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JP2005082710A - Continuous depolymerization method and continuous depolymerization apparatus for polyester, polycarbonate or polylactic acid using supercritical fluid - Google Patents

Continuous depolymerization method and continuous depolymerization apparatus for polyester, polycarbonate or polylactic acid using supercritical fluid Download PDF

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JP2005082710A
JP2005082710A JP2003316611A JP2003316611A JP2005082710A JP 2005082710 A JP2005082710 A JP 2005082710A JP 2003316611 A JP2003316611 A JP 2003316611A JP 2003316611 A JP2003316611 A JP 2003316611A JP 2005082710 A JP2005082710 A JP 2005082710A
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Shuichi Matsumura
秀一 松村
Yasushi Osanai
靖 小山内
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Abstract

【課題】 ポリエステル、ポリカーボネート又はポリ乳酸を、超臨界流体中で連続的に解重合することにより、効率よく解重合生成物を得ること。
【解決手段】 加水分解酵素充填カラムに、超臨界流体とポリエステル、ポリカーボネート又はポリ乳酸の有機溶媒溶液をともに連続的に通し、加水分解酵素によりポリエステル、ポリカーボネート又はポリ乳酸を解重合し、加水分解酵素充填カラムから流出する解重合生成物含有反応混合物から解重合生成物を分離する、ポリエステル、ポリカーボネート又はポリ乳酸の連続解重合方法、及び超臨界流体生成装置、加水分解酵素充填カラム、バックプレッシャーレギュレーター、解重合生成物含有反応混合物から解重合生成物を分離する手段、超臨界流体生成装置により製造された超臨界流体を前記カラムに送液する手段、及びポリエステル、ポリカーボネート又はポリ乳酸の有機溶媒溶液を前記カラムに送液する手段を備える、請求項1に記載の連続解重合方法に用いるための連続解重合装置。
【選択図】 図1
PROBLEM TO BE SOLVED: To obtain a depolymerized product efficiently by continuously depolymerizing polyester, polycarbonate or polylactic acid in a supercritical fluid.
SOLUTION: A supercritical fluid and an organic solvent solution of polyester, polycarbonate, or polylactic acid are continuously passed through a hydrolase packed column, and the polyester, polycarbonate, or polylactic acid is depolymerized by the hydrolase, thereby hydrolyzing the enzyme. A method for continuous depolymerization of polyester, polycarbonate or polylactic acid for separating a depolymerization product from a reaction mixture containing a depolymerization product flowing out from a packed column, and a supercritical fluid generator, a hydrolytic enzyme packed column, a back pressure regulator, Means for separating the depolymerization product from the depolymerization product-containing reaction mixture, means for feeding the supercritical fluid produced by the supercritical fluid generator to the column, and an organic solvent solution of polyester, polycarbonate or polylactic acid The apparatus according to claim 1, further comprising means for feeding the column. A continuous depolymerization apparatus for use in the continuous depolymerization method described.
[Selection] Figure 1

Description

本発明は、ポリエステル、ポリカーボネート又はポリ乳酸を、超臨界流体を用いて連続的に解重合する方法に関する。   The present invention relates to a method for continuously depolymerizing polyester, polycarbonate or polylactic acid using a supercritical fluid.

21世紀の科学技術における重要課題の一つに「グリーンケミストリーの構築」がある。特に、合成高分子は、全世界で年間1.5億トンもの石油や天然ガスなどの有限化石資源から化学合成されており、この分野が今後も持続的発展を遂げるためには、省エネルギー型のケミカルリサイクル技術の開発が要請されている。
合成高分子のリサイクルには、マテリアルリサイクル法、ケミカルリサイクル法、サーマルリサイクル法などが用いられているが、炭素資源の有効利用の観点からは、最終的にはケミカルリサイクル法により原料に戻すことが理想的である。このケミカルリサイクル法には、化学的な解重合反応によるモノマーの回収が知られているが、エネルギー多消費型で環境に対する負荷は大きく、また一般に採算性はない。
One of the important issues in science and technology in the 21st century is “Building Green Chemistry”. In particular, synthetic polymers are chemically synthesized from 150 million tons of oil and natural gas and other limited fossil resources around the world every year. In order to continue to develop this field in the future, energy-saving type Development of chemical recycling technology is required.
Synthetic polymers are recycled using the Material Recycling Law, Chemical Recycling Law, Thermal Recycling Law, etc., but from the viewpoint of the effective use of carbon resources, it can be finally returned to the raw material by the Chemical Recycling Law. Ideal. This chemical recycling method is known to recover monomers by a chemical depolymerization reaction. However, it is energy intensive and has a large environmental impact and is generally not profitable.

このようなエネルギー多消費型のケミカルリサイクル技術に対し、省エネルギー型のケミカルリサイクル技術が喫緊に要請されており、この要請に応えるものとして、本発明者による酵素触媒利用のケミカルリサイクル技術が提案された。例えば、以下の特許文献1には、酵素触媒によるポリカプロラクトンの環状2量体への変換と、生成した環状2量体の酵素触媒による再重合方法が記載され、また、以下の特許文献2には、ポリトリメチレンカーボネート(PTMC)の環状トリメチレンカーボネート(TMC)ヘの選択的変換と、この環状TMCの酵素による再重合方法が記載され、更に以下の特許文献3には、ポリアルキレンアルカノエート又はポリ(3−ヒドロキシアルカノエート)の、環状体を主成分とするオリゴマーへの解重合方法、および前記環状オリゴマーの再重合方法が開示されている。これらの方法においてはいずれも、酵素によるポリマーの解重合により環状体を主成分とするオリゴマーが生成し、かつ前記オリゴマーは酵素(また化学的触媒によっても)により容易に再重合し、その際の重合は開環重合であるため、水等の脱離成分がなくこれらを反応系外に出す必要もないので、重合反応操作が簡便で排気設備が不要であり、また同時成型も可能となるという利点を有する。
また、本発明者は、ポリエステル及びポリカーボネートを酵素触媒の存在下超臨界流体中で解重合させて環状体を主成分とする再重合性のオリゴマーを得、更に前記再重合性のオリゴマーを超臨界流体中で再重合させる方法を提案した(以下の特許文献4を参照)。この方法は通常の有機溶媒を用いず環境及び人体に対する負荷が小さく、また系から反応生成物を分離することが容易であるという利点を有する。
There is an urgent need for energy-saving chemical recycling technology against such energy-intensive chemical recycling technology, and in response to this request, the present inventors proposed a chemical recycling technology using enzyme catalysts. . For example, Patent Document 1 below describes conversion of polycaprolactone to a cyclic dimer by an enzyme catalyst and a repolymerization method of the produced cyclic dimer by an enzyme catalyst. Describes a selective conversion of polytrimethylene carbonate (PTMC) to cyclic trimethylene carbonate (TMC) and a method for enzymatic repolymerization of this cyclic TMC. Further, Patent Document 3 below discloses polyalkylene alkanoates. Alternatively, a method for depolymerizing poly (3-hydroxyalkanoate) into an oligomer mainly composed of a cyclic product and a method for repolymerizing the cyclic oligomer are disclosed. In any of these methods, an oligomer mainly composed of a cyclic product is generated by depolymerization of the polymer with an enzyme, and the oligomer is easily repolymerized with an enzyme (also with a chemical catalyst). Since the polymerization is ring-opening polymerization, there is no elimination component such as water and it is not necessary to take them out of the reaction system. Therefore, the polymerization reaction operation is simple, no exhaust equipment is required, and simultaneous molding is possible. Have advantages.
Further, the present inventor obtained a repolymerizable oligomer mainly composed of a cyclic product by depolymerizing polyester and polycarbonate in a supercritical fluid in the presence of an enzyme catalyst. Further, the repolymerizable oligomer was supercritical. A method of repolymerization in a fluid was proposed (see Patent Document 4 below). This method has advantages that it does not use a normal organic solvent, has a small burden on the environment and the human body, and can easily separate the reaction product from the system.

しかしながら、超臨界液体中での解重合及び再重合をバッチ操作で行ったのでは効率が悪く、大量消費されるプラスチックのケミカルリサイクル技術として十分とはいえない。
特開2002−17385号公報 特開2002−17384号公報 特開2002−320499号公報 特開2003−79388号公報
However, if depolymerization and repolymerization in a supercritical liquid are performed in a batch operation, the efficiency is poor and it cannot be said that it is sufficient as a chemical recycling technology for plastics that are consumed in large quantities.
JP 2002-17385 A JP 2002-17384 A JP 2002-320499 A JP 2003-79388 A

本発明は前記のごとき問題点に鑑みてなされたものであり、その目的は、ポリエステル、ポリカーボネート又はポリ乳酸を、超臨界流体中で連続的に解重合することにより、効率よく解重合生成物を得ることにある。   The present invention has been made in view of the above problems, and its purpose is to efficiently depolymerize a polyester, polycarbonate or polylactic acid by continuously depolymerizing it in a supercritical fluid. There is to get.

本発明の前記課題は、以下の連続解重合方法及び連続解重合装置を提供することにより解決される。
(1)加水分解酵素充填カラムに、超臨界流体とポリエステル、ポリカーボネート又はポリ乳酸の有機溶媒溶液をともに連続的に通し、加水分解酵素によりポリエステル、ポリカーボネート又はポリ乳酸を解重合し、加水分解酵素充填カラムから流出する解重合生成物含有反応混合物から解重合生成物を分離する、ポリエステル、ポリカーボネート又はポリ乳酸の連続解重合方法。
(2)前記超臨界流体が、超臨界二酸化炭素であることを特徴とする前記(1)に記載のポリエステル、ポリカーボネート又はポリ乳酸の連続解重合方法。
(3)前記加水分解酵素が固定化酵素であることを特徴とする前記(1)又は(2)に記載のポリエステル、ポリカーボネート又はポリ乳酸の連続解重合方法。
The object of the present invention is solved by providing the following continuous depolymerization method and continuous depolymerization apparatus.
(1) A supercritical fluid and an organic solvent solution of polyester, polycarbonate, or polylactic acid are continuously passed through a hydrolase packed column, and the polyester, polycarbonate, or polylactic acid is depolymerized by hydrolase, and the hydrolase is packed. A continuous depolymerization method of polyester, polycarbonate or polylactic acid, wherein a depolymerization product is separated from a reaction mixture containing a depolymerization product flowing out from a column.
(2) The method for continuous depolymerization of polyester, polycarbonate or polylactic acid according to (1), wherein the supercritical fluid is supercritical carbon dioxide.
(3) The method for continuous depolymerization of polyester, polycarbonate or polylactic acid as described in (1) or (2) above, wherein the hydrolase is an immobilized enzyme.

(4)超臨界流体生成装置、加水分解酵素充填カラム、バックプレッシャーレギュレーター、解重合生成物含有反応混合物から解重合生成物を分離する手段、超臨界流体生成装置により製造された超臨界流体を前記カラムに送液する手段、及びポリエステル、ポリカーボネート又はポリ乳酸の有機溶媒溶液を前記カラムに送液する手段を備える、前記(1)に記載の連続解重合方法に用いるための連続解重合装置。
(5)バックプレッシャーレギュレーターから放出される超臨界流体からのガス化物を超臨界流体生成装置に戻す手段を更に備える前記(4)に記載の連続解重合装置。
(4) Supercritical fluid generator, hydrolase packed column, back pressure regulator, means for separating depolymerized product from depolymerized product-containing reaction mixture, supercritical fluid produced by supercritical fluid generator A continuous depolymerization apparatus for use in the continuous depolymerization method according to the above (1), comprising means for feeding to a column and means for feeding an organic solvent solution of polyester, polycarbonate or polylactic acid to the column.
(5) The continuous depolymerization apparatus according to (4), further comprising means for returning the gasified product from the supercritical fluid released from the back pressure regulator to the supercritical fluid generator.

本発明の連続解重合方法は、加水分解酵素を充填したカラムに連続的に原料ポリマーを通すため、バッチ操作に比較して解重合効率が飛躍的に増す。また、本発明の連続解重合方法は溶媒として超臨界流体を用いるため、原料ポリマーを有機溶媒のみに溶解させた溶液を酵素充填カラムに連続的に通す方法に比べて、反応性(低温反応性及び反応速度)及び再重合性の環状オリゴマー生成率が格段に向上する。
本発明の解重合法により得られる環状オリゴマーは容易に再重合可能である。これに対し、化学的分解や熱分解により解重合を行った場合、生成する低分子化合物の両末端は不規則で、これを再重合させて高分子化することは不可能である。また、環状オリゴマーを再重合させた場合脱離物がないという利点も有する。
さらに、本発明において用いるカラム中の酵素は長期間(数ヶ月)安定で劣化しないので、同じカラムを長期間連続的に使用することが可能であり、大量の処理が高効率で実施可能となる。
特に、超臨界流体として超臨界二酸化炭素を用い、解重合に用いる溶媒の大部分を超臨界二酸化炭素に代替することにより、環境に有害な有機溶媒の使用を大幅に削減可能であり(通常ポリマーはトルエン等の有機溶媒に対する溶解性が低いので溶解させるには大量の有機溶媒が必要である)、そのため溶剤の再生にかかるコストを削減でき、かつ発火、爆発や引火といった危険を低減させることができる。用いた二酸化炭素は大気中に放出しても危険ではなく、また、そのリサイクルも容易である。
In the continuous depolymerization method of the present invention, since the raw material polymer is continuously passed through the column packed with the hydrolase, the depolymerization efficiency is dramatically increased as compared with the batch operation. In addition, since the continuous depolymerization method of the present invention uses a supercritical fluid as a solvent, it is more reactive (low temperature reactivity) than a method in which a solution in which a raw material polymer is dissolved only in an organic solvent is continuously passed through an enzyme packed column. And the reaction rate) and the repolymerizable cyclic oligomer production rate are remarkably improved.
The cyclic oligomer obtained by the depolymerization method of the present invention can be easily repolymerized. On the other hand, when depolymerization is carried out by chemical decomposition or thermal decomposition, both ends of the low molecular compound to be produced are irregular, and it is impossible to repolymerize it and to polymerize it. In addition, there is an advantage that there is no desorbed product when the cyclic oligomer is repolymerized.
Furthermore, since the enzyme in the column used in the present invention is stable for a long period (several months) and does not deteriorate, the same column can be used continuously for a long period of time, and a large amount of processing can be performed with high efficiency. .
In particular, by using supercritical carbon dioxide as the supercritical fluid and replacing most of the solvent used for depolymerization with supercritical carbon dioxide, the use of organic solvents harmful to the environment can be greatly reduced (usually polymer) Has a low solubility in organic solvents such as toluene, so it requires a large amount of organic solvent to be dissolved.) Therefore, the cost for regeneration of the solvent can be reduced, and the risk of ignition, explosion and ignition can be reduced. it can. The carbon dioxide used is not dangerous even if released into the atmosphere, and it is easy to recycle.

本発明の連続解重合方法は、加水分解酵素充填カラムに、超臨界流体とポリエステル、ポリカーボネート又はポリ乳酸の有機溶媒溶液をともに連続的に通し、加水分解酵素によりポリエステル、ポリカーボネート又はポリ乳酸を解重合し、加水分解酵素充填カラムから流出する解重合生成物含有反応混合物から解重合生成物を分離することを特徴とする。
本発明の連続解重合に用いることのできるポリエステルとしては、ポリカルボン酸とポリオールからのポリエステルのほか、ヒドロキシカルボン酸あるいはその分子内エステル(ラクトン)からのポリエステルまたはポリラクトンが含まれる。ポリカルボン酸とポリオールからのポリエステルとしては、ポリブチレンサクシネート、ポリブチレンアジペート、ポリ(ブチレンサクシネート−アジペート)共重合体など、以下のごとき構造式(1)で示される繰り返し単位を有するものが好適に挙げられる。
In the continuous depolymerization method of the present invention, a supercritical fluid and an organic solvent solution of polyester, polycarbonate or polylactic acid are continuously passed through a hydrolase packed column, and the polyester, polycarbonate or polylactic acid is depolymerized by the hydrolase. The depolymerization product is separated from the depolymerization product-containing reaction mixture flowing out from the hydrolase packed column.
Polyesters that can be used in the continuous depolymerization of the present invention include polyesters from polycarboxylic acids and polyols, as well as polyesters or polylactones from hydroxycarboxylic acids or their intramolecular esters (lactones). Examples of polyesters from polycarboxylic acids and polyols include those having a repeating unit represented by the following structural formula (1), such as polybutylene succinate, polybutylene adipate, and poly (butylene succinate-adipate) copolymer. Preferably mentioned.

Figure 2005082710
Figure 2005082710

前記構造式(1)中、Aは炭素数2〜8の直鎖状または分岐状のアルキレン基を表し、Bは炭素数2〜6の直鎖状または分岐状のアルキレン基を表す。AおよびBはそれぞれ、2つ以上の異なるもの(すなわち共重合体)であってもよい。さらに、A(COOH)2で表されるジカルボン酸の50モル%以下を芳香族ジカルボン酸、たとえばテレフタル酸、フタル酸、イソフタル酸などで置換してもよい。
本発明のポリエステルとしては、前記構造式(1)で示される以外の繰り返し単位、たとえば、以下の構造式(2)および/または(3)で示す繰り返し単位(単位中、Dは炭素数2〜6の直鎖状または分岐状のアルキレン基、アルケニレン基またはアルキニレン基を表す)を、50モル%以下含んでいてもよい。
In the structural formula (1), A represents a linear or branched alkylene group having 2 to 8 carbon atoms, and B represents a linear or branched alkylene group having 2 to 6 carbon atoms. Each of A and B may be two or more different (ie, copolymers). Further, 50 mol% or less of the dicarboxylic acid represented by A (COOH) 2 may be substituted with an aromatic dicarboxylic acid such as terephthalic acid, phthalic acid, isophthalic acid or the like.
Examples of the polyester of the present invention include repeating units other than those represented by the structural formula (1), for example, repeating units represented by the following structural formulas (2) and / or (3) (in the unit, D represents 2 to 2 carbon atoms) 6 linear or branched alkylene groups, alkenylene groups or alkynylene groups) may be contained in an amount of 50 mol% or less.

Figure 2005082710
Figure 2005082710

前記ポリエステルの分子量(数平均分子量)は特に制限はなく、また、ポリエステルの末端基部分にはポリマー合成法により決定されるいずれの置換基によって置換されていることが可能である。   The molecular weight (number average molecular weight) of the polyester is not particularly limited, and the terminal group portion of the polyester can be substituted with any substituent determined by a polymer synthesis method.

また、前記ヒドロキシカルボン酸からのポリエステルまたはポリラクトンとしては、炭素数3〜20のヒドロキシカルボン酸またはラクトンの重合体の他、下記構造式(4)で示される繰り返し単位を1種以上有するポリエステルまたはポリラクトンも含まれる。
式中、Rは水素原子または炭素数1から12の直鎖状または分岐状のアルキル基を表す。
Moreover, as the polyester or polylactone derived from the hydroxycarboxylic acid, in addition to a polymer of a hydroxycarboxylic acid or lactone having 3 to 20 carbon atoms, a polyester or polylactone having one or more repeating units represented by the following structural formula (4) Is also included.
In the formula, R represents a hydrogen atom or a linear or branched alkyl group having 1 to 12 carbon atoms.

Figure 2005082710
Figure 2005082710

前記Rは、水素原子および炭素数1〜12のアルキル基より選ばれる、異なる2種以上(共重合体)であってもよい。Rがメチル基の場合、ポリ(3−ヒドロキシ酪酸)であり、Rがメチル基および水素原子の場合3−ヒドロキシ酪酸/3−ヒドロキシプロピオン酸共重合体(PHB/PHP)であり、Rがメチル基およびエチル基の場合3−ヒドロキシ酪酸/3−ヒドロキシバレリアン酸共重合体(PHB/PHV)である。これらは、微生物が産生するポリマーとして知られている。このポリラクトンの末端基部分にはポリマー合成法により決定されるいずれの置換基によって置換されていることが可能である。
また、前記ポリラクトンは、分子中にさらに以下の構造式(5)ないし(7)で示す繰り返し単位を1種以上有していてもよい。
The R may be two or more different types (copolymers) selected from a hydrogen atom and an alkyl group having 1 to 12 carbon atoms. When R is a methyl group, it is poly (3-hydroxybutyric acid). When R is a methyl group and a hydrogen atom, it is a 3-hydroxybutyric acid / 3-hydroxypropionic acid copolymer (PHB / PHP), and R is methyl. In the case of a group and an ethyl group, it is a 3-hydroxybutyric acid / 3-hydroxyvaleric acid copolymer (PHB / PHV). These are known as polymers produced by microorganisms. The terminal group portion of the polylactone can be substituted with any substituent determined by a polymer synthesis method.
The polylactone may further have one or more repeating units represented by the following structural formulas (5) to (7) in the molecule.

Figure 2005082710
Figure 2005082710

式中R1は炭素数1〜17の直鎖または分岐のアルキレン基を、R2は炭素数2〜11の直鎖または分岐のアルキレン基を、R3は炭素数1〜10の直鎖または分岐のアルキレン基を、R4は炭素数2〜10の直鎖または分岐のアルキレン基をそれぞれ表わす。(繰り返し単位として構造式(5)で示されるものを含む場合は、他のラクトンを含む共重合体であることを表す。) In the formula, R 1 represents a linear or branched alkylene group having 1 to 17 carbon atoms, R 2 represents a linear or branched alkylene group having 2 to 11 carbon atoms, and R 3 represents a linear or branched alkylene group having 1 to 10 carbon atoms. A branched alkylene group, R 4 represents a linear or branched alkylene group having 2 to 10 carbon atoms. (In the case where the repeating unit includes one represented by the structural formula (5), it represents a copolymer containing another lactone.)

また、本発明のポリエステルには、1)ジカルボン酸とポリオールからの繰り返し単位(前記構造式(1)で表される繰り返し単位である。また、構造式(2)及び/又は(3)で表される繰り返し単位を含んでもよい)、2)ヒドロキシカルボン酸からの繰り返し単位(構造式(4)で表される繰り返し単位を含む)、及び3)ラクトンからの繰り返し単位(構造式(5)ないし(7)で表される繰り返し単位を含んでもよい)の1)ないし3)から選ばれる繰り返し単位を2種以上含む共重合体も含まれる。   The polyester of the present invention includes 1) a repeating unit from a dicarboxylic acid and a polyol (a repeating unit represented by the structural formula (1). Also represented by a structural formula (2) and / or (3). 2) a repeating unit from a hydroxycarboxylic acid (including a repeating unit represented by structural formula (4)), and 3) a repeating unit from a lactone (structural formula (5) to A copolymer containing two or more kinds of repeating units selected from 1) to 3) of (which may contain the repeating unit represented by (7)) is also included.

また、本発明におけるポリカーボネートとしては、トリメチレンカーボネート重合体が挙げられるがこれらに限定されるものではない。また、前記トリメチレンカーボネート重合体には、前記ポリラクトン重合体の繰り返し単位として含んでもよいとした繰り返し単位(構造式(5)ないし(7))を1種以上含んでもよい。   The polycarbonate in the present invention includes, but is not limited to, a trimethylene carbonate polymer. The trimethylene carbonate polymer may contain one or more repeating units (structural formulas (5) to (7)) that may be included as repeating units of the polylactone polymer.

また、本発明の連続解重合には前記のごときポリエステルとポリカーボネートの共重合体であるポリ(エステル−カーボネート)も用いることができる。   Also, poly (ester-carbonate) which is a copolymer of polyester and polycarbonate as described above can be used for the continuous depolymerization of the present invention.

本発明の解重合法において用いられるポリ乳酸は、フィルム、繊維等の成形体等に用いられるポリ乳酸又はポリ乳酸共重合体が特に制限なく用いることができる。例えば、ホモポリマーとしては、ポリ(L−乳酸)、ポリ(DL−乳酸)、シンジオタクチックポリ(DL−乳酸)、アタクチックポリ(DL−乳酸)等が挙げられる。
また、ポリ乳酸共重合体としては、前記のごときポリ乳酸に、β−プロピオラクトン、β−ブチロラクトン(β−BL)、ε−カプロラクトン(ε−CL)、11−ウンデカノリド、12−ウンデカノリドなどの中〜大員環ラクトン類、トリメチレンカーボネート(TMC)やメチル置換トリメチレンカーボネートなどの環状カーボネートモノマー及びこれらのオリゴマー、環状エステルオリゴマー、リシノール酸のごときヒドロキシ酸類及びそのエステル類、線状カーボネートオリゴマー、線状エステルオリゴマー、エステル−カーボネートオリゴマー、エーテル−エステルオリゴマー等の、ラクチドと共重合可能でかつ加水分解酵素の作用を受け得る結合を生成するコモノマーを共重合させたものが挙げられる。
As the polylactic acid used in the depolymerization method of the present invention, polylactic acid or polylactic acid copolymer used for molded articles such as films and fibers can be used without particular limitation. Examples of the homopolymer include poly (L-lactic acid), poly (DL-lactic acid), syndiotactic poly (DL-lactic acid), atactic poly (DL-lactic acid), and the like.
Examples of the polylactic acid copolymer include polylactic acid as described above, β-propiolactone, β-butyrolactone (β-BL), ε-caprolactone (ε-CL), 11-undecanolide, 12-undecanolide and the like. Medium to macrocyclic lactones, cyclic carbonate monomers such as trimethylene carbonate (TMC) and methyl-substituted trimethylene carbonate and oligomers thereof, cyclic ester oligomers, hydroxy acids such as ricinoleic acid and esters thereof, linear carbonate oligomers, Examples thereof include those obtained by copolymerizing a comonomer that forms a bond that can be copolymerized with lactide and can be acted on by a hydrolase, such as a linear ester oligomer, an ester-carbonate oligomer, and an ether-ester oligomer.

本発明において用いる加水分解酵素は、入手のしやすさと酵素の熱安定性によりリパーゼが好ましく、中でもCandida antarctica由来のリパーゼや、Rhizomucor miehei由来のリパーゼが好ましい。例えば、Candida antarctica由来の固定化酵素としては、ノボザイムズジャパン(株)の「Novozym 435(商品名)」、Rhizomucor miehei由来のリパーゼとしてはノボザイムズジャパン(株)の「Lipozyme RM IM(商品名)」等を挙げることができる。この他に、Bacillus subtilis由来のプロテアーゼであるナガセケムテックス(株)の「Bioprase(商品名)」も、加水分解酵素として同様に用いることができる。
本発明の解重合における固定化酵素はカラムに充填して用いられるが、カラムの内径や長さは、カラム中を流れる反応混合物の流速等を考慮して適宜決められる。
The hydrolase used in the present invention is preferably a lipase due to availability and thermal stability of the enzyme, and among them, a lipase derived from Candida antarctica and a lipase derived from Rhizomucor miehei are preferable. For example, the immobilized enzyme derived from Candida antarctica is “Novozym 435 (trade name)” of Novozymes Japan, and the lipase derived from Rhizomucor miehei is “Lipozyme RM IM” (product) of Novozymes Japan. Name) "and the like. In addition, “Bioprase (trade name)” of Nagase ChemteX Co., Ltd., which is a protease derived from Bacillus subtilis, can be similarly used as a hydrolase.
The immobilized enzyme in the depolymerization of the present invention is used while packed in a column, and the inner diameter and length of the column are appropriately determined in consideration of the flow rate of the reaction mixture flowing in the column.

本発明においては、解重合主溶媒として超臨界流体を用いる。用いられる超臨界流体としては、二酸化炭素やフロロホルム(CHF3)などが挙げられるが、二酸化炭素は、無害、安価、不燃性であり、また、その臨界点は、31℃、7.4MPa程度であるので、臨界点に達し易く、本発明の解重合及び重合に用いる媒体として好適である。二酸化炭素は比較的疎水性分子を扱うのに適し、フロロホルムは比較的親水性分子を扱うのに適している。
また、本発明の解重合においてはポリマーを溶解するのにトルエン等の有機溶媒が用いられる。用いる有機溶媒の量は原料ポリマーを溶解させる量が必要である。例えばポリヒドロキシ酪酸をトルエンに溶解させる場合、カラム中を流れる超臨界流体とトルエンとの比率は1:0.1〜1:0.6程度、好ましくは1:0.2〜1:0.4程度である。トルエンの比率が1:0.6より大きくなると、前述のような超臨界流体を用いることによる反応性、反応速度、環境適合性等の効果が得にくく、また、トルエンの比率が1:0.1より小さくなるとポリマーが溶解しにくくなるので前記比率が適切である。
前記有機溶媒としてはトルエンの他に、キシレン、ベンゼン等の酵素活性を阻害せずかつポリマーを良好に溶解するものが用いられる。
In the present invention, a supercritical fluid is used as a depolymerization main solvent. Examples of the supercritical fluid used include carbon dioxide and fluoroform (CHF 3 ). Carbon dioxide is harmless, inexpensive and nonflammable, and its critical point is about 31 ° C. and about 7.4 MPa. Therefore, it easily reaches the critical point and is suitable as a medium used for the depolymerization and polymerization of the present invention. Carbon dioxide is suitable for handling relatively hydrophobic molecules, and fluoroform is suitable for handling relatively hydrophilic molecules.
In the depolymerization of the present invention, an organic solvent such as toluene is used to dissolve the polymer. The amount of the organic solvent used is required to dissolve the raw material polymer. For example, when polyhydroxybutyric acid is dissolved in toluene, the ratio of the supercritical fluid flowing in the column to toluene is about 1: 0.1 to 1: 0.6, preferably 1: 0.2 to 1: 0.4. Degree. When the ratio of toluene is larger than 1: 0.6, it is difficult to obtain effects such as reactivity, reaction rate, and environmental compatibility by using the supercritical fluid as described above, and the ratio of toluene is 1: 0. If the ratio is smaller than 1, the polymer is difficult to dissolve, so the ratio is appropriate.
As the organic solvent, in addition to toluene, those which do not inhibit enzyme activity such as xylene and benzene and dissolve the polymer satisfactorily are used.

また、解重合反応溶液(原料ポリマー、超臨界流体及び有機溶媒の混合物)中に含まれる解重合ポリマーの濃度は、0.1〜50g/L、中でも1〜20g/Lが適切である。0.1g/Lより低い濃度の場合は、収率自体は特に低くないが濃度が低いため得られる解重合生成物の量を十分に確保しにくく、また50g/Lを超えると解重合生成物への変換率が低下するので、前記範囲が好ましい。   The concentration of the depolymerization polymer contained in the depolymerization reaction solution (mixture of raw material polymer, supercritical fluid and organic solvent) is suitably from 0.1 to 50 g / L, particularly from 1 to 20 g / L. When the concentration is lower than 0.1 g / L, the yield itself is not particularly low, but the concentration is low, so that it is difficult to secure a sufficient amount of the depolymerized product. The above-mentioned range is preferable because the conversion rate to is reduced.

前記超臨界流体が超臨界二酸化炭素の場合、その温度は超臨界を保つ温度以上から80℃程度、好ましくは40〜60℃程度が、酵素活性、反応速度、温度制御性等の観点からより好ましい。
また超臨界流体二酸化炭素の圧力は13〜15MPa程度がオリゴマーの収率の点から適切である。
酵素充填カラム中での反応溶液の流速はオリゴマーへの転化率、オリゴマーの分子量、反応速度等を考慮しつつ適宜決定すればよい。例えば、内径7.8mm、長さ300mmのステンレス製酵素充填カラムにCandida antarctica由来の固定化リパーゼ(Novozym 435Novozymes Japan Ltd)を6.8g充填したものを用いた場合、カラム内の全流量(超臨界二酸化炭素と有機溶媒との比は4:1)を0.5mL/minから1.51mL/mmに上昇させても原料ポリマーは完全に解重合して消失したが、生成するオリゴマーの分子量は徐々に増加した。
When the supercritical fluid is supercritical carbon dioxide, the temperature is more than the temperature that maintains the supercritical temperature to about 80 ° C., preferably about 40 to 60 ° C. from the viewpoint of enzyme activity, reaction rate, temperature controllability, etc. .
The pressure of supercritical fluid carbon dioxide is about 13 to 15 MPa from the viewpoint of oligomer yield.
The flow rate of the reaction solution in the enzyme packed column may be appropriately determined in consideration of the conversion rate to the oligomer, the molecular weight of the oligomer, the reaction rate and the like. For example, if a stainless steel enzyme packed column with an inner diameter of 7.8 mm and a length of 300 mm packed with 6.8 g of immobilized lipase derived from Candida antarctica (Novozym 435 Novozymes Japan Ltd) is used, the total flow rate in the column (supercritical carbon dioxide) Even when the ratio of 4: 1) was increased from 0.5 mL / min to 1.51 mL / mm, the starting polymer was completely depolymerized and disappeared, but the molecular weight of the oligomers formed gradually increased.

本発明の解重合法による解重合生成物は主成分として環状オリゴマーを含有する。例えば、ポリカプロラクトンからはジカプロラクトンが主として生成し、ポリトリメチレンカーボネートからはトリメチレンカーボネートが主として生成する。また、ポリエステルからはその単位ユニットを分子中に複数有する環状ポリエステルオリゴマーが主として得られる。更に、ポリ乳酸からは乳酸ユニットを分子中に複数有する環状乳酸オリゴマーが主として得られる。
化学的分解や熱分解により解重合を行った場合、生成する低分子化合物の両末端は不規則で、これを再重合させて高分子化することは不可能であるが、本発明の解重合法により得られる環状オリゴマーは容易に再重合可能である。また、環状オリゴマーを再重合させた場合脱離物がないという利点をも有する。
さらに、有機溶媒だけを用いて連続解重合を行う場合に比べ、再重合性の環状オリゴマー生成率が格段に向上する。
The depolymerization product obtained by the depolymerization method of the present invention contains a cyclic oligomer as a main component. For example, dicaprolactone is mainly produced from polycaprolactone, and trimethylene carbonate is mainly produced from polytrimethylene carbonate. Further, from the polyester, a cyclic polyester oligomer having a plurality of unit units in the molecule is mainly obtained. Furthermore, cyclic lactic acid oligomers having a plurality of lactic acid units in the molecule are mainly obtained from polylactic acid.
When depolymerization is performed by chemical decomposition or thermal decomposition, both ends of the low molecular weight compound to be produced are irregular and cannot be polymerized by repolymerization. The cyclic oligomer obtained by the method can be easily repolymerized. In addition, when the cyclic oligomer is repolymerized, there is an advantage that there is no desorbed product.
Furthermore, compared with the case where continuous depolymerization is performed using only an organic solvent, the repolymerizable cyclic oligomer production rate is significantly improved.

前記のごとき連続解重合法に用いる連続解重合装置は、少なくとも、超臨界流体生成装置、加水分解酵素充填カラム、バックプレッシャーレギュレーター、解重合生成物含有反応混合物から解重合生成物を分離する手段、超臨界流体生成装置により製造された超臨界流体を前記カラムに送液する手段、及び原料ポリマーの有機溶媒溶液を前記カラムに送液する手段を備えている。   The continuous depolymerization apparatus used for the continuous depolymerization method as described above is at least a supercritical fluid generator, a hydrolase packed column, a back pressure regulator, a means for separating the depolymerization product from the depolymerization product-containing reaction mixture, A means for feeding a supercritical fluid produced by the supercritical fluid generator to the column; and a means for feeding an organic solvent solution of a raw material polymer to the column.

バックプレッシャーレギュレーターから放出される超臨界流体からのガス化物は回収してもよく、そのまま大気中に放出してもよいが、回収して再使用するのが好ましい。再使用する場合には、前記装置の構成に更に、バックプレッシャーレギュレーターから放出される超臨界流体からのガス化物を超臨界流体生成装置に戻す手段を備える。前記手段はバックプレッシャーレギュレーターから放出される超臨界流体からのガス化物を回収し超臨界流体生成装置に送る手段を有する。   The gasified product from the supercritical fluid released from the back pressure regulator may be recovered or may be released into the atmosphere as it is, but it is preferable to recover and reuse it. When the apparatus is reused, the apparatus is further provided with means for returning the gasified product from the supercritical fluid discharged from the back pressure regulator to the supercritical fluid generator. The means has means for recovering the gasified product from the supercritical fluid discharged from the back pressure regulator and sending it to the supercritical fluid generator.

図9に、超臨界流体として超臨界二酸化炭素を用いる連続解重合装置の一例の概念図を示す。
図9中、10は超臨界二酸化炭素生成装置であり、例えば図示しない炭酸ガス凝縮器、加圧ポンプ、熱交換器からなる通常のものが用いられる。12は二酸化炭素の供給手段を示す(例えば液体二酸化炭素ボンベ等)。20は加水分解酵素充填カラム22を内部に備えた恒温槽でカラム温度を一定に保つように図示しない加熱装置及び温度制御装置を備えている。30はバックプレッシャーレギュレーター(背圧制御装置)であり、反応系全体の圧力を制御するとともに、反応終了後の反応液から二酸化炭素ガスと、有機溶媒と解重合生成物の混合物を分離する。バックプレッシャーレギュレーターは市販されているものを用いることができる。40は解重合生成物の有機溶媒溶液を、有機溶媒と解重合生成物とに分離する手段であり、例えば有機溶媒を除去するためのエバポレーターを備えている。
また、超臨界流体生成装置により製造された超臨界流体を前記カラムに送液する手段は、超臨界二酸化炭素の送液ポンプ14及び超臨界二酸化炭素を供給するライン(管)L1を有する。原料ポリマーの有機溶媒溶液を前記カラムに送液する手段は、原料ポリマー溶液の送液ポンプ16及び原料ポリマーの有機溶媒溶液を供給するライン(管)L2を有する。
更に、L3はバックプレッシャーレギュレーターから放出される二酸化炭素ガスを回収して超臨界流体生成装置に戻すライン(管)を示す。
FIG. 9 shows a conceptual diagram of an example of a continuous depolymerization apparatus using supercritical carbon dioxide as a supercritical fluid.
In FIG. 9, reference numeral 10 denotes a supercritical carbon dioxide generator, and for example, a normal apparatus comprising a carbon dioxide condenser, a pressure pump, and a heat exchanger (not shown) is used. Reference numeral 12 denotes a carbon dioxide supply means (for example, a liquid carbon dioxide cylinder). 20 is a thermostat equipped with a hydrolase packed column 22 inside, and is provided with a heating device and a temperature control device (not shown) so as to keep the column temperature constant. Reference numeral 30 denotes a back pressure regulator (back pressure control device) that controls the pressure of the entire reaction system and separates a mixture of carbon dioxide gas, an organic solvent, and a depolymerization product from the reaction liquid after the completion of the reaction. A commercially available back pressure regulator can be used. Reference numeral 40 denotes a means for separating the organic solvent solution of the depolymerization product into the organic solvent and the depolymerization product, and includes, for example, an evaporator for removing the organic solvent.
The means for feeding the supercritical fluid produced by the supercritical fluid generator to the column has a supercritical carbon dioxide feed pump 14 and a line (tube) L1 for supplying supercritical carbon dioxide. The means for feeding the organic solvent solution of the raw material polymer to the column has a liquid feeding pump 16 for the raw polymer solution and a line (tube) L2 for supplying the organic solvent solution of the raw material polymer.
Further, L3 represents a line (tube) for collecting the carbon dioxide gas released from the back pressure regulator and returning it to the supercritical fluid generator.

この態様のものでは二酸化炭素は再度、超臨界二酸化炭素生成装置により、超臨界流体に戻されるが、バックプレッシャーレギュレーター30から空気中に放出させてもよい。   In this embodiment, the carbon dioxide is returned again to the supercritical fluid by the supercritical carbon dioxide generator, but may be released from the back pressure regulator 30 into the air.

装置の使用方法は、まず、二酸化炭素の供給手段12から液体二酸化炭素等を超臨界二酸化炭素生成装置10に供給して超臨界二酸化炭素を生成させ、送液ポンプ14によりラインL1を通してカラムに向け送液する。一方、原料ポリマーを有機溶媒に溶解させこれを送液ポンプ16によりラインL2を通してカラムに向け送液する。超臨界二酸化炭素と原料ポリマー溶液はカラムに入る前に合流し、混合液となってカラム内に流入する。恒温槽20では既に加水分解酵素充填カラム22を反応温度に維持するため温度制御が行われている。温度制御が行われたカラムに超臨界二酸化炭素と原料ポリマー溶液の混合物が流入し、カラムに充填されている加水分解酵素に接触し、解重合が行われる。カラムから流出する反応液は解重合反応が終了し解重合オリゴマーが生成している。バックプレッシャーレギュレーター30は全反応系の圧力を制御する。
次に前記反応終了後の反応液はバックプレッシャーレギュレーター30に入り、二酸化炭素ガスと、有機溶媒及び解重合生成物の混合物の2つに分離される。分離された二酸化炭素ガスはラインL3を通って、再び超臨界二酸化炭素生成装置に導入され、再利用される。一方、有機溶媒及び解重合生成物の混合物は解重合生成物を分離する手段40により有機溶媒と解重合生成物に分離され、解重合生成物は回収される。
The method of using the apparatus is as follows. First, liquid carbon dioxide or the like is supplied from the carbon dioxide supply means 12 to the supercritical carbon dioxide generator 10 to generate supercritical carbon dioxide, and the liquid feed pump 14 directs it to the column through the line L1. Deliver liquid. On the other hand, the raw material polymer is dissolved in an organic solvent, and this is sent to the column by the liquid feed pump 16 through the line L2. The supercritical carbon dioxide and the raw polymer solution are combined before entering the column, and are mixed to flow into the column. In the thermostat 20, temperature control is already performed in order to maintain the hydrolase packed column 22 at the reaction temperature. A mixture of supercritical carbon dioxide and the raw polymer solution flows into the temperature-controlled column, contacts with a hydrolase packed in the column, and depolymerization is performed. The depolymerization reaction is completed in the reaction solution flowing out from the column, and depolymerized oligomers are generated. The back pressure regulator 30 controls the pressure of the entire reaction system.
Next, the reaction liquid after completion of the reaction enters the back pressure regulator 30 and is separated into two parts, carbon dioxide gas, a mixture of an organic solvent and a depolymerization product. The separated carbon dioxide gas is again introduced into the supercritical carbon dioxide generator through the line L3 and reused. On the other hand, the mixture of the organic solvent and the depolymerization product is separated into the organic solvent and the depolymerization product by means 40 for separating the depolymerization product, and the depolymerization product is recovered.

以下に実施例を示し本発明をさらに具体的に説明するが、本発明はこれらの実施例により限定されるものではない。なお、以下の連続解重合は図9で示すような装置を用いて行った。
実施例1[アタクチックポリ(RS‐3‐ヒドロキシ酪酸)の連続解重合]
内径7.8mm、長さ300mmのステンレス製カラムに、Candida antarctica由来の固定化リパーゼ(Novozym 435 Novozymes Japan, Ltd)を6.8g充填し、加水分解酵素充填カラムとし、これを恒温槽に入れ、カラム内が40℃に維持されるように温度制御した。この酵素充填カラムに、アタクチックポリ(RS‐3‐ヒドロキシ酪酸)(Mn=110,000)の1%トルエン溶液を流速0.lmL/minで、また、超臨界二酸化炭素を15MPa、流速0.4mL/minで通した。バックプレッシャーレギュレーターから、分解生成物トルエン溶液と炭酸ガスを別々に回収した。得られたトルエン溶液からトルエンを減圧留去し、解重合生成物を得た。
得られた解重合生成物の分子構造をlH NMR 分析、MALDI-TOF MS分析及びSEC分析により解析した。その結果、lH NMR 分析及びMALDI-TOF MS分析により、解重合によって得られたオリゴマーは7量体を中心とするほぼ完全な環状体であることが確認された(図1及び図2参照)。また、SEC分析により元のポリマー部分は完全に消失し、分子量Mn=500のオリゴマーに変換されたことが確認された(図3参照)。
さらに、生成オリゴマーから超臨界二酸化炭素を移動相とする分取高速液体クロマトグラフィーにより6量体を分取し、lH NMRにより構造解析を行った。その結果図4(A)の点線で示す範囲内には、末端基(水酸基)に由来するピークは認められなかった。更に前記6量体のMALDI-TOF MS分析結果を図4(B)に示す。図4(A)及び(B)に示す結果から、前記6量体が環状体であることが確認された。
EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples. The following continuous depolymerization was performed using an apparatus as shown in FIG.
Example 1 [Continuous depolymerization of atactic poly (RS-3-hydroxybutyric acid)]
6.8 g of immobilized lipase derived from Candida antarctica (Novozym 435 Novozymes Japan, Ltd) was packed in a stainless steel column with an inner diameter of 7.8 mm and a length of 300 mm to form a hydrolase-enclosed column, which was placed in a thermostatic chamber. Was controlled at a temperature of 40 ° C. To this enzyme packed column, a 1% toluene solution of atactic poly (RS-3-hydroxybutyric acid) (Mn = 110,000) at a flow rate of 0.1 mL / min, supercritical carbon dioxide at 15 MPa, a flow rate of 0.4 mL / min Passed through. The decomposition product toluene solution and carbon dioxide were separately collected from the back pressure regulator. Toluene was distilled off under reduced pressure from the obtained toluene solution to obtain a depolymerized product.
The molecular structure of the obtained depolymerized product was analyzed by 1 H NMR analysis, MALDI-TOF MS analysis, and SEC analysis. As a result, it was confirmed by l H NMR analysis and MALDI-TOF MS analysis that the oligomer obtained by depolymerization was an almost complete cyclic body centered on the heptamer (see FIGS. 1 and 2). . Further, it was confirmed by SEC analysis that the original polymer portion was completely disappeared and converted into an oligomer having a molecular weight Mn = 500 (see FIG. 3).
Furthermore, hexamers were separated from the produced oligomers by preparative high-performance liquid chromatography using supercritical carbon dioxide as the mobile phase, and structural analysis was performed by 1 H NMR. As a result, no peak derived from the terminal group (hydroxyl group) was observed within the range indicated by the dotted line in FIG. Further, the MALDI-TOF MS analysis result of the hexamer is shown in FIG. From the results shown in FIGS. 4A and 4B, it was confirmed that the hexamer was a ring.

実施例2[アタクチックポリ(RS‐3‐ヒドロキシ酪酸)の連続解重合]
実施例1と同じ加水分解酵素充填カラムを用意し、同様に40℃に温度調節した。これにアタクチックポリ(RS‐3‐ヒドロキシ酪酸)(Mn=110,000)の1%トルエン溶液を流速0.3mL/minで、また、超臨界二酸化炭素を15MPa、流速1.2mL/minで通した。バックプレッシャーレギュレーターから、分解生成物トルエン溶液と炭酸ガスを別々に回収した。得られたトルエン溶液からトルエンを減圧留去し、解重合生成物を得た。
得られた解重合生成物の分子構造をlH NMR 分析、MALDI-TOF MS分析及びSEC分析により解析した。その結果、lH NMR 分析及びMALDI-TOF MS分析により、解重合によって得られたオリゴマーはほぼ完全な環状体であった。また、SEC分析により元のポリマー部分は完全に消失し、分子量Mn=1,000のオリゴマーに変換されたことが確認された。スペクトル等は実施例1と同様であった。
Example 2 [Continuous depolymerization of atactic poly (RS-3-hydroxybutyric acid)]
The same hydrolase packed column as in Example 1 was prepared, and the temperature was adjusted to 40 ° C. in the same manner. A 1% toluene solution of atactic poly (RS-3-hydroxybutyric acid) (Mn = 110,000) was passed at a flow rate of 0.3 mL / min, and supercritical carbon dioxide was passed at 15 MPa and a flow rate of 1.2 mL / min. The decomposition product toluene solution and carbon dioxide were separately collected from the back pressure regulator. Toluene was distilled off under reduced pressure from the obtained toluene solution to obtain a depolymerized product.
The molecular structure of the obtained depolymerized product was analyzed by 1 H NMR analysis, MALDI-TOF MS analysis and SEC analysis. As a result, according to 1 H NMR analysis and MALDI-TOF MS analysis, the oligomer obtained by depolymerization was almost completely cyclic. Further, it was confirmed by SEC analysis that the original polymer portion was completely disappeared and converted into an oligomer having a molecular weight Mn = 1,000. The spectrum and the like were the same as in Example 1.

実施例3[ポリ(ε‐カプロラクトン)の連続解重合]
実施例1と同じ加水分解酵素充填カラムを用意し、同様に40℃に温度調節した。これに、ポリ(ε‐カプロラクトン)(Mn=110,000)の1%トルエン溶液を流速0.1mL/minで、超臨界二酸化炭素を15MPa、流速0.4mL/minで通した。バックプレッシャーレギュレーターから、分解生成物トルエン溶液と炭酸ガスを別々に回収した。得られたトルエン溶液からトルエンを減圧留去し、解重合生成物を得た
得られた解重合生成物の分子構造をlH NMR 分析、MALDI-TOF MS分析及びSEC分析により解析した。その結果、lH NMR 分析及びMALDI-TOF MS分析により、解重合によって得られたオリゴマーは2量体を中心とするほぼ完全な環状体であることが確認された。また、SEC分析により元のポリマー部分は完全に消失し、分子量Mn=200のオリゴマーに変換されたことが確認された(図5参照)。
Example 3 [Continuous depolymerization of poly (ε-caprolactone)]
The same hydrolase packed column as in Example 1 was prepared, and the temperature was adjusted to 40 ° C. in the same manner. A 1% toluene solution of poly (ε-caprolactone) (Mn = 110,000) was passed through this at a flow rate of 0.1 mL / min, supercritical carbon dioxide at 15 MPa, and a flow rate of 0.4 mL / min. The decomposition product toluene solution and carbon dioxide were separately collected from the back pressure regulator. Toluene was distilled off under reduced pressure from the obtained toluene solution to obtain a depolymerized product. The molecular structure of the obtained depolymerized product was analyzed by 1 H NMR analysis, MALDI-TOF MS analysis and SEC analysis. As a result, it was confirmed by l H NMR analysis and MALDI-TOF MS analysis that the oligomer obtained by depolymerization was an almost complete cyclic body centering on the dimer. Further, it was confirmed by SEC analysis that the original polymer portion was completely disappeared and converted to an oligomer having a molecular weight Mn = 200 (see FIG. 5).

実施例4[ポリ(ブチレンアジペート)の連続解重合]
実施例1と同じ加水分解酵素充填カラムを用意し、同様に40℃に温度調節した。これに、ポリ(ブチレンアジペート)(Mn=18,000)の1%トルエン溶液を流速0.1mL/minで、超臨界二酸化炭素を15MPa、流速0.4mL/minで通した。バックプレッシャーレギュレーターから、分解生成物トルエン溶液と炭酸ガスを別々に回収した。得られたトルエン溶液からトルエンを減圧留去し、解重合生成物を得た。
得られた解重合生成物の分子構造をlH NMR 分析、MALDI-TOF MS分析及びSEC分析により解析した。その結果、lH NMR 分析及びMALDI-TOF MS分析により、解重合によって得られたオリゴマーは2量体を中心とするほぼ完全な環状体であることが確認された。また、SEC分析により元のポリマー部分は完全に消失し、分子量Mn=500のオリゴマーに変換されたことが確認された(図6参照)。
Example 4 [Continuous depolymerization of poly (butylene adipate)]
The same hydrolase packed column as in Example 1 was prepared, and the temperature was adjusted to 40 ° C. in the same manner. A 1% toluene solution of poly (butylene adipate) (Mn = 18,000) was passed through this at a flow rate of 0.1 mL / min, supercritical carbon dioxide at 15 MPa, and a flow rate of 0.4 mL / min. The decomposition product toluene solution and carbon dioxide were separately collected from the back pressure regulator. Toluene was distilled off under reduced pressure from the obtained toluene solution to obtain a depolymerized product.
The molecular structure of the obtained depolymerized product was analyzed by 1 H NMR analysis, MALDI-TOF MS analysis and SEC analysis. As a result, it was confirmed by l H NMR analysis and MALDI-TOF MS analysis that the oligomer obtained by depolymerization was an almost complete cyclic body centering on the dimer. Further, it was confirmed by SEC analysis that the original polymer portion was completely disappeared and converted to an oligomer having a molecular weight Mn = 500 (see FIG. 6).

実施例5[ポリ(L-乳酸−ε-カプロラクトン)共重合体の連続解重合]
実施例1と同じ加水分解酵素充填カラムを用意し、同様に40℃に温度調節した。これに、ポリ(L-乳酸−ε-カプロラクトン)共重合体(Mn=80,000、L-乳酸:ε-カプロラクトン=4:1)の1%トルエン溶液を、流速0.1mL/minで、また、超臨界二酸化炭素を15MPa、流速0.4mL/minで通した。バックプレッシャーレギュレーターから、分解生成物トルエン溶液と炭酸ガスを別々に回収した。得られたトルエン溶液からトルエンを減圧留去し、解重合生成物を得た。
得られた解重合生成物の分子構造をlH NMR 分析、MALDI-TOF MS分析及びSEC分析により解析した。その結果、lH NMR 分析及びMALDI-TOF MS分析により、解重合によって得られたオリゴマー部分はほぼ完全な環状体であった。また、SEC分析により元のポリマー部分は完全に消失し、分子量Mn=700のオリゴマーに変換されたことが確認された(図7参照)。
Example 5 [Continuous depolymerization of poly (L-lactic acid-ε-caprolactone) copolymer]
The same hydrolase packed column as in Example 1 was prepared, and the temperature was adjusted to 40 ° C. in the same manner. To this, a 1% toluene solution of a poly (L-lactic acid-ε-caprolactone) copolymer (Mn = 80,000, L-lactic acid: ε-caprolactone = 4: 1) at a flow rate of 0.1 mL / min, Critical carbon dioxide was passed at 15 MPa and a flow rate of 0.4 mL / min. The decomposition product toluene solution and carbon dioxide were separately collected from the back pressure regulator. Toluene was distilled off under reduced pressure from the obtained toluene solution to obtain a depolymerized product.
The molecular structure of the obtained depolymerized product was analyzed by 1 H NMR analysis, MALDI-TOF MS analysis and SEC analysis. As a result, according to 1 H NMR analysis and MALDI-TOF MS analysis, the oligomer part obtained by depolymerization was almost completely cyclic. Further, it was confirmed by SEC analysis that the original polymer portion was completely disappeared and converted to an oligomer having a molecular weight Mn = 700 (see FIG. 7).

実施例6[ポリ(トリメチレンカーボネート)の連続解重合]
実施例1と同じ加水分解酵素充填カラムを用意し、同様に40℃に温度調節した。これに、ポリ(トリメチレンカーボネート)(Mn=5,000)の1%トルエン溶液を、流速0.1mL/minで、また、超臨界二酸化炭素を15MPa、流速0.4mL/minで通した。バックプレッシャーレギュレーターから、分解生成物トルエン溶液と炭酸ガスを別々に回収した。得られたトルエン溶液からトルエンを減圧留去し、解重合生成物を得た。
得られた解重合生成物の分子構造をlH NMR 分析、MALDI-TOF MS分析及びSEC分析により解析した。その結果、lH NMR 分析及びMALDI-TOF MS分析により、解重合によって得られたオリゴマー部分はトリメチレンカーボネートモノマーと線状オリゴマー同族体であった。また、SEC分析により元のポリマー部分は完全に消失し、オリゴマーに変換されたことが確認された。
Example 6 [Continuous Depolymerization of Poly (trimethylene carbonate)]
The same hydrolase packed column as in Example 1 was prepared, and the temperature was adjusted to 40 ° C. in the same manner. To this, a 1% toluene solution of poly (trimethylene carbonate) (Mn = 5,000) was passed at a flow rate of 0.1 mL / min, and supercritical carbon dioxide was passed at 15 MPa and a flow rate of 0.4 mL / min. The decomposition product toluene solution and carbon dioxide were separately collected from the back pressure regulator. Toluene was distilled off under reduced pressure from the obtained toluene solution to obtain a depolymerized product.
The molecular structure of the obtained depolymerized product was analyzed by 1 H NMR analysis, MALDI-TOF MS analysis and SEC analysis. As a result, by 1 H NMR analysis and MALDI-TOF MS analysis, the oligomer part obtained by depolymerization was a trimethylene carbonate monomer and a linear oligomer homologue. Moreover, it was confirmed by SEC analysis that the original polymer portion was completely disappeared and converted into an oligomer.

比較例1
実施例2において、加水分解酵素充填カラムに、超臨界二酸化炭素を流さず、アタクチックポリ(RS‐3‐ヒドロキシ酪酸)のトルエン溶液(10mg/mL)を流速0.5mL/minで通したところ、解重合生成物中に未分解のアタクチックポリ(RS‐3‐ヒドロキシ酪酸)が残存することが確認された(図8参照)。
Comparative Example 1
In Example 2, when a supercritical carbon dioxide was not passed through a hydrolase packed column, a toluene solution (10 mg / mL) of atactic poly (RS-3-hydroxybutyric acid) was passed at a flow rate of 0.5 mL / min. It was confirmed that undecomposed atactic poly (RS-3-hydroxybutyric acid) remained in the depolymerized product (see FIG. 8).

実施例1における解重合生成物のMALDI-TOF MS分析結果を示すグラフある。2 is a graph showing a MALDI-TOF MS analysis result of a depolymerized product in Example 1. 実施例1における解重合生成物のlH NMR 分析結果を示すグラフある。2 is a graph showing 1 H NMR analysis results of a depolymerized product in Example 1. FIG. 実施例1の解重合の前後における、SEC分析の変化を示すグラフである。2 is a graph showing changes in SEC analysis before and after depolymerization in Example 1. FIG. 実施例1における6量体についての分析であり、図4(A)はlH NMRによる構造解析の結果を、図4(B)はMALDI-TOF MS分析結果を示す。FIG. 4A shows the analysis of the hexamer in Example 1, FIG. 4A shows the result of structural analysis by 1 H NMR, and FIG. 4B shows the result of MALDI-TOF MS analysis. 実施例3の解重合の前後における、SEC分析の変化を示すグラフである。4 is a graph showing changes in SEC analysis before and after depolymerization in Example 3. 実施例4の解重合の前後における、SEC分析の変化を示すグラフである。4 is a graph showing changes in SEC analysis before and after depolymerization in Example 4. 実施例5の解重合の前後における、SEC分析の変化を示すグラフである。6 is a graph showing changes in SEC analysis before and after the depolymerization in Example 5. 比較例1の反応後における、SEC分析を示すグラフである。2 is a graph showing SEC analysis after the reaction of Comparative Example 1. 本発明の連続解重合装置の一例を示す概念図である。It is a conceptual diagram which shows an example of the continuous depolymerization apparatus of this invention.

符号の説明Explanation of symbols

10 超臨界二酸化炭素生成装置
20 恒温槽
22 加水分解酵素充填カラム
30 バックプレッシャーレギュレーター
40 解重合生成物を分離する手段
DESCRIPTION OF SYMBOLS 10 Supercritical carbon dioxide production | generation apparatus 20 Thermostatic bath 22 Hydrolytic enzyme packed column 30 Back pressure regulator 40 Means to separate depolymerization products

Claims (5)

加水分解酵素充填カラムに、超臨界流体とポリエステル、ポリカーボネート又はポリ乳酸の有機溶媒溶液をともに連続的に通し、加水分解酵素によりポリエステル、ポリカーボネート又はポリ乳酸を解重合し、加水分解酵素充填カラムから流出する解重合生成物含有反応混合物から解重合生成物を分離する、ポリエステル、ポリカーボネート又はポリ乳酸の連続解重合方法。   A supercritical fluid and an organic solvent solution of polyester, polycarbonate, or polylactic acid are continuously passed through a hydrolase packed column, and the polyester, polycarbonate, or polylactic acid is depolymerized by the hydrolase and then flows out of the hydrolase packed column. A method for continuously depolymerizing polyester, polycarbonate or polylactic acid, wherein the depolymerized product is separated from the depolymerized product-containing reaction mixture. 前記超臨界流体が、超臨界二酸化炭素であることを特徴とする請求項1に記載のポリエステル、ポリカーボネート又はポリ乳酸の連続解重合方法。   The method for continuous depolymerization of polyester, polycarbonate or polylactic acid according to claim 1, wherein the supercritical fluid is supercritical carbon dioxide. 前記加水分解酵素が固定化酵素であることを特徴とする請求項1又は請求項2に記載のポリエステル、ポリカーボネート又はポリ乳酸の連続解重合方法。   The method for continuous depolymerization of polyester, polycarbonate or polylactic acid according to claim 1 or 2, wherein the hydrolase is an immobilized enzyme. 超臨界流体生成装置、加水分解酵素充填カラム、バックプレッシャーレギュレーター、解重合生成物含有反応混合物から解重合生成物を分離する手段、超臨界流体生成装置により製造された超臨界流体を前記カラムに送液する手段、及びポリエステル、ポリカーボネート又はポリ乳酸の有機溶媒溶液を前記カラムに送液する手段を備える、請求項1に記載の連続解重合方法に用いるための連続解重合装置。   Supercritical fluid generator, hydrolytic enzyme packed column, back pressure regulator, means for separating the depolymerization product from the reaction mixture containing the depolymerization product, and the supercritical fluid produced by the supercritical fluid generator is sent to the column. The continuous depolymerization apparatus for using for the continuous depolymerization method of Claim 1 provided with the means to liquefy, and the means to send the organic solvent solution of polyester, a polycarbonate, or polylactic acid to the said column. バックプレッシャーレギュレーターから放出される超臨界流体からのガス化物を超臨界流体生成装置に戻す手段を更に備える請求項4に記載の連続解重合装置。   The continuous depolymerization apparatus according to claim 4, further comprising means for returning a gasified product from the supercritical fluid discharged from the back pressure regulator to the supercritical fluid generator.
JP2003316611A 2003-09-09 2003-09-09 Continuous depolymerization method and continuous depolymerization apparatus for polyester, polycarbonate or polylactic acid using supercritical fluid Pending JP2005082710A (en)

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