JP2007038423A - Method for producing fluorocarbon resin molding and fluorocarbon resin molding produced by the method - Google Patents
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- 238000000465 moulding Methods 0.000 title claims abstract description 34
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- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 title abstract 4
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- -1 polytetrafluoroethylene Polymers 0.000 claims abstract description 7
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- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 18
- 229910052731 fluorine Inorganic materials 0.000 claims description 18
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- Extrusion Moulding Of Plastics Or The Like (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
Description
本発明は、フッ素樹脂成形品の製造方法及び該製造方法により製造されたフッ素樹脂成形品に関する。 The present invention relates to a method for producing a fluororesin molded product and a fluororesin molded product produced by the production method.
従来より、ポリテトラフルオロエチレン(以下、本明細書においては単に「PTFE」という。)の薄膜フィルム(25μ以下)を製造する方法として、以下のような技術が提案されている。 Conventionally, the following techniques have been proposed as a method for producing a thin film (25 μm or less) of polytetrafluoroethylene (hereinafter simply referred to as “PTFE” in the present specification).
PTFEの焼結されたブロックから作る方法:このPTFEフィルムの製造方法は、PTFEパウダーの圧縮成形によるブロック焼結体を皮を剥くように切削してフィルムを得るスカイビング製法が知られているが、この方法では直接的に厚み50μm以下のフィルムを得ることは困難であり、2次的に圧延処理の必要があった。そして、特開昭56−24431にはこの2次的加工処理方法が提案されており、PTFEの焼結されたブロックから切削してフィルムを製造し、続いてPTFEの融点以上に加熱処理した後300℃以上で一対のロール速度の異なる圧延処理によって厚み50μmのフィルムをさらに薄くすることが開示されているが、フィルムの厚みを20μmより薄くすることは困難であった。 Method for making PTFE sintered block: As a method for producing this PTFE film, a skiving method for obtaining a film by cutting a block sintered body by compression molding of PTFE powder so as to peel off is known. In this method, it is difficult to directly obtain a film having a thickness of 50 μm or less, and secondary rolling treatment is necessary. Japanese Patent Application Laid-Open No. 56-24431 proposes this secondary processing method, in which a film is produced by cutting from a sintered block of PTFE, and subsequently heat-treated above the melting point of PTFE. Although it has been disclosed that a film having a thickness of 50 μm is further thinned by a rolling process at a temperature of 300 ° C. or more and having a pair of different roll speeds, it has been difficult to reduce the thickness of the film to less than 20 μm.
PTFE粒子の分散液からキャスティングして製造する方法:このPTFEフィルムの製造方法は、PTFE粒子の水性分散体を、ガラス板、ポリイミドフィルム等の基材上に塗布して、界面活性剤を含む水性媒体類を乾燥除去した後、さらにPTFE粒子の融点以上(工業的には350℃以上の温度)で焼結し、その後基材から剥がしてフィルムを得る方法である。しかしながらPTFE粒子は単に自然凝集なので成形フィルムにボイドが多く、その引張り試験などの強度はPTFEのカレンダーによって得られたフィルムより弱いという問題もあり、剥離の困難性も指摘されている。そして、特開平9−278927には、キャスティングフィルムの困難性、フィルムの平滑性の問題を解決することが提案されている。しかし、この提案はPTFE膜と基材との間に有機溶剤に可溶な層をわざわざ設けなければならないという新たな課題を必要としている。 Method of producing by casting from a dispersion of PTFE particles: This PTFE film is produced by applying an aqueous dispersion of PTFE particles on a substrate such as a glass plate or a polyimide film, and containing a surfactant. In this method, after the media are dried and removed, the film is further sintered at a temperature equal to or higher than the melting point of PTFE particles (industrially, a temperature of 350 ° C. or higher) and then peeled off from the substrate. However, since PTFE particles are simply agglomerated, there are many voids in the molded film, and the strength of the tensile test and the like is weaker than the film obtained by the PTFE calender, and it is pointed out that peeling is difficult. Japanese Patent Laid-Open No. 9-278927 proposes to solve the problems of casting film difficulty and film smoothness. However, this proposal requires a new problem that a layer soluble in an organic solvent must be provided between the PTFE membrane and the substrate.
そこで、上記のような課題を解決する製造方法として、PTFE延伸多孔膜を加熱・加圧して製造する方法が提案された(特開2002−275280)。該製造方法は、PTFEのファインパウダーを成形助剤と混合することにより得られるペーストの成形体から、成形助剤を除去した後、高温高速度で延伸、さらに必要に応じて焼成することにより得られる1軸又は2軸延伸多孔質PTFEフィルムを、第1圧縮工程において、その融点未満の温度で圧縮(加圧)し、第2圧縮工程において、PTFEの融点以上の温度で圧縮(加圧)して薄膜フィルムを得る方法である。
しかし、上記の製造方法はPTFEパウダーのペースト押出、成形助剤除去、延伸加工(必要に応じて焼成加工)した延伸多孔質PTFEフィルムを原料として、第1圧縮工程及び第2圧縮工程を経て薄膜フィルムを得るものであり、工程が長く複雑という課題がある。 However, the above manufacturing method uses a PTFE powder paste extrusion, a molding auxiliary agent removal, and a stretched porous PTFE film that has been stretched (calcined if necessary) as a raw material, and then passed through a first compression step and a second compression step. There is a problem that a film is obtained and the process is long and complicated.
この工程が長く複雑となる原因の一つとして、上記従来の製造方法においては、PTFEファインパウダーのペースト押出の成形助剤として炭化水素系の石油溶剤が用いられてきた。しかし、この炭化水素系の石油溶剤を用いると延伸加工で厚み30μが工業的生産の限界であった。また、スパゲティーチューブを製造する場合は絞り比3000分の1程度が限界であった。 As one of the reasons why this process becomes long and complicated, in the conventional manufacturing method, a hydrocarbon-based petroleum solvent has been used as a molding aid for PTFE fine powder paste extrusion. However, when this hydrocarbon-based petroleum solvent is used, a thickness of 30 μm is the limit of industrial production by drawing. Moreover, when manufacturing a spaghetti tube, the drawing ratio was about 1/3000.
すなわち、PTFEファインパウダーのペースト押出および押出品のカレンダーロールを用いての成形の本質はPTFEの乳化重合によって得られる直径0.2〜0.3μのほぼ球形の粒子を粒子間の潤滑の助剤として液体を媒体として絞り加工や、絞り加工によって得られたシートなどを圧延によりPTFE成形体を得る方法である。この液体として炭化水素系の溶剤、オイルが用いられている。しかし、炭化水素系の表面エネルギーとPTFE粒子の表面エネルギーはあまりにもかけ離れているために大きな絞り比のペースト押出加工時に、またペースト押出品の薄肉の圧延加工時にPTFE粒子間極圧で、潤滑のために形成されている炭化水素系の潤滑膜(油膜とも言う)が破壊されて排除される現象が生じるために上記の限界があった。 That is, the essence of molding using PTFE fine powder paste extrusion and extrudate calender rolls is the aid of lubrication between the particles of approximately spherical particles 0.2 to 0.3 μm in diameter obtained by emulsion polymerization of PTFE. As described above, a PTFE molded body is obtained by drawing using a liquid as a medium, or rolling a sheet obtained by drawing. As this liquid, a hydrocarbon solvent or oil is used. However, the surface energy of the hydrocarbon system and the surface energy of the PTFE particles are so far apart that they are lubricated at the extreme pressure between the PTFE particles at the time of paste extrusion processing with a large drawing ratio and at the time of rolling the thin wall of the paste extrudate. For this reason, the hydrocarbon-based lubricating film (also referred to as an oil film) formed for this purpose is destroyed and eliminated, so that there is the above-mentioned limit.
本発明は、PTFEファインパウダーを原料とし、フッ素系溶剤を成形助剤として使用することにより、厚みの薄いPTFEフィルムを得るための圧延加工を容易にするフッ素樹脂成形品の製造方法を提供することにある。 The present invention provides a method for producing a fluororesin molded article that facilitates rolling to obtain a thin PTFE film by using PTFE fine powder as a raw material and using a fluorine-based solvent as a molding aid. It is in.
上記のペースト押出し成形によるフッ素樹脂成形品は、乳化重合でできた一次粒子の表面を成形助剤で満遍なく覆う助剤混合熟成工程、一次粒子の形状を崩さないで一次粒子の細密充填状態を得るために、層流状態の絞り加工およびカレンダー加工で一次粒子を整列させるペースト押出工程と圧延工程、細密充填状態の粒子間のスキマに存在する潤滑剤を除去する乾燥工程、重合体の融点以上で溶融させ結晶を構成している分子の緩やかな自由運動で粒子間のスキマを埋め均一な溶融層を形成する焼結工程、焼成体の融点以下まで冷却して任意の成形品を得る仕上げ工程の各工程を経て製造される。 The above-mentioned fluororesin molded product by paste extrusion molding is an auxiliary mixture mixing and aging process that uniformly covers the surface of primary particles formed by emulsion polymerization with a molding aid, and obtains a finely packed state of primary particles without breaking the shape of the primary particles. In order to achieve this, the paste extrusion process and the rolling process to align the primary particles in laminar drawing and calendering, the drying process to remove the lubricant present in the gap between the finely packed particles, the melting point of the polymer A sintering process that forms a uniform molten layer by filling the gaps between the particles with the slow free movement of the molecules that make up the crystal, and a finishing process that cools the melting point to below the melting point of the fired body. It is manufactured through each process.
ペースト押出し成形での乳化重合粒子の最密充填の課題は粒子の充填状態を考察することから始まる。粒子の最密充填状態が得られれば良い成形品も得られる。1次粒子の大きさを0.2μm真球と見なし、密度2.3(結晶化度99%)とすると、細密充填空隙率は25.95%で見掛けの比重は1.7となる。楕円体の形状の一次粒子とした場合、最密充填空隙率を30.19%とすると、同じく1.60となる。生テープ用のパウダーは楕円粒子からなる材料が主流で、生テープの比重は1.55レベルであり、理論値より少し小さい。しかし、現実の未焼結成形品での最密充填は厳密には球状、大きさなど複合的な理由で理論値から乖離する。 The problem of close-packing of emulsion-polymerized particles in paste extrusion molding begins with considering the state of particle packing. If a close-packed state of particles can be obtained, a molded product can be obtained. Assuming that the size of the primary particles is 0.2 μm true sphere and the density is 2.3 (crystallinity 99%), the fine packing porosity is 25.95% and the apparent specific gravity is 1.7. In the case of the primary particles having an ellipsoidal shape, when the closest packing void ratio is 30.19%, it is 1.60. The raw tape powder is mainly composed of elliptical particles, and the specific gravity of the raw tape is 1.55 level, which is slightly smaller than the theoretical value. However, the close-packing in an actual unsintered molded product deviates from the theoretical value for complex reasons such as sphere and size.
適正助剤量は一次粒子の表面を覆う潤滑スキン層形成に必要な量であって、助剤は一次粒子の98%以上もある結晶の中には入れない。したがって、助剤量は粉末の比表面積に比例する。PTFE一次粒子の比表面積は丸く、粒径大の方が小さいから助剤量は少なくなる。 The proper amount of auxiliary agent is an amount necessary for forming a lubricating skin layer covering the surface of the primary particles, and the auxiliary agent cannot be contained in crystals having 98% or more of the primary particles. Therefore, the amount of auxiliary agent is proportional to the specific surface area of the powder. The specific surface area of the PTFE primary particles is round and the larger the particle size, the smaller the amount of auxiliary agent.
スキン層は粒子同士が押出し流動時に成形助剤を介して流動する。せん断変形を受けない液膜の厚みがスキン層の最低必要量である。助剤量が不足すると押出し圧力の異常な上昇となり、極端に少なくなってくると、もはや成形品内部に一次粒子の存在がなくなっていく。スキン層のせん断を生じる現象は生テープカレンダー時の失透白化現象でしばしば観察される。 In the skin layer, particles flow through a molding aid during extrusion flow. The thickness of the liquid film that is not subjected to shear deformation is the minimum necessary amount of the skin layer. When the amount of the auxiliary agent is insufficient, the extrusion pressure is abnormally increased. When the amount is extremely reduced, the primary particles are no longer present in the molded product. The phenomenon that causes shearing of the skin layer is often observed as a devitrification whitening phenomenon during a raw tape calendar.
したがって、助剤の種類は圧延可能厚み(失透白化現象が起こる厚み)にも影響する。従来石油系溶剤を用いてPTFEファインパウダーからカレンダー成形加工で得られる工業的なフィルム厚みはせいぜい30μであった。また、助剤の種類は圧延テープのような加工を行うか、電線被覆のような加工を行うか加工方法、工程で決められるが助剤条件が微妙な影響を与える場合がある。 Therefore, the type of auxiliary agent also affects the rollable thickness (thickness at which devitrification whitening occurs). Conventionally, the industrial film thickness obtained by calender molding from PTFE fine powder using a petroleum-based solvent was at most 30 μm. In addition, the type of auxiliary agent is determined by whether it is processed like a rolled tape, or processed like electric wire coating, or the processing method and process, but the auxiliary agent condition may have a subtle effect.
乾燥速度は生産速度に影響し、蒸発残渣のあるものは着色させる、急激な助剤の揮発はブリスターを起こすまた白化部分とともに機械的強度や電気的絶縁特性を悪化させる。 The drying speed affects the production speed, and some of the evaporation residue is colored, and the rapid volatilization of the auxiliary agent causes blistering and deteriorates the mechanical strength and electrical insulation characteristics together with the whitened portion.
当該発明は従来課題となっていた上記事項を大幅に改良する技術を生み出した。すなわち、一次粒子の表面を助剤が覆い尽くしてもPTFE表面と助剤の強固な親和性が必要であることからフッ素系溶剤がそれにふさわしく、とりわけPTFEと同じ構造であるPFC溶剤が最強の親和力を有していて油膜の局圧耐力によってスキン層破壊を起こさず、沸点範囲の広い混合PFCが助剤の揮発が段階的でブリスターを起こさず、また白化部分の発生がフィルム厚み1μレベルまで起こらず、しかも残留物を残さない点でも、最も優れた加工助剤であることを見出した。 The present invention has produced a technique for greatly improving the above-mentioned matters, which has been a conventional problem. That is, even if the surface of the primary particles is covered with an auxiliary agent, a strong affinity between the PTFE surface and the auxiliary agent is necessary, so a fluorinated solvent is suitable, and in particular, a PFC solvent having the same structure as PTFE has the strongest affinity. The skin layer does not break down due to the local pressure resistance of the oil film, and the mixed PFC with a wide boiling range does not cause blistering due to the volatile of the auxiliary agent, and the generation of whitening occurs up to the 1 μm film thickness. Furthermore, the present inventors have found that it is the most excellent processing aid in that no residue is left.
また、押出成形時に一次粒子が独立してかつ層流的に流動しなければならない、粒子が団塊状の数珠繋がりになっていると乱流状になり、連続的な滑らかな成形品が得られない課題があり、粒子が団塊状になる原因は原料パウダーの製造から流通過程振動や保管温度、転移点21℃以上での長期保存などに起因するが、本発明のフッ素系溶剤はPTFEパウダー内のPTFE一次粒子表面にも十分に浸透するのでこれらによる品質不良が大幅に解決されることを思いついた。 Also, the primary particles must flow independently and laminarly during extrusion, and if the particles are connected in a conglomerate form, they become turbulent and a continuous smooth molded product is obtained. There are no problems, and the cause of the particles becoming agglomerate is due to the vibration of the raw material powder, distribution process vibration, storage temperature, long-term storage at a transition point of 21 ° C. or higher, etc. The fluorine-based solvent of the present invention is contained in the PTFE powder. It has been devised that the quality defects due to these can be greatly solved since it sufficiently penetrates the surface of PTFE primary particles.
さらに、流動パラフィン等の高粘度助剤やパーフルオロポリエーテル、一例としてデムナム(ダイキン工業株式会社製)、フロリナート(スリーエム社製)あるいはフォンブリンY(アウジモント社)等の分留点200℃程度の高沸点助剤を用いて成形する圧延テープ加工においては、助剤量の濃淡分布が存在し易く圧延時テープの蛇行、幅、厚みの変化として現れて、品質低下の問題が生ずるが、本発明におけるフッ素系溶剤を使用すると、上記のような品質低下が生じない。 Furthermore, high-viscosity auxiliary agents such as liquid paraffin and perfluoropolyether, such as demnum (manufactured by Daikin Industries), florinart (manufactured by 3M) or fomblin Y (Audimont), etc. In rolling tape processing formed using a high-boiling auxiliary agent, the concentration distribution of the auxiliary agent tends to exist, and appears as a change in the meandering, width, and thickness of the tape during rolling, resulting in a problem of quality deterioration. When the fluorine-based solvent in is used, the above-described quality deterioration does not occur.
圧力を加えてFPを押出、圧延すると金型面と接触する一次粒子はせん断破壊されて連続の膜状を形成し、乾燥時に助剤はこの連続層を通過して外部に出て行き、この助剤通過が急激に起こるとブリスターや表面裂けキズが発生するので、急激に乾燥しないようにする必要があるが、本発明の2種以上の分子量の混合PFCは乾燥を段階的に行なうことができるのでブリスターが発生しにくい。 When the FP is extruded and rolled under pressure, the primary particles that come into contact with the mold surface are sheared and broken to form a continuous film. During drying, the auxiliary agent passes through this continuous layer and goes outside. Since blisters and surface cracks occur when the auxiliary agent passes suddenly, it is necessary to prevent rapid drying. However, the mixed PFC having two or more molecular weights of the present invention can be dried stepwise. Because it is possible, it is hard to generate a blister.
単一の沸点を持つ溶剤は沸点温度に達すると一気にガス化蒸発するが、沸点の異なる混合溶剤の蒸発速度の変化は低沸側の沸点温度を初留点とし、高沸側の沸点温度を終了点として、その間分圧に比例した濃度で推移していき、この沸点温度以下では分圧分のみ気化する状態にある。これらの性質を背景にPTFEペースト押出に用いる成形助剤としての溶剤は通常の作業工程の温度では溶剤の気化を防いで、乾燥工程で気化蒸発していく必要がある。このことは特に乾燥と焼結が連続的に行われる工程において焼結工程に入る前に助剤の乾燥が充分に行われていないと助剤の急激な蒸発により成形品の表面を裂いたり、あるいは、助剤の分解が起こり成形品の品質(化学的性質、物理的性質、機械的性質)を低下させたり、可燃性溶剤では引火なども起こす。したがってペースト押出成形品では乾燥工程が重要である。一方、ペースト押出および圧延された成形品表面はPTFEの一次粒子がフィビリル化して粒子の形状で残らず緻密な膜としてフィルム化されている。この膜は助剤のガス化拡散のバリアとして存在し、急激なガス化はこの緻密な膜を破壊してしまう。そのために助剤のガス化拡散は除々に行う必要がある。そのために、加熱により助剤除去が行われる工程においては沸点範囲をもつ溶剤が選ばれる。例えば、PTFEファインパウダーで金属線を被覆する場合とかスパゲティチューブと言われる細管の成形助剤には沸点範囲をもつ石油溶剤(ダイキン工業株式会社のポリフロンハンドブックにはエクソン社のアイソパーEという沸点範囲115℃〜142℃が推奨されている)が用いられる。本発明はPTFEと同一構造を持つパーフルオロアルカンの親和力と同時に2種類以上の沸点からなる混合溶剤が成形工程でのPTFE粒子に掛かる極圧による乖離を防ぐとともに乾燥工程でのガス化拡散を緩やかに行わせることを見出したことにある。 When a solvent with a single boiling point reaches the boiling point temperature, it vaporizes and vaporizes all at once, but the change in the evaporation rate of mixed solvents with different boiling points starts at the boiling point on the low boiling side and the boiling point on the high boiling side. As the end point, the concentration changes in proportion to the partial pressure during that period, and only the partial pressure is vaporized below this boiling point temperature. Against the backdrop of these properties, the solvent as a molding aid used for PTFE paste extrusion needs to prevent vaporization of the solvent at the temperature of the normal working process and vaporize and evaporate in the drying process. This means that if the auxiliary agent is not sufficiently dried before entering the sintering step, particularly in the step where drying and sintering are continuously performed, the surface of the molded product may be torn by rapid evaporation of the auxiliary agent, Alternatively, the auxiliary agent is decomposed and the quality (chemical property, physical property, mechanical property) of the molded product is deteriorated, or flammable solvent is ignited. Therefore, the drying process is important for paste extrusion molded products. On the other hand, the surface of the molded product obtained by extrusion and rolling of the paste is formed into a film as a dense film without primary particles of PTFE becoming fibrillated and remaining in the form of particles. This film exists as a barrier for gasification and diffusion of the auxiliary agent, and rapid gasification destroys the dense film. Therefore, it is necessary to gradually perform gasification diffusion of the auxiliary agent. Therefore, a solvent having a boiling range is selected in the process of removing the auxiliary agent by heating. For example, petroleum solvents with a boiling range are used for forming aids for thin tubes called spaghetti tubes, such as when coating metal wires with PTFE fine powder (the Exfoliant Isopar E boiling point range for Polyflon Handbook of Daikin Industries, Ltd.) 115 ° C. to 142 ° C. are recommended). In the present invention, a mixed solvent having two or more boiling points at the same time as the affinity of perfluoroalkane having the same structure as PTFE prevents separation due to extreme pressure applied to PTFE particles in the molding process, and moderates gasification diffusion in the drying process. It is in having found out what to do.
本発明に係るフッ素樹脂成形品の製造方法は、フッ素系溶剤をPTFEファインパウダーの成形助剤に使用し、ペースト押出成形により製造したことを特徴とするものである。 The method for producing a fluororesin molded product according to the present invention is characterized by being produced by paste extrusion molding using a fluorine-based solvent as a molding aid for PTFE fine powder.
上記の製造方法において、フッ素系溶剤をPTFEファインパウダーの成形助剤に使用してペースト押出成形により製造した成形品をカレンダーロールで圧延して厚み25μ〜1μの未焼成、半焼成又は焼成PTFEフィルムに成形するようにしてもよい。 In the above manufacturing method, a molded product manufactured by paste extrusion molding using a fluorine-based solvent as a molding aid for PTFE fine powder is rolled with a calender roll, and an unfired, semi-fired or fired PTFE film having a thickness of 25 μm to 1 μm You may make it shape | mold.
また、上記の製造方法において、2軸に配向を与える成形型でペースト押出成形してもよい。 Further, in the above manufacturing method, paste extrusion molding may be performed with a molding die that gives orientation to two axes.
さらに、上記の製造方法において、カレンダーロールの回転方向と、該回転方向と直交する方向との2軸に配向してもよい。 Furthermore, in said manufacturing method, you may orient in two axes | shafts of the rotation direction of a calender roll and the direction orthogonal to this rotation direction.
また、上記の製造方法において使用するフッ素系溶剤は、CnF2n+2(n:6〜12)で表されるパーフルオロアルカン2種を少なくとも含む混和物を使用することが望ましい。 Moreover, as the fluorine-based solvent used in the above production method, it is desirable to use a mixture containing at least two perfluoroalkanes represented by C n F 2n + 2 (n: 6 to 12).
さらに、上記の混和物であるCnF2n+2(n:6〜12)で表されるパーフルオロアルカン2種の混合比が、低分子量のCnF2n+210〜50%、高分子量のCnF2n+250〜90%とすることが望ましい。 Furthermore, the mixing ratio of two kinds of perfluoroalkanes represented by C n F 2n + 2 (n: 6 to 12), which is the above mixture, is low molecular weight C n F 2n + 2 10 to 50%, high molecular weight C n F 2n + 2 is preferably 50 to 90%.
また、上記の製造方法において使用するフッ素系溶剤は、沸点が50℃以上180℃以下の2種のフッ素系溶剤を含む混和物とするとことが望ましい。 Moreover, it is desirable that the fluorine-based solvent used in the above production method is a mixture containing two types of fluorine-based solvents having a boiling point of 50 ° C. or higher and 180 ° C. or lower.
さらに、上記の沸点が50℃以上180℃以下の2種のフッ素系溶剤の混合比は、低沸成分10〜50%、高沸成分が50〜90%とすることが望ましい。 Furthermore, it is desirable that the mixing ratio of the two types of fluorine-based solvents having a boiling point of 50 ° C. or higher and 180 ° C. or lower is 10 to 50% for low boiling point components and 50 to 90% for high boiling point components.
本発明に係るフッ素樹脂成形品は、上記のフッ素樹脂成形品の製造方法により製造されてなることを特徴とするものである。 The fluororesin molded product according to the present invention is manufactured by the above-described fluororesin molded product manufacturing method.
本発明はPTFE粒子と化学的に同一構造のCnF2n+2(n:6〜12)で表されるパーフルオロアルカン溶剤、主としてC6F14とC12F26の混和物は化学的相互作用が強く、当該パーフルオロアルカン溶剤をPTFEペースト押出の成形助剤に使用して押出成形品を成形することにより上記現象を解決することにある。 In the present invention, a perfluoroalkane solvent represented by C n F 2n + 2 (n: 6 to 12) having the same chemical structure as that of PTFE particles, mainly an admixture of C 6 F 14 and C 12 F 26 has a chemical interaction. However, the above-mentioned phenomenon is solved by forming an extruded product using the perfluoroalkane solvent as a molding aid for PTFE paste extrusion.
上記の押出成形品をカレンダーロールで圧延するときに生ずるPTFE粒子間の油膜切れを防ぎ、潤滑を保持して厚みの薄いフィルムを得ることができる。 It is possible to prevent oil film breakage between PTFE particles that occurs when the above-mentioned extruded product is rolled with a calender roll, and to obtain a thin film while maintaining lubrication.
また、パーフロロ溶剤を主としてC6F14とC12F26の混和物にすることにより、カレンダーロールで圧延後120℃程度の加熱によりパーフルオロアルカン溶剤を乾燥除去することにより厚みの薄いPTFEフィルムを得ることができる。ちなみに単一の分子量のパーフルオロアルカン溶剤を使用すると乾燥時に瞬間的に蒸発が起こり成形品の表面を水膨れや風船の様になるブリスター現象が起こりやすく、コロナ放電による電気絶縁性により成形品の表面に肌荒れなどの品質を悪化させる。 In addition, by making the perfluoro solvent mainly a mixture of C 6 F 14 and C 12 F 26 , the perfluoroalkane solvent is dried and removed by heating at about 120 ° C. after rolling with a calender roll, thereby forming a thin PTFE film. Obtainable. By the way, when a perfluoroalkane solvent with a single molecular weight is used, evaporation occurs momentarily during drying, and blistering or balloon-like blistering tends to occur. Deteriorating quality such as rough skin on the surface.
さらに、重要なことはパーフルオロアルカン溶剤がC6F14とC12F26の混和物であり、パーフルオロアルカンC6F14の沸点が56℃、C12F26の沸点が117℃の混和物であることである。この混和物はPTFE粒子と化学的相互作用が強いために室温では容易に離れないために室温での加工性に優れている。他の例えば同等レベルの沸点のn−ヘキサンなどは飛散が早く、開放系での加工が困難である。また、沸点まで加熱することにより、順次成形品から、成形助剤を容易に乾燥除去し、回収することができる。単一の物質では乾燥時に突沸が起こり、しかも、C12F26は沸点温度までは固体であり室温でPTFE粒子の粉末と室温では混ぜることができない。また、該混和物と同じレベルの表面エネルギーであるパーフルオロエーテルのオイル、デムナム(ダイキン工業株式会社製)があるがこれは蒸気圧が小さく、沸点が高いために通常の加熱により乾燥することに困難がある。 More importantly, the perfluoroalkane solvent is a mixture of C 6 F 14 and C 12 F 26 , and the perfluoroalkane C 6 F 14 has a boiling point of 56 ° C. and the boiling point of C 12 F 26 is 117 ° C. It is a thing. Since this admixture has a strong chemical interaction with PTFE particles, it is not easily separated at room temperature, and is excellent in processability at room temperature. Others such as n-hexane having an equivalent boiling point are scattered quickly and are difficult to process in an open system. Further, by heating to the boiling point, the molding aid can be easily removed and recovered from the molded product sequentially. In a single substance, bumping occurs during drying, and C 12 F 26 is solid up to the boiling temperature and cannot be mixed with the powder of PTFE particles at room temperature. In addition, there is a perfluoroether oil, demnum (manufactured by Daikin Industries, Ltd.), which has the same level of surface energy as the admixture, but it has a low vapor pressure and a high boiling point, so that it is dried by normal heating. There are difficulties.
本発明のようにフッ素樹脂成形品の製造におけるペースト押出成形において、フッ素系溶剤を成形助剤として使用したことにより、従来のように複雑な工程を要せず、高品質の薄膜PTFEフィルムを得ることが可能となった。 In paste extrusion molding in the production of fluororesin molded products as in the present invention, a fluorine-based solvent is used as a molding aid, so that a high-quality thin-film PTFE film is obtained without requiring complicated processes as in the prior art. It became possible.
本発明におけるフッ素系溶剤として、CnF2n+2(n:6〜12)で表される化学名パーフルオロアルカン、フッ素系不活性液体、化学名パーフルオロポリエーテル(構造式の一例:CF3‐((O−CF2‐CF2)n−(O−CF2)m)−O−CF3)、化学名ハイドロフルオロポリエーテル(構造式の一例:HCF2O−(CF2O)p(CF2CF2O)q−CF2H)を挙げることができる。なお、CnF2n+2(n:6〜12)で表されるパーフルオロアルカン2種の混合比が、低分子量のCnF2n+210〜50%、高分子量のCnF2n+250〜90%の2種類、例えばC6F14が約20%、C12F26が約80%の2種類と若干のC8F20とC11F24の混和物からなるものが好適に使用できる。 As the fluorine-based solvent in the present invention, a chemical name perfluoroalkane represented by C n F 2n + 2 (n: 6 to 12), a fluorine-based inert liquid, a chemical name perfluoropolyether (an example of a structural formula: CF 3 − ((O—CF 2 —CF 2 ) n — (O—CF 2 ) m ) —O—CF 3 ), chemical name hydrofluoropolyether (example of structural formula: HCF 2 O— (CF 2 O) p ( CF 2 CF 2 O) q -CF 2 H) can be mentioned. In addition, the mixing ratio of two types of perfluoroalkanes represented by C n F 2n + 2 (n: 6 to 12) is low molecular weight C n F 2n + 2 10 to 50%, high molecular weight C n F 2n + 2 50 to 90%. For example, two types of C 6 F 14 of about 20% and C 12 F 26 of about 80% and a mixture of some C 8 F 20 and C 11 F 24 can be preferably used.
また、本発明におけるフッ素系溶剤として、沸点が50℃以上180℃以下の少なくとも2種のフッ素系溶剤を含む混和物を使用するが、その中でもパーフルオロアルカンC6F14の沸点が56℃、パーフルオロアルカンC12F26の沸点が117℃であり、これら2種のフッ素系溶剤を含む混和物が好適である。 Further, as the fluorinated solvent in the present invention, an admixture containing at least two kinds of fluorinated solvents having a boiling point of 50 ° C. or higher and 180 ° C. or lower is used. Among them, the boiling point of perfluoroalkane C 6 F 14 is 56 ° C., A perfluoroalkane C 12 F 26 has a boiling point of 117 ° C., and a mixture containing these two kinds of fluorine-based solvents is preferable.
以下、本発明に係る薄膜PTFEフイルムの製造方法の実施例について詳述する。 Hereinafter, the Example of the manufacturing method of the thin film PTFE film based on this invention is explained in full detail.
a:成形助剤の混合
PTFEファインパウダーF−104(ダイキン工業株式会社製)1Kgを10メッシュの篩いを通して5リットルの広口ポリエチレン容器に入れた。次にファインパウダー100重量部に、成形助剤としてフッ素系溶剤であるパーフルオロアルカン(C6F14が約20%、C12F26が約80%の2種類と若干のC8F20とC11F24の混和物からなるもの)590g(59重量部の割合)を注ぎ混合した。パーフルオロアルカンの比重は2.0であり、この混合割合は石油系溶剤の容積に合わせている。なお、助剤混合後からペースト押出工程まで一連の作業は25℃の空調室で行なった。PTFEは19℃に転移点を持つので通常この転移点より2〜3℃以上の温度で扱う。
a: Mixing of molding assistant PTFE fine powder F-104 (manufactured by Daikin Industries, Ltd.) 1 Kg was passed through a 10-mesh sieve and placed in a 5-liter wide-mouth polyethylene container. Next, 100 parts by weight of fine powder was mixed with perfluoroalkane, which is a fluorinated solvent as a molding aid (about 20% for C 6 F 14 and about 80% for C 12 F 26 and some C 8 F 20 ). 590 g (a proportion of 59 parts by weight) of the mixture of C 11 F 24 ). The specific gravity of perfluoroalkane is 2.0, and the mixing ratio is matched to the volume of the petroleum solvent. In addition, a series of work from the auxiliary agent mixing to the paste extrusion step was performed in an air-conditioned room at 25 ° C. Since PTFE has a transition point at 19 ° C., it is usually handled at a temperature of 2 to 3 ° C. or more from this transition point.
b:ペースト押出成形
助剤混合後48時間経過した後、図1及び図2に示すペースト押出成形機Aによりシートを押出成形する。ペースト押出成形機Aは、内側の断面形状が1辺75mm四方の角筒よりなるシリンダー1と、その下部に連設された角度θが60度の先細のテーパダイ2と、シリンダー1内に充填されたPTFEファインパウダー及び該パウダーに混合した成形助剤よりなる充填物Pを押し出すための押出用ラム3とから構成されており、テーパダイ2の先端部のダイランドを、短辺5mm、長辺75mmの矩形で長さ30mmに構成したことにより、絞り比は15:1となる。そして、図2に示すように、前記シリンダー1にPTFEファインパウダーを含む充填物Pを充填して押出用ラム3の降下速度20mm/分で加圧しながらテーパダイ先端からシートSを押出した。なお、ペースト押出成形を良好に行なうために助剤がパウダーに均一にいきわたるようにするため通常、助剤の蒸気圧や浸透速度にもよるが、48時間経過した後に行なうのが好ましい。また、テーパダイの先端部のダイランドを幅方向に拡開させたものを使用して押出シートを2軸配交させるようにしてもよい。
b: Paste extrusion molding After 48 hours have passed after mixing of the auxiliary agent, the sheet is extruded using the paste extrusion molding machine A shown in FIGS. The paste extrusion molding machine A has a
c:押出シートの圧延
次に押出シートSをカレンダーロールRで圧延する工程について説明する。上記の押出成形により作成した押出シートSを50℃の恒温水槽で30分加温した後、押出方向Lに沿って長さ100mmに裁断し、裁断したシートS1を、図3に示すように、上下一対の表面温度50℃に加熱した圧延ロールR1,R2よりなるカレンダーロールRに挿入してシートS1を所定の厚みに圧延する。圧延ロールR1,R2は、0.1μmの表面仕上げのロールであって、幅350mm、直径300mmの周速5m/分で回転し、このロール間は各ロールが接触するまでその間隙が調整できるようになっている。カレンダーロールRにシートS1を挿入する際、シートS1の押出方向Lに直交するシートS1の幅方向Wと、カレンダーロールRである圧延ロールの回転方向Hとが同一方向になるようにカレンダーロールRに挿入して、押出方向Lと幅方向Wとの2軸に配交を与えるようにする。カレンダーロールRの圧延ロールR1,R2の間隙を適宜変更して圧延厚みを変えると、圧延されたシートS2は幅をほとんど変えず厚み50μm、30μm、20μm、10μm、5μmの加工中失透現象の発生しないフィルムを連続的に得ることができた。また、裁断シートの幅を20mmにしたところ厚み2μmで前記と同様なフィルムが連続して得られた。
c: Rolling of Extruded Sheet Next, the process of rolling the extruded sheet S with the calendar roll R will be described. After heating the extruded sheet S created by the above extrusion molding in a constant temperature water bath at 50 ° C. for 30 minutes, the sheet S1 is cut into a length of 100 mm along the extrusion direction L, and the cut sheet S1 is shown in FIG. The sheet S1 is rolled to a predetermined thickness by being inserted into a calender roll R composed of rolling rolls R1 and R2 heated to a pair of upper and lower surface temperatures of 50 ° C. The rolling rolls R1 and R2 are rolls having a surface finish of 0.1 μm and rotate at a circumferential speed of 5 m / min with a width of 350 mm and a diameter of 300 mm, and the gaps can be adjusted until the rolls come into contact with each other. It has become. When inserting the sheet S1 into the calendar roll R, the calendar roll R so that the width direction W of the sheet S1 perpendicular to the extrusion direction L of the sheet S1 and the rotation direction H of the rolling roll as the calendar roll R are the same direction. So that the two axes of the extrusion direction L and the width direction W are crossed. When the gap between the rolling rolls R1 and R2 of the calender roll R is appropriately changed to change the rolling thickness, the rolled sheet S2 has almost no change in width and has a thickness of 50 μm, 30 μm, 20 μm, 10 μm, and 5 μm. A film that did not occur could be obtained continuously. Moreover, when the width of the cutting sheet was 20 mm, a film similar to the above was continuously obtained with a thickness of 2 μm.
d:シートの助剤の乾燥と焼結
次に作成したそれぞれのフィルムを長さ50cmに切断し、アルミニウムの板の上に置いて両端をクリップで挟み、200℃の熱風炉で10分間加熱して助剤を乾燥し、続いて360℃に昇温した熱風炉で15分間焼成した。その結果、各々の焼結した透明なフィルムを得た。なお、場合によっては、焼成せずに未焼成フィルムとして使用したり、半焼成フィルムとして使用してもよい。
d: Drying and sintering of sheet aid Each of the films prepared was cut to a length of 50 cm, placed on an aluminum plate, sandwiched between clips, and heated in a hot air oven at 200 ° C. for 10 minutes. The auxiliary was dried and then calcined in a hot air oven heated to 360 ° C. for 15 minutes. As a result, each sintered transparent film was obtained. In some cases, it may be used as an unfired film without firing, or as a semi-fired film.
a’:成形助剤の混合
PTFEファインパウダーF−104(ダイキン工業株式会社製)1Kgに、成形助剤として石油系溶剤アイソパーM(エクソン社製)230gを注ぎ混合した(容積比を実施例と同一にした。アイソパーMの比重0.78)。成形助剤を変更した以外は実施例と同様に行なった。
a ': Mixing of molding aids PTFE fine powder F-104 (Daikin Kogyo Co., Ltd.) 1 kg was mixed with 230 g of petroleum solvent Isopar M (Exxon) as a molding aid (the volume ratio was the same as in the examples). The specific gravity of Isopar M was 0.78). The procedure was the same as in the example except that the molding aid was changed.
b’c’:ペースト押出成形及び圧延
ペースト押出と圧延を実施例と同様に行なった。フィルム厚み50μm、30μmは実施例と同様に成形されたが20μm、10μmではフィルムが失透していた。5μmのフィルムは裂けたり、切れたりして連続したシートが得られなかった。
b'c ': Paste extrusion molding and rolling Paste extrusion and rolling were performed in the same manner as in the examples. Film thicknesses of 50 μm and 30 μm were formed in the same manner as in the examples, but the film was devitrified at 20 μm and 10 μm. The 5 μm film was torn or cut, and a continuous sheet could not be obtained.
d’:シートの助剤の乾燥と焼結
連続して得られた上記フィルムを実施例と同様に助剤の乾燥、焼成を行なった。その結果フィルム厚み50μm、30μmでは透明な焼結フィルムを得ることができたが20μm、10μmのフィルムは白化した不透明なフィルムであった。5μmフィルムはこの様な乾燥・焼成を行なう長さを得ることができなかった。
パーフルオロアルカン中のC6F14のみで実施例と同様にa、b、cの工程順で成形したが加温されたシート表面から助剤の揮発があり20μmから失透現象が起こった。dの焼結後もフィルムの透明性に欠けていた。 In the same manner as in the example, molding was carried out using only C 6 F 14 in perfluoroalkane in the order of steps a, b and c. However, the auxiliary sheet volatilized from the heated sheet surface, and devitrification occurred from 20 μm. Even after sintering of d, the film lacked transparency.
パーフルオロアルカン中のC6F14を精留で取り除いたがそれらのものは室温固体でパウダーと混ぜることはできなかった。 C 6 F 14 in the perfluoroalkane was removed by rectification, but they were room temperature solids and could not be mixed with the powder.
本発明の製造方法により製造されたフッ素樹脂成形品は、既に用途開発がなされている各種産業分野に利用される他、特に、コンデンサの絶縁膜、IC回路のフォトプリント用のペリクル膜、X線不透過物質を混入した医療用膜、導電性物質を混入した導電膜、通信線の被覆膜、OA機器の摺動被覆膜に好適に利用できる。 The fluororesin molded product manufactured by the manufacturing method of the present invention is used in various industrial fields for which applications have already been developed, and in particular, an insulating film for capacitors, a pellicle film for photoprinting of IC circuits, and an X-ray It can be suitably used for a medical film mixed with an impermeable substance, a conductive film mixed with a conductive substance, a coating film for communication lines, and a sliding coating film for OA equipment.
A・・・ペースト押出成形機
1・・・シリンダー
2・・・テーパダイ
3・・・押出用ラム
R・・・カレンダーロール
R1・・圧延ロール
R2・・圧延ロール
P・・・PTFEファインパウダー及び該パウダーに混合した成形助剤よりなる充填物
S・・・押出シート
S1・・裁断後のシート
S2・・圧延後のシート
L・・・シートの押出方向
W・・・シートの幅方向
H・・・圧延ロールの回転方向
DESCRIPTION OF SYMBOLS A ... Paste
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| JP2005221957A JP2007038423A (en) | 2005-07-29 | 2005-07-29 | Method for producing fluorocarbon resin molding and fluorocarbon resin molding produced by the method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005221957A JP2007038423A (en) | 2005-07-29 | 2005-07-29 | Method for producing fluorocarbon resin molding and fluorocarbon resin molding produced by the method |
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| Publication Number | Publication Date |
|---|---|
| JP2007038423A true JP2007038423A (en) | 2007-02-15 |
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| WO2007111178A1 (en) * | 2006-03-24 | 2007-10-04 | Nippon Valqua Industries, Ltd. | Process for producing filled fluororesin sheet and filled fluororesin sheet |
| WO2008102878A1 (en) * | 2007-02-22 | 2008-08-28 | Daikin Industries, Ltd. | Method for producing polytetrafluoroethylene molded article |
| JP2008238828A (en) * | 2008-06-11 | 2008-10-09 | Nippon Valqua Ind Ltd | Filled fluororesin sheet |
| US9881714B2 (en) | 2014-06-19 | 2018-01-30 | Saint-Gobain Performance Plastics Corporation | Laser-markable insulation material for wire or cable assemblies |
| US10256009B2 (en) | 2014-06-19 | 2019-04-09 | Saint-Gobain Performance Plastics Corporation | Laser-markable insulation material for wire or cable assemblies |
| JP6612001B1 (en) * | 2018-06-21 | 2019-11-27 | Blanc Bijou株式会社 | Fluorine resin fired body production method, fluororesin fired body, fluororesin dispersion production method, fired body production method, fluororesin dispersion, and fired body |
| WO2020100811A1 (en) * | 2018-11-15 | 2020-05-22 | 有限会社ヤマカツラボ | Methods respectively for producing unbaked polytetrafluoroethylene film and porous membrane provided with same |
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2005
- 2005-07-29 JP JP2005221957A patent/JP2007038423A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007111178A1 (en) * | 2006-03-24 | 2007-10-04 | Nippon Valqua Industries, Ltd. | Process for producing filled fluororesin sheet and filled fluororesin sheet |
| US9061449B2 (en) | 2006-03-24 | 2015-06-23 | Nippon Valqua Industries, Ltd. | Process for producing a fluororesin sheet containing a filler and a fluoroesin sheet containing a filler |
| WO2008102878A1 (en) * | 2007-02-22 | 2008-08-28 | Daikin Industries, Ltd. | Method for producing polytetrafluoroethylene molded article |
| JPWO2008102878A1 (en) * | 2007-02-22 | 2010-05-27 | ダイキン工業株式会社 | Method for producing polytetrafluoroethylene molded article |
| JP4900472B2 (en) * | 2007-02-22 | 2012-03-21 | ダイキン工業株式会社 | Method for producing polytetrafluoroethylene molded article |
| JP2008238828A (en) * | 2008-06-11 | 2008-10-09 | Nippon Valqua Ind Ltd | Filled fluororesin sheet |
| US9881714B2 (en) | 2014-06-19 | 2018-01-30 | Saint-Gobain Performance Plastics Corporation | Laser-markable insulation material for wire or cable assemblies |
| US10256009B2 (en) | 2014-06-19 | 2019-04-09 | Saint-Gobain Performance Plastics Corporation | Laser-markable insulation material for wire or cable assemblies |
| JP6612001B1 (en) * | 2018-06-21 | 2019-11-27 | Blanc Bijou株式会社 | Fluorine resin fired body production method, fluororesin fired body, fluororesin dispersion production method, fired body production method, fluororesin dispersion, and fired body |
| CN112543700A (en) * | 2018-06-21 | 2021-03-23 | 永恒的白株式会社 | Method for producing fired fluororesin body, method for producing fluororesin dispersion, method for producing fired body, fluororesin dispersion, and fired body |
| CN112543700B (en) * | 2018-06-21 | 2023-06-06 | 永恒的白株式会社 | Fluororesin fired body and method for producing the same, fluororesin dispersion and method for producing the same |
| WO2020100811A1 (en) * | 2018-11-15 | 2020-05-22 | 有限会社ヤマカツラボ | Methods respectively for producing unbaked polytetrafluoroethylene film and porous membrane provided with same |
| JP2020083917A (en) * | 2018-11-15 | 2020-06-04 | 有限会社ヤマカツラボ | Manufacturing method of unbaked polytetrafluoroethylene film and porous film thereof |
| CN113195187A (en) * | 2018-11-15 | 2021-07-30 | 山勝实验室有限公司 | Method for preparing unsintered polytetrafluoroethylene film and porous film thereof |
| CN113195187B (en) * | 2018-11-15 | 2022-11-15 | 重庆宝曼新材料有限公司 | Method for preparing unsintered polytetrafluoroethylene film and porous film thereof |
| CN112026129A (en) * | 2020-06-23 | 2020-12-04 | 江阴市江南氟塑有限公司 | Forming process for enhancing negative pressure resistance strength of tetrafluoro pipe |
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