HK1235739B - De-coring vibrator or pneumatic hammer for de-coring of foundry castings with integrated sensor - Google Patents
De-coring vibrator or pneumatic hammer for de-coring of foundry castings with integrated sensor Download PDFInfo
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Description
技术领域Technical Field
本发明涉及气动振动器,在工业中还公知为气锤,该气锤用于对由铝、钢以及铁合金制成的铸件进行除芯。The present invention relates to pneumatic vibrators, also known in the industry as pneumatic hammers, which are used to decoreer castings made of aluminum, steel, and ferrous alloys.
背景技术Background Art
出于本说明书的目的,术语“除芯”一般指的是将砂材料从翻砂铸件移除。For the purposes of this specification, the term "decoring" generally refers to the removal of sand material from a foundry casting.
并且,出于本说明书的目的,术语“铸件”指的是通过使金属在合适的模具中进行铸造所获得的部件/物体。Also, for the purpose of this specification, the term "casting" refers to a part/object obtained by casting metal in a suitable mold.
专利WO2007006936描述了除芯振动器或气锤。Patent WO2007006936 describes a decoring vibrator or pneumatic hammer.
振动器或锤包括套壳,该套壳包括用于压缩空气进入和排出的孔。在套壳内具有机械组件,该机械组件包括气缸,活塞在压缩空气的作用下在气缸内滑动。所述活塞与冲击器相接触,该冲击器进而撞击待经受除芯的铸件。The vibrator or hammer consists of a housing with holes for compressed air to enter and exit. Inside the housing is a mechanical assembly consisting of a cylinder in which a piston slides under the influence of compressed air. The piston contacts an impactor, which in turn strikes the casting to be decored.
所述锤包括连接凸缘,该连接凸缘允许锤通过诸如凹头螺钉之类的紧固件被锚固至除芯机。The hammer includes an attachment flange that allows the hammer to be anchored to the decoring machine by fasteners such as socket head screws.
现有技术的锤的所述套壳由铸铁制成以确保所需的强度特性。The casing of the prior art hammer is made of cast iron to ensure the required strength characteristics.
特别地在高性能除芯锤的领域中,如下锤是不公知的:在锤中,套壳由除了铸铁之外的材料制成。In particular in the field of high-performance decoring hammers, hammers are not known in which the casing is made of a material other than cast iron.
所述套壳被制成为一个铸造单件。The housing is produced as a single cast piece.
铸铁的使用显著地增大了锤的总重量,并且为了制成用于容纳机械组件的中空孔,则需要较多的铣削工作,并且因此需要更多的劳动量。The use of cast iron significantly increases the overall weight of the hammer and requires more milling work and therefore more labor to produce the hollow bore for accommodating the mechanical components.
铸铁的使用还由于材料的刚度和所导致的不利的振动阻尼而在应力耐受度方面存在某些限制,振动能够传播至与锤或振动器相关联的除芯机。The use of cast iron also presents certain limitations in terms of stress tolerance due to the stiffness of the material and the resulting poor damping of vibrations, which can be transmitted to the decoring machine associated with the hammers or vibrators.
还公知的是,这些锤被使用在温度非常高的不利的环境中。在这种工作状态下,操作者必须快速地执行其任务。因此,需要将除芯锤能够容易地连接至除芯机并且能够从除芯机容易地移除,如在专利EP1995002A2中描述的除芯锤一样。It is also known that these hammers are used in hostile environments with very high temperatures. In such working conditions, the operator must perform his or her tasks quickly. Therefore, there is a need for a decoring hammer that can be easily connected to and removed from the decoring machine, such as the one described in patent EP1995002A2.
根据现有技术的解决方案证明是难以实现的,因为各个压缩空气入口回路和出口回路设置在不同的区域中,因而需要更多的工作来将各个空气回路连接和断开连接。The solution according to the prior art proves difficult to implement, since the individual compressed air inlet and outlet circuits are arranged in different areas, thus requiring more effort to connect and disconnect the individual air circuits.
而且,锤必须在高温下操作,并且存在如下风险:当压缩空气进气时产生活塞运动的机构可能被扩展,从而导致部件之间的摩擦增大,结果是锤效率降低,并且需要周期性的保养。Furthermore, the hammer must operate at high temperatures and there is a risk that the mechanism generating the piston movement may be expanded when compressed air is admitted, resulting in increased friction between the components, with the result that the hammer becomes less efficient and requires periodic maintenance.
除芯锤需要在施加的力和活塞振动频率方面的高性能,以便确保对金属或合金铸件进行快速且准确的除芯。Decoring hammers require high performance in terms of applied force and piston vibration frequency in order to ensure fast and accurate decoring of metal or alloy castings.
锤的性能主要通过不断地监视排出气缸的空气的脉冲频率而检查。这种检查类型是便宜的,但存在许多不确定性。The performance of the hammer is mainly checked by constantly monitoring the pulse frequency of the air leaving the cylinder. This type of check is cheap, but there are many uncertainties.
还存在其他检查方法,检查方法能够监视打击体在气缸内的振动频率。这种检查是借助于位于套壳表面上的传感器来实现的。通常,所述传感器连接至位于锤外部的处理电路。There are other detection methods that can monitor the vibration frequency of the striking body in the cylinder. This detection is achieved by means of sensors located on the surface of the casing. Usually, the sensors are connected to a processing circuit located outside the hammer.
所述传感器不被保护,并且因此,当移除锤时,所述传感器会经受例如由冲击导致的损坏。The sensor is not protected and can therefore be subject to damage, for example by impact, when the hammer is removed.
在本领域中目前不存在包括防冲击的一体式传感器的锤;实际上,由于套壳被制成为一个单件并且套壳的形状由必须应用有这种锤的机器的制造商强制的标准规定,对这种传感器没有保护措施。There are currently no hammers in the art that include an integrated sensor protected against impact; in fact, there is no protection for such a sensor since the casing is made in one single piece and its shape is dictated by standards imposed by the manufacturers of the machines to which such hammers must be applied.
发明内容Summary of the Invention
本发明旨在通过提供一种改进的除芯振动器或锤来解决上文提到的技术问题中的一个或更多个问题,该除芯振动器或锤包括测量回路和用于保护测量回路的壳体。The present invention aims to solve one or more of the above-mentioned technical problems by providing an improved de-coring vibrator or hammer, which includes a measuring circuit and a housing for protecting the measuring circuit.
本发明的一个方面涉及:一种用于对翻砂铸件进行除芯的气锤,所述气锤包括:One aspect of the present invention relates to a pneumatic hammer for decoring a foundry casting, the pneumatic hammer comprising:
-套壳,所述套壳包括:- a casing, said casing comprising:
○内室;○Inner room;
○用于压缩空气进入的入口回路;以及○ an inlet circuit for compressed air intake; and
○用于压缩空气排出的出口回路;○Export circuit for compressed air discharge;
-运动机构,所述运动机构用于在压缩空气的作用下产生振动运动;- a motion mechanism for generating a vibratory motion under the action of compressed air;
-冲击器或打击器,所述冲击器或打击器连接至所述运动机构,所述冲击器或打击器用于与待经受除芯的所述铸件相接触并且形成所述气锤的第一端部;- an impactor or beater connected to the kinematic mechanism, intended to come into contact with the casting to be subjected to decoring and forming a first end of the air hammer;
-测量回路,所述测量回路用于测量所述运动机构的振动频率;- a measurement circuit for measuring the vibration frequency of the movement mechanism;
所述测量回路包括:The measurement circuit comprises:
-至少一个传感器,所述至少一个传感器用于测量所述运动机构的振动频率;- at least one sensor for measuring the vibration frequency of the movement mechanism;
-处理电路,所述处理电路被封装在保护壳中,用于接收由所述至少一个传感器传递的电信号;以及- a processing circuit enclosed in a protective housing for receiving the electrical signal delivered by the at least one sensor; and
-通信线路,所述通信线路用于传导来自所述测量回路的电信号并且/或将电信号传导至所述测量回路;a communication line for conducting electrical signals from the measurement circuit and/or conducting electrical signals to the measurement circuit;
所述套壳包括壳体,所述壳体形成在所述套壳的外表面中,使得所述壳体将所述测量回路的所述保护壳结合在所述壳体自身的外轮廓内。The casing comprises a shell which is formed in an outer surface of the casing such that it integrates the protective housing of the measuring circuit within the outer contour of the casing itself.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
根据锤的至少一个示例性且非限制性的实施方式的下列描述并且根据附图,锤的各个特征和优点将变得明显,在附图中:Various features and advantages of the hammer will become apparent from the following description of at least one exemplary and non-limiting embodiment of the hammer and from the accompanying drawings, in which:
图1A和图1B示出了根据本发明的锤或振动器的不同的视图;特别地,图1A示出了具有相关联的测量回路的锤,以及图1B示出了根据本发明的除芯振动器或锤的侧视图;1A and 1B show different views of a hammer or vibrator according to the invention; in particular, FIG. 1A shows a hammer with an associated measurement circuit, and FIG. 1B shows a side view of a decoring vibrator or hammer according to the invention;
图2A和图2B示出了图1的锤或振动器,特别地,图2A是分解图,并且图2B是沿着竖向平面的侧视截面图;2A and 2B illustrate the hammer or vibrator of FIG. 1 , in particular, FIG. 2A is an exploded view, and FIG. 2B is a side sectional view along a vertical plane;
图3示出了图2A和图2B的锤或振动器的套壳的侧视图;FIG3 shows a side view of the housing of the hammer or vibrator of FIG2A and FIG2B ;
图4A至图4D示出了图3的套壳的一些后视图;特别地,图4A是沿着平面4A-4A的截面图,图4A示出了出口开口与排出管道之间的连接;图4B是沿着平面4B-4B的截面图,该图4B示出了排出管道、用于测量回路的壳体,以及测量管道;图4C是沿着平面4C-4C的截面图,该图4C示出了排出管道、排出室以及用于通信线路的通道之间的连结;图4D是套壳的后部的视图,其中,用于各个回路的孔是可见的。Figures 4A to 4D show some rear views of the housing of Figure 3; in particular, Figure 4A is a sectional view along plane 4A-4A, Figure 4A shows the connection between the outlet opening and the discharge duct; Figure 4B is a sectional view along plane 4B-4B, Figure 4B shows the discharge duct, the housing for the measuring circuit, and the measuring duct; Figure 4C is a sectional view along plane 4C-4C, Figure 4C shows the connection between the discharge duct, the discharge chamber and the channel for the communication line; Figure 4D is a view of the rear part of the housing, in which the holes for the various circuits are visible.
具体实施方式DETAILED DESCRIPTION
参照上文列出的附图,气锤或除芯振动器2适于对翻砂铸件进行除芯。With reference to the figures listed above, the air hammer or the decoring vibrator 2 is suitable for decoring the foundry casting.
锤2包括套壳3,套壳3进而包括:内室32;用于使压缩空气进入的入口回路4以及用于使压缩空气排出的出口回路5。The hammer 2 comprises a housing 3 which in turn comprises an inner chamber 32 , an inlet circuit 4 for admitting compressed air and an outlet circuit 5 for discharging compressed air.
所述锤2通过非限制性的示例还包括连接凸缘36,锤2能够通过连接凸缘36连接至除芯机。优选地,所述连接凸缘36被包括在套壳3中以作为一体件。Said hammer 2 further comprises, by way of non-limiting example, a connection flange 36, by means of which the hammer 2 can be connected to a decoring machine. Preferably, said connection flange 36 is included in the casing 3 as an integral piece.
套壳的实施方式中的一个示例通过图3、图4A至图4D以示例的方式示出。One example of an embodiment of the sleeve is shown by way of example in FIG. 3 and FIG. 4A to FIG. 4D .
锤2还包括运动机构7,该运动机构7用于在压缩空气的作用下产生往复移动的振动运动。The hammer 2 further includes a motion mechanism 7 for generating a reciprocating vibration motion under the action of compressed air.
在示例性但非限制性的实施方式中,所述运动机构设置成使得该运动机构在压缩空气的作用下能够沿着轴线“Z”——该轴线“Z”优选地是锤2本身的纵向轴线——在缩回位置与工作位置之间进行线性运动。In an exemplary but non-limiting embodiment, the movement mechanism is arranged so that it can move linearly between the retracted position and the working position along the axis "Z" - which is preferably the longitudinal axis of the hammer 2 itself - under the action of compressed air.
如例如在图2A至图2B中的示例性实施方式中能够观察到的,运动机构7设置在套壳3的内室32内。As can be seen, for example, in the exemplary embodiment in FIGS. 2A-2B , the movement mechanism 7 is arranged in the inner chamber 32 of the housing 3 .
锤或振动器2还包括连接至所述运动机构7的冲击器或打击器6,该冲击器或打击器6用于与待被除芯的铸件相接触。所述冲击器或打击器6构成锤2的第一端部。The hammer or vibrator 2 also comprises an impactor or beater 6 connected to said movement mechanism 7 and intended to come into contact with the casting to be decored. Said impactor or beater 6 constitutes a first end of the hammer 2.
根据本发明的锤还包括用于测量运动回路7的振动频率的测量回路8。The hammer according to the invention also comprises a measuring circuit 8 for measuring the vibration frequency of the movement circuit 7 .
测量回路8包括至少一个传感器、封装在保护壳84中的处理电路以及通信线路82,至少一个传感器用于测量运动回路7的振动频率,该处理电路用于接收由所述至少一个传感器传递的电信号,该通信线路82用于将来自所述测量回路8的电信号传导以及/或将电信号朝向所述测量回路8传导。The measurement circuit 8 includes at least one sensor, a processing circuit encapsulated in a protective shell 84, and a communication line 82. The at least one sensor is used to measure the vibration frequency of the motion circuit 7. The processing circuit is used to receive the electrical signal transmitted by the at least one sensor. The communication line 82 is used to conduct the electrical signal from the measurement circuit 8 and/or conduct the electrical signal toward the measurement circuit 8.
套壳3包括壳体35,该壳体35形成在套壳3的外表面中,使得壳体35将测量回路8的保护壳84结合在壳体35自身的外轮廓中。The housing 3 comprises a shell 35 which is formed in the outer surface of the housing 3 in such a way that the housing 35 integrates the protective shell 84 of the measuring circuit 8 in the outer contour of the housing 35 itself.
所述运动机构7适于对冲击器或打击器6施加振动运动,以用于实现最优的除芯效果。The movement mechanism 7 is suitable for imparting a vibrating movement to the impactor or beater 6 in order to achieve an optimal decoring effect.
所述运动机构7还适于使所述冲击器6沿着所述轴线“Z”至少以线性的方式移动。Said movement mechanism 7 is also suitable for moving said impactor 6 at least in a linear manner along said axis “Z”.
锤或振动器2还包括:至少一个封闭元件62,使得运动机构7被保持在套壳3的内室32内;以及至少一个衬套64,所述至少一个衬套64用于保持冲击器或打击器6与所述运动机构7之间的连接。The hammer or vibrator 2 further comprises: at least one closing element 62 so that the movement mechanism 7 is retained in the inner chamber 32 of the housing 3; and at least one bushing 64 for maintaining the connection between the impactor or striker 6 and the movement mechanism 7.
所述封闭元件62优选地是板,该板被紧固至套壳3的第一端部。所述封闭元件62包括通孔622。在一种示例性但非限制性的实施方式中,封闭元件62包括多个小孔或喷嘴(未示出)。所述孔适于引导空气射流朝向冲击器或打击器6。来自专用的供给装置的空气流过孔并且将沙子和污垢从锤移除,从而防止了锤的早期劣化。所述孔或喷嘴优选地围绕以通孔622为圆心的圆周设置。而且,所述孔或喷嘴可以定形成使得产生相对于所述轴线“Z”成角度的空气射流,以用于将空气朝向气缸72引导。包括如上文所述的封闭元件的锤2特别地适于应用于旋转除芯机。The closing element 62 is preferably a plate that is fastened to the first end of the housing 3. The closing element 62 includes a through hole 622. In an exemplary but non-limiting embodiment, the closing element 62 includes a plurality of small holes or nozzles (not shown). The holes are suitable for directing air jets towards the impactor or beater 6. Air from a dedicated supply device flows through the holes and removes sand and dirt from the hammer, thereby preventing early degradation of the hammer. The holes or nozzles are preferably arranged around a circumference with the through hole 622 as the center. Moreover, the holes or nozzles can be shaped so as to produce an air jet that is angled relative to the axis "Z" for directing air towards the cylinder 72. The hammer 2 including the closing element as described above is particularly suitable for application in a rotary core remover.
通过非限制性的示例,所述运动机构7包括头部71、气缸72以及打击体73,该头部71用于适当地引导空气流,该打击体73适于在所述气缸72的内腔722内滑动。运动机构包括弹性元件74,比如螺旋弹簧。By way of non-limiting example, the movement mechanism 7 comprises a head 71 for appropriately directing the air flow, a cylinder 72, and a striking body 73 adapted to slide within an inner cavity 722 of the cylinder 72. The movement mechanism comprises an elastic element 74, such as a coil spring.
所述弹性元件74适于在运动机构7上施加力,使得所述运动机构7根据压缩空气的作用被保持在缩回位置与工作位置中的任一者中,如由本领域普通技术人员所公知地。所述冲击器或打击器6连接至所述气缸72的第一端部。The elastic element 74 is adapted to exert a force on the movement mechanism 7 so that the movement mechanism 7 is maintained in either a retracted position or a working position according to the action of compressed air, as is well known to those skilled in the art. The impactor or striker 6 is connected to a first end of the cylinder 72.
在所述连接位置处,设置有至少一个衬套64。At the connection location, at least one bushing 64 is provided.
所述气缸72穿过包括在封闭元件62中的孔622。当所述气缸72沿着所述轴线“Z”移动以在缩回位置与工作位置之间切换时,所述气缸72在所述孔722中滑动。所述孔622的形状设置为使得孔622防止了当锤2在操作时的气缸相对于气缸72的所述轴线“Z”的任何不合需要的倾斜。The cylinder 72 passes through a hole 622 included in the closing element 62. When the cylinder 72 moves along the axis "Z" to switch between the retracted position and the working position, the cylinder 72 slides in the hole 722. The shape of the hole 622 is arranged so that the hole 622 prevents any undesirable tilting of the cylinder relative to the axis "Z" of the cylinder 72 when the hammer 2 is in operation.
位于所述气缸72的第二端部处的所述头部71适于将空气的一部分引导到气缸72的内腔722中,以使得所述打击体73运动。打击体在气缸72内的运动产生了气缸72的振动运动。如本领域技术人员公知的,所述振动运动被传递至冲击器或打击器6。The head 71 at the second end of the cylinder 72 is adapted to direct a portion of the air into the inner cavity 722 of the cylinder 72 to move the striking body 73. The movement of the striking body within the cylinder 72 generates a vibratory movement of the cylinder 72. As known to those skilled in the art, the vibratory movement is transmitted to the impactor or striker 6.
随着引导至套壳3的内室32中的、用于使运动机构7移动的空气借助于出口回路5排气,所述空气通过包括在所述出口回路5中的出口开口51而从套壳3的内室32排出。As the air introduced into the interior 32 of the housing 3 for moving the movement mechanism 7 is exhausted by means of the outlet circuit 5 , the air is discharged from the interior 32 of the housing 3 through the outlet openings 51 included in the outlet circuit 5 .
已经进入气缸72的内腔722的空气通过形成在所述气缸72中的排气通孔724从所述内腔722流出。The air that has entered the inner cavity 722 of the cylinder 72 flows out of the inner cavity 722 through the exhaust through-hole 724 formed in the cylinder 72 .
由于运动机构7对于本领域技术人员而言是公知的,所以在文中没有进一步描述运动机构7。Since the movement mechanism 7 is well known to those skilled in the art, the movement mechanism 7 is not described in further detail herein.
在优选的实施方式中,所述衬套64由两个可组装的半壳部构成,例如在图2A中所示的。而且,所述衬套由聚酯纤维橡胶材料例如弹性片(adiprene)制成。In a preferred embodiment, the bushing 64 is formed of two assembleable half shells, such as shown in Figure 2 A. Furthermore, the bushing is made of a polyester fiber rubber material such as adiprene.
如上文所述,锤2包括用于测量运动回路7的振动频率的测量回路8。As mentioned above, the hammer 2 comprises a measuring circuit 8 for measuring the vibration frequency of the movement circuit 7 .
所述测量回路8被集成到锤2中以作为一个组件。特别地,所述回路定位在合适的壳体中,使得所述回路不会受损。本解决方案通过测量运动机构的振动频率的同时仍然确保对测量装置的适当的保护而提供了更准确的测量,该测量装置与锤自身相关联而不与如在现有技术中的空气回收回路相关联。The measurement circuit 8 is integrated into the hammer 2 as a single component. In particular, it is housed in a suitable housing so that it cannot be damaged. This solution provides a more accurate measurement by measuring the vibration frequency of the kinematic mechanism while still ensuring adequate protection of the measurement device, which is associated with the hammer itself and not with the air recovery circuit as in the prior art.
对构造进行更详细地描述,所述套壳3被制成为一个单件,该单件优选地包括所述连接凸缘36。所述套壳通过使用模具或冷铸过程而制成。Describing the construction in more detail, the casing 3 is made in a single piece, which preferably includes the connection flange 36. The casing is made by using a mold or a cold casting process.
在根据本发明的锤2中,套壳3由铝合金制成。In the hammer 2 according to the present invention, the housing 3 is made of an aluminum alloy.
所述铝合金的比重高于或等于2.60kg/dm3(千克每立方分米)。所述铝合金的比重还低于或等于2.85kg/dm3。The specific gravity of the aluminum alloy is higher than or equal to 2.60 kg/dm 3 (kilograms per cubic decimeter). The specific gravity of the aluminum alloy is lower than or equal to 2.85 kg/dm 3 .
根据本发明的合金的这种独特的比重范围远低于铸铁的特有的比重7kg/dm3的近似值,铸铁是在现有技术中使用的用于制造所述套壳的材料。该合金使得减轻了锤2的总重量的大约三分之二。This unique specific gravity range of the alloy according to the invention is much lower than the characteristic specific gravity of cast iron, which is approximately 7 kg/dm 3 and is the material used in the prior art for manufacturing the casing. This alloy reduces the total weight of the hammer 2 by approximately two thirds.
所述合金具有至少83%的重量百分比的铝。The alloy has at least 83% by weight aluminum.
所述合金具有低于98%的重量百分比的铝。The alloy has less than 98% by weight of aluminum.
优选地,合金包括至少一种碱土化学元素,例如镁。Preferably, the alloy comprises at least one alkaline earth chemical element, such as magnesium.
另外,合金优选地包括半导体化学元素,例如硅。Additionally, the alloy preferably includes a semiconductor chemical element, such as silicon.
在优选的实施方式中,在用于制成根据本发明的套壳3的铝合金中,硅被用作半导体材料并且镁被用作碱土元素。In a preferred embodiment, silicon is used as the semiconductor material and magnesium is used as the alkaline earth element in the aluminum alloy used to produce the housing 3 according to the invention.
在铝合金的一种示例性实施方式中,硅的百分比包括在介于4%与8%之间,并且镁的百分比包括在介于0.2%与0.8%之间。In one exemplary embodiment of the aluminum alloy, the percentage of silicon is comprised between 4% and 8%, and the percentage of magnesium is comprised between 0.2% and 0.8%.
用于制成根据本发明的套壳3的铝合金可以包括一种或更多种金属元素,例如铜、镁、钛和锌。The aluminum alloy used to make the casing 3 according to the present invention may include one or more metal elements, such as copper, magnesium, titanium and zinc.
各种组分的百分比可以根据诸如待获得的比重之类的物理特性而变化。通过非限制性的示例,硅含量的减少将减小合金的比重。相反,向合金添加金属将增大合金的比重。The percentages of the various components can vary depending on physical properties such as the specific gravity to be achieved. By way of non-limiting example, a reduction in silicon content will reduce the specific gravity of the alloy. Conversely, adding metals to the alloy will increase the specific gravity of the alloy.
在优选的但非限制性的实施方式中,合金的组成如下:In a preferred but non-limiting embodiment, the alloy has the following composition:
介于91.87%与93.1%之间的铝;between 91.87% and 93.1% aluminum;
介于6.5%与7.5%之间的硅;between 6.5% and 7.5% silicon;
介于0.3%与0.45%之间的镁;between 0.3% and 0.45% magnesium;
介于0.1%与0.18%之间的钛。Between 0.1% and 0.18% titanium.
因此获得的合金的比重是2.66kg/dm3。The specific gravity of the alloy thus obtained was 2.66 kg/dm 3 .
在替代性的实施方式中,百分比包括在介于1%与1.5%之间的铜被添加。In an alternative embodiment, a percentage comprised between 1% and 1.5% copper is added.
总体上,根据本发明的锤或振动器2包括套壳3,该套壳3优选地由所述铝合金制成,或可以在不背离本发明的保护范围的情况下就像传统现有技术的套壳一样由铸铁制成。如上文所提到的所述套壳3包括入口回路4和出口回路5。In general, the hammer or vibrator 2 according to the present invention comprises a housing 3, which is preferably made of the aforementioned aluminum alloy, or can be made of cast iron, like conventional prior art housings, without departing from the scope of protection of the present invention. As mentioned above, the housing 3 comprises an inlet circuit 4 and an outlet circuit 5.
在一种示例性实施方式中,所述套壳3呈大致筒形形状。在附图中所示的实施方式通过示例的方式采用具有长菱形截面的套壳。In an exemplary embodiment, the casing 3 is of generally cylindrical shape. The embodiment shown in the drawings employs, by way of example, a casing having a rhombus-shaped cross section.
入口回路4包括入口连接器41,该入口连接器41允许将锤2连接至压缩空气回路。The inlet circuit 4 comprises an inlet connector 41 which allows the hammer 2 to be connected to a compressed air circuit.
所述入口连接器41位于锤2的与冲击器或打击器6所处的端部相反的第二端部处,并且位于套壳3的与冲击器或打击器6所处的端部相反的第二端部处。Said inlet connector 41 is located at a second end of the hammer 2 opposite to the end where the impactor or striker 6 is located, and at a second end of the casing 3 opposite to the end where the impactor or striker 6 is located.
所述出口回路5包括用于将锤2连接至空气回收回路的出口连接器54。Said outlet circuit 5 comprises an outlet connector 54 for connecting the hammer 2 to an air recovery circuit.
在根据本发明的锤2的优选的但非限制性的实施方式中,所述出口连接器54在锤2的第二端部处、邻近于入口连接器41定位。In a preferred, but non-limiting embodiment of the hammer 2 according to the invention, said outlet connector 54 is located adjacent to the inlet connector 41 at the second end of the hammer 2 .
出口回路5包括:形成在气缸3中的出口开口51以及排出管道52,当运动机构7启动时,空气通过出口开口51排出,该排出管道52从所述出口开口51向上延伸到锤2的所述第二端部、特别地延伸到套壳3的第二端部。所述出口开口51和排出管道52形成在套壳3自身中,特别地形成在套壳3的对内室32进行限定的边缘中。所述内室32优选地呈圆形截面,如例如在图2A至图2B,图4A和图4B能够观察到的。The outlet circuit 5 comprises an outlet opening 51 formed in the cylinder 3, through which the air is discharged when the movement mechanism 7 is activated, and a discharge duct 52 extending from said outlet opening 51 upwards to the second end of the hammer 2, in particular to the second end of the housing 3. Said outlet opening 51 and discharge duct 52 are formed in the housing 3 itself, in particular in the edge of the housing 3 that delimits the inner chamber 32. Said inner chamber 32 preferably has a circular cross-section, as can be seen, for example, in Figures 2A to 2B and 4A and 4B.
特别地,所述排出管道52以难以接近的方式结合到套壳3中。In particular, the discharge duct 52 is integrated into the housing 3 in an inaccessible manner.
优选地,所述排出管道52定形为关于与排出管道52的纵向延伸部垂直的平面至少部分地环绕套壳3的内室32,因此,该排出管道52用作用于套壳3的冷却回路并且/或用作设置在套壳3的所述内室32中的运动机构7的冷却回路。Preferably, the discharge duct 52 is shaped so as to at least partially surround the interior 32 of the housing 3 with respect to a plane perpendicular to its longitudinal extension, so that the discharge duct 52 serves as a cooling circuit for the housing 3 and/or for the movement mechanism 7 arranged in the interior 32 of the housing 3.
总体上,所述排出管道可以定形为关于与排出管道的纵向延伸部垂直的平面至少部分地遵循内室的曲率。Generally, the discharge duct may be shaped to at least partially follow the curvature of the inner chamber with respect to a plane perpendicular to the longitudinal extension of the discharge duct.
在一种可能的实施方式中,所述排出管道52的截面定形为像是圆形冠状部的一部分。所述排出管道52的形状的一个实施方式示出在图4A至图4D中。In one possible embodiment, the cross section of the discharge duct 52 is shaped like a portion of a circular crown. One embodiment of the shape of the discharge duct 52 is shown in Figures 4A to 4D.
在一种示例性实施方式中,所述排出管道可以具有圆形或椭圆形截面,或具有可适于至少部分地环绕套壳3的内室的任何形状。In an exemplary embodiment, the discharge conduit may have a circular or oval cross-section, or any shape that may be suitable for at least partially surrounding the inner chamber of the casing 3 .
在另一实施方式(未示出)中,所述排出管道是圆形孔,该圆形孔仅例如作为排出管道,然而,该圆形孔能够仍然集成到套壳3中。In another embodiment (not shown), the drainage channel is a circular hole which, for example, serves only as a drainage channel, but which can nevertheless be integrated into the housing 3 .
优选地,出口回路5包括第一室510,该第一室510用于通过将出口开口51与排出管道52结合在一起而将出口开口51布置成与排出管道52流体连通。所述第一室510可以是邻近于出口开口51形成的封闭的室或凹部,使得所述第一室510将所述出口开口51连接至所述排出管道52。在一种示例性且非限制性的实施方式中,所述第一室是用于将出口开口连接至所述排出管道的渐缩式管道部分。Preferably, the outlet circuit 5 includes a first chamber 510 for placing the outlet opening 51 in fluid communication with the exhaust pipe 52 by combining the outlet opening 51 with the exhaust pipe 52. The first chamber 510 may be a closed chamber or recess formed adjacent to the outlet opening 51, such that the first chamber 510 connects the outlet opening 51 to the exhaust pipe 52. In an exemplary and non-limiting embodiment, the first chamber is a tapered pipe portion for connecting the outlet opening to the exhaust pipe.
出口回路5还包括排出室53,该排出室53通过例如将排出管道52与出口连接器54连结在一起而使排出管道52与出口连接器54流体连通。所述排出室允许将所述排出管道52连接至出口连接器54。在优选的实施方式中,所述排出室具有至少一个圆形部分,所述至少一个圆形部分允许例如借助于带螺纹件将出口连接器紧固至出口回路5。在示例性但非限制性的实施方式中,所述排出室53是将所述排出管道连结至出口连接器54的渐缩式管道部分。The outlet circuit 5 further comprises a discharge chamber 53 that places the discharge pipe 52 in fluid communication with the outlet connector 54, for example, by coupling the discharge pipe 52 and the outlet connector 54 together. The discharge chamber allows the discharge pipe 52 to be connected to the outlet connector 54. In a preferred embodiment, the discharge chamber has at least one rounded portion that allows the outlet connector to be fastened to the outlet circuit 5, for example, by means of a threaded member. In an exemplary but non-limiting embodiment, the discharge chamber 53 is a tapered pipe portion that couples the discharge pipe to the outlet connector 54.
所述出口连接器54优选地是独立元件,该独立元件例如借助于带螺纹件连接至形成于套壳3中的孔。Said outlet connector 54 is preferably a separate element connected to a hole formed in the housing 3, for example by means of a screw thread.
图2B示出了运动机构7的一种示例性实施方式,其中,本领域的普通技术人员能够直观地看出被压缩的空气流动,被压缩的空气通过入口回路而进入以便使锤2移动并且通过所述出口回路5排出。FIG. 2B shows an exemplary embodiment of the movement mechanism 7 , wherein a person skilled in the art can intuitively see the flow of compressed air, which enters through the inlet circuit to move the hammer 2 and is discharged through the outlet circuit 5 .
如能够清晰地观察到的,供给到入口连接器41中的压缩空气进入进气室42。所述进气室具有可变体积,该可变体积取决于运动机构7在套壳3的内室32内在缩回位置与工作位置之间的运动。As can be clearly seen, the compressed air fed into the inlet connector 41 enters the inlet chamber 42. Said inlet chamber has a variable volume depending on the movement of the movement mechanism 7 within the internal chamber 32 of the housing 3 between the retracted position and the working position.
当压缩空气进入所述进气室42时,压缩空气在运动机构7上施加推力,从而将运动机构7从缩回位置朝向工作位置切换。When compressed air enters the air inlet chamber 42 , the compressed air exerts a thrust on the motion mechanism 7 , thereby switching the motion mechanism 7 from the retracted position toward the working position.
所述压缩空气通过包括在所述头部71中的进入管道而被引入到气缸72的内室722中,从而使得打击体在气缸72内振荡,如本领域的普通技术人员公知的。The compressed air is introduced into the inner chamber 722 of the cylinder 72 through an inlet conduit included in the head 71, thereby causing the striking body to oscillate within the cylinder 72, as is well known to those skilled in the art.
运动机构7的振荡并且特别地打击体73的振荡致使空气被朝向出口回路5引导。The oscillations of the movement mechanism 7 and in particular of the striking body 73 cause the air to be directed towards the outlet circuit 5 .
特别地,存在允许压缩空气从套壳3的内室32排出的出口开口51。In particular, there is an outlet opening 51 allowing the compressed air to escape from the inner chamber 32 of the casing 3 .
由出口开口51导引的空气被带动通过排出管道朝向空气回收回路。The air guided by the outlet opening 51 is carried through the exhaust duct towards the air recovery circuit.
在出口连接器与排出管道52之间存在所述排出室53,出口连接器允许将锤连接至空气回收回路(未示出)。Said discharge chamber 53 is present between the outlet connector, which allows the hammer to be connected to an air recovery circuit (not shown), and the discharge duct 52 .
如上文提到的,在优选的但非限制性的实施方式中,根据本发明的锤2包括用于测量运动机构7的振动频率的测量回路8。As mentioned above, in a preferred but non-limiting embodiment, the hammer 2 according to the invention comprises a measurement circuit 8 for measuring the vibration frequency of the movement 7 .
所述测量回路8包括适于测量运动机构7的振动频率的至少一个传感器。Said measuring circuit 8 comprises at least one sensor suitable for measuring the vibration frequency of the movement 7 .
在一个可能的实施方式中,所述测量回路8适于测量套壳3的内室32内部的压力。In one possible embodiment, the measuring circuit 8 is suitable for measuring the pressure inside the inner chamber 32 of the housing 3 .
在优选的实施方式中,所述测量回路8适于检测打击体73在气缸72中的滑动运动。这种测量能够借助于位置传感器或滑动传感器直接地进行。这种测量还能够借助于能够检测由打击体73在气缸72中的运动引起的压力变化的传感器来间接地进行。优选的实施方式采用伸长式传感器(extensometric sensor),该伸长式传感器能够检测由根据打击体73在气缸72中的滑动运动引发的交替空气流导致的电导体的变形。例如在意大利专利申请RN2005A000024中描述了所述测量回路8和用于获取测量数据的方法的一种可能的实施方式。In a preferred embodiment, the measuring circuit 8 is adapted to detect the sliding movement of the striking body 73 in the cylinder 72. This measurement can be performed directly by means of a position sensor or a sliding sensor. This measurement can also be performed indirectly by means of a sensor capable of detecting the pressure changes caused by the movement of the striking body 73 in the cylinder 72. A preferred embodiment employs an extensometric sensor capable of detecting the deformation of the electrical conductor caused by the alternating air flow caused by the sliding movement of the striking body 73 in the cylinder 72. A possible embodiment of the measuring circuit 8 and of the method for obtaining the measurement data is described, for example, in Italian patent application RN2005A000024.
所述测量回路8包括处理电路(未示出)和通信线路82,该处理电路封装在保护壳84中,用于接收由所述至少一个传感器传递的电信号,该通信线路82用于传导来自所述测量回路8的电信号并且/或将电信号传导至所述测量回路8。The measurement circuit 8 includes a processing circuit (not shown) and a communication line 82. The processing circuit is encapsulated in a protective shell 84 and is used to receive the electrical signal transmitted by the at least one sensor. The communication line 82 is used to conduct the electrical signal from the measurement circuit 8 and/or conduct the electrical signal to the measurement circuit 8.
所述通信线路82允许所述测量回路8连接至外部控制回路(未示出),通信线路能够将所获得的数据传递至外部控制回路。The communication line 82 allows the measurement circuit 8 to be connected to an external control circuit (not shown), to which the acquired data can be transferred.
根据本发明的锤包括通道37,通道37形成在套壳3中并且通向锤2的第二端部——特别地通向所述套壳3的第二端部——且在入口连接器41附近。The hammer according to the invention comprises a channel 37 formed in the casing 3 and opening towards the second end of the hammer 2 , in particular towards the second end of said casing 3 , and in the vicinity of the inlet connector 41 .
在文中图示的示例性的但非限制性的实施方式中,所述通道37呈大致圆形截面,如例如在图4C和图4D中能够观察到的。In the exemplary but non-limiting embodiment illustrated herein, the channel 37 is generally circular in cross-section, as can be seen, for example, in Figures 4C and 4D.
所述通信线路82能够安置在所述通道37中,以用于保持锤的整个连接部在锤的第二端部处对中。所述通道37优选地以难以接近的方式结合到对套壳3的内室进行限定的壁中。Said communication line 82 can be placed in said channel 37 for keeping the entire connection of the hammer centered at the second end of the hammer. Said channel 37 is preferably incorporated in an inaccessible manner into the wall defining the interior of the housing 3 .
套壳3的一种实施方式允许通过将用于将锤连接至电气回路或气动回路的连接部安置在锤2的第二端部处而使所述连接部对中。甚至更优选地,连接部设置在套壳3的筒形结构的基部处。优选地,形成在所述套壳3中的各种通道、室和管道的形状和结构设置成使得所述各种通道、室和管道能够通过车削或铣削而容易地获得。One embodiment of the housing 3 allows the connection for connecting the hammer to the electrical or pneumatic circuit to be centered by placing the connection at the second end of the hammer 2. Even more preferably, the connection is provided at the base of the cylindrical structure of the housing 3. Preferably, the various channels, chambers and ducts formed in the housing 3 are shaped and configured so that they can be easily obtained by turning or milling.
此外,与由铸铁套壳所需的机械加工相比,铝合金的使用允许在显著较短的时间内制成所述通道、室和管道。Furthermore, the use of an aluminum alloy allows the passages, chambers and ducts to be made in a significantly shorter time compared to the machining required from cast iron casings.
如上文提到的,根据本发明的锤2的套壳3包括形成在套壳3自身的外表面中的壳体35,该壳体的外轮廓对测量回路8进行封装,特别地对保护壳84进行封装。As mentioned above, the casing 3 of the hammer 2 according to the invention comprises a housing 35 formed in the outer surface of the casing 3 itself, the outer contour of which encapsulates the measuring circuit 8 , in particular the protective shell 84 .
所述壳体35的形状与外部保护壳84的形状互补,使得外部保护壳84能够容纳在壳体35中。The shape of the housing 35 is complementary to that of the outer protective shell 84 , so that the outer protective shell 84 can be accommodated in the housing 35 .
所述壳体35中具有至少一个紧固部,该紧固部允许将测量回路8紧固至锤2,特别地允许将测量回路8紧固至套壳3。Said housing 35 has at least one fastening portion therein, which allows the measuring circuit 8 to be fastened to the hammer 2 , in particular to the casing 3 .
测量回路8以及特别地外部保护壳84借助于诸如螺钉或螺栓之类的紧固件被紧固至锤。The measuring circuit 8 and in particular the outer protective shell 84 are fastened to the hammer by means of fasteners such as screws or bolts.
所述壳体35形成在气缸3中的如下部分中:连接凸缘36从该部分延伸。The housing 35 is formed in the cylinder 3 in a portion from which the connecting flange 36 extends.
甚至更优选地,所述壳体35形成在连接凸缘36的起始平坦部分处,在该起始平坦部分处,连接凸缘36开始从套壳3的轮廓突出,如例如在图1A、图1B、图2A、图3和图4B中能够观察到的。Even more preferably, said housing 35 is formed at the initial flat portion of the connecting flange 36 where it begins to protrude from the contour of the casing 3 , as can be seen for example in FIGS. 1A , 1B , 2A , 3 and 4B .
优选地,通道37从所述壳体35开始,用于测量回路8的通信线路82能够布设在通道37内。Preferably, a channel 37 originates from the housing 35 , in which channel 37 a communication line 82 for the measuring circuit 8 can be laid.
所述通道37甚至更优选地邻近于套壳3的筒形结构的基部的外周边定位,特别地在凸缘36开始从套壳3的轮廓突出的区域附近。Even more preferably, said channel 37 is located adjacent to the outer periphery of the base of the cylindrical structure of the casing 3 , in particular near the area where the flange 36 begins to protrude from the contour of the casing 3 .
此外,在所述壳体35处,套壳3包括测量管道34,通过测量管道34,测量回路8能够进行测量以确定运动机构7的振动频率。Furthermore, at said housing 35 , the casing 3 comprises a measuring duct 34 , via which the measuring circuit 8 can carry out measurements in order to determine the vibration frequency of the movement 7 .
所述测量管道34优选地是孔,更优选地是具有圆形截面的孔。Said measuring conduit 34 is preferably a hole, more preferably a hole with a circular cross section.
如例如在图4B中能够观察到的,所述管道34使外部环境与套壳3的内室32通信。测量回路8的所述传感器设置在所述测量管道34处。As can be seen, for example, in Figure 4B, said duct 34 puts the external environment in communication with the interior 32 of the housing 3. At said measuring duct 34, said sensors of the measuring circuit 8 are arranged.
在优选的实施方式中,所述传感器定位在所述测量管道34上、更优选地定位在通道34与所述壳体35分离的位置处。In a preferred embodiment, the sensor is positioned on the measuring pipe 34 , more preferably at a position where the channel 34 is separated from the housing 35 .
特别地,所述传感器设置在对处理电路进行封装的保护壳84的底部面上,由打击体73在气缸72中的振荡产生的空气射流通过适当的孔口能够作用在传感器上。In particular, the sensor is arranged on the bottom surface of a protective shell 84 encapsulating the processing circuit, and the air jet generated by the oscillation of the striking body 73 in the cylinder 72 can act on the sensor through a suitable orifice.
如借助于图1B、图3中的示例所示的,所述测量管道34优选地形成在壳体35的中央区域中。As shown by way of example in FIG. 1B , FIG. 3 , the measuring duct 34 is preferably formed in a central region of the housing 35 .
所述壳体的形状与测量回路8的所述保护壳84互补。The shape of the housing is complementary to the protective shell 84 of the measuring circuit 8 .
在优选的实施方式中,所述壳体35具有平行六面体形状,所述壳体35特别地适于接纳测量回路8的也具有平行六面体轮廓的保护壳84。In a preferred embodiment, said housing 35 has a parallelepiped shape, said housing 35 being particularly suitable for receiving a protective shell 84 of the measuring circuit 8 which also has a parallelepiped profile.
所述壳体35适于封围测量回路8的保护壳84的至少五个面。The housing 35 is suitable for enclosing at least five sides of a protective shell 84 of the measurement circuit 8 .
所述壳体35以如下方式定形:所述壳体35能够使用用于制造整个套壳3的模具或冷模来直接地创建。替代性地,壳体35可以通过铣削来机械加工。The housing 35 is shaped in such a way that it can be created directly using the mould or chill used to manufacture the entire casing 3. Alternatively, the housing 35 can be machined by milling.
由于根据本发明的锤采用铝合金,需要少的劳动量,所以该锤允许加速了所述壳体的制造。The hammer according to the invention allows for accelerated production of the housing, since it uses an aluminum alloy requiring little labor.
如上文提到的,在图示的实施方式中,所述套壳3具有呈长菱形截面的大致筒形形状,如例如在图4A至图4D中能够观察到的。As mentioned above, in the illustrated embodiment, the casing 3 has a generally cylindrical shape with a rhombus-shaped cross section, as can be seen, for example, in Figures 4A to 4D.
上文描述的特别的铝合金对套壳3的整个结构提供了更好的应力耐受度以及针对不合需要的振动的更好的阻尼特性。The particular aluminum alloy described above provides the overall structure of the casing 3 with better stress resistance and better damping properties against undesirable vibrations.
由于气动连接件和电连接件均位于锤的后部中、在锤的第二端部处、特别地在套壳3的第二端部处,根据本发明的锤提供了良好的操作特性。The hammer according to the invention offers good operating characteristics due to the fact that both the pneumatic and the electrical connections are located in the rear part of the hammer, at the second end of the hammer, in particular at the second end of the casing 3 .
由于通信线路82——例如电缆——能够借助于连接器连接至延伸线缆,测量回路能够被安装于根据本发明的锤2以及从锤2快速地移除。Since the communication line 82 , for example an electrical cable, can be connected to an extension cable by means of a connector, the measuring circuit can be installed on and removed from the hammer 2 according to the invention quickly.
此外,空气出口回路5已经设计成用于确保对内部部件的更好的冷却,特别地确保对运动机构7的更好的冷却。Furthermore, the air outlet circuit 5 has been designed to ensure better cooling of the internal components, in particular of the movement 7 .
本发明的一种特别重要的方面涉及测量回路8以及特别地传感器,优选地伸长式传感器,该伸长式传感器用于检测锤2的操作频率,特别地检测打击体的振动频率。在根据本发明的锤2中,所述测量回路8设置在合适的壳体中用于保护测量回路不受冲击并且阻止测量回路8掉落。A particularly important aspect of the invention relates to the measuring circuit 8 and in particular to a sensor, preferably an elongation sensor, for detecting the operating frequency of the hammer 2, in particular the vibration frequency of the striking body. In the hammer 2 according to the invention, the measuring circuit 8 is arranged in a suitable housing for protecting it from shocks and preventing it from falling.
所述连接凸缘36包括多个孔361,诸如凹头螺钉之类的紧固件能够插入通过多个孔361以用于以可移除的方式将锤紧固至除芯机。The connecting flange 36 includes a plurality of holes 361 through which fasteners, such as socket head screws, can be inserted for removably fastening the hammer to the decoring machine.
所述连接凸缘36包括分隔元件362,该分隔元件362用于分隔紧固区域。这种分隔元件362还定形成能够抵接诸如符合ISO标准的螺钉和螺栓之类的紧固件的头部。The connecting flange 36 comprises a separating element 362 for separating the fastening areas. Such a separating element 362 is also shaped to abut against the heads of fasteners such as screws and bolts conforming to ISO standards.
由于根据本发明的锤或振动器2针对所涉及的应力具体设计和分析的结构和材料,该锤或振动器2是非常有效且坚固的。Due to the structure and materials of the hammer or vibrator 2 according to the invention, which are specifically designed and analyzed for the stresses involved, the hammer or vibrator 2 is very effective and robust.
附图标记Reference numerals
除芯振动器或锤 2Decoring vibrator or hammer 2
套壳 3Case 3
内室 32Inner Room 32
测量管道 34Measuring pipe 34
壳体(传感器) 35Housing (sensor) 35
连接凸缘 36Connecting flange 36
连接孔 361Connection hole 361
分隔元件 362Separator 362
通道(传感器线缆) 37Channels (sensor cables) 37
入口回路 4Inlet circuit 4
入口连接器 41Inlet connector 41
进气室 42Intake chamber 42
出口回路 5Exit loop 5
出口开口 51Exit opening 51
第一室 510Room 1, 510
排出管道 52Discharge pipe 52
排出室 53Discharge chamber 53
出口连接器 54Outlet connector 54
冲击器或打击器 6Impactor or striker 6
封闭元件 62Closure element 62
孔 622Hole 622
衬套 64Bushing 64
运动机构 7Movement mechanism 7
头部 71Head 71
气缸 72Cylinder 72
内腔 722Lumen 722
排出孔 724Discharge hole 724
弹性元件 74Elastic element 74
打击体 73Strike 73
测量回路 8Measuring circuit 8
通信线路 82Communication lines 82
保护壳 84Protective case 84
Claims (8)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITTO2014A000461 | 2014-06-09 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1235739A1 HK1235739A1 (en) | 2018-03-16 |
| HK1235739B true HK1235739B (en) | 2019-11-08 |
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