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JP2008032674A - Quality inspection method for rolling device parts and quality inspection device for rolling device parts - Google Patents

Quality inspection method for rolling device parts and quality inspection device for rolling device parts Download PDF

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JP2008032674A
JP2008032674A JP2006289101A JP2006289101A JP2008032674A JP 2008032674 A JP2008032674 A JP 2008032674A JP 2006289101 A JP2006289101 A JP 2006289101A JP 2006289101 A JP2006289101 A JP 2006289101A JP 2008032674 A JP2008032674 A JP 2008032674A
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Prior art keywords
rolling device
quality
rolling
inspecting
quality inspection
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Inventor
Takanori Miyasaka
孝範 宮坂
Noboru Yasuda
昇 安田
Kyosuke Tokiwa
恭輔 常盤
Kenji Imanishi
賢治 今西
Kinji Yugawa
謹次 湯川
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NSK Ltd
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NSK Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/4617Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/64Special methods of manufacture

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  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

【課題】転動装置部品の品質に異常があるか否かを簡便かつ迅速に検査することのできる転動装置部品の品質検査方法及び転動装置部品用品質検査装置を提供する。
【解決手段】検査すべき転動装置または転動装置部品を電磁誘導センサ30の励磁コイル32に交流電圧を印加して発生する交流磁界内に配置し、交流磁界の磁束密度の変化に伴って誘導コイル33に発生した誘導起電力の変化から転動装置部品の品質に異常があるか否かを検査する。
【選択図】図2
The present invention provides a rolling device component quality inspection method and a rolling device component quality inspection device capable of simply and quickly inspecting whether there is an abnormality in the quality of the rolling device component.
A rolling device or a rolling device component to be inspected is arranged in an AC magnetic field generated by applying an AC voltage to an exciting coil 32 of an electromagnetic induction sensor 30, and accompanying a change in magnetic flux density of the AC magnetic field. It is inspected from the change of the induced electromotive force generated in the induction coil 33 whether or not the quality of the rolling device parts is abnormal.
[Selection] Figure 2

Description

本発明は、転がり軸受、ボールねじ、直動案内軸受装置などの転動装置を構成する転動装置部品(例えば軌道輪、保持器、ねじ軸、ナット、案内レール、スライダ、転動体など)の品質に異常があるか否かを検査する方法及び転動装置部品用品質検査装置に関する。   The present invention relates to rolling device parts (for example, bearing rings, cages, screw shafts, nuts, guide rails, sliders, rolling elements, etc.) constituting rolling devices such as rolling bearings, ball screws, and linear motion guide bearing devices. The present invention relates to a method for inspecting whether there is an abnormality in quality and a quality inspection device for rolling device parts.

軌道輪、ねじ軸、スライダおよび転動体などの転動装置部品は、合金鋼などの金属材料から形成され、熱処理により発生した歪みによりクラックや表面疵が生じやすい。また、熱処理後の加工時に負荷が加わったり摩擦熱が発生したりすることによってクラックが転動装置部品内部に生じやすくなる。そのため、転がり軸受、ボールねじ、直動案内軸受装置などの転動装置を組立てる際には、クラックなどの内部欠陥や表面疵などの表面欠陥が転動装置部品にあるか否かの品質検査を行っている。   Rolling device parts such as bearing rings, screw shafts, sliders, and rolling elements are made of a metal material such as alloy steel, and cracks and surface defects are likely to occur due to distortion generated by heat treatment. In addition, cracks are likely to occur inside the rolling device parts by applying a load or generating frictional heat during processing after heat treatment. For this reason, when assembling rolling devices such as rolling bearings, ball screws, and linear motion guide bearing devices, quality inspections are conducted to determine whether there are internal defects such as cracks and surface defects such as surface defects on the rolling device parts. Is going.

たとえば、転がり軸受の軌道輪に割れなどの内部欠陥や表面疵などの表面欠陥があるか否かを検査する方法として、超音波探傷プローブを軌道輪の軌道面に対向して配置し、軌道輪を回転させながら超音波探傷プローブを軌道輪の軸方向に動かして軌道輪の全断面を超音波探傷する方法が知られている(特許文献1及び2参照)。
特開平11−337530号公報 特開2000−314427号公報
For example, as a method of inspecting a rolling bearing raceway ring for internal defects such as cracks and surface defects such as surface flaws, an ultrasonic flaw detection probe is placed opposite the raceway surface of the raceway ring. There is known a method of performing ultrasonic flaw detection on the entire cross-section of the raceway by moving the ultrasonic flaw detection probe in the axial direction of the raceway while rotating (see Patent Documents 1 and 2).
JP-A-11-337530 JP 2000-314427 A

しかしながら、特許文献1または特許文献2に示された方法では、軌道輪を回転させると共に超音波探傷プローブを軌道輪の軸方向に動かす必要があるため、検査時間が長くなるという問題がある。また、液体などの超音波伝達媒体中に被測定物を配置したり、超音波伝達媒体を軌道輪の表面に塗布したりしなければならないため、洗浄等の工程が必要となり、コストがかかるという問題もある。   However, in the method disclosed in Patent Document 1 or Patent Document 2, it is necessary to rotate the raceway ring and move the ultrasonic flaw detection probe in the axial direction of the raceway ring. In addition, since it is necessary to place an object to be measured in an ultrasonic transmission medium such as a liquid or to apply the ultrasonic transmission medium to the surface of the raceway, a process such as cleaning is required, which is costly. There is also a problem.

本発明は上述した問題点に着目してなされたものであり、その目的は、転動装置部品の品質に異常があるか否かを簡便かつ迅速に検査することのできる転動装置部品の品質検査方法及び転動装置部品用品質検査装置を提供することにある。   The present invention has been made paying attention to the above-mentioned problems, and its purpose is the quality of rolling device parts that can easily and quickly inspect whether or not the quality of rolling device parts is abnormal. An object is to provide an inspection method and a quality inspection device for rolling device parts.

上記の目的を達成するために、請求項1の発明に係る転動装置部品の品質検査方法は、検査すべき転動装置部品または転動装置を交流磁界内に配置し、該交流磁界の磁束密度の変化から前記転動装置部品の品質に異常があるか否かを検査することを特徴とする。
請求項2の発明に係る転動装置部品の品質検査方法は、検査すべき転動装置部品または転動装置を励磁コイルに印加された交流電圧によって発生する交流磁界内に配置し、該交流磁界の磁束密度の変化から前記転動装置部品の品質に異常があるか否かを検査するに際して、前記交流磁界内に誘導コイルを配置し、該誘導コイルに発生した誘導起電力の変化から前記転動装置部品の品質に異常があるか否かを検査することを特徴とする。
In order to achieve the above object, a rolling device part quality inspection method according to the invention of claim 1 is characterized in that a rolling device part or a rolling device to be inspected is arranged in an alternating magnetic field, and the magnetic flux of the alternating magnetic field is It is characterized by inspecting whether or not there is an abnormality in the quality of the rolling device component from the change in density.
According to a second aspect of the present invention, there is provided a rolling device part quality inspection method in which a rolling device part or a rolling device to be inspected is disposed in an alternating magnetic field generated by an alternating voltage applied to an exciting coil, When inspecting whether there is an abnormality in the quality of the rolling device parts from the change in the magnetic flux density, an induction coil is disposed in the AC magnetic field, and the change in the induced electromotive force generated in the induction coil is performed. It is characterized by inspecting whether or not the quality of moving parts is abnormal.

請求項3の発明に係る転動装置部品用品質検査装置は、転動装置部品の品質に異常があるか否かを検査する装置であって、励磁コイルと、該励磁コイルに供給された交流電流のインピーダンス変化を検出するインピーダンス変化検出手段とを具備してなることを特徴とする。
請求項4の発明に係る転動装置部品用品質検査装置は、転動装置部品の品質に異常があるか否かを検査する装置であって、励磁コイルと、該励磁コイルに印加された交流電圧によって発生する交流磁界内に配置される誘導コイルと、該誘導コイルのインダクタンス変化を検出するインダクタンス変化検出手段とを具備してなることを特徴とする。
The quality inspection device for rolling device parts according to the invention of claim 3 is a device for inspecting whether or not the quality of the rolling device parts is abnormal, and includes an exciting coil and an alternating current supplied to the exciting coil. It is characterized by comprising impedance change detecting means for detecting a change in current impedance.
A rolling device part quality inspection apparatus according to a fourth aspect of the invention is an apparatus for inspecting whether or not the quality of a rolling device part is abnormal, and includes an exciting coil and an alternating current applied to the exciting coil. It is characterized by comprising an induction coil arranged in an alternating magnetic field generated by voltage and an inductance change detecting means for detecting an inductance change of the induction coil.

請求項5の発明に係る転動装置部品用品質検査装置は、請求項4記載の転動装置部品用品質検査装置において、前記励磁コイルと前記誘導コイルが一体の筐体内に収納されていることを特徴とする。
請求項6の発明に係る転動装置部品の品質検査方法は、請求項2記載の転動装置部品の品質検査方法において、前記転動装置部品の製造工程で発生した欠陥を検出するセンサとして、励磁コイルと誘導コイルとからなる複数の電磁誘導センサを用いることを特徴とする。
The quality inspection device for rolling device parts according to the invention of claim 5 is the quality inspection device for rolling device parts according to claim 4, wherein the excitation coil and the induction coil are housed in an integral casing. It is characterized by.
The rolling device part quality inspection method according to the invention of claim 6 is the rolling device component quality inspection method according to claim 2, as a sensor for detecting defects generated in the manufacturing process of the rolling device component. A plurality of electromagnetic induction sensors composed of an excitation coil and an induction coil are used.

請求項7の発明に係る転動装置部品用品質検査装置は、請求項4または5記載の転動装置部品用品質検査装置において、前記誘導コイルに発生した誘導起電力を閾値と比較し、前記誘導起電力が閾値より大きい場合に欠陥有りと判定する比較判定手段と、この比較判定手段の判定結果を記録媒体に記録する記録装置とを備えたことを特徴とする。
請求項8の発明に係る転動装置部品用品質検査装置は、請求項7記載の転動装置部品用品質検査装置において、前記比較判定手段の判定結果を記憶する記憶装置を備えたことを特徴とする。
The quality inspection device for rolling device parts according to the invention of claim 7 compares the induced electromotive force generated in the induction coil with a threshold value in the quality inspection device for rolling device parts according to claim 4 or 5, A comparison / determination unit that determines that there is a defect when the induced electromotive force is greater than a threshold value and a recording device that records a determination result of the comparison / determination unit on a recording medium are provided.
The quality inspection device for rolling device parts according to the invention of claim 8 is the quality inspection device for rolling device parts according to claim 7, further comprising a storage device for storing the determination result of the comparison determination means. And

請求項9の発明に係る転動装置部品の品質検査方法は、請求項1または2または6記載の検査方法が欠陥の有無を検査する方法であることを特徴とする。
請求項10の発明に係る転動装置部品の品質検査方法は、請求項9記載の転動装置部品の品質検査方法において、前記転動装置部品が転がり軸受の軌道輪であって、当該軌道輪の被検面となる表面部の粗さが0.4μmRa以下であり、かつ前記軌道輪の回転軸線を含み且つ回転軸に平行な方向の断面の全てを含む被検体積内に存在する欠陥の面積を平方根した長さが0.2mm以下となるように管理することを特徴とする。
According to a ninth aspect of the present invention, there is provided a quality inspection method for rolling device parts, wherein the inspection method according to the first, second, or sixth aspect is a method for inspecting for the presence or absence of defects.
The quality inspection method for a rolling device part according to the invention of claim 10 is the rolling device part quality inspection method according to claim 9, wherein the rolling device part is a bearing ring of a rolling bearing, The area of the defect present in the test volume having a roughness of the surface portion to be the test surface of 0.4 μmRa or less and including all of the cross section including the rotation axis of the raceway and parallel to the rotation axis It is characterized in that it is managed so that the square root length is 0.2 mm or less.

請求項11の発明に係る転動装置部品の品質検査方法は、請求項9記載の転動装置部品の品質検査方法において、前記転動装置部品が転がり軸受の軌道輪であって、当該軌道輪の被検面となる表面部の粗さが0.4μmRa以下であり、かつ前記被検面から転動体直径の2%に相当する深さまでの被検体積内に存在する欠陥の面積を平方根した長さが0.2mm以下となるように管理することを特徴とする。   The quality inspection method for a rolling device part according to the invention of claim 11 is the rolling device part quality inspection method according to claim 9, wherein the rolling device part is a bearing ring of a rolling bearing, The length of the square root of the area of defects existing in the test volume from the test surface to a depth corresponding to 2% of the diameter of the rolling element. It is characterized by managing so that the thickness is 0.2 mm or less.

請求項12の発明に係る転動装置部品の品質検査方法は、請求項1,2,6,9〜11のいずれか一項記載の検査方法が異材混入の有無を検査する方法であることを特徴とする。
請求項13の発明に係る転動装置部品の品質検査方法は、請求項1,2,6,9〜11のいずれか一項記載の検査方法が表面疲労の有無を検査する方法であることを特徴とする。
The quality inspection method for rolling device parts according to the invention of claim 12 is that the inspection method according to any one of claims 1, 2, 6, 9 to 11 is a method for inspecting the presence or absence of mixing of different materials. Features.
A quality inspection method for rolling device parts according to the invention of claim 13 is that the inspection method according to any one of claims 1, 2, 6, 9 to 11 is a method for inspecting the presence or absence of surface fatigue. Features.

請求項14の発明に係る転動装置部品の品質検査方法は、請求項1,2,6,9〜11のいずれか一項記載の検査方法が溶接剥れの有無を検査する方法であることを特徴とする。
請求項15の発明に係る転動装置部品の品質検査方法は、請求項1,2,6,9〜11のいずれか一項記載の検査方法が表面硬さを検査する方法であることを特徴とする。
The quality inspection method for rolling device parts according to the invention of claim 14 is a method for inspecting the presence or absence of weld peeling of the inspection method according to any one of claims 1, 2, 6, 9 to 11. It is characterized by.
A rolling device part quality inspection method according to a fifteenth aspect of the invention is characterized in that the inspection method according to any one of the first, second, sixth, and ninth to eleventh aspects is a method for inspecting surface hardness. And

請求項16の発明に係る転動装置部品の品質検査方法は、請求項1,2,6,9〜11のいずれか一項記載の検査方法が焼入れ深さを検査する方法であることを特徴とする。
請求項17の発明に係る転動装置部品の品質検査方法は、請求項1,2,6,9〜11のいずれか一項記載の検査方法が金属組織の変化を検査する方法であることを特徴とする。
The quality inspection method for rolling device parts according to the invention of claim 16 is characterized in that the inspection method according to any one of claims 1, 2, 6, 9 to 11 is a method of inspecting the quenching depth. And
The quality inspection method for rolling device parts according to the invention of claim 17 is that the inspection method according to any one of claims 1, 2, 6, 9 to 11 is a method for inspecting a change in metal structure. Features.

本発明に係る転動装置部品の品質検査方法及び転動装置部品用品質検査装置によれば、超音波探傷プローブの場合のように超音波伝達媒体を用いる必要がないので、転動装置部品の品質に異常があるか否かを簡便かつ迅速に検査することができる。   According to the rolling device component quality inspection method and the rolling device component quality inspection device according to the present invention, it is not necessary to use an ultrasonic transmission medium as in the case of an ultrasonic flaw detection probe. It is possible to easily and quickly inspect whether there is an abnormality in quality.

以下、本発明の実施の形態を図面に基づいて説明する。
本発明の第1の実施形態に係る転動装置部品用品質検査装置の概略構成を図1に示す。同図に示される転動装置部品用品質検査装置は励磁コイル21と、この励磁コイル21に交流電流を供給する交流電源22と、この交流電源22から励磁コイル21に供給された交流電流のインピーダンス変化を検出するインピーダンス変化検出回路23と、このインピーダンス変化検出回路23で検出されたインピーダンス変化を予め設定された閾値と比較し、インピーダンス変化検出回路23の検出値が閾値より大きい場合に被測定物(転動装置または転動装置部品)26に表面疵などの欠陥が有りと判定する比較判定回路24と、この比較判定回路24の判定結果を記憶する記憶装置27とを備えており、比較判定回路24の判定結果はCRT等の表示器25に供給されるとともに、比較判定回路24の判定結果を記録用紙等の記録媒体に記録するプリンタ等の記録装置28に供給されるようになっている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 shows a schematic configuration of a quality inspection device for rolling device parts according to a first embodiment of the present invention. The quality inspection device for rolling device parts shown in the figure is an excitation coil 21, an AC power supply 22 for supplying an AC current to the excitation coil 21, and an impedance of an AC current supplied from the AC power supply 22 to the excitation coil 21. The impedance change detection circuit 23 for detecting the change and the impedance change detected by the impedance change detection circuit 23 are compared with a preset threshold value. When the detected value of the impedance change detection circuit 23 is larger than the threshold value, the device under test (Rolling device or rolling device component) 26 is provided with a comparison / determination circuit 24 for determining that there is a defect such as surface flaws, and a storage device 27 for storing the determination result of the comparison / determination circuit 24. The determination result of the circuit 24 is supplied to a display 25 such as a CRT, and the determination result of the comparison determination circuit 24 is used as a recording medium such as recording paper. And it is supplied to the recording device 28 such as a printer for recording on.

このように構成される転動装置部品用品質検査装置を用いて軌道輪などの転動装置部品に表面疵などの欠陥があるか否かを検査する手順としては、品質検査すべき転動装置部品または転動装置の上方に励磁コイル21を配置し、交流電源22から励磁コイル21に交流電流を供給する。そうすると、交流電源22から励磁コイル21に供給された交流電流によって交流磁界が発生する。このとき、表面疵などの欠陥が転動装置部品にあると交流磁界の磁束密度が変化し、これによって励磁コイル21に供給された交流電流のインピーダンスも欠陥の大きさに応じて変化する。したがって、励磁コイル21に供給された交流電流のインピーダンス変化をインピーダンス変化検出回路23で検出し、インピーダンス変化検出回路23で検出したインピーダンス変化と閾値とを比較判定回路24で比較することによって表面疵などの欠陥が転動装置部品にあるか否かを検査できる。これにより、欠陥を探傷するプローブとして超音波探傷プローブの場合のように超音波伝達媒体を用いる必要がないので、転動装置部品の品質(例えば欠陥の有無、異材混入の有無、表面疲労の有無、溶接剥れの有無、表面硬さ、焼入れ深さ、金属組織の変化)に異常があるか否かを簡便かつ迅速に検査することができる。また、検査後に被測定物を洗浄する必要がないので、検査後の洗浄工程が不要となり、検査コストの低減を図ることができる。   As a procedure for inspecting whether or not a rolling device part such as a bearing ring has a defect such as a surface flaw using the thus configured rolling device part quality inspection device, the rolling device to be subjected to quality inspection An exciting coil 21 is disposed above the component or rolling device, and an alternating current is supplied from the AC power source 22 to the exciting coil 21. Then, an AC magnetic field is generated by the AC current supplied from the AC power supply 22 to the exciting coil 21. At this time, if there is a defect such as a surface defect in the rolling device part, the magnetic flux density of the alternating magnetic field changes, and the impedance of the alternating current supplied to the exciting coil 21 also changes according to the size of the defect. Therefore, the impedance change of the alternating current supplied to the exciting coil 21 is detected by the impedance change detection circuit 23, and the impedance change detected by the impedance change detection circuit 23 is compared with the threshold value by the comparison determination circuit 24, so that the surface flaw etc. It is possible to inspect whether or not there are defects in the rolling device parts. This eliminates the need to use an ultrasonic transmission medium as in the case of an ultrasonic flaw detection probe as a probe for flaw detection, so that the quality of rolling device parts (for example, presence of defects, presence of foreign materials, presence of surface fatigue) It is possible to easily and quickly inspect whether there is an abnormality in the presence or absence of weld peeling, surface hardness, quenching depth, and change in metal structure. In addition, since it is not necessary to clean the object to be measured after the inspection, a cleaning process after the inspection is unnecessary, and the inspection cost can be reduced.

次に、本発明の第2の実施形態に係る転動装置部品用品質検査装置の概略構成を図2に示す。同図に示される転動装置部品用品質検査装置は交流電流を出力する交流電源31と、この交流電源31から出力された交流電流により交流磁界を発生する励磁コイル32と、この励磁コイル32と一体の筐体内に設けられた誘導コイル33と、この誘導コイル33のインダクタンス変化を検出するインダクタンス変化検出回路34と、このインダクタンス変化検出回路34で検出されたインダクタンス変化を予め設定された閾値と比較し、インダクタンス変化検出回路34の検出値が閾値より大きい場合に被測定物(転動装置または転動装置部品)37に表面疵などの欠陥が有りと判定する比較判定回路35と、この比較判定回路35の判定結果を記憶する記憶装置38とを備えており、比較判定回路35の判定結果はCRT等の表示器36に供給されるとともに、比較判定回路35の判定結果を記録用紙等の記録媒体に記録するプリンタ等の記録装置39に供給されるようになっている。なお、誘導コイル33は励磁コイル32に一部を接触させて励磁コイル32と同軸に巻回されている。また、励磁コイル32と誘導コイル33は、割れなどの内部欠陥を電磁誘導方式にて検出する電磁誘導センサ30を構成している。   Next, FIG. 2 shows a schematic configuration of a rolling device parts quality inspection device according to a second embodiment of the present invention. The quality inspection device for rolling device parts shown in the figure includes an AC power supply 31 that outputs an AC current, an excitation coil 32 that generates an AC magnetic field by the AC current output from the AC power supply 31, and the excitation coil 32. An induction coil 33 provided in an integral casing, an inductance change detection circuit 34 for detecting an inductance change of the induction coil 33, and an inductance change detected by the inductance change detection circuit 34 are compared with a preset threshold value. The comparison determination circuit 35 that determines that the object to be measured (rolling device or rolling device component) 37 has a defect such as a surface flaw when the detected value of the inductance change detection circuit 34 is larger than the threshold value, and this comparison determination And a storage device 38 for storing the determination result of the circuit 35, and the determination result of the comparison determination circuit 35 is a display 36 such as a CRT. It is supplied, and is supplied to the recording device 39 such as a printer for recording the determination result of the comparing and determining circuit 35 to a recording medium such as recording paper. The induction coil 33 is wound coaxially with the excitation coil 32 with a part in contact with the excitation coil 32. The excitation coil 32 and the induction coil 33 constitute an electromagnetic induction sensor 30 that detects internal defects such as cracks by an electromagnetic induction method.

このように構成される転動装置部品用品質検査装置を用いて軌道輪などの転動装置部品に割れなどの欠陥があるか否かを検査する手順としては、転動装置部品の上方に励磁コイル32を配置し、交流電源31から励磁コイル32に交流電流を供給する。そうすると、励磁コイル32に供給された交流電流によって交流磁界が発生し、このとき、割れなどの欠陥が転動装置部品にある場合は交流磁界の磁束密度が欠陥の大きさに応じて変化する。   As a procedure for inspecting whether or not a rolling device part such as a race ring has a defect such as a crack using the thus configured rolling device part quality inspection device, excitation is performed above the rolling device part. The coil 32 is disposed, and an alternating current is supplied from the alternating current power source 31 to the exciting coil 32. If it does so, an alternating current magnetic field will generate | occur | produce by the alternating current supplied to the exciting coil 32, and the magnetic flux density of an alternating current magnetic field will change according to the magnitude | size of a defect at this time, when defects, such as a crack, exist in rolling device components.

また、交流電源31から励磁コイル32に供給された交流電流によって交流磁界が発生すると誘導コイル33に誘導起電力が発生する。このとき、誘導コイル33に発生した誘導起電力は交流磁界の磁束密度に応じて変化するため、誘導コイル33のインダクタンス変化をインダクタンス変化検出回路34で検出し、インダクタンス変化検出回路34で検出したインダクタンス変化と閾値とを比較判定回路35で比較することによって表面疵などの欠陥が転動装置部品にあるか否かを検査できる。これにより、欠陥を探傷するプローブとして超音波探傷プローブの場合のように超音波伝達媒体を用いる必要がないので、転動装置部品の品質(例えば欠陥の有無、異材混入の有無、表面疲労の有無、溶接剥れの有無、表面硬さ、焼入れ深さ、金属組織の変化)に異常があるか否かを簡便かつ迅速に検査することができる。また、検査後に被測定物を洗浄する必要がないので、検査後の洗浄工程が不要となり、検査コストの低減を図ることができる。   In addition, when an alternating magnetic field is generated by the alternating current supplied from the alternating current power supply 31 to the exciting coil 32, an induced electromotive force is generated in the induction coil 33. At this time, since the induced electromotive force generated in the induction coil 33 changes according to the magnetic flux density of the AC magnetic field, the inductance change of the induction coil 33 is detected by the inductance change detection circuit 34, and the inductance detected by the inductance change detection circuit 34 is detected. By comparing the change and the threshold by the comparison / determination circuit 35, it is possible to inspect whether or not a defect such as a surface defect exists in the rolling device component. This eliminates the need to use an ultrasonic transmission medium as in the case of an ultrasonic flaw detection probe as a probe for flaw detection, so that the quality of rolling device parts (for example, presence of defects, presence of foreign materials, presence of surface fatigue) It is possible to easily and quickly inspect whether there is an abnormality in the presence or absence of weld peeling, surface hardness, quenching depth, and change in metal structure. In addition, since it is not necessary to clean the object to be measured after the inspection, a cleaning process after the inspection is unnecessary, and the inspection cost can be reduced.

次に、転がり軸受部品の内部欠陥検出方法として、前記第2の実施形態に係る転動装置部品用品質検査装置を適用した内部欠陥検出装置の一例を図3に示す。同図に示される内部欠陥検出装置10Aは、被測定物である転がり軸受部品を部品単体または転がり軸受として組立てた状態あるいは半組立て状態として載置するターンテーブル11と、このターンテーブル11の上方に配置された電磁誘導センサ30と、この電磁誘導センサ30をX軸回り(図中矢印θx方向)に揺動駆動するセンサ揺動機構13と、このセンサ揺動機構13を介して電磁誘導センサ30を図中Z軸方向に昇降駆動するセンサ昇降機構14と、電磁誘導センサ30を図中X軸方向及びY軸方向に動かしてセンサを位置決めするセンサ位置決め機構16とを備えており、ターンテーブル11は転がり軸受部品の位置決め機構15により図中X軸方向に移動可能となっている。   Next, as an internal defect detection method for rolling bearing parts, an example of an internal defect detection apparatus to which the rolling device part quality inspection apparatus according to the second embodiment is applied is shown in FIG. An internal defect detection apparatus 10A shown in the figure includes a turntable 11 on which a rolling bearing component as a measurement object is assembled as a single component or a rolling bearing, or placed in a semi-assembled state, and above the turntable 11. The electromagnetic induction sensor 30 arranged, the sensor swing mechanism 13 that swings the electromagnetic induction sensor 30 about the X axis (in the direction of the arrow θx in the figure), and the electromagnetic induction sensor 30 via the sensor swing mechanism 13. And a sensor positioning mechanism 16 for positioning the sensor by moving the electromagnetic induction sensor 30 in the X-axis direction and the Y-axis direction in the figure, and the turntable 11. Can be moved in the X-axis direction in the figure by a positioning mechanism 15 for rolling bearing parts.

電磁誘導センサ30は、電磁誘導式探傷プローブの励磁コイルに印加された交流電圧により発生する交流磁界内に被測定物を配置し、前記電磁誘導式探傷プローブの誘導コイルに発生する起電力を検出するセンサで、図4に示すように、誘導コイル33と、この誘導コイル33に一部を接触させて誘導コイル33と同軸に巻回された励磁コイル32が一体の筐体内に収納されており、誘導コイル33には、励磁コイル32の励磁によって発生した交流磁界の変化を誘導コイル33に発生した誘導起電力から検出する検出回路(図示せず)が接続されている。   The electromagnetic induction sensor 30 places an object to be measured in an AC magnetic field generated by an AC voltage applied to an excitation coil of an electromagnetic induction flaw detection probe, and detects an electromotive force generated in the induction coil of the electromagnetic induction flaw detection probe. As shown in FIG. 4, an induction coil 33 and an excitation coil 32 that is partly in contact with the induction coil 33 and is wound coaxially with the induction coil 33 are housed in an integral housing. The induction coil 33 is connected to a detection circuit (not shown) that detects a change in the alternating magnetic field generated by excitation of the excitation coil 32 from the induced electromotive force generated in the induction coil 33.

なお、図3はターンテーブル11上に転がり軸受部品の外輪ともみ抜き保持器で保持された転動体を半組立ての状態で載置した場合で、転がり軸受は組立てた状態で内輪と外輪が分離可能な円筒ころ軸受であり、符号aは円筒ころ軸受の外輪、bは円筒ころ、cはもみ抜き保持器を示している。
このような内部欠陥検出装置10Aを使用してもみ抜き保持器cの内部に巣などの鋳造欠陥が存在するか否かを検査する手順としては、先ず、図3に示すように、内輪(図示せず)が取り除かれたもみ抜き保持器付き円筒ころ軸受をターンテーブル11上に載置する。次に、ターンテーブル11、センサ揺動機構13、センサ昇降機構14、センサ位置決め機構16及び被測定物である転がり軸受部品の位置決め機構15を駆動して電磁誘導センサ30をもみ抜き保持器cの端面に近づけた後、電磁誘導センサ30の励磁コイル32に交流電圧を印加すると、図5に示すような交流磁界18が電磁誘導センサ30に発生する。このとき、もみ抜き保持器cの内部に巣などの鋳造欠陥がある場合は、電磁誘導センサ30に発生した交流磁界18の磁束密度が変化することによって誘導コイル33に発生する誘導起電力も変化するため、誘導コイル33に発生した誘導起電力の変化を誘導コイル33に接続された検出回路で検出することにより、もみ抜き保持器cの内部に巣などの鋳造欠陥があるか否かを正確に検出することができる。
FIG. 3 shows the case where the rolling element held on the turntable 11 with the outer ring of the rolling bearing part is held in a semi-assembled state, and the inner ring and the outer ring can be separated in the assembled state. The reference symbol “a” indicates an outer ring of the cylindrical roller bearing, “b” indicates a cylindrical roller, and “c” indicates a machined cage.
As a procedure for inspecting whether or not there is a casting defect such as a nest inside the punching cage c even when such an internal defect detection device 10A is used, first, as shown in FIG. A cylindrical roller bearing with a machined cage from which (not shown) has been removed is placed on the turntable 11. Next, the turntable 11, the sensor swinging mechanism 13, the sensor lifting mechanism 14, the sensor positioning mechanism 16, and the positioning mechanism 15 of the rolling bearing part that is the object to be measured are driven to remove the electromagnetic induction sensor 30 from the scraper holder c. When an AC voltage is applied to the excitation coil 32 of the electromagnetic induction sensor 30 after approaching the end face, an AC magnetic field 18 as shown in FIG. 5 is generated in the electromagnetic induction sensor 30. At this time, if there is a casting defect such as a nest in the inside of the cage holder c, the induced electromotive force generated in the induction coil 33 also changes due to the change in the magnetic flux density of the AC magnetic field 18 generated in the electromagnetic induction sensor 30. Therefore, by detecting the change in the induced electromotive force generated in the induction coil 33 by the detection circuit connected to the induction coil 33, it is possible to accurately determine whether or not there is a casting defect such as a nest inside the machined cage c. Can be detected.

次に、転がり軸受部品の内部欠陥検出方法に使用される内部欠陥検出装置の他の例を図6に示す。同図に示される内部欠陥検出装置10Bは、被測定物である転がり軸受部品を部品単体または転がり軸受として組立てた状態あるいは半組立て状態として載置するターンテーブル11と、このターンテーブル11の上方に配置された電磁誘導センサ30と、この電磁誘導センサ30を図中Z軸回り(図中矢印θz方向)に揺動駆動するセンサ揺動機構19と、このセンサ揺動機構19を介して電磁誘導センサ30を図中Z軸方向に昇降駆動するセンサ昇降機構14と、電磁誘導センサ30を図中X軸方向及びY軸方向に動かしてセンサを位置決めするセンサ位置決め機構16とを備えており、ターンテーブル11は転がり軸受部品の位置決め機構15により図中X軸方向に移動可能となっている。   Next, FIG. 6 shows another example of the internal defect detection device used in the internal defect detection method for rolling bearing parts. An internal defect detection device 10B shown in the figure includes a turntable 11 on which a rolling bearing part as a measurement object is assembled as a single part or a rolling bearing, or placed in a semi-assembled state, and above the turntable 11. The electromagnetic induction sensor 30 arranged, the sensor oscillation mechanism 19 that drives the electromagnetic induction sensor 30 to swing around the Z axis (in the direction of the arrow θz in the figure), and the electromagnetic induction via the sensor oscillation mechanism 19 A sensor elevating mechanism 14 that drives the sensor 30 to move up and down in the Z-axis direction in the figure, and a sensor positioning mechanism 16 that moves the electromagnetic induction sensor 30 in the X-axis direction and the Y-axis direction in the figure to position the sensor are provided. The table 11 is movable in the X-axis direction in the drawing by a positioning mechanism 15 for rolling bearing parts.

電磁誘導センサ30は、図4に示すように、誘導コイル33と、この誘導コイル33に一部を接触させて誘導コイル33と同軸に巻回された励磁コイル32が一体の筐体内に収納されており、誘導コイル33には、励磁コイル32の励磁によって発生した交流磁界の変化を誘導コイル33に発生した誘導起電力から検出する検出回路(図示せず)が接続されている。励磁コイルと誘導コイルを一体の筐体内に収納することにより、一体のユニットとして小型化できると共に作業性が良くなり、転がり軸受内部の狭い空間に設置して欠陥を検出することができる。   As shown in FIG. 4, the electromagnetic induction sensor 30 includes an induction coil 33 and an excitation coil 32 that is partly in contact with the induction coil 33 and wound coaxially with the induction coil 33. The induction coil 33 is connected to a detection circuit (not shown) that detects a change in the alternating magnetic field generated by excitation of the excitation coil 32 from the induced electromotive force generated in the induction coil 33. By storing the exciting coil and the induction coil in an integral casing, the unit can be miniaturized and workability can be improved, and the defect can be detected by installing it in a narrow space inside the rolling bearing.

このような内部欠陥検出装置10Bを使用してもみ抜き保持器cの柱部内に巣などの鋳造欠陥が存在するか否かを検査する手順としては、先ず、図6に示すように、内輪(図示せず)が取り除かれたもみ抜き保持器付き円筒ころ軸受をターンテーブル11上に載置する。次に、ターンテーブル11、センサ揺動機構19、センサ昇降機構14、センサ位置決め機構16及び被測定物である転がり軸受部品の位置決め機構15を駆動して電磁誘導センサ30をもみ抜き保持器cの柱部に近づけた後、電磁誘導センサ30の励磁コイル32に交流電圧を印加すると、図5に示すような交流磁界18が電磁誘導センサ30に発生する。このとき、もみ抜き保持器cの柱部内に巣などの鋳造欠陥がある場合は、電磁誘導センサ30に発生した交流磁界18の磁束密度が変化することによって誘導コイル33に発生する誘導起電力も変化するため、誘導コイル33に発生した誘導起電力の変化を誘導コイル33に接続された検出回路で検出することにより、もみ抜き保持器cの柱部内に巣などの鋳造欠陥があるか否かを正確に検出することができる。   As a procedure for inspecting whether or not there is a casting defect such as a nest in the pillar portion of the punching cage c even when such an internal defect detection device 10B is used, first, as shown in FIG. A cylindrical roller bearing with a machined cage from which (not shown) is removed is placed on the turntable 11. Next, the electromagnetic induction sensor 30 is removed by driving the turntable 11, the sensor swinging mechanism 19, the sensor lifting mechanism 14, the sensor positioning mechanism 16, and the positioning mechanism 15 of the rolling bearing part as the object to be measured. When an AC voltage is applied to the excitation coil 32 of the electromagnetic induction sensor 30 after approaching the column portion, an AC magnetic field 18 as shown in FIG. 5 is generated in the electromagnetic induction sensor 30. At this time, if there is a casting defect such as a nest in the pillar portion of the machined cage c, the induced electromotive force generated in the induction coil 33 by the change in the magnetic flux density of the alternating magnetic field 18 generated in the electromagnetic induction sensor 30 is also generated. Therefore, whether or not there is a casting defect such as a nest in the pillar portion of the machined cage c by detecting a change in the induced electromotive force generated in the induction coil 33 by a detection circuit connected to the induction coil 33. Can be accurately detected.

上述した実施形態では、内輪が取り除かれたもみ抜き保持器付き円筒ころ軸受をターンテーブル11上に載置して巣などの鋳造欠陥がもみ抜き保持器cの内部にあるか否かを検査したが、図7に示すように、もみ抜き保持器単体をターンテーブル11上に載置して巣などの鋳造欠陥がもみ抜き保持器cの内部にあるか否かを検査するようにしてもよい。
また、上述した実施形態では、転がり軸受部品としてもみ抜き保持器を例示したが、これに限られるものではない。たとえば、図8に示すように、転がり軸受部品として外輪aをターンテーブル11上に載置して外輪aの内部欠陥を電磁誘導センサ30で検出するようにしてもよい。同様に、内輪の内部欠陥の検出にも適用できる。
In the embodiment described above, the cylindrical roller bearing with a machined cage from which the inner ring has been removed is placed on the turntable 11 to inspect whether a casting defect such as a nest is inside the machined cage c. However, as shown in FIG. 7, the machined cage may be placed on the turntable 11 to inspect whether a casting defect such as a nest exists in the machined cage c. .
In the above-described embodiment, the machined cage is illustrated as the rolling bearing part, but the invention is not limited to this. For example, as shown in FIG. 8, the outer ring a may be placed on the turntable 11 as a rolling bearing part, and an internal defect of the outer ring a may be detected by the electromagnetic induction sensor 30. Similarly, the present invention can be applied to detection of internal defects in the inner ring.

なお、組立てた状態で内輪と外輪が分離可能なころ軸受としては、実施例の円筒ころ軸受に限らず、円錐ころ軸受や自動調心ころ軸受でも手で分解・組立てが可能であり、分解・組立ての繰り返しにより性能に影響する傷等が発生しなければ適用可能である。
また、上述した転がり軸受部品の内部欠陥検出方法において、転がり軸受部品は、内輪、外輪、転動体、保持器及び間座のいずれにも適用できる。また、電磁誘導センサにより転がり軸受部品の内部欠陥を検出するに際しては、転がり軸受の内輪と外輪との間に少なくとも転動体を配した状態または転動体及び保持器またはスペーサを配した状態すなわち転がり軸受を組み立てた状態で内部欠陥を検出することが可能であり、あるいは内輪の外周側または外輪の内周側に転動体及び保持器を配した状態すなわち転がり軸受を半組立の状態で内部欠陥を検出することも可能である。また、転がり軸受部品により構成される転がり軸受は内輪と外輪が組立てた状態で分離可能なころ軸受にも適用でき、さらに転がり軸受部品が銅合金もみ抜き型保持器である場合にも内部欠陥の検出能力が得られる。
The roller bearings that can be separated from the inner ring and the outer ring in the assembled state are not limited to the cylindrical roller bearings of the embodiment, and tapered roller bearings and self-aligning roller bearings can be disassembled and assembled by hand. The present invention can be applied if no damage or the like affecting the performance occurs due to repeated assembly.
Further, in the above-described method for detecting an internal defect of a rolling bearing part, the rolling bearing part can be applied to any of an inner ring, an outer ring, a rolling element, a cage, and a spacer. When detecting an internal defect of a rolling bearing part by an electromagnetic induction sensor, at least a rolling element is arranged between an inner ring and an outer ring of the rolling bearing, or a rolling element and a cage or spacer are arranged, that is, a rolling bearing. It is possible to detect internal defects in the assembled state, or detect internal defects in the state where rolling elements and cages are arranged on the outer peripheral side of the inner ring or the inner peripheral side of the outer ring, that is, the rolling bearing is in a semi-assembled state. It is also possible to do. Rolling bearings composed of rolling bearing parts can also be applied to roller bearings that can be separated when the inner ring and outer ring are assembled, and even when the rolling bearing parts are copper alloy machined cages, Detection capability is obtained.

次に、図2に示した検査装置を用いて転がり軸受の軌道輪に割損などを誘発するおそれのある内部欠陥が存在するか否かを検査する場合に有用な検査方法について、図9を参照して説明する。
転がり軸受の寿命に影響を及ぼす内部欠陥が軌道輪内部に存在するか否かを検査する場合は、先ず、図9に示すように、軌道輪41の軌道面41aをその表面粗さが0.4μm以下になるまで仕上研磨する。次に、図2に示した検査装置を用いて軌道面41aの全断面における探傷検査を行う。このとき、検出した欠陥の面積を平方根した長さが0.2mmより大きい場合は軌道輪を欠陥品として排除し、検出した欠陥の面積を平方根した長さが0.2mm以下のものを転がり軸受の軌道輪として使用することで、軌道輪に割損などが発生し難くなるので、長寿命な転がり軸受を得ることができる。
Next, FIG. 9 shows an inspection method useful for inspecting whether or not there is an internal defect that may induce breakage or the like in the bearing ring of the rolling bearing by using the inspection apparatus shown in FIG. The description will be given with reference.
When inspecting whether or not an internal defect that affects the life of the rolling bearing is present in the raceway ring, first, as shown in FIG. 9, the raceway surface 41a of the raceway ring 41 has a surface roughness of 0.4 μm. Finish polishing until below. Next, a flaw detection inspection is performed on the entire cross section of the track surface 41a using the inspection apparatus shown in FIG. At this time, when the length of the square root of the detected defect area is larger than 0.2 mm, the race ring is excluded as a defective product, and the length of the detected defect square root of 0.2 mm or less is the rolling bearing raceway. By using it as a ring, it becomes difficult to cause breakage or the like in the race, so that a long-life rolling bearing can be obtained.

なお、軌道輪41は内輪であってもよいし、外輪であってもよい。また、図2に示した検査装置を用いて軌道輪41を探傷検査する場合、図10に示すように、軌道面41aから転動体直径Da(転動体が円錐ころの場合は小径と大径との和を2で割った値)の2%に相当する深さまでを図2に示した検査装置で探傷検査することが好ましい。
上述した実施形態では励磁コイル32と誘導コイル33とからなる電磁誘導センサ30が1個の場合を示したが、励磁コイルと誘導コイルとからなる複数個の電磁誘導センサを例えば軌道輪の軌道面周囲に配置することにより、一度に複数箇所の探傷検査を多方向から行うことができる。
The track ring 41 may be an inner ring or an outer ring. Further, when the race ring 41 is inspected using the inspection apparatus shown in FIG. 2, as shown in FIG. 10, from the raceway surface 41a, the rolling element diameter Da (small and large diameters when the rolling element is a tapered roller). It is preferable to perform a flaw detection inspection up to a depth corresponding to 2% of a value obtained by dividing the sum of 2 by 2.
In the above-described embodiment, the case where the number of electromagnetic induction sensors 30 including the excitation coil 32 and the induction coil 33 is one is shown. However, a plurality of electromagnetic induction sensors including the excitation coil and the induction coil are used as, for example, the raceway surface of the raceway. By arranging it around, multiple flaw detection inspections can be performed from multiple directions at once.

本発明の第1の実施形態に係る転動装置部品用品質検査装置の概略構成を示す図である。It is a figure which shows schematic structure of the quality inspection apparatus for rolling device components which concerns on the 1st Embodiment of this invention. 本発明の第2の実施形態に係る転動装置部品用品質検査装置の概略構成を示す図である。It is a figure which shows schematic structure of the quality inspection apparatus for rolling device components which concerns on the 2nd Embodiment of this invention. 転がり軸受部品の内部欠陥検出方法に使用される内部欠陥検出装置の一例を示す図である。It is a figure which shows an example of the internal defect detection apparatus used for the internal defect detection method of rolling bearing components. 図3に示される電磁誘導センサの基本的構成を示す図である。It is a figure which shows the basic composition of the electromagnetic induction sensor shown by FIG. 電磁誘導センサに発生する交流磁界を模式的に示す図である。It is a figure which shows typically the alternating current magnetic field which generate | occur | produces in an electromagnetic induction sensor. 転がり軸受部品の内部欠陥検出方法に使用される内部欠陥検出装置の他の例を示す図である。It is a figure which shows the other example of the internal defect detection apparatus used for the internal defect detection method of rolling bearing components. 図6に示される内部欠陥検出装置のターンテーブル上にもみ抜き保持器単体を載置した状態を示す図である。It is a figure which shows the state which mounted the punching holder single-piece | unit on the turntable of the internal defect detection apparatus shown by FIG. 図6に示される内部欠陥検出装置のターンテーブル上に転がり軸受の軌道輪を載置した状態を示す図である。It is a figure which shows the state which mounted the bearing ring of the rolling bearing on the turntable of the internal defect detection apparatus shown by FIG. 転がり軸受の軌道輪を示す断面図である。It is sectional drawing which shows the bearing ring of a rolling bearing. 軌道輪の軌道面を探傷検査する場合の探傷深さを説明するための説明図である。It is explanatory drawing for demonstrating the flaw detection depth in the case of carrying out a flaw detection test | inspection of the track surface of a bearing ring.

符号の説明Explanation of symbols

22,31 交流電源
23 インピーダンス変化検出回路
24,35 比較判定回路
25,36 表示器
26,37 被測定物
27,38 記憶装置
28,39 記録装置
30 電磁誘導センサ
32 励磁コイル
33 誘導コイル
34 インダクタンス変化検出回路
11 ターンテーブル
22, 31 AC power supply 23 Impedance change detection circuit 24, 35 Comparison determination circuit 25, 36 Display device 26, 37 Device to be measured 27, 38 Storage device 28, 39 Recording device 30 Electromagnetic induction sensor 32 Excitation coil 33 Induction coil 34 Inductance change Detection circuit 11 Turntable

Claims (17)

検査すべき転動装置部品または転動装置を交流磁界内に配置し、該交流磁界の磁束密度の変化から前記転動装置部品の品質に異常があるか否かを検査することを特徴とする転動装置部品の品質検査方法。   A rolling device part or a rolling device to be inspected is arranged in an alternating magnetic field, and whether or not the quality of the rolling device part is abnormal is inspected from a change in magnetic flux density of the alternating magnetic field. Quality inspection method for rolling device parts. 検査すべき転動装置部品または転動装置を励磁コイルに印加された交流電圧によって発生する交流磁界内に配置し、該交流磁界の磁束密度の変化から前記転動装置部品の品質に異常があるか否かを検査するに際して、前記交流磁界内に誘導コイルを配置し、該誘導コイルに発生した誘導起電力の変化から前記転動装置部品の品質に異常があるか否かを検査することを特徴とする転動装置部品の品質検査方法。   The rolling device part to be inspected or the rolling device is placed in an AC magnetic field generated by an AC voltage applied to the exciting coil, and the quality of the rolling device part is abnormal due to the change in the magnetic flux density of the AC magnetic field. When inspecting whether or not, an induction coil is arranged in the AC magnetic field, and it is inspected whether there is an abnormality in the quality of the rolling device component from a change in the induced electromotive force generated in the induction coil. A quality inspection method for rolling device parts. 転動装置部品の品質に異常があるか否かを検査する装置であって、励磁コイルと、該励磁コイルに供給された交流電流のインピーダンス変化を検出するインピーダンス変化検出手段とを具備してなることを特徴とする転動装置部品用品質検査装置。   An apparatus for inspecting whether or not the quality of rolling device parts is abnormal, comprising an exciting coil and an impedance change detecting means for detecting an impedance change of an alternating current supplied to the exciting coil. A quality inspection device for rolling device parts. 転動装置部品の品質に異常があるか否かを検査する装置であって、励磁コイルと、該励磁コイルに印加された交流電圧によって発生する交流磁界内に配置される誘導コイルと、該誘導コイルのインダクタンス変化を検出するインダクタンス変化検出手段とを具備してなることを特徴とする転動装置部品用品質検査装置。   An apparatus for inspecting whether or not the quality of a rolling device part is abnormal, comprising an exciting coil, an induction coil arranged in an alternating magnetic field generated by an alternating voltage applied to the exciting coil, and the induction A quality inspection device for a rolling device component, comprising: an inductance change detecting means for detecting an inductance change of the coil. 請求項4記載の転動装置部品用品質検査装置において、前記励磁コイルと前記誘導コイルが一体の筐体内に収納されていることを特徴とする転動装置部品用品質検査装置。   5. The quality inspection device for rolling device parts according to claim 4, wherein the exciting coil and the induction coil are housed in an integral casing. 前記転動装置部品の製造工程で発生した欠陥を検出するセンサとして、励磁コイルと誘導コイルとからなる複数の電磁誘導センサを用いることを特徴とする請求項2記載の転動装置部品の品質検査方法。   3. A quality inspection of a rolling device part according to claim 2, wherein a plurality of electromagnetic induction sensors comprising an exciting coil and an induction coil are used as sensors for detecting defects generated in the manufacturing process of the rolling device part. Method. 請求項4または5記載の転動装置部品用品質検査装置において、前記誘導コイルに発生した誘導起電力を閾値と比較し、前記誘導起電力が閾値より大きい場合に欠陥有りと判定する比較判定手段と、この比較判定手段の判定結果を記録媒体に記録する記録装置とを備えたことを特徴とする転動装置部品用品質検査装置。   6. The quality determination device for rolling device parts according to claim 4, wherein the induced electromotive force generated in the induction coil is compared with a threshold value, and when the induced electromotive force is larger than the threshold value, the comparison determination unit determines that there is a defect. And a quality inspection device for rolling device parts, comprising: a recording device that records the determination result of the comparison determination means on a recording medium. 請求項7記載の転動装置部品用品質検査装置において、前記比較判定手段の判定結果を記憶する記憶装置を備えたことを特徴とする転動装置部品用品質検査装置。   The quality inspection device for rolling device parts according to claim 7, further comprising a storage device for storing a determination result of the comparison and determination means. 請求項1または2または6記載の検査方法が欠陥の有無を検査する方法であることを特徴とする転動装置部品の品質検査方法。   A quality inspection method for rolling device parts, wherein the inspection method according to claim 1, 2 or 6 is a method for inspecting for the presence or absence of defects. 前記転動装置部品が転がり軸受の軌道輪であって、当該軌道輪の被検面となる表面部の粗さが0.4μmRa以下であり、かつ前記軌道輪の回転軸線を含み且つ回転軸に平行な方向の断面の全てを含む被検体積内に存在する欠陥の面積を平方根した長さが0.2mm以下となるように管理することを特徴とする請求項9記載の転動装置部品の品質検査方法。   The rolling device component is a bearing ring of a rolling bearing, and the roughness of a surface portion to be a test surface of the bearing ring is 0.4 μmRa or less, and includes the rotation axis of the bearing ring and is parallel to the rotation axis. 10. The quality inspection of a rolling device part according to claim 9, wherein the length of the square root of the area of the defect existing in the test volume including all of the cross sections in various directions is controlled to be 0.2 mm or less. Method. 前記転動装置部品が転がり軸受の軌道輪であって、当該軌道輪の被検面となる表面部の粗さが0.4μmRa以下であり、かつ前記被検面から転動体直径の2%に相当する深さまでの被検体積内に存在する欠陥の面積を平方根した長さが0.2mm以下となるように管理することを特徴とする請求項9記載の転動装置部品の品質検査方法。   The rolling device component is a bearing ring of a rolling bearing, and the roughness of the surface portion to be a test surface of the track ring is 0.4 μmRa or less, and corresponds to 2% of the rolling element diameter from the test surface. 10. The quality inspection method for a rolling device part according to claim 9, wherein a length obtained by square root of an area of a defect existing in a test volume up to a depth to be controlled is 0.2 mm or less. 請求項1,2,6,9〜11のいずれか一項記載の検査方法が異材混入の有無を検査する方法であることを特徴とする転動装置部品の品質検査方法。   A method for inspecting the quality of rolling device parts, wherein the inspection method according to any one of claims 1, 2, 6, 9 to 11 is a method for inspecting for the presence or absence of foreign materials. 請求項1,2,6,9〜11のいずれか一項記載の検査方法が表面疲労の有無を検査する方法であることを特徴とする転動装置部品の品質検査方法。   A method for inspecting the quality of rolling device parts, wherein the inspection method according to any one of claims 1, 2, 6, 9 to 11 is a method for inspecting the presence or absence of surface fatigue. 請求項1,2,6,9〜11のいずれか一項記載の検査方法が溶接剥れの有無を検査する方法であることを特徴とする転動装置部品の品質検査方法。   A method for inspecting the quality of rolling device parts, wherein the inspection method according to any one of claims 1, 2, 6, 9 to 11 is a method for inspecting for the presence or absence of weld peeling. 請求項1,2,6,9〜11のいずれか一項記載の検査方法が表面硬さを検査する方法であることを特徴とする転動装置部品の品質検査方法。   A quality inspection method for rolling device parts, wherein the inspection method according to any one of claims 1, 2, 6, 9 to 11 is a method for inspecting surface hardness. 請求項1,2,6,9〜11のいずれか一項記載の検査方法が焼入れ深さを検査する方法であることを特徴とする転動装置部品の品質検査方法。   A method for inspecting a quality of a rolling device part, wherein the inspection method according to any one of claims 1, 2, 6, 9 to 11 is a method for inspecting a quenching depth. 請求項1,2,6,9〜11のいずれか一項記載の検査方法が金属組織の変化を検査する方法であることを特徴とする転動装置部品の品質検査方法。   A method for inspecting a quality of a rolling device part, wherein the inspection method according to any one of claims 1, 2, 6, 9 to 11 is a method for inspecting a change in a metal structure.
JP2006289101A 2006-05-26 2006-10-24 Quality inspection method for rolling device parts and quality inspection device for rolling device parts Pending JP2008032674A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105158329A (en) * 2015-08-26 2015-12-16 无锡双益精密机械有限公司 Full-automatic eddy-current flaw-detection hardness tester
CN105974342A (en) * 2016-07-06 2016-09-28 苏州富强科技有限公司 Magnetic flux density measuring apparatus and measuring method thereof
CN106334676A (en) * 2016-08-25 2017-01-18 韦士肯(厦门)检测科技有限公司 Automatic comprehensive detecting equipment for bearing loop
CN110108787A (en) * 2019-05-07 2019-08-09 电子科技大学 A kind of rotating metallic component electromagnetic nondestructive device based on dynamic raw vortex

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105158329A (en) * 2015-08-26 2015-12-16 无锡双益精密机械有限公司 Full-automatic eddy-current flaw-detection hardness tester
CN105974342A (en) * 2016-07-06 2016-09-28 苏州富强科技有限公司 Magnetic flux density measuring apparatus and measuring method thereof
WO2018006532A1 (en) * 2016-07-06 2018-01-11 苏州富强科技有限公司 Magnetic flux density measurement apparatus and measurement method therefor
CN106334676A (en) * 2016-08-25 2017-01-18 韦士肯(厦门)检测科技有限公司 Automatic comprehensive detecting equipment for bearing loop
CN110108787A (en) * 2019-05-07 2019-08-09 电子科技大学 A kind of rotating metallic component electromagnetic nondestructive device based on dynamic raw vortex

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