JP2000211049A - Foam cosmetic material - Google Patents
Foam cosmetic materialInfo
- Publication number
- JP2000211049A JP2000211049A JP11014346A JP1434699A JP2000211049A JP 2000211049 A JP2000211049 A JP 2000211049A JP 11014346 A JP11014346 A JP 11014346A JP 1434699 A JP1434699 A JP 1434699A JP 2000211049 A JP2000211049 A JP 2000211049A
- Authority
- JP
- Japan
- Prior art keywords
- resin layer
- foaming agent
- resin composition
- foamed
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、例えば住宅等の建
築物における天井材や壁装材等として使用するに好適な
発泡化粧材に関するものであって、特に色安定性が向上
し生産時の加工性が改良された発泡化粧材に関するもの
である。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a foamed decorative material suitable for use as a ceiling material or a wall material in a building such as a house. The present invention relates to a foamed decorative material having improved workability.
【0002】[0002]
【従来の技術】従来より、紙、布又は合板等の基材上
に、発泡剤を配合した熱可塑性樹脂組成物から形成され
た発泡樹脂層を施し、更に必要に応じて適宜の絵柄模様
や凹凸模様等を適宜施してなる発泡化粧材が、上記の様
な各種の用途に使用されていることは、周知の通りであ
る。2. Description of the Related Art Conventionally, a foamed resin layer formed from a thermoplastic resin composition containing a foaming agent has been applied on a base material such as paper, cloth or plywood, and if necessary, an appropriate pattern or It is well known that a foamed decorative material appropriately formed with a concavo-convex pattern or the like is used for various applications as described above.
【0003】係る発泡化粧材は、例えばポリ塩化ビニル
樹脂等の熱可塑性樹脂に、アゾジカルボンアミド(AD
CA)等の発泡剤と、その他必要に応じて例えば可塑
剤、着色剤、充填剤、安定剤、希釈溶剤等の適宜の添加
物とを配合して、ゾル状、ペースト状乃至エマルジョン
状等の流動性の塗工用組成物となし、これを適宜の基材
の表面に薄膜状に塗工、乾燥して発泡性熱可塑性樹脂組
成物層を形成し、更に適宜の絵柄模様の印刷、加熱発泡
及びエンボスによる凹凸模様の賦型を施して製造される
のが最も一般的である。[0003] Such foamed decorative materials include, for example, azodicarbonamide (AD) added to a thermoplastic resin such as a polyvinyl chloride resin.
CA) and other appropriate additives such as, for example, a plasticizer, a colorant, a filler, a stabilizer, and a diluting solvent, if necessary, to form a sol, paste, or emulsion. A flowable coating composition, which is applied in the form of a thin film on the surface of an appropriate substrate, dried to form a foamable thermoplastic resin composition layer, and further printed and heated with an appropriate pattern It is most commonly manufactured by forming an embossed pattern by foaming and embossing.
【0004】上記発泡樹脂層を形成する樹脂組成物に配
合される発泡剤としては、有機系及び無機系の各種のも
のが知られているが、発泡させるべき熱可塑性樹脂を劣
化させない比較的低い温度で十分な発泡特性を得る為
に、熱分解温度が比較的に低く発泡効率も高い有機発泡
剤が主として用いられている。中でもアゾジカルボンア
ミド(ADCA)に代表されるアゾ系の有機発泡剤が、
安価で発泡性能にも優れた発泡剤として、最も広く用い
られている。As the foaming agent to be mixed with the resin composition for forming the foamed resin layer, various organic and inorganic foaming agents are known, but a relatively low foaming agent which does not deteriorate the thermoplastic resin to be foamed is known. In order to obtain sufficient foaming characteristics at a temperature, an organic foaming agent having a relatively low thermal decomposition temperature and a high foaming efficiency is mainly used. Above all, azo organic blowing agents represented by azodicarbonamide (ADCA),
It is most widely used as an inexpensive and excellent foaming agent.
【0005】ところで、上記したアゾ系の有機発泡剤を
含め、有機発泡剤は一般に有色のものが多い。従って、
これらの有機発泡剤を配合した発泡性樹脂組成物は、一
般に配合した有機発泡剤の種類と量によって決まる色相
を示す。但し、その後の加熱発泡によって、有機発泡剤
は加熱分解されガス化、無色化するので、加熱発泡後の
発泡樹脂層の色相は、理想的には、配合した発泡剤の色
相には左右されない筈である。By the way, many organic foaming agents including the azo organic foaming agents described above are generally colored. Therefore,
A foamable resin composition containing these organic blowing agents generally shows a hue determined by the type and amount of the organic blowing agent added. However, the organic foaming agent is thermally decomposed and gasified and becomes colorless by the subsequent thermal foaming. Therefore, the hue of the foamed resin layer after the thermal foaming should ideally not be influenced by the hue of the compounded foaming agent. It is.
【0006】ところが、現実には、発泡剤は加熱発泡工
程において理想的に完全に分解される訳ではなく、多少
は未分解のまま残存し、発泡された樹脂層に発泡剤によ
る色相が多少とも残存してしまっているのが実情であ
る。これは、発泡剤が完全に熱分解されるまで十分に加
熱を行うと、樹脂の熱による可塑化又は溶融が進みすぎ
る結果、折角発泡により形成されたセル(気泡)を押し
潰してしまい、発泡倍率が低下してしまうので、良好な
性能の製品を得る為には、発泡倍率が最大となる時点
で、一部の未分解の発泡剤を残存させたまま、加熱発泡
を停止せざるを得ないからである。However, in reality, the foaming agent is not ideally completely decomposed in the heating foaming process, but remains undecomposed to some extent, and the hue of the foaming agent in the foamed resin layer is not small. The fact is that it has survived. This is because if the foaming agent is heated sufficiently until it is completely thermally decomposed, the plasticization or melting of the resin due to heat progresses too much, so that the cells (bubbles) formed by angled foaming are crushed, and foaming occurs. Since the magnification decreases, in order to obtain a product with good performance, it is necessary to stop heating and foaming while leaving some undecomposed foaming agent at the time when the foaming ratio is maximized. Because there is no.
【0007】この発泡剤の色相の残存は、単に製品の色
相が理想的な色相からずれるという問題のみならず、製
品の色相のムラという厄介な問題をも引き起こすもので
ある。それは、加熱発泡の為の加熱装置の加熱ムラや、
加熱装置内における製品の送りムラ等の為に、発泡樹脂
層内に未分解のまま残存する発泡剤の量が、製品の幅方
向や送り方向で必ずしも一定とならないことによるもの
である。The residual hue of the foaming agent causes not only a problem that the hue of the product deviates from an ideal hue but also a troublesome problem of unevenness of the hue of the product. That is, uneven heating of the heating device for heating and foaming,
This is because the amount of the foaming agent remaining undecomposed in the foamed resin layer due to uneven feeding of the product in the heating device is not always constant in the width direction or the feeding direction of the product.
【0008】この様な問題は、発泡剤として未分解の状
態でも無色の発泡剤を使用すれば、当然解決されるであ
ろう。事実、例えばp,p’−オキシビスベンゼンスル
ホニルヒドラジド(OBSH)等の様に、殆ど無色の発
泡剤も知られている。しかしながら、こうした無色又は
無色に近い発泡剤は極めて特殊なもので、上掲のADC
A等の汎用の発泡剤と比較して非常に高価であり、発泡
性能の点でも必ずしも満足ではない等の問題があり、上
記した問題を一挙に解決するものとは言えないのが実情
であった。[0008] Such a problem can be naturally solved by using a colorless foaming agent even in an undecomposed state as a foaming agent. In fact, almost colorless blowing agents such as, for example, p, p'-oxybisbenzenesulfonylhydrazide (OBSH) are also known. However, these colorless or nearly colorless blowing agents are very special,
A is very expensive compared to general-purpose foaming agents such as A, and is not always satisfactory in terms of foaming performance. Therefore, it cannot be said that the above problems can be solved at once. Was.
【0009】もう一つの解決策として、発泡性樹脂組成
物に顔料等の着色剤を大量に添加して積極的に着色する
ことによって、発泡剤による着色効果を減殺する方法も
考えられる。しかしながら、この方法は濃色系の色彩の
発泡化粧材を目的とする場合には有効であるかも知れな
いが、白色等の淡色系の色彩の発泡化粧材を製造しよう
とする場合には、チタン白等の白色顔料を用いたとして
もその隠蔽能力には自ずと限界があり、発泡剤による着
色効果を必ずしも抑え切れない他、大量の着色剤の添加
は樹脂を脆化させるので、表面強度との兼ね合いから発
泡倍率の制約を生じ、発泡感やエンボス適性に劣ったも
のとなってしまう等の問題点もあった。As another solution, a method in which a coloring agent such as a pigment is added in a large amount to the foamable resin composition to positively color the foamable resin composition to reduce the coloring effect of the foaming agent can be considered. However, this method may be effective when aiming for a foamed decorative material of a dark color system, but when manufacturing a foamed decorative material of a light color system such as white, titanium may be used. Even if a white pigment such as white is used, its concealing ability is naturally limited, and the coloring effect of the foaming agent cannot always be suppressed.In addition, the addition of a large amount of the coloring agent makes the resin brittle, so that the surface strength and There is also a problem that the expansion ratio is restricted due to the balance and the foaming feeling and the embossing suitability are deteriorated.
【0010】[0010]
【発明が解決しようとする課題】本発明は、従来の技術
における上記した問題点を解決する為になされたもので
あって、その目的とするところは、未発泡のまま残留す
る発泡剤による色相ずれや色相ムラが発生しにくく、安
定的に生産可能であり、しかも十分な発泡感やエンボス
適性の確保が可能な発泡化粧材を提供することにある。SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems in the prior art, and an object of the present invention is to provide a hue by a foaming agent which remains unfoamed. An object of the present invention is to provide a foamed decorative material which is less likely to cause displacement and hue unevenness, can be stably produced, and can secure a sufficient foaming feeling and embossability.
【0011】[0011]
【課題を解決するための手段】本発明の発泡化粧材は、
少なくとも発泡剤を配合した熱可塑性樹脂組成物から形
成された下地発泡樹脂層の上に、少なくとも着色剤を配
合した熱可塑性樹脂組成物から形成された表面樹脂層を
具備してなる発泡化粧材であって、前記下地発泡樹脂層
は、着色剤を全く配合しないか又は前記表面樹脂層にお
ける着色剤の配合比より少ない比率で配合した熱可塑性
樹脂組成物から形成され、且つ、前記表面樹脂層は、発
泡剤を全く配合しないか又は前記下地発泡樹脂層におけ
る発泡剤の配合比より少ない比率で配合した熱可塑性樹
脂組成物から形成されてなることを特徴とするものであ
る。The foamed decorative material of the present invention comprises:
A foam decorative material comprising a surface resin layer formed from a thermoplastic resin composition containing at least a coloring agent, on a base foamed resin layer formed from a thermoplastic resin composition containing at least a foaming agent. The base foamed resin layer is formed of a thermoplastic resin composition containing no coloring agent or a mixing ratio of the coloring agent smaller than that of the surface resin layer, and the surface resin layer is And a thermoplastic resin composition containing no foaming agent or a blending ratio of the foaming agent in the base foamed resin layer smaller than that of the foaming agent.
【0012】また特に、上記発泡化粧材において、前記
下地発泡樹脂層は、熱可塑性樹脂100重量部に対して
発泡剤を4〜10重量部及び着色剤を0〜20重量部配
合した熱可塑性樹脂組成物から形成され、且つ、前記表
面樹脂層は、熱可塑性樹脂100重量部に対して発泡剤
を0〜6重量部及び着色剤を10〜30重量部配合した
熱可塑性樹脂組成物から形成されてなることを特徴とす
るものである。[0012] In particular, in the above foam decorative material, the base foamed resin layer is a thermoplastic resin in which 4 to 10 parts by weight of a foaming agent and 0 to 20 parts by weight of a coloring agent are blended with respect to 100 parts by weight of the thermoplastic resin. And the surface resin layer is formed from a thermoplastic resin composition containing 0 to 6 parts by weight of a foaming agent and 10 to 30 parts by weight of a coloring agent with respect to 100 parts by weight of the thermoplastic resin. It is characterized by becoming.
【0013】また特に、上記発泡化粧材において、前記
表面樹脂層は、熱可塑性樹脂100重量部に対して発泡
剤を1〜6重量部及び着色剤を10〜30重量部配合し
た熱可塑性樹脂組成物から形成されてなることを特徴と
するものである。Particularly, in the above foam decorative material, the surface resin layer is a thermoplastic resin composition comprising 1 to 6 parts by weight of a foaming agent and 10 to 30 parts by weight of a coloring agent based on 100 parts by weight of the thermoplastic resin. It is characterized by being formed from an object.
【0014】また特に、上記のいずれかの発泡化粧材に
おいて、前記表面樹脂層の目付量が20〜120g/m
2であることを特徴とするものである。Particularly, in any of the foamed decorative materials described above, the basis weight of the surface resin layer is 20 to 120 g / m2.
It is characterized by being 2 .
【0015】[0015]
【発明の実施の形態】本発明の発泡化粧材は、例えば図
1に示す様に、基材1上に下地発泡樹脂層2及び表面樹
脂層3が順次積層されて構成される。ここで、下地発泡
樹脂層2は、少なくとも発泡剤を配合し、必要に応じて
着色剤を併せて配合した熱可塑性樹脂組成物から形成さ
れ、一方、表面樹脂層3は、少なくとも着色剤を配合
し、必要に応じて発泡剤を併せて配合した熱可塑性樹脂
組成物から形成されてなるものである。そして、重要な
ことは、下地発泡樹脂層2を形成する熱可塑性樹脂組成
物に対する着色剤の配合比は、表面樹脂層3を形成する
熱可塑性樹脂組成物に対する着色剤の配合比より小さ
く、なお且つ、表面樹脂層3を形成する熱可塑性樹脂組
成物に対する発泡剤の配合比は、下地発泡樹脂層2を形
成する熱可塑性樹脂組成物に対する発泡剤の配合比より
小さく設定する必要がある。BEST MODE FOR CARRYING OUT THE INVENTION The foamed decorative material of the present invention is constructed by laminating a base foamed resin layer 2 and a surface resin layer 3 on a base material 1 sequentially as shown in FIG. Here, the base foamed resin layer 2 is formed from a thermoplastic resin composition containing at least a foaming agent and, if necessary, a colorant, while the surface resin layer 3 is made up of at least a colorant. It is formed from a thermoplastic resin composition containing a blowing agent, if necessary. Importantly, the mixing ratio of the coloring agent to the thermoplastic resin composition forming the base foamed resin layer 2 is smaller than the mixing ratio of the coloring agent to the thermoplastic resin composition forming the surface resin layer 3. Further, the compounding ratio of the foaming agent to the thermoplastic resin composition forming the surface resin layer 3 needs to be set smaller than the compounding ratio of the foaming agent to the thermoplastic resin composition forming the base foamed resin layer 2.
【0016】本発明の発泡化粧材は、上記の通り、十分
な量の発泡剤を配合した下地発泡樹脂層2の上に、それ
より発泡剤の配合量が少なく着色剤の配合量が多い樹脂
組成物からなる表面樹脂層3を設けた構成としたことに
より、表面樹脂層3は発泡剤の配合量が少ないので、発
泡後に残存する発泡剤による着色は少なく、色相ムラも
発生しにくく、しかも着色剤の配合量が多いので、下地
発泡樹脂層2に色相ずれや色相ムラが発生したとして
も、これを効果的に隠蔽することができる。従って、下
地発泡樹脂層2には発泡剤による着色を余り気にするこ
となく、十分な量の発泡剤を添加すると共に、発泡倍率
の抑制要因となる着色剤の添加量を控え、十分な倍率に
発泡させることができる。この様にして、全体として十
分な発泡感やエンボス適性を有し、しかも残留発泡剤に
よる色相ずれや色相ムラが少なく、安定的に生産可能な
発泡化粧材が実現できる訳である。As described above, the foamed decorative material of the present invention comprises a resin having a smaller amount of the foaming agent and a larger amount of the coloring agent on the base foamed resin layer 2 containing a sufficient amount of the foaming agent. Since the surface resin layer 3 composed of the composition is provided, the surface resin layer 3 has a small amount of the foaming agent, so that the coloring by the foaming agent remaining after foaming is small, and hue unevenness is hardly generated. Since the blending amount of the coloring agent is large, even if hue shift or hue unevenness occurs in the base foamed resin layer 2, it can be effectively concealed. Therefore, a sufficient amount of the foaming agent is added to the base foamed resin layer 2 without much concern for coloring by the foaming agent, and the amount of the coloring agent that is a factor of suppressing the expansion ratio is reduced, and a sufficient magnification is obtained. Can be foamed. In this way, it is possible to realize a foamed decorative material which has a sufficient foaming feeling and embossing suitability as a whole, has less hue shift and hue unevenness due to a residual foaming agent, and can be stably produced.
【0017】本発明の発泡化粧材の実施の形態は、図1
に示した例に限定されるものではなく、種々の形態に変
形して実施することができる。例えば、基材1は本発明
に必須の構成要素では必ずしもなく、基材1を省略した
下地発泡樹脂層2と表面樹脂層3との2層構成とするこ
とも可能である(図2)。また逆に、上記以外の構成層
を適宜追加することも可能であり、基材1と下地発泡樹
脂層2との間に発泡又は非発泡の中間層4を1層又は2
層以上設けることもできる(図3)。また、一般の壁紙
等におけると同様に、表面樹脂層3の上に絵柄層5を施
し、エンボスによる凹凸模様6を施しても良い(図
4)。更に透明又は半透明の表面保護層7を設けても良
い(図5)。An embodiment of the foamed decorative material of the present invention is shown in FIG.
However, the present invention is not limited to the example shown in FIG. For example, the base material 1 is not necessarily an essential component of the present invention, and may have a two-layer structure of the base foamed resin layer 2 and the surface resin layer 3 in which the base material 1 is omitted (FIG. 2). Conversely, constituent layers other than those described above can be appropriately added, and one or two foamed or non-foamed intermediate layers 4 are provided between the base material 1 and the base foamed resin layer 2.
More layers can be provided (FIG. 3). Further, as in the case of general wallpaper or the like, a picture layer 5 may be provided on the surface resin layer 3 and an embossed pattern 6 may be provided (FIG. 4). Further, a transparent or translucent surface protective layer 7 may be provided (FIG. 5).
【0018】基材1は、下地発泡樹脂層2(及び表面樹
脂層3)の加熱発泡時の熱により変形を生じない程度の
耐熱性を有するものであれば、その材質は特に限定され
ない。具体的には、無機紙又は難燃紙等の紙類や、織布
又は不織布等の布類、合成樹脂フィルム又はシート、木
材単板、合板又は繊維板等の木質板、石膏ボード又は珪
酸カルシウム板等の無機質板、金属箔又は金属板等、或
いはそれらの積層体や複合体等から、目的の用途に併せ
て適宜の材料を選択すれば良い。The material of the base material 1 is not particularly limited as long as it has heat resistance to such an extent that the base foamed resin layer 2 (and the surface resin layer 3) is not deformed by heat at the time of heating and foaming. Specifically, papers such as inorganic paper or flame-retardant paper, cloth such as woven or non-woven fabric, synthetic resin film or sheet, wood veneer such as wood veneer, plywood or fiberboard, gypsum board or calcium silicate An appropriate material may be selected from an inorganic plate such as a plate, a metal foil or a metal plate, or a laminate or a composite thereof, depending on the intended use.
【0019】下地発泡樹脂層2及び表面樹脂層3の構成
材料は、基本的にはほぼ同様であって、熱可塑性樹脂
に、発泡剤、着色剤、可塑剤、安定剤、充填剤、発泡タ
イミング調整剤、希釈溶剤等の種々の添加剤を適宜配合
した樹脂組成物から形成される。ここで、使用する熱可
塑性樹脂としては、下地発泡樹脂層2と表面樹脂層3と
で同一であっても異なっていても良く、具体的には例え
ばポリ塩化ビニル樹脂、ポリオレフィン系樹脂、酢酸ビ
ニル系樹脂、ウレタン系樹脂、ポリエステル系樹脂、ア
クリル系樹脂等、或いはそれらの2種以上の共重合体樹
脂、混合樹脂等を使用することができる。ポリ塩化ビニ
ル樹脂を使用する場合には、重合度が600〜1600
程度の範囲の樹脂を使用することが好ましい。The constituent materials of the base foamed resin layer 2 and the surface resin layer 3 are basically substantially the same, and a foaming agent, a coloring agent, a plasticizer, a stabilizer, a filler, a foaming timing are added to the thermoplastic resin. It is formed from a resin composition in which various additives such as a regulator and a diluting solvent are appropriately blended. Here, the thermoplastic resin to be used may be the same or different between the base foamed resin layer 2 and the surface resin layer 3, and specifically, for example, a polyvinyl chloride resin, a polyolefin resin, a vinyl acetate resin A resin, a urethane resin, a polyester resin, an acrylic resin, or a combination of two or more of these resins, a mixed resin, or the like can be used. When a polyvinyl chloride resin is used, the polymerization degree is 600 to 1600.
It is preferred to use a range of resins.
【0020】発泡剤としては、例えばアゾジカルボンア
ミド(ADCA)等のアゾ系発泡剤やアジド系発泡剤、
p,p’−オキシビスベンゼンスルホニルヒドラジド
(OBSH)等のヒドラジド系発泡剤等の有機発泡剤
や、炭酸水素ナトリウム、炭酸アンモニウム等の無機発
泡剤等から1種又は2種以上を適宜選択して使用するこ
とができる。Examples of the foaming agent include azo foaming agents such as azodicarbonamide (ADCA) and azide foaming agents.
One or more types are appropriately selected from organic blowing agents such as hydrazide-based blowing agents such as p, p'-oxybisbenzenesulfonylhydrazide (OBSH) and inorganic blowing agents such as sodium hydrogencarbonate and ammonium carbonate. Can be used.
【0021】発泡剤の配合比は、前述した2層の関係に
おける制約を遵守する限りにおいて特に制限はないが、
一般的には、下地発泡樹脂層2を形成する樹脂組成物に
は、十分な発泡効果を得る目的で、熱可塑性樹脂100
重量部に対して4〜10重量部程度とし、一方、表面樹
脂層3を形成する樹脂組成物には、残留発泡剤による着
色を抑える為、0〜6重量部程度に留めるのが良い。The mixing ratio of the foaming agent is not particularly limited as long as the above-mentioned restriction on the relationship between the two layers is obeyed.
Generally, the resin composition for forming the base foamed resin layer 2 contains a thermoplastic resin 100 in order to obtain a sufficient foaming effect.
It is preferably about 4 to 10 parts by weight based on parts by weight, while the resin composition forming the surface resin layer 3 is preferably kept at about 0 to 6 parts by weight in order to suppress coloring by a residual foaming agent.
【0022】但し、表面樹脂層3を形成する樹脂組成物
に発泡剤を全く配合しない場合には、表面の耐擦傷性等
の物性面では優れるが、化粧材の表面が非発泡であるの
で発泡感の面で必ずしも十分でない場合がある他、下地
発泡樹脂層2を含めた全体としての発泡倍率の面でも不
利である。従って、表面樹脂層3を形成する樹脂組成物
には、熱可塑性樹脂100重量部に対して発泡剤を1重
量部以上は配合することとし、1〜6重量部の範囲とす
ることが好ましい。However, when no foaming agent is added to the resin composition forming the surface resin layer 3, the surface of the decorative material is non-foamed, although the physical properties such as scratch resistance are excellent. This is not always sufficient in terms of feeling, and is also disadvantageous in terms of the overall expansion ratio including the base foamed resin layer 2. Therefore, the resin composition for forming the surface resin layer 3 contains 1 part by weight or more of a foaming agent with respect to 100 parts by weight of the thermoplastic resin, and preferably ranges from 1 to 6 parts by weight.
【0023】着色剤としては、少なくとも加熱発泡温度
において変色又は褪色を生じない程度の耐熱性と、使用
条件により要求される耐候性を有するものであればよ
く、従来公知の種々の染料又は顔料から任意のものを選
択して使用することができる。具体的には、酸化チタ
ン、酸化亜鉛、酸化鉄、カーボンブラック等の無機着色
剤や、フタロシアニン、キナクリドン、イソインドリノ
ン等の有機着色剤等が使用可能である。白色又は淡色の
色彩を所望する場合には、酸化チタン又は酸化亜鉛等の
白色無機顔料を主体として使用するのが良い。As the colorant, any colorant having at least heat resistance that does not cause discoloration or fading at the heating and foaming temperature and weather resistance required according to use conditions may be used. Any one can be selected and used. Specifically, inorganic colorants such as titanium oxide, zinc oxide, iron oxide, and carbon black, and organic colorants such as phthalocyanine, quinacridone, and isoindolinone can be used. When a white or pale color is desired, a white inorganic pigment such as titanium oxide or zinc oxide is mainly used.
【0024】着色剤の配合比は、これも発泡剤の場合と
同様、前述した2層の関係における制約を遵守する限り
において特に制限はないが、一般的には、下地発泡樹脂
層2を形成する樹脂組成物には、樹脂の脆化を防止し十
分に高倍率に発泡させる目的で、熱可塑性樹脂100重
量部に対して20重量部以下の範囲に留めるのが良い。
一方、表面樹脂層3を形成する樹脂組成物には、下地発
泡樹脂層2に対する十分な隠蔽性を確保し、併せて残留
発泡剤による着色効果を十分に希釈すべく、熱可塑性樹
脂100重量部に対して少なくとも10重量部以上配合
するのが良い。上限は、あまり多すぎても樹脂が脆化し
表面強度の低下の原因となるので、熱可塑性樹脂100
重量部に対して30重量部以下の範囲とするのが良い。The compounding ratio of the coloring agent is not particularly limited as in the case of the foaming agent, as long as the above-mentioned restriction on the relationship between the two layers is adhered to. In order to prevent embrittlement of the resin and foam the resin at a sufficiently high magnification, it is preferable that the amount of the resin composition is not more than 20 parts by weight based on 100 parts by weight of the thermoplastic resin.
On the other hand, the resin composition for forming the surface resin layer 3 has 100 parts by weight of a thermoplastic resin in order to ensure sufficient concealment of the base foamed resin layer 2 and to sufficiently dilute the coloring effect of the residual foaming agent. At least 10 parts by weight based on the weight of the mixture. If the upper limit is too large, the resin becomes brittle and causes a decrease in surface strength.
The range is preferably 30 parts by weight or less based on parts by weight.
【0025】可塑剤としては、例えばフタル酸ジオクチ
ル(DOP)やフタル酸ジイソノニル(DINP)に代
表されるフタル酸エステル系可塑剤の他、アジピン酸エ
ステル系、トリメリット酸エステル系、リン酸エステル
系、ポリエステル系等の従来公知の可塑剤を適宜使用す
ることができる。安定剤としては有機化合物系のセル調
製剤や熱安定剤等、充填剤としては例えば炭酸カルシウ
ム、炭酸マグネシウム、水酸化アルミニウム、水酸化マ
グネシウム等の無機質充填剤等、発泡タイミング調整剤
としては例えば亜鉛系、カルシウム系、バリウム系、ナ
トリウム系等、いずれも従来公知の添加剤を適宜添加す
ることができる。Examples of the plasticizer include phthalate ester plasticizers such as dioctyl phthalate (DOP) and diisononyl phthalate (DINP), adipate ester, trimellitate, and phosphate ester. Conventionally known plasticizers such as polyester and polyester can be appropriately used. Stabilizers such as organic compound-based cell preparation agents and heat stabilizers; fillers such as calcium carbonate, magnesium carbonate, aluminum hydroxide, and inorganic fillers such as magnesium hydroxide; foaming timing regulators such as zinc , Calcium, barium, sodium, etc., any conventionally known additives can be appropriately added.
【0026】下地発泡樹脂層2及び表面樹脂層3の形成
方法としては、例えばナイフコート法、コンマコート
法、リップコート法、ダイコート法、ロールコート法
等、従来公知の任意の塗工方法を採用することができ
る。これらの形成順序や形成時間間隔等にも特に制限は
ない。つまり、基材1上に下地発泡樹脂層2と表面樹脂
層3とを順次塗工しても良いし、予め離型紙上に表面樹
脂層3と下地発泡樹脂層2とを順次塗工形成した後に離
型紙から剥離し、該剥離の前又は後に基材1と積層して
も良く、或いは、基材1上に下地発泡樹脂層2を、離型
紙上に表面樹脂層3をそれぞれ塗工形成しておき、表面
樹脂層3を離型紙から剥離し、該剥離の前又は後に下地
発泡樹脂層2上に表面樹脂層3を積層しても良い。ま
た、2層を重ねて塗工形成する際には、一方の層の塗工
形成後十分に乾燥させてから他方の層を塗工形成しても
良いし、乾燥工程を経ずに同時に又は連続して2層を塗
工形成しても良い。As the method for forming the base foamed resin layer 2 and the surface resin layer 3, any conventionally known coating method such as a knife coating method, a comma coating method, a lip coating method, a die coating method, a roll coating method, or the like is employed. can do. There is no particular limitation on the order of formation, the time interval for formation, and the like. That is, the base foamed resin layer 2 and the surface resin layer 3 may be sequentially coated on the base material 1, or the surface resin layer 3 and the base foamed resin layer 2 may be sequentially coated and formed on release paper in advance. It may be later peeled off from the release paper, and may be laminated with the base material 1 before or after the release, or alternatively, the base foamed resin layer 2 may be coated on the base material 1 and the surface resin layer 3 may be formed on the release paper by coating. The surface resin layer 3 may be peeled off from the release paper, and the surface resin layer 3 may be laminated on the base foamed resin layer 2 before or after the peeling. When two layers are formed by coating, one layer may be sufficiently dried after the coating is formed, and then the other layer may be formed by coating, or simultaneously or without a drying step. Two layers may be continuously formed by coating.
【0027】各層の目付量には特に制限はないが、表面
樹脂層3の目付量は、十分な色相安定性を確保する目的
で、少なくとも20g/m2以上とすることが好まし
く、一方あまり厚すぎても全体的な発泡倍率や発泡感の
面で劣るので、120g/m2以下とするのが良い。下
地発泡樹脂層2の目付量は、目的の用途や所望される発
泡感・エンボス深さ等を考慮して適宜設計されるのであ
るが、例えば壁紙の場合には80〜300g/m2程度
の範囲が最も好ましい。Although the basis weight of each layer is not particularly limited, the basis weight of the surface resin layer 3 is preferably at least 20 g / m 2 or more in order to secure sufficient hue stability. since inferior in terms of the overall expansion ratio and foam feeling too, amount may be 120 g / m 2 or less. The basis weight of the base foamed resin layer 2 is appropriately designed in consideration of the intended use and the desired feeling of foaming and embossing depth. For example, in the case of wallpaper, it is about 80 to 300 g / m 2 . A range is most preferred.
【0028】基材1と下地発泡樹脂層2との間に中間層
4を設ける場合の中間層4の材質には特に制限はない。
一般的には、基材1の材質として挙げたものか、若しく
は下地発泡樹脂層2や表面樹脂層3の材質として挙げた
ものの中から適宜選択される。積層方法は、基材1と同
様の材質であれば例えばドライラミネート法、ウェット
ラミネート法、ポリサンドラミネート法、熱ラミネート
法等、下地発泡樹脂層2等と同様の材質であれば前述し
た各種コーティング法等を採用することができる。When the intermediate layer 4 is provided between the substrate 1 and the base foamed resin layer 2, the material of the intermediate layer 4 is not particularly limited.
Generally, it is appropriately selected from those listed as the material of the base material 1 or those listed as the material of the base foamed resin layer 2 and the surface resin layer 3. The laminating method is, for example, a dry laminating method, a wet laminating method, a polysand laminating method, a heat laminating method, or the like if the material is the same as that of the base material 1. A law or the like can be adopted.
【0029】本発明の発泡化粧材の最も典型的なもの
は、図4に示す形態のものであり、これは最も典型的に
は、図6に示す工程に従って製造される。すなわち、ま
ず基材1(図6(a))上に下地発泡樹脂層2を形成し
(図6(b))、次いで表面樹脂層3を形成し(図6
(c))、これを加熱発泡しない程度の温度条件で乾燥
後、表面樹脂層3上に絵柄層5を印刷形成し(図6
(d))、加熱発泡後、表面にエンボスによる凹凸模様
6を施して、本発明の発泡化粧材が完成する(図6
(e))。The most typical form of the foamed decorative material of the present invention is in the form shown in FIG. 4, and is most typically manufactured according to the process shown in FIG. That is, first, the base foamed resin layer 2 is formed on the base material 1 (FIG. 6A) (FIG. 6B), and then the surface resin layer 3 is formed (FIG. 6B).
(C)) After drying under a temperature condition such that heating and foaming are not performed, a pattern layer 5 is printed and formed on the surface resin layer 3 (FIG. 6).
(D)) After heating and foaming, the surface is provided with an embossed pattern 6 by embossing to complete the foamed decorative material of the present invention (FIG. 6).
(E)).
【0030】絵柄層5は、従来の発泡化粧材におけると
同様、適宜の印刷インキを用いて例えばグラビア印刷
法、オフセット印刷法、スクリーン印刷法、インクジェ
ット印刷法、静電印刷法、転写印刷法等の適宜の印刷方
法に従って形成することができる。絵柄層5が構成する
絵柄模様の種類は、例えば木目柄、石目柄、抽象柄、幾
何学模様等、所望により任意である。また、絵柄層5を
形成する印刷インキとして、表面樹脂層3及び/又は下
地発泡樹脂層2を形成する樹脂組成物に配合された発泡
剤に作用して加熱分解温度を上昇又は低下させる発泡抑
制剤又は発泡促進剤を配合した印刷インキを使用すれ
ば、後のエンボス工程を経ることなく加熱発泡工程のみ
によって、絵柄層5の構成する絵柄模様と同調した凹凸
模様6を得ることもできる(ケミカルエンボス法)。The pattern layer 5 is formed by using an appropriate printing ink, for example, a gravure printing method, an offset printing method, a screen printing method, an ink jet printing method, an electrostatic printing method, a transfer printing method, etc., as in the case of the conventional foam decorative material. Can be formed according to an appropriate printing method. The type of the picture pattern formed by the picture layer 5 is arbitrary as desired, for example, a wood pattern, a stone pattern, an abstract pattern, a geometric pattern, and the like. Further, as a printing ink for forming the picture layer 5, foaming suppression which acts on a foaming agent mixed in the resin composition for forming the surface resin layer 3 and / or the base foamed resin layer 2 to raise or lower the thermal decomposition temperature. When a printing ink containing an agent or a foaming accelerator is used, the uneven pattern 6 synchronized with the picture pattern constituting the picture layer 5 can be obtained only by the heating and foaming step without going through the subsequent embossing step (Chemical Embossing method).
【0031】エンボスは、上記したケミカルエンボス法
による場合を除き、賦型すべき凹凸模様6を反転した形
状の凹凸模様を表面に有する金属製のエンボス版又はエ
ンボスロールを使用して、加熱発泡温度よりは低温で且
つ樹脂が十分に熱可塑化された温度において表面樹脂層
3の表面に平圧式又は輪転式にて加圧して賦型するメカ
ニカルエンボス法(平圧エンボス法又はロールエンボス
法)によるのが最も一般的である。エンボスにより形成
する凹凸模様6の種類には特に制限はなく、例えば絵柄
層5の構成する絵柄模様に同調又は類似する模様や、絵
柄模様とは直接関係のない例えばスウェード調又はヘア
ライン調等の艶消し調、和紙調又は砂目調等の材質調等
から、所望により適宜選ばれる。また、特殊なものとし
て、エンボス後の表面の全面に着色剤を付着後余剰の着
色剤を拭い去る(ワイピング法)か、又は、エンボスロ
ールの凸部に着色剤を付着させてエンボスを行う(バレ
ープリント法)ことにより、凹凸模様6の凹部を着色す
る場合もある。Except for the case of the above-mentioned chemical embossing method, embossing is performed by using a metal embossing plate or embossing roll having a surface having a concavo-convex pattern obtained by inverting the concavo-convex pattern 6 to be formed. By a mechanical embossing method (flat pressure embossing method or roll embossing method) in which the surface of the surface resin layer 3 is pressed by a flat pressure type or a rotary type at a lower temperature and at a temperature at which the resin is sufficiently thermoplasticized. Is the most common. There is no particular limitation on the type of the concavo-convex pattern 6 formed by embossing. For example, a pattern that is synchronized with or similar to the pattern constituting the pattern layer 5 or a gloss that is not directly related to the pattern, such as a suede tone or a hairline tone. The material is appropriately selected as desired from a material tone such as a matte tone, a Japanese paper tone, or a grain tone. Further, as a special case, the colorant is attached to the entire surface after embossing, and the excess colorant is wiped off (wiping method), or the colorant is attached to the convex portion of the embossing roll to perform embossing ( In some cases, the concave portions of the concavo-convex pattern 6 are colored by the valley print method).
【0032】絵柄層5を摩耗や汚染から保護し、意匠性
を長期に亘り保持する目的で、透明又は半透明の表面保
護層7を設ける場合もある。表面保護層7は、表面樹脂
層3を主体として構成するものと同様の熱可塑性樹脂か
ら形成される場合もあるが、より高度の表面物性を得る
目的で、例えばウレタン系樹脂又はアミノ系樹脂等の熱
硬化性樹脂や、(メタ)アクリレート系樹脂等の電離放
射線硬化性樹脂等の、架橋反応硬化性樹脂から形成され
る場合もある。形成方法は、熱可塑性樹脂を使用する場
合は、表面樹脂層3等の場合と同様の塗工法、若しくは
フィルムラミネート法によるのが一般的であり、その場
合には表面保護層7の積層形成後にエンボスが施される
のが一般的である。一方、架橋反応硬化性樹脂を使用す
る場合には、例えばロールコート法、グラビアコート
法、スプレーコート法等により塗工形成されるのが一般
的である。形成時期は、エンボス加工の前であっても後
であっても良いが、特に前述したワイピング又はバレー
プリントを施す場合にあっては、凹部の着色層を保護す
る目的で、エンボス加工やワイピング加工の後に形成さ
れるのが一般的である。A transparent or translucent surface protective layer 7 may be provided for the purpose of protecting the picture layer 5 from abrasion and contamination and maintaining the design for a long period of time. The surface protective layer 7 may be formed of the same thermoplastic resin as that mainly composed of the surface resin layer 3. However, in order to obtain higher surface properties, for example, a urethane-based resin or an amino-based resin is used. And a cross-linking reaction-curable resin such as an ionizing radiation-curable resin such as a (meth) acrylate-based resin. When a thermoplastic resin is used, a coating method similar to the case of the surface resin layer 3 or the like or a film laminating method is generally used when a thermoplastic resin is used. It is common to emboss. On the other hand, when a cross-linking reaction curable resin is used, it is generally applied and formed by a roll coating method, a gravure coating method, a spray coating method, or the like. The formation time may be before or after the embossing process. In particular, when performing the wiping or the valley print described above, the embossing process or the wiping process is performed for the purpose of protecting the coloring layer in the concave portion. Is generally formed after.
【0033】なお、表面樹脂層3及び/又は表面保護層
7には、表面物性の向上又は特殊な機能性の付与を目的
として、各種の添加剤を添加することもできる。具体的
には例えば、耐候性(耐光性)の向上を目的としたベン
ゾトリアゾール系等の紫外線吸収剤やヒンダードアミン
系等の光安定剤、表面の艶の調整を目的としたシリカ等
の艶調整剤、表面滑性の向上を目的としたワックス等の
滑剤、耐擦傷性や耐磨耗性の向上を目的としたアルミナ
等の高硬度粒子からなる減摩剤、耐汚染性の向上を目的
としたシリコーン系又はフッ素系樹脂、室内空気中のホ
ルムアルデヒド等の有害化学物質の捕捉又は分解除去を
目的とした有害化学物質捕捉剤又は分解触媒(光触媒
等)、抗菌性の付与を目的とした有機系又は無機系の抗
菌剤等を挙げることができる。Various additives can be added to the surface resin layer 3 and / or the surface protection layer 7 for the purpose of improving surface physical properties or imparting special functions. Specifically, for example, a benzotriazole-based ultraviolet absorber or a hindered amine-based light stabilizer for the purpose of improving weather resistance (light resistance), a gloss modifier such as silica for the purpose of adjusting the surface gloss, or the like. , A lubricant such as wax for the purpose of improving surface lubricity, a lubricant comprising high hardness particles such as alumina for the purpose of improving scratch resistance and abrasion resistance, and a purpose of improving contamination resistance Hazardous chemicals scavengers or decomposition catalysts (photocatalysts etc.) for the purpose of trapping or decomposing and removing harmful chemicals such as formaldehyde and the like in silicone air or silicone resin in indoor air, and organic or Inorganic antibacterial agents and the like can be mentioned.
【0034】[0034]
【実施例】以下に、本発明の発泡化粧材の具体的な実施
例及び比較例を挙げ、本発明をより詳細に説明する。EXAMPLES Hereinafter, the present invention will be described in more detail with reference to specific examples and comparative examples of the foam decorative material of the present invention.
【0035】実施例1 坪量75g/m2の壁紙用基材紙の表面に、下記樹脂組
成1で表される樹脂組成物を乾燥後の目付量160g/
m2に塗工して下地発泡樹脂層を形成し、引き続き下記
樹脂組成2で表される樹脂組成物を乾燥後の目付量50
g/m2に塗工して表面樹脂層を形成した。これを発泡
剤の分解温度以下の温度で十分に乾燥し、表面に絵柄の
印刷を施した後、加熱温度210℃、加熱時間40秒の
加熱条件にて下地発泡樹脂層及び表面樹脂層を加熱発泡
させ、しかる後、温度250℃、圧力(線圧)2kgf
/cmの条件にてロールエンボス法にて表面に凹凸模様
を施して、本発明の発泡化粧材(壁紙)を得た。Example 1 A resin composition represented by the following resin composition 1 was dried on a surface of a base paper for wallpaper having a basis weight of 75 g / m 2 and a basis weight after drying was 160 g / m 2.
m 2 to form a base foamed resin layer, and subsequently drying the resin composition represented by the following resin composition 2 to a basis weight of 50 after drying.
g / m 2 to form a surface resin layer. This is sufficiently dried at a temperature equal to or lower than the decomposition temperature of the foaming agent, and after a pattern is printed on the surface, the base foamed resin layer and the surface resin layer are heated at a heating temperature of 210 ° C. for a heating time of 40 seconds. Foamed, then temperature 250 ° C, pressure (linear pressure) 2kgf
/ Cm condition was applied to the surface by a roll embossing method to obtain a foamed decorative material (wallpaper) of the present invention.
【0036】樹脂組成1(下地発泡樹脂層用) PVC樹脂(重合度900) 100重量部 発泡剤(ADCA) 7重量部 着色剤(酸化チタン) 10重量部 充填剤(炭酸カルシウム) 130重量部 可塑剤(DINP) 60重量部 発泡タイミング調整剤(バリウム亜鉛系) 4重量部Resin composition 1 (for base foamed resin layer) PVC resin (degree of polymerization 900) 100 parts by weight Foaming agent (ADCA) 7 parts by weight Colorant (titanium oxide) 10 parts by weight Filler (calcium carbonate) 130 parts by weight Plasticity (DINP) 60 parts by weight Foaming timing adjuster (barium zinc type) 4 parts by weight
【0037】樹脂組成2(表面樹脂層用) PVC樹脂(重合度900) 100重量部 発泡剤(ADCA) 2重量部 着色剤(酸化チタン) 20重量部 充填剤(炭酸カルシウム) 50重量部 可塑剤(DINP) 50重量部 発泡タイミング調整剤(バリウム亜鉛系) 4重量部Resin composition 2 (for surface resin layer) PVC resin (degree of polymerization 900) 100 parts by weight Blowing agent (ADCA) 2 parts by weight Colorant (titanium oxide) 20 parts by weight Filler (calcium carbonate) 50 parts by weight Plasticizer (DINP) 50 parts by weight Foaming timing adjuster (barium zinc type) 4 parts by weight
【0038】得られた発泡化粧材の幅970mm×長さ
1000mの範囲内から無作為に10点を選んで色度を
測定し、最大色差(各測定点間の色差ΔEの最大値)Δ
Emaxを求めたところ、ΔEmax=0.4であっ
た。The chromaticity is measured by randomly selecting ten points from a range of 970 mm in width × 1000 m in length of the obtained foamed decorative material, and the maximum color difference (the maximum value of the color difference ΔE between each measurement point) Δ
When Emax was determined, ΔEmax = 0.4.
【0039】比較例1 上記実施例1で使用したものと同一の坪量75g/m2
の壁紙用基材紙の表面に、下記樹脂組成3で表される樹
脂組成物を乾燥後の目付量160g/m2に塗工して発
泡樹脂層を形成し、発泡剤の分解温度以下の温度で十分
に乾燥し、以下、上記実施例1と同一の条件にて絵柄の
印刷、加熱発泡及びエンボスを施して、発泡化粧材(壁
紙)を得た。Comparative Example 1 The same basis weight as that used in Example 1 was 75 g / m 2.
A resin composition represented by the following resin composition 3 is applied on the surface of the base paper for wallpaper to a dry weight per unit area of 160 g / m 2 to form a foamed resin layer. After sufficiently drying at a temperature, a pattern was printed, heated and foamed, and embossed under the same conditions as in Example 1 to obtain a foamed decorative material (wallpaper).
【0040】樹脂組成3 PVC樹脂(重合度900) 100重量部 発泡剤(ADCA) 6重量部 着色剤(酸化チタン) 20重量部 充填剤(炭酸カルシウム) 130重量部 可塑剤(DINP) 60重量部 発泡タイミング調整剤(バリウム亜鉛系) 4重量部Resin composition 3 PVC resin (degree of polymerization 900) 100 parts by weight Blowing agent (ADCA) 6 parts by weight Colorant (titanium oxide) 20 parts by weight Filler (calcium carbonate) 130 parts by weight Plasticizer (DINP) 60 parts by weight 4 parts by weight of foam timing adjuster (barium zinc type)
【0041】得られた発泡化粧材について、実施例1の
場合と同一の要領にて最大色差ΔEmaxを求めたとこ
ろ、ΔEmax=1.0であった。When the maximum color difference ΔEmax of the obtained foamed decorative material was determined in the same manner as in Example 1, ΔEmax = 1.0.
【0042】[0042]
【発明の効果】以上詳述の如く、本発明の発泡化粧材
は、下地発泡樹脂層の上に、該下地発泡樹脂層を形成す
る樹脂組成物よりも多くの着色剤と少ない(場合によっ
ては全くない)発泡剤とが配合された樹脂組成物から形
成された表面樹脂層を具備することにより、加熱発泡後
に未分解のまま残留する発泡剤による着色効果が表面に
現れにくいので、残留発泡剤の濃度の不安定性に起因す
る色相ずれや色相ムラ等の欠陥が発生しにくく、安定し
て生産可能であり、しかも下地発泡樹脂層を形成する樹
脂組成物には十分な量の発泡剤を配合することができる
ので、全体として十分な発泡感やエンボス適性を確保す
ることができる。その他、表面樹脂層の発泡倍率が抑制
されることにより、表面強度に優れた発泡化粧材を得る
ことができる等、種々の優れた効果を奏するものであ
る。As described above in detail, the foamed decorative material of the present invention has a larger amount of a coloring agent and a smaller amount of a coloring agent on the base foamed resin layer than the resin composition forming the base foamed resin layer (in some cases, depending on the case). By providing a surface resin layer formed from a resin composition mixed with a blowing agent, the coloring effect of the blowing agent remaining undecomposed after heating and foaming hardly appears on the surface. Defects such as hue shift and hue unevenness due to the instability of the concentration are unlikely to occur, stable production is possible, and a sufficient amount of a foaming agent is mixed with the resin composition forming the base foamed resin layer. Therefore, sufficient foaming feeling and embossability can be secured as a whole. In addition, various excellent effects such as suppression of the expansion ratio of the surface resin layer to obtain a foam decorative material having excellent surface strength can be obtained.
【図1】本発明の発泡化粧材の実施の形態を示す側断面
図である。FIG. 1 is a side sectional view showing an embodiment of a foamed decorative material of the present invention.
【図2】本発明の発泡化粧材の実施の形態を示す側断面
図である。FIG. 2 is a side sectional view showing an embodiment of the foam decorative material of the present invention.
【図3】本発明の発泡化粧材の実施の形態を示す側断面
図である。FIG. 3 is a side sectional view showing an embodiment of the foam decorative material of the present invention.
【図4】本発明の発泡化粧材の実施の形態を示す側断面
図である。FIG. 4 is a side sectional view showing an embodiment of the foam decorative material of the present invention.
【図5】本発明の発泡化粧材の実施の形態を示す側断面
図である。FIG. 5 is a side sectional view showing an embodiment of the foam decorative material of the present invention.
【図6】(a)〜(e)は、本発明の発泡化粧材の製造
工程の一例を工程順に示した説明図である。FIGS. 6 (a) to 6 (e) are explanatory views showing an example of the production process of the foamed decorative material of the present invention in the order of steps.
1 基材 2 下地発泡樹脂層 3 表面樹脂層 4 中間層 5 絵柄層 6 エンボス 7 表面保護層 DESCRIPTION OF SYMBOLS 1 Base material 2 Base foam resin layer 3 Surface resin layer 4 Intermediate layer 5 Picture layer 6 Emboss 7 Surface protection layer
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4F100 AA18 AA21 AK01A AK01B AK15 AT00C BA02 BA03 BA07 BA10B BA10C BA27 CA01A CA01B CA13A CA13B EH46 EJ02 EJ42 GB08 JB16A JB16B JL01 JL02 JN30 YY00A YY00B ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4F100 AA18 AA21 AK01A AK01B AK15 AT00C BA02 BA03 BA07 BA10B BA10C BA27 CA01A CA01B CA13A CA13B EH46 EJ02 EJ42 GB08 JB16A JB16B JL01 JL02 JN30 YY00A YY00
Claims (4)
組成物から形成された下地発泡樹脂層の上に、少なくと
も着色剤を配合した熱可塑性樹脂組成物から形成された
表面樹脂層を具備してなる発泡化粧材であって、前記下
地発泡樹脂層は、着色剤を全く配合しないか又は前記表
面樹脂層における着色剤の配合比より少ない比率で配合
した熱可塑性樹脂組成物から形成され、且つ、前記表面
樹脂層は、発泡剤を全く配合しないか又は前記下地発泡
樹脂層における発泡剤の配合比より少ない比率で配合し
た熱可塑性樹脂組成物から形成されてなることを特徴と
する発泡化粧材。1. A surface resin layer formed from a thermoplastic resin composition containing at least a colorant, on a base foamed resin layer formed from a thermoplastic resin composition containing at least a foaming agent. In the foamed decorative material, the base foamed resin layer is formed of a thermoplastic resin composition containing no coloring agent or a mixing ratio smaller than the mixing ratio of the coloring agent in the surface resin layer, and The foaming decorative material is characterized in that the surface resin layer is formed from a thermoplastic resin composition containing no foaming agent or a blending ratio smaller than the blending ratio of the foaming agent in the base foamed resin layer.
0重量部に対して発泡剤を4〜10重量部及び着色剤を
0〜20重量部配合した熱可塑性樹脂組成物から形成さ
れ、且つ、前記表面樹脂層は、熱可塑性樹脂100重量
部に対して発泡剤を0〜6重量部及び着色剤を10〜3
0重量部配合した熱可塑性樹脂組成物から形成されてな
ることを特徴とする請求項1に記載の発泡化粧材。2. The method according to claim 1, wherein the base foamed resin layer comprises a thermoplastic resin.
It is formed from a thermoplastic resin composition containing 4 to 10 parts by weight of a foaming agent and 0 to 20 parts by weight of a coloring agent with respect to 0 parts by weight, and the surface resin layer is based on 100 parts by weight of the thermoplastic resin. 0 to 6 parts by weight of a foaming agent and 10 to 3 parts of a colorant
The foamed decorative material according to claim 1, wherein the foamed decorative material is formed from a thermoplastic resin composition containing 0 parts by weight.
量部に対して発泡剤を1〜6重量部及び着色剤を10〜
30重量部配合した熱可塑性樹脂組成物から形成されて
なることを特徴とする請求項2に記載の発泡化粧材。3. The surface resin layer contains 1 to 6 parts by weight of a foaming agent and 10 to 10 parts by weight of a coloring agent with respect to 100 parts by weight of a thermoplastic resin.
The foamed decorative material according to claim 2, wherein the foamed decorative material is formed from a thermoplastic resin composition containing 30 parts by weight.
/m2であることを特徴とする請求項1〜3のいずれか
に記載の発泡化粧材。4. A surface resin layer having a basis weight of 20 to 120 g.
/ M 2. The foam decorative material according to any one of claims 1 to 3, wherein
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11014346A JP2000211049A (en) | 1999-01-22 | 1999-01-22 | Foam cosmetic material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11014346A JP2000211049A (en) | 1999-01-22 | 1999-01-22 | Foam cosmetic material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2000211049A true JP2000211049A (en) | 2000-08-02 |
Family
ID=11858521
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11014346A Pending JP2000211049A (en) | 1999-01-22 | 1999-01-22 | Foam cosmetic material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2000211049A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006307411A (en) * | 2005-03-30 | 2006-11-09 | Dainippon Printing Co Ltd | Wall covering decorative sheet and wall covering decorative sheet |
| JP2007308869A (en) * | 2007-07-17 | 2007-11-29 | Dainippon Printing Co Ltd | Foamed wallpaper with excellent surface properties |
| JP2008081869A (en) * | 2006-09-26 | 2008-04-10 | Dainippon Printing Co Ltd | wallpaper |
| JP2008081868A (en) * | 2006-09-26 | 2008-04-10 | Dainippon Printing Co Ltd | wallpaper |
| JP2008081867A (en) * | 2006-09-26 | 2008-04-10 | Dainippon Printing Co Ltd | wallpaper |
| JP2010229585A (en) * | 2009-03-26 | 2010-10-14 | Dainippon Printing Co Ltd | Method for producing foam wallpaper |
| JP2011080193A (en) * | 2011-01-26 | 2011-04-21 | Dainippon Printing Co Ltd | Foamed wallpaper with excellent surface property |
| JP2012012760A (en) * | 2011-10-12 | 2012-01-19 | Dainippon Printing Co Ltd | Wallpaper |
| JP2020158924A (en) * | 2019-03-27 | 2020-10-01 | ロンシール工業株式会社 | wallpaper |
| US20220105665A1 (en) * | 2019-02-28 | 2022-04-07 | Mimaki Engineering Co., Ltd. | Foamed product, method for manufacturing foamed product, and foaming apparatus |
| JP2022064536A (en) * | 2020-10-14 | 2022-04-26 | 株式会社リコー | Manufacturing method for uneven surfaces |
-
1999
- 1999-01-22 JP JP11014346A patent/JP2000211049A/en active Pending
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006307411A (en) * | 2005-03-30 | 2006-11-09 | Dainippon Printing Co Ltd | Wall covering decorative sheet and wall covering decorative sheet |
| JP2008081869A (en) * | 2006-09-26 | 2008-04-10 | Dainippon Printing Co Ltd | wallpaper |
| JP2008081868A (en) * | 2006-09-26 | 2008-04-10 | Dainippon Printing Co Ltd | wallpaper |
| JP2008081867A (en) * | 2006-09-26 | 2008-04-10 | Dainippon Printing Co Ltd | wallpaper |
| JP2007308869A (en) * | 2007-07-17 | 2007-11-29 | Dainippon Printing Co Ltd | Foamed wallpaper with excellent surface properties |
| JP2010229585A (en) * | 2009-03-26 | 2010-10-14 | Dainippon Printing Co Ltd | Method for producing foam wallpaper |
| JP2011080193A (en) * | 2011-01-26 | 2011-04-21 | Dainippon Printing Co Ltd | Foamed wallpaper with excellent surface property |
| JP2012012760A (en) * | 2011-10-12 | 2012-01-19 | Dainippon Printing Co Ltd | Wallpaper |
| US20220105665A1 (en) * | 2019-02-28 | 2022-04-07 | Mimaki Engineering Co., Ltd. | Foamed product, method for manufacturing foamed product, and foaming apparatus |
| US12090690B2 (en) * | 2019-02-28 | 2024-09-17 | Mimaki Engineering Co., Ltd. | Foamed product, method for manufacturing foamed product |
| JP2020158924A (en) * | 2019-03-27 | 2020-10-01 | ロンシール工業株式会社 | wallpaper |
| JP7477258B2 (en) | 2019-03-27 | 2024-05-01 | ロンシール工業株式会社 | wallpaper |
| JP2022064536A (en) * | 2020-10-14 | 2022-04-26 | 株式会社リコー | Manufacturing method for uneven surfaces |
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