JP2005245964A - Disinfectant solution filling container - Google Patents
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本発明は塩素系殺菌剤水溶液を充填した可搬容易な殺菌剤水溶液充填容器に関し、医療分野、食品分野等殺菌が必要とされる各種産業分野並びに一般家庭用に適用される。 The present invention relates to a portable bactericide aqueous solution filling container filled with a chlorine-based bactericide aqueous solution, and is applied to various industrial fields such as medical field and food field and general households.
次亜塩素酸ナトリウムで代表される塩素系殺菌剤はその有効塩素濃度にもよるが、大腸菌などの一般細菌、酵母様や糸状真菌、結核菌やウイルスなどを効率よく殺菌あるいは不活性化するので広く用いられているが、その殺菌力は次亜塩素酸(HClO)の強い酸化作用によるものである。 Chlorine disinfectants represented by sodium hypochlorite, depending on their effective chlorine concentration, can effectively disinfect or inactivate general bacteria such as E. coli, yeast-like, filamentous fungi, tuberculosis bacteria and viruses. Although widely used, its bactericidal power is due to the strong oxidizing action of hypochlorous acid (HClO).
一方、次亜塩素酸は弱酸であるため、アルカリ性の次亜塩素酸ナトリウム水溶液では次亜塩素酸イオン(ClO−)に解離しているので、次亜塩素酸の状態に比べて殺菌力が80〜100分の一に減少すると言われている。そのために、次亜塩素酸ナトリウム水溶液を水素型イオン交換樹脂でイオン交換して次亜塩素酸にして用いる方法や次亜塩素酸ナトリウム水溶液に酸性物質を溶解してPHを3から6の範囲にして用いる方法が提案されている(特許文献1参照)。さらに、次亜塩素酸ナトリウム水溶液に炭酸ガスをバブリングして弱酸性の塩素系殺菌水を製造する方法も提案されている(特許文献2参照)。 On the other hand, since hypochlorous acid is a weak acid, the alkaline sodium hypochlorite aqueous solution dissociates into hypochlorite ions (ClO-), so that the sterilizing power is 80 compared with the state of hypochlorous acid. It is said to decrease to 1/100. For this purpose, a method in which an aqueous solution of sodium hypochlorite is ion-exchanged with a hydrogen-type ion exchange resin to obtain hypochlorous acid, or an acidic substance is dissolved in an aqueous solution of sodium hypochlorite to bring PH to a range of 3 to 6. Have been proposed (see Patent Document 1). Furthermore, a method for producing weakly acidic chlorinated sterilized water by bubbling carbon dioxide in an aqueous sodium hypochlorite solution has also been proposed (see Patent Document 2).
さて、次亜塩素酸は保存安定性が悪く、光や熱によってその有効塩素が減少してしまう欠点があり、そのために小さな容器に充填して可搬して使用するのが困難であった。これらの欠点を解決するためプラスチック容器の中に食塩水などの安定な被電解水を充填し、スプレー装置の中に電解装置を組み込み、スプレー時に食塩水が電気分解されて次亜塩素酸として噴霧できるようにした可搬式の装置が最近提案されている(特許文献3参照)。また、密閉性や遮光性に優れた耐圧性の金属缶の内壁部をフッ素樹脂などでコーティングした容器に充填ガスを用いて次亜塩素酸を充填したエアゾール缶タイプの殺菌剤貯蔵缶が提案されている(特許文献4参照)。
本発明者は従来技術で開示されているようにアルカリ性を示す次亜塩素酸ナトリウムに酸を添加してPHを弱酸性にすると、その殺菌力が非常に優れることを確認した。また、添加すべき酸として炭酸ガスを用いれば非常に簡便に塩素系殺菌剤のPHを弱酸性に出来ることを確認した。そのため、この塩素系殺菌剤を充填した保存安定性に優れた可搬容易な製品を開発することを課題とした。 The present inventor has confirmed that when PH is weakly acidic by adding an acid to sodium hypochlorite exhibiting alkalinity as disclosed in the prior art, the sterilizing power is very excellent. Further, it was confirmed that the pH of the chlorine-based disinfectant can be made weakly acidic by using carbon dioxide as the acid to be added. Therefore, it was an object to develop a portable product with excellent storage stability filled with this chlorine-based disinfectant.
本発明者は保存安定性に優れた可搬容易な容器として化粧品や整髪剤などを圧縮性ガス等で加圧充填したエアゾール缶タイプの容器に着目した。一般にこのようなエアゾール缶容器はその軽量性からアルミ金属からなる缶が多用されており、アルミ金属の腐蝕を防止するためにその缶の内壁部がフェノール系樹脂などでコーティングされている。本発明者はこのようなアルミ缶に塩素系殺菌剤水溶液を充填してその有効塩素濃度の変化を調べたところ短時間に濃度が減少してしまうことを発見した。ところが弱酸性に調整した次亜塩素酸水溶液をコーティング樹脂のない金属アルミと接触させると、驚くべきことにその有効塩素濃度が長期間に渡り減少せず、しかも金属アルミの腐食もないことを発見して本発明を完成した。 The inventor has focused on an aerosol can type container in which cosmetics, hairdressing agents, and the like are pressurized and filled with a compressible gas as an easily transportable container having excellent storage stability. In general, such an aerosol can container is often made of aluminum metal because of its light weight, and the inner wall of the can is coated with a phenolic resin or the like in order to prevent corrosion of the aluminum metal. The present inventor has found that such an aluminum can is filled with a chlorine-based disinfectant aqueous solution and the change in the effective chlorine concentration is examined, and the concentration decreases in a short time. However, when a hypochlorous acid aqueous solution adjusted to weak acidity is brought into contact with metallic aluminum without a coating resin, it is surprisingly found that the effective chlorine concentration does not decrease over a long period of time and there is no corrosion of metallic aluminum. Thus, the present invention has been completed.
即ち本発明はPHが3から6.5の範囲にあり且つ有効塩素濃度が1ppmから2000ppmの範囲にある塩素系殺菌剤水溶液が金属アルミ又は表面が酸化処理された金属アルミ容器に充填されていることを特徴とする殺菌剤水溶液充填容器である。さらにこの塩素系殺菌剤水溶液が炭酸ガス、圧縮性ガス、液化ガスから選ばれた少なくとも一種のガスで前記容器に加圧充填されなるエアゾール缶であることが好ましい。また、塩素系殺菌剤水溶液が次亜塩素酸からなることが好ましく、そのPH調整が炭酸ガスのみでなされていることが好ましい。以下に本発明をさらに詳しく説明する。 In other words, in the present invention, a chlorine-based disinfectant aqueous solution having a PH in the range of 3 to 6.5 and an effective chlorine concentration in the range of 1 ppm to 2000 ppm is filled in a metal aluminum or metal aluminum container whose surface is oxidized. This is a container filled with an aqueous bactericide solution. Furthermore, it is preferable that this aqueous chlorine-based disinfectant is an aerosol can that is pressurized and filled in the container with at least one gas selected from carbon dioxide, compressible gas, and liquefied gas. Moreover, it is preferable that the chlorine-based disinfectant aqueous solution is composed of hypochlorous acid, and it is preferable that the pH is adjusted only with carbon dioxide gas. The present invention is described in further detail below.
本発明の塩素系殺菌剤水溶液は次亜塩素酸ナトリウム、次亜塩素酸カリウム、次亜塩素酸カルシウム(晒し粉)などの次亜塩素酸塩の水溶液、ジクロロイソシアヌール酸ナトリウム、カリウム 等のジクロロイソシアヌール酸塩の水溶液が例示されるが、特に次亜塩素酸ナトリウムがコストや殺菌力の面から好ましい。したがって以下の説明は次亜塩素酸ナトリウム水溶液を中心に説明を行なう。次亜塩素酸ナトリウム水溶液はその有効塩素濃度によってPHは変化するがアルカリ性であるため、この水溶液を金属アルミと接触させるとアルミニウムの加水分解が進行して水酸化アルミニウムが生成する。したがって次亜塩素酸ナトリウムのようなアルカリ性の殺菌剤水溶液を金属アルミ容器に充填することは出来ない。 The chlorine-based disinfectant aqueous solution of the present invention is an aqueous solution of hypochlorite such as sodium hypochlorite, potassium hypochlorite, calcium hypochlorite (bleaching powder), dichloromethane such as sodium dichloroisocyanurate, potassium, etc. An aqueous solution of isocyanurate is exemplified, and sodium hypochlorite is particularly preferable from the viewpoint of cost and bactericidal activity. Therefore, the following description will focus on the sodium hypochlorite aqueous solution. Since the aqueous sodium hypochlorite solution is alkaline, although PH changes depending on the effective chlorine concentration, when this aqueous solution is brought into contact with metallic aluminum, the hydrolysis of aluminum proceeds to produce aluminum hydroxide. Therefore, it is not possible to fill a metal aluminum container with an aqueous alkaline disinfectant solution such as sodium hypochlorite.
一方、化粧品や整髪剤を充填するアルミ製のエアゾール缶などは内容物からのアルミ缶の腐蝕を防止するために一般にフェノール系樹脂などでアルミ缶の内壁部にコーティングが施されている。本発明者は殺菌力を高めるため次亜塩素酸ナトリウム水溶液に炭酸ガスを添加してそのPHを3から6.5の弱酸性の範囲に調整して、市販の樹脂コーティングをしたアルミ缶に充填して缶の腐食状態並びに有効塩素濃度の変化を調べた。その結果、缶の腐蝕は起こらなかったがその有効塩素濃度は短時間で減少してしまった(比較実施例1,2参照)。 On the other hand, aluminum aerosol cans filled with cosmetics and hairdressing agents are generally coated on the inner wall of the aluminum can with a phenolic resin or the like in order to prevent corrosion of the aluminum can from the contents. The present inventor adds carbon dioxide gas to an aqueous sodium hypochlorite solution to increase the sterilizing power, adjusts its pH to a weakly acidic range of 3 to 6.5, and fills a commercially available resin-coated aluminum can. Then, the corrosion state of the can and the change of the effective chlorine concentration were investigated. As a result, the corrosion of the can did not occur, but the effective chlorine concentration decreased in a short time (see Comparative Examples 1 and 2).
その、原因を解明するために上述の樹脂コートを施したアルミ缶を分解して樹脂コートが表面に付着したアルミ板並びにその樹脂コートを紙ヤスリで除去してアルミ地金を露出させたアルミ板を用意して、有効塩素濃度が20ppm、200ppm含む弱酸性の次亜塩素酸水溶液に浸漬して腐食状態や有効塩素濃度の変化を調べた。その結果驚くべき事実を発見した。即ち、樹脂コートアルミ板の場合、有効塩素濃度の大小に拘わらず短時間でその濃度は減少してしまうが、アルミ地金の場合は濃度が低い20ppmの場合有効塩素濃度は短時間で減少するが、200ppmの場合それが減少せず長期間安定に存在することが判明した(参考実施例1参照)。また、アルミ地金の腐食は20ppm、200ppmのどちらも全く起こっていなかった。 In order to elucidate the cause, the aluminum plate coated with the above resin coat was disassembled to reveal the cause, and the aluminum plate with the resin coat adhered to the surface and the aluminum plate with the resin coat removed with a paper file to expose the aluminum base metal Were prepared and immersed in a weakly acidic hypochlorous acid aqueous solution containing 20 ppm and 200 ppm of effective chlorine concentration, and the change in corrosion state and effective chlorine concentration was examined. As a result, I found a surprising fact. That is, in the case of a resin-coated aluminum plate, the concentration decreases in a short time regardless of the effective chlorine concentration, but in the case of an aluminum metal, the effective chlorine concentration decreases in a short time when the concentration is 20 ppm. However, in the case of 200 ppm, it was found that it does not decrease and exists stably for a long time (see Reference Example 1). Further, corrosion of the aluminum ingot did not occur at all at 20 ppm or 200 ppm.
この現象をさらに調べるためアルミ地金のモデルとして金属アルミフォイルを用い、それを有効塩素濃度の種々異なる弱酸性の次亜塩素酸水溶液に浸漬してアルミフォイルの腐食程度並びに有効塩素濃度の変化を追跡した。その結果、初期の有効塩素濃度が約60ppm以上になるとその濃度の変化が起こらないことが解った(参考実施例2参照)。 In order to further investigate this phenomenon, a metal aluminum foil was used as a model of the aluminum bullion, and it was immersed in weakly acidic hypochlorous acid aqueous solutions with various effective chlorine concentrations to change the corrosion degree of the aluminum foil and the changes in the effective chlorine concentration. Tracked. As a result, it was found that when the initial effective chlorine concentration was about 60 ppm or more, the concentration did not change (see Reference Example 2).
この現象を考察すると、PHが3から6.5の弱酸性の次亜塩素酸はその解離曲線から解るように90%以上が解離していないHOClの状態であり、この状態では強い酸化力を示す。したがって弱酸性の次亜塩素酸とアルミ金属を接触させるとアルミ金属の表面が酸化されて酸化皮膜が生成されてアルミ金属の腐食が防止されるものと考えられる。初期の有効塩素濃度が例えば20ppmと低い場合、次亜塩素酸の酸化力が比較的に弱いため酸化皮膜の形成に次亜塩素酸は消費されその有効塩素は短時間で完全に消費されてしまう。一方、初期の有効塩素濃度が60ppm以上になると、次亜塩素酸の酸化力が強いために酸化皮膜の形成に次亜塩素酸はほとんど消費されず、その有効塩素濃度は長期間保つことが出来るものと考えられる。 Considering this phenomenon, weakly acidic hypochlorous acid having a pH of 3 to 6.5 is a state of HOCl in which 90% or more is not dissociated as understood from the dissociation curve. In this state, strong oxidizing power is exhibited. Show. Therefore, it is considered that when weakly acidic hypochlorous acid is brought into contact with aluminum metal, the surface of the aluminum metal is oxidized and an oxide film is formed to prevent corrosion of the aluminum metal. When the initial effective chlorine concentration is as low as 20 ppm, for example, the oxidizing power of hypochlorous acid is relatively weak, so hypochlorous acid is consumed to form an oxide film, and the effective chlorine is completely consumed in a short time. . On the other hand, when the effective chlorine concentration at the initial stage is 60 ppm or more, hypochlorous acid is strongly consumed and the hypochlorous acid is hardly consumed for forming the oxide film, and the effective chlorine concentration can be maintained for a long time. It is considered a thing.
アルミ地金と接触させる弱酸性の次亜塩素酸水溶液の有効塩素濃度が経時と供に変化しない初期有効塩素濃度は約60ppm以上であればその上限に制限はないが、あまりに高いと炭酸ガス等によりPHを6.5以下の弱酸性にするのが困難なこと及び金属腐食以外の危険性から2000ppm以下、1000ppm以下が好ましい。 The effective chlorine concentration of the weakly acidic hypochlorous acid aqueous solution in contact with the aluminum ingot does not change with time. If the initial effective chlorine concentration is about 60 ppm or more, there is no upper limit, but if it is too high, carbon dioxide etc. Therefore, the pH is preferably 2000 ppm or less and 1000 ppm or less because it is difficult to make PH a weak acidity of 6.5 or less and there is a risk other than metal corrosion.
上述した金属アルミ表面の酸化皮膜形成の考察をさらに確かめるために、金属アルミの表面をアルマイト処理で酸化皮膜を前もって形成させた材料を用いて上記と同様の実験を行なった(参考実施例3参照)。その結果、この場合は最初から酸化皮膜がアルミ金属表面に形成されているため、初期の弱酸性次亜塩素酸の有効塩素濃度が20ppmと低い場合でも、有効塩素濃度の経時変化はなく安定に次亜塩素酸は存在することが解った。また、表面の腐食も予想通り起こっていなかった。アルミ金属のアルマイト処理は公知の方法で行なうことが出来る。 In order to further confirm the above-described consideration of the formation of the oxide film on the surface of the metal aluminum, an experiment similar to the above was performed using a material in which the surface of the metal aluminum was previously formed by anodizing (see Reference Example 3). ). As a result, in this case, since the oxide film is formed on the aluminum metal surface from the beginning, even when the effective chlorine concentration of the initial weakly acidic hypochlorous acid is as low as 20 ppm, the effective chlorine concentration does not change with time and is stable. Hypochlorous acid was found to be present. In addition, surface corrosion did not occur as expected. The alumite treatment of the aluminum metal can be performed by a known method.
したがってアルミ金属からなる容器を用いる場合、充填する弱酸性の塩素系殺菌剤水溶液の有効塩素濃度は60ppm以上が必要であるが、アルマイト処理等で表面を酸化処理したアルミ容器を用いる場合は、その濃度の下限はなく殺菌性の効力から1ppm以上が好ましい。 Therefore, when using a container made of aluminum metal, the effective chlorine concentration of the weakly acidic chlorine-based disinfectant aqueous solution to be filled needs to be 60 ppm or more, but when using an aluminum container whose surface is oxidized by alumite treatment or the like, There is no lower limit of the concentration, and 1 ppm or more is preferable from the viewpoint of bactericidal efficacy.
本発明の弱酸性次亜塩素酸水溶液のPHはその解離曲線から解るようにPHが3以下の酸性になると塩素ガスが発生してくるので好ましくなく、また6.5以上ではOCl−イオンが生成してくるので殺菌力の点から好ましくない。したがってPHは3〜6.5の範囲に調整する必要がある。また、次亜塩素酸が解離せずに100%存在するPHは4〜5.5の範囲にあるのでこの範囲にPHを調整するのがさらに好ましい。この範囲の弱酸性に調整するためには、アルカリ性の次亜塩素酸ナトリウム水溶液に酸を添加すればよい。本発明で使用可能な酸に要求される条件としては
1)次亜塩素酸ナトリウム水溶液に添加してもその有効塩素を消費しないこと。
2)酸を添加して弱酸性に調整した次亜塩素酸水溶液を金属アルミやアルマイト処理アルミと接触させてもその有効塩素を消費しないこと。
の2点が必要である。
The pH of the weakly acidic hypochlorous acid aqueous solution of the present invention is not preferable because the pH becomes 3 or less as shown in the dissociation curve because chlorine gas is generated, and when the pH is 6.5 or more, it is not preferable. Therefore, it is not preferable in terms of sterilizing power. Therefore, PH needs to be adjusted to a range of 3 to 6.5. Further, since the PH that is present 100% without dissociating hypochlorous acid is in the range of 4 to 5.5, it is more preferable to adjust the PH to this range. In order to adjust the acidity within this range, an acid may be added to an alkaline aqueous sodium hypochlorite solution. The conditions required for the acid that can be used in the present invention are as follows: 1) Even when added to an aqueous sodium hypochlorite solution, the effective chlorine is not consumed.
2) Even if the hypochlorous acid aqueous solution adjusted to weak acidity by adding acid is brought into contact with metal aluminum or anodized aluminum, the effective chlorine is not consumed.
These two points are necessary.
各種の酸について実験した結果、酒石酸やクエン酸などの有機酸は1)の条件を満たすことが出来ず、PHは6.5以下に低下するが有効塩素が消費されてしまう。酢酸は1)の条件を満足するが2)の条件を満足しないことが解った(参考実施例4参照)。無機酸でもこの2つの条件を満たさない酸が有るためPH調整用の酸の選択には注意が必要である。各種の酸を検討した結果、塩酸、硫酸、硝酸などの無機酸並びに炭酸ガスが1)2)の条件を満たす有効な酸であることが解った。 As a result of experiments on various acids, organic acids such as tartaric acid and citric acid cannot satisfy the condition of 1), and PH decreases to 6.5 or less, but effective chlorine is consumed. It was found that acetic acid satisfies the condition 1) but does not satisfy the condition 2) (see Reference Example 4). Some inorganic acids do not satisfy these two conditions, so care must be taken when selecting an acid for adjusting the pH. As a result of examining various acids, it was found that inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid and carbon dioxide are effective acids that satisfy the conditions of 1) and 2).
特に炭酸ガスは水に溶解した場合に弱酸性であり、かつその酸強度は次亜塩素酸よりも強酸であるため非常に好ましいPHの調整剤である。即ち、過剰の炭酸ガスを次亜塩素酸ナトリウム水溶液に添加しても炭酸が弱酸性であるためPHが3以下に低下することがなく容易にPHを3〜6.5の範囲に調整することができる。一方、塩酸などの強酸は添加量が少し過剰になるとPHが3以下となり塩素の発生が起こってしまうので注意が必要である。次亜塩素酸ナトリウム水溶液への炭酸ガスの添加は炭酸ガスをガスボンベから直接水溶液に加圧注入しても良いし、場合によっては炭酸ガスを溶解した水(炭酸水)を次亜塩素酸ナトリウム水溶液と混合しても良い。 In particular, carbon dioxide is weakly acidic when dissolved in water, and its acid strength is a stronger acid than hypochlorous acid. That is, even if excess carbon dioxide gas is added to the sodium hypochlorite aqueous solution, the carbonic acid is weakly acidic, so that the pH is easily adjusted to the range of 3 to 6.5 without lowering the pH to 3 or less. Can do. On the other hand, if a strong acid such as hydrochloric acid is added in a slightly excessive amount, the pH becomes 3 or less, and generation of chlorine occurs. Carbon dioxide gas may be added to the sodium hypochlorite aqueous solution under pressure by directly injecting carbon dioxide gas into the aqueous solution from a gas cylinder. In some cases, water (carbonated water) in which carbon dioxide gas is dissolved is added to the sodium hypochlorite aqueous solution. May be mixed with.
アルミ製エアゾール缶を用いる場合、アルカリ性の次亜塩素酸ナトリウム水溶液が直接アルミと接触するのを避けるため、予め酸で弱酸性に調整してから充填ガスを用いてエアゾール缶に充填するのが好ましい。アルマイト処理エアゾール缶の場合はアルカリ性の次亜塩素酸ナトリウム水溶液に対しても短時間であれば腐食は起こらないので(長時間接触させるとアルマイト表面がピンク色に変色して腐食が進行する)、次亜塩素酸ナトリウム水溶液を缶に注入し充填ガスとして炭酸ガスを用いて充填し弱酸性に調整することも可能である。 When using an aluminum aerosol can, it is preferable that the aqueous sodium hypochlorite solution is directly adjusted to weak acid with an acid before filling the aerosol can with a filling gas in order to avoid direct contact with aluminum. . In the case of anodized aerosol cans, corrosion does not occur even in an alkaline sodium hypochlorite aqueous solution for a short time (the alumite surface changes to pink when it is in contact for a long time, and corrosion proceeds). It is also possible to adjust to weak acidity by pouring a sodium hypochlorite aqueous solution into the can and filling it with carbon dioxide as a filling gas.
エアゾール缶の充填ガスはいずれの場合も炭酸ガスが好ましいが、炭酸ガスは水溶液への溶解度が大きいため、エアゾール缶の残液量が少なくなると内圧が低くなり液の噴射力が弱くなる場合がある。このような場合水に対する溶解度の小さいガス、例えば窒素ガス、酸素ガス、アルゴンガス、空気、ヘリウムなどの圧縮性ガスを用いることが出来る。また、液化石油ガス(LPG)、液化天然ガス(LNG)、プロパン、ブタン、イソブタン、ジメチルエーテル等の液化ガスも噴射力の強いガスとして単独または混合体として使用することが出来る。従がって、充填ガスとしては炭酸ガス、上記圧縮性ガス、上記液化ガスを1種以上混合して使用することが好ましい。 Carbon dioxide is preferred as the filling gas for aerosol cans, but carbon dioxide has a high solubility in aqueous solution, so if the amount of residual liquid in the aerosol cans decreases, the internal pressure may decrease and the jetting power of the liquid may decrease. . In such a case, a gas having low solubility in water, for example, a compressible gas such as nitrogen gas, oxygen gas, argon gas, air, or helium can be used. Also, liquefied gas such as liquefied petroleum gas (LPG), liquefied natural gas (LNG), propane, butane, isobutane, dimethyl ether, etc. can be used alone or as a mixture as a gas having a strong injection force. Accordingly, it is preferable to use one or more of carbon dioxide gas, the compressible gas, and the liquefied gas as the filling gas.
エアゾール缶の場合、缶本体の蓋にスプレー用のノズルが付いたバルブが装着されるが、これらに用いられている部品としてアルミニウム、プラスチックチューブ、ゴムパッキン、金属スプリングなどが例示されるがこれらの材料に対しても弱酸性の次亜塩素酸で腐食や劣化しない材質を用いる必要がある。また、それらの材料と接触して有効塩素濃度が消費されないことも必要である。 In the case of an aerosol can, a valve with a spray nozzle is attached to the lid of the can body, and examples of components used in these can include aluminum, plastic tubes, rubber packing, metal springs, etc. It is necessary to use a material that does not corrode or deteriorate with weakly acidic hypochlorous acid. It is also necessary that the effective chlorine concentration is not consumed in contact with these materials.
本発明の塩素系殺菌剤水溶液の充填容器は今までの説明から解るように、金属アルミ叉は表面酸化処理アルミからなる容器を直接用いることを可能とするものであるが、更なる安全性のためにこれらの金属表面を弱酸性の次亜塩素酸で劣化せず、さらにその有効塩素を消費しないプラスチックで保護しても良い。それらのプラスチックとしてはポリエチレン、ポリエステル、ポリ塩化ビニル、フッ素樹脂などが例示される。保護の方法としてはアルミ金属表面にこれらの樹脂をコーティングして用いても良いし、別途これらの樹脂からなるフイルムで袋を形成してその袋をアルミ缶の内部に挿入して殺菌剤水溶液を袋の中に充填しても良い。 As can be seen from the above explanation, the container filled with the aqueous chlorine-based disinfectant of the present invention can directly use a container made of metal aluminum or surface-oxidized aluminum. Therefore, these metal surfaces may be protected with a plastic that does not deteriorate with weakly acidic hypochlorous acid and does not consume the effective chlorine. Examples of these plastics include polyethylene, polyester, polyvinyl chloride, and fluororesin. As a protection method, these resins may be coated on the surface of an aluminum metal, or a bag is separately formed with a film made of these resins, and the bag is inserted into an aluminum can to disinfect a bactericidal solution. The bag may be filled.
以上の説明は次亜塩素酸塩として次亜塩素酸ナトリウムを用いた場合について説明をしたが、カルシウム塩であるさらし粉を用いた場合も同様である。さらし粉の場合はその有効塩素濃度が約60%の高度さらし粉が市販されているが、これを水中に所定の有効塩素濃度になるように溶解させ、炭酸ガスや酸を添加して所定の弱酸性PHに調整することが出来る。 Although the above explanation has been given of the case where sodium hypochlorite is used as the hypochlorite, the same applies to the case where bleaching powder which is a calcium salt is used. In the case of bleaching powder, advanced bleaching powder with an effective chlorine concentration of about 60% is commercially available, but this is dissolved in water so that it has a predetermined effective chlorine concentration, and carbon dioxide or acid is added to achieve a predetermined weak acidity. It can be adjusted to PH.
一方、ジクロロイソシアヌール酸塩では固形のナトリウム塩が一般的用いられるが、このものも有効塩素濃度が約60%のものが市販されている。これを水中に溶解すると、その水溶液のPHは次亜塩素酸塩と比べて中性に近く有効塩素濃度が1ppmから2000ppmの水溶液を調整するとPHは6.3〜6.5の間で変化する。このPH範囲では塩素は90%以上次亜塩素酸の状態で存在しうるが、さらに100%近い存在状態に保つためにはPHを4〜5.5の範囲に調整するのが好ましい。従って次亜塩素酸ナトリウム水溶液で説明したように炭酸ガスや酸を添加してPHが4〜5.5の範囲に調整し、アルミ金属あるいはアルマイト処理アルミからなるエアゾール缶に充填したり、あるいはPH調整前の水溶液を直接炭酸ガスを充填ガスとして上記容器に充填することも出来る。 On the other hand, a solid sodium salt is generally used for dichloroisocyanurate, and this also has a commercially available effective chlorine concentration of about 60%. When this is dissolved in water, the pH of the aqueous solution is close to that of hypochlorite, and when an aqueous solution having an effective chlorine concentration of 1 ppm to 2000 ppm is prepared, the pH changes between 6.3 and 6.5. . In this PH range, chlorine can be present in a state of 90% or more of hypochlorous acid, but it is preferable to adjust the pH to a range of 4 to 5.5 in order to keep the state of near 100%. Therefore, as explained in the sodium hypochlorite aqueous solution, carbon dioxide gas or acid is added to adjust the pH to the range of 4 to 5.5, and it is filled in an aerosol can made of aluminum metal or anodized aluminum, or PH It is also possible to fill the container with the aqueous solution before adjustment directly using carbon dioxide as a filling gas.
弱酸性の次亜塩素酸水溶液を調整する方法は上記の他に食塩などの塩化物水溶液を電気分解して調整することも可能である。その場合、被電解水溶液を予め酸性に調整して電気分解をしても良いし、また電気分解後の水溶液に酸を加えて弱酸性に調整しても良い。このときに用いられる酸も上述の酸が使用できるが、炭酸ガスが好ましPHの調整剤である。 In addition to the above, the method of adjusting the weakly acidic hypochlorous acid aqueous solution can be adjusted by electrolyzing a chloride aqueous solution such as sodium chloride. In that case, the aqueous solution to be electrolyzed may be adjusted in advance to be electrolyzed, or may be adjusted to be weakly acidic by adding an acid to the aqueous solution after electrolysis. As the acid used at this time, the above-mentioned acids can be used, but carbon dioxide is preferred and a pH adjusting agent.
以下に比較実施例並びに参考実施例を援用して本発明をさらに詳しく説明する。なお、以下の例で用いられる有効塩素濃度の測定はオルガノクイック(オルガノ製の水質検査用簡易キット、O−トルイジン指示薬を用いた比色法)を用いて標準比色板による分析法を採用した。但し、測定濃度範囲は0.1ppm〜5ppmの範囲のため高濃度の水溶液は適宜イオン交換水(DI水と略す)で希釈して測定した。 Hereinafter, the present invention will be described in more detail with reference to Comparative Examples and Reference Examples. In addition, the measurement of the effective chlorine concentration used in the following examples employs an analysis method using a standard colorimetric plate using Organoquick (a simple water quality test kit manufactured by Organo, a colorimetric method using an O-toluidine indicator). . However, since the measurement concentration range was from 0.1 ppm to 5 ppm, the high concentration aqueous solution was appropriately diluted with ion-exchanged water (abbreviated as DI water) and measured.
比較実施例1
市販次亜塩素酸ナトリウム水溶液(有効塩素濃度12%)をDI水で稀釈して有効塩素濃度が20ppm(PH=9.1)、200ppm(PH=10.5)の水溶液を調整した。市販のエポキシフェノール樹脂をその内壁にコーティングしたアルミ製エアゾール缶(容積150ml)及び缶本体と同様の樹脂をコーティングしたアルミバルブを用いて充填ガスとして炭酸ガスを使用してエアゾール缶の内圧が0.7MPaになるように上記の次亜塩素酸ナトリウム水溶液を100ml充填した。
Comparative Example 1
A commercially available sodium hypochlorite aqueous solution (effective chlorine concentration 12%) was diluted with DI water to prepare an aqueous solution having an effective chlorine concentration of 20 ppm (PH = 9.1) and 200 ppm (PH = 10.5). The inner pressure of the aerosol can is set to 0 using carbon dioxide as a filling gas using an aluminum aerosol can (150 ml in volume) coated with a commercially available epoxy phenol resin on the inner wall and an aluminum valve coated with the same resin as the can body. 100 ml of the above-mentioned sodium hypochlorite aqueous solution was filled so as to be 7 MPa.
このエアゾール缶(A:20ppm、B:200ppm)を室温で保管して1ヶ月経過後、それぞれの容器から殺菌剤水溶液をビーカ内にスプレーさせてそのPH並びに有効塩素濃度を測定した。エアゾール缶A、BのPHは4.54、5.35で弱酸性の状態であったが有効塩素濃度はいずれも0.1ppm以下に低下していた。アルミ缶を分解してその腐食状態を調べたが腐食は起こっていなかった。 This aerosol can (A: 20 ppm, B: 200 ppm) was stored at room temperature, and after one month, a bactericidal solution was sprayed from each container into a beaker, and its PH and effective chlorine concentration were measured. The PH values of aerosol cans A and B were 4.54 and 5.35, which were weakly acidic, but the effective chlorine concentrations were both reduced to 0.1 ppm or less. The aluminum can was disassembled and examined for corrosion, but no corrosion occurred.
比較実施例2
比較実施例1と同様にして有効塩素濃度20ppm(A)、200ppm(B)の次亜塩素酸ナトリウム水溶液をエアゾール缶に充填した。この例ではアルミ缶本体内部にポリエチレン袋を装着してその袋の内部に次亜塩素酸ナトリウムの水溶液を充填し、比較実施例1で用いた同じバルブで密封した。このエアゾール缶を充填後室温で保管して1ヶ月経過後、比較実施例1と同様にして内容物のPH並びに有効塩素濃度を測定した。その結果PHはAが4.44、Bは5.30で弱酸性であったが、有効塩素濃度はAが0.1ppm、Bは30ppmまで低下していた。
Comparative Example 2
In the same manner as in Comparative Example 1, an aerosol can was filled with a sodium hypochlorite aqueous solution having an effective chlorine concentration of 20 ppm (A) and 200 ppm (B). In this example, a polyethylene bag was mounted inside the aluminum can body, and the bag was filled with an aqueous solution of sodium hypochlorite, and sealed with the same valve used in Comparative Example 1. The aerosol can was filled and stored at room temperature, and after 1 month, the PH and effective chlorine concentration of the contents were measured in the same manner as in Comparative Example 1. As a result, PH was 4.44 for A and 5.30 for B, which was slightly acidic, but the effective chlorine concentration was reduced to 0.1 ppm for A and 30 ppm for B.
参考実施例1
比較実施例2で用いたアルミエアゾール缶を分解して缶内壁部に相当する片面にエポキシフェノール樹脂がコートされたアルミ板金(A)を切り出した。また、この樹脂を紙ヤスリで擦って除去しアルミ地金を露出させたアルミ板(B)も同時に用意した。比較実施例1と同様にして有効塩素濃度が20ppm、200ppmの次亜塩素酸ナトリウム水溶液を調整した。この水溶液を上部空間を残した状態でPETボトルに入れてマグネティック・スターラーで攪拌した。PETボトルの上部空間と炭酸ガスボンベをチューブで接続して、0.2MPaのガスを1時間供給して炭酸ガスを加圧溶解した。
Reference Example 1
The aluminum aerosol can used in Comparative Example 2 was disassembled, and an aluminum sheet metal (A) having an epoxy phenol resin coated on one side corresponding to the inner wall of the can was cut out. In addition, an aluminum plate (B) in which the resin was removed by rubbing with a paper file to expose the aluminum ingot was also prepared. In the same manner as in Comparative Example 1, an aqueous sodium hypochlorite solution having an effective chlorine concentration of 20 ppm and 200 ppm was prepared. The aqueous solution was placed in a PET bottle with the upper space left, and stirred with a magnetic stirrer. The upper space of the PET bottle and a carbon dioxide gas cylinder were connected by a tube, and 0.2 MPa gas was supplied for 1 hour to dissolve the carbon dioxide under pressure.
これによりそれぞれPHが4.16(20ppm液)、5.09(200ppm液)の弱酸性次亜塩素酸水溶液を調整し、この水溶液に上記で用意したアルミ板A、Bを浸漬して室温で保存しその有効塩素濃度の経時変化を調べた。結果を表1に示した。また、いずれの場合もアルミ板の腐食は見られなかった。
As a result, a weakly acidic hypochlorous acid aqueous solution having pH of 4.16 (20 ppm solution) and 5.09 (200 ppm solution) was prepared, respectively, and the aluminum plates A and B prepared above were immersed in this aqueous solution at room temperature. It was preserved and the change over time in its effective chlorine concentration was examined. The results are shown in Table 1. In either case, corrosion of the aluminum plate was not observed.
参考実施例2
参考実施例1と同様にして有効塩素濃度200ppm(PH=5.15)の弱酸性次亜塩素酸を調整した。また、DI水をPETボトルにいれて参考実施例1と同様にして炭酸ガスを溶解した炭酸水(PH=3.80)を調整した。上記200ppmの弱酸性次亜塩素酸水溶液とこの炭酸水を混合して20(PH=4.22)、50(PH=4.76)、60(PH=4.79)、80ppm(PH=4.97)の有効塩素濃度を有する弱酸性次亜塩素酸水溶液を調整した。これらの水溶液にアルミフォイルを浸漬して室温に保管してその有効塩素濃度の変化を調べた。結果を表2に纏めて示した。また、いずれの場合もアルミフォイルは金属光沢を示し腐食は見られなかった。
Reference Example 2
In the same manner as in Reference Example 1, weakly acidic hypochlorous acid having an effective chlorine concentration of 200 ppm (PH = 5.15) was prepared. Further, DI water was put into a PET bottle, and carbonated water (PH = 3.80) in which carbon dioxide gas was dissolved was prepared in the same manner as in Reference Example 1. The 200 ppm weakly acidic hypochlorous acid aqueous solution and this carbonated water were mixed to obtain 20 (PH = 4.22), 50 (PH = 4.76), 60 (PH = 4.79), 80 ppm (PH = 4 .97) A weakly acidic hypochlorous acid aqueous solution having an effective chlorine concentration was prepared. Aluminum foil was immersed in these aqueous solutions and stored at room temperature, and changes in the effective chlorine concentration were examined. The results are summarized in Table 2. In any case, the aluminum foil showed a metallic luster and no corrosion was observed.
参考実施例3
アルミ棒を用いてアルマイト処理を行なった。この棒を用いて参考実施例2.で調整した弱酸性次亜塩素酸、有効塩素濃度が20ppm、200ppmの水溶液に浸漬して室温に1ヶ月保管して有効塩素濃度の変化を調べた。その結果、アルミ金属の場合と相違して、20ppm、200ppmいずれの場合もその有効塩素濃度の変化は見られなかった。また、アルマイト表面は金属光沢が維持され腐食は起こっていなかった。
Reference Example 3
Anodized with an aluminum bar. Using this rod, Reference Example 2. The sample was immersed in an aqueous solution of weakly acidic hypochlorous acid and effective chlorine concentrations of 20 ppm and 200 ppm prepared in step 1 and stored at room temperature for 1 month, and changes in the effective chlorine concentration were examined. As a result, unlike the case of aluminum metal, no change in the effective chlorine concentration was observed in either case of 20 ppm or 200 ppm. In addition, the alumite surface maintained a metallic luster and no corrosion occurred.
参考実施例4
市販の次亜塩素酸ナトリウム水溶液(有効塩素濃度12%)をDI水で希釈して、有効塩素濃度20、200ppmの水溶液を調整した。この水溶液に酸として塩酸、燐酸ニ水素ナトリウム、無水酢酸を添加して弱酸性次亜塩素酸水溶液を調整した。この水溶液に参考実施例2と同様にしてアルミフォイルを浸漬して室温で保存しその有効塩素濃度の経時変化を調べた。結果を表3に纏めた。
Reference Example 4
A commercially available sodium hypochlorite aqueous solution (effective chlorine concentration 12%) was diluted with DI water to prepare an aqueous solution having an effective chlorine concentration of 20, 200 ppm. To this aqueous solution, hydrochloric acid, sodium dihydrogen phosphate, and acetic anhydride were added as acids to prepare a weakly acidic hypochlorous acid aqueous solution. An aluminum foil was immersed in this aqueous solution in the same manner as in Reference Example 2 and stored at room temperature, and the change over time in the effective chlorine concentration was examined. The results are summarized in Table 3.
本発明を用いれば金属アルミ叉はアルマイト処理アルミ容器を用いて殺菌力の強い次亜塩素酸を安定に充填した容器、例えばエアゾール缶が容易に製造できる。また、PHの調整剤に炭酸ガスのみを使用した場合の本発明の殺菌剤を汚染物に適用した場合、殺菌剤からの残留物がほとんど残らずクリーンな殺菌剤を提供できる。これらのエアゾール缶は可搬容易なものであるため、必要な時に必要な量だけ噴射して使用できるので殺菌が必要な場所の衛生管理が達成される。 By using the present invention, a metal aluminum or anodized aluminum container can be easily manufactured, for example, an aerosol can, which is stably filled with hypochlorous acid having strong sterilizing power. Moreover, when the bactericidal agent of the present invention when only carbon dioxide is used as a pH adjusting agent is applied to a contaminant, a clean bactericidal agent can be provided with almost no residue from the bactericidal agent. Since these aerosol cans are easy to carry, they can be sprayed and used in the required amount when necessary, so that hygiene management of a place where sterilization is required is achieved.
以下の実施例を用いて発明を実施するための最良の形態を説明する。 The best mode for carrying out the invention will be described with reference to the following examples.
樹脂をコートしていない容積200mlのアルミ金属からなるエアゾール缶並びにバルブ(アルミ部分樹脂コートなし)を用意した。一方、市販の次亜塩素酸ナトリウム水溶液(有効塩素濃度12%)をDI水で稀釈して有効塩素濃度200ppmの水溶液を調整した。この水溶液を用いて参考実施例1と同様にして炭酸ガスを加圧溶解させて弱酸性次亜塩素酸水溶液を調整した。また、この水溶液を参考実施例2と同様に炭酸水で2.5倍に稀釈して有効塩素濃度80ppmの弱酸性次亜塩素酸水溶液を調整した。200ppm(A)、80ppm(B)それぞれのPHは5.10、4.95であった。 An aerosol can made of aluminum metal having a volume of 200 ml not coated with resin and a valve (no aluminum resin coating) were prepared. On the other hand, a commercially available aqueous sodium hypochlorite solution (effective chlorine concentration 12%) was diluted with DI water to prepare an aqueous solution having an effective chlorine concentration of 200 ppm. Using this aqueous solution, a carbon dioxide gas was dissolved under pressure in the same manner as in Reference Example 1 to prepare a weakly acidic hypochlorous acid aqueous solution. Further, this aqueous solution was diluted 2.5 times with carbonated water in the same manner as in Reference Example 2 to prepare a weakly acidic hypochlorous acid aqueous solution having an effective chlorine concentration of 80 ppm. The pH values of 200 ppm (A) and 80 ppm (B) were 5.10 and 4.95, respectively.
この水溶液を窒素ガスを充填ガスとして上記に用意したエアゾール缶に1.0MPaの内圧で150ml充填した。このエアゾール缶を室温で1ヶ月保存して比較実施例1と同様にしてスプレー液のPH並びに有効塩素濃度を測定した。その結果、エアゾール缶A,BのPHは5.15、5.00で有効塩素濃度はそれぞれ200、80ppmで変化はなかった。 150 ml of this aqueous solution was filled into the aerosol can prepared above with nitrogen gas as a filling gas at an internal pressure of 1.0 MPa. This aerosol can was stored at room temperature for 1 month, and the pH and effective chlorine concentration of the spray solution were measured in the same manner as in Comparative Example 1. As a result, the aerosol cans A and B had PH of 5.15 and 5.00, and the effective chlorine concentrations were 200 and 80 ppm, respectively.
アルマイト処理を行なった容積200mlのアルミ金属からなるエアゾール缶並びにバルブを用意した。実施例1と同様にして有効塩素濃度200ppmの次亜塩素酸ナトリウム水溶液を調整した。この水溶液をさらに10倍DI水で稀釈して有効塩素濃度20ppmの次亜塩素酸ナトリウム水溶液を調整した。それぞれのPHは200ppm液が10.29、20ppm液が8.40であった。 An aerosol can made of aluminum metal having a volume of 200 ml subjected to alumite treatment and a valve were prepared. In the same manner as in Example 1, an aqueous sodium hypochlorite solution having an effective chlorine concentration of 200 ppm was prepared. This aqueous solution was further diluted 10 times with DI water to prepare an aqueous sodium hypochlorite solution having an effective chlorine concentration of 20 ppm. Each PH was 10.29 for the 200 ppm solution and 8.40 for the 20 ppm solution.
この水溶液をそれぞれ上記の缶に炭酸ガスを充填ガスとして内圧が0.8MPaになるように充填しバルブを装着してエアゾール缶を試作した。このエアゾール缶を室温で1ヶ月保存後、スプレー液をビーカに受けてそのPH並びに有効塩素濃度を測定した。その結果、有効塩素濃度の変化は全くなく、PHはそれぞれ4.18(20ppm液)、5.17(200ppm液)であった。 This aqueous solution was filled in the above cans with carbon dioxide as a filling gas so that the internal pressure was 0.8 MPa, and a valve was attached to make an aerosol can. After storing this aerosol can at room temperature for 1 month, the spray solution was received in a beaker and its pH and effective chlorine concentration were measured. As a result, there was no change in the effective chlorine concentration, and the PH values were 4.18 (20 ppm solution) and 5.17 (200 ppm solution), respectively.
本発明で製造される弱酸性の次亜塩素酸を充填した塩素系殺菌剤水溶液の充填容器は、殺菌力に優れ且つ可搬容易である為、医療関連産業、食品関連産業、公衆衛生管理が求められる食堂や浴場、トイレなどに広く利用される。 A container filled with a weakly acidic hypochlorous acid-filled aqueous chlorine-based disinfectant solution produced in the present invention is excellent in bactericidal power and easy to carry. Therefore, medical-related industries, food-related industries, and public health management Widely used in required dining halls, baths, toilets, etc.
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