 ), zirconia (ZrO 2 ), and silicon nitride (Si 3 ). N 4 ), barium titanate (BaO · TiO 2 ), barium carbonate (BaCO 3 ), lead titanate (PbO · TiO 2 ), lead zirconate titanate (PZT), lead lanthanum zirconate titanate (PLZT), gallium oxide (Ga 2 O 3), spinel (MgO · Al 2 O 3) , mullite (3Al 2 O 3 · 2SiO 2 ), cordierite (2MgO · 2Al 2 O 3 · 5SiO 2), talc (3MgO · 4SiO 2 · H 2 O), aluminum titanate (TiO 2 -Al 2 O 3) , yttria-containing zirconia (Y 2 O 3 -ZrO 2) , silicate barium (BaO · 8S O 2), boron nitride (BN), calcium carbonate (CaCO 3), calcium sulfate (CaSO 4), zinc oxide (ZnO), magnesium titanate (MgO · TiO 2), barium sulfate (BaSO 4), organic bentonite, Carbon (C) or the like can be used, and these may be used alone or in combination of two or more.
得られるペーストの色調、透明性、チキソトロピー性付与の点から、シリカ微粒子(日本アエロジル(株)製の商品名アエロジェル)が好ましい。 From the viewpoint of imparting color tone, transparency, and thixotropy of the obtained paste, silica fine particles (trade name Aerogel manufactured by Nippon Aerosil Co., Ltd.) are preferable.
本発明に用いられる無機フィラーとしては、平均粒子径50μm以下、最大粒子径100μm以下の粒子径をもつものが好ましい。平均粒子径が50μmを超えると充分なチキソトロピー性を有するペーストが得られにくくなり、最大粒子径が100μmを超えると塗膜の外観、密着性が不充分となる傾向にある。 The inorganic filler used in the present invention preferably has an average particle size of 50 μm or less and a maximum particle size of 100 μm or less. When the average particle diameter exceeds 50 μm, it becomes difficult to obtain a paste having sufficient thixotropy, and when the maximum particle diameter exceeds 100 μm, the appearance and adhesion of the coating film tend to be insufficient.
本発明に用いられる有機フィラーとしては上記した変性ポリイミド系樹脂溶液中に分散してペーストを形成し、そのペーストにチキソトロピー性を付与できるものであればよく、ポリイミド樹脂粒子、ベンゾグアナミン樹脂粒子、エポキシ樹脂粒子等が挙げられる。 The organic filler used in the present invention is not limited as long as it can be dispersed in the above-described modified polyimide resin solution to form a paste and can impart thixotropic properties to the paste. Polyimide resin particles, benzoguanamine resin particles, epoxy resin Particles and the like.
本発明に用いられる無機あるいは有機フィラーの使用量は、変性ポリイミド系樹脂ペーストの不揮発分全体を100質量%とした場合、好ましくは1〜25質量%である。更に好ましくは2〜15質量%、特に好ましくは3〜12質量%とされる。無機あるいは有機フィラーの配合量が1質量部未満では、印刷性が低下する傾向にあり、25質量%を超えると、塗膜の屈曲性などの機械特性、透明性が低下する傾向にある。 The amount of the inorganic or organic filler used in the present invention is preferably 1 to 25% by mass when the entire nonvolatile content of the modified polyimide resin paste is 100% by mass. More preferably, it is 2-15 mass%, Most preferably, it is 3-12 mass%. If the blending amount of the inorganic or organic filler is less than 1 part by mass, the printability tends to decrease, and if it exceeds 25% by mass, the mechanical properties such as the flexibility of the coating film and the transparency tend to decrease.
<変性ポリイミド系樹脂組成物及びそれからなるペースト>
本発明の変性ポリイミド系樹脂組成物及びそれからなるペーストは、前述した(A)成分、(B)成分、(C)成分及びその他の配合成分を好ましくは前記の割合で配合し、ロールミル、ミキサー等で均一に混合することにより得られ、充分な分散が得られる方法であれば特に制限はない。3本ロールによる複数回の混練が好ましい。
<Modified polyimide resin composition and paste comprising the same>
The modified polyimide resin composition of the present invention and the paste comprising the same preferably contain the above-mentioned components (A), (B), (C) and other compounding components in the above proportions, roll mill, mixer, etc. There is no particular limitation as long as it is a method that can be obtained by mixing uniformly and can obtain sufficient dispersion. Multiple kneading with three rolls is preferred.
本発明の変性ポリイミド系樹脂組成物及びそれからなるペーストは、B型粘度計での粘度が25℃で50dPa・s〜1000dPa・sの範囲が好ましく、100dPa・s〜800dPa・sの範囲が更に好ましい。粘度が50dPa・s未満であると、印刷後のペーストの流れ出しが大きくなるとともに膜厚が薄膜化する傾向がある。粘度が1000Pa・sを超えると印刷の際、ペーストの基材への転写性が低下しカスレが発生するとともに、印刷膜中のボイド及びピンホールが増加する傾向がある。 The modified polyimide resin composition of the present invention and the paste comprising the same preferably have a viscosity in a B-type viscometer in the range of 50 dPa · s to 1000 dPa · s at 25 ° C., and more preferably in the range of 100 dPa · s to 800 dPa · s. . When the viscosity is less than 50 dPa · s, there is a tendency for the paste to flow out after printing and the film thickness to be reduced. When the viscosity exceeds 1000 Pa · s, during printing, the transferability of the paste to the base material is reduced, causing blurring, and voids and pinholes in the printed film tend to increase.
揺変度(チキソトロピー性)も重要であり、後述する測定方法において1.3以上が好ましく、2.0以上が更に好ましい。上限は7.0以下が好ましく、6.0以下が更に好ましい。揺変度が1.3未満では印刷後のペーストの流れ出しが大きくなるとともに膜厚が薄膜化する傾向がある。7.0を超えるとペーストがフローしなくなる傾向にある。 The throttling property (thixotropic property) is also important, and is preferably 1.3 or more, more preferably 2.0 or more in the measurement method described later. The upper limit is preferably 7.0 or less, and more preferably 6.0 or less. If the degree of change is less than 1.3, the flow of paste after printing becomes large and the film thickness tends to be reduced. If it exceeds 7.0, the paste tends not to flow.
本発明の変性ポリイミド系樹脂組成物及びそれからなるペーストには、必要に応じて、フタロシアニン・ブルー、フタロシアニン・グリーン、アイオジン・グリーン、ジスアゾイエロー、クリスタルバイオレット、酸化チタン、カーボンブラック、ナフタレンブラックなどの公知慣用の着色剤、ハイドロキノン、ハイドロキノンモノメチルエーテル、tert−ブチルカテコール、ピロガロール、フェノチアジン等の公知慣用の重合禁止剤、アスベスト、オルベン、ベントン、モンモリロナイト等の公知慣用の増粘剤、シリコーン系、フッ素系、高分子系等の消泡剤、レベリング剤、イミダゾール系、チアゾール系、トリアゾール系、有機アルミニウム化合物、有機チタン化合物、有機シラン化合物などのカップリング剤/密着性付与剤、リン酸エステル、リン酸メラミン、ホスファゼン、臭素化エポキシ、三酸化アンチモン等の難燃剤、難燃助剤、熱安定剤、酸化防止剤、滑剤のような公知慣用の添加剤類を用いることができる。 For the modified polyimide resin composition of the present invention and the paste comprising the same, known phthalocyanine blue, phthalocyanine green, iodin green, disazo yellow, crystal violet, titanium oxide, carbon black, naphthalene black, etc. Conventional colorants, known conventional polymerization inhibitors such as hydroquinone, hydroquinone monomethyl ether, tert-butylcatechol, pyrogallol, phenothiazine, etc., known conventional thickeners such as asbestos, olben, benton, montmorillonite, silicone-based, fluorine-based, Defoaming agents such as polymers, leveling agents, imidazole-based, thiazole-based, triazole-based, organoaluminum compounds, organotitanium compounds, organosilane compounds, and other coupling agents / adhesion imparting agents, phosphoric acid esters Known and commonly used additives such as flame retardants such as stealth, melamine phosphate, phosphazene, brominated epoxy and antimony trioxide, flame retardant aids, heat stabilizers, antioxidants and lubricants can be used.
<硬化塗膜>
本発明の変性ポリイミド系樹脂組成物及びそれからなるペーストは、例えば、ソルダーレジストとしては次のようにして硬化し、硬化物を得る。即ち、フレキシブルプリント配線板に、スクリーン印刷法、スプレー法、ロールコート法、静電塗装法、カーテンコート法等の方法により10〜160μmの膜厚で本発明の組成物を塗布し、塗膜を60〜120℃で予備乾燥させた後、120〜200℃で本乾燥させる。乾燥は空気中でも不活性雰囲気中でもよい。
<Curing coating>
The modified polyimide resin composition of the present invention and the paste comprising the same are cured, for example, as a solder resist as follows to obtain a cured product. That is, the composition of the present invention is applied to a flexible printed wiring board with a film thickness of 10 to 160 μm by a screen printing method, a spray method, a roll coating method, an electrostatic coating method, a curtain coating method, etc. After preliminary drying at 60 to 120 ° C., the film is finally dried at 120 to 200 ° C. Drying may be in air or in an inert atmosphere.
本発明の変性ポリイミド系樹脂組成物及びそれからなるペーストは、乾燥硬化させた膜厚20μmのフィルムの、波長400nmにおける光線透過率が65%以上であることが必要である。好ましくは75%以上、更に好ましくは80%以上である。65%未満の場合、透明性が求められない用途での使用には差し支えないが、本発明の目的とする透明基板等、際立って透明性が求められる用途に用いるときに問題が生じる可能性がある。 The modified polyimide resin composition of the present invention and the paste comprising the same are required to have a light transmittance of 65% or more at a wavelength of 400 nm of a dried and cured film having a thickness of 20 μm. Preferably it is 75% or more, More preferably, it is 80% or more. If it is less than 65%, there is no problem in using it in applications where transparency is not required, but there is a possibility that problems may arise when it is used in applications that require outstanding transparency, such as a transparent substrate intended for the present invention. is there.
本発明の変性ポリイミド系樹脂組成物及びそれからなるペーストは、乾燥硬化させた膜厚20μmのフィルムの、25℃における破断伸びが70%以上であることが必要である。好ましくは120%以上、更に好ましくは150%以上である。70%未満の場合、塗膜として充分な屈曲性が確保されない場合がある。 The modified polyimide resin composition of the present invention and the paste comprising the same are required to have a breaking elongation at 25 ° C. of 70% or more of a dry-cured film having a thickness of 20 μm. Preferably it is 120% or more, More preferably, it is 150% or more. If it is less than 70%, sufficient flexibility as a coating film may not be ensured.
本発明の変性ポリイミド系樹脂組成物及びそれからなるペーストは、乾燥硬化させた膜厚20μmのフィルムの、25℃における引張り弾性率が1.2GPa以下であることが必要である。好ましくは1.0GPa以下であり、更に好ましくは0.8GPa以下である。1.2GPaを超えると、積層した場合にそりが発生する場合がある。 The modified polyimide resin composition of the present invention and the paste comprising the same are required to have a tensile elastic modulus at 25 ° C. of 1.2 GPa or less of a dried and cured film having a thickness of 20 μm. Preferably it is 1.0 GPa or less, More preferably, it is 0.8 GPa or less. If it exceeds 1.2 GPa, warping may occur when laminated.
このようにして得られた本発明の変性ポリイミド系樹脂組成物及びそれからなるペーストは、被膜形成材料として、半導体素子や各種電子部品用オーバーコートインキ、ソルダーレジストインキ、層間絶縁膜に有用である他、塗料、コーティング剤、接着剤等としても使用できる。
The thus obtained modified polyimide resin composition of the present invention and the paste comprising the same are useful as a film forming material for semiconductor elements, overcoat inks for various electronic components, solder resist inks, interlayer insulating films, etc. It can also be used as a paint, a coating agent, an adhesive and the like.
本発明をさらに具体的に説明するために、以下に実施例を挙げるが、本発明は実施例になんら限定されるものではない。なお、実施例に記載された測定値は以下の方法によって測定されたものである。 In order to describe the present invention more specifically, examples will be given below, but the present invention is not limited to the examples. In addition, the measured value described in the Example is measured by the following method.
<対数粘度>
変性ポリイミド系樹脂を、ポリマー濃度が0.5g/dlとなるようにN−メチル−2−ピロリドンに溶解し、30℃にて、ウベローデ型粘度管により溶液粘度を測定した。
対数粘度は以下の式をもって定義した。
(対数粘度)=(lnηrel)/C
ln:自然対数、
ηrel:溶媒落下時間測定による純溶媒に対する溶液の粘度比(−)、
C:溶液の濃度(g/dl)
<Logarithmic viscosity>
The modified polyimide resin was dissolved in N-methyl-2-pyrrolidone so that the polymer concentration was 0.5 g / dl, and the solution viscosity was measured with an Ubbelohde viscosity tube at 30 ° C.
The logarithmic viscosity was defined by the following formula.
(Logarithmic viscosity) = (lnηrel) / C
ln: natural logarithm,
ηrel: the viscosity ratio (−) of the solution to the pure solvent by solvent fall time measurement,
C: Solution concentration (g / dl)
<揺変度(チキソ比)>
ブルックフィールドBH型回転粘度計を用いて、次の手順で測定した。広口型遮光瓶(100ml)に樹脂組成物またはペーストを入れ、恒温水槽を用いて液温を25℃±0.5℃に調整した。ついで、ガラス棒を用いて12〜15秒かけて40回撹拌した後、所定のローターを設置して、5分静置した後、20rpmで3分回転させたときの目盛りを読み取った。粘度は、この目盛りに換算表の係数をかけて算出した。同じく25℃、2rpmで測定した粘度の値から次式で計算した。
揺変度=粘度(2rpm)/粘度(20rpm)
<Fluctuation (thixo ratio)>
Using a Brookfield BH rotational viscometer, the measurement was performed in the following procedure. The resin composition or paste was placed in a wide-mouthed light-shielding bottle (100 ml), and the liquid temperature was adjusted to 25 ° C. ± 0.5 ° C. using a constant temperature water bath. Subsequently, after stirring 40 times over 12 to 15 seconds using a glass rod, a predetermined rotor was installed, allowed to stand for 5 minutes, and then the scale when rotated at 20 rpm for 3 minutes was read. The viscosity was calculated by multiplying this scale by the coefficient in the conversion table. Similarly, the following formula was calculated from the viscosity value measured at 25 ° C. and 2 rpm.
Deflection = viscosity (2 rpm) / viscosity (20 rpm)
<半田耐熱性>
得られた積層フィルムを、25℃、65%で24時間調湿し、室温でフラックス洗浄した後、260℃の半田浴に30秒間浸漬し、剥がれや膨れ等の外観異常の有無を観察した。
(判定)○:外観異常なし
△:わずかに外観異常あり
×:全面外観異常あり
<Solder heat resistance>
The obtained laminated film was conditioned at 25 ° C. and 65% for 24 hours, washed with flux at room temperature, then immersed in a solder bath at 260 ° C. for 30 seconds, and observed for appearance abnormalities such as peeling and swelling.
(Judgment) ○: No appearance abnormality △: Slight appearance abnormality ×: Overall appearance abnormality
<屈曲性>
得られた積層フィルムに、JIS−K5400に準じて評価をおこなった。心棒の直径は2mmとしクラック発生の有無を確認した。
<Flexibility>
The obtained laminated film was evaluated according to JIS-K5400. The diameter of the mandrel was 2 mm, and the presence or absence of cracks was confirmed.
<そり>
得られた積層フィルムを10cm×10cmに切り出した。25℃、65%で24時間調湿したサンプルを下に凸の状態で水平なガラス板に載せ、四隅の高さの平均を評価した。
(判定)○:高さ2mm未満
△:高さ10mm未満
×:高さ10mm以上
<Sleigh>
The obtained laminated film was cut out to 10 cm × 10 cm. A sample conditioned at 25 ° C. and 65% for 24 hours was placed on a horizontal glass plate in a convex state, and the average height of the four corners was evaluated.
(Judgment) ○: Less than 2 mm in height Δ: Less than 10 mm in height ×: More than 10 mm in height
<密着性>
得られた積層フィルムに、JIS−K5400に準じて、1mmの碁盤目を100ヶ所作り、セロテープ(登録商標)による剥離試験をおこない碁盤目の剥離状態を観察した。
厚さ25μmのポリイミドフィルムを基材とした場合についても同様におこなった。
(判定)○:100/100で剥離なし
△:70〜99/100
×:0〜70/100
<Adhesion>
According to JIS-K5400, 100 1-mm grids were made on the obtained laminated film, and a peel test was performed using cello tape (registered trademark) to observe the peeled-off state of the grids.
The same process was performed when a polyimide film having a thickness of 25 μm was used as a base material.
(Decision) ○: No peeling at 100/100 Δ: 70 to 99/100
X: 0-70 / 100
<鉛筆硬度>
得られた積層フィルムについて、JIS−K5400に準じて評価をおこなった。
<Pencil hardness>
The obtained laminated film was evaluated according to JIS-K5400.
<フィルム光線透過率>
分光光度計(島津製作所(株)製UV−3150)にて、波長領域400nmでの光線透過率を測定した(フィルム厚20μm)
<Light transmittance of film>
The light transmittance in a wavelength region of 400 nm was measured with a spectrophotometer (UV-3150, manufactured by Shimadzu Corporation) (film thickness 20 μm).
<フィルム機械特性>
引張り試験機(オリエンテック製RTM−100)にて、長手方向(MD方向)に幅10mm、長さ100mmの短冊状に切り出したサンプルをサンプル固定チャックに上下20mmずつ挟み固定し、引張り速度20mm/分、チャック間距離40mm、温度25℃60RH%の条件で測定し、破断伸び、引張り弾性率を求めた。なお、測定は5回行い平均値を採用した。
<Film mechanical properties>
Using a tensile tester (Orientec RTM-100), a sample cut into a strip shape having a width of 10 mm and a length of 100 mm in the longitudinal direction (MD direction) is sandwiched and fixed by a sample fixing chuck 20 mm above and below, and a tensile speed of 20 mm / And the distance between chucks was 40 mm and the temperature was 25 ° C. and 60 RH%, and the elongation at break and tensile modulus were obtained. In addition, the measurement was performed 5 times and the average value was employ | adopted.
<フィルムTg>
動的粘弾性測定装置(アイティー計側制御製DVA−220)にて、幅4mm×長さ21mmのサンプルを各3mmずつサンプル固定チャックに挟み、測定長15mmで周波数110Hz、昇温速度4℃/分の条件で測定した時のtanδの極大点をガラス転移温度(Tg)とした。
<Film Tg>
Using a dynamic viscoelasticity measuring device (DVA-220 manufactured by IT meter side control), a sample of 4 mm width × 21 mm length was sandwiched between 3 mm each of the sample fixing chuck, the measurement length was 15 mm, the frequency was 110 Hz, and the heating rate was 4 ° C. The maximum point of tan δ when measured under the conditions of / min was defined as the glass transition temperature (Tg).
製造例1
攪拌機、冷却管、窒素導入管及び温度計を備えた4ツ口2リットルセパラブルフラスコに、無水トリメリット酸(以下TMAと略す、純度99.9%、トリメリット酸含有量0.1%);92.8g(0.483mol)、1,4−シクロヘキサンジカルボン酸(以下CHDA);83.2g(0.483mol)、ポリカプロラクトンジオール(ダイセル化学工業(株)製の商品名PLACCEL、分子量2000、以下PCL−2000と略す);168g(0.084mol)、イソホロンジイソシアネート(以下IPDI);222.3g(1.000mol)、γ−ブチロラクトン(以下γ−BL);485.3g及び触媒としてフッ化カリウム(以下KF);1.2g(2mol%)を仕込み、窒素気流下、120℃まで昇温し、1.5時間反応させた。次いで180℃まで昇温し5時間反応させた後、シクロヘキサノン(以下CHX)を306.5g加えて希釈し、室温まで冷却することで不揮発分38質量%の薄黄色変性ポリイミド系樹脂溶液A−1を得た。
Production Example 1
Trimellitic anhydride (hereinafter abbreviated as TMA, purity 99.9%, trimellitic acid content 0.1%) in a four-necked 2 liter separable flask equipped with a stirrer, cooling tube, nitrogen inlet tube and thermometer 92.8 g (0.483 mol), 1,4-cyclohexanedicarboxylic acid (hereinafter CHDA); 83.2 g (0.483 mol), polycaprolactone diol (trade name PLACEL, manufactured by Daicel Chemical Industries, Ltd., molecular weight 2000, 168 g (0.084 mol), isophorone diisocyanate (hereinafter IPDI); 222.3 g (1.000 mol), γ-butyrolactone (hereinafter γ-BL); 485.3 g and potassium fluoride as a catalyst (Hereinafter referred to as KF); 1.2 g (2 mol%) was charged, and the temperature was raised to 120 ° C. under a nitrogen stream, The reaction was allowed for 1.5 hours. Subsequently, after heating up to 180 degreeC and making it react for 5 hours, 306.5g of cyclohexanone (henceforth CHX) is added and diluted, and it cools to room temperature, and the pale yellow modified polyimide resin solution A-1 of non-volatile matter 38 mass% Got.
製造例2
攪拌機、冷却管、窒素導入管及び温度計を備えた4ツ口2リットルセパラブルフラスコに、無水ピロメリット酸(以下PMDAと略す、純度>99.9%);114.5g(0.525mol)、CHDA;72.3g(0.420mol)、PCL−2000;210g(0.105mol)、IPDI;222.3g(1.000mol)、γ−BL;539.9g及び触媒としてKF;1.2g(2mol%)を仕込み、窒素気流下、120℃まで昇温し、1.5時間反応させた。次いで160℃まで昇温し5時間反応させた後、γ−BLを341g加えて希釈し、室温まで冷却することで不揮発分38質量%の薄褐色変性ポリイミド系樹脂溶液A−2を得た。
Production Example 2
Pyromellitic anhydride (hereinafter abbreviated as PMDA, purity>99.9%); 114.5 g (0.525 mol) in a four-necked 2 liter separable flask equipped with a stirrer, cooling tube, nitrogen introduction tube and thermometer , CHDA; 72.3 g (0.420 mol), PCL-2000; 210 g (0.105 mol), IPDI; 222.3 g (1.000 mol), γ-BL; 539.9 g and KF as catalyst: 1.2 g ( 2 mol%), and the temperature was raised to 120 ° C. under a nitrogen stream and allowed to react for 1.5 hours. Subsequently, after heating up to 160 degreeC and making it react for 5 hours, 341g of (gamma) -BL was added and diluted, and the light brown modified polyimide resin solution A-2 with a non volatile matter of 38 mass% was obtained by cooling to room temperature.
製造例3
攪拌機、冷却管、窒素導入管及び温度計を備えた4ツ口2リットルセパラブルフラスコに、TMA;178.1g(0.927mol)、PCL−2000;206g(0.103mol)、IPDI;133.4g(0.600mol)、4,4′−ジシクロヘキシルメタンジイソシアネート(以下H−MDI);104.9g(0.400mol)、γ−BL;543.2g及び触媒としてナトリウムメチラート;1.1g(2mol%)を仕込み、窒素気流下、120℃まで昇温し、1.5時間反応させた。次いで180℃まで昇温し5時間反応させた後、CHXを343.1g加えて希釈し、室温まで冷却することで不揮発分38質量%の薄黄色変性ポリイミド系樹脂溶液A−3を得た。
Production Example 3
In a four-necked 2 liter separable flask equipped with a stirrer, a condenser, a nitrogen inlet tube and a thermometer, TMA: 178.1 g (0.927 mol), PCL-2000; 206 g (0.103 mol), IPDI: 133. 4 g (0.600 mol), 4,4′-dicyclohexylmethane diisocyanate (hereinafter H-MDI); 104.9 g (0.400 mol), γ-BL; 543.2 g and sodium methylate as a catalyst; 1.1 g (2 mol) %), The temperature was raised to 120 ° C. under a nitrogen stream, and the reaction was allowed to proceed for 1.5 hours. Next, after raising the temperature to 180 ° C. and reacting for 5 hours, 343.1 g of CHX was added for dilution, and the mixture was cooled to room temperature to obtain a pale yellow modified polyimide resin solution A-3 having a nonvolatile content of 38% by mass.
製造例4
攪拌機、冷却管、窒素導入管及び温度計を備えた4ツ口2リットルセパラブルフラスコに、TMA;98.0g(0.510mol)、CHDA;87.8g(0.510mol)、IPDI;222.3g(1.000mol)、γ−BL;320.1g及び触媒としてKF;1.2g(2mol%)を仕込み、窒素気流下、120℃まで昇温し、1.5時間反応させた。次いで180℃まで昇温し5時間反応させた後、N−メチル−2−ピロリドン(以下NMP)を503.0g加えて希釈し、室温まで冷却することで不揮発分28質量%の薄黄色変性ポリイミド系樹脂溶液A−4を得た。
Production Example 4
TMA; 98.0 g (0.510 mol), CHDA; 87.8 g (0.510 mol), IPDI; 222. In a four-necked 2 liter separable flask equipped with a stirrer, a condenser, a nitrogen inlet tube and a thermometer. 3 g (1.000 mol), γ-BL; 320.1 g and KF; 1.2 g (2 mol%) as a catalyst were charged, heated to 120 ° C. in a nitrogen stream, and reacted for 1.5 hours. Next, after raising the temperature to 180 ° C. and reacting for 5 hours, 503.0 g of N-methyl-2-pyrrolidone (hereinafter referred to as NMP) was added to dilute, and cooled to room temperature. System resin solution A-4 was obtained.
製造例5
攪拌機、冷却管、窒素導入管及び温度計を備えた4ツ口2リットルセパラブルフラスコに、TMA;199.8g(1.040mol)、MDI;250.3g(1.000mol)、NMP;831.4g及び触媒としてKF;1.2g(2mol%)を仕込み、窒素気流下、120℃まで昇温し、2時間反応させた。次いで160℃まで昇温し4時間反応させた後、NMPを129.3g加えて希釈し、室温まで冷却することで不揮発分35質量%の濃褐色ポリイミド系樹脂溶液A−5を得た。
Production Example 5
In a four-necked 2 liter separable flask equipped with a stirrer, a condenser tube, a nitrogen inlet tube and a thermometer, TMA; 199.8 g (1.040 mol), MDI; 250.3 g (1.000 mol), NMP; 831. 4 g and KF as a catalyst; 1.2 g (2 mol%) were charged, heated to 120 ° C. under a nitrogen stream, and reacted for 2 hours. Next, the temperature was raised to 160 ° C. and reacted for 4 hours, and 129.3 g of NMP was added for dilution, followed by cooling to room temperature to obtain a dark brown polyimide resin solution A-5 having a nonvolatile content of 35% by mass.
製造例6
攪拌機、冷却管、窒素導入管及び温度計を備えた4ツ口2リットルセパラブルフラスコに、TMA;76.4g(0.398mol)、エチレングリコールビスアンヒドロトリメリテート(以下TMEG−200);163.2g(0.398mol)、、PCL−2000;448.8g(0.224mol)、MDI;250.3g(1.000mol)、γ−BL;1305.1g及び触媒としてKF;1.2g(2mol%)を仕込み、窒素気流下、120℃まで昇温し、2時間反応させた。次いで180℃まで昇温し4時間反応させた後、γ−BLを310.7g加えて希釈し、室温まで冷却することで不揮発分35質量%の濃褐色変性ポリイミド系樹脂溶液A−6を得た。
Production Example 6
In a four-necked 2 liter separable flask equipped with a stirrer, a condenser tube, a nitrogen inlet tube and a thermometer, TMA; 76.4 g (0.398 mol), ethylene glycol bisanhydro trimellitate (hereinafter referred to as TMEG-200); 163.2 g (0.398 mol), PCL-2000; 448.8 g (0.224 mol), MDI; 250.3 g (1.000 mol), γ-BL; 1305.1 g and KF as catalyst: 1.2 g ( 2 mol%), and the temperature was raised to 120 ° C. under a nitrogen stream and allowed to react for 2 hours. Subsequently, after heating up to 180 degreeC and making it react for 4 hours, 310.7g of (gamma) -BL is added and diluted, The dark brown modified polyimide resin solution A-6 of 35 mass% of non volatile matters is obtained by cooling to room temperature. It was.
実施例1
製造例1で得られた変性ポリイミド系樹脂溶液A−1の樹脂分100質量部に対して、エピコート152(油化シェルエポキシ(株)製フェノールノボラック型エポキシ樹脂の商品名)10質量部を加えシクロヘキサノンで希釈して、本発明の変性ポリイミド樹脂組成物を得た。厚さ18μmの電解銅箔の光沢面に、得られた変性ポリイミド系樹脂組成物を乾燥後の厚さ20μmになるよう塗布した。80℃で10分熱風乾燥した後、空気雰囲気下、160℃で120分加熱して積層フィルムを得た。また、得られた積層フィルムの銅箔を塩化第二鉄溶液でエッチング除去することにより、フィルムを得た。評価結果を表2に示す。
Example 1
To 100 parts by mass of the resin content of the modified polyimide resin solution A-1 obtained in Production Example 1, 10 parts by mass of Epicoat 152 (trade name of phenol novolac type epoxy resin manufactured by Yuka Shell Epoxy Co., Ltd.) was added. The modified polyimide resin composition of the present invention was obtained by diluting with cyclohexanone. The resulting modified polyimide resin composition was applied to a glossy surface of an electrolytic copper foil having a thickness of 18 μm so as to have a thickness of 20 μm after drying. After drying with hot air at 80 ° C. for 10 minutes, the laminate film was obtained by heating at 160 ° C. for 120 minutes in an air atmosphere. Moreover, the film was obtained by carrying out the etching removal of the copper foil of the obtained laminated | multilayer film with a ferric chloride solution. The evaluation results are shown in Table 2.
実施例2
実施例1で得られた変性ポリイミド樹脂組成物の不揮発分80.5質量部に対して、さらにアエロジェル#300(日本アエロジル(株)製親水性シリカ微粒子)を6.9質量部加え、さらに消泡剤としてフローレンAC−326(共栄社化学(株)製)を加え、まず粗混練りし、次いで高速3本ロールを用いて3回混練りを繰り返すことで、均一にフィラーが分散しチキソトロピー性を有する、本発明の変性ポリイミド樹脂組成物からなるペーストを得た。厚さ18μmの電解銅箔の光沢面に、得られた変性ポリイミド系樹脂組成物からなるペーストを乾燥後の厚さ20μmになるよう塗布した。80℃で10分熱風乾燥した後、空気雰囲気下、160℃で120分加熱して積層フィルムを得た。また、得られた積層フィルムの銅箔を塩化第二鉄溶液でエッチング除去することにより、フィルムを得た。結果を表1、2に示す。
Example 2
To the non-volatile content of 80.5 parts by mass of the modified polyimide resin composition obtained in Example 1, 6.9 parts by mass of Aerogel # 300 (Nippon Aerosil Co., Ltd. hydrophilic silica fine particles) was further added. By adding Floren AC-326 (manufactured by Kyoeisha Chemical Co., Ltd.) as a foaming agent, first kneading roughly, and then repeating kneading three times using a high-speed three roll, the filler is uniformly dispersed and thixotropic properties are obtained. A paste comprising the modified polyimide resin composition of the present invention was obtained. The paste made of the obtained modified polyimide resin composition was applied to the glossy surface of an electrolytic copper foil having a thickness of 18 μm so as to have a thickness of 20 μm after drying. After drying with hot air at 80 ° C. for 10 minutes, the laminate film was obtained by heating at 160 ° C. for 120 minutes in an air atmosphere. Moreover, the film was obtained by carrying out the etching removal of the copper foil of the obtained laminated | multilayer film with a ferric chloride solution. The results are shown in Tables 1 and 2.
実施例3
実施例2において、エポキシ樹脂の添加量を変えた他は、同様にしてペーストを調製した。ペースト粘度により適宜、希釈溶剤としてCHXを追加して粘度調整した。結果を表1、2に示す。
Example 3
In Example 2, a paste was prepared in the same manner except that the addition amount of the epoxy resin was changed. The viscosity was adjusted appropriately by adding CHX as a diluent solvent depending on the paste viscosity. The results are shown in Tables 1 and 2.
実施例4〜5
実施例1、2で用いた変性ポリイミド樹脂溶液A−1に代えて、A−2、A−3を用いて表1に示したような配合で同様にしてペーストを調製した。ペースト粘度により適宜、希釈溶剤としてCHXを追加して粘度調整した。結果を表1、2に示す。
Examples 4-5
Instead of the modified polyimide resin solution A-1 used in Examples 1 and 2, pastes were prepared in the same manner using A-2 and A-3 with the formulations shown in Table 1. The viscosity was adjusted appropriately by adding CHX as a diluent solvent depending on the paste viscosity. The results are shown in Tables 1 and 2.
比較例1
実施例1においてエポキシ樹脂を添加せずに評価をおこなった。結果を表1、2に示す。この場合、充分な半田耐熱性が得られず塗膜は軟化する。
Comparative Example 1
In Example 1, evaluation was performed without adding an epoxy resin. The results are shown in Tables 1 and 2. In this case, sufficient solder heat resistance cannot be obtained and the coating film is softened.
比較例2〜4
実施例1,2で用いた変性ポリイミド樹脂溶液に代えて、表1に示したような配合で同様にペーストを調製した。ペースト粘度により適宜、希釈溶剤としてCHXを追加して粘度調整した。さらに比較例2、4においては、乾燥温度を250℃で60分として積層フィルムを調製した。結果を表1、2に示す。比較例2は、透明性は良好であるが、可撓性成分を含まない樹脂であるためワニス安定性が低く窒素系極性溶媒の添加が必要となる。その結果インキの白化がおこり、かつ高温乾燥が必要となる。また高弾性率によるそりが発生し、破断伸びが小さいため屈曲性に劣る。比較例3は、高Tgであり耐熱性に優れるが、黄色に着色しており透明性が得られない。また比較例2と同様の問題がある。比較例4は、可撓性成分を含むため、非窒素系溶媒に溶解し、そりや屈曲性も優れるがやはり透明性が得られない。
Comparative Examples 2-4
Instead of the modified polyimide resin solution used in Examples 1 and 2, pastes were similarly prepared with the formulations shown in Table 1. The viscosity was adjusted appropriately by adding CHX as a diluent solvent depending on the paste viscosity. Further, in Comparative Examples 2 and 4, laminated films were prepared at a drying temperature of 250 ° C. for 60 minutes. The results are shown in Tables 1 and 2. Comparative Example 2 has good transparency, but is a resin that does not contain a flexible component, and therefore has low varnish stability and requires the addition of a nitrogen-based polar solvent. As a result, whitening of the ink occurs and high temperature drying is required. In addition, warping due to a high elastic modulus occurs, and since the elongation at break is small, the flexibility is poor. Comparative Example 3 has a high Tg and excellent heat resistance, but is colored yellow and does not provide transparency. In addition, there are the same problems as in Comparative Example 2. Since Comparative Example 4 contains a flexible component, it dissolves in a non-nitrogen solvent and is excellent in warpage and flexibility, but transparency cannot be obtained.
このようにして得られた本発明の変性ポリイミド系樹脂組成物及びそれからなるペーストは、被膜形成材料として、半導体素子や各種電子部品用オーバーコートインキ、ソルダーレジストインキ、層間絶縁膜に有用である他、塗料、コーティング剤、接着剤等として電子機器の幅広い分野で使用できるため、産業上資すること大である。特に液晶ディスプレイ等に用いられる透明フィルム基板用材料として好適である。 The thus obtained modified polyimide resin composition of the present invention and the paste comprising the same are useful as a film forming material for semiconductor elements, overcoat inks for various electronic components, solder resist inks, interlayer insulating films, etc. Since it can be used in a wide range of electronic devices as paints, coating agents, adhesives, etc., it is a big industrial contribution. It is particularly suitable as a transparent film substrate material used for liquid crystal displays and the like.
Claims (5)
(B)成分として、1分子あたり2個以上のエポキシ基を有するエポキシ樹脂、
を含有し、反応後に溶媒置換をおこなわず、上記以外の有機溶媒を実質的に含有しないことを特徴とする変性ポリイミド系樹脂組成物。
(B) As an ingredient, an epoxy resin having two or more epoxy groups per molecule,
A modified polyimide resin composition characterized in that it contains no organic solvent other than those mentioned above, and does not undergo solvent substitution after the reaction.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2008297388A (en) * | 2007-05-30 | 2008-12-11 | Toyobo Co Ltd | Modified polyimide resin composition, paste containing the composition and electronic part manufactured by using the paste |
| JP2009280727A (en) * | 2008-05-23 | 2009-12-03 | Toyobo Co Ltd | Urethane-modified polyimide-based resin composition, paste comprising the same composition, and electronic component formed from the same paste |
| JP2010163607A (en) * | 2008-12-15 | 2010-07-29 | Ube Ind Ltd | Thermosetting modified polyimide resin composition |
| JP2010260906A (en) * | 2009-04-30 | 2010-11-18 | Pi R & D Co Ltd | Method for producing modified polyimide and modified polyimide |
| JP2017206591A (en) * | 2016-05-17 | 2017-11-24 | 株式会社カネカ | Production method of thermosetting resin composition and use of the same |
| JP2017226847A (en) * | 2013-03-18 | 2017-12-28 | 旭化成株式会社 | Resin precursor, resin composition including the same, resin film, manufacturing method thereof, laminate and manufacturing method thereof |
| CN117986968A (en) * | 2024-02-02 | 2024-05-07 | 秀珀尔科技有限公司 | Environment-friendly fireproof wear-resistant silicon glaze terrace material and preparation process thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008297388A (en) * | 2007-05-30 | 2008-12-11 | Toyobo Co Ltd | Modified polyimide resin composition, paste containing the composition and electronic part manufactured by using the paste |
| JP2009280727A (en) * | 2008-05-23 | 2009-12-03 | Toyobo Co Ltd | Urethane-modified polyimide-based resin composition, paste comprising the same composition, and electronic component formed from the same paste |
| JP2010163607A (en) * | 2008-12-15 | 2010-07-29 | Ube Ind Ltd | Thermosetting modified polyimide resin composition |
| JP2010260906A (en) * | 2009-04-30 | 2010-11-18 | Pi R & D Co Ltd | Method for producing modified polyimide and modified polyimide |
| WO2010126132A3 (en) * | 2009-04-30 | 2010-12-23 | 株式会社ピーアイ技術研究所 | Modified polyimide and method for producing modified polyimide |
| US8779085B2 (en) | 2009-04-30 | 2014-07-15 | Pi R&D Co., Ltd. | Modified polyimide and method for producing modified polyimide |
| JP2017226847A (en) * | 2013-03-18 | 2017-12-28 | 旭化成株式会社 | Resin precursor, resin composition including the same, resin film, manufacturing method thereof, laminate and manufacturing method thereof |
| JP2017206591A (en) * | 2016-05-17 | 2017-11-24 | 株式会社カネカ | Production method of thermosetting resin composition and use of the same |
| CN117986968A (en) * | 2024-02-02 | 2024-05-07 | 秀珀尔科技有限公司 | Environment-friendly fireproof wear-resistant silicon glaze terrace material and preparation process thereof |
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