JP2002032112A - Line pacemaker system, control method therefor, and recording medium therefor - Google Patents

Abstract

(57) [Summary] [Problem] To create a flexible process plan corresponding to multivariate production in a line pacemaker system that shows the results of a production plan on a production line and manages the progress of the production line. Provided is a technology for realizing a line pacemaker system for quickly generating progress data and a control method thereof. SOLUTION: An installation terminal is arranged in each production work area of the production line, and is connected to a progress terminal via an intranet laid in the company. Also, in each work area of the production line, a detection mechanism for detecting the introduction of the product and further identifying the type of the product, unit information, etc., is arranged,
Collect time data of work start and end without any special operation of the operator. Further, a control program for the line pacemaker system that defines the control procedure is stored in a computer-readable recording medium.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a line pacemaker system which shows the results of a production plan on a production line and manages the progress of the production line, and creates a flexible process plan corresponding to multivariate production. The present invention relates to a technology for realizing a line pacemaker system for generating progress data quickly and realizing a control procedure of a line pacemaker system for generating work progress data without a special operation by a worker. It is. Further, the present invention relates to a computer-readable recording medium for storing the control method of the line pacemaker system.

[0002]

2. Description of the Related Art A work process for producing a product is subdivided and arranged along a production line, and a product line is sequentially transported to the production line, and a repetitive operation is performed by a production method suitable for small-quantity mass production. It goes without saying that there is something. By executing the above-mentioned low-mix high-volume production, products of stable quality can be supplied at low prices.

[0003] However, it is often difficult to satisfy the detailed requirements of each of the products produced by the above-mentioned small-volume mass production, even if the general requirements of the customer can be satisfied. Therefore, in order to frequently respond to the specifications requested by the customer and supply the products at the delivery date requested by the customer, there is a method of changing from the small-quantity mass production to the multi-variable production.

In order to construct a production line corresponding to the above-mentioned multi-variable production, it is necessary to consider a setup change time in each process in addition to a process time for actually producing a product.

[0005] Here, the definitions applied to the following terms according to the present invention and the technical background thereof will be described.
Clarify the concept involved.

[0006] The priority plan refers to a part of a production plan for producing a product, which relates to a product to be preferentially executed. For example, a customer may designate a product for which a specific specification and delivery date is specified to the production line as a product for which a specific product specification has been designated in a normal production plan. Often instructed to do so.

[0007] The standard time refers to a standard work time when a specific production worker performs a production operation relating to a specific product in a specific production process. The standard time is used as basic data. As a matter of course, the standard time is set based on the actual time when the production work is repeatedly executed, and varies depending on the work environment and the skill level of the worker.

[0008] Retirement means that the production operation cannot be continued due to some kind of trouble occurring during the production process, and the above-mentioned operation is terminated to temporarily remove the target product from the production line. Say. After the retired product is removed from the production line, it is restored to the production line again after repairing the cause of the failure in an appropriate operation process. At this time, the production line may have a different process organization from that of the normal production operation, for example, omitting the steps already performed.

Referring to FIGS. 24 to 33, a description will be given of a line pacemaker system and a control method thereof according to a typical embodiment of the prior art.

Based on the system configuration diagram shown in FIG.
A configuration of a line pacemaker system according to a typical example of the related art will be described.

A line pacemaker system for managing the progress of the production line 57 includes a progress terminal 51, a progress database 52, a notice board 55, and a printing device 56.
And

The operator in charge of the progress terminal 51 receives the production plan data and priority plan data for the current day from the Web terminal 12a of the department that drafts the production plan via the intranet 11 laid in the company. The standard time data stored in the progress database 52 is extracted to generate replacement data necessary for a production operation performed on the production line 57.

The above-mentioned setting data is set in the setting bulletin board 5
5 and printed out by the printing device 56 with the above-mentioned replacement data developed for each worker, and waits in the work area 57a, work area 57b and work area 57c arranged on the production line 57. It is distributed to each worker in charge as an individual claim for the work in charge.

In the above-mentioned production line 57, prior to the start of the production work, unfinished products are successively introduced into the introduction section 57d. The members and the like added to the product before completion are attached to the product before completion, or are separately delivered directly to the work area 57a, work area 57b, or work area 57c having a worker in charge. .

For example, when the same type of product is continuously produced on the production line 57, the product before completion is transferred from the input section 57d to the work area 57a by the transfer area 57f and is transferred to the work area 57a. Receiving the production work by the worker on standby, and then receiving the production work by the worker on standby in the work area 57b by being transported to the work area 57b by the transfer area 57f, the transport area 5 is returned again.
The product which has been transported to the work area 57c by 7f and received by the worker in charge of the work area 57c and which has completed a series of production work assigned to the production line 57 is processed by the completion section 57e for the next process. Prepare to carry out.

Further, when the production by the multi-variable production is performed on the production line 57, the content of the production work assigned to the production line 57 is not fixed.

Therefore, the product before completion is supplied to the input unit 5.
A flexible process plan can be made by designating beforehand from 7d whether to be transported to the work area 57a, to the work area 57b, or to the work area 57c by the transfer area 57f.

From the above, in order to smoothly carry out the production by multi-variable production on the above-mentioned production line 57, usually, a planner familiar with the configuration of the production line 57 and the like needs various conditions through the progress terminal 51. And compiling the replacement data based on the production plan data and the priority plan data.

Each production worker engaged in the production work on the production line 57 can check the contents of the specified work by checking the slips distributed at hand and confirm the corresponding product. It is also possible to obtain information such as a change in the process by checking the display content of the notice board 55.

Referring to the block diagram shown in FIG. 25 and the flowcharts shown in FIGS. 26 to 29, the control procedure of the line pacemaker system according to a typical embodiment of the prior art will be described.

Referring to the block diagram shown in FIG. That is, the progress terminal B05 connected to the intranet B08
Is added to the process control section B51 in its built-in arithmetic control section B50.
And a progress management unit B52.

The progress terminal B05 has an input section B53 and a display section B54 in preparation for operation by an operator.
Further, the control procedure of the progress terminal B05 depends on the control program stored in the control program unit B55.

The progress terminal B05 is connected to a printing device B57 and a setting bulletin board B58, and prepares for output of setting data knitted by the operator using the process knitting unit B51.

The progress terminal B05 is connected to a progress database B06. The above progress database B06
Are the standard time file B61 and the actual time file B
62.

Based on the flowchart shown in FIG.
A control procedure of a line pacemaker system to which a typical example of the related art is applied will be described. Reference numerals used in the description of each step of the control procedure are based on FIG.

In step S501, the operator of the progress terminal B05 generates replacement data. Details of the procedure for generating the replacement data shown in step S501 are shown in FIG.

Based on the flowchart shown in FIG.
The procedure for generating the replacement data shown in step S501 will be described in detail.

In step S511, the progress terminal B05 receives the production plan data and the priority plan data via the intranet B08, and confirms the production plan of the day.

In step S512, the operator in charge enters the input section B.
A production line to be subjected to a process plan is selected via 53, and the flow advances to step S513 to confirm the configuration of the selected production line, such as the status of personnel.

In step S514, the operator extracts standard time data for the product corresponding to the production plan from the standard time file B61, and proceeds to step S515 to calculate the scheduled work time for the process plan for the selected production line. Is described to create a process configuration plan.

In step S516, it is checked whether or not the above-mentioned process configuration plan can be used.

If it is determined in step S517 that the above-mentioned process configuration plan needs to be corrected, the flow advances to step S518 to make corrections to necessary portions. At the same time, substitute data to be applied to each process is created.

Returning to FIG. 26, the description of the control procedure will be continued.

In step S502, the individual setting slips are printed out in the printing device B57 based on the setting data and distributed to the person in charge of each process.

FIGS. 30, 31 and 32 show examples of printouts of the slips to be distributed to the persons in charge of the processes in the first half. That is, the substitute slip shown in FIG. 30 is distributed to the worker in charge of the work area 57a on the production line 57 shown in FIG.

[0036] The insert sheet describes the specification of the product to be produced, the work process category, and the initially scheduled start and end times of the work, and is further executed by each worker. The work start time and the end time are additionally described.

Similarly, the slip shown in FIG. 31 is distributed to the worker in charge of the work area 57b on the production line 57 shown in FIG. 24, and the slip shown in FIG. It is distributed to the worker in charge of the work area 57c in the production line 57 shown in FIG.

That is, the substitute slip corresponds to an individual production worker, and the individual worker who has executed the production work writes the respective work start time and end time on the above-mentioned substitute slip. Thus, the actual time required for the production operation is calculated.

In step S503, the setting data is displayed on the setting notice board B58 based on the setting data.

FIG. 33 shows an embodiment of the replacement data displayed on the replacement bulletin board B58. That is, the replacement bulletin board B58 is installed at a location visible to each worker in the production line, and posts a work schedule on the day.

In step S504, a production operation is performed on the production line, and progress data of each process is collected. Details of the procedure for collecting progress data for the previous term are shown in FIG.
by.

Based on the flowchart shown in FIG.
The procedure of collecting the progress data shown in step S504 will be described in detail.

In step S521, a product to be produced is put into the production line and transported.
Proceeding to step 2, carry in the work area of the corresponding work area in accordance with the original replacement data.

In step S523, the worker writes the work start time at a predetermined location on the above-mentioned slip, and proceeds to step S524 to execute the production work. The details of the procedure for executing the production operation shown in step S524 are described in FIG.
According to 9.

Based on the flowchart shown in FIG.
The details of the procedure for executing the production work shown in step S524 will be described.

In step S531, the worker checks the product to be worked against the instruction content of the replacement slip to confirm, and proceeds to step S532 to execute the production work.

If a retirement factor that cannot be repaired in the range of the person in charge of the work, such as a defective characteristic of the built-in unit, is found in the product to be worked in step S533, the flow advances to step S534 to execute the production work. The process is interrupted, and the process proceeds to step S535 to report to the work manager, and further proceeds to step S536 to discharge the product to be worked from the work area.

If a special retirement factor is not found in the product to be worked in step S533, the production work is continued as it is, and when the work is completed, the flow advances to step S536 to select the product to be worked. Discharge from the work area.

Returning to FIG. 28, the description of the control procedure for collecting the progress data will be continued.

At step S525, the worker enters the work end time at a predetermined position on the slip.
Proceeding to 26, if there is a product to be subsequently produced in the description of the above-mentioned invoice, the process returns to step S522 to draw the product to be produced subsequently into the work area.

In step S525, if all the products to be produced subsequent to the replacement slip have been completed, the worker terminates the production work scheduled for the day.

Returning to FIG. 26, the description of the control procedure will be continued.

At step S505, the collection slips are collected from each work area and collected. At step S506, the operator of the progress terminal B05 transmits the start and end time data of the element work executed in each area to the progress data. From the input unit B53 and stored in the actual time file B62 of the progress database B06.

In step S507, the above-mentioned progress terminal B05
If the operator of the above compares the standard time data stored in the standard time file B61 with the actual time data input as the progress data on the display unit B54 and determines that the standard time data is to be updated, the process proceeds to step S508. The standard time data stored in the standard time file B61 is replaced with the actual time data and updated.

The operator in charge of the progress terminal B05 extracts and monitors products having a high degree of urgency in advance from the substitute data of the day, and guides the user to the next process such as a shipping request by manual operation as necessary. May be performed.

[0056]

As described above, the conventional line pacemaker system and its control method have the following problems.

Normally, a work instruction to each production worker is given by an uptake slip, and the progress data is collected by, for example, writing the work start and end times on the form used for the work instruction. For example, it is performed by means provided separately.

Each individual production worker must execute the relevant production work and also perform the work of reporting his work progress data, so that the burden on each production worker is small. Absent.

Further, there is a time lag in performing the actual production operation and collecting the progress data. Accordingly, the check of the production plan based on the progress data includes the time lag.

Therefore, the line pacemaker system based on the conventional technology is suitable for collecting progress data of a production line and managing the progress, but for executing the production progress in parallel with the progress of the production. Not a sufficient system.

Furthermore, in order to incorporate an interrupted production that requires an urgent operation in a regular production operation, it is actually difficult for a person other than the planner who is familiar with the situation of the production line to draft a production plan such as making a slip. It is.

Thus, in the line pacemaker system and its control method, a line pacemaker system and its control method capable of grasping the progress data of the production line whose progress is managed by the line pacemaker system at the time of occurrence and executing a quick response are provided. To realize
It is an object to be solved by the present invention.

[0063]

In order to solve the above problems, the present invention employs the following means.

In accordance with each work area constituting the production line, a setting terminal for displaying the setting data created by the progress terminal is provided.

Further, a product detection sensor for detecting the type and location of a product to be subjected to a production operation is arranged in each of the above-mentioned work areas.

By taking these measures, the line pacemaker system that manages the progress of the production line directly notifies the worker in charge of allocating the process plan data to each work area and generates the related progress data. It has the effect of constructing a mechanism that sometimes grasps directly.

The progress terminal generates the process plan data using the standard time data drawn from the progress database based on the production plan data and the priority plan data indicated by the production planning department. A procedure for checking individual progress data with the standard time data is provided.

By taking these measures, the line pacemaker system that manages the progress of the production line has the effect of grasping the progress of each work area and finding the difference from the standard time.

A control program defining the control procedure of the line pacemaker system is stored in a computer-readable recording medium.

By taking this measure, the line pacemaker system has an effect of providing necessary control procedures.

[0071]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention takes the following forms.

1) A line pacemaker system for managing the progress of a process on a production line, comprising a progress terminal for executing planning and management of the progress of the process on the production line, connected to the progress terminal via an intranet, And a progress database for storing and managing process progress data related to the production line.

2) In the line pacemaker system described above, the input section for inputting the products produced on the production line has an input detecting mechanism for identifying the presence or absence of the products to be produced and the produced products. Each work area for executing a production operation of a product produced in the production line has a product detection mechanism for identifying the presence or absence of the produced product and the produced product,
The completion unit for unloading the product produced in the production line has a completion detection mechanism for identifying the presence or absence of the produced product and the product to be produced.

By adopting these forms, the line pacemaker system has an effect of constructing a mechanism directly connected to a process which is an individual unit constituting the production line.

3) In the control method of the line pacemaker system for managing the process progress of the production line, a progress terminal for executing the process planning and progress management of the production line configures the production line via the intranet. Distributing individual setting data relating to the work performed in the individual step to the setting terminal arranged in the process as an individual unit and causing the setting terminal to display the data, and the progress terminal, The progress data relating to the production line is aggregated from a replacement terminal arranged in a process that is an individual unit constituting the production line, and the progress data is accumulated in the progress database.

4) In the control method of the line pacemaker system, the progress terminal receives supply of production plan data and priority plan data arriving through an intranet, and the progress terminal receives the production plan data. And generating process plan data to be executed on the production line based on the priority plan data, and the progress terminal generates replacement data to be applied to an individual process based on the process plan data, Progress terminal distributes each payment data to each payment terminal via the intranet.

5) In the control method of the line pacemaker system described above, the insertion terminal specified in advance is based on the data that the insertion detection mechanism has identified the presence or absence and the type of the product to be introduced into the introduction section of the production line. ,
Determine the transport destination for transporting the product, the individual placing terminal recognizes the presence and type of the product by a product detection mechanism arranged in the work area where the placing terminal is arranged, and recognizes the product. The start time and the end time of the production work are set, and the start time and the end time of the production work are notified to the progress terminal.

6) In the control method of the line pacemaker system, the progress terminal may be based on the actual work of the process based on the start time and the end time of the production work provided from each of the replacement terminals. Calculate the time, compare the actual work time with the predetermined scheduled work time, calculate the difference time value, and if the difference time value exceeds the predetermined value, determine that the process is abnormal and warn Is displayed.

By adopting these forms, the line pacemaker system allows the progress terminal to make a process plan based on the production plan data and the priority plan data, and to provide individual production work staff by the replacement terminals arranged for the individual processes. This is effective in transmitting the replacement data to the person in charge, and collecting the individual progress data without going through the operation of the person in charge of production.

7) In the above control method of the line pacemaker system, the progress terminal continuously connects to the production line based on the completion data of the production work provided from each of the replacement terminals. Send a guide mail to the process to be executed.

By adopting this form, the line pacemaker system has an effect of executing an arrangement for the next process in accordance with the process of the production line for managing its progress.

In the control method of the line pacemaker system for managing the process progress of the production line, the order information received from the customer via the public World Wide Web (Internet) is used to execute the process planning and progress management of the production line. To the progress terminal, and the progress terminal is an individual terminal related to the work to be executed in the individual process to the replacement terminal arranged in a process that is an individual unit configuring the production line via the intranet. Distributing the setting data and causing the setting terminal to display the setting data, wherein the progress terminal transmits the setting data relating to the production line from the setting terminal arranged in a process which is an individual unit constituting the production line. And the progress data is stored in a progress database, and the progress terminal checks the product based on the order information. By detecting the production work end of the production line, and instructs the process leading to the delivery of products by the order information.

By taking this form, the line pacemaker system progresses the process by mixing the custom-ordered product production line for producing the product ordered by the customer, and furthermore, manages the progress of the production line after the process is completed. An effect of executing a work instruction is obtained.

8) On a recording medium for storing a control program for realizing control of a line pacemaker system for managing the progress of the production line, a progress terminal for executing the planning of the production line process and managing the progress is connected to the intranet. Distributing individual setting data relating to the work to be executed in the individual step to a setting terminal arranged in a process that is an individual unit constituting the production line and performing display on the setting terminal And the progress terminal collects the progress data of the production line from the replacement terminal arranged in a process that is an individual unit constituting the production line, and stores the progress data in the progress database. A control program for executing the storing procedure is stored in a computer-readable recording medium.

By adopting this form, the line pacemaker system has an effect of providing necessary control procedures.

[0086]

1 to 23, a description will be given of a line pacemaker system and a control method thereof according to a representative embodiment of the present invention.

The configuration of a line pacemaker system according to a representative embodiment of the present invention will be described with reference to the system configuration diagram shown in FIG.

The production line 7 includes an input section 7d for supplying a product to be produced to the production line 7, a transfer area 7f to be moved, and a product which has been completed in the production operation to be executed on the production line 7. And a completion unit 7e for carrying out of the production line 7.

Work areas 7a, 7b and 7c are provided along the transfer area 7f of the production line 7, and the standby areas 7a, 7b and 7c are provided near the work areas 7a, 7b and 7c, respectively.
g is provided.

The input section 7d has an input detection mechanism 4d. The input detection mechanism 4d detects an input detection sensor for detecting input of a product to be produced into the production line 7, and recognizes the type of the input product and its machine number by, for example, a bar code. And a product recognition unit.

The individual working areas 7a, 7b and 7
c includes a product detection mechanism 4a, 4b, and 4c that detects the carry-in of each product to be produced and also recognizes the type of the carried-in product and its machine number by a bar code or the like. .

The completion section 7e has a completion detection mechanism 4e. The completion detection mechanism 4e is connected to the production line 7
And a completion detection sensor that detects that a product that has completed a series of production operations has reached the completion section 7e, and a type of the product that has completed the series of production operations and its machine number, for example, by a bar code or the like. And a product recognition unit for recognizing the product.

The line pacemaker system for executing the progress management of the production line 7 includes a progress terminal 1, a progress database 2, and a replacement terminal arranged in each of the work areas 7a, 7b and 7c of the production line 7. 3a, 3b
And 3c.

The progress terminal 1 and the sending terminal 3a,
3b and 3c are respectively connected to the intranet 11 laid in the company.

The progress terminal 1 receives, via the intranet 11, the production plan data and priority plan data for the current day from the Web terminal 11a of the department that drafts the production plan.

Further, the progress terminal 1 retrieves standard time data relating to the products included in the production plan data and the priority plan data from the progress database, and outputs the product type and the production included in the production plan data and the priority plan data. A process plan draft is generated based on conditions such as the number of units, and a process plan for the production line 7 is created through correction of the operator in charge of the progress terminal 1 described above.

The process plan created by the progress terminal 1 is further developed into individual processes and converted into individual setting data, which are transferred to the setting terminals 3a, 3b and 3c via the intranet 11.

[0098] Each of the setting terminals 3a, 3b
In 3c and 3c, the individual replacement data transferred from the progress terminal 1 is displayed and a work instruction is given.

For example, in the work area 7a, when a product to be subjected to production work is carried in, the product detection mechanism 4a detects the carry-in of the product, and the replacement terminal 3a generates work start time data to generate the work start time data. Notifying the progress terminal 1 of the start time, recognizing the type of the product and the production number, transferring the product to the progress terminal 1 as a part of the progress data, and further setting the corresponding payment data at the payment terminal 3a. And display the work instruction.

Further, for example, when the production work assigned to the work area 7a is completed and the product to be subjected to the production work is carried out to the transport area 7f, the product detection mechanism 4a detects the carry-out of the product and inserts it. The vertical terminal 3a generates work end time data and transfers it to the progress terminal 1 as a part of the progress data.

In the progress terminal 1, based on the progress data transferred from the replacement terminal 3a, the type of the product and the serial number of the product, the applied process category and the required time are set as the actual time data as the progress database. 2 is stored.

Further, the progress terminal 1 compares the required time data of the progress data transferred from the replacement terminal 3a with the standard time data previously applied to the process plan and calculates the difference. I do. If the difference value is in the area determined to be abnormal, a warning is issued to trigger verification of whether the work was abnormal or whether the setting of the standard time data was insufficient.

Representative features of the line pacemaker system according to the present invention will be described with reference to the display screen examples shown in FIGS.

FIG. 2 shows an example of an initial screen for selecting an item to be replaced when a process plan is prepared in the progress terminal.

That is, a specific production line A (designating the production line 7 in FIG. 1) is selected in the item of “line selection”, and three persons required for the production line are set. Further, the user inputs the work start time and the date on which the work is to be executed, and designates "execute".

FIG. 3 shows a display example of an “A-line renewable plan” screen which is developed by the progress terminal based on the designation shown in FIG. 2 based on a predetermined control procedure. It is.

That is, on this screen, the production plan data designated by the production planning department as the process to be applied to the specific production line A and the priority plan data to be performed preferentially in the production plan are displayed. Show.

FIG. 4 shows a display of a configuration plan developed by the progress terminal based on a display example of the “A-line renewable plan” screen shown in FIG. 3 based on a predetermined control procedure. It is. In this screen, the work sequence is configured by comparing the combination of processes with predetermined condition data such as standard time data drawn from the progress database.

FIG. 5, FIG. 6 and FIG. 7 show the setting data displayed on the setting terminal of each worker in accordance with the personnel arranged on the A line.
In other words, in the replacement data, the estimated work time (start time and end time) determined based on the individual standard time data applied to the process planning is displayed.

In the actual work, the product detection mechanism provided on the production line detects the loading and unloading of the product, and the replacement terminal notifies the progress terminal. There is no need to perform operations such as confirming and describing the work end time.

FIG. 8 is an example of one display screen of the line progress table shown by the progress terminal. The line progress table is an in-house Web site that queries the progress of the day via the intranet.
This is progress data that is openly presented to the terminal user, and provides the latest data based on the progress data of the line.

FIG. 9 is another display screen example of the line progress table shown by the progress terminal. The line progress table is progress data that is opened and presented to in-house Web terminal users who inquire about the progress of the current month via the intranet, and provides the latest data based on the progress data of the line. is there.

The line progress table is for displaying the production status within a month by comparing and comparing the plan with the actual result, and is particularly useful for responding to the reference request of the management department.

FIG. 10 is an example of a screen displaying the progress of each product in the line indicated by the progress terminal. The product-specific progress display screen is progress data that is opened and presented to in-house Web terminal users who inquire about the progress of the current month via the intranet, and provides the latest data based on the progress data of the line. Things.

The progress display screen for each product displays the progress of the production work for each product, and is particularly useful for responding to the reference request of the management department and the department in charge of the next process.

A control procedure of a line pacemaker system to which one representative embodiment according to the present invention is applied will be described with reference to FIGS.

The block diagrams shown in FIGS. 11 and 12 will be described. FIG. 11 shows an outline of the line pacemaker system and its surrounding environment. FIG. 12 shows details of the progress terminal shown in FIG.

The block diagram shown in FIG. 11 will be described. The progress terminal B01, the placing terminal B03a, the placing terminal B03b, and the placing terminal B03c, which are the main components constituting the line pacemaker system, are individually connected to the intranet B08 laid in the company.

The above-mentioned setting terminal B03a is a display unit B31a for presenting the setting data of the day to the production operation staff.
, An input unit B32a, and a transfer area of a production line to be progress-managed by the line pacemaker system (FIG. 1).
), A transport control unit B33a for instructing a transport drive, and a control program unit B3 for storing a control program defining a control procedure of the insertion terminal B03a.
4a.

[0120] Further, the insertion terminal B03a is connected to a product detection mechanism B36a for detecting that a product has arrived in the work area (see the work area 4a in FIG. 1) in charge of the production line.

Further, the inserting terminal B03a is connected to an input detecting mechanism B35 provided in the input section (see FIG. 1) of the production line, and the inserting terminal B0 is connected to the input terminal B03a.
Reference numeral 3a designates a destination of the product based on data such as a product type recognized by the input detection mechanism B35.

The above-mentioned setting terminal B03b is a display unit B31b for presenting the setting data of the day to the production worker.
, An input unit B32b, and a transfer area of a production line to be progress-managed by the line pacemaker system (FIG. 1).
), And a control program unit B3 that stores a control program that defines a control procedure of the insertion terminal B03b.
4b.

Further, the above-mentioned placing terminal B03b is connected to a product detecting mechanism B36b for detecting that a product has arrived at the work area (see the work area 4b in FIG. 1) in charge of the production line.

The above-mentioned setting terminal B03c is a display unit B31c for presenting the setting data of the day to the production worker.
, An input unit B32c, and a transfer area of a production line for which progress management is performed by the line pacemaker system (FIG. 1).
), And a control program unit B3c for storing a control program that defines a control procedure of the insertion terminal B03c.
4c.

[0125] Further, the insertion terminal B03c is connected to a product detection mechanism B36c for detecting that a product has arrived at the work area (see the work area 4c in FIG. 1) in charge of the production line.

Further, the placing terminal B03c is connected to a completion detecting mechanism B37 provided in a completion section (see FIG. 1) of the production line, and the placing terminal B0 is connected to the completion detecting mechanism B37.
3c detects that the product has completed all of a series of production operations performed on the production line based on data such as a product type recognized by the completion detection mechanism B37,
The progress terminal B01 reports that the production work on the product has been completed.

Details of the progress terminal B01 shown in FIG. 11 will be described based on the block diagram shown in FIG.

Operation control unit B1 built in progress terminal B01
0 is a process organizing section B1 for generating replacement data of the day.
1 and a progress management unit B12 for managing the progress data of the day. The progress management unit B12 compares the actual time data with the standard time data and checks the progress of the actual process. A part B12a is provided.

The progress terminal B01 has an input section B14.
And a display section B15, a mail receiving / transmitting section B16, and a control program section B17 for storing a control program for defining a control procedure of the progress terminal B01.

Further, the progress terminal B01 is connected to a progress database B02. The above progress database B0
2 is the standard time file B21 and the actual time file B22
And

In the former standard time file B21, required time data required for a specific work process applied to a predetermined specific product is stored, and in the latter, an actual time file B21 is stored.
In 22, work time data applied in actual work of a specific process is stored as actual data, and is used as an element for calculating a product cost of a corresponding product.

The Web terminals B09a and B09b are terminals connected to the above-mentioned intranet B08 provided to, for example, a production management department or a sales department, and are terminals belonging to another system outside the line pacemaker system.

Based on the flowchart shown in FIG.
A control procedure for executing the progress management of the production line by the line pacemaker system will be described. The reference numerals quoted in the description of the respective steps showing the control procedure are based on FIG. 11 and FIG.

In step S001, the progress terminal B01 generates replacement data. FIG. 14 shows the details of the procedure for generating the replacement data executed in step S001.

Referring to FIG. 14, a description will be given of a control procedure for generating the replacement data executed by the progress terminal B01 in the above-mentioned step S001.

In step S011, the progress terminal B01
The operator instructs to activate the initial screen, display it on the display unit B15, and select a production line via the input unit B14.

At step S012, the operator confirms the configuration of the selected production line on the display section B15. Steps S011 and S012 described above
The example of the screen displayed on the display unit B15 in FIG.

At step S013, the intranet B0
For example, from the Web terminal B09a, the production plan data for the day of the production plan planned by the production management department and the priority plan data set in the production plan data are received from the Web terminal B09a. An example of the screen displayed on the display unit B15 in step S013 is as described above.
According to FIG.

In step S014, the process organization section B11 accesses the progress database B02 and stores standard time data for producing each product specified in the production plan data on the production line in the standard time file B21.
Pull out more.

In step S015, the process organization section B11 generates a process configuration plan by incorporating the respective standard time data into the production plan data and the priority plan data, and displays the plan on the display section B15. An example of the screen displayed on the display unit B15 in step S015 is as shown in FIG. 4, as described above.

In step S015, the operator of the progress terminal B01 checks the process configuration plan generated by the process organization unit B11 and displayed on the display unit B15, and examines its validity.

If it is determined in step S017 that the above-described process configuration plan can be applied as it is, for example, by operating the “installation completed” button in the example of the screen shown in FIG. 4, the process proceeds to step S019 to proceed to step S019. Fix the configuration.

When it is determined in step S017 that the process configuration plan is to be modified, step S018 is performed.
Then, for example, in the example of the screen shown in FIG. 4 described above, the “correction” or “delete” button is operated to make necessary corrections to the above-mentioned process configuration plan, and then “pick-up completed”
By operating this button, the process proceeds to step S019 to fix the process configuration.

In step S020, the above-mentioned fixed process configuration plan is developed and replacement data to be transferred to each worker is generated.

Returning to FIG. 13, the description of the control procedure in which the line pacemaker system executes the progress management of the production line will be continued.

[0146] In step S002, the process knitting section B11 sends the generated setting data to the setting terminal B03.
a, B03b and B03c.

At step 003, each of the replacement terminals B03
a, B03b and B03c display the replacement data on the respective display sections B31a, B31b and B31c.

In step S004, each of the replacement terminals B0
3a, B03b and B03c each execute a production operation and generate progress data. FIG. 15 shows the details of the control procedure for generating the progress data shown in step S004.

[0149] Based on FIG.
The details of the control procedure for generating the progress data shown in FIG. 4 will be described. The following description is based on the example of the replacement terminal B03a.

In step S031, the loading detection mechanism B35 provided in the loading section of the production line detects the loading of the product to be produced and the type of the product, and turns on.

At step S032, the transport control section B33a
Instructs the transport drive of the transport area (see FIG. 1) of the production line to transport the product to a target work area (see FIG. 1).

In step S033, if the product detection mechanism B36a in the target work area is OFF, it is determined that the product can be carried in.
Proceeding to step S035, it is carried into the target work area.

If the product detection mechanism B36a in the target work area is ON in step S033, the flow advances to step S034 to set a standby area (not shown in FIG. 1) in the vicinity of the target work area as being unloadable. When the product detection mechanism B36a is turned off in the work area, the process proceeds to step S035 again, and is carried into the target work area.

In step S036, the product detection mechanism B36a in the work area detects that the product has been carried in and is turned on. The time when the product detection mechanism B36a is turned on is collected as work start time data by the sending terminal. S0
Proceeding to 37, the work start time data is stored in the progress terminal B0.
Transferred to 1. That is, the production worker can register the work start time data without performing any special operation.

At step S038, the person in charge of the production work executes a predetermined production work. FIG. 16 shows the details of the control procedure for generating the progress data generated when the predetermined production operation is performed.

On the basis of FIG. 16, the aforementioned step S03
The details of the control procedure for generating the progress data generated when the predetermined production work performed in step 8 is performed will be described.

[0157] In step S051, the person in charge of production carries out the product to be worked on and the terminal B03a.
Is checked against the replacement data displayed on the display section B31a, and the flow advances to step S052 to execute the target production work.

If a retirement factor is found in the product being produced in step S053, the flow advances to step S054 to interrupt the production work, and the flow advances to step S055 to input retirement data for the product in the input section B32a. Then, the process proceeds to step S056, where the product is discharged from the work area and placed on the transport area (see FIG. 1 described above). At this point, the replacement terminal recognizes that the target product has retired.

If the production operation has been completed without any retirement factor being found in step S053, the flow advances to step S056 to discharge the product from the work area and transfer the product (see FIG. 1). Go to

Returning to FIG. 15, the description of the control procedure will be continued.

At step S039, product detection mechanism B36a
Is turned off, the insertion terminal B03a recognizes that the product has left the work area, generates work end time data, and proceeds to step S040 to transfer the work end data to the progress terminal B01. .

If it is determined in step S041 that the work remains based on the replacement data, the process returns to step S035 to accept the product to be subjected to the next production work in the work area.

In step S041, if the end of all the operations is confirmed based on the replacement data, the procedure for generating the progress data is ended.

Returning to FIG. 13, the description of the control procedure will be continued.

At step S005, the progress terminal B01 checks the progress data. FIG. 17 shows the details of the control procedure of the progress data confirmation control shown in step S005.

On the basis of FIG.
The details of the control procedure for confirming the progress data shown in 5 will be described.

In step S061, the progress managing section B12 of the progress terminal B01 sends the respective terminals B03a and B03b.
And the result data transferred from B03c.

In step S062, the data relating to the completion of the production work of the specific product determined in advance is searched from the above-described actual data.
Proceeding to 64, the mail receiving / transmitting unit B16 transmits a production work completion notification of the product.

The principle of the data search relating to the completion of the production work of the specific product shown in step S062 will be described based on the example shown in FIG.

As described above, in the example of the screen shown in FIG. 10, three products are shown as the products for which the priorities are set. The product shown in No. 1 was retired in the previous day's process and re-introduced. The product shown in No. 3 was a product with delivery date designation, its priority was designated as A rank, and it was shown in No. 4 The product is a product with a designated delivery date, and its priority is designated as rank B.

For example, when a product whose delivery date is designated as rank A is to be immediately dispatched for shipment, the data investigation unit B12a of the progress terminal B01 uses the process progress data shown in FIG. Search for the work end data of the product shown in.

FIG. 18 shows an example of the completion notification transmitted when the production work end data of the product is found.

That is, here, the department in charge of production clearly specifies the product name, product specifications, and the applicable machine.
Further, it specifies the destination to which the product is to be assigned, and requests the related departments to carry out various operations such as picking up the product and shipping / transporting to each department.

Returning to FIG. 17, the description of the progress data confirmation procedure will be continued.

In step S65, the data investigation unit B12a
Is the above-mentioned terminal B03a, B03b or B0
The actual time data calculated from the start time data and the end time data of the progress data transferred from 3c is compared with the standard time data originally applied to the creation of the replacement data.

If the actual time data indicates a difference exceeding the allowable range from the predicted time data in step S066, the flow advances to step S067 to display unit B15.
A warning is displayed to suggest a change in the affirmative plan. Alternatively, the progress terminal sends an alarm mail to the terminal of the person in charge of the production line according to a predetermined procedure.

That is, if the actual time data shows a value larger than the estimated time data beyond the allowable range, it is possible that some trouble has occurred or that the initial standard time data could not be set. There is

If the actual time data shows a value smaller than the estimated time data beyond the allowable range,
Assume that there may have been an error in the setting of the initial standard time data.

On the basis of the warning and the proposal of the change of the process plan, the operator in charge of the progress terminal B01 takes necessary measures.

As a measure described above, if it is necessary to change the setting of the initial standard time data, the standard time data concerning the work stored in the standard time file of the progress database B02 is corrected.

In step S066, if it is confirmed that the actual time data is within the allowable range of the predicted time data, the procedure for confirming the progress data is terminated.

Returning to FIG. 13, the description of the control procedure will be continued.

At step S006, the progress data relating to the production work executed on the production line of the day is stored in the progress database, and the operation of the day is ended.

A control procedure of a line pacemaker system to which another representative embodiment of the present invention is applied will be described with reference to FIGS.

Referring to the block diagram shown in FIG. Replacement terminals B03a, B03b, B03c and progress terminal B0, which are elements constituting the line pacemaker system.
1, intranet B08 and Web terminal B09a,
Since B09b has already been described with reference to FIGS. 11 and 12, the detailed description thereof will be omitted here.

The intranet B08 laid in the company is
An external public World Wide Web, Internet B08a, is connected through a firewall B09f.

The firewall B09f corresponds only to an access indicating a predetermined specific key.

[0188] A window terminal B09g installed by the enterprise is connected to the Internet B08a. The window terminal B09g connects to the intranet B08 through the firewall B09f according to a predetermined setting.

The user Web terminal B09p connected to the Internet B08a or the user Web terminal B09q which is a mobile terminal is not blocked by the firewall B09f and does not connect to the intranet B08. Usually, the information presented by the counter terminal B09g is referred to.

On the basis of the flowchart shown in FIG.
A control procedure for executing the progress management of the production line by the line pacemaker system will be described. The reference numerals used in the description of the respective steps showing the control procedure are based on FIG.

At step S101, the counter terminal B09g discloses the catalog to the customer who requests connection. Details of the procedure executed in step S101 are shown in FIG.

Referring to FIG. 21, step S10 is performed.
The details of the procedure executed in step 1 will be described. Here, user W
A case where the eb terminal B09p requests a connection will be described.

In step S111, the contact terminal B09g receives the connection request for the user Web terminal B09p which has arrived via the Internet B08a.

At step S112, the counter terminal B09g confirms the customer by the user Web terminal B09p.

In step S113, the counter terminal B09g discloses a product catalog in response to a customer request from the user Web terminal B09p. The catalog shows products with specifications developed according to customer requirements along with products with standard specifications.

At step S114, the above-mentioned counter terminal B09
g receives the specification of the ordered product indicated by the customer, and proceeds to step S1.
Proceeding to step S15, if it is determined that the specification of the ordered product indicated by the customer is a product out of the standard specification, step S116
The terminal terminal B09g proceeds to the intranet B0.
8 to access the Web terminal B09a or the like, and confirms the production delivery date corresponding to the order specification indicated by the customer.

In step S114, the above-mentioned window terminal B0
9g presents the delivery date and price of the product to the customer.

In step S115, if the product specified by the customer is a product with standard specifications that can respond to an order, the flow advances to step S117 to open the window terminal B09g.
And presents the delivery date and price of the product to the customer based on the data held by the customer.

If the customer's consent is obtained in step S118, the flow proceeds to step S119, where the counter terminal confirms with the customer again the product specifications and transaction conditions such as delivery date, price or payment conditions.

If it is specified in step S120 that the order has been completed, the flow advances to step S121 to release the connection.

If the customer's consent is not obtained in step S118, or if the order is not completed and an additional product is ordered in step S120, the process returns to step S113 to disclose the catalog again.

Returning to FIG. 20, the description of the control procedure will be continued.

In step S102, the counter terminal B09g transfers the order data to the Web terminal and the progress terminal B01 of the production management section through the firewall.

In step S103, the Web of the production management section
The terminal b (for example, Web terminal B09a in this case) and the progress terminal B01 are the above-mentioned counter terminal B09g.
Check the received order data and execute necessary production arrangements. Details of the control of order data confirmation and production arrangement executed in step S103 are shown in FIG.

Based on FIG. 22, the aforementioned step S10
The details of the order data confirmation and production arrangement control executed in step 3 will be described.

In step S131, the Web of the production management department
The terminal B09a confirms the contents of the order data, proceeds to step S132, sets an assigned machine for the corresponding product, and proceeds to step S133 to arrange additional members necessary for the product based on the order data.

In step S134, product production plan data based on the order data is generated as priority plan data.

In step S135, the estimated production end time is estimated on the basis of the production plan data of the product based on the above-mentioned order data, and an arrangement for transportation, which is a subsequent process, is indicated to the necessary department.

In step S136, the priority plan data for the product based on the order data is inserted into the progress terminal.

Returning to FIG. 20, the description of the control procedure will be continued.

In step S104, the progress terminal B01 generates replacement data based on the priority plan data. FIG. 14 shows the details of the procedure for generating the replacement data executed in step S104. Since the details of the data generation procedure based on FIG. 14 have already been described, a detailed description thereof will be omitted here.

[0212] In step S105, the progress terminal B01 sets the setting data to the setting terminals B03a, B03b, and B.
03, and the process proceeds to step S106, where the payment terminals B03a, B03b, and B03c display the transferred payment data.

In step S107, the sending terminals B03a, B03b, and B03c collect progress data. Details of the procedure for collecting the progress data executed in step S107 are shown in FIG. Since the details of the data generation procedure based on FIG. 15 have already been described, a detailed description thereof will be omitted here.

In step S108, the progress terminal B0
1 confirms the progress data. FIG. 23 shows the details of the procedure for confirming the progress data executed in step S108.

A procedure for controlling progress data confirmation will be described with reference to FIG.

In step S151, the progress terminal B01 receives the progress data, and proceeds to step S152 to search for the production completion data of the product described in the prioritized plan data from the above-mentioned actual data, and proceeds to step S153 to proceed to step S153. If you find the production completion data of the product described in the plan data,
Proceeding to step S154, a notification of production completion and transportation arrangements are transmitted to the necessary departments, and further, a delivery flight number, estimated arrival time, and the like are notified to the user who has ordered the product.

Returning to FIG. 20, the description of the control procedure will be continued.

In step S109, the progress terminal B01 stores the progress data in the progress database B02, and ends the control procedure.

[0219]

According to the present invention, the following effects can be expected.

1) A line pacemaker system for managing the progress of a process on a production line, comprising a progress terminal for executing a process plan and managing the progress of the process on the production line, and connected to the progress terminal via an intranet, And a progress database for storing and managing process progress data related to the production line.

2) In the line pacemaker system described above, the input section for inputting the products produced in the production line has an input detection mechanism for identifying the presence or absence of the products to be produced and for identifying the products to be produced, Each work area for executing a production operation of a product produced in the production line has a product detection mechanism for identifying the presence or absence of the produced product and the produced product,
The completion unit for unloading the product produced in the production line has a completion detection mechanism for identifying the presence or absence of the produced product and the product to be produced.

By taking these measures, the line pacemaker system builds a mechanism that is directly connected to the process that is an individual unit constituting the production line, so that progress data can be collected without delay and The effect of preparing a system for taking appropriate measures is obtained.

3) In the control method of the line pacemaker system for managing the process progress of the production line, the progress terminal for executing the planning of the process of the production line and managing the progress constitutes the production line via the intranet. Distributing individual setting data relating to the work performed in the individual step to the setting terminal arranged in the process as an individual unit and causing the setting terminal to display the data, and the progress terminal, The progress data relating to the production line is aggregated from a replacement terminal arranged in a process that is an individual unit constituting the production line, and the progress data is accumulated in the progress database.

4) In the above control method of the line pacemaker system, the progress terminal receives supply of production plan data and priority plan data arriving via an intranet, and the progress terminal transmits the production plan data. And generating process plan data to be executed on the production line based on the priority plan data, and the progress terminal generates replacement data to be applied to an individual process based on the process plan data, Progress terminal distributes each payment data to each payment terminal via the intranet.

5) In the control method of the line pacemaker system described above, the insertion terminal designated in advance is based on the data which the presence / absence and the type of the product to be introduced into the introduction part of the production line are identified based on the data identified by the introduction detection mechanism. ,
Determine the transport destination for transporting the product, the individual placing terminal recognizes the presence and type of the product by a product detection mechanism arranged in the work area where the placing terminal is arranged, and recognizes the product. The start time and the end time of the production work are set, and the start time and the end time of the production work are notified to the progress terminal.

6) In the above control method of the line pacemaker system, the progress terminal is based on the actual work of the process based on the start time and end time of the production work provided from each of the replacement terminals. Calculate the time, compare the actual work time with the predetermined scheduled work time, calculate the difference time value, and if the difference time value exceeds the predetermined value, determine that the process is abnormal and warn Is displayed.

By taking these measures, the line pacemaker system allows the progress terminal to draft a process plan based on the production plan data and the priority plan data, and to provide individual production work staff by the replacement terminals arranged for individual processes. Data is sent to the production line, and the individual progress data is aggregated without the above-mentioned operation of the person in charge of production. Next to data generation
The required progress data is collected sequentially according to the actual process without making the worker in charge of the operation related to the generation of the progress data, and at the same time, when the actual time is different from the planned time, an opportunity to immediately develop a countermeasure is provided. The effect of creating is obtained.

7) In the control method of the line pacemaker system described above, the progress terminal continuously connects to the production line based on the completion data of the production work provided from each of the replacement terminals. Send a guide mail to the process to be executed.

By taking this measure, the line pacemaker system arranges for the next process in accordance with the process of the production line for managing its progress, so that unnecessary waiting time is eliminated and immediately upon completion. There is an effect that the next step can be arranged.

In the control method of the line pacemaker system for managing the process progress of the production line, the order information received from the customer via the public world wide web (Internet) is used to execute the process planning and progress management of the production line. To the progress terminal, and the progress terminal is an individual terminal related to the work to be executed in the individual process to the replacement terminal arranged in a process that is an individual unit configuring the production line via the intranet. Distributing the setting data and causing the setting terminal to display the setting data, wherein the progress terminal transmits the setting data relating to the production line from the setting terminal arranged in a process which is an individual unit constituting the production line. And the progress data is stored in a progress database, and the progress terminal checks the product based on the order information. By detecting the production work end of the production line, and instructs the process leading to the delivery of products by the order information.

By taking this measure, the line pace maker system progresses the process by mixing the custom-ordered product production lines for producing the products ordered by the customer, and furthermore, manages the progress of the production line after the process ends. Since the work instruction is executed, there is an effect that a product having specifications required by the customer is preferentially executed on the production line, and a system for quickly executing the product delivery to the customer is obtained.

8) In a recording medium storing a control program for realizing control of a line pacemaker system for managing the process progress of the production line, a progress terminal for executing the process planning and progress management of the production line is connected to the intranet. Distributing individual setting data relating to the work to be executed in the individual step to a setting terminal arranged in a process that is an individual unit constituting the production line and performing display on the setting terminal And the progress terminal collects the progress data of the production line from the replacement terminal arranged in a process that is an individual unit constituting the production line, and stores the progress data in the progress database. A control program for executing the storing procedure is stored in a computer-readable recording medium.

By taking this measure, the line pacemaker system has an effect of providing necessary control procedures.

[Brief description of the drawings]

FIG. 1 is a system configuration diagram according to a representative embodiment of the present invention.

FIG. 2 is a display screen diagram according to a representative embodiment of the present invention.

FIG. 3 is a display screen diagram according to a representative embodiment of the present invention.

FIG. 4 is a display screen diagram according to a representative embodiment of the present invention.

FIG. 5 is a display screen diagram according to a representative embodiment of the present invention.

FIG. 6 is a display screen diagram according to a representative embodiment of the present invention.

FIG. 7 is a display screen diagram according to a representative embodiment of the present invention.

FIG. 8 is a display screen diagram according to a representative embodiment of the present invention.

FIG. 9 is a display screen diagram according to a representative embodiment of the present invention.

FIG. 10 is a display screen diagram according to a representative embodiment of the present invention.

FIG. 11 is a block diagram according to a representative embodiment of the present invention.

FIG. 12 is a block diagram according to a representative embodiment of the present invention.

FIG. 13 is a flowchart according to a representative embodiment of the present invention.

FIG. 14 is a flowchart according to a representative embodiment of the present invention.

FIG. 15 is a flowchart according to a representative embodiment of the present invention.

FIG. 16 is a flowchart according to a representative embodiment of the present invention.

FIG. 17 is a flowchart according to a representative embodiment of the present invention.

FIG. 18 is an example of a mail sentence according to a representative embodiment of the present invention.

FIG. 19 is a block diagram according to a representative embodiment of the present invention.

FIG. 20 is a flowchart according to a representative embodiment of the present invention.

FIG. 21 is a flowchart according to a representative embodiment of the present invention.

FIG. 22 is a flowchart according to an exemplary embodiment of the present invention.

FIG. 23 is a flowchart according to a representative embodiment of the present invention.

FIG. 24 is a system configuration diagram according to a representative embodiment of the related art.

FIG. 25 is a block diagram according to a representative embodiment of the prior art.

FIG. 26 is a flowchart according to a representative embodiment of the prior art.

FIG. 27 is a flowchart according to a representative embodiment of the prior art.

FIG. 28 is a flowchart according to a representative embodiment of the prior art.

FIG. 29 is a flowchart according to a representative embodiment of the prior art.

FIG. 30 is an example of a prior art representative slip.

FIG. 31 is an example of a prior art representative slip.

FIG. 32 is an example of a prior art representative slip.

FIG. 33 is a display diagram of an insertion bulletin board according to a typical embodiment of the prior art.

[Explanation of symbols]

 1: Progress terminal 2: Progress database 3a, 3b, 3c: Insertion terminal 4a, 4b, 4c: Product detection mechanism 4d: Input detection mechanism 4e: Completion detection mechanism 7: Production line 7d: Input section 7e: Completion section 7f: Transport area 7g: Standby area 11: Intranet 12a, 12b: Web terminal

Claims (9)

[Claims] 1. A line pacemaker system for managing the progress of a process on a production line, comprising: a progress terminal for executing planning and management of the progress of the process on the production line, wherein the progress terminal is connected to the progress terminal via an intranet; A line pacemaker system comprising: a replacement terminal arranged in a process which is an individual unit constituting the production line; and a progress database for storing and managing process progress data relating to the production line. 2. In the line pacemaker system, a product produced on the production line is supplied to an input section,
It has an input detection mechanism for identifying the presence or absence of a product to be produced and the product to be produced, and in each work area for executing a production operation of the product to be produced in the production line, Having a product detection mechanism for identifying the presence / absence and the product to be produced, to the completion section for loading and unloading the product produced in the production line, the presence / absence of the produced product and the product to be produced The line pacemaker system according to claim 1, further comprising a completion detection mechanism for identifying the line pacemaker. 3. A method of controlling a line pacemaker system for managing the progress of a production line process, wherein a progress terminal for executing a process plan and managing the progress of the production line configures the production line via an intranet. Distributing individual setting data relating to the work to be performed in the individual step to the setting terminal arranged in the step as an individual unit and causing the setting terminal to display the setting data, the progress terminal, A line pacemaker system comprising: aggregating progress data relating to the production line from a replacement terminal arranged in a process which is an individual unit constituting the production line; and accumulating the progress data in a progress database. Control method. 4. The method of controlling a line pacemaker system according to claim 1, wherein the progress terminal receives supply of production plan data and priority plan data arriving via an intranet, and wherein the progress terminal receives the production plan data. And generating process plan data to be executed on the production line based on the priority plan data, and the progress terminal generates replacement data to be applied to an individual process based on the process plan data, The control method of the line pacemaker system according to claim 3, wherein the progress terminal of (c) distributes each set data to each set terminal through an intranet. 5. The method of controlling a line pacemaker system according to claim 1, wherein the pre-designated insertion terminal determines whether or not there is a product to be inserted into the input section of the production line and the type thereof based on data identified by the input detection mechanism. Determine the destination to which the product is to be transported, and each of the placing terminals recognizes the presence or absence and the type of the product by a product detecting mechanism arranged in a work area where the placing terminal is arranged, and determines the destination. The control method of the line pacemaker system according to claim 3, wherein a start time and an end time of a product production operation are set, and the start time and an end time of the production operation are notified to a progress terminal. 6. The method for controlling a line pacemaker system according to claim 1, wherein the progress terminal is a performance work of the process based on a start time and an end time of the production work provided from each of the replacement terminals. Calculate the time, compare the actual work time with the predetermined scheduled work time, calculate the difference time value, and if the difference time value exceeds the predetermined value, determine that the process is abnormal and warn The method of controlling a line pacemaker system according to claim 3, wherein is displayed, and an alarm mail is transmitted to a manager of the production line. 7. The method of controlling a line pacemaker system according to claim 1, wherein the progress terminal is continuously connected to the production line based on completion data of the production work provided from each of the replacement terminals. The control method for a line pacemaker system according to claim 3, wherein a guide mail to the step to be executed is transmitted. 8. A method of controlling a line pacemaker system for managing the progress of a process on a production line, wherein order information received from a customer via a public world wide web (Internet) is managed by planning and progressing the process of the production line. To the progress terminal, and the progress terminal performs the work to be executed in the individual process to the replacement terminal arranged in a process that is an individual unit configuring the production line via the intranet. Distribute the individual setting data and display it on the setting terminal, and the progress terminal is applied to the production line from the setting terminal arranged in a process which is an individual unit constituting the production line. The progress data is aggregated, the progress data is stored in a progress database, and the progress terminal is a product based on the order information. Detecting the end of the production work in said production line and instructing a process leading to shipment of the product based on said order information. 9. A recording medium for storing a control program for realizing control of a line pacemaker system for managing the progress of a process of a production line, wherein a progress terminal for executing the planning and progress management of the process of the production line is connected to an intranet. Distributing individual setting data relating to the work to be executed in the individual step to a setting terminal arranged in a process that is an individual unit constituting the production line and performing display on the setting terminal And the progress terminal, the progress terminal aggregates the progress data pertaining to the production line from an insertion terminal arranged in a process that is an individual unit constituting the production line, and the progress data is stored in a progress database. A computer-readable recording medium storing a control program for executing a storing procedure.