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JP2003082063A - Epoxy resin composition for electronic material and low dielectric electronic material - Google Patents

Epoxy resin composition for electronic material and low dielectric electronic material

Info

Publication number
JP2003082063A
JP2003082063A JP2001276086A JP2001276086A JP2003082063A JP 2003082063 A JP2003082063 A JP 2003082063A JP 2001276086 A JP2001276086 A JP 2001276086A JP 2001276086 A JP2001276086 A JP 2001276086A JP 2003082063 A JP2003082063 A JP 2003082063A
Authority
JP
Japan
Prior art keywords
epoxy resin
low dielectric
electronic material
naphthyl
isophthalate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001276086A
Other languages
Japanese (ja)
Other versions
JP4815725B2 (en
Inventor
Sukeaki Usami
祐章 宇佐見
Satoshi Demura
智 出村
Koichi Fujimoto
恒一 藤本
Katsuji Takahashi
勝治 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DIC Corp
Original Assignee
Dainippon Ink and Chemicals Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dainippon Ink and Chemicals Co Ltd filed Critical Dainippon Ink and Chemicals Co Ltd
Priority to JP2001276086A priority Critical patent/JP4815725B2/en
Publication of JP2003082063A publication Critical patent/JP2003082063A/en
Application granted granted Critical
Publication of JP4815725B2 publication Critical patent/JP4815725B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Organic Insulating Materials (AREA)
  • Insulating Bodies (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)

Abstract

(57)【要約】 【課題】 優れた耐熱性および低誘電性に加
え、優れた溶剤溶解性を有しエポキシ樹脂との混合が容
易な活性エステル化合物を硬化剤として含む、塗工乾燥
や無機材への含浸が容易な電子材料用エポキシ樹脂組成
物、その硬化物から成る優れた低誘電性と耐熱性とを有
する低誘電性電子材料、および該低誘電性電子材料から
成るシートと積層体を提供する。 【解決手段】 1分子中に2個以上のエポキシ
基を有するエポキシ樹脂、ジ(α−ナフチル)イソフタ
レートおよび硬化促進剤とを必須成分とする電子材料用
エポキシ樹脂組成物、該電子材料用エポキシ樹脂組成物
の硬化物から成る1GHzで1.0×10−2未満の誘
電正接を有する低誘電性電子材料、および該低誘電性電
子材料から成るシートと、該シートの片面または両面に
金属箔を有する銅張り積層板。
PROBLEM TO BE SOLVED: To provide a coating and drying method including an active ester compound having excellent solvent solubility and easy mixing with an epoxy resin as a curing agent in addition to excellent heat resistance and low dielectric constant. Epoxy resin composition for electronic material that can be easily impregnated into equipment, low dielectric electronic material having excellent low dielectric and heat resistance made of cured product thereof, and sheet and laminate made of the low dielectric electronic material I will provide a. SOLUTION: Epoxy resin having two or more epoxy groups in one molecule, epoxy resin composition for electronic material containing di (α-naphthyl) isophthalate and a curing accelerator as essential components, epoxy for electronic material Low dielectric electronic material having a dielectric loss tangent of less than 1.0 × 10 −2 at 1 GHz, made of a cured resin composition, a sheet made of the low dielectric electronic material, and a metal foil on one or both surfaces of the sheet A copper-clad laminate having.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は電子材料用エポキシ
樹脂組成物およびその硬化物から成る低誘電性電子材料
に関するものである。さらに詳しくは、優れた低誘電正
接、接着性、耐はんだ性、および硬化性を有する電子材
料用エポキシ樹脂組成物、および該電子材料用エポキシ
樹脂組成物の硬化物から成る低誘電性電子材料、さらに
該低誘電性電子材料を用いた、例えばシート、積層板に
関する。本発明の該低誘電性電子材料は、特に電子材料
用の接着剤樹脂やプリント配線基板用樹脂、その他の電
子部品を形成する低誘電性電子材料として好ましく用い
られる。
TECHNICAL FIELD The present invention relates to an epoxy resin composition for electronic materials and a low dielectric electronic material comprising a cured product thereof. More specifically, an epoxy resin composition for electronic materials having excellent low dielectric loss tangent, adhesion, solder resistance, and curability, and a low dielectric electronic material comprising a cured product of the epoxy resin composition for electronic materials, Further, the present invention relates to, for example, a sheet or a laminated board using the low dielectric electronic material. The low dielectric electronic material of the present invention is particularly preferably used as an adhesive resin for electronic materials, a resin for printed wiring boards, and a low dielectric electronic material for forming other electronic parts.

【0002】[0002]

【従来の技術】従来から、電気特性、機械特性、接着性
等に優れたエポキシ樹脂は、積層板、プリント基板等に
広く用いられてきた。近年になり、高度情報化社会を迎
え情報量が膨大となる中で、信号の高速化、高周波数通
信が必須となり、伝送特性の向上が求められており、誘
電率と誘電正接の低い絶縁材料が望まれている。特に通
信用には、誘電正接の低減が極めて重要である。
2. Description of the Related Art Epoxy resins, which are excellent in electrical properties, mechanical properties, adhesiveness, etc., have hitherto been widely used for laminated boards, printed boards and the like. In recent years, with the advent of the advanced information society and the enormous amount of information, the speeding up of signals and high-frequency communication are indispensable, and the improvement of transmission characteristics is required. Insulating materials with low dielectric constant and dielectric loss tangent are required. Is desired. Especially for communication, reduction of the dielectric loss tangent is extremely important.

【0003】しかし、通常のエポキシ樹脂では、フェノ
ール化合物、アミン化合物等の硬化剤との反応におい
て、エポキシ基の開環が起こり、それに伴い極性の高い
水酸基が生成するために、誘電率と誘電正接を低下させ
ることが困難であった。また、エポキシ樹脂の硬化剤に
酸無水物を使用した場合は、エポキシ樹脂の硬化反応に
おいて反応が停止する末端を除いて水酸基が生じること
はないが、脂組成物としては吸湿により容易に開環して
酸を与えるため、好ましい低誘電性材料は得られなかっ
た。
However, in a normal epoxy resin, ring-opening of an epoxy group occurs in a reaction with a curing agent such as a phenol compound or an amine compound, and a hydroxyl group having high polarity is generated accordingly, so that the dielectric constant and the dielectric loss tangent are increased. Was difficult to reduce. When an acid anhydride is used as the curing agent for the epoxy resin, hydroxyl groups do not occur except at the terminal where the reaction stops in the curing reaction of the epoxy resin, but the fat composition easily opens the ring due to moisture absorption. The desired low dielectric material could not be obtained since it gives an acid.

【0004】近年、エポキシ樹脂の硬化剤として、エポ
キシ樹脂の硬化反応でのエポキシ基の開環の際にエポキ
シ基と付加反応し、極性の高い水酸基が全く生成しない
活性エステル化合物と呼ばれる化合物が報告されてい
る。例えば、特開昭61-227844号公報には、フェノキシ
又はベンゾエートに電子吸引基を有するモノエステルが
活性エステル化合物として有効で、側鎖エポキシ基含重
合体及び該エステル化合物の付加反応触媒と共に用いる
ことが開示されている。
In recent years, as a curing agent for epoxy resins, a compound called an active ester compound, which reacts with an epoxy group at the time of ring opening of the epoxy group in the curing reaction of the epoxy resin and does not form a highly polar hydroxyl group, has been reported. Has been done. For example, in JP-A-61-227844, a monoester having an electron-withdrawing group on phenoxy or benzoate is effective as an active ester compound, and is used together with a side chain epoxy group-containing polymer and an addition reaction catalyst for the ester compound. Is disclosed.

【0005】特公平4-8444には、多価カルボン酸とナフ
トール類を含む種々のヒドロキシ化合物との組み合わせ
からなる多数の活性エステル化合物類が記載され、エポ
キシ樹脂の硬化反応においてエポキシ基の開環の際に、
それらの活性エステル化合物がエポキシ基と付加反応
し、極性の高い水酸基が全く生成しないことから、エポ
キシ樹脂硬化物の電気特性の低下を避けることができる
ことが開示されている。
Japanese Patent Publication No. 4-8444 describes a large number of active ester compounds composed of a combination of a polycarboxylic acid and various hydroxy compounds including naphthols, and the epoxy group ring-opening in the curing reaction of an epoxy resin. At the time of
It is disclosed that the active ester compound undergoes an addition reaction with an epoxy group and a hydroxyl group having a high polarity is not generated at all, so that it is possible to avoid deterioration of electric characteristics of an epoxy resin cured product.

【0006】また特開平11-71499号公報、特開平11-715
00号公報および特開平11-130939号公報には、エポキシ
樹脂の硬化剤として活性エステル基を含む化合物を用い
たエポキシ樹脂硬化物が低誘電率材料として提案されて
いる。しかし、これら公報に記載の活性エステル基を含
む化合物は分子内に活性エステル基の他にフェノール性
水酸基を有するもので、得られたエポキシ樹脂硬化物の
誘電率は3.6以上であった。
Further, JP-A-11-71499 and JP-A-11-715.
In 00 and JP-A-11-130939, an epoxy resin cured product using a compound containing an active ester group as a curing agent for an epoxy resin is proposed as a low dielectric constant material. However, the compounds containing an active ester group described in these publications have a phenolic hydroxyl group in addition to the active ester group in the molecule, and the obtained epoxy resin cured product had a dielectric constant of 3.6 or more.

【0007】上述した特公平4-8444には、多価カルボン
酸とナフトール類を含む種々のヒドロキシ化合物との組
み合わせからなる多数の活性エステル化合物類が記載さ
れているが、具体的に例示されたエステル化合物、例え
ば、アルキレン鎖を有するアジピン酸やセバシン酸等の
脂肪族多価カルボン酸からなる活性エステルは、溶剤溶
解性は優れるものの耐熱性が低い。一方、テレフタル酸
やトリメシン酸等の芳香族多価カルボン酸からなる全芳
香族型エステルは、耐熱性に優れるが、有機溶媒への溶
解度が極端に低く、エポキシ樹脂との混合、塗工乾燥、
含浸が困難であると言う加工上の問題点を有していた。
[0007] In Japanese Patent Publication No. 4-8444 mentioned above, a large number of active ester compounds comprising a combination of a polyvalent carboxylic acid and various hydroxy compounds including naphthols are described. An ester compound, for example, an active ester composed of an aliphatic polycarboxylic acid having an alkylene chain such as adipic acid or sebacic acid has excellent solvent solubility but low heat resistance. On the other hand, a wholly aromatic ester composed of an aromatic polyvalent carboxylic acid such as terephthalic acid or trimesic acid has excellent heat resistance, but its solubility in an organic solvent is extremely low, and mixing with an epoxy resin, coating drying,
There was a processing problem that impregnation was difficult.

【0008】[0008]

【発明が解決しようとする課題】本発明が解決しようと
する課題は、優れた耐熱性および低誘電性に加え、優れ
た溶剤溶解性を有しエポキシ樹脂との混合が容易な活性
エステル化合物を硬化剤として含む、塗工乾燥や無機材
への含浸が容易な電子材料用エポキシ樹脂組成物、その
硬化物から成る優れた低誘電性と耐熱性とを有する低誘
電性電子材料、および該低誘電性電子材料から成るシー
トと積層体を提供することにある。
SUMMARY OF THE INVENTION The problem to be solved by the present invention is to provide an active ester compound having excellent heat resistance and low dielectric property as well as excellent solvent solubility and easy mixing with an epoxy resin. Epoxy resin composition for electronic material, which is easy to be dried by coating and impregnated into an inorganic material, which is contained as a curing agent, a low dielectric electronic material having excellent low dielectric property and heat resistance, and a low dielectric electronic material comprising the cured product. It is to provide sheets and laminates of dielectric electronic materials.

【0009】[0009]

【課題を解決するための手段】本発明者らは、上述した
課題を解決すべく鋭意研究を重ねた結果、エポキシ樹脂
の硬化剤としてイソフタル酸とα-ナフトールからなる
活性エステル基を2個含有する全芳香族化合物が特段に
溶剤溶解性に優れ、かつまた低誘電正接および低誘電率
で耐熱性に優れたエポキシ樹脂硬化物を与えることを見
いだし、本発明を完成するに至った。
As a result of intensive studies to solve the above-mentioned problems, the inventors of the present invention have contained two active ester groups consisting of isophthalic acid and α-naphthol as a curing agent for epoxy resins. It was found that the wholly aromatic compound described above gives an epoxy resin cured product which is particularly excellent in solvent solubility and also has a low dielectric loss tangent and a low dielectric constant and excellent heat resistance, and has completed the present invention.

【0010】すなわち、本発明は、1分子中に2個以上
のエポキシ基を有するエポキシ樹脂(A)、ジ(α−ナ
フチル)イソフタレート(B)および硬化促進剤(C)
を必須成分とする電子材料用エポキシ樹脂組成物を提供
する。
That is, according to the present invention, an epoxy resin (A) having two or more epoxy groups in one molecule, di (α-naphthyl) isophthalate (B) and a curing accelerator (C).
Provided is an epoxy resin composition for electronic materials, which comprises as an essential component.

【0011】また本発明は、1分子中に2個以上のエポ
キシ基を有するエポキシ樹脂(A)、ジ(α−ナフチ
ル)イソフタレート(B)および硬化促進剤(C)を必
須成分とする電子材料用エポキシ樹脂組成物の硬化物か
ら成る、1GHzで1.0×10−2未満の誘電正接を
有する低誘電性電子材料を提供する。
In the present invention, an electron containing as essential components an epoxy resin (A) having two or more epoxy groups in one molecule, di (α-naphthyl) isophthalate (B) and a curing accelerator (C). Provided is a low dielectric electronic material having a dielectric loss tangent of less than 1.0 × 10 −2 at 1 GHz, which is composed of a cured product of an epoxy resin composition for materials.

【0012】さらに本発明は、前記低誘電性電子材料か
ら成るシートと、該シートの片面または両面に金属箔を
有する銅張り積層板を提供する。
Further, the present invention provides a sheet made of the low dielectric electronic material and a copper clad laminate having a metal foil on one side or both sides of the sheet.

【0013】[0013]

【発明の実施の形態】本発明に用いる1分子中に2個以
上のエポキシ基を有するエポキシ樹脂(A)は、具体的
には、例えば、クレゾールノボラック、フェノールノボ
ラック、ナフトール変性ノボラック、ビスフェノール−
A、ビスフェノール−F、テトラブロモビスフェノール
−A、ビフェニル型エポキシ樹脂、トリフェニル型エポ
キシ樹脂、テトラフェニル型エポキシ樹脂などのフェノ
ール系のグリシジルエーテル型エポキシ樹脂、ポリプロ
ピレングリコール、水添ビスフェノール−Aなどのアル
コール系のグリシジルエーテル型エポキシ樹脂、
BEST MODE FOR CARRYING OUT THE INVENTION The epoxy resin (A) having two or more epoxy groups in one molecule used in the present invention is specifically, for example, cresol novolac, phenol novolac, naphthol modified novolac, bisphenol-
A, bisphenol-F, tetrabromobisphenol-A, biphenyl type epoxy resin, triphenyl type epoxy resin, phenol type glycidyl ether type epoxy resin such as tetraphenyl type epoxy resin, polypropylene glycol, alcohol such as hydrogenated bisphenol-A Glycidyl ether type epoxy resin,

【0014】ジシクロペンタジエン骨格を含有するジシ
クロペンタジエン型エポキシ樹脂、ナフタレン骨格を含
有するナフタレン型エポキシ樹脂、ヘキサヒドロ無水フ
タル酸やダイマー酸などを原料としたグリシジルエステ
ル型エポキシ樹脂、ジアミノジフェニルメタンなどのポ
リアミンを原料としたグリシジルアミン型エポキシ樹
脂、脂環式型エポキシ樹脂、臭素化エポキシ樹脂および
それらの混合物などが挙げられる。
Dicyclopentadiene type epoxy resin containing dicyclopentadiene skeleton, naphthalene type epoxy resin containing naphthalene skeleton, glycidyl ester type epoxy resin made from hexahydrophthalic anhydride, dimer acid, etc., polyamines such as diaminodiphenylmethane Examples thereof include glycidyl amine type epoxy resins, alicyclic type epoxy resins, brominated epoxy resins and mixtures thereof.

【0015】それらの中でも良好な耐熱性を得るために
は、クレゾールノボラック型エポキシ樹脂、フェノール
ノボラック型エポキシ樹脂、ナフトール変性ノボラック
型エポキシ樹脂、ビスフェノール型エポキシ樹脂、ビフ
ェニル型エポキシ樹脂、トリフェニル型エポキシ樹脂、
テトラフェニル型エポキシ樹脂、ジシクロペンタジエン
型エポキシ樹脂、ナフタレン型エポキシ樹脂、および臭
素化エポキシ樹脂からなる群から選ばれるエポキシ樹脂
の1種以上の混合物が好ましく、エポキシ当量が100
〜1000(g/eq)、好ましくは200〜500
(g/eq)のエポキシ樹脂が挙げられる。その中でも
特に、低誘電性と耐熱性を両立する点で、ジシクロペン
タジエン型エポキシ樹脂が好ましい。
Among them, in order to obtain good heat resistance, cresol novolac type epoxy resin, phenol novolac type epoxy resin, naphthol modified novolac type epoxy resin, bisphenol type epoxy resin, biphenyl type epoxy resin, triphenyl type epoxy resin. ,
A mixture of one or more epoxy resins selected from the group consisting of tetraphenyl-type epoxy resins, dicyclopentadiene-type epoxy resins, naphthalene-type epoxy resins, and brominated epoxy resins is preferable, and the epoxy equivalent is 100.
~ 1000 (g / eq), preferably 200-500
(G / eq) epoxy resin may be used. Among them, the dicyclopentadiene type epoxy resin is particularly preferable in terms of achieving both low dielectric property and heat resistance.

【0016】次に本発明に用いるジ(α−ナフチル)イ
ソフタレート(B)を説明する。ジ(α−ナフチル)イ
ソフタレート(B)は、構造式(1)で示される全芳香
族エステル化合物である。 構造式(1)
Next, the di (α-naphthyl) isophthalate (B) used in the present invention will be described. Di (α-naphthyl) isophthalate (B) is a wholly aromatic ester compound represented by structural formula (1). Structural formula (1)

【0017】[0017]

【化1】 [Chemical 1]

【0018】本発明の電子材料用エポキシ樹脂組成物の
特徴は、高い耐熱性や低誘電特性を持ちながら、有機溶
剤に極めて高い溶解性を有する特異的な全芳香族活性エ
ステル、ジ(α−ナフチル)イソフタレート(B)を硬
化剤として含むことにある。
The characteristic feature of the epoxy resin composition for electronic materials of the present invention is that the specific wholly aromatic active ester, di (α-α), has a very high solubility in an organic solvent while having high heat resistance and low dielectric properties. Naphthyl) isophthalate (B) is included as a curing agent.

【0019】硬化剤としてジ(α−ナフチル)イソフタ
レート(B)を用いることにより、エポキシ樹脂組成物
を硬化させた際に、加水分解によって生じる遊離酸を極
力抑えることができるため、低誘電性を確保する上でに
有効であり、かつ該活性エステルはアルキレン鎖を含ま
ない全芳香族エステル化合物である為、耐熱性に優れ
る。本発明で言う「耐熱性」とは、ガラス転移温度が1
10℃以上で、線熱膨張係数が60×10-6(1/℃)
未満で、300℃の半田浴への浸漬試験に耐えうること
を指す。
By using di (α-naphthyl) isophthalate (B) as the curing agent, it is possible to suppress the free acid generated by hydrolysis when the epoxy resin composition is cured, so that the low dielectric constant is achieved. Is effective for ensuring the above-mentioned effect and the active ester is a wholly aromatic ester compound containing no alkylene chain, and therefore has excellent heat resistance. In the present invention, "heat resistance" means that the glass transition temperature is 1
Above 10 ℃, the coefficient of linear thermal expansion is 60 × 10 -6 (1 / ℃)
It means that it can withstand a solder bath immersion test at 300 ° C.

【0020】さらに、ジ(α−ナフチル)イソフタレー
トは、エポキシ樹脂および硬化促進剤を共に均質に溶解
させうる種々の有機溶媒、例えば、N−メチルピロリド
ン、N,N'−ジメチルホルムアミド、N,N'−ジメチ
ルアセトアミド、シクロヘキサノン、テトラヒドロフラ
ン、1,3−ジオキソラン、トルエン等の溶媒に対する
高い溶解性を有する。
Further, di (α-naphthyl) isophthalate can be used in various organic solvents such as N-methylpyrrolidone, N, N'-dimethylformamide, N, which can dissolve both the epoxy resin and the curing accelerator in a homogeneous manner. It has a high solubility in solvents such as N'-dimethylacetamide, cyclohexanone, tetrahydrofuran, 1,3-dioxolane, toluene.

【0021】すなわち、驚くべきことに、ジ(α−ナフ
チル)イソフタレートは25℃において、N−メチルピ
ロリドンに50重量%以上溶解し、N,N'−ジメチル
ホルムアミド、N,N'−ジメチルアセトアミド、シク
ロヘキサノン、テトラヒドロフラン等には40重量%以
上溶解する。
That is, surprisingly, di (α-naphthyl) isophthalate was dissolved in N-methylpyrrolidone in an amount of 50% by weight or more at 25 ° C. to give N, N′-dimethylformamide and N, N′-dimethylacetamide. , 40% by weight or more is dissolved in cyclohexanone, tetrahydrofuran and the like.

【0022】活性エステル基含有化合物の構成成分であ
るフェノール性水酸基を持つ化合物がβ−ナフトールで
ある場合や、多価カルボン酸を有する芳香族化合物がテ
レフタル酸やナフタレンジカルボン酸である場合には、
上述した有機溶剤に対する溶解度は10重量%以下に低
下する。このことから活性エステル基を2個持つ全芳香
族エステル化合物の中でも、イソフタル酸とα-ナフト
ールとからなるジ(α−ナフチル)イソフタレートは極
めて特異的に溶剤溶解性に優れる例外的化合物であるこ
とが明らかである。
When the compound having a phenolic hydroxyl group, which is a constituent of the active ester group-containing compound, is β-naphthol, or when the aromatic compound having a polycarboxylic acid is terephthalic acid or naphthalenedicarboxylic acid,
Solubility in the above-mentioned organic solvent decreases to 10% by weight or less. From this, among the wholly aromatic ester compounds having two active ester groups, di (α-naphthyl) isophthalate, which is composed of isophthalic acid and α-naphthol, is an exceptional compound which is extremely specific and excellent in solvent solubility. It is clear.

【0023】次にジ(α−ナフチル)イソフタレートの
製造方法について説明する。ジ(α−ナフチル)イソフ
タレートの合成法としては、無水酢酸法、界面重合法、
直接法等の従来公知の合成法が挙げられる。
Next, a method for producing di (α-naphthyl) isophthalate will be described. Examples of the synthesis method of di (α-naphthyl) isophthalate include acetic anhydride method, interfacial polymerization method,
Conventionally known synthetic methods such as the direct method can be mentioned.

【0024】例えば、無水酢酸法では、α-ナフトール
のフェノール性水酸基を過剰の無水酢酸によりアセチル
化した後、イソフタル酸と共に脱酢酸反応を行うことに
よりジ(α−ナフチル)イソフタレートを得る方法が挙
げられる。無水酢酸量としては十分なアセチル化を行う
ためにフェノール性水酸基と等モル以上が望ましい。
In the acetic anhydride method, for example, a method of obtaining di (α-naphthyl) isophthalate by acetylating the phenolic hydroxyl group of α-naphthol with an excess of acetic anhydride and then performing a deacetic reaction with isophthalic acid is carried out. Can be mentioned. The amount of acetic anhydride is preferably equimolar or more to the phenolic hydroxyl group for sufficient acetylation.

【0025】界面重合法では、イソフタル酸の酸塩化物
を含む有機相、α-ナフトールを含む水相を接触させて
ジ(α−ナフチル)イソフタレートを得る方法を挙げる
ことができる。有機相に用いる溶媒としては、イソフタ
ル酸の酸塩化物を溶解せしめる非水溶性の溶媒であり、
例えば、トルエン、ヘキサン、ジクロロメタン等が好ま
しい。
In the interfacial polymerization method, there can be mentioned a method in which an organic phase containing an acid chloride of isophthalic acid and an aqueous phase containing α-naphthol are brought into contact with each other to obtain di (α-naphthyl) isophthalate. The solvent used in the organic phase is a water-insoluble solvent that dissolves the acid chloride of isophthalic acid,
For example, toluene, hexane, dichloromethane and the like are preferable.

【0026】更に上記方法をはじめとする公知の方法で
合成されたジ(α−ナフチル)イソフタレートの純度を
高めるために、洗浄、再沈殿等の方法が用いられる。不
純物としては、モノマー成分やモノエステル体、ハロゲ
ンやアルカリ金属またはアルカリ土類金属の合計量とし
て、何れも200ppm以下であり、好ましくは100
ppm以下であり、更に好ましくは20ppm以下であ
る。これらの不純物は誘電正接や誘電率を高くする効果
を持つので、低誘電性電子材料用のエポキシ樹脂組成物
を製造する為には、出来るだけこれらの含量を少なくす
ることが重要である。
Further, in order to increase the purity of di (α-naphthyl) isophthalate synthesized by a known method including the above method, a method such as washing and reprecipitation is used. As impurities, the total amount of monomer components, monoesters, halogens, alkali metals or alkaline earth metals is 200 ppm or less, preferably 100 ppm or less.
ppm or less, more preferably 20 ppm or less. Since these impurities have the effect of increasing the dielectric loss tangent and the dielectric constant, it is important to reduce the content of these impurities as much as possible in order to produce an epoxy resin composition for low dielectric electronic materials.

【0027】具体的には、洗浄と沈殿工程では炭酸ソー
ダ、苛性ソーダ等を用いたアルカリ水洗浄や脱イオン水
洗浄を行い、またヘプタン、メタノール等のジ(α−ナ
フチル)イソフタレートの貧溶媒にて再沈殿処理を行っ
て、その後、さらに必要に応じて洗浄処理を行う等の方
法がある。
Specifically, in the washing and precipitation steps, washing with sodium carbonate, caustic soda or the like in alkaline water or washing with deionized water is carried out, and a poor solvent for di (α-naphthyl) isophthalate such as heptane or methanol is used. Re-precipitation treatment, and then a washing treatment if necessary.

【0028】本発明の電子材料用エポキシ樹脂組成物中
のジ(α−ナフチル)イソフタレート(B)の配合量
は、1分子中に2個以上のエポキシ基を有するエポキシ
樹脂(A)のエポキシ当量に対してジ(α−ナフチル)
イソフタレート(B)のエステル当量との比で0.3〜
1.5のジ(α−ナフチル)イソフタレート(B)を含
むことが好ましく、より好ましくは0.5〜1.2、更
に好ましくは0.8〜1.1のジ(α−ナフチル)イソ
フタレート(B)を含むことが好ましい。
The compounding amount of di (α-naphthyl) isophthalate (B) in the epoxy resin composition for electronic materials of the present invention is such that the epoxy resin (A) has two or more epoxy groups in one molecule. Di (α-naphthyl) for equivalent
The ratio with the ester equivalent of isophthalate (B) is 0.3-
It is preferable that the di (α-naphthyl) isophthalate (B) is included in an amount of 1.5, more preferably 0.5 to 1.2, and even more preferably 0.8 to 1.1. It is preferable to include phthalate (B).

【0029】ジ(α−ナフチル)イソフタレート(B)
の配合量が、エポキシ樹脂(A)のエポキシ当量に対し
て、エステル当量の比で0.3未満であると、エポキシ
樹脂の硬化が完全に行われないために好ましくなく、
1.5を越えると、十分低い誘電特性を有するエポキシ
樹脂硬化物とすることが困難であり好ましくない。
Di (α-naphthyl) isophthalate (B)
If the ratio of the ester equivalent to the epoxy equivalent of the epoxy resin (A) is less than 0.3, the epoxy resin is not completely cured, which is not preferable.
When it exceeds 1.5, it is difficult to obtain an epoxy resin cured product having sufficiently low dielectric properties, which is not preferable.

【0030】本発明においては、エポキシ樹脂硬化剤で
あるジ(α−ナフチル)イソフタレート(B)と共に硬
化促進剤(C)が用いられる。かかる硬化促進剤(C)
としては、エポキシ樹脂の一般的な硬化促進剤を用いる
ことができる。
In the present invention, the curing accelerator (C) is used together with the epoxy resin curing agent di (α-naphthyl) isophthalate (B). Such curing accelerator (C)
As the above, a general curing accelerator for epoxy resin can be used.

【0031】硬化促進剤(C)の具体例としては、2−
メチルイミダゾール、2−エチル−4−メチルイミダゾ
ール、1−ベンジル−2−メチルイミダゾール、2−ヘ
プタデシルイミダゾール、2−ウンデシルイミダゾール
などのイミダゾール化合物、トリフェニルホスフィン、
トリブチルホスフィンなどの有機ホスフィン化合物、ト
リメチルホスファイト、トリエチルホスファイトなどの
有機ホスファイト化合物、エチルトリフェニルホスホニ
ウムブロミド、テトラフェニルホスホニウムテトラフェ
ニルボレートなどのホスホニウム塩、
Specific examples of the curing accelerator (C) include 2-
Imidazole compounds such as methylimidazole, 2-ethyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 2-heptadecylimidazole, 2-undecylimidazole, triphenylphosphine,
Organic phosphine compounds such as tributylphosphine, trimethylphosphite, organic phosphite compounds such as triethylphosphite, phosphonium salts such as ethyltriphenylphosphonium bromide, tetraphenylphosphonium tetraphenylborate,

【0032】トリエチルアミン、トリブチルアミンなど
のトリアルキルアミン、4−ジメチルアミノピリジン、
ベンジルジメチルアミン、2,4,6−トリス(ジメチ
ルアミノメチル)フェノール、1,8ジアザビシクロ
(5,4,0)−ウンデセン−7(以下DBUと略称す
る)などのアミン化合物およびDBUとテレフタル酸や
2,6−ナフタレンジカルボン酸等との塩、テトラエチ
ルアンモニウムクロリド、テトラプロピルアンモニウム
クロリド、テトラブチルアンモニウムクロリド、テトラ
ブチルアンモニウムブロミド、テトラヘキシルアンモニ
ウムブロミド、ベンジルトリメチルアンモニウムクロリ
ドなどの第4級アンモニウム塩、
Trialkylamines such as triethylamine and tributylamine, 4-dimethylaminopyridine,
Amine compounds such as benzyldimethylamine, 2,4,6-tris (dimethylaminomethyl) phenol, 1,8 diazabicyclo (5,4,0) -undecene-7 (hereinafter abbreviated as DBU), DBU and terephthalic acid, Quaternary ammonium salts such as salts with 2,6-naphthalenedicarboxylic acid, tetraethylammonium chloride, tetrapropylammonium chloride, tetrabutylammonium chloride, tetrabutylammonium bromide, tetrahexylammonium bromide, benzyltrimethylammonium chloride,

【0033】3−フエニル−1,1−ジメチル尿素、3
−(4−メチルフエニル)−1,1−ジメチル尿素、ク
ロロフエニル尿素、3−(4−クロロフエニル)−1,
1−ジメチル尿素、3−(3,4−ジクロルフエニル)
−1,1−ジメチル尿素などの尿素化合物、水酸化ナト
リウム、水酸化カリウムなどのアルカリ、カリウムフェ
ノキシドやカリウムアセテートなどのクラウンエーテル
の塩等が挙げられ、これらを単独あるいは2種以上の混
合物として用いることができる。これらの中でもイミダ
ゾール化合物が好ましく用いられる。
3-phenyl-1,1-dimethylurea, 3
-(4-Methylphenyl) -1,1-dimethylurea, chlorophenylurea, 3- (4-chlorophenyl) -1,
1-dimethylurea, 3- (3,4-dichlorophenyl)
Examples thereof include urea compounds such as -1,1-dimethylurea, alkalis such as sodium hydroxide and potassium hydroxide, and salts of crown ethers such as potassium phenoxide and potassium acetate. These are used alone or as a mixture of two or more kinds. be able to. Among these, the imidazole compound is preferably used.

【0034】硬化促進剤(C)の配合量としては、エポ
キシ樹脂(A)100重量部に対して、0.001〜
5.0重量部である。0.001重量部未満では硬化反
応が遅く、5.0重量部を越えると保存安定性が低下
し、またエポキシ樹脂の自己重合が優先されるといった
問題が生じ得る。
The compounding amount of the curing accelerator (C) is 0.001 to 100 parts by weight of the epoxy resin (A).
It is 5.0 parts by weight. If it is less than 0.001 part by weight, the curing reaction will be slow, and if it exceeds 5.0 parts by weight, the storage stability will be lowered, and the self-polymerization of the epoxy resin will be a priority.

【0035】本発明のエポキシ樹脂組成物を使用して硬
化物を得る方法としては、特に限定されず公知慣用の方
法が挙げられる。例えば、本発明のエポキシ樹脂組成物
を均一混合し、加熱溶融させた後、成型して硬化物を得
る方法やエポキシ樹脂組成物を溶剤に溶解してワニスと
した後、塗布・注入・あるいはガラス布基材に含浸し、
樹脂の予備硬化と溶剤除去を行って、再度加圧加熱成型
する方法などである。
The method for obtaining a cured product using the epoxy resin composition of the present invention is not particularly limited, and known and commonly used methods can be mentioned. For example, a method of uniformly mixing the epoxy resin composition of the present invention, heating and melting, and molding to obtain a cured product, or dissolving the epoxy resin composition in a solvent to form a varnish, and then applying, pouring, or glass Impregnate the cloth substrate,
For example, the resin may be pre-cured and the solvent may be removed, and the resin may be heated and molded again.

【0036】具体的方法を挙げれば、エポキシ樹脂積層
板の製造法として、エポキシ樹脂(A)とジ(α−ナフ
チル)イソフタレート(B)および、硬化促進剤(C)
に溶剤を加えたワニスを調製し、次いで、ガラス布に含
浸し、160℃で5分間乾燥してBステージ(半硬化)
のプリプレグを製造する。該プリプレグの片面または両
面に金・銅・アルミ等の金属箔を付し、4〜8枚重ね、
170℃、3MPaの条件で1時間加圧成形することに
より、エポキシ樹脂基板または積層板を得る方法があ
る。
More specifically, as a method for producing an epoxy resin laminate, an epoxy resin (A), di (α-naphthyl) isophthalate (B), and a curing accelerator (C) are used.
Prepare a varnish with solvent added to it, then impregnate it with glass cloth and dry at 160 ° C for 5 minutes to B stage (semi-cured)
To manufacture prepregs. A metal foil of gold, copper, aluminum or the like is attached to one or both sides of the prepreg, and 4 to 8 sheets are stacked,
There is a method of obtaining an epoxy resin substrate or a laminated plate by pressure molding for 1 hour at 170 ° C. and 3 MPa.

【0037】本発明のエポキシ樹脂組成物を溶解させる
溶剤としては、エポキシ樹脂と活性エステル基含有芳香
族化合物および硬化促進剤を共に均質に溶解させうる各
種有機溶媒が用いられる。
As the solvent for dissolving the epoxy resin composition of the present invention, various organic solvents capable of uniformly dissolving the epoxy resin, the active ester group-containing aromatic compound and the curing accelerator together are used.

【0038】用いる溶媒は、用いるエポキシ樹脂の種類
によって異なり、一概には規定できないが、一般に、N
−メチルピロリドン、N−メチルホルムアルデヒド、
N,N'−ジメチルホルムアミド、N,N'−ジメチルア
セトアミドなどのアミド系溶媒、アセトン、メチルエチ
ルケトン、メチルイソブチルケトン、シクロヘキサノン
などのケトン系溶媒、テトラヒドロフラン、1,3−ジ
オキソラン、アニソールなどのエーテル系溶媒、トルエ
ン、キシレンなどの芳香族炭化水素系溶媒、エチレング
ルコールモノメチルエーテル、エチレングリコールモノ
ブチルエーテルなどのモノエーテルグリコール系溶媒な
どが挙げられる。
The solvent used depends on the type of epoxy resin used and cannot be specified unconditionally, but in general, N
-Methylpyrrolidone, N-methylformaldehyde,
Amide solvents such as N, N'-dimethylformamide and N, N'-dimethylacetamide, ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone, ether solvents such as tetrahydrofuran, 1,3-dioxolane and anisole , An aromatic hydrocarbon solvent such as toluene and xylene, and a monoether glycol solvent such as ethylene glycol monomethyl ether and ethylene glycol monobutyl ether.

【0039】これらの溶媒は、1種または2種以上の混
合物として用いても良い。従って、エポキシ樹脂硬化剤
の溶剤溶解性は樹脂組成物の塗工乾燥によるシート、積
層板、樹脂付き銅箔の製造や、クロス、不織布等への含
浸や、他ポリマーとのブレンドや、充填剤の溶液状態で
の混練りに極めて重要である。
These solvents may be used alone or as a mixture of two or more. Therefore, the solvent solubility of the epoxy resin curing agent is the production of sheets, laminates, resin-coated copper foil by coating and drying the resin composition, impregnation into cloth, non-woven fabric, etc., blending with other polymers, and fillers. Is extremely important for kneading in the solution state.

【0040】本発明のジ(α−ナフチル)イソフタレー
トをエポキシ樹脂の硬化剤として用いると、エポキシ基
の開環と共にジ(α−ナフチル)イソフタレートのエス
テル基が反応し、より極性の低いエステル基が生成して
水酸基を生成しない。即ち、エポキシ樹脂硬化物の吸水
特性が良好になると共に、低誘電性、即ち、低誘電率、
低誘電正接となる。また、ジ(α−ナフチル)イソフタ
レートは芳香環のみを含み、アルキレン鎖を含有しない
為に高耐熱性であり、さらに全芳香族エステルとして
は、驚くほど特異的に高い有機溶剤への溶解度を有し、
エポキシ樹脂との混合が容易で、さらにエポキシ樹脂と
混合した電子材料用エポキシ樹脂組成物は優れた加工性
を有する。
When the di (α-naphthyl) isophthalate of the present invention is used as a curing agent for an epoxy resin, the ester group of di (α-naphthyl) isophthalate reacts with the ring opening of the epoxy group, resulting in a less polar ester. A group is formed and a hydroxyl group is not formed. That is, the epoxy resin cured product has good water absorption properties, and also has a low dielectric property, that is, a low dielectric constant,
It has a low dielectric loss tangent. Further, di (α-naphthyl) isophthalate has high heat resistance because it contains only an aromatic ring and does not contain an alkylene chain, and as a wholly aromatic ester, it has a surprisingly high solubility in an organic solvent. Have,
The epoxy resin composition for electronic materials, which is easily mixed with an epoxy resin and further mixed with an epoxy resin, has excellent processability.

【0041】本発明の電子材料用エポキシ樹脂組成物は
従来のエポキシ樹脂に比べ、低誘電性、特に誘電正接の
低い硬化物を得ることができ、プリント基板用樹脂、積
層板用樹脂、電気絶縁用樹脂、封止剤用樹脂、各種接着
剤用樹脂等の用途に有効に用いることができ、また必要
に応じて、ガラス、アラミド、ポリエステルなどのクロ
スや不織布などの基材、あるいはシリカやマイカなどの
充填剤を含んだ形で、プリント配線基板、フレキシブル
プリント配線基板、ビルドアップの層間絶縁材用の融着
フィルム、コート材、樹脂付き銅箔等の用途に有効に用
いることができる。
The epoxy resin composition for electronic materials of the present invention can obtain a cured product having a low dielectric constant, particularly a low dielectric loss tangent, as compared with the conventional epoxy resin. It can be effectively used for applications such as resins for resins, resins for sealants, and resins for various adhesives, and if necessary, substrates such as glass, aramid, polyester, and other cloths and nonwoven fabrics, or silica and mica. In a form containing a filler such as, it can be effectively used for applications such as a printed wiring board, a flexible printed wiring board, a fusion film for an interlayer insulating material for build-up, a coating material, and a copper foil with resin.

【0042】[0042]

【実施例】以下に実施例を用いて、本発明を更に詳細に
説明するが、もとより本発明は、これらの範囲に限定さ
れるものではない。
The present invention will be described in more detail with reference to the following examples, but the present invention is not limited to these ranges.

【0043】先ずジ(α−ナフチル)イソフタレート
(IAAN)の合成例を示す。 <合成例1>(無水酢酸法によるの合成) 撹拌棒、冷却管、窒素導入管を備えた4つ口セパラブル
フラスコ中に、イソフタル酸(エイ・ジイ・インタナシ
ョナルケミカル株式会社製)0.2モル(33.23
g)と、α−ナフトール(スガイ化学株式会社製)0.
4モル(57.67g)および無水酢酸(和光純薬工業
株式会社製)0.48モル(49.00g)を入れ、3
0分間窒素を流通し系内を窒素で置換した。
First, a synthesis example of di (α-naphthyl) isophthalate (IAAN) is shown. <Synthesis Example 1> (Synthesis by acetic anhydride method) Isophthalic acid (manufactured by AJ International Chemical Co., Ltd.) was added to a 4-neck separable flask equipped with a stirring rod, a cooling tube, and a nitrogen introducing tube. 2 moles (33.23
g) and α-naphthol (manufactured by Sugai Chemical Co., Ltd.)
Add 4 mol (57.67 g) and acetic anhydride (manufactured by Wako Pure Chemical Industries, Ltd.) 0.48 mol (49.00 g), and add 3
Nitrogen was passed for 0 minutes to replace the inside of the system with nitrogen.

【0044】次いで、窒素を流通しながら撹拌下に昇温
し、145℃にて3時間保持しα−ナフトールの水酸基
のアセチル化を行った。1H−NMRにより水酸基がほ
ぼアセチル化していることを確認した。更に、昇温し2
30℃となったところで1時間保持し、その後、徐々に
250℃まで3時間かけ昇温し脱酢酸反応を行いエステ
ル化反応を行った。
Then, the temperature was raised with stirring while flowing nitrogen, and the temperature was maintained at 145 ° C. for 3 hours to acetylate the hydroxyl group of α-naphthol. It was confirmed by 1H-NMR that the hydroxyl groups were almost acetylated. Furthermore, the temperature is raised to 2
When the temperature reached 30 ° C., the temperature was maintained for 1 hour, and then the temperature was gradually raised to 250 ° C. over 3 hours to carry out a deacetic acid reaction to carry out an esterification reaction.

【0045】その後、反応物を取り出して粉砕し、沸騰
メタノールにて2回洗浄し、未反応モノマーおよび酢酸
を除去した。60℃にて10時間真空乾燥することによ
り、ジ(α−ナフチル)イソフタレート(IAAN)6
7.0gを得た。得られたジ(α−ナフチル)イソフタ
レート(IAAN)のGPC測定を行い、エステル化率
を測定すると、97.4%であった。
Thereafter, the reaction product was taken out, pulverized and washed twice with boiling methanol to remove unreacted monomers and acetic acid. By vacuum drying at 60 ° C. for 10 hours, di (α-naphthyl) isophthalate (IAAN) 6 was obtained.
7.0 g was obtained. The obtained di (α-naphthyl) isophthalate (IAAN) was subjected to GPC measurement and the esterification rate was measured to be 97.4%.

【0046】<合成例2>(界面重合法による合成) 窒素導入管を備えた2Lのセパラブルフラスコに蒸留水
900mlに水酸化ナトリウム0.5833モル(2
3.33g)を入れ、窒素導入管より窒素を十分にバブ
リングさせ、蒸留水中および反応系内の酸素を除去し
た。そこへ、α−ナフトール0.54モル(77.85
g)を1時間かけて溶解させた。その後、60℃まで昇
温した。別のフラスコにトルエン600mlを入れ、イ
ソフタル酸クロライド(東京化成工業株式会社製)0.
27モル(54.82g)を溶解させた。このイソフタ
ル酸クロライド溶液を60℃に昇温しファードラー翼に
て300回転で撹拌しているα-ナフトール溶液中に1
5秒で滴下し、そのままの回転数で4時間保持した。
<Synthesis Example 2> (Synthesis by interfacial polymerization method) In a 2 L separable flask equipped with a nitrogen introducing tube, 900 ml of distilled water and 0.5833 mol of sodium hydroxide (2
3.33 g) was added thereto, and nitrogen was sufficiently bubbled through the nitrogen introduction tube to remove oxygen in distilled water and the reaction system. There, 0.54 mol of α-naphthol (77.85
g) was allowed to dissolve for 1 hour. Then, it heated up to 60 degreeC. 600 ml of toluene was placed in another flask, and isophthalic acid chloride (manufactured by Tokyo Chemical Industry Co., Ltd.) was used.
27 mol (54.82 g) were dissolved. The isophthalic acid chloride solution was heated to 60 ° C., and 1 was added to the α-naphthol solution which was stirred at 300 rpm with a Feddler blade.
The solution was dropped in 5 seconds and kept at the same rotation speed for 4 hours.

【0047】反応終了後、静置分液し水相を取り除い
た。トルエン相を0.5%炭酸ソーダ水にて洗浄30分
と静置分液とを3回繰り返した。その後、脱イオン水に
て洗浄30分と静置分液とを3回繰り返した。その後、
昇温してトルエンを400ml程度除去し濃縮した後、
ヘプタン600mlを15秒で滴下し、ジ(α−ナフチ
ル)イソフタレートを析出させた。これを濾過して、3
00mlのメタノールで30分室温にて洗浄し、濾過−
乾燥によりジ(α−ナフチル)イソフタレート106g
を得た。エステル化率は99.8%であった。
After the reaction was completed, the mixture was allowed to stand still and the aqueous phase was removed. The toluene phase was washed with 0.5% sodium carbonate water for 30 minutes and the stationary separation was repeated 3 times. Then, washing with deionized water for 30 minutes and standing liquid separation were repeated 3 times. afterwards,
After raising the temperature to remove about 400 ml of toluene and concentrating it,
600 ml of heptane was added dropwise over 15 seconds to precipitate di (α-naphthyl) isophthalate. Filter this, 3
Wash with 00 ml of methanol for 30 minutes at room temperature and filter-
106 g of di (α-naphthyl) isophthalate by drying
Got The esterification rate was 99.8%.

【0048】<全芳香族活性エステル基含有化合物の各
種溶媒に対する溶解性>25℃における各種溶媒に対す
る活性エステルの溶解性を評価し、結果を表1に示し
た。
<Solubility of All-Aromatic Active Ester Group-Containing Compound in Various Solvents> Solubility of active ester in various solvents at 25 ° C. was evaluated, and the results are shown in Table 1.

【0049】[0049]

【表1】 [Table 1]

【0050】表中の記号は各々下記を表す。 IAAN:ジ(α−ナフチル)イソフタレート TAAN:ジ(α−ナフチル)テレフタレート IABN:ジ(β−ナフチル)イソフタレート TABN:ジ(β−ナフチル)テレフタレート 14NDAAN:1,4−ナフタレンジカルボン酸ジ(α−ナ
フチル)エステル 26NDAAN:2.6−ナフタレンジカルボン酸ジ(α−ナ
フチル)エステル TRAN:トリメリット酸トリ(α−ナフチル)エステル TMAN:トリメシン酸トリ(α−ナフチル)エステル
The symbols in the table represent the following. IAAN: Di (α-naphthyl) isophthalate TAAN: Di (α-naphthyl) terephthalate IABN: Di (β-naphthyl) isophthalate TABN: Di (β-naphthyl) terephthalate 14NDAAN: 1,4-naphthalenedicarboxylic acid di (α) -Naphthyl) ester 26NDAAN: 2.6-naphthalenedicarboxylic acid di (α-naphthyl) ester TRAN: trimellitic acid tri (α-naphthyl) ester TMAN: trimesic acid tri (α-naphthyl) ester

【0051】<実施例1〜4、比較例1〜4>表2に示
す配合量で、エポキシ樹脂、活性エステル基含有化合
物、硬化促進剤および溶媒を配合してワニスを調製し
た。この時、使用した活性エステルIAAN(ジ(α−
ナフチル)イソフタレート)は合成例2で合成したもの
で、不純物含量の測定結果は、フェノール性水酸基20
ppm以下、Naイオン7ppm、Clイオン11pp
mであった。
<Examples 1 to 4 and Comparative Examples 1 to 4> Epoxy resins, active ester group-containing compounds, curing accelerators and solvents were mixed in the amounts shown in Table 2 to prepare varnishes. At this time, the active ester IAAN (di (α-
Naphthyl) isophthalate) was synthesized in Synthesis Example 2, and the measurement result of the impurity content was 20
ppm or less, Na ion 7ppm, Cl ion 11pp
It was m.

【0052】調製したワニスをアルミニウム容器中に塗
布し50℃で溶媒除去を行った後、170℃のホットプ
レート上でBステージ化(半硬化)を行い、更なる溶媒
除去と予備硬化を行った。その後、アルミニウム容器か
ら剥がし取り粉末化した。この粉末を用いて170℃、
3MPaの条件で1時間加圧成形することにより、エポ
キシ樹脂硬化物を得た。更に190℃減圧下、6時間硬
化を行った。
The prepared varnish was applied to an aluminum container, the solvent was removed at 50 ° C., and then B stage (semi-curing) was performed on a hot plate at 170 ° C. to further remove the solvent and pre-cure. . Then, it was peeled off from the aluminum container and powdered. 170 ℃ using this powder,
An epoxy resin cured product was obtained by pressure molding for 1 hour under the condition of 3 MPa. Further, it was cured at 190 ° C. under reduced pressure for 6 hours.

【0053】実施例1〜4および比較例1〜4で得られ
たエポキシ樹脂硬化物のガラス転移温度(Tg)、誘電
特性、線熱膨張係数、はんだ耐熱性、銅箔ピール強度を
下記の方法で評価した。
The glass transition temperature (Tg), dielectric properties, linear thermal expansion coefficient, solder heat resistance and copper foil peel strength of the epoxy resin cured products obtained in Examples 1 to 4 and Comparative Examples 1 to 4 were measured by the following methods. It was evaluated by.

【0054】(ガラス転移温度(Tg))DMS(セイ
コー電子工業株式会社製DMS200:動的粘弾性測
定)により1Hzでのtanδのピークとして測定した。
(Glass transition temperature (Tg)) It was measured as a peak of tan δ at 1 Hz by DMS (DMS200 manufactured by Seiko Instruments Inc .: dynamic viscoelasticity measurement).

【0055】(誘電特性)JIS−C−6481に準拠
してHP4291B RFインピーダンス/マテリアル
アナライザ(アジレント・テクノロジー株式会社製)に
より、1GHzでの誘電率および誘電正接を評価した。
(Dielectric Property) The dielectric constant and dielectric loss tangent at 1 GHz were evaluated by an HP4291B RF impedance / material analyzer (manufactured by Agilent Technologies Co., Ltd.) according to JIS-C-6481.

【0056】(線熱膨張係数)TMA(セイコー電子工
業株式会社製TMA/SS120C:熱機械分析測定)
により、室温付近から50℃付近までの範囲での硬化物
の膨張から評価した。
(Linear coefficient of thermal expansion) TMA (TMA / SS120C manufactured by Seiko Instruments Inc .: thermomechanical analysis measurement)
Was evaluated from the expansion of the cured product in the range from around room temperature to around 50 ° C.

【0057】(はんだ耐熱性)JIS−C−6481に
準拠して、300℃のはんだ浴に120秒間浸漬し、試
験片の状態を目視により評価した。目視により、膨れ、
割れ等がないものを○、膨れ、割れ等が発生したものを
×とした。
(Solder Heat Resistance) According to JIS-C-6481, the state of the test piece was visually evaluated by immersing it in a solder bath at 300 ° C. for 120 seconds. Swelling,
The case where there was no crack or the like was marked with ◯, and the case where blistering or cracking occurred was marked with x.

【0058】(銅箔ピール強度)JIS−C−6481
に準拠して、オートグラフ(株式会社島津製作所製、A
GS−H)により、エポキシ樹脂組成物と銅箔(12μ
m厚、古河サーキットホイル株式会社製)を用い、60
×40×2mmの銅張り積層板により評価を行った。こ
れらの評価結果を表2と3に示した。
(Copper foil peel strength) JIS-C-6481
Autograph (Shimadzu Corporation, A
By GS-H), epoxy resin composition and copper foil (12μ
60 m thick, manufactured by Furukawa Circuit Foil Co., Ltd.
The evaluation was performed using a copper-clad laminate of × 40 × 2 mm. The evaluation results are shown in Tables 2 and 3.

【0059】[0059]

【表2】 [Table 2]

【0060】[0060]

【表3】 [Table 3]

【0061】表中の記号は各々下記を表す。 EPICLON HP−7200H:ジシクロペンタジ
エン型エポキシ樹脂(大日本インキ化学工業株式会社、
エポキシ当量280) エピコート YX−4000:ビフェニル型エポキシ樹
脂(油化シェルエポキシ株式会社、エポキシ当量18
8) EPICLON N−660:クレゾールノボラック型
エポキシ樹脂(大日本インキ化学工業株式会社製、エポ
キシ当量210)
The symbols in the table represent the following respectively. EPICLON HP-7200H: dicyclopentadiene type epoxy resin (Dainippon Ink and Chemicals, Inc.
Epoxy equivalent 280) Epicoat YX-4000: Biphenyl type epoxy resin (Yukaka Shell Epoxy Co., Ltd., epoxy equivalent 18
8) EPICLON N-660: Cresol novolac type epoxy resin (Dainippon Ink and Chemicals, Inc., epoxy equivalent 210)

【0062】EPICLON 152:臭素化エポキシ
樹脂(大日本インキ化学工業株式会社製、エポキシ当量
363、臭素量=48%) フェノライト TD−2090:ノボラック型フェノー
ル樹脂(大日本インキ化学工業株式会社製、OH当量1
05) EPICLON B−650:酸無水物型エポキシ樹脂
硬化剤(大日本インキ化学工業株式会社製、酸無水物当
量168) 2E4MZ:2−エチル−4−メチルイミダゾール BuNBr:テトラ−n−ブチルアンモニウムブロミ
EPICLON 152: Brominated epoxy resin (manufactured by Dainippon Ink and Chemicals, Inc., epoxy equivalent 363, bromine content = 48%) Phenolite TD-2090: Novolac type phenolic resin (manufactured by Dainippon Ink and Chemicals, Inc., OH equivalent 1
05) EPICLON B-650: Acid anhydride type epoxy resin curing agent (manufactured by Dainippon Ink and Chemicals, Inc., acid anhydride equivalent 168) 2E4MZ: 2-ethyl-4-methylimidazole Bu 4 NBr: tetra-n-butyl. Ammonium bromide

【0063】<実施例5>実施例3のワニスを福田金属
CF−T9電解銅箔(12μm厚)に塗工後、40℃で
10分、さらに120℃で10分乾燥し、さらにもう一
度塗工−乾燥を繰り返し、厚み50μmの樹脂付き銅箔
を好適に得た。この樹脂付き銅箔4枚を170℃、3M
Paにて加圧成形して積層板を得た。これは低誘電性ビ
ルドアップ材として有用であった。
Example 5 The varnish of Example 3 was applied to Fukuda Metal CF-T9 electrolytic copper foil (thickness of 12 μm), dried at 40 ° C. for 10 minutes, further dried at 120 ° C. for 10 minutes, and coated again. -Drying was repeated to suitably obtain a resin-coated copper foil having a thickness of 50 µm. 4 sheets of copper foil with resin at 170 ° C, 3M
A laminated plate was obtained by pressure molding at Pa. This was useful as a low dielectric buildup material.

【0064】表1〜3から、特公平4−8444号公報
に開示されているアジピン酸ジ(ニトロフェニル)エス
テルやセバシン酸ジ(チオフェニル)エステルは溶剤溶
解性は優れているものの、アルキレン鎖がある為か耐熱
性が悪く、また、1GHzで1.0×10−2未満の誘
電正接や3.2以下の誘電率等の低誘電特性も得難いこ
と、またイソフタル酸ジ(チオベンゾチアジル)エステ
ルは全芳香族であり、溶剤溶解性が悪いことが明らかで
ある。
From Tables 1 to 3, the adipic acid di (nitrophenyl) esters and sebacic acid di (thiophenyl) esters disclosed in Japanese Examined Patent Publication No. 4-8444 have excellent solvent solubility, but have an alkylene chain. Probably because of this, heat resistance is poor, and it is also difficult to obtain low dielectric properties such as a dielectric loss tangent of less than 1.0 × 10 −2 at 1 GHz and a dielectric constant of 3.2 or less, and di (thiobenzothiazyl) isophthalate. It is clear that the ester is wholly aromatic and has poor solvent solubility.

【0065】一方、本発明の硬化剤ジ(α−ナフチル)
イソフタレートは溶剤溶解性に優れるばかりでなく、ジ
(α−ナフチル)イソフタレートをエポキシ樹脂の硬化
剤として用いたエポキシ樹脂組成物およびそれから得ら
れる硬化物は、優れた接着性、耐はんだ性、硬化性を有
すると共に、低い誘電率と誘電正接を達成できることが
明らかである。
On the other hand, the curing agent di (α-naphthyl) of the present invention
Not only is isophthalate excellent in solvent solubility, an epoxy resin composition using di (α-naphthyl) isophthalate as a curing agent for an epoxy resin and a cured product obtained therefrom have excellent adhesiveness, solder resistance, and It is clear that it has curability and can achieve a low dielectric constant and dielectric loss tangent.

【0066】[0066]

【発明の効果】本発明は、優れた耐熱性および低誘電性
に加え、優れた溶剤溶解性を有しエポキシ樹脂との混合
が容易な活性エステル化合物を硬化剤として含む、塗工
乾燥や無機材への含浸が容易な電子材料用エポキシ樹脂
組成物、その硬化物から成る優れた低誘電性、接着性お
よび耐熱性とを有する、電気・電子産業、通信機器産業
等の幅広い分野で有用な低誘電性電子材料、および該低
誘電性電子材料から成る例えば、シートと積層体を提供
することができる。
INDUSTRIAL APPLICABILITY The present invention contains, as a curing agent, an active ester compound which has excellent heat resistance and low dielectric property, and also has excellent solvent solubility and is easily mixed with an epoxy resin. Epoxy resin composition for electronic materials that can be easily impregnated into equipment, and has excellent low dielectric properties, adhesiveness and heat resistance composed of its cured product, and is useful in a wide range of fields such as the electric / electronic industry and communication equipment industry. A low dielectric electronic material and, for example, a sheet and a laminate made of the low dielectric electronic material can be provided.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) H01B 3/40 H01B 3/40 C G 17/56 17/56 L // C08L 63:00 C08L 63:00 C (72)発明者 高橋 勝治 千葉県佐倉市染井野5−21−2 Fターム(参考) 4F071 AA42 AC10 AE02 AF05 AF40 AF45 AH12 AH13 BB02 BC01 BC02 4F100 AB17B AK53A BA02 BA07 GB43 JG05A JJ03 4J036 AA01 AC01 AD01 AD07 AD08 AF06 AJ08 DA02 DA04 DB23 DC02 DC25 DC41 DD07 JA08 5G305 AA06 AA14 AB10 AB24 AB36 BA09 BA18 CA15 CB08 CD08 CD12 5G333 AA03 AB12 AB21 CB12 CB19 DA04 DA11 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) H01B 3/40 H01B 3/40 CG 17/56 17/56 L // C08L 63:00 C08L 63:00 C (72) Inventor Katsuji Takahashi 5-21-2 Someino, Sakura City, Chiba Prefecture 4F071 AA42 AC10 AE02 AF05 AF40 AF45 AH12 AH13 BB02 BC01 BC02 4F100 AB17B AK53A BA02 BA07 GB43 JG05A JJ03 4J036 AA01 AC01 AD01 AD07 AD07 AD07 AD07 AF06 AJ08 DA02 DA04 DB23 DC02 DC25 DC41 DD07 JA08 5G305 AA06 AA14 AB10 AB24 AB36 BA09 BA18 CA15 CB08 CD08 CD12 5G333 AA03 AB12 AB21 CB12 CB19 DA04 DA11

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 1分子中に2個以上のエポキシ基を有す
るエポキシ樹脂(A)、ジ(α−ナフチル)イソフタレ
ート(B)および硬化促進剤(C)を必須成分とする電
子材料用エポキシ樹脂組成物。
1. An epoxy for electronic materials, which comprises an epoxy resin (A) having two or more epoxy groups in one molecule, di (α-naphthyl) isophthalate (B) and a curing accelerator (C) as essential components. Resin composition.
【請求項2】 1分子中に2個以上のエポキシ基を有す
るエポキシ樹脂(A)のエポキシ当量に対してジ(α−
ナフチル)イソフタレート(B)のエステル当量との比
で0.3〜1.5のジ(α−ナフチル)イソフタレート
(B)を含み、かつエポキシ樹脂(A)100重量部に
対して、0.001〜5.0重量部の硬化促進剤(C)
を含む請求項1に記載の電子材料用エポキシ樹脂組成
物。
2. Di (α-based on the epoxy equivalent of the epoxy resin (A) having two or more epoxy groups in one molecule.
It contains 0.3 to 1.5 of di (α-naphthyl) isophthalate (B) in a ratio with the ester equivalent of naphthyl) isophthalate (B), and is 0 based on 100 parts by weight of the epoxy resin (A). 0.001 to 5.0 parts by weight of a curing accelerator (C)
The epoxy resin composition for electronic materials according to claim 1, which comprises:
【請求項3】 1分子中に2個以上のエポキシ基を持つ
エポキシ樹脂(A)がクレゾールノボラック型エポキシ
樹脂、フェノールノボラック型エポキシ樹脂、ナフトー
ル変性ノボラック型エポキシ樹脂、ビスフェノール型エ
ポキシ樹脂、ビフェニル型エポキシ樹脂、トリフェニル
型エポキシ樹脂、テトラフェニル型エポキシ樹脂、ジシ
クロペンタジエン型エポキシ樹脂、ナフタレン型エポキ
シ樹脂、および臭素化エポキシ樹脂からなる群から選ば
れるエポキシ当量が100〜1000(g/eq)であ
る請求項1に記載の電子材料用エポキシ樹脂組成物。
3. An epoxy resin (A) having two or more epoxy groups in one molecule is a cresol novolac type epoxy resin, a phenol novolac type epoxy resin, a naphthol modified novolac type epoxy resin, a bisphenol type epoxy resin, a biphenyl type epoxy resin. The epoxy equivalent selected from the group consisting of resin, triphenyl type epoxy resin, tetraphenyl type epoxy resin, dicyclopentadiene type epoxy resin, naphthalene type epoxy resin, and brominated epoxy resin is 100 to 1000 (g / eq). The epoxy resin composition for electronic materials according to claim 1.
【請求項4】 1分子中に2個以上のエポキシ基を有す
るエポキシ樹脂(A)、ジ(α−ナフチル)イソフタレ
ート(B)および硬化促進剤(C)を必須成分とする電
子材料用エポキシ樹脂組成物の硬化物から成る、1GH
zで1.0×10−2未満の誘電正接を有する低誘電性
電子材料。
4. An epoxy for electronic materials, which comprises an epoxy resin (A) having two or more epoxy groups in one molecule, di (α-naphthyl) isophthalate (B) and a curing accelerator (C) as essential components. 1GH consisting of a cured product of a resin composition
A low dielectric electronic material having a dielectric loss tangent of less than 1.0 × 10 −2 in z.
【請求項5】 1GHzにおける誘電率が3.2以下で
ある請求項4に記載の低誘電性電子材料。
5. The low dielectric electronic material according to claim 4, which has a dielectric constant of 3.2 or less at 1 GHz.
【請求項6】 残留フェノール性水酸基の含有率が20
0ppm以下であり、アルカリ金属、アルカリ土類金属
および遊離ハロゲンの含有率の合計が250ppm以下
であり、1GHzにおける誘電正接が4.0×10−3
以下である請求項4に記載の低誘電性電子材料。
6. The residual phenolic hydroxyl group content is 20.
0 ppm or less, the total content of alkali metal, alkaline earth metal and free halogen is 250 ppm or less, and the dielectric loss tangent at 1 GHz is 4.0 × 10 −3.
The low dielectric electronic material according to claim 4, which is:
【請求項7】 1GHzにおける誘電率が3.0以下で
ある請求項6に記載の低誘電性電子材料。
7. The low dielectric electronic material according to claim 6, which has a dielectric constant of 3.0 or less at 1 GHz.
【請求項8】 請求項4に記載の低誘電性電子材料から
成るシート。
8. A sheet made of the low dielectric electronic material according to claim 4.
【請求項9】 請求項8に記載のシートの片面または両
面に金属箔を有する銅張り積層板。
9. A copper-clad laminate having a metal foil on one side or both sides of the sheet according to claim 8.
JP2001276086A 2001-09-12 2001-09-12 Epoxy resin composition for electronic material and low dielectric electronic material Expired - Lifetime JP4815725B2 (en)

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