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JP2006272050A - Vertical type crusher of molded box made of plastic - Google Patents

Vertical type crusher of molded box made of plastic Download PDF

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Publication number
JP2006272050A
JP2006272050A JP2005091147A JP2005091147A JP2006272050A JP 2006272050 A JP2006272050 A JP 2006272050A JP 2005091147 A JP2005091147 A JP 2005091147A JP 2005091147 A JP2005091147 A JP 2005091147A JP 2006272050 A JP2006272050 A JP 2006272050A
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Prior art keywords
crushing
front wall
plastic molding
plastic
vertical
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JP2005091147A
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Japanese (ja)
Inventor
Shinya Abe
真也 阿部
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Sasaki Corp
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Sasaki Corp
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Priority to JP2005091147A priority Critical patent/JP2006272050A/en
Publication of JP2006272050A publication Critical patent/JP2006272050A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To efficiently and uniformly crush and volume-reduce a molded box made of plastic without leaving debris pieces. <P>SOLUTION: A uniaxial crusher is composed by arranging a plurality of crushing blades on the periphery of a horizontal driving shaft at the lower part of a vertical type pressurizing chamber provided with a pressurizing plate to be slid in a vertical direction. The vertical type pressurizing chamber is in a rectangular shape on the cross section formed of a rear wall, left and right side walls and a front wall, a door for the purpose of opening and closing for forming a feeding port is provided on the front wall side, the front wall of the pressurizing chamber is used also as the door, and the molded box made of plastic is continuously crushed without leaving the debris pieces while holding it by the walls on four sides. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、使用済みや破損したプラスチック製成形箱を再生原料や廃棄物処理するために破砕減容する破砕機の改良に関する。   The present invention relates to an improvement of a crushing machine that crushes and reduces used or damaged plastic molding boxes to treat recycled raw materials and waste.

プラスチック製成形箱としては、例えばビール瓶、酒瓶、牛乳瓶等の運搬用コンテナが知られる。この種のプラスチック製成形箱の多くは硬質系の合成樹脂材、ポリエチレン材等が多数使用される。そして、前記した使用済み等のコンテナは原料再生と廃棄を目的として減容する場合、大型で大馬力の破砕機を必要としてきた。小型の一軸破砕機としては特許第3195524号(特許文献1)が知られ、種々の産業廃棄物を効率的に破砕する技術が開示される。
特許第3195524号公報
As plastic molding boxes, for example, transport containers such as beer bottles, liquor bottles, and milk bottles are known. Many plastic molding boxes of this type use a large number of hard synthetic resin materials, polyethylene materials, and the like. In the case of reducing the volume of the above-mentioned used containers for the purpose of recycling and discarding raw materials, a large-sized and large horsepower crusher has been required. Japanese Patent No. 3195524 (Patent Document 1) is known as a small uniaxial crusher, and a technique for efficiently crushing various industrial wastes is disclosed.
Japanese Patent No. 3195524

前記した文献に示される一軸の破砕機は水平方向に、廃棄物を回転刃に押圧する押込みプッシャを台板上に摺動自在かつ進退自在に設けた横型構成である。そして台板上に配置したホッパに、本発明の目的とするプラスチック製成形箱を投入すると、プッシャ(押圧板)によって破砕装置の回転刃に押圧されて破砕作用がなされる。この時、成形箱は衝撃と反動によって暴れて踊り出し、ホッパ入口へ逃げ出そうとして破砕作用が不確実になり大きな残骸が残る問題や、破砕片が台板上に散乱して摺動の邪魔になる問題があった。   The uniaxial crusher shown in the above-mentioned document has a horizontal configuration in which a pushing pusher that presses waste against a rotary blade is provided on a base plate so as to be slidable and retreatable in the horizontal direction. Then, when a plastic molding box as an object of the present invention is put into a hopper arranged on the base plate, the crushing action is performed by being pressed by the rotary blade of the crushing device by a pusher (pressing plate). At this time, the molded box starts to violently dance due to impact and reaction, and the crushing action becomes uncertain as it tries to escape to the hopper entrance, leaving large debris, and the shattering pieces are scattered on the base plate and disturb the sliding. There was a problem.

上記課題を解決するために、上下方向に摺動する押圧板を備えた縦型の押圧室の下部に、水平方向の駆動軸の周上に複数の破砕刃を設けて破砕装置を設置してなる一軸型破砕機において、前記縦型の押圧室は後壁、左右側壁、正面壁から形成される断面四角状をなし、正面壁側には投入口を形成するための開閉自在の扉を設け、この扉は押圧室の正面壁を兼用するプラスチック製成形箱の縦型破砕機を提供する。また、前記の縦型破砕機において、押圧板の側面断面が、破砕刃の回転軌跡円に近接するように略円弧状をなすことを特徴とした構成を提供したものである。   In order to solve the above problems, a crushing apparatus is installed by providing a plurality of crushing blades on the periphery of a horizontal driving shaft at the lower part of a vertical pressing chamber having a pressing plate that slides in the vertical direction. In the uniaxial crusher, the vertical pressing chamber has a square cross section formed from a rear wall, left and right side walls, and a front wall, and an openable / closable door is provided on the front wall side to form an inlet. This door provides a vertical crusher for a plastic molding box that also serves as the front wall of the pressing chamber. Further, in the above vertical crusher, a configuration is provided in which the side cross section of the pressing plate is formed in a substantially arc shape so as to be close to the rotation locus circle of the crushing blade.

本発明の縦型の押圧室を断面四角形状として、正面壁側に投入口を形成するための開閉自在の扉を設け、押圧室の正面壁を兼用させたので、プラスチック製成形箱は、低い位置から投入ができるとともに、その四側面が抱持されながら下方の破砕機へ押圧されているので破砕作用による衝撃力を受けても暴れることがなく、連続した破砕作用が続けられ効率的であり、扉を閉じての破砕のため騒音防止となる。又、押圧板の側面断面が破砕刃の回転軌跡円に近接した略円上をなすので、押圧板の前端と後端は刃先回転軌跡の頂点よりも下方に位置することになり、プラスチック製成形箱は前端部と後端部から中央の回転刃に向けて押圧されるので最終角部までほぼ一様に破砕されると同時に破砕片も滞溜することもない。   Since the vertical pressing chamber of the present invention has a quadrangular cross section, an openable / closable door is provided on the front wall side to form an inlet, and the front wall of the pressing chamber is also used. It can be thrown in from the position and is pressed against the crusher below while holding its four sides. Noise is prevented by crushing with the door closed. In addition, since the side cross section of the pressing plate forms a substantially circular shape close to the rotation trajectory circle of the crushing blade, the front and rear ends of the pressing plate are positioned below the apex of the cutting edge rotation trajectory, and plastic molding Since the box is pressed from the front end portion and the rear end portion toward the central rotary blade, it is crushed almost uniformly up to the final corner portion and at the same time, the crushed pieces do not stay.

本発明を実施した図面に基づいて構成を説明する。図1は正面断面図で、図2は押圧板が破砕刃に接近した状態図、図3は左側面断面図、図4は動力伝達を示す右側面図、図5はプラスチック製成形箱の投入状態図及び図6はプラスチック製成形箱の破砕状態を示す左側面である。図1から図3において全体構成を説明する。1は断面四角形で上下方向に立設する押圧室を示し、正面に正面壁を兼用した扉4を有して、左側壁3、右側壁2、後壁5からなる。8は押圧板を示し、押圧室1の内部に上下に摺動するもので、押圧室1の上部に設けた油圧シリンダ6のピストンロッド7に連結されている。扉4は下部をヒンジ22によって枢着し、上方を外へ向けて開放するもので上部にロックピン26を設けて着脱する。   The configuration will be described based on the drawings in which the present invention is implemented. 1 is a front cross-sectional view, FIG. 2 is a state diagram in which the pressing plate approaches the crushing blade, FIG. 3 is a left side cross-sectional view, FIG. 4 is a right side view showing power transmission, and FIG. FIG. 6 and FIG. 6 are left side views showing a crushed state of the plastic molding box. The overall configuration will be described with reference to FIGS. Reference numeral 1 denotes a pressing chamber standing up and down in the vertical direction, having a door 4 that also serves as a front wall on the front, and is composed of a left side wall 3, a right side wall 2, and a rear wall 5. Reference numeral 8 denotes a pressing plate that slides up and down inside the pressing chamber 1 and is connected to a piston rod 7 of a hydraulic cylinder 6 provided in the upper portion of the pressing chamber 1. The door 4 is pivotally attached to the lower portion by a hinge 22 and is opened upward with the lock pin 26 provided on the upper portion and attached and detached.

10は破砕装置を示し、前記した押圧室1の下部に設置される。破砕装置10は左右の支持フレーム21によって支承されて水平方向の駆動軸11の周上に複数の高破砕刃12及び低破砕刃13を設けて構成される。高破砕刃12と低破砕刃13は交互に配置されて、円周方向に適宣ピッチに位相される。破砕装置10の支持フレーム21は、さらに下部に設けた架台20に設置される。架台20の内部には収容箱18が収納されている。 Reference numeral 10 denotes a crushing device, which is installed in the lower part of the pressing chamber 1 described above. The crushing device 10 is supported by left and right support frames 21, and is configured by providing a plurality of high crushing blades 12 and low crushing blades 13 on the circumference of the drive shaft 11 in the horizontal direction. The high crushing blades 12 and the low crushing blades 13 are alternately arranged and phased at an appropriate pitch in the circumferential direction. The support frame 21 of the crushing apparatus 10 is installed on a gantry 20 provided further below. A storage box 18 is stored inside the gantry 20.

図3に示す破砕装置10は、駆動軸11に取り付けた高破砕刃12と低破砕刃13の側面を示し、それぞれ破砕刃の先端は同心円の軌跡を描く。14は受刃を示し、前後に一対設けられ、破砕刃の回転力によって被破砕物を受刃の切断力によって破砕するものである。15はスクリーンで、破砕された破砕片の粒径を選別して落下させて収容箱18に収容するものである。   The crushing apparatus 10 shown in FIG. 3 shows the side surface of the high crushing blade 12 and the low crushing blade 13 attached to the drive shaft 11, and the front-end | tip of a crushing blade draws the locus | trajectory of a concentric circle, respectively. Reference numeral 14 denotes a receiving blade, which is provided in a pair at the front and rear, and crushes the object to be crushed by the cutting force of the receiving blade by the rotational force of the crushing blade. Reference numeral 15 denotes a screen for selecting the particle size of the crushed pieces and dropping them into a storage box 18.

7の押圧板は側面視で、側面断面が破砕刃の回転軌跡円に近接するように略円弧状に形成されている。押圧板7の円弧状断面の前端と後端はプラスチック製成形箱25の一側壁の角部に当接して押圧室の中央部に向けて押圧する。従って押圧板7がプラスチック製成形箱25を押圧しながら下部の破砕装置10へ移動して、下端に達したときはこの略円弧状断面の前端と後端は破砕刃の刃先回転軌跡の頂点よりも下方に位置するので、プラスチック製成形箱25は最後の上壁角部まで破砕される。   The pressure plate 7 is formed in a substantially arc shape so that the side surface section is close to the rotation locus circle of the crushing blade in a side view. The front end and the rear end of the arc-shaped cross section of the pressing plate 7 are brought into contact with the corner portion of one side wall of the plastic molding box 25 and pressed toward the central portion of the pressing chamber. Accordingly, when the pressing plate 7 moves to the lower crushing device 10 while pressing the plastic molding box 25 and reaches the lower end, the front end and the rear end of the substantially arc-shaped cross section are from the apex of the cutting edge rotation locus of the crushing blade. Is also located below, so that the plastic molding box 25 is crushed up to the last corner of the upper wall.

又、押圧板7の内面には前記した高破砕刃12間の溝部に位置するように、突片9が取り付けられている。従って、押圧板7によって破砕刃上に押圧されるプラスチック製成形箱25は、押圧板7が最下端に達する図2のように突片9が高破砕刃12間に重合するので残材が残ることなく、所定の大きさに破砕される。17は電動モータで破砕装置10を駆動する。16はモータユニットを示し、油圧シリンダ6を運転する。 Further, a protruding piece 9 is attached to the inner surface of the pressing plate 7 so as to be positioned in the groove portion between the high crushing blades 12 described above. Accordingly, in the plastic molding box 25 pressed on the crushing blade by the pressing plate 7, the remaining material remains because the protruding pieces 9 are superposed between the high crushing blades 12 as shown in FIG. Without being crushed to a predetermined size. Reference numeral 17 denotes an electric motor that drives the crushing device 10. Reference numeral 16 denotes a motor unit that operates the hydraulic cylinder 6.

図4は動力伝達を示しているが、電動モータ17は原動スプロチット23を介して、破砕装置10の駆動軸11に設けた駆動スプロケット24を駆動する。16は油圧モータユニットを示し、油槽、油圧ポンプ及び油圧モータから構成されて油圧シリンダ6に油を送って伸縮動作させる。   Although FIG. 4 shows power transmission, the electric motor 17 drives a drive sprocket 24 provided on the drive shaft 11 of the crushing device 10 via a driving sprout 23. Reference numeral 16 denotes a hydraulic motor unit, which is composed of an oil tank, a hydraulic pump, and a hydraulic motor, and sends oil to the hydraulic cylinder 6 for expansion and contraction.

図5は押圧室1の正面壁を兼用する扉4をヒンジ22を支点として前方に開いて傾斜させてこの扉4の傾斜面に沿ってプラスチック製成形箱25を投入している状態図である。プラスチック製成形箱25が押圧室1に投入され、破砕刃の上面に達したところで扉4を閉じると、四面壁によって抱持される。この時点で、破砕作業のスイッチを入れるとプラスチック製成形箱25は側面視略円弧状断面の押圧板8によって下方へ押圧されて図6に示されているように破砕が続けられる。   FIG. 5 is a state diagram in which the door 4 also serving as the front wall of the pressing chamber 1 is opened forward and tilted with the hinge 22 as a fulcrum, and a plastic molding box 25 is inserted along the inclined surface of the door 4. . When the plastic molding box 25 is put into the pressing chamber 1 and the door 4 is closed when it reaches the upper surface of the crushing blade, it is held by the four-sided wall. At this time, when the crushing operation is switched on, the plastic molding box 25 is pressed downward by the pressing plate 8 having a substantially arc-shaped cross section when viewed from the side, and crushing is continued as shown in FIG.

図6において、ピストンロッド7は押圧板8によってプラスチック製成形箱25を下方へ押圧する。プラスチック製成形箱25は後壁5、右側壁2、左側壁3、正面壁を兼用する扉4によって抱持規制されて下方の破砕刃に強制押圧される。プラスチック製成形箱25は前後の受刃14,141と高破砕刃12、低破砕刃13からなる破砕刃によって破砕され、破砕片はさらにスクリーン15によって選別されて収容箱18に収容される。 In FIG. 6, the piston rod 7 presses the plastic molding box 25 downward by the pressing plate 8. The plastic molding box 25 is held and regulated by the rear wall 5, the right side wall 2, the left side wall 3, and the door 4 that also serves as the front wall, and is forcedly pressed by the crushing blade below. The plastic molding box 25 is crushed by a crushing blade comprising front and rear receiving blades 14, 141, a high crushing blade 12, and a low crushing blade 13, and the crushed pieces are further sorted by a screen 15 and stored in a storage box 18.

正面断面図Front sectional view 押圧板が破砕刃に接近した正面状態図Front view of the pressing plate approaching the crushing blade 左側面断面Left side cross section 動力伝達を示す右側面図Right side view showing power transmission プラスチック製成形箱の投入状態を示す左側面図Left side view showing the state of plastic molding box プラスチック製成形箱の破砕状態を示す左側面図Left side view showing the crushing state of a plastic molding box

符号の説明Explanation of symbols

1 押圧室
2 右側壁
3 左側壁
4 扉
5 後壁
6 油圧シリンダ
7 ピストンロッド
8 押圧板
9 突片
10 破砕装置
11 駆動軸
12 高破砕刃
13 低破砕刃
14,141 受刃
15 スクリーン
16 油圧モータユニット
17 電動モータ
18 収容箱
20 架台
21 支持フレーム
22 ヒンジ
23 原動スプロケット
24 駆動スプロケット
25 プラスチック製成形箱
26 ロックピン
DESCRIPTION OF SYMBOLS 1 Pressing chamber 2 Right side wall 3 Left side wall 4 Door 5 Rear wall 6 Hydraulic cylinder 7 Piston rod 8 Pressing plate 9 Protruding piece 10 Crushing device 11 Drive shaft 12 High crushing blade 13 Low crushing blades 14 and 141 Receiving blade 15 Screen 16 Hydraulic motor Unit 17 Electric motor 18 Housing box 20 Mounting base 21 Support frame 22 Hinge 23 Driving sprocket 24 Driving sprocket 25 Plastic molding box 26 Lock pin

Claims (2)

上下方向に摺動する押圧板を備えた縦型の押圧室の下部に、水平方向の駆動軸の周上に
複数の破砕刃を設けて破砕装置を設置してなる一軸型破砕機において、前記縦型の押圧室は後壁、左右側壁、正面壁から形成される断面四角状をなし、正面壁側には投入口を形成するための開閉自在の扉を設け、この扉は押圧室の正面壁を兼用することを特徴とするプラスチック製成形箱の縦型破砕機。
In the uniaxial crusher comprising a plurality of crushing blades provided on the periphery of a horizontal driving shaft at the lower part of a vertical pressing chamber provided with a pressing plate that slides in the vertical direction, The vertical pressing chamber has a square cross section formed from the rear wall, left and right side walls, and the front wall, and an openable / closable door is provided on the front wall side to form an inlet, which is the front of the pressing chamber. A vertical crusher for plastic molding boxes, which is also used as a wall.
押圧板の側面断面が破砕刃の回転軌跡円に近接するように略円弧状をなすことを特徴とした請求項1記載のプラスチック製成形箱の縦型破砕機。
2. The vertical crusher for a plastic molding box according to claim 1, wherein a side cross section of the pressing plate is formed in a substantially arc shape so as to be close to a rotation locus circle of the crushing blade.
JP2005091147A 2005-03-28 2005-03-28 Vertical type crusher of molded box made of plastic Pending JP2006272050A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005091147A JP2006272050A (en) 2005-03-28 2005-03-28 Vertical type crusher of molded box made of plastic

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Application Number Priority Date Filing Date Title
JP2005091147A JP2006272050A (en) 2005-03-28 2005-03-28 Vertical type crusher of molded box made of plastic

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Publication Number Publication Date
JP2006272050A true JP2006272050A (en) 2006-10-12

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006346576A (en) * 2005-06-16 2006-12-28 Sasaki Corporation Single axial crusher
CN102909118A (en) * 2012-11-09 2013-02-06 唐云斌 Fast smashing deivce
CN103977869A (en) * 2014-05-26 2014-08-13 重庆国华包装制品有限公司 Hydraulic type foam raw material cutting device with crankshaft connecting rod for mixing materials

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0356679A (en) * 1989-07-21 1991-03-12 Nkk Corp Baking method for insulation coating for electrical steel sheets
JP2000325810A (en) * 1999-05-24 2000-11-28 Ueno Tekkusu Kk Crushing machine
JP2003112068A (en) * 2001-10-04 2003-04-15 Furukawa Co Ltd Machine for reducing volume of plastics

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0356679A (en) * 1989-07-21 1991-03-12 Nkk Corp Baking method for insulation coating for electrical steel sheets
JP2000325810A (en) * 1999-05-24 2000-11-28 Ueno Tekkusu Kk Crushing machine
JP2003112068A (en) * 2001-10-04 2003-04-15 Furukawa Co Ltd Machine for reducing volume of plastics

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006346576A (en) * 2005-06-16 2006-12-28 Sasaki Corporation Single axial crusher
CN102909118A (en) * 2012-11-09 2013-02-06 唐云斌 Fast smashing deivce
CN103977869A (en) * 2014-05-26 2014-08-13 重庆国华包装制品有限公司 Hydraulic type foam raw material cutting device with crankshaft connecting rod for mixing materials

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