GB1093238A - Process for producing a cellular product from expanded pearls of synthetic resin - Google Patents
Process for producing a cellular product from expanded pearls of synthetic resinInfo
- Publication number
- GB1093238A GB1093238A GB1456566A GB1456566A GB1093238A GB 1093238 A GB1093238 A GB 1093238A GB 1456566 A GB1456566 A GB 1456566A GB 1456566 A GB1456566 A GB 1456566A GB 1093238 A GB1093238 A GB 1093238A
- Authority
- GB
- United Kingdom
- Prior art keywords
- beads
- heated
- pair
- pearls
- expanded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000011049 pearl Substances 0.000 title abstract 5
- 230000001413 cellular effect Effects 0.000 title abstract 3
- 238000000034 method Methods 0.000 title abstract 3
- 229920003002 synthetic resin Polymers 0.000 title abstract 2
- 239000000057 synthetic resin Substances 0.000 title abstract 2
- 239000011324 bead Substances 0.000 abstract 9
- 230000006835 compression Effects 0.000 abstract 3
- 238000007906 compression Methods 0.000 abstract 3
- 238000010438 heat treatment Methods 0.000 abstract 2
- 238000007664 blowing Methods 0.000 abstract 1
- 238000010924 continuous production Methods 0.000 abstract 1
- 238000001816 cooling Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 abstract 1
- 239000004794 expanded polystyrene Substances 0.000 abstract 1
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/16—Making expandable particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/08—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles using several expanding or moulding steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
- B29C44/206—Using expandable particles or beads as starting material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
- B29C44/22—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length consisting of at least two parts of chemically or physically different materials, e.g. having different densities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
- B29C44/22—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length consisting of at least two parts of chemically or physically different materials, e.g. having different densities
- B29C44/24—Making multilayered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
- B29C44/26—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length using several expanding steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
- B29C44/30—Expanding the moulding material between endless belts or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/56—After-treatment of articles, e.g. for altering the shape
- B29C44/5627—After-treatment of articles, e.g. for altering the shape by mechanical deformation, e.g. crushing, embossing, stretching
- B29C44/5636—After-treatment of articles, e.g. for altering the shape by mechanical deformation, e.g. crushing, embossing, stretching with the addition of heat
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/36—After-treatment
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2025/00—Use of polymers of vinyl-aromatic compounds or derivatives thereof as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2325/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2325/02—Homopolymers or copolymers of hydrocarbons
- C08J2325/04—Homopolymers or copolymers of styrene
- C08J2325/06—Polystyrene
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Laminated Bodies (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Building Environments (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
A cellular synthetic resin product is made from expanded pearls by heating the latter to their softening temperature, compressing to impart the required thickness and final density of the product and cooling under compression sufficient to maintain the thickness. The beads can be heated by hot air or by steam under pressure. During compression, the pearls are kept at the temperature reached during heating. The apparent density must be selected in dependence on the final density of the product required. For a given final density the most favourable ratio between it and the apparent density is from 0.4 to 0.6, preferably 0.5. The density of the expanded pearls used is not more than 5 kg/m.3. The process may be carried out continuously or discontinuously. When the process is carried out discontinuously the expanded pearls are introduced into a mould having a perforated bottom and a movable perforated cover The beads are heated by blowing air through the mould at a temperature higher than the softening temperature of the beads, compressed by lowering the cover, and cooled. To carry out the continuous process the beads are introduced from a hopper between two conveyer belts and are heated by hot air. This first pair of conveyers may be parallel or slightly inclined to one another to effect some compression of the beads. The beads then pass between a second pair of belts which are parallel and more narrowly spaced than the first pair so that the beads are compressed. The beads are heated by hot air in the first section of the space between the second pair of belts and cooled in the second section. The only example given is of the production of a cellular synthetic product from expanded polystyrene beads.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR13377A FR1440106A (en) | 1965-04-15 | 1965-04-15 | Process and devices for obtaining cellular products in thermoplastic resin |
| FR83268A FR91244E (en) | 1965-04-15 | 1966-11-10 | Process and devices for obtaining cellular products in thermoplastic resin |
| FR87044A FR92122E (en) | 1965-04-15 | 1966-12-12 | Process and devices for obtaining cellular products in thermoplastic resin |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| GB1093238A true GB1093238A (en) | 1967-11-29 |
Family
ID=27242082
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB1456566A Expired GB1093238A (en) | 1965-04-15 | 1966-04-01 | Process for producing a cellular product from expanded pearls of synthetic resin |
| GB5075167A Expired GB1148940A (en) | 1965-04-15 | 1967-11-08 | Process for producing a cellular product from expanded pearls of synthetic resin |
| GB5589567A Expired GB1181889A (en) | 1965-04-15 | 1967-12-08 | Process for producing a Cellular Product from Expanded Pearls of Synthetic Resin |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB5075167A Expired GB1148940A (en) | 1965-04-15 | 1967-11-08 | Process for producing a cellular product from expanded pearls of synthetic resin |
| GB5589567A Expired GB1181889A (en) | 1965-04-15 | 1967-12-08 | Process for producing a Cellular Product from Expanded Pearls of Synthetic Resin |
Country Status (14)
| Country | Link |
|---|---|
| JP (2) | JPS5233151B1 (en) |
| AT (3) | AT301854B (en) |
| BE (3) | BE679070A (en) |
| CH (2) | CH459555A (en) |
| DE (4) | DE1629321B2 (en) |
| DK (1) | DK127234B (en) |
| ES (1) | ES348143A2 (en) |
| FI (2) | FI46702C (en) |
| FR (3) | FR1440106A (en) |
| GB (3) | GB1093238A (en) |
| LU (2) | LU50900A1 (en) |
| NL (2) | NL6604171A (en) |
| NO (1) | NO141338C (en) |
| SE (2) | SE399010B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CZ305936B6 (en) * | 2012-05-10 | 2016-05-11 | Novopol A.S. | Expanded polystyrene molding and process for producing moldings of expanded polystyrene |
| CZ305937B6 (en) * | 2012-05-10 | 2016-05-11 | Novopol A.S. | Process for producing moldings |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2119827B1 (en) * | 1970-12-14 | 1974-04-26 | Lambert Freres & Cie | |
| CA1011070A (en) * | 1972-05-30 | 1977-05-31 | Richard H. Immel | Method for bonding expanded polymeric parts |
| SE7412287L (en) * | 1974-09-30 | 1976-03-31 | Gullfiber Ab | DEVICE FOR THE MANUFACTURE OF POROS THERMOPLASTIC BLOCKS IN CONTINUOUS PROCEDURE |
| JPS5396639U (en) * | 1977-01-10 | 1978-08-05 | ||
| FR2529826A1 (en) * | 1982-07-09 | 1984-01-13 | Elf Isolation | Continuous process for the moulding of panels or of cellular plates from pre-expanded granules of thermoplastic material and device for the implementation of the said process. |
| DE3416985A1 (en) * | 1984-05-08 | 1985-11-14 | Held, Kurt, 7218 Trossingen | METHOD AND DEVICE FOR CONTINUOUSLY PRESSING MATERIAL RAILS |
| JP2002331541A (en) * | 2001-05-11 | 2002-11-19 | Araco Corp | Method and apparatus for manufacturing molding |
-
1965
- 1965-04-15 FR FR13377A patent/FR1440106A/en not_active Expired
- 1965-12-01 AT AT1083165A patent/AT301854B/en not_active IP Right Cessation
- 1965-12-29 FI FI311765A patent/FI46702C/en active
-
1966
- 1966-03-30 NL NL6604171A patent/NL6604171A/xx unknown
- 1966-04-01 GB GB1456566A patent/GB1093238A/en not_active Expired
- 1966-04-05 BE BE679070A patent/BE679070A/xx unknown
- 1966-04-05 DE DE1966C0038706 patent/DE1629321B2/en active Granted
- 1966-04-14 DK DK192866A patent/DK127234B/en unknown
- 1966-04-14 LU LU50900A patent/LU50900A1/xx unknown
- 1966-04-15 CH CH547466A patent/CH459555A/en unknown
- 1966-04-15 CH CH60668A patent/CH456131A/en unknown
- 1966-11-10 FR FR83268A patent/FR91244E/en not_active Expired
- 1966-12-12 FR FR87044A patent/FR92122E/en not_active Expired
-
1967
- 1967-10-31 JP JP42069644A patent/JPS5233151B1/ja active Pending
- 1967-11-03 AT AT994467A patent/AT319575B/en active
- 1967-11-04 DE DE19671753811 patent/DE1753811C3/en not_active Expired
- 1967-11-04 DE DE1967C0043741 patent/DE1704553C3/en not_active Expired
- 1967-11-06 FI FI299167A patent/FI49372C/en active
- 1967-11-07 SE SE1526867A patent/SE399010B/en unknown
- 1967-11-08 GB GB5075167A patent/GB1148940A/en not_active Expired
- 1967-11-09 BE BE706296D patent/BE706296A/xx unknown
- 1967-11-27 JP JP42075742A patent/JPS4843944B1/ja active Pending
- 1967-11-30 AT AT1084967A patent/AT308383B/en not_active IP Right Cessation
- 1967-12-07 SE SE1683567A patent/SE395239B/en unknown
- 1967-12-08 GB GB5589567A patent/GB1181889A/en not_active Expired
- 1967-12-09 DE DE1967C0044100 patent/DE1704557C3/en not_active Expired
- 1967-12-11 ES ES348143A patent/ES348143A2/en not_active Expired
- 1967-12-11 BE BE707817D patent/BE707817A/xx unknown
- 1967-12-11 NL NL6716789A patent/NL6716789A/xx unknown
- 1967-12-11 NO NO17092267A patent/NO141338C/en unknown
- 1967-12-11 LU LU55063D patent/LU55063A1/xx unknown
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CZ305936B6 (en) * | 2012-05-10 | 2016-05-11 | Novopol A.S. | Expanded polystyrene molding and process for producing moldings of expanded polystyrene |
| CZ305937B6 (en) * | 2012-05-10 | 2016-05-11 | Novopol A.S. | Process for producing moldings |
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