ES1229164U - Rotor with single fixed blade with double support (Machine-translation by Google Translate, not legally binding) - Google Patents
Rotor with single fixed blade with double support (Machine-translation by Google Translate, not legally binding) Download PDFInfo
- Publication number
- ES1229164U ES1229164U ES201900202U ES201900202U ES1229164U ES 1229164 U ES1229164 U ES 1229164U ES 201900202 U ES201900202 U ES 201900202U ES 201900202 U ES201900202 U ES 201900202U ES 1229164 U ES1229164 U ES 1229164U
- Authority
- ES
- Spain
- Prior art keywords
- rotor
- fixed blade
- double support
- main body
- blade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000013138 pruning Methods 0.000 claims abstract description 18
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 14
- 239000010959 steel Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 6
- 229910052751 metal Inorganic materials 0.000 claims abstract description 5
- 239000002184 metal Substances 0.000 claims abstract description 4
- 239000007769 metal material Substances 0.000 claims abstract description 4
- 238000001665 trituration Methods 0.000 claims description 5
- 230000002441 reversible effect Effects 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 3
- 239000002028 Biomass Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 206010041662 Splinter Diseases 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000035558 fertility Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000035755 proliferation Effects 0.000 description 1
- 230000001850 reproductive effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Debarking, Splitting, And Disintegration Of Timber (AREA)
Abstract
Description
DESCRIPCIONDESCRIPTION
Rotor de simple cuchilla fija con doble soporte.Rotor of simple fixed blade with double support.
Sector de la tecnicaSector of the technique
La presente invention pertenece al sector agroindustrial, y mas concretamente al campo de la maquinaria agricola.The present invention belongs to the agroindustrial sector, and more specifically to the field of agricultural machinery.
El objeto de la presente invencion es un rotor de simple cuchilla fija con doble soporte de sujecion, situado en el interior de una maquina trituradora de restos de poda vegetal, arrastrada esta mecanicamente mediante el uso de un tractor.The object of the present invention is a rotor with a single fixed blade with a double holding support, located inside a plant pruning grinding machine, mechanically driven by the use of a tractor.
Antecedentes de la invencionBackground of the invention
En agricultura para que el arbol mantenga un equilibrio entre las funciones vegetativas y reproductivas es necesario la poda del mismo. Definiendo como poda al conjunto de operaciones que se realizan sobre un arbol modificando su morfologla para conseguir una mayor production de la explotacion.In agriculture so that the tree maintains a balance between the vegetative and reproductive functions is necessary the pruning of the same. Defining as pruning the set of operations that are carried out on a tree modifying its morphology to achieve a greater production of the exploitation.
Se aconseja la trituration de los restos de poda mediante el uso de maquinaria, en detrimento de las quemas descontroladas. Evitamos tambien de esta manera la proliferation de plagas como el barrenillo, que suele aparecer con la acumulacion de madera.The trituration of the pruning remains is advised by the use of machinery, to the detriment of uncontrolled burning. We also avoid in this way the proliferation of pests such as the borer, which usually appears with the accumulation of wood.
Un ejemplo de rotor conocido y utilizado en las maquinas trituradoras es aquel que cuenta con un tubo metalico central donde en su parte exterior son colocados a modo de soporte un conjunto de piezas que sujetan mediante tornillos una serie de martillos. Los citados martillos son elementos moviles, que distribuidos sobre la superficie del tubo son los encargados de la trituracion de los restos de poda al ponerse en marcha el rotor.An example of a rotor known and used in crushing machines is one that has a central metal tube where on the outside are placed as a support a set of parts that fasten with screws a series of hammers. Said hammers are mobile elements, which distributed on the surface of the tube are responsible for the trituration of the pruning remains when the rotor is started.
Existen otros dispositivos similares aunque destinados a la trituracion de basuras, neumaticos, electrodomesticos y restos organicos.There are other similar devices although intended for the crushing of garbage, tires, appliances and organic remains.
Indicar por parte de los solicitantes, que se desconoce la existencia de ningun otro rotor, que con el mismo fin, ofrezcan unas peculiaridades y caracterlsticas semejantes al presente Modelo de Utilidad.Indicate by the applicants, that the existence of any other rotor is unknown, that with the same purpose, offer some peculiarities and characteristics similar to the present Utility Model.
Explication de la invencionExplanation of the invention
Los inventores han avanzado en la creation de un nuevo rotor de simple cuchilla fija con doble soporte para maquinas trituradoras de restos de poda vegetal. El rotor es un elemento interno situado en la zona central de la trituradora, que al ponerse en marcha impulsada por un tractor entra en contacto con los resto de poda ubicados en el suelo. De esta forma y a partir de unas revoluciones, el rotor consigue partir, astillar o cortar los restos vegetales que va encontrando a su camino.The inventors have advanced in the creation of a new rotor of simple fixed blade with double support for crushing machines of remains of vegetable pruning. The rotor is an internal element located in the central area of the crusher, which when started up driven by a tractor comes into contact with the rest of pruning located on the ground. In this way and from a few revolutions, the rotor manages to split, splinter or cut the plant remains that are finding their way.
El uso de picadoras para la trituracion de los restos de poda, es ya un requisito exigido en determinados cultivos sostenibles, como la “Produccion Integrada” y la “Agricultura Ecologica” asl como en la concesion de ayudas agroambientales.The use of choppers for the trituration of the remains of pruning, is already a requirement demanded in certain sustainable crops, such as "Integrated Production" and "Ecological Agriculture" as well as in the granting of agri-environmental aid.
Es por tanto, que los inventores, con el presente rotor consiguen un triturado fino de los restos de poda, a los cuales se les puede dar un uso de cubierta vegetal (astillado “in situ”) para mejorar la fertilidad de los suelos, evitar la erosion y jugar un papel importante en la emision de CO2, ya que es una forma de fijar el carbono al suelo, secuestrandolo de la atmosfera. Como alternativa y cada vez con mas demanda, utilizar los restos de poda como uso para biomasa, retirando y transportando los restos de la parcela para para generar energia. La biomasa, entendida como fuente de energia renovable, se define como toda materia organica vegetal o animal, ademas de la que procede de su transformation natural o artificial, susceptible de un aprovechamiento energetico. Engloba, por tanto, todas las formas de materia organica y sus transformados.It is therefore, that the inventors, with the present rotor get a fine grinding of the pruning remains, which can be given a use of vegetable cover (chipping "in situ") to improve the fertility of the soils, avoid erosion and play an important role in the emission of CO2, since it is a way to fix the carbon to the ground, sequestering it from the atmosphere. As alternative and with more and more demand, use the pruning remains as a biomass use, removing and transporting the remains of the plot to generate energy. Biomass, understood as a source of renewable energy, is defined as all organic matter, plant or animal, in addition to that which comes from its natural or artificial transformation, susceptible to an energetic use. It encompasses, therefore, all forms of organic matter and their transformed.
De acuerdo con todo lo anteriormente descrito, la presente invention esta orientada al aprovechamiento y trituracion de los restos de poda vegetal a traves de un rotor de simple cuchilla fija con doble soporte. El conjunto se compone de diferentes elementos metalicos unidos entre si formando una estructura rigida y con un determinado diseno. A continuation se explica con mayor detalle cada una de las partes que componen el rotor:In accordance with everything described above, the present invention is directed to the use and trituration of the remains of plant pruning through a rotor of simple fixed blade with double support. The set consists of different metal elements joined together forming a rigid structure and with a certain design. Below is explained in greater detail each of the parts that make up the rotor:
a) El rotor esta formado por un cuerpo principal o barra perforada hueca cilmdrica de acero, abierta por ambos extremos para introducir los ejes de rotation.a) The rotor is formed by a main body or hollow perforated barrel, cylindrical steel, open at both ends to introduce the rotation axes.
b) Eje de rotacion, uno a cada extremo del cuerpo principal del rotor y alineados concentricamente. Este eje esta compuesto por una barra maciza de acero con los extremos exteriores mecanizados para deslizamiento de los rodamientos de la trituradora.b) Axis of rotation, one at each end of the main body of the rotor and aligned concentrically. This shaft is composed of a solid steel bar with machined outer ends for sliding the crusher bearings.
c) Como elemento de union entre el cuerpo principal del rotor y los ejes de rotacion anadimos 2 arandelas de acero por cada eje, siendo un total de 4 arandelas por rotor. Las arandelas tienen un diametro exterior tal que permiten entrar dentro del rotor y un diametro interior por donde se introducen los ejes de rotacion.c) As an element of union between the main body of the rotor and the axes of rotation we add 2 steel washers for each axis, with a total of 4 washers per rotor. The washers have an outer diameter such that they allow to enter inside the rotor and an internal diameter through which the axes of rotation are introduced.
Todos los elementos anteriormente citados, barra perforada hueca cilmdrica de acero o cuerpo principal del rotor, ejes de rotacion y arandelas van unidas entre si mediante soldadura.All the aforementioned elements, hollow steel cylindrical perforated bar or rotor main body, rotation axes and washers are joined together by welding.
d) Los soportes porta-cuchilla, son piezas metalicas de acero con un determinado diseno de tal forma que puedan ser colocadas en la cara exterior del rotor y anclarlas a este mediante soldadura. La finalidad de estos soportes es sostener la cuchilla central mediante 2 tornillos. La composicion correcta es soporte-cuchilla-soporte.d) The blade holder supports, are steel pieces with a certain design so that they can be placed on the outer face of the rotor and anchored to it by welding. The purpose of these supports is to hold the central blade by means of 2 screws. The correct composition is support-blade-support.
e) La cuchilla fija central, es un elemento metalico de un material anti-desgaste con forma definida. Es el componente que entra en contacto directo con los restos de poda facilitando el corte y astillado de los mismos. Dispone de puntas muy pronunciadas, simetrica a una cara haciendo que la cuchilla sea reversible, cuando se desgaste por una de las caras.e) The central fixed blade is a metal element of an anti-wear material with a defined shape. It is the component that comes in direct contact with the pruning remains facilitating the cutting and chipping of them. It has very pronounced tips, symmetrical to one side making the blade reversible, when it is worn by one of the faces.
Los conjuntos formados por soporte-cuchilla-soporte son distribuidos y fijados con soldadura a lo largo del rotor, realizando previamente un estudio del reparto del conjunto para optimizar el rendimiento de la maquina trituradora.The assemblies formed by support-blade-support are distributed and fixed with welding along the rotor, previously making a study of the distribution of the assembly to optimize the performance of the crushing machine.
Breve descripcion de los dibujosBrief description of the drawings
Para completar la descripcion y con objeto de ayudar a una mejor compresion de las caractensticas del invento, con caracter ilustrativo se ha representado lo siguiente:To complete the description and in order to help a better compression of the features of the invention, the following has been represented by way of illustration:
Las Figuras 1 y 2, indican respectivamente una vista superior y una vista lateral del rotor de simple cuchilla fija con doble soporte de acuerdo con la presente invencion.Figures 1 and 2 respectively indicate a top view and a side view of the single blade fixed rotor with double support according to the present invention.
La Figura 3, muestra una vista en perspectiva y un desglose de los elementos que componen los soportes porta-cuchillas. Figure 3 shows a perspective view and a breakdown of the elements that make up the blade holder supports.
La Figura 4, aporta una vista en perspectiva donde se observa claramente cada uno de los elementos que componen el rotor junto al ensamblado final.Figure 4, provides a perspective view where you can clearly see each of the elements that make up the rotor next to the final assembly.
Realizacion preferente de la invencionPREFERRED EMBODIMENT OF THE INVENTION
A continuation, se desarrolla un ejemplo particular de rotor de simple cuchilla fija con doble soporte (1) de acuerdo con el presento Modelo de Utilidad haciendo referencia a las figuras adjuntas. Puntualizando las Figuras 1 y 2 muestran vista superior y lateral respectivamente y en las Figuras 3 y 4 ofrecen en perspectiva las piezas detalladas del rotor.In the following, a particular example of a single fixed blade rotor with double support (1) is developed according to the present Utility Model with reference to the attached figures. Noting Figures 1 and 2 show top and side view respectively and in Figures 3 and 4 they offer in perspective the detailed parts of the rotor.
El rotor de simple cuchilla fija con doble soporte (1) es un elemento cillndrico formado por un cuerpo principal o barra perforada hueca de acero (2), disenado de tal manera que se ubica en el interior de una maquina trituradora. Dicho rotor queda encajado y anclado entre los laterales de la maquina mediante los ejes de rotation (3) que dispone en los extremos y por los que se le transfiere el movimiento de la trituradora con la ayuda de correas y poleas. Los ejes de rotacion (3) los conforman unas barras macizas de acero con las puntas exteriores mecanizadas. Son alineados concentricamente con el cuerpo principal (2) y colocados en los extremos a este.The single blade fixed rotor with double support (1) is a cylindrical element formed by a main body or hollow perforated steel bar (2), designed in such a way that it is located inside a crushing machine. Said rotor is fitted and anchored between the sides of the machine by means of the rotation axes (3) that it has at the ends and by which the movement of the crusher is transferred with the help of belts and pulleys. The axes of rotation (3) are made of solid steel bars with machined outer tips. They are aligned concentrically with the main body (2) and placed at the ends to this.
El elemento de union entre el cuerpo principal del rotor o barra perforada hueca de acero (2) y los ejes de rotacion (3) son un par de arandelas (9) de acero por cada eje, siendo un total de 4 arandelas por rotor. Se puede ver en la Figura 4 la disposition de las piezas anteriormente citadas. La mencionadas arandelas (9) tienen un diametro exterior que les permite entrar en el interior de la barra perforada hueca de acero (2) y un diametro interior que permita entrar a los ejes de rotacion (3). La union entre barra perforada hueca de acero (2), ejes de rotacion (3) y arandelas (9) se realiza mediante soldadura. Como aclaracion senalar que la barra perforada hueca de acero (2) contiene unos agujeros o vaciados proximos a ambos extremos de este, con el proposito de poder fijar y asegurar las arandelas (9) que quedan mas adentro en el interior del rotor mediante soldadura.The connecting element between the main body of the rotor or hollow perforated bar of steel (2) and the axes of rotation (3) are a pair of washers (9) of steel for each axis, with a total of 4 washers per rotor. The disposition of the aforementioned parts can be seen in Figure 4. The aforementioned washers (9) have an outer diameter that allows them to enter inside the hollow perforated steel bar (2) and an inner diameter that allows to enter the axes of rotation (3). The connection between hollow perforated bar of steel (2), axes of rotation (3) and washers (9) is made by welding. As a clarification note that the hollow perforated steel bar (2) contains holes or holes close to both ends thereof, for the purpose of being able to fix and secure the washers (9) that are further inside the rotor by welding.
Los conjuntos distribuidos a lo largo del cuerpo principal del rotor (2) estan compuestos por un par de soportes porta-cuchilla (4) de un material metalico con forma tal que asiente sobre la superficie o cara exterior del rotor (1). Una cuchilla fija (5) central de un material antidesgaste con forma definida y bordes pronunciados para realizar el trabajo de triturado. Los soportes porta-cuchilla (4) y la cuchilla fija (5) central disponen de 2 agujeros para poder ser anclados entre si mediante 2 tornillos (8) pasantes y fijados por 2 tuercas (7). Entre los tornillos (8) y uno de los soportes porta-cuchilla (4) se coloca una pieza quita-vueltas (6) con la funcion de sostener las cabezas de los tornillos cuando se realiza el apriete de las tuercas (7). Vease este esquema definido en la Figura 3.The assemblies distributed along the main body of the rotor (2) are composed of a pair of blade holder supports (4) of a metallic material with a shape that sits on the surface or outer face of the rotor (1). A central fixed blade (5) of an anti-wear material with a defined shape and pronounced edges to perform the grinding work. The blade holder supports (4) and the central fixed blade (5) have 2 holes to be anchored to each other by means of 2 screws (8) through and fixed by 2 nuts (7). Between the screws (8) and one of the blade holder supports (4) a turn-off piece (6) is placed with the function of holding the heads of the screws when tightening the nuts (7). See this scheme defined in Figure 3.
El rotor de simple cuchilla fija con doble soporte (1) objeto de la presente invencion, se fabricara con los materiales apropiados a sus elementos y componentes, siendo materiales metalicos de buena calidad debido al trabajo al que van destinados. Las cuchillas fijas (5) centrales que seran los elementos que se encuentran en continuo contacto con los restos de poda se realizaran de un material anti-desgaste para alargar su vida util. El rotor (1) por lo general trabaja en un sentido de giro, con lo cual y por motivos de este desgaste, se ha optado por un diseno de las cuchillas fijas (5) centrales reversible, de forma que cuando se deterioren por una cara puedan ser giradas 180° respecto a su eje de trabajo, de forma rapida y facil, aflojando las tuercas (7), sacando los tornillos (8) que sujetan al conjunto y girando cada una de las cuchillas fijas (5) centrales.The rotor of simple fixed blade with double support (1) object of the present invention, will be manufactured with the appropriate materials to its elements and components, being good quality metal materials due to the work to which they are intended. The central fixed blades (5) that will be the elements that are in continuous contact with the pruning remains will be made of an anti-wear material to extend its useful life. The rotor (1) generally works in a direction of rotation, whereby and for reasons of this wear, it has opted for a design of the central fixed blades (5) reversible, so that when they deteriorate on one side can be rotated 180 ° with respect to its working axis, quickly and easily, loosening the nuts (7), removing the screws (8) that hold the assembly and rotating each of the central fixed blades (5).
El reparto de las cuchillas fijas (5) centrales sobre el cuerpo principal del rotor (2) se realizan de forma que entre cuchilla y cuchilla queda una separation por donde pasan unas contracuchillas alojadas en la maquina trituradora. Este reparto es realizado mediante un programa informatico donde se estudia el rotor tanto estatica como dinamicamente, para que al llevarlo a la practica no tener problemas de vibraciones en la trituradora. Con este procedimiento los inventores consiguen que el resultado final sea un astillado fino de los restos de poda. The distribution of the central fixed blades (5) on the main body of the rotor (2) are carried out in such a way that between the blade and the blade there is a separation through which counter-blades housed in the crushing machine pass. This distribution is made through a computer program where the rotor is studied both statically and dynamically, so that when you put it into practice you will not have any problems with vibrations in the crusher. With this procedure, the inventors achieve that the final result is a fine chipping of the pruning remains.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES201900202U ES1229164Y (en) | 2019-03-29 | 2019-03-29 | Single fixed blade rotor with double support |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES201900202U ES1229164Y (en) | 2019-03-29 | 2019-03-29 | Single fixed blade rotor with double support |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES1229164U true ES1229164U (en) | 2019-05-08 |
| ES1229164Y ES1229164Y (en) | 2019-07-29 |
Family
ID=66325014
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES201900202U Active ES1229164Y (en) | 2019-03-29 | 2019-03-29 | Single fixed blade rotor with double support |
Country Status (1)
| Country | Link |
|---|---|
| ES (1) | ES1229164Y (en) |
-
2019
- 2019-03-29 ES ES201900202U patent/ES1229164Y/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| ES1229164Y (en) | 2019-07-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| ATE476095T1 (en) | CUTTING LINE FOR VEGETATION MOWER | |
| ES1229164U (en) | Rotor with single fixed blade with double support (Machine-translation by Google Translate, not legally binding) | |
| ES2277064T3 (en) | CUTTING DEVICE TO REDUCE WASTE MATERIAL. | |
| BR202020001408Y1 (en) | improvement introduced in woody vegetation suppressor | |
| CN201613160U (en) | Branch-breaking machine | |
| WO2007125557A1 (en) | New knife/crushing unit for agricultural and industrial crushing machines | |
| ES2326476T3 (en) | KNIFE HOLDER DISC WITH STARTER TEETH FOR A CRUSHER. | |
| EP1993346B1 (en) | Crushing element for agricultural, industrial and other types of machines | |
| ES2401273A2 (en) | Woody material crusher (Machine-translation by Google Translate, not legally binding) | |
| ES2376353A1 (en) | Vegetable residue machine from processes of cleaning of olives. (Machine-translation by Google Translate, not legally binding) | |
| CN104255206A (en) | Grounded straw beating, shearing and crushing machine | |
| CN109997527A (en) | A kind of hob type potato seedling recycling cutter | |
| WO2018109252A1 (en) | Head for cutting and shredding olive twigs | |
| CN201357100Y (en) | Twig-grinding blade or grinder blade | |
| BR202016017632U2 (en) | provision introduced into agricultural machinery | |
| CN105900604A (en) | Cutter shaft assembly with covers | |
| CN108184343A (en) | A kind of agricultural disk in novel concave surface | |
| ES1074376U (en) | Improved crusher for poda remains (Machine-translation by Google Translate, not legally binding) | |
| CN107624278B (en) | Rotary tillage cutter | |
| CN207266526U (en) | A kind of paddy field farming machine | |
| PL415825A1 (en) | Machine for grinding root stumps of willow tree, bushes and saplings | |
| ES2174774T3 (en) | CRUSHER. | |
| UA127812U (en) | Knife Horizontal-Rotary Cutting Machine for Crushing Branches | |
| ES1187184U (en) | Crushing/separating mechanism for vegetable solid waste from agriculture (Machine-translation by Google Translate, not legally binding) | |
| GB371583A (en) | Improvements in rotary machines for breaking stone and like material |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| CA1K | Utility model application published |
Ref document number: 1229164 Country of ref document: ES Kind code of ref document: U Effective date: 20190508 |
|
| FG1K | Utility model granted |
Ref document number: 1229164 Country of ref document: ES Kind code of ref document: Y Effective date: 20190723 |