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JP2006036331A - Plastic pallet - Google Patents

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JP2006036331A
JP2006036331A JP2004222367A JP2004222367A JP2006036331A JP 2006036331 A JP2006036331 A JP 2006036331A JP 2004222367 A JP2004222367 A JP 2004222367A JP 2004222367 A JP2004222367 A JP 2004222367A JP 2006036331 A JP2006036331 A JP 2006036331A
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Prior art keywords
plate
synthetic resin
back surface
pallet
insertion hole
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JP2004222367A
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JP4539215B2 (en
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Kiyoshi Kurosawa
清 黒澤
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DIC Corp
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Dainippon Ink and Chemicals Co Ltd
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Abstract

【課題】ゴミや水等の異物が溜まることがなく、しかも成形時に成形歪みを生じない。
【解決手段】上面板状部および桁部を有する上面型部材と下面板状部および桁部を有する下面型部材とを対向させ、桁部と桁部とをそれぞれ溶着して合成樹脂製パレットを形成する。上面板状部と下面板状部の間には隣り合う桁部の間を通るフォーク挿入孔を形成する。下面板状部に、フォーク挿入孔の底部を仕切ると共に裏面に滑り止め部材を設けた第一の桟15a及び第三の桟15cを形成する。各桟15a、15cは底部9aと、底部9aから裏面に向けて延びる複数のリブ17と、隣接するリブ17,17間を切除した肉抜き部18を形成する。更に、第一の桟15aの傾斜部14bには、滑り止め部材20を設けた裏面6Aと底部9aとの間に中空部21を形成する。
【選択図】 図7
Foreign matter such as dust and water does not accumulate and molding distortion does not occur during molding.
A synthetic resin pallet is obtained by facing an upper surface mold member having an upper surface plate-like portion and a girder portion and a lower surface mold member having a lower surface plate-like portion and a girder portion, and welding the girder portion and the girder portion respectively. Form. A fork insertion hole is formed between the upper plate portion and the lower plate portion so as to pass between adjacent beam portions. A first crosspiece 15a and a third crosspiece 15c are formed on the bottom plate-like portion so as to partition the bottom portion of the fork insertion hole and provide a non-slip member on the back surface. Each crosspiece 15a, 15c forms a bottom portion 9a, a plurality of ribs 17 extending from the bottom portion 9a toward the back surface, and a cutout portion 18 formed by cutting between adjacent ribs 17,17. Furthermore, the hollow part 21 is formed in the inclined part 14b of the 1st crosspiece 15a between the back surface 6A which provided the anti-slip | skid member 20, and the bottom part 9a.
[Selection] Figure 7

Description

本発明は、種々の物品を運搬および保管する際などに使用される合成樹脂製パレットであり、フォークリフトやパレットトラック等を使用することができる合成樹脂製パレットに関する。   The present invention relates to a synthetic resin pallet used when transporting and storing various articles and the like, and relates to a synthetic resin pallet on which a forklift, a pallet truck, and the like can be used.

従来、物品を運搬および保管する際に使用される合成樹脂製パレットとして、二方差しの合成樹脂製パレットや四方差しの合成樹脂製パレットが使用されている(例えば、特許文献1、特許文献2参照)。
この種の合成樹脂製パレットは、互いに平行に配置された上面板状部および下面板状部と、上面板状部および下面板状部を連結する複数の桁部とから構成されるものである。上面板状部と下面板状部とは、両側端および中間にそれぞれ配列されている桁部によって連結されており、上面板状部と下面板状部との間には、フォークリフトやパレットトラックのフォークが挿入される空間がフォーク挿入孔として設けられている。
Conventionally, two-way synthetic resin pallets and four-way synthetic resin pallets are used as synthetic resin pallets used for transporting and storing articles (for example, Patent Document 1 and Patent Document 2). reference).
This kind of synthetic resin pallet is composed of an upper surface plate-like portion and a lower surface plate-like portion arranged in parallel to each other and a plurality of girders connecting the upper surface plate-like portion and the lower surface plate-like portion. . The upper surface plate-like portion and the lower surface plate-like portion are connected to each other by girders arranged at both side ends and in the middle, respectively, and between the upper surface plate-like portion and the lower face plate-like portion, a forklift or pallet truck A space into which the fork is inserted is provided as a fork insertion hole.

合成樹脂製パレットの裏面(下面)には、例えばパレットトラックが挿入される際に、フォークの先端に取り付けられた車輪が落ち込むための開口部が4ヶ所に設けられている。そのために下面板状部は、フォークリフトあるいはパレットトラックのフォークの挿入方向に対して直交するようにして、パレットの両側端と中間に設けられている。
下面板状部のフォーク挿入孔を仕切る底部には、端部や開口部の前後位置にパレットトラックの挿入に際して抵抗を少なくするために傾斜面または傾斜リブが形成されている。この傾斜部または傾斜リブによって、パレットトラックの車輪がフォーク挿入孔に挿入される際に下面板状部を乗り越え易くしている。
On the back surface (lower surface) of the synthetic resin pallet, for example, when a pallet truck is inserted, four openings are provided to allow a wheel attached to the tip of the fork to fall. For this purpose, the lower surface plate-like portion is provided between the both side ends and the middle of the pallet so as to be orthogonal to the fork lift or the fork insertion direction of the pallet truck.
An inclined surface or an inclined rib is formed on the bottom portion that partitions the fork insertion hole of the lower surface plate-like portion in order to reduce resistance when the pallet truck is inserted at the front and rear positions of the end portion and the opening. This inclined portion or inclined rib makes it easier to get over the lower plate-like portion when the wheel of the pallet truck is inserted into the fork insertion hole.

ところで、合成樹脂製パレットはその上に物品を載せて多段に積み重ねた状態で輸送されることが一般的に行われている。そうした状況では、下段の物品上に載せた上段の合成樹脂製パレットが下段の物品上で滑って荷崩れの原因となっている。また、自動搬送ラインに組み込まれたコンベヤ等の搬送装置との間で滑りが生じ、円滑に合成樹脂製パレットを走行させることができない等の不都合が生じていた。このような問題に対処するため、裏面部に滑り止め部材を取り付けた合成樹脂製パレットも知られている(特許文献2参照)。
ところで、上述した特許文献1および2記載の従来の合成樹脂製パレットでは、フォークリフトやパレットトラックのフォークを挿入するフォーク挿入孔の底部をなす下面板状部には、補強のためと合成樹脂を射出成形する際のヒケを防止するために補強リブが複数設けられている。しかも、この補強リブを配列させた下面板状部の裏面の一部には滑り止め部材を貼着してあるために、少なくともこの領域では補強リブに接続する水平板部を下面板状部の裏面に形成する必要があった。
特開2001−72063号公報 特開2000−16430号公報
By the way, a synthetic resin pallet is generally transported in a state where an article is placed thereon and stacked in multiple stages. In such a situation, the upper synthetic resin pallet placed on the lower article slides on the lower article, causing a load collapse. In addition, there has been a problem that slipping occurs with a conveying device such as a conveyor incorporated in the automatic conveying line, and the synthetic resin pallet cannot be smoothly run. In order to cope with such a problem, a synthetic resin pallet having a non-slip member attached to the back surface is also known (see Patent Document 2).
By the way, in the conventional synthetic resin pallets described in Patent Documents 1 and 2, the synthetic resin is injected into the bottom plate-like portion that forms the bottom of the fork insertion hole for inserting the fork of a forklift or a pallet truck. A plurality of reinforcing ribs are provided to prevent sink marks during molding. In addition, since a non-slip member is attached to a part of the back surface of the lower surface plate-like portion in which the reinforcing ribs are arranged, at least in this region, the horizontal plate portion connected to the reinforcing rib is changed to the lower surface plate-like portion. It was necessary to form on the back side.
JP 2001-72063 A JP 2000-16430 A

しかしながら、このような構成を採用すると、下面板状部のうちの滑り止め部材を取り付ける領域では、補強リブと滑り止め部を溶着する水平板部とで縦断面視略U字状の肉抜き部を形成するために、室外においた場合に砂や小石、雨水等がU字状のに肉抜き部に溜まる不具合がある。室内においた場合でも、微細なゴミや塵芥、水等が溜まってしまうという不具合があった。また、パレットを洗浄した際にも水等が溜まり易く水切れが悪かった。
特に食品業界等で合成樹脂用パレットを使用する場合には、上述のような不具合を生じるために衛生上好ましくなかった。このような問題を避けるために滑り止め部材を設ける部分を水平部と補強リブとを含めて中実に形成すると、射出成形時にヒケを生じてしまい成形歪みができる不具合があった。
本発明は、このような実情に鑑みて、下面板状部にゴミや水等の異物が溜まることがなく、しかも成形時に成形歪みを生じないようにした合成樹脂製パレットを提供することを目的とする。
However, when such a configuration is adopted, in the region where the anti-slip member is attached in the lower surface plate-like portion, the thinned portion having a substantially U-shaped view in vertical section between the reinforcing rib and the horizontal plate portion welding the anti-slip portion. For example, sand, pebbles, rainwater and the like are U-shaped and accumulate in the meat extraction portion when placed outdoors. Even when indoors, there was a problem that fine garbage, dust, water, etc. would accumulate. Further, when the pallet was washed, water and the like were easily collected, and the water drainage was bad.
In particular, when a synthetic resin pallet is used in the food industry or the like, it is not preferable in terms of hygiene because the above-described problems occur. In order to avoid such a problem, if the portion where the anti-slip member is provided is solidly formed including the horizontal portion and the reinforcing rib, there is a problem in that sink marks occur during injection molding and molding distortion can occur.
In view of such circumstances, an object of the present invention is to provide a synthetic resin pallet in which foreign matter such as dust and water does not accumulate on the lower plate-shaped portion and does not cause molding distortion during molding. And

本発明による合成樹脂製パレットは、互いに対向して配置された上面板状部および下面板状部と、上面板状部および下面板状部を連結する複数の桁部とを有し、上面板状部および下面板状部の間には隣り合う桁部間を通って延びる挿入孔が形成されてなる合成樹脂製パレットであって、下面板状部には挿入孔の底部を仕切ると共に裏面に滑り止め部材を設けた支持部が形成され、該支持部は、底部から裏面に向けて延びる複数のリブと、滑り止め部材を設けた裏面と底部との間に形成された中空部とを備えたことを特徴とする。
本発明によれば、挿入孔の底部から裏面に向けてリブが設けられており、しかもリブ間の空間(肉抜き部)は上部が底部で閉鎖され下部に開口されて下向きの凹部を形成するために、リブ間の空間内にゴミや水等の異物が溜まることがなく、更に滑り止め部材を設ける部分の裏面には凹部は形成されず、裏面と底部との間にガスアシスト成形法等で形成された中空部を設けているために、この領域にもゴミや水等が溜まらず、衛生的である。しかも、支持部の滑り止め部材を設けた裏面が底部との間で肉厚になることもなく、合成樹脂の射出成形に際してヒケによる成形歪みを生じないために成形性と生産性がよい。
A synthetic resin pallet according to the present invention includes an upper surface plate-like portion and a lower surface plate-like portion that are arranged to face each other, and a plurality of girders that connect the upper surface plate-like portion and the lower surface plate-like portion. Is a synthetic resin pallet in which an insertion hole extending between adjacent girder portions is formed between the bottom portion and the bottom plate portion, and the bottom plate portion partitions the bottom of the insertion hole and on the back surface A support portion provided with an anti-slip member is formed, and the support portion includes a plurality of ribs extending from the bottom portion toward the back surface, and a hollow portion formed between the back surface and the bottom portion provided with the anti-slip member. It is characterized by that.
According to the present invention, ribs are provided from the bottom of the insertion hole toward the back surface, and the space between the ribs (thickening portion) is closed at the bottom and opened at the bottom to form a downward recess. Therefore, foreign matter such as dust and water does not accumulate in the space between the ribs, and no recess is formed on the back surface of the portion where the anti-slip member is provided, and the gas assist molding method is used between the back surface and the bottom portion. Since the hollow part formed by (1) is provided, dust and water do not accumulate in this region, and it is hygienic. In addition, the back surface provided with the anti-slip member of the support portion does not become thick with the bottom portion, and molding distortion due to sink marks does not occur during the injection molding of the synthetic resin, so that the moldability and productivity are good.

本発明に係わる合成樹脂製パレットによれば、下面板状部のフォークリフトのフォークやパレットトラック等を挿入する挿入孔の底部に、上向きの凹部が形成されないため、ゴミや水等の浸入や滞留がなく衛生的である。しかも、裏面に滑り止め部を設ける領域では裏面と底部との間に中空部を形成しているため、合成樹脂の成形時にヒケによる成形歪みを生じることがなく、成形後の底部、裏面、リブ等の肉厚が制限されて成形性と生産性が良い。   According to the synthetic resin pallet according to the present invention, since the upward concave portion is not formed at the bottom of the insertion hole for inserting the fork of the forklift or the pallet truck on the bottom plate-like portion, the intrusion or retention of dust or water is prevented. There is no hygiene. Moreover, in the region where the anti-slip portion is provided on the back surface, a hollow portion is formed between the back surface and the bottom portion, so that molding distortion due to sink marks does not occur during molding of the synthetic resin, and the bottom, back surface, and rib after molding As a result, the moldability and productivity are good.

本発明の実施の形態による合成樹脂製パレットは、上面板状部および桁部を有する上面型部材と下面板状部および桁部を有する下面型部材とを対向させて、上面型部材の桁部と下面型部材の桁部とをそれぞれ連結してなり、上面板状部と下面板状部の間には隣り合う桁部の間を通って延びる挿入孔が形成されてなる合成樹脂製パレットであって、下面板状部には、挿入孔の底部を仕切ると共に裏面に滑り止め部材を設けた支持部が形成され、該支持部は、底部から裏面に向けて延びる複数のリブと、滑り止め部材を設けた裏面と底部との間に形成された中空部とを設けたことを特徴とする。
このような構成によっても挿入孔の底部内にゴミや水等の異物が溜まらず、しかも滑り止め部材を設けた支持部内に設けた中空部のために成形歪みを抑制できる。
また、挿入孔は下面板状部にパレットトラックの車輪を落とし込むための開口部を有し、該開口部に隣接する支持部の底部は傾斜部を有していて、該傾斜部と裏面との間に中空部を形成していてもよい。
支持部の傾斜部の裏面に滑り止め部材を溶着したため、裏面と傾斜部との間は略三角形状の断面を形成するが、内部を中空部に形成したために合成樹脂の成形時に厚みの不均一による成形歪みを生じることがない。
A pallet made of synthetic resin according to an embodiment of the present invention has a girder portion of an upper surface mold member in which an upper surface mold member having an upper surface plate-shaped portion and a girder portion is opposed to a lower surface mold member having a lower surface plate-shaped portion and a girder portion. A synthetic resin pallet in which an insertion hole is formed between the upper plate-like portion and the lower plate-like portion. The bottom plate-like portion is formed with a support portion that partitions the bottom portion of the insertion hole and is provided with a non-slip member on the back surface, and the support portion includes a plurality of ribs extending from the bottom portion toward the back surface, and a non-slip The present invention is characterized in that a hollow portion formed between a back surface provided with a member and a bottom portion is provided.
Even with such a configuration, foreign matters such as dust and water do not accumulate in the bottom of the insertion hole, and molding distortion can be suppressed due to the hollow portion provided in the support portion provided with the anti-slip member.
The insertion hole has an opening for dropping the wheel of the pallet truck into the bottom plate-like portion, and the bottom of the support portion adjacent to the opening has an inclined portion, and the inclined portion and the back surface A hollow portion may be formed between them.
Since a non-slip member is welded to the back surface of the inclined portion of the support portion, a substantially triangular cross-section is formed between the back surface and the inclined portion, but since the inside is formed in the hollow portion, the thickness is not uniform when molding the synthetic resin. No molding distortion occurs.

以下、本発明の実施例による合成樹脂製パレットを図1乃至図8により説明する。図1は合成樹脂製パレット1の上面を表す斜視図、図2は合成樹脂製パレットの裏面を表す斜視図、図3は図1に示すパレットのA−A線縦断面図、図4は同じくB−B線縦断面図、図5は図3に示すパレットのC−C線縦断面図、図6は同じくD−D線縦断面図、図7は図3の第一の桟の拡大縦断面、図8はフォーク挿入孔へのパレットトラックのフォーク挿入状態を段階的に表す断面図である。
図1及び図2において、本発明の実施例による合成樹脂製パレット1は全体として四角形、例えば長方形の箱形に形成されており、合成樹脂製パレット1の上面部を形成する上面板状部2と、裏面部を形成する下面板状部3と、上面板状部2および下面板状部3にそれぞれ設けられた複数の桁部4とを有している。図1乃至図3に示すように、上面板状部2と下面板状部3は概略平行に配設されている。
Hereinafter, a synthetic resin pallet according to an embodiment of the present invention will be described with reference to FIGS. 1 is a perspective view showing the top surface of the synthetic resin pallet 1, FIG. 2 is a perspective view showing the back surface of the synthetic resin pallet, FIG. 3 is a longitudinal sectional view of the pallet shown in FIG. FIG. 5 is a longitudinal sectional view of the pallet shown in FIG. 3, taken along the line CC, FIG. 6 is a longitudinal sectional view taken along the line DD, and FIG. 7 is an enlarged longitudinal sectional view of the first rail shown in FIG. FIG. 8 is a sectional view showing stepwise the fork insertion state of the pallet truck into the fork insertion hole.
1 and 2, a synthetic resin pallet 1 according to an embodiment of the present invention is formed into a square, for example, a rectangular box shape as a whole, and an upper surface plate-like portion 2 that forms an upper surface portion of the synthetic resin pallet 1. And a lower surface plate-shaped portion 3 that forms the back surface portion, and a plurality of girders 4 provided on the upper surface plate-shaped portion 2 and the lower surface plate-shaped portion 3 respectively. As shown in FIGS. 1 to 3, the upper surface plate-like portion 2 and the lower surface plate-like portion 3 are arranged substantially in parallel.

合成樹脂製パレット1は、全体に例えばポリエチレンやポリプロピレン等のオレフィン系樹脂からなり、上面板状部2と桁部4が一体に成形されてなる上面型部材5と、下面板状部3と桁部4が一体に成形されてなる下面型部材6とを、各型部材5、6の桁部4、4を互いに当接させて熱溶着させて形成する。図4乃至図6に示すように上面板状部2および下面板状部3は例えば略長方形板状に形成され、その短手方向の両端と中央部で長手方向に沿って桁4がそれぞれ線状に延びて形成されている。
上面型部材5では、上面板状部2の裏面から下方に向けて3条の桁4が突出して形成され(図5参照)、下面型部材6では、下面板状部3の上面から上方に向けて3条の桁4が突出して形成されている。図3乃至図5に示すように、上面板状部2の裏面には、3条の桁部4間の領域に、補強のための格子状のリブ7がそれぞれ形成されており、各格子状のリブ7によって大小複数の矩形室部8がそれぞれ形成されている。
しかも、図1及び図5に示すように、上面板状部2には格子状のリブ7の間には桁4の長手方向に沿って複数(図では各列3個)の角穴11が設けられている。角穴11は、空になった合成樹脂製パレット1を持ち運ぶ時や、積み重ねて保管する際の持ち手として形成されている。
The synthetic resin pallet 1 is entirely made of, for example, an olefin resin such as polyethylene or polypropylene, and the upper surface plate member 2 and the beam portion 4 are integrally molded, and the lower surface plate member 3 and the beam. The lower surface mold member 6 formed by integrally molding the portion 4 is formed by bringing the beam portions 4 and 4 of the respective mold members 5 and 6 into contact with each other and thermally welding them. As shown in FIGS. 4 to 6, the upper surface plate-like portion 2 and the lower surface plate-like portion 3 are formed in, for example, a substantially rectangular plate shape, and the girders 4 are lined along the longitudinal direction at both ends and the center portion in the short direction. It extends in a shape.
In the upper surface mold member 5, three girders 4 are formed so as to protrude downward from the back surface of the upper surface plate-shaped portion 2 (see FIG. 5), and in the lower surface mold member 6, the upper surface of the lower surface plate-shaped portion 3 extends upward from the upper surface. Three girders 4 are formed so as to protrude. As shown in FIGS. 3 to 5, on the back surface of the upper plate-like portion 2, grid-like ribs 7 for reinforcement are formed in the region between the three spar portions 4. A plurality of large and small rectangular chamber portions 8 are formed by the ribs 7.
In addition, as shown in FIGS. 1 and 5, a plurality of (three in the figure) square holes 11 are provided along the longitudinal direction of the girder 4 between the lattice-like ribs 7 on the upper plate 2. Is provided. The square hole 11 is formed as a handle when carrying the empty synthetic resin pallet 1 or stacking and storing it.

図1乃至図4において、下面板状部3には、線状の桁部4、4の間の領域に、桁部4の長手方向に沿ってパレットトラックの車輪が落ち込むための開口部13が穿孔されている。図に示す例では、開口部13は桁部4の長手方向に沿ってそれぞれ2個づつ所定間隔で設けられている。
図1乃至図4に示すように、合成樹脂製パレット1において上面及び下面板状部5、6の互いに連結した各3列の桁部4、4の間には、フォークリフトやパレットトラックのフォークを挿入するための2列の空間が平行に形成されており、これら2列の空間は上下部を上面板状部5と下面板状部6で仕切られたトンネル状のフォーク挿入孔9,9(挿入孔)を形成する。各フォーク挿入孔9の底部には下面板状部6に穿孔した2つの開口部13が連通している。各フォーク挿入孔9は合成樹脂製パレット1の短辺側の両側面にそれぞれ開口している。
1 to 4, the bottom plate-like portion 3 has an opening 13 for the wheels of the pallet truck to fall along the longitudinal direction of the spar 4 in the region between the linear spar 4, 4. Perforated. In the example shown in the figure, two openings 13 are provided at predetermined intervals along the longitudinal direction of the girder 4.
As shown in FIGS. 1 to 4, a forklift or a pallet truck fork is provided between each of the three rows of girders 4 and 4 of the upper and lower plate-like parts 5 and 6 in the synthetic resin pallet 1. Two rows of spaces for insertion are formed in parallel, and these two rows of spaces have tunnel-like fork insertion holes 9 and 9 (upper and lower portions partitioned by an upper plate portion 5 and a lower plate portion 6 ( Insertion hole). Two openings 13 drilled in the lower surface plate-like portion 6 communicate with the bottom of each fork insertion hole 9. Each fork insertion hole 9 is opened on each side surface on the short side of the synthetic resin pallet 1.

図1に示すように、上面板状部2の表面2aは合成樹脂製パレット1に各種の荷物を積載するための積載面を構成しており、荷物を安定した状態で載せることができるように平担に形成されている。この表面2aには、フォーク挿入孔9の延びる方向に略直交する方向に図示しない帯状の凹溝が形成され、この凹溝上には帯状の滑り止め部材10が熱溶着されている。この滑り止め部材10は表面が上面板状部2の表面2aよりも若干突出しており、積載された荷物の滑り防止のために例えばオレフィン系エラストマーからなっている。帯状の滑り止め部材10は、フォーク挿入孔9の延びる方向にほぼ等間隔で複数形成されている。
また、図1,図2,図5に示すように、上面板状部2のフォーク挿入孔9から表面2aに貫通して格子状のリブ7の交差部に貫通孔2bが複数(図では8本)穿孔され、この貫通孔2b内には例えばオレフィン系エラストマーからなる円柱状の滑り止め材12がそれぞれ圧入されている。この滑り止め材12は、上面板状部2の内側即ちフォーク挿入孔9内に1〜2mm程度突出している。これにより、フォーク挿入孔9内にフォークリフトやパレットトラックのフォークを挿入した際に、これらフォークに滑り止め材12が当接して合成樹樹脂製パレット1が滑り難くなる。
As shown in FIG. 1, the surface 2a of the upper surface plate-like portion 2 constitutes a loading surface for loading various kinds of luggage on the synthetic resin pallet 1, so that the luggage can be loaded stably. It is formed flat. On the surface 2a, a belt-like concave groove (not shown) is formed in a direction substantially orthogonal to the direction in which the fork insertion hole 9 extends, and a belt-like anti-slip member 10 is heat-welded on the concave groove. The anti-slip member 10 has a surface slightly protruding from the surface 2a of the upper plate-like portion 2, and is made of, for example, an olefin-based elastomer for preventing slipping of the loaded luggage. A plurality of belt-like anti-slip members 10 are formed at substantially equal intervals in the direction in which the fork insertion hole 9 extends.
In addition, as shown in FIGS. 1, 2 and 5, a plurality of through holes 2b (8 in the figure) penetrate the surface 2a from the fork insertion holes 9 of the upper plate-like portion 2 and cross the lattice ribs 7. This) is perforated, and a cylindrical anti-slip material 12 made of, for example, an olefin-based elastomer is press-fitted into each through-hole 2b. The anti-slip material 12 protrudes about 1 to 2 mm inside the upper surface plate-like portion 2, that is, in the fork insertion hole 9. Thereby, when the fork of a forklift or a pallet truck is inserted into the fork insertion hole 9, the anti-slip material 12 comes into contact with these forks, and the synthetic resin pallet 1 becomes difficult to slide.

次に、図3及び図6に示す下面板状部3において、フォーク挿入孔9の底部9aを構成する桁部4と桁部4の間の2条の領域には、開口部13,13を挟んでフォークリフトまたはパレットトラックのフォーク挿入方向の前後に複数、例えば3つの桟15が互いに分離して設けられている。各桟15は滑らかな平面部14aとその両側の傾斜部14b、14cとで形成され、第一の桟15a、第二の桟15b、第三の桟15cとで構成されている。
各桟15の各傾斜部14b、14cはフォーク挿入孔9の入り口及び開口部13に面する側の端部に形成され、フォークリフトまたはパレットトラックのフォークをフォーク挿入孔9内に挿入する際にフォークや車輪が傾斜部14b、14cに衝突しても傾斜部14b、14cに沿って方向が変えられるために衝撃を緩和させることができる。そのため、合成樹脂製パレット1の破損を防止し、パレットトラックの車輪の乗り上げを滑らかにすることができて、フォークリフトやパレットトラックの抜き差しの作業性が向上する。
Next, in the lower surface plate-like portion 3 shown in FIGS. 3 and 6, openings 13 and 13 are formed in two regions between the spar 4 and the spar 4 constituting the bottom 9 a of the fork insertion hole 9. A plurality of, for example, three crosspieces 15 are provided separately from each other before and after the forklift or the pallet truck in the fork insertion direction. Each crosspiece 15 is formed by a smooth flat surface portion 14a and inclined portions 14b and 14c on both sides thereof, and includes a first crosspiece 15a, a second crosspiece 15b, and a third crosspiece 15c.
The inclined portions 14b and 14c of the crosspieces 15 are formed at the entrance of the fork insertion hole 9 and at the end facing the opening 13 so that the fork when the fork of the forklift or the pallet truck is inserted into the fork insertion hole 9 Even if the wheel collides with the inclined portions 14b and 14c, the direction can be changed along the inclined portions 14b and 14c, so that the impact can be reduced. Therefore, damage to the pallet 1 made of synthetic resin can be prevented, and the wheels of the pallet truck can be smoothly lifted, so that workability for inserting and removing the forklift and pallet truck is improved.

第一の桟15a、第三の桟15c(支持部)は、図7の拡大断面図に示すように、底部9aから下面板状部6の裏面6aに向けて所定間隔で複数の補強用のリブ17が垂下している。各リブ17は図2に示すように格子状に形成されてフォーク挿入孔9の長手方向に配列されている。そのため、隣り合うリブ17、17と底部9aとで仕切られた領域は下方に開口する凹部形状の肉抜き部18(空間)を形成する。
また、下面板状部6の裏面6aにおいて、各開口部13,13のフォーク挿入孔9の入り口側に隣接して、フォーク挿入孔9の長手方向に直交する凹溝6bがそれぞれ形成され、各凹溝6b内に帯状の滑り止め部材20が熱溶着されている(図2参照)。凹溝6bに固着された滑り止め部材20の表面は、下面板状部6の裏面6aよりも若干外側に突出している。これによって合成樹脂製パレット1の下面が他の合成樹脂製パレット1の上面2aや他の部材や床面に対して滑り止め機能を発揮できる。
図2及び図7に示すように各桟15a、15b、15cの裏面6Aは、下面板状体6の裏面6aの一部をなしており、滑り止め部材20は第一の桟15a、第三の桟15cの傾斜部14bの裏面6Aに設けられている。そのため、第一の桟15a,第三の桟15cにおいて、傾斜部14bの裏面6Aは肉抜き部18を有しておらず、略水平な板状部を形成する。この裏面6Aに凹溝6bが形成され、滑り止め部材20が溶着されている。
As shown in the enlarged cross-sectional view of FIG. 7, the first crosspiece 15a and the third crosspiece 15c (support portion) are provided for a plurality of reinforcements at a predetermined interval from the bottom portion 9a toward the back surface 6a of the bottom plate-like portion 6. Ribs 17 hang down. As shown in FIG. 2, the ribs 17 are formed in a lattice shape and are arranged in the longitudinal direction of the fork insertion holes 9. Therefore, a region partitioned by the adjacent ribs 17 and 17 and the bottom portion 9a forms a concave-shaped thinned portion 18 (space) that opens downward.
Further, on the back surface 6a of the bottom plate-like portion 6, adjacent to the entrance side of the fork insertion hole 9 of each opening 13, 13, a concave groove 6b orthogonal to the longitudinal direction of the fork insertion hole 9 is formed, respectively. A belt-like anti-slip member 20 is thermally welded in the concave groove 6b (see FIG. 2). The surface of the anti-slip member 20 fixed to the concave groove 6 b protrudes slightly outward from the back surface 6 a of the lower plate member 6. Thereby, the lower surface of the synthetic resin pallet 1 can exhibit a non-slip function with respect to the upper surface 2a of the other synthetic resin pallet 1 and other members and the floor surface.
As shown in FIGS. 2 and 7, the back surface 6A of each of the bars 15a, 15b, 15c forms part of the back surface 6a of the lower plate member 6, and the anti-slip member 20 includes the first bar 15a, the third bar It is provided on the back surface 6A of the inclined portion 14b of the crosspiece 15c. Therefore, in the first crosspiece 15a and the third crosspiece 15c, the back surface 6A of the inclined portion 14b does not have the thinned portion 18 and forms a substantially horizontal plate-like portion. A concave groove 6b is formed on the back surface 6A, and the anti-slip member 20 is welded.

そして、第一及び第三の桟15a、15cは滑り止め部材20を設けた傾斜部14bと裏面6Aとで仕切る領域が略直角三角形状の縦断面を構成しており、しかも傾斜部14bと裏面6Aとで仕切られた領域は中実の肉厚部ではなく、内部が断面略直角三角形状の中空部21を形成している。この中空部21は合成樹脂製パレット1の射出成形の過程で不活性ガスを注入したガスアシスト成形方法によって形成される。
また、第一及び第三の桟15a、15cの他方の傾斜部14cはフォーク挿入孔9の差込口の入り口側に位置しており、この傾斜部14cにも肉厚構造を避けるための肉抜き部18が裏面に開口して形成されている。
なお、図7において第三の桟15cは第一の桟15aと対称に形成されている。また第三の桟15bには中空部21は形成されておらず、全体にリブ17が形成されている。
The first and third crosspieces 15a and 15c each have a substantially right-angled triangular cross section formed by the inclined portion 14b provided with the anti-slip member 20 and the rear surface 6A, and the inclined portion 14b and the rear surface. The region partitioned by 6A is not a solid thick portion, but the inside forms a hollow portion 21 having a substantially right-angled triangular cross section. The hollow portion 21 is formed by a gas assist molding method in which an inert gas is injected during the injection molding process of the synthetic resin pallet 1.
The other inclined portion 14c of the first and third bars 15a, 15c is located on the entrance side of the insertion port of the fork insertion hole 9, and the inclined portion 14c also has a wall thickness to avoid a thick structure. A cutout 18 is formed in the back surface.
In FIG. 7, the third crosspiece 15c is formed symmetrically with the first crosspiece 15a. Moreover, the hollow part 21 is not formed in the 3rd crosspiece 15b, but the rib 17 is formed in the whole.

次にこのガスアシスト成形方法について説明する。
即ち、図6に示す下面型部材6の上面6cにおいて、中央の桁部4にリブ17よりも肉厚の平面視略X字状の交差部22が形成され、その中央にガス注入孔22aが設けられている。そして、交差部22から中央の桁部4の両側に設けた肉厚リブ23がフォーク挿入孔9、9方向両側に延びており、両側の第一の桟15a、第三の桟15cに設けた傾斜部14b、14bに接続されている。
そのため、図示しない下面型部材6の金型内に溶融した樹脂を射出成形する際に、金型内に充填された樹脂が未だ完全に固化する前に、エアまたは窒素ガス等のガスを下面型部材6の上面中央のガス注入孔22aからガスを下面型部材6内に注入する。交差部22内に注入されたガスは樹脂を押し流しつつ比較的肉厚の大きい部分を進むため、中央部分の樹脂を外周縁部側に押し込みつつ、各肉厚リブ23を通して中央から外周側に進入する。
Next, this gas assist molding method will be described.
That is, in the upper surface 6c of the lower surface mold member 6 shown in FIG. 6, a cross section 22 having a substantially X shape in plan view having a thickness larger than that of the rib 17 is formed in the central beam portion 4, and a gas injection hole 22a is formed in the center. Is provided. Thick ribs 23 provided on both sides of the center beam 4 from the intersection 22 extend to both sides of the fork insertion holes 9 and 9, and are provided on the first beam 15a and the third beam 15c on both sides. It is connected to the inclined portions 14b and 14b.
Therefore, when the molten resin in the mold of the lower surface mold member 6 (not shown) is injection molded, before the resin filled in the mold is still completely solidified, a gas such as air or nitrogen gas is removed from the lower surface mold. Gas is injected into the lower surface mold member 6 from the gas injection hole 22 a at the center of the upper surface of the member 6. Since the gas injected into the crossing portion 22 flows through the relatively thick portion while pushing away the resin, the resin in the central portion is pushed toward the outer peripheral edge side and enters the outer peripheral side from the center through each thick rib 23. To do.

そして、ガスは桁部4の肉厚リブ23から下面板状部3の4つの角部近傍に位置する第一の桟15a、第三の桟15cにおける傾斜部14b及び裏面6A間の中実部内に吹き込まれる。そのため、各中実部内の樹脂は押し込まれて中空部21が形成される。このようにして、中央部のガス注入孔22aから比較的肉厚の大きい交差部22や肉厚リブ23等を通して外周縁部付近である傾斜部14b及び裏面6A間の中実部に至るガスチャンネルが形成される。なお、ガスは交差部22、肉厚リブ23、傾斜部14b及び裏面6A間の中実部以外の肉厚の部分にも流入する。
その後、樹脂の冷却と硬化が進むに従って体積収縮によるヒケ等の成形歪みが生じるのを防ぐために、中空部21内にガスを継続的に注入し、ガスの保圧力を高めて樹脂圧を維持する。
従って、ガスアシスト成形方法を用いれば、樹脂圧を維持するための追加の樹脂を注入する必要がないために下面型部材6を軽量化できると共にそりや変形のない成形品を製造できる。ガスアシスト方法は特許第3443318号公報等に記載されているように公知である。
The gas is in the solid portion between the first rib 15a located near the four corners of the bottom plate-like portion 3 from the thick rib 23 of the girder portion 4, the inclined portion 14b of the third rail 15c, and the back surface 6A. Be blown into. Therefore, the resin in each solid part is pushed in and the hollow part 21 is formed. In this way, the gas channel extends from the central gas injection hole 22a to the solid portion between the inclined portion 14b and the back surface 6A near the outer peripheral edge through the intersection portion 22 and the thick rib 23 having a relatively large thickness. Is formed. The gas also flows into the thick portion other than the solid portion between the intersecting portion 22, the thick rib 23, the inclined portion 14b, and the back surface 6A.
Thereafter, in order to prevent molding distortion such as sink due to volume shrinkage as the cooling and curing of the resin progress, a gas is continuously injected into the hollow portion 21 to increase the gas holding pressure and maintain the resin pressure. .
Therefore, if the gas assist molding method is used, it is not necessary to inject an additional resin for maintaining the resin pressure, so that the lower surface mold member 6 can be reduced in weight and a molded product without warping or deformation can be manufactured. The gas assist method is known as described in Japanese Patent No. 3443318.

また、合成樹脂製パレット1の側面には凹部25が形成され、凹部25に印刷を施したりやラベルを貼り付けた場合に擦れて傷付くことを防止できる。また、桁部4の内部には、桁部4の高さと同じ高さの仕切壁26が50〜80mmピッチで設けられており、フォークリフトのフォークやパレットトラックが桁部4の側面に衝突した時でも破損することを防止できる。   Moreover, the recessed part 25 is formed in the side surface of the synthetic resin pallets 1, and when the recessed part 25 is printed or a label is affixed, it can prevent rubbing and being damaged. Further, partition walls 26 having the same height as the height of the girder part 4 are provided in the girder part 4 at a pitch of 50 to 80 mm, and when a fork of a forklift or a pallet truck collides with the side surface of the girder part 4 But it can be prevented from being damaged.

本実施の形態による合成樹脂製パレット1は上述の構成を有しており、次に合成樹脂製パレット1の製造方法について説明する。
合成樹脂製パレット1は、射出成形方法によってポリプロピレン、ポリエチレン、及びそれらのリサイクル原料を全量または、適量混合して用いて上面型部材5及び下面型部材 6をそれぞれ別々に成形する。そして、各々成形された上面型部材5の表面5aと下面型部材6の裏面6aを外側に向けてそれぞれの桁部4,4を対向させて熱溶着することで一体化して合成樹脂製パレット1を製造できる。
具体的には、まず、上面型部材5及び下面型部材6の金型を用意し、これら金型内に前記した溶融プラスチック材を適正量充填する。なお、金型内に溶融プラスチック材を充填した直後に、注入孔22aから交差部22の溶融プラスチック材中にガスを注入することにより、交差部22、肉厚リブ23を通してガスチャンネルを形成し、下面板状部3の第一及び第三の桟15a、15cにおける各傾斜部14bの内部に中空部21を形成する。注入されたガスは冷却行程中、金型内で加圧保持されることで、冷却過程で発生する収縮による成形歪みが小さくなり、表面が平滑な下面型部材6が得られる。なお、ガスチャンネルと中空部21は下面型部材6に限らず上面型部材5にも形成することができ、全体を軽量化できる。
The synthetic resin pallet 1 according to the present embodiment has the above-described configuration. Next, a method for manufacturing the synthetic resin pallet 1 will be described.
The synthetic resin pallet 1 forms the upper surface mold member 5 and the lower surface mold member 6 separately by using all or a suitable amount of polypropylene, polyethylene, and their recycled materials by an injection molding method. The synthetic resin pallet 1 is integrated by heat-welding the respective girders 4 and 4 facing each other with the front surface 5a of the molded upper surface mold member 5 and the rear surface 6a of the lower surface mold member 6 facing outward. Can be manufactured.
Specifically, first, molds for the upper surface mold member 5 and the lower surface mold member 6 are prepared, and appropriate amounts of the above-mentioned molten plastic material are filled into the molds. Immediately after filling the mold with the molten plastic material, a gas channel is formed through the intersecting portion 22 and the thick rib 23 by injecting gas into the molten plastic material at the intersecting portion 22 from the injection hole 22a. A hollow portion 21 is formed inside each inclined portion 14b of the first and third bars 15a and 15c of the lower surface plate-like portion 3. The injected gas is pressurized and held in the mold during the cooling process, so that molding distortion due to shrinkage generated in the cooling process is reduced, and the lower surface mold member 6 having a smooth surface is obtained. In addition, the gas channel and the hollow part 21 can be formed not only on the lower surface type member 6 but also on the upper surface type member 5, and the whole can be reduced in weight.

冷却固化後に金型から脱型した上面型部材5及び下面型部材6は、それぞれの内面側を対向させて桁部4,4を当接させ、接合面同士を熱溶着して一体化する。このとき、下面板状部3に設けたガス注入孔22aを塞ぐ。次に、溶着時に接合面からはみ出した溶着バリをカッターで削り取る。さらに、上面板状部2にオレフィン系エラストマーからなる柱状の滑り止め材12を円筒状に形成された貫通孔2bに圧入した後、表面部に複数形成された溝内に、帯状の滑り止め部材10を熱で溶かしながら接着させる。同様に、下面型部材6にも帯状の滑り止め部材20を貼りつける。
以上の行程により合成樹脂製パレット1は製造される。
The upper surface mold member 5 and the lower surface mold member 6 which are removed from the mold after cooling and solidification are made to face each other with the inner surface sides facing each other, the girder portions 4 and 4 are brought into contact with each other, and the joint surfaces are thermally welded to be integrated. At this time, the gas injection hole 22a provided in the lower surface plate-like portion 3 is closed. Next, the welding burr protruding from the joint surface at the time of welding is scraped off with a cutter. Further, after a columnar anti-slip material 12 made of an olefin elastomer is press-fitted into the upper plate-like part 2 into the cylindrical through-hole 2b, a strip-like anti-slip member is formed in a plurality of grooves formed on the surface part. 10 is adhered while melting with heat. Similarly, a belt-like anti-slip member 20 is attached to the lower surface mold member 6.
The synthetic resin pallet 1 is manufactured by the above process.

次に合成樹脂製パレット1をパレットトラックで持ち上げる工程について説明する。図8において、図示しない荷物を載置した合成樹脂製パレット1の一対のフォーク挿入孔9,9に、車輪31、31を折り畳んだ状態でパレットトラックのフォーク30、30を挿入する。パレットトラックは車輪31で第一の桟15aを乗り越えて最初の開口部13内に至り、更にフォーク挿入孔9内を進行して第二の桟15bを乗り越えて次の開口部13に車輪31が到達する。
この位置で車輪31を回転させて折り畳み状態から起立させると、パレットトラックで合成樹脂製パレット1を持ち上げることができ、車輪31で運搬可能な状態になる。
Next, the process of lifting the synthetic resin pallet 1 with a pallet truck will be described. In FIG. 8, the pallet truck forks 30, 30 are inserted into the pair of fork insertion holes 9, 9 of the synthetic resin pallet 1 on which a load (not shown) is placed, with the wheels 31, 31 folded. The pallet truck climbs over the first rail 15a with the wheel 31 to reach the first opening 13 and further travels through the fork insertion hole 9 to get over the second rail 15b and the wheel 31 reaches the next opening 13. To reach.
When the wheel 31 is rotated at this position to stand up from the folded state, the synthetic resin pallet 1 can be lifted by the pallet truck and can be transported by the wheel 31.

上述のように本実施例による合成樹脂製パレット1は、下面板状部3の開口部13間に設けた第一乃至第三の桟15a〜15cについて補強用の複数のリブ17間に下方に向けて肉抜き部18を設けると共に、第一及び第三の桟15a、15cの滑り止め部材20を溶着した裏面6Aと傾斜部14bとの間に中空部21を形成したから、肉抜き部18内にゴミや水等の異物が溜まることがなく衛生的である。そのため、食品等の保管、運搬用のパレットとして好適である。しかも、裏面6Aに滑り止め部材20を溶着した領域では、傾斜部14bと裏面6Aとの間に中空部21を設けて肉厚をほぼ均一に形成したため、射出成形時に成形歪みを生じない。   As described above, the synthetic resin pallet 1 according to the present embodiment is disposed between the plurality of reinforcing ribs 17 with respect to the first to third bars 15a to 15c provided between the openings 13 of the lower surface plate-like portion 3. Since the hollow portion 21 is provided and the hollow portion 21 is formed between the back surface 6A where the anti-slip member 20 of the first and third bars 15a and 15c is welded and the inclined portion 14b, the thin portion 18 is formed. It is hygienic because no foreign matter such as dust or water accumulates inside. Therefore, it is suitable as a pallet for storing and transporting foods. In addition, in the region where the anti-slip member 20 is welded to the back surface 6A, the hollow portion 21 is provided between the inclined portion 14b and the back surface 6A to form a substantially uniform thickness, so that molding distortion does not occur during injection molding.

以上、本発明の実施例による合成樹脂製パレット1について説明したが、本発明は上記した実施例に限定されるものではなく、その趣旨を逸脱しない範囲で適宜変更可能である。例えば、上記の実施例では、合成樹脂製パレット1は、フォークリフトやパレットトラックのフォークを二方向から差し込み可能な二方差しとしているが、互いに直交する方向に各一対のフォース挿入孔9,9を設けて四方向から差し込み可能な四方差しパレットとして成形することもできる。
また、実施例では、上面板状部2及び桁部4と下面板状部3及び桁部4とをそれぞれ一体に成形してなる上面型部材5及び下面型部材6を熱溶着させて合成樹脂製パレット1を形成しているが、本発明は、上面板状部2、下面板状部3及び桁部4を一体成形してもよい。
また、上記実施例では、上面板状部2に貼り付ける帯状の滑り止め部材10を6本,下面板状部3に貼り付ける滑り止め部材20を2本としたが、積載する荷物や使用環境に応じて適宜本数を取り付けることができる。この場合、下面板状部3に滑り止め部材20を取り付ける際には、桟15の裏面側にリブ17に代えて板状部からなる裏面6Aと中空部21を形成するのが好ましい。
また桟15の裏面に滑り止め部材20を設ける場合、必ずしも傾斜部14bの裏面6Aに設ける必要はなく、図9に示すように底部9aに対向する裏面6Aを設けると共に厚肉部に中空部29を設けることで成形歪みを抑制できる。
As mentioned above, although the synthetic resin pallet 1 by the Example of this invention was demonstrated, this invention is not limited to an above-described Example, In the range which does not deviate from the meaning, it can change suitably. For example, in the above embodiment, the synthetic resin pallet 1 has a two-way insertion in which a fork of a forklift or a pallet truck can be inserted from two directions, but each pair of force insertion holes 9 and 9 is formed in a direction orthogonal to each other. It can also be formed as a four-way pallet that can be inserted from four directions.
In the embodiment, the upper surface plate member 2 and the girder portion 4 and the lower surface plate member 3 and the girder portion 4 are integrally molded respectively, and the upper surface mold member 5 and the lower surface mold member 6 are heat-welded to form a synthetic resin. Although the pallet 1 is formed, in the present invention, the upper surface plate portion 2, the lower surface plate portion 3 and the girder portion 4 may be integrally formed.
In the above embodiment, six belt-like anti-slip members 10 to be attached to the upper surface plate-like portion 2 and two anti-slip members 20 to be attached to the lower surface plate-like portion 3 are used. Depending on the number, the number can be attached as appropriate. In this case, when attaching the anti-slip member 20 to the lower surface plate-shaped portion 3, it is preferable to form the back surface 6 </ b> A made of a plate-shaped portion and the hollow portion 21 instead of the rib 17 on the back surface side of the crosspiece 15.
Further, when the anti-slip member 20 is provided on the back surface of the crosspiece 15, it is not necessarily provided on the back surface 6A of the inclined portion 14b. As shown in FIG. 9, the back surface 6A facing the bottom portion 9a is provided and the hollow portion 29 is provided in the thick portion. By providing the molding distortion can be suppressed.

本発明の実施例による合成樹脂製パレットを表面方向から見た斜視図である。It is the perspective view which looked at the synthetic resin pallets by the Example of this invention from the surface direction. 図1に示す合成樹脂製パレットを裏面方向から見た斜視図である。It is the perspective view which looked at the synthetic resin pallet shown in FIG. 1 from the back surface direction. 図1に示す合成樹脂製パレットのA−A線縦断面図である。It is the AA longitudinal cross-sectional view of the synthetic resin pallets shown in FIG. 図1に示す合成樹脂製パレットのB−B線縦断面図である。It is the BB longitudinal cross-sectional view of the synthetic resin pallets shown in FIG. 図3に示す合成樹脂製パレットのC−C線水平断面図である。FIG. 4 is a horizontal sectional view taken along line CC of the synthetic resin pallet shown in FIG. 3. 図3に示す合成樹脂製パレットのD−D線水平断面図である。FIG. 4 is a horizontal sectional view taken along line D-D of the synthetic resin pallet shown in FIG. 3. 図3に示す下面板状部における第一の桟の拡大縦断面図である。FIG. 4 is an enlarged longitudinal sectional view of a first crosspiece in the bottom plate-like portion shown in FIG. 3. (a)〜(e)は実施例による合成樹脂製パレットのフォーク挿入孔へパレットトラックのフォークを挿入して支持する工程を示す縦断面図である。(A)-(e) is a longitudinal cross-sectional view which shows the process of inserting and supporting the fork of a pallet truck to the fork insertion hole of the synthetic resin pallets by an Example. 中空部の変形例を示す要部縦断面図である。It is a principal part longitudinal cross-sectional view which shows the modification of a hollow part.

符号の説明Explanation of symbols

1 合成樹脂製パレット
2 上面板状部
3 下面板状部
4 桁部
5 上面型部材
6 下面型部材
7、17 リブ
9 フォーク挿入孔(挿入孔)
9a 底部
10、20 滑り止め部材
12 滑り止め材
13 開口部
14b、14c 傾斜部
15 桟(支持部)
15a 第一の桟(支持部)
15c 第三の桟(支持部)
21 中空部

DESCRIPTION OF SYMBOLS 1 Synthetic resin pallet 2 Upper surface plate-shaped part 3 Lower surface plate-shaped part 4 Girder part 5 Upper surface type member 6 Lower surface type member 7, 17 Rib 9 Fork insertion hole (insertion hole)
9a Bottom part 10, 20 Anti-slip member 12 Anti-slip material 13 Opening part 14b, 14c Inclined part 15 Crosspiece (support part)
15a First crosspiece (support part)
15c 3rd crosspiece (support part)
21 Hollow part

Claims (3)

互いに対向して配置された上面板状部および下面板状部と、前記上面板状部および前記下面板状部を連結する複数の桁部とを有し、前記上面板状部および前記下面板状部の間には隣り合う前記桁部間を通って延びる挿入孔が形成されてなる合成樹脂製パレットであって、
前記下面板状部には挿入孔の底部を仕切ると共に裏面に滑り止め部材を設けた支持部が形成され、
該支持部は、前記底部から裏面に向けて延びる複数のリブと、前記滑り止め部材を設けた前記裏面と前記底部との間に形成された中空部とを備えたことを特徴とする合成樹脂製パレット。
The upper surface plate-like portion and the lower surface plate-like portion arranged opposite to each other, and a plurality of girders connecting the upper surface plate-like portion and the lower surface plate-like portion. A synthetic resin pallet in which an insertion hole extending between the adjacent girder parts is formed between the shaped parts,
The bottom plate-like portion is formed with a support portion that partitions the bottom of the insertion hole and is provided with a non-slip member on the back surface,
The support portion includes a plurality of ribs extending from the bottom portion toward the back surface, and a hollow portion formed between the back surface and the bottom portion provided with the anti-slip member. Made pallet.
上面板状部および桁部を有する上面型部材と下面板状部および桁部を有する下面型部材とを対向させて、前記上面型部材の桁部と下面型部材の桁部とをそれぞれ連結してなり、前記上面板状部と下面板状部の間には隣り合う前記桁部の間を通って延びる挿入孔が形成されてなる合成樹脂製パレットであって、
前記下面板状部には、挿入孔の底部を仕切ると共に裏面に滑り止め部材を設けた支持部が形成され、
該支持部は、前記底部から前記裏面に向けて延びる複数のリブと、前記滑り止め部材を設けた裏面と前記底部との間に形成された中空部とを設けたことを特徴とする合成樹脂製パレット。
An upper surface mold member having an upper surface plate-like portion and a girder portion is opposed to a lower surface plate member having a lower surface plate-like portion and a girder portion, and the girder portion of the upper surface mold member and the girder portion of the lower surface mold member are respectively connected. A synthetic resin pallet in which an insertion hole extending between the adjacent beam portions is formed between the upper surface plate-like portion and the lower surface plate-like portion,
The bottom plate-like portion is formed with a support portion that partitions the bottom portion of the insertion hole and has a non-slip member on the back surface,
The support portion is provided with a plurality of ribs extending from the bottom portion toward the back surface, and a synthetic resin having a hollow portion formed between the back surface provided with the anti-slip member and the bottom portion. Made pallet.
前記挿入孔は下面板状部にパレットトラックの車輪を落とし込むための開口部を有し、該開口部に隣接する前記支持部の底部は傾斜部を有していて、該傾斜部と前記裏面との間に前記中空部を形成してなる請求項1または2に記載の合成樹脂製パレット。

The insertion hole has an opening for dropping the wheel of the pallet truck into the bottom plate-shaped portion, and the bottom of the support portion adjacent to the opening has an inclined portion, and the inclined portion and the back surface The synthetic resin pallet according to claim 1 or 2, wherein the hollow portion is formed between the two.

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JP2008174292A (en) * 2007-01-22 2008-07-31 Dic Corp Plastic pallet
JP2011079530A (en) * 2009-10-02 2011-04-21 Dic Corp Pallet made of synthetic resin
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US8167605B2 (en) 2008-06-20 2012-05-01 Oria Collapsibles, Llc Production assembly and process for mass manufacture of a thermoplastic pallet incorporating a stiffened insert
US8196527B2 (en) 2008-03-28 2012-06-12 Oria Collapsibles, Llc Composite stackable pallet construction
US8418632B2 (en) 2008-06-20 2013-04-16 Oria Collapsibles, Llc Pallet assembly with locating support structure
US8438981B2 (en) 2008-06-20 2013-05-14 Oria Collapsibles, Llc Pallet design with buoyant characteristics
US8522694B2 (en) 2008-06-20 2013-09-03 Oria Collapsibles, Llc Structural supporting pallet construction with improved perimeter impact absorbing capabilities
US8701569B2 (en) 2008-06-20 2014-04-22 Oria Collapsibles, Llc Pallet design with structural reinforcement
JP2014162556A (en) * 2013-02-28 2014-09-08 Sanko Co Ltd Box pallet
JP2015182774A (en) * 2014-03-20 2015-10-22 日本プラパレット株式会社 Rear face shape of synthetic resin pallet
CN107651274A (en) * 2016-07-25 2018-02-02 先进物流技术日本有限公司 Cargo handling tray
JP2019064613A (en) * 2017-09-29 2019-04-25 日本プラパレット株式会社 palette
JP2022081672A (en) * 2017-09-29 2022-05-31 日本プラパレット株式会社 Pallet
JP7525895B2 (en) 2021-03-03 2024-07-31 三甲株式会社 palette

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JP2000296846A (en) * 1999-04-15 2000-10-24 Sanko Co Ltd Synthetic resin pallets
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Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008174292A (en) * 2007-01-22 2008-07-31 Dic Corp Plastic pallet
US8196527B2 (en) 2008-03-28 2012-06-12 Oria Collapsibles, Llc Composite stackable pallet construction
US8146516B2 (en) 2008-03-28 2012-04-03 Oria Collapsibles, Llc Structural supporting substrate incorporated into a composite and load supporting platform
US8438981B2 (en) 2008-06-20 2013-05-14 Oria Collapsibles, Llc Pallet design with buoyant characteristics
US8701569B2 (en) 2008-06-20 2014-04-22 Oria Collapsibles, Llc Pallet design with structural reinforcement
US8167605B2 (en) 2008-06-20 2012-05-01 Oria Collapsibles, Llc Production assembly and process for mass manufacture of a thermoplastic pallet incorporating a stiffened insert
US8420179B2 (en) 2008-06-20 2013-04-16 Orin Collapsibles, LLC Spray applicating process and production assembly for manufacturing a pallet
US8418632B2 (en) 2008-06-20 2013-04-16 Oria Collapsibles, Llc Pallet assembly with locating support structure
US8176869B2 (en) 2008-06-20 2012-05-15 Oria Collapsibles, Llc Spray applicating process and production assembly for manufacturing a pallet
US8522694B2 (en) 2008-06-20 2013-09-03 Oria Collapsibles, Llc Structural supporting pallet construction with improved perimeter impact absorbing capabilities
JP2011079530A (en) * 2009-10-02 2011-04-21 Dic Corp Pallet made of synthetic resin
JP2014162556A (en) * 2013-02-28 2014-09-08 Sanko Co Ltd Box pallet
JP2015182774A (en) * 2014-03-20 2015-10-22 日本プラパレット株式会社 Rear face shape of synthetic resin pallet
CN107651274A (en) * 2016-07-25 2018-02-02 先进物流技术日本有限公司 Cargo handling tray
JP2019064613A (en) * 2017-09-29 2019-04-25 日本プラパレット株式会社 palette
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JP2022081672A (en) * 2017-09-29 2022-05-31 日本プラパレット株式会社 Pallet
JP7218025B2 (en) 2017-09-29 2023-02-06 日本プラパレット株式会社 palette
JP7525895B2 (en) 2021-03-03 2024-07-31 三甲株式会社 palette

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