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HK1235351B - De-coring vibrator or pneumatic hammer for de- coring of foundry castings with aluminium alloy jacket - Google Patents

De-coring vibrator or pneumatic hammer for de- coring of foundry castings with aluminium alloy jacket Download PDF

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Publication number
HK1235351B
HK1235351B HK17108918.3A HK17108918A HK1235351B HK 1235351 B HK1235351 B HK 1235351B HK 17108918 A HK17108918 A HK 17108918A HK 1235351 B HK1235351 B HK 1235351B
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content
alloy
hammer
magnesium
silicon
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HK17108918.3A
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HK1235351A1 (en
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法布里齐奥.莱尔达
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欧姆乐2000有限公司
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Description

用于对翻砂铸件除芯的具有铝合金套壳的除芯振动器或气锤Decoring vibrator or pneumatic hammer with aluminum alloy housing for decoring sand castings

技术领域Technical Field

本发明涉及气动振动器,在工业中还公知为气锤,该气锤用于对由铝、钢以及铁合金制成的铸件进行除芯。The present invention relates to pneumatic vibrators, also known in the industry as pneumatic hammers, which are used to decoreer castings made of aluminum, steel, and ferrous alloys.

背景技术Background Art

出于本说明书的目的,术语“除芯”一般指的是将砂材料从翻砂铸件移除。For the purposes of this specification, the term "decoring" generally refers to the removal of sand material from a foundry casting.

并且,出于本说明书的目的,术语“铸件”指的是通过使金属在合适的模具中进行铸造所获得的部件/物体。Also, for the purpose of this specification, the term "casting" refers to a part/object obtained by casting metal in a suitable mold.

专利WO2007006936描述了气锤或除芯振动器。Patent WO2007006936 describes an air hammer or a decoring vibrator.

振动器或锤包括套壳,该套壳包括用于使压缩空气进入和排出的孔。在套壳内具有机械组件,该机械组件包括气缸,活塞在压缩空气的作用下在气缸内滑动。所述活塞与冲击器相接触,该冲击器进而撞击待经受除芯的铸件。The vibrator or hammer consists of a housing with holes for the entry and exit of compressed air. Within the housing is a mechanical assembly comprising a cylinder in which a piston slides under the influence of compressed air. The piston comes into contact with an impactor, which in turn strikes the casting to be decored.

所述锤包括连接凸缘,该连接凸缘允许锤通过诸如凹头螺钉之类的紧固件被锚固至除芯机。The hammer includes an attachment flange that allows the hammer to be anchored to the decoring machine by fasteners such as socket head screws.

现有技术的锤的所述套壳由铸铁制成以确保所需的强度特性。The casing of the prior art hammer is made of cast iron to ensure the required strength characteristics.

特别地在高性能除芯锤的领域中,如下锤是不公知的:在锤中,套壳由除了铸铁之外的材料制成。In particular in the field of high-performance decoring hammers, hammers are not known in which the casing is made of a material other than cast iron.

所述套壳被制成为一个单体式铸件。The housing is produced as a single-piece casting.

铸铁的使用显著地增大了锤的总重量,并且为了制成用于容纳机械组件的中空孔,则需要较多的铣削工作,并且因此需要更多的劳动量。The use of cast iron significantly increases the overall weight of the hammer and requires more milling work and therefore more labor to produce the hollow bore for accommodating the mechanical components.

铸铁的使用还由于材料的刚度和所导致的不利的振动阻尼而在应力耐受度方面存在某些限制,振动能够传播至与锤或振动器相关联的除芯机。The use of cast iron also presents certain limitations in terms of stress tolerance due to the stiffness of the material and the resulting poor damping of vibrations, which can be transmitted to the decoring machine associated with the hammers or vibrators.

还公知的是,这些锤被使用在温度非常高的不利的环境中。在这种工作状态下,操作者必须快速地执行其任务。因此,需要将除芯锤能够容易地连接至除芯机并且能够从除芯机容易地移除该除芯锤,如在专利EP1995002A2中描述的除芯锤一样。It is also known that these hammers are used in hostile environments with very high temperatures. In such working conditions, the operator must perform his or her tasks quickly. Therefore, there is a need for a decoring hammer that can be easily connected to and removed from the decoring machine, such as the one described in patent EP1995002A2.

根据现有技术的解决方案证明是难以实现的,因为各个压缩空气入口回路和出口回路设置在不同的区域中,因而需要更多的工作来将各个空气回路连接和断开连接。The solution according to the prior art proves difficult to implement, since the individual compressed air inlet and outlet circuits are arranged in different areas, thus requiring more effort to connect and disconnect the individual air circuits.

而且,锤必须在高温下操作,并且存在如下风险:当压缩空气进气时产生活塞运动的机构可能被扩展,从而导致部件之间的摩擦增大,结果是锤的效率降低,并且需要周期性的保养。Furthermore, the hammer must operate at high temperatures and there is a risk that the mechanism generating the piston movement may be expanded when compressed air is admitted, resulting in increased friction between the components, with the result that the hammer becomes less efficient and requires periodic maintenance.

除芯锤需要在施加的力和活塞振动频率方面的高性能,以便确保对金属或合金铸件进行快速且准确的除芯。Decoring hammers require high performance in terms of applied force and piston vibration frequency in order to ensure fast and accurate decoring of metal or alloy castings.

锤的性能主要通过不断地监视排出气缸的空气的脉冲频率而检查。这种检查类型是便宜的,但存在许多不确定性。The performance of the hammer is mainly checked by constantly monitoring the pulse frequency of the air leaving the cylinder. This type of check is cheap, but there are many uncertainties.

还存在其他检查方法,检查方法能够监视打击体在气缸内的振动频率。这种检查是借助于位于套壳表面的传感器来实现的。通常,所述传感器连接至位于锤外部的处理电路。There are other detection methods that can monitor the vibration frequency of the striking body in the cylinder. This detection is achieved by means of sensors located on the surface of the casing. Usually, the sensors are connected to a processing circuit located outside the hammer.

所述传感器不被保护,并且因此,当移除锤时,所述传感器会经受例如由冲击导致的损坏。The sensor is not protected and can therefore be subject to damage, for example by impact, when the hammer is removed.

在本领域中目前不存在包括防冲击的一体式传感器的锤;实际上,由于套壳被制成为一个单件并且套壳的形状由必须应用有这种锤的机器的制造商强制的标准规定,对这种传感器没有保护措施。There are currently no hammers in the art that include an integrated sensor protected against impact; in fact, there is no protection for such a sensor since the casing is made in one single piece and its shape is dictated by standards imposed by the manufacturers of the machines to which such hammers must be applied.

发明内容Summary of the Invention

本发明旨在通过提供一种具有由特殊铝合金制成的锤套壳的改进的除芯振动器或锤来解决上文提到的技术问题中的一个或更多个问题,以为了达到减小锤的总重量同时使锤的机械性能基本上不变的目的。The present invention aims to solve one or more of the above-mentioned technical problems by providing an improved decoring vibrator or hammer having a hammer housing made of a special aluminum alloy in order to achieve the purpose of reducing the total weight of the hammer while keeping the mechanical properties of the hammer substantially unchanged.

本发明的一个方面涉及具有如在本申请中阐述的特征的锤。One aspect of the invention relates to a hammer having the features as set out in this application.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

根据锤的至少一个示例性且非限制性的实施方式的下列描述并且根据附图,锤的各个特征和优点将变得明显,在附图中:Various features and advantages of the hammer will become apparent from the following description of at least one exemplary and non-limiting embodiment of the hammer and from the accompanying drawings, in which:

图1A和图1B示出了根据本发明的锤或振动器的不同的视图;特别地,图1A示出了具有相关联的测量回路的锤,以及图1B示出了根据本发明的除芯振动器或锤的侧视图;1A and 1B show different views of a hammer or vibrator according to the invention; in particular, FIG. 1A shows a hammer with an associated measurement circuit, and FIG. 1B shows a side view of a decoring vibrator or hammer according to the invention;

图2A和图2B示出了图1的锤或振动器,特别地,图2A是分解图,并且图2B是沿着竖向平面的侧视截面图;2A and 2B illustrate the hammer or vibrator of FIG. 1 , in particular, FIG. 2A is an exploded view, and FIG. 2B is a side sectional view along a vertical plane;

图3示出了图2A和图2B的锤或振动器的套壳的侧视图;FIG3 shows a side view of the housing of the hammer or vibrator of FIG2A and FIG2B ;

图4A至图4D示出了图3的套壳的一些后视图;特别地,图4A是沿着平面4A-4A的截面图,图4A示出了出口开口与排出管道之间的连接;图4B是沿着平面4B-4B的截面图,该图4B示出了排出管道、用于测量回路的壳体,以及测量管道;图4C是沿着平面4C-4C的截面图,该图4C示出了排出管道、排出室以及用于通信线的通道之间的连结;图4D是套壳的后部的视图,其中,用于各个回路的孔是可见的。Figures 4A to 4D show some rear views of the housing of Figure 3; in particular, Figure 4A is a sectional view along plane 4A-4A, Figure 4A shows the connection between the outlet opening and the discharge duct; Figure 4B is a sectional view along plane 4B-4B, Figure 4B shows the discharge duct, the housing for the measuring circuit, and the measuring duct; Figure 4C is a sectional view along plane 4C-4C, Figure 4C shows the connection between the discharge duct, the discharge chamber and the channel for the communication line; Figure 4D is a view of the rear part of the housing, in which the holes for the various circuits are visible.

具体实施方式DETAILED DESCRIPTION

参照上文列出的附图,气锤或除芯振动器2适于对翻砂铸件进行除芯。With reference to the figures listed above, the air hammer or the decoring vibrator 2 is suitable for decoring the foundry casting.

锤2包括套壳3,套壳3进而包括:内室32;用于使压缩空气进入的入口回路4以及用于使压缩空气排出的出口回路5。The hammer 2 comprises a housing 3 which in turn comprises an inner chamber 32 , an inlet circuit 4 for admitting compressed air and an outlet circuit 5 for discharging compressed air.

所述锤2通过非限制性的示例还包括连接凸缘36,锤2能够通过连接凸缘36连接至除芯机。优选地,所述连接凸缘36被包括在套壳3中以作为一体件。Said hammer 2 further comprises, by way of non-limiting example, a connection flange 36, by means of which the hammer 2 can be connected to a decoring machine. Preferably, said connection flange 36 is included in the casing 3 as an integral piece.

套壳的实施方式中的一个示例通过图3、图4A至图4D以示例的方式示出。One example of an embodiment of the sleeve is shown by way of example in FIG. 3 and FIG. 4A to FIG. 4D .

锤2还包括运动机构7,该运动机构7用于在压缩空气的作用下产生往复移动的振动运动。The hammer 2 further includes a motion mechanism 7 for generating a reciprocating vibration motion under the action of compressed air.

根据本发明的锤2的套壳3由基于铝的合金制成。The casing 3 of the hammer 2 according to the invention is made of an aluminum-based alloy.

在示例性但非限制性的实施方式中,所述运动机构设置成使得该运动机构在压缩空气的作用下能够沿着轴线“Z”——该轴线“Z”优选地是锤2本身的纵向轴线——在缩回位置与工作位置之间进行线性运动。In an exemplary but non-limiting embodiment, the movement mechanism is arranged so that it can move linearly between the retracted position and the working position along the axis "Z" - which is preferably the longitudinal axis of the hammer 2 itself - under the action of compressed air.

如例如在图2A至图2B中的示例性实施方式中能够观察到的,运动机构7设置在套壳3的内室32内。As can be seen, for example, in the exemplary embodiment in FIGS. 2A-2B , the movement mechanism 7 is arranged in the inner chamber 32 of the housing 3 .

锤或振动器2还包括连接至所述运动机构7的冲击器或打击器6,该冲击器或打击器6用于与待被除芯的铸件相接触。所述冲击器或打击器6构成锤2的第一端部。The hammer or vibrator 2 also comprises an impactor or beater 6 connected to said movement mechanism 7 and intended to come into contact with the casting to be decored. Said impactor or beater 6 constitutes a first end of the hammer 2.

所述运动机构7适于对冲击器或打击器6施加振动运动,以用于实现最优的除芯效果的目的。The movement mechanism 7 is suitable for imparting a vibrating movement to the impactor or beater 6 for the purpose of achieving an optimal decoring effect.

所述运动机构7还适于使所述冲击器6沿着所述轴线“Z”至少以线性的方式移动。Said movement mechanism 7 is also suitable for moving said impactor 6 at least in a linear manner along said axis “Z”.

锤或振动器2还包括:至少一个封闭元件62,使得运动机构7被保持在套壳3的内室32内;以及至少一个衬套64,所述至少一个衬套64用于保持冲击器或打击器6与所述运动机构7之间的连接。The hammer or vibrator 2 further comprises: at least one closing element 62 so that the movement mechanism 7 is retained in the inner chamber 32 of the housing 3; and at least one bushing 64 for maintaining the connection between the impactor or striker 6 and the movement mechanism 7.

所述封闭元件62优选地是板,该板被紧固至套壳3的第一端部。所述封闭元件62包括通孔622。在一种示例性但非限制性的实施方式中,封闭元件62包括多个小孔或喷嘴(未示出)。所述孔适于引导空气射流朝向冲击器或打击器6。来自专用的供给装置的空气流过孔并且将沙子和污垢从锤移除,从而防止了锤的早期劣化。所述孔或喷嘴优选地围绕以通孔622为圆心的圆周设置。而且,所述孔或喷嘴可以定形成使得产生相对于所述轴线“Z”成角度的空气射流,以用于将空气朝向气缸72引导。包括如上文所述的封闭元件的锤2特别地适于应用于旋转除芯机。The closing element 62 is preferably a plate that is fastened to the first end of the housing 3. The closing element 62 includes a through hole 622. In an exemplary but non-limiting embodiment, the closing element 62 includes a plurality of small holes or nozzles (not shown). The holes are suitable for directing air jets towards the impactor or beater 6. Air from a dedicated supply device flows through the holes and removes sand and dirt from the hammer, thereby preventing early degradation of the hammer. The holes or nozzles are preferably arranged around a circumference with the through hole 622 as the center. Moreover, the holes or nozzles can be shaped so as to produce an air jet that is angled relative to the axis "Z" for directing air towards the cylinder 72. The hammer 2 including the closing element as described above is particularly suitable for application in a rotary core remover.

通过非限制性的示例,所述运动机构7包括头部71、气缸72以及打击体73,该头部71用于适当地引导空气流,该打击体73适于在所述气缸72的内腔722内滑动。运动机构包括弹性元件74,比如螺旋弹簧。By way of non-limiting example, the movement mechanism 7 comprises a head 71 for appropriately directing the air flow, a cylinder 72, and a striking body 73 adapted to slide within an inner cavity 722 of the cylinder 72. The movement mechanism comprises an elastic element 74, such as a coil spring.

所述弹性元件74适于在运动机构7上施加力,使得所述运动机构7根据压缩空气的运动保持在缩回位置与工作位置中的任一者中,如由本领域普通技术人员所公知的。所述冲击器或打击器6连接至所述气缸72的第一端部。在所述连接位置处,设置有至少一个衬套64。所述气缸72穿过包括在封闭元件62中的孔622。当所述气缸72沿着所述轴线“Z”移动以在缩回位置与工作位置之间切换时,所述气缸72在所述孔722中滑动。所述孔622的形状设置成使得孔622防止了当锤2在操作时的气缸相对于气缸72的所述轴线“Z”的任何不合需要的倾斜。The elastic element 74 is suitable for exerting a force on the movement mechanism 7 so that the movement mechanism 7 is maintained in either the retracted position or the working position according to the movement of compressed air, as is well known to those skilled in the art. The impactor or striker 6 is connected to the first end of the cylinder 72. At the connection position, at least one bushing 64 is provided. The cylinder 72 passes through the hole 622 included in the closing element 62. When the cylinder 72 moves along the axis "Z" to switch between the retracted position and the working position, the cylinder 72 slides in the hole 722. The shape of the hole 622 is set so that the hole 622 prevents any undesirable tilting of the cylinder relative to the axis "Z" of the cylinder 72 when the hammer 2 is in operation.

位于所述气缸72的第二端部处的所述头部71适于将空气的一部分引导到气缸72的内腔722中,以使得所述打击体73运动。打击体73在气缸72内的运动产生了气缸72的振动运动。如本领域技术人员公知的,所述振动运动被传递至冲击器或打击器6。The head 71 at the second end of the cylinder 72 is adapted to direct a portion of the air into the inner cavity 722 of the cylinder 72 to move the striking body 73. The movement of the striking body 73 within the cylinder 72 generates a vibratory motion of the cylinder 72. As known to those skilled in the art, the vibratory motion is transmitted to the impactor or striker 6.

随着引导至套壳3的内室32中的、用于使运动机构7移动的空气借助于出口回路5排气,所述空气通过包括在所述出口回路5中的出口开口51而从套壳3的内室32排出。As the air introduced into the interior 32 of the housing 3 for moving the movement mechanism 7 is exhausted by means of the outlet circuit 5 , the air is discharged from the interior 32 of the housing 3 through the outlet openings 51 included in the outlet circuit 5 .

已经进入气缸72的内腔722的空气通过形成在所述气缸72中的排气通孔724从所述内腔722排出。The air that has entered the inner cavity 722 of the cylinder 72 is exhausted from the inner cavity 722 through the exhaust through-hole 724 formed in the cylinder 72 .

由于运动机构7对于本领域技术人员而言是公知的,所以在文中没有进一步描述运动机构7。Since the movement mechanism 7 is well known to those skilled in the art, the movement mechanism 7 is not described in further detail herein.

在优选的实施方式中,所述衬套64由两个可组装的半壳部构成,例如在图2A中所示的。而且,所述衬套由聚酯纤维橡胶材料例如弹性片(adiprene)制成。In a preferred embodiment, the bushing 64 is formed of two assembleable half shells, such as shown in Figure 2 A. Furthermore, the bushing is made of a polyester fiber rubber material such as adiprene.

在一种示例性但非限制性的实施方式中,锤2自身包括用于测量运动回路7的振动频率的测量回路8。In an exemplary but non-limiting embodiment, the hammer 2 itself comprises a measuring circuit 8 for measuring the vibration frequency of the movement circuit 7 .

对构造进行更详细地描述,所述套壳3被制成为一个单件,该单件优选地包括所述连接凸缘36。所述套壳通过使用模铸或冷铸工艺而制成。Describing the construction in more detail, the casing 3 is made in a single piece, which preferably includes the connecting flange 36. The casing is made by using a die casting or chill casting process.

如上文提到的,在根据本发明的锤2中,套壳3由铝合金制成。As mentioned above, in the hammer 2 according to the present invention, the housing 3 is made of aluminum alloy.

所述铝合金的比重高于或等于2.60kg/dm3(千克每立方分米)。所述铝合金的比重还低于或等于2.85kg/dm3The specific gravity of the aluminum alloy is higher than or equal to 2.60 kg/dm 3 (kilograms per cubic decimeter). The specific gravity of the aluminum alloy is lower than or equal to 2.85 kg/dm 3 .

根据本发明的合金的这种独特的比重范围远低于铸铁的特有的比重7kg/dm3的近似值,铸铁是在现有技术中使用的用于制造所述套壳的材料。该合金使得减轻了锤2的总重量的大约三分之二。This unique specific gravity range of the alloy according to the invention is much lower than the characteristic specific gravity of cast iron, which is approximately 7 kg/dm 3 and is the material used in the prior art for manufacturing the casing. This alloy reduces the total weight of the hammer 2 by approximately two thirds.

所述合金具有至少83%的重量百分比的铝。The alloy has at least 83% by weight aluminum.

所述合金具有低于98%的重量百分比的铝。The alloy has less than 98% by weight of aluminum.

概括而言,合金的比重包括在介于2.64kg/dm3与2.86kg/dm3之间,优选地介于2.65kg/dm3与2.85kg/dm3之间。并且,铝的重量百分比包括在介于83%与98%之间,优选地在91%与96%之间。In summary, the specific gravity of the alloy is comprised between 2.64 kg/dm 3 and 2.86 kg/dm 3 , preferably between 2.65 kg/dm 3 and 2.85 kg/dm 3. Also, the weight percentage of aluminum is comprised between 83% and 98%, preferably between 91% and 96%.

优选地,合金包括至少一种碱土化学元素,例如镁。Preferably, the alloy comprises at least one alkaline earth chemical element, such as magnesium.

另外,合金优选地包括半导体化学元素,例如硅。Additionally, the alloy preferably includes a semiconductor chemical element, such as silicon.

在优选的实施方式中,在用于制成根据本发明的套壳3的铝合金中,硅被用作半导体材料并且镁被用作碱土元素。In a preferred embodiment, silicon is used as the semiconductor material and magnesium is used as the alkaline earth element in the aluminum alloy used to produce the housing 3 according to the invention.

合金包括铝、硅和镁。The alloy includes aluminum, silicon and magnesium.

在一种可能的实施方式中,合金的重量百分比如下:In one possible embodiment, the weight percentages of the alloy are as follows:

·铝91.2%-95.8%Aluminum 91.2%-95.8%

·硅4%-8%Silicon 4%-8%

·镁0.2%-0.8%。Magnesium 0.2%-0.8%.

概括而言,在铝合金的示例性实施方式中,硅的百分比包括在介于4%与8%之间,并且镁的百分比包括在介于0.2%与0.8%之间。In summary, in an exemplary embodiment of the aluminum alloy, the percentage of silicon is comprised between 4% and 8%, and the percentage of magnesium is comprised between 0.2% and 0.8%.

用于制成根据本发明的套壳3的铝合金可以包括与硅或镁相结合或代替硅或镁的一种或更多种金属元素,例如铜、锰、钛和锌。The aluminum alloy used to make the casing 3 according to the present invention may include one or more metal elements such as copper, manganese, titanium and zinc in combination with or in place of silicon or magnesium.

在合金的一种可能的实施方式中能够使用的每种金属的重量的一些可能的百分比如下:Some possible percentages by weight of each metal that can be used in one possible embodiment of the alloy are as follows:

·铜0.8%-1.5%Copper 0.8%-1.5%

·锰0.3%-0.75%Manganese 0.3%-0.75%

·钛0.1%-0.18%Titanium 0.1%-0.18%

·锌0.1%-0.75%Zinc 0.1%-0.75%

各种组分的百分比可以根据诸如待获得的比重之类的物理特性而变化。通过非限制性的示例,硅含量的减少将减小合金的比重。相反,向合金添加金属将增大合金的比重。The percentages of the various components can vary depending on physical properties such as the specific gravity to be achieved. By way of non-limiting example, a reduction in silicon content will reduce the specific gravity of the alloy. Conversely, adding metals to the alloy will increase the specific gravity of the alloy.

此外,硅提高了合金的铸造性能并且减小了合金的膨胀系数。锰提高了合金的机械强度和抗腐蚀性。In addition, silicon improves the casting properties of the alloy and reduces the coefficient of expansion of the alloy. Manganese increases the mechanical strength and corrosion resistance of the alloy.

在优选的但非限制性的实施方式中,合金包括铝、硅、镁和钛,这些组分相对于合金的重量的重量百分比如下:In a preferred but non-limiting embodiment, the alloy comprises aluminum, silicon, magnesium and titanium in the following weight percentages relative to the weight of the alloy:

·介于91.87%与93.1%之间的铝;Between 91.87% and 93.1% aluminum;

·介于6.5%与7.5%之间的硅;Between 6.5% and 7.5% silicon;

·介于0.3%与0.45%之间的镁;Between 0.3% and 0.45% magnesium;

·介于0.1%与0.18%之间的钛。• Between 0.1% and 0.18% titanium.

因此获得的合金的比重是2.66kg/dm3The specific gravity of the alloy thus obtained was 2.66 kg/dm 3 .

在替代性的实施方式中,百分比包括在介于0.1%与1.5%之间、优选地介于1%与1.5%之间的铜被添加。In an alternative embodiment, percentages comprised between 0.1% and 1.5%, preferably between 1% and 1.5%, of copper are added.

出于本发明的目的,应该考虑的是,包含在合金中除了铁和钛之外的总体杂质包括在介于0.03%与0.2%之间、优选地为0.1%。For the purposes of the present invention, it is considered that the total impurities contained in the alloy other than iron and titanium are comprised between 0.03% and 0.2%, preferably 0.1%.

在替代性的实施方式中,百分比介于0.1%与0.1%之间、优选地介于0.3%与0.75%之间的锰被添加。In an alternative embodiment, manganese is added in a percentage between 0.1% and 0.1%, preferably between 0.3% and 0.75%.

在替代性的实施方式中,百分比介于0.1%与10%之间、优选地不大于0.75%的锌被添加。In an alternative embodiment, zinc is added in a percentage between 0.1% and 10%, preferably not more than 0.75%.

根据本发明的另一替代性的实施方式,铝合金包括铝、铜、镁、硅,这些组分相对于合金的重量的重量百分比如下:According to another alternative embodiment of the present invention, the aluminum alloy comprises aluminum, copper, magnesium, and silicon, and the weight percentages of these components relative to the weight of the alloy are as follows:

·介于92.35%与94.1%之间的铝;Between 92.35% and 94.1% aluminum;

·介于4.5%与5.5%之间的硅;Between 4.5% and 5.5% silicon;

·介于0.4%与0.65%之间的镁;Between 0.4% and 0.65% magnesium;

·介于1%与1.5%之间的铜。Between 1% and 1.5% copper.

合金的这种实施方式具有2.71kg/dm3的比重。This embodiment of the alloy has a specific gravity of 2.71 kg/dm 3 .

根据本发明的另一替代性的实施方式,铝合金包括铝、铜、镁、硅,这些组分相对于合金的重量的重量百分比如下:According to another alternative embodiment of the present invention, the aluminum alloy comprises aluminum, copper, magnesium, and silicon, and the weight percentages of these components relative to the weight of the alloy are as follows:

·介于91.62%与92.9%之间的铝;Between 91.62% and 92.9% aluminum;

·介于6.5%与7.5%之间的硅;Between 6.5% and 7.5% silicon;

·介于0.5%与0.7%之间的镁;Between 0.5% and 0.7% magnesium;

·介于0.1%与0.18%之间的钛。• Between 0.1% and 0.18% titanium.

合金的这种实施方式具有2.66kg/dm3的比重。This embodiment of the alloy has a specific gravity of 2.66 kg/dm 3 .

根据本发明的另一替代性的实施方式,铝合金包括铝、镁、硅和锰,这些组分相对于合金的重量的重量百分比如下:According to another alternative embodiment of the present invention, the aluminum alloy comprises aluminum, magnesium, silicon and manganese in the following weight percentages relative to the weight of the alloy:

·介于92.95%与94.65%之间的铝;Between 92.95% and 94.65% aluminum;

·介于4.2%与5.5%之间的硅;Between 4.2% and 5.5% silicon;

·介于0.6%与0.8%之间的镁;Between 0.6% and 0.8% magnesium;

·介于0.55%与0.75%之间的锰。Between 0.55% and 0.75% manganese.

合金的这种实施方式具有2.65kg/dm3的比重。This embodiment of the alloy has a specific gravity of 2.65 kg/dm 3 .

根据本发明的铝合金还具有如下机械性能:The aluminum alloy according to the present invention also has the following mechanical properties:

单元断裂载荷,该单元断裂载荷包括在介于170N/mm2与350N/mm2之间,优选地介于180N/mm2与340N/mm2之间,更优选地介于180N/mm2与340N/mm2之间;a unit breaking load comprised between 170 N/ mm² and 350 N/ mm² , preferably between 180 N/ mm² and 340 N/ mm² , more preferably between 180 N/ mm² and 340 N/ mm² ;

屈服载荷,该屈服载荷包括在介于90N/mm2与350N/mm2之间,优选地介于220N/mm2与280N/mm2之间;a yield load comprised between 90 N/ mm² and 350 N/ mm² , preferably between 220 N/ mm² and 280 N/ mm² ;

根据UNI规格的应变,该应变包括在2.5%与12%之间、优选地介于4%与9%之间;strain according to UNI specifications, the strain being comprised between 2.5% and 12%, preferably between 4% and 9%;

通过球形压头确定的布氏硬度,该布氏硬度包括在HB=50与HB=140之间,优选地介于HB=80与HB=100之间。The Brinell hardness, determined by means of a spherical indenter, is comprised between HB=50 and HB=140, preferably between HB=80 and HB=100.

如本领域的技术人员所公知的,上文提到的机械特性会根据合金制造过程而变化,特别地根据铸件的物理状态、以及铸件所经受的老化处理和硬化处理而变化,该铸件可以是砂型或冷硬铸件。As is well known to those skilled in the art, the mechanical properties mentioned above vary depending on the alloy manufacturing process, in particular the physical state of the casting, which may be sand or chill casting, and the aging and hardening treatments to which it is subjected.

根据本发明的铝合金的凝固和融化范围为550摄氏度至640摄氏度,优选地范围为550摄氏度至625摄氏度。The solidification and melting range of the aluminum alloy according to the present invention is 550 degrees Celsius to 640 degrees Celsius, preferably in the range of 550 degrees Celsius to 625 degrees Celsius.

如上文提到的所述套壳3包括入口回路4和出口回路5。As mentioned above, the housing 3 comprises an inlet circuit 4 and an outlet circuit 5 .

入口回路4包括入口连接器41,该入口连接器41允许将锤2连接至压缩空气回路。The inlet circuit 4 comprises an inlet connector 41 which allows the hammer 2 to be connected to a compressed air circuit.

所述入口连接器41位于锤2的与冲击器或打击器6所处的端部相反的第二端部处,并且位于套壳3的与冲击器或打击器6所处的端部相反的第二端部处。Said inlet connector 41 is located at a second end of the hammer 2 opposite to the end where the impactor or striker 6 is located, and at a second end of the casing 3 opposite to the end where the impactor or striker 6 is located.

所述出口回路5包括用于将锤2连接至空气回收回路的出口连接器54。Said outlet circuit 5 comprises an outlet connector 54 for connecting the hammer 2 to an air recovery circuit.

在根据本发明的锤2的优选的但非限制性的实施方式中,所述出口连接器54在锤2的第二端部处邻近于入口连接器41定位。In a preferred, but non-limiting embodiment of the hammer 2 according to the invention, said outlet connector 54 is located adjacent to the inlet connector 41 at the second end of the hammer 2 .

出口回路5包括:形成在气缸3中的出口开口51以及排出管道52,当运动机构7启动时,空气通过出口开口51排出,该排出管道52从所述出口开口51向上延伸到锤2的所述第二端部、特别地延伸到套壳3的第二端部。所述出口开口51和排出管道52形成在套壳3自身中,特别地形成在套壳3的对内室32进行限定的边缘中。特别地,所述排出管道52以难以接近的方式结合到套壳3中。The outlet circuit 5 comprises an outlet opening 51 formed in the cylinder 3, through which the air is discharged when the movement mechanism 7 is activated, and a discharge duct 52 extending from the outlet opening 51 upwards to the second end of the hammer 2, in particular to the second end of the housing 3. The outlet opening 51 and the discharge duct 52 are formed in the housing 3 itself, in particular in the edge of the housing 3 that delimits the inner chamber 32. In particular, the discharge duct 52 is incorporated into the housing 3 in a manner that is difficult to access.

优选地,所述排出管道52定形为关于与排出管道52的纵向延伸部垂直的平面至少部分地环绕套壳3的内室32,因此,该排出管道52用作用于套壳3的冷却回路并且/或用作设置在套壳3的所述内室32中的运动机构7的冷却回路。Preferably, the discharge duct 52 is shaped so as to at least partially surround the interior 32 of the housing 3 with respect to a plane perpendicular to its longitudinal extension, so that the discharge duct 52 serves as a cooling circuit for the housing 3 and/or for the movement mechanism 7 arranged in the interior 32 of the housing 3.

在一种可能的实施方式中,所述排出管道52的截面定形为像是圆形冠状形状的一部分。所述排出管道52的形状的一个实施方式示出在图4A至图4D中。In one possible embodiment, the cross section of the discharge duct 52 is shaped like a portion of a circular crown. One embodiment of the shape of the discharge duct 52 is shown in Figures 4A to 4D.

在一种示例性实施方式(未示出)中,所述排出管道可以具有圆形截面,因此,该排出管道仅用作排出管道,然而,该排出管道仍然集成在套壳3中。In an exemplary embodiment (not shown), the discharge duct can have a circular cross section, so that it only serves as a discharge duct, which, however, is still integrated in the housing 3 .

优选地,出口回路5包括第一室510,该第一室510用于通过将出口开口51与排出管道52结合在一起而将出口开口51布置成与排出管道52流体连通。所述第一室510可以是邻近于出口开口51形成的封闭的室或凹部,使得所述第一室510将所述出口开口51连接至所述排出管道52。在一种示例性且非限制性的实施方式中,所述第一室是适于将出口开口连接至所述排出管道的渐缩式管道部分。Preferably, the outlet circuit 5 includes a first chamber 510 for placing the outlet opening 51 in fluid communication with the exhaust pipe 52 by combining the outlet opening 51 with the exhaust pipe 52. The first chamber 510 may be a closed chamber or recess formed adjacent to the outlet opening 51, such that the first chamber 510 connects the outlet opening 51 to the exhaust pipe 52. In an exemplary and non-limiting embodiment, the first chamber is a tapered pipe portion adapted to connect the outlet opening to the exhaust pipe.

出口回路5还包括排出室53,该排出室53用于将排出管道52与出口连接器54流体连通。所述排出室允许将所述排出管道52连接至出口连接器54。在优选的实施方式中,所述排出室具有至少一个圆形部分,所述至少一个圆形部分允许例如借助于带螺纹件将出口连接器紧固至出口回路5。在一种示例性但非限制性的实施方式中,所述排出室53是将所述排出管道连接至出口连接器54的渐缩式管道部分。The outlet circuit 5 further comprises a discharge chamber 53 for fluidly connecting the discharge pipe 52 to the outlet connector 54. The discharge chamber allows the discharge pipe 52 to be connected to the outlet connector 54. In a preferred embodiment, the discharge chamber has at least one rounded portion that allows the outlet connector to be fastened to the outlet circuit 5, for example, by means of a threaded member. In an exemplary but non-limiting embodiment, the discharge chamber 53 is a tapered pipe portion that connects the discharge pipe to the outlet connector 54.

所述出口连接器54优选地是独立元件,该独立元件例如借助于带螺纹件连接至形成于套壳3中的孔。Said outlet connector 54 is preferably a separate element connected to a hole formed in the housing 3, for example by means of a screw thread.

图2B示出了运动机构7的一种示例性实施方式,其中,本领域的普通技术人员能够直观地看出被压缩的空气流动,被压缩的空气通过入口回路而进入以便使锤2移动并且通过所述出口回路5排出。FIG. 2B shows an exemplary embodiment of the movement mechanism 7 , wherein a person skilled in the art can intuitively see the flow of compressed air, which enters through the inlet circuit to move the hammer 2 and is discharged through the outlet circuit 5 .

如能够清晰地观察到的,供给到入口连接器41中的压缩空气进入进气室42。所述进气室具有可变体积,该可变体积取决于运动机构7在套壳3的内室32内在缩回位置与工作位置之间的运动。As can be clearly seen, the compressed air fed into the inlet connector 41 enters the inlet chamber 42. Said inlet chamber has a variable volume depending on the movement of the movement mechanism 7 within the internal chamber 32 of the housing 3 between the retracted position and the working position.

当压缩空气进入所述进气室42时,压缩空气在运动机构7上施加推力,从而将运动机构7从缩回位置朝向工作位置切换。When compressed air enters the air inlet chamber 42 , the compressed air exerts a thrust on the motion mechanism 7 , thereby switching the motion mechanism 7 from the retracted position toward the working position.

所述压缩空气通过包括在所述头部71中的进气管道而被引入到气缸72的内室722中,从而使得打击体在气缸72内振荡,如本领域的普通技术人员公知的。The compressed air is introduced into the inner chamber 722 of the cylinder 72 through an air intake duct included in the head 71, thereby causing the striking body to oscillate within the cylinder 72, as is well known to those skilled in the art.

运动机构7的振荡并且特别地打击体73的振荡致使空气被朝向出口回路5引导。The oscillations of the movement mechanism 7 and in particular of the striking body 73 cause the air to be directed towards the outlet circuit 5 .

特别地,存在允许压缩空气从套壳3的内室32排出的出口开口51。In particular, there is an outlet opening 51 allowing compressed air to escape from the inner chamber 32 of the casing 3 .

由出口开口51导引的空气被带动通过排出管道朝向空气回收回路。The air guided by the outlet opening 51 is carried through the exhaust duct towards the air recovery circuit.

在出口连接器与排出管道52之间存在所述排出室53,出口连接器允许将锤连接至空气回收回路(未示出)。Said discharge chamber 53 is present between the outlet connector, which allows the hammer to be connected to an air recovery circuit (not shown), and the discharge duct 52 .

如上文提到的,在优选的但非限制性的实施方式中,根据本发明的锤2包括用于测量运动机构7的振动频率的测量回路8。As mentioned above, in a preferred but non-limiting embodiment, the hammer 2 according to the invention comprises a measurement circuit 8 for measuring the vibration frequency of the movement 7 .

所述测量回路8包括用于测量运动回路7的振动频率的至少一个传感器。The measuring circuit 8 comprises at least one sensor for measuring the vibration frequency of the motion circuit 7 .

在一个可能的实施方式中,所述测量回路8适于测量套壳3的内室32内部的压力。In one possible embodiment, the measuring circuit 8 is suitable for measuring the pressure inside the inner chamber 32 of the housing 3 .

在优选的实施方式中,所述测量回路8适于检测打击体73在气缸72中的滑动运动。这种测量能够借助于位置传感器或滑动传感器直接地进行。这种测量还能够借助于能够检测由打击体73在气缸72中的运动引起的压力变化的传感器来间接地进行。优选的实施方式采用伸长式传感器,该伸长式传感器能够检测由根据打击体73在气缸72中的滑动运动引发的交替空气流导致的电导体的变形。例如在意大利专利申请RN2005A000024中描述了所述测量回路8和用于获取测量数据的方法的一种可能的实施方式。In a preferred embodiment, the measuring circuit 8 is adapted to detect the sliding movement of the striking body 73 in the cylinder 72. This measurement can be performed directly by means of a position sensor or a sliding sensor. This measurement can also be performed indirectly by means of a sensor capable of detecting the pressure changes caused by the movement of the striking body 73 in the cylinder 72. A preferred embodiment employs an elongation sensor capable of detecting the deformation of the electrical conductor caused by the alternating air flow induced by the sliding movement of the striking body 73 in the cylinder 72. A possible embodiment of the measuring circuit 8 and of the method for acquiring the measurement data is described, for example, in Italian patent application RN2005A000024.

所述测量回路8包括处理电路(未示出)和供给线路82,该处理电路封装在保护壳84中,用于接收由所述至少一个传感器传递的电信号,该供给线路82用于传导来自所述测量回路8的电信号并且/或将电信号传导至所述测量回路8。The measuring circuit 8 includes a processing circuit (not shown) and a supply line 82. The processing circuit is encapsulated in a protective shell 84 and is used to receive the electrical signal transmitted by the at least one sensor. The supply line 82 is used to conduct the electrical signal from the measuring circuit 8 and/or conduct the electrical signal to the measuring circuit 8.

所述供给线路82允许所述测量回路8连接至外部控制回路(未示出),通信线能够将所获得的数据传递至外部控制回路。The supply line 82 allows the measurement circuit 8 to be connected to an external control circuit (not shown), to which a communication line can transmit the acquired data.

根据本发明的锤包括通道37,通道37形成在套壳3中并且通向锤2的第二端部——特别地通向所述套壳3的第二端部——并且在入口连接器41的附近。The hammer according to the invention comprises a channel 37 formed in the casing 3 and opening towards the second end of the hammer 2 , in particular towards the second end of said casing 3 , and in the vicinity of the inlet connector 41 .

所述供给线路82能够布置在所述通道37中,以用于保持锤的整个连接部在锤的第二端部处对中。所述通道37优选地以难以接近的方式结合到对套壳3的内室进行限定的壁中。Said supply line 82 can be arranged in said channel 37 for keeping the entire connection of the hammer centered at the second end of the hammer. Said channel 37 is preferably incorporated in an inaccessible manner into the wall defining the interior of the casing 3 .

在附图中所示的实施方式中,根据本发明的锤2的套壳3包括形成在套壳3自身的外表面中的壳体35,壳体35的外轮廓对测量回路8进行封装,特别地对保护壳84进行封装。In the embodiment shown in the figures, the casing 3 of the hammer 2 according to the invention comprises a housing 35 formed in the outer surface of the casing 3 itself, the outer contour of which encapsulates the measuring circuit 8 , in particular the protective shell 84 .

所述壳体35的形状与外部保护壳84的形状互补,使得外部保护壳84能够容纳在壳体35中。The shape of the housing 35 is complementary to that of the outer protective shell 84 , so that the outer protective shell 84 can be accommodated in the housing 35 .

所述壳体35中具有至少一个紧固部,该紧固部允许将测量回路8紧固至锤2,特别地允许将测量回路8紧固至套壳3。Said housing 35 has at least one fastening portion therein, which allows the measuring circuit 8 to be fastened to the hammer 2 , in particular to the casing 3 .

测量回路8以及特别地外部保护壳84借助于诸如螺钉或螺栓之类的紧固件被紧固至锤。The measuring circuit 8 and in particular the outer protective shell 84 are fastened to the hammer by means of fasteners such as screws or bolts.

所述壳体35形成在气缸3中如下部分中:连接凸缘36从该部分延伸。The housing 35 is formed in the portion of the cylinder 3 from which the connecting flange 36 extends.

甚至更优选地,所述壳体35形成在连接凸缘36的起始平坦部分处,在该起始平坦部分处,连接凸缘36开始从套壳3的轮廓突出,如例如在图1A、图1B、图2A、图3和图4B中能够观察到的。Even more preferably, said housing 35 is formed at the initial flat portion of the connecting flange 36 where it begins to protrude from the contour of the casing 3 , as can be seen for example in FIGS. 1A , 1B , 2A , 3 and 4B .

优选地,通道37从所述壳体35开始,用于测量回路8的供给线路82能够布设在通道37内。Preferably, a channel 37 originates from the housing 35 , in which a supply line 82 for the measuring circuit 8 can be arranged.

此外,在所述壳体35处,套壳3包括测量管道34,通过测量管道34,测量回路8能够进行测量以确定运动机构7的振动频率。Furthermore, at said housing 35 , the casing 3 comprises a measuring duct 34 , via which the measuring circuit 8 can carry out measurements in order to determine the vibration frequency of the movement 7 .

所述管道34使外部环境与套壳3的内室32通信。测量回路8的所述传感器设置在所述测量管道34附近。Said duct 34 brings the external environment into communication with the interior 32 of the housing 3. The sensors of the measuring circuit 8 are arranged in the vicinity of said measuring duct 34.

在优选的实施方式中,所述传感器定位在所述测量管道34上、更优选地定位在通道34与所述壳体35分离的位置处。In a preferred embodiment, the sensor is positioned on the measuring pipe 34 , more preferably at a position where the channel 34 is separated from the housing 35 .

特别地,所述传感器设置在对处理电路进行封装的保护壳84的底部面上,由打击体73在气缸72中的振荡产生的空气射流通过适当的孔口能够作用在传感器上。In particular, the sensor is arranged on the bottom surface of a protective shell 84 encapsulating the processing circuit, and the air jet generated by the oscillation of the striking body 73 in the cylinder 72 can act on the sensor through a suitable orifice.

所述壳体的形状与测量回路8的所述保护壳84互补。The shape of the housing is complementary to the protective shell 84 of the measuring circuit 8 .

在优选的实施方式中,所述壳体35具有平行六面体形状,所述壳体35特别地适于接纳测量回路8的也具有平行六面体轮廓的保护壳84。In a preferred embodiment, said housing 35 has a parallelepiped shape, said housing 35 being particularly suitable for receiving a protective shell 84 of the measuring circuit 8 which also has a parallelepiped profile.

所述壳体35适于封围测量回路8的保护壳84的至少五个面。The housing 35 is suitable for enclosing at least five sides of a protective shell 84 of the measurement circuit 8 .

在优选的但非限制性的实施方式中,所述套壳3具有呈长菱形截面的大致筒形形状,如例如在图4A至图4D中能够观察到的。In a preferred but non-limiting embodiment, said casing 3 has a generally cylindrical shape with a rhomboid cross section, as can be observed for example in Figures 4A to 4D.

上文描述的特别的铝合金对套壳3的整个结构提供了更好的应力耐受度以及针对不合需要的振动的更好的阻尼特性。The particular aluminum alloy described above provides the overall structure of the casing 3 with better stress resistance and better damping properties against undesirable vibrations.

由于气动连接件和电连接件均位于锤的后部中、在锤的第二端部处、特别地在套壳3的第二端部处,根据本发明的锤提供了良好的操作特性。The hammer according to the invention offers good operating characteristics due to the fact that both the pneumatic and the electrical connections are located in the rear part of the hammer, at the second end of the hammer, in particular at the second end of the casing 3 .

由于供给线路82——例如电缆——能够借助于连接器连接至延伸线缆,测量回路能够被安装于根据本发明的锤2以及从锤2快速地移除。Since the supply line 82 , for example an electrical cable, can be connected to an extension cable by means of a connector, the measuring circuit can be installed on and removed from the hammer 2 according to the invention quickly.

此外,空气出口回路5已经设计成用于确保对内部部件的更好的冷却,特别地确保对运动机构7的更好的冷却。Furthermore, the air outlet circuit 5 has been designed to ensure better cooling of the internal components, in particular of the movement 7 .

本发明的一种特别重要的方面涉及测量回路8以及特别地传感器,优选地伸长式传感器,该伸长式传感器用于检测锤2的操作频率,特别地检测打击体的振动频率。在根据本发明的锤2中,所述测量回路8设置在合适的壳体中以保护测量回路不受冲击并且阻止测量回路8掉落。A particularly important aspect of the invention relates to the measuring circuit 8 and in particular to a sensor, preferably an elongation sensor, for detecting the operating frequency of the hammer 2, in particular the vibration frequency of the striking body. In the hammer 2 according to the invention, the measuring circuit 8 is arranged in a suitable housing to protect it from shocks and prevent it from falling.

所述连接凸缘36包括多个孔361,诸如凹头螺钉之类的紧固件能够插入通过多个孔361以用于以可移除的方式将锤紧固至除芯机。The connecting flange 36 includes a plurality of holes 361 through which fasteners, such as socket head screws, can be inserted for removably fastening the hammer to the decoring machine.

所述连接凸缘36包括分隔元件362,该分隔元件362用于分隔紧固区域。这种分隔元件362还定形成能够抵接诸如符合ISO标准的螺钉和螺栓之类的紧固件的头部。The connecting flange 36 comprises a separating element 362 for separating the fastening areas. Such a separating element 362 is also shaped to abut against the heads of fasteners such as screws and bolts conforming to ISO standards.

由于根据本发明的锤或振动器2针对所涉及的应力具体设计和分析的结构和材料,该锤或振动器2是非常有效且坚固的。Due to the structure and materials of the hammer or vibrator 2 according to the invention, which are specifically designed and analyzed for the stresses involved, the hammer or vibrator 2 is very effective and robust.

附图标记Reference numerals

除芯振动器或锤 2Decoring vibrator or hammer 2

套壳 3Case 3

内室 32Inner Room 32

测量管道 34Measuring pipe 34

壳体(传感器) 35Housing (sensor) 35

连接凸缘 36Connecting flange 36

连接孔 361Connection hole 361

分隔元件 362Separator 362

通道(传感器线缆) 37Channels (sensor cables) 37

入口回路 4Inlet circuit 4

入口连接器 41Inlet connector 41

进气室 42Intake chamber 42

出口回路 5Exit loop 5

出口开口 51Exit opening 51

第一室 510Room 1, 510

排出管道 52Discharge pipe 52

排出室 53Discharge chamber 53

出口连接器 54Outlet connector 54

冲击器或打击器 6Impactor or striker 6

封闭元件 62Closure element 62

孔 622Hole 622

衬套 64Bushing 64

运动机构 7Movement mechanism 7

头部 71Head 71

气缸 72Cylinder 72

内腔 722Lumen 722

排气孔 724Exhaust 724

弹性元件 74Elastic element 74

打击体 73Strike 73

测量回路 8Measuring circuit 8

供给线路 82Supply lines 82

保护壳 84Protective case 84

Claims (9)

1.一种用于对翻砂铸件进行除芯的除芯气锤(2),1. A core-removing pneumatic hammer (2) for removing cores from sand-cast parts, 所述气锤(2)包括:The air hammer (2) includes: -套壳(3),所述套壳(3)包括:-Shell (3), the shell (3) comprising: ○内室(32);○Inner room (32); ○用于压缩空气进入的入口回路(4);以及○Inlet circuit (4) for compressed air intake; and ○用于压缩空气排出的出口回路(5);○Outlet circuit for compressed air discharge (5); -运动机构(7),所述运动机构(7)用于在压缩空气的作用下产生振动运动,所述机构设置在所述套壳(3)的所述内室(32)内;- Motion mechanism (7), which is used to generate vibration motion under the action of compressed air, and the mechanism is disposed in the inner chamber (32) of the housing (3); -冲击器或打击器(6),所述冲击器或打击器(6)连接至所述运动机构(7),用于与待经受除芯的所述铸件相接触;- An impactor or striker (6), which is connected to the motion mechanism (7) for contacting the casting to be cored; 所述气锤(2)的特征在于,所述套壳(3)由包括铝、硅以及镁的合金制成,其中:The air hammer (2) is characterized in that the casing (3) is made of an alloy comprising aluminum, silicon, and magnesium, wherein: -所述合金的比重包括在2.64kg/dm3与2.86kg/dm3之间,- The specific gravity of the alloy is between 2.64 kg/ dm³ and 2.86 kg/ dm³ . 所述合金的重量百分比如下:The weight percentage of the alloy is as follows: -铝:介于91.2%与95.8%之间;- Aluminum: Between 91.2% and 95.8%; -硅:介于4%与8%之间;- Silicon: Between 4% and 8%; -镁:介于0.2%与0.8%之间。- Magnesium: Between 0.2% and 0.8%. 2.根据权利要求1所述的气锤,其中,所述铝合金包括与硅或镁相结合或者代替硅或镁的、选自以下各项中的一种或更多种金属元素:2. The pneumatic hammer according to claim 1, wherein the aluminum alloy comprises one or more metallic elements selected from the group consisting of silicon or magnesium, combined with or replacing silicon or magnesium: ·铜;·copper; ·锰;·manganese; ·钛;·titanium; ·锌。Zinc. 3.根据权利要求2所述的气锤,其中,所述金属元素的重量百分比是:3. The pneumatic hammer according to claim 2, wherein the weight percentage of the metal element is: ·铜0.8%至1.5%;Copper content: 0.8% to 1.5%; ·锰0.3%至0.75;• Manganese 0.3% to 0.75%; ·钛0.1%至0.18%;• Titanium 0.1% to 0.18%; ·锌0.1%至0.75%。Zinc 0.1% to 0.75%. 4.根据权利要求1至3中的任一项所述的气锤,其中,所述合金包括:4. The pneumatic hammer according to any one of claims 1 to 3, wherein the alloy comprises: ·介于91.87%与93.1%之间的铝;• Aluminum content between 91.87% and 93.1%; ·介于6.5%与7.5%之间的硅;Silicon content between 6.5% and 7.5%; ·介于0.3%与0.45%之间的镁;• Magnesium content between 0.3% and 0.45%; ·介于0.1%与0.18%之间的钛;• Titanium content between 0.1% and 0.18%; 所述合金的比重为2.66kg/dm3The specific gravity of the alloy is 2.66 kg/ dm³ . 5.根据权利要求1至3中的任一项所述的气锤,其中,所述合金包括:5. The pneumatic hammer according to any one of claims 1 to 3, wherein the alloy comprises: ·介于91.62%与92.9%之间的铝;• Aluminum content between 91.62% and 92.9%; ·介于6.5%与7.5%之间的硅;Silicon content between 6.5% and 7.5%; ·介于0.5%与0.7%之间的镁;• Magnesium content between 0.5% and 0.7%; ·介于0.1%与0.18%之间的钛;• Titanium content between 0.1% and 0.18%; 所述合金的比重为2.66kg/dm3The specific gravity of the alloy is 2.66 kg/ dm³ . 6.根据权利要求1至3中的任一项所述的气锤,其中,所述合金包括:6. The pneumatic hammer according to any one of claims 1 to 3, wherein the alloy comprises: ·介于92.35%与94.1%之间的铝;• Aluminum content between 92.35% and 94.1%; ·介于4.5%与5.5%之间的硅;Silicon content between 4.5% and 5.5%; ·介于0.4%与0.65%之间的镁;• Magnesium content between 0.4% and 0.65%; ·介于1%与1.5%之间的铜;• Copper content between 1% and 1.5%; 所述合金的比重为2.71kg/dm3The specific gravity of the alloy is 2.71 kg/ dm³ . 7.根据权利要求1至3中的任一项所述的气锤,其中,所述合金包括:7. The pneumatic hammer according to any one of claims 1 to 3, wherein the alloy comprises: ·介于92.95%与94.65%之间的铝;• Aluminum content between 92.95% and 94.65%; ·介于4.2%与5.5%之间的硅;Silicon content between 4.2% and 5.5%; ·介于0.6%与0.8%之间的镁;• Magnesium content between 0.6% and 0.8%; ·介于0.55%与0.75%之间的锰;• Manganese content between 0.55% and 0.75%; 所述合金的比重为2.65kg/dm3The specific gravity of the alloy is 2.65 kg/ dm³ . 8.根据权利要求1至3中的任一项所述的气锤,其中,所述气缸或所述套壳被制成为一个单件体。8. The pneumatic hammer according to any one of claims 1 to 3, wherein the cylinder or the housing is manufactured as a single piece. 9.根据权利要求8所述的气锤,其中,所述气缸或所述套壳通过使用模铸或冷铸工艺来制成。9. The pneumatic hammer according to claim 8, wherein the cylinder or the housing is manufactured by using die casting or cold casting processes.
HK17108918.3A 2014-06-09 2015-06-08 De-coring vibrator or pneumatic hammer for de- coring of foundry castings with aluminium alloy jacket HK1235351B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ITTO2014A000459 2014-06-09

Publications (2)

Publication Number Publication Date
HK1235351A1 HK1235351A1 (en) 2018-03-09
HK1235351B true HK1235351B (en) 2020-03-27

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