JP2000015661A - Manufacture of molding for plastic pharmaceutical or medical appliance - Google Patents
Manufacture of molding for plastic pharmaceutical or medical applianceInfo
- Publication number
- JP2000015661A JP2000015661A JP10183624A JP18362498A JP2000015661A JP 2000015661 A JP2000015661 A JP 2000015661A JP 10183624 A JP10183624 A JP 10183624A JP 18362498 A JP18362498 A JP 18362498A JP 2000015661 A JP2000015661 A JP 2000015661A
- Authority
- JP
- Japan
- Prior art keywords
- molded
- molded body
- molded article
- molding
- plastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 33
- 239000004033 plastic Substances 0.000 title claims abstract description 33
- 229920003023 plastic Polymers 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims description 19
- 238000004806 packaging method and process Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 35
- 239000003814 drug Substances 0.000 claims description 23
- -1 cyclic olefin compound Chemical class 0.000 claims description 16
- 239000007787 solid Substances 0.000 claims description 15
- 229940079593 drug Drugs 0.000 claims description 12
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 10
- 229910052736 halogen Inorganic materials 0.000 claims description 7
- 230000003749 cleanliness Effects 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 238000004140 cleaning Methods 0.000 abstract description 3
- 238000007689 inspection Methods 0.000 description 49
- 238000001746 injection moulding Methods 0.000 description 17
- 238000002347 injection Methods 0.000 description 15
- 239000007924 injection Substances 0.000 description 15
- 239000003054 catalyst Substances 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 9
- 230000002950 deficient Effects 0.000 description 9
- 239000000178 monomer Substances 0.000 description 9
- 229920001577 copolymer Polymers 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000010419 fine particle Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 5
- 150000002367 halogens Chemical class 0.000 description 5
- 238000012858 packaging process Methods 0.000 description 5
- 229910052709 silver Inorganic materials 0.000 description 5
- 239000004332 silver Substances 0.000 description 5
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 4
- 238000005286 illumination Methods 0.000 description 4
- 238000003384 imaging method Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000010998 test method Methods 0.000 description 4
- 239000012085 test solution Substances 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- HYZJPHFJTRHXET-UHFFFAOYSA-N 1-methyltricyclo[5.2.1.02,6]dec-8-ene Chemical compound C12CCCC2C2(C)C=CC1C2 HYZJPHFJTRHXET-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 3
- 230000001954 sterilising effect Effects 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- CTMHWPIWNRWQEG-UHFFFAOYSA-N 1-methylcyclohexene Chemical compound CC1=CCCCC1 CTMHWPIWNRWQEG-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- URYYVOIYTNXXBN-UPHRSURJSA-N cyclooctene Chemical compound C1CCC\C=C/CC1 URYYVOIYTNXXBN-UPHRSURJSA-N 0.000 description 2
- 239000004913 cyclooctene Substances 0.000 description 2
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- JFNLZVQOOSMTJK-UHFFFAOYSA-N norbornene Chemical compound C1C2CCC1C=C2 JFNLZVQOOSMTJK-UHFFFAOYSA-N 0.000 description 2
- 229910052763 palladium Inorganic materials 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229910052707 ruthenium Inorganic materials 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1 -dodecene Natural products CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 1
- FMZITCJWMYHQFG-UHFFFAOYSA-N 1,2,3,4,4a,5,8,8a-octahydro-2-methyl-1,4:5,8-dimethanonaphthalene Chemical compound C1C(C23)C=CC1C3C1CC2CC1C FMZITCJWMYHQFG-UHFFFAOYSA-N 0.000 description 1
- IVCCHYFZLLZLOB-UHFFFAOYSA-N 11-methylhexacyclo[6.6.1.13,6.110,13.02,7.09,14]heptadec-4-ene Chemical compound C1C(C23)C=CC1C3C(C13)CC2C3C2CC1CC2C IVCCHYFZLLZLOB-UHFFFAOYSA-N 0.000 description 1
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 1
- OJOWICOBYCXEKR-UHFFFAOYSA-N 5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(=CC)CC1C=C2 OJOWICOBYCXEKR-UHFFFAOYSA-N 0.000 description 1
- RCDOWRWNYHNLLA-UHFFFAOYSA-N 5-methoxybicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(OC)CC1C=C2 RCDOWRWNYHNLLA-UHFFFAOYSA-N 0.000 description 1
- PCBPVYHMZBWMAZ-UHFFFAOYSA-N 5-methylbicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(C)CC1C=C2 PCBPVYHMZBWMAZ-UHFFFAOYSA-N 0.000 description 1
- PGNNHYNYFLXKDZ-UHFFFAOYSA-N 5-phenylbicyclo[2.2.1]hept-2-ene Chemical compound C1=CC2CC1CC2C1=CC=CC=C1 PGNNHYNYFLXKDZ-UHFFFAOYSA-N 0.000 description 1
- CSRQAJIMYJHHHQ-UHFFFAOYSA-N 9-ethylidenetetracyclo[6.2.1.13,6.02,7]dodec-4-ene Chemical compound C1C(C23)C=CC1C3C1CC2CC1=CC CSRQAJIMYJHHHQ-UHFFFAOYSA-N 0.000 description 1
- NBKJXSOLTZBYNA-UHFFFAOYSA-N C12C(C=C3)CC3(C)C1C1CCC2(C)C1 Chemical compound C12C(C=C3)CC3(C)C1C1CCC2(C)C1 NBKJXSOLTZBYNA-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 208000007536 Thrombosis Diseases 0.000 description 1
- FUCGLOJSPSEIKX-UHFFFAOYSA-N ac1l3qlx Chemical compound C1C(C23)C=CC1C3C(C13)CC2C3C2CC1CC2 FUCGLOJSPSEIKX-UHFFFAOYSA-N 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 125000002619 bicyclic group Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 210000004204 blood vessel Anatomy 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 239000002815 homogeneous catalyst Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 238000010103 injection stretch blow moulding Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- YUXSASVJZZAIFL-UHFFFAOYSA-N methyl 5-methyltetracyclo[6.2.1.13,6.02,7]dodec-9-ene-4-carboxylate Chemical compound C1C(C23)C=CC1C3C1CC2C(C)C1C(=O)OC YUXSASVJZZAIFL-UHFFFAOYSA-N 0.000 description 1
- RMAZRAQKPTXZNL-UHFFFAOYSA-N methyl bicyclo[2.2.1]hept-2-ene-5-carboxylate Chemical compound C1C2C(C(=O)OC)CC1C=C2 RMAZRAQKPTXZNL-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 125000002950 monocyclic group Chemical group 0.000 description 1
- AFFLGGQVNFXPEV-UHFFFAOYSA-N n-decene Natural products CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- VGXOXHRUFVBLBN-UHFFFAOYSA-N pentacyclo[6.5.1.13,6.02,7.09,13]pentadec-4-ene Chemical compound C1C2C3C(C=C4)CC4C3C1C1C2CCC1 VGXOXHRUFVBLBN-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 150000003623 transition metal compounds Chemical class 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 150000003682 vanadium compounds Chemical class 0.000 description 1
Landscapes
- Medical Preparation Storing Or Oral Administration Devices (AREA)
- Infusion, Injection, And Reservoir Apparatuses (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は成形後の微細固体状
付着物の洗浄除去等の除去処理を必要としないプラスチ
ック製の医薬品用・医療具用成形体の製造方法に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a plastic molded article for pharmaceuticals and medical devices which does not require removal treatment such as washing and removing of fine solid deposits after molding.
【0002】[0002]
【従来の技術】従来から、バイアルや注射器(本発明で
は注射筒(シリンジバレル)を意味するが、以下では注
射器として説明する)等の医薬品用・医療具用成形体が
種々のプラスチックで製造されている。これらの成形体
の製造は、他の一般的な成形体と同様に、通常の空気雰
囲気中で、射出成形機等の成形機を用いて100℃以上
の温度で成形されている。成形体は、包装工程に至る間
に及び該工程で人手に触れることにより、又、種々の浮
遊物が存在する各工程雰囲気に曝されることにより、種
々の微細固体状物が成形体表面に付着することは避けら
れず、出荷に際しては該付着物の除去処理を行うことが
必要である。2. Description of the Related Art Conventionally, molded articles for pharmaceuticals and medical devices, such as vials and syringes (which mean a syringe barrel in the present invention, but are described below as syringes), have been manufactured from various plastics. ing. As in the case of other general molded bodies, these molded bodies are molded at a temperature of 100 ° C. or higher using a molding machine such as an injection molding machine in a normal air atmosphere. During the packaging process, the compact is exposed to human hands during and during the packaging process, and is exposed to the atmosphere of each process in which various suspended matters are present. Adherence is inevitable, and it is necessary to remove the adhered matter before shipping.
【0003】[0003]
【発明が解決しようとする課題】医薬品用・医療具用プ
ラスチック成形体の微細固体状付着物の除去は、通常、
成形体の成形良否検査後に行われ、該付着物の除去方法
としては微細固体状物質を含まない無塵洗浄水による洗
浄が一般的である。洗浄後に、必要により滅・殺菌処理
を行ない、乾燥後に包装されて出荷される。医薬品用・
医療具用プラスチック成形体であるバイアルや注射器等
に付着した微細固体状物質は、サイズによっては注射器
によって薬品とともに人体に投与されるが、投与が血管
を経由して行われる場合には血栓発生等の一因にもなる
恐れがあり、注射剤中の粒子状物質の個数は、第十三改
正日本薬局方通則等各種公定規格で厳しく規制されてい
る。The removal of fine solid deposits on plastic molded articles for pharmaceuticals and medical devices is usually carried out by
It is performed after the molding quality inspection of the molded body, and as a method of removing the attached matter, cleaning with dust-free cleaning water containing no fine solid substance is generally used. After washing, it is subjected to a disinfecting / sterilizing treatment as required, and after drying, it is packed and shipped. For pharmaceuticals
Fine solid substances adhered to vials and syringes, which are plastic molded products for medical devices, are administered to the human body together with medicines by syringes depending on the size, but when administration is performed via blood vessels, thrombus formation, etc. The number of particulate matter in an injection is strictly regulated by various official standards such as the thirteenth revised Japanese Pharmacopoeia General Rules.
【0004】しかしながら、上記の成形体に付着した微
細固体状物の除去は容易ではなく、除去方法が種々検討
されているが、満足できる方法は未だ見出されていない
のが実情である。また、医薬品用・医療具用プラスチッ
ク成形体の成形から包装工程までの工程を自動化して成
形体に人手が接触することを回避する試みもあるが、該
成形体の検査工程を人手を介在させずに自動化すること
は該成形体の性格上困難であり、該成形体の成形から包
装工程までの工程を自動化することは未だ実現されてい
ない。[0004] However, it is not easy to remove the fine solid matter adhering to the above-mentioned molded product, and various removal methods have been studied, but a satisfactory method has not been found yet. There is also an attempt to automate the process from molding to packaging process of a plastic molded article for pharmaceuticals and medical devices to avoid human contact with the molded article. However, it is difficult to automate the process from the viewpoint of the properties of the molded product, and the process from the molding of the molded product to the packaging process has not yet been automated.
【0005】本発明は上記の背景に鑑みてなされたもの
であり、本発明の目的は、微細固体状付着物の除去処理
工程が不要なプラスチック製医薬品用・医療具用成形体
の製造方法を提供することである。本発明者は、半導
体、光学機器、電子精密機器、バイオ製品や医薬品等の
製造では一般的であるが、プラスチックの成形体の製造
においては実施されたこともなければ、又、誰も想到し
得なかった成形から包装迄の全ての工程を特定の空気清
浄度のクリーンルーム内で、自動的に行うことを着想
し、更に成形体の検査方法を自動化することによって成
形体の微細固体状付着物の除去処理が不要となることを
見出し、本発明を完成した。The present invention has been made in view of the above background, and an object of the present invention is to provide a method of manufacturing a molded article for a plastic drug or medical device which does not require a step of removing fine solid deposits. To provide. The present inventor is common in the manufacture of semiconductors, optical equipment, electronic precision equipment, bioproducts, pharmaceuticals, etc., but has never been implemented in the manufacture of plastic molded articles, and nobody has come to mind. The idea is that all processes from molding to packaging that were not obtained are automatically performed in a clean room with a specific air cleanliness. The present inventors have found that the removal process of elimination is unnecessary, and completed the present invention.
【0006】[0006]
【課題を解決するための手段】かかる本発明によれば、
以下の工程によりプラスチック成形体を製造する方法に
おいて、(1)成形体を成形する工程、(2)成形機よ
り成形体を取り出す工程、(3)成形体を搬送する工
程、(4)成形体を検査する工程、及び(5)成形体を
包装する工程を、全てクリーンルーム内で、少なくとも
(1)〜(4)の工程を自動的に行ことを特徴とする微
細固体状付着物の除去処理の省略可能なプラスチック製
医薬品用・医療具用成形体の製造方法が提供される。According to the present invention,
In the method for producing a plastic molded article by the following steps, (1) a step of molding a molded article, (2) a step of removing a molded article from a molding machine, (3) a step of transporting the molded article, and (4) a molded article And (5) the step of packaging the molded body, wherein at least the steps (1) to (4) are automatically performed in a clean room, and the removal processing of fine solid deposits is performed. The present invention provides a method for producing a molded article for a plastic drug or medical device which can be omitted.
【0007】[0007]
【発明の実施の形態】次に発明の好ましい実施の形態を
挙げて本発明を詳細に説明する。本発明の特徴は、原料
のプラスチックを射出成形機等を用いて医薬品用・医療
具用成形体を成形する工程から成形体が検査工程を経て
包装される工程までの全ての工程をクリーンルーム中
で、少なくとも検査工程までの工程を自動的に行うこと
である。このようにすることによって、成形から検査工
程を経た成形体の微細固体状付着物の除去処理をせずに
出荷が可能となる。以下に説明するいずれかの工程を通
常の空気雰囲気下で実施した場合には、検査後の成形体
に付着した微細固体状付着物の除去処理が必要であり、
成形から包装までの全工程をクリーンルーム内で行うこ
とが必要である。BEST MODE FOR CARRYING OUT THE INVENTION Next, the present invention will be described in detail with reference to preferred embodiments of the present invention. The feature of the present invention is that all processes from the step of molding a plastic for a raw material and a medical device using an injection molding machine to the step of packaging the molded article through an inspection step are performed in a clean room. That is, at least the steps up to the inspection step are performed automatically. By doing so, it is possible to ship the molded product that has undergone the inspection process from the molding without removing the fine solid deposits on the molded product. When any of the steps described below is performed in a normal air atmosphere, it is necessary to remove fine solid deposits attached to the molded body after inspection,
It is necessary to perform all processes from molding to packaging in a clean room.
【0008】本発明が対象とするプラスチック製医薬品
用・医療具用成形体としては、プラスチックを原料とす
る、例えば、各種容量の注射器(ルアーロック部を有す
るもの、有ささぬものの両方を含む)、各種容量のバイ
アル(製剤用容器)、アンプル等の従来公知のものはい
ずれも包含され、これらの例に限定されるものではな
い。又、成形工程等を経る間に上記の成形体に付着する
微細固体状付着物は、粒子状、繊維状、棒状等の種々の
形状のものがあるが、形状は特に限定されない。[0008] The plastic molded articles for pharmaceuticals and medical devices to which the present invention is applied are made of plastics, for example, syringes of various capacities (both with and without a luer lock). Conventionally known ones such as vials (preparation containers) and ampoules of various capacities are included, and are not limited to these examples. Further, fine solid deposits that adhere to the above-mentioned molded product during the molding process and the like include various shapes such as particles, fibers, and rods, but the shape is not particularly limited.
【0009】本発明でプラスチック製医薬品用・医療具
用成形体を形成するために使用される原料のプラスチッ
クは、従来からこれらのプラスチック成形体の製造に使
用されているプラスチックはいずれも使用することがで
き、特に限定されるものではない。なかでも、好ましい
ものは、環状オレフィン系化合物の重合体である。環状
オレフィン系化合物の重合体としては、環状オレフィン
系化合物の開環(共)重合体及び付加(共)重合体及び
これらの水素添加化物が挙げられる。環状オレフィン系
化合物は、以下に例示するように単環式オレフィン系単
量体、二環以上の多環式オレフィン系単量体が含まれ
る。In the present invention, as a raw material plastic used for forming a plastic molded product for a pharmaceutical or medical device, any plastic conventionally used for producing these plastic molded products can be used. Is not particularly limited. Among them, preferred is a polymer of a cyclic olefin compound. Examples of the polymer of a cyclic olefin-based compound include a ring-opened (co) polymer and an addition (co) polymer of a cyclic olefin-based compound, and hydrogenated products thereof. The cyclic olefin-based compound includes a monocyclic olefin-based monomer and a bicyclic or higher polycyclic olefin-based monomer as exemplified below.
【0010】環状オレフィン系(共)重合体の製造に使
用される単環式単量体としては、例えば、シクロペンテ
ン、シクロペンタジエン、シクロヘキセン、メチルシク
ロヘキセン、シクロオクテン等の単環オレフィン系単量
体及び置換基として1〜3個のメチル基、エチル基等の
低級アルキル基を有する低級アルキル誘導体、アクリレ
ート誘導体等が挙げられる。The monocyclic monomers used for producing the cyclic olefin (co) polymer include, for example, monocyclic olefin monomers such as cyclopentene, cyclopentadiene, cyclohexene, methylcyclohexene, cyclooctene and the like. Examples of the substituent include a lower alkyl derivative having 1 to 3 lower alkyl groups such as a methyl group and an ethyl group, and an acrylate derivative.
【0011】多環式オレフィン系単量体としては、例え
ば、ジシクロペンタジエン、2,3−ジヒドロシクロペ
ンタジエン、ビシクロ〔2,2,1〕−ヘプト−2−エ
ン及びその誘導体、トリシクロ〔4,3,0,12,5 〕
−3−デセン及びその誘導体、テトラシクロ〔4,4,
0,12,5 〕−3−ウンデセン及びその誘導体、テトラ
シクロ〔4,4,0,12,5 ,17,10〕−3−ドデセン
及びその誘導体、ペンタシクロ〔6,5,1,13,6 ,
02,7 ,09,13〕−4−ペンタデセン及びその誘導体、
ペンタシクロ〔7,4,0,12,5 ,0,08,13,1
9,12〕−3−ペンタデセン及びその誘導体、ヘキサシク
ロ〔6,6,1,13,6 ,110,13 ,02,7 ,09,14〕
−4−ヘプタデセン及びその誘導体等が挙げられる。Examples of the polycyclic olefin monomer include dicyclopentadiene, 2,3-dihydrocyclopentadiene, bicyclo [2,2,1] -hept-2-ene and derivatives thereof, and tricyclo [4, 3,0,1 2,5 ]
-3-decene and its derivatives, tetracyclo [4,4,
0,1 2,5] -3-undecene and derivatives thereof, tetracyclo [4,4,0,1 2,5, 1 7,10] -3-dodecene and derivatives thereof, pentacyclo [6,5,1,1 3,6 ,
0 2,7, 0 9,13] -4-pentadecene and derivatives thereof,
Pentacyclo [7,4,0,1 2,5, 0,0 8 and 13, 1
9,12] -3-pentadecene and its derivatives, hexacyclo [6,6,1,1 3,6, 1 10,13, 0 2,7, 0 9,14]
-4-heptadecene and its derivatives.
【0012】ビシクロ〔2,2,1〕−ヘプト−2−エ
ンの誘導体としては、例えば、5−メチル−ビシクロ
〔2,2,1〕−ヘプト−2−エン、5−メトキシ−ビ
シクロ〔2,2,1〕−ヘプト−2−エン、5−エチリ
デン−ビシクロ〔2,2,1〕−ヘプト−2−エン、5
−フェニル−ビシクロ〔2,2,1〕−ヘプト−2−エ
ン、6−メトキシカルボニル−ビシクロ〔2,2,1〕
−ヘプト−2−エン等が挙げられる。Examples of the derivatives of bicyclo [2,2,1] -hept-2-ene include, for example, 5-methyl-bicyclo [2,2,1] -hept-2-ene and 5-methoxy-bicyclo [2 , 2,1] -Hept-2-ene, 5-ethylidene-bicyclo [2,2,1] -hept-2-ene, 5
-Phenyl-bicyclo [2,2,1] -hept-2-ene, 6-methoxycarbonyl-bicyclo [2,2,1]
-Hept-2-ene and the like.
【0013】トリシクロ〔4,3,0,12,5 〕−3−
デセンの誘導体としては、2−メチル−トリシクロ
〔4,3,0,12,5 〕−3−デセン、5−メチル−ト
リシクロ〔4,3,0,12,5 〕−3−デセン等が挙げ
られる。Tricyclo [4,3,0,1 2,5 ] -3-
Derivatives of decene, 2-methyl - tricyclo [4,3,0,1 2,5] -3-decene, 5-methyl - tricyclo [4,3,0,1 2,5] -3-decene Is mentioned.
【0014】テトラシクロ〔4,4,0,12,5 〕−3
−ウンデセンの誘導体としては、10−メチル−テトラ
シクロ〔4,4,0,12,5 〕−3−ウンデセン等が、
トリシクロ〔4,3,0,12,5 〕−3−デセンの誘導
体としては5−メチル−トリシクロ〔4,3,0,1
2,5 〕−3−デセン等が挙げられる。Tetracyclo [4,4,0,1 2,5 ] -3
- Derivatives of undecene, 10-methyl - tetracyclo [4,4,0,1 2,5] -3-undecene and the like,
Derivatives of tricyclo [4,3,0,1 2,5 ] -3-decene include 5-methyl-tricyclo [4,3,0,1
2,5 ] -3-decene and the like.
【0015】テトラシクロ〔4,4,0,12,5 ,1
7,10〕−3−ドデセンの誘導体としては、8−エチリデ
ン−テトラシクロ〔4,4,0,12,5 ,17,10〕−3
−ドデセン、8−メチル−テトラシクロ〔4,4,0,
12,5 ,17,10〕−3−ドデセン、9−メチル−8−メ
トキシカルボニル−テトラシクロ〔4,4,0,
12,5,17,10〕−3−ドデセン、5,10−ジメチル
−テトラシクロ〔4,4,0,12,5 ,17,10〕−3−
ドデセン等が挙げられる。[0015] tetracyclo [4,4,0,1 2,5, 1
7,10] -3 Derivatives of dodecene, 8-ethylidene - tetracyclo [4,4,0,1 2,5, 1 7,10] -3
-Dodecene, 8-methyl-tetracyclo [4,4,0,
1 2,5, 1 7,10] -3-dodecene, 9-methyl-8-methoxycarbonyl - tetracyclo [4,4,0,
1 2,5, 1 7,10] -3-dodecene, 5,10-dimethyl - tetracyclo [4,4,0,1 2,5, 1 7,10] -3-
Dodecene and the like.
【0016】ヘキサシクロ〔6,6,1,13,6 ,1
10,13 ,02,7 ,09,14〕−4−ヘプタデセンの誘導体
としては、12−メチル−ヘキサシクロ〔6,6,1,
13,6,110,13 ,02,7 ,09,14〕−4−ヘプタデセ
ン、1,6−ジメチル−ヘキサシクロ〔6,6,1,1
3,6 ,110,13 ,02,7 ,09,14〕−4−ヘプタデセン
等が挙げられる。[0016] hexacyclo [6,6,1,1 3,6, 1
10 and 13, 0 2,7, Derivatives of 0 9,14] -4-heptadecene, 12-methyl - hexacyclo [6,6,1,
1 3,6, 1 10,13, 0 2,7, 0 9,14] -4-heptadecene, 1,6-dimethyl - hexacyclo [6,6,1,1
3,6, 1 10,13, 0 2,7, and 0 9,14] -4-heptadecene, and the like.
【0017】環状オレフィン系化合物の少なくとも1種
又は環状オレフィン系化合物の少なくとも1種とオレフ
ィン系単量体の少なくとも1種(例えば、エチレン、プ
ロピレン、4−メチルペンテン−1、シクロペンテン、
シクロオクテン、ブタジエン、イソプレン、スチレン等
の)の付加(共)重合体は、これらの単量体を、例え
ば、触媒として炭化水素溶媒に可溶のバナジウム化合物
等と有機アルミニウム化合物等からなる公知の触媒(特
開平6−157672号公報、特開平5−43663号
公報等参照)を用いて重合することによって得ることが
できる。At least one of cyclic olefinic compounds or at least one of cyclic olefinic compounds and at least one of olefinic monomers (for example, ethylene, propylene, 4-methylpentene-1, cyclopentene,
Addition (co) polymers of cyclooctene, butadiene, isoprene, styrene, etc.) can be used to convert these monomers into, for example, a known catalyst comprising a vanadium compound or the like and an organic aluminum compound or the like soluble in a hydrocarbon solvent as a catalyst. It can be obtained by polymerization using a catalyst (see JP-A-6-157672 and JP-A-5-43663).
【0018】上記単量体の開環(共)重合体は、触媒と
して、例えば、(1)ルテニウム、ロジウム、パラジウ
ム、オスミウム、白金等の白金族金属のハロゲン化物、
硝酸塩等と還元剤とからなる触媒、(2)チタン、モリ
ブデン、タングステン等の遷移金属の化合物と有機アル
ミニウム化合物、有機スズ化合物等の周期律表I〜IV
族金属の有機金属化合物からなる触媒(特開平6−15
7672号公報、特開平5−43663号公報等)等の
公知の触媒を用いて該単量体を(共)重合させることに
よって得ることができる。The ring-opening (co) polymer of the above monomers may be used as a catalyst, for example, (1) halides of platinum group metals such as ruthenium, rhodium, palladium, osmium and platinum;
A catalyst comprising a nitrate or the like and a reducing agent; (2) a periodic table I to IV of a transition metal compound such as titanium, molybdenum or tungsten and an organoaluminum compound or an organotin compound;
Catalysts comprising organometallic compounds of group metals (JP-A-6-15
No. 7672, JP-A-5-43663, etc.) and (co) polymerization of the monomer using a known catalyst.
【0019】上記で得られる(共)重合体が不飽和結合
を有している場合には、公知の水素化触媒を用いて水素
添加される。水素添加触媒としては、例えば、(1)チ
タン、コバルト、ニッケル等の有機酸塩とリチウム、ア
ルミニウム等の有機金属からなるチーグラー型の均一触
媒、(2)パラジウム、ルテニウム等の白金族金属をカ
ーボン、アルミナ等の担体に担持させた担持触媒、
(3)上記白金族金属の錯体触媒等(特開平6−157
672号公報等)が挙げられる。When the (co) polymer obtained above has an unsaturated bond, it is hydrogenated using a known hydrogenation catalyst. Examples of the hydrogenation catalyst include (1) a Ziegler-type homogeneous catalyst comprising an organic acid salt such as titanium, cobalt, and nickel and an organic metal such as lithium and aluminum; and (2) a platinum group metal such as palladium and ruthenium. , A supported catalyst supported on a carrier such as alumina,
(3) Complex catalysts of the above platinum group metals (JP-A-6-157)
672 and the like).
【0020】尚、本発明においては上記の水素添加
(共)重合体には、二環以上の多環式飽和炭化水素化合
物又は該化合物で重合性二重結合を有する置換基を有す
るものの開環(共)重合体及び付加(共)重合体も含ま
れる。市場で入手できる環状オレフィン系化合物の重合
体としては、日本ゼオン社製のゼオネックス、三井石油
化学社製のアペルCOC等がある。In the present invention, the above hydrogenated (co) polymer is a ring-opened polycyclic saturated hydrocarbon compound having two or more rings or a compound having a substituent having a polymerizable double bond. Also included are (co) polymers and addition (co) polymers. Examples of commercially available polymers of cyclic olefinic compounds include ZEONEX manufactured by Zeon Corporation and Apel COC manufactured by Mitsui Petrochemical Company.
【0021】以下にプラスチック製医薬品用・医療具用
成形体を製造するための各工程について説明する。各工
程はオンラインで連動し、管理されている。以下の説明
は各工程の一例を示すものであり、各工程はこれらの例
に限定されるものではない。又、本発明おいてはプラス
チック製医薬品用・医療具用成形体の製造に使用される
成形機の種類は、特に制限されないが、該成形体の製造
には射出成形機及び射出延伸ブロー成形機の使用が一般
的であるので、以下では射出成形機による成形を代表例
として説明する。The steps for producing a molded article for a plastic drug or medical device will be described below. Each process is linked and managed online. The following description shows an example of each step, and each step is not limited to these examples. In the present invention, the type of a molding machine used for producing a molded product for a plastic drug or medical device is not particularly limited, but the production of the molded product is performed by an injection molding machine or an injection stretch blow molding machine. In general, molding by an injection molding machine will be described below.
【0022】(1)射出成形機による成形工程 生産計画に基づき製造すべき成形体の種類に応じて、射
出成形機への金型の取り付けのみを人力によって行い、
射出成形機の運転条件、例えば、型閉め圧、金型温度、
溶融温度、ノズル温度、射出圧、サイクルタイム等の運
転条件を射出成形機の自動運転を制御するコンピュータ
ーにオンライン端末機より入力する。射出成形機の運転
準備が完了すると、原料タンクより原料のプラスチック
を射出成形機に所定量自動供給し成形体の製造を開始す
る。射出成形機には製造された成形体を収納するコンテ
ナーが無人搬送車等によって自動的に供給される。(1) Molding process by injection molding machine In accordance with the type of the molded article to be produced based on the production plan, only the mounting of the mold on the injection molding machine is performed manually.
Operating conditions of the injection molding machine, such as mold closing pressure, mold temperature,
Operating conditions such as melting temperature, nozzle temperature, injection pressure, and cycle time are input from an online terminal to a computer that controls automatic operation of the injection molding machine. When the preparation for the operation of the injection molding machine is completed, a predetermined amount of plastic as a raw material is automatically supplied to the injection molding machine from the raw material tank, and the production of a molded body is started. A container for storing the manufactured molded body is automatically supplied to the injection molding machine by an automatic guided vehicle or the like.
【0023】(2)成形体(製品)の取り出し工程 コンピューターに入力された操作条件に従って射出成形
機を運転させて目的とする成形体(注射器、バイアル
等)を成形し、射出成形機に設けたランナー取り出し機
構によって金型からランナー部をランナー排出用コンベ
アー上に排出させ、製品の成形体はロボットによってコ
ンテナーに収納される。(2) Step of taking out a molded article (product) An injection molding machine is operated in accordance with operating conditions input to a computer to mold a target molded article (a syringe, a vial, etc.) and provided in the injection molding machine. The runner portion is discharged from the mold to the runner discharge conveyor by the runner take-out mechanism, and the molded product is stored in a container by the robot.
【0024】(3)成形体の搬送工程 コンテナーに予め設定した数の成形体が収納されると射
出成形機からのコンテナー回収要求と共に空コンテナー
の供給要求に従って、空コンテナーが射出成形機に自動
的に供給され、成形体を収納したコンテナーは製品検査
工程へと自動的に搬送される。コンテナーを射出成形機
及び検査工程へ搬送する手段としては、回転による摩擦
金属屑等の微粒子の発生がない搬送手段を用いることが
好ましく、例えば、磁力を利用した無接触給電搬送シス
テム等が好ましい搬送手段として挙げられる。(3) Conveying step of the molded article When a predetermined number of molded articles are stored in the container, the empty container is automatically sent to the injection molding machine in accordance with the container recovery request from the injection molding machine and the supply request of the empty container. And the container containing the compact is automatically conveyed to the product inspection process. As a means for transporting the container to the injection molding machine and the inspection process, it is preferable to use a transporting means which does not generate fine particles such as frictional metal scraps due to rotation. For example, a non-contact power feeding transporting system utilizing magnetic force is preferred. As means.
【0025】(4)成形体の検査工程 無人搬送車等にて検査工程に搬送された成形体を収納し
たコンテナーは、場合により検査室の自動ラックに一時
的に保管され、検査予定に基づき、ロボットにより成形
体は一個ずつコンテナーより検査機に自動供給され、自
動的に検査される。医薬品用・医療具用成形体の形状
は、通常、円筒形のものが多く、成形体の傷、汚れ及び
異物混入、シルバー(成形品表面の樹脂の流動方向に沿
って空気あるいは水分によって生じる銀条痕)、欠け、
割れの有無を検査し、これらのいずれかの存在が確認さ
れた場合には、成形体は不良品として除去される。(4) Inspection Step of Molded Body The container storing the molded body transported to the inspection step by an unmanned transport vehicle or the like is temporarily stored in an automatic rack in an inspection room as occasion demands, and based on the inspection schedule, The moldings are automatically supplied one by one from the container to the inspection machine by the robot and are automatically inspected. The shape of a molded product for pharmaceuticals and medical devices is usually cylindrical, and the molded product is generally scratched, stained, and contaminated with foreign matter. Silver (silver generated by air or moisture along the flow direction of the resin on the molded product surface) Streak), chipping,
The presence or absence of cracks is examined, and if any of these is confirmed, the molded body is removed as a defective product.
【0026】本発明における好ましい検査方法は、例え
ば、成形体内の異物混入、成形体の汚れ、欠け及び割れ
の検査を、例えば、発光ダイオード(LED)照明によ
る透過光により、又、シルバー及び傷の検査を、例え
ば、ハロゲン光照射の反射光により、それぞれ撮影され
た画像に基づいて、コンピューターにプログラムされた
判定基準に従って自動的に成形体の良否が判断される。
本発明では、成形体の検査を、成形体の透過光による映
像及び表面の反射光による映像で行うことも特徴であ
り、かかる方法で検査することで検査工程に人手を介在
させずに自動化することが可能となった。A preferred inspection method in the present invention is, for example, an inspection for contamination of the molded body, contamination, chipping, and cracking of the molded body, for example, by light transmitted by light emitting diode (LED) illumination, and for inspection of silver and flaws. In the inspection, the quality of the molded body is automatically determined based on the captured images, for example, by reflected light of halogen light irradiation, in accordance with a criterion programmed in a computer.
The present invention is also characterized in that the inspection of the molded body is performed using an image based on the transmitted light of the molded body and an image based on the reflected light on the surface, and the inspection is performed by such a method to automate the inspection process without human intervention. It became possible.
【0027】成形体として注射器(注射筒)を例に検査
の方法を具体的に説明する。成形体はコンテナーからロ
ボットによって1本ずつ取り出され、検査装置に供給さ
れる。先ず、注射筒後端のフランジ部と先端の天面部
(注射筒先端の注射針取り付け部を有する面)を除いた
円筒部の検査が行われる。円筒部検査装置は、注射筒全
体に光を照射する発光ダイオード(LED)照明装置及
びハロゲンランプ照明装置と、射注射筒透過光及び反射
光を撮影するための注射筒に近接して配置されたカメラ
とから構成される。撮影に際しては、レンズの広角度の
制約により1台のカメラで注射筒の全長からの透過光等
を撮影することができないので、注射筒の全長を複数個
の部分に分割して各分割部分を相互の境界部分をダブら
せて撮影できるように、分割数に対応する複数個のカメ
ラが使用される。An inspection method will be specifically described by taking a syringe (syringe) as an example of a molded body. The compacts are taken out of the container one by one by a robot and supplied to an inspection device. First, the cylindrical portion excluding the flange portion at the rear end of the syringe barrel and the top surface at the tip (the surface having the syringe needle mounting portion at the tip of the syringe barrel) is inspected. The cylindrical part inspection device is disposed in close proximity to a light emitting diode (LED) illuminating device and a halogen lamp illuminating device for irradiating light to the entire syringe barrel, and a syringe barrel for photographing transmitted light and reflected light of the syringe barrel. And a camera. At the time of photographing, the transmitted light from the entire length of the syringe barrel cannot be photographed by one camera due to the restriction of the wide angle of the lens, so the entire length of the syringe barrel is divided into a plurality of parts, and each divided part is divided. A plurality of cameras corresponding to the number of divisions are used so that a photograph can be taken by duplicating a boundary portion between each other.
【0028】光源からの注射筒の透過光を撮影する場合
には、LED照明装置を光源とし、該光源からの光を注
射筒の各分割部に長さ方向に分割幅のほぼ1/2に相当
する幅で、円周方向に円筒の外径のほぼ1/3〜1/2
の幅となるようにスリットを通して照射する。その際、
先ず、各分割部の右(又は左)半分及び左(又は右)半
分との境目の一部を含んだ部分からの透過光を撮影する
(第1回目の検査)。次いで、注射筒を移動させて上記
と同様にして各分割部の左(又は右)半分の撮影を行う
(第2回目の検査)。以上の撮影は円筒部の全周をカバ
ーするために円筒を一回転させながら行う。回転は各回
の撮影速度を越えない速度で行われる。各検査ごとに各
分割部の全周にわたる撮影映像はモニターに表示され、
円筒内に異物が存在したり、表面が汚れていたり、ある
いは欠け、割れ等がある場合には、これらはモニター上
の画像には黒色部として現れ、プログラムされた判断基
準に従ってコンピューターが良否の判断を行い、不良品
と判断された注射筒はロボットによって除かれる。尚、
注射筒の回転はフランジ部を保持したロボットのアーム
を回転することで行われ、1回転で検査は終了する。上
記の検査における注射筒、光源及びカメラの位置関係
は、注射筒を透過した光が直接カメラに入射する位置関
係にあればよく、例えば、注射筒の下側に光源を、上側
にカメラを配置する等の配置例が挙げられる。When photographing the transmitted light from the light source through the syringe barrel, the LED illuminator is used as the light source, and the light from the light source is divided into approximately half the width in the length direction of each divided part of the syringe barrel. At an equivalent width, approximately 1/3 to 1/2 of the outer diameter of the cylinder in the circumferential direction
Irradiate through a slit so as to have a width of that time,
First, the transmitted light from the part including the part of the boundary between the right (or left) half and the left (or right) half of each divided part is photographed (first inspection). Next, the injection cylinder is moved and the left (or right) half of each divided part is photographed in the same manner as described above (second inspection). The above photographing is performed while the cylinder is rotated once to cover the entire circumference of the cylinder. The rotation is performed at a speed not exceeding the photographing speed of each time. For each inspection, the captured video over the entire circumference of each division is displayed on the monitor,
If there is a foreign substance in the cylinder, the surface is dirty, or there are chips, cracks, etc., these appear as black parts in the image on the monitor, and the computer judges the quality according to the programmed criteria. Is performed, and the injection cylinder determined to be defective is removed by the robot. still,
The rotation of the syringe barrel is performed by rotating the arm of the robot holding the flange, and the inspection is completed with one rotation. The positional relationship between the syringe, the light source and the camera in the above inspection may be such that the light transmitted through the syringe directly enters the camera.For example, the light source is arranged below the syringe and the camera is arranged above. An example of the arrangement is given.
【0029】上記の透過光による検査が終了すると、光
源をハロゲンランプ照明装置に換え、注射筒表面のシル
バーストリークや傷の有無を反射光の撮影により得られ
る映像にに基づいて検査する。反射光による撮影が可能
なように該照明装置の配置を変えること及び各分割部の
照射範囲を円周方向の幅を透過光の場合のほぼ1/3〜
1/2にすること以外は上記の透過光の場合と同じであ
る。注射筒表面にシルバーストリークや傷がある場合に
は照射光はその部分で散乱し、反射光は他の部分の反射
光よりも弱くなり、モニター上の画像には黒色部として
現れ、上記同様にコンピューターによって良否が判断さ
れ、不良と判断された注射筒はロボットによって除かれ
る。When the inspection using the transmitted light is completed, the light source is changed to a halogen lamp illuminating device, and the presence or absence of silver streaks or scratches on the surface of the injection cylinder is inspected based on an image obtained by photographing the reflected light. The arrangement of the illuminating device is changed so that an image can be taken by reflected light, and the irradiation range of each divided portion is set to be approximately one third or less of the circumferential width of transmitted light.
The operation is the same as that of the above-mentioned transmitted light except that it is reduced to 1/2. If there is a silver streak or scratch on the syringe barrel surface, the irradiated light is scattered at that part, the reflected light is weaker than the reflected light at other parts, it appears as a black part on the image on the monitor, and as above The computer determines pass / fail, and the syringe that is determined to be defective is removed by the robot.
【0030】以上の検査で良品と判断された注射筒は、
注射筒の天面部及びフランジ部の検査を行うために、ロ
ボットによって次の検査装置に供給される。天面部及び
フランジ部の検査は、表面の反射光を撮影して得られる
映像にに基づいて判断される。光源にはハロゲンランプ
照明装置を用い、傷、異物混入等を検査する。具体的な
検査方法は次の通りである。注射筒の天面部及びフラン
ジ部の所定照射範囲からの反射光をそれぞれ撮影するた
めに2台のカメラが使用される。天面部及びフランジ部
からの反射光を交互に撮影することによって両部の検査
は同時に行われる。この場合にも上記の検査と同様に撮
影速度に見合った速度で注射筒を1回転させて行われ、
1回転で検査は終了する。The syringes determined to be non-defective in the above inspection are:
In order to inspect the top surface and the flange portion of the syringe, it is supplied to the next inspection device by a robot. The inspection of the top surface portion and the flange portion is determined based on an image obtained by photographing the reflected light of the surface. A halogen lamp illuminating device is used as a light source to inspect for scratches, inclusion of foreign matter, and the like. The specific inspection method is as follows. Two cameras are used to respectively capture the reflected light from the predetermined irradiation range on the top surface and the flange of the syringe barrel. By alternately photographing the reflected light from the top surface and the flange, inspection of both portions is performed simultaneously. In this case as well, the syringe is rotated once at a speed corresponding to the imaging speed in the same manner as the above-described inspection,
The inspection is completed in one rotation.
【0031】(5)成形体の包装工程 上記の検査の結果、良品(合格品)と判断された成形体
はロボットによって包装用コンテナーに収納され、所定
の数に達すると、包装工程にコンベヤー等で送られ、包
装される。成形体はロボットにより所定の個数が無塵包
装袋に詰められ、密封される。密封された袋を人手によ
り必要数ダンボール函に収納し、封をして出荷する。(5) Forming Process of Molded Product As a result of the above inspection, the molded product determined to be non-defective (passed product) is stored in a packaging container by a robot, and when a predetermined number is reached, a conveyor or the like is performed in the packaging process. Sent and packaged. A predetermined number of compacts are packed in a dust-free packaging bag by a robot and sealed. The sealed bags are manually stored in the required number of cardboard boxes, sealed and shipped.
【0032】以上は各工程例の説明であるが、これらの
各工程はクリーンルーム内で実施されることが必要であ
る。通常、成形工程〜成形体の搬送を開始する迄は同一
のクリーンルーム内で行い、検査工程及び包装工程は別
のクリーンルーム内で行なわれる。又、成形体の搬送中
も、その経路はクリーンルームと同等の清浄度に保たれ
る。各工程が行われる部屋の清浄度は、部屋の容量や、
設置機器の台数等によって差異はあるが、成形体に付着
した粒子の除去工程を省略するには、クラス10,00
0(空気1m3 中の0.5μm以下の径の粒子の数が1
0,000個以下)以下の清浄度が好ましい。The above is a description of each example of the steps, but each of these steps must be performed in a clean room. Usually, the steps from the molding step to the start of the transfer of the molded body are performed in the same clean room, and the inspection step and the packaging step are performed in another clean room. In addition, even during the transfer of the molded body, the path is maintained at the same cleanliness as the clean room. The cleanliness of the room where each process is performed depends on the capacity of the room,
Although there is a difference depending on the number of installed devices and the like, a class of 10,000 is required to omit the step of removing particles attached to the molded body.
0 (the number of particles having a diameter of 0.5 μm or less in 1 m 3 of air is 1
A cleanliness of no more than 000) is preferred.
【0033】尚、第十三改正日本薬局方では、該薬局方
で定められた注射剤の不溶性微粒子試験法(光遮へい型
自動微粒子測定装置を使用)に適合する注射剤中の不溶
性微粒子数の限度数は、100ミリリットル(ml)以
上の大容量注射剤は、注射剤1ml中の個数に換算し
て、10μm以上のものが25個以下、25μm以上の
もが3個以下、100ml未満の小容量の注射剤は、1
容器当たり10μm以上のものが6000個以下、25
μm以上のものが600個以下である。The Japanese Pharmacopoeia of the thirteenth revision states that the number of insoluble fine particles in an injection conforming to the insoluble particle test method for an injection prescribed by the Pharmacopeia (using an automatic light-shielding type fine particle measuring device). The maximum number of large-volume injections of 100 milliliters (ml) or more is 25 or less for 10 μm or more, 3 or less for 25 μm or more, and small for less than 100 ml, in terms of the number in 1 ml of injection. The volume of injection is 1
6000 or less, 10 μm or more per container, 25
The number of those having a size of μm or more is 600 or less.
【0034】以上の方法で製造されるプラスチック製医
薬品用・医療具用成形体は、上記の日本薬局方の不溶性
微粒子数の限度数に適合するものであり、例えば、注射
器においては検査後の滅・殺菌処理後の付着微粒子の除
去処理を省略することができる。又、バイアイル等の医
薬品用容器の場合は、納入先で微細固体状付着物の除去
処理を省略して滅・殺菌処理のみにて薬剤の充填が可能
である。The plastic molded article for pharmaceuticals and medical devices manufactured by the above method conforms to the above-mentioned limit of the number of insoluble fine particles of the Japanese Pharmacopoeia. -The process of removing the attached fine particles after the sterilization process can be omitted. In the case of pharmaceutical containers such as vials, it is possible to omit the treatment for removing fine solid deposits at the delivery destination and fill the medicine only with the destruction / sterilization treatment.
【0035】[0035]
【実施例】次に実施例及び比較例を挙げて本発明を具体
的に説明する。Next, the present invention will be described specifically with reference to examples and comparative examples.
【0036】実施例1、比較例1 全ての工程をクラス10,000の清浄度のクリーンル
ームで実施した。環状オレフィン系化合物の重合体(日
本ゼオン社製ゼオネックス)の所定量を操作条件が入力
された射出成形機へ自動供給し、設定された金型温度及
び射出ノズル温度にて外径35.0〜35.5mm、長
さ150mmの容量100mlの注射筒を連続して50
0本製造した。コンベヤー上に取り出された成形体をロ
ボットにより成形順に100本ずつ5個のコンテナーに
詰め、コンテナーの一つを同じ立て屋の2階にある検査
室に軌道上を無接触給電搬送システムで走行する無人搬
送車により搬送した。Example 1 and Comparative Example 1 All the steps were carried out in a clean room of class 10,000 cleanliness. A predetermined amount of a polymer of a cyclic olefin compound (ZEONEX manufactured by Zeon Corporation) is automatically supplied to an injection molding machine in which operation conditions are input, and the outer diameter is 35.0 to 35.0 at a set mold temperature and injection nozzle temperature. 50 ml of 35.5 mm, 150 mm long, 100 ml syringes
0 were produced. The molded products taken out on the conveyor are packed by robots into five containers of 100 each in the order of molding, and one of the containers is moved on the track to the inspection room on the second floor of the same stand by the non-contact power supply transport system. It was transported by an automated guided vehicle.
【0037】検査室では、先ず、注射筒が、その良否を
検査するために、注射筒に照射した光の注射筒からの透
過光及び反射光を撮影する画像検査装置にロボットによ
り供給される。画像検査装置は、透過光用光源とカメラ
が、注射筒を挟んで注射筒の下方に光源(赤色LED照
明)が、光源と対称の位置にカメラが配置されている。
又、反射光用光源(ハロゲンランプ照明)は、注射筒の
斜め上方の、上記の位置のカメラに注射筒表面からの反
射光が入射される位置に配置されている。カメラは、注
射筒の全長を4部分に分割して撮影できるように、4台
設置される。注射筒全体に赤色LED照明装置からの光
を照射し、最初に各分割部の右半分の透過光による撮影
を、次いで注射筒を移動させて左半分を撮影する。反射
光による撮影の場合は、上記の光源をハロゲンランプ照
明装置に代える以外は透過光による撮影の場合と同様で
ある。光源による照射は、透過光の場合は注射筒下部の
水平接触面に長さ方向の幅が分割幅の1/2よりやや大
きめ、これに垂直方向の幅が14.5mmの部分が、反
射光の場合は注射筒上部面の長さ方向の幅は上記と同じ
で、垂直方向の幅が6mmの部分が照射されるようにス
リットを透過させて行う。In the examination room, first, the syringe is supplied by a robot to an image inspection apparatus for photographing transmitted light and reflected light of the light applied to the syringe to check the quality of the syringe. In the image inspection apparatus, a light source for transmitted light and a camera, a light source (red LED illumination) below the syringe tube with the syringe tube interposed therebetween, and a camera at a position symmetrical to the light source.
The light source for reflected light (halogen lamp illumination) is disposed diagonally above the syringe barrel at a position where the reflected light from the surface of the syringe barrel is incident on the camera at the above-mentioned position. Four cameras are installed so that the total length of the syringe barrel can be divided into four parts for photographing. The entire syringe barrel is irradiated with light from the red LED illuminator, and first, the right half of each divided portion is photographed with transmitted light, and then the syringe barrel is moved to photograph the left half. The case of imaging with reflected light is the same as the case of imaging with transmitted light, except that the light source is replaced with a halogen lamp illumination device. In the case of transmitted light, in the case of transmitted light, the width in the length direction is slightly larger than の of the division width on the horizontal contact surface at the lower part of the syringe barrel, and the portion with the vertical width of 14.5 mm is reflected light. In this case, the width in the longitudinal direction of the upper surface of the injection cylinder is the same as that described above, and the slit is transmitted so that a portion having a vertical width of 6 mm is irradiated.
【0038】検査のために、注射筒のフランジ部をロボ
ットのアームで把持し、上記の位置に注射筒を水平に挿
入し、注射筒の全周部にわたる撮影を行うために該アー
ムを撮影速度と見合う速度で1回転させながら撮影を行
う。最初に透過光を撮影して得た映像を各分割部の右部
分及び左部分とに分けてモニターに表示させると共に、
プログラムされた良否判断基準に従ってコンピューター
が良否を判断し、不良と判断された注射筒はロボットに
より除去され、不良品用コンテナーに移される。次い
で、同様にして反射光による検査を行い不良と判断され
た注射筒はロボットにより除去され、不良品用コンテナ
ーに移される。ロボットにコンテナーからランダムに注
射等を10本に抜き取らせ、上記の検査装置で検査した
が、いずれも良品であった。For inspection, the flange of the syringe is gripped by the arm of the robot, the syringe is inserted horizontally into the above position, and the arm is moved at a shooting speed in order to perform imaging over the entire periphery of the syringe. Shoot while rotating one turn at a speed commensurate with. First, the image obtained by shooting the transmitted light is divided into the right part and the left part of each divided part and displayed on the monitor,
The computer determines pass / fail according to the programmed pass / fail criteria, and the syringe barrel determined to be defective is removed by the robot and transferred to a defective container. Next, similarly, the inspection using reflected light is performed, and the injection cylinder determined to be defective is removed by a robot and transferred to a defective product container. The robot was made to randomly extract 10 injections or the like from the container and inspected with the above-mentioned inspection apparatus, and all were good.
【0039】円筒部の検査が終わると、注射筒は次の検
査装置に供給される。ここでは天面部とフランジ部が検
査される。検査を前記の方法に従って行ったが、いずれ
も良品であった。When the inspection of the cylindrical portion is completed, the syringe is supplied to the next inspection device. Here, the top surface and the flange are inspected. The inspection was performed according to the above-mentioned method, and all were good.
【0040】検査室に移送しなかった残りの4個のコン
テナーの内の2個は、1個は成形室に3時間放置した
後、他の1個は1日放置した後、微細固体状付着物の個
数を測定するために検査室に移送し、直ちに各コンテナ
ーから注射筒を各10本ランダムに抜き取り、測定し
た。比較のため残りの2個のコンテナーを、成形直後ク
リーンルーム外の通常の屋内に移送し、1個は3時間放
置した後、他の1個は1日放置した後、検査室に移送
し、上記同様にして微細固体状付着物の個数を測定し
た。該付着物の測定は下記の方法により行った。Of the remaining four containers not transferred to the inspection room, two were left in the molding room for 3 hours, the other was left for one day, The kimono was transferred to an examination room to measure the number of kimonos, and immediately, 10 syringes were randomly extracted from each container and measured. For comparison, the remaining two containers were transferred to a normal room outside the clean room immediately after molding, one was left for 3 hours, the other was left for one day, and then transferred to the inspection room. Similarly, the number of fine solid deposits was measured. The measurement of the attached matter was performed by the following method.
【0041】試験法(1)(バレル内面対象) バレル筒先部を無塵水で洗浄したパラフィルムで抑え、
フランジ部より無塵水を約100ml入れた後、フラン
ジ部を該パラフィルムで抑える。次に、バレルを横向き
(水平)にして、約10cmの幅を1秒間に2往復する
速さで左右に振とうさせ、20往復させる。振とう終了
後、バレル筒先部のパラフィルムを剥し、無塵水で洗浄
した100mlビーカーに内容液を移し、これを試験液
とする。以上の操作を10本のバレルについて行い、各
試験液について自動式液中微粒子計数器(リオン社製K
L−01)により微粒子の個数を測定する。各試験液に
ついて3回測定し、これらの平均値を求める。Test method (1) (for barrel inner surface) The barrel tip was held down with parafilm washed with dust-free water.
After about 100 ml of dust-free water is introduced from the flange, the flange is suppressed with the parafilm. Next, the barrel is turned sideways (horizontally), and is shaken right and left at a speed of reciprocating two times per second over a width of about 10 cm, and reciprocated 20 times. After the shaking, the parafilm at the barrel tip is peeled off, and the content liquid is transferred to a 100 ml beaker washed with dust-free water, and this is used as a test liquid. The above operation was performed on 10 barrels, and an automatic particle counter in liquid (Kion K.R.
L-01), the number of fine particles is measured. Each test solution is measured three times, and the average value is determined.
【0042】試験法(2)(バレル全面対象) クリーン袋(無塵袋:300×450mm)に1本のバ
レルを入れ、無塵水300mlを加え、上下に軽く20
回振とうした後、内溶液を無塵水で線状浄した300m
l用バイアルに移し、これを試験液として、各試験液に
ついて試験法(1)と同様にして測定し、それらの平均
値を求める。尚、クリーン袋については、無塵水300
mlのみ加え、上記同様に振とうした試験液について測
定する。以上の測定結果を表1に示す。Test Method (2) (Whole Barrel) Put one barrel in a clean bag (dust-free bag: 300 × 450 mm), add 300 ml of dust-free water, and lightly weigh up and down.
After shaking, the inner solution was linearly cleaned with dust-free water.
Transfer to a vial for l, use this as a test solution, measure each test solution in the same manner as in test method (1), and determine the average value. For clean bags, use 300
of the test solution shaken in the same manner as above. Table 1 shows the above measurement results.
【0043】[0043]
【表1】 (注)表中の( )内の数値は比較例についての結果を
表している。成形直後は、検査装置で検査した注射筒に
ついてである。[Table 1] (Note) The values in parentheses in the table represent the results for the comparative examples. Immediately after molding, it is about the injection cylinder inspected by the inspection device.
【0044】表1の結果から、本発明方法を実施するこ
とによって、粒子状付着物の無塵水洗浄等による除去処
理を省略することができる注射器の製造が可能であるこ
とがわかる。From the results shown in Table 1, it can be seen that by performing the method of the present invention, it is possible to manufacture a syringe which can omit the removal treatment of particulate adhering substances by washing with dust-free water or the like.
【0045】[0045]
【発明の効果】以上の本発明によれば、粒子状等の微細
固体状付着物の洗浄等による除去処理が省略できる注射
器、バイアル等のプラスチック製医薬品用・医療具用成
形体が提供される。According to the present invention described above, there are provided plastic molded articles for pharmaceuticals and medical devices such as syringes and vials in which the removal of fine solid deposits such as particulates by washing or the like can be omitted. .
Claims (10)
製造する方法において、(1)成形体を成形する工程、
(2)成形機より成形体を取り出す工程、(3)成形体
を搬送する工程、(4)成形体を検査する工程、及び
(5)成形体を包装する工程を、全てクリーンルーム内
で、少なくとも(1)〜(4)の工程を自動的に行こと
を特徴とする微細固体状付着物の除去処理の省略可能な
プラスチック製医薬品用・医療具用成形体の製造方法。1. A method for producing a plastic molded article by the following steps: (1) a step of molding a molded article;
(2) a step of taking out the molded body from the molding machine, (3) a step of transporting the molded body, (4) a step of inspecting the molded body, and (5) a step of packaging the molded body, all in a clean room at least. (1) A method for producing a molded article for a plastic drug or medical device, in which the steps of (1) to (4) are automatically carried out, wherein a treatment for removing fine solid deposits can be omitted.
請求項1に記載のプラスチック製医薬品用・医療具用成
形体の製造方法。2. The method according to claim 1, wherein the molded body is conveyed by a non-contact power supply conveying means.
回りに回転させながら、透過光及び表面の反射光により
撮影したそれぞれの画像に基づいて成形体の良否判定を
行う請求項1に記載のプラスチック製医薬品用・医療具
用成形体の製造方法。3. The step (4), wherein the quality of the molded body is determined based on each image taken by the transmitted light and the reflected light of the surface while rotating the molded body around its central axis. 2. The method for producing a molded article for a plastic drug or medical device according to 1.
に複数の部分に分割して撮影して得た各分割部の映像に
基づいて成形体の良否を判断する請求項3に記載のプラ
スチック製医薬品用・医療具用成形体の製造方法。4. The molded product is cylindrical, and the quality of the molded product is determined based on an image of each divided portion obtained by photographing the cylinder divided into a plurality of portions in the length direction. The method for producing a molded article for a plastic drug or medical device according to the above.
反射光用光源がハロゲンランプ照明装置である請求項3
又は4に記載のプラスチック製医薬品用・医療具用成形
体の製造方法。5. The transmitted light source is an LED lighting device,
4. The light source for reflected light is a halogen lamp lighting device.
Or the method for producing a molded article for a plastic drug or medical device according to 4.
の重合体である請求項1〜5のいずれか1項に記載のプ
ラスチック製医薬品用・医療具用成形体の製造方法。6. The method according to claim 1, wherein the plastic is a polymer of a cyclic olefin compound.
ル)である請求項1〜6のいずれか1項に記載のプラス
チック製医薬品用・医療具用成形体の製造方法。7. The method according to claim 1, wherein the molded body is a syringe barrel (syringe barrel).
〜6のいずれか1項に記載のプラスチック製医薬品用・
医療具用成形体の製造方法。8. The method according to claim 1, wherein the molded body is a vial.
7. For a plastic drug according to any one of to
A method for producing a molded article for a medical device.
クラス以下である請求項1〜8のいずれか1項に記載の
プラスチック製医薬品用・医療具用成形体の製造方法。9. The clean room has a cleanliness of 10,000.
The method for producing a molded article for a plastic drug or medical device according to any one of claims 1 to 8, which is a class or lower.
は棒状、もしくはこれらの混合物である請求1〜9のい
ずれか1項に記載のプラスチック製医薬品用・医療具用
成形体の製造方法。10. The production of a molded article for a plastic drug or medical device according to any one of claims 1 to 9, wherein the fine solid deposit is in the form of particles, fibers, rods, or a mixture thereof. Method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10183624A JP2000015661A (en) | 1998-06-30 | 1998-06-30 | Manufacture of molding for plastic pharmaceutical or medical appliance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10183624A JP2000015661A (en) | 1998-06-30 | 1998-06-30 | Manufacture of molding for plastic pharmaceutical or medical appliance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2000015661A true JP2000015661A (en) | 2000-01-18 |
Family
ID=16139039
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10183624A Pending JP2000015661A (en) | 1998-06-30 | 1998-06-30 | Manufacture of molding for plastic pharmaceutical or medical appliance |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2000015661A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001064266A1 (en) * | 2000-03-02 | 2001-09-07 | Daikyo Seiko, Ltd. | Prefilled syringe assembly |
| JP2009513381A (en) * | 2003-07-08 | 2009-04-02 | グラクソスミスクライン バイオロジカルズ ソシエテ アノニム | Method and apparatus for producing vials in a sterile environment |
| WO2010038580A1 (en) * | 2008-09-30 | 2010-04-08 | 株式会社 大協精工 | Synthetic resin cap and method of manufacturing synthetic resin cap |
| JP2014530059A (en) * | 2011-09-27 | 2014-11-17 | ベクトン ディキンソン フランス | Use as a plasma-treated silicone oil coating in medical injection devices |
-
1998
- 1998-06-30 JP JP10183624A patent/JP2000015661A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001064266A1 (en) * | 2000-03-02 | 2001-09-07 | Daikyo Seiko, Ltd. | Prefilled syringe assembly |
| JPWO2001064266A1 (en) * | 2000-03-02 | 2004-01-08 | 株式会社大協精工 | Pre-filled syringe assembly |
| JP2009513381A (en) * | 2003-07-08 | 2009-04-02 | グラクソスミスクライン バイオロジカルズ ソシエテ アノニム | Method and apparatus for producing vials in a sterile environment |
| JP4827732B2 (en) * | 2003-07-08 | 2011-11-30 | アセプティック テクノロジーズ ソシエテ アノニム | Method and apparatus for producing vials in a sterile environment |
| WO2010038580A1 (en) * | 2008-09-30 | 2010-04-08 | 株式会社 大協精工 | Synthetic resin cap and method of manufacturing synthetic resin cap |
| JP2010083557A (en) * | 2008-09-30 | 2010-04-15 | Daikyo Seiko Ltd | Synthetic resin cap and manufacturing method of synthetic resin cap |
| JP2014530059A (en) * | 2011-09-27 | 2014-11-17 | ベクトン ディキンソン フランス | Use as a plasma-treated silicone oil coating in medical injection devices |
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