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JP2007115789A - Stacked semiconductor device and method for manufacturing stacked semiconductor device - Google Patents

Stacked semiconductor device and method for manufacturing stacked semiconductor device Download PDF

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JP2007115789A
JP2007115789A JP2005303778A JP2005303778A JP2007115789A JP 2007115789 A JP2007115789 A JP 2007115789A JP 2005303778 A JP2005303778 A JP 2005303778A JP 2005303778 A JP2005303778 A JP 2005303778A JP 2007115789 A JP2007115789 A JP 2007115789A
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semiconductor device
opening
stacked
intermediate electrode
external electrode
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JP4703356B2 (en
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Takahiro Nakano
高宏 中野
Hiroyuki Takagi
博之 高木
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Abstract

【課題】3次元実装時の接合安定性・強度・信頼性を向上させる。
【解決手段】2つの半導体装置を積層する際に、半導体装置間の絶縁層に両者を電気的に接続する中間電極26の形成領域となる開口部18を、半導体装置の反りを考慮して形成し、この時、上になる半導体装置10bが備える中間電極となる外部電極の体積と同じ体積となるように開口部18の開口径を調整することにより、積層する半導体装置に反りが生じていても、上になる半導体装置10bの中間電極材料となる外部電極の体積を反りに合わせて変えることなく、両半導体装置を確実に電気的に接続する中間電極26を形成することができるため、3次元実装時の接合歩留り、接合強度・信頼性を向上させることができる。
【選択図】図1
An object of the present invention is to improve joint stability, strength, and reliability during three-dimensional mounting.
When two semiconductor devices are stacked, an opening 18 serving as a formation region of an intermediate electrode 26 that electrically connects both to an insulating layer between the semiconductor devices is formed in consideration of warpage of the semiconductor device. At this time, the semiconductor device to be stacked is warped by adjusting the opening diameter of the opening 18 so as to be the same volume as the volume of the external electrode serving as the intermediate electrode provided in the semiconductor device 10b on the upper side. However, since the intermediate electrode 26 that reliably connects the two semiconductor devices can be formed without changing the volume of the external electrode, which is the intermediate electrode material of the semiconductor device 10b, according to the warping, the intermediate electrode 26 can be formed. Bonding yield, bonding strength and reliability during dimension mounting can be improved.
[Selection] Figure 1

Description

本発明は、複数の半導体装置を1つのパッケージに実装する積層型半導体装置及び積層型半導体装置の製造方法に関するものである。   The present invention relates to a stacked semiconductor device in which a plurality of semiconductor devices are mounted in one package, and a method for manufacturing the stacked semiconductor device.

近年、電子機器の小型化、高性能化および高速化のために、半導体装置に対しても小型化、薄型化、高速化、多端子化及び高密度実装化が要求されるようになっている。中でも特に、実装面積の削減・高密度実装化を目的として半導体装置を3次元実装した積層型半導体装置(パッケージ オン パッケージ)が注目されている(例えば、特許文献1,特許文献2参照)。
特開2004−281919号公報 特開2004−289002号公報
In recent years, in order to reduce the size, performance, and speed of electronic devices, semiconductor devices are also required to be smaller, thinner, faster, more terminals, and higher-density mounting. . In particular, a stacked semiconductor device (package on package) in which a semiconductor device is three-dimensionally mounted for the purpose of reducing the mounting area and achieving high-density mounting has attracted attention (see, for example, Patent Document 1 and Patent Document 2).
JP 2004-281919 A JP 2004-289002 A

しかしながら、半導体装置には各構成材料の線膨張係数の差異・アンバランスによる反りが少なからず発生する。半導体装置を3次元実装した時、この反り発生のため、はんだボール等の金属電極を介して半導体装置を積層する方法では、半導体装置間の間隔が大きく広がり、接合不良(オープン不良)の発生や接合強度・接合信頼性が劣化するという課題があった。   However, the semiconductor device has a considerable amount of warpage due to the difference / unbalance of the linear expansion coefficients of the constituent materials. When a semiconductor device is three-dimensionally mounted, due to the occurrence of warping, in the method of stacking semiconductor devices via metal electrodes such as solder balls, the interval between the semiconductor devices is greatly widened, and the occurrence of defective bonding (open failure) There was a problem that joint strength and joint reliability deteriorated.

そこで、本発明では、半導体装置の反りを考慮しつつ、3次元実装時の接合歩留り、接合強度・信頼性を向上させることが可能な積層型半導体装置および積層型半導体装置の製造方法を提供することを目的とする。   Therefore, the present invention provides a stacked semiconductor device and a method for manufacturing the stacked semiconductor device capable of improving the junction yield, the bond strength, and the reliability at the time of three-dimensional mounting in consideration of the warp of the semiconductor device. For the purpose.

上記の目的を達成するために、本発明における請求項1記載の積層型半導体装置の製造方法は、第1外部電極と積層用接合ランドを備える第1キャリア基板に1または複数の電子部品を搭載する第1半導体装置と、はんだ材料で形成された第2外部電極を備える第2キャリア基板に1または複数の電子部品を搭載する第2半導体装置とを前記第2外部電極を溶融して形成する中間電極と前記積層用接合ランドを電気的に接続して積層する積層型半導体装置の製造方法であって、前記第1半導体装置の接合ランドを露出して前記中間電極の形成位置を前記第2外部電極の体積分だけ開口する開口部を備えた絶縁層を前記第1半導体装置の前記電子部品搭載面上に貼り付ける工程と、前記第2外部電極と前記開口部を位置合わせして前記第1半導体装置上に前記第2半導体装置を載置する工程と、加熱により前記第2外部電極を溶融して前記開口部に充填することにより前記中間電極を形成して前記中間電極と前記積層用ランドを電気的に接続する工程とを有し、開口部の形成に際し、前記第1半導体装置および前記第2半導体装置の反りによる前記第1半導体装置と前記第2半導体装置との間隔に対応して前記中間電極が前記第1半導体装置と前記第2半導体装置とを電気的に接続できるように前記開口部の高さを調整し、さらに、前記開口部の体積が前記第2外部電極の体積と同じになるように前記開口部の高さに対応して前記開口部の開口径を調整することを特徴とする。   To achieve the above object, according to the first aspect of the present invention, there is provided a method for manufacturing a stacked semiconductor device, wherein one or more electronic components are mounted on a first carrier substrate having a first external electrode and a stacked bonding land. Forming a first semiconductor device and a second semiconductor device having one or more electronic components mounted on a second carrier substrate having a second external electrode formed of a solder material by melting the second external electrode A method of manufacturing a stacked semiconductor device in which an intermediate electrode and the stacked junction land are electrically connected and stacked, wherein the junction land of the first semiconductor device is exposed and the formation position of the intermediate electrode is set to the second position. A step of attaching an insulating layer having an opening that is open by the volume of the external electrode on the electronic component mounting surface of the first semiconductor device; and the second external electrode and the opening are aligned to align the first 1 semiconductor Placing the second semiconductor device on the device; melting the second external electrode by heating and filling the opening to form the intermediate electrode; A step of electrically connecting the first semiconductor device and the second semiconductor device in accordance with an interval between the first semiconductor device and the second semiconductor device when the opening is formed. The height of the opening is adjusted so that an intermediate electrode can electrically connect the first semiconductor device and the second semiconductor device, and the volume of the opening is the same as the volume of the second external electrode The opening diameter of the opening is adjusted to correspond to the height of the opening.

請求項2記載の積層型半導体装置の製造方法は、第1外部電極と積層用接合ランドを備える第1キャリア基板に1または複数の電子部品を搭載する第1半導体装置と、はんだ材料で形成された第2外部電極を備える第2キャリア基板に1または複数の電子部品を搭載する第2半導体装置とを前記第2外部電極を溶融して形成する中間電極と前記積層用接合ランドを電気的に接続して積層する積層型半導体装置の製造方法であって、前記第1半導体装置の前記電子部品搭載面上に絶縁層を貼り付ける工程と、前記絶縁層に前記第1半導体装置の接合ランドを露出して前記中間電極の形成位置を前記第2外部電極の体積分だけ開口する開口部を形成する工程と、前記第2外部電極と前記開口部を位置合わせして前記第1半導体装置上に前記第2半導体装置を載置する工程と、加熱により前記第2外部電極を溶融して前記開口部に充填することにより前記中間電極を形成して前記中間電極と前記積層用ランドを電気的に接続する工程とを有し、開口部の形成に際し、前記第1半導体装置および前記第2半導体装置の反りによる前記第1半導体装置と前記第2半導体装置との間隔に対応して前記中間電極が前記第1半導体装置と前記第2半導体装置とを電気的に接続できるように前記開口部の高さを調整し、さらに、前記開口部の体積が前記第2外部電極の体積と同じになるように前記開口部の高さに対応して前記開口部の開口径を調整することを特徴とする。   According to a second aspect of the present invention, there is provided a method for manufacturing a stacked semiconductor device, comprising: a first semiconductor device having one or more electronic components mounted on a first carrier substrate having a first external electrode and a stacked bonding land; and a solder material. An intermediate electrode formed by melting the second external electrode and a second semiconductor device mounting one or more electronic components on a second carrier substrate having the second external electrode are electrically connected to the lamination land. A method of manufacturing a stacked type semiconductor device that is connected and stacked, the step of attaching an insulating layer on the electronic component mounting surface of the first semiconductor device, and a bonding land of the first semiconductor device on the insulating layer Forming an opening that exposes and opens the intermediate electrode by a volume of the second external electrode; and aligns the second external electrode and the opening on the first semiconductor device. Second half A step of placing a body device and a step of melting the second external electrode by heating and filling the opening to form the intermediate electrode and electrically connecting the intermediate electrode and the laminating land When the opening is formed, the intermediate electrode corresponds to the distance between the first semiconductor device and the second semiconductor device due to warpage of the first semiconductor device and the second semiconductor device. The height of the opening is adjusted so that the semiconductor device and the second semiconductor device can be electrically connected, and the volume of the opening is the same as the volume of the second external electrode. The opening diameter of the opening is adjusted in accordance with the height of the portion.

請求項3記載の積層型半導体装置の製造方法は、請求項1または請求項2のいずれかに記載の積層型半導体装置の製造方法において、前記開口部の前記第2外部電極との接合部毎に前記第2外部電極が安定的に接触できるような前記第1半導体装置および前記第2半導体装置の反りに対応したテーパを設けることを特徴とする。   The method for manufacturing a stacked semiconductor device according to claim 3 is the method for manufacturing a stacked semiconductor device according to claim 1 or 2, wherein each junction of the opening with the second external electrode is provided. Further, a taper corresponding to the warp of the first semiconductor device and the second semiconductor device is provided so that the second external electrode can be stably contacted.

請求項4記載の積層型半導体装置の製造方法は、請求項1または請求項2または請求項3のいずれかに記載の積層型半導体装置の製造方法において、前記第1半導体装置または第2半導体装置へ前記電子部品を搭載するに際し、前記電子部品を積層して搭載することを特徴とする。   The method for manufacturing a stacked semiconductor device according to claim 4 is the method for manufacturing a stacked semiconductor device according to claim 1, wherein the first semiconductor device or the second semiconductor device is used. When mounting the electronic components, the electronic components are stacked and mounted.

請求項5記載の積層型半導体装置の製造方法は、請求項1または請求項2または請求項3のいずれかに記載の積層型半導体装置の製造方法において、前記第1半導体装置または第2半導体装置へ前記電子部品を搭載するに際し、前記電子部品を並列に搭載することを特徴とする。   The method for manufacturing a stacked semiconductor device according to claim 5 is the method for manufacturing a stacked semiconductor device according to claim 1, wherein the first semiconductor device or the second semiconductor device is used. In mounting the electronic component, the electronic component is mounted in parallel.

請求項6記載の積層型半導体装置の製造方法は、請求項1または請求項2または請求項3または請求項4または請求項5のいずれかに記載の積層型半導体装置の製造方法において、前記電子部品のうち少なくとも1つが半導体素子であることを特徴とする。   A method for manufacturing a stacked semiconductor device according to claim 6 is the method for manufacturing a stacked semiconductor device according to claim 1, claim 2, claim 3, claim 4, or claim 5. At least one of the parts is a semiconductor element.

請求項7記載の積層型半導体装置の製造方法は、請求項1または請求項2または請求項3または請求項4または請求項5または請求項6のいずれかに記載の積層型半導体装置の製造方法において、前記第1半導体装置に搭載された前記電子部品を樹脂封止することを特徴とする。   The method for manufacturing a stacked semiconductor device according to claim 7 is a method for manufacturing a stacked semiconductor device according to claim 1, claim 2, claim 3, claim 4, claim 5, or claim 6. The electronic component mounted on the first semiconductor device is resin-sealed.

請求項8記載の積層型半導体装置の製造方法は、請求項1または請求項2または請求項3または請求項4または請求項5または請求項6または請求項7のいずれかに記載の積層型半導体装置の製造方法において、前記第2半導体装置に搭載された前記電子部品を樹脂封止することを特徴とする。   The method for manufacturing a stacked semiconductor device according to claim 8 is a stacked semiconductor according to claim 1, claim 2, claim 3, claim 4, claim 5, claim 6, or claim 7. In the device manufacturing method, the electronic component mounted on the second semiconductor device is resin-sealed.

請求項9記載の積層型半導体装置は、第1外部電極と第1積層用接合ランドを備える第1キャリア基板に1または複数の電子部品を搭載する第1半導体装置と、前記第1半導体装置の前記電子部品搭載面上に形成される絶縁層と、前記絶縁層を挟んで前記第1半導体装置と対向する前記絶縁層上に積層され、前記第2積層用接合ランドを備える第2キャリア基板に1または複数の電子部品を搭載する第2半導体装置と、前記第1半導体装置および前記第2半導体装置の反りによる前記第1半導体装置と前記第2半導体装置との間隔に対応して高さを調整し、前記第1積層用接合ランドと前記第2積層用接合ランドを電気的に接続する中間電極と、前記絶縁層に前記中間電極と同じ形状で形成された前記中間電極の形成領域となる開口部とを有し、全ての中間電極の体積が同じになるように前記中間電極の径が高さに対応することを特徴とする。   The stacked semiconductor device according to claim 9, wherein the first semiconductor device has one or more electronic components mounted on a first carrier substrate having a first external electrode and a first stacked junction land, and the first semiconductor device includes: An insulating layer formed on the electronic component mounting surface; and a second carrier substrate that is stacked on the insulating layer facing the first semiconductor device with the insulating layer interposed therebetween, and includes the second stacking junction land. A height corresponding to a distance between the first semiconductor device and the second semiconductor device due to warpage of the first semiconductor device and the second semiconductor device; and a second semiconductor device on which one or more electronic components are mounted. An intermediate electrode for adjusting and electrically connecting the first lamination junction land and the second lamination junction land, and a region for forming the intermediate electrode formed in the insulating layer in the same shape as the intermediate electrode With opening Characterized in that the volume of all of the intermediate electrode corresponds to the diameter the height of the intermediate electrode to be the same.

請求項10記載の積層型半導体装置は、請求項9記載の積層型半導体装置において、前記中間電極の高さが前記第1半導体装置の中央から外周部に向かって徐々に変化することを特徴とする。   The stacked semiconductor device according to claim 10 is the stacked semiconductor device according to claim 9, wherein the height of the intermediate electrode gradually changes from the center of the first semiconductor device toward the outer periphery. To do.

請求項11記載の積層型半導体装置は、請求項9記載の積層型半導体装置において、前記中間電極の径が前記第1半導体装置の中央から外周部に向かって徐々に変化することを特徴とする。   The stacked semiconductor device according to claim 11 is the stacked semiconductor device according to claim 9, wherein the diameter of the intermediate electrode gradually changes from the center of the first semiconductor device toward the outer periphery. .

請求項12記載の積層型半導体装置は、請求項9または請求項10または請求項11のいずれかに記載の積層型半導体装置において、前記開口部毎の前記第2半導体装置に隣接する端部に前記第1半導体装置および前記第2半導体装置の反りに対応したテーパを設けることを特徴とする。   The stacked semiconductor device according to claim 12 is the stacked semiconductor device according to any one of claim 9, claim 10, or claim 11, wherein the opening is adjacent to the second semiconductor device for each opening. A taper corresponding to the warp of the first semiconductor device and the second semiconductor device is provided.

請求項13記載の積層型半導体装置は、請求項12記載の積層型半導体装置において、前記第1半導体装置と前記第2半導体装置との間隔が広くなるにしたがって、前記テーパのテーパ角度が徐々に大きくなることを特徴とする。   The stacked semiconductor device according to claim 13 is the stacked semiconductor device according to claim 12, wherein the taper angle of the taper gradually increases as the distance between the first semiconductor device and the second semiconductor device increases. It is characterized by becoming larger.

請求項14記載の積層型半導体装置は、請求項9または請求項10または請求項11または請求項12または請求項13のいずれかに記載の積層型半導体装置において、前記第1半導体装置または第2半導体装置へ前記電子部品を積層して搭載することを特徴とする。   The stacked semiconductor device according to claim 14 is the stacked semiconductor device according to any one of claim 9, claim 10, claim 11, claim 12, or claim 13, wherein the first semiconductor device or the second semiconductor device. The electronic components are stacked and mounted on a semiconductor device.

請求項15記載の積層型半導体装置は、請求項9または請求項10または請求項11または請求項12または請求項13のいずれかに記載の積層型半導体装置において、前記第1半導体装置または第2半導体装置へ前記電子部品を並列に搭載することを特徴とする。   The stacked semiconductor device according to claim 15 is the stacked semiconductor device according to any one of claim 9, claim 10, claim 11, claim 12, or claim 13, wherein the first semiconductor device or the second semiconductor device. The electronic component is mounted in parallel on a semiconductor device.

請求項16記載の積層型半導体装置は、請求項9または請求項10または請求項11または請求項12または請求項13または請求項14または請求項15のいずれかに記載の積層型半導体装置において、前記電子部品のうち少なくとも1つが半導体素子であることを特徴とする。   A stacked semiconductor device according to claim 16 is the stacked semiconductor device according to claim 9, claim 10, claim 11, claim 12, claim 13, claim 14, or claim 15, At least one of the electronic components is a semiconductor element.

請求項17記載の積層型半導体装置は、請求項9または請求項10または請求項11または請求項12または請求項13または請求項14または請求項15または請求項16のいずれかに記載の積層型半導体装置において、前記第1半導体装置に搭載された前記電子部品を樹脂封止することを特徴とする。   The stacked semiconductor device according to claim 17 is a stacked semiconductor device according to any one of claim 9, claim 10, claim 11, claim 12, claim 13, claim 14, claim 15, or claim 16. In the semiconductor device, the electronic component mounted on the first semiconductor device is resin-sealed.

請求項18記載の積層型半導体装置は、請求項9または請求項10または請求項11または請求項12または請求項13または請求項14または請求項15または請求項16または請求項17のいずれかに記載の積層型半導体装置において、前記第2半導体装置に搭載された前記電子部品を樹脂封止することを特徴とする。   The stacked semiconductor device according to claim 18 is any one of claim 9, claim 10, claim 11, claim 12, claim 13, claim 14, claim 15, claim 16, or claim 17. The stacked semiconductor device described above is characterized in that the electronic component mounted on the second semiconductor device is resin-sealed.

以上により、半導体装置の反りを考慮しつつ、3次元実装時の接合歩留り、接合強度・信頼性を向上させることができる。   As described above, it is possible to improve the bonding yield, the bonding strength and the reliability at the time of three-dimensional mounting while considering the warp of the semiconductor device.

以上のように、2つの半導体装置を積層する際に、半導体装置間の絶縁層に両者を電気的に接続する中間電極の形成領域となる開口部を、半導体装置の反りを考慮して形成し、この時、上になる半導体装置が備える中間電極となる外部電極の体積と同じ体積となるように開口部の開口径を調整することにより、積層する半導体装置に反りが生じていても、上になる半導体装置の中間電極材料となる外部電極の体積を反りに合わせて変えることなく、両半導体装置を確実に電気的に接続する中間電極を形成することができるため、3次元実装時の接合歩留り、接合強度・信頼性を向上させることができる。   As described above, when two semiconductor devices are stacked, an opening serving as a formation region of an intermediate electrode that electrically connects the two to the insulating layer between the semiconductor devices is formed in consideration of the warp of the semiconductor device. At this time, by adjusting the opening diameter of the opening so as to be the same as the volume of the external electrode serving as the intermediate electrode included in the upper semiconductor device, even if the semiconductor device to be stacked is warped, It is possible to form an intermediate electrode that reliably connects both semiconductor devices without changing the volume of the external electrode, which is an intermediate electrode material of the semiconductor device to be warped, in accordance with the warpage. Yield, joint strength and reliability can be improved.

以下、本発明の各実施形態に係る半導体装置について図1,図2,図3,図4,図5を参照しながら説明する。
図1は本発明の第1実施形態に係る積層型半導体装置の断面図である。
Hereinafter, a semiconductor device according to each embodiment of the present invention will be described with reference to FIGS. 1, 2, 3, 4, and 5.
FIG. 1 is a cross-sectional view of a stacked semiconductor device according to the first embodiment of the present invention.

図1において、第1実施形態では半導体装置10aと半導体装置10bは、各半導体装置を電気的に接続するための中間電極26を介して接合(積層)される。下側となる半導体装置10aは第1キャリア基板11を備え、第1キャリア基板11両面には、第1接合ランド14と外部電極ランド15がそれぞれ形成されている。なお、図示はしていないが、第1キャリア基板11内部には、電気特性を得るための内部金属配線が形成されている。そして、第1キャリア基板11の第1接合ランド14が形成されている面に、第1半導体素子12がフリップチップ実装されている。例えば、第1接着層13にNCF(Nonconductive Film)を用いたNCF接合によってフリップチップ実装を行う。また、反対側の外部電極ランド15上にはそれぞれ外部電極16が形成されており、最終的な電子機器の実装基板と接合する役割を果たす。   In FIG. 1, in the first embodiment, a semiconductor device 10a and a semiconductor device 10b are joined (laminated) via an intermediate electrode 26 for electrically connecting the semiconductor devices. The lower semiconductor device 10 a includes a first carrier substrate 11, and first bonding lands 14 and external electrode lands 15 are formed on both surfaces of the first carrier substrate 11. Although not shown, internal metal wiring for obtaining electrical characteristics is formed inside the first carrier substrate 11. The first semiconductor element 12 is flip-chip mounted on the surface of the first carrier substrate 11 where the first bonding land 14 is formed. For example, flip chip mounting is performed by NCF bonding using NCF (Nonconductive Film) for the first adhesive layer 13. In addition, external electrodes 16 are formed on the opposite external electrode lands 15, respectively, and play a role of bonding to a final electronic device mounting board.

上側となる半導体装置10bは、第2キャリア基板20を備え、第2キャリア基板20両面には、配線ランド24と第2接合ランド25が形成されている。なお、図示はしていないが、第2キャリア基板20内部には、電気特性を得るための内部金属配線が形成されている。そして、第2キャリア基板20の配線ランド24が形成されている面には、第2半導体素子21が第2接着層22を介して接合されており、さらには第2半導体素子21と配線ランド24が金属細線23によって電気的につながっている(ワイヤーボンド接合)。また、反対側の第2接合ランド25上にはそれぞれ中間電極26となる外部電極が形成されている。半導体装置10bの外部電極としては、はんだ材料を使用し、はんだボールやはんだバンプ等とする。また、第2半導体素子21を含めて第2キャリア基板全体を覆うように第2封止樹脂29が形成されている。   The upper semiconductor device 10 b includes a second carrier substrate 20, and wiring lands 24 and second junction lands 25 are formed on both surfaces of the second carrier substrate 20. Although not shown, internal metal wiring for obtaining electrical characteristics is formed in the second carrier substrate 20. The second semiconductor element 21 is bonded to the surface of the second carrier substrate 20 on which the wiring lands 24 are formed via the second adhesive layer 22. Further, the second semiconductor element 21 and the wiring lands 24 are connected. Are electrically connected by a thin metal wire 23 (wire bond bonding). Further, external electrodes serving as intermediate electrodes 26 are formed on the second junction lands 25 on the opposite side. As an external electrode of the semiconductor device 10b, a solder material is used, which is a solder ball or a solder bump. A second sealing resin 29 is formed so as to cover the entire second carrier substrate including the second semiconductor element 21.

さらに、半導体装置10aと半導体装置10bの間には絶縁層17を備えている。この絶縁層17は、中間電極26と同じ配置で開口部18を備えており、中間電極26はこの絶縁層の開口部18中に半導体装置10bの外部電極を溶融して形成されており、第1接合ランド14と接合部27を介して接合され、また、第2接合ランド25とも接合部28を介して接合されている。なお、第1キャリア基板11および第2キャリア基板20としては、例えば、両面基板、多層配線基板、ビルドアップ基板、ALIVH基板、テープ基板またはフィルム基板などを用いることができ、材質としては、例えば、ガラスエポキシ樹脂、BTレジン、アラミド、ポリイミド樹脂、セラミックなどを用いることができる。   Further, an insulating layer 17 is provided between the semiconductor device 10a and the semiconductor device 10b. The insulating layer 17 has an opening 18 in the same arrangement as the intermediate electrode 26. The intermediate electrode 26 is formed by melting the external electrode of the semiconductor device 10b in the opening 18 of the insulating layer. The first bonding land 14 and the second bonding land 25 are bonded to each other via the bonding portion 28. As the first carrier substrate 11 and the second carrier substrate 20, for example, a double-sided substrate, a multilayer wiring substrate, a build-up substrate, an ALIVH substrate, a tape substrate, a film substrate, or the like can be used. Glass epoxy resin, BT resin, aramid, polyimide resin, ceramic, or the like can be used.

ここで、絶縁層の開口部18は、半導体装置10aおよび半導体装置10bの反りによるそれぞれの開口部での半導体装置10aと半導体装置10bとの間隔に合わせて、第1キャリア基板11の中央部から外周部にかけて高さを変化させ、あらかじめ定められた体積となるように形成された半導体装置10bの外部電極を溶融して成る中間電極26の体積と合わせるために、開口径を調整して、半導体装置10aと半導体装置10bとの間隔に対応した開口径と絶縁層の厚みを確保している。例えば、半導体装置10aが上側に凸に反り、半導体装置10bは反りがない場合、中心部よりも外周部にいくほど絶縁層の開口部18の径を小さくし、また、絶縁層17の厚みを厚くする。逆に、半導体装置10aが反対側に反った場合は、中心部よりも外周部にいくほど絶縁層の開口部18を大きくし、また、絶縁層17の厚みを薄くする。   Here, the opening 18 of the insulating layer is formed from the center of the first carrier substrate 11 in accordance with the distance between the semiconductor device 10a and the semiconductor device 10b in each opening due to warpage of the semiconductor device 10a and the semiconductor device 10b. In order to match the volume of the intermediate electrode 26 formed by melting the external electrode of the semiconductor device 10b formed so as to have a predetermined volume by changing the height to the outer peripheral portion, the opening diameter is adjusted, and the semiconductor The opening diameter and the thickness of the insulating layer corresponding to the distance between the device 10a and the semiconductor device 10b are secured. For example, when the semiconductor device 10a is warped upward and the semiconductor device 10b is not warped, the diameter of the opening 18 of the insulating layer is made smaller toward the outer peripheral portion than the center portion, and the thickness of the insulating layer 17 is reduced. Make it thicker. On the contrary, when the semiconductor device 10a warps to the opposite side, the opening 18 of the insulating layer is made larger toward the outer peripheral part than the center part, and the thickness of the insulating layer 17 is made thinner.

このように、半導体装置間の間隔に対応する中間電極の高さになるように、開口部の体積を一定にしながら絶縁層に形成する開口部の高さと開口径を調整することにより、半導体装置10aおよび半導体装置10bの反りによって発生する第1キャリア基板11と第2キャリア基板20との間隔の不均一性から、間隔が最大となる箇所においても、あらかじめ形成された半導体装置の積層に際しても、安定的な中間電極26を介した接合(積層)が可能となり、半導体装置の反りを考慮しつつ、3次元実装時の接合歩留り、接合強度・信頼性を向上させることができる。   Thus, by adjusting the height and opening diameter of the opening formed in the insulating layer while keeping the volume of the opening constant so as to be the height of the intermediate electrode corresponding to the interval between the semiconductor devices, the semiconductor device 10a and the non-uniformity of the distance between the first carrier substrate 11 and the second carrier substrate 20 caused by the warp of the semiconductor device 10b. Stable bonding (stacking) via the intermediate electrode 26 is possible, and the bonding yield, bonding strength and reliability at the time of three-dimensional mounting can be improved in consideration of the warp of the semiconductor device.

図2は本発明の第2実施形態に係る積層型半導体装置の断面図である。図2において、基本的な構成は第1実施形態と同じであるが、さらに、第2接合部28側の絶縁層の開口部18にテーパ部19を備えている。この絶縁層のテーパ部19も半導体装置10aおよび半導体装置10bの反りに合わせて半導体装置10bの各々の外部電極が開口部に安定して接触するように、第1キャリア基板11の中央部から外周部にかけてテーパ角度を変化させている。例えば、半導体装置10aが上側に凸に反り、半導体装置10bは反りがない場合、中心部よりも外周部にいくほど絶縁層のテーパ部19の角度を大きくする。逆に、半導体装置10aが反対側に反った場合は、中心部よりも外周部にいくほど絶縁層のテーパ部19の角度を小さくする。   FIG. 2 is a cross-sectional view of a stacked semiconductor device according to the second embodiment of the present invention. In FIG. 2, the basic configuration is the same as that of the first embodiment, but a tapered portion 19 is further provided in the opening 18 of the insulating layer on the second bonding portion 28 side. The tapered portion 19 of the insulating layer also has an outer periphery from the center portion of the first carrier substrate 11 so that each external electrode of the semiconductor device 10b stably contacts the opening in accordance with the warp of the semiconductor device 10a and the semiconductor device 10b. The taper angle is changed over the part. For example, when the semiconductor device 10a is warped upward and the semiconductor device 10b is not warped, the angle of the tapered portion 19 of the insulating layer is increased toward the outer peripheral portion rather than the central portion. On the contrary, when the semiconductor device 10a warps to the opposite side, the angle of the tapered portion 19 of the insulating layer is made smaller toward the outer peripheral portion than the central portion.

このように、接合部28にテーパを設けることにより、半導体装置10a上に半導体装置10bをマウントする際に、開口部18への外部端子36先端部の入り込みを深くし、なおかつ、テーパ角度を変化させることによって、開口部18への外部端子36先端部の入り込み深さを2つの半導体装置の反りに対応させて調整し、2つの半導体装置の反りに影響を受けずに、絶縁層の開口部18上に中間電極26となる半導体装置10bの外部電極をより安定的、かつ均一に接触(マウント)させることが可能となる。   Thus, by providing a taper at the joint portion 28, when the semiconductor device 10b is mounted on the semiconductor device 10a, the penetration of the tip of the external terminal 36 into the opening 18 is deepened, and the taper angle is changed. By adjusting the depth, the depth of penetration of the external terminal 36 into the opening 18 is adjusted to correspond to the warp of the two semiconductor devices, and the opening of the insulating layer is not affected by the warp of the two semiconductor devices. Thus, the external electrode of the semiconductor device 10b to be the intermediate electrode 26 can be contacted (mounted) more stably and uniformly.

なお、上記の実施形態では、第1半導体素子12をフリップチップ実装とし、第2半導体素子21をワイヤーボンド接合としているが、両者ともどちらの接合方法を採用しても何ら問題ない。また、フリップチップ実装としては、NCF接合の他に、NCP(Nonconductive Paste)、ACF(Anisotropic conductive Film)やACP(Anisotropic conductive Paste)を用いても構わない。また、第1半導体素子12および第2半導体素子21ともに1個しか図示していないが、複数の半導体素子を上下方向に積層、または並列に接合しても構わない。このとき、半導体素子に限らず、小型の電子部品を半導体素子と合わせて接合しても構わず、搭載する電子部品の組み合わせは任意である。また、封止樹脂についても、信頼性上問題なければ、第2封止樹脂29は無くても構わない。逆に、図3の本発明の第3実施形態に係る積層型半導体装置の断面図に示すように、第1半導体素子上に、中間電極26の領域に影響しない程度で第1封止樹脂30を形成しても構わない。   In the above-described embodiment, the first semiconductor element 12 is flip-chip mounted and the second semiconductor element 21 is wire-bonded. However, there is no problem even if either bonding method is adopted. In addition to NCF bonding, NCP (Nonconductive Paste), ACF (Anisotropic Conductive Film), or ACP (Anisotropic Conductive Paste) may be used for flip chip mounting. Further, although only one of the first semiconductor element 12 and the second semiconductor element 21 is illustrated, a plurality of semiconductor elements may be stacked in the vertical direction or joined in parallel. At this time, not only the semiconductor element but also a small electronic component may be joined together with the semiconductor element, and the combination of electronic components to be mounted is arbitrary. Further, the second sealing resin 29 may be omitted if there is no problem in reliability with respect to the sealing resin. Conversely, as shown in the cross-sectional view of the stacked semiconductor device according to the third embodiment of the present invention shown in FIG. 3, the first sealing resin 30 is formed on the first semiconductor element to the extent that the region of the intermediate electrode 26 is not affected. May be formed.

また、上記の実施形態では、半導体装置10bに反りはなく、半導体装置10aが上側に凸に反った場合と下側に反った場合を例に挙げて説明したが、この他、半導体装置10bにも反りが発生することを含め、すべての反り状態の組み合わせにおいても、開口部の体積が一定となるように開口径と高さを調節して、半導体素子間の間隔に対応することが可能である。   In the above embodiment, the semiconductor device 10b is not warped, and the case where the semiconductor device 10a warps upward and the case where it warps downward has been described as an example. It is possible to adjust the opening diameter and height so that the volume of the opening is constant, even in all combinations of warping states, including the occurrence of warping, and to cope with the spacing between semiconductor elements. is there.

次に、本発明における実施形態に係る半導体装置の製造方法について図面を参照しながら説明する。図4は本発明における第1実施形態に係る積層型半導体装置の製造方法を示す工程断面図である。また、図5は本発明における第2実施形態に係る積層型半導体装置の製造方法を示す工程断面図である。   Next, a method for manufacturing a semiconductor device according to an embodiment of the present invention will be described with reference to the drawings. FIG. 4 is a process sectional view showing the method for manufacturing the stacked semiconductor device according to the first embodiment of the invention. FIG. 5 is a process sectional view showing the method for manufacturing the stacked semiconductor device according to the second embodiment of the present invention.

図4(a)に示すように、まず、組立完了した半導体装置10aを準備する。また、図示していないが、同様に組立完了した半導体装置10bも準備する(半導体装置10aおよび半導体装置10bの製造方法は公知の技術のため記載省略)。この時、両半導体装置の反りを計測しておく。なお、半導体装置10bの外部端子の体積は所定の大きさに統一して形成されている。   As shown in FIG. 4A, first, the assembled semiconductor device 10a is prepared. Although not shown, a semiconductor device 10b that has been assembled in the same manner is also prepared (the manufacturing method of the semiconductor device 10a and the semiconductor device 10b is omitted because it is a known technique). At this time, the warpage of both semiconductor devices is measured. In addition, the volume of the external terminal of the semiconductor device 10b is formed to be a predetermined size.

次に、図4(b)に示すように、半導体装置10aの第1半導体装置12が実装されている側に、絶縁層の開口部18と第1接合ランド14をそれぞれ位置合わせして、絶縁層17を形成する。例えば、あらかじめ半導体装置10aおよび10bの反りを考慮して絶縁層の厚みおよび開口部18が制御された絶縁層17を貼り付けるか、もしくは、半導体装置10aに厚みを調整した絶縁層17を貼り付けた後に、開口部18をレーザー加工やフォトリソグラフィ工法によって開口部18を形成してもよい。ここで、絶縁層の開口部18の高さは、半導体装置10aおよび半導体装置10bの反りに合わせて、第1キャリア基板11の中央部から外周部にかけて、半導体装置10bの反りによる半導体装置10aと半導体装置10bの間隔の差分だけ変化させている。ただし、開口部18に半導体基板10bの外部電極36を溶融して中間電極26を形成するため、中間電極26の体積と絶縁層の開口部18の体積をすべて同一とする必要があり、半導体装置10aおよび10bの反りに合わせて開口径を変化させる。例えば、半導体装置10aが上側に凸に反り、半導体装置10bは反りがない場合、中心部よりも外周部にいくほど絶縁層の開口部18の径を小さくし、また、絶縁層17の厚みを厚くする。逆に、半導体装置10aが反対側に反った場合は、中心部よりも外周部にいくほど絶縁層の開口部18を大きくし、また、絶縁層17の厚みを薄くする。   Next, as shown in FIG. 4B, the opening 18 of the insulating layer and the first junction land 14 are aligned with the side on which the first semiconductor device 12 of the semiconductor device 10a is mounted, and the insulation is performed. Layer 17 is formed. For example, the insulating layer 17 in which the thickness of the insulating layer and the opening 18 are controlled in consideration of the warpage of the semiconductor devices 10a and 10b is pasted, or the insulating layer 17 whose thickness is adjusted is pasted on the semiconductor device 10a. After that, the opening 18 may be formed in the opening 18 by laser processing or photolithography. Here, the height of the opening 18 in the insulating layer is adjusted to match the warp of the semiconductor device 10a and the semiconductor device 10b from the central part to the outer peripheral part of the first carrier substrate 11 and the semiconductor device 10a due to the warp of the semiconductor device 10b. Only the difference between the intervals of the semiconductor device 10b is changed. However, since the external electrode 36 of the semiconductor substrate 10b is melted in the opening 18 to form the intermediate electrode 26, the volume of the intermediate electrode 26 and the volume of the opening 18 of the insulating layer must all be the same. The opening diameter is changed in accordance with the warpage of 10a and 10b. For example, when the semiconductor device 10a is warped upward and the semiconductor device 10b is not warped, the diameter of the opening 18 of the insulating layer is made smaller toward the outer peripheral portion than the center portion, and the thickness of the insulating layer 17 is reduced. Make it thicker. On the contrary, when the semiconductor device 10a warps to the opposite side, the opening 18 of the insulating layer is made larger toward the outer peripheral part than the center part, and the thickness of the insulating layer 17 is made thinner.

次に、図4(c)に示すように、絶縁層17を備えた半導体装置10a上に、外部端子36と絶縁層の開口部18をそれぞれ位置合わせして半導体装置10bをマウントする。
このとき、外部端子36表面および第1接合ランド14表面の不純物除去のため、フラックス等の表面活性剤31を絶縁層の開口部18に塗布もしくはピン転写しておく。また、外部端子36表面にも同様にフラックス等の表面活性剤を塗布もしくは転写しておく。そして、2つの半導体装置10aおよび半導体装置10bをマウントした状態で、リフロー炉等の高温加熱装置によって所望の温度プロファイルにて加熱する。この加熱によって、外部端子36が融点以上まで温度上昇して溶融すると、毛細管現象により、外部端子36がそれぞれ絶縁層の開口部18に流れ込んで中間電極26を形成する。そして、常温まで冷却後は、図4(d)に示すように、中間電極26を介して半導体装置10a上に半導体装置10bが接合(積層)される。
Next, as shown in FIG. 4C, the semiconductor device 10 b is mounted on the semiconductor device 10 a having the insulating layer 17 by aligning the external terminal 36 and the opening 18 of the insulating layer.
At this time, in order to remove impurities on the surface of the external terminal 36 and the surface of the first bonding land 14, a surface active agent 31 such as flux is applied or pin-transferred to the opening 18 of the insulating layer. Similarly, a surface active agent such as flux is applied or transferred to the surface of the external terminal 36. Then, in a state where the two semiconductor devices 10a and 10b are mounted, they are heated with a desired temperature profile by a high-temperature heating device such as a reflow furnace. When the external terminal 36 is heated to a melting point or higher by this heating and melted, the external terminal 36 flows into the opening 18 of the insulating layer by the capillary phenomenon to form the intermediate electrode 26. And after cooling to normal temperature, as shown in FIG.4 (d), the semiconductor device 10b is joined (laminated | stacked) on the semiconductor device 10a via the intermediate electrode 26. FIG.

図5においても同様の製造方法であるが、絶縁層の開口部にテーパ部19を設けているため、図5(c)において、半導体装置10a上に半導体装置10bをマウントする際に、開口部18への外部端子36先端部の入り込みを深くし、なおかつ、テーパ角度を変化させることによって、開口部18への外部端子36先端部の入り込み深さを2つの半導体装置の反りに対応させて調整し、2つの半導体装置の反りに影響を受けずに、絶縁層の開口部18上に外部端子36をより安定的、かつ均一に接触(マウント)させることが可能となる。   Although the manufacturing method is the same in FIG. 5, since the tapered portion 19 is provided in the opening of the insulating layer, when the semiconductor device 10b is mounted on the semiconductor device 10a in FIG. The depth of penetration of the external terminal 36 into the opening 18 and the taper angle are changed to adjust the depth of penetration of the external terminal 36 into the opening 18 in accordance with the warpage of the two semiconductor devices. In addition, the external terminals 36 can be contacted (mounted) more stably and uniformly on the opening 18 of the insulating layer without being affected by the warpage of the two semiconductor devices.

なお、上記の製造方法において、半導体装置10bに反りはなく、半導体装置10aが上側に凸に反った場合と下側に反った場合を例に挙げて説明したが、この他、半導体装置10bにも反りが発生することを含め、すべての反り状態の組み合わせにおいても同様に、半導体装置間の間隔に応じて、一定体積の開口部の開口径および高さ、さらには、テーパを調整することが可能である。   In the above manufacturing method, the semiconductor device 10b is not warped, and the case where the semiconductor device 10a is warped upward and the case where it warps downward has been described as an example. Similarly, in all combinations of warpage states, including the occurrence of warpage, the opening diameter and height of the opening having a constant volume, and further the taper can be adjusted according to the interval between the semiconductor devices. Is possible.

また、外部端子36はあらかじめ半導体装置10bに形成され、絶縁層17は半導体装置10a上に形成されているが、反対の構成としても構わない。つまり、外部端子36はあらかじめ半導体装置10aの第1接合ランド14上に形成され、絶縁層17は半導体装置10bに形成されても構わない。   Further, although the external terminal 36 is formed in advance on the semiconductor device 10b and the insulating layer 17 is formed on the semiconductor device 10a, the opposite configuration may be employed. That is, the external terminal 36 may be formed in advance on the first junction land 14 of the semiconductor device 10a, and the insulating layer 17 may be formed on the semiconductor device 10b.

このように、半導体装置間の間隔に応じて、絶縁層の中間電極を形成する領域である開口部の開口径および高さを、所定の体積になるように調整することにより、半導体装置10aおよび半導体装置10bの反りによって発生する第1キャリア基板11と第2キャリア基板20との間隔の不均一性から、間隔が最大となる箇所においても、絶縁層の開口部18の開口径および絶縁層17の厚みを制御することによって、形成される中間電極26の高さを第1キャリア基板11と第2キャリア基板20との間隔に合わせることにより、安定的な中間電極26を介した接合(積層)が可能となり、また、接合強度・信頼性も向上することができ、半導体装置の反りを考慮しつつ、3次元実装時の接合歩留り、接合強度・信頼性を向上させることができる。   In this way, by adjusting the opening diameter and height of the opening, which is a region for forming the intermediate electrode of the insulating layer, according to the interval between the semiconductor devices, the semiconductor device 10a and the semiconductor device 10a and Due to the non-uniformity of the distance between the first carrier substrate 11 and the second carrier substrate 20 caused by the warp of the semiconductor device 10b, the opening diameter of the opening 18 of the insulating layer and the insulating layer 17 are also provided at the location where the distance is maximum. By controlling the thickness of the intermediate electrode 26 by adjusting the height of the formed intermediate electrode 26 to the distance between the first carrier substrate 11 and the second carrier substrate 20, the stable bonding (lamination) via the intermediate electrode 26 is performed. In addition, it is possible to improve the bonding strength and reliability, and to improve the bonding yield and bonding strength and reliability at the time of three-dimensional mounting in consideration of the warpage of the semiconductor device. Kill.

本発明は、半導体装置の反りを考慮しつつ、3次元実装時の接合歩留り、接合強度・信頼性を向上させることができ、複数の半導体装置を1つのパッケージに実装する積層型半導体装置及び積層型半導体装置の製造方法等に有用である。   The present invention can improve the junction yield, the junction strength and the reliability at the time of three-dimensional mounting in consideration of the warpage of the semiconductor device, and a stacked semiconductor device and a stacked layer in which a plurality of semiconductor devices are mounted in one package This is useful in a method for manufacturing a type semiconductor device.

本発明の第1実施形態に係る積層型半導体装置の断面図Sectional drawing of the laminated semiconductor device which concerns on 1st Embodiment of this invention. 本発明の第2実施形態に係る積層型半導体装置の断面図Sectional drawing of the laminated semiconductor device which concerns on 2nd Embodiment of this invention. 本発明の第3実施形態に係る積層型半導体装置の断面図Sectional drawing of the laminated semiconductor device which concerns on 3rd Embodiment of this invention. 本発明における第1実施形態に係る積層型半導体装置の製造方法を示す工程断面図Process sectional drawing which shows the manufacturing method of the laminated semiconductor device which concerns on 1st Embodiment in this invention. 本発明における第2実施形態に係る積層型半導体装置の製造方法を示す工程断面図Sectional drawing which shows the manufacturing method of the laminated semiconductor device which concerns on 2nd Embodiment in this invention.

符号の説明Explanation of symbols

10a 半導体装置
10b 半導体装置
11 第1キャリア基板
12 第1半導体素子
13 第1接着層
14 第1接合ランド
15 外部電極ランド
16 外部電極
17 絶縁層
18 開口部
19 テーパ部
20 第2キャリア基板
21 第2半導体素子
22 第2接着層
23 金属細線
24 配線ランド
25 第2接合ランド
26 中間電極
27 接合部
28 接合部
29 第2封止樹脂
30 第1封止樹脂
31 表面活性剤
DESCRIPTION OF SYMBOLS 10a Semiconductor device 10b Semiconductor device 11 1st carrier substrate 12 1st semiconductor element 13 1st adhesion layer 14 1st junction land 15 External electrode land 16 External electrode 17 Insulating layer 18 Opening part 19 Tapered part 20 2nd carrier substrate 21 2nd Semiconductor element 22 2nd adhesion layer 23 Metal fine wire 24 Wiring land 25 2nd joining land 26 Intermediate electrode 27 Joining part 28 Joining part 29 2nd sealing resin 30 1st sealing resin 31 Surface active agent

Claims (18)

第1外部電極と積層用接合ランドを備える第1キャリア基板に1または複数の電子部品を搭載する第1半導体装置と、はんだ材料で形成された第2外部電極を備える第2キャリア基板に1または複数の電子部品を搭載する第2半導体装置とを前記第2外部電極を溶融して形成する中間電極と前記積層用接合ランドを電気的に接続して積層する積層型半導体装置の製造方法であって、
前記第1半導体装置の接合ランドを露出して前記中間電極の形成位置を前記第2外部電極の体積分だけ開口する開口部を備えた絶縁層を前記第1半導体装置の前記電子部品搭載面上に貼り付ける工程と、
前記第2外部電極と前記開口部を位置合わせして前記第1半導体装置上に前記第2半導体装置を載置する工程と、
加熱により前記第2外部電極を溶融して前記開口部に充填することにより前記中間電極を形成して前記中間電極と前記積層用ランドを電気的に接続する工程と
を有し、開口部の形成に際し、前記第1半導体装置および前記第2半導体装置の反りによる前記第1半導体装置と前記第2半導体装置との間隔に対応して前記中間電極が前記第1半導体装置と前記第2半導体装置とを電気的に接続できるように前記開口部の高さを調整し、さらに、前記開口部の体積が前記第2外部電極の体積と同じになるように前記開口部の高さに対応して前記開口部の開口径を調整することを特徴とする積層型半導体装置の製造方法。
A first semiconductor device having one or more electronic components mounted on a first carrier substrate having a first external electrode and a laminating bonding land, and a second carrier substrate having a second external electrode formed of a solder material A manufacturing method of a stacked semiconductor device in which a second semiconductor device on which a plurality of electronic components are mounted is stacked by electrically connecting an intermediate electrode formed by melting the second external electrode and the bonding land for stacking. And
An insulating layer having an opening that exposes the junction land of the first semiconductor device and opens the formation position of the intermediate electrode by the volume of the second external electrode is provided on the electronic component mounting surface of the first semiconductor device. A process of attaching to,
Placing the second semiconductor device on the first semiconductor device by aligning the second external electrode and the opening; and
Forming the intermediate electrode by melting the second external electrode by heating and filling the opening, and electrically connecting the intermediate electrode and the laminating land, and forming the opening At this time, the intermediate electrode corresponds to an interval between the first semiconductor device and the second semiconductor device due to warpage of the first semiconductor device and the second semiconductor device, and the intermediate electrode is connected to the first semiconductor device and the second semiconductor device. The height of the opening is adjusted so as to be electrically connected, and the volume of the opening corresponds to the height of the opening so that the volume of the opening is the same as the volume of the second external electrode. A method of manufacturing a stacked semiconductor device, wherein the opening diameter of the opening is adjusted.
第1外部電極と積層用接合ランドを備える第1キャリア基板に1または複数の電子部品を搭載する第1半導体装置と、はんだ材料で形成された第2外部電極を備える第2キャリア基板に1または複数の電子部品を搭載する第2半導体装置とを前記第2外部電極を溶融して形成する中間電極と前記積層用接合ランドを電気的に接続して積層する積層型半導体装置の製造方法であって、
前記第1半導体装置の前記電子部品搭載面上に絶縁層を貼り付ける工程と、
前記絶縁層に前記第1半導体装置の接合ランドを露出して前記中間電極の形成位置を前記第2外部電極の体積分だけ開口する開口部を形成する工程と、
前記第2外部電極と前記開口部を位置合わせして前記第1半導体装置上に前記第2半導体装置を載置する工程と、
加熱により前記第2外部電極を溶融して前記開口部に充填することにより前記中間電極を形成して前記中間電極と前記積層用ランドを電気的に接続する工程と
を有し、開口部の形成に際し、前記第1半導体装置および前記第2半導体装置の反りによる前記第1半導体装置と前記第2半導体装置との間隔に対応して前記中間電極が前記第1半導体装置と前記第2半導体装置とを電気的に接続できるように前記開口部の高さを調整し、さらに、前記開口部の体積が前記第2外部電極の体積と同じになるように前記開口部の高さに対応して前記開口部の開口径を調整することを特徴とする積層型半導体装置の製造方法。
A first semiconductor device having one or more electronic components mounted on a first carrier substrate having a first external electrode and a laminating bonding land, and a second carrier substrate having a second external electrode formed of a solder material A manufacturing method of a stacked semiconductor device in which a second semiconductor device on which a plurality of electronic components are mounted is stacked by electrically connecting an intermediate electrode formed by melting the second external electrode and the bonding land for stacking. And
Bonding an insulating layer on the electronic component mounting surface of the first semiconductor device;
Exposing a junction land of the first semiconductor device in the insulating layer to form an opening that opens a formation position of the intermediate electrode by a volume of the second external electrode;
Placing the second semiconductor device on the first semiconductor device by aligning the second external electrode and the opening; and
Forming the intermediate electrode by melting the second external electrode by heating and filling the opening, and electrically connecting the intermediate electrode and the laminating land, and forming the opening At this time, the intermediate electrode corresponds to an interval between the first semiconductor device and the second semiconductor device due to warpage of the first semiconductor device and the second semiconductor device, and the intermediate electrode is connected to the first semiconductor device and the second semiconductor device. The height of the opening is adjusted so as to be electrically connected, and the volume of the opening corresponds to the height of the opening so that the volume of the opening is the same as the volume of the second external electrode. A method of manufacturing a stacked semiconductor device, wherein the opening diameter of the opening is adjusted.
前記開口部の前記第2外部電極との接合部毎に前記第2外部電極が安定的に接触できるような前記第1半導体装置および前記第2半導体装置の反りに対応したテーパを設けることを特徴とする請求項1または請求項2のいずれかに記載の積層型半導体装置の製造方法。   A taper corresponding to the warp of the first semiconductor device and the second semiconductor device is provided so that the second external electrode can stably come into contact with each joint portion of the opening with the second external electrode. A method for manufacturing a stacked semiconductor device according to claim 1. 前記第1半導体装置または第2半導体装置へ前記電子部品を搭載するに際し、前記電子部品を積層して搭載することを特徴とする請求項1または請求項2または請求項3のいずれかに記載の積層型半導体装置の製造方法。   4. The electronic component according to claim 1, wherein the electronic component is stacked and mounted when the electronic component is mounted on the first semiconductor device or the second semiconductor device. 5. A method of manufacturing a stacked semiconductor device. 前記第1半導体装置または第2半導体装置へ前記電子部品を搭載するに際し、前記電子部品を並列に搭載することを特徴とする請求項1または請求項2または請求項3のいずれかに記載の積層型半導体装置の製造方法。   4. The stack according to claim 1, wherein the electronic components are mounted in parallel when the electronic components are mounted on the first semiconductor device or the second semiconductor device. 5. Type semiconductor device manufacturing method. 前記電子部品のうち少なくとも1つが半導体素子であることを特徴とする請求項1または請求項2または請求項3または請求項4または請求項5のいずれかに記載の積層型半導体装置の製造方法。   The method for manufacturing a stacked semiconductor device according to claim 1, wherein at least one of the electronic components is a semiconductor element. 前記第1半導体装置に搭載された前記電子部品を樹脂封止することを特徴とする請求項1または請求項2または請求項3または請求項4または請求項5または請求項6のいずれかに記載の積層型半導体装置の製造方法。   7. The electronic component mounted on the first semiconductor device is resin-sealed, and the electronic component according to claim 1 or 2, or 3 or 4, or 5 or 6. Manufacturing method of the stacked type semiconductor device. 前記第2半導体装置に搭載された前記電子部品を樹脂封止することを特徴とする請求項1または請求項2または請求項3または請求項4または請求項5または請求項6または請求項7のいずれかに記載の積層型半導体装置の製造方法。   The electronic component mounted on the second semiconductor device is resin-sealed, wherein the electronic component according to claim 1, claim 2, claim 3, claim 4, claim 5, claim 6, or claim 7. A method for manufacturing a stacked semiconductor device according to any one of the above. 第1外部電極と第1積層用接合ランドを備える第1キャリア基板に1または複数の電子部品を搭載する第1半導体装置と、
前記第1半導体装置の前記電子部品搭載面上に形成される絶縁層と、
前記絶縁層を挟んで前記第1半導体装置と対向する前記絶縁層上に積層され、前記第2積層用接合ランドを備える第2キャリア基板に1または複数の電子部品を搭載する第2半導体装置と、
前記第1半導体装置および前記第2半導体装置の反りによる前記第1半導体装置と前記第2半導体装置との間隔に対応して高さを調整し、前記第1積層用接合ランドと前記第2積層用接合ランドを電気的に接続する中間電極と、
前記絶縁層に前記中間電極と同じ形状で形成された前記中間電極の形成領域となる開口部と
を有し、全ての中間電極の体積が同じになるように前記中間電極の径が高さに対応することを特徴とする積層型半導体装置。
A first semiconductor device having one or more electronic components mounted on a first carrier substrate having a first external electrode and a first lamination junction land;
An insulating layer formed on the electronic component mounting surface of the first semiconductor device;
A second semiconductor device having one or more electronic components mounted on a second carrier substrate that is stacked on the insulating layer facing the first semiconductor device across the insulating layer and includes the second bonding junction land; ,
The height is adjusted in accordance with the distance between the first semiconductor device and the second semiconductor device due to warpage of the first semiconductor device and the second semiconductor device, and the first stacked junction land and the second stacked layer are adjusted. An intermediate electrode for electrically connecting the junction land,
The insulating layer has an opening that is formed in the same shape as the intermediate electrode and serves as a formation region of the intermediate electrode, and the diameter of the intermediate electrode is increased so that the volume of all the intermediate electrodes is the same. A stacked semiconductor device characterized by correspondingly.
前記中間電極の高さが前記第1半導体装置の中央から外周部に向かって徐々に変化することを特徴とする請求項9記載の積層型半導体装置。   The stacked semiconductor device according to claim 9, wherein a height of the intermediate electrode gradually changes from a center of the first semiconductor device toward an outer peripheral portion. 前記中間電極の径が前記第1半導体装置の中央から外周部に向かって徐々に変化することを特徴とする請求項9記載の積層型半導体装置。   10. The stacked semiconductor device according to claim 9, wherein the diameter of the intermediate electrode gradually changes from the center of the first semiconductor device toward the outer periphery. 前記開口部毎の前記第2半導体装置に隣接する端部に前記第1半導体装置および前記第2半導体装置の反りに対応したテーパを設けることを特徴とする請求項9または請求項10または請求項11のいずれかに記載の積層型半導体装置。   The taper corresponding to the curvature of said 1st semiconductor device and said 2nd semiconductor device is provided in the edge part adjacent to said 2nd semiconductor device for every said opening part, Claim 10 or Claim 10 or Claims characterized by the above-mentioned. The stacked semiconductor device according to any one of 11. 前記第1半導体装置と前記第2半導体装置との間隔が広くなるにしたがって、前記テーパのテーパ角度が徐々に大きくなることを特徴とする請求項12記載の積層型半導体装置。   13. The stacked semiconductor device according to claim 12, wherein the taper angle of the taper gradually increases as the distance between the first semiconductor device and the second semiconductor device increases. 前記第1半導体装置または第2半導体装置へ前記電子部品を積層して搭載することを特徴とする請求項9または請求項10または請求項11または請求項12または請求項13のいずれかに記載の積層型半導体装置。   14. The electronic component according to claim 9, claim 11, claim 11, claim 12, or claim 13, wherein the electronic component is stacked and mounted on the first semiconductor device or the second semiconductor device. Stacked semiconductor device. 前記第1半導体装置または第2半導体装置へ前記電子部品を並列に搭載することを特徴とする請求項9または請求項10または請求項11または請求項12または請求項13のいずれかに記載の積層型半導体装置。   The stack according to claim 9, claim 10, claim 11, claim 12, or claim 13, wherein the electronic component is mounted in parallel on the first semiconductor device or the second semiconductor device. Type semiconductor device. 前記電子部品のうち少なくとも1つが半導体素子であることを特徴とする請求項9または請求項10または請求項11または請求項12または請求項13または請求項14または請求項15のいずれかに記載の積層型半導体装置。   16. At least one of the electronic components is a semiconductor element, according to any one of claims 9 or 10, or 11 or 12, or 13 or 14 or 15. Stacked semiconductor device. 前記第1半導体装置に搭載された前記電子部品を樹脂封止することを特徴とする請求項9または請求項10または請求項11または請求項12または請求項13または請求項14または請求項15または請求項16のいずれかに記載の積層型半導体装置。   The electronic component mounted on the first semiconductor device is resin-sealed, wherein the electronic component is sealed with resin. 15 or 10 or 11 or 12 or 13 or 14 or 15 or 15. The stacked semiconductor device according to claim 16. 前記第2半導体装置に搭載された前記電子部品を樹脂封止することを特徴とする請求項9または請求項10または請求項11または請求項12または請求項13または請求項14または請求項15または請求項16または請求項17のいずれかに記載の積層型半導体装置。   The electronic component mounted on the second semiconductor device is resin-sealed, wherein the electronic component is sealed with resin. 15 or 10 or 11 or 12 or 13 or 14 or 15 or 15. The stacked semiconductor device according to claim 16.
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